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HomeMy WebLinkAboutNC0086169_Correspondence_20000803NPDES DOCUMENT SCANNING COVER SHEET NPDES Permit: NC0086169 Corning / Midland facility Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Correspondence .r.-«.;.,.x. na.vi �,.s'Nr+�Ak: fFee.awv .r::m.,«r.�;r: • _ Speculative Limits Instream Assessment (67b) Environmental Assessment (EA) Permit History Document Date: August 3, 2000 This document is printed on reuse paper. - igizore a.ny content on the resrerse side Corning Incorporated Telecommunications Products Division P.O. Box 1700 Concord, North Carolina 28026-1700 704-569-6000 August 3, 2000 David A. Goodrich, NPDES Unit NCDENR — Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Dear Mr. Goodrich: AUG - 7 2000 ' 1:f P0V T Sr): CORNING As discussed with Charles Weaver of your department, Corning, Inc., Concord Plant will be substituting Flogard MS6214 for Flogard POT805. Both products are used for corrosion protection in our non -contact cooling water system and are supplied by BetzDearborn. Enclosed is information provided by the supplier on each product. Our non -contact cooling water blowdown is discharged through Outfall 003 to the Rocky River. This discharge is tested quarterly for chronic toxicity. If any further information is required, please feel free to contact me at (704) 569-6268. Sincerely, ti Christy L. Hannan Senior Environmental Control Engineer Enclosure .t3 4. V BetzDearborn, Inc. 0 North Carolina District BetzDearborn130 Governors Square Pkwy Water Management Group Fayetteville, GA 30215 800-893-4695 August 1, 2000 Mr. Jaime Ritchie cc: Tom Hall Corning Incorporated Bill Myhalyk PO Box 1700 Kevin Kelley Concord, NC 28026 RE: Service Water Treatment Dear Jamie, This letter is a follow-up to our conversation this morning regarding the differences between the service water treatment programs we have been discussing. Here is a list of the products and the actives present. 1) Flogard POT805 — This product is 35% pyro-phosphate. The target is 1.0-2.0 ppm phosphate, which is equivalent to 2.9-5.7 ppm of product. 2) Flogard MS6206 — This product is 23% ortho-phosphate and 4% pyro-phosphate. The target is 1.0-1.5 ppm of phosphate, which is equivalent to 3.7-5.6 ppm of product. r,,4) Floaard MS6214, — This product is 8% pyro-phosphate and 15% dispersant. The target is 0.5-0.8 ppm of phosphate, which is equivalent to 6.2-10.0 ppm of product. To review, the pyro-phosphate is better for iron and suspended solids transport, while the ortho-phosphate is better for overall corrosion protection. Either the MS6202 or the MS6214 will result in lower phosphate levels than the POT805 with equal to better performance. These products are strictly corrosion/deposition inhibitors and not biocides. The toxicity data is listed on the MSDS. Please let me know if you have any questions. BetzDearbom appreciates the opportunity to be of service to the Corning plant and your continued confidence in the BetzDearborn Water Management Group. Sincerely, 704,1 obte;e6-66 , Paul Guidotti Area Manager Shaping the Future of Water do Process Treatment Page 1 Note for Mark McIntire From: Melissa Rosebrock Date: Tue, Feb 10, 1998 11:14 AM Subject: RE: Biocides regarding Coming... To: Mark McIntire matt and i have discussed your concerns regarding coming's use of bio-trol 88p and their particular situation. we would be comfortable with a statement to the facility like: "carbon removal of total residual chlorine to below detection for the one to two months in question." it would be a good idea for them to document and have on file their trc measurements during this period (ie. in a log ). if you have further questions/comments please feel free to contact matt or me. melissa From: Mark McIntire on Mon, Jan 26, 1998 11:12 AM Subject: Biocides regarding Coming... To: Melissa Rosebrock Cc: Dave Goodrich; Matt Mathews I have some concerns with the results of Coming's attempt to use Bio-Trol 88P. Your evaluation deemed this biocide unnacceptable under these circumstances. I have a couple of questions/comments: - I realize that the activated carbon manufacturer indicated that chlorine would be reduced to less than 0.1 ppm. This is probably a very conservative estimate. In water and wastewater treatment designs, carbon is often used specifically to dechlorinate a stream. - They can not discharge this non -contact cooling water through their process wastewater outfall for which there is a toxicity test because the force main for that outfall hasn't been constructed yet. All non -contact wastestreams will ultimately be discharged from outfall 003, the process outfall, however in order to get the industrial process up and running, they have to run non -contact water prior to production startup. The discharge of non -contact to 001 and 002 is expected to last for a period of a month or two prior to discharge to 003. In light of the situation, do you have any recommendations I can offer Corning. They seem to think that the biocide they have chosen is perhaps the most benign, though not being a biocide expert, I wouldn't know. Thanks for you assistance. Mark McIntire Please typo or onnt in. unshaded areas only EPA IO Number (copy from Item 1 ofr"orm 1) WILL APPLY FOR PRIOR TO STARTUP OF FACILITY Form Approved. OMB No. 2040-0086 Approval expires 5-31-92. Form 2E 1F ' EPA Facilities Which Do Not Discharge Process Wastewater ceivmg Waters i For this outfall, list the latitude and longitude, and name of the receiving water(s). Outfall Number (list) Latitude Longitude Receiving Water (name) Deg Min Sec Deg Min I Sec DSO 1CO2 35 12 30 80 31 30 _ Clear Creek via an unnamed tributary II. Discharge Date (If a new discharger, the date you expect to begin discharging) 12/1/1997 III. Type of Waste . • . - .. A. Check the box(es) indicating the general type(s) of wastes discharged. Sanitary Wastes Restaurant or Cafeteria Wastes Noncontact Cooling Water ;C .... - - Other Nonprocess HUMIDIFICATION Wastewater (Identify) BOILER BLOWDOWN B. If any cooling water additives are used, list them here. Briefly describe their composition if this information is available. BOILER WATER ADDITIVES ARE AS FOLLOWS. OPTIGUARD MCP601 (INTERNAL BOILER TREATMENT), CORTROL IS104 (OXYGEN SCAVENGER), AND OPTI-SPERSE ADJ565 (SURFACTANT)'. SUPPLIED BY BETZDEARBORN; 200 WITMER ROAD; HORSHAM, PA 19044-0998. ' OPTI-SPERSE ADJ565 (SURFACTANT) WILL BE USED AT A MAXIMUM OF ONCE PER YEAR DURING BOILER STARTUP/BOIL-OUT. IV. Effluent Characteristics ..,_ .,. ._... •.L�...... • . 1 :' i .1:... A Existing Sources - Provide measurements for the parameters listed in the left-hand column below, unless waived by the permitting authority (see instructions). B New Dischargers - Provide estimates for the parameters listed in the left-hand column below, unless waived by the permitting authority. Instead of the number of measurements taken, provide the source of estimated values (see instructions) (1) (2) (3) (or) (4) Pollutant or Parameter Maximum Daily Value (include units) Average Daily Value (last year) (include units) Number of Measurements Taken Source of Estimate (if new Mass Concentration Mass Concentration (last year) discharger) Biochemical Oxygen • Demand (80D) 0.08 LB/DAY 10 PPM 0.08 LB/DAY 10 PPM 4 Total Suspended solids (TSS) <0.16 LB/DAY <20 PPM <0.16 LB/DAY <20 PPM 4 Fecal Coliform (if believed present or if sanitary waste is discharged) - - - - 4 Total Residual Chlorine (if chlorine is used) - - - _ 4 Oil and Grease - - - - — 4 'Chemical oxygen demand (COD) 0.08 LB/DAY 10 PPM 0.08 LBIDAY 10 PPM 4 Total organic carbon (TOC) 0.24 LB/DAY 30 PPM 0.24 LB/DAY 30 PPM 4 Ammonia (as N) - - - - 4 Discharge Flow Value 960 GAL/DAY 960 GAUDAY 4 off (give range) Value 10.5 - 11 10.5 - 11 4 . emperature (Winter) 32 ° 0 4.4 ° C 4 .ture (Summer) N/A ° C N/A ° C "f noncontact cooling water is discharged EPA Form 3510-2E (8-90) Page 1 of 2 DSN002 V. Except for leaks or spills, will the discharge described in this form be intermittent or seasonal? If yes, briefly describe the frequency of flow and duration. x Yes No THE HUMIDIFICATION BOILER OPERATES ONLY DURING COLD WEATHER MONTHS (APPROXIMATELY OCTOBER THROUGH APRIL). DURING COLD WEATHER MONTHS THE DISCHARGE IS CONTINUOUS. �.; ; ���.: � f"RSfaS$,'�ifkiEp4: VI. Treatment System (Describe brieflyanytreatment system(s) used or to be used)' i `��' f '=<e,A,' . -=e,.�e Y'. t y'w: fq; >2;:R:f: 1 ? ?a??�S`�:}>:::- TO DISCHARGE THROUGH BOILER BLOWDOWN IS SENT TO THE SOUTH STORM WATER MANAGEMENT POND FOR RETENTION/SEDIMENTATION PRIOR DSN002. VII. Other Information (Optional) ya s, d'IA►w'$Q:,' >:'� `w' , Use the space below to expand upon any of the above questions or to bring to the attention of the reviewer any other information you feel should be considered in establishing permit limitations. Attach additional sheets if necessary. INFORMATION ON FLOW AND DISCHARGE CHARACTERISTICS PROVIDED IN FORM 2E FOR DSN002 ACCOUNT FOR ONLY THE BY NONPROCESS WASTEWATERS (BOILER BLOWDOWN). FOR THE EFFECTS OF STORM WATER FLOW AND SOUTH POND RETENTION DISCHARGE FLOWS AND CHARACTERISTICS, SEE FORM 2F OF THIS APPLICATION. DISCHARGE CONTRIBUTED CAPACITY ON . }.{:.. n fir. .t: }4: rr._y }r: •:{:4 � �: � i>:1��: ri'ti! : .4.: M�}:..v ...}:;: • - .,.,.,. <r:, ...: .: �. ::i;,•,,�r:}: ,}::,..,};,.;•'::,:}},:. •;:f::::a:L;:a,a3 . ..,,.,,,+.�:: ::.4:.+: ,.t<•�.....4:`;�:•...,: i::':F:�... VIII. Certification EE�.:< :.,�:.,,,.�.,,.,.,,....N�.;�.;�,.3":;::<::::;;;::,;.;:.}���.::::•:::.:�::::�.�•�:,i„�..<�:;;.:z:.;•::.:;....e.},.,-:}:�:::};;::::....�<�>'.>s;<a_?,•'•.°:':;i8:F::.,t•:::..,:...f......... I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information. including the possibility of fine and imprisonment for knowing violations. A. Name & Official Title T.E. Nettleman, Plant Manager B. Phone No. (area code & no.) 910-395-747'• C. Signature D. Date Signed 5ZS-97 1 .03..7-(4,41/41-(,,c.-- EPA Form 3510-2E (8-90) Page 2 0 • • \V• • • •raw •V y •V • 1\a0 �'/ 4 1 Fes, 215 953 246-4 1997,04-29 10:55 4929 P.O$ Be[zDearborn Waw Menagemene GMCIO INGREDIENTS MORPHOLINE PRODUCT NAME: OPT/GUARD MCP601 PERCENT CAS# 11001,65)4CW v�mc� ea+r 1� 1-5* 110-91-8 INORGANIC BASE <1* SODIUM BISULFITE 1-5* 7631-90-5 DIETHYLAMINOETNOL 1-5� 100-3?-8 (DEAE) PHOSPHONIC ACID, (1- HYDROXYETHYL SOINE ) BIS- (HEDP) ALKENYL POLYMER 1_5* •ALKYL ALKENYL POLYMER 1-5* 1-5* 2809-21-4 PRODUCT NAME: CORTROL IS104 • INGREDIENTS PERCE21TT CAS# ...................... SULFUROUSS • ACID, DIPOTASSIUM SALT 40-50* 10117-38_1 WATER 50-60* 7732-18-5 Shaping the Future of Prater do process Treatment 14001b5SSIUq mmo�llr�k� ���...,,-•-.ate 10: ao riyly P. 06 BetzDea,born Water Mensgement GIMP INGREDIENTS POTASSIUM HYDROXIDE (CAUSTIC POTASU) SODIUM NITRATE 1-5* AMINO CARBOXYLATE SALT <1* NON—IONIC LINEAR 1-5* POLYETHER SURFACTANT POLY (OXY—ETHANEDIYL)ZgENY 5-10 L HYDROXY PHOSPHATE ' ALKOXYLATED AMINO ACID INORGANIC SALT WATER Shaping the Future of Water & Prom Treatment PRODUCT NAME: OPTISPERSE PERCENT CAS# ADJ565 5-10* 1310-58-3 7631-9.9-4 61702-77-0 39464—�0-5 Hannan, Christy L From: Oplinger, Al J Sent: Monday, January 19, 1998 1:20 PM To: Hannan, Christy L Cc: Hannan, Michael D; Orazem, Gerald J; Myhalyk, William P; Whiteman, William J Subject: FW: Boiler Condensate $'s Attached is Raytheon estimate to take boiler blowdown to outfall 003. I am also included the flow numbers we would expect to see. Boiler blowdown, winter 98-99. Approx. 