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HomeMy WebLinkAboutNC0081370_engineering alternatives analysis_20151118mg • As can be observed from Table 3.9 treatment capacity is available for transfer of flow from the North WWTP to the McLin Creek WWTP. However, doing so leaves little capacity remaining for future growth without the expansion of the McLin Creek WWTP. 3.5.4 Wet Weather Flow Assessment • Both treatment plants are subject to infiltration and inflow (I/I). Inflow into a collection system is usually regarded as stormwater runoff that enters a system through manholes, • cleanouts, or other above ground openings in direct response to a rainfall event. Infiltration enters the system as groundwater, through cracked pipes, poor connections, or deteriorating sections of the sanitary sewer system. Infiltration can also be induced by a rainfall event(s). I/I has a negative impact on the sanitary sewer system as it utilizes the capacities of the plants, • collection lines, and pump stations that would otherwise be available to convey wastewater. It has also the potential to cause sewer overflows during wet weather conditions. INII In reviewing I/I contribution to each plant, an analysis was made of daily and monthly flow records and presented in Table 3.10. From this analysis January thru April 2012 represents • a dry weather period for the study area with little or no I/I. The total recorded wastewater flow for April 2012 was 0.187 MGD and is considered to represent Base Dry Weather Daily Average Flow. During the following month (May 2012) a significant rainfall event occurred with five inches of rain over a three day period. Wastewater flow resulting from this rainfall event is considered to represent Peak Day Rainfall Induced I/I and totals 0.474 MGD. Then, the I/1 resulting from this significant rainfall event would be the difference between the Peak Day '.' Rainfall Induced Flow and the Base Dry Weather Daily Average Flow or 0.287 MGD. The Maximum Monthly Average Base I/I was quantified to be the difference between the Maximum Monthly Average Flow recorded for the 2012 assessment period as documented in Table 3.9 and the Base Dry Weather Daily Average Flow. Include in the Appendix A is supporting daily flow data for the period of analysis. Provided in Table 3.10 is summary of this flow assessment. From this assessment the Maximum Monthly Average Base I/I total expected • during a wet month is approximately 40,000 gallons per day. UM Wastewater Engineering EAA Page 121 City of Claremont, NC PRI .ro Table 3.10 °N' Wet Weather Flow Assessment folq Inq Flow Condition McLin Flow North Flow Total Flow (MGD) (MGD) (MGD) Base Dry Weather Daily Average Flow 0.122 0.065 0.187 Peak Day Rainfall Induced Flow 0.331 0.143 0.474 Peak Day Rainfall Induced I/1 0.209 0.078 0.287 Maximum Monthly Average Flow 0.151 0.076 0.224 Maximum Monthly Average Base I/1 0.029 0.011 0.040 During the period of July and August of 2013 the region experienced extremely abnormal rainfall resulting in uncharacteristic amounts of infiltration and inflow. For this reason this data was not considered representative for purposes of this study. Wastewater Engineering EAA Page 122 City of Claremont, NC NEI NW WM WEI Section 4.0 — Future Condition 4.1. General This section will present an assessment of future condition in the planning area that will establish the need for future wastewater treatment facilities. 4.2 Population Forecast Presented in Table 4.1 is population data and projections for Catawba County according to the U.S. Census. Table 4.1 Population Projections Catawba County, NC Year Population (%) Increase 2000 141,685 2010(Estimated) 159,125 2010 154,358 8.94 • 2030(Estimated) 196,477 27.28 As was shown in Figure 3.1, the Claremont wastewater service area consists of two Sub - basins. Wastewater collected in Sub -basin 1 is conveyed to the North Wastewater Treatment Plant and wastewater collected in Sub -basin 2 is conveyed to the McLin Creek Wastewater Treatment Plant. Using population data provided by the Western Piedmont Council of me Government (WPCOG) for these sub -basins, and 27.28% projected increases in County population, the population of each sub -basin has been projected and presented in Table 4.2. INN NW EMI Wastewater Engineering EAA Page 123 City of Claremont, NC PIM Oar Table 4.2 Planning Area Population Projections City of Claremont, NC Sub -Basin Po 1 ulation 2010 2030 1 921 1172 2 3408 4337 TOTAL 4329 5509 4.3 Projected Wastewater Flow Wastewater flow for the 20 year planning period has been projected and presented in Table 4.3 based upon anticipated residential, commercial, and industrial growth within each sub - basin. Current base flow is projected to increase in proportion to the overall population growth rate presented in the previous section. In addition, historical growth patterns for the County have indicated that the percentage of population provided sewer service has increased approximately 0.3% per year. Over a 20 year planning period this would represent an overall increase of approximately 6.0% in the population served. "" Future commercial/industrial flow was calculated based on the land area that has been zoned for industrial and/or commercial development within the service area. Wastewater flow N. was estimated using a projected development flow of 880 gallons per acre per day as prescribed by NCDENR standards for non-residential developments where types of use and occupancy are not known. It is recognized that industrial flow projections are subject to wide variation and could substantially exceed this projection. The Town of Claremont and Catawaba County are actively seeking industrial and commercial development within the service area and to accommodate that development adequate wastewater treatment service is critical. IMIP Wastewater Engineering EAA Page 124 City of Claremont, NC Table 4.3 '" Planning Area Wastewater Flow Projections Item North WWTP Sub- Basin 1 McLin WWTP Sub -Basin 2 Total Projected Flow, Current Base Flow, MGD 0.065 0.122 0.187 Population Growth Rate 27.28% 27.28% Service Extension Rate 6% 6% Projected Base Flow, MGD 0.088 0.165 0.253 Ind./Commercial Site Area, ac. 238 163 Flow / Acre, GPD 880 8880 Projected Ind./Commercial Flow, MGD 0.209 0.143 0.352 Monthly Avg. Base I/I Flow, MGD 0.011 0.029 0.037 Total Projected Flow, MGD 0.308 0.337 0.645 The City of Claremont is ideally located for growth and development in that it is near major urban centers and has ready access to major transportation systems. Residential, ,., commercial, and industrial growth opportunities could rapidly create the need for capacity beyond that projected in Table 4.3. To insure adequate wastewater treatment capacity if MD available to accommodate growth and development opportunities, it is recommended that the City increase wastewater treatment capacity to 1.2 MGD with provisions for further expansion as the need arises. ■• 4.4 Projected Wastewater Characteristics The primary customer base for the City of Claremont is not expected to change materially during the planning period. From evaluation of historical wastewater characteristics for both the North and the McLin Creek WWTP's the projected raw wastewater specification is as presented '� in Table 4.4. This specification will be used in the planning for WWTP upgrade and expansions. The City's Sewer Use Ordinance will need to be utilized to require industries having wastewater with high organic loading provide pretreatment of their wastewater prior to discharge to the City sewer system. Wastewater Engineering EAA Page 125 City of Claremont, NC Table 4.4 Projected Raw Wastewater Characteristics Parameter Monthly Average Biochemical Oxygen Demand (BOD), mg/1 300 Total Suspended Solids (TSS), mg/1 300 Ammonia, mg/1 30 pH 7 Max. Temperature, C 20 Min. Temperature, C 12 4.5 Speculative Effluent Limits In anticipation of the adding WWTP capacity to meet future needs of the City of Claremont, the North Carolina Department of Environment and Natural Resources (NCDENR) was requested to provide Speculative Effluent Limits. These limits describe the expected quality that the effluent from the WWTP would have to meet prior to its discharge to Mull Creek and McLin Creek at various future plant discharge flow rates. Presented in Table 4.5 is a summary of the Speculative Effluent Limits for the most critical parameters. A copy of the NCDENR Speculative Limits letter for McLin Creek is included in Appendix B. The rational for the Speculative Effluent for McLin Creek WWTP was supported by the water quality study of Lyle Creek and McLin Creek performed by HydroAnalysis, Inc. commissioned by the City of Claremont and the City of Conover in conjunction with NCDENR. The indicated effluent limits for the North WWTP and McLin Creek WWTP are obtainable with current treatment technology as evidenced by the current performance of these treatment plants. Enforcement of the City's Sewer Use Ordinance will continue to be critical to guard against plant up -sets caused by discharge of non-compliance industrial waste. Wastewater Engineering EAA Page 126 City of Claremont, NC Table 4.5 Speculative Effluent Limits Parameter Mull Creek, Monthly Average McLin Creek, Monthly Average WWTP North WWTP McLin Creek WWTP Flow, MGD 0.25 1.2 Biochemical Oxygen Demand (BOD), Summer/Winter, mg/1 8.0/16.0 8.0/12.0 Ammonia, Summer/Winter, mg/1 2.0/4.0 2.0/4.0 Dissolved Oxygen, mg/1 5.0 5.0 Ultimate Oxygen Demand, Summer/Winter , #/d 44/88 52.5/105 Wastewater Engineering EAA Page 127 City of Claremont, NC IND MO Section 5.0 — Purpose and Need The City of Claremont is ideally located for growth and development in that it is near mi major urban centers and has ready access to major transportation systems. To accommodate growth and development opportunities it will be essential the City have adequate wastewater PR treatment infrastructure. Wastewater flow projections indicate a total wastewater treatment capacity need for the City's service area of approximately 0.64 MGD for the 20 year planning wR period. However, residential, commercial, and industrial growth opportunities could rapidly create the need for capacity beyond that projected. Planning for a total wastewater treatment I-, capacity of 1.2 MGD is proposed with provisions for further expansion as the need arises. The City of Claremont's participation in the proposed Catawba WWTP being constructed '_' by the City of Hickory would have been an alternative for meeting its future wastewater treatment capacity needs. However, negotiations with the City of Hickory on the terms and rim conditions for the City of Claremont's participation in the Catawba WWTP were not successful. Accordingly, the City of Claremont authorized this Engineering Alternative Analysis report to mil evaluate alternatives for the upgrade and expansion of their existing WWTP's to meet their future wastewater treatment needs. Wastewater Engineering EAA Page 128 City of Claremont, NC Section 6.0 — Wastewater Treatment Alternatives 6.1 Introduction In previous sections of this report the need for additional wastewater treatment capacity was identified. This section will present alternatives available to the City of Claremont. 6.2 Wastewater Treatment Alternative Description There are several alternatives which are not considered viable as described below: NMI Do -Nothing Alternative: As addressed previously in this report the City of Claremont's existing WWTP's do not have adequate treatment capacity to meet the projected future needs of the City's service area. Due to its age and condition, the North WWTP cannot continue to provide reliable and NPDES permit compliant wastewater treatment without upgrade. For these principal reasons this alternative in not viable. Regional Alternative: The alternative of connection to the City of Hickory's Catawba WWTP was actively considered; however, as previously discussed attempts to negotiate acceptable terms and conditions for the City's of Claremont's participation in this facility have not been successful. Therefore, this alternative is not viable. Provided below is a description of each of the available wastewater treatment alternatives evaluated by this study. Alternative A This alternative would provide for the upgrade and expansion of both the North WWTP and the McLin Creek WWTP. Due to its age and condition it is proposed that the existing North WWTP be replaced at the same location and would continue to discharge treated effluent to Mull Creek. It is further proposed that the new North WWTP would provide a capacity of 0.3 MGD and would utilize the same treatment process as that current utilized at the McLin Creek WWTP in order to simplify plant operation and maintenance for plant operational staff. The McLin Creek WWTP would be upgraded and expanded to a capacity of 0.9 MGD utilizing it current treatment process and continue to discharge to McLin Creek. Since the initiation of this Engineering Alternative Analysis report, the City of Claremont has decided to proceed with the decommissioning of the North WWTP. This decision was based upon the age and condition of the North WWTP, the anticipated costs for its upgrade and Wastewater Engineering EAA Page 129 City of Claremont, NC IMMI NMI WI expansion, the location of the plant, and the desire to consolidate wastewater treatment at one location. The City has taken steps to provide for the design and construction of the wastewater transmission system that would convey the wastewater from the North WWTP to the McLin WWTP. This alternative will not be further considered. Alternative B MR With the planned decommissioning of the North WWTP and all wastewater treatment consolidated at the McLin Creek WWTP, the McLin Creek WWTP would be upgraded and expanded to a capacity of 1.2 MGD utilizing its current ICEAS Sequential Batch Reactor (SBR) treatment process and continue to discharge treated effluent to McLin Creek. Two additional wia SBR treatment cells would be required as well as expansion of the existing effluent filters. Alternative B is considered a viable alternative and will receive further evaluation. Presented in N. Figure 6.1 is a schematic of the proposed upgrade and expansion of the McLin Creek WWTP utilizing the ICEAS SBR treatment process. MIN Alternative C This alternative is similar to Alternative B in that all wastewater treatment will be consolidated at the McLin Creek WWTP. With this alternative the existing McLin Creek WWTP would be upgraded and expanded to a capacity of 1.2 MGD by converting the existing ICEAS SBR treatment cells to membrane biological reactors (MBR). No additional treatment tankage would be needed and the existing tertiary filters would no longer be required. Effluent 1.4 from the MBR would continue to be discharge to McLin Creek. The MBR process would produce a superior quality effluent giving the City additional assurance of meeting NPDES permit limits and also provide an effluent quality suitable for reuse. Alternative C is considered a viable alternative and will receive further evaluation. Presented in Figure 6.2 is a schematic of the proposed upgrade and expansion of the McLin Creek WWTP utilizing the MBR treatment process. Alternative D With this alternative the McLin Creek WWTP would be upgraded and expanded as described in Alternative B to a capacity of 1.2 MGD utilizing its current SBR treatment process Wastewater Engineering EAA Page 130 City of Claremont, NC NMI sop MO IMP however treated effluent would be land applied instead of discharged to McLin Creek. Three methods of land application are available: • Rapid Infiltration — The use of rapid infiltration system requires the presence of highly permeable soils. Most soils within Catawba County do not have high enough infiltration rates to support rapid infiltration. Thus, rapid infiltration was eliminated as a feasible land application alternative. • Overland Flow — Overland flow systems are generally comprised of slopes between 2% and 8%, and require large tracts of land. The slopes of land surrounding the existing WWTP are excessive . Thus, the overland flow process is also eliminated. • Slow Rate Land Application — The slow rate process is normally referred to as irrigation. Based on the site characteristics criteria for slow rate systems, the forested and agricultural areas in close vicinity of the existing McLin Creek WWTP appear to be suitable for this type of land application and thus this alternative will be further evaluated. At a typical application rate of 2` inches per week, approximately 280 acres will be required for land application and buffer areas. Presented in Figure 6.3 is a map showing the location of potential land application sites. The three sites identified meet the acreage requirement for land application. Other sites may also be available. For purposes of this preliminary analysis it was assumed that these sites are suitable and available for acquisition by the City. It is further assumed that crop revenue will be sufficient to offset crop management and harvesting cost. Wastewater Engineering EAA Page 131 City of Claremont, NC 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 PUMP BLDG LAB BLDG UPGRADE 1 BLOWER BLDG UPGRADE TREATMENT PLANT SLUDGE LOADING STA. TREAlleir caL PEW TREVENT CELL 2 COL 3 • • •-•-Q DECANTER NEW SLUDGE TANK FILTER STORAGE BLDG UPGRADE FILTER BLDG \• NEW FILTER CELLS FILTER BACKWASH Q HOLDING • a d RIMY RI i NEW 10" D.I. INFLUENT FORCE MAIN UPGRADE INFLUENT PUMP STA GENERATOR HEADWORKS NEW HEADWORKS 24 NEW GRIT/ SCREENINGS REMOVAL INFLUENT SEWER FIGURE 6.1- ALTERNATIVE "B" PROPOSED McLIN CREEK PROCESS SCHEMATIC POST DISCHARGE AERATION HEADWALL UV DISINFECTION z .4 0 50' 100' D ISM 13°51Z3Rica�0 mailde 628-322-2290 FL Dew &T.»y &aka DATE: 10/6/2014 I PROJECT NO.: 041018.03 J J J I l I I I PUMP BLDG BLDG 1 UPGRADE ZEW SCREEN 1 BLOWER BLDG NEW SCREEN 2 NEW DUMPSTER NEW CONC PAD NEW HEAD BOX nory �.............. 