WQ0003380_Renewal Application_20220516

Non-Discharge Branch Upload/Submittal Form �.
NORTH CAROLINA
EnWrvnmenfol Quoity
Version 2-Revised June 23,2020
Initial Review
Reviewer Thornburg,Nathaniel D
Is this submittal an application?(Excluding additional information.)*
Yes No
Permit Number(IR)* WQ0003380
Applicant/Permittee Georgia-Pacific Wood Products LLC
Applicant/Permittee Address 139 Brewington Rd Dudley,NC 28333
Is the owner in BIMS? Yes No Is the facility in BIMS? Yes No
Owner Type Organization
Facility Name Georgia-Pacific-Dudley Plywood Facility CLRS
County Wayne
Fee Category Closed-Loop Recycle Fee Amount $0
Is this a complete application?*
Yes No Complete App Date 05/16/2022
Signature Authority
Signature Authority Title
Signature Authority Email
Document Type(if non-application)
Email Notifications
Does this need review by the hydrogeologist?* Yes No
Regional Office
CO Reviewer
Admin Reviewer
Below list any additional email address that need notification about a new project.
Email Address
Comments to be added to email notfication
Comments for Admin
Comments for RO

Comments for Reviewer
Comments for Applicant

Submittal Form
Project Contact Information
Please provide information on the person to be contacted by NDB Staff regarding electronic submittal,confirmation of receipt,and other correspondence.
............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
Name* Brandy Turley
Email Address* Phone Number*
[e-mail] 919-705-0526
Project Information
Application/Document Type* New(Fee Required) Modification-Minor
Modification-Major(Fee Required) Renewal
Renewal with Major Modification(Fee GW-59, NDMR,NDMLR, NDAR-1,
Required) NDAR-2
Annual Report Residual Annual Report
Additional Information Change of Ownership
Other
We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form.
https://edocs.deg.nc.gov/Forms/NonDischarge_Monitoring_Report
Permit Type:* Wastewater Irrigation High-Rate Infiltration
Other Wastewater Reclaimed Water
Closed-Loop Recycle Residuals
Single-Family Residence Wastewater Other
Irrigation
Permit Number:* WQ0003380
Has Current Existing permit number
Applicant/Permittee* Georgia-Pacific Wood Products LLC
Applicant/Permittee Address* 139 Brewington Rd Dudley,NC 28333
Facility Name* Georgia-Pacific-Dudley Plywood Facility CLRS
Please provide comments/notes on your current submittal below.
At this time,paper copies are no longer required.If you have any questions about what is required,please contact Nathaniel Thornburg
at [e-mail].
Please attach all information required or requested for this submittal to be reviewed here.*
(Application Form,Engineering Plans,Specifications,Calculations,Etc.)
GP Dudley Ply Closed Loop Renew App Final Scan.pdf 9.94MB
Upload only 1 PDF document(less than 250 MB).Multiple documents must be combined into one PDF file unless file is larger
than upload limit.
* By checking this box, I acknowledge that I understand the application will not be
accepted for pre-review until the fee(if required)has been received by the Non-
Discharge Branch.Application fees must be submitted by check or money order and
made payable to the North Carolina Department of Environmental Quality(NCDEQ).
I also confirm that the uploaded document is a single PDF with all parts of the
application in correct order(as specified by the application).
Mail payment to:
NCDEQ—Division of Water Resources
Attn:Non-Discharge Branch
1617 Mail Service Center
Raleigh,NC 27699-1617
Signature
re7..M.V

Submission Date 5/16/2022

1
GP Georgia'Pacific
Georgia-Pacific Wood Products LLC
Dudley Plywood Facility
139 Brewington Road
Dudley,NC 28333
May 16, 2022
Mr. Nathaniel Thornburg—Unit Program Manager
North Carolina Department of Environmental Quality
Division of Water Resources
Water Quality Permitting Section
Non-Discharge Permitting Unit
RE: Georgia-Pacific Wood Products LLC, Dudley Plywood Plant
Closed-Loop Recycle Permit Renewal
Permit Number: WQ0003380 V4.1; Wayne County
Mr.Thornburg:
Enclosed is the permit renewal application package for the Georgia-Pacific Wood Products LLC, Dudley
Plywood Plant's Closed Loop Recycle Permit No. WQ0003380 as required in Section 1.3.
If you have any questions or need additional information, please contact Brandy Turley at (919) 705-
0526 or via e-mail at [e-mail].
Sincerely, ICqtZl__._______
Mason Curry
Plywood Plant Manager
Attachments: Renewal Application CLRS-R 02-21
Site Map
Affiliation Corrections
Compliance Schedules (Clarifier Post Construction)
Manufacturing Process Overview

State of North Carolina
DWRDepartment of Environmental Quality
Division of Water Resources
Division of Water Resources 15A NCAC 02U —CLOSED-LOOP RECYCLE SYSTEM—RENEWAL
FORM: CLRS-R 02-21
Pursuant to 15A NCAC 02T.0107(b),if the application does not include all required information and the necessary supporting
documentation,the application shall be returned. The application and attachments shall be prepared in accordance with 15A
NCAC 02T.0100, 15A NCAC 02U,and Division Policies. For more information,visit the Water Quality Permitting Section's
Non-Discharge Branch website. The Applicant shall submit an electronic copy of the application and attachments uploaded as
a single Portable Document Format(PDF)file to https://edocs.deq.nc.gov/Forms/NonDischarge-Branch-Submittal-Form-Vert,
or emailed to Non-Discharge.Reports(a,ncdenr.gov if less than 20 megabytes(MB).
SECTION I—APPLICANT INFORMATION
1. Applicant: Georgia-Pacific Wood Products LLC
2. Permit No.:WQ0003380
3. Signature authority:Mason Curry Title:Plant Manager
Phone number: [phone] Office Email:[e-mail]
4. Mailing address: 139 Brewington Road
City:Dudley State:NC Zip:28333-
5. Contact person:Brandy Turley Email:[e-mail]
Primary phone number:[phone] Office Secondary phone number:[phone] Cell
SECTION II—FACILITY INFORMATION
1. Physical address: 139 Brewington Road County: Wayne Parcel No.:2585811115
City: Dudley State:NC Zip: 28333-
2. Treatment facility coordinates to the sixth decimal degree:
Latitude:35.258764° Longitude:-78.032250° Method:Navigation quality GPS
SECTION III—BILLING INFORMATION
1. Billing address: 139 Brewington Road
City:Dudley State:NC Zip:28333-
2. Verify the Applicant does not have any overdue annual fees:
https://deq.nc.gov/about/divisions/water-resources/water-resources-permits/wq-epayments
Pursuant to 15A NCAC 02T.0120(c),permits for renewing facilities shall not be granted if the Applicant or any affiliation has
an unpaid annual fee.
SECTION IV—OPEN-ATMOSPHERE STRUCTURES
1. List all open-atmosphere treatment and storage structures associated with the renewing permit. Attach additional sheets if
necessary.
Type Parcel No. Volume(gal) Liner Type Freeboard(ft) Latitude Longitude
Treatment/Storage 2585811115 142,606 Full,concrete 1 35.259971° -78.034873°
Treatment/Storage 2585811115 142,606 Full,concrete 1 35.259985° -78034769°
Storage 2585811115 121,984 Full,synthetic 1 35.259868° -78034377°
Treatment/Storage 2585811115 538,560 Full,concrete 1 35.262010° -78034838°
FORM: CLRS-R 02-21 Page 1 of 3