14,400 gallons We anticipate running boilers for two weeks this coming winter to check out operation and controls, boilers will then be shut down until the following winter. Boiler blowdown, winter 00, 01 Approx. 176,000 gallons Oct. 672 Gal/day .47 Gpm Nov. 768 Gal/day .53 Gpm Dec 864 Gal/day .60 Gpm Jan. 960 Gal/day .67 Gpm Feb. 960 Gal/day .67 Gpm Mar 864 Gal/day .60 Gpm April 768 Gal/day .50 Gpm This assumes full production and Hummidification for all required process spaces. Please advise if you need any other data. AI O. From: Wills, Jonathan E Sent: Monday, January 19, 1998 12:33 PM To: Oplinger, Al J Cc: Beatty, Brent D Subject: Boiler Condensate $'s Assuming that we "hand wave" the installation in the field requiring no home office engineering hours see the following cost estimate breakdown for the boiler blowdown condensate collection system that would pump the blowdown to 003: Pumps/Receiver/Controls $12,235 Electrical wiring/installation $ 2,000 Piping $ 5,000 Insulation and heat trace $ 4,500 Mechanical installation $ 1,500 Total $25,235 Page 1 Page 1 Note for Charles Weaver From: Melissa Rosebrock Date: Fri, Jan 23, 1998 8:43 AM Subject: RE: Biocides on all sides To: Charles Weaver Fi1e(s): memo#1 to charles weaver; memo#2 to charles weaver no problem...glad to help when i can. i've enclosed email copies of the memos that your computer wiped out...let me know if you need the attachments. i should be able to work on the wake county school review since it's slow right now...biocide-wise. regarding the coming review...that was sent out of here 1/16/98--deemed NOT acceptable. i had called betz back in october and told them then that it had failed and ask if they wanted to change products and/or dosage rates. helen (betz) ask if i could hold onto the packet until she could talk to the facility and she would call back....never heard from her. since my memo to you i believe that the facility has obtained a permit (12/97) that includes tox testing for 003. please check to see if the biocide effluent (submitted as 001) and the monitored outfall (003) are indeed different. if different, can they discharge through 003?hope this answers some of 'your questions ----we want to make life easier for you!! :) have a good weekend. melissa From: Charles Weaver on Thu, Jan 22, 1998 11:32 AM Subject: Biocides on all sides To: Melissa Rosebrock Howdy, Melissa. I've got a laundry list of biocide issues to discuss. The supporting documents for this message are being sent to you via interoffice mail. 1. Last year, while doing the renewals for the General Permits, I had the facilities which used biocides submit lists of the chemicals they were using at their sites, which I forwarded on to you so that Aquatic Tox and NPDES would have a complete list. On two occasions, you e-mailed me a status report for the documents that had been received (X is okay, Y needs to submit an MSDS, Z needs to complete form 101, etc.). Those two status reports were on my computer hard drive - the one which self-destructed. If you have electronic copies of those memos, please send them to me. 2. I'm sending another packet of biocide data as mentioned above. You can add them to the NCG file inventory. 3. I'm also sending biocide information (including a 101 form) for a new General Permit (NCG500349). This is for a school in Wake County. If you could please do this review first I would be very grateful. This permit has languished due to our personnel shortage. I need to get this one out the door. I thought I had already sent you the biocide information, but I can't find any documentation that I did so. Please review it as soon as you can and let me know if thgeir usage is OK. The discharge will be to class WS-IV waters. 14. Mark McIntire and I were at the Corning facility in Midland yesterday. They told me that !they were waiting on biocide approval from you folks. I told them I would ask you about it. I think you're getting the info direct from BetzDearborn, but if Mark or I can help please let me know. That's all I have for now. Thanks, Melissa - not only for this, but for all the other help you've given me. CHW Corning Incorporated Telecommunications Products Division P.O. Box 1700 Concord, North Carolina 28026-1700 704-569-6000 CORNING February 24, 1999 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Mark McIntire NC Dept. of Environment, Health & Natural Resources Division of Water Quality Archdale Building 512 North Salisbury Street Raleigh, North Carolina 27604 Dear Mr. McIntire: BetzDearborn has notified Corning, Inc. of a change in name only of the granular bromine/chlorine biocide currently used at our site. Our NPDES permit application uses the previous name of BioTrol 88P. The new name is Spectrus OX 107. See the enclosed letter from BetzDearborn for further information. Please add this information to our existing application. If you need further information please let me know. Thank -you for your assistance. Sincerely, Christy L. Hannan Sr. Environmental Control Engineer enclosure Cc: Mike Parker, NCDENR, Mooresville Regional Office BetzDearborn Water Management Group February 3,1999 Ms. Christy Hanna Corning, Inc. 14556 Hwy 601 South Midland, NC 28107 Dear Ms. Hanna: BetzDearborn Inc. Water Management Group Carolinas District 7092 Howard Street, Suite B Spartanburg, SC 29303-2057 864 591-0880 800 476-2412 800 468-7194 Fax As per our discussion today, this letter is to notify you of the recent change in name only of the granular bromine/chlorine biocide, being used at the plant. The old product name was BioTrol 88P, the new product name will be BetzDearborn Spectrus OX107. This product again is a direct replacement. This is a name change only, due to the new organization and restructure of our company, resulting in the merger between Betz Laboratories and Dearborn. I am providing you this information so that a change in the plant NPDES permit can be made, and that the delays in shipment for use of the product not occur for the upcoming increase in load and refrigeration season. Please contact me if I can be of any further assistance or answer any additional questions to make these changes. Sincerely, BetzDearborn A Division of Hercules Incorporated Rick Wirth Accounts Manager RW/jm cc: Bill Mahalyk Shaping the Future of Water & Process Treatment FILE No.491 02/25 '99 13:09 ID:BETZDEARBORN FAX:800 468 7194 PAGE 2 BETZDEARBORN MATERIAL‘111114 BetzDearborn SAFETY DATA SHEET EFFECTIVE DATE: O8-JUL-1998 PRINTED DATE: 12-OCT-1998 1) CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME : SPECTRUS b. X107 PRODUCT APPLICATION AREA1 SOLID MICROBIAL CONTROL AGENT. COMPANY ADDRESS: BetzDearborn Inc, 4636 Somerton Road, Trevosel,_Pa. 19 53 Information phone number: (21. ) EMERGENCY TELEPHONE (HEALTHIACCIDENT): (800)-877-1940.(USA) 2) COMPOSITION I INFORMATION .ON INGREDIENTS Information for specific product in redi nts as required by the U.S. OSHA HAZARD COMMUNICATI N STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 16079-88-2 1-BROMO-3-CHLORO--5, 5-DIMETHYLHYDANTOIN Oxidizer.; irritant (eyes and skin) No component is considered to b a carcinogen by the NationalToxicology Program, the International Agenc for Research on Cancer, or th Occupational Safety and Health Administration at OSHA thresholds for carcinogens. PAGE 1 CONTINUED FILE No.491 02/25 '99 13:09 ID:BEI[IEARBORN FAX:800 468 7194 PAGE 3 PRODUCT NAME : SPECTRUS OX'I07 EFFECTIVE DATE: 08-JUL-1998 - 3) HAZARDS IDENTIFICATION EMERGENCY OVERVIEW DANG ER Moderately irritating. May be corrosive} in contact with moist skin. Severe irritant to the eyes. Dusts caul° irritation to the upper respiratory tract. DOT hazard: Oxidizer Emergency Response Guide #140 OdorSlight; Appearance: White, Grahules Fire fighters should wear positive pre$sure self-contained breathing a aratus(full face -piece type). Proper fire -extinguishing media: Flood with water. Use of CO2 or foarr may not be effective. *•«tRAA*„,,,„„„"**►«««•A*****i««««A*******«********ir««****N«1l....******* ..*****« POTENTIAL HEALITH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; Moderately irritating. May be corrosive in contact with moist skin. • • • • ACUTE EYE EFFECTS: Severe irritant to the eyes. ACUTE RESPIRATORY EFFECTS: Dusts cause irritation to the upper respiratory tract. INGESTION EFFECTS: May cause severe irritation or burninil of the gastrointestinal tract. TARGET ORGANS: No evidence of potential chronic effeOts. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: May cause redness or itching of skin: • • • • PAGE 2 CONTINUED FILE No.491 02/25 '99 13:10 ID:BETZDEARBORN FAX:800 468 7194 PAGE 4 PRODUCT NAME ; SPECTRUS OX107 EFFECTIVE DATE: 08-JUL-1998 • • • • • 4) FIRST AID MEASURES SKIN CONTACT: Remove clothing. Wash area with Iar a amounts of soap solution or water for 15 min. Immediately contact physician. EYE CONTACT: Immediately flush eyes with water for 115 minutes. immediately contact a physician for additional treatment. INHALATION: victim from contaminated aria. Removea. Apply necessary first aid treatment. Immediately contact a phy , ician. INGESTION:oed anything by mouth to an nconscious or convulsive Don victim. Do not induce vomiting. lmme lately contact physician. Dilute contents of stomach using 3-4 lasses milk or water. 5) FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive prelssure self-contained breathing apparatus (full face -piece type). EXTINGUISHING MEDIA: Flood with water. Use of CO2 or foa may not be effective. HAZARDOUS DECOMPOSITION PR DUCTS: Thermal decomposition (destructive ,fires) yields elemental oxides. FLASH> F POINT: 3 2C P-M(CC) • ' e MISCELLANEOUS: Oxidizer UN1479;Emergency Response Guide #140 6) ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Placei in waste disposal container. Product releases chlorine when wet.JSpill residue may be neutralized with 3% hydrogen peroxiiie solution. DISPOSAL INSTRUCTIONS: Water contaminated with this producit may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharge) under a permit. Product as is - Dispose of in approved pesticide facility or according to label instructions. PAGE 3 • • • • CONTINUED FILE No.491 02/25 '99 13:10 ID:BETZDEARBORN FAX:800 468 7194 PAGE 5 PRODUCT NAME : SPECTRUS OX107 EFFECTIVE DATE: 08.JUL-1998 7) HANDLING AND STORAGE HANDLING: Oxidizer. Avoid all contact with reducing agents, oils, greases, organics and acids. STORAGE: Keep containers closed whennot ins e. Keep ry. Do not store at high temperature or near oxidizables 8) EXPOSURE CONTROLSIPERS NAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME 1-BROMO-3-CHLOR0-5,5-DIMETHYLINYDANTOIN PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED MISC: Note- manufacturer's recommeinded exposure limit:. 