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HomeMy WebLinkAboutNC0055786_2021 Pretreatment Annual Report_20220223City of Lexington Pretreatment Program Annual Report January 1, 2021 to December 31, 2021 Narrative Summary January 1, 2021 — December 31, 2021 City of Lexington General Program Information: A. AT, LTMP, HWA, SUO, ERP, IWS and IUP are up to date. B. LTMP was updated and approved on 3/11/2021. C. All dates on the Divisions Database Program Info Sheet are correct. A copy of our Program Info Sheet is enclosed. D. IUP for a new SIU (Egger Wood Products LLC,) was sent for approval to the Municipal Permitting Unit on 2/17/2020. There were some concerns regarding BOD, TSS, and Silver and an updadate of HWA was requested. E. HWA was updated and sent for approval on 3/31/2021. Removal Rate spreadsheet reflected the 2020 BOD and TSS values and compared the site -specific removal rates to the literature values. In addition, an updated HWA—AT spreadsheet with the updated BOD and TSS removal rate values in the Pass -through loading calculations table was sent for approval too. IUP for Egger Wood Products LLC, was approved on 12/15/2021 II. Toxicity Bioassay Analyses: During the year of 2021, Lexington Regional WWTP has passed February (Ceriodaphnia Dubia, Pimephales promelas), May (Ceriodaphnia Dubia, Pimephales promelas ), August (Ceriodaphnia Dubia) and November (Ceriodaphnia Dubia) bioassay. III. Letter of Delegation of Pretreatment Signatory Authority: Enclosed IV. Asco Power Technologies — IUP #0038 A. SIU was not on SNC this PAR year. B. Half of the BDL was used for the IDSF. C. Annual inspection was performed on 12/10/2021. Inspection form is enclosed. D. Certification letters for TTO are enclosed. V. Schultz Container Service — IUP #0010 A. IU Permit was modified and approved on2/3/2021 reflecting the name change from Cardinal Container Services, Inc. to Schultz Container Services, Inc B. SIU was not on SNC this PAR year. C. The IDSF for Schultz Container Services reflects monthly averages and half of BDL D. Annual inspection was performed on 12/14/21. Inspection form is enclosed VI. Hollywood Bed & Spring Mfg. Co., LLC— IUP #0028 A. IU Permit was modified and approved on 2/4/2021 reflecting the name change from Linwood Hospitality LLC to, Hollywood Bed & Spring Mfg. Co., LLC B. SIU was not on SNC this PAR year C. Half of the BDL was used for the IDSF. D. Annual inspection was performed on 11/30/2021. Inspection form is enclosed. E. Certification letters for TTO are enclosed VII. Matcor Metal Fabrication — IUP #0012 A. Half of the BDL was used for the IDSF B. A NOV was issued on 3/1/2021for permit limit exceedance for Cu and Zn during routine monitoring form the City of Lexington 1/25-29/2021. The situation was assessed, and corrected measurements were taken to resolve and prevent the problem. C. SIU was not on SNC this PAR year. D. Annual inspection was performed on 12/17/2021. Inspection form is enclosed E. Certification letters for TTO are enclosed VIII. Tier Rack — IUP #0045 A. The IDSF for Tier Rack is not enclosed. No discharge has occurred in 2020. Tier Rack is continuing to pump and haul to HAZMAT. The manifest is enclosed. B. Annual inspection was performed on 12/16/2021. Inspection form is enclosed. C. Certification letters for TTO are enclosed. VIV. Egger Wood Products- IU #1114 A. New IU Permit was issued effective 3/16/2021. Approved on 12/15/2021 B. New plant inspection was performed on 2/5/2021. Inspection form is enclosed C. A new sapling point will be used in 2022 and sedimentation with sludge removal will be added to the process wastewater treatment after two days of sampling PAR covers this calendar year => 2021 Control Authority=Program=Town Name => City of Lexin ton WWTP = Wastewater Treatment Plant, use separate form for each WWTP. WWTP Name => Lexington Regional WWTP SIU = Significant Industrial User NPDES # => NCO055786 SNC = Significant Non -Compliance A SNCR Form must be submitted with every PAR- please wr;ta "IVnvro ;f ... I —A TAT_ CUT.. :« QATf" a.. Pretreatment Annual Report (PAR) Significant Non -Compliance Report (SNCR) uuTTTTg calendar year SNC ? ( Yes / No) IUP Pipe Industry Name Parameter for each 6-month period. # # or "Reporting" Jan. - June July - Dec. NONE A L. �y,y VL LllL. 1J1VIO V11 S ,,JLL)S ill 31Nk- n1sioricai xeport" for your POTW's SIUs behind this page. Is the database correct ? Notify the Division of any errors ! Database indicates SNC history for previous years. EVERY SNC MUST be explained in the Narrative, How was, is, or will it be resolved? REPEAT SNCs are serious matters that MUST be explained in the Narrative. Form name: PAR,SNCR,2001 Date Revised: 1/4/2001 Chapter 9, PAR Guidance Pretreatment Performance Summ PS 1. Pretreatment Town Name: CRYof Lexington 2. "Primary" NPDES Number NCO0 55786 or Non —Discharge Permit # if applicable => 3. PAR Begin Date, please enter 01/01/yyyy 4. PAR End Date, please enter 12/31/yyyy 3 _> 1/1/2021 5. Total number of SIUs, includes CIUs 4. _> 12/31 /2021 6. Number of CIUs 5• => 6 7. Number of SIUs with no IUP, or with an expired IUP 6. => 5 8. Number of SIUs not inspected by POTW 7. => 0 9. Number of SIUs not sampled by POTW 8• _> 0 10. Number of SIUs in SNC due to IUP Limit violations 9. => 0 IL Number of SIUs in SNC due to Reporting violations 10. => 0 12. 13. Number of SIUs in SNC due to violation of a Compliance Schedule, CO, AO or similar Number of CIUs in SNC _ 11 > 12 _> 0 0 14. Number of SIUs included in Public Notice 13 _> 0 15 Total number of SIUS on a compliance schedule, CO, AO or similar 14 —> 0 16. Number of NOVs, NNCs or similar assesed to SIUS 15. _> 0 17. Number of Civil Penalties assessed to SIUs 16. 18. Number of Criminal Penalties assessed to SIUs 17. => 0 19. Total Amount of Civil Penalties Collected 18. => 0 20. Number of IUs from which penalties collected 19. _> $ 0 20. _> 0 Administrative orderIUP Industrial User Pretreatment Permit T POTW Categorical Industrial User NNC Notice of Non -Compliance Publicly Owned Treatment Works Consent Order SIU NOV Notice of ViolationIndustrial Significant Industrial User User SNC PAR Pretreatment Annual Report Significant Non -Compliance revised 1/2018: PAR —PPS 2018 Pretreatment Program Info Database for Program Name Lexington WWTP Name City of Lexington Program Approval Date 06/10/1983 Pretreatment Status Full Region WSRO County Davidson printed on: 1 /18/2022 Stream Information IWC % at 7Q10 60.03 () 1 17 {-low cfs / mgd 6.7 / 4.33 1 Q10 Flow cfs / mgd 5.57 / 3.60 Stream Classification WS-V & B Basin Number YAD07 Receiving Stream Name ABBOTTS CREEK NPDES Number NCO055786 Last PAR Rec 02/25/2021 PAR Due Date 03/01/2022 mercury NPDES Effective Date 02/01/2021 1631 NPDES Expire Date P� 04/30/2025 Current Fiscal 04/14/2021 required Year PCI Done es POTW is Primary WWTP TRUE Last Audit on 09/21/2017 Audit Year Next21/22 Design Flow mgd 6.5000 % Design mgd is SIU permitted F-2.52-1 Permitted SIU flow (mgd) [Pt_SIU) •164 WWTP SIU's Program SIUs WWTP CIU's P Program CIUsR HWA LTMP IWS SUO ERP date Inactive Date Next Due 07/01/2024 11/23/2025 Date Received by DWR 01/30/2020 09/24/2020 11/28/2020 01/08/2013 02/03/2020 Date Approved 07/16/2020 03/11/2021 12/02/2020 01/09/2013 02/13/2020 Adopt Date Required Date Adopted Info in this Box from Pt Contacts PT Pro Formal Name o.Prime Phonel ext Ms. Eglantina Minerali jPrim 336) 357-7889 EMinerali@LexingtonNC.gov I Pretreatment NOV: Failure to provide information Date Date Date Attended Attended Attended Fax HWA Wksp IUP Wksp PAR Wksp 11 1 /30/2019 1 5/17/2016 1 1 /29/2019 Program 128 W. Center Street DWR Central Office Contact McGee & Miller which DWR Regional Contact .iim Gonsiewski No h i s-�oric� s N c DocuSign Envelope ID: 9D3BB82D-06AE-4017-07AA-6997CA6FC72F ROY COOPER Governor DIONNE DELLFGATTI Secretary S. DANIEL SMITH NORTH CAROLINA oirector Environmental Quality 3/11/2021 Via Electronic Mail (EMinerali@LexingtonNC.gov) Ms. Eglantina Minerali Pretreatment Program Coordinator City of Lexington 28 W. Center Street Lexington, NC 27292 Subject: Pretreatment Review of Long Term Monitoring Plans (LTMPs) Program: City of Lexington WWTP: City of Lexington WWTP - NPDES Number NCO055786 Davidson County Dear Ms. Minerali: The Municipal Unit of the Division of Water Resources has reviewed the updated Long Term Monitoring Plan (LTMP) for the City of Lexington. The submission was received by the Division on September 24, 2020. Additional information was received on March 1, 2021. The review indicates that the LTMP is adequate and meets the requirements needed to establish a site -specific Headworks Analysis (HWA). Proper implementation of a LTMP is also required by your NPDES permit. Please refer to the Comprehensive Guidance for North Carolina Pretreatment Programs (Comprehensive Guide) for additional information and examples. Modifications to this LTMP must be approved by the Division. Regardless of this approval action today, within 180 days of the effective date of any reissued NPDES permit (or any subsequent NPDES permit modification) the Permittee would be required to submit to the Division a written technical evaluation of the need to revise local limits (i.e., an updated IWS, or documentation of why one is not needed). This action may include revising, updating or adding to the list of Significant Industrial Users (SIU's). If you have any questions or comments, please contact Michael Montebello at (919) 707-3624 [email: Michael.Montebello@ncdenr.gov]. Thank you for your continued support of the Pretreatment Program. Sincerely, C464631431644FE... for S. Daniel Smith, Director Division of Water Resources ksl/lexington LTMP _004 Ec: Municipal Unit File Jim Gonsiewski, WSRO Central Files (Laserfische) .�_ North Carolina Department of Environmental Quality I Division of water Resources 512 North Salisbury Street 1 1617 Mail Service Center I Raleigh. North Carolina 27699-1617 r.