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20220708 Ver 1_USACE Permit 2022-01185_NWP13_20220706
U.S. ARMY CORPS OF ENGINEERS WILMINGTON DISTRICT Action ID. 2022-01185 County: Buncombe GENERAL PERMIT (REGIONAL AND NATIONWIDE) VERIFICATION Permittee: Beatriz Campos & Yeleiry Hernandez-Deaz Address: 122 Bridges Family Drive Asheville, NC 28806 Telephone Number: 828-772-1890 Location description: The site is located at 122 Bridges Family Drive, in Asheville, NC. Coordinates are: 35.627338 - 82.658281 Description of projects area and activity: This permit authorizes installation of rip rap for bank stabilization at a proposed bridge access/crossing. Impacts authorized total 50 linear feet of Dix Creek. Applicable Law: ® Section 404 (Clean Water Act, 33 USC 1344) ❑ Section 10 (Rivers and Harbors Act, 33 USC 403) Authorization: Regional General Permit Number or Nationwide Permit Number: NWP #13 SEE ATTACHED RGP or NWP GENERAL, REGIONAL AND SPECIAL CONDITIONS Your work is authorized by the above referenced permit provided it is accomplished in strict accordance with the attached conditions, above noted special conditions, and your submitted application and attached information dated May 23, 2022. Any violation of the attached conditions or deviation from your submitted plans may subject the permittee to a stop work order, a restoration order, a Class I administrative penalty, and/or appropriate legal action. This verification will remain valid until the expiration date identified below unless the nationwide/regional authorization is modified, suspended or revoked. If, prior to the expiration date identified below, the nationwide/regional permit authorization is reissued and/or modified, this verification will remain valid until the expiration date identified below, provided it complies with all requirements of the modified nationwide/regional permit. If the nationwide/regional permit authorization expires or is suspended, revoked, or is modified, such that the activity would no longer comply with the terms and conditions of the nationwide/regional permit, activities which have commenced (i.e., are under construction) or are under contract to commence in reliance upon the nationwide/regional permit, will remain authorized provided the activity is completed within twelve months of the date of the nationwide/regional permit's expiration, modification or revocation, unless discretionary authority has been exercised on a case -by -case basis to modify, suspend or revoke the authorization. Activities subject to Section 404 (as indicated above) may also require an individual Section 401 Water Quality Certification. You should contact the NC Division of Water Resources (telephone 919-807-6300) to determine Section 401 requirements. For activities occurring within the twenty coastal counties subject to regulation under the Coastal Area Management Act (CAMA), prior to beginning work you must contact the N.C. Division of Coastal Management. This Depaitiuent of the Army verification does not relieve the permittee of the responsibility to obtain any other required Federal, State or local approvals/permits. If there are any questions regarding this verification, any of the conditions of the Permit, or the Corps of Engineers regulatory program, please contact Amanda Jones at 828-271-7980, ext. 4225 or amanda.jones@usace.army.mil. Corps Regulatory Official: Expiration Date of Verification: March 14, 2026 CF: Wade Trim, Attn: Derek Butler (via email) Date: July 6, 2022 Action ID Number: 2022-01185 County: Buncombe Permittee: Beatriz Campos & Yeleiry Hernandez-Deaz Project Name: Bank Stabilization / NWP #13 Date Verification Issued: July 6, 2022 Project Manager: Amanda Jones Upon completion of the activity authorized by this permit and any mitigation required by the permit, sign this certification and return it to the following address: US ARMY CORPS OF ENGINEERS WILMINGTON DISTRICT Attn.: Amanda Jones 151 Patton Avenue, Room 208 Asheville, North Carolina 28801-5006 Please note that your permitted activity is subject to a compliance inspection by a U. S. Army Corps of Engineers representative. Failure to comply with any terms or conditions of this authorization may result in the Corps suspending, modifying or revoking the authorization and/or issuing a Class I administrative penalty, or initiating other appropriate legal action. I hereby certify that the work authorized by the above referenced permit has been completed in accordance with the terms and condition of the said permit, and required mitigation was completed in accordance with the permit conditions. Signature of Permittee Date The Wilmington District is committed to providing the highest level of support to the public. To help us ensure we continue to do so, please complete our Customer Satisfaction Survey, located online at https://regulatory.ops.usace.army.mil/customer-service-survey/ PLOTTED 3/23/2022 0 0 0 Ld 0 O I O) wo Q N Z Q O O w Ow C wU CAMPOS STREAM CROSSING 120 BRIDGES FAMILY ROAD BUNCOMBE COUNTY, NORTH CAROLINA PROJECT DATA BLOCK PROJECT NAME: PERMIT NUMBER: PROJECT LOCATION CIVIL ENGINEER HERNANDEZ STREAM CROSSING NOT ASSIGNED YET ASHEVILLE, BUNCOMBE COUNTY NORTH CAROLINA WADE TRIM, INC. CHARLES JOHN CHRISTY 53 NORTH MARKET STREET SUITE 200 ASHEVILLE, NC 28801 LANDSCAPE ARCHITECT WADE TRIM, INC. R. DANIEL HYATT 53 NORTH MARKET STREET SUITE 200 ASHEVILLE, NC 28801 PID'S & PROPERTY 971033138 2.23 AC SIZE SOILS TYPE FRENCH LOAM FLOOD ZONES X RIVER BASIN DISTURBED AREA FRENCH BROAD 0.30 ACRES DESIGN PROFESSIONAL LANDSCAPE ARCHITECT R. DANIEL HYATT 53 N. MARKET STREET, SUITE 200 ASHEVILLE, NC 28801 828.255.1 197 RHYATT®WADETRIM.COM LICENCE NUMBER 1405 PROJECT LOCATION BUNCOMBE COUNTY, NORTH CAROLINA KEY MAP NOT TO SCALE SHEET INDEX SHEET NUMBER SHEET TITLE CO.0 COVER C1.0 LAYOUT, GRADING, AND ARMORMENT C1.1 PROFILES AND BYPASS DETAIL C1.2 CROSSING DETAILS 1 OF 2 C1.3 CROSSING DETAILS 2 OF 2 JOB NO. BTZ2001 -01.4 SHEET 00.0 ita\ WADE ,kel TRIM PREPARED UNDER THE SUPERVISION OF: STREAM CROSSING BY BUTLER, DEREK ro CC s- 0 Z N 0 Y N ON ON wo Lw 0 J 0 PROJECT PROJECT NAME: PERMIT NUMBER: PROJECT LOCATION CIVIL ENGINEER LANDSCAPE ARCHITECT PID'S & PROPERTY SIZE SOILS TYPE FLOOD ZONES RIVER BASIN DISTURBED AREA NOTES DATA BLOCK HERNANDEZ STREAM CROSSING NOT ASSIGNED YET ASHEVILLE, BUNCOMBE COUNTY NORTH CAROLINA WADE TRIM, INC. CHARLES JOHN CHRISTY 53 NORTH MARKET STREET SUITE 200 ASHEVILLE, NC 28801 WADE TRIM, INC. R. DANIEL HYATT 53 NORTH MARKET STREET SUITE 200 ASHEVILLE, NC 28801 971033138 2.23 AC FRENCH LOAM X FRENCH BROAD 0.30 ACRES 1. ALL WORK IN THE STREAM BED MUST BE PREFORMED IN THE DRY. Know what's below. Call before you dig. CLAUDIA NELSON DB. 5954, PG. 507 PB. 212, PG. 