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HomeMy WebLinkAboutNCG030085_Tier 3 Action Plan_20211027SHIELD ENGINEERING October 25, 2021 Zahid Khan Regional Engineer, Land Quality Section Energy, Mineral, and Land Resources G� North Carolina Department of Environmental Quality o Mooresville Regional Office 610 East Center Avenue, Suite 301 0 Mooresville, North Carolina 28115 Zahid.Khan@ncdenr.gov Subject: Tier Three Action Plan, Third Quarter 2021 Daimler Trucks North America, LLC — Mount Holly Truck Plant Certificate of Coverage NCG030085 Dear Mr. Khan, On behalf of Daimler Trucks North America, LLC (DTNA) — Mount Holly Truck Plant, Shield Engineering, Inc. has prepared and is submitting the attached Tier Three Action for your approval in accordance with NPDES Industrial Stormwater Permit NCG030000, Part E for Third Quarter, 2021. The cover page of the report contains the required certification by DTNA-Mount Holly's responsible official. If you have any questions regarding this Action Plan, please contact us at (704) 394-6913 or Sean Quarry with DTNA-Mount Holly at sean.quarry@daimler.com. Sincerely, SHIELD ENGINEERING, INC. Y nd l�i. Greene or Engineer f^ ' Magdaline M. Tzannis Senior Project Manager ATTACHMENTS cc: Sean Quarry, DTNA-Mount Holly James Moore, NCDEQ Mooresville President/CEO 1/1 4301 Taggart Creek Road www.shieldengineering.com Telephone 704.394.6913 Charlotte, NC 28208 License No. F-0856 DAI M L E R DAI MLER TRUCKS NORTH AMERICA Mount Holly Truck Plant •ao 1800 North Main Street Mount Holly, North Carolina n Certificate of Coverage NCG030085 Tier Three Action Plan, Third Quarter 2021 In compliance with General SW Permit NCG030000, Part E-7 Prepared by: SHIELD / ENGINEERING 4301 Taggart Creek Road Charlotte, NC 28208 Shield Project No. 1140109-08 October 25, 2021 I certify by my signature below, under penally of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Craig Redshaw Date DTNA — Mount Holly Daimler Trucks North America, LLC - Mount Holly Page 1 Tier Three Response Action Plan October 25, 2021 V Facility Daimler Trucks — Mount Holly NCG030085 SDO 001,002 Parameters Zinc, Copper Date Prepared 10/19/2021 1 r� Ns s P 07 N/'P INTRODUCTION C This Action Plan has been prepared in accordance with Part E-7(b) of General Permit for benchmark exceedances which have triggered Tier Three Response. Tier Three status for Copper and Zinc at Outfall 002 and Zinc at Outfall 001 have carried over from the previous General Permit. Daimler Trucks — Mount Holly has made progress towards meeting the benchmark for Copper and achieved results below the benchmark values during the September 2021 sampling event. While this Action Plan was developed primarily to address Zinc Tier 3 Response, this Action Plan has the potential to have an impact on Copper concentrations at Outfall 002 and therefore addresses both Copper and Zinc Tier Three Response. ACTION PLAN ELEMENTS The General Permit, Part E-7(b), requires specific elements be addressed. Each of these elements are being addressed as follows: i. Documentation of the Four Benchmark Exceedances The tables below document the benchmark exceedances for Zinc and Copper at Outfalls 001 and 002 for Daimler Trucks — Mount Holly during 2021. Zinc benchmark = 0.126 mg/I Outfall Month Jan- 21 Feb- 21 May- 21 Sep - 21 001 10.150 10.180 10.200 0.240 Zinc benchmark = 0.126 mg/I Outfall Month Oct- 20 Feb- 21 May- 21 Sep - 21 002 10.170 0.260 0.270 0.140 Copper benchmark = 0.010 mg/I Outfall Month Apr-19 Apr-20 Feb-21 May-21 002 0.024 0.012 0.0130 0.0150 Daimler Trucks North America, LLC - Mount Holly Page 2 Tier Three Response Action Plan October 25, 2021 ii. An Inspection report that covers the industrial activities within the drainage area of the outfall with the exceedances (including the date of the inspection and the personnel conducting the inspection) See attached