�a,Ncaac--nn /i°� 919.707.9000 LEXINGTON NORTH CAROL 1 N A WATER RESOURCES QUALITY FIRST January 28, 2019 NC Division of Water Resources - PERCS Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Delegation of Pretreatment Program Signatory Authority City of Lexington (NPDES Permit NC0055786) Davidson County Dear PERCS: As the Mayor of City of Lexington, I hereby delegate responsibility for overall operation of the City of Lexington's Pretreatment Program to E antina MineralL Laboratory Supervisor / Pretreatment Coordinator. This designation will provide Ms. Minerali with the authority to sign all required documents under the Pretreatment Program, including the authority to sign the Pretreatment Annual Report (PAR) and submit it to NC DWR PERCS. If you have any questions, please contact me at (336)248-3910 or Eglantina Minerali at (336)357-7889. Sincerely, Newell Clark, Mayor cc: Tom Johnson, Water Resources Utility Director, Public Services Admin 500 Glendale Road - "Lexington, NC 27292 - 336,357.7889 www.Ll.xlNGT0NNC.(; N, ASCO POWER TECHNOLOGIES UP #0038 Sample Location: ASCO MO.003237 Sample Date 1/11-1/12/2021 Spreadsheet Instructions: 1) Data entered only in Heavy Bordered cells. Rest of worksheet is protected, password is "2" 2) For below detection data, enter "<" in "<" column, and enter detection level in Influent or Effluent mg/I columns. Spreadsheet will auto- matically calculate averages and removal rates using 1/2 value entered. 1/12-1/13/2021 0.002335 1/13-1/14/2021 0.003607 1/14-1/15/2021 0.002875 4/12-4/13/2021 0.000385 4/13-4/14/2021 0.001651 4/14-4/15/2021 0.000462 4/15-4/16/2021 0.00000 Used in Calculated < mg/L Calculation lbs/day Used in Calculated < mg/L Calculation Ibs/day .1 •1 1 Column Averages => 0.00182 123.525001 123.53 1 1.83 299.25000 299.25 6.21 Maximum 1 0.003607 234 1 1 6.10 743 22.35 AMMONIA Used in Calculated < mg/L Calculation lbs/day 1 . 1 • 1 11 �� 11 111 0.32700 0.31 0.00 0.764 0.00 CADMIUM Used in Calculated < mg/L Calculation lbs/day < 0.001 0.0005 0.0000 < 0.001 0.0005 0.0000 < 0.001 0.0005 0.0000 < 1 0.001 0.0005 0.0000 < 0.001 0.0005 0.0000 < 0.001 0.0005 0.0000 < 0.001 0.0005 0.0000 < 0.001 0.0005 0.0000 0.00100 0.00050 0.00001 0.001 1 0.00050 1.504E-05 CHROMIUM Used in Calculated < mg/L Calculation lbs/day 0.083 0.083 0.0022 0.064 0.064 0.0012 0.049 0.049 0.0015 0.042 0.042 0.0010 0.133 0.133 0.0004 0.014 0.014 0.0002 0.045 0.045 0.0002 0.09 0.09 0.0000 0.06500 0.06500 0.00085 0.133 0.133 0.0022407 < •- mg/L Used in Calculated Calculation lbs/day 0.228 0.228 0.0062 0.17 0.17 0.0033 0.089 0.089 0.0027 0.109 0.109 0.0026 0.145 0.145 0.0005 0.045 0.045 0.0006 0.133 0.134 0.133 0.134 0.0005 0.0000 0.13163 0.13163 0.00204 0.228 0.228 0,0061552 0.00250 0.00004 0.005 0.0025 6.749E-05 Used in Calculated < mg/L I Calculation lbs/day < 0.005 0.0025 0.0001 < 0.005 0.0025 0.0000 < 0.005 0.0025 0.0001 < 0.005 0.0025 0.0001 < 0.005 0.0025 0.0000 < 0.005 0.0025 0.0000 < 0.005 0.0025 0.0000 < 0.005 0.0025 0.0000 0.00500 0.00250 0.00004 0.005 0.0025 7.521E-05 #DIV/0! 0.00000 NICKEL Used in Calculated < mg/L Calculation lbs/day 0.226 0.226 0.0061 0.241 0.174 0.241 0.174 0.0047 0.0052 0.143 0.143 0.0034 0.122 0.03 0.122 0.03 0.0004 0.0004 0.123 0.123 0.0005 0.252 0.252 0.0000 Used in Calculated < mg/L Calculation lbs/day 0.005 0.005 0.0001 0.012 0.012 0.0002 0.023 0.023 0.0007 0.008 0.008 0.0002 0.013 0.013 0.0000 0.013 0.013 0.0002 0.007 0.007 0.0000 0.007 0.007 0.0000 0.16388 0.16388 0.00259 0.01100 0.01100 0.00019 0.252 0.252 0.0061012 0.00 0.023 0.023 0.0006919 Used in Calculated < mg/L I Calculation lbs/day 1.073 1.073 0.0290 1.232 1.232 0.0240 1.443 1.443 0.0434 0.7050 0.705 0.0169 0.438 0.438 0.0014 0.023 0.023 0.0003 0.92 0.92 0.0035 1.769 1.769 0.0000 0.95038 0.95038 01.01482 1.769 1.769 0. D4340 99 56.40000 56.40000 10.43532 94.48 94.48 18.32 Used in Calculated Calculation lbs/day 45.25500 45.25500 1.06534 77.36 77.36 2.0884554 Pretreatment Annual Report (PAR) Control Authority, Industry Town Name => City of Lexington Name Asco Power Tech. Industrial Data Summary Form (IDSF) WWTP Name => Lexington Regional WWTP IUP # 0038 Use separate forms for each industry/pipe NPDES # _> NC0055786 Pipe # 'O1 Enter BDL values as < (value) 1st 6 months, dates => 1/1/2021 to 06/30/2021 2nd 6 months, dates => 7/1/2021 to 12/31/2021 Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mth Average (mg/1) _> * or Average Loading (lb/d) _> % violations,(chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mth Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mth Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> w, mAmmonia s mon is 2771 o months I st 6 months 2ncl 0 months TITmonrs znZl b mon hS s mon s 2nZi 6 mon s 8 8 8 8 8 8 8 234 23 730 170 9.16 123.5 15.00 299.3 48.9 1.38 Arsenic UaOmium Cliromium st mont s2nd 6 months I st 6 months n i mont is IstOmonths 2nt . months 8 8 8 8 0.0005 0.0005 0.133 0.103 0.0005 0.0005 0.065 0.019 0% 0% 0% 0% 0% 0% 0% 0% opper Uyanid a 1 Leadmercury st mont s 2n mont is st mont is 2n mont is st mont is 2n y mont is st i mont is _nc mont is 8 8 2 2 8 8 0.228 0.125 0.0025 0.0025 0.0025 0.0025 0.132 0.041 0.0025 0.002 0.0025 0.0025 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1 0% 0% BDL => Below Detection Limit mg/I => milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit Ib/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Ave period could be month, Qtr, or 6-month & if BDL, 1/2BDL, or zero values used. TRC => Technical Review Criteria WWTP => wastewater treatment plant *Reflect monthly and daily limits half of BDL Chapter: PAR Guidance File name: PAiBlIrBORAmkReV-mink jz *t *cIWB, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page of Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or 6 mth Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Industry Name ASCO POWER TECHNOLOGIES IUP # 0038 Pipe # 1 Nickel e e e ium Tilver I st 6 months 2nd 6 months s mon s 2n(l()months Islomonths indt)Montlis Ist6months 2n(16montiis 8 8 8 8 8 8 0.252 0.039 0.023 0.04 1.769 0.678 0.164 0.0185 0.011 0.0088 0.95 0.278 0% 0% 0% 10% 0% 0% 0% 0% 0% 0% 0% 0% st 6 months 2nd6months Ist6months 2nd6months Ist6months 2nd6months lst6months 2nd6months 2 2 2 2 94.48 11.17 19.6 15.76 56.400 8.57 18.67 15.40 st 6 mont s 2nd6months Ist6months 2nd6months Ist6months 2nd 6 months I st 6 months 2nd 6 months BDL => Below Detection Limit mg/I => milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, f 1r, or 6-month & if BDL, 1/2BDL or zero values used. TRC => Technical Review Criteria WWTP => wastewater treatment plant Chapter: PAR Guidance File name: P �LBorH�t�e�Geia�IlaQtJ sl�clliIB, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each ]UP pipe - Page of ASCO Power Technologies - December 6, 2021 Ms. Eglantina Minerali Lab Supervisor Water Resources Department 500 Glendale Road Lexington, NC 27292 RE: Permit (IUP #0038) TTO Statement Dear Ms. Minerali, Per the requirements of our TTO program I am submitting the following statement: ASCO Power Technologies PO Box 689 325 Welcome Center Blvd Welcome, NC 27374 USA T (800) 800 2726 "Based on my inquiry of the person or persons directly responsible for managing compliance with the standards for total toxic organics (TTO), I certify that to the best of my knowledge and belief, no dumping of concentrated organics into the waste -streams has occurred since filing the last discharge monitoring report. I further certify that this facility is implementing the toxic organic management plans submitted to the Control Authority." Best regards, F,W=1101 Scott Baker Welcome, NC Plant Manager Life is On Schneider Electric i�tz��a� ASCOPower Technologies - June 11, 2021 Ms. Eglantina Minerali Lab Supervisor Water Resources Department 500 Glendale Road Lexington, NC 27292 RE: Permit CIUP #0038) TTO Statement Dear Ms. Minerali, Per the requirements of our TTO program I am submitting the following statement: ASCO Power Technologies PO Box 689 325 Welcome Center Blvd Welcome, NC 27374 USA T (800) 800 2726 "Based on my inquiry of the person or persons directly responsible for managing compliance with the standards for total toxic organics (TTO), I certify that to the best of my knowledge and belief, no dumping of concentrated organics into the waste -streams has occurred since filing the last discharge monitoring report. I further certify that this facility is implementing the toxic organic management plans submitted to the Control Authority." Best regards, ywpa Scott Baker Welcome, NC Plant Manager Ii:_ tii l Schneider 0 E I e c t r i c SIU INSPECTION FORM Name Of Industry: 4ti S IUP # Address Of Industry: IUP Expiration Date: Lz' Industry Representatives: Title . /.. POTW Representatives: Title--�2,f� Date Of Inspection: .2 i0 Time Of Inspection: l ! am/ m Purpose of Inspection: Annual Other De cribe) POTW to which IU discharges lni _NPDES # S 5; Is SIU currently in SNC? &60 — If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES t Raw materials used YES Manufacturing processes YES Categorical, if applicable Y NO Production rate &NO NO Io'%o Number of employees SE3 Number of shifts YES / NO !_3 ra. Comments: 4-1 PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? (9 / NO Where do they go? Caye�. 2. Are production areas diked, co�ed, or otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? u" / NO Comments: 3. Are there floor drains in the storage area? YE O Where do they go? 4. Are storage tanks and areas diked, conta' r otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? S O Comments: 5. Are process and storage tanks and pipes labeled? O �} ,, ,,� 6. How are off -spec raw materials, and products disposed of? g4'C'jk 7. When is the production area cleaned?0�� 8. Is the wastewater from cleaning the production area dk*arged to the POTW? ' YES 9. What non -process wastewaters are discharged to POTW? Comments: Title: SIU Inpsection Form File name: COMPINSP App 7-D Revision data: August 1, 1994 Page I SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? E / NO Comments: —'e1 2. 3. 4. 5. Are all units operational? /ft / NO How often does operator/ma enancc Is there an operator for each shift? How and when is sludge disposed of? person check system? YES 40 6. Is there a schedule for preventative maintenance? Comments: YES / NO PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) � 1. Does an outside lab complete sampling? C'� �/ NO If yes, name of lab. 9' 2. If industry completes sampling, ask the industry representative to describe sampling procedures. Comments: 3. Is flow measurement equipment operational? gTE� NO Comments: 4. Is there a calibration log for the flow meter? " / NO Comments: Comments:��7'`�' PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. 1. Are files well organized? 0�1 / NO Comments: 2. Are sample collection / chain -of -custody forms filled out properly? Y / NO Comments: 3. Do results in files agree with reports sent to POTW? Y� / NO Comments: 4. Who has authority to shut down production shoutda spill or s ug discharge occur?