0.2 mglm3. ENGINEERING CONTROLS: Adequate ventilation to maintain air cbntaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMT Use rotective equipment in accorda ce with 29CFR 1910 Subpart art 1 RESPIRATORY PROTECTION: , A RESPIRATORY PROTECTION PROGRAM THAT MEETST BQOWED WHS ECFR NEVER WORKPLACE 1910.134 AND ANSI Z86.2 R WAY�RANT A RESPTS IRATOR'S USE. WORKPLACE CONDITIONS USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air -purifying respirator use is a propriate,•use a respirator with acid gas cartridgeo and dust/mist prefilters. SKIN PROTECTION: gauntlet type neoprene gloves, c emical resistant apron — Wash off after each use. Repla as necessary. EYE PROTECTION: airtight chemical goggles PAGE 4 CONTINUED FILE No.491 02/25 '99 13:11 ID:BETZDEARBORN FAX:800 468 7194 PAGE 6 PRODUCT NAME : SPECTRU $OX107 EFFECTIVE DATE: 08-JUL-188 9 PHYSICAL AND CHEMICAL PROPERTIES NO DATA! Vapor Pressure (mmHG) NA • i Vapor Density (air=1) NA NA % Solubility (water) Density Freeze Point (F) Freeze Point (C) Viscosity (cps 70F,21C) Odor Appearance Physical State Flash Point P-M(CC) pH 5% Disp. (approx.) Evaporation Rate (Ether=1) NA = not applicable ND = not det(irmliied Slight White Granules > 200F > 93C 4.7 < 1.00 < 1.0 < 1.00 0.2 10) STABILITY AND REACTIVITY STABILITY: Stable under normal storage conditiohs. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: Slowly releases halogen gases when! contaminated with moisture. May react with alkalies, acids, organics on reducing agents. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive tres) yields elemental oxides. BETZ INTERNAL PUMPOUT/CLEAN UT CATEGORIES: PAGE 5 CONTINUED FILE No.491 02/25 '99 13:11 ID:BE(LUEARBORN FAX:800 468 7194 • PAGE 7 PRODUCT NAME : SPECL RU $OX107 EFFECTIVE DATE: 08.JU 11) TOXICOLOGICAL INFORMATION Oral LD50 RAT: 578 mg/kg NOTE - 600 mg/kg per alij. source; dehalogenated byproduct rat oral LD50: >4,000 mg/kg Teratology RAT: NOTE - Dehalogenated•byrroduct study had terata (secondary) at maternal toxic doses Reproductive Toxicity RR'r : i 4,500 mg/kg/day NOTE - Dehalogenated byproduct study had no adverse reproductive toxicity • Dermal LD50 RABBIT: >2,000 mg/kg NOTE - Alternate sourcelconcurs Inhalation LC50 RAT: 1.88 mg/L/4hr NOTE - >3.2 mg/L/4hr atl100 ppm (no deaths) per alternate source Skin Irritation Score RABBIT:! 6.1 NOTE - 6.98 per alternate source; reversible; dehalogenated byproduct score: 0.8 Eye Irritation Score RABBIT: 1 103 NOTE - 14 day-irreversi41e-max.at day 3; dehalogenated byproduct score: 12.8-reversible 90 Day Feed Study RAT: NOTE - Dehalogenated byproduct 90-day oral LD50: >2,000 mg/kg/day Skin Sensitization G.PIG: POSITIVE NOTE - Buehler Test; Dehalogenated byproduct was negative in Buehler Test Ames Assay BACTERIA: NEGATIVE NOTE - +/- metabolic acitivation; Dehalogenated byproduct: negative Non -Ames Mutagenicity ¥AST: i NEGATIVE NOTE - Dehalogenated byproduct negative for: Mouse Lymphoma, SCE, Ce11 Transformation s • • • • • • PAGE 6 CONTINUED FILE No.491 02/25 '99 13:12 ID:BETZDEARBORN FAX:800 468 7194 PAGE 8 PRODUCT NAME : SPECTRUS OX107 EFFECTIVE DATE: 08-JUL.1998 12) ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Rainbow Trout 96 Hour Static Acute Oioassay LC50: .9 mg/L No Effect Level: .52 mg/L Fathead Minnow 96 Hour Static Acute Bioassay LC50: 2.34 mg/L No Effect Level: 1.8 mg/L Daphnia magna 48 Hour Static Acute] Bioassay LC50:.47 mg/L No Effect Level: .31 mg/L Sheepshead Minnow 96 Hour Static Acute Bioassay LC50: 20.8 mg/L No Effect Level: 11.6 mg/L • BIODEGRADATION COD (mg/gm): 938 TOC (mg/gm): 255 BOD-5 (mg/gm): 6 BOD-28 (mg/gm): 11 13) DISPOSAL CONSIDERATIONS If this undiluted product is discardedi as a waste, the US RCRA hazardous waste identification number is : D001=Ignitable. Please be advised; however, that st to and local requirements for waste disposal may be more restrict ve or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14) TRANSPORT INFORMATION DOT HAZARD:i. Oxidizer UN / NA NUMBER: UN1479 DOT EMERGENCY RESPONSE GUfDE #: 140 PAGE 7 CONTINUED FILE No.491 02/25 '99 13:12 ID:BETZDEARB N FAX:800 468 7194 PAGE 9 PRODUCT NAME : SPECTRUS 0X107 EFFECTIVE DATE: 08-J U L-1998 15) REGULATORY INFORMATION TSCA: This is an EPA registered biocide artid is exempt from TSCA inventory requirements. CERCLA AND/OR SARA REPORTAB E QUANTITY (RQ): No regulated constituent present at OSHA thresholds FIFRA REGISTRATION NUMBER: 3876-150 POTABLE WATER APPROVAL: NSF Certified. Maximum use for disinfection and oxidation 3.0mg/L. Maximum use for evap. and desal. 15 mg/L USDA FEDERALLY INSPECTED MEAT AND POULTRY : SEC.G5,G7 U RY PLANTS. SARA SECTION 312 HAZARD CLASS: Immediate(acute);Fire SARA SECTION 302 CHEMICALS: ! No regulated constituent present atia OSHA thresholds SARA SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITIO = 65) CHEMICALS PRESENT: No regulated constituent present at cSHA thresholds MICHIGAN REGULATORY INFORIVIATION No regulated constituent present at QSHA thresholds PAGE 8 CONTINUED FILE No.491 02/25 '99 13:13 ID:BETZDEARBpp FAX:800 468 7194 PAGE 10 PRODUCT NAME : SPECTRUS OX107 EFFECTIVE DATE: 08-JUL-1998 16) OTHER INFORMATION NFPAIHMIS Health Fire Reactivity Special (1) Protective Equipment ' CODE TRANSLATION 2 1 1 • OXY C Moderate Hazard Slight HIazard Slight Hazard DOT or NFPA Oxidizer Goggles, Gloves, Apron (1) refer to section 8 of MSDS for ad4itionai protective equipment recommendations. CHANGE LOG EETECTIVE' DATE MSDS status: 28--JUL-1997 03-OCT--199 7 02-DEC-1997 23-DEC-1997 15-JAN-1998 01-JUL-1998 08-JUL-1998 PAGE 9 RE:llbS IONS TO SECTION: SUPERCEDES 8� • • ** NEW * * 28-JUL-1997 03-OCT-1997 02-DEC-1997 23-DEC-1997 15-JAN-1998 01-JUL--1998 DIVISION OF WATER QUALITY January 16, 1998 MEMORANDUM To: Mark Mclntue Through: Matt Matthews r From: Melissa Rosebrock t"' Subject Corning Incorporated Biocide/Chemical Treatment Use NPDES No. NC0086169 Cabarrus County 1 rill Corning Incorporated has submitted Bio-Trol 88P for approval. Data submitted by the facility concerning dosage rate, degradation, system volume, average daily discharge, toxicity of the active ingredient(s) and/or breakdown products, and minimum stream flow have been reviewed and evaluated. Calculations summarized on the accompanying worksheet predict that the use of Bio-Trol 88Pat the stated dosage rate and discharge conditions will result in toxic impact to aquatic life in the receiving stream. As stated in their submittal, activated carbon filters are being installed which are designed to reduce the chlorine concentration in the discharge stream to less than 0.1 ppm. Note that this concentration is still greater than the water quality standard of 17 µg for chlorine. We contacted the person who completed the worksheet (Helen Cerra-BetzDearbom) in October to explain that the submitted dosage rate was unacceptable. Ms. Cerra requested that we put the review on "hold" until she could resubmit an acceptable treatment proposal. To date, we have not received such a submittal. Therefore, the use of this product as a biocide at Corning Incorporated is deemed unacceptable. If there are questions concerning this review please contact me at (919)733-2136. Attachments cc: Rex Gleason-MRO Central files MEMORANDUM To: From: October 22, 1997 Melissa Rosebrock Aquatic Toxicology Unit Environmental Sciences Branch Mark McIntire met NPDES Unit Point Source Branch Subject: Biocide Worksheet 101 Coming Incorporated, NC0086169 RECEIVED OCI j '99,7 ENVIHpN A?ENT/LSL.,&ICES Attached is the biocide worksheet for Corning, Inc. This facility will be discharging non - contact cooling water through a separate outfall for about three months. After that time, all non -contact cooling water will be directed to the process wastewater outfall for which quarterly toxicity testing is required. If you have any questions please give me a call at 733-5083, extension 553. (,tztLez/il //,?? - I PPrn tua_ 61,c_ciatb- ,5-1zZltiteta Corning Incorporated Telecommunications Products Division 14556 Hwy. 601 South Midland, North Carolina 28107 704-569-6000 October 14, 1997 Mr. Mark McIntire NC Dept. of Environment, Health & Natural Resources Division of Water Quality Archdale Building (9th Floor) 512 North Salisbury Street Raleigh, North Carolina 27604 Dear Mr. McIntire: CORNING Enclosed is the Bio-cide Worksheet, D.E.M. Form 101, for the temporary non -contact cooling water discharge to Outfall 001. Included with the worksheet are the MSDS for the biocide, our treatment process and the specifications for the carbon filter used in treatment. If you need anything further please let me know. Sincerely, CORNING INCORPORATED Christy L. I-_annan Environmental Control Engineer Concord Plant Enclosures CC: Betsy Cutler (w/o enclosures) Bill Whitehead (w/enclosures) Facility Name: Corning Incorporated, Concord P1 antNPDES #: NC 0086169 BIOCIDE/CHEMICAL TREATMENT WORKSHEET-FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. I. Facility Name Corning Incorporated. Concord Plant NPDES # NC 0086169 Outfall #001 County . barrus Receiving Stream jvluddy Creek via an unnamed tributary 7Q10 0 (cfs) (All above information supplied by the Division of Environmental Management) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 0.034 (in M.G.D.) Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. IWC = (A.D.D.) X 100 _ ( ) X 100 101 (7Q10)(0.646) + (A.D.D) ( )(0.646) + ( ) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Bio-Trol 88P Please list the active ingredients and percent composition: 1-Bromo-3-Chloro-5.5-Dimethylhydantoin 966 What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.= 22350 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 gal. water X 8.34 lbs. X specific gravity of product X 453.59 128 fl. oz. 1 gal. water 1 Ib. D.E.M. Form 101 (2/95) 1 Facility Name: Corning Incorporated, Concord Plant NPDES #: NC 0086169 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attache sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume= 0.10 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = 0.04 Days The decay rate is equal to H1L X 0.69 = 17.25 =Decay Rate (D.K.) Calculate degradation factor (D.F.). This is the first order loss coefficient. * D.F. = ((VolDume} + (D.K.) = ( ) + ( 17.25 ) = 17.590 Calculate Steady State Discharge Concentration: Dischg Conc. = (D.F.)