7."'Fil................no..........1 \ NEW 10' D.I. INFLUENT FORCE MAIN UPGRADE INFLUENT PUMP STA. GENERATOR -- " BAR SCREEN NEW W DISINFECTION • • • • INFLUENT SEWER FIGURE 6.2 - ALTERNATIVE "C" PROPOSED McLIN CREEK PROCESS SCHEMATIC STORAGE BLDG POST AERATION 0 DISCHARGE HEADWALL Th%)C 50' 100' N0flIcNIIRsir D ISM ,. ,� 2�, FL Dlatramenlal Services w11.aw11=1•1.w.111,waswa/6/tal DATE 10/6/2014 1 PROJECT NO.: 041018.03 1 1 I 1 1 1 1 I 1 EFFLUENT 17 DISTRIBUTION PIPING` FIGURE 6.3 - ALTERNATIVE "D" POTENTIAL WASTEWATER LAND APPLICATION SITES ..140, 800 1 600 DAVIS ' ' irdittecture PC28-322-2290 FLCO Y Dr.,r.w t 1.eor,1a, Salim DATE: 11/10/2014j PROJECT NO,: 041018.03 MI MO ON Section 7.0 — Wastewater Treatment Alternative Evaluation 7.1 Introduction The various alternatives which have been indentified will now be evaluated with respect to monetary factors (present worth value) and non -monetary factors such as environmental effects, implementation capability, treatment reliability, energy consumption, and operational complexity. The most cost effective alternative is determined by consideration of both the monetary and non -monetary factors. 7.2 Present Worth Analysis Present worth value (PWV) is the primary tool for comparing the monetary value of alternatives. PWV is determined by converting the initial capital costs, annual operation and maintenance (O&M) expenses, and future salvage value of an alternative to present day dollars. Capital cost estimates include costs of contractor mobilization, structures, mechanical equipment, piping, buildings, electrical work, instrumentation & controls, sitework, and allowances for construction contingencies and technical services. Capital costs presented in this report are preliminary, and are based upon information currently available. The cost estimates were developed from a variety of sources including equipment manufacturers, contractors, and in-house calculations. Actual construction costs will be influenced by final site conditions, regulatory requirements, detailed engineering design, market conditions at the time of bidding for construction services, inflation, time constraints, and other factors outside the scope of this analysis. Annual operation and maintenance expenses include both fixed and variable expense items including labor, power, chemicals, supplies, and minor repairs to equipment. Labor expense estimates are based upon that currently experienced by the Town of Claremont and other similar sized WWTP's. Power and chemical usage are variable expense items and have been estimated considering process requirements. The costs used to estimate power and chemical costs are based on the current market. The service life of all proposed equipment included in the various alternatives is assumed to be 20 years. Therefore, equipment replacement costs are not a part of the cost present worth calculation. The useful life of concrete structures and piping was estimated at 40 years. Future salvage values were calculated based upon straight-line depreciation of the initial costs over the Wastewater Engineering EAA Page 135 City of Claremont, NC O M N MI NMI IMII useful life span of the plant component. The value of land was assumed to have a constant value throughout the life of the project. Detail estimates of capital costs, O&M costs, and salvage value were developed for each wastewater treatment alternative. Construction of each alternative was considered to be implemented in two phases. The first phase would be implemented immediately and provide for a treatment capacity of 0.8 MGD. The second phase would be implemented in 10 years and would provide for the upgrade and expansion to a treatment capacity of 1.2 MGD. Presented in Table 7.1 is a summary of those estimates along with the calculated present worth value of each alternative. The detail estimates are included in the Appendix C to this report. Table 7.1 Cost Summary and Present Worth Value Item Alternative B Alternative C Alternative D Phase 1 Capital Cost $4,994,178 $6,011,772 $8,123,164 Phase 2 Capital Cost $2,118,026 $1,021,487 $3,590,119 Total Capital Cost $7,112,204 $7,033,259 $11,713,283 Average Annual O&M $394,588 $415,709 $408,949 Expense Salvage Value $1,450,394 $740,480 $3,169,760 Present Worth Value $11,637,606 $12,546,576 $15,123,666 7.3 Alternative Ranking & Selection To determine the most cost effective alternative a composite ranking of each alternative •• was determined based upon monetary factors represented by PWV and non -monetary factors represented by environmental effects, implementation capability, treatment reliability, energy consumption, and operational complexity. Presented in Table 7.2 is the composite rankings assigned to each evaluated alternative. In performing the ranking, possible values ranged from 1 MEI to 3 with 3 representing the most desirable rank. When alternatives appear to have similar characteristics, the ranking given would be equal. • Environmental Effects — Construction of Alternatives B and C would be within the current plant site which would be an advantage. Construction of Alternative Wastewater Engineering EAA Page 136 City of Claremont, NC O M MID Mal FAN D would require acquisition and development of additional property. Alternative C would provide superior quality effluent for discharge to McLin Creek or reuse by industry and others. Alternative D would have no discharge. Secondary environmental impacts of each alternative are considered equal. An Environmental Alternative Assessment will be prepared that will evaluate the environmental impact in more detail. INN• Implementation Capability — Implementation of Alternative C would have the advantage over the other alternatives since the treatment plant could be expanded 1...1 by retrofitting the existing treatment basin with MBR equipment. Implementation of Alternative D would be hindered by the acquisition of additional property for the land application sites. pm • Treatment Reliability — The current SBR treatment process has on occasion rim experienced difficulty producing consistent treatment results that have been attributed to non -compliant industrial discharge. The MBR treatment process Pr operates at a much higher biomass concentration that makes the process less susceptible to biological upset. Also the membrane filtration process eliminates fiwa the biomass settability issues often experienced by SBR and activated sludge treatment processes that result in poor treatment performance. raw • Energy Consumption — Energy requirements were estimated for each alternative. Alternative B had the least 20 year energy cost followed by Alternative D and mi then Alternative C. • Operational Complexity — The Alternative C utilizing the MBR treatment process pm would be less complex to operate due to the elimination of biomass settability as an operating parameter. In addition tertiary filtration would no longer be rim required. Alternative D would have the lowest rank due to the need to operate a spray field in addition to the WWTP. Mil MI PIEI Wastewater Engineering EAA Page 137 City of Claremont, NC WI Table 7.2 Alternative Ranking Evaluation Factor Factor Weight Alternative B SBR Alternative C MBR Alternative D SBR w/LA Raul: Value Rank Value Rank Value PWV 25 3 75 2 50 I 25 Environmental Effects 20 2 40 3 60 2 40 Implementation Capability 10 2 20 3 30 1 10 Treatment Reliability 20 I 20 3 60 2 40 Energy Consumption 10 3 30 I 10 2 20 Operational Complexity I 5 2 30 3 45 1 15 Total Value 100 215 255 150 .. Alternative C received the highest ranking and is therefore deemed the most cost effective alternative considering both monetary and non -monetary cost. 7.4 Selected Plan Description Presented in Figure 6.2 is a schematic of the McLin Creek WWTP illustrating the scope of the proposed upgrade and expansion to a capacity of 1.2 MGD. Presented in Table 7.2 are the proposed design criteria for the plant upgrade and expansion. The upgrade and expansion of the Imp McLin Creek WWTP would consist of the following major components: gm • Course Influent Screening: The existing headworks would be modified to include two manual bar screens to provide course influent screening to protect the downstream influent pump station. • Influent Pump Station: The existing influent pump station would be upgraded with the installation of new influent pumps, piping, and controls. le • Fine Screening: Rotary drum fine screen are proposed to be installed as required to protect the membrane in the MBR. Drum screen will have two levels of rep screening and will remove particles in the wastewater down to 1.6 mm in size. Wastewater Engineering EAA Page 138 City of Claremont, NC • MBR Process: The MBR process will consist of three treatment cells: (1) an anoxic cell, (2) a preaeration cell, and (3) a membrane reactor cells. The two existing sludge holding tanks will be retrofitted with the installation of mixing and diffused aeration systems to create the anoxic and pre aeration cells respectively. The existing SBR basins will be retrofitted to create the membrane reactor cells with the installation of a new diffused aeration system and submerged flat plate membrane filtration units. Pumps will be installed to provide internal recycle of mixed liquor from the membrane reactor cell back to the anoxic cell. Additional pumps will be installed to pull treated water or permeate through the membranes for final treatment and discharge. • Disinfection: The existing chlorine disinfection system will be replaced with an ultra -violet (UV) light disinfection system. • Sludge Holding: A new 300,000 gallons sludge holding tank will be provided to store and thicken sludge prior to disposal in the County's regional sludge composting facility. The upgrade and expansion would be accomplished in two phases. The initial phase would provide for a capacity of 0.8 MGD. The second phase would increase the capacity to 1.2 MGD. A scope of the first phase would include all those plant components presented in Table 7.2 with the following adjustments: • Influent Pump Station — Pumps would be installed to accommodate an initial peak wet weather flow of 2.3 MGD. These pumps would be replaced in the second phase expansion. • Membrane Biological Reactor (MBR) — The initial number of MBR filtration units installed would be 20. With expansion to 1.2 MGD an additional 10 units would be installed for a total of 30 units. • UV Disinfection — The initial number of UV lamp modules would be 8. With expansion to 1.2 MGD an additional 2 units would be installed. It should be noted that studies have shown that the MBR process has the capability to remove bacteria and virus to levels equal or better than that achieved by chlorine or UV •. disinfection. In recognition of this fact, several States no longer require disinfection after the Wastewater Engineering EAA Page 139 City of Claremont, NC MBR process. If NC DENR would approve elimination of the requirement for disinfection, significant capital and operational cost savings could be realized. Wastewater Engineering EAA Page 140 City of Claremont, NC J 7 J 3 1 3 1 1 1 1 1 Table 7.3 McLin Creek Wastewater Treatment Plant Proposed Design Criteria 1. Design Flow a. Average Day 1.2 MGD b. Peak Hour (Dry Weather) 3.0 MGD c. Peak Hour (Wet Weather) 3.3 MGD 2. Influent Parameters a. BOD 300 ppm b. TSS 300 ppm c. Ammonia 20 ppm d. pH 7.0 e. Minimum/Maximum Temp. 12°C/20°C 3. Effluent Parameters (WWTP) a. BOD b. TSS c. Ammonia 4. Bar Screen a. Type Manual b. Number of Units Two c. Width 2.5 ft d. Spacing of Opening 1 Inch 5. Fine Screen a. Type 2 Stage Drum b. Number of Units Two c. Capacity of Unit 1.7 MGD/ea. d. Mesh Size 3 mm & 1.6 mm 6. Anoxic Treatment Cell a. Number of Cells One b. Ce11 Volume 0.064 MG 7. Pre -Aeration Treatment Cell a. Number of Cells One b. Cell Volume 0.064 MG c. Aeration Fine Bubble 8. Membrane Biological Reactor CeII a. Type Submerged Flat Plate b. Number of Cells Two c. Basin Volume 0.39 MG d. Number of MBR Units 30 ea. e. Water Depth 15 feet Wastewater Engineering EAA City of Claremont, NC 8 ppm 8 ppm 2 ppm Winter, .4 ppm Summer f. SRT 18.8 days g. MLSS 12000 mg/L 9. MBR Aeration a. Type Fine Bubble b. Blower Horsepower 100 ea. c. Blower Type Positive Displacement d. Number Three 10. MBR Sludge Removal a. Type Submersible b. Pump Rate 110 gpm c. Number One per Basin 11. MBR Permeate Pump a. Type Centrifugal b. Number 3 c. Pump Rate 887 gpm 12. Disinfection a. Type UV b. UV Transmittance c. Number of 8 Lamp Modules 10 13. Sludge Holding a. Type Aerobic b. Number One c. Volume 0.3 MG d. Aeration/Tank i. Type ii. Horsepower iii. Number 14. Sludge Processing a. Type Composting b. Location Regional Composting Facility Page 141 75 % Coarse Bubble, Positive Displacement 62 Two 7.5 Financial Analysis Presented in Table 7.3 is the estimated operational expense for the first year of operation. Annual debt service as presented in this table is based upon capital financing at two percent for a n r�r rag NEI nal period of 20 years. Debt service may be less than that indicated depending upon the amount of any construction grants received by the City or reserve fund contributions made by the City to help finance construction cost. Currently the City of Claremont contracts with the City of Hickory for the O&M of the existing WWTP's. Presented in the Appendix D and summarized in Table 7.3 is an estimate of the first year O&M expense for the upgraded and expanded McLin Creek WWTP based upon operational cost observed for similar treatment facilities and with the City providing in-house operation. Table 7.4 First Year Operational Cost Item Alternative A Annual Debt Service $367,660 Initial Annual O&M Expense $362,913 Total Annual Expense $730,573 Annual Wastewater Billings, MG 62.06 Unit Cost, $/1000 gal. $11.77 Wastewater Engineering EAA Page 142 City of Claremont, NC api 1 1 1 1 J 1 ] J ] ] J ] 1 1 1 1 1 1 1 Day Flow (MGD) Rain (inches) 1 0.074 0.10 2 0.053 0.00 3 0.069 0.20 4 0.088 0.00 5 0.080 0.00 6 0.094 0.70 7 0.076 0.00 8 0.075 0.00 9 0.060 0.00 10 0.062 0.00 11 0.068 0.00 12 0.056 0.00 13 0.066 0.00 14 0.072 0.00 15 0.063 0.00 16 0.053 0.00 17 0.065 0.00 18 0.062 0.20 19 0.087 0.60 20 0.045 0.00 21 0.079 0.00 22 0.036 0.00 23 0.056 0.00 24 0.057 0.10 25 0.059 0.00 26 0.056 0.00 27 0.056 0.40 28 0.066 0.00 29 0.059 0.00 30 0.050 0.00 Total 1.942 2.30 Min. 0.036 0.00 Max 0.094 0.70 Average 0.065 0.08 Month of April 2012 Claremont - North 0.10 0.09 - 0.08 - p 0.07 • 0.06 • 0.05 0.04 O 0.03 - 0.02 - 0.01 - 0.00 Month ofApril Flow i : 1 1 I I 1 1 ! 1 / 1 1 i 1 1 1 1 1 i 1 i 1 1 i 2 34 5 6 78 91 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Claremont - North Rainfall (inches) 4.00 Month ofApril Rainfall 3.50 - 3.00 - 2.50 - 2.00- 1.50 - 1.00 - 0.50 - 0.00 1 1 2 3 4 5 6 7 8 9 I d if I ,N4:) T 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Claremont - North J 1 1 1 4 1 1 1 1 3 1 1 1 1 1 Day Flow (MGD) Rain (Inches) 1 0.118 0.10 2 0.087 0.00 3 0.159 0.20 4 0.152 0:00 5 0.127 0.00 6 0.148 0.70 7 0.121 0.00 8 0.092 0.00 9 0.118 0.00 10 0.096 0.00 11 0.136 0.00 12 0.146 0.00 13 0.105 0,00 14 0.092 0.00 15 0.085 0.00 16 0.143 0.00 17 0.100 0.00 18 0.170 0.20 19 0.113 0.60 20 0.130 0.00 21 0.177 0.00 22 0.063 0.00 23 0.107 0.00 24 0.133 0:10 25 0.162 0.00 26 0.116 0.00 27 0.116 0.40 28 0.139 0.00 29 0.093 0.00 30 0.120 0.00 Total 3.664 2.30 Min. 0.063 0.00 Max 0.177 0.70 Average 0.122 0.08 Month of April 2012 Claremont - McLin 0.30 0.25 - Q 0.20 - 0.15 - 0 0.10 0.05 - 0.00 Month of April Flow 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Claremont - McLin Month of April Rainfall Rainfall (Inches) 5.00 4.50 - 4.00 - 3.50 - 3.00 - 2.50 - 2.00 - 1.50 - 1.00 - 0.50- is\ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Claremont - McLin Day Flow (MGD) Rain (Inches) 1 0.055 0.00 2 0.051 0.00 3 0.050 0.00 4 0.056 0.00 5 0.048 0.00 6 0.054 0.00 7 0.048 0.00 8 0.056 0.00 9 0.039 0.30 10 0.033 0.20 11 0.025 0.00 12 0.042 0.00 13 - 0.023 0.00 14 0.047 3.00 c15 0.143 1.20 16 0.065 0.80 -17 0.048 0.00 18 0.035 0.00 19 0.037 0.00 20 0.032 0.00 21 0.029 0.00 22 0.037 0.10 23 0.039 0.10 24 0.059 0.00 25 0.058 0.00 - 26 0.056 0.00 27 0.075 0.00 28 0.028 0.00 29 0.054 0.00 30 0.057 0.00 31 0.055 0.00 Total 1.534 5.70 Min. 0.023 0.00 Max 0.143 3.00 Average 0.049 0.18 Month of May 2012 Claremont - North 0.16 0.14 0.12 - n 0.10 - E 0.08 - g 0.06 0.04- 0.02 - 0.00 Month of May Flow 1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031 Claremont - North Rainfall (Inches) 11. 