SECTION V—RELATED PERMITS
1. List all wastewater permits (i.e., sewer, collection system,NPDES,residuals)that have interactions with the renewing permit.
Attach additional sheets if necessary.
Permit Type Permit No. Relationship Type
Select Select
Select Select
Select Select
SECTION VI—MONITORING WELLS
1. List all groundwater monitoring wells associated with the renewing permit. Attach additional sheets if necessary.
Well Name Parcel No. Status Gradient Location Latitude Longitude
Select Select Select ° - .
Select Select Select - °
Select Select Select ° -
Select Select Select ° -
Select Select Select 0
- °
Select Select Select ° - .
ATTACHMENT A—SITE MAP
Was the facility originally permitted or had a major modification issued after September 1,2006?
® Yes—Pursuant to 15A NCAC 02T.0105(d),submit a site map pursuant to the requirements in 15A NCAC 02U.0201(d). These
requirements are:
❑ A scaled map of the site with topographic contour intervals not exceeding 10 feet or 25 percent of total site relief and showing
all facility-related structures and fences within 500 feet of the treatment,storage,and recycle areas.
❑ Delineation of the compliance and review boundaries per 15A NCAC 02L.0107 and.0108.
❑ Setbacks as required by 15A NCAC 02U.0701.
❑ Site property boundaries within 500 feet of all treatment,storage,and recycle sites.
❑No—Skip Attachment A.
ATTACHMENT B SIGNATURE AUTHORITY DELEGATION
Does the signature authority in Section I,Item 3 meet the requirements pursuant to 15A NCAC 02T.0106(b)?
®Yes—Skip Attachment B.
❑No—Submit a delegation letter pursuant to 15A NCAC 02T.0106(c)authorizing the signature authority to sign.
ATTACHMENT C—EASEMENT,ENCROACHMENT,AND LEASE AGREEMENTS
Does the Permittee own all of the land associated with the treatment,storage,and recycle system?
® Yes—Skip Attachment C.
❑ No—Pursuant to 15A NCAC 02T.0116(c),provide a copy of all easements, lease agreements, and encroachment agreements
allowing the Permittee to operate and maintain the treatment,storage,and recycle system on property not owned by the Permittee.
ATTACHMENT D—AFFILIATIONS
Are the Permittee's affiliations of record correct? Check affiliations.
El Yes—Skip Attachment D.
® No—Provide the corrected affiliations and their contact information.
FORM: CLRS-R 02-21 Page 2 of 3

ATTACHMENT E—COMPLIANCE SCHEDULES
Does the existing permit include any Compliance Schedules?(See Section I of the most recently issued permit)
❑ Yes—Submit documentation that the compliance schedules have been met.
❑ No—Skip Attachment E.
ATTACHMENT F—CIVIL PENALTIES AND OUTSTANDING VIOLATIONS
Does the Permittee have any existing civil penalties or outstanding violations?
❑ Yes(civil penalties)—Submit payment for the civil penalty,or proof of remission request.
❑ Yes(violations)—Submit a copy of your response to the Notice of Violation.
® No—Skip Attachment F.
ATTACHMENT G—INDUSTRIAL WASTEWATER
Does the closed-loop recycle system treat and/or store industrial wastewater?
® Yes—Proceed to the next question.
❑ No—Skip Attachment G.
Has the nature of the industrial wastewater changed since the last permit issuance(i.e.,changes in industrial process,introduction of
new materials or chemicals,etc.)?
❑ Yes— Provide a chemical analysis of the wastewater pursuant to the requirements in 15A NCAC 02U .0201(g). Provide an
overview of the manufacturing process;an inventory of all chemical and biological materials used in the manufacturing process;
and an overview of the cleaning and treatment methodology.
® No— Provide an overview of the manufacturing process; an inventory of all chemical and biological materials used in the
manufacturing process;and an overview of the cleaning and treatment methodology.
ATTACHMENT H—SETBACK WAIVERS
Does the existing permit include setback waivers?
❑ Yes—Pursuant to 15A NCAC 02U.0701(g),provide setbacks waivers that have been written,notarized, signed by all parties
involved, and recorded with the county Register of Deeds. Waivers involving the compliance boundary shall be in accordance
with 15A NCAC 02L.0107.
® No—Skip Attachment H.
APPLICANT'S CERTIFICATION
I, t\a.so' Lcuu..1 attest that this application
(Signature authority's name as noted in Section I,Item 3)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application package are not completed, and that if all required supporting information and attachments are not included, this
application package will be returned as incomplete. I further certify pursuant to 15A NCAC 02T.0120(b),that the applicant,or any
parent,subsidiary,or other affiliate of the applicant has:not been convicted of environmental crimes under;not previously abandoned
a wastewater treatment facility without properly closing the facility;not paid a civil penalty;not been compliant with any compliance
schedule in a permit,settlement agreement,or order;not paid an annual fee.
Note: The Applicant's Certification shall be signed pursuant to 15A NCAC 02T.0106(b). An alternate person may be delegated as
the signing official if a letter is provided pursuant to 15A NCAC 02T .0106(c). Pursuant to § 143-215.6A and § 143-215.6B, any
person who knowingly makes any fal - tatement,representation,or certification in any application package shall be guilty of a Class
2 misdemeanor,which ii: • lu.- . j e not to exceed$10,000 as well as civil penalties up to$25,000 per violation.
11—
Signature: 1 I I v ( 1
Date: 5- \ I,\
THE COMPLETED A, - A I N AND ATTACHMENTS SHALL BE SUBMITTED AS A SINGLE PDF FILE VIA:
Email: Laserfiche Upload:
Non-Discharge.Reports(a ncdenr.gov https://edocs.deq.nc.gov/Forms/NonDischarge-Branch-
Submittal-Form-Vert
FORM: CLRS-R 02-21 Page 3 of 3