( olum(D.R.e)(3785) ( )( ))(3785) = 3.3570 mg/I Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc.) x (IWC%) _ ( ) x ( ) 100 100 3.3570 mg/I Receiving Stream Concentration III. Calculate regulated limitation. List all LC50 data available for the whole product according to the following columns. (Note that units should be in mg/I). Please provide copies of the sources of this data. Organism Test Duration LC50 (mg/I) Rainbow Trou 96 Hour 0.9 Fathead Minnow 96 Hour 2.34, Daphnia magna 48 Hour 0.47 D.E.M. Form 101 (2/95) 2 Facility Name: Corning Incorporated, Concord Plant NPDES#: NC 0086169 Choose the lowest LC50 listed above: Enter the LC50: 0.47 If the half life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = 0.0235 mg/I If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: 0.0235 mg/liter From Part II enter the receiving stream concentration: 3.357 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Christy L. Hannan Name (Print) CS la 114 `9 1 Signature Date Person in Responsible Charge Helen R. Cerra, BetzDearborn Water Management Group Person Completing This Worksheet (If Different From Above) 8/29/97 Date D.E.M. Form 101 (2/95) 3 Facility Name: Corning INcorporated, Concord Plant NPDES #: NC 0086169 Supplemental Metals Analysis If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal Chemical Formula Molecular Weight of Metal Formula Weight Concentration in Biocide EXAMPLE Copper CuSO4.5H20 63.546 g/mole 249.680 g/mole 0.2 % None Dosage rate of Biocide (DR) (from page 1): DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DR ( grams/day) DC = = ADD ( million gallons/day) - grams/million gallons Convert DC to micrograms/liter (ppb): DC (pg/I) = DC (grams/million gal) x 1 x 106 pg/g = pg/I 3.785 x 106 liters/million gal. Calculate the fraction of metal in the metal -containing compound (MF): MW _ ( grams/mole) MF = FW ( _ grams/mole) Calculate the fraction of metal in the biocidal compound (BF): BF = MF x MCC (%)- 100 x Calculate the concentration of metal in the discharge (M): M=DCxBF= OA) (100) pg/I x = pg/I Calculate the instream metal concentration (IMC) at low -flow conditions: IMC = M x IWOO�Ao) = pg/I x 1 Regulated limitation of metal (from below): % 100 g/I pg/I NC General Statutes 15A NCAC 2B.0211 define: Copper- 7 pgll water quality action level* Zinc- 50 pg/I water quality action level* D.E.M. Form 101 (2/95) 4 BETZDEARBORN MATERIAL SAFETY DATA SHEET EFFECTIVE DATE: 03-OCT-1997 PRINTED DATE: 13-OCT-1997 1) CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME : BIO-TROL 88P PRODUCT APPLICATION AREA: SOLID MICROBIAL CONTROL AGENT. COMPANY ADDRESS: BetzDearborn Inc., Water Management Group 200 Witmer Road , Horsham , PA 19044 Information phone number: 215 773-6269 EMERGENCY TELEPHONE (HEALTH/ACCIDENT): (800)-877-1940 (USA) 2) COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 16079-88-2 1-BROMO-3-CHLORO-5,5-DIMETHYLHYDANTOIN Oxidizer; irritant (eyes and skin) No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. PAGE 1 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 3) HAZARDS IDENTIFICATION ******************************************************************************** EMERGENCY OVERVIEW DANGER Moderately irritating. May be corrosive in contact with moist skin. Severe irritant to the eyes. Dusts cause irritation to the upper respiratory tract. DOT hazard: Oxidizer Emergency Response Guide #35 Odor: Slight; Appearance: White, Granules Fire fighters should wear positive pressure self-contained breathing apparatus(full face -piece type). Proper fire -extinguishing media: Flood with water. Use of CO2 or foam may not be effective. ******************************************************************************** POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; Moderately irritating. May be corrosive in contact with moist skin. ACUTE EYE EFFECTS: Severe irritant to the eyes. ACUTE RESPIRATORY EFFECTS: Dusts cause irritation to the upper respiratory tract. INGESTION EFFECTS: May cause severe irritation or burning of the gastrointestinal tract. TARGET ORGANS: No evidence of potential chronic effects. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: May cause redness or itching of skin. PAGE 2 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 4) FIRST AID MEASURES SKIN CONTACT: Remove clothing. Wash area with large amounts of soap solution or water for 15 min. Immediately contact physician. EYE CONTACT: Immediately flush eyes with water for 15 minutes. Immediately contact a physician for additional treatment. INHALATION: Remove victim from contaminated area. Apply necessary first aid treatment. Immediately contact a physician. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. 5) FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face -piece type). EXTINGUISHING MEDIA: Flood with water. Use of CO2 or foam may not be effective. HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 200F > 93C P-M(CC) MISCELLANEOUS: Oxidizer UN1479;Emergency Response Guide #35 6) ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Product releases chlorine when wet. Spill residue may be neutralized with 3% hydrogen peroxide solution. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Dispose of in approved pesticide facility or according to label instructions. PAGE 3 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 7) HANDLING AND STORAGE HANDLING: Oxidizer. Avoid all contact with reducing agents, oils, greases, organics and acids. STORAGE: Keep containers closed when not in use. Keep dry. Do not store at high temperature or near oxidizables or combustibles. 8) EXPOSURE CONTROLS/PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME 1-BROMO-3-CHLORO-5,5-DIMETHYLHYDANTOIN PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED MISC. Note- manufacturer's recommended exposure limit: 0.2 mg/m3. ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CFR 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air -purifying respirator use is appropriate, use a respirator with acid gas cartridges and dust/mist prefilters. SKIN PROTECTION: gauntlet -type neoprene gloves, chemical resistant apron -- Wash off after each use. Replace as necessary. EYE PROTECTION: airtight chemical goggles PAGE 4 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 9) PHYSICAL AND CHEMICAL PROPERTIES Density Freeze Point (F) Freeze Point (C) Viscosity(cps 70F,21C) Odor Appearance Physical State Flash Point pH 5% Disp. (approx.) Evaporation Rate (Ether=1) NO DATA NA NA NA P-M (CC ) NA = not applicable ND = not determined Vapor Pressure (mmHG) Vapor Density (air=1) % Solubility (water) Slight White Granules > 200F > 93C 4.7 < 1.00 < 1.0 < 1.00 0.2 10) STABILITY AND REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: Slowly releases halogen gases when contaminated with moisture. May react with alkalies, acids, organics or reducing agents. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETZ INTERNAL PUMPOUT/CLEANOUT CATEGORIES: UBu PAGE 5 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 11) TOXICOLOGICAL INFORMATION Oral LD50 RAT: 578 mg/kg NOTE - 600 mg/kg per alt. source; dehalogenated byproduct rat oral LD50: >4,000 mg/kg Teratology RAT: NOTE - Dehalogenated byproduct study had terata (secondary) at maternal toxic doses Reproductive Toxicity RAT: 4,500 mg/kg/day NOTE - Dehalogenated byproduct study had no adverse reproductive toxicity Dermal LD50 RABBIT: >2,000 mg/kg NOTE - Alternate source concurs Inhalation LC50 RAT: 1.88 mg/L/4hr NOTE - >3.2 mg/L/4hr at 100 ppm (no deaths) per alternate source Skin Irritation Score RABBIT: 6.1 NOTE - 6.98 per alternate source; reversible; dehalogenated byproduct score: 0.8 Eye Irritation Score RABBIT: 103 NOTE - 14 day-irreversible-max.at day 3; dehalogenated byproduct score: 12.8-reversible 90 Day Feed Study RAT: NOTE - Dehalogenated byproduct 90-day oral LD50: >2,000 mg/kg/day Skin Sensitization G.PIG: POSITIVE NOTE - Buehler Test; Dehalogenated byproduct was negative in Buehler Test Ames Assay BACTERIA: NEGATIVE NOTE - +/- metabolic activation; Dehalogenated byproduct: negative Non -Ames Mutagenicity YEAST: NEGATIVE NOTE - Dehalogenated byproduct negative for: Mouse Lymphoma, SCE, Cell Transformation PAGE 6 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 12) ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Rainbow Trout 96 Hour Static Acute Bioassay LC50: .9 mg/L No Effect Level: .52 mg/L Fathead Minnow 96 Hour Static Acute Bioassay LC50: 2.34 m g/L No Effect Level: 1.8 mg/L 8 Hour Static Acute Bioassay C50: .47 m g/L . .31 mg/L Sheepshead Minnow 96 Hour Static Acute Bioassay LC50: 20.8 m g/L No Effect Level: 11.6 mg/L BIODEGRADATION COD (mg/gm): 938 TOC (mg/gm): 255 BOD-5 (mg/gm): 6 BOD-28 (mg/gm): 11 13) DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is : D001=Ignitable. Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14) TRANSPORT INFORMATION DOT HAZARD: Oxidizer UN / NA NUMBER: UN1479 DOT EMERGENCY RESPONSE GUIDE #: 35 PAGE 7 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 15) REGULATORY INFORMATION TSCA: This is an EPA registered biocide and is exempt from TSCA inventory requirements. CERCLA AND/OR SARA REPORTABLE QUANTITY (RQ): No regulated constituent present at OSHA thresholds FIFRA REGISTRATION NUMBER: 3876-150 FOOD AND DRUG ADMINISTRATION: 21 CFR 176.300 (slimicides for wet end use) When used in this specified application, all ingredients comprising this product are authorized by FDA for the manufacture of paper and paperboard that may contact aqueous and fatty foods as per 21 CFR 176.170(a)(4). USDA FEDERALLY INSPECTED MEAT AND POULTRY PLANTS: SEC.G5,G7 SARA SECTION 312 HAZARD CLASS: Immediate (acute) ;Fire SARA SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds SARA SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds PAGE 8 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 16) OTHER INFORMATION NFPA/HMIS Health Fire Reactivity Special (1) Protective Equipment CODE TRANSLATION 2 Moderate Hazard 1 Slight Hazard 1 Slight Hazard OXY DOT or NFPA Oxidizer C Goggles, Gloves, Apron (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE DATE REVISIONS TO SECTION: SUPERCEDES MSDS status: 22-AUG-1995 REVISED FORMAT 14-MAY-1996 2 21-NOV-1996 12 03-OCT-1997 8 PAGE 9 ** NEW ** 22-AUG-1995 14-MAY-1996 21-NOV-1996 The purpose of this memo is to clarify the measures taken in the HVAC and ECWS cooling tower systems to prevent the release of an oxidizing biocide (BetzDearborn Bio Trol 88P) to the environment. Bio Trol 88P will be dispensed to the cooling tower basins through independent brominators located inside an enclosed Chemical Treatment Building. The amount of biocide dispensed to each cooling tower is controlled through BetzDearborn patented control units. The control units sample the water in the cooling tower basins, and dispense sufficient chemical to maintain approximately .5 ppm chlorine in the basin. Since the chlorine content of the incoming tower make-up water (all from the Coddle Creek Water Treatment Plant) varies between a range of 1.5 and 2.0 ppm for monthly averages, the brominators are expected to only supplement the incoming chlorine treatment during cooling tower operation to maintain a minimum of .5 ppm chlorine. During operations of the cooling towers, the chlorine will break down as the pumps and fans recirculate the water through a closed cooling loop. During plant start-up, the desired chlorine concentration level will be determined based on biological tests of the treated cooling tower water. It is possible that a concentration of less than .5 ppm chlorine may be sufficient to control biological growth, however, the initial testing will most likely occur in the .3 - .7 ppm range. The permit application was submitted with a maximum chlorine concentration of .5 ppm. This value was chosen based on typical values required in the Concord area. This information was provided by BetzDearbon, an established water treatment expert in the Concord area. As an emergency back-up to the brominator treatment system, activated carbon filters are being installed which are designed to reduce the chlorine concentrations in both cooling tower discharge streams to less than .1 ppm. In the unlikely event of a brominator control failure, the carbon filters can reduce the chlorine concentration from a maximum of 10 ppm to .1 ppm. Since the blowdown flow rate for each cooling tower is different, two carbon filter beds are used to ensure sufficient water contact with the activated carbon. The carbon filters are on line at all times. During periods of carbon filter maintenance, operating procedures require the blowdown streams be isolated, and water is stored in the cooling tower basins until the carbon filters are placed back in service. Aug-29-97 12:30P RAYTHEON ENGINEERS & CONS 205-995-6202___ P_02 Wham Engineers & �r }�.,, Const actor ii PRESSURE VESSEL, & STORAGE TANK DATA SHEET Raytheon Eq. No.: 400 - 4 - 2196 - 5080 Merit Equip. No.: C_ • • . R • rd: 1 Sht 1 of 2 Ret,. 