- (3F 9.,✓ 7a rwe s Po In I c � _ v► 5fi � . C In ✓I. � Sln c,.� r.Y S P� r►d n 5. How does SIU inform employees of whom to call at POTW in case of spill/slug? ' If slug/spill plan is already required by PO�review procedures. 6. Is SIU implementing slug/spill plan? / NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? 0 NO Comments, Required Or Recommended Actions: Signature Of Inspector(s) Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Date: r (r Date: 1614 J O Page 2 SHUTZ CONTAINER SERVICE I U P #0010 Used in Calculated 7"1 mg/L I Calculation lbs/day 1926 1926 169.66 1800 1800 211.89 409 464 409 464 40.93 85.85 835 835 38.62 1027 1027 205.63 1728 1728 378.99 971 971 290.54 1149.8 127.1 1140.3 228.4 < Used in Calculated mg/L Calculation lbs/day 304 304 26.78 360 360 42.38 328 328 32.82 692 692 128.04 260 260 12.03 246 246 49.26 248 248 54.39 260 260 77.80 olumn Averages => 0.01882 1145.00 E37 .8 337.25 52.94 Maximum 0.035877 .99 128.04 • a� . CADMIUM Used in Calculated < mg/L Calculation lbs/day < 0.0005 0.00025 0.000022 < 0.0005 0.00025 0.000029 < 0.0005 0.00025 0.000025 < 0.0005 0.00025 0.000046 < 0.0010 0.0005 0.000023 < 0.001 0.0005 0.0001 < 0.001 0.0005 0.0001 < 0.001 0.0005 0.0001 3.07E-05 0.0001 0.0004 0.0001 0.0001 CHROMIUM Used in Calculated < mg/L Calculation lbs/day 0.019 0.019 0.0017 0.01 0.01 0.0012 0.007 0.007 0.0007 0.013 0.013 0.0024 0.005 0.005 0.0002 < 0.005 0.0025 0.0005 0.02 0.02 0.0044 0.048 0.048 0.0144 0.0015 0.0049 P.0156 0.0032 0.0144 Used in Calculated < mg/L Calculation lbs/day 11 � 11 � 111 1 11 11 111 11 11 11 11 • 11 ' 111 1 1 1 1 1 11� 1 0.0364 0.0063 0.0144 Used in Calculated Calculation lbs/day Used in Calculated < mg/L I Calculation lbs/day 0.002 0.002 0.0002 0.003 0.003 0.0004 < 0.002 0.001 0.0001 < 0.002 0.001 0.0002 < 0.005 0.0025 0.0001 < 0.005 0.0025 0.0005 < 0.005 0.0025 0.0005 < 0.005 0.0025 0.0007 0.0002 0.0005 MERCURY Used in Calculated < mg/L I Calculation lbs/day < 0.0002 0.0001 0.00001 < 0.0002 0.0001 0.00001 < 0.0002 0.0001 0.00001 < 0.0002 0.0001 0.00002 < 0.0002 0.0001 0.00000 < 0.0002 0.0001 0.00002 < 0.0002 0.0001 0.00002 < 0.0002 0.0001 0.00003 0.00001 0.00002 0.0021 0.0003 P-0-00 10 0.00002 0.00 0.0007 0.00003 Used in Calculated < mg/L Calculation lbs/day 0.019 0.019 0.0017 0.012 0.012 0.0014 < 0.01 0.005 0.0005 0.015 0.015 0.0028 0.01 0.01 0.0005 < 0.01 0.005 0.0010 0.02 0.025 0.02 0.025 0.0044 0.0075 0.0016 0.0033 0.0139 0.0025 0.0075 SILVER Used in Calculated < mg/L Calculation lbs/day 0.002 0.002 0.0002 < 0.001 0.0005 0.0001 0.006 0.006 0.0006 0.016 0.009 0.016 0.009 0.0030 0.0004 0.003 0.003 0.0006 0.024 0.024 0.0053 0.022 0.022 0.0066 0.0009 0.0032 0.0103 0.0021 0.0066 Used in Calculated < mg/L Calculation lbs/day 1.94 1.94 0.1709 5.5458 5.5458 0.6528 2.887 2.887 0.2889 1.055 0.519 0.675 1.149 1.055 0.519 0.675 1.149 0.1952 0.0240 0.1352 0.2520 0.912 0 0.0000 0.3270 0.1028 1.7214 0.2149 0.6528 Phosphorus Used in Calculated 11 0.4008 0.65452 Conductivity Sodium TN Used in Calculated �. �.Calculation lbs/day Used in Calculated 7"1 mg/L Calculation lbs/day < Used in Calculated mg/L Calculation lbs/day 580 580 29.53 840 840 145.09 429 429 93.96 586 586 162.34 420 420 16.54 270 270 46.26 440 440 76.12 128 128 22.29 olumn Averages => 0.01915 634.50 99.5 461.63 74.02 Maximum 0.033217 264.65 1 162.34 < AMMONIA mg/L Used in Calculated Calculation lbs/day 6.28 6.28 0.32 10.8 10.8 1.87 4.12 4.12 0.90 3.24 3.24 0.90 3.69 3.69 0.15 64.1 64.1 10.98 13.7 13.7 2.37 6.61 6.61 1.15 14.07 2.32928 10.982699 CADMIUM Used in Calculated < mg/L Calculation lbs/day < 0.001 0.0005 0.0000 < 0.001 0.0005 0.0001 < 0.001 0.0005 0.0001 < 0.001 0.0005 0.0001 < 0.001 0.0005 0.0000 < 0.001 0.0005 0.0001 < 0.001 0.0005 0.0001 < 0.001 0.0005 0.0001 pq 9.00E-05 0.0001 0.0005 0.0001 0.0001 CHROMIUM Used in Calculated < mg/L Calculation lbs/day 0.008 0.008 0.0004 0.013 0.013 0.0022 0.028 0.028 0.0061 0.013 0.013 0.0036 0.005 0.005 0.0002 0.016 0.016 0.0027 0.011 0.011 0.0019 0.006 0.006 0.0010 0.0031 0.0015 0.0125 0.0023 0.0061 COPPER Used in Calculated < mg/L Calculation lbs/day 0.027 0.027 0.0014 0.044 0.044 0.0076 0.093 0.093 0.0204 0.04 0.04 0.0111 0.013 0.013 0.0005 < 0.01 0.005 0.0009 < 0.013 0.01 0.013 0.005 0.0022 0.0009 0.0101 0.0011 0.0300 0.0056 0.0204 Used in Calculated Calculation lbs/day Used in Calculated < mg/L Calculation lbs/day < 0.005 0.0025 0.0001 < 0.005 0.0025 0.0004 0.008 0.008 0.0018 < 0.005 0.0025 0.0007 < 0.005 0.0025 0.0001 < 0.005 0.0025 0.0004 < 0.005 0.0025 0.0004 < 0.005 0.0025 0.0004 0.0008 0.0003 MERCURY Used in Calculated < mg/L Calculation lbs/day < 0.0002 0.0001 0.00001 < 0.0002 0.0001 0.00002 < 0.0002 0.0001 0.00002 < 0.0002 0.0001 0.00003 < 0.0002 0.0001 0.00000 < 0.0002 0.0001 0.00002 < 0.0002 0.0001 0.00002 < 0.0005 0.00025 0.00004 0.00002 0.00002 0.0032 0.0005 P 00012 0.00002 0.00 0.0018 0.00004 Used in Calculated < mg/L Calculation lbs/day 0.013 0.017 0.013 0.017 0.0007 0.0029 < < 0.03 0.01 0.01 0.03 0.005 0.005 0.0066 0.0014 0.0002 < 0.01 0.005 0.0009 0.021 0.021 0.0036 < 0.01 0.005 0.0009 0.0029 0.0014 0.0126 0.0021 0.0066 Used in Calculated < mg/L I Calculation lbs/day 0.007 0.007 0.0004 0.008 0.008 0.0014 0.021 0.021 0.0046 0.006 0.006 0.0017 < 0.001 0.0005 0.0000 < 0.001 0.0005 0.0001 < 0.001 0.0005 0.0001 < 0.001 0.0005 0.0001 0.0020 0.0001 0.0055 0.0010 0.0046 Used in Calculated < mg/L Calculation lbs/day 1.121 1.121 0.0571 1.357 1.357 0.2344 2.181 2.181 0.4777 1.322 1.322 0.3662 0.606 0.606 0.0239 0.889 0.889 0.1523 2.906 2.906 0.5028 1.02 1.029 0.1792 0.2838 0.2145 1.4264 0.2492 0.5028 Total Phosphorus Used in Calculated .440 0.55040 Conductivity .Calculation Sodium Used in Calculated lbs/day _ TN Used in Calculated . ay � � 11 Pretreatment Annual Report (PAR) Control Authority, Industry Town Name => City of Lexington Namel Shutz Containeriervices Industrial Data Summary Form (IDSF) WWTP Name => LRWWTP IUP # Use separate forms for each industry/pipe NPDES # => NCO055786 Pipe # 1 Enter BDL values as < (value) 1 st 6 months, dates => l 1 21 to 6/30/2021 2nd 6 months, dates => to 12/31/2021 Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations,(chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => _ra % violations,(chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => otal # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or _ Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => _CO % violations,(chronic SNC is >= 66%) => s % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or _ Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => % violations,(chronic SNC is >= 66%) => s % TRC violations, (SNC is >= 33 %) => s_ Flow, mgd BOD TSS Ammonia Ist6months 2nd6mon is s monr is 2ncl 6 mon s s Mon s 2nd (i mon s s mon is Ind b months 8 8 8 8 8 8 4 8 379.0 264.65 128 162.34 0.890 10.98 177.8 99.50 52.9 74.02 0.526 2.33 0 0 0 0 0 0 0 0 Arsenic ac mium 1L.111romium st 6 months 2nd 6 mont s st montis n Monts TsT 7 montis n montis 777s montis 2nd 6 month s 8 8 8 8 0.0001 0.0001 0.144 0.0061 0.0001 0.0001 0.0032 0,0023 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Copper -yan>< a Leau Iviercury st 6 months 2nd6montlis Ist6months 2nd 6 months st mont s n i mont i s st montis 2nd 6 months 8 8 8 8 8 8 0.0144 0.0204 0.0003 0.0018 0.00002 0.00004 0.0063 0.006 0.0007 0.0005 0.00003 0.00002 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 BDL => Below Detection Limit mg/I => milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, t itr, or 6-month & if BDL , 1/213DL, or zero values used. TRC => Technical Review Criteria WWTP => wastewater treatment plant Chapter: PAR Gui ante File name: pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page o Pri treatment Annual Report (PAR) Indu atrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> o % vio'ations,(chronic SNC is >= 66%) _> Z % TRC violations, (SNC is >= 33 %) _> �O Total # of samples => * Maximum => * or Minimum => % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> o % vio'ations,(chronic SNC is >= 66%) _> w % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> o % viol ations,(chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Industry Name I S51117 Container Services IUP # 10 Pipe # 1 Nickel Selenium Silver Zinc sl 0 months n mon s s months n mon s s n s n s mon mo s months n months 8 8 8 8 8 8 0.0075 0.0066 0.0066 0.0046 0.653 0.5028 0.0025 0.0021 0.0021 0.0010 0.215 0.2492 0 0 N/A N/A 0 0 0 0 N/A N/A 0 0 0 0 N/A N/A 0 0 0 0 N/A N/A 0 0 P11 st mont s_ ndmont a s st mont a s 2 n moat i s st mmont s 2nd 6 mont I s st mont s 2nd 6 months' N/A st mont s 2nd6montlis I st 6 mont i s 2 nc 6 mont 1 s Ist6monflis 2nd 6 mont s st mmont is 2nd 6 months' 2 2 2 2 0.655 0.5500 7.93 2.9226 0.401 0.4340 4.45 2.5525 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A BDL => Below Detection Limit mg/I => milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, Otr, or 6-month & if BDL , 1/2BDL, or zero values used. TRC => Technical Review Criteria WWTP => wastewater treatment plant Chapter: PAR Guidance File name: PPLBotlfo&MmkRedi'ai� offlh ¢trgLWtctWAB, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page of SIU INSPECTION FORM Name Of Industry: vl A,4 I IUP # eap po Address Of Industry: IUP Expirat' n Date: y Indu�Repr septatives: ., — — Title POT\y .present tives: Title U► Date Of Inspection: I 2,0 ( Time Of Inspection: 2% py� w4e Purpose of Inspection: Annual Other (Describe) POTW to which IU discharges NPDES # _A( r Is SIU currently in SNC? � If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: r ()AAAa RT.TTC Product YES Raw materials used YES Manufacturing processes YES Categorical, if applicable YES / NO Production rate Y Number of employees / NO Number of shifts YES O :fir o Comments: o.2 ~� PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS l . Are there Boor drains in the 2. A&.production areas diked, especially from spills or slugs? / NO _ Where T, or otherwise constructed in NO Comments: 3. Are there floor drains in the storage area? 4. Are storage tanks and areas diked, cont WWTP, especially from spills or slugs? /r they go? a way as to prevent harm to the WWTP, NO Where do they go? )r otherwise constructed in such a way as to prevent rm to the NO Comments: 5. Are process and storage tanks and pipes labeled? 6. How are off -spec raw materials, and products dis 7. When is the production area cleaned? 