inspection report. The inspection covered all areas of industrial activity in the drainage areas that drain Outfalls 001 and 002. Typical industrial activities that occur in each of these drainage areas is described below. Drainage Area 001: Includes heavy vehicle movement and storage, parts storage, bulk chemical storage, Dyno 2, and partial building roof. Drainage Area 002: Includes heavy vehicle movement and storage, Offline Paint, Dyno 1, Chemical Pad, parts loading and unloading, cooling towers, bulk used oil tanks, Central Accumulation Area (hazardous waste), recycling, leak testing, majority of main building roof and receiving docks. The inspection reports note areas of concern observed as having the potential to contribute to benchmark exceedances. A site map is attached for reference of the drainage areas. iii. An evaluation of standard operating procedures and good housekeeping procedures Daimler Mount Holly has evaluated its standard operating procedures applicable to the potential for pollutants to reach stormwater as well as its good housekeeping procedures related to industrial activities in the drainage area for SDO 001. Any recommendations for improvements in these activities are described in the attached inspection report or in (v) below. iv. Identification of the source(s) of exceedances Daimler Trucks - Mount Holly has identified sources it believes may be contributing to the exceedances. The following causes have a high potential to effect Zinc and Copper concentrations in stormwater discharged from Outfalls 001 and 002 and contribute to benchmark exceedances: Potential Cause of Location(s) Potential Outfall(s) Benchmark Exceedance Pollutant Affected Motor Oil and Hydraulic Loading Areas and Zinc 001,002 Fluid throughout the Facility Outdoor Asphalt Pavement Cumulative Effect from Tire Loading Areas and Zinc 001,002 Dust and Debris Outdoor Asphalt Pavement Cumulative Effect from Outdoor Asphalt Copper 001,002 Vehicle Brake Pad Pavement Deposits Daimler Trucks North America, LLC - Mount Holly Page 3 Tier Three Response Action Plan October 25, 2021 v. Specific actions that will be taken to remedy the identified source(s) with a schedule for completing those actions ACTIONS SELECTED FOR IMPLEMENTATION BY SITE SCHEDULE FOR COMPLETION' 1. Engage contractor to clean out high risk drains. This will be completed as part of framed drain insert install — see below. 2. Install framed drain insert at high risk drain locations The contractor has provided and continue to inspect monthly; place on the costs and the frame replacement PM as needed. drains will be installed before 11 /15/21; The monthly cadence will commence in November with materials being installed by 12/1 /21, however the supply chain delays may push that date to 12/15/21-12/31 /21. 3. Replace sock boom at drain inlet between Tire Shop New socks have been and CRC (OM separator) and increase replacement ordered and placement is frequency. I anticipated by 10/30/2021. ' The dates provided are target dates and may change due to reasons beyond Daimler's control such as supply chain or delivery issues. vi. A monitoring plan to verify that the Action Plan has addressed the source(s). Daimler Trucks - Mount Holly will attempt to sample SDO 001 at least monthly until three consecutive samples for Zinc are below the benchmark value. In the event a sample cannot be collected during a month, record documentation as to why a sample could not be collected. Daimler Trucks — Mount Holly will continue routine facility inspections to ensure the effectiveness of the implemented actions and identify any new potential causes or contributors to the benchmark exceedances. ATTACHMENTS: Stormwater Management Inspection (Zinc, Outfall 001) Stormwater Management Inspection (Zinc, Outfall 002) Site Map Stormwater Management Inspection Report (Tier Response) Facility