84 ELLEN & HUIE HENSLEY DB. 1117, PG. 322 SCALE IN FEET CLAUDIA NELSON DB. 5954, PG. 507 PB. 212, PG. 84 CONSPAN 0116 PRECAST STRUCTURE 7 FLOOD EVENT CHANNEL PROPERTY LINE CLAUDIA NELSON DB. 5954, PG. 507 PB. 212, PG. 84 / 1‘ \�-='�i PROPOSED RIP -RAP BANK ARMOR CROSS SECTION 3 SEE PROFILE ON SHEET C1.1 CROSS SECTION 2 SEE PROFILE ON SHEET C1.1 CROSS SECTION 1 SEE PROFILE ON SHEET C1.1 INV' 207 INV= :.9.12' �wd >- m DESCRIPTION w Q l > w N o CD CO OE r E Z C y N n 2SZ .605 Lod Q aND U 5 umber : F-1063 W <CCC ARMORMENT z CD ISSUED FOR: DATE: BY: JOB NO. BTZ2001 .01 A SHEET 01.0 STREAM CROSSING 0 U 0 E O BY BUTLER, DEREK ‹c ro Q 0 CC s- O� LJ N Z N O Y N ON ON wo Lw 0 J a_ O 0 ui 0 J 0 0 Z z cn 0 c O I 3 a_ 0 wo z N Q O w I -� oCC EXISTING SURFACE PROPOSED SURFACE STREAM CROSS SECTION 1 SCALE: 1 "=20' PROPOSED SURFACE EXISTING SURFACE STREAM CROSS SECTION 2 SCALE: 1 "=20' PROPOSED SURFACE EXISTING SURFACE STREAM CROSS SECTION 3 SCALE: 1 "=20' IMPERVIOUS SANDBAG DIKE FLOATING SUCTION HOSE VARIABLE SPEED PUMP DISCHARGE HOSE STREAM CROSSING AND BYPASS PUMP PLAN VIEW SCALE: 1 "=20' 2075 2070 2065 2075 2070 2065 2075 2070 2065 m DESCRIPTION W I— Q l > w CC CID O W <CC Z 0 I —I W .. C) A lyl 1-1 0 Z 1� w Hrn W � 1- Z cnr10 0i V y \ 0 0 riq z PROFILES ISSUED FOR: DATE: BY: JOB NO. BTZ2001 .01 A SHEET 01.1 STREAM CROSSING 0 U E 0 0 BY BUTLER, DEREK Z � 0 CC s- Z N N 0 Y N ON ON m LLJ L_ W 0 J 0 N O 0 0 O J O 0 Z 0 Z (-) 0 c O I 3 o_ N Lc) (3) 0 wo Z N Q O wI 7 0O C a_ 6 PROJECT SUMMARY LOCAL BRIDGE CONSULTANT • NAME = Jim Campbell • EMAIL = JIm.Campbelll©conteches.com • PHONE NUMBER = 8032164274 STRUCTURE DETAILS • SPAN =16'-0" • PRECAST RISE = 5' - 10" • LENGTH = 20 FT. HEADWALLS • INLET HEADWALL HEIGHT = 2 FT. • OUTLET HEADWALL HEIGHT = 2 FT. FOUNDATIONS • FOUNDATION TYPE = STRIP WINGWALLS • WW 1 ANGLE = 45 DEG. • WW 1 LENGTH = 8 FT. • WW 1 HIGH HEIGHT = 8 FT. • WW 1 LOW HEIGHT = 4 FT. • WW 2 ANGLE = 45 DEG. •WW2 LENGTH = 12.5 FT. • WW 2 HIGH HEIGHT = 8 FT. • WW 2 LOW HEIGHT = 4 FT. •WW3ANGLE =45 DEG. • WW 3 LENGTH = 9 FT. • WW 3 HIGH HEIGHT = 8 FT. • WW 3 LOW HEIGHT = 4 FT. • WW 4 ANGLE = 45 DEG. • WW 4 LENGTH = 8 FT. • WW 4 HIGH HEIGHT = 8 FT. • WW 4 LOW HEIGHT = 4 FT. NOTES 1. THIS BRIDGE HAS BEEN DESIGNED FOR GENERAL SITE CONDITIONS. THE PROJECT ENGINEER SHALL BE RESPONSIBLE FOR THE STRUCTURES SUITABILITY TO THE EXISTING SITE CONDITIONS AND FOR THE HYDRAULIC EVALUATION - INCLUDING SCOUR AND CONFIRMATION OF SOIL CONDITIONS. 2. PRIOR TO CONSTRUCTION, CONTRACTOR MUST VERIFY ALL ELEVATIONS SHOWN THROUGH THE ENGINEER. 3. ONLY CONTECH ENGINEERED SOLUTIONS LLC, THE CONSPAN APPROVED MANUFACTURER IN THE PROJECT STATE MAY PROVIDE THE STRUCTURE DESIGNED IN ACCORDANCE WITH THESE PLANS. 4. THIS DYOB DRAWING IS A CONCEPTUAL DESIGN. PLEASE WORK WITH YOUR LOCAL BRIDGE CONSULTANT FOR FURTHER SOLUTION DEVELOPMENT AND PRICING. 5. THE USE OF ANOTHER PRECAST STRUCTURE WITH THE DESIGN ASSUMPTIONS USED FOR THE COWSPAN8I STRUCTURE MAY LEAD TO SERIOUS DESIGN ERRORS. USE OF ANY OTHER PRECAST STRUCTURE WITH THIS DESIGN AND DRAWINGS VOIDS ANY CERTIFICATION OF THIS DESIGN AND WARRANTY. CONTECH ENGINEERED SOLUTIONS ASSUMES NO LIABILITY FOR DESIGN OF ANY ALTERNATE OR SIMILAR TYPE STRUCTURES. CON/SPAN 0-Series DYO Home Crossing 'PRELIMINARY' NOT FOR CONSTRUCTION m. �.remMw•wwwma..Taw.aN roil In enymennore.o..... eons. eneameed weep H wHw�- iiitowTI1.. by ew.wtm'W'w Mum DATE REVISION DESCRIPTION BY CONTECHe ENGINEERED SOWTIONS LLC www.ContechES.com 9025 Centre Pointe Dr., Suite 400, West Chester, OH 45069 800-338-1122 513-645-7000 513-645-7993 FAX / OZ \SPAN. 0-SERIES- DYOB DRAWING PROJECT Ne.: OYO NA: DATE: DEMETER CHECKED OWNWN: APPROVED SHEET NO2 D1 CP D9 r. I 10" 20' 0" (OUT TO OUT) 10" I J $ LONGITUDINAL SECTION 16'-0" SPAN CROSS SECTION 'PRELIMINARY' NOT FOR CONSTRUCTION J wv PW"a"...M+"gmwbW Oa.. fable 10 Can.le den. allh• Oeersen.. P a mw,o*.e td▪ tw.wing ae.,.w.�we`wa.0.d.*,.w.. c...IMwa.•raw«...wawa.w C.w. Memos mcsa..="TIP+. MARK DATE REVISION DESCRIPTION BY CONTECHe ENGINEERED SOWTIONS LLC www.ContechE8.corn 9025 Centre Pointe Dr., Suite 400, West Chester, OH 45069 800-338-1122 513-645-7000 513-645-7993 FAX / CON \SPAN• 4)-SERIES- DYOB DRAWING PROJECT Na: MOW.: DATE: DESIGNED: APPROVED: SHEET No.: D3 GE D9 GROUT TO TOP OF KEYWAY NOTE: FILL ENTIRE KEYWAY INCLUDING NOMINAL 1" VOID BETWEEN BOTTOM OF KEYWAY AND BOTTOM OF PRECAST BRIDGE UNIT LEG WITH GROUT. _ INSIDE FACE OF PRECAST BRIDGE UNIT GROUT UNDER UNIT LEG TYPICAL BRIDGE UNIT GROUT DETAIL NOT TO SCALE WINGWALL Kg 0 O WINGWALL FOOTING BACKSIDE OF FOOTING PRIMER COMPATIBLE WITH JOINT WRAP TOP OF PRECAST BRIDGE UNIT x 1 %8" BUTYL ROPE 9" WIDE JOINT WRAP PRECAST BRIDGE UNIT TYPICAL JOINT SEAL DETAIL NOT TO SCALE WINGWALL ANCHOR GROUT NOTES: • MINIMUM 1" GROUT UNDER WINGWALL LEG & ANCHOR STEM. • AREA BETWEEN WINGWALL FOOTING AND WINGWALL ANCHOR SHALL BE GROUTED SOLID BEFORE BACKFILL. • FORM BACKSIDE OF FOOTING TO DIMENSIONS SHOWN ON FOUNDATION PLAN. TYPICAL WINGWALL GROUT DETAIL NOT TO SCALE PRIMER COMPATIBLE WITH JOINT WRAP TOP OF PRECAST BRIDGE UNIT LIFTING INSERT FILL LIFTING INSERT POCKET WITH GROUT, FINISHING FLUSH 9" SQUARE PIECE OF JOINT WRAP PRECAST BRIDGE UNIT, HEADWALL OR WINGWALL TYPICAL LIFT INSERT SEALING DETAIL NOT TO SCALE SEE TYPICAL WINGWALL GROUT DETAIL ON THIS SHEET TYPICAL WINGWALL SECTION NOT TO SCALE 'PRELIMINARY' NOT FOR CONSTRUCTION OH.w..,.w w...w•..w.NN wv Ps•.n v..T.. w•=sq T..•.D.w"........TTT .,New,.. asallework w4 abw...Nmnre.,.eaw+w beech. invm*brwavalaceof Oelipa. Con. MARK DATE REVISION DESCRIPTION BY CONTECHe ENGINEERED SOWTIONS LLC www.ComechE8.Com 9025 Centre Pointe Dr., Suite 400, West Chester, OH 45069 800-338-1122 513-845-7000 513-645-7993 FAX / CO - \SPAN. 0-SERIES DYOB DRAWING PROJECT No.: DYONo: DESIGNED DRAWN: APPROVED SHEET NO.: D5 DE D9 e. 20' 0" (OUT TO OUT)- OUTLET PRELIMINARY' s. NOT FOR CONSTRUCTION, ,M .°'w.wT'0 Iw,T..w a.., w w •«N a P.AN. awwE,•nwa.a""'w.p:�ict"�a.umw01 x�`"°ru.«a. aches m.e-�wse�wawww" n 'wmm woo.. B�ww'=1vw-Vr�wr" N aww"� H-� w MAR( DATE REVISION DESCRIPTION BY CONTECH ENGINEERED SOLUTIONS LLC www.ConteehES.conl 9025 Centre Pointe Dr., Suite 400, West Chester, OH 45069 800-338-1122 513-645-7000 513-645.7993 FAX / CON \SPAN. 0-SERIES LDYOB DRAWING PROJECT Neu DATE: DESIGNED CHECKED CNN® : APPROVED SHEET NO: D2 C: D9 20'-2" h } e } $ M } b 16'-0" SPAN INLET END ELEVATION OUTLET END ELEVATION 'PRELIMINARY' ` NOT FOR CONSTRUCTION , ,1. rleMe•wwww.•w•eaP.eN w. PNranw.w.n.aw•mNe Con.e... ee.ts.. • mw."N"eam`w'°arwfl atwee.