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NC0004375_Wasteload Allocation_19961024
NPDES DOCUMENT SCANNING COVER SHEET NPDES Permit: NC0004375 Clariant Corporation Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Additional Information Received Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: - =` : =T-, 1996 Thus document is printed on reuse paper - ignore any content on the reirerse side NPDES WASTE LOAD ALLOCATION PERMIT NO.: NC0004375 PERMTITEE NAME: Clariant Corporation FACILITY NAME: Mt. Holly Plant Facility Status: Existing Permit Status: Renewal Major Pipe No.: 001 Minor Design Capacity: 3.9MGD Domestic (% of Flow): 2 % Industrial (% of Flow): 98 % Comments: RECEIVING STREAM: the Catawba River Class: WS-III Sub -Basin: 03-08-34 Reference USGS Quad: F14SE (please attach) County: Mecklenburg Regional Office: Mooresville Regional Office Previous Exp. Date: 8/31/96 Treatment Plant Class: Classification changes within three miles: Requested by: Prepared by V� Reviewed by: 1 Greg Nizich A /I -tk Date: 3/11/96 Date: /,)/2//1= Date j1L >))6/G Modeler Date Rec. 3`tl��w Drainage Area (mil !E%/t ) . ��(S5 Avg. Streamflow (cfs): .c.' 7Q10 (cfs)' Winter 7Q10 (cfs) Toxicity Limits: IWC /- Instream Monitoring: 30Q2 (cfs) ?1/42 Acu Chroni Parameters Upstream Location Downstream Location Recommended Limits Wasteflow (MGD): BOD5 (lb/day): NH3-N (lb/d):( TSS (lb/day): COD (mg/I): pH (SU): Dissolved Oxygen (mg/I): Fecal Coliform (/100m1): Total Phosphorus (mg/I): Total Nitrogen (mg/1): MBAS (4l): Manganese (µg/I): Total Phenols (Ib/day): Mercury (ugh): Total Sulfate (mg/1): Chlorides (mg/I): OCPSF guidelines Monthly Average 3.9 366.2 651 504.6 108 6-9 monitor monitor monitor monitor Qrtrly monitor Qrtrly monitor 3.9 Qrtrly monitor monitor monitor Qrtrly monitor Daily Max. 988.8 977 1502.8 156 6-9 EL BPJ EL EL WQ or EL ;,4 Comments: 1- >ti.r J k- .h wGGy4,Q CHRONIC TOXICITY TESTING RESULTS MONTH RESULTS DEC PASS 1991 1992 MARCH FAIL _ APRIL FAIL MAY PASS JUNE -FAIL JULY PASS SEPT PASS DEC HAD TO RESAMPLE DUE TO PROBLEMS AT ETT LAB - RESAMPLE IN JAN 93 - PASS 1993 MARCH FAIL APRIL PASS JUNE PASS SEPT PASS DEC PASS 1994 MARCH PASS JUNE PASS SEPT PASS DEC PASS 1995 MARCH PASS JUNE FAIL JULY PASS SEPT PASS DEC PASS Reviewed by Facility Name: NPDES No.: Type of Waste: Facility Status: Permit Status: Receiving Stream: Stream Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Topo Quad: FACT SHEET FOR WASTELOAD ALLOCATION Clariant Corp -Mt. Holly Plant NC0004375 Industrial - 100% Existing Renewal Catawba River WS-III 030834 Mecklenburg Mooresville /,','' Nizich 3/11/96 F14SE Request # 8459 Stream Characteristic: USGS # Date: Drainage Area (mi2): 2011 Summer 7Q10 (cfs): 329 Winter 7Q10 (cfs): Average Flow (cfs): 3016 30Q2 (cfs): 716 IWC (%): 1.8 Wasteload Allocation Summary (approach taken, correspondence with region, EPA, etc.) Facility requesting renewal of existing permit. Updated effluent guidelines has reduced existing limits for BOD5 and TSS. Review of effluent data has revised the monitoring requirements for several parameters. Quarterly monitoring of phenols group, iron monitoring can be dropped, Note staging requirement condition on page 4. (WLA File notes attached) Special Schedule Requirements and additional comments from Reviewers: cvrimbo ' : p4sc '14 . ri , iniul /2 ,„„1Lis . — Recommended by: Instream Assessment: ./. Regional Supervisor; cG' Permits & Engineering: 4 t "1 Date: 8/16/96 Date: g Date: Date: SEP s7 RETURN TO TECHNICAL SERVICES BY: Tiakk • _J 2 Type of Toxicity Test: Existing Limit: Recommended Limit Monitoring Schedule: Existing Limits Wasteflow (MGD): BOD5 (lb/d): NH3-N (lb/d):( TSS (lb/d): pH (SU): Dissolved Oxygen (mg/1): Fecal Coliform (/100m1): Total Phosphorus (mg/1): Total Nitrogen (mg/1): Manganese (µg/1): COD (mg/1): MBAS (µg/1): Iron (mg/1): 4-Chloro-3-methylphenol 2-methylphenol 4,6-dimethylphenol Pentachlorophenol 2,4,5-trichlorophenol Total Phenols (lb/day): Mercury (1g/1): Total Sulfate(mg/1): Chlorides (mg/1): OCPSF guidelines Recommended Limits Wasteflow (MGD): BODS (lb/day): NH3-N (lb/d):( TSS (lb/day): COD (mg/I): pH (SU): Dissolved Oxygen (mg/1): Fecal Coliform (/100m1): Total Phosphorus (mg/1): Total Nitrogen (mg/1): MBAS (µg/I): Manganese (µg/1): Total Phenols (lb/day): Mercury (µg/I): Total Sulfate (mg/1): Chlorides (mg/1): OCPSF guidelines TOXICS/METALS/CONVENTIONAL PARAMETERS Chronic Ceriodaphnia P/F 1.8% 1.8% MAR JUN SEP DEC Monthly Avg. Daily Max. 3.9 852 2236 651 977 976 2928 6-9 6-9 monitor monitor monitor monitor monitor monitor monitor monitor Qrtrly monitor Qrtrly monitor Qrtrly monitor Qrtrly monitor Qrtrly monitor 1.8 3.6 0.022 (Wkly Avg.) 2.4 monitor monitor Qrtrly monitor Monthly Average Daily Max. 3.9 366.2 988.8 651 977 504.6 1502.8 108 156 6-9 6-9 monitor monitor monitor monitor Qrtrly monitor Qrtrly monitor 3.9 Qrtrly monitor monitor monitor Qrtrly monitor EL BPJ EL EL EL BPJ EL EL WQ or EL 3 Limits Changes Due To: Updated and revised effluent guidelines (see attached) 30Q2 flow rather than 7Q10,used to calculate limit (an aesthetic parameter for taste and odor) Results of reasonable potential toxicity analysis Partuneter(s) Affected BOD5,COD,TSS Total Phenols Iron, 4-Chloro-3-methylphenol, 2-methylphenol, 4,6- dimethylphenol, Pentachlorophenol, 2,4,5- trichlorophenol, Hg, MBAS, Manganese _x_ Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR No parameters are water quality limited, but this discharge may affect future allocations. INSTREAM MONITORING REQUIREMENTS Upstream Location: Downstream Location: Parameters: Special instream monitoring locations or monitoring frequencies: MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Adequacy of Existing Treatment Has the facility demonstrated the ability to meet the proposed new limits with existing treatment facilities? Yes No V If no, which parameters cannot be met? -U065- Would a "phasing in" of the new limits be appropriate? Yes No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: sc � (cn l ih►s a Soe) c.- P iuzu _ �b dturLp I Cacs-.t J Ceyo • itttr'7 If no, why not? s 4 Special Instructions or Conditions Staging Requirements: Applicable April 1-October 31. Permittee will calculate a running daily average stream flow as determined by turbine operations at Mt. Island Dam, leakage at the dam (80 cfs) and 7Q10 flow (15 cfs) of Dutchman's Creek. Effluent release is to be controlled such that projected release of BOD and NH3 using the most recent analytical values for these parameters will not exceed the value given in the following formulas: (1) When the daily river flow is calculated to be < 175 cfs: BODS + 0.54 (NH3-N) . 566.4 lb/day (2) When the daily river flow is calculated to be > 175 cfs but < 250 cfs: BODS + 0.54 (NH3-N) s. 1044 lb/day These staging requirements are to avoid dosing during minimum release periods. Wasteload sent to EPA? (Major) (Y or N) (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. CLARIANT CORP.- MT. HOLLY PLANT CATAWBA RIVER 030834 JMN 4/26/96 (Formerly known as Sandoz Chemicals Corporation). Industry requesting renewal of existing NPDES permit. The 3.9 MGD facility manufactures and processes dyes and organic chemical and manufactures an agricultural herbicide known as Norflurazon. Clariant indicates that the herbicide is prevented from entering the process wastewater through management and operational practices. Washwaters are collected and used in new batch makeup. Dry collections are used. Low vapor pressure and solubility of the herbicide prevent assimilation into wastewater. Chlorinated organic compounds have not been detected in the effluent since the upgrading of the aeration basin has been completed. A very involved WLA was done in 1990 by R. Swanek, Clariant had many questions and modification requests to the draft permit. Final Limits assigned as followed: Wasteflow BODS TSS NH3-N Mercury Total Phenols pH DO Fecal Coliform Tot. P Tot. N COD MBAS Manganese Iron Chlorides Sulfate 3.9 MGD Monthly Avg. 852 lbs/day 976 lbs/day 651 lbs/day monitor 3.9 lbs/day 6-9 SU monitor monitor monitor monitor monitor monitor monitor monitor monitor monitor Daily Max. 2236.0 lbs/day 2928.0 lbs/day 977 lbs/day 6-9 SU Quarterly monitoring for 4-chloro-3-methylphenol, 2-methylphenol, 4,6 dimethylphenol, pentachlorophenol, and 2,4,5-trichlorophenol. Chronic Toxicity P/F @ 1.8% -MAR JUN SEP DEC OCPSF guidelines are also applied. -From the 1993 -95 data detected parameters include chlorobenzene, 1,2 Dichlorobenzene, 2,4 Dinitrotoluene, 2-Nitrophenol, 2,4- Dinitrophenol, and Total Cyanide. Staging Requirements- Submitted by Clariant in Jan. 1990 letter to DEM. Applicable April 1-October 31 Permittee will calculate a running daily average stream flow as determined by turbine operations at Mt. Island Dam, leakage at the dam (80 cfs) and 7Q10 flow (15 cfs) of Dutchman's Creek. Effluent release is to be controlled such that projected release of BOD and NH3 using the most recent analytical values for these parameters will not exceed the value given in the following formulas: CLARIANT CORP.- MT. HOLLY PLANT JMN page 2 (1) When the daily river flow is calculated to be < or = 175 cfs: BOD5 + 0.54 (NH3-N) <= 566.4 lb./day (2) When the daily river flow is calculated to be > 175 cfs but < or = 250 cfs: BOD5 + 0.54 (NH3-N) <= 1044 lb./day These staging requirements are to avoid dosing during minimum release periods. Revision to Phenols Limit in 7/93: Early in 1993, Sandoz obtained an estimate of the 30Q2 flow of 716 cfs from USGS and requested that this flow be used to recalculate their phenol limit, instead of the minimum daily average flow of 329 cfs that had been used in the ' 89 - '90 WLA process. Limit revised from monthly avg. of 1.8 lbs/day and daily max. of 3.6 lbs/day to a new monthly avg. limit of 3.9 lbs/day since it was determined that " the modification should not detrimental effects on water quality. ...Taste and odor problems at water supply intakes are caused by chlorinated phenols, and many of these are limited through the OCPSF guidelines " . Permit Adjudication of Mercury Limit in 8/91 - Plant adjudicated permit because mercury limit of 0.022 µg/1(weekly avg.) and 2.4 nil (daily max) given and facility indicated that no mercury was used in any processes noris Hg present in their caustic soda. Thought that the value that limit was based on was a random instrument variation because the values before it and after it were below detection. In Sept. 1991, we recommended that the mercury limit be dropped and mercury monitoring be continued to the lowest detection level (0.2 µg/1). Clariant's modification requests in current renewal,application February 1996 - Propose dropping monitoring for mercury, iron, manganese, MBAS, and dropping the quarterly monitoring for the five specific phenols Review: Mercury- Tox analysis shows of 27 values, all are below detection except for 1 value @ 1 14/1, recommend mercury limit be dropped. Continue with quarterly monitoring. Iron - max. predicted value, less than 1/10 of allowable recommend iron monitoring be dropped. Manganese - max. predicted value > than allowable based on one value of 9.1 mg/1, next highest values would be 1.4 mg/1 and 0.79 mg/l. Remove that 1 outlier value, then max. predicted value > than 1/10 of the allowable and monitoring would be still be recommended. Since the 9.1 mg/1 value seems to be real (also reported by facility in data sent in with application), will not recommend Mn limit but continued monitoring. MBAS - max. predicted value > than 1/10 of allowable. however none of the actual values > than 1/10 of allowable. Recommend Quarterly monitoring or dropping it all together. Five specific phenols - all values BDL except for 1 in 4 years of sampling, recommend quarterly monitoring be dropped. CLARIANT CORP.