4 8:8 Month of May Rainfall 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2728 29 30 31 Claremont - North 1 1 1 )1 1 1 1 ➢ ] 1 I 1 1 1 1 1 1 1 1 • Day Flow (MGD) Rain (inches) 1 0.144 0.00 2 0.123 0.00 3 0.133 0.00 4 0.142 0.00 5 0.123 0.00 6 0.103 0.00 7 0.106 0.00 8 0.124 0.00 9 0.153 0.30 10 0.132 0.20 11 0.121 0.00 12 0.141 0.00 13 0.069 0.00 14 0.135 3.00 15 0.331 1.20 16 0.322 0.80 -17 0.287 0.00 18 0.174 0.00 19 0.180 0.00 20 0.135 0.00 21 0.143 0.00 22 0.155 0.10 23 0.143 0.10 24 0.180 0.00 25 0.113 0.00 26 0.156 0.00 27 0.148 0.00 28 0.058 0.00 29 0.113 0.00 30 0.172 0.00 31 0.124 0.00 Total 4.683 5.700 • Min. 0.058 0.00 Max 0.331 3.00 Average 0.151 0.18 Month of May 2012 Claremont - McLin Month of May Flow 0.40 0.35 - 0.30 - a C7 0.25 - M 0.20 - 0 0.15 V" 0.10 0.05 0.00 1 1 1 1 1 1 1 1 1 i 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031 Claremont - McLin Rainfall (Inches) Month of May Rainfall 1 2 3 4 5 6 7 8 9 10 11 12 13 1415 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Claremont M McLin 1 1 1 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/3/13 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWrP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Note 0.8 MGD SBR DISCIPLINE All D&F PROJECT # 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER UNII UNIT COST TOTAL Miscellaneous Contractor Expenses Move In, Licenses & Permits Bonds and Insurance Supervision, temp facilities, equipment, living expenses Cleanup and Move Out Headworks Structure Automatic Bar Screen/Wash/Comp (Replacement) Contractor Equipment Markup Installation - Total Handrail (replacement) Grating (replacement) Demo Influent Pump Station Pumps/Rails/Etc. Contractor Equipment Markup Installation Refurb. Existing Wetwell Force Main Crane (refurb) Piping ValvesNault Demo Controls 14 I.s. I.s. mo. I.s. $25,000 $77,100 $6,000 $15,000 $25,000 $77,100 $84,000 $15,000 1 1.s. $107,760 $107,760 1 I.s. $9,980 $9,980 1 I.s. $24,940 $24,940 150 1.f. $34 $5,100 96 s.f. $50 $4,800 1 1.s. $10,000 $10,000 3 ea. $27,000 $81,000 1 Ls. $7,500 $7,500 I 1.s. $18,750 $18,750 1 1.s. $25,000 $25,000 00 1.f. $45 $13,500 I I.s. $2,500 $2,500 1 I.s. $15,000 $15,000 I Ls. $50,000 $50,000 I I.s. $5,000 $5,000 I 1.s. $70,000 $70,000 $201,100 SI62,580 S288.25(1 Grit Removal Grit System w/ Classifier I 1.s. $129,600 $129,600 Contractor Equipment Markup I 1.s. $12,000 $12,000 Installation 1 1.s. $30,000 $30,000 Grit Transfer Pumps I ea. $24,300 $24,300 Contractor Equipment Markup 1 Ls. $2,250 $2,250 Installation 1 1.s. $5,630 $5,630 Concrete, Grit Removal 27 c.y. $500 $13,500 Excavation 31 c.y. $15 $465 Porous Fill 6 c.y. $38 $239 Platform 1 I.s. $15,000 $15,000 Handrail 40 1.f. $34 $1,360 Grating 81 s.f. $50 $4,050 $238,394 1 1 1 1 1 1 I 1 1 1 1 1 1 1 1 1 1 1 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/3/13 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE 1McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Note 0.8 MGD SBR DISCIPLINE All D&F PROJECT d 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER I UNIT UNIT COST TOTAL ICEAS Process System Equipment, Shop Dwgs, O&M Manuals, Start-up, Freight Contractor Equipment Markup Installation Concrete Concrete Repair (old Basin) Excavation Porous Fill Blower Building Renovations Air Piping Replacement 1 465 700 2,710 186 1 Equilization Basin Equipment(Mixer) (Included in ICEAS Equipment) Concrete 229 Excavation 1,857 Porous Fill 124 Filtration Filtration Renovation 1 Filter Building Renovation 1 Influent Distribution Box Concrete 20 Excavation Porous Fill 8 44 1.s. 1.s. I.s. c.y. s.y. c.y. c.y. 1.s. 1.s. c.y. c.y. c.y. $729,000 $67,500 $ 168,750 $500 $35 $15 $38 $22,550 $30,000 $729,000 $67,500 S168,750 $232,500 $24,500 $40,650 $7,068 $22,550 $30,000 $1,322,518 $500 $114,500 $15 $27,855 $38 $4,712 I.s. $80,000 $80,000 I.s. $24,500 $24,500 c.y. $500 $10,000 c.y. $15 $660 c.y. $38 $304 UV Disinfection UV Equipment 1 I.s. $226,800 $226,800 Contractor Equipment Markup 1 I.s. $21,000 $21,000 Installation 1 I.s. $52,500 $52,500 Disinfection Chamber Modifications 1 I.s. $25,000 $25,000 Sludge Holding Tank Aeration/Mixing Equipment (Included in 10EAS Equipment) Decant Equipment (Included in ICEAS Equipment) Concrete 233 c.y. $500 $116,500 Excavation 788 c.y. $15 $11,820 Porous Fill 135 c.y. $38 $5,130 Stairs I 1.s. $20,000 $20,000 Concrete Pads 1 1.s. $5,000 $5,000 $147,067 $115,464 $325,300 $158,450 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/3/13 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Notc 0.8 MGD SBR DISCIPLINE All D&F PROJECT II 41018.03 ITEM DESCRIPTION7 MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER UNIT UNIT COST TOTAL SCADA System SCADA computer system Installation Piping Yard Pipe, Valves and Fittings Site Work Site Work Roads Repair/Repave Fencing Roof Replacement Electrical Electrical Installation Site Lighting Standby Power (Generators) Estimated Construction Costs Contingencies Fees & Services TOTAL CAPITAL COST 1.s. Ls, $100,000 $70,000 $100,000 $70,000 $170,000 1 1.s. $200,000 $200,000 S200,000 1 2700 800 3200 I.s. s.y. I.f. s.f, $55,000 $55,000 $25 $67,500 $20 $16,000 $4.00 $12,800 1 1.s. $262,000 $262,000 1 1.s. $20,000 $20,000 2 ea. $85,000 $170,000 $151,300 $452,000 $3,932,423 $589,864 $471,891 $4,994,178 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/14/14 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Nolo 1.2 MGD SBR DISCIPLINE All D&F PROJECT R 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER I UNIT UNIT COST TOTAL Miscellaneous Contractor Expenses Move In, Licenses & Permits Bonds and Insurance Supervision, temp facilities, equipment, living expenses Cleanup and Move Out Headworks Structure Automatic Bar Screen/Wash/Comp Contractor Equipment Markup Installation - Total Manual Bar Screen Contractor Equipment Markup Installation - Total Concrete Handrail Grating Demo 1 1 12 1 I.s. I.s. mo. I.s. $25,000 $32,200 $6,000 $15,000 $25,000 $32,200 $72,000 $15,000 0 l.s. $0 $0 0 1.s. $0 $0 o I.s. $0 $0 0 I.s. $0 $0 0 I.s. $0 $0 0 I.s. $0 $0 0 c.y. $0 $0 0 I.f. $0 $0 0 s.f. $0 $0 0 I.s. $0 $0 Influent Pump Station Pumps/Rails/Etc. 3 ea. $37,800 $113,400 Contractor Equipment Markup 1 I.s. $10,500 $10,500 Installation 1 I.s. $26,250 $26,250 Refurb. Existing Wetwell 0 I.s. $0 $0 Force Main 0 I.f. $0 $0 Crane (refurb) 0 I.s. $0 $0 Piping 0 I.s. $0 $0 ValvesNault 0 I.s. $0 $0 Demo 0 I.s. $0 $0 Controls 0 I.s. $0 $0 S144,200 $0 S150,150 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/14/14 — ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% QUO% _FINAL _OTHER (Specify) Note 1.2 MGD SBR DISCIPUNE All D&F PROJECT # 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER I UNIT UNIT COST _ TOTAL Grit Removal Grit System w/ Classifier Contractor Equipment Markup Installation Grit Transfer Pumps Contractor Equipment Markup Installation Concrete, Grit Removal Excavation Porous Fill Platform Handrail Grating 0 0 0 0 0 0 0 0 0 0 0 0 I.s. I.s. Ls. ea. Ls. Ls. c.y. c.y. c.y. l.s. I. f. s. f. $129,600 $0 $0 $24,300 $0 $0 $500 $15 $38 $15,000 $34 $50 $o $0 $0 $o $0 $o $0 $0 $0 $o $0 $0 ICEAS Process System Equipment, Shop Dwgs, O&M Manuals, Start-up, Freight 1 I.s. $414,720 $414,720 Contractor Equipment Markup 1 1.s. $38,400 $38,400 Installation 1 I.s. $96,000 $96,000 Concrete 465 c.y. $500 $232,500 Excavation 2,710 c.y. $15 $40,650 Porous Fill 186 c.y. $38 $7,068 Equalization Basin Equipment(Mixer) (Included in ICEAS Equipment) Concrete 0 Excavation 0 Porous Fill 0 c.y. c.y. c.y. $0 SO $o $o $o $o SO $829,338 $o 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/14/14 ACTIVITY AND LOCATION McLin Creek WWfP PROJECT TITLE McLin WWfP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Note 1.2 MGD SBR DISCIPLINE All D&F PROJECT H 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER I UNIT UNIT COST TOTAL Filtrati o n Additional Filtration Cell Contractor Equipment Markup Installation Concrete Excavation Porous Fill Demo Hand Rail Grating Piping & Valves UV Disinfection Additional UV Modules Contractor Equipment Markup Installation 1 1 1 55 103 14 1 40 80 1 I.s. I.s. I.s. c.y. c.y. c.y. l.s. 1.f. s.f. 1.s. $64,932 $6,010 $15,030 $550 $15 $38 $20,000 $37 $50 $22,464 $64,932 $6,010 $15,030 $30,250 $1,545 $532 $20,000 $ I ,480 $4,000 $22,464 1 l.s. $39,420 $39,420 l l.s. $3,650 $3,650 1 1.s. $9,130 $9,130 Sludge Holding Tank Aeration/Mixing Equipment (Included in ICEAS Equipment) Decant Equipment (Included in ICEAS Equipment) Concrete 0 Excavation 0 Porous Fill 0 Stairs 0 Concrete Pads 0 SCADA System SCADA computer system Installation 0 0 c.y. c.y. c.y. l.s. 1.s. $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 S166,243 $52,200 SO I.s. $0 $0 1.s. $0 $0 SO Piping Yard Pipe, Valves and Fittings 1 I.s. $80,000 $80,000 S80,000 1 1 1 1 1 1 1 1 1 I 1 1 1 l 1 1 1 3 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/14/14 ACTIVITY AND LOCATION McLin Creek WWTP _ PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Note 1.2 MGD SBR DISCIPLINE All D&F PROJECT 14 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER I UNIT UNIT COST TOTAL Site Work Site Work Roads Repair/Repave Fencing Roof Replacement Bldg Renovations Electrical Electrical Installation Site Lighting Standby Power (Generators) Estimated Construction Costs Contingencies Fees & Services TOTAL CAPITAL COST 1 1350 0 0 0. I.s. s.y. I.f. s.f. l.s. $75,000 $25 $0 $0.00 $0 $75,000 $33,750 $0 $0 $0 1 1.s. $111,000 $111,000 0 1.s. $0 $0 0 ea. $0 $0 $108,7_50 $111,000 $1,641,881 S246,282 S229,863 $2,118,026 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/3/13 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN PER _PDS% _100% FINAL _OTHER (Specify) Note 0.8 MGD MBR DISCIPLINEX All D&F PROJECT a 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER I UNIT [MIT COST TOTAL Miscellaneous Contractor Expenses Move in, Licenses & Permits Bonds and Insurance Supervision, temp facilities, equipment, living expenses Cleanup and Move Out Headworks Structure Demo Existing Equipment Manual Bar Screen Contractor Equipment Markup Installation - Total Influent Pump Station Pumps/Rails/Etc. Contractor Equipment Markup Installation Refurb. Existing Wetwell Force Main Crane (refurb) Piping Valves/Vault Demo Controls 12 1 Ls. I.s. mo. I.s. $25,000 $92,800 $6,000 $15,000 $25,000 $92,800 $72,000 $15,000 1 I.s. $10,000 $10,000 1 I.s. $5,400 $5,400 1 I.s. $500 $500 1 I.s. $1,750 $1,750 3 ea. $27,000 $81,000 I 1.s. $7,500 $7,500 1 l.s. $18,750 $18,750 1 l.s. $25,000 $25,000 300 If. $45 $13,500 1 I.s. $2,500 $2,500 1 I.s. $15,000 $15,000 I I.s. $50,000 $50,000 1 1.s. $5,000 $5,000 1 I.s_ $70,000 $70,000 Fine Screen & Grit Removal Fine Screen w/compactor & tank 1 I.s. $189,000 $189,000 Contractor Equipment Markup 1 l.s. $17,500 $17,500 Installation 1 l.s. $43,750 $43,750 Concrete 8 c.y. $500 $4,000 Excavation 11 c.y. $15 $165 Porous Fill 13 c.y. $38 $494 $204,800 $17,650 $288,250 $254,909 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/3/13 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Note 0.8 MGD MBR IIISr'IPLINE All D&F PROJECT N 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER UNIT UNIT COST TOTAL MBR Process System Equipment, Shop Dwgs, O&M Manuals, Start-up, Freight Contractor Equipment Markup Installation Concrete Concrete Repair (old Basin) Excavation Porous Fill Blower Building Renovations Air & Process Piping UV Disinfection UV Equipment Contractor Equipment Markup Installation Disinfection Chamber Modifications 0 700 0 0 1.s. I.s. Ls. e.y. s.y. c.y. c.y. I.s. I.s. $1,620,000 $1,620,000 $150,000 $150,000 $375,000 $375,000 $500 $0 $35 $24,500 $15 $0 $38 $0 $22,550 $22,550 $120,000 $120,000 $2,312,050 1 l.s. $194,940 $194,940 1 1.s. $18,050 $18,050 1 1.s. $45,130 $45,130 I Ls. $25,000 $25,000 Sludge Holding Tank Aeration/Mixing Equipment l Ls. $113,400 $113,400 Contractor Equipment Markup 1 l.s. $10,500 $10,500 Installation 1 I.s, $26,250 $26,250 Concrete 233 c.y. $500 $116,500 Excavation 788 c.y. $15 $11,820 Porous Fill 135 c.y. $38 $5,130 Stairs 1 l.s. $20,000 $20,000 Concrete Pads 1 1.s. $5,000 $5,000 SCADA System SCADA computer system Installation 1 1 $283,120 $308,600 I.s. $100,000 $100,000 Ls. $70,000 $70,000 $170,000 Piping Yard Pipe, Valves and Fittings 1 Ls. $248,000 $248,000 $248,000 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/3/13 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Note 0.8 MGD IVIBR DISCIPLINE All D&F PROJECT ft 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER I UNIT UNIT COST TOTAL Site Work Site Work Roads Repair/Repave Fencing Roof Replacement Electrical Electrical Installation Site Lighting Standby Power (Generators) Estimated Construction Costs Contingencies Fees & Services TOTAL CAPITAL COST 1 2700 0 3200 Ls. s.y, I.f. s.f. $55,000 $25 $20 $4.00 $55,000 $67,500 $0 $12,800 1 1.s. $321,000 $321,000 1 I.s. $20,000 $20,000 2 ea. $85,000 $170,000 $135,300 $511,000 $4,733,679 $710,052 $568,041 $6,011,772 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/14/14 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Note 1.2 MGD NIBR DISCIPLINE Al I D&F PROJECT E 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER I UNIT UNIT COST TOTAL Miscellaneous Contractor Expenses Move In, Licenses & Permits Bonds and Insurance Supervision, temp facilities, equipment, living expenses Cleanup and Move Out Headworks Structure Automatic Bar Screen/Wash/Comp Contractor Equipment Markup Installation - Total Manual Bar Screen Contractor Equipment Markup Installation - Total Grit System w/ Classifier Contractor Equipment Markup Installation Grit Transfer Pumps Contractor Equipment Markup Installation Concrete Handrail Grating Demo 9 Ls. 1.s. mo. 1.s. $25,000 $15,500 $6,000 $15,000 $25,000 $15,500 $54,000 $15,000 $109,500 0 1.s. $0 $0 0 I.s. $0 $0 0 I.s. $0 $0 0 I.s. $0 $0 0 I.s. $0 $0 0 I.s. $0 $0 0 I.s. $0 $0 0 I.s. $0 $0 0 I.s. $0 $0 0 ea. $0 $0 0 I.s. $0 $0 0 I.s. $0 $0 0 c.y. $0 $0 0 I.f. $0 $0 0 s.f. $0 $0 0 Ls. $0 $0 $0 Influent Pump Station Pumps/Rails/Etc. 3 ea. S37,800 $113,400 Contractor Equipment Markup 1 I.s. $10,500 $10,500 Installation 1 I.s. $26,250 $26,250 Ref rb, Existing Wetwell 0 I.s. $0 $0 Force Main 0 1.f. $0 $0 Crane (refurb) 0 1.s. $0 $0 Piping 0 1.s. $0 $0 Valves/Vault 0 1.s. $0 $0 Demo 0 I.s. $0 $0 Controls 0 I.s. $0 $0 $150,150 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/14/14 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS%o _100% _FINAL _OTHER (Specify) Note 1.2 MGD MBR I SCIPLINE All D&F PROJECT if 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER UNIT UNIT COST TOTAL Fine Screen & Grit Removal Fine Screen w/compactor & tank Contractor Equipment Markup Installation Concrete Excavation Porous Fill MBR Process System Equipment, Shop Dwgs, O&M Manuals, Start-up, Freight Contractor Equipment Markup Installation Concrete Excavation Porous Fill UV Disinfection Additional UV Modules Contractor Equipment Markup Installation 0 0 0 0 0 0 I.s. I.s. I.s. c.y. c.y. c.y. $0 $0 $0 $500 $15 $38 $0 $0 $0 $0 $0 $0 I Ls. $324,000 $324,000 1 l.s. $30,000 $30,000 1 I.s. $75,000 $75,000 0 c.y. $500 $0 0 c.y. $15 $0 0 c.y. $38 $0 1 Ls. $39,420 $39,420 1 I.s. $3,650 $3,650 I I.s. $9,130 $9,130 Sludge Holding Tank Aeration/Mixing Equipment (Included in ICEAS Equipment) Decant Equipment (Included in ICEAS Equipment) Concrete 0 Excavation 0 Porous Fill 0 Stairs 0 Concrete Pads 0 c.y. c.y. c.y. 1.s. l.s. $o $o $0 $0 $0 $0 $0 $0 $0 $0 $0 $429,000 S52,200 $O SCADA System SCADA computer system 0 l.s. $0 $0 Installation 0 I.s. $0 $0 SO Piping Yard Pipe, Valves and Fittings 0 I.s. $0 $O SO 1 1 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/1 4/1 4 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWfP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) Note 1.2 MGD MBR DISCIPLINE All D&F PROJECT N 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER I UNIT UNIT COST TOTAL Site Work Site Work Roads Repair/Repave Fencing Roof Replacement Bldg Renovations Electrical Electrical Installation Site Lighting Standby Power (Generators) Estimated Construction Costs Contingencies Fees & Services TOTAL CAPITAL COST 0 0 0 0 0 I.s. s.y. I.f. s.f. 1.s. $55,000 $25 $0 $0.00 $0 $0 $0 $0 so $0 I.s. $51,000 $51,000 0 Ls. $0 $0 0 ea. $0 $0 SO $51,000 $791,850 $118,778 $110,859 $1,021,487 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/3/13 ACTIVITY AND LOCATION McLin Creek WWfP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN PER _PDS% _100% _FINAL _OTHER (Specify) Note 0.8 MGD SBR w/LA DISCIPLINEX All D&F PROJECT H 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER I UNIT UNIT COST TOTAL Miscellaneous Contractor Expenses Move In, Licenses & Permits Bonds and Insurance Supervision, temp facilities, equipment, living expenses Cleanup and Move Out Headworks Structure Automatic Bar Screen/Wash/Comp (Replacement) Contractor Equipment Markup Installation - Total Handrail (replacement) Grating (replacement) Demo Influent Pump Station Pumps/Rails/Etc. Contractor Equipment Markup Installation Refurb. Existing Wetwell Force Main Crane (refurb) Piping ValvesNault Demo Controls 1.s. I.s. mo. 1.s. $25,000 $125,400 $6,000 $15,000 $25,000 $125,400 $84,000 $15,000 $249,400 1 I.s. $107,760 $107,760 1 l.s. $9,980 $9,980 1 1.s. $24,940 $24,940 150 l.f. $34 $5,100 96 s.f. $50 $4,800 1 1.s. $10,000 $10,000 S162,580 3 ea. $27,000 $81,000 1 l.s. $7,500 $7,500 1 I.s. $18,750 $18,750 1 l.s. $25,000 $25,000 300 l.f. $45 $13,500 1 I.s. $2,500 $2,500 1 Ls. $15,000 $15,000 I I.s. $50,000 $50,000 1 Ls. $5,000 $5,000 1 1.s. $70,000 $70,000 $288,250 1 1 1 1 1 1 1 1 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/3/13 ACTIVITY AND LOCATION McLin Creek WWfP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN x PER _PDS% _100% _FINAL _OTHER (Specify) Note 0.8 MGD SBR w/LA DISCIPLINE All D&F PROJECT H 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER I UNIT UNIT COST TOTAL Grit Removal Grit System w/ Classifier Contractor Equipment Markup Installation Grit Transfer Pumps Contractor Equipment Markup Installation Concrete, Grit Removal Excavation Porous Fill Platform Handrail Grating 1 1 l 1 27 31 6 1 40 81 1.s. 1.s. 1.s. ea. 1.s. 1.s. c.y. c.y. c.y. Ls. I. f. s.f. $129,600 $12,000 $30,000 $24,300 $2,250 $5,630 $500 $15 $38 $15,000 $34 $50 $129,600 $12,000 $30,000 $24,300 $2,250 $5,630 $13,500 $465 $239 $15,000 $1,360 $4,050 $238,394 ICEAS Process System Equipment, Shop Dwgs, O&M Manuals, Start-up, Freight 1 1.s. $729,000 $729,000 Contractor Equipment Markup 1 I.s. $67,500 $67,500 Installation I I.s. $168,750 $168,750 Concrete 465 c.y. $500 $232,500 Concrete Repair (old Basin) 700 s.y. $35 $24,500 Excavation 2,710 c.y. $15 $40,650 Porous FiII 186 c.y. $38 $7,068 Blower Building Renovations 1 I.s. $22,550 $22,550 Air Piping Replacement 1 I.s. $30,000 $30,000 $1,322,518 Equilization Basin Equipment(Mixer) (Included in ICEAS Equipment) Concrete 0 Excavation 0 Porous Fill 0 c.y. c.y. c.y. $500 $0 $15 $0 $38 $0 $0 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/3/13 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Note 0.8 MGD SBR w/LA DISCIPLINE Al l D&F PROJECT # 41018.03 ITEM DESCRIP I ION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER 1 UNIT UNIT COST TOTAL Filtration Filtration Renovation Filter Building Renovation Influent Distribution Box Concrete Excavation Porous Fill UV Disinfection UV Equipment Contractor Equipment Markup Installation Disinfection Chamber Modifications 0 0 0 0 0 l.s. 1.s. c.y. c.y. c.y. $80,000 $24,500 $500 $15 $38 $0 $0 $0 $0 $0 1 1.s. $226,800 $226,800 1 I.s. $21,000 $21,000 1 Ls. $52,500 $52,500 1 I.s. $25,000 $25,000 Sludge Holding Tank Aeration/Mixing Equipment (Included in ICEAS Equipment) Decant Equipment (Included in ICEAS Equipment) Concrete 233 c.y. $500 $116,500 Excavation 788 c.y. $15 $11,820 