8. Is the wastewater from cleaning the production area disc}! 9. What non -process wastewaters are discharged to POTW? Comments: Title: SIU Inpsection Form Filename: COMP.INSP App 7-D Revision data: August 1, 1994 to the POTW? Page 1 si U il. SPEMON jFORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? OYESNO Comments: 2. Are ali LL its operadonail? YE NO 3. How often does operator/maintenance person c ck system? —$ t 4. Is there an operator for each shift? YES / O"� 5. How and when is sludge disposed of? D, A. — .. _,1 sr rr 6. Is theft a Comments: preventative maintenance? orl PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) I. Does an outside lab complete sampling? YES / 0 If yes, name of lab. _ 2. If industry completes sampling, ask the industry representative to describe sampling procedures. Comments: 3. Is flow measurement equipment operational? �`E NO Comments: 4. Is there a calibration log for the flow meter? E / NO Comments: Comments: CA— �� 2 PART III - EXIT INTERVIEW Review monitoring records and —other SIU records required by IUP. 1. Are files well organized? YE / NO Comments: 2. Are sample collection / cham-of-custody forms filled out properly? YES / NO Comments: ff 3. Do results in files agree y+ith reports sent to POTW? YES/NO Comments- f. - - 4. Who his authority tq shut down 5. - How does SIU inform If slug/spiWplan isCrready required by i 6. Is SIU implementing slug/spill plan? Comments: o� slug discharge occur? to c ll at VOTW in case of eview procedures. NO Comments: INSPECTION RESULTS ,�� Slug/Spill Control Plan Needed? ( YF,SRV NO Comments, Required Or Recommen ed Actions: Signature Of Inspector(s) i ate: Diu tnpsection Form Filename: COMP.INSP App 7-D Revision data: August 1, 1994 Date: Date: 2ozJ Page 2 Hollywood Bed & Spring Mfg. Co. I U P #0028 Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mth Average (mg/1) _> * or Average Loading (lb/d) _> % violations,(chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mth Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mth Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Control Authority, Town Name => City of Lexington WWTP Name => Lexington Regional WWTP NPDES # _> NC0055786 l st 6 months, dates => O1/01/21 to 06/30/21 2nd 6 months, dates => 07/01/21 to 12/31/21 Industry Naml HollywoodSpring Mfg.Co. IUP # W28 Pipe # 01 OW, mg mmonia st 6 months 2ml 0 months I st 6 months 2nd 6 months I st 6 months 2nd 6 months TstMonirs Ind 11 months 8 8 8 8 4 8 770 875 1390 976 61.6 60 406 1 537 610 586 43.4 43 Arsenic Cadmium Chromium uOu st 6 months n mon s st mont s n Mont s st t months _n months st months n months 8 8 8 8 0.0005 0.0005 0.015 0.015 0.0005 0.0005 0.0074 0.0068 0% 0% 0% 0% 0% 1 0% 1 0% 0% Copper Cyanide Lead Mercury st 6 months 2nd 6 months I st 6 months 2nd 6 months Tst 6 months 2nd 6 months I st 6 mon s !2nd 6 months 8 8 2 2 8 8 0.272 0.087 0.0025 0.0025 0.012 0.008 0.081 0.056 0.0025 0.0025 0.0047 0.0032 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1 0% 0% BDL => Below Detection Limit mg/1=> milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Av,g period could be month. Qtr. or 6-month & if BDL. 1/2BDL, or zero values used. TRC => Technical Review Criteria WWTP => wastewater treatment plant *Reflects monthly and daily limits and half BDL Chapter: PAR Guidance File name: iQftjUfiFmWRQkisdcp flhtepftgtistdodRgA pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page of Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mth Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/0 _> * or Maximum (lb/d) _> * or Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Industry Name Hollywood Bed & Spring Mfg.Co. IUP # 0028 Pipe # 01 1NICKet , e emum wiver me st 0 months _n mOnt S st) mon 1S 7 months Wn S monl S _n p mon[ S St ) months 710 months 8 8 8 8 8 8 0.027 0.018 0.002 0.0005 0.47 0.399 0.0124 0.0094 0.0007 0.0005 0.25 t0 0.250 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 1 0% 0% st 6 months �n mon is st 6 months 2nd 6 months Ist6months 2nd6montlis Ist6months 2nd 6 months st 6 months 2nd 6 months Ist6months 2nc mont s Ist6months 2nc mont s Ist6months 2nd 6 months BDL => Below Detection Limit mg/l => milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Av--, veriod could be month, Qtr, or 6-month & if BDL 1/2BDL. or zero values used. TRC => Technical Review Criteria WWTP => wastewater treatment plant *Reflects monthly and daily limits and half BDL Chapter: PAR Guidance File name: lit JMj1MEnsbvRWk]cn &t' tept0mqustdtid@B4 pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page of Hollywood Bed & Spring Mfg.Co. 2021-1.xls Column Averages => #DIV/0! Maximum 1 0 Hollywood Bed & Spring Mfg.Co. 2021-1.xls data summary Page 1 of 14 pages 2/2112022, 12:47 PM Revision: August 1999 3n, e� Calculated ay LE 1 11 1 11 610.38 1390.00 0.00 AMMONIA UseCalculated Calculation 'o.. Hollywood Bed & Spring Mfg.Co. 2021-1.xls ARSENIC Column Averages => Maximum 0 Hollywood Bed & Spring Mfg.Co. 2021-1.xls data summary Page 2 of 14 pages 2/21/2022, 12:47 PM Revision: August 1999 < < < < < < < < < CADMIUM mg/L 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 Used in Calculated Calculation lbs/day 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 #DIV/0! 0.0005 0.0000 < CHROMIUM mgiL Used in Calculated Calculation Ibs/day < 0.005 0.0025 0.007 0.007 < < 0.005 0.005 0.009 0.0025 0.0025 0.009 0.01 0.011 0.01 0.011 0.015 0.015 0.0074 0.0074 #DIV/0! 0.0150 0.0012 Hollywood Bed & Spring Mfg.Co. 2021-1.xis um1 le Location: •70.004 • - - - Used in Calculated Calculation lbs/day loli wood Bed & Sp rin Mfg.Co. MGD Sample Date 8-2/9/2021 Spreadsheet Instructions: 1) Data entered only in Heavy Bordered cells Rest of worksheet is protected, password is „T. 2) For below detection data, enter "<" in "<" column, and enter detection level in Influen or Effluent mg/l columns. Spreadsheet will auto- matically calculate averages and removal rates using 1/2 value entered. 10.083 0.025 0.021 0.272 0.082 0.097 0.027 0.044 0.025 0.021 0.083 0.272 0.082 0.097 0.0814 9-2/10/2021 10-2/11/2021 11-2/12/2021 19-4/20/2021 20-4/21/2021 21-4/22/2021 22-4/23/2021 month Avg) Column Averages => #DIV/O! 0.0814 #DIV/O! Maximum 0 0.2720 0.0065 Hollywood Bed & Spring Mfg.Co. 2021-1.xls data summary Page 3 of 14 pages 2/21/2022, 12:47 PM Revision: August 1999 < < < < < < m L 0.005 0.005 0.005 0.005 0.006 0.005 0.007 0.012 7inCalculted 0.0025 0.0025 0.006 0.0025 0.007 0.012 0.0047 0.0047 #DIV/O! 0.0120 0.0000 Hollywood Bed & Spring Mfg.Co. 2021-1.xis Column Averages => #DIV/0! Maximum 1 0 Hollywood Bed & Spring Mfg.Co. 2021-1.xls data summary Page 4 of 14 pages 2121/2022, 12:47 PM Revision: August 1999 #DIV/0! 0.00000 MOLYBDENUM ■■�■ ay ■��� LN LE LN ��■■�■ N ■■� L��� LE N ■ Nl In -- ■�■Usedin NICKEL Calculated Calculation lbs/day ■ 1 1 11 - 11 111 Q� 1 11 ■ 1 1 : t 1 : ■ 11 11 ■ 11 11 : ■ 11 11 - I 1 1 1 1111 Hollywood Bed & Spring Mfg.Co. 2021 1.xls Location: MGD -2/9/2021 Spreadsheet Instructions: 1) Data entered only -2/10/2021 0 2/11/2021 Heavy Bordered cel Rest of worksheet is protected, password is „2„ 1-2/12/2021 9-4/20/2021 0-4/21/2021 i nYYl/)nY l ;/2021 2) For below detection data Av enter "<"in "<' column, and enter detection level in Influen or Effluent mg/1 columns. Spreadsheet will auto- matically calculate averages and removal rates using 112 value entered. Column Averages => #DIV/0! Maximum 0 Hollywood Bed & Spring Mfg.Co. 2021-1.xls data summary Page 5 of 14 pages 2/21/2022, 12:47 PM Revision: August 1999 0.001 0.001 0.001 0.001 0.001 0- 0.001 0.001 195� 0 Ua:d in Calculated Calc,ilation lbs/day 0.(005 0.(005 0.(005 0.(005 0.(005 0.)02 0.( I 0.(I 0.( I 0.(007 #DIV/0! 0.(020 1 0.0000 ZINC CalculatedUsed in Calculation lbs/day L� !, 1 1' • 1 1 1 1' • ®- - L I. .--- - - -- -- 1 1: • � 1 1 � 11 1 1111 Hollywood Bed & Spring Mfg.Co. 2021-2.xls Sam le Location: • Hollywood Bed & Sp rin Mf .Co. MGD Sample Date 8/23-8/24/2021 Spreadsheet Instructions: 1) Data entered only in Heavy Bordered cells Rest of worksheet is protected, password is 2 . 2) For below detection data, enter "<" in "<" column, and enter detection level in Influent or Effluent mgll columns. Spreadsheet will auto- matically calculate averages and removal rates using 112 value entered. 8/24-8/25/2021 8/25-8/26/2021 8/26-8/27/2021 10/18-10/19/2021 10/19-10/20/2021 10/20-10/21/2021 10/2 1 -10/22/202 1 6 month Avg Column Averages => Maximum #DIV/0! 0 Hollywood Bed & Spring Mfg.Co. 2021-2.xls data summary Page 1 of 14 pages 2121/2022, 12:54 PM Revision: August 1999 Used in Calculated < /L I Calculation lbs/day 235 235 429 429 865 865 301 301 875 875 594 594 580 580 416 416 536.88 4DIV/0! 875.00 0.00 586.00 976.00 0.00 42.53 60.30 1 0.00 Hollywood Bed & Spring Mfg.Co. 2021-2.xls �aln ale Location: I 20170JI111111111111 Holk wood Bed & Sp ring Mfi;.Co. MGD Sam le Date 8/23-8/24/2021 Spreadsheet Instructions: 1) Data entered only in Heavy Bordered cells Rest of worksheet is protected, password is 2 2) For below detection data, enter "<" in "<" column, and enter detection level in Influent or Effluent mgA columns. Spreadsheet will auto- matically calculate averages and removal rates using 1/2 value entered. 8/24-8/25/2021 8/25-8/26/2021 8/26-8/27/2021 10/18-10/19/2021 10/19-10/20/2021 10/20-10/21/2021 10/21-10/22/2021 6 month Avg Column Averages => Maximum #DIV/0! 0 Hollywood Bed & Spring Mfg.Co. 2021-2.xls data summary Page 2 of 14 pages 2/21/2022, 12:54 PM Revision: August 1999 0.00 0.0005 #DIV/0! 0.0005 0.0000 < CHROMIUM mi %L Used in Calculated Calculation lbs/day < 0.005 0.005 0.0025 0.005 0.015 0.015 < 0.005 0.0025 0.007 0.007 0.0061 0.006 0.011 0.01 0.0061 0.006 0.0068 0.0068 #DIV/o! 0.0150 0.0012 Hollywood Bed & Spring Mfg.Co. 2021-2.xls Sample Locatiom-1 9 1191TITM Holl wood Bed & Sp rin = Mfe.Co. MGD Sample Date 8/23-8/24/2021 spreadsheet Instructions: 1) Data entered only in Heavy Bordered cells Rest of worksheet is protected, password is 2 2) For below detection data, enter °<" in "<" column, and enter detection level in Influen or Effluent mg/l columns. Spreadsheet will auto- matically calculate averages and removal rates using 1/2 value entered. 8/24-8/25/2021 8/25-8/26/2021 8/26-8/27/2021 10/18-10/19/2021 10/19-10/20/2021 10/20-10/21/2021 10/21-10/22/2021 6 month AvQ Column Averages => Maximum #DIV/0! 