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HomeMy WebLinkAboutNCG030293_Monitoring Report_20211105/ SHIELD ENGINEERING November 3, 2021 Zahid Khan Regional Engineer, Land Quality Section Energy, Mineral, and Land Resources North Carolina Department of Environmental Quality Mooresville Regional Office 610 East Center Avenue, Suite 301 Mooresville, North Carolina 28115 Zahid.Khan@ncdenr.gov Subject: Tier Three Action Plan, Third Quarter 2021 Circor Pumps North America, LLC — Monroe, NC Certificate of Coverage NCG030293 Dear Mr. Khan, On behalf of Circor Pumps North America, LLC (Circor) — Monroe facility, Shield Engineering, Inc. has prepared and is submitting the attached Tier Three Action for your approval in accordance with NPDES Industrial Stormwater Permit NCG030000, Part E for Third Quarter, 2021. The cover page of the report contains the required certification by Circor' s responsible official. Analytical data received this week from the contract laboratory indicates compliance with the Copper benchmark for the October sampling event. If you have any questions regarding this Action Plan, please contact us at (704) 394-6913 or Richard Mirecki with Circor at richard.mirecki@circor.com. Sincerely, SHIELD ENGINEERING, INC. Melind . Greene Senior Engineer Magdaline M. Tzannis Senior Project Manager ATTACHMENTS cc: Richard Mirecki, Circor James Moore, NCDEQ Mooresville Robert L. Griffin, P President/CEO 4301 Taggart Creek Road www.shieldenaineering.com Telephone 704.394.6913 Charlotte, NC 28208 License No. F-0856 / 1 CIRCOR l/ Circor Pumps North America, LLC 1710 Airport Road Monroe, North Carolina Certificate of Coverage NCG030293 Tier Three Action Plan, Third Quarter 2021 In compliance with General SW Permit NCG030000, Part E-7 Prepared by: SHIELD ENGINEERING 4301 Taggart Creek Road Charlotte, NC 28208 Shield Project No. 1150109-17 November 1. 2021 s I certify by my signature below, underpenalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. J� 1113 Stephen Mahoney Date CIRCOR Pumps North America, LLC — Monroe, NC Page 1 Tier Three Response Action Plan November 1, 2021 Facility CIRCOR Pumps North America, LLC NCG030293 SDO 004 Parameters Copper Date Prepared 11/1/2021 INTRODUCTION This Action Plan has been prepared in accordance with Part E-7(b) of General Permit for benchmark exceedances which have triggered Tier Three Response. Tier Three status for Copper at Outfall 004 has carried over from the previous General Permit. CIRCOR has made progress towards addressing benchmark exceedances at Outfall 004 as evidence by the Zinc concentrations during the previous permit term. Zinc exited Tier 3 at Outfall 004 during the previous permit monitoring as there were only 2 exceedances of Zinc during that permit term. This Action addresses Copper Tier Three Response. ACTION PLAN ELEMENTS The General Permit, Part E-7(b), requires specific elements be addressed. Each of these elements are being addressed as follows: i. Documentation of the Four Benchmark Exceedances The table below documents the last 4 benchmark exceedances for Copper at Outfall 004 for CIRCOR. Copper benchmark = 0.010 mg/1 Outfall Month 9/2021 5/2021 3/2021 9/2020 004 0.0118 0.020 0.012 0.012 ii. An Inspection report that covers the industrial activities within the drainage area of the outfall with the exceedances (including the date of the inspection and the personnel conducting the inspection) See attached inspection report. The inspection covered all areas of industrial activity in the drainage areas that drain Outfall 004 as well as Outfall 005. Roof stacks and vents associated with potential airborne sources of pollutants (welding, painting, forklift recharging, blast room, container and waste storage) are all located near the rear walls or east walls, thus associated with Outfall 004. The inspection report notes areas of concern observed as having the potential to contribute to benchmark exceedances. A site map is attached for reference of the drainage area. ill. An evaluation of standard operating procedures and good housekeeping procedures CIRCOR has evaluated its standard operating procedures applicable to the potential for pollutants to reach stormwater as well as its good housekeeping procedures related to industrial activities CIRCOR Pumps North America, LLC — Monroe, NC Page 2 Tier Three Response Action Plan November 1, 2021 in the drainage area for SDO 004. Any recommendations for improvements in these activities are described in the attached inspection report or in (v) below. iv. Identification of the source(s) of exceedances CIRCOR has identified sources that may be contributing to the exceedances. The following causes have a high potential to effect Copper concentrations in stormwater discharged from Outfall 004 and contribute to benchmark exceedances: Potential Cause of Location(s) Potential Outfall(s) Benchmark Exceedance Pollutant Affected Metal Materials South side on asphalt Copper 004 Welding Electrodes Fugitive exhaust from Copper 004 East side of building Marine Anti -fouling Roof vent from paint Copper 004 Coatings booth Cumulative Effect from Outdoor Asphalt Copper 004 Vehicle Brake Pad Pavement Deposits v. Specific actions that will be taken to remedy the identified source(s) with a schedule for completing those actions Shield believes that implementing a sweeping program and focusing on enhanced housekeeping will assist CIRCOR in making progress towards meeting the benchmark. ACTIONS SELECTED FOR IMPLEMENTATION BY SITE SCHEDULE FOR COMPLETION' 1. Engage contractor to sweep site. Initial engagement with potential contractor has begun the week of November 1. 