Porous Fill 135 c.y. $38 $5,130 Stairs I 1.s. $20,000 $20,000 Concrete Pads 1 l.s. $5,000 $5,000 SCADA System SCADA computer system Installation 1 1.s. $100,000 $100,000 $0 S325,300 $158,450 I.s. $70,000 $70,000 $170,000 Piping Yard Pipe, Valves and Fittings 1 I.s. $200,000 $200,000 $200,000 Site Work Site Work 1 I.s. $55,000 $55,000 Roads Repair/Repave 2700 s.y. $25 $67,500 Fencing 800 1.f. $20 $16,000 Roof Replacement 3200 s.f. $4.00 $12,800 $151,300 1 I 1 1 1 1 1 1 1 I 1 1 1 1 I 1 J J J CLIENT Claremont COST ESTIMATE DATE PREPARED 7/3/13 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN x PER _PDS% _100% _FINAL _OTHER (Specify) Note 0.8 MGD SBR w/LA DISCIPLINE All D&F PROJECT # 41018.03 IT[M DESCRIPTION MANUFACI URER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL L NUMBER I UNIT UNIT COST TOTAL Land Application System Effluent Storage Basin Effluent Distribution Pumping Effluent Distribution Piping Spray Irrigation System Land Application Site Monitoring Wells Electrical Electrical Installation Site Lighting Standby Power (Generators) Estimated Construction Costs Contingencies Fees & Services TOTAL CAPITAL COST 7500 150 185 6 1.s. 1.s. I.f. ac ac ea. $496,000 $467,000 $50 $5,870 $2,500 $3,000 $496,000 $467,000 $375,000 $880,500 $462,500 $18,000 $2,699,000 1 1.s. $241,000 $241,000 1 1.s. $20,000 $20,000 2 ea. $85,000 $170,000 $431,000 S6,396,192 S959,429 $767,543 $8,123,164 1 1 1 1 1 1 1 1 1 1 1 1 I 1 1 1 1 1 1 CLIENT Claremont COST ES'IIMA"I'I DATE PREPARED 7/14/14 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Note 1.2 MGD SBR w/LA DISCIPLINE All D&F PROJECT tt 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER UNIT UNIT COST TOTAL Miscellaneous Contractor Expenses Move In, Licenses & Permits Bonds and Insurance Supervision, temp facilities, equipment, living expenses Cleanup and Move Out Headworks Structure Automatic Bar Screen/Wash/Comp Contractor Equipment Markup Installation - Total Manual Bar Screen Contractor Equipment Markup Installation - Total Concrete Handrail Grating Demo 12 I.s. I.s. mo. I.s. $25,000 $54,600 $6,000 $15,000 $25,000 $54,600 $72,000 $15,000 0 I.s. $0 $0 0 I.s. $0 $0 0 I.s. SO $0 0 I.s. $0 $0 0 I.s. $0 $0 0 Ls. $0 $0 0 c.y. $0 $0 0 I.f. $0 $0 0 s.f. $0 $0 0 I.s. $0 $0 Influent Pump Station Pumps/Rails/Etc. 3 ea. $37,800 $113,400 Contractor Equipment Markup 1 I.s. $10,500 $10,500 Installation I 1.s. $26,250 $26,250 Refurb. Existing Wetwell 0 I.s. $0 $0 Force Main 0 l.f. $0 $0 Crane (refurb) 0 I.s. $0 $0 Piping 0 1.s. $0 $0 ValvesNault 0 1.s. $0 $0 Demo 0 Ls. $0 $0 Controls 0 1.s. $0 $0 $166,600 $0 S150,150 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/14/14 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWTP ESTIMATED BY. D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Note 1.2 MGD SBR w/LA DISCIPLINE All D&F PROJECT # 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE SUBTOTAL NUMBER [ UNIT -IITEM UNIT COST TOTAL Grit Removal Grit System w/ Classifier Contractor Equipment Markup Installation Grit Transfer Pumps Contractor Equipment Markup Installation Concrete, Grit Removal Excavation Porous Fill Platform Handrail Grating 0 0 0 0 0 0 0 0 0 0 0 0 I.s. I.s. I.s. ea. l.s. I.s. c.y. c.y. c.y. I.s. 1.f. s.f. $129,600 $0 $0 $24,300 $0 $0 $500 $15 $38 $15,000 $34 $50 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 ICEAS Process System Equipment, Shop Dwgs, O&M Manuals, Start-up, Freight I I.s. $414,720 $414,720 Contractor Equipment Markup I I.s. $38,400 $38,400 Installation I I.s. $96,000 $96,000 Concrete 465 c.y. $500 $232,500 Excavation 2,710 c.y. $15 $40,650 Porous Fill 186 c.y. $38 $7,068 Equilization Basin Equipment(Mixer) (Included in ICEAS Equipment) Concrete 0 c.y. $0 $0 Excavation 0 c.y. $0 $0 Porous Fill 0 c.y. $0 $0 $0 $829,338 $0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Claremont COST ESTIMATECLIENT DATE PREPARED 7/14/14 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWfP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Nolc 1.2 MGD SBR w/LA DISCIPLINIf All ME PROJECT H 41018.03 ITEM DESCRIPTION MANUFACTURER 1 QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER I UNIT UNIT COST l TOTAL Filtration Additional Filtration Cell Contractor Equipment Markup Installation Concrete Excavation Porous Fill Demo Hand Rail Grating Piping & Valves UV Disinfection Additional UV Modules Contractor Equipment Markup Installation 0 0 0 0 0 0 0 0 0 0 I.s. I.s. I.s. c.y. c.y. c.y. Ls. 1.f. s.f. I.s. $64,932 $0 $0 $550 $15 $38 $20,000 $37 $50 $22,464 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 1 I.s. $39,420 $39,420 1 I.s. S3,650 $3,650 I I.s. $9,130 $9,130 Sludge Holding Tank Aeration/Mixing Equipment (Included in ICEAS Equipment) Decant Equipment (Included in ICEAS Equipment) Concrete 0 Excavation 0 Porous Fill 0 Stairs 0 Concrete Pads 0 SCADA System SCADA computer system Installation 0 0 c.y. c.y. c.y. I.s. I.s. $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 S52,200 $0 I.s. $0 $0 I.s. $0 $0 $0 Piping Yard Pipe, Valves and Fittings 1 I.s. $80,000 $80,000 S80,000 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 CLIENT Claremont COST ESTIMATE DATE PREPARED 7/14/14 ACTIVITY AND LOCATION McLin Creek WWTP PROJECT TITLE McLin WWTP ESTIMATED BY: D&F CATEGORY CODE NUMBER STATUS OF DESIGN X PER _PDS% _100% _FINAL _OTHER (Specify) Note 1.2 MGD SBR w/LA DISCIPLINE All D&F PROJECT # 41018.03 ITEM DESCRIPTION MANUFACTURER QUANTITY ENGINEERING ESTIMATE ITEM SUBTOTAL NUMBER UNIT UNIT COST TOTAL Site Work Site Work Roads Repair/Repave Fencing Roof Replacement Bldg Renovations Land Application System Effluent Storage Basin Effluent Distribution Pumping Effluent Distribution Piping Spray Irrigation System Land Application Site Monitoring Wells Electrical Electrical Installation Site Lighting Standby Power (Generators) Estimated Construction Costs Contingencies Fees & Services TOTAL CAPITAL COST 1 1350 0 0 0 I.s. s.y. I.f. s.f. 1.s. $75,000 $25 $0 $0.00 $0 $75,000 $33,750 $0 $0 $0 $108,750 I I.s. $248,000 $248,000 I I.s. $379,000 $379,000 2700 11. $50 $135,000 50 ac $5,870 $293,500 95 ac $2,500 $237,500 2 ea. $2,500 $5,000 $1,298,000 1 I.s. $98,000 $98,000 0 I.s. $0 $0 0 ea. $0 $0 $98,000 $2,783,038 $417,456 $389,625 $3,590,119 MOM Alternative B Operation & Maintenance Expense ICEAS sax Fixed Operational Expenses lt`"' Initial Year of Operation Final Year of Operation Salaries & Benefits $114,750 $114,750 Repair & Maintenance $37,200 $37,200 Contract Services $40,000 $40,000 Miscellanous $32,000 $32,000 Annual Expense S223,950 $223,950 Variable Operational Expenses Inputs Initial Wastewater Flow, MGD Design Year Wastewater Flow, MGD Design Flow, MGD Sludge Production, DT/d/MGD Chemical Cost Power Cost, $/kw-h 0.25 1.00 1.20 0.86 $0.10 Electrical Costs Initial Year of Operation Design Year of Operation Equipment Item installed hp Design Run Time/d (hr) Run Time/d (hr) kW-h/d Run Time/d (hr) kW-h/d Bar Screen 2 4 0.83 1.24 3.33 4.97 Washing Press 5 4 0.83 3.11 3.33 12.43 Vortex Grit 6 24 24.00 107.38 24.00 107.38 Grit Pumps 10 4 0.83 6.21 3.33 24.86 Influent Pump Station 51 8.7 1.81 68.93 7.25 275.72 ICEAS Basin Blowers, each 60 12 12.00 1073.81 12.00 1610.71 Sludge Pumps 2.4 5 1.04 1.86 4.17 7.46 Equilization Basin 20 24 24.00 357.94 24.00 357.94 Filter Feed Pump 7 16 3.33 17.40 13.33 69.60 Filter Backwash Pumps 15 4 0.83 9.32 3.33 37.28 Filter Other 11.5 4 0.83 7.15 3.33 28.59 UV Disinfection 0.27 24 24.00 4.83 24.00 4.83 Sludge Holding Tank 40 18 18.00 536.90 18.00 536.90 Miscellanous 20 24 24.00 357.94 24.00 357.94 Total kW-h/d 2554.02 3436.61 Annual Electrical Costs S93,222 $125,436 Chemical Costs Initial Year of Operation Design Year of Operation Item Design Sludge Production, DT/d Design Usage, lbs./DT Annual Use (lbs) Operating Costs/Yr Annual Use (lbs) Operating Costs/Yr Polymer 1.032 16 0 SO 0 SO Sludge Disposal Costs Initial Year of Operation Design Year of Operation Item Design Sludge Production, WT/d Disposal Cost, $/ton Annual Production, WT's Operating Costs/Yr Annual Use Ps) Costs/Yr Regional Sludge Disposal 6.45 $50.00 490 S24,523 1962 S98,094 'Total Annual O&M Costs II Initial Year of Operation $341,695 Design Year of Operation S447,480 nr .. c Alternative C Operation & Maintenance Expense MBR Fixed Operational Expenses Item Initial Year of Operation Final Year of Operation Salaries & Benefits $114,750 $114,750 Repair & Maintenance $35,260 $35,260 Contract Services $40,000 $40,000 Miscellanous $32,000 $32,000 Annual Expense $222,010 $222,010 Variable Operational Expenses Inputs Initial Wastewater Flow, MGD Design Year Wastewater Flow, MGD Design Flow, MGD Sludge Production, DT/d/MGD Chemical Cost Power Cost, $/kw-h 0.25 1.00 1.20 0.80 $0.10 Electrical Costs Initial Year of Operation Design Year of Operation Equipment Item Installed hp Design Run Timed (hr) Run Time/d (hr) kW-h/d Run lime/d (hr) kW-h/d Fine Screen 6 4 0.83 3.73 3.33 14.91 Influent Pump Station 51 8.7 1.81 68.93 7.25, 275.72 MBR Treatment System 2264.00 3064.00 UV Disinfection 0.215 24 24.00 3.85 24.00 3.85 Sludge Holding Tank 40 18 18.00 536.90 18.00 536.90 Miscellanous 20 24 24.00 357.94 24.00 357.94 Total kW-h/d 3235.35 4253.32 Annual Electrical Costs $118,090 $155,246 Chemical Costs Initial Year of Operation Design Year of Operation Item Design Sludge Production, DT/d Design Usage, Ibs./DT Annual Use (Ibs) Operating Costs/Yr Annual Use (Ibs) Operating Costs/Yr Polymer 0.96 16 0 SO 0 SO Sludge Disposal Costs Initial Year of Operation Design Year of Operation Item Design Sludge Production, WT/d Disposal Cost, $/ton Annual Production, WT's Operating Costs/Yr Annual Use (Ibs) Operating Costs/Yr Regional Sludge Disposal 6 S50.00 456 $22,813 1825 $91,250 Total Annual O&M Costs Initial Year of Operation S362,913 Design Year of Operation 5468,506 w PIM IMMI POW rO 1�1 Alternative D Operation & Maintenance Expense ICEAS SBR w/Land Application Fixed Operational Expenses Item Initial Year of Operation Final Year of Operation Salaries & Benefits $114,750 $114,750 Repair & Maintenance $42,200 $42,200 Contract Services $40,000 $40,000 Miscellanous $32,000 $32,000 Annual Expense $228,950 $228,950 Variable Operational Expenses Inputs Initial Wastewater Flow, MGD Design Year Wastewater Flow, MGD Design Flow, MGD Sludge Production, DT/d/MGD Chemical Cost Power Cost, $/kw-h 0.25 1.00 1.20 0.86 $0.10 (Electrical Costs Initial Year of Operation Design Year of Operation Equipment Item Installed hp Design Run Time/d (hr) Run Time/d (hr) kW-h/d Run Time/d (hr) kW-h/d Itar Screen 2 4 0.83 1.24 3.33 4.97 Washing Press 5 4 0.83 3.11 3.33 12.43 Vortex Grit 6 24 24.00 107.38 24.00 107.38 Grit Pumps 10 4 0.83 6.21 3.33 24.86 Influent Pump Station 51 8.7 1.81 68.93 7.25 275.72 ICEAS Basin Blowers, each 60 12 12.00 1073.81 12.00 1610.71 Sludge Pumps 2.4 5 1.04 1.86 4.17 7.46 Equilization Basin 0 0 0.00 0.00 0.00 0.00 Filter Feed Pump 0 0 0.00 0.00 0.00 0.00 Filter Backwash Pumps 0 0 0.00 0.00 0.00 0.00 Filter Other 0 0 0.00 0.00 0.00 0.00 UV Disinfection 0.27 24 24.00 4.83 24.00 4.83 Sludge Holding Tank 40 18 18.00 536.90 18.00 536.90 Effluent Distribution Pumping 90 20 4.17 279.64 16.67 1118.55 Miscellanous 20 24 24.00 357.94, 24.00 357.94 Total kW-h/d 2441.86 4061.75 Annual Electrical Costs $89,128 $148,254 Chemical Costs Initial Year of Operation Design Year of Operation Item Design Sludge Production, DT/d Design Usage, lbs./DT Annual Use (Ibs) Operating Costs/Yr Annual Use (lbs) Operating Costs/Yr Polymer 1.032 16 0 SO 0 SO Sludge Disposal Costs Initial Year of Operation Design Year of Operation Item Design Sludge Production, Wild Disposal Cost, $/ton Annual Production, WT's Operating Costs/Yr Annual Use (lbs) Operating Costs/Yr Regional Sludge Disposal 6.45 $50.00 490 $24,523 1962 $98,094 Total Annual O&M Costs 11 Initial Year of Operation $342,601 Design Year of Operation $475,298 Wit APPENDIX D MIR POP RR NM r PROJECTED FIRST YEAR O&M BUDGET McLIN CREEK WWTP (0.8 MGD) EXPENSE ITEM AMOUNT Salaries Employee Benefits Repairs & Maintenance UV Lamp Replacement Mambrane Replacement Utilities Office Expense Contractual Services (Lab & Engr) Supplies Vehiciles Miscellaneous Sludge Disposal TOTAL EXPENSES $85,000 $29,750 $20,000 $5,000 $10,260 $118,090 $3,000 $40,000 $15,000 $4,000 $10,000 $22,813 $362,913 1 V1� CovIcvi/e44(k SIC ATA NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor MEMORANDUM To: From: Subject: Division of Water Resources March 11, 2015 Dr. Keri B. Cantrell NC DENR / DWR / Environmental Engineer Mooresville Regional Office Teresa Rodriguez 919-807-6387 NPDES Unit Review of Draft NPDES Permit NC0081370 McLin Creek WWTP Catawba County Donald R. van der Vaart Secretary Please indicate below your agency's position or viewpoint on the draft permit and return this form by April 11, 2015. If you have any questions on the draft permit, please feel free to contact me at the telephone number shown above. RESPONSE: (Check one) Signed Concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent limits are met prior to discharge, and the discharge does not contravene the designated water quality standards. Concurs with issuance of the above permit, provided the following conditions are met: Opposes the issuance of the above permit, based on reasons stated below, or attached: Date: 3/18/2015 1601 Mail Service Center, Raleigh, North Carolina 27699-1601 Phone: 919-707-8600 \ Internet: www.ncdenr.00v An Equal opportunity \ Affirmative Action Employer— Made In part by recycled paper Pat McCrory Governor SEM- FOAIS Veygruitpi 40 1.2/Y11rd A NCDENR North Carolina Department of Environment and Natural Resources Donald van der Vaart Secretary FINDING OF NO SIGNIFICANT IMPACT (FONSI) City of Claremont Wastewater Treatment Plant Expansion Catawba County, North Carolina The North Carolina Environmental Policy Act (G.S. § I I3A) requires that the Division of Water Resources determine whether a proposed major agency action will significantly affect the environment. The City of Claremont Wastewater Treatment Plant expansion is such a major action. The proposed action involves upgrading the McLin Creek Wastewater Treatment Plant from existing 0.3 MGD to 1.2 MGD. The upgrade will be phased; Phase 1 will increase capacity to 0.8 MGD and Phase II will increase capacity to 1.2 MGD. Upgrades include the conversion of the ICEAS SBR treatment cells to membrane biological reactors (MBR); modifying the headworks to include two manual screen bars and rotary drum fine screen; and upgrading the pump station to include new pumps, piping and controls, ultra -violet light disinfection, and new sludge holding tank. As shown in EA in Figures 1 and 4, the proposed action will take place near the City of Claremont in northeast Catawba County. In order to deternine whether the City of Claremont Wastewater Treatment Plant expansion will cause significant environmental impacts, an environmental assessment has been prepared. The environmental assessment is attached. It contains detailed information on the key issues, including a detailed description of the proposed project, and probable environmental impacts with proposed mitigations. The following is a summary of the probable environmental impacts and associated mitigation activities: There will be minor direct impacts to topography and soils at the construction site due to grading and other construction activities. These impacts will be controlled through adherence of an approved Sediment and Erosion Control Plan as well as the use of silt fencing and other erosion control devices. Temporary impacts to air quality and noise will occur during construction, but no permanent impacts will occur as a result of the proposed project. Additional discharge to McLin Creek will increase flows by an estimated seven -percent during average flow periods; however, as the effluent will be treated at a higher level, the quality of the proposed discharge will be significantly improved over the existing discharge. No direct introduction of toxic substances will occur. Toxic substances used in the operation of the wastewater treatment plant will be used in accordance with the wastewater treatment plant Operation and Maintenance (O&M) Manual and will be stored and contained appropriately. No direct or adverse impacts will occur to forest resources; shellfish or fish and their habitat; wildlife; natural vegetation; wetlands; prime or unique agricultural lands; public lands and scenic, recreational, State natural areas; or areas of archeological or historical value. Indirect and cumulative impacts to topography, soils, shellfish or fish and their habitat, wildlife and natural vegetation, wetlands, air quality, water resources, and forest resources may occur as a result potential future development within the service area as a result of the increased capacity and will be mitigated through Catawba County's adopted Unified Development Ordinance (UDO) and other regulatory requirements. None of the above impacts are found to be significant due to mitigation activities. Thus, it has been concluded that the City of Claremont Wastewater Treatment Plant Expansion will not have a significant adverse effect on the quality of the environment. No environmental impact statement (EIS) will be prepared and this FONSI completes the environmental review record. The FONSI and Environmental Assessment shall be available for inspection and comment for 30 days at the State Clearinghouse. 