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HomeMy WebLinkAboutNC0086169_Permit (Issuance)_20081029NPDES DOCUMENT SCANNING; COVER SHEET NPDES Permit: NC0086169 Corning / Midland facility Document Type: ; Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Report Speculative Limits Instream Assessment (67b) Environmental Assessment (EA) Permit History Document Date: October 29, 2008 This document is printed on reuse paper - ignore any content on the reYerse side Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality October 29, 2008 Mr. Scot M. Lachowicz Corning, Inc. 14556 Hwy 601 Midland, N.C. 28107 Subject: Issuance of NPDES Permit NC0086169 Midland Plant WWTP Cabarrus County Dear Mr. Lachowicz: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699- 6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Tom Belnick at telephone number (919) 807-6390. Si erely, ole c-1144 en H. Sullins cc: Central Files NPDES File Mooresville Regional Office / Surface Water Protection Aquatic Toxicology Unit One NCarolina ,Naturally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 807-6300 Customer Service Internet: www.ncwatcrduality.org. Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 807-6495 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Permit NC0086169 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Corning, Incorporated is hereby authorized to discharge wastewater and stormwater from a facility located at the Midland Plant WWTP U.S. Highway 601 Midland Cabarrus County to receiving waters designated as an unnamed tributary to Muddy Creek (outfall 001), an unnamed tributary to Clear Creek (outfall 002) and the Rocky River (outfall 003) in the Yadkin - Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. The permit shall become effective December 1, 2008. This permit and the authorization to discharge shall expire at midnight on October 31, 2013. Signed this day October 29, 2008. Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0086169 ' SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. CORNING INCORPORATED IS HEREBY AUTHORIZED TO: 1. Continue operation of a 0.107 MGD wastewater treatment facility (outfall 003) located at the Midland Plant WWTP off U.S. Highway 601 near Midland in Cabarrus County. The wastewater treatment facility includes the following treatment components: • Equalization tank • Off -spec tank • Two Lamella clarifier • Two neutralization tanks • Neutralization transfer tank • Chloride stabilization tank • Surge blend tank 2. After receiving Authorization to Construct from the Division of Water Quality, construct and operate facilities for the discharge of up to 0.142 MGD through outfall 003; and 3. Discharge stormwater, boiler blowdown, and non -contact cooling water from a wet detention pond into an unnamed tributary of Clear Creek (outfall 002); discharge stormwater from a wet retention pond into an unnamed tributary of Muddy Creek (Outfall 001 — See Part I, Section A, Number 8 - Stormwater Monitoring, Controls and Limitations for Permitted Discharges, for monitoring requirements); and discharge process wastewater, cooling tower blowdown, and carbon filter backwash from the above referenced treatment works at the location specified on the attached map into the Rocky River (Outfall 003). All receiving streams are classified C waters in the Yadkin -Pee Dee River basin. Outfall 001 Latitude: 35°13'02" Longitude: 80°31' 15" Outfall 003 Latitude: 35°12'30" Longitude: 80°29'49" Outfall 002 Latitude: 35°12'34" Longitude: 80°31'31" Corning Incorporated - NC0086169 USGS Quad Name: Waco Receiving Stream: See above Stream Class: C Subbasin: Yadkin - 030712 Receiving Streams 001 - UT to Muddy Creek 002 - UT to Clear Creek 003 - Rocky River Not to SCALE Permit NC0086169 Part I. Section A 1. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (002) During the period beginning on the effective date of this permit and lasting until permit expiration, the Permittee is authorized to discharge from outfall 002 [Stormwater, Humidification Boiler Blowdown, and Non -Contact Cooling Water]. Such discharges shall be limited and monitored by the Permittee as specified below: +tn-ysr: ..1;• F, :- , Parameter', r >'• 'Y - ip rr l' ?o '}%routs . .' ; �'. �.l i' hi+C.r%.'' rii: "t' c�" • Y.. �. '-- : �Monitoorinsr equire rents .., y �y� ..T�T'1 ; 4• ,}l� ass h M _ i rvS kt . 2i. • -'Ir ..4Y.9' .�.., - 1. ir. T . . ;` ) 'Yew . "} � ` R'ppCC 34 t eJ l WS* :,, �,,f�: �, .. Ti ,Montlily ` Average ✓• '4iK.7.l :': �4 l �A £7 'T d.. ~�Da�lyuAverage � < r t �v `: j+" i `., � Measixrement��;;� , '. Frequency ' < . ` F^'J37 Iy �S p "k�' 1e { ,y.72'pe ) Te..�.a.i .`s e `•� Sampled r Locations:; Flow Semi-annually Estimate Effluent Temperature2 Semi-annually Grab Effluent Total Residual Chlorine Semi-annually Grab Effluent pH > 6.0 and < 9.0 Standard Units Semi-annually Grab Effluent Notes: 1. The effluent for this outfall shall mean a point upstream of the mixing point with stormwater. 