-wwc'a rcwaws.w.uw.www.aNNwww�0O1w..... .nt.Nrwawa.n o..,eN H.m.w• ""bw�"b'i..um..wA. Nr wmh... Nm.wa w MARK DATE REVISION DESCRIPTION BY CONTECH ENGINEERED SOLUTIONS LLC www.ContechES.com 9025 Centre Pointe Lit, Suite 400, West Cheater, OH 45069 800-338-1122 513-845-7000 513-645-7993 FAX / CON \SPAN. 4)-SERIES- DYOB DRAWING PROJECT II® DYONP.: DATE: DESIGNED: CRANE: CHECKED. APPROVED: SHEETED: D4 D• D9 1 DESCRIPTION 1.1. TYPE - THIS WORK SHALL CONSIST OF FURNISHING AND CONSTRUCTING A CON/SPAN® 0-SERIES BRIDGE SYSTEM IN ACCORDANCE WITH THESE SPECIFICATIONS AND IN REASONABLY CLOSE CONFORMITY WITH THE LINES, GRADES, DESIGN AND DIMENSIONS SHOWN ON THE PLANS OR AS ESTABLISHED BY THE ENGINEER. IN SITUATIONS WHERE TWO OR MORE SPECIFICATIONS APPLY TO THIS WORK, THE MOST STRINGENT REQUIREMENTS SHALL GOVERN. 1.2. DESIGNATION - PRECAST REINFORCED CONCRETE CONSPANN 0-SERIES BRIDGE UNITS MANUFACTURED IN ACCORDANCE WITH THIS SPECIFICATION SHALL BE DESIGNATED BY SPAN AND RISE. PRECAST REINFORCED CONCRETE WINGWALLS AND HEADWALLS MANUFACTURED IN ACCORDANCE WITH THIS SPECIFICATION SHALL BE DESIGNATED BY LENGTH, HEIGHT, AND DEFLECTION ANGLE. PRECAST REINFORCED CONCRETE EXPRESS' FOUNDATION UNITS MANUFACTURED IN ACCORDANCE WITH THIS SPECIFICATION SHALL BE DESIGNATED BY LENGTH, HEIGHT AND WIDTH. 2. DESIGN 2.1. SPECIFICATIONS -THE PRECAST ELEMENTS ARE DESIGNED IN ACCORDANCE WITH THE "AASHTO LRFD BRIDGE DESIGN SPECIFICATIONS" 8TH EDITION, ADOPTED BY THE AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS, 2017. A MINIMUM OF ONE FOOT OF COVER ABOVE THE CROWN OF THE BRIDGE UNITS IS REQUIRED IN THE INSTALLED CONDITION. (UNLESS NOTED OTHERWISE ON THE SHOP DRAWINGS AND DESIGNED ACCORDINGLY.) 3. MATERIALS 3.1. CONCRETE - THE CONCRETE FOR THE PRECAST ELEMENTS SHALL BE AIR -ENTRAINED WHEN INSTALLED IN AREAS SUBJECT TO FREEZE -THAW CONDITIONS COMPOSED OF PORTLAND CEMENT, FINE AND COARSE AGGREGATES. ADMIXTURES AND WATER. AIR -ENTRAINED CONCRETE SHALL CONTAIN 612 PERCENT AIR. THE AIR- ENTRAINING ADMIXTURE SHALL CONFORM TO AASHTO M154. THE MINIMUM CONCRETE COMPRESSIVE STRENGTH SHALL BE AS SHOWN ON THE SHOP DRAWINGS. 3.1.1. PORTLAND CEMENT- SHALL CONFORM TO THE REQUIREMENTS OF ASTM SPECIFICATIONS C150-TYPE I, TYPE II, OR TYPE III CEMENT. 3.1.2. COARSE AGGREGATE - SHALL CONSIST OF STONE HAVING A MAXIMUM SIZE OF 1 INCH. AGGREGATE SHALL MEET REQUIREMENTS FOR ASTM C33. 3.1.3. WATER REDUCING ADMIXTURE - THE MANUFACTURER MAY SUBMIT, FOR APPROVAL BY THE ENGINEER, A WATER -REDUCING ADMIXTURE FOR THE PURPOSE OF INCREASING WORKABILITY AND REDUCING THE WATER REQUIREMENT FOR THE CONCRETE. 3.1.4. CALCIUM CHLORIDE - THE ADDITION TO THE MIX OF CALCIUM CHLORIDE OR ADMIXTURES CONTAINING CALCIUM CHLORIDE WILL NOT BE PERMITTED. 3.1.5. MIXTURE - THE AGGREGATES. CEMENT AND WATER SHALL BE PROPORTIONED AND MIXED IN A BATCH MIXER TO PRODUCE A HOMOGENEOUS CONCRETE MEETING THE STRENGTH REQUIREMENTS OF THIS SPECIFICATION. THE PROPORTION OF PORTLAND CEMENT IN THE MIXTURE SHALL NOT BE LESS THAN 564 POUNDS 6 SACKS) PER CUBICYARDM CONCRETE. 3.2. STEEL REMFORUM STEEL 3.2.1. THE SS OTHERWISE WIYIELD STRENGTH SHALL AEIN0S, P51 UNLESS OTHERWISEEELFOR THE PSHOPT ELEMENTS 3.2.2. ALL REINFORCINGSTEEL A FORCEE IN ACCODANCE SHALL BFHOP D DRANDWINGS PLACEDGSSUBMITTED M ACCORDANCE WITH THEADETAILEDUFASHOP DRAWINGS SUBMITTED BY THE MANUFACTURER. 3.2.3. REINFORCING COSHALLCONSISTT WELDED WIRE REIA 1064FORDEF CONFORMING TOASTMFORMING TO T SPECIFICATION A61 , GRADE EARS CONFORMING TO ASTM DDISTRIBUTI NN A 6NF RCEME 60. LONGITUDINAL WIRE FABRIC RFORCE NT MAY CONSISTBS.F WELDED WIRE DABRIC OR DEFORMED BILLET -STEEL BARS. 3.3. STEEL HARDWARE T 3.3.1.BOLTS ANDTHREADED REFS FOR WINGWALL CONNECTIONSSHALL CONFORM 2 (ASTM A 347. RUTS SHALLLOCONFORM.TO AASHDSMND2 UTSMSED4)GRADE 2H. ALL BOLTS, THREADEDIRODS AND NOTE USED IN WICOATED LLIN CONNECTIONS SHALL MECHANICALLY 69CLASS0 ZINC COATED Ft ACCORDANCE ASTMWITHCONNECTION 5P. 3.3.2. STRUCTURAL STEEL FOR WINGWALL PLATES AND PLATE) GRADE 3 AND COHALL BE HOT DIP HTO A A70 (ASTM A Y09) GRADE l )MID SHALL BE HOT DIP GALVANIZED ASPERFOR OWI GW(ASTM SHALL 3.3.3. INSERTS FOR WINGWALLS SHALL C O DIAMETER TWO-BOLTPRESET WINGWALL TON ANCHORS CONCRETEAS ACCESSORIE , IA DAITON SUPOHIORIOR 45700A SHALL BE ELECTRO ACCESSORIES,M GALVANIZED ODIC, (80ACC) RDMJC AND SHALL O3 GALVANIZED IN ACCORDANCE WITH ASTM LE LOO. 3.3.4. FERRULE LOOP INSERTS SHALL FERRULE LOOP INSCONCRETE E ACCESSORIES. CESS TIES. DM BY DAYTONRG. SUPERIOR CONC00 AND SHALL (800) Y45.3E00AND SHALLBA TACHED HEADWALL C. 3.3.5. SHAK BOLTS USED IN ATTACHED HEADWALL CONNECTIONS SHALL BE ASTM A307. 3.3.8. INSERTS FOR DETACHED HEADWALL CONNECTIONS SHALL BIN AISIRTYPE AN STAINLESSTURF STEEL. NUPE IOIL INSERTS AS MANUFACTURED BY DAYTON SUPERIOR SPECIFICATIONS FOR MANUFACTURE AND INSTALLATION OF CON/SPAN® 0-SERIES BRIDGE SYSTEMS CONCRETE ACCESSORIES MIAMISBURG OHIO(800) 745-3700. COIL SHALL BE NUTS USED IN HEADWALL W CONNECTIONSIN AD AISI TYPE NE IONSSTAINLESS STEEL. WASHERS 1 USED IN HEADWALL CONNECTIONS SHALL BE EITHERAASHTO TYPE )AS STAINLESS STEEL PLATE WASHERS OR DIP GA VANI EDAM A709 GRADE PLATE WASHERS HOT DIPGALVANIZED OF RNFORCI M111 (SSA123). BE 3.3.7. MECHANICAL SPLICES REINFORCING BARS SHALL BE MADE USING THE DOWEL BAR SPLICER IOR CONCRETE T MANUFACTUREDIA IDAYTONSBURG SUPERIORCONCRETE ACCESSORIES.LLSIMIFIHE DBDI OHI(800)EM745-3700,AND SPELLRONDD OFTHN,00S SPLICEM(DOWELFATUBAR SPLICER ANPDO UCTIN OR AS ONUFACTUR7)-BV ANDS HALL PRODUCTS DAYTSPLICE XPTOHIO932 SYSTEM. AND SHALL CONSIST OF BARSPLICER TYPE 2 SYSTEM. 4 MANUFACTURE OF PRECAST ELEMENTS - SUBJECT TO THE PROVISIONS OF SECTION 5, BELOW, THE PRECAST ELEMENT DIMENSION AND REINFORCEMENT DETAILS SHALL BE AS PRESCRIBED IN THE PLAN AND SHOP DRAWINGS PROVIDED BY THE MANUFACTURER. 4.1. FORMS -THE FORMS USED IN MANUFACTURE SHALL BE SUFFICIENTLY RIGID AND ACCURATE TO MAINTAIN THE REQUIRED PRECAST ELEMENT DIMENSIONS WITHIN THE PERMISSIBLE VARIATIONS GIVEN IN SECTION 5 OF THESE SPECIFICATIONS. ALL CASTING SURFACES SHALL BE OF A SMOOTH MATERIAL. 4.2. PLACEMENT OF REINFORCEMENT 4.2.1.PLACEMENT OF REINFORCEMENT IN PRECAST BRIDGE UNITS -THE COVER OF CONCRETE OVER THE OUTSIDE CIRCUMFERENTIAL REINFORCEMENT SHALL BE 2" MINIMUM. THE COVER OF CONCRETE OVER THE INSIDE CIRCUMFERENTIAL REINFORCEMENT SHALL BE 1X" MINIMUM UNLESS OTHERWISE NOTED ON THE SHOP DRAWINGS. THE CLEAR DISTANCE OF THE END CIRCUMFERENTIAL WIRES SHALL NOT BE LESS THAN 1" NOR MORE THAN 2" FROM THE ENDS OF EACH SECTION. REINFORCEMENT SHALL BE ASSEMBLED UTILIZING SINGLE OR MULTIPLE LAYERS OF WELDED WIRE FABRIC (NOT TO EXCEED 3 LAVERS), SUPPLEMENTED WITH A SINGLE LAYER OF DEFORMED BILLET -STEEL BARS, WHEN NECESSARY. WELDED WIRE FABRIC SHALL BE COMPOSED OF CIRCUMFERENTIAL AND LONGITUDINAL WIRES MEETING THE SPACING REQUIREMENTS OF 4.3, BELOW, AND SHALL CONTAIN SUFFICIENT LONGITUDINAL WIRES EXTENDING THROUGH THE BRIDGE UNIT TO MAINTAIN THE SHAPE AND POSITION OF THE REINFORCEMENT. LONGITUDINAL DISTRIBUTION REINFORCEMENT MAY BE WELDED WIRE FABRIC OR DEFORMED BILLET -STEEL BARS AND SHALL MEET THE SPACING REQUIREMENTS OF 4.3, BELOW. THE ENDS OF THE LONGITUDINAL DISTRIBUTION REINFORCEMENT SHALL BE NOT MORE THAN 3" AND NOT LESS THAN 1/S" FROM THE ENDS OF THE BRIDGE UNIT, 4.2.2. BENDING OF REINFORCEMENT FOR PRECAST BRIDGE UNITS - THE OUTSIDE AND INSIDE CIRCUMFERENTIAL REINFORCING STEEL FOR THE CORNERS OF THE BRIDGE SHALL BE BENT TO SUCH AN ANGLE THAT IS APPROXIMATELY EQUAL TO THE CONFIGURATION OF THE BRIDGE'S OUTSIDE CORNER. 