1 Client Camino inc. _ _ Eq. Name Activstpd carbon - HVAC Fir 2 Project Concord beet _ __ _ - Vender: 3 Location: Concord. NC _ P.O. No.: 4 Contract: 13991 a s . 5 — — ,— size: File _ 6 Capacity: 10 Dom h orms& 30 com fdaslnnl Row Area: 7 Designed by: CM. tx -- 8 - -DESIGN CRITERIA - 9 PARAMETER VALUE UNITS PARAMETER VALUE UNITS 10 Shell Diameter BY VENDOR 0A INCHES Operating Pressure 60 PSIO 11 WTI BY VENDOR INCHES Design Pressure - 16g PSIR 12 Position VERTICAL. -- - Design Vacuum FULL non HD 13 Tsc. Top Hcad/Roaf ASMEF A D SEE NOTE 12 Oasndna Tmnperature on F 14 Type. Bottom Head ASAIE F A 0 Design Teepareature rnax ZOO F -� 15 Time, Vessel Support Skin MDMT 25 F 16 Coda ASME SEC M . DIV f latlary rvpe of Service No ] Trope astatine 17 Code Sbung - Yss Specific Gravity of Contents 1 111 Natlanal Board Registration Nat. Board Corrosion Allowance, Sh&A NONE INCHES 19 Rate Corahiorl __ AS ROLLED Corrosion ANowenae. Heads _ w NONE INCHES 20 Rsdiaeraphyy, Shell - Soot Cartesian Allowance IMemala NONE INCHES , 21 _ Radio vaP jcads - Spat Wind Loading SEE SITE DATA SHEET „ 22 • Efficiency - Shen 15% Seism Factor SEE SITE DATA SHEET 23 Joint Efficiency. Herds 83% Aiksable Sail Searmn _ _ NA 24 Postweld Hest Treatment No - 25 Hydrates! Pressuxe PER CODE 26 - - Test Preswre PER CODE - 27 28 ACCESORIES AND II....Ilm.. MATERIALS - 29 Shea C.S. Structural C.S. 30 tog Head _ C.S. Lap Joint Flanges NA 31 Bottom Had C.S. Stub Ends NA 32 Versa Cssdi0n9 NA weld Neck FlangesNA 33 .tacker coo NA Mammy Flamm 34 Msnwsy DwRs NA Nazi a Sods - NA 35 Platforms NO Internal Ftargel NA 36 Laddar.Cagt NO4O ttsndhoks NA 37 Stair _ NO Winos C.S. 3B lresulitlan ifNebKss NONE Nuts C C.S. 39 Fue�oot Thickness - _ NONE Manway Hinges NA 40 Trays NO Platform dips NA 41 Stiffener Rugs N0 ladder taps, NA - 42 Stafioe Prepstation Inside MFG STD Stair « . • NA 43 Shop mint rrtside MFG STD EPDXY Insulation Supports N NA 44 Herd Paint Inside NO F' _ .... Supports NA 45 teese Prgpargtion Outskk MFG STD - ray Supports NA 48 Shop Pa Outside MEG STD - SEE INSIDE PAINT 47 Field fasird Outside NO ortex Breaker NA 4e Internet; Veuel Vendor _ Yes Peck'mg BY VENDOR SEE NOTE 3 49 �^ 50 - 51 REMARKS: SEE NOTES FROM SHEET 2 52 S4 55 0e 57 3 38 sa 60 61 REV DESCRIPTION BY DATE CHK'D DATE APPROVED DATE 62 A Fist InauMy 8 8V 4 3019T 0110 440197� e3 Fa► B BV 5123/9T G 5 23197 64 - _ _ - - — Fort os5050.X S. Rai,. A, 12-31-96 Printed 5I2307, 0.33 AM Fie D$2195 L3 Aug-29-97 12:31P RAYTHEON ENGINEERS & CONS 205-995-6202 P.03 ooamooOO Raytheon Engineers & Constructors PRESSURE VESSEL & •STORAGE TAB DATA SHEET Raytheon Eq. No.: C� Equip. No.: QL IV R 400 - 4 - 2195 - BOQQ � 1 , t 2 of 2 Rev 1 Mot Corning Inc._ _. Eq. Name: Activated carbon - NVAC Filter 2 Project Concord Project Vendor 3 Location: Concord. NC P.O. No.: • 4 Contract: 10391100 Spec.: 5 Sim; • ice: 0 Capacity: 10 gpm!normal), 60 gpm (design) flow Aias: 7� Designed by: Chk. tN: 6 NOTES: . 9 I. Activated carbon Mar designed to Ianrowe a'U% of chtorhue prat in the brco+sn0 stream 10 2. Marrbnurn chtaelna concentration in incoming stream al 10 pp , svw*gs concentration is 40.5 pprn. 11 3. Vendor to lnclude NO grade actkatod carbon suAsblont for chfotfse Iemeovat given kr 2. 12 4. Vendor to ffsf cost ofactivated carbon separat*t$ 13. 6. Aalvatod carbon Mir to bo a add moernted syotteno wtth ale Malted setrkr and backwash whirs end plphrg. 14 6. Operadon of lifter to be manuaL Vans provided to be nw31Ml dIapbragm vamps. 15 7. Vendor to pravlda en Wet and outlet pressure Indicator wire sang* cock 16 5 Vendor to provide pressure drop at rated !low and opera flow. 17 10. NOV to brSt& B0 PVC. 19 11. Internals opt carbon Mgr to be Sch. JO, PVC with poly strabws. 19 12. Filter to be designed for omissible load*" and r doadh g of activated carbon media. 20 12. Backwash thnill to be 1045 minutes (nsanua . 21 14. Vendor to elate expected life of carbon at nornwf Sow and average Islet Wolin* concsnoratlort. 22 15. Vendor to Ii 6*y lost fining 23 f6 Vendome provide aftemate price ferFRP vsss& deslgnedper seam r.gubements. 24 17. Filtws shall be designed per r.gidr.menrs of arselunentAT4 as Aid Walt an 'St" or and '7(1". 25 27 2a . 29 30, 31 32 33 34 33 37 38 39, 40 41 42 43 • • 45 47 DESCRIPTION ,-'NO. REOYtiSIZE. in TYPE 'MARK ORIENT. NT. PRO.). NOTES 49 SERVICE INLET 1 2' FLANGED A MOS SYSTEM CONNECTION 49 BACKWASH :MET 1 _ 2j FLANGED 8 — 150%SYSTEM CONNECTION 50 OUTLET - 1 ?' FLANGED . C _1600 SYSTEM CONNECTION 511 DRAIN 1 0.0' _ VALVED 5D 2 r-- - S7 A -- — , 59 60 61 REV OESCRzPT1r BY DATE CH O DATE APPROVED DATE 62 A Forinquby BV 4J30/97 GHG 4130197 For purchase _ BV 6/21/97 GHG 5 23197 85 Form os90 0XLS. Rev. A.12-31.06 Rifted 5123/07,10.03AAA DS2196AS Au9-29-97 12:31P RAYTHEON ENGINEERS & CONS 205-995-6202 P.04 Raytheon Engineers & Constructors PRESSURE VESSEL x STORAGE TANK — -- • DATA SHEET Raytheon Eq. No.: 400 - 4 - 2221 - 500 Client Equip. Na.: ECF01 Quantity Requirod:1 St* 1 of 2� Rev. 1 2 3 Qua Camino Inc. E. Name activated carbon - ECWS filter Vendor. Project: Concord Praise _ ___ _ ..____ P.O. No.: Location: Concord. NC - Som.: Contract: 80398100 4 File: 6 Sine _ Ara: C 6 7, Chk. by: Designed by: e - DE5Ia3N CRITERIA 0 PARAMETER VALUE UNITS PARAMETER VALUE UNITS Operating Pressure 50 PITO _ 10 Shell Diameter SY VENDOR OD, INCHES Design Pressure 150 _ PSIO 11 TIJTL BY VENDOR INCHES Design Vacuum FALL men Wit 12 Position VERTICAL Operating ire Timterature 18 ' 13 Type. Tap Heed/Roof ASAME F a D SEE NOTE I2 Design Temperature frau F 14 Type, Bottom Head _ A1ME F a D MDMT 21 F 15 Tv c) Vesse Swport_ Slkirt Whalltvve of Service Ne 1Trees Crete h. 16 . Code - ASME SEC Vutt. DIV 1 _ S 'fie Gravav of Conked' 1 17 Code Stvmv- Yes Corrosion Allowance. Sheb NONE INCHES 10 _ Naomi! Board Reglstnttian Naomi! Nat, Board CorrosionNiawsneejlsads NONE _ INt.7+lES- _. 19 70 Pistc_Co ion Radtsuraphv, Shell AS ROLLED _ Soot Corrosion PJl w anee Internals NONE INCHES 21 , Rwforap yh , Heads _ Spat Wmd Loaf= SEE SITE DATA SHEET Seismic Factor - SEE SITE DATA SHEET _ 22 Joint Etixicncv -eta 85% A3owwadle Soil Baring NA 23 'Joint EfricieriLy, Heeds 85% _ 24 - Peatwei d Heat pried No - 25 .._ Hydrated Pressure +PER CODE �---- 26 Air Test Pressure PER CODE 27` 28ACCESORIES AND MATERIALS 29 Shell C.S. Structural C.S. Lep ins Flanges NA Top Heed C.8. � Stub Ends NA ._..�30-.. 31 Bottom Head C .w Weld Neck NA 32 Vessel Cladding - Mjt newsy Flanges NA 33 _ Jacket Call � Nplcle Bleeds NA 34 _DNA Manway Davits NA litienal Flange _ NA 35 Platforms NO 36 l addK4::0e . NO�NO H.ndhoies NA 31 Stair NO 8eItiega C.S. 38 insulation Thickness NONE Nuts C.S. 39 A_ Fireproof nidamas NONE Mammy Hinges NA - 40 Trays - NO Rations Clips NA - 41 St[rterror Rings _ NO Wider I NA 42 .Swttsce Preparation Inside MFG STD Stair Cl' NA 43 SIN • Paint Inside - MFO STD EPDXY Supports - NA 44 Field FIN Inside NO ,Insulation Fireproof Sup . • • NA h 45 Surface Preparation Outside MFG STD -Supports NA 46 Shop Paint Outside -_ MFO STD Lining SEE INSIDE PAINT 47 Feld Paint Outside NO Vomit Breaker NA_ 48 Internals , Vessel Vendor Yes Packs ElY VENDOR SEE NOTE S 49 — 51 REMARKS: SEE NOTES FROM SHEET 2. 52 53 54 55 58 57 58 59 6O 61 REV DESCRIPTION BY - PATE CHK'D DATE APPROVED DATE 62 8 __ For lnarrly► RV 4/30 97 GHG 4/3 197 - For Purrlsozo aV 5 23/97 GHG WJ23l9764 Form 085650. LS. Rrr. A,12.31416 Printed 5 23lV7. 0 44 AIN Fib DS222131L8 Aug-29-97 12:31P RAYTHEON ENGINEERS & CONS 205-995-6202 P.05 Doer a000 ` Raytheon Engineers & PRESSURE VESSEL & STORAGE TANK DMA SHED Raytheon Clout Equip. Ouondty Reglike& Eq. No.: No.: 400 - 4 - 2221 - 5030 2 ECMLQnSC•O 1 � 2 of Rev. 1 Client Corning Inc. . Eq. Na Vendor: P.O. No.: spec•: _ Acthiatad carbon -Wi E Filler 2 Project: Concord Project 3 Location: Concord. NC 4 4 Contract: 803I151Q0 6 size: _ iota 6 Cvpscily: 2 Urn QTTnai . 't0 apm (dcuig 1!uw ,� Ma: Chk. by - — - _ 7 Oesigr_--Y-' - 8 NOTES: 1. Activated carbon Marshall be designed to repave 399% of chlorine present bp ore know=O 2. Mulawrn chlafrre concentration 4r incoming stream is 10 pica, ~ago coin:.rtbatloiP is 40.5 ppm. & Vendor to Include high grade activated carbon sulfclsnt i rr chMttae removal gMn In 2 d, Vender to list cost at activated carbon separately. 5. Activated carbon !liter to be a skid mounted system whit aS required servals and bee onah wives and piping. S. Opera:cn of Wier to be mamael. Warm provided to be manv i diaphragm vein& 7. Vendor to provide an hrietand.outistprossina bearwilth sample cock I. Vendor to provide pressuresdropatmisibilowantloperating How. 10. Piping M beech. C 1t. OKor o:a of carbon 1VliurW be 2ch.,R . sham rs. Marto be designed laraccessibkricavated carbon media 13. Dockwseh Ono Co be-1041Mtlnut s'rinatiNthi=' • 14 Vender to sta10 eXpeotedahrutrathartattranosilloorertdmusge Met cam" coiroonentIon. 15. Vendor to hotly tail lltrkg... 18. Vendor to pravidostamotopricclo7/71inito ate. 17. Fliers shalde be signed parts :.a: ss of spa 'a marked with an -Jr oran "In . ' - a 9 10 11 12 13 14 15 16 17 18 19_12. 20 21 22 23 24 25 28 77 2a 29 30 31 32 33 34 36 36 37 38 39 _ r40 41 42 43 44 46~NOZZLES �� 47 DESCRIPTION NO. REO'[ SIZE, In TYPE _ MARK ORIENT. PRO.l. NOTES 48 SERVICE INLET 1 1" RANGED A WMalt-SYSTEM CONNECTION 949. BACKWASH/NLET 1 1" FLANGED 8 1S0e-SYSTEM CONNECTION 60 OUTLET 1 1" FLANGED C 1Sat-SYSTEM CONNECTION 51 DRAIN A.6" VALVED 5�121 54 • �� _ 55 -_ __ - _ - • _ .... _ s 58 5961 REV DESCRIPTION BY DATE CHICO 1]ATE _ APPROVED DATE 62 A Forinqu'lty DV /SM97 GHG 4/30/9y For Purchase BV 5/23417 GHG 5/23107 64 Form Ds5660.7as. Rev. A. 12-31-96 Primed 5/Z3197. 955 AM P52221.XLS Aug-29-97 12:31P RAYTHEON ENGINEERS & CONS 205-995-6202 .�Z �_ r� USe RL Via Fax May 7, 1997 Raytheon Engineers and Constructors, Inc. P.O. Box 101 Birmingham, AL. 35201.0101 Attn: Mr. Randy McManus, C.P.M. :0':4)(111-1 %.ij•\ 9 tl rs• Air itsATTA RE: Activated Carbon Filters - Corning, Midlands, NC U.S. Filter Corporation Proposal # 050797mckrev.00, dated May 7,1997 Dear Mr. McManus: U.S. Filter Corporation is pleased to submit this proposal to Raytheon for Activated Carbon Filters. P_06 "I!! II!, 'i is ' • The proposed activated carbon filters are designed to meet the flow characteristics as designed in the RFQ for job 0396-BH-43. The EWCS filter is designed to treat a normal flow rate of 2.0 gpm with a peak of 10 gpm; the HVAC filter is designed to treat a normal flow rate of 15 gpm with a peak of 30 gpm. The USF/Penfletd vessels are recommended for industrial use due to their PVC internal and external coating which is second to none In terms of durability and flexibility_ USF/Klsco units have been quoted as alternates, but generally these are inexpensive vessels not recommended for a heavy industrial environment. The water quality produced will meet the requirements of your specifications outlined and agreed upon in the RFQ for job 0396-BH-43, delivering water with a chlorine removal of 99.0%. Backwashing is designed to be done manually, and it Is generally recommended that the filters be backwashed at least one x per week or when the differential pressure exceeds 10 psi. Pressure gauges are included on the inlet and outlet lines of the units. The following are the highlights of our proposal: " We meet all of the specifications for water quality and quantity required by Corning. '` Our proprietary PVC coating is second to none for corrosion resistance_ • We provide local service capability from our Pineville, NC office. Aug-29-97 12:32P RAYTHEON ENGINEERS & CONS 205-995-6202 - P_O7 ... U.S.RM ===—F- ."': s i 1TH 1; .. 