NC0000078_Wasteload Allocation_19970424

NPDES DOCUHENT SCANNING% COVER SHEET
NC0000078
NPDES Permit:
Document Type:
Permit Issuance
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File
- Historical
Renewal Application
Speculative Limits
Instream Assessment
(67b)
Environmental Assessment (EA)
Permit
History
Document Date:
April 24, 1997
This document its printed coax reuse paper -ignore asiy
content on the reYerrae side

4/24/97
Subbasin: 40303
Map Site: 1 2 Facility: Ecusta
NPDES No:
NC0000078 - 002
NOTE: Point 001 for Ecusta discharges into the French Broad River in subbasin 04-03-01. See
this subbasin for this point of discharge. These two points (002 & 003) are non -contact
cooling water which discharge into the Davidson River in this subbasin 04-03-03.
Map Site: 1 2 Facility: Ecusta
NPDES No: NC0000078 - 003
NOTE:
Point 001 for Ecusta discharges into the French Broad River in subbasin 04-03-01. See
this subbasin for this point of discharge. These two points (002 & 003) are non -contact
cooling water which discharge into the Davidson River in this subbasin 04-03-03.

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c tA. 4-03-o
Ls o LA-C-2as 0 O Z. ate.
003 uA.Lci• Ls. c a..4 e_Q_ t,...- `Jc-s S 4.` ac-o 3 - 03
State of North Carolina
Department of Natural Resources and Community Development
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
R. Paul Wilms
James G. Martin, Governor Director
S. Thomas Rhodes, Secretary November 5, 1985
Mr. R.J. Gussman, Director
Environmental Control and Industrial Hygiene
Ecusta Corporation
P.O. Box 200
Pisgah Forest, N.C. 28768
c4-03-03
Pr.- se) - va^r
SUBJECT: Modification to NPDES
Permit No. NC0000078
Ecusta Corporation
Transylvania County
Dear Mr. Gussman:
In accordance with your request for Permit modification received September 25,
1985, we are forwarding herewith modifications to the Subject permit. These
and
modifications reduce the monitoring frequency for flow, temperature, and pH
elimate monitoring for residual chlorine for outfalls 002 & 003. PleaseThe
enclosed an amended Page M3 which should be inserted into your Permit. final
Page M3 may be discarded. All otreffect.s and
Thesedmodificationsns nareln the issuedorig
permit remain unchanged and in full General pursuant to therequirements
143-215.1
aU.S. Environmental
and the Memorandum Agreement betweenNorthCarolina and
of Agreement
Protection Agency.
se
If any parts, requirements, or limitations
ntainein adjudicatoryehearingfbeforens
the right are unacceptable to you, you have to an
a hearing officer upon written dedentifoin etherspeoificr thin issueo days
befollowing
contended.
receipt of these modifications, i Y g
Unless such demand is made, these modifications shall be final and binding.
If you have any questions concerning these modifications, please contact
Lisa Creech, telephone [phone].
Sincerely yours,
R. Paul Wilms
arlo"Director
cc: Mr. Jim Patrick, EPA
Asheville Regional Office
Asheville Regional Office Manager
Pollution Prevention Pays
P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-
An Equal Opportunity Affirmative Action Employer
o�-s,G�ta 1�8t1
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LOTIED

t. EFFLUENT LIMITATION AND MONITORING REQUIREMENTS.
During the period beginning on the effective date of the permit and lasting until expiration,
the permittee is authorized to discharge from outfall(s) serial number(s)002.
Such discharges shall be limited and monitored by the permittee as specified below:
'fluent Characteristics
_ow
!mperature
Discharge Limitations Monitoring Requirements
kg/day (ibs/day) • Other Units (Specify) Measurement Sample *Sample
Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Location
Weekly
Weekly
Instantaneous E
Grab E,U,D
THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER
*Sample locations: E - Effluent, U - Upstream, D - Downstream
*The temperature of the effluent shall be such as not to cause an increase in the temperature of the
receiving stream of more than 2.8°c and in no case cause the ambient water temperature to exceed 32°c
The pKtjehltAAr ott be h4ess than 6.0 standard units nor greater than 9.0 standard units and shall be
monitC't
edl r l a,t ct ie effluent by grab samples
A. Y am"': s. f )Therehal iie'i' •«: dj8;charge of floating solids or visible foam in other than trace amounts.
1
•-
•