DAIMLER TRUCKS — MOUNT HOLLY Parameter Exceedance Zinc SDO 001 Date of Sample 9/8/2021 Date Received from Lab 9/27/2021 Date NC DEQ Notified 10/12/2021 Notification Method Email & Hardcopy/Priority Mail Benchmark 0.126 m /I Lab Result 0.240 m /I Date/Time of SW Inspection 10/4/2021 1:00pm — 2:20 m Weather during Inspection I Clear, 800 Inspector(s) M Greene and M Tzannis (Shield); S Qua Daimler MTH Areas Inspected Drainage Area for SDO where industrial activit occurs: Tank Farm, Tire Shop, CRC, D no 2 Areas of Concern POTENTIAL SOURCE POTENTIAL IMPROVEMENTS* INLET DRAINS: These drains have been identified as high 1. Remove sediment and vegetation from Near Tank Farm (#1) impact drains. While the drains do house drains. Between Tire Shop and mesh inserts, the frameless inserts have 2. Add catch basin filtration insert system CRC (#2) fallen and/or need more frequent (frame with replaceable bag) to each Near Dyno & CRC (#3) replacement. Some drains contain excessive high impact drain. trash, sediment and vegetative growth. The 3. Evaluate replacement frequency of (number corresponds to absorbent sock around the drain inlet along each drain insert on an individual basis. location on attached site the curb between Tire Shop and CRC (at 4. Replace sock boom at drain inlet map) O/W separator) appears to be beyond its between Tire Shop and CRC (O/W useful life. Tire and brake dust from separator) and increase replacement movement of vehicles is likely to contribute frequency. to high metals concentrations in this drainage area. Areas of Concern POTENTIAL SOURCE POTENTIAL IMPROVEMENTS GENERAL HOUSEKEEPING There is an excessive amount of trash and 1. Re-emphasize proper use of in-house debris in the drainage area. Trucks still in sweepers and spot cleaning. production (waiting on parts) are parked 2. Encourage good housekeeping as a across the drainage area making routine part of a daily and/or weekly routine. sweeping difficult. A small spill was observed southwest of CRC; loose absorbent had been placed on the spill, but the absorbent material had not been disposed of. *Source controls, operational controls or physical improvements Facility DAIMLER TRUCKS — MOUNT HOLLY Parameter Exceedance Zinc SDO 002 Date of Sample 9/8/2021 Date Received from Lab 9/27/2021 Date NC DEQ Notified 10/12/2021 Notification Method Email & HardcopytPriority Mail Benchmark 0.126 m /I Lab Result 0.140 mg/1 Date/Time of SW Inspection 10/4/2021 1:00 m — 2:20pm Weather during Inspection Clear, 80" Inspector(s) M Greene and M Tzannis (Shield); S Qua Daimler MTH Area(s) Inspected Drainage Area for SDO where industrial activity occurs: Offline Paint, CAA, Chem Pad, Central Stores Canopy, Material Storage, D no 1 Areas of Concern POTENTIAL SOURCE POTENTIAL IMPROVEMENTS* INLET DRAINS: These drains have been identified as high 1. Remove sediment and vegetation from Near East Security Gate impact drains. While the drains do house drains. & Scale (#4) mesh inserts, the frameless inserts have 2. Add catch basin filtration insert system Behind Offline Paint (#5) fallen and/or need more frequent (frame with replaceable bag) to each Near Dyno & Offline Paint replacement. Some drains contain excessive high impact drain. (#6) trash, sediment and vegetative growth. Tire 3. Evaluate replacement frequency of Material Storage (#7) and brake dust from movement of vehicles is each drain insert on an individual basis. (number corresponds to likely to contribute to high metals location on attached site concentrations in this drainage area. map) Areas of Concern POTENTIAL SOURCE POTENTIAL IMPROVEMENTS GENERAL HOUSEKEEPING There is an excessive amount of trash and 1. Re-emphasize proper use of in-house debris in the drainage area. Trucks still in sweepers and spot cleaning. production (waiting on parts) are parked 2. 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