1617 Mail Service Center, Raleigh, North Carolina, 27699-1617 Location: 512 N. Salisbury St., Raleigh. North Carolina, 27604 Phone: 919-807-6300/Fax: 909-807-6492 An Equal ©pportunityWfrmatnvActon Employer • Summary of FONSI for publication in the Environmental Bulletin: After completion of an environmental assessment under G.S. 113A, a FONSI has been made in the case of the City of Claremont Wastewater Treatment Plant expansion. Information supporting the need for the proposed project was reviewed, along with relative impacts, other alternative approaches and mitigating measures. d G i%) 1 274 /.r1 S. Jay Zimmerman (Date) Acting Director, Division of Water Resources Exp61/1_301 Davis & Floyd, Inc. 181 E. Evans Street, Suite 23, BTC-105, Florence, South Carolina 29506 T 843.519.1050 F 843.664.2881 www. davisfloyd.com Summary Of Conference Date: March 31, 2014 Location: DENR, Raleigh, NC Present: Summary: Project: WWTP ER/SEPA Project No.: 041018.03 Phase: DENR: Jackie Roddy, Teresa Rodriguez, Evan Kane, Harold Grady, Melanie, Pam Behm City of Claremont: Doug Barrick Davis & Floyd: Gene Haynes, Guy Slagle Purpose of the meeting was to discuss with NCDENR staff the requirements for proceeding with the upgrade and expansion of the McLin Creek WWTP to an ultimate capacity of 1.2 MGD. Guy and Doug provided a summary of the actions taken by the City in evaluating its future wastewater treatment needs. Those actions included the water quality evaluation of the Lyle Creek drainage basin by HAI and the Engineering Report prepared by Davis & Floyd. Resulting from the HAI study was the issuance by DENR of a revised Speculative Limits letter dated February 12, 2014 for a capacity of 1.2 MGD. The Engineering Report recommended the decommissioning of the North WWTP and the consolidation of wastewater treatment at the upgraded and expanded McLin Creek WWTP. The following is a summary of the key discussion points: • Doug shared that the City is proposing to expand the McLin Creek WWTP in phases to a capacity of 1.2 MGD as provided by the Speculative Limits letter. The initial phase could provide for a capacity of about 0.8 MGD. Teresa stated that DENR can issue a NPDES permit that would provide for the proposed phased expansion. • Teresa shared that DENR supports the idea of decommissioning the North WWTP with consolidation of treatment at the McLin Creek WWTP. • Teresa stated that for them to issue a phased NPDES permit having an ultimate capacity of 1.2 MGD it would require that the SEPA document be based upon the 1.2 MGD capacity. Unless the scope of the plant expansion changed from that documented in the approved SEPA, the City could then proceed with the final expansion phase when deemed appropriate without further SEPA review. • It was confirmed that with a planned expansion to a capacity of 1.2 MGD and SEPA document and review was required. 11Page • It was asked if the SEPA document must justify the future capacity needs of the City. Jackie stated that the SEPA process does not give a lot of scrutiny to capacity justification, but would want the SEPA document to describe the basis for the projected capacity. The DENR staff did not express much concern for the proposed expansion to 1.2 MGD and seemed to suggest that this was good planning on the part of the City. She did state that the Construction Grant & Loan folks would be more concerned with capacity justification. • Melanie and Evan pointed out the need to address secondary and cumulative environmental impacts. Doug shared that the City was part of a regional Lake Norman watershed stormwater management program which imposes runoff controls on the impact from development. Melanie suggested that this be discussed the SEPA document and also include in the SEPA document stormwater ordinances. • It was discussed that the direct project impacts of the proposed wastewater system improvements would be confined to the McLin Creek WWTP site and the public ROW. • Doug shared that an Environmental Survey had been perform a couple of years ago and that survey would be included in the SEPA. • Harold asked that the SEPA document discuss how the project was consistent with the Local Water Supply Plan. • Jackie emphasized that the SEPA document should provide a detail description of the project and the service area. She suggested that a Public Hearing would be helpful. • Harold stated that the SEPA must address connection with other wastewater treatment service providers. Doug and Gene reviewed the negotiations with the City of Hickory for connection to the Catawba WWTP and how those negotiations were not successful. Pam indicated that she was aware of those negotiations, and she seemed to acknowledge that the City of Claremont was proceeding appropriately. (side note: the SEPA may want to include attempts by the City to negotiate service with Newton) • Jackie described the SEPA review process taking 74 days to complete. • Once the SEPA is approved the NPDES permit application for the 1.2 MGD plant capacity can be submitted. • Melanie stated that information in the SEPA document should be easy to find. • Reuse and land application was mentioned. Doug described his investigation of supplying wastewater to a local farmer near the WWTP. Doug indicated that the City and the farmer were not able to figure out how land application would be compatible with the farming operations. Doug also described attempts to provide reuse water to an industry. It was suggested that reuse and land application should be discussed in the SEPA. Prepared by: Davis & Floyd Guy E. Slagle, Jr., PE ,t North Carolina Department of Environmental Quality Pat McCrory Govemor November 18, 2015 Ms. Catherine Renbarger, City Manager City of Claremont PO Box 446 Claremont, North Carolina 28610 Subject: NPDES Permit Issuance Permit No. NC0081370 McLin Creek WWTP Catawba County Class II Facility Dear Ms. Renbarger: Donald R. van der Vaart Secretary Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). The final permit contains the following changes from the draft permit transmitted on September 23, 2015: • The treatment facility description was updated to reflect existing equipment. • Monitoring frequencies for the phased flows of 0.8 MGD and 1.2 MGD were modified to conform to Grade III requirements as specified in 15A NCAC .0508. The final permit contains the following changes from your previous permit: • As a result of a Reasonable Potential Analysis quarterly monitoring for total copper and total zinc were eliminated from the effluent monitoring requirements. DMR data shows that these parameters don't have reasonable potential to exceed the action level standards. • Quarterly sampling for mercury was eliminated from the effluent sampling requirements. Data for mercury was evaluated according to the Statewide Mercury TMDL implementation guidance and there is no need for a mercury limit or quarterly monitoring. One sample will be required during your permit cycle. See Special Condition A.(7) • A special condition was added to the draft permit to address the Environmental Protection Agency's (EPA's) pending requirement for you to provide electronically -submitted 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-6492 Internet www.ncwaterquatity.orq An Equal Opportunity I Affirmative Action Employer Ms. Catherine Redbarger November 18, 2015 Page 2 of 2 Discharge Monitoring Reports (eDMRs). The Division intends to fully implement the eDMR program as soon as practicable. See Condition A.(6) in permit. For information on eDMR, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/acimin/bogiipuiedmr. For information on EPA's proposed NPDES Electronic Reporting Rule, please visit the following web site: http: / /www2.epa.gov/compliance/proposed-npdes-electronic-reporting-rule. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or any other Federal, State, or Local governmental permits that may be required. If you have any questions concerning this permit, please contact Teresa Rodriguez at telephone number (919) 807-6387 or at email Teresa.rodriguez@ncdenr.gov. dole S. Jay Zimmerman, P.G. Director, Division of Water Resources cc: NPDES Files Central Files Mooresville Regional Office / Surface Water Protection Section Aquatic Toxicology Unit, Susan Meadows (e-copy) 3 Permit NC0081370 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES) In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Claremont is hereby authorized to discharge wastewater from an outfall located at the Claremont — McLin Creek WWTP 2310 JB Road, Claremont Catawba County to receiving waters designated as McLin Creek within the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective January 1, 2016. This permit and authorization to discharge shall expire at midnight on March 31, 2020. Signed this day November 18, 2015. JL S. Jay Zimmerman, P.G. Director, Division of Water Resources By Authority of the Environmental Management Commission Page 1 of 12 Permit NC0081370 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions described herein. City of Claremont Is hereby authorized to: 1. continue operating a 0.300 MGD domestic wastewater treatment plant utilizing a sequencing batch -reactor type treatment facility consisting of • Catenary bar screen with manual bar screen bypass • Flow metering • Influent pump station with standby power • Dual intermittent -cycle extended aeration basins • Three (3) tertiary sand filters • Gas Chlorination • Chlorine contact chamber • Dechlorination • Two (2) aerated sludge holding tanks • Cascade post -aeration located at the City of Claremont - McLin Creek WWTP, at 2310 JB Road near Claremont, Catawba County, 2. After obtaining an Authorization to Construct from the Division, construct and operate a 0.8 MGD wastewater treatment system which is to be completed in conjuction with connection and transfer of all wastewaters from the North WWTP to the McLin Creek WWTP and the rescission of permit NC0032662 (0.1 MGD permitted capacity), 3. After obtaining an Authorization to Construct from the Division construct and operate a 1.2 MGD wastewater treatment system; and 4. Discharge from said wastewater treatment works at a location specified on the attached map via 4utfall 001, to McLin Creek, a waterbody currently classified WS-IV;CA waters within the Catawba River Basin. Page 2 of 12 Permit NC0081370 PART I A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] During the period beginning on the effective date of the permit and lasting until submittal of an Engineering Certificate for 0.8 MGD or expiration, the Permittee is authorized to discharge through Outfall 001. Such discharges shall be limited and monitored' by the Permittee as specified below: . EFFLUENT EEFFLUENT LIMITS L.s .... ___1« :.. .i.:i. ,�. e. MONITORING t REQUIREMENTS . r �'1(7L} TSri ICS ,, n r[para ietez co es) . , . -. .z ' 'strafly Weekly Daily •Measuiremnent i• -rSa a Sample _Avsiage,.,,,Average Maximum_:...Frequency - __`TJ'P , ,Y ocafroril ,, [50050] Flow (MGD) 0.300 Continuous -- Recording I or E [00310] BOD, 5day, 20°C 2 (Apr 1- Oct 31) 8.0 mg/L , 12.0 mg/L Weekly Composite E, I [00310] BOD, 5day, 20°C2 (Nov 1- Mar 31) 16.0 mg/L 24.0 mg/L Weekly Composite E, I [50530] Total Suspended Solids (TSS) 2 30 mg/L 45 mg/L Weekly Composite E, I [00610] NH3 as N (Apr 1- Oct 31) 2.0 mg/L 6.0 mg/L Weekly Composite E [00610] NH3 as N (Nov 1 - Mar 31) 4.0 mg/L 12.0 mg/L Weekly Composite E - [00300] Dissolved Oxygen Daily Average >_ 5.0 mg/L Weekly Grab E [31616] Fecal Coliform ' (geometric mean) 200/100 ml 400/100 ml Weekly Grab E [50060] Total Residual Chlorine (TRC) 3 28 µg/L Weekly Grab E [00010] Temperature (°C) Weekly Grab E [00400] pH Not < 6.0 nor > 9.0 standard units Weekly Grab E ' [00625] Total Nitrogen (NO2 + NO3 + TKN) Quarterly Composite E [00665] Total Phosphorus Quarterly Composite E [TGP3B] Chronic Toxicity4 Quarterly Composite E [50010] Temperature, °C Weekly Grab U, D [00300] Dissolved Oxygen Weekly Grab U, D Footnotes: 1. Sample Locations: E = Effluent; I = Influent; U = Upstream at NCSR 1722 (south of Claremont); D = Downstream at NCSR 1722 (east of Claremont, see map). 2. Monthly average effluent concentrations for Biochemical Oxygen Demand (BOD5) and TSS shall not exceed 15% of the respective influent values (i.e. 85% removal required). 3. Total Residual Chlorine (TRC). The Division shall consider all effluent TRC values reported below 50µg/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 µg/L, 4. Chronic Toxicity (Ceriodaphnia) at 9 %; quarterly during January, April, July, October; See Special Condition A. (4). 5. No later than 270 days from the effective date of this permit, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A. (6). Units: mg/L = milligrams per liter ml = milliliter µg/L = micrograms per liter NH3 as N = ammonia nitrogen BOD = biochemical oxygen demand The Permittee shall discharge no floating solids or foam visible in other than trace amounts. Page 3 of 12 • Permit NC0081370 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] a. During the period beginning upon submittal of an Engineering Certificate for expansion to 0.8 MGD and lasting until expansion to 1.2 MGD6 or expiration, the Permittee is authorized to discharge through Outfall 001. Such discharges shall be limited and monitored' by the Permittee as specified below: EFFLUENT CI Al M TERISTICS; ' EFFLUENT LTM11 S:_ ....-. ...... _ ._.._ . i -- i :O"1 IT0 3INo,REQUIREMENTS 1__ i •. _ -1 [parameter• codes] fy._ _ Monthly :. Average ayI`E . wolf- -, Average ' :...' Daily Maximum .I . Measurement Frequency .: ' -r -. �A Sam'-e : ,Type _ , Sample Location' [50050] Flow (MGD) 0.80 Continuous Recording I or E [00310] BOD, 5day, 20°C 2 (Apr 1- Oct 31) 8.0 mg/L 12.0 mg/L 3/Week Composite E, I [00310] BOD, 5day, 20°C2 (Nov 1- Mar 31) 16.0 mg/L 24.0 mg/L 3/Week Composite E, I [50530] Total Suspended Solids (TSS) 2 30 mg/L 45 mg/L 3/Week Composite E, I [00610] NH3 as N (Apr 1 - Oct 31) 2.0 mg/L 6.0 mg/L 3/Week Composite E [00610] NH3 as N (Nov 1- Mar 31) 4.0 mg/L 12.0 mg/L • 3/Week Composite E [00300] Dissolved Oxygen Daily Average >_ 5.0 mg/L Weekly Grab E [31616] Fecal Coliform (geometric mean) 200/100 ml 400/100 ml 3/Week Grab E [50060] Total Residual Chlorine (TRC) 3 28 µg/L 3/Week Grab E [00010] Temperature (°C) Weekly Grab E [00400] pH Not < 6.0 nor > 9.0 standard units Weekly Grab E [00625] Total Nitrogen (NO2 + NO3 + TKN) Quarterly Composite E [00665] Total Phosphorus Quarterly Composite E [TGP3B] Chronic Toxicity4 Quarterly Composite E [50010] Temperature, °C Weekly Grab U,. D . [00300] Dissolved Oxygen Weekly Grab U, D 1. Sample Locations: E = Effluent; I = Influent; U = Upstream at NCSR 1722 (south of Claremont); D = Downstream at NCSR 1722 (east of Claremont, see map). 2. Monthly average effluent concentrations for Biochemical Oxygen Demand (GODS) and TSS shall not exceed 15% of the respective influent values (i.e. 85% removal required). 3. Total Residual Chlorine (TRC). The Division shall consider all effluent TRC values reported below 50µg/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 µg/L. 4. Chronic Toxicity (Ceriodaphnia) at 19 %; quarterly during January, April, July, October; See Special Condition A. (4). 5. No later than 270 days from the effective date of this permit, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A. (6). 6. Before submitting an ATC for the expansion to 1.2 MGD the permittee shall submit a flow justification to the NPDES Complex Permitting Unit describing projected flows for a 20 year planning period. See Special Condition A. (8). Page 4 of 12 Permit NC0081370 Units: mg/L = milligrams per liter m1= milliliter µg/L = micrograms per liter NH3 as N = ammonia nitrogen BOD = biochemical oxygen demand b. The Permittee shall discharge no floating solids or foam visible in other than trace amounts. c. Expansion to a permitted flow of 0.8 MGD at McLin Creek WWTP is contingent upon connection and transfer of all wastewaters received at the North WWTP to the McLin Creek WWTP, and rescission of permit NC0032662. A. (3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] a. During the period beginning upon submittal of an Engineering Certificate for the expansion to 1.2 MGD' and lasting until expiration, the Permittee is authorized to discharge through Outfall 001. Such discharges shall be limited and monitored' by the Permittee as specified below: EFFLUENT CHARACTERISTICS [parameter codes] EFFLUENT LIMITS 1 ..�.._.. _ '.w� _.._. MONITORING REQUIREMENTS _ w__ _...___ _--_ __.�_ :, _;_: __.: - - . Monthly Average Weekly Average : `Daily Maximum:. . Measurements: Frequency' ` Sample" ,Tyke _ =Sample Locationl. [50050] Flow (MGD) 1.2 MGD Continuous Recording I or E [00310] BOD, 5day, 20°C 2 (Apr 1- Oct 31) 8.0 mg/L 12.0 mg/L 3/Week Composite E, I [00310] BOD, 5day, 20°C2 (Nov 1- Mar 31) 16.0 mg/L 24.0 mg/L 3/Week Composite E, I [50530] Total Suspended Solids (TSS) 2 30 mg/L 45 mg/L 3/Week Composite E, I [00610] NH3 as N (Apr 1 - Oct 31) 2.0 mg/L 6.0 mg/L 3/Week Composite E [00610] NH3 as N (Nov 1 - Mar 31) 4.0 mg/L 12.0 mg/L 3/Week Composite E [00300] Dissolved Oxygen Daily Average > 5.0 mg/L 3/Week Grab E [31616] Fecal Coliform (geometric mean) 200/100 ml 3/Week 3/Week Grab E [50060] Total Residual Chlorine (TRC) 3 28 µg/L 3/Week Grab E [00010] Temperature (°C) Daily Grab E [00400] pH Not < 6.0 nor > 9.0 standard units 3/Week Grab E [00625] Total Nitrogen (NO2 + NO3 + TKN) Quarterly Composite E [00665] Total Phosphorus Quarterly Composite E [TGP3B] Chronic Toxicity4 Quarterly Composite E [NC01] Effluent Pollutant Scan Monitor and Report Footnote 6 Footnote 6 E [50010] Temperature, °C Weekly Grab U, D [00300] Dissolved Oxygen Weekly Grab U, D Footnotes: 1. Sample Locations: E = Effluent; I = Influent; U = Upstream at NCSR 1722 (south of Claremont); D = Downstream at NCSR 1722 (east of Claremont, see map). 2. Monthly average effluent concentrations for Biochemical Oxygen Demand (BOD5) and TSS shall not exceed 15% of the respective influent values (i.e. 85% removal required). Page 5 of 12 Permit NC0081370 3. Total Residual Chlorine (TRC). The Division shall consider all effluent TRC values reported below 50µg/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 µg/L. 4. Chronic Toxicity (Ceriodaphnia) at 27 %; quarterly during January, April, July, October; See Special Condition A. (4). 5. No later than 270 days from the effective date of this permit, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A. (6). 6. The permittee shall perform three Effluent Pollutant Scans during the term of this permit. See Special Condition A. (5). 