2. The temperature of the effluent will be regulated so that the temperature of the receiving stream does not increase more than 2.8°C above the natural water temperature. Receiving water temperature will . not exceed a maximum of 32°C. There shall be no chromium, zinc or copper added to the treatment system except as pre -approved additives to biocidal compounds. The permittee shall obtain authorization from the Division prior to the use of biocide in the cooling water. The permittee shall notify the Director in writing at least ninety (90) days prior to instituting use of any additional biocide in the treatment system which may be toxic to aquatic life (other than biocides previously reported to the Division). Such notification shall include completion of Biocide Worksheet 101 and a map indicating the discharge point and receiving stream. Conditions related to the stormwater portion of this outfall can be found in Part I, Section A, Number 8 - Stormwater Monitoring, Controls and Limitations for Permitted Discharges. SEE PART I, SECTION A, NUMBER 9 -ANNUAL SHUTDOWN PROCEDURES CONDITION. - THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. Permit NC0086169 2. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (003 AT 0.107 MGD) During the period beginning on the effective date of the permit and lasting until expansion beyond 0.107 MGD or permit expiration, the Permittee is authorized to discharge from outfall 003 [Industrial Process Wastewater, Non -contact Cooling Water, and Carbon Filter Backwash]. Such discharges shall be limited and monitored by the Permittee as specified below: Parameter" ' r Limits , =' Monitoring Requirements ; yi ` 3,`Lj4vi n, i�ii•i .• t.{w+ � +y :.t �<fit - r# fY. S^Iry V , i:!?iN' ala{k''Kir,:. '' �C+r.,L • �4jyi ] 4 �tc Yw ��viryM1f+! G .1/. `;1 �.tl.tp.<.iVlnt._,.hl• ... , Average , y; < ..�A'...1 ...Ya.; .#tM ter ia: .ve,.._ex.. `<Measur, ement - :+y r S_requency S.�m..pc-'let'�- . , ".rv a=:Tzpe ? `'Y Sa{mp d f vocatio•n . Flow 0.107 MGD Continuous Estimate Effluent Total Residual Chlorine2 28 µg/L 2/Week Grab Effluent Chloride 2/Week Composite Effluent Total Suspended Solids 30.0 mg/L 45.0 mg/L Weekly Composite Effluent Temperature3 Weekly Grab Effluent pH > 6.0 and < 9.0 Standard Units Weekly Grab Effluent Total Cadmium Quarterly Grab Effluent Total Copper Quarterly Grab Effluent Total Zinc Quarterly Grab Effluent Total Phosphorus Quarterly Composite Effluent Chronic Toxicity4 Quarterly Composite Effluent Pollutant Analysis See Part I, Section A, Number 6 of this permit Effluent Notes: 1. The compliance point for flow shall be upstream of the non -contact cooling water and boiler blowdown internal outfall. The compliance point for all other parameters shall be at the Rocky River discharge location. _ 2. The Permittee shall report all effluent TRC values reported by a NC -certified laboratory [including field - certified]. Effluent values below 50 µg/L will be treated as zero for compliance purposes. 3. The temperature of the effluent will be regulated so that the temperature of the receiving stream does not increase more than 2.8°C above the natural water temperature. Receiving water temperature will not exceed a maximum of 32°C. 4. Chronic Toxicity (Ceriodaphnia) at 1.0%; January, April, July and October [see A (4)]. SEE PART I, SECTION A, NUMBER 9 - ANNUAL SHUTDOWN PROCEDURES CONDITION THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. Permit NC0086169 3. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (003 AT 0.142 MGD) During the period beginning upon expansion beyond 0.107 MGD and lasting until expiration, the Permittee is authorized to discharge from outfall 003 [Industrial Process Wastewater, Non -contact Cooling Water, and Carbon Filter Backwash]. Such discharges shall be limited and monitored by the Permittee as specified below: Prm 4Lxm ', MonitoringRecuireiinents ti G -G'Nf > 3i.�..,, , " .. r, ,< , ` } L {4 f h, f' t�i. IT,'1.Y•-,aG ,a {::. :i _ Monthly-,, •, - .- Average Daily Ave age .;r.. �,in;`.r • z 14•'Fc..4, �� �+ r z,. , �Measurementh' , '. .,-; .ai i ;., li 3w. µ.t q , Y. a ; i ;,. , :.e��� ; �Tt s ,.0 h .��_. �� � 'f, . Sample ,t .rf + ;. .'.. Location ,. " Flow 0.142 MGD Continuous Estimate Effluent Total Residual Chlorine2 . 28 µg/L 2/Week Grab Effluent Chloride 2/Week Composite Effluent Total Suspended Solids 30.0 mg/L 45.0 mg/L Weekly Composite Effluent Temperature2 Weekly Grab Effluent pH > 6.0 and < 9.0 Standard Units Weekly Grab Effluent Total Cadmium Quarterly Grab Effluent Total Copper Quarterly Grab Effluent Total Zinc Quarterly Grab Effluent Total Phosphorus Quarterly Composite Effluent Chronic Toxicity3 Quarterly Composite Effluent Pollutant Analysis See Part I, Section A, Number 6 of this permit Effluent Notes: 1- The compliance point for flow shall be upstream of the non -contact cooling water and boiler blowdown internal outfall. The compliance point for all other parameters shall be at the Rocky River discharge location. 2. The Permittee shall report all effluent TRC values reported by a NC -certified laboratory [including field - certified]. Effluent values below 50 µg/L will be treated as zero for compliance purposes. 