Attachment A
Site Plan

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Attachment D - Red Line Corrections
North Carolina Department of Environmental Quality
Division of Water Resources
Permit Number: WQ0003380
Permit Type: Closed-Loop Recycle
Facility Name: Dudley Plywood Facility CLRS
Facility Addressl: 139 Brewington Rd
Facility Address2:
City,State&Zip: Dudley, NC 28333
Owner Information Details:
MUST submit a Change of Name/Ownership form to DWR to make any changes to this Owner information.
(Click here for "Change of Name/Ownership"form)
Owner Name: Georgia-Pacific Wood Products LLC
Owner Type: Non-Government Owner Type Group: Organization
*** Legally Responsible for Permit***
(Responsible corporate officer/principle executive officer or ranking elected official/general partner or proprietor;
or any other person with delegated signatory authority from the legally responsible person.)
Owner Affiliation: Satrick S Anthony Mason Curry Title: G
Addressl: 139 Brewington Rd
Address2: Dudley NC 28333 Plant Manager
City,State&Zip: Atlanta,CA 30393 5G05 919-705-0530
Work Phone: [phone] [e-mail] Fax:
Email Address: satr4630thravtigarrermom
*** Permit Annual Fee Billing ***
Billing Month: July
Invoice Number Invoice Date Invoice Due Date Invoice Amount Invoice Status
Owner Contact Person(s)
Contact Name Title Address Phone Fax Email
Ai4gia-rErpter 139 Browington Rd, Dudley, NC 28333 919 705 0526 a
Michael dV 11Q Rralelingtnn Rd, midi y, Mr PR333 9t Q.S=9rr23 Michael goldenOgapac,c
Geldee oat
Mike O'Brien 1664 S-Min St Fv, Mr rQrmirl, SC 8 4
29835
Hara ,L Barfie d 1 adllcerii, 91 n-r;a)-srigi cal n-(a)-nV.l
NC 28+31
Norman P I-'s Plent-P9aneger 1988-f or+11a Parifir Pd 1A/hitwilla„.14C 9 1
284Z2
Charles 0 2157 B Old Mount Olivc Hwy, Dudlcy, 919 736 1385 9±9 73G 4305
Mtea; NC 28333
Timothy F ,
Andersen 283�3
ctapb n Packar , 2
DaMiel, 149-Bex;9, Dets',iu 8.S7z3 28&-384-6302
Hi+nsen n'r
Michael P4-6evell PO Box 907,Ahockic, NC 279+0 2),-,2 332 3107 252 332 2G74
Facility Contact Person(s)
Contact Name Title Address Phone Fax Email
Brandy Turley; Environmental Manager; 139 Brewington Rd Dudley, NC 28333; 919-705-0526; [e-mail]
Mason Curry; Plant manager; 139 Brewington Rd Dudley, NC 28333; 919-705-0530; [e-mail]
5/16/2022 Page 1

Permit Number: WQ0003380
Permit Type: Closed-Loop Recycle
Facility Name: Dudley Plywood Facility CLRS
Facility Addressl: 139 Brewington Rd
Facility Address2:
City,State&Zip: Dudley, NC 28333
Permit Contact Person(s)
Contact Name Title Address Phone Fax Email
Brandy Long Environmental 139 Brewington Rd, Dudley, NC 28333 919-705-0526 919-735-7140 [e-mail]
Turley Manager m
Permit Billing Contact Person(s)
Contact Name Title Address Phone Fax Email
Georgia-Pacific 139 Brewington Rd, Dudley, NC 28333 877-858-3855 [e-mail]
Wood Products
LLC
Persons with Signatory Authority
Type Contact Name Title Address Phone Fax Email
Permit Plant Manager 139 Brewington Rd, Dudley, NC 9-11Y-8..S23 miclaaalirrldmrtergarram
Mason Curry 28333 919-705-0530 041
[e-mail]
Designated Operators
If the designated operators listed below are incorrect or no longer associated with the collection system,the information can be updated by st,
a completed"Operator Designation Form"(Click Here for ORC Designation Form). Please provide specific details as to the changes requested,
the addition/removal of designated operators. For all other operator questions or issues,please call 919-807-6353.
Facility Classification:
Operator Name Role Cert Type Cert Status Cert# Effective Date
5/16/2022 Page 2

Attachment E
Compliance Schedules

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Return Receipt #)
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GP Georgia-Pacific
Georgia-Pacific Wood Products LLC
Dudley Plywood Facility
139 Brewington Road
Dudley,NC 28333
Certified Mail#7017 0190 0000 2521 8955
December 14,2018
North Carolina Department of Environmental Quality
Attn:Mr. Nathaniel Thornburg—Unit Supervisor
Division of Water Resources-Water Quality Permitting Section/Non-Discharge Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
RE: Georgia-Pacific Wood Products LLC Dudley Plywood Plant
• Closed Loop Recycle Permit—Completion of construction certification-Clarifier
Permit Number:WQ0003380;Wayne County
•
Mr.Thornburg:
•
Enclosed is the engineering certification required in Section 1.1 of the facilities Closed Loop Recycle
Permit.Construction on the new clarifier was completed on December 11,2018.The facility called the
Washington Regional Office on December 11,2018 and left a message for Steven May,at least 48 hours
in advance (excluding weekends and holidays,as required in Section 1.2 for inspection of the new
facilities.
If you have any questions or need additional information, please contact Brandy Turley at(919)705-
0526 or [e-mail]
Sincerely,
Z4V
Michael Golden
Plywood Plant manager
Attachments: Engineering certification
Approved Engineering Plans
•