7. Before submitting an ATC for the expansion to 1.2 MGD the permittee shall submit a flow justification to the NPDES Complex Permitting Unit describing projected flows for a 20 year planning period. See Special Condition A. (8) Units: mg/L = milligrams per liter m1= milliliter µg/L = micrograms per liter NH3 as N = ammonia nitrogen BOD = biochemical oxygen demand b. The Permittee shall discharge no floating solids or foam visible in other than trace amounts. A. (4) CHRONIC TOXICITY PERMIT LIMIT - (QUARTERLY) [G.S. 143-215.1(b)] The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 9 % (0.3 MGD) / 19 % (0.8 MGD) / 27 % (1.2 MGD). The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised December 2010, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised- December 2010) or subsequent versions. The tests will be performed during the months of January, April, July, and October. These months signify the first month of each three-month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase H Chronic Whole Effluent Toxicity Test Procedure" (Revised -December 2010) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the followingaddress: Attention: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1623 Mail Service Center Raleigh, North Carolina 27699-1623 Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Page 6 of 12 Permit NC0081370 Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Water Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Assessment of toxicity compliance is based on the toxicity testing quarter, which is the three month time interval that begins on the first day of the month in which toxicity testing is required by this permit and continues until the fmal day of the third month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Page 7 of 12 Permit NC0081370 A. (5) EFFLUENT POLLUTANT SCAN (1.2 MGD) [G.S.143-215.1(b)] The Permittee shall perform a total of three (3) Effluent Pollutant Scans for all parameters listed below. One scan must be performed once a year for the three years following the expansion to 1.2 MGD. Analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples should be collected with one quarterly toxicity test each year, and must represent seasonal variation [i.e., do not sample in the same quarter every year]. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Chlorine (total residual, TRC) Dissolved oxygen Nitrate/Nitrite Kjeldahl nitrogen Oil and grease Phosphorus Total dissolved solids Hardness Antimony Arsenic Beryllium Cadmium Chromium Copper Lead Mercury (EPA Method 1631 E) Nickel Selenium Silver Thallium Zinc Cyanide Total phenolic compounds Volatile organic compounds: Acrolein Acrylonitrile Benzene Bromoform Carbon tetrachloride Chlorobenzene Chlorodibromomethane Chloroethane 2-chloroethylvinyl ether Chloroform Dichlorobromomethane 1,1-dichloroethane 1,2-dichloroethane Trans-1,2-dichloroethylene 1,1-dichloroethylene 1,2-dichloropropane 1,3-dichloropropylene Ethylbenzene Methyl bromide Methyl chloride Methylene chloride 1,1,2,2-tetrachloroethane Tetrachloroethylene Toluene 1,1,1-trichloroethane 1,1,2-trichloroethane TrichloroethyIene Vinyl chloride Acid -extractable compounds: P-chloro-m-cresol 2-chlorophenol 2,4-dichlorophenol 2,4-dimethylphenol 4,6-dinitro-o-cresol 2,4-dinitrophenol 2-nitrophenol 4-nitrophenol Pentachlorophenol Phenol 2,4,6-trichlorophenol Base -neutral compounds: Acenaphthene Acenaphthylene Anthracene Benzidine Benzo(a)anthracene Benzo(a)pyrene 3,4 benzofluoranthene Benzo(ghi)perylene Benzo(k)fluoranthene Bis (2-chloroethoxy) methane Bis (2-chloroethyl) ether Bis (2-chloroisopropyl) ether Bis (2-ethylhexyl) phthalate 4-bromophenyl phenyl ether Butyl benzyl phthalate 2-chloronaphthalene 4-chlorophenyl phenyl ether Chrysene Di-n-butyl phthalate Di-n-octyl phthalate Dibenzo(a,h)anthracene 1,2-dichlorobenzene 1,3-dichlorobenzene 1,4-dichlorobenzene 3,3-dichlorobenzidine Diethyl phthalate Dimethyl phthalate 2,4-dinitrotoluene 2,6-dinitrotoluene 1,2-diphenylhydrazine Fluoranthene Fluorene Hexachlorobenzene Hexachlorobutadiene Hexachlorocyclo-pentadiene Hexachloroethane Indeno(1,2,3-cd)pyrene Isophorone Naphthalene Nitrobenzene N-nitrosodi-n-propylamine N-nitrosodimethylamine N-nitrosodiphenylamine Phenanthrene Pyrene 1,2,4-trichlorobenzene Page 8 of 12 Permit NC0081370 Reporting. Test results shall be reported on DWQ Form -A MR-PPA1 (or in a form approved by the Director) byDecember 31st of each designated grated sampling year. The report shall be submitted to the following address: NC DENR / DWR / Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. Additional Toxicity Testing Requirements for Municipal Permit Renewal. Please note that Municipal facilities that are subject to the Effluent Pollutant Scan requirements listed above are also • subject to additional toxicity testing requirements specified in Federal Regulation 40 CFR 122.21(j)(5). The US EPA requires four (4) toxicity tests for a test organism other than the test species currently required in this permit. The multiple species tests should be conducted either quarterly for a 12-month period prior to submittal of the permit renewal application, or four tests performed at least annually in the four and one half year period prior to the application. These tests shall be performed for acute or chronic toxicity, whichever is specified in this permit. The multiple species toxicity test results shall be filed with the Aquatic Toxicology Branch at the following address: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1623 Mail Service Center Raleigh, North Carolina 27699-1623 Contact the Division's Aquatic Toxicology Branch at 919-743-8401 for guidance on conducting the additional toxicity tests and reporting requirements. Results should also be summarized in Part E (Toxicity Testing Data) of EPA Municipal Application Form 2A, when submitting the permit renewal application to the NPDES Permitting Unit. A. (6) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS [G.S. 143- 215.1(b)] Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation in late 2013. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) • Section D. (2.) • Section D. (6.) • Section E. (5.) Signatory Requirements Reporting Records Retention Monitoring Reports 1. Reporting 'Supersedes Section D. (2.) and Section E. (5.) (a)1 Beginning no later than 270 days from the effective date of this permit, the permittee shall begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge monitoring data to the state Page 9 of 12 Permit NC0081370 electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DENR / DWR / Information Processing Unit ATTENTION: Central Files / eDMR 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. Requests for temporary waivers from the NPDES electronic reporting requirements must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin using eDMR. Temporary waivers shall be valid for twelve (12) months and shall thereupon expire. At such time, DMRs shall be submitted electronically to the Division unless the permittee re -applies for and is granted a new temporary waiver by the Division. Information on eDMR and application for a temporary waiver from the NPDES electronic reporting requirements is found on the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the Iast day of the month following the commencement of discharge. 2. Signatory Requirements [Supplements Section B. (11.) (b) and supersedes Section B. (11.) (d)1 All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "1 cert, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person or Page 10 of 12 Permit NC0081370 persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 3. Records Retention [Supplements Section D. (6.)1 The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. A. (7) MERCURY SAMPLE The Permittee shall provide one effluent mercury analysis, using EPA Method 1631E, in conjunction with the next permit renewal application. The analysis should be taken within 12 months prior to the application date. Any additional effluent mercury measurements conducted from the effective date of this permit and up to the application date shall also be submitted with the renewal application. If the results of the mercury analysis is not provided with the application, the application may be returned as incomplete and the Permittee considered non -compliant. A. (8) FLOW JUSTIFICATION FOR 1.2 MGD The Permittee shall submit a flow justification for 1.2 MGD to DWR for review and Division's approval before submitting an Authorization to Construct for 1.2 MGD. The flow justification must include flow projections for future commercial, residential or industrial flows for a 20 year planning period. The justification shall be submitted to the NPDES Complex Permitting Unit at the following address: NPDES Complex Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Page 11 of 12 Permit NC0081370 McLin Creek WWTP — NC0081370 City of Claremont - Catawba County Receiving Stream: Drainage Basin: Permitted Flow: State Grid/USGS Quad: McLin Creek Catawba River Basin 0.3 /0.8/1.2 MGD E14NE / Catawba, N.C. Stream Class: WS-IV; CA Sub -Basin: 03-08-32 H UC: 030500101 T Facility Location (not to scale) N Latitude 35* 41' 44" Lon: itude 81' 07' 19" Page 12 of 12 (FiD Hickory Daily Record Advertising Affidavit PO Box 968 Hickory, NC 28603 NCDENR/DWR-WQROS ATTN: WREN THEDFORD 1617 MAIL SERVICE CENTER RALEIGH, NC 27699-1636 Account Number 3611028 Date September 30, 2015 Date Category Description Ad Number Ad Size 09/29/2015 Legal Notices Public Notice North Carolina Environmental Management Commission/1 NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 MARIO of Intent to Issue a NPDES Wastewater Permit The North Carolina Environmental Management Commission proposes to issue a NPDES wastewater dis- charge permit to the person(s) listed below. Written comments regarding the proposed permit will be accepted until 30 days after the publish date of this notice. The Director of the NC Di- vision of Water Resources (DWR) may hold a public hearing should there be a significant degree of pub- lic interest. Please mail comments and/or information requests to DWR at the above address. Interested per- sons may visit the DWR at 512 N. Sal- isbury Street, Raleigh, NC to review information on file- Additional infor- mation on NPDES permits and this notice may be found on our website: http_//portal.ncdenr.orq/web/wo/sw p/ps/npdes/calendar, or by calling (919) 807-6304. City of Claremont, Catawba County, applied to renew NPDES permit NC0081370 to discharge treated wastewater to McLin Creek, Catawba River Basin_ City of Claremont, Catawba County, has applied to renew its NPDES per- mit (NC0032662) discharging treated wastewater into Mull Creek, Cata- wba River Basin. Publish: September 29, 2015_ Public Notice North Carolina Environmental Management Comi 0000127444 Publisher of Hickory Daily Record Catawba County 1 x 53 L Before the undersigned, a Notary Public of Catawba County, North Carolina, duly commissioned, qualified, and authorized by law to administer oaths, in said County and State; that he/she is authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a copy of which is attached hereto, was published in the Hickory Daily Record on the following dates: 09/29/2015 and that the said newspaper in which such notice, or legal advertisement was published, was a newspaper meeting all the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina. Assistant Bookkeeper Newspaper reference: 0000127444 Sworn to and subscribed before me, this e2..._day of� r{, 2015 ,Votary Pu?i7ic My Commission expires: THIS IS NOT A BILL. PLEASE PAY FROM INVOICE. THANK YOU `,•j�Q.MA Mck/' , \,,\O T q a-14, a o o, .ou B\ G U- `�t' i0 i i i.)N���°. OMocomM.ov( Rodriguez, Teresa From: Bell, Wes Sent: Friday, September 25, 2015 2:34 PM To: Rodriguez, Teresa Cc: Tuvia, Ori A Subject: Claremont - McLin Creek WWTP Draft Permit Teresa, Hope you are doing good. In regards to the McLin Creek and North WWTP facility descriptions, I have the following comments: McLin Creek: there is only one influent pump station (multiple pumps); standby power for only the influent pump station; Vortex grit (not in service); gas chlorination/dechlorination; chlorine contact chamber; Claremont North WWTP: - Add gas chlorination/dechlorination Let me know if you have any additional questions or comments. Wes Wes Bell - Wes.Bell@ncdenr.gov North Carolina Dept. of Environment & Natural Resources Division of Water Resources Water Quality Regional Operations Section 610 E. Center Ave., Suite 301 Mooresville, NC 28115 Ph: 704.235.2192 Fax: 704.663.6040 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. 1 1',¢".,c,t,va0.., °J c p m..1,...tc, ,... -�- - eaQ l a— DEQ / DWR / NPDES Unit AMENDED FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES Permit NC0081370 Facility Information. Applicant/Facility Name City of Claremont / McLin Creek WWTP Applicant Address P.O. Box 446, Claremont, North Carolina 28610 Facility Address JB Road, SR 1728, Catawba County Permitted Flow (MGD) 0.3/0.8/1.2 Type of Waste Domestic and process wastewater. Primary SIC Code 4952; WW Code Prim. 01; Treatment Unit Code 13103; (if residuals applied, Land Application Permit WQ0007408) Facility/Permit Status Grade II, Minor / Renewal /Expansion Drainage Basin / County Catawba / Catawba Miscellaneous Receiving Stream McLin Creek [11-76-5-(3)] Stream Classification WS-IV; CA Subbasin 03-08-32 303(d) Listed? Yes HUC 03050101 Latitude: 35° 41' 44" Drainage Area (sq. mi.) 22.6 Longitude: 81° 07' 19" Summer 7Q10 (cfs) 5.0 USGS Topo Quad Catawba, NC Winter 7Q10 (cfs) 9.0 State Grid E 14 NE . 30Q2 (cfs) 11 Regional Office Mooresville Average Flow (cfs) 26 Permit Writer Teresa Rodriguez IWC (%) 9/19/27 Date: 3/6/2015 SUMMARY Facility Description. McLin Creek WWTP is a 0.300 MGD Publicly Owned Treatment Works (POTW) utilizing a parallel dual -train activated sludge wastewater treatment system consisting of a headworks bar screen, influent pump station, Sequencing Batch Reactor with dual aeration basins, tertiary sand filters, chlorination, dechlorination, aerobic digesters and standby power generator. McLin Creek WWTP has no Significant Industrial Users (SIUs) and no pretreatment program. City of Claremont / McLin Creek WWTP (also herein referred to as the Permittee or McLin Creek) requires a National Pollutant Discharge Elimination System (NPDES) permit to dispose treated wastewater to the surface waters of the state. The Permittee's 5-year NPDES permit has expired and they have requested renewal from the Division of Water Resources (the Division). This Fact Sheet summarizes background information and rationale used by the Division's NPDES Unit to determine permit limits and conditions. DRAFT Fact Sheet Renewal -- NPDES Permit NC0081370 Page 1 Existing Stream Conditions. This facility discharges to McLin Creek [11-76-5-(0.3)], a Class WS- IV; CA stream within the Catawba River Basin, HUC 03050101, Catawba River headwaters subbasin. McLin Creek is listed as impaired in the 2014 303(d) list for fair bioclassification. COMPLIANCE REVIEW Division Records and Permittee's Renewal Application. McLin Creek WWTP began operation on June 26, 1995. This last permit expires on March 31, 2015 and the Division received prompt documentation to renew (Form 2A) on September 29, 2014. Waste Load Allocation (WLA). The Division prepared the last WLA in January 1995 and developed effluent limits and monitoring considering an in -stream waste concentration (IWC) of 9 % based on the design flow of 0.3 MGD and 7Q10 of 5 cfs. The Division judges these limits and monitoring requirements to be appropriate for this renewal with the exception of the additions and deletions listed below. DMR Data Review. The Division reviewed DMRs for the period of July 2010 to December 2014. Numerous violations for BOD and ammonia were reported and subsequently assessed by the Division. The Permittee has identified flows from heavy rains and plant upsets as the causes for the high values. In recent discussions with the Division the Permittee has indicated that they plan to expand and upgrade the McLin WWTP to accommodate the flow from the Claremont North WWTP, consolidating both facilities into one. Table 1. Summary of DMR data Parameter Units Average Max Min Flow MGD 0.15 0.768 0.024 BOD (summer) mg/1 11.5 73 < 2 BOD (winter) Mg/1 10.1 47 < 2 NH3N (summer) mg/1 3.1 33.8 < 0.1 NH3N (winter) mg/I 1.2 24.5 < 0.1 TSS mg/1 5 23.4 < 1 pH SU 7.0 8.3 6.0 Dissolved Oxygen Mg/I 7.8 12.9 6 Temperature °C 17 28 6 TN mg/1 15.5 24.4 5.9 TP mg/1 4.6 9.1 0.43 Fecal Coliform #/100 ml 4.2 6000 < 1 Reasonable Potential Analysis A reasonable potential analysis (RPA) was completed for total copper and total zinc. Results of the analysis indicate no reasonable potential to exceed the action level standards for these parameters. The current permit requires monthly monitoring. Monitoring for copper and zinc will be eliminated from the effluent monitoring requirements. Fact Sheet 2011 Renewal -- NPDES NC008 1370 Page 2 Mercury Evaluation A mercury evaluation was conducted in accordance with the Permitting Guidance developed for the implementation of the statewide Mercury TMDL to determine the need for a limit. Based on dilution the water quality based effluent limitation (WQBEL) for mercury is 141 ng/I. The technology based effluent limit (TBEL) is 47 ng/l. The Permittee collected quarterly mercury samples during the past 5 years. Based on the evaluation of the mercury data the permit will not include a mercury limit, it will include monitoring once every five years. Table 2. Mercury Data Summary (ng/L) 2010 2011 2012 2013 2014 Average 1.17 1.53 1.38 1.52 1.42 Maximum 1.88 2.39 1.83 1.73 1.65 Toxicity testing: Type of Toxicity Test: Chronic P/F Limit: 001: Chronic P/F @ 9 % Monitoring Schedule: January, April, July, October All test resulted in passing results. No changes recommended. In -stream Monitoring Previous Requirements: Renewal: Dissolved Oxygen (DO) Temperature No changes recommended. Table 3. Current Conditions and Proposed Changes Parameters Affected Change from Previous Permit Basis for Condition/Change Flow I No changes T15A 2B .0505 BODS No changes Water quality based limits based on water quality model to protect stream DO standard. NH3-N No changes Water quality based limits based on water quality model to protect stream DO standard. TSS No changes Secondary treatment standards/40 CFR 133 / T15A 2B .0406 Fecal coliform, DO, pH No changes State WQ standards, T15A 2B .0200 Total Residual Chlorine No changes State WQ standards, T15A 2B .0200 Total Zinc Total Copper Eliminate monitoring No reasonable potential to exceed the action level standards Total Mercury Eliminate monitoring Mercury TMDL implementation guidance Total Nitrogen/Total Phosphorus No changes T15A 02B .0508 Fact Sheet 2011 Renewal -- NPDES NC0081370 Page 3 SUMMARY OF PERMIT CHANGES 1. As a result of a reasonable potential analysis monitoring for copper and zinc will be eliminated from monitoring requirements. 