3. The temperature of the effluent will be regulated so that the temperature of the receiving stream does not increase more than 2.8°C above the natural water temperature. Receiving water temperature will not exceed a maximum of 32°C. 4. Chronic Toxicity (Ceriodaphnia) at 1.7%; January, April, July and October [see A. (5)]. SEE PART I, SECTION A, NUMBER 9 - ANNUAL SHUTDOWN PROCEDURES CONDITION THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. Permit NC0086169 4. CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY TEST AT 0.107 MGD) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 1.0%. The permit holder shall perform at a minimum, ,uarterlu monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts • to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0086169 5. CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY TEST AT 0.142 MGD) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 1.7%. The permit holder shall perform at a minimum, quarterlu monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The defmition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0086169 6. POLLUTANT ANALYSIS CONDITION The Permittee shall conduct a test for pollutants once per permit cycle at the effluent from the treatment plant. The discharge shall be evaluated as follows: 1) A pollutant analysis of the effluent must be completed using EPA approved methods for the following analytic fractions: (a) purgeables (i.e., volatile organic compounds); (b) acid extractables; (c) base/neutral extractables; (d) organochlorine pesticides and PCBs; (e) herbicides; and (f) metals and other inorganics. The Annual Pollutant Analysis Monitoring (APAM) Requirement Reporting Form A and accompanying memo describes the sampling and analysis requirements and lists chemicals to be included in the pollutant analysis. This monitoring requirement is to be referred to as the "Pollutant Analysis Monitoring Requirement" (PAM). 2) Other significant levels of organic chemicals must be identified and approximately quantified. For the purpose of implementing this requirement, the largest 10 GC/MS peaks in the purgeable, base/neutral extractable, and acid extractable fractions (or fewer than 10 if less than 10 unidentified peaks occur) for chemicals other than those specified on the APA Requirement Reporting Form A should be identified and approximately quantified as stated in the APAM Reporting Form A instructions. This part (item 2) of the APAM requirement is to be referred to as the "10 significant peaks rule"). 7. BIOLOGICAL MONITORING CONDITION After completion of the expansion to 0.142 MGD, the Permittee shall conduct an upstream and downstream benthic macroinvertebrate survey. This survey should be conducted between the months of June and September. A report of the survey's findings shall be included with the next permit renewal application after the expansion is completed. For technical assistance regarding this permit requirement, please contact the Division's Biological Assessment Unit at (919) 733-6946. Permit NC0086169 8. STORMWATER MONITORING, CONTROLS AND LIMITATIONS FOR PERMITTED DISCHARGES FINAL LIMITATIONS AND CONTROLS FOR STORMWATER DISCHARGES During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity from outfalls 001 and 002. Such discharges shall be controlled, limited and monitored as specified below. 1. Stormwater Pollution Prevention Plans The permittee shall develop and continue to update a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. The Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E.10. of this permit. The Plan shall include, at a minimum, the following items: a. Site Plan: The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of regulated stormwater discharges. The site plan shall contain the following: (1) A general location map (USGS quadrangle map, or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, and the name of the receiving water(s) to which the stormwater outfall(s) discharges. If the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters, and accurate latitude and longitude of the point(s) of discharge must be shown. (2) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. (3) A site map (or series of maps) drawn to scale with the distance legend indicating location of industrial activities (including storage of materials, disposal areas, process areas, and loading and unloading areas), drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations and impervious surfaces, the percentage of each drainage area that is impervious. For each outfall, a narrative description of the potential pollutants which could be expected to be present in the regulated stormwater discharge. (4) A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. (5) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B.11. b. Stormwater Management Plan: The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and non-structural measures. The stormwater management plan, at a minimum, shall incorporate the following: (1) A study addressing the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practicable the permittee should consider covering storage areas, material handling operations, manufacturing or fueling operations to prevent materials exposure to stormwater. In areas where elimination of exposure is not practicable, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (2) A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous materials to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any stormwater Permit NC0086169 g• (3) that accumulates in the containment area shall be at a minimum visually observed prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. A narrative description of Best Management Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources contributing significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. (4) Inspection schedules of stormwater conveyances and controls and measures to be taken to limit or prevent erosion associated with the stormwater systems. c. Spill Prevention and Response Plan: The Spill Prevention and Response Plan shall incorporate a risk assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the plan shall be identified in the plan. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. d. Preventative Maintenance and Good Housekeeping Program: A preventative maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. e. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified in the plan. f. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position(s) assignments provided. Plan Amendment: The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants via a point source to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B.11.) to the Director that the changes have been made. h. Facility Inspections: Inspections of the facility and all stormwater systems shall occur at a minimum on a semiannual schedule, once in the fall (September - November) and once during the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. Visual monitoring as required in Part II, Section A.2. shall be performed in addition to facility inspections. i. Implementation: Implementation of the Plan shall include documentation of all monitoring, measurements, inspections, maintenance activities and training provided to employees, including the log of the sampling data. Activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities, must also be recorded. All required documentation shall be kept on -site for a period of five years and made available to the Director or his authorized representative immediately upon request. Permit NC0086169 2. Visual Monitoring Visual monitoring requires a qualitative visual inspection of each stormwater outfall, regardless of representative outfall status, for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan and assessing new sources of stormwater pollution. No analytical tests are required. Visual monitoring of stormwater outfalls does not need to be performed during a representative storm event. Stormwatiftit6har`ge Characteristics , ,;r Freqei;C Monitoring'' peZ.a v oiuto ring •f1I oscation3_ Color Semi-annual Visual SDO Odor Semi-annual Observation SDO Clarity Semi-annual Visual SDO Floating Solids Semi-annual Visual SDO Suspended Solids Semi-annual Visual SDO Foam Semi-annual Visual SDO Oil Sheen Semi-annual Visual SDO Other obvious indicators of stormwater pollution Semi-annual Visual SDO 1 Frequency: The first visual monitoring event during the term of the permit must be performed during the initial analytical monitoring event. All subsequent visual monitoring will be performed twice per year, once in the spring and once in the fall. 2 Monitoring Type: Monitoring requires a qualitative observation of each stormwater outfall. No analytical testing or sampling is required. 3 SDO: effluent at outfalls 001 and 002. STORMWATER DEFINITIONS 1. Best Management Practices (BMPs) Schedules of activities, prohibitions of practices, maintenance procedures, and other management practices to prevent or reduce the pollution of waters of the United States. BMPs also include treatment requirements, operation procedures, and practices to control plant site runoff, spillage or leaks, sludge or waste disposal, or drainage from raw material storage. 2. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers having a total storage capacity of greater than 1,320 gallons. 3. Point Source Discharge Any discernible, confined and discrete conveyance, including but specifically not limited to, any pipe, ditch, channel, tunnel, conduit, well, discrete fissure, container, rolling stock, or concentrated animal feeding operation from which pollutants are or may be discharged to waters of the state. 4. Runoff Coefficient The fraction of total rainfall that is not infiltrated into or otherwise retained by the soil, concrete, asphalt or other surface upon which it falls that will appear at the conveyance as runoff. 5. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. 6. Section 313 Water Priority Chemical A chemical or chemical category which: Permit NC0086169 a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right -to - Know Act of 1986; b. Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting requirements; and c. That meet at least one of the following criteria: (1) Is listed in appendix D of 40 CFR part 122 on either Table II (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. 7. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 8. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). 9. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 10. Total Flow The flow corresponding to the time period over which the sample collection occurs. The total flow calculated based on the size of the area draining to the outfall, the amount of the built -upon (impervious) surfaces within the drainage area, and the total amount of rainfall occurring during the sampling period. 11. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin, which can be seen with the unaided eye. 9. ANNUAL SHUTDOWN PROCEDURES CONDITION On an annual basis, the permittee is permitted to discharge up to 250,000 gallons of non -contact cooling water and flush water, from the two cooling tower basins, through Outfall 002. The semi-annual monitoring associated with outfall 002 shall coincide with this event. Coming Incorporated shall develop a HVAC Cooling Tower Shutdown Procedure consistent with Betz -Dearborn recommendations. The HVAC Cooling Tower Shutdown Procedure should include the condition that both cooling towers will not be flushed at the same time. This procedure shall be kept on site and available for review by Division staff upon request. Additionally, the time and duration for the discharge of non -contact cooling water through outfall 002 shall be recorded in the operations log by the Operator in Responsible Charge and available for review by the Division upon request. CORNING October 10, 2008 Mr. Agyeman Adu-Poku Environmental Engineer Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 RE: NC0086169 Mr. Adu-Poku, Corning Incorporated 14556 Hwy 601 South Midland, NC 28107 1704-569-6310 www.corning.com OCT 1 6 Thank you for the opportunity to comment on draft NPDES permit number NC0086169. Corning personnel had an opportunity to thoroughly review the permit and very few comment and questions were generated. Corning would like to gain clarity around permit Part I(A)(6), Pollutant Analysis Condition. Please include with the permit the Form A and accompanying memo noted in the permit. Corning strives to meet or exceed our permitting requirements, and we have had difficulty obtaining the Form A and any instructions pertaining to this requirement. If you have any questions concerning this information, please call me at (910) 784-7969. Sincerely, Rodney A. Morgan EH&S Supervisor Independent Tribune Advertising Affidavit NC DENR/DWQ BUDGET OFFICE 1617 MAIL SERVICE CENTER RALEIGH, NC 27699 North Carolina RECE PO Box 968 Hickory, NC 28d - 4 2008 WED DENR - WATER OUALfTY POINT SOURCE BRANCH Account Number 3142720 Date August 29, 2008 Date Category Description Ad Number Ad Size 08/29/2008 Legal Notices PUBLIC NOTICE STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION/NPDES UNIT 1617 MAIL SERVICE CENTER RALEIGH, NC 27699-1617 NOTIFICATION OF INTENT TO ISSUE A NPDES WASTEWATER PERMIT PUBLIC NOTICE STATE OF NORTH CAROLINA EN On the basis of thorough staff review and applica- tion of NC General Statute 143.215.1 and 15A NCAC 02H.0109 and other lawful standards and regula- tions, the North Carolina Environmental Manage- ment Commission proposes to issue a National Pollutant Discharge Elimination System (NPDES) wastewater discharge permit to the person(s) list- ed below effective 45 days from the publish date of this notice. Written comments regarding the proposed permit will be accepted until 30 days after the publish date of this notice. All comments received prior to that date are considered in the final determina- tions regarding the proposed permit. The Director of the NC Division of Water Quality may decide to hold a public meeting for the proposed permit, should the Division receive a significant degree of public interest. Copies of the draft permit and other supporting in- formation on file used to determine conditions present in the draft permit are available upon re- quest and payment of the costs of reproduction, Mail comments and/or requests for information to the NC Division of Water Quality at the above ad- dress or call Dina Sprinkle (919) 807-6304 at the Point Source Branch. Please include the NPDES permit number (below) in any communication. In- terested persons may also visit the Division of Wa- ter Quality at 512 N. Salisbury Street, Raleigh, NC 27604-1148 between the hours of 8:00 a.m. and 5:00 p.m. to review information on file. The Water & Sewer Authority of Cabarrus County (14655 Hopewell Church Road, Midland, NC 28107) has applied for renewal of NPDES permit NC0081621 for the Muddy Creek WWTP in Cabarrus County. This permitted facility discharg- es treated wastewater to the Rocky River in the Yadkin -Pee Dee River Basin. Currently BOD, am- monia nitrogen and total residual chlorine are wa- ter quality limited. This discharge may affect fu- ture allocations in this portion of the Yadkin -Pee Dee River Basin. Corning Incorporated has applied for renewal of the NPDES permit for its Concord Facility (NC0086169) in Cabarrus County. This facility dis- charges stormwater to an unnamed tributary to Muddy Creek (001), stormwater, boiler blowdown, and non -contact cooling water to an unnamed tributary to Clear Creek (002), and process waste- water, cooling tower blowdown, and carbon filter backwash to the Rocky River (003). All receiving streams are classified as C waters in the Yadkin River Basin. Currently total residual chlorine is water quality limited. The discharge may impact future allocation of this resource. PUBLISH: August 29, 2008 0001018725 Media General Operations, Inc. Publisher of Independent Tribune Cabarrus County 2x71 L Before the undersigned, a Notary Public of Catawba County, North Carolina, duly commissioned, qualified, and authorized by law to administer oaths, in said County and State: that he/she is authorized to make this affidavit and sworn statement: that the notice or other legal advertisement, a copy of which is attached hereto, was published in the Independent Tribune on the following dates: 08/29/2008 and that the said newspaper in which such notice, or legal advertisement was published. was a newspaper meeting all the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina. Newspaper reference: 0001018725 Sworn to and subscribed before me, this (7 day of o,wy . ublic My Commission expires.. THIS IS NOT A BILL. t Boo keeper e �4.011 OTA/ i. Qq CO' -A • illi PLEASE PAY FROM INVOICE. THANK Y6U r ,, DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0086169 Facility Information Applicant/Facility Name: Corning, Incorporated — Midland Facility Applicant Address: P.O. Box 1700, Concord, NC 28026-1700 Facility