- MT. HOLLY PLANT JMN page 3 NH3 limit given as BPJ limit in 1990 after DEM met with the facility. The permit was modified for a new flow limit of 3.9 MGD rather than 2.25 MGD. This flow was used to develop a BPJ limit for NH3 assuming a concentration of 20 mg/l. The resulting monthly average limit was 6511b/day. A factor of 1.5 was used to develop the daily max. limit of 9771b/day. (March 1990 memo to Sandoz file from R. Swank) The NH3 limit was not changed with the updated guidelines in this WLA. Revised 8/1 / 96 OCPSF Process Waterl Pesticide wastewater Groundwater2 Stormwater (process)3 Stormwater (non-proc)4 Sanitary OCPSF Process Waterl Pesticide wastewater Groundwater Filter Backwash Stormwater (Process)3 Stormwater (non-Proc)4 Sanitary Clariant Corp (NC0004375) - Proposed Limits BODE - Monthly Ava. (45 mg/I)(0.78 MGD)(8.34) (1.6 Ibs/1000 Ibs)(12,000 Ibs/day) (32 mg/I)(0.17)(0.13 MGD)(8.34) (45 mg/I)(0.087 MGD)(8.34) (1 mg/I)(0.138 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34) TSS - Monthly Ava. (57 mg/I)(0.78 MGD)(8.34) (1.8 Ibs/1000 Ibs)(12,000 Ibs/day) (30 mg/I)(0.087 MGD)(8.34) (57 mg/I)(0.087 MGD)(8.34) (30 mg/I)(0.138 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34) (Ib/day) = 292.7 19.2 5.9 32.7 1.2 14.5 366.2 BODE - Daily Max. (Ib/day) (120mg/l)(0.78 MGD)(8.34) = 780.6 (7.4 Ibs/1000 Ibs)(12,000 Ibs/day) = 88.8 (32 mg/I)(0.17)(0.13 MGD)(8.34)(1.5) " = 8.8 (120 mg/I)(0.087 MGD)(8.34) = 87.1 (1 mg/I)(0.138 MGD)(8.34)(1.5) = 1.7 (30 mg/I)(0.058 MGD)(8.34)(1.5) = 21.8 988.8 (Ib/day) TSS - Daily Max. = 370.8 (183 mg/I)(0.78 MGD)(8.34) = 21.6 (6.1 Ibs/1000 Ibs)(12,000 Ibs/day) = 0.0 = 21.8 (45 mg/I)(0.087 MGD)(8.34) = 41.4 (183 mg/I)(0.087 MGD)(8.34) = 34.5 (45 mg/I)(0.138 MGD)(8.34) = jAL (30 mg/I)(0.058 MGD)(8.34)(1.5) 504.6 Summary Existing Permit Proposed Permit Mo. Avg. (Ib/day) Daily Max. (Ib/day) Mo. Avg. (Ib/day) Daily Max. (Ib/day) COD BOD5 TSS 108 852 976 156 2236 2928 108 366.2 504.6 156 988.8 1502.8 (Ib/day) =1190.5 = 73.2 = 0.0 = 32.7 = 132.8 = 51.8 = 21.8 1502.8 1 Flow of 0.78 MGD based on LTA of 1.42 MGD from 1991 - 1995. Flow schematic shows 54.6% of flow is from OCPSF processing. 2 Assumes no BOD5 reduction in air stripper. 83% reduction in WWTP. Conc. of 32 mg/i from Clariant data submitted 6-24-96. 3 Flow of 0.087 MGD based on annual average rainfall for areas 1,3 and 4 from stormwater runoff map. 4 Concentration based on SW application (1992). Sites average 5 mg/I - 83% reduction at WWTP yields 1 mg/I allocation. 1 FACILITY Clariant Corp. OCPSF Flow 0.78 MGD Flow is based on processes waters only 7Q10s 329 ds Qavg 3016 ds Human Hlth PF 3.9 MGD Human Hlth Stdrd (WS) Allowable Allowable Limit Limit Fedl Standard Stdrd(WS) Allowable Allowable Aquatic Life Human Hith Limit Daily Monthly Daily Monthly Daily Monthly State Aquatic Water & conc. Aquatic conc Water&Org Based Max Avg. max avg max avg Life organisms Lite Water&Org on: Parameter ug/l ugll #/d #/d stdrd Nil µfill µg/l MA #/day #/day #/day Acenaphthene 59 22 0.384 0.143 FC no stdrd 1200 no stdrd 66510.17 no stdrd 2161.581 OCPSF Acrylonitrile (c) 242 96 1.574 0.624 FC no stdrd 0.059 no stdrd 29.50 no stdrd 0.959 CHRONIC Benzene (c) 136 37 0.885 0.241 SS no stdrd 1.19 no stdrd 594.91 no stdrd 19.335 OCPSF Carbon Tetrachloride (c) 38 18 0.247 0.117 SS no stdrd 0.254 no stdrd 126.98 no stdrd 4.127 OCPSF Chlorobenzene 28 15 0.182 0.098 FC no stdrd 680 no stdrd 37689.10 no stdrd 1224.896 OCPSF 1,2,4-Trichlorobenzene 140 68 0.911 0.442 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF Hexachlorobenzene (c) 28 15 0.182 0.098 FC no stdrd 0.00075 no stdrd 0.375 no stdrd 1.22E-02 CHRONIC 1,2-Dichloroethane (c) 211 68 1.373 0.442 FC no stdrd 0.38 no stdrd 189.97 no stdrd 6.174 OCPSF 1,1,1 Trichloroethane 54 21 0.351 0.137 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF Hexachloroethane (c) 54 21 0.351 0.137 FC no stdrd 1.9 no stdrd 949.86 no stdrd 30.870 OCPSF 1,1-Dichloroethane (c) 59 22 0.384 0.143 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 1,1,2-trichloroethane (c) 54 21 0.351 0.137 FC no stdrd 0.6 no stdrd 299.95 no stdrd 9.749 OCPSF Chloroethane 268 104 1.743 0.677 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF Chloroform (c) 46 21 0.299 0.137 FC no stdrd 5.7 no stdrd 2849.57 no stdrd 92.611 OCPSF 2-Chlorophenol 98 31 0.638 0.202 FC no stdrd 120 no stdrd 6651.02 no stdrd 216.158 OCPSF 1,2-Dichlorobenzene 163 77 1.060 0.501 FC no stdrd 2700 no stdrd 149647.89 no stdrd 4863.556 OCPSF 1,3-Dichlorobenzene 44 31 0.286 0.202 FC no stdrd 400 no stdrd 22170.06 no stdrd 720.527 OCPSF 1,4.Dichlorobenzene 28 15 0.182 0.098 FC no stdrd 400 no stdrd 22170.06 no stdrd 720.527 OCPSF 1,1-Dichloroethylene (c) 25 16 0.163 0.104 FC no stdrd 0.057 no stdrd 28.50 no stdrd 0.926 OCPSF 1,2trans-Diichloroethylene 54 21 0.351 0.137 FC no stdrd 700 no stdrd 38797.60 no stdrd 1260.922 OCPSF 2,4-Dichlorophenol 112 39 0.729 0.254 FC no stdrd 93 no stdrd 5154.54 no stdrd 167.523 OCPSF 1,2-Dichloropropane 230 153 1.496 0.995 FC no stdrd 0.52 no stdrd 28.82 no stdrd 0.937 CHRONIC 1,3-Dichloropropylene (c) 44 29 0.286 0.189 FC no stdrd 10 no stdrd 4999.25 no stdrd 162.476 OCPSF 2,4-Dimethylphenol 36 18 0.234 0.117 FC no stdrd 540 no stdrd 29929.58 no stdrd 972.711 OCPSF 2,4-Dinitrotoluene (c) 285 113 1.854 0.735 FC no stdrd 0.11 no stdrd 54.99 no stdrd 1.787 CHRONIC 2,6-Dinitrotoiuene (c) 641 255 4.170 1.659 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF Ethylbenzene 108 32 0.703 0.208 Va/NOE( 325.000 3100.000 18013.17 171817.95 585.428 5584.083 OCPSF Flouranthene 68 25 0.442 0.163 FC no stdrd 300 no stdrd 16627.54 no stdrd 540.395 OCPSF Methylene Chloride (c) 89 40 0.579 0.260 FC no stdrd 4.7 no stdrd 2349.65 no stdrd 76.364 OCPSF Methyl Chloride 190 86 1.236 0.559 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF Hexachiorobutadiene (c) 49 20 0.319 0.130 SS no stdrd 0.445 no stdrd 222.47 no stdrd 7.230 OCPSF Naphthalene 59 22 0.384 0.143 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF Nitrobenzene 68 27 0.442 0.176 FC no stdrd 17 no stdrd 942.23 no stdrd 30.622 OCPSF 2-Nitrophenol 69 41 0.449 0.267 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 4-Nitrophenol 124 72 0.807 0.468 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 2,4-Dinitrophenol 123 71 0.800 0.462 FC no stdrd 70 no stdrd 3879.76 no stdrd 126.092 OCPSF 4,6-Dinitro-o-cresol 277 78 1.802 0.507 FC no stdrd 13.4 no stdrd 742.70 no stdrd 24.138 OCPSF Phenol 26 15 0.169 0.098 FC no stdrd 21000 no stdrd 1163928.04 no stdrd 37827.661 OCPSF 8/12/96 0.384 #/day 29.496 µg/I 0.885 #/day 0.247 #/day 0.182 #/day 0.911 #/day 0.375 µg/I 1.373 #/day 0.351 #/day 0.351 #/day 0.384 #/day 0.351 #/day 1.743 #/day 0.299 #/day 0.638 #/day 1.060 #/day 0.286 #/day 0.182 #/day 0.163 #/day 0.351 #/day 0.729 #/day 28.821 µg/I 0.286 #/day 0.234 #/day 54.992 µg/I 4.170 #/day 0.703 #/day 0.442 #/day 0.579 #/day 1.236 #/day 0.319 #/day 0.384 #Iday 0.442 #/day 0.449 #Iday 0.807 #/day 0.800 #/day 1.802 #/day 0.169 #/day 0.143 0.624 0.241 0.117 0.098 0.442 0.442 0.137 0.137 0.143 0.137 0.677 0.137 0.202 0.501 0.202 0.098 0.104 0.137 0.254 0.189 0.117 0.735 1.659 0.208 0.163 0.260 0.559 0.130 0.143 0.176 0.267 0.468 0.462 0.507 0.098 1 d Parameter FACILITY Clariant Corp. OCPSF Flow 0.78 MGD 7010s 329 ds OaVg 3016 ds PF 3.9MGD Flow Is based on processes waters only Human Hlth Human Hlth Stdrd (WS) Allowable Allowable Limit Limit Fedl Standard Stdrd(WS) Allowable Allowable Aquatic Life Human Hlth Limit Daily Monthly Daily Monthly Daily Monthly State Aquatic Water & conc. Aquatic cons Water&Org Based Max Avg. max avg max avg Lite organisms Life Water&Org . on: ug/1 ugli #/d #/d stdrd µg/I gin µgp µg/f #/day #/day #/day Bis(2-ethylhexyl) phthalate (c) Dibutyl phthalate Diethyl phthalate Dimethyl phthalate Benzo(a)anthracene (c, PAH) Benzo(a)pyrene (c, PAH) 3,4-Benzofluoranthene (c, PAH) Benzo(k)fluoranthene (c,PAH) Chrysene (c, PAH) Acenaphthylene Anthracene Ftuorene Phenanthrene Pyrene Tetrachloroethytene (c) Toluene Trichiororethylene (c) Vinyl Chloride (c) PAH (total -µg/I) (c) "Total Chromium "Total.Copper " Total Cyanide " Total Lead **Total Nickel **Total Zinc* 279 103 1.815 0.670 FC no stdrd 1.8 no stdrd 899.86 no stdrd 29.246 OCPSF 1.815 #/day 0.670 57 27 0.371 0.176 FC no stdrd 2700 no stdrd 149647.89 no stdrd 4863.556 OCPSF 0.371 #/day 0.176 203 81 1.321 0.527 FC no stdrd 23000 no stdrd 1274778.33 no stdrd 41430.296 OCPSF 1.321 #/day 0.527 47 19 0.306 0.124 FC no stdrd 313000 no stdrd 17348070.31 no stdrd 563812.285 OCPSF 0.306 #/day 0.124 59 22 0.384 0.143 FC no stdrd 0.0044 no stdrd 2.20 no stdrd 0.071 CHRONIC 2.200 µg/I 61 23 0.397 0.150 FC no stdrd 0.0044 no stdrd 2.20 no stdrd 0.071 CHRONIC 2.200 µg/I 61 23 0.397 0.150 FC no stdrd 0.0044 no stdrd 2.20 no stdrd 0.071 CHRONIC 2.200 µg/I 59 22 0.384 0.143 FC no stdrd 0.0044 no stdrd 220 no stdrd 0.071 CHRONIC 2.200 µg/I 59 22 0.384 0.143 FC no stdrd 0.0044 no stdrd 2.20 no stdrd 0.071 CHRONIC 2.200 µg/I 59 22 0.384 0.143 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 0.384 #/day 0.143 59 22 0.384 0.143 FC no stdrd 9600 no stdrd 532081.39 no stdrd 17292.645 OCPSF 0.384 #/day 0.143 59 22 0.384 0.143 FC no stdrd 1300 no stdrd 7205269 no stdrd 2341.712 OCPSF 0.384 #/day 0.143 59 22 0.384 0.143 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 0.384 #/day 0.143 67 25 0.436 0.163 FC no stdrd 960 no stdrd 53208.14 no stdrd 1729.265 OCPSF 0.436 #/day 0.163 56 22 0.364 0.143 FC no stdrd 0.8 no stdrd 399.94 no stdrd 12.998 OCPSF 0.364 #/day 0.143 80 26 0.520 0.169 SS/AO 11.000 6800.000 609.68 376890.98 19.814 12248.957 OCPSF 0.520 #/day 0.169 54 21 0.351 0.137 SS no stdrd 3.08 no stdrd 1539.77 no stdrd 50.042 OCPSF 0.351 #/day 0.137 268 104 1.743 0.677 SS no stdrd 2 no stdrd 999.85 no stdrd 32.495 OCPSF 1.743 #/day 0.677 aromatic hydrocarbons SS no stdrd 0.0028 no stdrd 1.40 no stdrd 0.045 CHRONIC 1.400 µg/I 2770 1110 0.000 0.000 SS 50.000 no stdrd 2771.26 no stdrd 90.066 no stdrd OCPSF 0.000 #/day 0.000 3380 1450 0.000 0.000 SS -AL 7.000 no stdrd 387.98 no stdrd 12.609 no stdrd OCPSF 0.000 #/day 0.000 1200 420 0.000 0.000 SS 5.000 no stdrd 277.13 no stdrd 9.007 no stdrd OCPSF 0.000 #/day 0.000 690 320 0.000 0.000 SS 25.000 no stdrd 1385.63 no stdrd 45.033 no stdrd OCPSF 0.000 #/day 0.000 3980 1690 0.000 0.000 SS 88.000 25 4877.41 1385.63 158.516 45.033 OCPSF 0.000 #/day 0.000 2610 1050 0.000 0.000 SS -AL 50.000 no stdrd 2771.26 no stdrd 90.066 no stdrd OCPSF 0.000 #/day 0.000 `Total Zinc for Rayon Fiber Manufacture that uses the viscose process and Acrylic Fiber Manufacture that uses zinc chloride/solvent process is 6,796 ug/L and 3,325 ug/L for maximum for any one day and maximum for monthly average, respectively. '• Metal should only be limited it Total metal bearing wasteflow: process contains metal bearing wasteflow. Cyanide should only be limited it Total cyanide bearing wasteflow: process contains cyanide bearing wasteflow. 8/12/96 2 4 Facility Name _Clariant Corp. Permit # _NC0004375 Pipe #001 CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is _1.8 % (defined as treatment two in the North Carolina procedure document). The permit holder shall perform guarterry monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of _MAR JUN SEP DEC .. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 329_(Regulated)_ cfs Permitted Flow _3.9_ MGD IWC _1.8 % Basin & Sub -basin CTB24 Receiving Stream Catawba River County _ Mecklenburg Rommended by: 1/12/96 QCL P/F Version 9/91 CLARIANT CORP. UPSTREAM Fop iod`'7 DOWNSTREAM voqky MONTH Temp DO Saturation Fagot Conductivity Temp DO Saturation filer Conductivity Jul-96 28 6.3 80% 16054 72 30 7 93% 16150 78 Jun-96 0% 0% May-96 22 7.5 86% 10842 79.8 22 7.4 85% 14058 84.8 Apr-96 16 8.4 85% 27995 67.3 16 9.2 93% 23445 77.5 Oct-95 22 7.5 86% 53556 65.5 22 7.9 90% 55934 68 Sep-95 0% 0% Aug-95 31 6.6 89% 26078 68.6 31 7.2 97% 26168 89.9 JuI-95 30 6.6 87% 43328 61.7 31 7.1 96% 30068 81.8 Jun-95 26 7.7 95% 69098 51.6 26 7.3 90% 47729 54.5 May-95 23 7.6 89% 12442 59.6 23 7.5 87% 13718 75.8 Apr-95 20 8.5 94% 9491 66.4 19 8.9 96% 9572 80.3 Mar-95 0% 0% Notes ups-HWY 27 BRIDGE dwn-HWY 74 BRIDGE NC0004375 9/3/96 TOXICANT ANALYSIS Facility Name Clariant NPDES # nc0004375 i Ow (MGD) 3.9 7Q10s (cfs) 3291 I WC (%) 1.80 Rec`ving Stream Catawba River Stream Class WS - Ill• FINAL RESULTS MBAS Max. Pred Cw 4600 ug/l Allowable Cw 27712.6 t ug/1 Max. Value 2300! MN Max. Pred Cw 21840! ug/I Allowable Cw 11085.0 ug/I Max. Value 9100 Z- 44 041'"-• FE ' Max. Pred Cw 5250i ug/1 Allowable Cw 55425.1 ug/l Max. Value 2500 CHLORIDES Max. Pred Cw 1848000 ug/I Allowable Cw 13856286.2'. ug/l Max. Value 1155000 HG Max. Pred Cw 3 ug/l Allowable Cw 0.7 ! ug/1 Max. Value 1 SULFATES Max. Pred Cw 8320000! ug/I Allowable Cw 13856286.21 ug/I Max. Value 6400000 w 8/8/96 PAGE ' Revised 8/1/96 OCPSF Process Waters Pesticide wastewater Groundwater2 Stormwater (process)3 Stormwater (non-proc)4 Sanitary OCPSF Process Water1 Pesticide wastewater Groundwater Filter Backwash Stormwater (Process)3 Stormwater (non-Proc)4 Sanitary Clariant Corp (NC0004375) - Proposed Limits BODE_ - Monthly Avq. (lb/day) (45 mg/I)(0.78 MGD)(8.34) = 292.7 (1.6 Ibs/1000 Ibs)(12,000 Ibs/day) = 19.2 (32 mg/I)(0.17)(0.13 MGD)(8.34) = 5.9 (45 mg/I)(0.087 MGD)(8.34) = 32.7 (1 mg/I)(0.138 MGD)(8.34) = 1.2 (30 mg/I)(0.058 MGD)(8.34) = 14.5 366.2 TSS - Monthly Avg. (57 mg/1)(0.78 MGD)(8.34) (1.8 Ibs/1000 Ibs)(12,000 Ibs/day) (30 mg/I)(0.087 MGD)(8.34) (57 mg/I)(0.087 MGD)(8.34) (30 mg/I)(0.138 MGD)(8.34) (30 mg/l)(0.058 MGD)(8.34) (lb/day) = 370.8 = 21.6 = 0.0 = 21.8 = 41.4 = 34.5 = 14�.� 504.6 Summary BODE - Daily Max. (120mg/1)(0.78 MGD)(8.34) (7.4 Ibs/1000 Ibs)(12,000 lbs/day) (32 mg/I)(0.17)(0.13 MGD)(8.34)(1.5) (120 mg/1)(0.087 MGD)(8.34) (1 mg/I)(0.138 MGD)(8.34)(1.5) (30 mg/1)(0.058 MGD)(8.34)(1.5) TSS - Daily Max. (183 mg/l)(0.78 MGD)(8.34) (6.1 Ibs/1000 Ibs)(12,000 Ibs/day) (45 mg/I)(0.087 MGD)(8.34) (183 mg/I)(0.087 MGD)(8.34) (45 mg/I)(0.138 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34)(1.5) Existing Permit Proposed Permit Mo. Avg. (lb/day) Daily Max. (lb/day) Mo. Avg. (lb/day) Daily Max. (lb/day) COD BOD5 TSS 108 852 976 156 2236 2928 108 366.2 504.6 156 988.8 1502.8 (lb/day) = 780.6 = 88.8 = 8.8 = 87.1 = 1.7 = 21.8 988.8 (lb/day) =1190.5 = 73.2 = 0.0 = 32.7 = 132.8 = 51.8 = n$ 1502.8 1 Flow of 0.78 MGD based on LTA of 1.42 MGD from 1991 -1995. Flow schematic shows 54.6% of flow is from OCPSF processing. 2 Assumes no BOD5 reduction in air stripper. 83% reduction in WWTP. Conc. of 32 mg/I from Clariant data submitted 6-24-96. 3 Flow of 0.087 MGD based on annualaverage rainfall for areas 1,3 and 4 from stormwater runoff map. 4 Concentration based on SW application (1992). Sites average 5 mg/I - 83% reduction at WWTP yields 1 mg/I allocation. 1L, ,i Jr" 42;:e.k_ 2 it ( • 6 /4(60 . r re-- rn... _Pitt,e4,410,, '4)6 ;)ti- c" / fkl--- --------# de4v-i.441 -"''' 742'-4att. - / VeV14, ;,0-i-N cz) _ tiohnf, peey"(41 ajiLttieCI ce444.„, iLt /1 i4>fi,e_re ifirtij( /76`2 /114---5 72^A3 j,1,4-d. 'L,A$LA 4 cfrh:‘ lintJA-IT4441 a4,- it-/),wpitt,s colt (3104, )1.13 cro pi ,,-A ice. 4 JS, •Pp • 0 C� o f/ Clariant Corporation Mt. Holly Plant P.O. Box 669246 Charlotte, NC 28266 704.827.9651 Clariarit May 21, 1996 Mr. Greg Nizich, Environmental Engineer NPDES Permits Group Division of Environmental Management P.O. Box 29535 Raleigh, North Carolina 27626-0535 Re: Additional lnformation NPDES Permit NC0004375 Mount Holly Plant Mecklenburg County Dear Mr. Nizich: Your letter of May 9, 1996 included four additional information needs. Each are addressed below. If you need information beyond what is provided, please let me know. I will be happy to assemble it. Outfall 001 average flow: I have reviewed our monthly submittals of data for the years of 1991-1995. You are correct. The Mt. Holly Plant average treated wastewater flow for the four year period has been 1.41 MGD. Our water flow schematic was in error. Enclosed is an updated schematic. You will notice changes in OCPSF contribution as well. The mistakes were caused by using flow information from a source other than our outfall flume. Stormwater: Later this week I will forward a copy of the plant's stormwater drawing together with calculations showing how the 225,000 gpd contribution to our wastewater treatment plant influent was derived. Groundwater remediation: The Mt. Holly Plant has a RCRA wellpoint system that serves as a "curtain wall" between our wastewater treatment plant and the Catawba River. This system currently extracts 100,000 gpd of groundwater and discharges it to the wastewater treatement plant. We will be able to gather composite samples of this material for the BOD5 data you requested in your letter. With your approval, I will send the data to you in a package in late June. There are 15 CERCLA recovery wells that discharge individually into the plant sewers. TN) sv The pumps in each of these wells cycle on and off based on water level in the well casings. We do not have any way of gathering composite samples from any of these wells. Getting set up to do this would take both significant time and money. I propose deleting this requirement. If it would help, we can send you a copy of the latest semi-annual "effectiveness of corrective action report" that we prepare for the Solid Wast Management Division. While the report does not present BOD5 data, it does give specific organic chemical analytical data. If this information would be of any benefit, please let me know. Average influent and effluent BOD5 data for the latest twelve month period: Enclosed is data from May 1995 through April 1996. If you need any additional information, I will be happy to provide it. Per our telephone conversation yesterday, we will be pleased to have you visit our facility on June 13, 1996. I have enclosed a process flow diagram of the wastewater treatment plant to help familiarize you with our facility prior to your visit. Sincerely, Gary P. Sanderson, P.E. Safety & Environmental Manager cc: Earl Coleman David Wagoner Mike Teague Clariant Corp. -Mt. Holly Plant Influent & Effluent BOD5 Data May 1995 -. April 1996 May 20, 1996 Month Influent BOD5 mg/1 Influent BOD5 pounds Effluent BOD5 mg/1 Effluent BOD5 pounds May 776 9,580 55 473 June 752 9,617 49 549 July 358 6,017 11 167 August 563 9,884 25 374 September 571 10,741 23 226 October 580 10,910 54 487 November 269 5,565 46 528 December 533 7,115 25 291 January 333 6,027 36 518 February 344 5,338 35 407 March 350 6,509 36 520 April 401 7,440 27 405 Average 486 7,895 35 412 1995 Average Flow @ Outfall 001 = 1.3425 MGD 1991-1995 Average Flow a@ Outfall 001 = 1.412 MGD IS PCRoDUCT 5 GRouwt v/ATE t rREME JIA'rioiU RIR. SThhPPER R LK At_ty£ 00 SeweE RCRA (Cc -QC% ) SO D V L= S d Ct-161'11CALS 1•A ),_UFr..C-ru�s 770 HcR3tuOE MANuF1'�C�-u� SO M OtJ CO+aTAC`r CooLI+aG CIS tCVR'9dWrto►-1 14)0 ST E RCA G EU>:'� ATl O►J 418 STORM WATER. zzs ACta SuwGQ POT 43L E WAT�Q ct�-zr o,= GHPalolTE SgwtrrWFtvrE. SS WATER Tyke- R-TIn va'r F1 C C e R T3tAGK WAS1-1 97 1,305 wRTCE'R 1mTAKE rLOW --Ix— NELy1rRAt_t Zfrr 100 SYoRM V= Law kIcurRALyzartou STORM F Low STORt;GE PRIMARY CLARYF\ERS SLUDGE RZ14Taow! SLUDGE L.Ru1F • 1QZ cVRPORA--tow RCTav mo SWOGE Rc-rtvareD SLUDGe SToikm Ft.r.W STo'RAG Z. 87 . SToRAUE C ATRWBR RAVER A SEC.oNDAe•( CL4aZ%F1E2S Pot..ast-1 4G, Po+.1 D POLISN1..1CA Po ►a-0 PoS-r Re-e.R-r1 ota EFFLuct l- MC- -et %NIG 1i410Th D I SCHAMGE 001 �• - •-- �1�,�.�/�'``-__ ,'r '_.�.��"`•�---��`_� _fir _.� �—` CLRRIAwr C o R P. MT. PLRLY-r C N C O O o q 31S) WCATER F•L.ow SCHEMA'Tlc... ALL P LovJ s Ito ToLasP *41:) er- G AL.Lour -PG1t "DPI SK NPDEs. Fo "Rev. DA-re 5 -20-c �yoGOG..� Discharges are to be released in accordance with the following: Staging Reouiremer,ts If at lease one turbine at Mt. Island Dam is operating at the baginnirg of each discharge day, BOD5 and NH3-N can be released in accordance with Equation No. 1 until 7:00 p.m. If no turbines are in operation at 7:00 a.m., BODS and N113-N can be released in accordance with Equation No. 2, as defined below,,until turbine operation begins. When at least one turbine at Mt. Island Dam begins operating, BOD5 and NH3-N ca'i be released in accordance with Equation No. 1 until 7:00 p.a. If at lease one turbine begins operation after 7:00 p.m., BOD5 and NH3-N can be released in accordance with Equation 1. At 7:00 p.m. the total daily stream flcw during the 7:00 p.m. period will be determined as follows: A 24-hour average discharge rate will be calculated which will include the minimum instaneousJOm quantityf.low7l plus the 24-hourCPS 7Q10 from Dutchman Creek (i.e., if 30 x EE6/3600 Et3 was released by one turbine from p.m., average would'be [30 x EE6/3600 x 24 + 80 + 15j = 442). If the 24-hour average flow rate is greater than or equal to 329 CFS, B0D5 and NH3-N can be discharged from 7:00 p.m. to 7:00 a.m. in accordancewith Equation No. 1.. If the 24-hour average flow rate i= less. than 329 CFS, BODS and NH3-•N' can be discharged from 7:00 p.m. to 7:00 a.m. in accordance with Equation NO. 2. if at lease one turbine begins operation after 7:00 p.m., BOD5 and NH3-N can be released in accordance with Equation 1. EQUATION NO. 1 Summer. (1) Winter (2) BODS 1 0.45 (NH3-N) < 111.1 lbs/hr. avg. BOD5 + 0.5 (NH3-N)< 197.9 lbs/hr. avg. (333.3 lbs/hr max.) (593.7 lbs/hr. max.) BOD5 + 0.31 (NH3-N) < (E) lbs/hr. EQUATION NO. 2 BODS + 0.54(NH3-N)< (a) lbs/hr. BODS = BOD5 discharge rate, lbs NH3-N = NH3-N discharge rate, 1 Discharge Day begins at 7:00 A. /hr. bs/hr. M. . A and B are defined below (The hourly rates will ha calculated dividing daily discharge by 24) Flow: CFS 95 to 175 175 to 250 - 250 50 329 A (lb/hr) Avg_ Max. 23.6 47.2 43.5 87.0 84.5 169.0 B (1b/hr) Avg. Max_ .54.2 108.4 99.8 199.6 150.3 300.6 a3.