0 Hollywood Bed & Spring Mfg.Co. 2021-2.xls data summary Page 3 of 14 pages 212112022, 12:54 PM Revision: August 1999 Used in Calculated < m /L I Calculation lbs/day 0.041 0.041 0.051 0.051 0.087 0.087 0.064 0.064 0.07 0.07 0.029 0.029 0.071 0.071 0.04 0.04 0.0566 { 0.0566 #DIV/0! 0.0870 0.0065 ,ulated /day < 1.0000 Used in Calculated ;/L Calculation lbs/day 0.005 0.0025 0.005 0.0025 0.005 0.0025 0.005 0.0025 0.008 0.008 0.005 0.0025 0.005 0.0025 0.005 0.0025 0.0032 0.0032 #DIV/0! 0.0080 0.0000 Hollywood Bed & Spring Mfg Co. 202-1-2.As Sam le Location: Hollywood Bed & Sp rin Mfg. Co. MGD Sample Date 8/23-8/24/2021 Spreadsheet Instructions: 1) Data entered only in Heavy Bordered cells Rest of worksheet is protected, password is 2 2) For below detection data, '<" in "<. column, and enter detection level in Influen or Effluent mg/l columns. Spreadsheet will auto- matically calculate averages and removal rates using 1/2 value entered. 8/24-8/25/2021 8/25-8/26/2021 8/26-8/27/2021 10/18-10/19/2021 10/19-10/20/2021 10/20-10/21/2021 10/21-10/22/2021 6 month Avgenter Column Averages => Maximum #DIV/0! 0 Hollywood Bed & Spring Mfg.Co. 2021-2.xls data summary Page 4 of 14 pages 2/21/2022, 12:54 PM Revision: August 1999 #DIV/0! 0.00000 Used in Calculated Calculation lbs/day < < < < < m /L 0.01.01 0.013 0.018 0.014 0.01 0.01 0.01 0.01 7Usueldn Calculated ion lbs/day 0.013 0.018 0.014 0.005 0.005 0.005 0.005 0.0094 0.0094 #DIV/0! 0.0180 0.0000 Hollywcod Bed & Spring Mfg.Co. 2021-2.xls tiara le Location: Hollywood Bed & Sprint Mfc.Co. MGD Sample Date 8/23-8/24/2021 Spreadsheet Instructions: 1) Data entered only in Heavy Bordered cells Rest of worksheet is protected, password is 2 . 2) For below detection data, enter "< in "<" column, and enter detection level in Influen or Effluent mg/l columns. Spreadsheet will auto- matically calculate averages and removal rates using 112 value entered. 8/24-8/25/2021 8/25-8/26/2021 8/26-8/27/2021 10/18-10/19/2021 10/19-10/20/2021 10/20-10/21 /2021 10/21-10/22/2021 6 month Av Column Averages => Maximum #DIV/0! 0 Hollywood Bed & Spring Mfg.Co. 2021-2.xls data summary Page 5 of 14 pages 2/21/2022, 12:54 PM Revision: August 1999 Used in Calculated 0.0005 #DIV/0! 0.0005 0.0000 m ' L Used in Calculated Calculation lbs/day 0.137 0.137 O—. 2-111 0.211 0.366 0.214 0.399 0.211 0.272 0.19 0.366 0.214 0.399 0.211 0.272 0.19 0.2500 0.2500 #DIV/0! 0.3990 0.0000 HOLLYWOOD BED & SPRING MFG. CO., INC. THE BEST BEDDING SUPPORT PRODUCTS SINCE 1925 Total Toxic Organics Certification Statement Based on my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for total toxic organics (TTO),1 certify that, to the best of my knowledge, no dumping of concentrated toxic organics into the wastewaters has occurred since filing of the last monitoring report. I further certify that this facility is implementing the toxic organic management plan submitted to the Control Authority. Certifying Official: r i2-q-2/ — �� 6 Signature Date Dan Harpole VP of Operations Printed Name and Title 5959 Corvette Street • Commerce, CA 90040 • (323) 887-9500 • Fax (323) 887-9555 161 Proctor Lane, Lexington, NC 27292 • (336)956-5007 - Fax(336)956-5506 www.hollywoodbed.co Total Toxic Organics Certification Statement Based on my inquiry of the person or persons directly responsible for managing compliance with pretreatment standard for TTO's, I certify that to the best of my knowledge and belief, this facility, Hollywood Bed Mfg. Co. Inc., Proctor, does not store, use,' or discharge to the sanitary sewer system any toxic organic chemicals. Certifying Official_ Sig6ature /,.1;7 Zoal Date Randy E Everhart Human Resources Manager Printed Name and Title SIU INSPECTION FORM Name Of Industry: Address Of Industry: I ustry r sentatives: A IUP # q00 ,2 IUP Expiration Date: POTW Representatives: Title Date Of Inspection:Time Of Inspection: _ 11 :: F _ _ avpm Purpose of Inspection: Annual `44 — Other Describe) POTW to which IU discharges NPDES # Al C- 00 5,�7 8� Is SIU currently in SNC? _ N D If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES / Raw materials used YES / Manufacturing processes YES Categorical, if applicable YES / NO Production rate YE Number of employees NO _ Number of shifts YES / O / 1 Comments: to 1" i e1A.) PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? YE / NO, Where do they go? 2. Are pr uction areas iked, contained, or otherwise constructed in such away as46 prevent harm to the WWTP, especially from spills or slugs? YES / NO Co ents: "'0"1 4io- 3. Are there floor drains in the storage area? O Where do they go? _ 4. Are storage tanks and areas diked, conr otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? ES NO Comments: oments: 5. Are process and storage tanks and pipes labeled? QjPNO 6. How are off -spec raw materials, and products disposed of? 7. When is the production area cleaned? 8. Is the wastewater from cleaning the production area dischai4d to the POTW? YE / NO 9. What non -process wastewaters are discharged to POTW? Comments: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. ��"� 1. Does operator seem knowledgable about the system? YES Comments: NO QOa 2. Are all units operational? ftgj / NO cc�l 3. How often does operator/mam enance check system? 4. Is there an operator for each shift? NO 5. How and when is sludge disposed of? 6. Is there a schedule for preventative maintenance? ES NO C Comments: O, c PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES If yes, name of lab. 2. If industry completes sampling, ask the industry representative to describe sampling procedures. Comments: 3. Is flow measurement equipment operational? , Y S / NO Comments: 4. Is there a calibration log for the flow meter?OD / NO Comments: Comments: c>1r 5 11 q l / 2D 2, ( PART III - EXIT INTERVIEW Review monitoring records an SIU records required by IUP. 1. Are files well organized E NO Comments: OIe.T Tom-• 2. Are sample collection / chain -of -custody forms filled out r e ? YES / NO Comments: i)9-- 3. Do results in files agree with reports sent to POTW? YES / NO Comments: 4. Who has authority to shut do�yn production should a spill o ; slug discharge occur? ho%w does SIU inform em loyees of whom to call at POTW in case of spill/slug? If slug/spill plan is already required by POV TV�,'�eview procedures. 6. Is SIU implementing slug/spill plan? NO Comments: Comments: INSPECTION RESULTS ���� Slug/Spill Control Plan Needed? (YES/ NO Comments, Required Or Recommen ed Actions: Signature Of Inspector(s) �- -to �4 i , _I Date: Il L , ] I Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 2 MATCOR METAL FABRICATIONS IU P #0012 Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations,(chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Control Authority, Town Name => Lexington WWTP Name => LRWWTP NPDES # => NCO055786 1st 6 months, dates => 1/1/2021 to 6/30/2021 2nd 6 months, dates => 7/1/ 021 to 12/31/2021 Industry Name Matcor Metal Fabrication IUP # 12 Pipe # 1 it ow, mga DUO I nO Ammonia st 6 months 2nd 6 mont s st mont s 2nd 6 months s mon s 2nd 0 monthsTs-1 Mon s 2n months 10 8 7 8 7 8 7 8 336 88.5 1002 371 0.39 0 125.26 44.4 286.86 91.19 0.23 0 Arsenic amiu romium UOD st months n months' ontm2n months n montis ont s 8 7 8 04 0.002 0.135 0.024 0.0012 0.0007 0.0423 0.0099 0 0 0 0 0 0 0 0 opper Uyanicle ea Mercury st months n months st mont is 2n 6 months st 6 mont s n mont s st mon s n months 11 8 2 2 7 8 3.806 0.810 0.0025 0.0025 0.005 0.025 0.765 0.251 0.0025 0.0025 0.0250 EO.O031 0 0 0 0 00 0 0 0 0 BDL => Below Detection Limit mg/I => milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit Ib/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg, period could be month, Qtr, or 6-month & if BDL, 1/2BDL, or zero values used. TRC => Technical Review Criteria WWTP => wastewater treatment plant Chapter: PAR Guidance File name: PAR.(I&S radbeEsives[bnidateCAago t91 sLVQ&n B, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe -Page of Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum => * or Minimum => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Industry Name Matcor Metal Fabrication IUP # 12 Pipe # 1 �'� IdaiiTi[•i'iTiTiiii� IR3[• .iiTiTfliT.� iR+i'fli [•• i�"iT•Ti[ii'� • • I�G iTiT•Tiii� 1�[. iTiTiiill� liiili[.iiT•Ti11i� 1 ' 11 ' -- 1 11: 111 :'1 11:�• 00- 0000 WRIMEM M= U.E• ® M�'i�i [.� UMMEMO iE M1 i M UM •� OWEEM If.EM'iTiSi B �ii1'iC. ii'ST•TM H .SiiTiTi ME= EMMEM IeiitiGTi= IMOM M Sti[.TEM BDL => Below Detection Limit mg/1 => milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, Qtr. or 6-month & if BDL , 1/2BDL, or zero values used. TRC => Technical Review Criteria WWTP => wastewater treatment plant Chapter: PAR Guidance File name: PARQ06ftdrWvcsGWdeteCAsg enl%,sEgg6n B, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe -Page of Matcor Data Summary 2021-1.xls Column Averages => 0.00584 Maximum 0.009188 Matcor Data Summary 2021-1.x1s data summary Page 1 of 18 pages 2/22/2022, 3:27 PM Revision: August 1999 ems■BOb ay ■ 1� 1. 11 WM . 11 11 eie■Used TSS h) Calculated L� AMMONIA Usin ed Calculation lbs/day 11 Matcor Data Summary 2021-1.xls Column Averages => 0.00584 Maximum 0.009188 Matcor Data Summary 2021-1.x1s data summary Page 2 of 18 pages 2/22/2022, 3:27 PM Revision: August 1999 e� ■ ■ CADMIUM .l,:Calculated 1 111: � 1 1111 1 111• 1 1 1 1111 ■ �■ 1 11 111� ® 111� 1 1111 1111 1 11 1 11 � 1 1 1 1111 1 1111 ■ Z 0 ■ NONE NEON SEEN -- ■NONE�� 1 11 1 11 1 111 off, 11 < CHROMIUM mg/L 0.069 Used in Calculated Calculation lbs/day 0.069 0.0031 0.017 0.017 0.0004 0.031 0.135 0.031 0.135 0.0015 0.0064 0.01 0.01 0.0005 0.029 0.029 0.0008 0.005 0.005 0.0002 0.0423 0.0018 0.135 0.0064 Matcor Data Summary 2021-1.xls Column Averages => 0.00584 Maximum 0.009188 Matcor Data Summary 2021-1.xls data summary Page 3 of 18 pages 2122/2022, 3:27 PM Revision: August 1999 < mg/L COPPER Used in Calculated Calculation lbs/day 0.893 0.893 0.0399 0.671 0.671 0.0162 0.977 0.977 0.0471 3.806 3.906 0.1804 0.124 0.124 0.0067 0.293 0.293 0.0155 0.297 0.327 0.297 0.327 0.0181 0.0251 mow 0.272 0.272 0.0130 0.668 0.668 0.0192 0.089 0.089 0.0042 0.7652 0.0350 3.806 0.1804 e�ated CYANIDE ay 1 11 1 11 1 111 LE - -- 1 11 11 1 111 L - -- 0.0025 0.0001 0.0025 1 0.00013 Used in Calcu lated latedT<mrg/L Calculation lbs/day < 0.002 0.003 0.001 0.003 0.0000 0.0001 0.005 0.005 0.0002 0.005 0.005 0.0000 < < < 0.005 0.005 0.005 0.0025 0.0025 0.0025 0.0001 0.0001 0.0001 0.0031 0.0001 0.00500 0.00024 Matcor Data Summary 2021-1.xls Sample Location: • Matcor MGD Sample Date 1/25-1/26/2021 Spreadsheet Instructions: 1) Data entered only in Heavy Bordered cells. Rest of workshee is proud' password is '7". 