4.2.3.PLACEMENT OF REINFORCEMENT FOR PRECAST WINGWALLS AND HEADWALLS - THE COVER OF CONCRETE OVER THE LONGITUDINAL AND TRANSVERSE REINFORCEMENT SHALL BE 2" MINIMUM. THE CLEAR DISTANCE FROM THE END OF EACH PRECAST ELEMENT TO THE ENO OF REINFORCING STEEL SHALL NOT BE LESS THAN 1W NOR MORE THAN 3". REINFORCEMENT SHALL BE ASSEMBLED UTILIZING A SINGLE LAYER OF WELDED WIRE FABRIC, ORA SINGLE LAYER OF DEFORMED BILLET -STEEL BARS. WELDED WIRE FABRIC SHALL BE COMPOSED OF TRANSVERSE AND LONGITUDINAL WIRES MEETING THE SPACING REQUIREMENTS OF 4.3, BELOW, AND SHALL CONTAIN SUFFICIENT LONGITUDINAL WIRES EXTENDING THROUGH THE ELEMENT TO MAINTAIN THE SHAPE AND POSITION OF THE REINFORCEMENT. LONGITUDINAL REINFORCEMENT MAY BE WELDED WIRE FABRIC OR DEFORMED BILLET -STEEL BARS AND SHALL MEET THE SPACING REQUIREMENTS OF 4.3, BELOW. 4.2.4. PLACEMENT OF REINFORCMENT FOR PRECAST FOUNDATION UNITS - THE COVER OF CONCRETE OVER THE BOTTOM REINFORCEMENT SHALL BE 31NCHE5 MINIMUM. THE COVER OF CONCRETE FOR ALL OTHER REINFORCEMENT SHALL BE 2 INCHES MINIMUM. THE CLEAR DISTANCE FROM THE END OF EACH PRECAST ELEMENT TO THE END OF REINFORCING STEEL SHALL NOT BE LESS THAN 21NCHE5 NOR MORE THAN 3 INCHES. REINFORCEMENT SHALL BE ASSEMBLED UTILIZING A SINGLE LAYER OF WELDED WIRE FABRIC OR A SINGLE LAVER OF DEFOREMED BILLET -STEEL BARS. WELDED WIRE FABRIC SHALL BE COMPOSED OF TRANSVERSE AND LONGITUDINAL WIRES MEETING THE SPACING REQUIREMENTS OF 4.3, BELOW, AND SHALL CONTAIN SUFFICIENT LONGITUDINAL WIRES EXTENDING THROUGH THE ELEMENT TO MAINTAIN THE SHAPE AND POSITION OF THE REINFORCEMENT. LONGITUDINAL REINFORCEMENT MAY BE WELDED WIRE FABRIC OR DEFORMED BILLET -STEEL BARS AND SHALL MEET THE SPACING REQUIREMENTS OF 4.3, BELOW. 4.3. LAPS, WELDS. SPACING 4.3.1. LAPS. WELDS. AND SPACING FOR PRECAST BRIDGE UNITS - TENSION SPLICES IN THE CIRCUMFERENTIAL REINFORCEMENT SHALL BE MADE BY LAPPING. LAPS MAY BE TACK WELDED TOGETHER FOR ASSEMBLY PURPOSES. FOR SMOOTH WELDED WIRE FABRIC THE OVERLAP SHALL MEET THE REQUIREMENTS OF AASHTO 5.10.8.2.5B AND 5.10.8.5.2. FOR DEFORMED WELDED WIRE FABRIC. THE OVERLAP SHALL MEET THE REQUIREMENTS OF AASHTO 5.10.8.2.5A AND 5.10.8.5.1. THE OVERLAP OF WELDED WIRE FABRIC SHALL BE MEASURED BETWEEN THE OUTER -MOST LONGITUDINAL WIRES OF EACH FABRIC SHEET. FOR DEFORMED BILLET -STEEL BARS. THE OVERLAP SHALL MEET THE REQUIREMENTS OF AASHTO 5.10.8.2.1 FOR SPLICES OTHER THAN TENSION SPLICES. THE OVERLAP SHALL BE A MINIMUM OF 1'41" FOR WELDED WIRE FABRIC OR DEFORMED BILLET -STEEL BARS. THE SPACING CENTER TO CENTER OF THE CIRCUMFERENTIAL WIRES IN A WIRE FABRIC SHEET SHALL BE NOT LESS THAN Y NOR MORE THAN 4". THE SPACING CENTER TO CENTER OF THE LONGITUDINAL WIRES SHALL NOT BE MORE THAN 8". THE SPACING CENTER TO CENTER OF THE LONGITUDINAL DISTRIBUTION STEEL FOR EITHER LINE OF REINFORCING IN THE TOP SLAB SHALL BE NOT MORE THAN 1'.4 . 4.3.2.LAPS WELDS. AND SPACING FOR PRECAST WINGWALLS. HEADWALLS AND FOUNDATIONS - SPLICES IN THE REINFORCEMENT SHALL BE MADE BY LAPPING. LAPS MAY BE TACK WELDED TOGETHER FOR ASSEMBLY PURPOSES. FOR SMOOTH WELDED WIRE FABRIC. THE OVERLAP SHALL MEET THE REQUIREMENTS OF AASHTO 5.10.8.2.5B AND 5.10.8.5.2. FOR DEFORMED WELDED WIRE FABRIC, THE OVERLAP SHALL MEET THE REQUIREMENTS OF AASHTO 5.10.8.2.5A AND 5.10.8.5.1. FOR DEFORMED BILLET -STEEL BARS, THE OVERLAP SHALL MEET THE REQUIREMENTS OF AASHTO 5.10.8.2.1. THE SPACING CENTER -TO -CENTER OF THE WIRES IN A WIRE FABRIC SHEET SHALL BE NOT LESS THAN 2" NOR MORE THAN 8". 4.4. CURING - THE PRECAST CONCRETE ELEMENTS SHALL BE CURED FORA SUFFICIENT LENGTH OF TIME SO THAT THE CONCRETE WILL DEVELOP THE SPECIFIED COMPRESSIVE STRENGTH IN 28 DAYS OR LESS. ANY ONE OF THE FOLLOWING METHODS OF CURING OR COMBINATIONS THERE OF SHALL BE USED: 4.4.1.STEAM CURING - THE PRECAST ELEMENTS MAYBE LOW-PRESSURE STEAM CURED BY A SYSTEM THAT WILL MAINTAIN A MOIST ATMOSPHERE. 4.4.2.WATER CURING - THE PRECAST ELEMENTS MAY BE WATER CURED BY ANY METHOD THAT WILL KEEP THE SECTIONS MOIST. 4.4.3.MEMBRANE CURING - A SEALING MEMBRANE CONFORMING TO THE REQUIREMENTS OF ASTM SPECIFICATION C309 MAY BE APPLIED AND SHALL BE LEFT INTACT UNTIL THE REQUIRED CONCRETE COMPRESSIVE STRENGTH IS ATTAINED. THE CONCRETE TEMPERATURE AT THE TIME OF APPLICATION SHALL BE WITHIN +/-10 DEGREES F OF THE ATMOSPHERIC TEMPERATURE. ALL SURFACES SHALL BE KEPT MOIST PRIOR TO THE APPLICATION OF THE COMPOUNDS AND SHALL BE DAMP WHEN THE COMPOUND IS APPLIED. 4.5. STORAGE, HANDLING & DELIVERY 4.5.1.STORAGE - PRECAST CONCRETE BRIDGE ELEMENTS SHALL BE LIFTED AND STORED IN -AS-CAST" POSITION. PRECAST CONCRETE HEADWALL AND WINGWALL UNITS ARE CAST, STORED AND SHIPPED IN A FLAT POSITION. THE PRECAST ELEMENTS SHALL BE STORED IN SUCH A MANNER TO PREVENT CRACKING OR DAMAGE. STORE ELEMENTS USING TIMBER SUPPORTS AS APPROPRIATE. THE UNITS SHALL NOT BE MOVED UNTIL THE CONCRETE COMPRESSIVE STRENGTH HAS REACHED A MINIMUM OF 2500 PSI (3000 PSI FOR SPANS >48 FEET), AND THEY SHALL NOT BE STORED IN AN UPRIGHT POSITION. 4.5.2.EACH RE - HANDLING DEVICES SEALS BE PERMITTED HA HANDLING EACH PRECASTELEMENT FOR THE PURPOSE RE UI HANDLING AND SETTING. SPREADER BEAMS MAY BE REQUIRED FOR THE LU NG OF PREFROM BENDING RTOBRIDGEENRCE FORCES. PRECLUDE PRECAE FCON RETE EL M NTS MUSNOT 4.5.3.SHIPPEDV UNTIL THETONCRETEEAS ATTAIN MUST NOT BE SPECIFIED DES THE CONCRETE HAS ATTAINED THE DIRECTIEDED Y THE DESIGCOMPN SER. STRENGTH,ORCAS DIRECTED THE OA ENGINEER. PRECAST CONCRETE GROUND TA MAY UNLOADED AND PLACED RE THE USOUND THE SITE UNTIL INSTALLED. STORE ELEMENTS TIMBERUSINGGURANSUPPORTSASSTERSHALL D. 4.6. QUALITY ASSURANCE -THE PRECASTER SHALL DEMONSTRATE ADHERENCE TTHE STANDARDS THE SET FORTH IN THE NPCA QUALITY CONTROL MANUAL. THE PRECASTER SHALL MEET EITHER SECTION ION 4.6.1 OR 4.6.2 4.6.1.CERTIFICATION -TNTPRECASTERCRETL BEIN SITUCERTIFIED N THE IFI PRECAST/PRESTRESSED PROTRAMOR CONCRETE IAL PRECAST CONCRETE CONRAS PROGRAM OR THE NATIONAL PRIOR TO AND CERTIFICATION PROGRAM PRIOR RE ABD HIS DURING PRODUCTIONN.OF THE PRODUCTS COVERED TES INTHIS INSPECTION 4.6.2.QU ,2.1. THE S, TESTING M L INSPECTION 4.6.2.1. THE PRECASTER SHALL HAVE BEEN IN THE PRODUCT PRODUCINGO THOSE SESPECCONCRETE PRODUCTS THREE YETHOSE SPECIFIED MINIMUM NT THREE YEARS. HE SHALL MAINTAIN R PERMANENT NI DEPEND CONTROL DEPARTMENTONOR A RETAIN AN INDEPENDENT TESTING AGENCY ON A REOCE BASIS. THE AGENCY SHALL ENO ISSUE A REPORT,IN THEI BIL BY A LICENSED ENGINEER, PRODUCE THE ABILITY OF THE PRECASTER TO INDUSTRY TRY QUALITY PRODUCTS CONSISTENT WITH PRECASTER STANDARDS. 