���6. y -/ia.. clariant.phenols.data Date 4-chloro-3 methyl phenol 2 methylphenol 4,6 dimethyl phenol pentachlorophenol 2,4,5-trichlorophenol Mar-93 BDL BDL BDL BDL BDL Jun-93 BDL BDL BDL BDL BDL Sep-93 BDL BDL BDL BDL BDL Dec-93 BDL BDL BDL BDL BDL Mar-94 BDL BDL BDL BDL BDL Jun-94 <0.070 LBS <0.070 LBS <0.070 LBS <0.350 LBS <0.070 LBS Sep-94 <0.188 LBS 0.15 LBS <0.188 LBS <0.939 LBS <0.188 LBS Dec-94 <0.118 LBS <0.118 LBS <0.236 LBS <0.591 LBS <0.118 LBS Mar-95 <0.073 LBS <0.073 LBS <0.073 LBS <0.367 LBS <0.073 LBS Jun-95 <0.113 LBS <0.113 LBS <0.113 LBS <0.564 LBS <0.113 LBS Sep-95 <0.010 LBS <0.010 LBS <0.016 LBS <0.012 LBS <0.012 LBS Dec-95 <0.013 LBS <0.013 LBS <0.020 LBS <0.015 LBS <0.015 LBS Mar-96 <0.011 LBS <0.011 LBS 0.043 LBS <0.013 LBS <0.013 LBS 5/14/96 JMN Clariant OCPSF Data (1993-95) Date Total Cyanide 1,2 Dichlorobenzene 2,4 Dinitrophenol 2-methylphenol Chlorobenzene 2,4 Dinitrotoluene Mar-93 0.095 Jun-93 2.172 0.091 1.086 Dec-93 0.148 Mar-94 0.166 0.91 Jun-94 1.33 • Sep-94 0.19 1.7 0.15 Dec-94 0.106 1.063 Mar-95 0.213 Jun-95 0.158 0.192 Sep-95 0.043 0.024 0.857 Dec-95 0.202 0.88 Date Methylene Chloride 1,2 Dichlorobenzene 2-Nitrophenol Mar-93 Jun-93 Dec-93 Mar-94 Jun-94 Sep-94 Dec-94 Mar-95 Jun-95 Sep-95 0.015 0.011 0.039 Dec-95 All values in Ibs/day 5/ 7/ 9 6 TOXICANT ANALYSIS FedityName Clariant •• •»» •»-_-! Parameter= MBAS i Parameter= MN s �arameter= FE NPOF34► ac0004376 ! Standard= 5001 NA Standard =1 2044I1 :v Standard= r 10001µgf Qw (MGD) 3.9i 7Q 10s (et) 3291 n BDL=12DL Actual Data RESULTS n BDLt12DL Actual Data RESULTS ` : n BDL•1/2DL Actual Data RESULTS IWC 06) 1.801 1 400 400 Std Dev. 528.0143835 1 750 750 Sid Dev. 281.14737 f r 1 1400 1400 Std Dev. 573.582 Reeving Stream Catawba Rlver,__.._____I 2 900 900 Mean 938.1481481 2 270 270 Mean 380.38482 i 2 1100 11 QO Mean 960.63 Stream Class WS - II! ! 3 500 500 C.V. 0.561653684 3 310 310 C.V. 0.7391134 3 400 400 C.V. 0.69165 4 800 800 4 350 350 h 4 1000 1000 FINAL RESULTS 1 6 400 400 5 50 50 n}; 5 800 800 i L•-•--••---••-• 6 800 800 MutFactor = MBAS 6 800 800 MuA'Fado►=: 2 6 150 150 Mull Factor r Max. Pred Cw 4600!ugA 7 1300 1300 Max. Value 2300 µgA 7 200 200 Max. Value 1400 pg/1 7 500 500 Max. Value —2500 NA Allowable Cw 27712.61ugA 6 500 500 Max. Pred Cw 4600 µgA 8 280 280 Max. Pred Cw 3360 WI 8 300 300 Max. Pred Cw 5260 pg/I Max. Value 23001 9 300 300 Allowable Cw 27712.6 9 130 130 Allowable Cw 11065.0 r{ 9 700 700 Allowable Cw 55425.1 � NA r.� IigA MN i 10 700 700 10 (too) (g100) i /95 { 10 700 700 Max. Pred Cw 3360iugf 11 300 300 11 310 310 ; ' 11 2200 2200 Allowable Cw 11085.01u911 12 800 800 12 440 440 12 900 900 Max. Value 1400 . 13 800 800 13 280 280 13 300 300 FE 1 14 1100 1100 14 350 350 h 14 800 800 Max. Pred Cw 52606gA 15 500 500 15 790 790 16 1300 1300 Allowable Cw 55425.1111911 16 470 470 18 200 200 J} 16 1300 1300 Max. Value 25001 17 1800 1800 17 410 410 $: ; 17 2500 2500 CHLORIDES ! 18 1400 1400 18 150 150 18 1300 1300 Max. Pred Cw 1848000 ugA 19 1000 1000 19 190 190 r}. 19 310 310 Allowable Cw 13856286.21ugA 20 1600 1600 20 460 460 : 20 650 650 Max. Value 11550001 21 1800 1800 21 1400 1400 21 1390 1390 HQ i 22 2300 2300 22 400 400 {s 22 1950 1950 Max. Pred Cw 3lugil 23 800 800 23 390 390 N 23 1100 1100 Allowable Cw 0.7iug/1 24 1800 1800 24 460 460 24 1100 1100 Max. Value 11 25 1200 1200 26 240 240 h 26 440 440 SULFATES ! 26 790 790 26 750 760 #. 26 480 480 Max. Pred Cw 83200001u911 27 870 870 27 190 190 27 480 480 Allowable Cw 138562862!ugn 28 28 28 Max. Value • 6400000 29 29 } ': 29 30 30 4 30 Max. Pred Cw ONO 31 31 31 Allowable Cw *VALUEI lugA 32 32 32 Max. Value Qi 33 33 33 O i 34 34 ''' 34 Max. Pred Cw OlugA 36 35 35 Allowable Cw 0.03ugA 36 36 36 Max. Value 0! 37 37 37 O i 38 38 38 Max. Pred Cw 0!ugf 39 39 39 Allowable Cw 0.01u91 40 40 40 Max. Value 0! 41 41 41 42 Max. Pred Cw Oug1t 43 43 43 Allowable Cw 0.0lugf 44 44 44 Max. Value 01 45 45 . 45 0 •'• 48 46 46 Mac. Peed Cw 0lugl 47 47 47 Allowable Cw 0.0141 48 48 h }: 48 Mac. Value 01 49 49 n 49 O 50 50 :}; 50 Max. Pred Cw 01ugA 51 51 ?{' 51 Allowable Cw 0.0lugf 62 52 62 1 Max. Value 0 53 53 62 54 54 ::;: 54 56 66 55 66 66 { 56 57 57 57 68 68 : 58 k 59 69 59 6/7/96 PAGE • TOXICANT ANALYSIS ammeter =CHLORIDES 2 0CHLCRD000001NA Standard =' ammeter .H� 0.01211 /1 n BDL=1RDL Actual Data RESULTS 1 928000 928000 Std Dev. 256938.811 2 1083000 1083000 Mean 708533.333 3 880000 860000 C.V. 0.32176341 4 1155000 1155000 $ 739000 739000 6 754000 754000 MultFactor= 7 495000 495000 Max. Value 1155000 µg l 8 1077000 1077000 Max. Prod Cw 1848000 pgi 9 380000 380000 Allowable Cw 138562862 pgI 10 1000000 1000000 11 460000 460000 12 1100000 1100000 13 680000 660000 14 770000 770000 15 517000 517000 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 58 57 58 59 5R/96 n BDL=12DL Actual Data RESULTS 1 0.25 <0.5 Std Dev. 0.16101 2 0.25 <0.5 Mean 0.17407 3 0.25 <0.5 C.V. 1.03983 4 0.25 <0.5 5 0.25<0.5 6 0.25 <0.5 Mutt Factor:47 _ 3i 7 0.25 <0.5 Max. Value 1 ILO 8 0.25 <0.5 Max. Prod Cw 3 Min 9 0 0 Allowable Cw 0.7 µgA 10 0.1 <0.2 11 0.1 <0.2 12 0.1 <0.2 13 1 1 14 0.1 <0.2 15 0.1 <0.2 16 0.1 <0.2 17 0.1 <0.2 18 0.1 <0.2 19 0.1 <0.2 20 0.1 <0.2 21 0.1 <0.2 22 0.1 <0.2 23 0.1 <0.2 24 0.1 <0.2 25 0.1 <0.2 26 0.1 <0.2 27 0.1 <0.2 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 48 47 48 49 50 51 52 53 54 55 56 57 58 59 SULFATES 250000l ILO n BDL=1/2DL Actual Data RESULTS 1 2231000 2231000 Std Dev. 931910.948 2 3407000 3407000 Mean 3621015.38 3 4539000 4539000 C.V. 0.25736178 4 5695000 5895000 5 4391000 4391000 8 3890000 3890000 Mut Factor= 1.3i 7 3597000 3597000 Max. Value 6400000 µgA 8 2959000 2959000 Max. Prod Cw 8320000 µgA 9 2428000 2428000 Allowable Cw 138562862 Nil 10 3488000 3488000 11 3969000 3989000 12 3689000 3689000 13 3518000 3518000 14 4105000 4105000 15 4981000 4981000 18 3850000 3650000 17 4087000 4067000 18 3185000 3185000 19 4577000 4577000 20 3159000 3159000 21 3300000 3309000 22 4373000 4373000 23 2822000 2822000 24 2478000 2478000 25 3724000 3724000 28 3092000 3092000 27 4842000 4842000 28 3883000 3863000 29 3469000 3469000 30 3304000 3304000 31 3238000 3238000 32 3424000 3424000 33 3221000 3221000 34 4104000 4104000 35 5694000 5604000 36 3696000 3696000 37 3300000 3300000 38 4000000 4000000 39 5000000 6000000 40 4000000 4000000 41 5000000 5000000 42 4000000 4000000 43 3900000 3900000 44 3400000 3400000 45 1670000 1670000 48 4100000 4100000 47 6400000 6400000 48 4000000 4000000 49 4000000 4000000 50 5000000 5000000 51 3800000 3800000 52 3000000 3000000 53 2384000 2384000 54 3601000 3601000 55 3165000 3165000 56 3414000 3414000 57 2289000 2289000 58 3436000 3438000 59 3583000 3563000 PAGE TOXICANT ANALYSIS t MRSRMS 60 61 62 63 64 65 60 3055000 3055000 61 2983000 2983000 62 1988000 1988000 63 2020000 2020000 64 3275000 3275000 65 1645000 1645000 5/7/96 PAGE clariant.phenols.data All values in lb/day tataIMENSii Date Phenols Limit / / / Date Phenols Limit Dec-95 0.88 / / / Nov-94 1.51 2.96 / / / 3.51 3.45 /// 1.19 1.99 34 / / / 2.08 Avg 2.32 Mo. Avg / / / 2.27 Max. 3.45 Wiebline /// Avg 2.11 KIIIIIIIIIM / / / Max. 3.51 Nov-95 2.61 / / / 1.77 / / l Oct-94 2 3.29 /// 3.85 0.94 / / / 1.2 Avg 2 -15ilkblilliklib / / / 1.6 Max. 3.29 / / / Avg 2.16 I. /// Max. 3.85 ;____ Oct-95 0.64 / / / 1.31 / / / Sep-94 3.3 0.81 / / / 3.81 0.26 /// 3.83 1.60 / / / 3.57 Avg 0.92 iMsmarrs.ill 8m. / / / 3.81 IMPININIF Max. 1.60 : / / / Avg 3.66 / / / Max. 3.83 SIMINEW Sep-95 1.45 / / / 3.81 / / / Aug-94 2.92 1.63 / / / 1.84 1.35 / / / 2.68 0.69 /// 2.85 Avg 1.78 /// 4 Max. 3.81 / / / Avg 2.86 MINIRPRONte / / / Max. 4 Aug-95 0.82 / / / 0.69 / / / JuI-94 0.85 0.67 /// 0.65 2.15 / / / 1.71 1.31 /// 1.67 Avg 1.13Ma / / / Avg 1.1 WIMMINIX Max. 2.15 / / / Max. 1.7 /// JuI-95 0.78 / / / Jun-94 3.81 0.74 /// 3.3 0.76 / / / 1.39 0.67 /// 3.71 Avg 0.74 Mo. Avg=1.8 / / / 0.7 Max. 0.78 / / / Avg 2.58 miessing / / / Max. 3.81 Page 1 clariant.phenols.data All values in lb/day Date Phenols Limit / / / Date Phenols Limit Jun-95 3.20 / / / 3.85 / / / May-94 1.56 3.40 / / / 3.62 2.30 / / / 3.53 1.94 / / / 3.72 Avg 2.94 Mo. Avg=1.8 1/1 2.16 Max. 3.85 aillgille 1/1 0.32 / / / Avg 2.49 Mo. Avg=1.8 May-95 2.54 / / / Max. 3.72 3.79 / / / 3.78 / / / Apr-94 1.33 3.76 / / / 3.8 2.83 / / / 1.35 3.77 / / / 3.69 3.28 / / / 3.73 Avg 3.39 Mo. Avg=1.8 1/1 Avg 2.78 Mo. Av =1.8 Max. 3.79 • - / / / Max. 3.8 Apr-95 3.44 / / / 3.33 / / / Mar-94 3.8 1.62 / / / 2.51 3.78 / / / 1.56 Avg 3.04 Mo. Avg=1.8 / / / 1.99 Max. 3.78 1111.111111.11 / / / 2.85 Mar-95 3.80 / / / Avg 2.54 Mo. Av =1.8 3.59 /// Max. 3. 2.83 / / / 3.76 / / / Feb-94 3.84 3.17 / / / 3.84 3.70 / / / 2.33 Avg 3.48 Mo. Avg=1.8 / / / 2.07 Max. 3.80 / / / 0.55 Feb-95 2.47 / / / 0.52 2.04 / / / Avg 2.19 Mo. Av =1.8 3.47 / / / Max. 3.84 1.10 /// 1.38 / / / Jan-94 0.44 Avg 2.09 Mo. Avg=1.8 / / / 0.93 Max. 3.47 ' - •, . / / / 3.5 Jan-95 1.03 / / / 3.7 2.14 / / / 3.8 1.29 / / / 2.39 2.20 / / / Avg 2.46 Mo. Avg=1.8 0.04 / / / Max. 3.8 Avg 1.34 Mo. Avg=1.8 / / / _ Max. 2.20 - /// Page 2 1VIHim I1.I:I:I,UI:N'I"I'(11I(rI'Y'I'I':'I'IN(i *fa .F•M()NI'I'()ItIN(isum:AAR),I Will, Apr 17, 199(1 Mil ATV 1U9IIIIIUihll'N'I' YEAR JAN Hill MAR APR MAY HIM 119. At. Ili N:I' 11('1. NIiY III'(' 'indoor Ih•mdu`'tx PERM: 2411111.1'50AI'M(INri•Iil'IS1,1'111)1011AI1) 112 11:1 NC0011I779 I$)I Begin: 2/ IP15 14rgiwiwy: 5 O W 11/A Mad 'map: Cuunryaredlll Region: Re i uMI1) Subhnsin: YAINI. 04 Uh !'F:.0016 special 7Q10: 0.0 IWC('.4.):100.0 nailer. 00 Sn(rlllr Class Corp. I'I11AM ('loot LIMal: 07f 02 ... •- -•• •„ Press 131 Fail NR NC00R0292J00I Degiut3FII')5 Fnlluraiy: Q I'/V A Voli May Aug Nov Nen('ouyi:SINGI.1( 03 M Fn0 Fail Fatl,611.20 1°nil flip 1 u0 Fu4 pull Fail Fail Fail C.ounty:llalifax Regina: RR() Suhhuin: TAItIM 04 Fn0 Fail Fail Fnl Ilu1 Fad Push I'M Pros I'nY FM FM Stied.' Stir: I/12/'5 (o12N/961) 1' 2 elm uuotit(15.30,45,70.901 MAN 115 Pail F,,il Frill a110 FM fad fail Pass Fail Fail NINni Fah 1 I'10:OR i la w: till I I I I 'ltJlll: 11.0 I\VI'1's'111111 t1 ,., •.. ._. ... ��- 1'aMls) y 92 1 ail foots Puss(s) Pu:.a(s) hosts) Salisbul•yCrunlx Creek W1Y'1'P 1'Ii11M l'lIR LIM: 671' (New pa•ri1511PJ6) Puna ••• Puss fad foil For Fa Fad Pail Fail MC0023RR4/001 Begin:4/1191 fnapcn y: Q WI' A Mar Jan Sep Ike NunComUa Pil: Pass •-- rail ) • • Fail County: Rowan Rcgion:MltO Subhaxin:l'AO01 04 Fail Fail Puss 05 Fad Pass FaII,Poss Puss Pass Pass PI:: 7.5 Special 7Q10: 5.X IWC('1'):67 girder. 00 Y 02 ... 1'ass,l: Pass Fail(s) Pass(s) Posits) SalisburyTowi Creek \VSV'I'p PIi1tM CUR I.IM:11571. Poss.F) Pass Pass „• Posi MC0923892/001 Degin:R)I/94 Frequency: Q 1'!1' A Marian Sep Dec Nun('Ymp:SINC1.l( U3 ... Pass Pas) Pass(s) Puss County: Rowan Region: MIU) Sahli:min: YAIH01 04 •.• Pass Puss -.. Pass Pass PI:: 5.00 Special .. 7Q10:1.41) IWl'(R•Y0.1"/ tbif'r li0 • \• II:' 11111 Ind 1'lonll I all Paolo Pim11 NuudarlS'Id !'roil) I'I!Il t,l I'l 111 I Ihl I N'S� ... I y u.nu, 1 I'lt ua 1' I' ... I. Nl'l0Yt4.115/IN11 Ileipn.'1!Il91 1•u'.pon.•y 111'!I• AMtn Jon Sep Ii.•. N•Inl'mill' Ih1:1I'u. :' iii U4 • • ... 1'n:i:1 1'11:1s ... ... 1'aumy. MvrLlrubwg 11rr;iom: MR() Su116:1.iu:1"I'IU4 '1,.In Pax. Inns 7QI0: 95.0 19/(111:S PF:3Au Special 96 ... Pros AR I)"l`'r Pass Pass Pass .._ ... Sanford-IIIg Iluffolo WW'IP I'IORMCllkI.IM:39% Puss foil Pass Puss P• '-- Pass -•• ••- Pass N00024I47/001 B egin:6/1/93 Frequency: Q WI' A Mar Jun Sep DecNuuCnngi:SIN(i1Ji ,-_ Pass Puss Lam Puss .•• Pass County:Ism Region:RRO Saliba:111:CP1,11 Pass ••• Pass •-• •-- Pass Pass PP: 6.R Special 7Q10: 16.11 1W('(%F39 (Nolen Poss 02 ••• Pass •„ Pass •-• Fad Pass --- Pass 03 •-• Pass ••• •-• FN !'ass Pass ••• -•• Pass Nmnl'uug1:51N<:Lliass Ul Fail foss Fxl Puss Full Fail I'oss Pass --- 04 „. OS ... I'nem -•• •.- . Puss ••• Pnss - - --- Far Pass 1N1 Paa'1 Scarlet( Acres PI0RM ('111( IJM:9095 (GRAD) N00061204/001 Begin:12/1/9.) I:mpmny: Q 1'/1' A Feb May Aug Nov County:l'orsylh Region: WSIO Subbasin: YAM IT- (1.02 Srrc;si IVr1) 1111 1W1 y0.i 11N1.(1 nutr,. Schneider Milli, hit.