EFFLUENT LIMITATION AND MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until expiration,
the permittee is authorized to discharge from outfall(s) serial number(s) 003.
Such discharges shall be limited and monitored by the permittee as specified below:
fluent Characteristics
ow
mperature
Discharge Limitations Monitoring Requirements
kg/day (lbs/day) Other Units (Specify) Measurement Sample *Sample
Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Location
Weekly
Weekly
Instantaneous E
Grab E,U,D
THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED+TO THE COOLING WATER
*Sample locations: E - Effluent, U - Upstream, D - Downstream
*The temperature of the effluent shall be such as not to cause an increase in the temperature of the
receiving stream of more than 2.8°c and in no case cause the ambient water temperature to exceed 32°c•
•liter °. ��`.�1'
y i1♦t t;
ryIr.Leyom
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y ti M ..
pH V6441. cp. ot.:be less than 6.0 standard units nor greater than 9.0 standard units and shall be
moil,tore 'reekly.,'at the effluent by grab samples
The = e'.sb.alt be no discharge of floating solids or visible foam in other than trace amounts.
erk. St
08
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DIVISION OF ENVIRONMENTAL MANAGEMENT
-ASHEVILLE REGIONAL OFFICE
WATER QUALITY SECTION
MEMORANDUM
TO:
THROUGH:
FROM:
SUBJECT:
Dale Overcash
Roy M. Davis, Regional Supervisor
Forrest R. Westall, Water Quality Regional Engineer
Gary T. Tweed, P.E.
Request to Modify Monitor`!ng
NPDES ermit No. NC0000078
custa Corpora
'brans '. o' y, North Carolina
DATE: September 24, 1985
Enclosed is a copy of subject request to modify monitoring for
cooling water discharges 002 and 003 as contained in NPDES Permit
No. NC0000078. The request changes are as follows:
1. Eliminate effluent residual chlorine monitoring.
2. Reduce effluent flow and temperature to once per week.
3. Reduce upstream and downstream temperature to once per
week.
This office concurs with this request and requests that
subject Permit be modified accordingly. Should there be any
questions, please advise.
GTT:sb
Enclosure

custa
P.O. BOX 200 • PISGAH FOREST, NORTH CAROLINA 28788
Mr. Forrest Westall, Chief
Water Quality Section
Department 0f Natural Resources
And Community Development
Division 0f Environmental Management
159 Woodfin Street
P. 0. Box 370
Asheville, North Carolina 28802
Dear Mr. Westall:
September 12, 1985
RECEIVED
Water Quality Division
c EP 1 1385
Western Regional Office
Asheville, North Carolina
Subject: NPDES Permit No. NC0000078
dated August 23, 1985
The above permit received by us in late August contained a number of changes which
we were not previously aware of. They involved primarily a change in the monitoring
requirements for the Davidson River and 0utfall Nos. 002 and 003.
0utfall Nos. 002 and 003 discharge noncontact cooling water to the Davidson River.
Cooling water is filtered and treated so that the finished water leaving the Filter
Plant contains a residual chlorine level of between 0.2 and 0.5 milligram per liter.
This level of residual chlorine has been constant for at least ten years. Copies of
the Filter Plant operation's report for the last ten years containing this data can
be supplied, if requested. I have enclosed a copy of the August 1985 report as
Exhibit A.
This water, after use in a noncontact cooling application is then discharged into an
open ditch, varying in length from 1,175 feet for Discharge No. 002 and 1,750 feet
for Discharge No. 003. Residual chlorine analyses conducted of these discharges in
1981, 1982, and 1985 are attached as Exhibit B. These analyses indicate that there
was no detectable limit of residual chlorine in these waters. Therefore, we see no
justification for requiring the continued measurement of residual chlorine in the
discharge from 0utfall Nos. 002 and 003.
In the above permit, the monitoring requirement for the measurement of flow and
temperature of the discharge from 0utfall Nos. 002 and 003 was increased from once
per week to daily. In Exhibit C are the monthly averages, maximum and minimum values
for the flow and temperature measurements taken from these outfalls since January 1,
1983. There are no significant variations in flow or temperature other than those
expected from the seasonal use of cooling water. Therefore, we request that the
requ ,.itoring of 0utfall Nos. 002 and 003 be reduced from daily to once per
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ayp��E C U S T A CORP OR A TION

Page 2
Similarly, in the above permit, the monitoring of the Davidson River upstream and
downstream of Outfall Nos. 002 and 003 was increased from once per week to daily.
Based on the above information in regard to the flow and temperature of the outfall,
it is requested that the monitoring of the Davidson also be reduced from daily to
once per week. If necessary, we can supply you with the temperature measurements
taken in the Davidson River that have been previously reported to the D.E.M.
A new monitoring requirement is also added to the discharge for Outfall No. 001.
This requirement requires the measurement of total nitrogen and total phosphorus
on a quarterly basis. Considering the nature of the Kraft pulping operation and
the fact that we do not add either nitrogen or phosphorus as nutrients in our
waste water treatment system, we feel that this requirement is unnecessary. Even
though data is lacking as to past measurements of phosphorus in the effluent from
0utfall No. 001, we do know that the total nitrogen level varies from 0.20 - 0.79
milligram per liter. Because of this, we do agree with your suggestion that we
continue the .quarterly monitoring for four quarters to accumulate additional data.
This data will then be used by your department to review the need for future monitor-
ing.
We appreciate this opportunity to submit this information to you and we will continue
to work with you on our mutual goal of protecting the environment in Western North
Carolina. If further information is desired in regards to this submittal, please
contact me. at [phone].
Sincerely,
ECUSTA CORPORATION
//5) (2
R. . Gussman, Director
Environmental Control
And Industrial Hygiene
/bh
enclosures
cc: R. G. Cunningham.
R.:W.. Habel