2) For below detection data, enter ". ' in "<' column, and en detection level in mgA columuend ns. mgA c lu ns. Spreadsheetwill auto-matically calculate averages and removal rates using 12value entored. 0.005354 1/26-1/27/2021 0.002903 1/27-1/28/2021 0.005779 1/28-1/29/2021 0.005684 3/22-3/23/2021 0.006505 3/23-3/24/2021 0.006349 3/24-3/25/2021 0.007302 3/25-3/26/2021 0.009188 /19-4/20/2021 0.006099 /20-4/21/2021 1/22-4/23/2021 0.005751 /21-4/22/2021 0.00344 0.005669 Column Averages => Maximum 0.00584 0.009188 Matcor Data Summary 2021-1.xls data summary Page 4 of 18 pages 2/22/2022, 3:27 PM Revision: August 1999 MOLYBDENUM e�Used'W Calculated ■ < mg/L 0.107 Used in Calculated Calculation lbs/day 0.107 1 0.0048 0.053 0.053 0.0013 0.062 0.174 0.062 0.174 0.0030 0.0082 0.027 0.027 0.0013 0.069 0.069 0.0020 0.018 0.018 0.0009 0.0729 0.0031 0.17400 0.00825 Matcor Data Summary 2021-1.xls SELENIUM e�Used in Calculated IN - �- INNONE -- INNONE �� M--- •NONE -- • NONE �- ■NEEN�� ■NONE�� 01 - -- ■NONENEEN �� - • - -- • SEEN -- 0--- zNONE �� ■NONE�� ■NONE�� ■ NONE �� ■ NONE �� �NENN�� ■NONE�� Column Averages => 0.00584 Maximum 0.009188 Matcor Data Summary 2021-1.xls data summary Page 5 of 18 pages 2/22/2022, 3:27 PM Revision: August 1999 < mg/L Used in Calculated C alculationss lbs/day < 0.001 0.0005 0.0000 0.002 0.002 0.0000 0.006 0.006 0.0003 0.008 0.008 0.0004 < < 0.002 0.001 0.001 0.002 0.0005 0.0005 0.0001 0.0000 0.0000 0.0028 0.0001 0.00800 0.00038 < mg/L Used in Calculated Calculation lbs/day 1.679 1 1.679 0.0750 0.942 0.942 0.0228 1.282 1.282 0.0618 2.8910 0.193 2.891 0.193 0.1370 0.0105 0.452 0.452 0.0239 0.451 0.451 0.0275 0.617 0.617 0.0473 0.47 0.47 0.0225 1.488 1.488 - 0.0427 0.118 0.118 0.0056 0.9621 0.0433 2.89100 0.13705 Matcor Data Summary 2021-2.xls Sample Location: 21101TITM Matcor MGD Sample Date 7/19-7/20/2021 Spreadsheet Instructions: 1) Data entered only in Heavy Bordered cells. Rest of worksheei is protected, password is'T. 2) For below detection data, enter ".' in ". ' drolumen ter tion le in detecon leen Influentor mgA columns. Spreadsheetwill auto-matically calculate averages and removal rates using 12 value entered. 0.00586 7/20-7/21/2021 0.007300 7/21-7/22/2021 0.006547 7/22-7/23/2021 0.006404 10/18-10/19/2021 0.006173 10/19-10/20/2021 0.009367 10/20-10/21/2021 0.007957 10/21-10/22/2021 0.006442 Column Averages => Maximum 0.00701 0.009367 Matcor Data Summary 2021-2.xls data summary Page 1 of 18 pages 2/22/2022, 3:26 PM Revision: August 1999 <7mg7/LIC�alculation Used in Calculated lbs/day 20 15 20 15 0.98 0.91 15.4 15.4 0.84 15 88.4 88.5 85 15 88.4 88.5 85 0.80 4.55 6.91 5.64 27.9 27.9 1.50 44.40 88.50 1 2.77 1 6.91 < mg/L Used in Calculated Calculation lbs/day 14.7 14.7 0.72 8.8 8.9 0.54 8 8 0.44 mom 15 15 0.80 156 105 371 156 105 371 8.03 8.20 24.62 51 51 2.74 91.19 371.00 5.76 24.62 < mg/L Used in Calculated Calculation lbs/day 0.132 0.132 0.01 < 1 0.1 0.05 0.00 0.123 0.123 0.01 < 0.1 0.05 0.00 0.412 0.412 0.02 0.412 0.412 0.03 0.15 0.124 0.15 0.124 0.01 0.01 0.18 0.41 0.01 0.03 Matcor Data Summary 2021-2.xls Sample Location: • Matcor MGD Sample Date 7/19-7/20/2021 Spreadsheet Instructions: 1) Data entered only in Heavy Bordered cells. Restof workshee is prowcted, password is'2". 2) For below detection data, enter "<"in"<" column, and en detection level inn Influent or Effluen- mgA columns. Spreadsheet will automatically calculate averages and removal rates using 12 value entered. 0.00586 7/20-7/21/2021 0.007300 7/21-7/22/2021 0.006547 7/22-7/23/2021 0.006404 10/18-10/19/2021 0.006173 10/19-10/20/2021 0.009367 10/20-10/21/2021 0.007957 10/21-10/22/2021 0.006442 Column Averages => Maximum 0.00701 0.009367 Matcor Data Summary 2021-2.xis data summary Page 2 of 18 pages 2/22/2022, 3:26 PM Revision: August 1999 0.00 < mg/l CADMIUM Used in Calculated Calculation lbs/day < 0.001 0.0005 0.0000 < 0.001 0.0005 0.0000 < 0.001 0.0005 0.0000 < 0.001 0.0005 0.0000 < 0.001 0.0005 0.0000 < 0.001 0.002 0.0005 0.002 0.0000 0.0001 < 0.001 0.0005 0.0000 0.0007 0.002 0.0000 0.0001 < CHROMIUM mg/L Used in Calculated Calculation lbs/day < 0.005 0.0025 0,0001 < 0.005 0.0025 0.0002 < 0.005 0.0025 0.0001 0.005 0.005 0.0003 0.024 0.014 0,021 0.024 0.014 0.021 0.0012 0.0011 0.0014 0.008 0.008 0.0004 0.0099 0.0006 0.024 0.0014 Matcor Data Summary 2021-2.xls Sample Location: -71 Matcor MGD Sample Date 7/19-7/20/2021 Spreadsheet Instructions: 1) Data entered only in Heavy Bordered cells. R est of workshee is passswordsword is "2". s 2) For below detection data, enter 'V'in 'V' column, and enter0.007957 detection level in ffluery Influentor rrgA columns. Spreadsheetwill autwmatically calculate averages and removal rates using 12 value entered. 0.00586 7/20-7/21/2021J 0.0 77300 7/21-7/22/2021 0.006547 7/22-7/23/2021 0.006404 10/18-10/19/2021 0.006173 10/19-10/20/2021 0.009367 10/20-10/21/2021 10/21-10/22/2021 0.006442 Column Averages => Maximum 0.00701 0.009367 Matcor Data Summary 2021-2.xls data summary Page 3 of 18 pages 2/22/2022, 3:26 PM Revision: August 1999 T<r7n,g/L 0.055 0.062 0.056 0.068 0.562 Used in Calculated Calculation Ibs/day 0.055 0.0027 0.062 0.0038 0.056 0.0031 0.068 0.0036 0.562 0.0289 0.236 0.236 0.0184 0.81 0.81 0.0538 0.156 0.156 0.0084 0.2506 0.0153 0.81 0.0538 0.0025 0.0001 0.0025 0.00013 < mg/1- Used in Calculated Calculation lbs/day < 0.005 0.0025 0.0001 < 0.005 0.0025 0.0002 < 0.005 0.0025 0.0001 < < 0.005 0.005 0.0025 0.0025 0.0001 0.0001 < < < 0.005 0.005 0.005 0.0025 0.0025 0.0025 0,0002 0.0002 0.0001 0.0025 0.0001 0.00250 0.00020 Matcor Data Summary 2021-2.xls Sample Location: Matcor MGD Sample Date 7/19-7/20/2021 Spreadsheet Instructions: 1) Data entered only in Heavy Bordered cells. Restof workshee is protected, password is "2". 2) For below detection data, enter ". ' in "<" column, and en detection level inn ffluen Influentor mgA columns. Spreadsheetwill autD-rnatically calculate averages and removal rates using 12value entered. 0.00586 7/20-7/21/2021 0.007300 7/21-7/22/2021 0.006547 7/22-7/23/2021 0.006404 10/18-10/19/2021 0.006173 10/ 19-10/20/2021 0.009367 10/20-10/21/2021 0.007957 10/21-10/22/2021 0.006442 Column Averages => Maximum 0.00701 0.009367 Matcor Data Summary 2021-2.xls data summary Page 4 of 18 pages 2/22/2022, 3:26 PM Revision: August 1999 #DIV/0! 0.00000 < mg/L 0.013 Used in Calculated Calculation Ibs/day 0.013 0.0006 0.013 0.012 0.014 0.059 0.013 0.012 0.014 0.059 0.0008 0.0007 0.0007 0.0030 0.037 0.037 0.0029 0.054 0.054 0.0036 0.022 0.022 0.0012 0.0280 0.0017 0.05900 0.00358 Matcor Data Summary 2021-2.xls Sample Location: • Matcor MGD Sample Date 7/19-7/20/2021 Spreadsheet Instructions: 1) Data entered only in Heavy Bordered cells. Rest of workshe is p�� password is T'. 2) For below detection data, enter "1' in "<" column, and en detection level inn Iniluentnifluen mgA columns. Spreadsheetwill auto-matically calculate averages and removal rates using 12value entered. 0.00586 7/20-7/21/2021 0.007300 7/21-7/22/2021 0.006547 7/22-7/23/2021 10/18-10/19/2021 0.006173 10/ 19-10/20/2021 0.009367 10/20-10/21/2021 0.007957 10/21-10/22/2021 0.006442 Column Averages => Maximum 0.00701 0.009367 Matcor Data Summary 2021-2.xls data summary Page 5 of 18 pages 2/22/2022, 3:26 PM Revision: August 1999 < mg/L 70.001 Used it) h Calculated Calculation lbs/day 0.001 0.0000 < 0.001 0.001 0.001 0.0005 0.0001 0.0000 < < < 0.001 0.001 0.001 0.0005 0.0005 j 0.0005 0.0000 0.0000 0.0000 0.001 0.001 0.0001 < 0.001 0.0005 0.0000 0.0007 0.0000 0.00100 0.00007 < mg/L 0.131 Used in Calculated Calculation lbs/day 0.131 0.0064 0.115 0.108 0.115 0.108 0.0070 0.0059 0.116 0.116 0.0062 0.773 0.41 0.773 0.41 0.0398 0.0320 0.846 0.846 0.0561 0.274 0.274 0.0147 0.3466 0.0210 0.84600 0.05614 MP1322t:_M METAL FABRICATION 835 Salem Road Post Office Box 729 Welcome, NC 27374 Phone: 336-731-5741 June 30, 2021 City of Lexington Ms: Eglantina Minerali Pretreatment Program Coordinator 28 W. Center Street Lexington, NC 27292 "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false 'information, including the possibility of fine and imprisonment for knowing violations." "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for Total Toxic Organics (TTO), I certify that, to the best of my knowledge, no dumping of concentrated toxic organics into the wastewater has occurred since filing of the last monitoring report. I further certify that this facility is implementing the Toxic Organic Management plan submitted to the Control Authority". Signed: 4�zz Print Name: Joe Edwards Title: EH&S/Maintenance Supervisor Date Signed: June 30, 2021 AlMl= METAL FABRICATION 835 Salem Road Post Office Box 729 Welcome, NC 27374 Phone: 336-731-5741 December 1, 2021 City of Lexington Ms. Eglantina Minerali Pretreatment Program Coordinator 28 W. Center Street Lexington, NC 27292 "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations." "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for Total Toxic Organics (TTO), I certify that, to the best of my knowledge, no dumping of concentrated toxic organics into the wastewater has occurred since filing of the last monitoring report. I further certify that this facility is implementing the Toxic Organic Management plan submitted to the Control Authority". Signed: Print Name: Joe Edwards Title: EH&S/Maintenance Supervisor Date Signed: December 1, 2021 SIU INSPECTION FORM Name Of Industry: 0SQ-i-0O3L- P4t)-at.L_A'� no'ka ( IUP # 'Q0.LZ— Address Of Industry: IUP Expiration Date: 5 Industry Representatives: QA Title &= F� s �M� poiHCQ POTW Representatives: Title ' i Date Of Inspection: Time Of Inspection:"rYJ Purpose of Inspection: Annual O er (Describe) POTW to which IU discharges NPDES # 1/ C 00 3 Is SIU currently in SNC? /SI-n If yes, for what? _ PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product Raw materials used Manufacturing processes Categorical, if applicable Production rate Number of employees Number of shifts YES( Comments: YES/ YES/ YES / r � A PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? YES (V Where do they go? 2. Are production areas diked, co d, or otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? / NO Comments: 3. Are there floor drains in the storage area? YES O Where do they go? 4. Are storage tanks and areas diked, cont�aor otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? (!Y y NO Comments: 5. Are process and storage tanks and pipes labeled? NO 6. How are off -spec raw materials, and products disposed of? 7. 