Address: 14556 Highway 601 South Permitted Flow 0.107 MGD and 0.142 MGD Type of Waste: 100% Industrial Facility/Permit Status: Renewal County: Cabarrus Miscellaneous Receiving Stream: UT Muddy Creek (001), UT Clear Creek (002), Rocky River (003) Regional Office: Mooresville Stream Classification: C USGS Topo Quad: G16NE/G17NW 303(d) Listed?: No Permit Writer: Agyeman Adu-Poku Sub -basin: 03-07-12 Date: 8 / 14 / 08 Drainage Area (mi2): NA - .wr • __. Summer 7Q10 (cfs) 30 Winter 7Q10 (cfs): NA Average Flow (cfs): NA IWC (%): 1.8 (at 0.142 MGD) Primary SIC Code: 3229 THIS FACILITY HAS BEEN MOTHBALLED. AS SUCH, THIS PERMIT RENEWAL IS A SIMPLE ROLLOVER OF THE PREVIOUSLY ISSUED PERMIT AND ALL SUBSEQUENTLY ISSUED MODIFICATIONS. SUMMARY OF FACILITY AND WASTELOAD ALLOCATION Corning Incorporated manufactures optical fibers at its Midland facility in Cabarrus County. The facility originally received its National Pollutant Discharge Elimination System (NPDES) permit in 1998. Startup began late that year. The facility was issued a renewed NPDES permit on March 31, 2004, which included an expanded flow to 0.142 MGD for the outfall 003. Wastewater generated includes sanitary wastewater, non -contact cooling wastewater, process wastewater, stormwater, filter backwash water and boiler blowdown. Currently, sanitary wastewater is treated off -site at the Muddy Creek Wastewater Treatment Plant. Wastewaters other than sanitary are treated and discharge through one of three outfalls as summarized below. Outfall 001 This discharge is comprised of 100% stormwater, collected in a stormwater retention pond. The receiving stream is an unnamed tributary of Muddy Creek. Currently, no effluent limitations and monitoring page is contained within the permit for this outfall, though stormwater controls are required. Part I, Section A, Number 8 of the permit addresses stormwater discharges and applicable monitoring requirements. Outfall 002 This discharge is comprised of stormwater, non -contact cooling water, and humidification boiler blowdown. Wastewater is collected in a wet detention pond prior to discharge into an unnamed tributary of Clear Creek. Effluent limitations and monitoring have been applied and stormwater controls are required. Outfall 003 Corning Fact Sheet NPDES Renewal Page I This discharge is comprised of industrial process wastewater, non -contact cooling water, and carbon filter backwash water. These wastewaters are neutralized and treated using a solids removal unit prior discharge into the Rocky River. TOXICITY TESTING: Current Requirement: Chronic P/F @ 1.0% at 0.107 MGD using Ceriodaphnia Proposed Requirement: Chronic P/F @u 1.7% at 0.142 MGD using Ceriodaphnia The above IWCs were calculated using a flow equal to the sum of the permitted flow at outfall 003 and the non -contact cooling water contribution. This facility has passed all toxicity tests since startup. COMPLIANCE SUMMARY: The facility has been in compliance with its NPDES Permit. INSTREAM MONITORING: A benthic macroinvertebrate study was required in the original permit. That permit required the facility to complete a benthic survey during the summer of 1999. The study was completed in August and submitted to the Division for review. Dave Lenat of the Environmental Sciences Branch reviewed the study and provided the writer with comments. His conclusions were in agreement with the study results, which indicated no biological impact from this discharge. As the discharge will be expanding, the benthic survey requirement will be included with this renewal, and should be completed upon completion of expansion, should such expansion take place. PROPOSED CHANGES: None PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: August 27, 2008 Permit Scheduled to Issue: October 20, 2008 STATE CONTACT: If you have any questions on any of the above information or on the attached permit, please contact Agyeman Adu-Poku at (919) 807-6405 NAME: (� lY I u2 - iLA- -6:70//� c-L DATE: REGIONAL OFFICE COMMENT: NAME: DATE: 3/ /510R Corning Fact Sheet NPDES Renewal Page 2 To: NPDES Unit Water Quality Section Attention: Susan Wilson SOC PRIORITY PROJECT: No Date: April 29, 2008 NPDES STAFF REPORT AND RECOMMENDATIONS County: Cabarrus NPDES Permit No.: NC0086169 PART I - GENERAL INFORMATION 1. Facility and address: Corning, Inc. 14556 Highway 601 Midland, N.C. 28107 2. Date of investigation: April 29, 2008 3. Report prepared by: Michael L. Parker, Environmental Engineer I1 4. Person contacted and telephone number: Rodney Morgan, (704) 569-7209. MAY - 1 2008 DENR - WATER DUALITY PC T ` t m 5. Directions to site: From the jct. of Hwy. 601 and Hwy. 24-27 in the Town of Midland in southern Cabarrus County, travel south on Hwy. 601 2.65 miles. The Corning plant is located on the right (west) side of Hwy. 601. 6. Discharge point(s), list for all discharge points: - Latitude: Longitude: outfall 001 35 ° 13' 02" Latitude: 80° 31' 15" Longitude: outfall 002 35 ° 12' 34" Latitude: 80° 31' 31" Longitude: outfall 003 35 ° 12' 30" 80° 29' 49" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.: G 16 NE 7. Site size and expansion area consistent with application: Yes. There is sufficient area available for the construction of any additional treatment units, if necessary. 8. Topography (relationship to flood plain included): Relatively flat, 2-4% slopes. The plant site is not located in a flood plain. 9. Location of nearest dwelling: Approx. 