2. According to the implementation guidance for the Mercury TMDL quarterly monitoring for mercury was eliminated after evaluation of mercury data. 3. A special condition was added to the permit with requirements for electronic DMR reporting. MODIFICATIONS TO DRAFT PERMIT: The City of Claremont submitted a permit modification request on August 4, 2015 to expand the facility in phases, initially to 0.8 MGD and ultimately to 1.2 MGD. Since the permit was in draft at the time the Division will not finalize the permit but reissue a second draft permit for public notice with effluent limitations for 0.8 MGD and 1.2 MGD. The City owns a second WWTP called the North WWTP (NC0032662) permitted for 0.1 MGD. Flow from the North WWTP will be diverted to the expanded McLin Creek WWTP. Once the first expansion is completed the North WWTP will be decommissioned. A SEPA document for this project was approved by the Division and a FONSI was issued on 2/ 11 /2015 . ENGINEERING ALTERNATIVE ANALYSIS (EAA) An EAA was submitted to the Division evaluating alternatives to the discharge. The following alternatives were evaluated and its Present Worth Value (PWV) calculated as follows: 1. Upgrade of both North WWTP and McLin Creek WWTP. 2. Consolidation of both WWTPs at McLin Creek WWTP utilizing the same method of treatment ($11,637,606 PWV). 3. Consolidation of both WWTPs at McLin Creek WWTP upgrading treatment to membrane biological reactor (MBR) ($12,546,576 PWV). 4. Consolidation of both WWTPs at McLin Creek WWTP upgrading treatment of membrane biological reactor (MBR) with disposal through land application ($15,123,666 PWV). 5. Connection to the City of Hickory. Althought the cost for alternative 2 was the lowest cost, a ranking methodology that takes into account environmental effects, treatment reliability, operational complexity and implementation capabilities determined that the best alternative was the expansion of the McLin Creek WWTP upgrading treatment to MBR. The City of Hickory did not agree to accepting the wastewater from Claremont, therefore the connection to Hickory was not further evaluated. The flow projections for the 20 year planning period were based on anticipated population, commercial and industrial growth. Total projected flow for the first phase is 0.8 MGD. The projected flow of 1.2 MGD is based on attracting industrial development. The permit will include phased flow of 0.8 MGD and 1.2 MGD and will require the permittee to submit a justification for the flow increase to 1.2 MGD prior to submitting an Authorization to Construct for that phase. The limits for expanded effluent phases are based on the speculative limits developed for Claremont in February 2014 which were based on a modeling analysis prepared by HydroAnalysis. The model predicted DO concentrations above the water quality standard maintaining the same limits for BOD and ammonia. Fact Sheet 2011 Renewal -- NPDES NC0081370 Page 4 PROPOSED SCHEDULE OF ISSUANCE First Draft Permit to Public Notice: March 11, 2015 Second Draft: Second Draft to Public Notice: Permit Scheduled to Issue: September 23, 2015 November 16, 2015 NPDES UNIT CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Teresa Rodriguez at (919) 807-6387. NAME: (.(/' DATE: 9/17/2015 Fact Sheet 2011 Renewal -- NPDES NC0081370 Page 5 E-4 4 coliiii+Airb efmtc DAVIS & FLOYD SINCE 1954 August 31, 2015 Ms. Teresa Rodriguez NC DENR NPDES Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re: Engineering Alternatives Analysis (NPDES #NC0081370) City of Claremont McLin Creek WWTP Claremont, North Carolina Dear Ms. Rodriguez: In response to your review comments dated August 21, 2015 regarding the referenced EAA, at our earliest meeting with DENR, the desire to significantly expand treatment capacity at Claremont was expressed. Initially, Doug Barrick who was the City Manager at the time indicated that expansion to 0.9 MGD was the City's goal. The water quality evaluation by performed by HydroAnalysis, Inc. revealed that expansion of the McLin Creek WWTP to a capacity of 1.2 MGD would be feasible. Accordingly and at the City's request, DENR issued Speculative Limits for expansion of the McLin Creek WWTP to 1.2 MGD. As the EAA documents, the City of Claremont is strategically located and has the potential for growth and development. In the past, development opportunities have not materialized due to inadequate wastewater treatment capacity. The City wants to make sure that reasonable capacity is available to realize those opportunities as they may occur in the future. The City recognizes that a new industry or expansion of an existing industry can make a significant impact upon wastewater flow and plant capacity. We met again with DENR on March 31, 2014 to discuss proceeding with the EAA and EA for the expansion. A copy of the Summary of Conference of that meeting is enclosed. A specific issue that we discussed with DENR was the requirement to document the need for the proposed capacity expansion. We affirmed at the meeting that the proposed capacity expansion could not be fully justified utilizing DENR guidance. As the meeting summary documents, we left the meeting with the understanding that DENR would have no objection to the proposed expansion and that justification of the capacity expansion would not be an issue since no state or federal funding would be used to finance construction. Based upon this understanding, the City authorized the preparation of the EAA and EA as has been submitted to DENR. Subsequently, the EA was reviewed and a FONZI was issued for the expansion to a capacity of 1.2 MGD. In additional support of the proposed expansion we have updated and enclosed Table 4.3 on the basis of peak day flow. Under this wet weather condition the capacity requirement would approach 0.9 MGD. 181 E. Evan Street, Suite 28, BTC-106, Florence, SC 29508 o. (848) 519-1050 F. (848) 664-2881 WWW.DAVISFLOYD.COM August 31,2015 Page 2 As you are aware the EAA proposes the initial expansion of the McLin Creek WWTP to a capacity of 0.8 MGD. The exact timing of the subsequent expansion to 1.2 MGD will depend on future growth and development. Based upon our previous meetings, the City has requested and anticipates that the issued NPDES permit will provide the ability to expand the plant to 1.2 MGD when that need arises. We hope this response is sufficient for you to complete your review on the EAA. If any further information is needed, please contact me. Very truly yours, DAVIS & FLOYD Guy E. Slagle, Jr., P. Vice President Cc Catherine Renbarger, City Manager, City of Claremont August 31,2015 Page 3 Table 4.3 Planning Area Wastewater Flow Projections v Item North WWTP Sub- Basin 1 McLin WWTP Sub -Basin 2 Total Projected Flow Current Base Flow, MGD 0.065 0.122 0.187 Population Growth Rate 27.28% 27.28% Service Extension Rate 6% 6% Projected Base Flow, MGD 0.088 0.165 0.253 Ind./Commercial Site Area, ac. 238 163 Flow / Acre, GPD 880 880 Projected Ind./Commercial Flow, MGD 0.209 0.143 0.352 Peak Day I/I Flow, MGD 0.078 0.209 0.287 Total Projected Flow, MGD 0.375 0.517 0.892 01-4 A NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Mr. Guy E. Slagle, Jr., P.E. 181 E. Evans Street, Suite 23, BTC-105 Florence, South Carolina 29506 Dear Mr. Slagle: Donald R. van der Vaart Secretary August 21, 2015 Subject: Engineering alternatives Analysis Permit NC0081370 McLin.Creek WWTP The Division has reviewed the Engineering Alternatives Analysis (EAA) for the City of Claremont submitted on August 3, 2015. To enable us to complete our review in accordance with N.C.G.S. 143- 215.1 and 15A NCAC 2H.0105, please provide additional or revised information to address the following comments: 1. Table 4.3 Planning Area Wastewater Flow Projections shows total projected flow as 0.645 MGD. The requested permit modification is for a flow 1.2 MGD. Although some additional allowance for future unplanned industrial expansions will be considered by the Division it is usually limited to 10% over the projected flow unless it can be justified. Please provide additional justification for the additional 0.555 MGD. If no response is received within 60 calendar days, the project will be deactivated and withdrawn from our review process and the documents recycled. If you have questions please call me at (919) 807-6387 or by email at Teresa.rodriguez@ncdenr.gov. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-6492 Internet: www.ncwateraualitv.org Sincerely, Teresa Rodriguez NPDES Complex Permitting Unit NcOA Carolina Naturally An Equal opportunity % Affirmative Action Employer NP )/40, Aricticivd444/1-(4,6/4.2,/itichi /2do/s DAVIS & FLOYD SINCE 1954 August 3, 2015 Ms. Teresa Rodriguez NC DENR NPDES Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re: NPDES Permit Application (NPDES #NC0081370) City of Claremont McLin Creek WWTP Claremont, North Carolina Dear Ms. Rodriguez: Enclosed please find your review and processing the application for the modification of the NPDES permit for the City of Claremont's McLin Creek Wastewater Treatment Plant. This permit modification provides for the phased expansion of the plant from a capacity of 0.3 MGD to a capacity of 1.2 MGD. The application package includes the following: • EPA Form 2A with attachments • Letter describing the sludge management practices for the McLin Creek WWTP. • Wastewater Treatment Plant Engineering Alternative Analysis Report for the City of Claremont dated November 2014. If any additional information is needed, please contact me. Very truly yours, DAVIS & FLOYD Guy E. Slagle, Jf , P.E. Vice President RECEIVEDIDENRIDWR AUG -42015 water Quality Permitting Section 181 E. Evans Street, Suite 28, BTC-105, Florence, SC 29508 o. (843) 519.1050 F. (848) 884.2881 WWW.OAVIS FLOYO.COM 1893 CITY OF CLAREMONT July 6, 2015 NC DENR NPDES Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re: NPDES Permit Application (NPDES #NC0081370) City of Claremont McLin Creek WWTP Claremont, North Carolina RECEIVEDIDENRIDWR AUG - 4 2015 Water Quality Permitting Section The City of Claremont's McLin Creek Wastewater Treatment Plant processes all of its sludge by composting. Sludge is removed from the biological reactor and conveyed to a aerobic digester for further stabilization to reduce its volatile solids content and also thicken by decanting. Supernate from the digester is decanted and returned to the head of the treatment plant. The thickened solids are taken to the Hickory Regional Compost Facility in Newton, NC for composting. During the composting process, the sludge is stabilized sufficiently to meet all vector attraction and pathogen reduction requirements. After drying and curing the compost is distributed to various entities to be used as a soil amendment. If any additional information is needed, please contact me. Sincerely, CakV" Alan?'" Catherine Renbarger City Manager 828-466-7255 City Hall • 828-466-7185 Fax 3288 East Main Street • Post Office Box 446 • Claremont, NC 28610 PUMP BLDG LAB BLDG 1 J NEW SCREEN 1 UPGRADE BLOWER BLDG NEW SCREEN 2 NEW DUMPSTER •\ NEW CONC PAD NEW HEAD BOX 7--no� For detail process description see EAA dated November 2014 NEW 10" D.I. INFLUENT FORCE MAIN UPGRADE INFLUENT PUMP STA. GENERATOR -" BAR SCREEN r STORAGE BLDG NEW W DISINFECTION POST AERATION DISCHARGE HEADWALL Influent & Effluent Current = 0.224 MGD w/ decommissioning of the North VWVTP Proposed = 0.8 MGD (Phase 1), 1.2 MGD (Phase 2) 2e. \ • INFLUENT SEWER FIGURE 6.2 - ALTERNATIVE "C" PROPOSED McLIN CREEK PROCESS SCHEMATIC z 0 OD v- 50' too' D ISM 'WOK E� - navy Dlaviromomatal & 1#Aaaato 7 TIC DATE: 10/6/2014 I PROJECT NO.: 041018.03 Wastewater Treatment Plant Engineering Alternative Analysis Report for City of Claremont Final Report — November 2014 Claremont WWTP Expansion EAA&EA 041018.03 PREPARED FOR: City of Claremont PO Box 446 Claremont, NC 28610 PREPARED BY: Davis & Floyd, Inc. 1305 N. Center Street Hickory, NC 286oi (828) 322-2290 RECEIVEDIDENRIDWR ����\1\111U114IIIrriou l//// � N CARp� /Gj// DAVIS & FLOYD, INC. OM �� No. F-0244 S o^ I11171fli 1111\ AUG - 4 2015 Water Quality Permitting Section NMI Section 1.0 — Executive Summary The City of Claremont is ideally located for growth and development in that it is near p+ major urban centers and has ready access to major transportation systems. To respond to this growth and development it will be essential that the City have adequate wastewater treatment p, infrastructure available. The purpose of this Engineering Alternative Analysis (EAA) is to project future wastewater treatment needs and then identify and evaluate alternatives that are ,, available to the City that will enable this need to be met. The City currently owns two wastewater treatment plants (WWTP). The North WWTP "°' has a capacity of 0.1 million gallons per day (MGD) and the McLin Creek WWTP has a capacity of 0.3 MGD for a combined capacity of 0.4 MGD. In assessment of historical and future rim residential, commercial, and industrial growth trends, it is recommended that the City plan for a total wastewater treatment capacity of 1.2 MGD with the ability for further expansion as required. To provide for this future wastewater treatment capacity need, the City of Claremont rm initiated negotiations with the City of Hickory on the terms and conditions for its participation in the Catawba WWTP that is currently under construction. Those negotiations were not successful rgq leaving the City of Claremont with the potential option of upgrading and expanding their existing WWTPs. This EAA evaluated the design, physical condition, and performance of both the m' North WWTP and the McLin Creek WWTP. From this evaluation various alternatives for upgrade and expansion were identified for evaluation as described below: • Alternative A provided for the upgrade and expansion of both of the City's existing WWTPs. 1.1 • Alternative B provided for the consolidation of all wastewater treatment at the MR upgraded and expanded McLin Creek WWTP utilizing the same method of wastewater treatment. 1.1 • Alternative C provided for the consolidation of all wastewater treatment at the McLin Creek WWTP with treatment being provided by a membrane biological WI reactor (MBR). nal Wastewater Engineering EAA Page 11 City of Claremont, NC INN • Alternative D was the same as Alternative B with effluent disposal by standard rate land application. .. The North Carolina Department of Environment & Natural Resources (DENR) provided Speculative Effluent Limits describing the allowable mass loading of biochemical oxygen demand (BOD) and ammonia permissible for discharge to Mull Creek and McLin Creek respectively by the City's WWTPs. In the case of McLin Creek, these Speculative Effluent 0„ Limits were very restrictive. HydroAnalysis, Inc. was commissioned by the City to perform a water quality study to determine if the mass loading for BOD and ammonia to McLin Creek could be increased. This study demonstrated that McLin Creek could receive additional mass ow loading without violation of water quality standards. After review and approval of the study DNER issued revised Speculative Limits that will enable the expansion of the McLin Creek • WWTP to a capacity of 1.2 MGD. .. Upon the evaluation of the alternatives, Alternative C proposing consolidation of all wastewater treatment at the McLin Creek WWTP with membrane biological reactor treatment, - was determined to be most cost-effective and is recommended for final consideration by the City of Claremont. MOP NM IMO MO NIP Wastewater Engineering EAA Page 12 City of Claremont, NC IIMI Section 2.0 — Proposed Project Description The selected plan (Alternative C) would provide for the upgrade and expansion of the McLin Creek WWTP. Due to the age and condition of the North WWTP, the City is currently proceeding with the design and construction of a new pump station and force main that will enable the decommissioning of the North WWTP. Flow from the North WWTP will be conveyed the McLin Creek WWTP for treatment and discharge. The proposed project will .