1J!(i ,t\ We offer the U.S. Filter guarantee, which is without equal in the industry. il!! !'! '4*. ' . •1., , : A 7ri: ;,--.:.•r,.i There is one thing that U. S. Filter wants you to know and remember we will do whatever Is necessary to help you, our customer, make the most effective use of your water resources. We are committed to this pledge and it is In this spirit that we submit this proposal. At U. S. Filter, our customers come first. We know that you will be making some tough decisions and choices in selecting a vendor for your pure water system. We are here to answer any questions you might have about our proposal and your needs. We fully understand that you might need additional data to make the best decision and we are prepared to provide you with what you need. We urge you to call, rio matter how big or small your request might be. Please feel free to call me with any questions regarding this quotation. We welcome the opportunity to be of service to Raytheon, and we are looking forward to working with you further on this project. Sincerely, tAkAL-z-4_ c..4.,_, Michele C. Keane Sales Engineer cc: file Enclosure: Proposal #050797mckrev.00 Aug-29-97 12:32P RAYTHEON ENGINEERS & CONS 205-995-6202 • P_08 • Purchase Order Corning Incorporated,. By Raythe it Engineefs & Constructors, Inc. its Duly Authorized Purchasing Agent P.O. Box 101, Birmingham, AL 3520 - TEL: (205) 995-7878 FAX: (205) 995-3405 PVID # 10984 To: USFILTERCORP 292 SOUTH MAIN STE 500 ALPHARETTA, GA 30201 Attn: Michele Keane Tel: (770) 664-9334 Fax: (770) 664-9430 HOME OFFICE Order No. Date Qebq. No. Contract Inquiry No. rem09 PROCESS EQUIPMENT 21-0396-46 05/29/1997 046 Concord Project 21-0396 0396-8H-43 Ship To: Corning, Inc. Raytheon Engineers & Constructors, Inc. 14556 HW 601 South Midland, NC 28107 Attn:Construction Receiving This is confirmation and complete written expression of the Purchase Order awardedon e a o orning incorporated by Raytheon Engineers & Constructors, Inc., It's Duly Authorized Purchasing Agent to U S FILTER CORP on 05/28/1997. The Purchasing representative is Robert S. Kenney and the Seller representative is Michele Keane. The parties hereto agree that the Goods specified shall be supplied by the Seller in strict compliance with all provisions of this Purchase Order including the following: Sections: Section 1 - Section 2 - Section 3 - Section 4 - Section 5 - Section 6 - Section 7 - Section 8 - Section 9 - Section 10 - Section 11 - Deliverables, Pricing, Equipment Tagging and Commercial Technical Specifications and Referenced Documents Drawings and Documentation Requirements Shipping_Instructions Quality urveillance Materials Coordination Requirements Attachments and Exhibits Invoicing Instructions Purchase Order Administration Purchase Order Acceptance Account Distribution Description of Goods: ACTIVATED CARBON FILTERS eymment Terms: NET 30 DAYS AFTER DELIVERY AND RECEIPT OF A PROPER INVOICE DOCUMENTATION. Shipping Terms: F.O.B. JOBSITE MIDLAND N.C.-FREIGHT PREPAID AND ALLOWED. AND BY shrpputQ the above goods or try sekaowiedping receipt of this order or by pttrtamien am of the above wort trim apes to the tears and conditions sat Earth hm.in. Thus tares and corsdeion s oanadtvts sn aim by Roamer ar0 MI otter st Mrsesly Wald to acceptation on tea swat earns sat !firth and no ow tears and cord boas sly be controlling: and these terse& zed conditions eupstsda t a teens and eaadeit.s of your proposal or uWsowlsanernant lama. if env. The ACCEPTANCE COPY fit the adsr shall be signed and proarptty rtinwnsd. This order is accepted by sailer subiect to aq terms and conditions as stated herein. Accepted By: Tittle: DATE: Corning Incorporated By Rayt eon Engineers & Constructors, Inc. Its Duly Authorized Purchasing Agent ert5. Kenney Project Purchasing Ag Acceptance Copy Aug-29-97 12:32P RAYTHEON ENGINEERS & CONS 205-995-6202 P.09 SECTION 1 - DELIVERABLES. PRICING. EQUIPMENT TAGGING AND COMMERCIAL: IA Vendor to tur tila Ihe following: rritm QR'Y/NEXT DESCRIPTION 001 1.00 EA MANUAL ACTIVATED ECWS ACTIVATED CARBON FILE IN ACCORDANCE $ MITH DATA SHEET PIO. 400-4-2221-5080. REVISION B. DATED 05/22/97- THB SCOPE OF SUPPLY SHALL INCLUDE, BUT NOT BE LIMITED TO MIR FOLLOWING: MODIFIED TJJF/PEN IELD $C18ABT1N6. ONE (1) 18• R 72• STRAIGHT SIDE VESSEL. 100 PSIG ABM CODE STAMPING OP VESSELS. PVC DASE'D INTERIOR AND le[TERIOR COATING. 8.0 CUBIC FEW OF ACTIVATED CARBON. 0-5 CUBIC FEAT OF ANTHRACITE AS BASE. ZNLBT DzsraunJTOa -*sal. 80 PVC PIPE. owl= DISTRIBUTOR - HUB RADIAL PVC. PVC SCHEDULE 80 FACE PIPING. SCiH. 80 PVC INTERCORRECTINGPIPING AND INGST OUTLET PIPING. TEO (2) PRESSURE GAUGES. ONE (1) LOT OF ITT/GRIMM MANUAL DIAPBRAUN (ALL MANUAL VALVES REQUIRED FOR FILTER OPERATION semi. es SUPPLIED BY VENDOR AND ARE TO BE DIAPHRAGM TYPE. 002 1.00 SA MANUAL HVAC ACTIVATED CARBON FILTER IN ACCORDANCE $ WITH DATA SIIBSr NO. 400-4-2196-$080, REVISION B, =ED 05/23/97. THE SCOPE OF SUPPLY SHALL I=CLoss, BUT NOT BE LIMITED TO THE FOLLOWING: MODIFIED USF/PENFIBLD 0C18A8T1NG ONE (1) 30• X 721' STRAIGtIT SIDE VESSEL. 100 PSIG ASIIE CODE S'TA1IPING OP VESSELS. PVC BAT03D INTERIOR AND EXTERIOR COATING. 20.0 CUBIC FEET OF ACTIVATED CARBON. 3.0 CUBIC FEET OF ANTHRACITIC AS BASE. INLET DISTRIBUTOR - SCE. 80 PVC PIPE.. OUTLET DISTRIBUTOR - HUB RADIAL PVC. PVC SCHEDULE 80 PACE PIPING. SCE. 80 PVC timmummumTimPIPIES. TWO (2) PRESSURE GAUGES. ONE (1) LOT OF I'I'r/GRINNEL MANUAL DIAPHRAGM (ALL NMIUAL VALVES REQTIIR D FOR FILTER OPERATION SHALL BE SUPPLIEp BY VENDOR AND ARE TO BE DIAPHRAGM TYPE) . A Lot Drawing(s) and Data in accordance with attached Drawing(s) and included Documentation Requirements, Section 3. B Lot Expediting and Scheduling Reports in accordance with attached Materials Coordination Requirements, Section 6. C Lot Packing D Lot Transportation UNIT PRIOR 7,100.00 $ 7,100.00 9,400.00 $ 9,400.80 Included Included Included Included TOTAL FIRM PRICE OF THIS ORDER: $ 16,500.00 (Page 2 o110) 21-0396-46 OCT-14-97 11:29 FROM: ID: PAGE . 1/21 CORNING JNCORPORATED P. O. Box 1700 Concord NC 28026-1700 FAX TO: Mark McIntire NCDEHNR FROM: Christy Hannan PHONE it: 704.569.6268 Number of pages ii lulling this page: 23 FAX #: PHONE #: 919.733.5083 ext 553 DATE: FAX #: 10-14-97 704.5694275 - - • - 919_733.0719 `D •r COMMENTS: Mark, Included is the biocide worksheet for the cooling tower discharge, the 1VISDS for the biocide, a description of our went process and specs for the carbon filters used in treannent of cooling tower discharge. Please let me know if there is any thing else you need. 1 will overnight this package with a cover letter today. Christy NOTE: If fax is not received properly, please notibt sender or Wanda Hayes @ 704-569-6291 or Lynx 569-6291. Reply to fax # (704) 569.6275. OCT-14-97,11:30 FROM: ID: PAGE 2/21 Facility Name: CorninIncorporated, Concord P1antNPDES #: NC 0086169 BiOCIDEICHEMICAL TREATMENT WORKSHEET FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. Facility Name Coll itL, Incorr�orated. Coach Plant NPDES # NC 0086169 Outfali ##001 County � C2NERIg Receiving Stream Muddy Creo.jujimumnamed triba,tom 7010 0 (cfs) (All above information supplied by the Division of Environmental Management) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 0.034 (in M.G.D.) Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. (A.D.D.) X 100 ( ) X 100 IWC = r7Q10X0.646) + (A.D.D) - ( )(0.646) + ( ) --- This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. What Is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Bio-TroE 8212 Please list the active ingredients and percent composition: 1j pmo-3-Chloro� Dimethylhydarr_10 _ 96 % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.= 2235Q grams/24hr period Please note, fluid ounces (a volume) must be Converted to grams (a mass). The formula for this conversion is: Grams of product fluid oz. of product X 1 g, i. water X 8.34 ib, . X specific gravity of product X 453.69, 9e 128fl. oz. 1 gal. water 1 Ib. D.E.M. Form l 01 (2/95) 1 OCT14-87 11:30 FROM: ID: PAGE 3/21 Facility Name: Corning Incorporated, Concord P1 ant NPDES #: NC 0086169 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attache sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume= �0. million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. _ __ Days The decay rate is equal to E X 0.69 = �17.25 =Decay Rate (D.K.) Calculate degradation factor (D.F.). This is the first order loss coefficient. * D.F.= A�..D + (D.K.) : �j + ( 17.25 (Volume) ) = _ Calculate Steady State Discharge Concentration: Dischg Conc. = (D.F.)(Valume)(7385 ( ,)(378 ) ( )( Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) pischg. Conc.) x (IWC%) _ ( )� x01 ) = 100 2.3570 mg/1 3.357q mg/1 Receiving Stream Concentration III. Calculate regulated limitation. List all LC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies of the sources of this data. Organism Rf, i bow Trout g#head Minnow_ ,Daphnia magea Test Duration LC50 (mg/I) 98 Hour . Haur 2.34—_- 48 Hour Q 47 _ D.E.M. Form 101 (2195) 2 OCT-14-97 11:30 FROM: ID: PAGE 4/21 Facility Name: Corning Incororated. Concord Plant NPDES #: NC 0086169 Choose the lowest L050 listed above: Enter the LC50: .47 If the half life (I -IL.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = ,Q023&,_ mg/t If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = ,_..mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: . 