500+ feet from the WWTP site. Page Two 10. Receiving stream or affected surface waters: U.T. to Muddy Creek (outfall 001), U.T. to Clear Creek (outfall 002), Rocky River (outfall 003). a. Classification: C (for all outfalls) b. River Basin and Subbasin No.: Yadkin 030712 c. Describe receiving stream features and pertinent downstream uses: A small amount of flow has been observed at the discharge locations for outfalls 001 and 002, which typically is a dry ditch. Excellent flow observed in the Rocky River at discharge outfall 003. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater in MG per operating day: 0.191520 MGD (outfalls 001 & 002) 0.141120 MGD (outfall 003) b. What is the current permitted capacity: flows are not limited in the permit. c. Actual treatment capacity of current facility (current design capacity): See No. 1(a) above. d. Date(s) and construction activities allowed by previous ATCs issued in the previous two years: There have been no ATCs issued to this facility in the past two years. e. Description of existing or substantially constructed WWT facilities: The existing WWT facilities consist of pH adjustment and flocculation. f. Description of proposed WWT facilities: There are no WWT facilities proposed at this time. g. Possible toxic impacts to surface waters: Biocides are added to the waste stream for corrosion, scale, foam, and algae control (see renewal application for specific products. 2. Residual handling and utilization/disposal scheme: Residuals disposal, when necessary, is accomplished by placing the residuals (after neutralization) in metal containers and transporting them as non -hazardous waste to a private landfill. 3. Treatment Plant Classification: Class I (no change from previous rating) 4. SIC Code(s): 3229 Wastewater Code(s): 78 MTU Code(s): 510102 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? Public monies were not used in the construction of this facility. Page Three 2. Special monitoring or limitations (including toxicity) requests: None pending receipt and review of the draft permit. 3. Important SOC or Compliance Schedule dates: This facility is neither under an SOC nor is one being considered at this time. 4. Alternative analysis evaluation: There is no known alternative other than a discharge to surface waters at this time. All non -discharge alternatives available to this facility were evaluated prior to this plant being built, and this Office is unaware of any of changes in the status of these alternative at this time. Corning discharges all domestic wastewater into the Water and Sewer Authority of Cabarrus County's Muddy Creek WWTP, however, there is insufficient capacity at the Muddy Creek WWTP to accept all of Corning's waste streams. PART IV - EVALUATION AND RECOMMENDATIONS Corning, Inc. requests the reissuance of an NPDES Permit for the discharge of both process water and non -contact cooling water from a facility located southern Cabarrus County. The Corning facility began limited operation again in in the fall of 2007 after being closed (mothballed) for nearly 5 years due to poor economic conditions. The process water discharge (outfall 003) contains the following sources of wastewater: 1. Blowdown from pollution abatement equipment. 2. Water softener from area floor drains. 3. Water softener blowdown. 4. Cooling tower blowdown. 5. Some stormwater. The two (2) cooling water outfalls (001 & 002) leave the site only after passing through a wet detention basin. During periods of infrequent rainfall these basins may hold little, if any water. However, during wet -weather, these basins may hold substantial quantities of water, which will be made up primarily of stormwater. Most of the site's stormwater has been channeled around the detention basins, however, there will still be a considerable quantity of that enters the basins either directly or indirectly. Pending receipt and approval of the draft permit, it is recommended that the NPDES Permit be reissued as requested. `j ,Lif5 MAY - 1 2flO h:ldsr\dsr08\corni ng.doe 42Ye2f ure of Report Preparer Water ional Supervisor ate C ORNING April 15, 2008 Ms. Dina Sprinkle NCDENR / DWQ / Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Corning Incorporated, Concord Facility NPDES Permit NC0086169 Permit Renewal Dear Ms. Sprinkle, Corning incorporated 11556 Hwy 601 Midland. NC 28107 t 7n-1-569-6:1 n www cotning_conl Please find the enclosed NPDES permit renewal application for the Corning Incorporated, Optical Fiber Facility, in Midland, NC, Cabarrus County. One signed and two copies are enclosed. Note that this facility had been in a mothball status for nearly 5 years (no production). The NPDES permit was maintained in an active state. In the fall of 2007, the facility began limited operations. As such, some data in the application is from a limited data set, and some is historical information. At this time, flow is intermittent and water samples are taken when water flow is available. Production may or may not continue to ramp. Business conditions will dictate the level of production. Please note that there is Confidential Business Information enclosed. We are requesting that this information be treated as such, since this information has competitive value. Please contact Rodney Morgan at (704) 569-7209 if there are any questions. Sincerely, Scot M. Lachowicz Plant Manager cc: DWQ Regional Supervisor 610 East Center Avenue, Suite 301 Mooresville, NC 28115 