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Date
EXHIBIT B
RESIDUAL CHLORINE LEVEL IN PPM
Outfall Outfall
002 003
Date
002 003
5/21/81 40.1 40.1 12/4/81 40.1 40.1
5/27/81 40.1 <0.1 12/8/81 40.1 <0.1
6/10/81 40.1 40.1
6/17/81 <0.1 40.1 1/5/82 40.1 4.0.1
6/24/81 40.1 40.1 1/12/82 40.1 40.1
7/7/81 40.1 40.1 1/19/82 40.1 40.1
7/14/81 40.1 40.1 1/26/82 40.1 40.1
7/21/81 40.1 40.1 2/2/82 40.1 40.1
7/28/81 <0.1 40.1 2/9/82 40.1 40.1
8/7/81 t <0.1 40.1 2/16/82 40.1 40.1
8/11/81 40.1 40.1 2/23/82 40.1 40.1
8/18/81 40.1 40.1 3/2/82 40.1 40.1
8/25/81 <0.1 40.1 3/9/82 40.1 40.1
9/1/81 <0.1 40.1 3/16/82 <0.1 40.1
9/8/81 40.1 40.1 3/23/82 40.1 40.1
9/16/81 <0.1 40.1 3/30/82 40.1 40.1
9/22/81 <0.1 40.1 4/6/82 '.0.1 '0.1
9/29/81 <0.1 40.1 4/13/82 40,1 40.1
10/6/81 40.1 <0.1 4/20/82 4.0.1 .40.1
10/16/81 40.1 40.1 4/27/82 40.1 x0.1
10/20/81 40.1 <0.1 5/4/82 40.1 40.1
10/27/81 40.1 <0.1 5/11/82 40.1 40.1
11/3/81 40.1 <0.1 5/18/82 40.1 4.0.1
11/10/81 40.1 <0.1 5/25/82 40.1 40.1
11/17/81 40.1- <0.1 •
11/24/81 40.1 40.1 9/5/85 <0.1 40.1
N
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9

EXHIBIT C
MONTHLY AVERAGES - OUTFALL 002
Flow Temperature
Average Maximum Minimum Average Maximum Miminum
12/83 0.8 1.2 0.6 11.9 14.5 10.0
11/83 0.6 0.6 0.5 16.8 20.5 14.5
10/83 0.7 0.9 0.5 19.5 21.0 18.0
9/83 0.6 0.7 0.5 20.9 23.0 17.0
8/83 0.6 0.7 0.5 25.2 27.0 22.5
7/83 0.7 0.8 0.5 24.4 26.0 23.5
6/83 0.8 1.2 0.6 20.5 23.5 18.5
5/83 0.8 0.9 0.7 20.1 20.5 20.0
4/83 t 1.0 1.5 0.8 15.4 18.0 13.0
3/83 0.9 0.9 0.9 15.5 18.0 13.5
2/83 ' 1.0 1.3 0.9 15.3 16.5 14.0
1/83 1.0 1.0 0.8 13.8 16.0 11.5
12/84 0.7 0.7 0.7 13.9 16.0 12.5
11/84 0.7 0.7 0.7 16.1 17.5 13.5
10/84 0.7 0.8 0.7 23.3 24.5 22.0
9/84 0.7 0.8 0.6 22.8 24.0 20.0
8/84 0.7 1.0 0.6 24.3 25.5 20.5
7/84 0.6 0.6 0.6 25.6 28.0 24.0
6/84 0.6 0.6 0.6 22.9 25.0 19.0
5./84 0.7 1.0 0.6 19.3 22.0 17.0
4/84 0.6 0.6 0.6 18.3 21.0 17.0
3/84 0.8 1.0 0.7 16.4 19.0 13.5
2/84 0.7 0.7 0.6 14.0 17.0 11.0
1/84 0.9 1.5 0.7 13.1 17.0 8.5
- 7/85 0.6 0.7 0.6 23.5 24.5 22.0
6/85 0.6 0..6 0.5 24.3 25.0 23.0
5/85 0.6 0.6 0.5 22.8 26.0 20.5
4/85 0.5 0.6 0.5 21.3 23.0 19.0
3/85 0.5 0.5 0.5 _ 17.0 18.0 14.5
2/85 0.6 0.6 0.5 14.9 17.0 13.5
1/85 0.6 0.8 0.5 14.3 19.E 12.0