2 5 mglliter From Part 11 enter the receiving stream concentration: 3.357 mg/liter IV. Analysis. if the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Qhristyty L. Hannan, Name (Print) 4. i`" tqi Signature Date Person in Responsible Charge Helen i BetzDea am Water Management Group 8/29197 Person Completing This Worksheet Date (if Different From Above) D.E.M. Form 101 (7195) 3 OCT-14-97 11:31 FROM: ID: PAGE 5/21 Facility Name: - Corning INcorporated, Concord PI ant NPDES #: NC 0086169 Suppler l Metals Aeattsia If copper, zinc, or chromium are present in the proposed biocide! compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MVV), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal Chem&al Formula Macular WeightoLMeta[ Formul_&.Weight Concentration in Biome EXAMPLE Copper CuSO4.5H20 63.546 g/mole 249.680 gfmole 0.2 _bl°n_-- Dosage rate of Biocide (DR) (from page 1): DR gramslday Average Daily Discharge (ADD) (from page 1): ADD r _ million gallons/day Discharge Concentration (DC) of Biocide: DR _ ( gra days. = DC - ADD r ( million gallons/day) - -- Convert DC to microgramslliter (ppb): DC (pg/I) = ,grams/million gallons 1 x 106 pglg µg/l DC (gramslmillion gal) x — . " " 3.785 x 106 liters/million gal. Calculate the fraction of metal in the metal -containing compound (MF): MF MW FVII _,( ( grams/mole) _ _ _ crams/mole) Calculate the fraction of metal in the biocidal compound (BF): BF=MFxMCC(% _ 100 x % (100) y Calculate the concentration of metal in the discharge (M): M = DC x BF = ligll x = NO Calculate the instream metal concentration (IMC) at low -'low conditions: IMC =Mx1IC (%) _—PO x 100 Regulated limitation of metal (from below): — gd gil NC General Statutes 15A NCAC 28.0211 define; Copper- 7 pgll water quality action lever Zinc- 50 pgil water quality action level'' - D.S.M. Form 101 (2/95) 4 OCT-14-97 11:31 FROM: ID. PAGE 6/21 BETZDEARBORN MATERIAL SAFETY DATA SHEET EFFECTIVE DATE: 03-OCT-1997 PRINTED DATE: 13-OCT-1997 44411k 1391-Dearborni 1) CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME : BIO-TROL 88P PRODUCT APPLICATION AREA: SOLID MICROBIAL CONTROL AGENT. COMPANY ADDRESS: BetzDearborn Inc., Water Management Group 200 Witmer Road , Horsham , PA 19044 Information phone number; 215 773-6269 EMERGENCY TELEPHONE (HEALTH/ACCIDENT): (800)-877-1940 (USA) 2) COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 16079-88-2 z--BROMO-3-CHL0RO-5, 5-DIMETHYLHYDANTOZN Oxidizer; irritant (eves and skin) No component is considered to be a carcinogen by the National Toxicology Program, the international Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. PAGE 1 CONTINUED OCT-14-97 11:31 FROM: I t U% J .P I III/masaa... . a./aV a s sv•rv• EFFECTIVE DATE: 03-OCT-1997 ID: PAGE 7/21 3) HAZARDS IDENTIFICATION EMERGENCY OVERVIEW DANGER Moderately irritating. May be corrosive in contact with moist skin. Severe irritant to the eyes. Dusts cause irritation to the upper respiratory tract. DOT hazard: Oxidizer Emergency Response Guide #35 Odor: Slight; Appearance: White, Granules Fire fighters should wear positive pressure self-contained breathing apparatus(full face -piece type). Proper fire -extinguishing media: Flood with water. Use of CO2 or foam may not be effective. POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; Moderately irritating. May be corrosive in contact with moist skin. ACUTE EYE EFFECTS: Severe irritant to the eyes. ACUTE RESPIRATORY EFFECTS: Dusts cause irritation to the upper respiratory tract. INGESTION EFFECTS: May cause severe irritation or buming of the gastrointestinal tract TARGET ORGANS: No evidence of potential chronic effects. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: May cause redness or itching of skin. PAGE 2 CONTINUED OCT-14-97 11:31 FROM: EFFECTIVE DATE: 03-OCT-1997 ID: PAGE 8/21 4) FIRST AID MEASURES SKIN CONTACT: Remove clothing. Wash area with large amounts of soap solution or water for 15 min. Immediately contact physician. EYE CONTACT: Immediately flush eyes with water for 15 minutes. Immediately contact a physician for additional treatment. INHALATION: Remove victim from contaminated area.Apply necessary first aid treatment. Immediately contact a physician. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. 5) FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face -piece type). EXTINGUISHING MEDIA: Flood with water. Use of CO2 or foam may not be effective. HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 200F > 93C P-M(CC) MISCELLANEOUS: Oxidizer UN1479;Emergency Response Guide #35 5) ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT': Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Product releases chlorine when wet. Spill residue may be neutralized with 3% hydrogen peroxide solution. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Dispose of in approved pesticide facility or according to label instructions. PAGE 3 CONTINUED OCT-14-97 11:32 FROM: r rivvVV •.. 4+■•.• . • •v... vv. EFFECTIVE DATE: 03-OCT-1997 ID: PAGE 9/21 7) HANDLING AND STORAGE HANDLING: Oxidizer. Avoid all contact with reducing agents, oils, greases, organics and acids. STORAGE: Keep containers closed when not in use_ Keep dry. Do not store at high temperature or near oxidizables or combustibles. 8) EXPOSURE CONTROLS/PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME 1-BRQM0-3-GHLOR0-5,5-DIMETHYLHYDANTOIN PEL (OSHA): NOT DETERMINED TLV ACGIH): NOT DETERMINED MISC: Note- manufacturer's recommended exposure limit: 0_2 mg/m3. ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA, S 29 GFR 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air, purifying respirator use is appropriate, use a respirator with acid gas cartridges and dust/mist prefilters. SKIN PROTECTION: gauntlet -type neoprene gloves, chemical resistant apron — Wash off after each use. Replace as necessary. EYE PROTECTION: airtight chemical goggles PAGE 4 CONTINUED OCT-14-97 11:32 FROM: • i•r►vvv a •US ••s••.. • •••••r. • • .:— --• EFFECTIVE DATE: 03-OCT-1997 ID: PAGE 10/21 9) PHYSICAL AND CHEMICAL PROPERTIES Density Freeze Point (F) Freeze Point (C) Viscosity(cps 70F,21C) NO DATA NA NA NA Odor Appearance Physical state Flash Point P-M (CC ) pH 5% Disp. (approx.) Evaporation Rate (Ether=1) NA = not applicable ND = not determined Vapor Pressure (mmHG ) Vapor Density (air=1) % Solubility (water) slight White Granules > 200F > 93C 4.7 -d 1.00 10) STABILITY AND REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: Slowly releases halogen gases when contaminated with moisture. May react with alkalies, acids, organics or reducing agents. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETZ INTERNAL PUMPOUT/CLEANOUT CATEGORIES: PAGE 5 CONTINUED < 1.0 < 1.00 0.2 ID: EFFECTIVE DATE: 03-OCT-1997 PAGE 11/21 11) TOXICOLOGICAL INFORMATION Oral LD50 RAT: 578 mg/kg NOTE - 600 mg/kg per alt. source; dehalogenated byproduct rat oral LD50: >4,000 mg/kg Teratology RAT: NOTE - Dehalogenated byproduct study had terata (secondary) at maternal toxic doses Reproductive Toxicity RAT: 4,500 mg/kg/day NOTE - Dehalogenated byproduct study had no adverse reproductive toxicity Dermal LD50 RABBIT: >2,000 mg/kg NOTE Alternate source concurs Inhalation LC50 RAT: 1.88 mg/L/4hr NOTE - >3.2 mg/L/4hr at 100 ppm (no deaths) per alternate source Skin Irritations. Score RABBIT: 6.1 NOTE - 6.98 per alternate source; reversible; dehalogenated byproduct score: 0.8 Eye Irritation Score RABBIT: 103 NOTE - 14 day-irreversible-max.at day 3; dehalogenated byproduct score: 12.8-reversible 90 Day Feed Study RAT: NOTE - Dehalogenated byproduct 90-day oral LD50: >2,000 mg/kg/day Skin Sensitization G.?IG: POSITIVE NOTE - Buehler Test; Dehalogenated byproduct was negative in Buehler Test Ames Assay BACTERIA: NEGATIVE NOTE - +/- metabolic activation; Dehalogenated byproduct: negative Nona -Ames Mutagenicity YEAST: NECATIVE NOTE - Dehalogenated byproduct negative for: Mouse Lymphoma, SCE, Cell Transformation PAGE 6 CONTINUED OCT-14-97 11:33 FROM: EFFECTIVE DATE: 03-OCT-1997 ID: PAGE 12/21 12) ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Rainbow Trout 96 Hour Static Acute Bioassay LC50:.9 mg/L No Effect Level: .52 mg/L Fathead Minnow 96 Hour Static Acute Bioassay LC5O: 2.34 mg/L No Effect Level: 1.8 mg/L Daphnia magna 48 Hour Static Acute Bioassay L0:.47 mg/L No Effect Level:.31 mg/L Sheepshead Minnow 96 Hour Static Acute Bioassay LC60: 20.8 mg/L No Effect Level: 11.6 mg/L BIODEGRADATION GOD (mg/gm): 938 TOO (mg/gm): 255 BOD-5 (mg/gm): 6 BOD-28 (mg/gm): 11 13) DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is : Dp0l=ignitable. Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14) TRANSPORT INFORMATION DOT HAZARD: Oxidizer UN f NA NU7MBER : UN147 9 DOT EMERGENCY RESPONSE GC=YDE # : 35 PAGE 7 CONTINUED OCT-14-97 11:33 FROM: ID: PAGE 13/21 The purpose of this memo is to clarity the measures taken in the HVAC and ECWS cooling tower systems to prevent the release of an oxidizing biocide (BetzDearbom Bio Trol 88P) to the environment. Bio Trol 88P will be dispensed to the cooling tower basins through independent brominators located inside an enclosed Chemical Treatment Building. The amount of biocide dispensed to each cooling tower is controlled through BetzDearborn patented control units. The control units sample the water in the cooling tower basins, and dispense sufficient chemical to maintain approximately .5 ppm chlorine in the basin. Since the chlorine content of the incoming tower make-up water (all from the Coddle Creek Water Treatment Plant) varies between a range of 1.5 and 2.0 ppm for monthly averages, the brominators are expected to only supplement the incoming chlorine treatment during cooling tower operation to maintain a minimum of .5 ppm chlorine. During operations of the cooling towers, the chlorine will break down as the pumps and fans recirculate the water through a closed cooling loop. During plant start-up, the desired chlorine concentration level will be determined based on biological tests of the treated cooling tower water. It is possible that a concentration of less than. .5 ppm chlorine may be suff_ixient to control biolo. ical • rowth however the initial testing will most likely occur in the .3 - .7 ppm range. The permit application was submitted with a maximum chlorine concentration of .5 ppm. This value was chosen based on typical values required in the Concord area. This information was provided by BetzDearbon, an established water treatment expert in the Concord area. As an emergency back-up to the brominator treatment system, activated carbon fitters are being installed which are designed to reduce the chlorine concentrations in both cooling tower discharge streams to less than .1 ppm_ In the unlikely event of a brorninator control failure, the carbon filters can reduce the chlorine concentration from a maximum of 10 ppm to .1 ppm. Since the blowdown flow rate for each cooling tower is different, two carbon filter beds are used to ensure sufficient water contact with the activated carbon. The carbon filters are on line at all times. During periods of carbon filter maintenance, operating procedures require the blowdown streams be isolated, and water is stored in the cooling tower basins until the carbon filters are placed back in service. OCT-14-97 11:33 FROM: ID: Aug-29-97 , 12:3OP FLAY I titUN .NCb 1NttIC tk Luny► cVa- ��-ocuc •..,. PAGE 14/21 Engineers ti PRESSURE giiiiiii 460 4 -- - - Ilavilison STORAEE TALK L , _ Clint Egi4. Nn.: CTFOIConstructors " DATA MEET stity 1 1 d 4 t t iom g' a A .,,sht efijilimActiva2ud careen - HVAC Fame 2 - - -- -- . _... - t on ant NO . -. 4 4~t�os_. antian: WC, ..- . - •-. .— Stag- R .. I-- 0Capacity: 1O t eetan) flow New - 7 e1 d br - - gmgairegasmA mimmeTr.,R V taNn8 PARAMETER VALUE ' a 1 1 12 Position VERTICAL. • - -- v will w�a►NO13 Timm ToHead1RRooI ASNEF&D kt.•- .r • „ >~u► - _ _SEENotra • -MOW. F AY.�- % O&.. f , of Soirsiot a I. irre 1 16 CadetASMESEC rsis - : ate d ' 1 17 ,Code Arta r I IS '•• ♦. . PJl NONE . 20 • • •. ii.':,4:i1R■ ° WE A Niger_a. ., ON f„ ar - SWIM DArlSHEET 23 - . 6 , Aliemakelb Se- , 11 - _ . -., , . . No �►. . of 2 ZT :,,:._ za O MAMMALS- -"� 29 .Shell CA. _ -. G.S. t Joint s NA 30 31 _ op fiAt um lte" d w_. .. . Efda v,�._...+r--.. Rik Tr., , IAA ` - Col t to _. r NA Ms 3 36 FI1•151ms No NA 37 C.,8- -'- •. s -... ... 41 Mama' Rim • • IT . «•.. 