• upgrade and expand the McLin Creek WWTP to a capacity of 1.2 MGD utilizing the Membrane Biological Reactor (MBR) treatment process. The expansion would be performed in two phases with the first phase providing for 0.8 MGD of capacity. Treated wastewater would continue to discharge to McLin Creek; however, the superior quality of the effluent from the MBR process may provide opportunities for effluent reuse in the future. INN The upgrade and expansion of the McLin Creek WWTP would consist of the following major components as more fully described in Section 7: • Course Influent Screening: The existing headworks would be modified to include two manual bar screens. • Influent Pump Station: The existing influent pump station would be upgraded with the installation of new influent pumps, piping, and controls. • Fine Screening: Rotary drum fine screen are proposed to be installed as required to protect the membrane in the MBR. • MBR Process: The existing ICEAS SBR treatment process will be retrofitted to create the MBR process which will consist of three treatment cells: (1) an anoxic cell, (2) a preaeration cell, and (3) a membrane reactor cells. • Disinfection: The existing chlorine disinfection system will be replaced with an ultra -violet (UV) light disinfection system. • Sludge Holding: A new 300,000 gallons sludge holding tank would be constructed. Presented in Table 2.1 is the estimated probable cost for the implementation of the selected plan. Presented in Figure 6.2 is a schematic of the McLin Creek WWTP illustrating the Wastewater Engineering EAA Page 13 City of Claremont, NC MIN IMMI scope of the proposed upgrade and expansion to a capacity of 1.2 MGD. Presented in Table 7.2 are the proposed design criteria for the plant upgrade and expansion. Table 2.1 Estimated Capital Cost Summary Item Estimated Cost Phase 1 Construction , 0.8 MGD $6,011,772 - Phase 2 Construction, 1.2 MGD $1,021,487 — TOTAL CAPITAL COST $7,033,259 - Wastewater Engineering EAA Page 14 City of Claremont, NC MI Ell Section 3.0 — Current Situation 3.1 Background Information The City of Claremont needs additional wastewater treatment capacity in response to anticipated growth and development of the City and adjoining areas. In 2011 a Preliminary Engineering Report (2011 PER) was commissioned by Catawba County in conjunction with the City of Hickory, City of Conover, and the City of Claremont to address the total wastewater treatment needs for the McLin/Lyle Creek drainage basin. Hickory, Conover, and Claremont each have existing wastewater treatment facilities serving customers within this drainage basin. The draft 2011 PER evaluated various alternatives for providing wastewater treatment service to the drainage basin. This draft report determined that the least cost option for Claremont was to decommission its two existing wastewater treatment plants and convey its wastewater to the new wastewater treatment plant (WWTP) being constructed on Lyle Creek near the Town of Catawba (referred to as the Catawba WWTP.) . The Catawba WWTP is being constructed by the City of Hickory in conjunction with Catawba County. Based upon the findings of the draft 2011 PER, the City of Claremont initiated negotiations with the City of Hickory on the terms and conditions for their participation in the Catawba WWTP. Those negotiations were not successful, and as a result the City of Claremont authorized this Engineering Alternative Analysis report to further evaluate alternatives for the upgrade and expansion of their existing WWTP's to meet their future wastewater treatment needs. 3.2 Planning Area The planning area for this study is show in Figure 3.1 and includes the current wastewater service area of the Claremont and potential future services areas. 3.3 Planning Period The period considered reasonable for the planning of wastewater infrastructure is typically 20 years. Projections of infrastructure needs beyond 20 years begin to become unreliable. Therefore the planning year for this study will be 2034. Wastewater Engineering EAA City of Claremont, NC Page 15 ON NMI IMO NIP .r 3.4 Existing Wastewater Collection Facilities The City of Claremont owns 134,587 LF, or 25.5 miles of gravity and pressurized sanitary sewer piping, five (5) pump stations, and two (2) Wastewater Treatment Plants. Pump station data provided by the City of Hickory Public Utilities Department has been summarized in Table 3.1. Pump draw down tests were performed to determine the actual pumping capacity of each pump. A map showing the location of the existing sewer collection system is presented in Figure 3.2. According to drawdown tests performed by City of Hickory staff, the pump stations do not currently have excessive run times and therefore should be capable of handling increased flow if needed. As shown in Figure 3.1, wastewater collected in Sub -basin 1 is conveyed to Claremont's North Wastewater Treatment Plant and wastewater collected in Sub -basin 2 is conveyed to Claremont's McLin Creek Wastewater Treatment Plant. Table 3.1 Pump Station Draw Down Test Results Station Name Wet Well Size Pump 1 (t) Pump 2 (t) Current Flow (gpm) Calculated Flow Pump 1 / 2 (gpm) Design Flow (GPM) State 6' dia 60 s 60 s n/a 140.97 / 132.16 n/a Catawba Truck 4' dia 60 s 60 s 9.79 45.05 / 33.3 n/a Smyres 6' x 10' 60 s 60 s 9.35 46.75 / 9.35 n/a Mom and Pops 5' dia 60 s 60 s n/a 61.21 / 6.12 n/a School 7' dia 60 s 60 s 11.99 59.96 / 59.96 n/a Wastewater Engineering EAA City of Claremont, NC Page 16 3.5 Existing Wastewater Treatment Facilities The City of Claremont owns the North and McLin Creek wastewater treatment plants. Both plants are operated by the City of Hickory under an intergovernmental agreement. The locations of these plants are shown in Figure 3.2. 3.5.1 North Wastewater Treatment Plant The North WWTP is a conventional package type extended aeration activated sludge facility. The plant was originally constructed in 1951 and underwent its most recent expansion/upgrade in 1975. The plant has a current design me capacity of 0.100 million gallons per day with a present day average flow of 0.060 million gallons per day. The effluent is chlorinated and then de -chlorinated to remove residual chlorine with final discharge to Mull Creek which is a tributary of Lyle Creek. Residual biosolids are periodically removed and hauled to the Catawba County regional compost facility. r The plant runs below its rated capacity during dry weather periods, however it exceeds capacity during significant rainfall events. The existing plant is outdated and in poor condition. The North WWTP currently serves the area included in Sub -basin "1" as shown in Figure 3.1. Shown in Figure 3.3 is a schematic of the Plant. Presented in Table 3.2 is a description of the plant's current NPDES permit effluent limitations. Table 3.3 illustrates the plant's current performance and presented in Table 3.4 is the plant's NPDES permit compliance history. improvements Planned upgrades and maintenance to the Claremont North WWTP include; a new digester and new chain and flights in the larger clarifier. Also, the North WWTP is not equipped with an emergency generator. Estimated capital cost for these is approximately $200,000. Although these planned upgrades will address immediate needs for the WWTP, they will not address its future capacity requirements. Wastewater Engineering EAA Page 17 City of Claremont, NC LEGEND A PUMP STATION MPLANNED INDUSTRIAL LAIC USE PLANNED COMMERCIAL LAND USE - FIGURE 3.1 STUDY AREA & SUB -BASIN MAP - SUB -BASIN BOUNDARY =MI c[J CREK IWTP k SCALE: N.T.S. D FL I Smigineering 1305H PI tOKROTiln,1 CE441782 6S0 !rt. Arc.bitecture B28-322-2290 DEnvironmental & laboratory Services 10111. NO•CNIMINIK 100011111111.10••=1111ZIEle 11:1•1101111; • • • NORTH WWTP \ LEGEND > L_ A CATANIA TAUCM RENTAL PUP MUM A VIM PIMP STA110M A Hsi AREA PWN sTLnEN • NNP OA'RA & POPS> NAP ',LIEN • 5o.001. IRMCN PAP ETLEEN ■ NORM WASRWLIER IEAneT PUNT NC (1N CAED( WASTEWATER UTEATNDIT PUNT O AREA MVO) MY NNN WHIN fl AREA YRYFD Of NCMTN WHIN COO 500 0 1000 505C SCN.Ct T' • T000• ELJ U1E Ott 1*01 UTNE SCSIA LAC SEREA NAAIKEE 0C9U1 MIOJECT MANE / NUN0N FIGURE 3.2 n vls "�' "' 0 ee HNORTH, NC 288ST 01 lrchitecture 828-322-2290 CITY OF CLAREMONT SEWER MAP FL DIk: n menu' � og =e 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I RETURN SLUDGE BLDG EFFLUENT WEIR J SETTLING TANK AERATION TANK CHLORINE CONTACT CHAMBER COMMINUTOR & BAR SCREEN 0.04 MGD PACKAGE PLANT (ADDED 1975) FIGURE 3.3 CLAREMONT NORTH WWTP INFLUENT 0 20' 40' DA�JIswim* 1305 � '" ` kchilectare riac«rrHe, zesol Dh,Ironm®tal k laboratory Scrim MR ER MR .ir Table 3.2 Effluent Limitations for the North Wastewater Treatment Plant (from NPDES Permit No. NC0032662) Parameters Effluent Limits Monthly Average Weekly Average Dail} Averac Flow (mgd) 0.100 BOD, 5 day, 20°C8 30 mg/L 45 mg/L Total Suspended Solids (TSS) 30 mg/L 45 mg/L Fecal Coliform (geometric mean) 200 / 100 1i1 I 400 / 100 ml Total Residual Chlorine (TRC) 28 µg/L Notes: a = Monthly average effluent concentrations for Biochemical Oxygen Demand (BOD5) and TSS shall not exceed 15% of the respective influent values (i.e. 85% removal) Wastewater Engineering EAA Page 111 City of Claremont, NC 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Table 3.3 Performance Summary for the North Wastewater Treatment Plant Plant Influent Plant Effluent Month Year Flow BOD TSS Ammonia Temp BOD TSS Ammonia (MGD) (mg/L) (mg/L) (mg/L) (°C) (mg/L) (mg/L) (mg/L) January 2013 0.076 725 546 12 12.0 11.6 0.55 7.4 February 2013 0.075 619 503 12 38.0 21.6 0.47 7.8 March 2013 0.069 603 403 10 16.0 11.5 0.03 7.9 April 2013 0.079 547 471 13 11.0 11.6 0.08 8.0 May 2013 0.076 835 1070 18 12.0 13.7 1.02 7.6 June 2013 0.063 1352 1716 22 7.1 17.8 0.21 7.2 July 2013 0.084 1140 1467 23 6.8 10.0 0.19 7.6 August 2013 0.065 705 831 24 7.7 8.5 0.25 7.5 September 2013 0.060 626 641 23 9.3 14.2 0.64 7.5 October 2013 0.061 620 560 18 6.5 10.3 0.28 7.4 November 2013 0.066 878 1385 15 5.7 19.0 0.30 7.2 December 2013 0.077 1124 1735 14 13 20.0 0.14 7.7 Data in bold was during a period that the plant was experiencing Interference. Wastewater Engineering EAA City of Claremont, NC Page 112 Table 3.4 North Wastewater Treatment Plant Permit Violations (6/2009 - 6/2010) Action or Penalty Date issued Parameter of concern Status Special Order by Consent None Judicial Order None Civil Penalty Assessment None Notice of Violation Oct-10 Flow Nov-10 Flow Dec-10 Flow 3.5.2 McLin Wastewater Treatment Plant The McLin Creek WWTP was originally constructed in 1992 and currently serves the area in Sub -basin "2" as shown in Figure 3.1. This WWTP discharges its treated effluent to McLin Creek which is a tributary to Lyle Creek. • The McLin Creek WWTP is an activated sludge treatment facility utilizing the Intermittent •. Cycle Extended Aeration System (ICEAS) process. OEM Headworks include a mechanical bar screen and grit removal. Flow is treated in two separate ICEAS basins through aeration, settling, and decantation. Effluent from the ICEAS basins is further treated by tertiary sand filters followed by chlorine disinfection and dechlorination, with final discharge into McLin Creek. The plant has a current design capacity of 0.300 million gallons per day with a present day average flow of 0.136 million gallons per day. A schematic of the plant is presented in Figure 3.4. The design criteria for the plant are presented in Table 3.5. Presented in Table 3.6 is the NPDES permit discharge limits for the plant. Presented in Table 3.7 is a summary of the plant's recent performance. During a portion of this Wastewater Engineering EAA Page 113 City of Claremont, NC operational period the plant was subject to an unknown non -domestic discharge that resulted in interference with the biological treatment process. Other than this period of interference, it can be observed the plant is capable of providing extremely good wastewater treatment. According to Claremont's Annual Wastewater Quality Report from July 2009 to June ,_, 2010, the plant had 12 Notice of Violations (NOV's) related to BOD and ammonia levels. It is believed that these violations are primarily associated with non -domestic discharges which are MEI MCP being addressed through more diligent enforcement of the City's Sewer Use Ordinance. A summary of those violations is presented in Table 3.8. Planned upgrades and maintenance at the McLin WWTP include; replacing the sand filter media, refurbishing the tertiary filter pipe gallery; replacing the bar screen and grit removal system; and installation of a SCADA control system. Also, the McLin WWTP's current emergency generator only powers the lift station at the head of the plant. An upgrade for an emergency generator to run the entire plant is proposed. Wastewater Engineering EAA Page 1 14 City of Claremont, NC 1 1 1 1 1 1 1 1 I I I 1 1 1 1 1 1 1 1 PUMP BLDG -Q SLUDGE LOADING STA. DECANTER 6' D.I. INFLUENT BLOWER BLDG FORCE MAIN TREATMENT PLANT GENERATOR -f FILTER BLDG FILTER CELLS FILTER BACKWASH HOLDING HEADWORKS GRIT/SCREENINGS REMOVAL FIGURE 3.4 McLIN CREEK WWTP INFLUENT SEWER CHEMICAL STORAGE BLDG CHLORINATION/ DECHL0RINA11ON CHAMBER DISCHARGE HEADWALL 50' 100' 1. Design Flow a. Average Day b. Peak Hour 2. Influent Parameters a. BOD b. TSS c. Ammonia d. pH e. Minimum Temperature f. Maximum Temperature 3. Effluent Parameters (WWTP) a. BOD b. TSS c. Ammonia 4. Bar Screen a. b. c. d. Type Manufacturer Number of Units Type of Units g• h. SRT i. MLSS 7. SBR Aeration a. Type b. Blower Horsepower c. Blower Type d. Number 8. SBR Sludge Removal a. Type b. Pump Rate c. Number 9. SBR Effluent Decant a. Type b. Number c. Decant Rate 10. Filtration a. Type Wastewater Engineering EAA City of Claremont, NC Table 3.5 McLin Creek Wastewater Treatment Plant Design Criteria 0.3 MGD 0.75 MGD 280 ppm 250 ppm 30 ppm 7.0 12°C 20°C 10 ppm 10 ppm 1 ppm Winter, 2 ppm Summer Cantenary S&L Two One mechanically cleaned 17.7 days 4500 mg/L Coarse Bubble 40 ea. Positive Displacement Two Submersible 50 gpm One (per Basin) Floating, Gravity One (per Basin) 625 gpm Deep bed e. Width f. Spacing of Opening 5. Grit Chamber a. Type b. Manufacturer c. Number of Units d. Capacity of Unit e. Aerated f. Grit Removal g. Grit Classifier Type 6. Sequential Batch Reactor (SBR) a. Type b. Manufacturer c. Number d. Basin Volume e. HRT f. Water Depth One manually cleaned 2.5 ft 1/2 Inch Vortex Grit Removal S&L One UNK No Pump Concentrator w/ gravity screen SBR Xylem, Inc. Two 0.127 MG ea. 18 hours 14.65 feet (Avg.) b. Number 3 c. Filtration Rate 2.5 gpm/sf (w/one filter out of service) 11. Disinfection a. Type Chlorine b. Retention Time @ Decant Rate 31 min c. Number of Channels 2 12. Sludge Holding a. Type Aerobic b. Number Two c. Volume 0.13 MG d. Aeration/Tank 1. Type Coarse Bubble 2. Horsepower 25 hp 3. Number Two 13. Sludge Processing a. Type Composting b. Location Regional Composting Facility Page 116 1 1 1 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 Table 3.6 Effluent Limitations for the McLin Creek Wastewater Treatment Plant (from NPDES Permit No. NC0081370) Parameters Effluent Limits Monthly Average Weekly Average Daily Average Flow (mgd) 0.300 BOD, 5 day, 20°C (Apr 1 thru Oct 31) 8.0 mg/L 12.0 mg/L BOD, 5 day, 20°Ca (Nov 1 thru Mar 31) 16.0 mg/L 24.0 mg/L Total Suspended Solids (TSS) 30 mg/L 45 mg/L N1-13 as N (Apr 1 thru Oct 31) 2.0 mg/L 6 mg/L NH3 as N (Nov 1 thru Mar 31) 4.0 mg/L 12 mg/L Fecal Coliform (geometric mean) 200 / 100 m] 400 / 100 ml Total Residual Chlorine (TRC) 28 µg/L Notes: a = Monthly average effluent concentrations for Biochemical Oxygen Demand (BOD5) and TSS shall not exceed 15% of the respective influent values (i.e. 85% removal) Wastewater Engineering EAA City of Claremont, NC Page 117 l 1 1 a 1 1 1 1 1 1 1 1 1 1 1 1 Table 3.7 Performance Summary for the McLin Creek Wastewater Treatment Plant Plant Influent Plant Effluent Month Year Flow BOD TSS Ammonia Temp BOD TSS Ammonia pj (MGD) (mg/L) (mg/L) (mg/L) (°C) (mg/L) (mg/L) (mg/L) January 2013 0.161 149 147 32.1 9.6 4.7 2.9 0.17 7.7 February 2013 0.157 183 200 25.4 9.4 3.4 2.0 0.08 7.4 March 2013 0.132 148 150 29.5 11.0 9.7 7.2 1.36 7.3 April 2013 0.154 166 190 27.6 12.0 15.0` 3.6 2.04 7.2 May 2013 0.135 133 146 23.5 16.0 17.0 1 8.4 2.55 6.9 June 2013 0.141 107 112 22.0 20.0 19.0 6.0 4.99 7.1 July 2013 0.209 234 294 27.8 20.0 18.0 4.8 1.26 7.2 August 2013 0.199 191 238 17.7 20.0 16.0 ` 5.6 0.20 7.2 September 2013 0.155 205 264 24.2 19.0 14.0 J 5.0 0.15 7.2 October 2013 0.143 214 295 31.6 16.0 6.7 3.7 0.12 7.1 November 2013 0.153 194 308 29.5 14.0 3.6 2.0 0.13 7.0 December 2013 0.186 202 289 18.0 14.0 2.9 2.0 0.46 6.9 Data in bold was during a period that the plant was experiencing Interference. Wastewater Engineering EAA City of Claremont, NC Page 118 VIII NMI Table 3.8 McLin Creek Wastewater Plant Permit Violations (6/2009 - 6/2010) Action or Penalty Date issued Parameter of concern Status Special Order by Consent None Judicial Order None Civil Penalty Assessment None Notice of Violation Feb-10 NH3 Mar-10 NH3 Nov-10 NH3 Jun-09 BOD Apr-10 BOD Nov-10 BOD Dec-10 BOD Jun-10 Fecal 3.5.3 Wastewater Treatment Plant Assessment As previously mentioned both the North and McLin Creek WWTP's have had periods of non -compliant treatment due to interference caused by non -domestic wastewater being discharged to the sewer system. Otherwise, both of these plants are capable of providing adequate wastewater treatment. From inspection it is apparent that the North WWTP is nearing the end of its mechanical life and will need to be replaced or decommissioned in the near future. By comparison the McLin Creek WWTP is about 20 years old and in generally good structural and mechanical condition. This plant is capable of providing many more years of service to the City of Claremont. Provided in Table 3.9 is a summary of the wastewater flow being received by these two treatment plants for the years 2012 and 2013. Both plants are operating within their design capacities. Their combined rated capacity and current wastewater flow is 0.4 MGD and 0.214 MGD respectively. Wastewater Engineering EAA Page 119 City of Claremont, NC MIR NMI NMI MI IMBA MOM MIR Table 3.9 Wastewater Flow Summary Month Year McLin Flow North Flow Total Flow Total Rainfall (MGD) (MGD) (MGD) Inches January 2012 0.125 0.063 0.188 1.0 February 2012 0.126 0.061 0.187 1.1 March 2012 0.133 0.064 0.197 2.3 April 2012 0.122 0.065 0.187 2.3 May 2012 0.151 0.049 0.200 5.7 June 2012 0.131 0.055 0.186 2.4 July 2012 0.137 0.054 0.191 4.2 August 2012 0.141 0.057 0.198 5.8 September 2012 0.141 0.061 0.202 6.4 October 2012 0.133 0.067 0.200 2.2 November 2012 0.113 0.076 0.189 0.4 December 2012 0.119 0.104* 0.223 4.6 January 2013 0.161 0.076 0.237 7.4 February 2013 0.157 0.075 0.232 3.8 March 2013 0.132 0.069 0.201 2.6 April 2013 0.154 0.079 0.233 7.1 May 2013 0.135 0.076 0.211 4.6 June 2013 0.141 0.063 0.204 6.4 July 2013 0.209 0.084 0.293 10.15 August 2013 0.199 0.065 0.264 3.9 September 2013 0.155 0.060 0.215 2.7 October 2013 0.143 0.061 0.204 1.9 November 2013 0.153 0.066 0.219 4.4 December 2013 0.186 0.077 0.263 7.0 Monthly Average 0.146 0.068 0.214 Peak Month 0.209 0.084 0.293 Plant Capacity 0.300 0.100 0.400 *_High flow due to water line leak to sewer Wastewater Engineering EAA City of Claremont, NC Page 120