•
Permit No.WQ0003380 Closed-Loop ReCycle System
Georgia-Pacific Wood Products LLC October 29,2018
Dudley Plywood Facility CLRS Wayne County
ENGINEERING CERTIFICATION
. ❑Partial riti Final
In accordance with 15A NCAC 02T.0116,I,_ EA R 455 i 1 , p At Uf r' P6,as
El duly registered Professional n-ineer in the State of North Carolina,having the Permittee's authorization
to❑periodically 0 weeldy P1 fully observe the construction of the permitted facility,hereby state to the
best of my abilities that due care and diligence was used in the observation of the construction, such that
the facility was built within substantial compliance and intent of this permit,the Division-approved plans
and specifications,and other supporting documentation.
(� Any variation to this permit,the Division-approved plans and specifications, and other supporting
documentation has been documented in the attached as-built drawings, and shall serve as the
• Permittee's minor modification request to amend the permit accordingly.
Provide a brief narrative description of any variations:
Professional Engineer's Name
• Engineering Firm S,v�P
R40 car FA/C,-1�../ �72/A//1 LLC o.
Mailing Address 1° vI I g�
• `City _VAj C_E y __ _ State i Zip „•.,..,.EP1/4,,`���
v').-21/,5-Z66 8 f F4OCL1 2 GCpf-re, 57 4-'&7 �aurmu�a�
• Telephone E-mail I NC PE Seal,Signature&Date
THE COMPLETED ENGINEERING CERTIFICATION,INCLXJDING ALL SUPPORTING
INFORMATION AND MATERIALS,SHALL BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALIFY
• DIVISION OF WATER RESOURCES
WATER QUALITY PERMITTING SECTION
NON DISCHARGE PERMITTING UNIT
By U.S.Postal Service: By Courier/Special Delivery:
1617 MAIL SERVICE CENTER. 512 N.SALISBURY ST.
RALEIGH,NORTH CAROLINA 27699-1617 RALEIGH,NORTH CAROLINA 27604
I
WQ0003380 Version 4.1 Shell Version 180711 Page 7 of 7
I',

:
•
SCS
• STEAM& CONTROL SYSTEMS, INC.
•
•
• Scrubber and Clarifier
Upgrade
•
• •
Georgia-Pacific
Dudley NC
• October 12, 2018 N 6 .c��/}
ite2.3
thr 4_
• Georgia-Pacific Dudley Scrubber and Clarifier Upgrades Page No.1
..
fFAML CONTROL SMTEMS INC.
is •

[ j
Table of Contents
Equipment Summary 3
System Design Criteria 3
Venturi Scrubber 3
Clarifier 3
Recycle Pumps from Clarifier 3-5
Recycle Pumps from Pond 6-8
Instrumentation 9-11
Appendix 12
tC
Georgia-Pacific Dudley Scrubber and Clarifier Upgrades Page No.2
41 S: s
JrfEAM&CONTROL SYSTEMS;INC.

Summary:
Georgia Pacific in Dudley NC is installing a new wet scrubber to replace the scrubber currently in service.
The new installation will utilize the existing concrete pond basin and will add a clarifier unit adjacent to
the pond to remove a percentage of the ash before it enters the settling pond. The new system will
include a new wet scrubber with variable venturi, clarifier, support structure, redundant recycle pumps
from clarifier to the venturi and a recirculation pump from the existing pond. The system will be
constructed per the general arrangement drawings included In the Appendix of this package. In the
following sections we have provided the design criteria and specifications for the new equipment and
instrumentation.
Venturi Scrubber and Clarifier Design Criteria
The Venturi scrubber and Clarifier can be seen on the included arrangement drawings in the appendix.
The process design criteria for the new equipment will be as follows:
Scrubber Recycle rate(from Clarifier to Nozzles) 1200 GPM
Clarifier Blowdown Rate 70 GPM
Scrubber Evaporation Rate 54 GPM
Scrubber Makeup Water Rate 54 GPM •
Recirculation Rate from Pond to Clarifier 70 GPM
Pressure Required at Scrubber Nozzles 20 psig
Venturi Scrubber
The new Venturi Scrubber will consist of variable venturi section,separator section and stack. Unit will
be fabricated of/4"304 Stainless steel with reinforcing angles. Venturi will be controlled using a Beck 11-
309 rotary actuator to maintain the pressure drop across the venturi during boiler load fluctuations.
Clarifier
The new clarifier will be fabricated per drawing M-651-01 included in the appendix. The clarifier will be
constructed of%"carbon steel with AR-400 wear plate in the bottom for increased reliability. Before and
after installation unit will be hydrostatically tested for leaks. Unit will be installed on an above ground
level concrete footing therefore no floatation calculations have been included.
Recycle Pumps from Clarifier
Recycle from the Clarifier will be accomplished using a set of pumps fed from the "clean" basin in rear
section of Clarifier. Each pump will be capable of providing 100%of required recycle water to keep the
system in operation. These new pumps will be a Goulds 3196 6x8 pumps. Summary of system head
requirement are shown in the chart below.
Friction Lose in Piping 27 ft
Elevation to Top Nozzle 24 ft
Head Required at Nozzle 46.4 ft
Total Head Required 97.4 ft
Available Pump Head 120 ft
Difference 22.6 ft
Georgia-Pacific Dudley Scrubber and Clarifier Upgrades Page No.3
ii
4 "' csr
STEAM&CONTROL SYBTEMe,INC.
•