• 1101 I'cnu du luau 461I. NC(X)3IR601001 Regis:K/I/95 flrrpwllry:Ql'/1' A Mar Jun SepI/cc Nuu('uugl:Sin(:Ir Caunly:Alexan.k( Region: MRO Suldnuin: QI1132 114 fall Pons PI':0.7R Special 05 I'nes 7Q10: 1.40 I WC('R•1:46 Ostler: Scotland Neck WWII' I'IiRM CIIR I.IM: 90'F. 92 •- ••• 44C0023337/001 Begin:2/I/95 Pnarymey: Q I91' A Feb May Aug Nov NunConop:SINCIII 93 -• Pass County:II::lilas ltcgion:11RO Subbasin:TA1t04 94 ••• Pass PP:0.675 Special 95 - Fal 7QI0: (1.000 IW(1%1:1110.00 tmien I0i •-• 11111 Sealed Air Corp. 001 PIiRM ('IIR I.IM: R.lpf. tit N(Y1t106254AN11 llrrin:'UIF11 I'mpn•iwy:QI'0' A Mar Jun Sep Ipis• Nuu(' p:SlNlili 113 •• • l'uunty:l'nldwell Regain: ARC/ Subbasm: VAI 1(11 114 •' Special OSb 1'1':11.45 7QI0: X.00 IW('('J4: s.02 ('odor: till ••• 02 „• Shelby WS1'l'!• Pent rbr sin: 12%; upon expansion of upstream plants chi. Ilia 1 NC002453111001 Ucgin:3/IPJ4 Frequency: Q I'fl' A Feb May Aug Nov Nun('omp: County:Cleveland Region: MR() Subbasin: ORU04 I'F: 6.0 Special 7Q10: 70.5 IW('('+11:11.63 Onkr. 0 2 ronextiire failures a signifirnllt noncompliance Y Pre 1912 Rita Available 0': I'11uo I all '-• I sal • • Patin Intl I:nd „• foils --- ••• lad Pull Fria fail Lnln,l 1110 Pnss,l'a9a --- Pass Pass ••• Pass -•- •-- Pass lad ratan Ni Fail Pass Pass NI -.. Pass Pass -.• Pass "- Pass .-. - Fed Late Pass •-- Fail Pass Pass Pus. Pass 1nN I'a•I•I .. I'11a11 l all 11m1s 94 Pass Pass Pass Pass Pass Pass Pass Fad Lalo Pass Pass ••- 1 ill.l I'a,.v Pass Pass Pass Pass Pass Pass -•• Pass Pass Pass .-• rod Pass Pass Pass Pros ••• Pass Pass Pass L ale,Pass P 11:IR NI !.!':(RIND: I'IERM = fern i' Requirement 1JSr = Ad. tinBlrnlivr 1 .eticr - Targei Frequency a Monitorily! fngn•n•y: Q. Quarterly; M• Monthly; OM• Bimonthly; SA• Semiannually; A- Annually; OWI)- Only when discharging: 1). Discontinued monitoring wyuirentrnl: IS. Cnnducling indciwrsknl Mud), Deem a First month required 7Q10 a Receiving:Imam law flow Will:6M (efs) A = orualiedy nsmiluring increases to moodily upon single failure Morals dual pealing must occur - es. JAN.AY'RJlll..(R'r Nun(' p e ('mmnl ('umplituwc Reyuiirment 1'I, = Permitted flow (MCI)) IWC% = hwremlr wrote rns\nlrtliln PA: ,, I'nss0'ail Osumi.. lest AC=Acute VIM c (-Mimic Data No{aliu,,: f • Fathead Minnow: • • ('eriodanlonia so.: our • Mvsid slums,: (ltV • Chronic value) P - Mortality or stated Iwiceinane at Nattiest nnwl•IIlr1 • : al • Perfumed Iir DIN 'fox livid Grimm IN • Bad test ' e ORl' signature needed Notalioa: ••• a IMIN mu squired; UK • Not minded; ( ) • 0cginning of Quaker Parilily Activity Slatus: 1 . 'moire. N • Newly (uunl(ro ansuur•i);11 • Arlivc but not discharging; t•M,'m dais available for nenah in yul'stkn 411 . ?!bNL. ••:: W„ae .an•ev1>sa+s se Page 1 Note for Jackie Nowell From: Jackie Nowell Date: Wed, Sep 4, 1996 9:35 AM Subject: Clariant Instream Monitoring To: Greg Nizich I have reviewed the instream data for the subject facility and recommend continuation of instream monitoring for most of the existing parameters: temperature, pH, BOD5, DO, and conductivity. Based on the data reported for NH3, all values upstream and downstream below detection for the past three years , I would recommend deletion of the instream monitoring for NH3. Also, I noticed that in March 1995, Clariant started reporting their instream BOD5 in lbs/day instead of mg/1. There are now some really large numbers for instream BOD5 (in lbs) being reported but in order to calculate mg/1, you have to convert riverflow info to MGD, etc. etc. My question is, did the Division request that they report BOD5 in lbs and can it be reversed back to mg/1, so that we can more easily see the loading instream. I have placed a call to the ORC for a further explanation. This change would be the only other one I would suggest. State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Health James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary Linda C. Sewall, Director AvIA DEHNR October 23, 1996 MEMORANDUM TO: David Goodrich NPDES Permits Group Leader Discharge Permits Unit Division of Environmental Management FROM: Linda C. Sewall?'Director Division of Environmental Health SUBJECT: Draft National Pollutant Discharge Elimination System Permit Clariant Corporation Mt. Holly Plant Permit No. 5NC0004375 Mecklenburg County Reference is made to the above mentioned Draft National Pollutant Discharge Elimination System Permit. We have reviewed this permit application and determined that the proposed discharge will not be sufficiently close to any existing or known proposed public water supply intake so as to create an adverse effect on water quality. We concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent limits are met prior to discharge and the discharge does not contravene the designated water quality standards. If we can be of further assistance, please contact us. LCS/EDH/pl P.O. Box 27687, Raleigh, North Carolina 27611-7687 Voice 919-733-2870 Reduce Reuse - cle FAX 919-715-3242 An Equal Opportunity/Affirmative Action Employer 50% recycled/10% post -consumer paper LAW OFFICES OGLETREE, DEAKINS, NASH, SMOAK & 4101 LAKE BOONE TRAIL POST OFFICE BOX 31608 RALEIGH, NORTH CAROLINA 27622 TELEPHONE (919) 787-9700 FACSIMILE (919) 783-9412 October 23, 1996 JAMES M. KUSZAJ, PH.D. PARTNER A. Preston Howard, Jr., P.E., Director Division of Water Quality Department of Environment, Health & Natural Resources Post Office Box 29535 Raleigh, North Carolina 27626-0535 STEWAR 3 P OCT DV. OF WATER QUALITY DIRECTOR'S OFFICE OTHER OFFICES: GREENVILLE, SOUTH CAROLINA CHARLESTON, SOUTH CAROLINA WASHINGTON? O. C. NTA, GEORGIA A, SOUTH CAROLINA ,SHVIL E, TENNESSEE ANY, NEW YORK 449 #O.C.i 25 (1996 WATER QUALITY `ryeT N RE: Public Notice of Intent to Issue NPDES Permit No. NC00043 75 Clariant Corporation, Mt. Holly Plant Dear Mr. Howard: �n 771 We are writing on behalf of our client, Clariant Corporation, to confirm our understanding of the applicable comment period on the above -captioned draft permit. On October 1, 1996, Clariant received both a Public Notice dated September 6, `196= (Attachment A) and a letter from David A. Goodrich dated September 26, 1996 (Attachment B). The Public Notice established a comment deadline on the draft permit of October 11, 1996. The Goodrich letter requested Clariant's comments on the draft permit within 30 days of receipt (i,e., by October 31, 1996). We understand that the purpose of the two letters was to accept public comments until October 11, 1996, and to accept comments from Clariant until October 31, 1996. Both sets of comments will be considered by the Division and will be part of the record regarding this permit. Clariant is in the process of preparing detailed comments and will provide these comments to the Division by the October 31, 1996, deadline. However, we would appreciate the Division's written acknowledgement that all Clariant comments submitted by October 31, 1996, will be part of the application file and will be considered by the Director prior to taking final action on the application. Yours truly, OGLETREE, DEAKINS, NASH, SMOAK & STEWART, L.L.P., iJl7t2 es M. Kuszaj xc: David A. Goodrich, NPDES Permit Group j lg\wp5 l \clarianticomments.Itr MECKLENBURG COUNT l t'•'� i Department of Environmentalc October 23, �9 1g�� A. Preston Howard Jr., P.E., Director NC Division of Water Quality P.O. Box 29535 Raleigh, NC 27626-0535 Dear Mr. Howard: .00T 30 1996 WAT.E ; c Subject: Clariant Corporation Mount Holly Plant Comments on Permit Renewal NPDES Permit No. NC0004375 Mecklenburg County The Mecklenburg County Department of Environmental Protection (MCDEP) would like to offer our comments and recommendations concerning the NPDES Permit renewal for the Clariant Corporation - Mount Holly Plant WWTP. As you are aware, we are involved and work closely with the Division through a Memorandum of Agreement to protect water quality in Mecklenburg County. The current NPDES permit for this facility does impose reasonably strict effluent limitations for BOD, NH3-N, Mercury, Phenols and various organic compounds, however, the permit does not impose any limitations on Total Nitrogen (NO2+NO3+TKN), Total Phosphorus or Total Sulfates. In addition, a cursory review of recent Discharge Monitoring Reports for the facility shows effluent discharge concentrations averaging around 30 mg/1 for Total Nitrogen, 0.60 mg/1 for Total Phosphorus and 3400 mg/1 for Total Sulfates. MCDEP requests that the Division require nutrient removal at the facility as part of the overall treatment process and that the new NPDES permit impose strict limitations on the effluent discharge of Total Nitrogen, Total Phosphorus and Total Sulfates. We feel that these efforts would improve the water quality downstream in the Catawba River. PEOPLE • PRIDE • PROGRESS 700 N. Tryon Street • Suite 205 • Charlotte, NC 28202-2236 • (704) 336-5500 • FAX (704) 336-4391 i Mr. A. Preston Howard Jr. page two October 23, 1996 On October 1, 1996, we received a copy of a letter dated September 25, 1996 from DWQ to Gary Sanderson of Clariant Corporation. The letter detailed a list of significant changes to the existing permit which would be incorporated into the permit renewal. We agree with these changes and recommend that the Division also evaluate the possible water quality effects from the Total Sulfate concentrations in the effluent. The letter also stated that monitoring for the five specific phenols has been dropped. This should not pose a problem as long as these specific phenols can be detected in the Total Phenols monitoring test. If we can be of any further assistance or provide any additional information, please contact me at (704) 336-5500. Thank you for the opportunity to comment on this permit renewal. Russell S. lle Water Quail y Program Manager RSR/sj State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director September 25, 1996 Mr. Gary Sanderson Clariant Corporation P.O. Box 669246 Charlotte, North Carolina 28266 Subject: Permit Changes NPDES Permit NC0004375 Mt. Holly Plant Mecklenburg County Dear Mr. Sanderson: The following is a list of significant changes to the existing permit: • BOD5 and TSS limits (outfall 001) - These have been reduced based on application of the OCPSF effluent guidelines for a long-term average process flow of 0.78 MGD. Allocations have also been given for process related stormwater and filter backwash. The attached worksheet provides a breakdown of the various wastestreams and the allocations for each component. These limits will take effect twelve months after the effective date of the permit to allow the facility time to evaluate compliance capability. The previous permit limits will be in effect until that time. • COD limit monitoring location - Since outfall 002 is being eliminated in the proposed permit, it is necessary to evaluate compliance with the pesticide effluent guideline based limit at outfall 001. Since current COD values for the entire wastestream would exceed the 108#/day monthly average, sampling point "12" has been designated for compliance evaluation. The intent being to sample prior to combining with other wastestreams. As stated in a letter dated August 26, 1996, a COD allocation for the other wastestreams can be developed if Clariant would prefer that compliance were evaluated for COD on the total wastestream. • Total phosphorus (TP) and total nitrogen (TN) - Part III, Condition H requires evaluation of the ability to meet TP and TN limits of 1 mg/1 and 6 mg/1 (summer) respectively. • The definition of "daily" has been removed from the effluent sheets since this term is defined in 15A NCAC 2B .0503(5). • Iron monitoring - This requirement has been dropped. • Mercury monitoring - This requirement has been reduced to quarterly. If this parameter is not detected during the next permit cycle it will be dropped from the permit. • Manganese monitoring - Based on the levels detected, monitoring is still required, however the frequency has been reduced to quarterly. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper • MBAS - Monitoring for this parameter has been reduced to quarterly based on levels detected. • Five specific phenols - Monitoring for these parameters has been dropped. • Chronic toxicity language - The policy prohibiting any test from indicating toxic effects has been in place since 1993 for all facilities monitoring toxicity. An NOV is not necessarily sent to the pennittee as a result of a single test failure. • Nutrients - It has been determined by the Division through intensive water quality studies that discharges upstream of Lake Wylie, including this discharge, need to control nutrients through the application of the best available technology (BAT) that is economically achievable. The pennittee shall provide the Division with a study which fully investigates the feasability of meeting an average TP limit of 1.0 mg/land a summertime TN limit of 6 mg/l. If you have any questions regarding these changes please call Mr. Greg Nizich at 919-733-5083, extension 541. Sincerely, David A. Goodrich, Supervisor NPDES Permits Group Attachment cc: Mooresville Regional Office Permit File OC PS F FACILITY Clariant OCPSF Flow 0.78 MGD Flow is based on processes waters only 7010s 329 cfs Oavg 3016 cfs Human Hlth PF 3.9 MGD 4/ / Human Hlth Stdrd (WS) Allowable Allowable Limit Limit Fedi Standard Stdrd(WS) Allowable Allowable Aquatic Life Human Hlth Limit Daily Monthly Daily Monthly Daily Monthly State Aquatic Water & conc. Aquatic conc Water&Org Based Max Avg. max avg max avg Life organisms Life Water&Org on: Parameter ug/i ugli #/d #/d stdrd pg/I µg/l PO µg/l #/day #/day #/day Acenaphthene 59 22 0.384 0.143 FC nostdrd 1200 nostdrd 66510.17 nostdrd 2161.581 OCPSF 0.384 #/day 0.143 Acrylonitrile (c) 242 96 1.574 0.624 FC nostdrd 0.059 nostdrd 29.50 nostdrd 0.959 CHRONIC 29.496 µg/I 0.624 • Benzene (c) 136 37 0.885 0.241 SS nostdrd 1.19 nostdrd 594.91 nostdrd 19.335 OCPSF 0.885 #/day 0.241 Carbon Tetrachloride (c) 38 18 0.247 0.117 SS no stdrd 0.254 no stdrd 126.98 no stdrd 4.127 OCPSF 0.247 #/day 0.117 • Chlorobenzene 28 15 0.182 0.098 FC nostdrd 680 nostdrd 37689.10 nostdrd 1224.896 OCPSF 0.182 #/day 0.098 1,2,4-Trichlorobenzene 140 68 0.911 0.442 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 0.911 #/day 0.442 Hexachlorobenzene (c) 28 15 0.182 0.098 FC no stdrd 0.00075 no stdrd 0.375 no stdrd 1.22E-02 CHRONIC 0.375 µg/I • 1,2-Dichioroethane (c) 211 68 1.373 0.442 FC no stdrd 0.38 no stdrd 189.97 no stdrd 6.174 OCPSF 1.373 #/day 0.442 • 1,1,1-Trichloroethane 54 21 0.351 0.137 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 0.351 #/day 0.137 Hexachloroathane (c) 54 21 0.351 0.137 FC nostdrd 1.9 no stdrd 949.86 nostdrd 30.870 OCPSF 0.351 #/day 0.137 1,1-Dichloroethane (c) 59 22 0.384 0.143 FC no stdrd no stdrd no stdrd no stdrd no stdrd nostdrd OCPSF 0.384 #/day 0.143 1,1,2-trichloroethane (c) 54 21 0.351 0.137 FC nostdrd 0.6 nostdrd 299.95 nostdrd 9.749 OCPSF 0.351 #/day 0.137 Chloroethane 268 104 1.743 0.677 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 1.743 #/day 0.677 Chloroform (c) 46 21 0.299 0.137 FC no stdrd 5.7 no stdrd 2849.57 no stdrd 92.611 OCPSF 0.299 #/day 0.137 • 2-Chlorophenol 98 31 0.638 0.202 FC nostdrd 120 nostdrd 6651.02 nostdrd 216.158 OCPSF 0.638 #/day 0.202 • 1,2-Dichlorobenzene 163 77 1.060 0.501 FC no stdrd 2700 no stdrd 149647.89 no stdrd 4863.556 OCPSF 1.060 #/day 0.501 1,3-Dichlorobenzene 44 31 0.286 0.202 FC nostdrd 400 nostdrd 22170.06 nostdrd 720.527 OCPSF 0.286 #/day 0.202 • 1,4-Dichlorobenzene 28 15 0.182 0.098 FC no stdrd 400 no stdrd 22170.06 no stdrd 720.527 OCPSF 0.182 #/day 0.098 • 1,1-Dichloroethylene (c) 25 16 0.163 0.104 FC nostdrd 0.057 • nostdrd 28.50 nostdrd 0.926 OCPSF 0.163 #/day 0.104 • 1,2 trans-Dichloroethy1ene 54 21 0.351 0.137 FC nostdrd 700. nostdrd 38797.60 nostdrd 1260.922 OCPSF 0.351 #/day 0.137 • 2,4-Dichlorophenol 112 39 0.729 0.254 FC no stdrd 93 no stdrd 5154.54 no stdrd 167.523 OCPSF 0.729 #/day 0.254 . 1,2-Dichloropropane 230 153 1.496 0.995 FC nostdrd 0.52 nostdrd 28.82 nostdrd 0.937 CHRONIC 28.821 µg/I • 1,3-Dichloropropylene (c) 44 29 0.286 0.189 FC no stdrd 10_ no stdrd 4999.25 no stdrd 162.476 OCPSF 0.286 #/day 0.189 • 2,4-Dimethylphenol 36 18 0.234 0.117 FC no stdrd 540 no stdrd 29929.58 no stdrd 972.711 OCPSF 0.234 #/day 0.117 2,4-Dinitrotoluene (c) 285 113 1.854 0.735 FC nostdrd 0.11 nostdrd 54.99 nostdrd 1.787 CHRONIC 54.992 µg/I 0.735 2,6-Dinitrotoluene (c) 641 255 4.170 1.659 FC nostdrd nostdrd nostdrd nostdrd ` nostdrd nostdrd OCPSF 4.170 #/day 1.659 • Ethylbenzene 108 32 0.703 0.208 kO/NOE( 325.000 3100.000 18013.17 171817.95 585.428 5584.083 OCPSF 0.703 #/day 0.208 Flouranthene 68 25 0.442 0.163 FC no stdrd 300 no stdrd 16627.54 no stdrd 540.395 OCPSF 0.442 #/day 0.163 Methylene Chloride (c) 89 40 0.579 0.260 FC nostdrd 4.7 nostdrd 2349.65 nostdrd 76.364 OCPSF 0.579 #/day 0.260 Methyl Chloride 190 86 1.236 0.559 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 1.236 #/day 0.559 Hexachlorobutadiene (c) 49 20 0.319 0.130 SS no stdrd 0.445 no stdrd 222.47 no stdrd 7.230 OCPSF 0.319 #/day 0.130 • Naphthalene 59 22 0.384 0.143 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 0.384 #/day 0.143 Nitrobenzene 68 27 0.442 0.176 FC no stdrd 17 no stdrd 942.23 no stdrd 30.622 OCPSF 0.442 #/day 0.176 2-Nitrophenol 69 41 0.449 0.267 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 0.449 #/day 0.267 4-Nitrophenol 124 72 0.807 0.468 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 0.807 #/day 0.468 2,4-Dinitrophenol 123 71 0.800 0.462 FC no stdrd 70 no stdrd 3879.76 no stdrd 126.092 OCPSF 0.800 #/day 0.462 4,6-Dinitro-o-cresol 277 78 1.802 0.507 FC .no stdrd 13.4 no stdrd 742.70 no stdrd 24.138 OCPSF 1.802 #/day 0.507 . Phenol 26 15 0.169 0.098 FC nostdrd 21000 nostdrd 1163928.04 nostdrd 37827.661 OCPSF 0.169 #/day 0.098 • s o.) 1 ESTIciDE LIST TDo 6/1 1 /96 1 FACILITY Clariant OCPSF Flow 0.78 MGD 7Q10s 329 cfs Qavg 3016 cfs PF 3.9 MGD Parameter Bis(2-ethylhexyl) phthalate (c) Dibutyl phthalate Diethyl phthalate Dimethyl phthalate Benzo(a)anthracene (c, PAH) Benzo(a)pyrene (c, PAH) 3,4-Benzofluoranthene (c, PAH) Benzo(k)fluoranthene (c,PAH) Chrysene (c, PAH) Acenaphthylene (9 H) Anthracene (PAI.0 Fluorene (PRH) Phenanthrene Pyrene • Tetrachloroethylene (c) • Toluene Trichlororethylene (c) Vinyl Chloride (c) PAH (total 1g/1) (c) " Total Chromium • Total Copper Total Cyanide • Total Lead "" Total Nickel " Total Zinc' Flow is based on processes waters only Human Hlth Human Hlth Stdrd (WS) Allowable Allowable Limit Limit Fedi Standard Stdrd(WS) Allowable Allowable Aquatic Life Human Hlth Limit Daily Monthly Daily Monthly Daily Monthly State Aquatic Water & conc. Aquatic conc Water&Org Based Max Avg. max avg max avg Life organisms Life Water&Org on: ug/I ug/I #/d #/d stdrd µg/1 µg/I µg/i µg/I #/day #/day #/day 279 103 1.815 0.670 FC no stdrd 1.8 nostdrd 899.86 nostdrd 29.246 OCPSF 1.8 1 5 #/day 0.670 57 27 0.371 0.176 FC nostdrd 2700 nostdrd 149647.89 nostdrd 4863.556 OCPSF 0.371 #/day 0.1 76 203 81 1.321 0.527 FC nostdrd 23000 nostdrd 1274778.33 nostdrd 41430.296 OCPSF 1.321 #/day 0.527 47 19 0.306 0.124 FC no stdrd 313000 nostdrd 17348070.31 nostdrd 563812.285 OCPSF 0.306 #/day 0.124 59 22 0.384 0.143 FC nostdrd 0.0044 nostdrd 2.20 nostdrd 0.071 CHRONIC 2.200 µg/I 61 23 0.397 0.150 FC nostdrd 0.0044 nostdrd 2.20 nostdrd 0.071 CHRONIC 2.200 µg/I 61 23 0.397 0.150 FC nostdrd 0.0044 nostdrd 2.20 nostdrd 0.071 CHRONIC 2.200 µg/I 59 22 0.384 0.143 FC nostdrd 0.0044 nostdrd 2.20 nostdrd 0.071 CHRONIC 2.200 µg/I 59 22 0.384 0.143 FC nostdrd 0.0044 nostdrd 2.20 nostdrd 0.071 CHRONIC 2.200 µg/I 59 22 0.384 0.143 FC nostdrd nostdrd nostdrd nostdrd nostdrd no sidrd OCPSF 0.384 #/day 0.143 59 22 0.384 0.143 FC nostdrd 9600 nostdrd 532081.39 nostdrd 17292.645 OCPSF 0.384 #/day 0.143 59 22 0.384 0.143 FC nostdrd 1300 nostdrd 72052.69 nostdrd 2341.712 OCPSF 0.384 #/day 0.143 59 22 0.384 0.143 FC nostdrd nostdrd no stdrd no stdrd no stdrd nostdrd OCPSF 0.384 #/day 0.1 43 67 25 0.436 0.163 FC no stdrd 960 no stdrd 53208.14 no stdrd 1729.265 OCPSF 0.436 #/day 0.1 63 56 22 0.364 0.143 FC nostdrd 0.8 nostdrd 399.94 no stdrd 12.998 OCPSF 0.364 #/day 0.143 80 26 0.520 0.169 SS/AO 11.000 6800.000 609.68 376890.98 19.814 12248.957 OCPSF 0.520 #/day 0.169 54 21 0.351 0.137 SS nostdrd 3.08 nostdrd 1539.77 nostdrd 50.042 OCPSF 0.351 #/day 0.137 268 104 1.743 0.677 SS nostdrd z--_, nostdrd 999.85 nostdrd 32.495 OCPSF 1.743 #/day 0.677 aromatic hydrocarbons SS nostdrd 4,00Al.-) nostdrd 1.40 nostdrd 0.045 CHRONIC 1.400 µg/I 2770 1110 0.000 0.000 SS 50.000 nostdrd 2771.26 no stdrd 90.066 nostdrd OCPSF 0.000 #/day 0.000 3380 1450 0.000 0.000 SS -AL 7.000 nostdrd 387.98 no stdrd 12.609 nostdrd OCPSF 0.000 #/day 0.000 1200 420 0.000 0.000 SS 5.000 nostdrd 277.13 nostdrd 9.007 nostdrd OCPSF 0.000 #/day 0.000 690 320 0.000 0.000 SS 25.000 nostdrd 1385.63 nostdrd 45.033 nostdrd OCPSF 0.000 #Iday 0.000 3980 1690 0.000 0.000 SS 88.000 25 4877.41 1385.63 158.516 45.033 OCPSF 0.000 #/day 0.000 2610 1050 0.000 0.000 SS -AL 50.000 no stdrd 2771.26 nostdrd 90.066 nostdrd OCPSF 0.000 #/day 0.000 'Total Zinc for Rayon Fiber Manufacture that uses the viscose process and Acrylic Fiber Manufacture that uses zinc chloride/solvent process is 6,796 ug/L and 3,325 ug/L for maximum for any one day and maximum for monthly average, respectively. Metal should only be limited if Total metal bearing wasteflow: process contains metal bearing wasteflow. Cyanide should only be limited if Total cyanide bearing wasteflow: process contains cyanide bearing wasteflow. 6/11/96 2 P TI G I DE Parameter FACILITY Clariant Corp Pesticide Flow 0.08 MGD Flow is based on processes waters only 7Q10s 329 cfs Qavg 3016 cfs Human Hlth PF 3.9 MGD Human Hlth Stdrd (WS) Allowable Allowable Limit Limit Fedi Standard Stdrd(WS) Allowable Allowable Aquatic Life Human Hlth Limit Daily Monthly Daily Monthly Daily Monthly State Aquatic Water & conc. Aquatic conc Water&Org Based Max Avg. max avg max avg Life organisms Life Water&Org on: ug/I ug/I #/d #/d stdrd ug/I ug/I ftg/I µg/I #/day #/day #/day 1 l-Dichloroethylene (c) '1,1,1-Trich loroethane 1,2-Dichloroethane (c) 111,2-Dich loropropane r 1,2-Dichlorobenzene J 1,2-trans•Dichloroethylene !