8. 9. When is the production area cleaned? Is the wastewater from cleaning the production area Mcharged to the POTW? YES O What non -process wastewaters are discharged to POTW? Comments: Title: SIU Inpsection Forth File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? VEYNO Comments: 2. Are all units operational? E / NO 3. How often does operator/maintenance psEKn check system? S �... 4. Is there an operator for each shift? NO 5. How and when is sludge disposed of? 6. Is there a schedule for preventative maintenance? ( ES ' NO Comments: U, Q C f + 2 PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES NO If yes, name of lab. 2. If industry completes sampling, ask the industry representative to describe sampling procedures. Comments: 3. Is flow measurement equipment operational? Y� W NO Comments: 4. Is there a calibration log for the flow meter? ES O Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records an er SIU records required by IUP. 1. Are files well organized? ES NO Comments: 2. Are sample collection / chain -of -custody forms filled out properly? YES / NO Comments: Iv I fin 3. Do results in files agree with reports sent to POTW? YES / NO Comments: 4. Who has authority to shut down production should a spill or slug di charge occur? to n q- C Oo r 5. How does StU inform employees of om to tall at POTW in case of pill/slug9 If slug/spill plan is already required by PO view procedures. 6. Is SIU implementing slug/spill plan? ES) NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? ES NO Comments, Required Or Recomme Actions: Signature Of Inspector( Title: SIU Inpsection Forth File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 2 TIER RACK I U #0045 NAME OF FACILITY: TIER -RACK Business Address: 200 Prospect Drive, Lexington, NC 27292 Discharge Address (if different from above): TOTAL TOXIC ORGANICS CERTIFICATION STATEMENT Based on my inquiry of the person or person directly responsible for managing compliance with pretreatment standard for TTOs, I certify that to the best of my knowledge and belief, this facility does not store, use, or discharge to the sanitary sewer system any toxic organic chemicals. CERTIFYING OFFICAL: Signature Printed Name & Title EXECUTIVE OFFICER: Ag Signature Printed Name & Title Date Date NAME OF FACILITY: TIER -RACK 4 Business Address: 200 Prospect Drive, Lexington, NC 27292 Discharge Address (if different from above): TOTAL. TOXIC ORGANICS CERTIFICATION STATEMENT Based on my inquiry of the person or person directly responsible for managing compliance with pretreatment standard for TTOs, I certify that to the best of my knowledge and belief, this facility does not store, use, or discharge to the sanitary sewer system any toxic organic chemicals. CERTIFYING OFFICAL: Signature Printed Name & Title EXECUTIVE OFFICER: Signature Printed Name & Title Date Date SIU INSPECTION FORM Name Of Industry: IUP # D O '15 Address Of Industry: r0 IUP Expira ion Date: e- ` 7 Industry Representatives: Title ves: Date Of Inspection: 12-116 Purpose of Inspection: Anhual POTW to which IU discharges Title Y �O� Time Of Inspection: it _3Q —O►Ipm Other (Describe) Is SIU currently in SNC? wM If what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES t Raw materials used YES Manufacturing processes YES Categorical, if applicable YES / N Production rate YES Number of employees S O Number of shifts YES40 Comments: !� PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? (ONO Where do they go? 2. Are production areas diked, co I d, or otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? YE / NO Comments: _ 3. Are there floor drains in the storage area? YE NO Where do they go? 4. Are storage tanks and areas diked, contaiD4 or otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? 1 NO Comments: 5. Are process and storage tanks and pipes labeled? kony, �1 NO 6. How are off -spec raw materials, and products disposed of? 7. When is the production area cleaned? 8. Is the wastewater from cleaning the production area dis 9. What non -process wastewaters are discharged to POTW? Comments: to the POTW? YES Title: SIU lnpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? (0 NO Comments: 2. Are all units operational? / NO 3. How often does operator/maintenanc on check system? 4. Is there an operator for each shift? / NO 5. How and when is sludge disposed of? AV PALIra�30 6. Is there a sWedule for preventative maintenance? YE / NO Comments: 9-0 M (Mdxjd PART II - Plant Tour Section C - SAMPLING POINTS) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES If yes, name of lab. 2. If industry completes sampling, ask the industry representative to describe sampling procedures. Comments: 3. Is flow measurement equipment operational? YES / NO Comments: 4. Is there a calibration log for the flow meter? YES / NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records and okr SIU records required by IUP. 1. Are files well organized?/ NO Comments: 2. Are sample collection / chain -of -custody forms filled out properly? YES / NO Comments: 3. Do results in files agree with reports sent to POTW? YES / NO Comments: 4. Who has authority to shut down production should a spill or slug discharge occur? 5. How does SIU inform employees of whom to call at POTW in case of spill/slug? If slug/spill plan is already required by PO review procedures. 6. Is SIU implementing slug/spill plan? / NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES O Comments, Required Or Recommen e Actions: Signature Of Inspector(s) Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 2 Egger Wood Products, LLC I U P #0014 Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations,(chronic SNC is >= 66%) => , % TRC violations, (SNC is >= 33 %) => o % violations,(chronic SNC is >= 66°Io) => % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => , % TRC violations, (SNC is >= 33 %) => o % violations,(chronic SNC is >= 660k) => % TRC violations, (SNC is >= 33 %) => M Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => , % TRC violations, (SNC is >= 33 %) => o % violations,(chronic SNC is >= 66%) => t % TRC violations, (SNC is >= 33 %) => 2 Control Authority, Town Name => City of Lexington WWTP Name => NPDES # => 1st 6 months, dates => 1/1/2021 to 6/30/2021 2nd 6 months, dates => 7/1/ 0 1 to 12/31/2021 Industry Namel Egger Wood Products, LLC IUP # 14 Pipe # 1 1 11 1 1 1 11 EXIMM" i��'= KCHIMM fdii�i[� � MRO=f►MTiiitiiii ROKME„®NiiUMGTiii�1• 1 '1 1 111 1 1 1 111 1 1 1 111 1 1. 1 BDL => Below Detection Limit mg/1=> milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit lb/d => pounds per day four r %[Ciea /iidbalml mir5e'" i ll��aves[dnideteCAa�ast91 s�VA. B, pages 12, iW4V �l�l&OU. �8�'a1so se in your PAR Nudmo aino b'r 89Et.tl4 $V Page of Avg Eriod could be month, Qtr, or 6-month & i i 1/2BDL, or zero values used. Tkt: => Technical Review ama WWTP => wastewater treatment plant Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => o % violations,(chronic SNC is >= 66%) => z % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum => * or Minimum => % violations, (chronic SNC is >= 66%) => ,, % TRC violations, (SNC is >= 33 %) => % violations,(chronic SNC is >= 66%) => z % TRC violations, (SNC is >= 33 %) => M' Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => , % TRC violations, (SNC is >= 33 %) => o % violations,(chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Industry Name r Egger Wood Products, LLC IUP # Pipe # 1 10EEOM r r t iFr�t�im gags= UMME® tmaEam r�:r,,, tME .7'= 11 Tit.TM . • l�r� i►•�'iTir� . fe M123 M BDL => Below Detection Limit mg/1 => milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit lb/d => pounds per day ` iR� vcsi�nideleCA t91 sl f;t0n B, pages 12S fie& WiitO ft L- Wreuse in your PAR NH&:? a lil &aRgjW -Palm of Avg period could be month Qtr, or 6-month &if B L , 1/2BDL, or zero va ues used. F Y R� _> Technical Review Criteria WWTP => wastewater treatment plant olumn Averages => 0.01218 Maximum 0.012189 Used in Calculated Calculation lbs/day . 1 .111 .1• '� 111 848.29 10700.00 1 :. . AMMONIA m ARSENIC CADMIUM CHROMIUM COPPER 1 11' 1 11' 1 111' CYANIDE LEAD MERCURY m MOLYBDENUM - - -- - - -- - - �� 1 1 I � � 1111 1111 11111 -- 1 1 1 1 1 11 1 � 1 111 1 111 1 1111 -- - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - NICKEL SELENIUM SILVER - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - ZINC OIL & GREASE - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - - - -- - - -- - - Chlorides SIU INSPECTION FORM Name Of Industry: s3jRf=6 ' Vl% Pro�e.�-S 1, �-�-G IUP # :( — Address Of Industry: IUP Expiration Date: Industry l�eprese It tives: Title eA N S /Y! Ayu 9 ✓` r VV•l ;am a _ Snv;fohMc►?to�( 5ecieftlyt- POTW Representatives: ` Title ` w Q, L AOLI/ 1_ Date Of Inspection: Time Of Inspection: �pm Purpose of Inspection: Annual Other (Describe) t o POTW to which IU discharges J 9 U` N41 rp PDES # C $ Is SIU currently in SNC? If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMME TS f� l Product YES / NO CAL Raw materials used YES / NO I. Manufacturing processes YES / NO Categorical, if applicable YES / NO Production rate YES / NO Number of employees YES / NO 3 S� Number of shifts YES / NO - Comments: PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? YES (!�q Where do they go? 2. Are production areas diked, co�'�ed, or otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? (1YE�/ NO Comment 3. Are there floor drains in the storage area? Where do they go? 4. Are storage tanks and areas diked, conpAieq, or otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? YE / NO Comments: 5. Are process and storage tanks and pipes labeled? 6. How are off -spec raw materials, and products dis y51/NO of? 7. When is the production area cleaned? 8. Is the wastewater from cleaning the production area discharged to'die POTW? YES NO 9. What non -process wastewaters are discharged to POTW? Comments: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? YE / NO Comments: 2. Are all units operational? YE / NO 3. How often does operator/raenance n check system? 