42 Sk rt= - - • , • Inside ' - sorir •':' qp 43 amp Paint t lide MFG =MIXT kbu a5un _,... 45 SexW* ' .... •... Outside am SW . , Pat Zktlaide ttitfG Sip - 7 ONCE PAINT -- dT rad Para elide ND �Q 4 .1 ,Ye'ndVotullx - VENDOR SEE NO1E3 50 51 -: T.Y-, - SEE :* " - ,-CMS W2. 53 1 . 54 55 55 f 50 et TE MOM DATE APPFSvED ME a -... For - BV 7 GKG .- .__ it pY uria07 riVie ara NST .-..+- --1 ; LAS Runs 13350132.S. Row. A. WW3I-6 v4e�d 503197. MASI so w$ m= OCT-14-97 11:34 FROM: ID: Aug-29-9/ 12 : 31P RAY I MHruN. tiNwimCmFc3., a� c.V�v3 .»v-ar.�•.•� • PAGE 15/21 EngineersWow' & PRESSURE VESSEL i Eq. No.: - 4 - =RAGE TAM Equip. Na: CTFai_ ConstructorsDATA SHEET OusetV Required 1 S!R 2 of 2 Reny. 1 Cot ,Corning Inc. _.... Eq. Ram: Adivuted c .CFI_ Project theme — Ei0CW= Concord. Atli _ P.Q. No • Caenit032111110- 5t ._ Par Capady: gpra,..kormait60 qpm jai*Ana Ae ad carbon Mrs/tans dm(poad awrrow oh:Morino prowl Ito ese *mating setems 10 mufti= Wafts coacasprattaR In fainagovaitteant is 10 ppm ~IP etwoliggriato 4:0.614163. 11 !.t b's:darar toskids high pada seativarachardeaw zuniciont for chlosime *mist , la & 12 4. ~ono En, costafacdvogod i d.Avowed =boa roar toheaatiakfammo, wow wirisafil+ooldrod**Aim gadbackwash v rt•ndMeng- 14 E. Opera at3Itirtwb.manna Wives IYidodtobaAvgdfai)bragin 1i +F 15 T. vardargo Fan/kb aaitfoSandwad pa s laiitingor vilibsvq cock. !6 1. Vendor* provide possum deep stMod Sow nod dpot lb 17 it Ring1ObS b+QPM 18 ft. Eanais ate Misr* by Srh. tt8, PVC withpo ' fr.rnws. l,, J1Z niter tOOs faignidtor accessalle koragand =Weeo otacd'rtd =man media. 21 141Rladarav foto swn:W M ofverboa atoornaw Sow and awrograohR i- 22. fa Valthw a jra0t a ,fit. Yardarm pmvictooltotrait* pnko forFRP wow dinfinedpwswo smiferosinsts, 24.1l.Moo winnow dairgardpernpaccframmerof allocfnmetA74acquasi! w*af'rgrand '7". rIPE MARK DREW. PRO._ OCT-14-87 11:34 FROM: ID: Au9-2g-97 .12=RAYTHEON .N61NttKag�. PAGE 2B/21 liavitheolt Engineers & Constru�Ots Rev. I , • rri u ■ AYF PRE M s iarynwon . no.: � 4 - - son • FORAGE TANK Mug E . DATA . , 4 . „ I Mt 1 A CtWrorritf ••id& Eq. Name Activated catban - ECWS IiitoE _cr,i°a Camera NO "• 1 • - alMilraa � �' • A�E3�1T .... Diamoior MIIII EMUS mg tip MN 14 • .l�Ike=Had ■ gym.. NE mum INCI 2. .kit - • hoods AMMOi .. 2 *strafed Possum TectPivainre 3 T. gm mein igt7) inkulagOn. Thidawas 35 33 Min Ell ri INN LAI II Ell REV A MAIM NM 171 P.O. Not: Mow • Whiff ,• of Service _ : d Contents corrosion • - small PER CODE • cripoE • ti 159 :Y1 25 No NONE PRICES PCCESO S AND 11iAIERIA .S - C.O. 1W NOM PONE NO Studied [Iw�s ivin1 Mews Stab Ends Heck NoZdo NA NA viF:= NA • Vortex Stinker 1711.111111.111111111111 NM= RA NA NA • vg1ipOR SEE NOTE a DESCREPTION BY DATE t CHM. DATE EV 7 PlarPrendmmai . saw cite MINN PckopoSaairt.9:44 OCT-14-87 11:35 FROM: ID: Autg-29-97 IUAY i rItum mIVn7t14GGfta a...J...a 1•••• v • v PAGE 17/21 OOPOONO Raytheon Engineers it Constructors croft Lcimborc tam Nora in El ir1 ca in F:3 Ain iQ i CI E31 iC3 i Ul EMI Min ACM iLI r[� iE3 ra ip • - �. MI WI MI El EMI VI iE ill BA NEQ NM it =CM !� is Coming PREBSURE VESSEL& STORAGE TANK DATA IEEE? Coodor+d . Conooctif NC 2 'iQ tI Equip.R7N ECM 1 Sht 2 e[ 2 Eq. wog Activated colon- P.O.no.: _ tActlumbadcar8w► abaBba dadgaidto Mow"111'X ad t Madames ddadas capordisaafaineariall is *PPR erarVb combeamion va6para. a Mader* rode *divvied carkansidikkot Otwoldorfoe Voltatfaili R bt A. widen° got cast af =Untie wbaa saPlimalk- Activated =dna War to be a otidroot000dopsior tabor maim,s rvice and backwashwirrsnod Opwattga rtvb• maga Vidtotprovided take loareeddlaphordos Wm. It Mktg to beeck.10141= 12. rho ter _ a naaa. viniar Wwoa ispsctactiffavrandxstdzwaisalkarsatimusfp Ida ab+4aaosotrafferre #$ Vendor la Straderevoi Ware 17- FFoar3shIbo p rt E .pi or - .as roadrecr wito as le arms 'T SERVICE 11N.Er OacKWAsHT OUTLET BRAIN REV A 1 SIZE M MARK OAS-. ',FLANGED A 1 a.S- RANGED 8 RANGED a VALVED R o ss isoa4Yorat DescRippopa BY Fortas. 23 t Was Ported $'. 9Iw[ OCT-14-97 11:35 FROM: ID: Aug-29-97 ,12 = 31P RAYTHEON L.NL LNttK«+=tie-ot.,t PAGE 18/21 "ofz# US" via Eax May 7, 1997 Raytheon Engineers and Constructors, InC. P.Q. Box 101 $gingham, At . 35201.0101 Attn: Mr. Randy McA us, :02 r 'tF' MA": ?AM la' Air'MEF:•M 04. ION RE: Activated Carbon Filters -Coming, Midlands, NC U.S. Fir Corporation Proposal # 050797mclwcv.00, dated May 7,1997 Dear Mr. McManus: 1 t: 11 i yt f' ' :•,.:'.:.`.�: :.i•' U.S. Filter Corporation is pleased to submit this proposal to Raytheon for Activated Carbon Fes_ The proposed activated parr filters are designed to meet the flow charactedalics as designed in the RFC fork* 6-814 43_ The EWCS filter is designed to treat a normal flow rate of 2.0 gpm with a peak of 10 gpm trio NVAC filter is damned to treat a gal SOW rate of 15 gpm with a peak of 30 gpm. The USFiPerdlekl vessels are recommended for Industrial due to their PVC internal and external coating Bch is second to none In terms of durability and flexibility. USF1Klsco units have been quoted as alternates, but generally y are inexpensive vessels not recommended for a heavy indushial ernrironment The water quality produced will nit the requirements of your specifications outlined and agreed upon in the RFQ for job 0396-8H-43, delivering water with a #rtorifs removal of 99.9%. Backwashing is designed to be done manually, and it Is generally recommended that the Idlers be at least one x per week or when the differential pressure exceeds 10 psi. Pressure gauges are included on the inlet and outlet lines of the units. The following are the higtdigrits of our sal: • We meet all of the specifications for water quality and quantity required by Coming. ▪ Our protprkitarl PVC coating is second to none for corrosion re * We provide local service capability from our Pineville, KC office. ID: a VV111111,,, AL,/ L.Vi PAGE 19/21 , • EQ _`•�_`.Ti'! f !•Mx . ,rr xt% 'a We offer the U.S. Filter guarantee, which is wither equal in the Thee is one thing that U. S. FED wants you to know and remember we win do whatever is necessary to heap you, our customer, uutke the most effective • use al your waterresourcee. We are committed to this pledge and it is in this spirit that we submit this proposal. At U. $. Fitter, our customers come first We know that you will be making some tough dear and choices in selecting a vendor for your pure water sum. We are hie to answer any questions you might have about our pal and your needs. . fuuy understand that you might need additional data to make the and we are prepared to provide you with what you need. We urge you to call, two matter how big or small your request night be. Please feel free to call me with any questions wing this quotation. We welcome the opportunity to be of service to Raytheon, and we are long forward to working with you fug an this project. Sincerely, Michele C. Keane Sales Engineer ca file Enclosure: Proposal 797mokrey.00 OCT-14-87 11:36 FROM: ID: Aug-29-97 .12:32P FLAY I I-It4=ry t.N irottKam► Lu�.,� c�,a— ��—o�•,t PAGE 20/21 Purchase Order Coming !ncorated,n & Constructors, Inc. s#ty Armed Purchasing Agent. P.O. Box 101, Birmingham. AL 3520 TEL (2051595-7878 FAX: (205) 5-3405 PVID # 10984 To: U S FILTER CORP 292 SOUTH MAIN STE 500 ALPHARETTA, GA 30201 Attn: Michele Keane Tel: (770) 664-9334 Fax: (770) 664-9430 HOME OFFICE Order Na Rebq.No. Contract Inquiry No. Z1-0386-48 8WJ911997 21Concord Project -0396 0396.8H-43 rem LESS EQUIPMENT Ship To: Coming. Inc. Raytheon Engineers & Constructors, Inc. 14556 MW 601 South !Midland, NC 28107 Attn:Construction Receiving This is corttriitian^`a om ete written expression • e e . er aver: .:. an . o Incorporated by Raytheon n+9�+ineers & Const'ructors, nc.. Ws Duly Authorized Purchasing Agent to 1 5 FILTER CORP an OS/28/1997. The Purchasing representative is Robert S. Kenney and the Suer represkintauve is Michele Keene. 1'he'es hereto that the Goods s�ecifred shall be supplied by the ing the following: Seller In strict compliance with al! prne of this Order Inc Sermon 1 - Deliverables, Pricing, Equipment_ Tagging and Commercial 2 - Technical. Specifications and Referent• Documents Section 3 - Drawings and Documentation Requirements Section 4 - Sh" in Instructions Section 5 - Qu� rvellance Section C - Materials Coordination Requirements Section 7 - Attachments and Exhibits Section 8 - Idvoining Instructions Section 9 - Purchase Order Administration Sermon 10 - Purchase Order Acceptance Section 11 - Account Distrilution Description of Goods: A A'TED CARBON FILTERS E§ymeinnir Terms: E'T 30 DAYS AFTER DELIVERY AND RECEIPT OF A PROPER DOCUMENTATION. Shipping Terms: r.O.B. JOBSITE MIDLAND N.C.-FREIGHT PREPAID AND ALLOWED. INVOICE AND sV• v 12111 *bow gook orwschowebaeos might a this =Ow Of beDetteenee Goo orv,. abow weft wra Sliptato um and condki0A4 reeds honks. Time ptAli sad COAdiOoos COMCGiiA a OM' W Panthaiar Imo slopcoor avotossirlirciod10loamaRthe aw ismeat fathom' ea other tM O ssi anliforgis bs ea'd1 +a and dleiibte ra ed md4ipq mperaodi VIA Uric and core hoped i of your p opogat of. aowoogiodg0000d t , i1 ow. Tem 40XPTAbleg GAY of fads cake sI be stoned laid air Promo • This order ht s=CCptod by eager imblect to au tense and Cwaffle= es stated eerie. Accepted 5y �,.�.. DATE 'trio: Corning Incorporated By Kaymeon Engineers & Constructors, Inc. Its Duly Authorized Purchasing Agent Acceptance Copy OCT-14-87 11:36 FROM= ID: PAGE 21/21 Pal -`:�-•.,1' t 1L I"' TV-%T 1 I $I_VI7 la J.I'III-. at VLAMP Lf - V„J SECTION 1 F Sri ;-'.I= TANG ANDCOMMERCIAL: IA Vertdcrto inn o 001 1.O0 Eh Imam j‘CTISIATED ROTS ACTIVATED CANDON FILTER IN Ac $ law =ma slaw no. 400-4-2221-50B0.8EVISi=DT B. DATED 05/22/a7- Yin SCOPE OP swPPLY 9ffliaLL INCLUDE, BUT NUT DE LIMITED TO NODIPIED VW/MTNELD 1ECISABT1N6. ONE (1) 10' aG 72• STRAICRT SIDE. 100 PSIG AMIE cODE ; PING OP VB38 ,8. r+c iamb MEI=AND =swum COAT . s.o exam PE= of ACTIVATED fit. 0.5 cosZO Nam op amotaciTE AS fl 5E- mIB'r DISZEISOTOR- `SCE. 80 PVC PIPE. OUTLET DI8L R - Has RADIAL PVC. PVC SOLE BO MS PIp3NG. sat. 80 Pr= zurnMCOtalECTINGPIPTNG AND D&EZ OUTLET PIPING. Twp () P . caw (L) LOT OF ITT/GRnmaa swam DThPBR ( ILL mum. mums nom= ma FrbTSB mesas MALL nx SOPPL'o ET VENDOR AND AVE TO 8E DIAL TYPE. MOT PRICE EXTENDED 7.200.00 $ 7,109..00 002 ]. -DO sa emu. Rousumw Kw= ACrrOATED FILES m ACCORDANCE $ 9,400.00 $ somata N slaw NO. 400-4-2406-50Uch =MN $. PM= 051231P'). BCOPE 0 SUPPLY ALL S. EDT LUUTED To Tug p LLO ING: MoDIF �! IISP/PENFIELD $C3.8ABTTh 6. ON (11 300 Z 720 SmIGEZ SIB VESSEL. ion PSIG 8e8 CO= SUMSUM= OP MOMS. pvc AND EITERRIOR COATING. 20.0 CUBIC Mar Or ACTIV71T80 CARBON. 3.0 CHIC PERT OF AIMIRSIMX7!S MM. INLET DISTRIBUTOR - EQI. BO PVC PIQE- OOTIAT DISTRIBUTOR - NOB ROM PVC. PVC =EL= CO PACE PIPING. sc s. no Pe ImmIcoNoBerAgGprprRo. 1110 (2) PR (MGM a (24 LOT Or TIT/GRIENELNANDREs UlasfintA= MIL DRUMM VALVES RECIDXWED FOR FIL OPERATION SBA . $13DPLIED BY MECCA AND ABB TO DE DIAPERAGII WPM . A Lot Drawing(s) and Data in accordance with ached brawing(s) Included and included Documentation Requirements, Section 3. B LotExpediting i Scheduling Coordinado ReRequirements, in Con 6. Included attachC Lot Packing Included D Lot Transportation Included TOTAL FIRM PRICE OF THIS ORDER: $ 16,500.00 (Pave 2or10) 21- 6