2. Implement routine sweeping of site. The contractor is expected to initiate sweeping in December 2021. Sweeping will continue on a biweekly basis. ' The dates provided are target dates and may change due to reasons beyond CIRCOR's control such as contractor personnel issues or availability. vi. A monitoring plan to verify that the Action Plan has addressed the source(s). CIRCOR will attempt to sample SDO 004 at least monthly until three consecutive samples for Copper are below the benchmark value. In the event a sample cannot be collected during a month, record documentation as to why a sample could not be collected. CIRCOR will continue routine facility inspections to ensure the effectiveness of the implemented actions and identify any new potential causes or contributors to the benchmark exceedances. ATTACHMENTS: Stormwater Management Inspection (Copper, Outfall 004) Site Map Stormwater Management Inspection Report (Tier Response) Facility CIRCOR Parameter Exceedance Copper SDO 004 Date of Sample 9/21 /2021 Date Received from Lab 10/6/2021 Date NC DEQ Notified 10/18/2021 Notification Method Email & Hardcopy/Priority Mail Benchmark 0.010 m /I Lab Result 1 0.0118 m /I Date/Time of SW Inspection 9/21/2021 1:50pm Weather during Inspection Clear, 880 Inspector(s) M Tzannis Shield Areas Inspected Drainage Area for SDO 004 where industrial activity occurs: See attached ma Areas of Concern POTENTIAL SOURCE POTENTIAL IMPROVEMENTS GENERAL HOUSEKEEPING There is a potential for airborne sources of 1. Develop and implement sweeping pollutants from welding and metal storage to program for site. Have contract contribute to the benchmark exceedances sweepers to collect fine dust and debris based on a review of electrode SDS and the from asphalt. site inspection. Welding pollutants are 2. Encourage good housekeeping as a fugitive and exhausted through general part of a daily and/or weekly routine. building ventilation and open doors. Metal stock/raw materials are stored on the south side of the building. *Source controls, operational controls or physical improvements axl�� DIM N..Y I'I'I'II O O�, O � D n Z A A 0 A O V3UV39VNIVHa60a11V3 nO-V3UVNMV139W3Atl %Z'61 V3UV 39VNIWa 60011V3 O-VUV NMVi lV13 %sC'OC MV 39VNMQ 60O 11V3100 V NV SNOIAU MI %st'Os V3UV UlAIDtl 1tl1U1s0aNl O HIVE MOv �► UNY 39VNI"a 60011V3 o (ALA113V 1VIU150aN1 ON) V3UV 39VNItl00 100 11V31110 IA1M113"QEC$- ON) ) lAuvN0 tl3UV C001'1tl310 (IVIUL600NION) V3 V 39VNlAUAUDVNa ZOO11tl3100 NOUVo1311N30139VU015110 O :ON3031 0 SHIELD ENGINEEPUNG November 3, 2021 Zahid Khan Regional Engineer, Land Quality Section Energy, Mineral, and Land Resources North Carolina Department of Environmental Quality Mooresville Regional Office 610 East Center Avenue, Suite 301 Mooresville, North Carolina 28115 Zahid.Khan@ncdenr.gov Subject: Tier Three Action Plan, Third Quarter 2021 Circor Pumps North America, LLC — Monroe, NC Certificate of Coverage NCG030293 Dear Mr. Khan, On behalf of Circor Pumps North America, LLC (Circor) — Monroe facility, Shield Engineering, Inc. has prepared and is submitting the attached Tier Three Action for your approval in accordance with NPDES Industrial Stormwater Permit NCG030000, Part E for Third Quarter, 2021. The cover page of the report contains the required certification by Circor' s responsible official. Analytical data received this week from the contract laboratory indicates compliance with the Copper benchmark for the October sampling event. If you have any questions regarding this Action Plan, please contact us at (704) 394-6913 or Richard Mirecki with Circor at richard.mirecki@circor.com. Sincerely, SHIELD ENGINEERING, INC. i Melind . Greene Senior Engineer Magdalene M. Tzannis Senior Project Manager ATTACHMENTS cc: Richard Mirecki, Circor James Moore, NCDEQ Mooresville 4301 Taggart Creek Road www.shieldengineering.com Telephone 704.394.6913 Charlotte, NC 28208 License No. F-0856 CIRCOR Circor Pumps North America, LLC 1710 Airport Road Monroe, North Carolina Certificate of Coverage NCG030293 Tier Three Action Plan, Third Quarter 2021 In compliance with General SW Permit NCG030000, Part E-7 Prepared by: SHIELD ENGINEERING 4301 Taggart Creek Road Charlotte, NC 28208 Shield Project No. 1150109-17 November 1, 2021 s I certify by my signature below, under penalty of law, that this document and all attachments were prepared under my direction orsupervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Stephen Mahoney Date CIRCOR Pumps North America, LLC - Monroe, NC Page 1 Tier Three Response Action Plan November 1, 2021 CIRCOR Pumps North America, LLC NGG030293 -Facility SDO 004 Parameters Copper Date Prepared 11/1/2021 This Action Plan has been prepared in accordance with Part E-7(b) of