The pump curve is shown below:
Model:3196 Size:6x8-17 Group:I-17 60Hz RPM:1180 Stages:1 .
Customer:TENCARVA MACHINERY/CHATTA
Goulds Serial No:N747H532
Customer P.O.No:6286140S
Item No:ITEM 002
End User:SCS Issued by: Meghan Morrin
Service:Scrubber Pump Quotation No.: 62ML18.07-0301 Date: 08/21/2018
Certified By: Meghan Morrin Rev.: 0
Operating Conditions Pump Performance
Liquid: water Published Efficiency: 74.0% Suction Specific Speed: 11,340 gpm(US)ft
Temp.: 180.0 deg F Rated Pump Efficiency: 73.5% Min.Hydraulic Flow: 749.0 gpm
S.G.Mso.: 0.980/0.800 cp Rated Total Power: 56.4 hp Min.Thermal Flow N/A
Flow. 1,400.0 gpm Non-Overloading Power: 76.6 hp
TDH: 120.0 ft Imp.Die.First 1 Stg(s): 16.1250In
NPSHa: 14.0ft NPSHr: 5.7ft
Solid size: Shut off Head: 127.3 ft •
%Susp.Solids Vapor Press: 7.51 psi abs Max.Solids Size: 0.6800 In
(by wtg): .
Notes: 1.Power and efficiency losses are not reflected on the curve below.
2.Curve shown Is at ambient temperature conditions.
CENTRIFUGAL PUMP CHARACTERISTICS CDS No.:4362-1
csGOULDS PUMPS PRAOmmnreStand rd:Hilt.elablespower Speed:1180_(pm ,_,_—_, — m
Model:3198 -52
ft Size:8X8.17-I-17
160 --- -----`— Imp.DW9:004 6 6APattern 48
150 Eye Area:63.6IrF
Sit I -44
140 18.:61n ;, bit
{ E 7,t 7(t 1 -40
0
1018ir arouf .: irt.:._�_ i 36
V 8
110 15r .. ,
elliri
( r (. 16 -32
100 �
14ir90
I 4 28
allina
rr i
70 �l\ * I \76h
>� P — 20
60
_ ,
50 ,5\ Very -16
S I 60tip
40lr I `�
0 400 800 1200 1600 2000 2400 2800 3200 gpm
o ieo 2o0 300 400 s0o 600 700 m'/hr
•
ITT
tj
Georgia-Pacific Dudley Scrubber and Clarifier Upgrades Page No.4
.941 SCS
STEAMS,CONTROL SYSTEMS,INC.
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Clarifier Recycle Pump Specifications:
r�GOUIDS PUMPS Model 3196 I-17
OUTLINE DRAWING Size 6x8-17 ITT
78.13
+--- 39.00 -- - 33.88 12.16 14.62
-- --6.25 0.00 ^- Discharge
( Coupling guard 1 "1 1
_ 36.60
;y 3uUlonpo,29.131 �
14.6C
118.50 ` t�r ^--- 1,25 0 - LL .
4i1
3,62 I`` I fi�1
1 4•i.001n.deI4 00 1300
I L11.25 11.25.-1
74.00 26.00
Pump Specification Weights and Measurements
SUCT.FLANGE SIZE 8" DRILLING AN.S7JS0i FACING FP FINISH SFMMRATEED PUMP 590.0 lb
DISCHPLANGE SIZE 6" DRIWNG AMU Mfg FACING F7% FINISH SRRRATI;D MOTORICPLG 1,160.0/60.0lb
PUMP ROTATION(LOOKING AT PUMP FROM MOTOR) CIP BASEPLATE 667.0 lb
TYPE OF LUBRICATION MOD OIL COOLED NO TOTAL 2,497.0 lb
TYPE OF STUFFING BOX RIGSOHN COOLED NO GR.VOLUMEw1BOX 98.6 Et
TYPE OF SEALING MECHANICAL SEAL GR,WEIGHTVI/BOX 2,970.0 lb
Motor Specification Notes and References •
MOTOR BY POJAMPA4IYF MOUNT BY PUMP MFG MFG. Pl/MPMFT75CUOICE .UTR DIMENSIONS ARE APPROXIMATE
FRAME a03T POWER 75.OAp RPM I200 •INSTALL FOUNDATION BOLTS IN PIPE SLEEVES
• -AVOW FROM OTBb 1.6On.FOR
PHASE 9 • FREQUENCY 6011X VOLTS 460 OROURNG.SEE INSTRUOTION BOOK FORDETArL8.
INSULATION P S.F. LIE Tobnnee N•0384We
^Foundafbn boa a$Pianos
ENCLOSURE 1Ian,7141 SEVEREDUIT PREMIUMEFFICIENI'
Auxiliary Specification
COUPLING BY P11MPA4FFI---CPLO TYPE RR.WOODSDURiFI,FX,IPRSSO
CPL GUARD BY POMP MOO CPLO GUARD MATL UNIGUANDRPON-MEru.UC)
BASEPLATE CAST IRON(AMER TOP.0,90054A FOR PUUUPTAPPEOOPEIIMOS REFER TO(Nat
MECH.SEAL JUILVLR1Vrr6)e ralOe0114xxravr IKINCLg0me13ePAvvCRMAriersneto. . N�1
STAI
eO
DIMENSIONS ARE CERTIFIED FOR CONSTRUCTION BY:
Iehl__t"." MeghanMorrin DATE August21,2018
�----J Custom;TENCARVAMACHINERY/CHATTA
Gourds 3eRa1No:N747H532
• Customer P.O.No:52881409
Item No:1TEM 002
End User.SCE
Service:Scrubber Pump
Copyright 2018
NI dimensions are In Inches. ITT Carp
Drawing Is not to scale —.-'
Weights pa)amapproximate DRAWING NO A7475320 Rev.0 DateAugust21,2018
k FORM# ED0008 I SUPERSEDES ANY PREVIOUS DRAWINGS
E.
Georgia-Pacific Dudley Scrubber and Clarifier Upgrades Page No.5
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L r 4011 LIAO
scs
STEAM W CONTROL SYSTEMS,INC.
f(h
-

Recirculation Pumps from Existing Pond
Recirculation from the existing pond will be accomplished using a single pump from the existing pond
pump basin. The pump will be capable of providing 100%of the required 70 GPM recirculation water to
keep the system in operation. This new pump will be a Goulds 3196 1.5x1.5 pump. Back up for this pump
will be accomplished with a complete onsite spare. Summary of system head requirement are shown in
the chart below.
Friction Lose in Piping 15 ft
Elevation to Top Nozzle 16 ft
Head Required at Nozzle Atm.
Total Head Required 21 FT
Available Pump Head• 48 FT
Difference 17 FT
The curve and specifications for this pump are included on the following pages.
•
•
Georgia-Pacific Dudley Scrubber and Clarifier Upgrades Page No.6
40A)
sCS
STEAM&CONTROL SYSTEMS.INC.