4.6.2.2. THE PRECASTER SHALL SHOW THAT THE FOLLOWING TESTS ARE PERFORMED IN ACCORDANCE WITH THE ASTM STANDARDS INDICATED. TESTS SHALL BE PERFORMED AS INDICATED IN SECTION 6 OF THESE SPECIFICATIONS. 4.6.2.2.1. AIR CONTENT: C231 OR C173 4.6.2.2.2. COMPRESSIVE STRENGTH: C31,C39,C497 4.6.2.3. THE PRECASTER SHALL PROVIDE DOCUMENTATION DEMONSTRATING COMPLIANCE WITH THIS SECTION TO CONTECH® ENGINEERED SOLUTIONS AT REGULAR INTERVALS OR UPON REQUEST. 4.6.2.4. THE OWNER MAY PLACE AN INSPECTOR IN THE PLANT WHEN THE PRODUCTS COVERED BY THIS SPECIFICATION ARE BEING MANUFACTURED. 4.6.3.D000MENTATION -THE PRECASTER SHALL SUBMIT PRECAST PRODUCTION REPORTS TO CONTECH® ENGINEERED SOLUTIONS AS REQUIRED. 5. PERMISSIBLE VARIATIONS 5.1. BRIDGE UNITS 5.1.1. INTERNAL DIMENSIONS -THE INTERNAL DIMENSION SHALL VARY NOT MORE THAN 1%FROM THE DESIGN DIMENSIONS NOR MORE THAN 1J4" WHICHEVER IS LESS. 5.1.2. SLAB AND WALL THICKNESS - THE SLAB AND WALL THICKNESS SHALL NOT BE LESS THAN THAT SHOWN IN THE DESIGN BY MORE THAN y". A THICKNESS MORE THAN THAT REQUIRED IN THE DESIGN SHALL NOT BE CAUSE FOR REJECTION. 5.1.3. LENGTH OF OPPOSITE SURFACES - VARIATIONS IN LAYING LENGTHS OF TWO OPPOSITE SURFACES OF THE BRIDGE UNIT SHALL NOT BE MORE THAN X. IN ANY SECTION, EXCEPT WHERE BEVELED ENDS FOR LAYING OF CURVES ARE SPECIFIED BY THE PURCHASER. 5.1.4.LENGTH OF SECTION -THE UNDERRUN IN LENGTH OF A SECTION SHALL NOT BE MORE THAN J4" IN ANY BRIDGE UNIT. 5.1.5.POSITION OF REINFORCEMENT - THE MAXIMUM VARIATION IN POSITION OF THE REINFORCEMENT SHALL BE 3J4". IN NO CASE SHALL THE COVER OVER THE REINFORCEMENT BE LESS THAN IX" FOR THE OUTSIDE CIRCUMFERENTIAL STEEL OR BE LESS THAN 1" FOR THE INSIDE CIRCUMFERENTIAL STEEL AS MEASURED TO THE EXTERNAL OR INTERNAL SURFACE OF THE BRIDGE. THESE TOLERANCES OR COVER REQUIREMENTS DO NOT APPLY TO MATING SURFACES OF THE JOINTS. 5.1.6. AREA OF REINFORCEMENT -THE AREAS OF STEEL REINFORCEMENT SHALL BE THE DESIGN STEEL AREAS AS SHOWN IN THE MANUFACTURER'S SHOP DRAWINGS. STEEL AREAS GREATER THAN THOSE REQUIRED SHALL NOT BE CAUSE FOR REJECTION. THE PERMISSIBLE VARIATION IN DIAMETER OF ANY REINFORCEMENT SHALL CONFORM TO THE TOLERANCES PRESCRIBED IN THE ASTM SPECIFICATION FOR THAT TYPE OF REINFORCEMENT. 5.2. WINGWALLS & HEADWALLS 5.2.1. WALL THICKNESS - THE WALL THICKNESS SHALL NOT VARY FROM THAT SHOWN IN THE DESIGN BY MORE THAN X". 5.2.2. LENGTH/HEIGHT OF WALL SECTIONS - THE LENGTH AND HEIGHT OF THE WALL SHALL NOT VARY FROM THAT SHOWN IN THE DESIGN BY MORE THAN X-. 5.2.3. PO51TION OF REINFORCEMENT - THE MAXIMUM VARIATION IN THE POSITION OF THE REINFORCEMENT SHALL BE t ". IN14 CASE SHALL THE COVER OVER THE REINFORCEMENT BE LESS THANREINFORCEMENT 1 ". J4 5.2.4. DIAE EF OP5YREINF- THE PERMISSIBLE VARIATION IN DIAMETER OF ANY REINFORCING SHALL CONFORM TI THE TOLERANCES PRESCRIBED IN THE ASTM SPECIFICATION FOR THAT TREE OF EDISHARCING. STEEL AREA GREATER THAN THAT REQUIRED SHALL NOT BE CAUSE FOR REJECTION. 5.3. FOUNDATION UNITS 5.3.1. WALL THICKNESS - THE WALL THICKNESS SHALL NOT VARY FROM THAT SHOWN IN THE DESIGN BY MORE THAN J4". 5.3.2. LENGTH/ HEIGHT/WIDTH OF FOUNDATION SECTIONS - THE LENGTH, HEIGHT AND WIDTH OF THE FOUNDATION UNITS SHALL NOT VARY FROM THAT SHOWN IN THE DESIGN BY MORE THAN 74 5.3.3. POSITION OF REINFORCEMENT - THE MAXIMUM VARIATION IN THE POSITION OF THE REINFORCEMENT SHALL BE SJ4". IN NO CASE SHALL THE COVER OVER THE REINFORCEMENT BE LESS THAN 1J4". 5.3A. SIZE OF REINFORCEMENT - THE PERMISSIBLE VARIATION IN DIAMETER OF ANY REINFORCING SHALL CONFORM TO THE TOLERANCES PRESCRIBED IN THE ASTM SPECIFICATION FOR THAT TYPE OF REINFORCING. STEEL AREA GREATER THAN THAT REQUIRED SHALL NOT BE CAUSE FOR REJECTION. 6. TESTING/ INSPECTION 6.1. TESTING 6.1.1. TYPE OF TEST SPECIMEN - CONCRETE COMPRESSIVE STRENGTH SHALL BE DETERMINED FROM COMPRESSION TESTS MADE ON CYLINDERS OR CORES. FOR CYLINDER TESTING, A MINIMUM OF 4 CYLINDERS SHALL BE TAKEN FOR EACH BRIDGE ELEMENT. FOR CORE TESTING. A MINIMUM OF 2 CORES SHALL BE TAKEN FOR EACH BRIDGE ELEMENT. EACH ELEMENT SHALL BE CONSIDERED SEPARATELY FOR THE PURPOSE OF TESTING AND ACCEPTANCE. 6.1.2. COMPRESSION TESTING - CYLINDERS SHALL BE MADE AND TESTED AS PRESCRIBED BY THE ASTM C39 SPECIFICATION. CYLINDERS SHALL BE CURED IN THE SAME ENVIRONMENT AS THE BRIDGE ELEMENTS- CORES SHALL BE OBTAINED AND TESTED FOR COMPRESSIVE STRENGTH FROM EACH ELEMENT IN ACCORDANCE WITH THE PROVISIONS OF THE ASTM C42 SPECIFICATION. 6.1.3.ACCEPTABILITY OF CYLINDER TESTS - WHEN THE AVERAGE COMPRESSIVE STRENGTH OF ALL CYLINDERS TESTED IS EQUAL TO OR GREATER THAN THE DESIGN COMPRESSIVE STRENGTH. AND NOT MORE THAN 10%OF THE CYLINDERS TESTED HAVE A COMPRESSIVE STRENGTH LESS THAN THE DESIGN CONCRETE STRENGTH, AND NO CYLINDER TESTED HAS A COMPRESSIVE STRENGTH LESS THAN 90%OF THE REQUIRED CONCRETE STRENGTH. THEN THE ELEMENT SHALL BE ACCEPTED. WHEN THE COMPRESSIVE STRENGTH OF THE CYLINDERS TESTED DOES NOT CONFORM TO THESE ACCEPTANCE CRITERIA, THE ACCEPTABILITY OF THE ELEMENT MAY BE DETERMINED AS DESCRIBED IN SECTION 6.1.4, BELOW. 6.1.4.ACCEPTABILITY OF CORE TESTS - THE COMPRESSIVE STRENGTH OF THE CONCRETE IN A BRIDGE ELEMENT IS ACCEPTABLE WHEN EACH CORE TEST STRENGTH IS EQUAL TO OR GREATER THAN THE DESIGN CONCRETE STRENGTH. WHEN THE COMPRESSIVE STRENGTH OF A CORE TESTED IS LESS THAN THE DESIGN CONCRETE STRENGTH, THE PRECAST ELEMENT FROM WHICH THAT CORE WAS TAKEN MAY BE RE -CORED. WHEN THE COMPRESSIVE STRENGTH OF THE RE -CORE IS EQUAL TO OR GREATER THAN THE DESIGN CONCRETE STRENGTH THE COMPRESSIVE STRENGTH OF THE CONCRETE IN THAT BRIDGE ELEMENT IS ACCEPTABLE. 6.1.4.1. WHEN THE COMPRESSIVE STRENGTH OF ANY RECORE IS LESS THAN THE DESIGN CONCRETE STRENGTH, THE PRECAST ELEMENT FROM WHICH THAT CORE WAS TAKEN SHALL BE REJECTED. 6.1.4.2. PLUGGING CORE HOLES -THE CORE HOLES SHALL BE PLUGGED AND SEALED BY THE MANUFACTURER IN A MANNER SUCH THAT THE ELEMENTS WILL MEET ALL OF THE TEST REQUIREMENTS OF THIS SPECIFICATION. PRECAST ELEMENTS SO SEALED SHALL BE CONSIDERED SATISFACTORY FOR USE. 6.1.4.3. TEST EQUIPMENT - EVERY MANUFACTURER FURNISHING PRECAST ELEMENTS UNDER THIS SPECIFICATION SHALL FURNISH ALL FACILITIES AND PERSONNEL NECESSARY TO CARRY OUT THE TEST REQUIRED. 6.2. INSPECTION - THE QUALITY OF MATERIALS, THE PROCESS OF MANUFACTURE. AND THE FINISHED PRECAST ELEMENTS SHALL BE SUBJECT TO INSPECTION BY THE PURCHASER. 7. JOINTS THE BRIDGE UNITS SHALL BE PRODUCED WITH FLAT BUTT ENDS. THE ENDS OF THE BRIDGE UNITS SHALL BE SUCH THAT WHEN THE SECTIONS ARE LAID TOGETHER THEY WILL MAKE A CONTINUOUS LINE WITH A SMOOTH INTERIOR FREE OF APPRECIABLE IRREGULARITIES, ALL COMPATIBLE WITH THE PERMISSIBLE VARIATIONS IN SECTION 5, ABOVE. THE JOINT WIDTH BETWEEN ADJACENT PRECAST UNITS SHALL NOT EXCEED 39". 