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number NC000086169 If you are completing this form in computer use the TAB key or the up - down arrows to move from one field to the next. To check the boxes, click your mouse on top of the box. Otherwise, please print or type. 1. Contact Information: Owner Name Corning Incorporated Facility Name Corning Incorporated Mailing Address 14556 Hwy 601 City Midland State / Zip Code 28107 Telephone Number (704-569-6300) Fax Number (704)569-7182 e-mail Address morganra@corning.com 2. Location of facility producing discharge: Check here if same as above Street Address or State Road City State / Zip Code County Cabarrus 3. operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Corning Incorporated Mailing Address 14556 Hwy 601 South City Midland State / Zip Code NC 28107 Telephone Number (704)569-6310 Fax Number (704)569-7182 Page 1 of 4 C-MI 03/05 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 4. Ownership Status: Federal ❑ State ❑ Private ® Public ❑ 5. Standard Industrial Classification (SIC) code(s): 3229 6. Number of employees: 100 7. Describe the treatment system List all installed waste treatment components with capacities, describe the processes that generate wastewaters. If the space provided is not sufficient attach a separate sheet of paper with the system description. The effluent air stream of the chemical vapor deposition process is controlled via wet scrubbers. The resultant water effluent is treated via basic nutralization. Weak acid or Sodium hydroxide is introduced to maintain pH between 6.0 and 9.0 standard units. The neutralizations system is capable of handling 14gpm with 211 ppm of suspended solids ranging from pH 1-14. As the solids loading decreases, the volume flow capacity of the system increases. 8. Is facility covered under federal effluent limitation guidelines? No ® Yes If yes, specify the category? 9. Principal product(s) produced: Optical Fiber Principal raw material(s) consumed: Silica and Halides Briefly describe the manufacturing process(es): 0 Page 2 of 4 C-MI 03/05 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industria1 Minor industrial, manufacturing and commercial facilities. Raw Materials are combined in a process called outside vapor deposition. The resultantant product is ultra pure glass which is then drawn and coated to produce optical fiber used in telecommunications. 10. Amount of principal product produced or raw material consumed ist specific amounts consumed and/or units of production over the last three years Product Produced or Raw Material Consumed (AVERAGE) Product Produced or Raw Material Consumed (PEAK) per Day Confidential - See Attachment Confidential - See Attachment per Month Confidential - See Attachment Confidential - See Attachment per Year Confidential - See Attachment Confidential - See Attachment 11. Frequency of discharge: Continuous ❑ Intermittent CEI If intermittent: Days per week discharge occurs: Currently 2-3 days biweekly, expected to increase as production increases Duration: 24-48 hours 12. Types of wastewater discharged to surface waters only Discharge Flow (GALLONS PER DAY) Sanitary - monthly average 44,640 Utility water, etc. - monthly average 191,520 Process water - monthly average 141,120 Stormwater - monthly average Page 3 of 4 C-MI 03/05 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Other - monthly average Explain: Monthly Average total discharge (all types) 377,280 13. Number of separate discharge points: 3 Outfail Identification number(s) 001, 002, 003 14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude): OF 001 Tributary to Muddy Creek, OF2 Tributary to Clear Creek, OF 003 Rocky River 15. Effluent Data Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average. If only one analysis is reported, report as daily maximum. Parameter Daily Maximum Monthly Average Units of Measurement Biochemical Oxygen Demand (BOD5) N/A N/A N/A Chemical Oxygen Demand (COD) N/A N/A N/A Total Organic Carbon N/A N/A N/A Total Suspended Solids 16 6.9 mg/1 Ammonia as N N/A N/A N/A Temperature (Summer) No data yet No data yet No data yet Temperature (Winter) 28.6 25.6 Celsius pH 7.8 SU Fecal Coliform (If sanitary waste is present) N/A N/A N/A Total Residual Chlorine (if chlorine is used) <20 <20 uG/L Page 4 of 4 C-MI 03/05 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 16. List all permits, construction approvals and/or applications (check all that apply and provide permit numbers or check none if not applicable): Type Permit Number Type Permit Number Hazardous Waste (RCRA) NCR000007856 NESHAPS (CAA) N/A UIC (SDWA) N/A Ocean Dumping (MPRSA) N/A NPDES NC0086169 Dredge or fill (Section 404 or CWA) N/A PSD (CAA) N/A Other Tine V Air - 08436 Non -attainment program (CAA) N/A 17. List any chemicals that may be discharged (Please list and explain source and potential amounts.) GE Water - Spectrus OX1200 GE Water - Foamtrol AF2290 GE Water - Depositrol PY5200 GE Water - Spectrus BD 1550 GE Water - Dianodic DN310 GE Water - Spectrus NX1100 GE Water - Optiguard MCP601 GE Water - Control IS104See Attachment Material is used for corrosion, scale, foam, and algae control in cooling towers and boilers. 18. Is this facility located on Indian country? (check one) Yes ❑ No 19. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Scot M. Lachowicz Printed name of Person Signing Plant Manager Title o8 Signature of Applica( Date Page 5 of 4 C-MI 03105