Existing Pond Recirculation Pump Curve •
Model:3796 Size:1.6x1.6-8 Group:STi 60Hz RPM:1750 Stages:1
Customer:TENCARVA MACHINERYICHATTA
• Goulds Serial No:N747H631
Customer P.O.No:528814DS
Item No:ITEM 001
End User:scs Issued by: Meghan Morrin
Service:F16046 Scrubber Pump I
Quotation No.:82ML18.07.03 01 Date: 08/21/2018
Certified fly: Meghan Morrin Rev.: 0 '
Operating Conditions Pump Performance
Liquid: water Published Efficiency: 43.0% Suction Specific Speed: 3,543 gpm(US)ft
Temp.: 180.0 deg F Rated Pump Efficiency: 39.0% Min.Hydraulic Flow: 4.8 gpm
S.G.Niso.:• 0.980/0.800 cp Rated Total Power: 2.1 hp Mtn.Thermal Flow: N/A
Flow: 70.0 gpm Non-Overloading Power: 2.4 hp
TDH: 48.0 ft' Imp.Dta,First 1 Stg(s): 7.8250 in
NPSHa: 20.0 ft NPSHr: 6.1 ft
Solid size: Shut off Head: 62.2 ft •
%Susp.Solids Vapor Press: 7.61 pal abs Max.Solids Size: 0.3440In
(by wig):
Notes: 1.Power and efficiency losses are not reflected on the curve below.
2.Curve shown Is at ambient temperature conditions.
CENTRIFUGAL PUMP CHARACTERISTICS COSNo,:2529-2__ _ __ '
aGOULDS PUMPS Pedomanre Stundia1 Hlt4.61B lusts power ISpeed.:1760rpm _
ft (Model:3796 m
20 1 1 I Size:1.6X1.6-8-STI
70 8in 3, I I 1 imRDwg:76779/76793 -22
t :Pattern:66090/66208
1 'EyeArea:3.65In' -20 •
65 �` 4243 1
60 .
lel I eft
50 fI ( 16
'in i ' ift oIzf8 14
4511110
rigig40 l "1F 7 -12
35 5 i0. . 1 6 .
Sin 1c -10
30
• As
25
\2PP -Stu.
20 I (FOR 1.6 Nd,•PIPE EQUAL Htetsn6
15 1 ,, ( �1.51�p I TO EFFECT1iE SfA UFO
I st .
the 1 s,
0 20 40 60 80 100 120 140 160 gpm
0 5 10 is io 25 30 35 nP/hr
' ' ITT
Georgia-Pacific Dudley Scrubber and Clarifier Upgrades Page No.7
4fiscs
STEAM&CONTROL SYSTEMS,INC,

1
4
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1i
{
Existing Pond Recirculation Pump Specifications:
[GOULDS PUMPS OUTLINE DRAWING Model 3796 STi •
Size 1.5x1.5-8 ITT
40.25 '
18.00. 20.50 . Suction -6.60 6.80
• --3.75 -.) 6.00 Discharge
Coupling Guard
7.88
SFi - v -rti \� . •
C�I �;s51;� ! tai R •
1 ;
15.50 F`--�:I !1�,�ICI Lib 7.50 or�' 18.83
i 1 3.006 — 11.111111n
� I
1
4.0.75 In.dia.Holes d 3.76 r
36.50 —1.25 4.501 4.50
39.00 12.00—
Pump Specification Welais and Measurements
SUCT.FIANGE SIZE LS" DRILLING ANSI1509 'FACING FR FINII3H SEWL47Ii0 PUMP 170.0 lb
DISCH.FLANGESIZE LS" DRILLING ANSIISOL FACING FP FINISH SERRATED MOTOR/CPLO 9S.0/4.0 lb
PUMP ROTATION(LOOKING AT PUMP FROM MOTOR) CR' BASEPLATE 80.0 lb
TYPE OF LUBRICATION FLOOD OIL COOLED NO TOTAL 3d9.0 lb
TYPE OF STUFFING BOX BIG BORE COOLED NO ' GR.VOLUMEw/BOX 1e.5 Bts
TYPE OF SEALING ML•V7HANICALSEIL GR.WEIGHTW/BOX 442.0 lb
Motor Specification Notes and References
• MOTOR BY PUMP MEG MOUNT BY PIMPMFG MFG. PUA1PMFl75(9iONZ •MIR1911ENsa6S AssAPPROX6UTE
FRAME 1S2Y POWER 3.Ohp RPM 18U0 ..me it.FOUNDATION BOLTS IN PIPE awns
.ROM FROM 0.76to 160.FOR
PHASE 3 FREQUENCY 60112 VOLTS 460 GROUI1NO.SEEINSTRIXSTION BOOK FOR RETAILS.
INSULATION T S.F. I.IS •TokvantsH ALL M.38
ENCLOSURE IEELTI41 SEPER iDU1T1'R11XaUMS•INCIEY7'
Auxiliary Specification
COUPLING BY PIMPMRI CPLG TYPE T.R.WOODWST•S
CPL GUARD BY PUMP MFG CPLG•GUARDMAIL UNICUARD'NONMTALLIC)
BASEPLATE C45TIRON LAMER TOP 8000SOA FOR PUMP TAPPER OPENINGS REFER TO 0.93:
MECH.SEAL donvcR,Ixvawoa7datnmua,oavitlswcamctAamatssatCavcdxuoEomtrm, ATitssti . . .
DIMENSIONS ARE CERTIFIED FOR CONSTRUCTION BY:
1e>C:3 Meghan Mortin DATE August 21,2018
• Customer:TENCARVA MACHINERY/CHATTA
Goulds Serial Na N747H531
Customer P.O.Na 52881405
aemNb:ITEM 00t
End Uses SCs
SeMce:F18048 Saubbet Pump
Copyright2418 .
NI dimensions are In Inches.
Drawing Is not to scale I" "'���-"
Weights Otis)are apprmdmete DRAWING NO A7475310 Rev.0 Date:August 21,2018
' FORM# E00013 I SUPERSEDES ANY PREVIOUSDRAWINGS
Georgia-Pacific Dudley Scrubber and Clarifier Upgrades Page No.8
is ICS
STEAM&CONTROL SYSTEMS.INC.
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Instrumentation and controls:
The scrubber system will be controlled using the existing Allen Brady Control Logix boiler combustion
control PLC. System will monitor scrubber differential pressure, recycle flow rate and recycle pressure.
Flow rate and pressure will be controlled using variable speed drives on the clarifier recycle pumps and if
required, manually adjusted valves on the recycle header system.
The Recycle flow will be measured using Rosemount Flanged Magnetic Flowmeters with a 2051
transmitter. There will be two of these flow meters mounted in parallel with one in use and one backup
at all times.
The Recycle header pressure will be measured using a Rosemount Model 2051 gauge pressure
transmitter. Back up for this will be by onsite spare parts.
The Venturi differential pressure will be measured using a Rosemount Model 2051 differential pressure
transmitter. Back up for this will be by onsite spare parts.
E ,
Georgia-Pacific Dudley Scrubber and Clarifier Upgrades Page No.9
ISscs
STEAM&CONTROL SYSTEMS,INC.