8. WORKMANSHIP/ FINISH THE BRIDGE UNITS, WINGWALLS, HEADWALLS AND FOUNDATION UNITS SHALL BE SUBSTANTIALLY FREE OF FRACTURES. THE ENDS OF THE BRIDGE UNITS SHALL BE NORMAL TO THE WALLS AND CENTERLINE OF THE BRIDGE SECTION, WITHIN THE LIMITS OF THE VARIATIONS GIVEN IN SECTION 5, ABOVE. EXCEPT WHERE BEVELED ENDS ARE SPECIFIED. THE FACES OF THE WINGWALLS AND HEADWALLS SHALL BE PARALLEL TO EACH OTHER WITHIN THE LIMITS OF VARIATIONS GIVEN IN SECTION 5 ABOVE. THE SURFACE OF THE PRECAST ELEMENTS SHALL BE A SMOOTH STEEL FORM OR TROWELED SURFACE. TRAPPED AIR POCKETS CAUSING SURFACE DEFECTS SHALL BE CONSIDERED AS PART OF A SMOOTH, STEEL FORM FINISH. 9. REPAIRS PRECAST ELEMENTS MAY BE REPAIRED, IF NECESSARY, BECAUSE OF IMPERFECTIONS IN MANUFACTURE OR HANDLING DAMAGE AND WILL BE ACCEPTABLE IF, IN THE OPINION OF THE PURCHASER, THE REPAIRS ARE SOUND, PROPERLY FINISHED AND CURED. AND THE REPAIRED SECTION CONFORMS TO THE REQUIREMENTS OF THIS SPECIFICATION. 10.REJECTION THE PRECAST ELEMENTS SHALL BE SUBJECT TO REJECTION ON ACCOUNT OF ANY OF THE SPECIFICATION REQUIREMENTS. INDIVIDUAL PRECAST ELEMENTS MAY BE REJECTED BECAUSE OF ANY OF THE FOLLOWING: 10.1.FRACTURES OR CRACKS PASSING THROUGH THE WALL, EXCEPT FOR A SINGLE END CRACK THAT DOES NOT EXCEED ONE HALF THE THICKNESS OF THE WALL 10.2.DEFECTS THAT INDICATE PROPORTIONING, MIXING, AND MOLDING NOT IN COMPLIANCE WITH SECTION 4 OF THESE SPECIFICATIONS. 10.3.HONEYCOMBED OR OPEN TEXTURE. 10A.DAMAGED ENDS, WHERE SUCH DAMAGE WOULD PREVENT MAKING A SATISFACTORY JOINT. N▪ am® v P. P convector M.... on), pert thereof, may ha aged ratInndoud'o' modified In Oily Manner WIMOUI the prior written consent of discrepancies between the supplied I. ��wr'iwmm°raw« Jnww..J� "Nw�w'"w�J��m,esw. MARK DATE REVISION DESCRIPTION BY CIINTECHe ENGINEERED SOWTIONS LLC www.ContechES.com 9025 Centre Pointe Dr., Suite 400, West Chester, OH 45069 800-338-1122 513-645-7000 513-645-7993 FAX / CON \SPAN. 0-SERIES- DYOB DRAWING CON/SPAN 0-SERIES SPECIFICATIONS PROJECT No, DATE DESIGNED: DYO DRAWN. DYO CHECKED: DYO APPROVED: DYO SHEET NO.: D6 DF D9 m DESCRIPTION LIJ I- l > LLJ CC umber : F-1063 W <CCC ISSUED FOR: DATE: BY: JOB NO. BTZ2001 .01 A SHEET C1.2 STREAM CROSSING © Wade Trim Group, Inc. BY BUTLER, DEREK SPECIFICATIONS FOR MANUFACTURE AND INSTALLATION OF CON/SPAN® 0-SERIES BRIDGE SYSTEMS (CONT'D) 11. MARKING EACH BRIDGE UNIT SHALL BE CLEARLY MARKED BY WATERPROOF PAINT. THE FOLLOWING SHALL BE SHOWN ON THE INSIDE OF THE VERTICAL LEG OF THE BRIDGE SECTION: BRIDGE SPAN x BRIDGE RISE DATE OF MANUFACTURE NAME OR TRADEMARK OF THE MANUFACTURER 12. INSTALLATION PREPARATION TO ENSURE CORRECT INSTALLATION OF THE PRECAST CONCRETE BRIDGE SYSTEM, CARE AND CAUTION MUST BE EXERCISED IN FORMING THE SUPPORT AREAS FOR BRIDGE UNITS, HEADWALL, AND WINGWALL ELEMENTS. EXERCISING SPECIAL CARE WILL FACILITATE THE RAPID INSTALLATION OF THE PRECAST COMPONENTS. 12.1. FOOTINGS DO NOT OVER EXCAVATE FOUNDATIONS UNLESS DIRECTED BY SITE SOIL ENGINEER TO REMOVE UNSUITABLE SOIL. THE SITE SOILS ENGINEER SHALL CERTIFY THAT THE BEARING CAPACITY MEETS OR EXCEEDS THE FOOTING DESIGN REQUIREMENTS. PRIOR TO THE CONTRACTOR POURING OF THE FOOTINGS. THE BRIDGE UNITS AND WINGWALLS SHALL BE INSTALLED ON EITHER PRECAST OR CAST -IN -PLACE CONCRETE FOOTINGS. THE SIZE AND ELEVATION OF THE FOOTINGS SHALL BE AS DESIGNED BY THE ENGINEER. A KEYWAY SHALL BE FORMED IN THE TOP SURFACE OF THE BRIDGE FOOTING AS SPECIFIED ON THE PLANS. NO KEYWAY IS REQUIRED IN THE WINGWALL FOOTINGS, UNLESS OTHERWISE SPECIFIED ON THE PLANS. THE FOOTINGS SHALL BE GIVEN A SMOOTH FLOAT FINISH AND SHALL REACH A COMPRESSIVE STRENGTH OF 2,000 PSI BEFORE PLACEMENT OF THE BRIDGE AND WINGWALL ELEMENTS. BACKFILLING SHALL NOT BEGIN UNTIL THE FOOTING HAS REACHED THE FULL DESIGN COMPRESSIVE STRENGTH. THE FOOTING SURFACE SHALL BE CONSTRUCTED IN ACCORDANCE WITH GRADES SHOWN ON THE PLANS. WHEN TESTED WITH A 10'-0" STRAIGHT EDGE. THE SURFACE SHALL NOT VARY MORE THAN ye" IN 10'-0". IF A PRECAST CONCRETE FOOTING IS USED, THE CONTRACTOR SHALL PREPARE A 4" THICK BASE LAYER OF COMPACTED GRANULAR MATERIAL THE FULL WIDTH OF THE FOOTING PRIOR TO PLACING THE PRECAST FOOTING. THE FOUNDATIONS FOR PRECAST CONCRETE BRIDGE ELEMENTS AND WINGWALLS MUST BE CONNECTED BY REINFORCEMENT TO FORM ONE MONOLITHIC BODY. EXPANSION JOINTS SHALL NOT BE USED. THE CONTRACTOR SHALL BE RESPONSIBLE FOR THE CONSTRUCTION OF THE FOUNDATIONS PER THE PLANS AND SPECIFICATIONS. 13. INSTALLATION 13.1. GENERAL - THE INSTALLATION OF THE PRECAST CONCRETE ELEMENTS SHALL BE AS EXPLAINED IN THE PUBLICATION CON/SPAN BRIDGE SYSTEMS INSTALLATION HANDBOOK. 13.1.1. LIFTING - IT IS THE RESPONSIBILITY OF THE CONTRACTOR TO ENSURE THAT A CRANE OF THE CORRECT LIFTING CAPACITY IS AVAILABLE TO HANDLE THE PRECAST CONCRETE UNITS. THIS CAN BE ACCOMPLISHED BY USING THE WEIGHTS GIVEN FOR THE PRECAST CONCRETE COMPONENTS AND BY DETERMINING THE LIFTING REACH FOR EACH CRANE UNIT. SITE CONDITIONS MUST BE CHECKED WELL IN ADVANCE OF SHIPPING TO ENSURE PROPER CRANE LOCATION AND TO AVOID ANY LIFTING RESTRICTIONS. THE LIFT ANCHORS OR HOLES PROVIDED IN EACH UNIT ARE THE ONLY MEANS TO BE USED TO LIFT THE ELEMENTS. THE PRECAST CONCRETE ELEMENTS MUST NOT BE SUPPORTED OR RAISED BY OTHER MEANS THAN THOSE GIVEN IN THE MANUALS AND DRAWINGS WITHOUT WRITTEN APPROVAL FROM CONTECH® ENGINEERED SOLUTIONS. 13.1.2. CONSTRUCTION EQUIPMENT WEIGHT RESTRICTIONS - IN NO CASE SHALL EQUIPMENT OPERATING IN EXCESS OF THE DESIGN LOAD (HL-93) BE PERMITTED OVER THE BRIDGE UNITS UNLESS APPROVED BY CONTECH® ENGINEERED SOLUTIONS. 13.1.2.1. IN THE IMMEDIATE AREA OF THE BRIDGE UNITS, THE FOLLOWING RESTRICTIONS FOR THE USE OF HEAVY CONSTRUCTION MACHINERY DURING BACKFILLING OPERATIONS APPLY: • NO CONSTRUCTION EQUIPMENT SHALL CROSS THE BARE PRECAST CONCRETE BRIDGE UNIT. • AFTER THE COMPACTED FILL LEVEL HAS REACHED A MINIMUM OF 4" OVER THE CROWN OF THE BRIDGE, CONSTRUCTION EQUIPMENT WITH A WEIGHT OF LESS THAN 10 TONS MAY CROSS THE BRIDGE. • AFTER THE COMPACTED FILL LEVEL HAS REACHED A MINIMUM OF 1'-0" OVER THE CROWN OF THE BRIDGE, CONSTRUCTION EQUIPMENT WITH A WEIGHT OF LESS THAN 30 TONS MAY CROSS THE BRIDGE. • AFTER THE COMPACTED FILL LEVEL HAS REACHED THE DESIGN COVER. OR 2'-0" MINIMUM, OVER THE CROWN OF THE PRECAST CONCRETE BRIDGE. CONSTRUCTION EQUIPMENT WITHIN THE DESIGN LOAD LIMITS FOR THE ROAD MAY CROSS THE PRECAST CONCRETE BRIDGE. 