General Permit for benchmark exceedances which have triggered Tier Three Response. Tier Three status for Copper at Outfall 004 has carried over from the previous General Permit. CIRCOR has made progress towards addressing benchmark exceedances at Outfall 004 as evidence by the Zinc concentrations during the previous permit term. Zinc exited Tier 3 at Outfall 004 during the previous permit monitoring as there were only 2 exceedances of Zinc during that permit term. This Action addresses Copper Tier Three Response. ACTION PLAN ELEMENTS The General Permit, Part E-7(b), requires specific elements be addressed. Each of these elements are being addressed as follows: i. Documentation of the Four Benchmark Exceedances The table below documents the last 4 benchmark exceedances for Copper at Outfall 004 for CIRCOR. Copper benchmark = 0.010 mg/I outfall Month 9/2021 5/2021 3/2021e9/2O2O004 0.0118 0.020 0.012 ii. An Inspection report that covers the industrial activities within the drainage area of the outfall with the exceedances (including the date of the inspection and the personnel conducting the inspection) See attached inspection report. The inspection covered all areas of industrial activity in the drainage areas that drain Outfall 004 as well as Outfall 005. Roof stacks and vents associated with potential airborne sources of pollutants (welding, painting, forklift recharging, blast room, container and waste storage) are all located near the rear walls or east walls, thus associated with Outfall 004. The inspection report notes areas of concern observed as having the potential to contribute to benchmark exceedances. A site map is attached for reference of the drainage area. ill. An evaluation of standard operating procedures and good housekeeping procedures CIRCOR has evaluated its standard operating procedures applicable to the potential for pollutants to reach stormwater as well as its good housekeeping procedures related to industrial activities CIRCOR Pumps North America, LLC — Monroe, NC Page 2 Tier Three Response Action Plan November 1.2021 in the drainage area for SDO 004. Any recommendations for improvements in these activities are described in the attached inspection report or in (v) below. iv. Identification of the source(s) of exceedances CIRCOR has identified sources that may be contributing to the exceedances. The following causes have a high potential to effect Copper concentrations in stormwater discharged from Outfall 004 and contribute to benchmark exceedances: Potential Cause of Location(s) Potential Outfall(s) Benchmark Exceedance Pollutant Affected Metal Materials South side on asphalt Copper 004 Welding Electrodes Fugitive exhaust from Copper 004 East side of building Marine Anti -fouling Roof vent from paint Copper 004 Coatings booth Cumulative Effect from Outdoor Asphalt Copper 004 Vehicle Brake Pad Pavement Deposits v. Specific actions that will be taken to remedy the identified source(s) with a schedule for completing those actions Shield believes that implementing a sweeping program and focusing on enhanced housekeeping will assist CIRCOR in making progress towards meeting the benchmark. ACTIONS SELECTED FOR IMPLEMENTATION BY SITE SCHEDULE FOR COMPLETION' 1. Engage contractor to sweep site. Initial engagement with potential contractor has begun the week of November 1. 2. Implement routine sweeping of site. The contractor is expected to initiate sweeping in December 2021. Sweeping will continue on a biweekly basis. ' The dates provided are target dates and may change due to reasons beyond CIRCOR's control such as contractor personnel issues or availability. vi. A monitoring plan to verify that the Action Plan has addressed the source(s). CIRCOR will attempt to sample SDO 004 at least monthly until three consecutive samples for Copper are below the benchmark value. In the event a sample cannot be collected during a month, record documentation as to why a sample could not be collected. CIRCOR will continue routine facility inspections to ensure the effectiveness of the implemented actions and identify any new potential causes or contributors to the benchmark exceedances. ATTACHMENTS: Stormwater Management Inspection (Copper, Outfall 004) Site Map Stormwater Management Inspection Report (Tier Response) Facility CIRCOR Parameter Exceedance Copper SDO 004 Date of Sample 9/21 /2021 Date Received from Lab 10/6/2021 Date NC DEQ Notified 10/18/2021 Notification Method Email & Hardco / dority Mail Benchmark 0.010 m /l Lab Result 0.0118 m /l Date/Time of SW Inspection 9/21/2021 1:50 m Weather during Ins ection Clear, 88° Inspector(s) M Tzannis Shield Areas Inspected Drainage Area for SDO 004 where industrial activity occurs: See attached ma Areas of Concern POTENTIAL SOURCE POTENTIAL IMPROVEMENTS GENERAL HOUSEKEEPING There is a potential for airborne sources of 1. Develop and implement sweeping pollutants from welding and metal storage to program for site. Have contract contribute to the benchmark exceedances sweepers to collect fine dust and debris based on a review of electrode SDS and the from asphalt. site inspection. Welding pollutants are 2. 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