✓1,3-Dichloropropene (c) J 1,4-Dichlorobenzene 2-Chlorophenol ) 2,4-Dichlorophenol 4 2,4-Dimethylphenol Benzene (c) No Bromodichloromethane (c) N o Bromomethane Chlorobenzene No Chloromethane ('Yao'de- No Dibromochloromethane (c) No Dichioromethane (c) .) Ethylbenzene l o-Total-Lead-----. Naphthalene N Phenol Tetrachloroethylene (c) No Tetrachtoromethane J Toluene No Tribromomethane No Trichloromethane 25 16 0.017 0.011 FC no stdrd 0.057 no stdrd 28.50 no stdrd 0.926 OCPSF 0.01 7 #/day 0.01 1 54 21 0.036 0.014 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 0.036 #/day 0.01 4 211 68 0.141 0.045 FC no stdrd 0.38 no stdrd 189.97 no stdrd 6.174 OCPSF 0.141 #/day 0.045 230 153 0.153 0.102 FC no stdrd 0.52 no stdrd 28.82 no stdrd 0.937 OCPSF 0.1 53 #/day 0.1 02 163 77 0.109 0.051 FC no stdrd 2700 no stdrd 149647.89 no stdrd 4863.556 OCPSF 0.1 09 #/day 0.051 54 21 0.036 0.014 FC no stdrd 700 no stdrd 38797.60 no stdrd 1260.922 OCPSF 0.036 #/day 0.014 44 29 0.029 0.019 FC no stdrd 10 no stdrd 4999.25 no stdrd 162.476 OCPSF 0.000 #/day 0.01 9 28 15 0.019 0.010 FC no stdrd 400 no stdrd 22170.06 no stdrd 720.527 OCPSF 0.01 9 #/day 0.0 10.010 98 31 0.065 0.021 FC no stdrd 120 no stdrd 6651.02 no stdrd 216.158 OCPSF 0.065 #/day 0.021 112 39 0.075 0.026 FC no stdrd 93 no stdrd 5154.54 no stdrd 167.523 OCPSF 0.075 #/day 0.026 36 18 0.024 0.012 FC no stdrd 540 no stdrd 29929.58 no stdrd 972.711 OCPSF 0.024 #/day 0.012 136 37 0.091 0.025 SS no stdrd 1.19 no stdrd 594.91 no stdrd 19.335 OCPSF 0.091 #/day 0.025 380 142 0.254 0.095 FC no stdrd 0.27 no stdrd 134.98 no stdrd 4.387 OCPSF 0.000 #/day 0.095 380 142 0.254 0.095 FC no stdrd 48 no stdrd 23996.39 no stdrd 779.883 OCPSF 0.000 #/day 0.095 28 15 0.019 0.010 FC no stdrd 680 no stdrd 37689.10 no stdrd 1224.896 OCPSF 0.019 #/day 0.010 190 86 0.127 0.057 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 640 220 0.427 0.147 SS 5.000 no stdrd 277.13 no stdrd 9.007 no stdrd OCPSF 794 196 0.530 0.131 FC no stdrd 0.41 no stdrd 204.97 no stdrd 6.661 OCPSF 89 40 0.059 0.027 FC no stdrd 4.7 no stdrd 2349.65 no stdrd 76.364 OCPSF 108 32 0.072 0.0211Q/NOE( 325.000 3100.000 18013.17 171817.95 585.428 5584.083 OCPSF 690 320 0.460 0.214 SS 25.000 no stdrd 1385.63 no stdrd 45.033 no stdrd OCPSF 59 22 0.039 0.015 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 26 15 0.017 0.010 FC no stdrd 21000 no stdrd 1163928.04 no stdrd 37827.661 OCPSF 56 22 0.037 0.015 FC no stdrd 0.8 no stdrd 399.94 no stdrd 12.998 OCPSF 38 18 0.025 0.012 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 80 26 0.053 0.017 SS/AQ 11.000 6800.000 609.68 376890.98 19.814 12248.957 OCPSF 0.053 #/day 0.017 794 196 0.530 0.131 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 0.530 #/day 0.131 46 21 0.031 0.014 FC no stdrd no stdrd no stdrd no stdrd no stdrd no stdrd OCPSF 0.031 #/day 0.01 4 7•)0 /n d) Cs'4 Par aMe-le(s no -I- lis4ed on Oc P5 F PP 11 5+, 6/11/96 0.127 #Iday 0.427 #/day 0.530 #/day 0.059 #/day 0.072 #/day_ 0.460#/da.y. 0.039 #/day 0.017 #/day 0.037 #/day 0.025 #/day_ 0.057 0.147 0.131 0.027 0.021 0.214 /< 0.015 0.010 0.015 0.012 V 1 DEPARTMENT OF ENVIRONMENT HEALTH AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT FACT SHEET APPLICATION FOR NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM PERMIT TO DISCHARGE TREATED WASTEWATER Application No. NC0004375 Date 9/5/96 1. SYNOPSIS OF APPLICATION Applicant's Name Clariant Corporation Applicant's Address PO Box 669246 Charlotte, NC 28266 Facility Address NC Highway 27 north of Charlotte Type of Operation Manufacture and process dyes and pesticides Design Capacity of Facility 3.9MGD Applicant's Receiving Waters Receiving Stream: the Catawba River Classification: WS-III Sub -Basin: 03-08-34 See Attachment A for a map showing the discharge location (s). Description of Wastewater Treatment Facilities The 3.9 MGD wastewater treatment facility consists of two basins for biological waste treatment, stormwater equalization basin for nonalkaline wastewater, stormwater equalization basins for alkaline wastewater, gravity secondary clarifiers, acid neutralization, gravity primary clarifiers, air stripper, sludge dewatering, effluent polishing pond, staged discharge facility including effluent storage, and post aeration, with herbicide manufacturing wastewater discharge via the acid sewer to the 3.9 MGD treatment plant. Summary of Existing Wastewater Treatment Plant Operation See Attachment B (for operating facilities). Type of Wastewater (as reported by applicant) 2 % Domestic 98 % Industrial 2 . PROPOSED EFFLUENT LIMITATIONS See attached copy of Effluent Page (s) from Draft Permit. 3 . MONITORING REQUIREMENTS The applicant will be required to monitor regularly for flow and those parameters limited in Section 2 above with sufficient frequency to ensure compliance with the permit conditions. Frequency, methods of sampling, and report dates will be specified in the final permit. 4. EFFECTIVE DATE OF PROPOSED EFFLUENT LIMITS (AND COMPLIANCE SCHEDULE IF APPLICABLE) The limits become effective on the date of permit issuance. 5 . PROPOSED SPECIAL CONDITIONS WHICH WILL HAVE A SIGNIFICANT IMPACT ON THE DISCHARGE (1) Chronic Toxicity Limit (2) Staging Requirement 6. BASIS FOR PROPOSED EFFLUENT LIMITS The limits for the facility were derived from the effluent guidelines. The BOD5, COD, TSS and pH limits were developed from the effluent guidelines contained in 40 CFR 414 Subpart H (Dye manufacturing) and 455 Subpart A (pesticide manufacturing. State water quality standards dictate limits for OCPSF/Pesticide priority pollutants when they are more stringent than guideline limits. The toxicity limit was based on the instream concentration in the receiving stream. Compliance with the limit is determined using an EPA approved test. Monitoring in the permit is based on the requirements of 15 NCAC 2B .0500 for Class IV waste treatment facilities. 7. REQUESTED VARIANCES OR ALTERNATIVES TO REQUIRED STANDARDS 8. DISCUSSION OF PREVIOUS NPDES PERMIT CONDITIONS The previous NPDES permit contained the following limitations (expressed as monthly averages): Monthly Avgs. BOD5 852 lbs/day TSS 976 lbs/day Phenols 3.9 lbs/day The NPDES Permit expires on: 7 -3 I -0 J 9. THE ADMINISTRATIVE RECORD The administrative record, including application, draft permit, fact sheet, public notice, comments received, and additional information is available by writing the Division of Environmental Management, Water Quality Section, P.O. Box 29535, Raleigh, North Carolina 27626-0535. The above documents are available for review and copying at the Archdale Building, 9th Floor, Water Quality Section, Permits and Engineering Unit, 512 North Salisbury Street, Raleigh, North Carolina 27611 between the hours of 8:00 a.m. and 5:00 p.m. Monday through Friday. Copies will be provided at a charge of 10 cents per page. 10. STATE CONTACT Additional information concerning the perrmit application may be obtained at the above address during the hours stated in item No. 9 by contacting: Greg Nizich at (919) 733-5083. 11. PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice - 9/11/96 Permit Scheduled to Issue -10/28/96 12. PROCEDURES FOR THE FORMULATION OF FINAL DETERMINATIONS a. Comment Period The Division of Environmental Management proposed to issue an NPDES Permit to this applicant subject to the effluent limitations and special conditions outlined above. These determinations are tentative and are open to comment from the public. Interested persons are invited to submit written comments on the permit application or on the Division of Environmental Management's proposed determinations to the following address: DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTION POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 All comments received within thirty days following the date of public notice will be considered in the formulation of final determinations with regard to this application. b. Public Hearing The director of the Division of Environmental Management may hold a public hearing if there is a significant degree of public interest in a proposed permit or group of permits. Public notice of such a hearing will be circulated in newspapers in the geographical area of the discharge and to those on the Division of Environmental Management's mailing list at least thirty days prior to the hearing. c. Appeal Hearings An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, shall have the right to a hearing before the Commision upon making written demand to the Director within 30 days following issuance or denial of the permit. d. Issuance of the permit when no hearing is held If no public hearing or appeal hearing is held, and after review of the comments received, the Division of Environmental Management's determinations are substantially unchanged, the permit will be issued and become effective immediately. This will be the final action of the Division of Environmental Management. If a hearing is not held, but there have been substantial changes, public notice of the Division of Environmental Management's revised determinations will be made. Following a 30-day comment period, the permit will be issued and will become effective immediately. This will be the final action of the Division of Environmental Management unless a public or appeal hearing is granted. THE KNIGHT PUBLISHING CO., INC. CHARLOTTE, N. C. AFFIDAVIT OF PUBLICATION THE CHARLOTTE OBSERVER NORTH CAROLINA MECKLENBURG COUNTY BEFORE THE UNDERSIGNED, A NOTARY PUBLIC OF SAID COUNTY AND STATE, DULY COMMISSIONED AND AUTHORIZED TO ADMINISTER OATHS, AFFIRMATION, ETC., PERSONALLY APPEARED LAURA T COWAN WHO, BEING DULY SWORN OR AFFIRMED ACCORDING TO LAW, Dom DEPOSE AND SAY THAT HE IS CLASSIFIED ACCOUNTING CLERK OF THE KNIGHT PUBLISHING CO. INC. A CORPORATION ORGANIZED AND DOING BUSINESS UNDER THE LAWS OF THE STATE O' DELAWARE, AND PUBLISHING THE NEWSPAPER KNOWN AS THE CHARLOTTE OBSERVER, IN THE CITY OF CHARLOTTE, COUNTY AND STATE AFORESAID AND THAT AS SUCH HE MAKE THIS AFFIDAVIT; THAT HE IS FAMILIAR WITH THE BOOKS, RECORDS, FILES AND BUSINESS OF SAID CORPORATION AND BY REFERENCE TO THE FILES OF SAID PUBLICATION THE ATTACHED ADVERTISEMENT OF NC DEHNR WAS INSERTED IN 80 LINES IN SPACE AND ON DATES AS FOLLOWS: 09/08/96 THE ABOVE IS CORRECTLY COPIED FROM THE BOOKS AND FILES OF THE AFORESAID CORPORATION AND PUBLICATION. MY COMMISSION EXPIRES AD NUMBER - 6063567 ACCOUNT - 9197335083 TITLE: CLASSIFIED ACCOUNTING CLERK SWORN OR AFFIRMED TO, AND SUBSCRIBED BEFORE ME, THIS 11 DAY OF SEPTEMBER, A. D. 1996. IN TESTIMONY WHEREOF, I HAVE HERE- UNTO SET MY HAND AND AFFIXED MY OFFICIAL SEAL, THE DAY AND YEAR AFORESAID. DAY OF PUBLIC NOTICE STATE OF NORTH CAROUNA ENVIRONMENTAL MANAGEMENT COMMISSION POST OFFICE BOX 29535 RALEIGH, NORTH CAROUNA 27628-0535 NOTIFICATION OF INTENT TO ISSUE A STATE NPDES PERMIT On the basis of thorough stall review and application of Article 21 of Chapter 43. General Statutes of North Carolina. Public Law 92.500 and other lawful standards and regulations. the North Carolina Environmental Management Commission proposes to issue a permit to discharge to the persons listed below effective 10/28/96 and subject t0 special Conditions. Persons wishing to comment upon or object to the proposed determinations are invited to submit same In writing to the above address no later than 10/11/96. All comments received prior to that date will be considered In the formulation of final determinations regarding the proposed permit. A public meeting may be held where the Director of the Division of Environmental Ma- nagement finds a significant degree of public Interest in a proposed permit. A copy of the draft permit Is available by writing or calling the Division oFEnvl- ronmental Management, P.O. Box 29535. Raleigh, North Carolina 27626- 0535. (919) 733.7015. The application and other Information may be inspected at these locations during normal office hours. Copies of the information on ide are available upon request and payment of the costs of reproduction. AY such comments or requests regarding a proposed permit should make reference to the NPDES permit number listed below. Date: September 6. 