13.2. LEVELING PAD/SHIMS- THE BRIDGE UNITS AND WINGWALLS SHALL BE SET ON HARDBOARD SHIMS CONFORMING TO ASTM D1037 OR PLASTIC SHIMS (DAYTON SUPERIOR P-80, P-81 OR APPROVED EQUAL) MEASURING 5" x 5', MINIMUM, UNLESS SHOWN OTHERWISE ON THE PLANS. A MINIMUM GAP OFX. SHALL BE PROVIDED BETWEEN THE FOOTING AND THE BOTTOM OF THE BRIDGE'S VERTICAL LEGS OR THE BOTTOM OF THE WINGWALL. ALSO, A SUPPLY OF re", X" AND J(" THICK HARDBOARD OR PLASTIC SHIMS FOR VARIOUS SHIMMING PURPOSES SHALL BE ON SITE. 13.3, PLACEMENT OF BRIDGE UNITS- THE BRIDGE UNITS SHALL BE PLACED AS SHOWN ON THE ENGINEERS PLAN DRAWINGS. SPECIAL CARE SHALL BE TAKEN IN SETTING THE ELEMENTS TO THE TRUE LINE AND GRADE. THE JOINT WIDTH BETWEEN ADJACENT PRECAST UNITS SHALL NOT EXCEED W. 13.4. IT IS THE CONTRACTORS RESPONSIBILITY TO MAINTAIN THE STRUCTURE SPAN DURING ALL PHASES OF INSTALLATION. DUE TO THE ARCH SHAPE, BRIDGE ELEMENTS WILL TEND TO SPREAD UNDER SELF -WEIGHT. IT IS IMPERATIVE THAT ANY LATERAL SPREADING OF THE BRIDGE ELEMENTS BE AVOIDED DURING AND AFTER THEIR PLACEMENT. GENERALLY. HORIZONTAL CABLE TIES OR TIE RODS ARE SHIPPED IN THE LARGER BRIDGE ELEMENTS TO ASSIST IN PREVENTING THIS SPREADING. CABLE TIES/TIE RODS SHALL NOT BE REMOVED UNTILL BRIDGE UNITS ARE GROUTED AND GROUT HAS CURED. IT IS RECOMMENDED THAT TEMPORARY HARDWOOD BLOCKS BE USED IN CONJUNCTION WITH THE CABLE TIES/TIE RODS TO MAINTAIN SPAN. IF, HOWEVER. DUE TO SITE RESTRICTIONS, THESE CABLE TIES/TIE RODS MUST BE REMOVED PRIOR TO PLACEMENT OF THE BRIDGE ELEMANTS, THE CONTRACTOR MUST NOTIFY CONTECH (MANUFACTURER) AND REQUEST A SUGGESTED INSTALLATION PROCEDURE. IN ADDITION, IF THE CABLE TIES/TIE RODS MUST BE REMOVED PRIOR TO SETTING ARCH UNITS, THE FOLLOWING QUALITY CONTROL PROCEDURE MUST BE FOLLOWED: 1) FIND "MEASURED SPAN" UPON ARCH UNITS DELIVERY TO SITE. IEIR0 TO "ME LIFTING FROM TRUCK AND REMOVING AVERAGE E CABLE (3) S/N MEASUREMENTS ASPAN"SHALL LTHEOFHOF A) SPAN MEASUREMENTS ALONG THE LAY LENGTH OF THE ARCHERS. VERIFY2) FYTSETTING TF SRINST LLE ON ANE SUREEN, LLTHE SPAN. THIS " AXUED SPAN MEASUREMENT SHALL NOT EXCEED THE MAXIMUM OF: A)) THE NOMINAL SPAN N"OR B) THE "INSTALLED SPAN MEA SURE' IF TTHECHNITSALL BMEASUREMENTLIFTEDRESET EDSUNTIL THE AMOUNT, THE ALLEUSIAN A LIFTEDAND RESET LIMIT THE "INSTALLED SPAN MEASUREMENT MEETS THE LIMITS. 13.5. PLACEMENT OF WINGWALLS, HEADWALLS AND FOUNDATION UNITS - THE WINGWALLS, HEADWALLS AND FOUNDATIONS SHALL BE PLACED AS SHOWN ON THE PLAN DRAWINGS. SPECIAL CARE SHALL BE TAKEN IN SETTING THE ELEMENTS TO THE TRUE LINE AND GRADE. 13.8. JOINT PROTECTION AND SUBSURFACE DRAINAGE 13.6.1. EXTERNAL PROTECTION OF JOINTS - THE BUTT JOINT MADE BY TWO ADJOINING BRIDGE UNITS SHALL BE COVERED WITH A %" x IW PREFORMED BITUMINOUS JOINT SEALANT AND A MINIMUM OF A 9" WIDE JOINT WRAP, THE SURFACE SHALL BE FREE OF DIRT BEFORE APPLYING THE JOINT MATERIAL. A PRIMER COMPATIBLE WITH THE JOINT WRAP TO BE USED SHALL BE APPLIED FOR A MINIMUM WIDTH OF 9" ON EACH SIDE OF THE JOINT. THE EXTERNAL WRAP SHALL BE CS212 BY CONCRETE SEALANTS INC., EZ-WRAP RUBBER BY PRESS -SEAL GASKET CORPORATION. SEAL WRAP BY MAR MAC MANUFACTURING CO. INC. OR APPROVED EQUAL. THE JOINT SHALL BE COVERED CONTINUOUSLY FROM THE BOTTOM OF ONE BRIDGE SECTION LEG. ACROSS THE TOP OF THE BRIDGE AND TO THE OPPOSITE BRIDGE SECTION LEG. ANY LAPS THAT RESULT IN THE JOINT WRAP SHALL BE A MINIMUM OF 6" LONG WITH THE OVERLAP RUNNING DOWNHILL. 13.6.2. IN ADDITION TO THE JOINTS BETWEEN BRIDGE UNITS. THE JOINT BETWEEN THE END BRIDGE UNIT AND THE HEADWALL SHALL ALSO BE SEALED AS DESCRIBED ABOVE. IF PRECAST WINGWALLS ARE USED, THE JOINT BETWEEN THE END BRIDGE UNIT AND THE WINGWALL SHALL BE SEALED WITH A 2'-0" STRIP OF FILTER FABRIC. ALSO. IF LIFT HOLES ARE FORMED IN THE BRIDGE UNITS. THEY SHALL BE PRIMED AND COVERED WITH A 9" x 9" SQUARE OF JOINT WRAP. 13.6.3. DURING THE BACKFILLING OPERATION, CARE SHALL BE TAKEN TO KEEP THE JOINT WRAP IN ITS PROPER LOCATION OVER THE JOINT. 13.6.4. SUBSOIL DRAINAGE SHALL BE AS DIRECTED BY THE ENGINEER. 13.7. GROUTING 13.7.1. GROUTING SHALL NOT BE PERFORMED WHEN TEMPERATURES ARE EXPECTED TO GO BELOW 35° FOR A PERIOD OF 72 HOURS. GROUTING SHOULD BE COMPLETED AS SOON AS PRACTICAL AFTER PRECAST ARCHES HAVE BEEN INSTALLED. FILL THE BRIDGE -FOUNDATION KEYWAY WITH CEMENT GROUT (PORTLAND CEMENT AND WATER OR CEMENT MORTAR COMPOSED OF PORTLAND CEMENT. SAND AND WATER) WITH A MINIMUM 28-DAY COMPRESSIVE STRENGTH OF 3000 P51. VIBRATE AS REQUIRED TO ENSURE THAT THE ENTIRE KEY AROUND THE BRIDGE ELEMENT IS COMPLETELY FILLED. IF BRIDGE ELEMENTS HAVE BEEN SET WITH TEMPORARY TIES (CABLES, BARS, ETC.) GROUT MUST ATTAIN A MINIMUM COMPRESSIVE STRENGTH OF 1500 PSI BEFORE TIES MAY BE REMOVED. 13.7.2. ALL GROUT SHALL HAVE A MAXIMUM AGGREGATE SIZE OF %". 13.7.3. LIFTING AND ERECTION ANCHOR RECESSES SHALL BE FILLED WITH GROUT. 13.7.4. AFTER GROUT HAS REACHED ITS DESIGN STRENGTH THE TEMPORARY HARDWOOD WEDGES SHALL BE REMOVED AND THEIR HOLES FILLED WITH GROUT. 13.8. BACKFILL 13.13.1. DO NOT PERFORM BACKFILLING DURING WET OR FREEZING WEATHER. 13.8.2. NO BACKFILL SHALL BE PLACED AGAINST ANY STRUCTURAL ELEMENTS UNTIL THEY HAVE BEEN APPROVED BY THE ENGINEER. 13.8.3. BACKFILL SHALL BE CONSIDERED AS ALL REPLACED EXCAVATION AND NEW EMBANKMENT ADJACENT TO THE PRECAST CONCRETE ELEMENTS. THE PROJECT CONSTRUCTION AND MATERIAL SPECIFICATIONS, WHICH INCLUDE THE SPECIFICATIONS FOR EXCAVATION FOR STRUCTURES AND ROADWAY EXCAVATION AND EMBANKMENT CONSTRUCTION, SHALL APPLY EXCEPT AS MODIFIED IN THIS SECTION. 13.8.4. BACKFILL ZONES: • IN -SITU SOIL • ZONE A: CONSTRUCTED EMBANKMENT OR OVERFILL. • ZONE B: FILL THAT IS DIRECTLY ASSOCIATED WITH PRECAST CONCRETE BRIDGE INSTALLATION. • ZONE C: ROAD STRUCTURE. 13.8.5. REQUIRED BACKFILL PROPERTIES 13.8.5.1. IN -SITU SOIL- NATURAL GROUND IS TO BE SUFFICIENTLY STABLE TO ALLOW EFFECTIVE SUPPORT TO THE PRECAST CONCRETE BRIDGE UNITS. AS A GUIDE, THE EXISTING NATURAL GROUND SHOULD BE OF SIMILAR QUALITY AND DENSITY TO ZONE B MATERIAL FOR MINIMUM LATERAL DIMENSION OF ONE BRIDGE SPAN OUTSIDE OF THE BRIDGE FOOTING. 13.8.5.2. ZONE A -ZONE A REQUIRES FILL MATERIAL WITH SPECIFICATIONS AND COMPACTING PROCEDURES EQUAL TO THAT FOR NORMAL ROAD EMBANKMENTS. 13.8.5.3. ZONE B- GENERALLY, SOILS SHALL BE REASONABLY FREE OF ORGANIC MATTER, AND, NEAR CONCRETE SURFACES, FREE OF STONES LARGER THAN 3" IN DIAMETER SEE CHARTS FOR DETAILED DESCRIPTIONS OF ACCEPTABLE SOILS. 13.8.5.4. ZONE C -ZONE C IS THE ROAD SECTION OF GRAVEL. ASPHALT OR CONCRETE BUILT IN COMPLIANCE WITH LOCAL ENGINEERING PRACTICES. 