Typical Specifications for Rosemount 2051•
•
rebruary2017 Rosemount 2051
Rosemount 2.051 C Coplanar Pressure Transmitter
Configuration $ansmitteroutputcode
4-20mAHART
Rosemount2051 A
Rosegtount2051 with 5electable HARM
• - t Lower.Power
tf Rosentount2051 M
Rosentount2051 with Selectable s1ART01
Rosensount2051CCoplunr FOIRIDAUONHeldbut i '
Nesiurelransmitkr PROHOUS W •
Wireless X
•
1. Thc420mAuidt SelectahkHARrdorke can ba Oared ntehtrammrtteroufputopdm
�.. code Aplo flyofthe foMYAngoptipmcodes9M,QT.DZ.CRCt.Cr:HRi,HR7.
Additional Information
Speidflcattons:page 47
Cernf icalloff's:page59
Dimensional Drawtngi:page 69
Specification and selection of product materials,opltons,or components must be made by the purchaser of the equipment.
Secpagp56 format In(ormandnoninateriaiselection.
Tablet:Rosemount2051C'Coplanar PressurelransmittersOrderinglnformatlon
The starred offerings(*)represenethe most common optiojssandshoutdbe selected for best tielivery,Titenon•starredotfedngsarosubJett
toaddtlfonai delivery lead time.
Model Ttansmittertype
2051C Coplanar Pressure Transmitter
Measueementtype
0 Differential
G Gage •
Pressure range
•
Rosemoupt2051CD Rosemotnt2051CG
1 -25to251nH20(-62.2to62,2mbar) -25to25tnH20(-62,2to62,2mbar) s1'
2, -250to 25eInH20(-623 to 623 mbar) -250 to2501n1120(-623 to 623 mbar) *
3 -1000to1000tnl12O(-2,5to2,5bar) -393to1000InH2o(-Q,98to2,5bar)
4 : -300 to 300 psi(-20,7 to 20,7 bar) -14.2to300ps1(-0,98to20,7bar) �k
5 ' -2000 to 2000 psi(-137,9 to 137,9 bar) -14.2to2000 psi(-0,98to137.9bar) I*
•
Emerson.cons/Rosemount 3
Georgia-Pacific Dudley Scrubber and Clarifier Upgrades Page No. 10
E �
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+II/- sr cS
STEAM&CONTROL SYSTEMS,INC.
•

The differential pressure across the Venturi will be controlled using a multi blade damper arrangement
connected to a Beck11-309 rotary actuator.
Typical Beck Actuator Specifications
' �E 1X{
COha,iFii11t5 H SXa .w7.r.ca\n.J—\ 5//J2 a zs/32 I7t r
CMMA All 11: why.);M\21.;:10\ �,` [158: (121) ;. ,•.
"dui I 0
overt,p'CT70\IC
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•
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iii �\ yr I 1 H. f.CtOMMT 1t
•:ari}H,I'1:51Y.i\-\ , 1 kb/ —.
ELKS 110 U_YC:S ` k 1..• J• \� '1t' r t (�I H4YC�.AT\ a S/9 1 l '}S/ Yam^
ro� :.4-)!b I � Ir IK....,.......1,,,\,,,„ii.
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tI43: pao: [171 :s; [te. rr
k-8 3/8 ' - 6 4/6--6- (4-3 HOLES , •/a
zi [Ie2. [102, [1:A•
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[32, (IT: .0 iAt:- (2•}^.
�'. Alio4 E•-....4 lot tt,W40 - H'Xi.P(III)Iryt HE ULYA
1:000,10 Et SitYtt tiJL-1110 Eh N1AhloAMi
BCC, T310_C A'"ROX. O.TUT CIW,KW1 CRA\KNIV S1P7U5 5itlC_ $OIYL II 31V1 W2011.11
:TN' ILa}ST VTR- SINT PART O. (M.l'.'i Al 0) it\OT II PfK3 VICH-U\C
WO.-\C. ]IA. H�.HY. 'i 31Y. D.I?. C.A.
303 70$Y.113. rt:123 LDS. •3/' 1•-�Pr-SS 3 1/2 TO 8 2 1/2 5/e-io R'-'/I 291 •3f1J 11$.
41I it:Y.8' ',11 D7 KO:i. [44. -El TO 2C31 Ems. C
1240,10_4. fiCHL 10 JULS
'' 'pxT ir' 'a�Accs NMWeµTrxaiNf olNe
o.:.t_)St,SOIS 31/4 leli ..
YLiCN V o I \SCI.S Alla...1 PALM Je2.Dd4
EQi d01Hlt
ALL O WEHSIONSASE PI EICHES41ND IAIUI UNLESS OIHEAWIE SPECIFIED.
TII MO°MOT/WMIMIae Me 01E0114E0 M UNIMSITtYtEAO82E4OHLY.
rare
PERAMSWOAN INMNAI STANOAAO TAP.PIP4TNeZAOS OLP.Ta _Z✓?f' '18Nc001ea
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E.
Georgia-Pacific Dudley Scrubber and Clarifier Upgrades Page No. 11
i=
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IV(,�EI�,.
S
1 STEAM&CONTROL SYSTEMS,INC.
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•
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1 ,
•
•
APPENDIX
•
•
•
•
•
Georgia-Pacific Dudley Scrubber and Clarifier Upgrades Page No. 12
firoo
STEAM&CONTROL SYSTEMS,INC.