r
12/83
11/83
10/83
9/83
8/83
7/83
6/83
5/83
4/83
3/83
2/83
1/83
12/84
11/84
10/84
.9 /84
8/84
7/84
6/84
5/84
4/84
3/84
2/84
1/84
7/85
6/85
5/85
4/85
3/85
2/85
1 /85 '
d/;%z-, .1 i y'
T ti
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come C,
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rot m r4
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EXHIBIT C
MONTHLY AVERAGES - OUTFALL 003
Flow
Average Maximum Minimum
1.5
1.1
1.1
0.7
1.3
0.8
0.9
1.2
1.3
1.3
1.5
1.3
0.6
0.7
0.6
0.7
1.0
0.6
0.9
1.2
1.5
1.5
1.4
1.3
1.1
0.5
0.9
0.9
0.5-
0.8
0.8
2.3
1.7
1.9
0.8
3.3
1.0
1.1
1.6
1.4
1.6
2.0
1.7
0.7
0.9
0.8
0.8
1.7
0.6
1.1
1.7
2.1
2.2
3.0
1.7
1.6
0.6
1.6
2.3
0.6
1.4
1.7
0.9
0.7
0.7
0.5
0.7
0.7
0.7
0.8
1.1
0.9
1.2
0.9
0.6
0.6
0.5
0.6
0.7
0.6
0.7
0.9
1.1
1.0
0.8
0.9
0.6
0.4°:.
0.4_
0.5 -
0.5
0.6
Temperature
Average Maximum Minimum
7.9
11.5
16.9
19.5
24.6
24.0
18.9
19.0
14.9
14.1
10.6
10.4
10.3
11.1
18.2
18.8
20.1
25.6
18.8 -
13.5
10.3
9.9-
6.5
7.4 -
21.3
21.6-;:._
17.4
14.8
10.6
7.6
6.3
10.0
14.0
20.0
22.0
28.5
26.0
23.5
21.0
17.0
16.0
12.0
18.5
12.0
12.5
20.0
20.0
21.5
28.0
20.0
16.5
11.0
11.5
9.5
8.0
23.0
23.0
21.0
18.0
13.5
12.0
14.0
4.5
10.0
15.5
14.5
22.0
21.0
16.0
16.0
10.5
10.0
9.0
6.0
8.0
10.0
14.0
16.0
19.0
24.0
17.0
11.5
10.0
9.0
3.0
6.5
19.0
21.0.
16.0:::_
12.0
8.5.
5.0
2.5

Permit No. NC0000078
STATE OF NORTH CAROLINA
DEPARTMENT OF NATURAL RESOURCES 6 COMMUNITY DEVELOPMENT
DIVISION OF ENVIRONMENTAL MANAGEMENT
FERMI T
To Discharge Wastewater .Under the NATIONAL
POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provisions of forth Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and Adopted by the North Carolina
Environmental MSanagement Commission, and the Federal Water Pollution Control Act. as
amended,
Ecusta Corporation
is hereby authorized to discharge wastewater from a furl1ity located at
Pisgah Forest
Transylvania County
to receiving waters designated as the French Broad River in the French Broad
River Basin (Outfal1. No. 001) and the Davidson River in the French Broad River
Basin (0utfall-Nos. 002 and 003)
in accordance with effluent limitations, monitoring, requirements. and other
conditions set forth in Parts I. II, and III hereof.
This -permit Shall become effective August 23, 1985
This permit and the authorization to discharge shall expire at t
ou September 30, 1988
Signed this day of August 23, 1985
.y {Ps-
s $
SEP.19J5 \;: 1, .
3-Zr, ti f i S.. .r.:r
R. Paul Wilms , ..w1
Director. ;� .-o:,_.`: �,,;
Division of Enviroaaautai .Ae
By Authority of the Enriroasentaii tx
Management Commission LY
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Permit No. NC0000078
SUPPLEMENT TO PERMIT COVER SHEET
Ecusta Corporation
is hereby authorized to:
I. Continue the operation of an existing 27.5 MGD wastewater
treatment facility (001) consisting of a grit chamber, bar
screens, influent pumps, primary clarifiers, aerated
stabilization basin and sludge dewatering facilities, plus
an extended aeration wastewater treatment system with
effluent chlorination facilities for treatment of domestic
wastewater located at Ecusta Corporation (Note Part III,
condition No. B of this Permit), and
2. Discharge from said treatment works into French Broad River
which is classified Class "C" water, and
3. Discharge non -contract cooling water (002 and 003) into the
Davidson River which is classified Class "C" waters.
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essee Valley Authority
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