13.8.5.5. GEOTECHNICAL ENGINEER SHALL REVIEW GRADATIONS OF ALL INTERFACING MATERIALS AND, IF NECESSARY, RECOMMEND GEOTEXTILE FILTER FABRIC (PROVIDED BY CONTRACTOR) 13.8.6. PLACING AND COMPACTING BACKFILL DUMPING FOR BACKFILLING IS NOT ALLOWED ANY NEARER THAN 3'-0" FROM THE BRIDGE LEG. THE FILL MUST BE PLACED AND COMPACTED IN LAYERS NOT EXCEEDING 8". THE MAXIMUM DIFFERENCE IN THE SURFACE LEVELS OF THE FILL ON OPPOSITE SIDES OF THE BRIDGE MUST NOT EXCEED 2'-0". THE FILL BEHIND WINGWALLS MUST BE PLACED AT THE SAME TIME AS THAT OF THE BRIDGE FILL. IT MUST BE PLACED IN PROGRESSIVELY PLACED HORIZONTAL LAYERS NOT EXCEEDING 8" PER LAYER. THE BACKFILL OF ZONE B SHALL BE COMPACTED TO A MINIMUM DENSITY OF 95% OF THE STANDARD PROCTOR. AS REQUIRED BY AASHTO T-99. SOIL WITHIN 1'-0" OF CONCRETE SURFACES SHALL BE HAND -COMPACTED. ELSEWHERE, USE OF ROLLERS IS ACCEPTABLE. IF VIBRATING ROLLER -COMPACTORS ARE USED, THEY SHALL NOT BE STARTED OR STOPPED WITHIN ZONE B AND THE VIBRATION FREQUENCY SHOULD BEAT LEAST 30 REVOLUTIONS PER SECOND. THE BACKFILL MATERIAL AND COMPACTING BEHIND WINGWALLS SHALL SATISFY THE CRITERIA FOR THE BRIDGE BACKFILL, ZONE B. BACKFILL AGAINST A WATERPROOFED SURFACE SHALL BE PLACED CAREFULLY TO AVOID DAMAGE TO THE WATERPROOFING MATERIAL. 13.8.7. BRIDGE UNITS FOR FILL HEIGHTS OVER 12 FEET (AS MEASURED FROM TOP CROWN OF BRIDGE TO FINISHED GRADE), NO BACKFILLING MAY BEGIN UNTIL A BACKFILL COMPACTION TESTING PLAN HAS BEEN COORDINATED WITH AND APPROVED BY CONTECH® ENGINEERED SOLUTIONS. 13.8.8. WINGWALLS BACKFILL IN FRONT OF WINGWALLS SHALL BE CARRIED TO GROUND LINES SHOWN IN THE PLANS. 13.8.9. MONITORING THE CONTRACTOR SHALL CHECK SETTLEMENTS AND HORIZONTAL DISPLACEMENT OF FOUNDATION TO ENSURE THAT THEY ARE WITHIN THE ALLOWABLE LIMIT PROVIDED BY THE ENGINEER. THESE MEASUREMENTS SHOULD GIVE AN INDICATION OF THE SETTLEMENTS AND DEFORMATIONS ALONG THE LENGTH OF THE FOUNDATIONS. THE FIRST MEASUREMENT SHOULD TAKE PLACE AFTER THE ERECTION OF ALL PRECAST BRIDGE SYSTEM ELEMENTS, A SECOND AFTER COMPLETION OF BACKFILLING, AND A THIRD BEFORE OPENING OF THE BRIDGE TO TRAFFIC. FURTHER MEASUREMENTS MAY BE MADE ACCORDING TO LOCAL CONDITIONS. ACCEPTABLE SOILS FOR USE IN ZONE B BACKFILL TYPICAL USCS MATERIALS AASHTO GROUP AASHTO SUBGROUP PERCENT uS SIEVE NO. rvG CHARACTER PASSING NO. FRACTION 40 SIEVE SOIL DESRIPTION R10 #40 #200 LIQUID LIMIT PLASTICITY INDEX GW, GP, SP GM, SW, SP, SM Al A -la A -lb 50 MAX 30 MAX 50 MAX 15 MAX 25 MAX 6 MAX 8 MAX LARGELY GRAVEL BUT CAN INCLUDE SAND AND FINES GRAVELLY SAND OR GRADED SAND, MAY INCLUDE FINES GM, SM, ML, SP, GP SC, GC, GM A2 A 41 A-2-5 35 MAX 35 MAX 40 MAX 41 MIN 10 MAX 10 MAX SANDS, GRAVELS WITH LOW - PLASTICITY SILT FINES I SANDS, GRAVEWTH PLASTIC SILT FINES SP, SM, SW A3 51 MIN 10 MAX NON- PLASTIC FINE SANDS ML. 5M, SC A4 36 MIN 40 MAX 10 MAX LOW-COMPRESSIBILTV SILTS IN -SITU SOIL FINISHED GRADE COMPACTED MATERIAL (SAME AS UNIT BACKFILL) PRECAST WINGWALL A VARIES ANCHOR 1' GROUT FINISHED r GRADE TO ROADWAY — BASE/ FINISH GRADE OR 2-0" MIN. SPAN FILL HEIGHT ACCEPTABLE MATERIAL INSIDE ZONE B 5 24'-0" a 12'-0" A1, A3 s 24'-" <12'-0. A1, A2, A3, A4 > 24,0" ALL A1, A3 BACKFILL REQUIREMENTS IN -SITU SOIL WALL BACKFILL REQUIREMENTS LIMITS OF EXCAVATION ZONE A LIMITS OF CRITICAL BACKFILL ZONE (C.B.Z.) LIMITS OF CRITICAL BACKFILL ZONE B A 5011 7 SOIL TIE RODS MARK DATE REVISION DESCRIPTION BY CONTECH' ENGINEERED SOWTIONS LLC www.ContechES.com 9025 Centre Pointe Dr., Suite 400, West Chester, OH 45069 800-338-1122 513-645-7000 513-645-7993 FAX / CON SPAN. C/O -SERIES DYOB DRAWING CON/SPAN 0-SERIES SPECIFICATIONS PROJECT No.: SEQ. No' DATE DESIGNED'. DYO DRAWN DYO CHECKED: DYO APPROVED: DYO SHEET NO.: D7 OF D9 >- J Z O C� z w o_ ARMORFLEX FULL INVERT - CLOSED CELL N.T.S. ARMORFLEX PARTIAL INVERT N.T.S. A -JACKS PARTIAL INVERT N.T.S. 0 m Z 0 1- D_ 0 O 98989 88 888 888 T7::: T$TTTTT (96 " B 8868668 moo <111110 r:rr:rrrrrrrrrr:r:rrrrrr11r11:r:rrrrrrrrrrrr ::::(: ITT 'T' I B18 BTfT�$8_: 1 ++ r� 11� IMOM lCrrr111111r:r:MIKIR rrr:r r1(rrr:rJ rl(rrrrrrrl(rrr:r:rrr8 66 888 ARMORFLEX MATTRESSES ARMORFLEX FULL INVERT PARTIAL LAYOUT PLAN N.T.S. r(rrrrrrra¢rrrrrrrrr -rrra l�� r Rr#rr�r�r�rr:-.r�l4�rr:r ARMORFLEX PARTIAL INVERT PARTIAL LAYOUT PLAN N.T.S. e FL � 4��`4i�\!�G�\!//��\!/��\!//��\!0��\!�/q\�!/��\�!/A\\!// -10 41/0 A -JACKS PARTIAL INVERT PARTIAL LAYOUT PLAN N.T.S. CONSIDER A COMPLETE SYSTEM WITH ARMORTEC REVETMENT CONSPAN 0-SERIES 4. < I NON -ERODIBLE BACKFILL AS SPECIFIED BY FOR ARMORFLEX CONCRETE MATTRESS SITE SPECIFIC GEOTEXTILE ARMORFLEX STRUCTURE TERMINATION O N.T.S. SITE SPECIFIC GEOTEXTILE (TURN ENDS UP) ARMORFLEX CONCRETE MATTRESS NON ERODIBLE BACKFILL CONSPAN 0-SERIES FOUNDATION APPROVED SUBGRADE STANDARD TERMINATION O N.T.S. A -JACKS NATURAL STREAMBED 6" THICK BEDDING LAYER (SEE SPECS FOR Dom) SITE SPECIFIC GEOTEXTILE A -JACKS STRUCTURE TERMINATION O N.T.S. 4,000 PSI CONCRETE ARMORFLEX CONCRETE MATTRESS SITE SPECIFIC GEOTEXTILE ARMORFLEX WINGWALL TERMINATION O N.T.S. STONE TO WALL BELLY BAND A -JACK to 6" THICK BEDDING LAYER (SEE SPEC. FOR d50) NATIVE PROJECT SOILS A -JACKS WINGWALL TERMINATION O N.T.S. MARK DATE REVISION DESCRIPTION BY CONTECH ENGINEERED SOLUTIONS LLC www.ContechES.com 9025 Centre Pointe Dr., Suite 400, West Chester, OH 45069 800-338-1122 513-645-7000 513-645-7993 FAX CON SPAN. CO-SERIES- DYOB DRAWING CON/SPAN 0-SERIES ARMORTEC EXAMPLES PROJECT No.: DESIGNED: DYO CHECKED DYO SHEET No D9 DATE: DRAWN: DYO APPROVED DYO DF D9 a (5 K U REINFORCING BAR (TYP.) REINFORCING BAR (TYP.) INSIDE FACE OF "0" SERIES LEG OF PRECAST BRIDGE UNIT C.I.P. CONCRETE BLOCKOUT IN PRECAST CROSS MEMBER FOR CIP CONCRETE PASSAGE BETWEEN CELLS SECTION FOUNDATION WIDTH SECTION A NOT PROJECT SPECIFIC) O PRECAST WINGWALL GROUT PRECAST FOUNDATION 4" THICK GRANULAR SUBFOOTING (NOT PROJECT SPECIFIC) O PRECAST CONCRETE 1y" x5y"TAPERED KEYWAY (TYP.) 4" THICK GRANULAR SUBFOOTING #6 BARS CONTINUOUS TOP & BOTTOM CE STRUCTURE #6 LAP SPLICE BARS IN TOP & BOTTOM EITHER SIDE OF JOINT FOR LONGITUDINAL BARS (TYP.) I � STRUCTURE LIMITS y"JOINT (TYP.) J PRECAST CROSS MEMBER (TYP.) CAST -IN -PLACE CONCRETE (TYP.) SAMPLE PARTIAL FOUNDATION PLAN (NOT PROJECT SPECIFIC) EXPRESS FOUNDATIONS MARK DATE REVISION DESCRIPTION BY CtI=NTECH` ENGINEERED SOLUTIONS LLC www.ContechES.com 9025 Centre Pointe Dr., Suite 400, West Chester, OH 45069 800-338-1122 513-645-7000 513-645-7993 FAX CONSPAN. 0-SERIES- DYOB DRAWING CON/SPAN 0-SERIES EXPRESS FOUNDATION SAMPLES PROJECT w., DATE DESIGNED: DYO AWN DYO CHECKED: DYO APPROVED: DYO SHEET N0.'. D8 of D9 Technical Supplement 14K Streambank Armor Protection with Part 654 Stone Structures National Engineering Handbook Figure TS14K-2 Typical riprap section Creek bottom T Variable 0 2 ft minimum Side view 3 ft 6 in minimum k 1 2 ft 6 in minimum This part of slope planted to shrubs and grass 1 ft minimum Top of slope Edge of rock Original ground line Fill Geotextile or bedding material as needed Front view (210—VI—NEH, August 2007) 1- Placement direction TS14K-7 USDA ENGINEERING HANDBOOK TS14K-7 m DESCRIPTION LLJ Q lz LJJ CC umber : F-1063 z Wo C o Z 1� w Hrn W � Z 0 0 L) V y \ 0 0 z ISSUED FOR: DATE: BY: JOB NO- BTZ2001 .01 A SHEET C1.3 STREAM CROSSING © Wade Trim Group, Inc.