't", 4. Is there an operator for each shift? / NO 5. How and when is sludge dispos d ofJ 6. Is there a schedule for preventative maintenance? YE / NO Comments: Zvi o 9 _ A S PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) � ���f 1. Does an outside lab complete sampling? YE / NO If yes, name of lab. '� Q ��""'�� 2. If industry completes sampling, ask the indus representative to describe sampling rocedures. Comments: 3. Is flow measurement equipment operational? (/' Yl�A / NO Comments: 4. Is there a calibration log for the flow meter? /( Y$S)/ NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records anSIU records required by IUP. 1. Are files well organized9 YE / NO Comments: 2. Are sample collection / cham-of-custody forms filled out properly' YES / NO ments: 3. Do results in files agree with reports sent to POTW? YES / NO Comments: 4. Who has authority to shut down production should a spill or slug discharge occur? 5. How does SIU inform emploes of whom to call at POTW in case of spill/slug? If slug/spill plan is already required by POTW, review procedures. 6. Is SIU implementing slug/spill plan? '�J;� / NO Comments: Comments: INSPECTION RESULT Slug/Spill Control Plan Need d? Y / NO Comments, Required Or Recommen ed Actions: Signature Of Inspector(s) Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Date: Page 2 POTW= NPDES#= IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: BODTSS Updated- HWA AT—Approved_06162020.x1sx, Worksheet S1vi:2RP/2022, 2:40 PM Page 1 of 9 Allocation Table Headworks last approved: 06/16/20 Allocation Table updated: 02/16/21 Permits last modified: O1 /31 /21 LRWWTP NCO055786 Industry INDUSTRY NAMES Permit Pipe (please list alphabetidy) number number 1) Applicable Values should be entered in the Heavy Bordered cells. Restof worksheetis protected, password is "2". 2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C. 3) HWA and AT worksheets in this workbook are linked. PollutantNames, MAHLs, Basis, and Uncontrollable load in this AT worksheetare automatically entered from the HWA spreadsheet This includes pollutantnames in columns AT through BK. FLOW BOD Type Renewal Modification Date Permit Limits Permit Limits of Effective Effective Permit Conc. Load Industry Date Date Expires MGD gal/day mg/1 lbs/day ASCO Power Technologies 0038 0001 433 05/31/19 05/31/24 0.01 12, Shutz Container Services 0010 0001 05/31/19 01/31/21 05/31/24 0.04 50,00[ 1050 Hollywood Bed & Spring MFG. CO., LLC 0028 0001 433 05/31/19 02/05/21 05/31/24 0.04 20,i Matcor Metal Fabrication 0012 0001 433 05/31/19 05/31/24 0.017 17,f. Tier Rack 0045 1 0001 433 05/31/19 05/31/24 0.017 17, Egger Wood Products, LLC 0014 0001 429 03/16/21 03/16/26 0.048 48,(X)O 15000 600.48 Column Totals => 0.1640 164,000 165 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (Ibs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL (Ibs/day) => HWA.AT Revised:November 2005 NPDES Permitted NPDES Design 1 95.0 % 74.0 47.6 % 21.3 1 POTW NPDES# IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name : BODTSS Updated- HWA AT—Approved_06162020.x1sx, Worksheet FfAfl`6:2RP/2022, 2:40 PM Page 2 of 9 Allocation Table Headworks last approved: 06/16/20 Allocation Table updated: 02/16/21 Permits last modified: O1 /31 /21 LRW WTP NCO055786 Industry INDUSTRY NAMES Permit cn— list alphabetldyi number Pipe number TSS Permit Limits Cone. Load mg/1 lbs/day ASCO Power Technologies 0038 0001 Shutz Container Services 0010 0001 Hollywood Bed & Spring MFG. CO., L 0028 0001 Matcor Metal Fabrication 0012 0001 Tier Rack 0045 0001 Egger Wood Products, LLC 0014 0001 1001 40.03 Column Totals => 40 Basis=> Design MARL from HWA (lbs/day) => 131 Uncontrollable Loading (lbs/day) => l K Total Allowable for Industry (MAIL) (lbs/day) => -5( Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => 5( Percent Allow. Ind. (MAIL) still available (%) => 101 Percent MAHL still available (%) => 5 Percent MAHL (lbs/day) => H WA.AT Revised: November 2005 POTW= NPDES#- IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: BODTSS Updated- HWA AT-Approved_06162020.x1sx, Worksheet r' r6:2AN/2022, 2:40 PM Page 3 of 9 Allocation Table Headworks last approved: 06/16/20 Allocation Table updated: 02/16/21 Permits last modified: O1 /31 /21 LRWWTP NC0055786 Industry INDUSTRY NAMES Permit Pipe (Pk -list elphebe wly) number number Ammonia Permit Limits Arsenic Permit Limits Cadmium Permit Limits Chromium Permit Limits Copper Permit Limits Conc. Load mg/1 lbs/day Conc. Load mg/1 lbs/day Conc. Load mg/1 Ibs/day Conc. Load mg/1 lbs/day Conc. Load mg/1 lbs/day ASCO Power Technologies 0038 0001 0.07 0.007 1.71 0.171 2.07 0.207 Shutz Container Services 0010 0001 0.023 1.1 0.285 Hollywood Bed & Spring MFG. CO., L 0028 0001 0.07( 0.012 1.71 0.285 2.07 0.345 Matcor Metal Fabrication 0012 0001 0.07 0.01( 1.71 0.242 2.07 0.293 Tier Rack 0045 0001 0.07( 0.01 1.71 0.242 2.07 0.293 Egger Wood Products, LLC 0014 0001 25. 10.01 0.003 0.0012 0.003 0.0012 0.05 0.02 0.061 0.0244 Column Totals => 10 0.00121 1 0.063 2.101 1.449 Basis=> MAHL from HWA (Ibs/day) => Uncontrollable Loading (Ibs/day) => Total Allowable for Industry (MAIL) (Ibs/day) => Total Permitted to Industry (lbs/day) => MAIL left (Ibs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL (lbs/dav) => HWA.AT Revised: November 2005 Class A, Class A, Design Mon. Avg. Stream Std Stream Std Mon. Avg. 711.51 0.4578 0.1921 5.6478 7.6966 432.61 0.0541 0.0324 0.3866 4.2234 278.89 0.4037 0.1597 5.2611 3.4732 10.01 0.0012 0.0627 2.1013 1.4488 268.89 0.4025 0.0970 3.1599 2.0244 96 % 100 % 60.7 % 60.1 % 58 % 37.8 % 26.3 % 0.3 POTW= NPDES#=: IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name : BODTSS Updated- HWA AT—Approved_06162020.x1sx, Worksheet fjAflqj:2RP/2022, 2:40 PM Page 4 of 9 Allocation Table Headworks last approved: Allocation Table updated: Permits last modified: LRWWTP NC0055786 INDUSTRY NAMES (pl-- list alphebaicly) 06/16/20 02/16/21 O1 /31 /21 Industry Permit Pipe number number Cyanide Permit Limits Conc. Load mg/I lbs/day ASCO Power Technologies 0038 0001 0.65 0.065 Shutz Container Services 0010 0001 Hollywood Bed & Spring MFG. CO., LL 0028 0001 0.6 0.108 Matcor Metal Fabrication 0012 0001 0.65 0.092 Tier Rack 0045 0001 0.6 0.092 Egger Wood Products, LLC 0014 0001 0.015 0.0060 Column Totals => 0.364 Basis=> Stream Std MAHL from HWA (lbs/day) => 1.022, Uncontrollable Loading (lbs/day) => 0,067E Total Allowable for Industry (MAIL) (lbs/day) => 0.9551 Total Permitted to Industry (lbs/day) => 0.363E MAIL left (lbs/day) => 0.591; Percent Allow. Ind. (MAIL) still available (%) => 61.9 Percent MAUL still available (%) => 57.8 5 Percent MAHL (lbs/day) => HWA.AT Revised: November 2005 POTW= NPDES#= IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name : BODTSS Updated- HWA AT Approved_06162020.x1sx, Worksheet rfcivR16:20/2022, 2:40 PM Page 5 of 9 Allocation Table Headworks last approved: 06/16/20 Allocation Table updated: 02/16/21 Permits last modified: O1 /31 /21 LRWWTP NC0055786 INDUSTRY NAMES (please list alphabeticly) ASCO Power Technologies Industry Permit number 0038 Pipe number 0001 Lead Permit Limits Mercury Permit Limits Molybdenum Permit Limits Nickel Permit Limits Conc. Load mg/I lbs/day 0.43( 0.043 Conc. Load mg/1 _ Ibs/day Conc. Load mg/1 lbs/day Conc. Load mg/l lbs/day 1.50( 0.150 Shutz Container Services 0010 0001 0.5 0.00041 0.380 Hollywood Bed & Spring MFG. CO., LL 0028 0001 0.4 0.072 1.5 0.250 Matcor Metal Fabrication 0012 0001 0.43 0.061 1.5( 0.213 Tier Rack 0045 0001 0.43( 0.061 LN 0.213 Egger Wood Products, LLC 0014 0001 0.04 0.0196 0.0003( 0.0001' 0.021 0.008 Column Totals => 0.756 0.00053 0-2M 1.214 Class A, Class A, Mon. Sludge Sludge Basis=> Mon. Avg. Avg. Ceiling Ceiling MAHL from HWA (lbs/day) => 1.6459 0.085593 1.1419 2.8935 Uncontrollable Loading (lbs/day) => 0.6462 0.017034 0.1514 0.2947 Total Allowable for Industry (MAIL) (lbs/day) => 0.9997 0.068559 0.9905 2.5992 Total Permitted to Industry (lbs/day) => 0.7563 0.000530 0.0000 1.2141 MAIL left (lbs/day) => 0.2434 0.068029 0.9905 1.3851 Percent Allow. Ind. (MAIL) still available (%) => 24.3 % 99.2 % 100 % 53.3 % Percent MAHL still available (%) => 14.8 % 79.5 % 86.7 % 47.9 % 5 Percent MAHL (lbs/day) => 0.0823 0.004280 0.0571 0.1447 HWA.AT Revised: November 2005 POTW= NPDES#— IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: BODTSS Updated- HWA AT_Approved_06162020.x1sx, Worksheet R ffi&2,P/2022, 2:40 PM Page 6 of 9 Allocation Table Headworks last approved: Allocation Table updated: Permits last modified: LRWWTP NCO055786 INDUSTRY NAMES (please list alphabeticly) 06/16/20 02/16/21 01 /31 /21 Industry Permit Pipe number number Selenium Permit Limits Silver Permit Limits Conc. Load mg/1 lbs/day Conc. Load mg/1 lbs/day ASCO Power Technologies 0038 0001 0.2 0.024 Shutz Container Services 0010 0001 Hollywood Bed & Spring MFG. CO., LL 0028 0001 0.2 0.040 Matcor Metal Fabrication 0012 0001 0.2 0.034 Tier Rack 0045 0001 0.2 0.034 Egger Wood Products, LLC 0014 0001 0.0011 0.000 Column Totals => 0.0000 0.133 Basis=> MAHL from HWA (ibs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MARL (lbs/dav) => HWA.AT Revised: November 2005 Stream Std Stream Std 0.6341 0.0152 0.0541 0.119C 0.5800-0.1038 0.0000 0.1325 100 % 228 91.5 % 0.031 POTW=: NPDES#=: IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: BODTSS Updated- HWA AT_Approved_06162020.x1sx, Worksheet F49Mi6:2XP/2022, 2:40 PM Page 7 of 9 Allocation Table Headworks last approved: Allocation Table updated: Permits last modified: 06/16/20 02/16/21 O1 /31 /21 LRWWTP NCO055786 Industry INDUSTRY NAMES Permit (Please list alphaheticly) number Pipe number Zinc Permit Limits Total Nitrogen Permit Limits Total Phos. Permit Limits c Permit Limits 4 Permit Cone. Load mg/I lbs/day Conc. Load mg/1 lbs/day Conc. Load mg/1 lbs/day Conc. Load mg/1 lbs/day Conc. mg/1 ASCO Power Technologies 0038 0001 1.48( 0.148 Shutz Container Services 0010 0001 1.51]I Hollywood Bed & Spring MFG. CO., LLC 0028 0001 1.4 0.247 Matcor Metal Fabrication 0012 0001 1.48( 0.210 Tier Rack 0045 0001 1.48( 0.21 Egger Wood Products, LLC 0014 0001 0.175 0.0701 Z Column Totals => 2.385 0.00 0.00 0.0000 AS/Nit/TF Basis=> inhibition NPDES MAHL from HWA (lbs/day) => 27.2968 239.06 Uncontrollable Loading (lbs/day) => 14.3573 200.57 Total Allowable for Industry (MAIL) (lbs/day) => 12.9395 38.49 Total Permitted to Industry (lbs/day) => 2.3847 0.00 0.00 0.000C MAIL left (lbs/day) => 10.5548 38.49 Percent Allow. Ind. (MAIL) still available (%) => 81.6 % #VALUE! 100.0 % #VALUE! Percent MAHL still available (%) => 38.7 % #VALUE! 16.1 % #VALUE! 5 Percent MAHL (lbs/day) => 1.3648 11.9528 HWA.AT Revised: November 2005