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GP Georgia-Pacific
Closed Loop Wastewater Recycle System Renewal
Permit No. WQ0003380 V4.1
Georgia-Pacific Wood Products LLC
Dudley Plywood Plant
139 Brewington Road
Dudley, NC 28333
Attachment G
May 2022
Page I 1

Contents
Section 1: Introduction 3
Section 2: Overview of the Manufacturing Process 3
Section 3: Chemical and Biological Materials Used in the Process 4
Section 4: Cleaning and Treatment Methodology 4
If
Page 12

Section 1: Introduction
The Georgia-Pacific Wood Products LLC Dudley Plywood Facility (GP) currently operates under Permit
Number WQ0003380 that was issued by the North Carolina Department of Environment and Natural
Resources (NCDENR) on October 29, 2018 for the Closed-Loop Recycle System. This document was
prepared as required by the Closed-Loop Recycle System Renewal Form CLRS-R 02-21 Section: Attachment G
—Provide an overview of the manufacturing process, an inventory of all chemical and biological materials
used in the manufacturing process, and overview of the cleaning and treatment methodology.
Section 2: Overview of the Manufacturing Process
Logs from the woodyard are sent to the log vats for heating prior to the veneer peeling process. Logs
are converted to veneer by the lathes. The lathes peel the logs into thin sheets of green veneer,which
are then clipped to desired widths by the rotary clippers,graded, and stacked. The veneer trimmings
from the rotary clippers are sent to the veneer chippers. If the clipped green veneer is of high quality, it
proceeds directly to the four veneer dryers. The lower quality veneer is cut into smaller strips by the
fishtail saw, stacked, and sent to dryers.
The veneer dryers are heated indirectly using steam that is generated by the wood-fired boiler. The
dried veneer is graded, sorted, and processed and is further trimmed to size.
The dried veneer then proceeds to the glue line,where resin (glue) is applied to the veneer sheets
before core strips are applied. The veneer is applied in layers, with glue being applied after each
subsequent layer of veneer is added. This process is repeated until the desired thickness is achieved.
After the desired thickness is achieved, a flying saw makes a cut in the layered-up veneer.
The unpressed plywood panel then proceeds to the cold pre-presses (3) and presses. In the presses,the
combination of heat and pressure cures the glue and forms the plywood panel. After the presses,the
panels are trimmed by the trim panel saw and the trimmed material is hogged in the dry residuals hog.
Sawed panels then proceed to the patch line,the tongue and groove (T&G) sander, the specialty saw,
the Big Four Head Sander,or the strapper to be packaged for shipment off-site.
From the finishing operations, some of the plywood panels may be sent for edge sealing or for form oil
application. Finished bundles of panels are stenciled with the Georgia-Pacific logo and end stripping.
The plywood panels are then shipped off-site via trucks and/or railcars.
The wood residuals throughout the process are conveyed to be used as boiler fuel or to a truck bin for
shipment off-site or as fuel source.
Page 13

Section 3: Chemical and Biological Materials Used in the Manufacturing
Process
A complete listing of chemical and biological materials used in the process is as follows:
• Caustic Soda 25%
• Hydex 1425
• Hydrex 1108
• Hydrex 1647
• Hydrex 2517
• Sodium Hypochlorite 12%
• Caustic Soda 50%
• Tiger Liquid (TM 14-006)
• Commander
• Marking Paints
o MIC-1051 Moisture Ink Green
o MIC-571 Veneer Marking Brown
o MIC-1031 Moisture Ink Red
o MIC-1061 Moisture Ink Blue
o MIC-1021 Moisture Ink Black
• RESI-MIX® 580150
• SCP-901 A Black Ink
• Utility Release Concentrate
• U-100-A
• U-100-B Patch Catalyst
• Finishing Paints/Inks
o RPR-94-2 End Seal Orange
o TBL-P500B-SWM Marking Ink Black
o OSP-10-B2 Overcoat Stencil Blue
o SCP-931 Blue Ink
o GP Striping Paints; Black, Green, Purple
Section 4: Cleaning and Treatment Methodology
The cleaning and treatment methodology differs for each independent system within the Closed-Loop
Recycle System permit since each is self-contained.
Scrubber Water Discharge Recycle Loop
The scrubber/clarifier system uses physical settling of the boiler ash for its cleaning and treatment, with the
water being reused in a closed loop system through the scrubber, clarifier, and ponds. No biological or
chemical treatment is used at the clarifier or ash ponds.
Ash laden water from the Boilers'scrubber is discharged into the clarifier to undergo physical settling of the
ash.The ash is then mechanically conveyed out of the clarifier via chains to a dewatering pad prior to
disposal. The two adjacent ash ponds serve as overflow for the clarifier.The ash ponds are used in a rotation
Page 14

allowing for physical ash settling and dewatering prior to disposal. Ash solids are removed from the ponds
by mobile equipment (front end loader).
Log Heating Vat Water Recycle System
The log heating vat water recycle system uses physical settling of the wood vat fiber for its cleaning and
treatment, with the water being reused in a closed loop system through the individual vats and the vat
surge basin. No biological or chemical treatment is used at the vats or vats surge basin; however, caustic
soda (50%) is used for pH adjustment as a process control measure.
As logs are soaked/heated inside one of the facilities seven vats, wood fibers come from the logs and
physically settle in the bottom.At routine intervals, the vats are emptied and the vat water is sent to the
surge basin via pumps. At the surge basin,the vat water is pumped through a screen to separate the solids,
which are mechanically moved to a dewatering pad prior to disposal or reuse as a fuel in the boiler.The
water is held at the surge basin until needed for reuse in the vats.
Oil Water Separator
The mills oil water separator system uses physical separation for its cleaning and treatment with no
biological or chemical treatment.
The system gravity drains oily or potentially oily water from various inlets in the mill into a common sump.
The oily water is then pumped across a side hill screen to separate out any wood debris.This debris is then
discharged into a hopper for disposal, and the water is sent through a series of filters and baffles within the
oil water separator. The oil is discharged into an offboard tank for recycling, and the water can then be sent
to either the county POTW or the mills boiler system.
The adjacent surge basin is a gravity fed failsafe system that is connected to the oil water separators inlet
sump. It is designed to hold excess influent waters in the event of an upset condition (i.e. power failure,
heavy rainfall, etc).The surge basins normal operating level is zero.
Veneer Dryer Wash Down System
The veneer dryer washdown system relies on physical separation for its cleaning and treatment
methodology, with no chemical or biological treatment used in the system.
The veneer dryers are equipped with trench drains that collect washdown water and deliver it to a common
sump pit. The pit water is then pumped across a screen and the solids are collected in a hopper for disposal.
The cleaned water is stored in an interior holding tank for reuse as washdown water.When the water is
deemed too dirty to reuse, it is sent to the facilities log heating vat water recycle system for further reuse or
to the oil water separator system, if the vat system does not have adequate holding capacity.
Page I5