1996 A. Preston Howard Jr.. P.E.. Director Division of Environmental Management Public notice at intent to issue a State NPDES permit to the following 1. NPDES No. NC0004375. Clariant Corporation, PO Box 669246 Charlotte, NC 28266 has applied for a permit renewal for a facility located at Mt. Holy Plant. NC Highway 27, north of Charlotte in Mecklenburg County. The facility discharges 3.9 MGD of treated domestic and industrial wastewater from one outfall Into the Catawba River, a Class WS-III stream in the Catawba River Ba- sin which has a 7Q10 low of 329.00 cfs. NH3-N is water quality limited. For some parameters. the available load capacity of the immediate receiving wa- ters will be consumed. This may affect future water quality based effluent limi- tations for additional discharges within this portion of the watershed. LP6063567. 19 / J . Prepared 8y*_--- Date d_ -d �� LApproved Br.4����- L Date: ft `Received By: Date: Date Entered: .• By: Vendor IDII: Grot N Controlil Date: • _ company44/ — Center Amount Account • 3.. ' . ,.mod 704 67.0.z , i t Ir • Vendor Name: County Code: ----_Pav LnE.it� r: CCT. NUMBER 9197335083 BILL DATE 09/10/96 AMOUNT 91973350838 091C967 0000338400 4 e (Charlotte Observer AMOUNT -L the (Charlotte Observer MORNING & SUNDAY PUBLISHED BY THE KNIGHT PUBUSHING COMPANY 338.40 P.O.ECX 70111 CHARLCTTE,N.C. E8272 0111 NC CEHNR JENNIFER WOLFE PC EOX 28535 RALEIGH NC 27626 TEAR OFF HERE "'"). 00 TO INSURE PROPER CREDIT PLEASE RETURN THIS STUB WITH YOUR REMITTANCE. CLASSIFIED ADVERTISING INVOICE AFFIDAVITS SHOULD ACCCMPANY TIIS INVOICE ' ` CLASS TAG LINE TIMES LINES START DATE END DATE AMOUNT ,ter. ,f 05150 , NEC AD/NC000 ; AD NUM 063567,°' 1 Y 80 >< < ,.: 09/08 09/08 ' 338 40 4.1 i •y KEEP THIS PORTION FOR YOUR RECORDS CUSTOMER NAME NC DEHNR ACCOUNT NUMBER 9197335083 09n0b TOTAL DUE 338.40 IF YOU HAVE QUESTIONS CONCERNING THIS BILL PLEASE CALL70 4-3 5 8— 56 3 6 WANT TO PLACE A CLASSIFIED AD, PLEASE CALL 70 4-3 7 7— 5 5 5 5 INVOICE R EFLECT S TERMS: NET- DUE UPON NET B I L L I AG . RECEIPT OF INVOICE Parameter FACILITY Clariant OCPSF Flow 0.867 MGD Flow is process & stormwater only Pesticide Flow 0.08 MGD 7Q10s 329 cfs Qavg 3016 cfs Human Hlth PF 3.9 MGD Human Hlth Stdrd (WS) Allowable Allowable Limit Limit Fedl Standard Stdrd(WS) Allowable Allowable Aquatic Life Human Hlth Limit Daily Monthly Daily Monthly Daily Monthly State Aquatic Water& conc. Aquatic conc Water&Org Based Max Avg. max avg max avg Life organisms Lite Water&Org on: ug/I ug/l #/d #/d stdrd µgfl µg/I µg/I µg/l #/day #/day #/day Phenol 26 15 0.205 0.118 FC nostdrd 21000 nostdrd 1163928.04 nostdrd 37827.661 OCPSF 0.205 #/day 0.1 1 8 Bis(2-ethyihexyl) phthalate (c) 279 103 2,017 0.745 FC nostdrd 1.8 nostdrd 899.86 nostdrd 29.246 OCPSF 2.017 #/day 0.745 Dibutyl phthalate 57 27 0.412 0.195 FC no stdrd 2700 no stdrd 149647.89 no stdrd 4863.556 OCPSF 0.412 #/day 0.1 95 Diethyl phthalate 203 81 1.468 0.586 FC nostdrd 23000 no stdrd 1274778.33 nostdrd 41430.296 OCPSF 1.468 #/day 0.586 Dimethyl phthalate 47 19 0.340 0.137 FC nostdrd 313000 no stdrd 17348070.31 nostdrd 563812.285 OCPSF 0.340 #/day 0.137 Benzo(a)anthracene (c, PAH) 59 22 0.427 0.159 FC nostdrd 0.0044 nostdrd 2.20 nostdrd 0.071 CHRONIC 2.200 µg/I Benzo(a)pyrene (c, PAH) 61 23 0.441 0.166 FC no stdrd 0.0044 no stdrd 2.20 nostdrd 0.071 CHRONIC 2.200 µg/I 3,4-Benzofluoranthene (c, PAH) 61 23 0.441 0.166 FC nostdrd 0.0044 no stdrd 2.20 nostdrd 0.071 CHRONIC 2.200 µg/I Benzo(k)fluoranthene (c,PAH) 59 22 0.427 0.159 FC nostdrd 0.0044 no stdrd 2.20 nostdrd 0.071 CHRONIC 2.200 µg/I Chrysene (c, PAH) 59 22 0.427 0.159 FC no stdrd 0.0044 no stdrd 2.20 no stdrd 0.071 CHRONIC 2.200 µg/I Acenaphthylene 59 22 0.427 0.159 FC nostdrd nostdrd nostdrd nostdrd nostdrd nostdrd OCPSF 0.427 #/day 0.159 Anthracene 59 22 0.427 0.159 FC nostdrd 9600 nostdrd 532081.39 nostdrd 17292.645 OCPSF 0.427 #/day 0.1 59 Fluorene 59 22 0.427 0.159 FC nostdrd 1300 nostdrd 72052.69 nostdrd 2341.712 OCPSF 0.427 #/day 0.159 Phenanthrene 59 22 0.427 0.159 FC nostdrd nostdrd nostdrd nostdrd nostdrd no stdrd OCPSF 0.427 #/day 0.159 Pyrene 67 25 0.484 0.181 FC nostdrd 960 nostdrd 53208.14 nostdrd 1729.265 OCPSF 0.484 #/day 0.181 Tetrachloroethylene (c) 56 22 0.442 0.174 FC nostdrd 0.8 nostdrd 399.94 nostdrd 12.998 OCPSF 0.442 #/day 0.1 74 Toluene 80 26 0.632 0.205 SS/AO 11.000 6800.000 609.68 376890.98 19.814 12248.957 OCPSF 0.632 #/day 0.205 Trichlororethylene (c) 54 21 0.390 0.152 SS no stdrd 3.08 no stdrd 1539.77 no stdrd 50.042 OCPSF 0.390 #/day 0.1 52 Vinyl Chloride (c) 268 104 1.938 0.752 SS nostdrd 2 nostdrd 999.85 nostdrd 32.495 OCPSF 1.938 #/day 0.752 Bromodichloromethane (c) 380 142 0.254 0.095 FC no stdrd 0.27 no stdrd 0.29 no stdrd 7.264 OCPSF 0.000 #/day 0.095 Bromomethane 380 142 0.254 0.095 FC nostdrd 48 nostdrd 51.38 nostdrd 1291.303 OCPSF 0.000 #/day 0.095 Chloromethane 190 86 0.127 0.057 FC no stdrd no stdrd no stdrd no stdrd no stdrd nostdrd OCPSF 0.1 27 #/day 0.057 Dibromochloromethane (c) 794 196 0.530 0.131 FC no stdrd 0.41 no stdrd 0.44 no stdrd 11.030 OCPSF 0.530 #/day 0.131 Dichloromethane (c) 89 40 0.059 0.027 FC nostdrd 4.7 nostdrd 5.03 nostdrd 126.440 OCPSF 0.059 #/day 0.027 Tetrachloromethane 38 18 0.025 0.012 FC nostdrd no stdrd nostdrd no stdrd nostdrd nostdrd OCPSF 0.025 #/clay 0.012 Tribromomethane 794 196 0.530 0.131 FC nostdrd nostdrd nostdrd nostdrd nostdrd nostdrd OCPSF 0.530 #/day 0.131 Trichloromethane 46 21 0.031 0.014 FC nostdrd nostdrd nostdrd nostdrd nostdrd nostdrd OCPSF 0.031 #/day 0.014 PAH (total -µg/I) (c) aromatic hydrocarbons SS no stdrd 0.0044 no stdrd 2.20 no stdrd 0.071 CHRONIC 2.200 µg/I " Total Chromium 2770 1110 0.000 0.000 SS 50.000 no stdrd 2771.26 no stdrd 90.066 no stdrd OCPSF 0.000 #/day 0.000 • Total Copper 3380 1450 0.000 0.000 SS -AL 7.000 nostdrd 387.98 nostdrd 12.609 no stdrd OCPSF 0.000 #/day 0.000 • Total Cyanide 1200 420 0.000 0.000 SS 5.000 no stdrd 277.13 no stdrd 9.007 nostdrd OCPSF 0.000 #/day 0.000 • Total Lead 690 320 0.000 0.000 SS 25.000 nostdrd 1385.63 no stdrd 45.033 nostdrd OCPSF 0.000 #/day 0.000 • Total Nickel 3980 1690 0.000 0.000 SS 88.000 25 4877.41 1385.63 158.516 45.033 OCPSF 0.000 #/day 0.000 ▪ Total Zinc' 2610 1050 0.000 0.000 SS -AL 50.000 nostdrd 2771.26 nostdrd 90.066 nostdrd OCPSF 0.000 #/day 0.000 Parameters in italics are either all or partially based on pesticide allocations 9/5/96 2 FACILITY Clariant OCPSF Flow 0.867 MGD Flow is process & stormwater only Pesticide Flow 0.08 MGD 7010s 329 cfs Oavg 3016 cfs Human Hlth PF 3.9 MGD Human Hlth Stdrd (WS) Allowable Allowable Limit Limit Fedl Standard Stdrd(WS) Allowable Allowable Aquatic Lite Human Hlth Limit Daily Monthly Daily Monthly Daily Monthly State Aquatic Water & conc. Aquatic conc Water&Org Based Max Avg. max avg max avg Lite organisms Life Water&Org on: Parameter ug/I ugll #/d #/d stdrd µgll 141/1 PO 141 #/day #/day #/day Acenaphthene 59 22 0.427 0.159 FC no stdrd 1200 nostdrd 66510.17 nostdrd 2161.581 OCPSF 0.427 #/day 0.159 Acrylonitrile (c) 242 96 1.750 0.694 FC nostdrd 0.059 no stdrd 29.50 no stdrd 0.959 CHRONIC 29.496 µg/I 0.694 Benzene (c) 136 37 1.074 0.292 SS no stdrd 1.19 nostdrd 594.91 no stdrd 19.335 OCPSF 1.074 #/day 0.292 Carbon Tetrachloride (c) 38 18 0.275 0.130 SS nostdrd 0.254 no stdrd 126.98 nostdrd 4.127 OCPSF 0.275 #/day 0.130 Chlorobenzene 28 15 0.221 0.118 FC nostdrd 680 no stdrd 37689.10 nostdrd 1224.896 OCPSF 0.221 #/day 0.119 1,2,4-Trichlorobenzene 140 68 1.012 0.492 FC nostdrd nostdrd nostdrd nostdrd nostdrd nostdrd OCPSF 1.012 #/day 0.492 Hexachlorobenzene (c) 28 15 0.202 0.108 FC nostdrd 0.00075 nostdrd 0.375 nostdrd 1.22E-02 CHRONIC 0.375 µg/I 1,2-Dichloroethane (c) 211 68 1.666 0.537 FC nostdrd 0.38 nostdrd 189.97 nostdrd 6.174 OCPSF 1.666 #/day 0.537 1,1,1-Trichloroethane 54 21 0.426 0.166 FC no stdrd nostdrd nostdrd nostdrd nostdrd no stdrd OCPSF 0.426 #/day 0.166 Hexachloroethane (c) 54 21 0.390 0.152 FC no stdrd 1.9 no stdrd 949.86 no stdrd 30.870 OCPSF 0.390 #/day 0.152 1,1-Dichloroethane (c) 59 22 0.427 0.159 FC nostdrd nostdrd nostdrd no stdrd nostdrd nostdrd OCPSF 0.427 #/day 0.159 1,1,2-trichloroethane (c) 54 21 0.390 0.152 FC no stdrd 0.6 no stdrd 299.95 no stdrd 9.749 OCPSF 0.390 #/day 0.152 Chloroethane 268 104 1.938 0.752 FC nostdrd nostdrd no stdrd no stdrd nostdrd nostdrd OCPSF 1.938 #/day 0.752 Chloroform (c) 46 21 0.333 0.152 FC nostdrd 5.7 no stdrd 2849.57 nostdrd 92.611 OCPSF 0.333 #/day 0.152 2-Chlorophenol 98 31 0.774 0.245 FC nostdrd 120 no stdrd 6651.02 nostdrd 216.158 OCPSF 0.774 #/day 0.245 1,2-Dichlorobenzene 163 77 1.287 0.608 FC nostdrd 2700 nostdrd 149647.89 nostdrd 4863.556 OCPSF 1.287 #/day 0.608 1,3-Dichlorobenzene 44 31 0.318 0.224 FC nostdrd 400 no stdrd 22170.06 nostdrd 720.527 OCPSF 0.318 #/day 0.224 1,4-Dichlorobenzene 28 15 0.221 0.118 FC nostdrd 400 nostdrd 22170.06 nostdrd 720.527 OCPSF 0.221 #/day 0.118 1,1-Dichloroethylene (c) 25 16 0.197 0.126 FC no stdrd 0.057 no stdrd 28.50 no stdrd 0.926 OCPSF 0.1 97 #/day 0.1 26 1,2-trans-Dichloroethylene 54 21 0.426 0.166 FC no stdrd 700 no stdrd 38797.60 no stdrd 1260.922 OCPSF 0.426 #/day 0.166 2,4-Dichlorophenol 112 39 0.885 0.308 FC nostdrd 93 nostdrd 5154.54 nostdrd 167.523 OCPSF 0.885 #/day 0.308 1,2-Dichloropropane 230 153 1.817 1.208 FC nostdrd 0.52 nostdrd 28.82 nostdrd 0.937 CHRONIC 28.821 µg/I 1,3-Dichloropropylene (c) 44 29 0.348 0.229 FC nostdrd 10 no stdrd 4999.25 nostdrd 162.476 OCPSF 0.348 #/day 0.229 2,4-Dimethylpheno! 36 18 0.284 0.142 FC nostdrd 540 nostdrd 29929.58 no stdrd 972.711 OCPSF 0.284 #/day 0.142 2,4-Dinitrotoluene (c) 285 113 2.061 0.817 FC nostdrd 0.11 nostdrd 54.99 nostdrd 1.787 CHRONIC 54.992 }tg/I 0.817 2,6-Dinitrotoluene (c) 641 255 4.635 1.844 FC nostdrd nostdrd nostdrd nostdrd nostdrd nostdrd OCPSF 4.635 #/day 1.844 Ethylbenzene 108 32 0.853 0.25310/NOE( 325.000 3100.000 18013.17 171817.95 585.428 5584.083 OCPSF 0.853 #/day 0.253 Flouranthene 68 25 0.492 0.181 FC nostdrd 300 nostdrd 16627.54 nostdrd 540.395 OCPSF 0.492 #/day 0.181 Methylene Chloride (c) 89 40 0.644 0.289 FC no stdrd 4.7 no stdrd 2349.65 no stdrd 76.364 OCPSF 0.644 #/day 0.289 Methyl Chloride 190 86 1.374 0.622 FC no stdrd nostdrd nostdrd nostdrd nostdrd nostdrd OCPSF 1.374 #/day 0.622 Hexachlorobutadiene (c) 49 20 0.354 0.145 SS no stdrd 0.445 no stdrd 222.47 no stdrd 7.230 OCPSF 0.354 #/day 0.145 Naphthalene 59 22 0.466 0.174 FC nostdrd nostdrd nostdrd nostdrd nostdrd nostdrd OCPSF 0.466 #/day 0.174 Nitrobenzene 68 27 0.492 0.195 FC nostdrd 17 nostdrd 942.23 nostdrd 30.622 OCPSF 0.492 #/day 0.195 2-Nitrophenol 69 41 0.499 0.296 FC no stdrd nostdrd nostdrd nostdrd nostdrd no stdrd OCPSF 0.499 #/day 0.296 4-Nitrophenol 124 72 0.897 0.521 FC no stdrd nostdrd nostdrd nostdrd no stdrd nostdrd OCPSF 0.897 #/day 0.521 2,4-Dinitrophenol 123 71 0.889 0.513 FC no stdrd 70 nostdrd 3879.76 no stdrd 126.092 OCPSF 0.889 #/day 0.513 4,6-Dinitro-o-cresol 277 78 2.003 0.564 FC nostdrd 13.4 nostdrd 742.70 nostdrd 24.138 OCPSF 2.003 #/day 0.564 9/5/96 1 Page 1 Note for Greg Nizich From: Jackie Nowell Date: Wed, Sep 4, 1996 9:35 AM Subject: Clariant Instream Monitoring To: Greg Nizich NGoo 04 675 I have reviewed the instream data for the subject facility and recommend continuation of instream monitoring for most of the existing parameters: temperature, pH, BOD5, DO, and conductivity. Based on the data reported for NH3, all values upstream and downstream below detection for the past three years , I would recommend deletion of the instream monitoring for NH3. Also, I noticed that in March 1995, Clariant started reporting their instream BODS in lbs/day instead of mg/l. There are now some really large numbers for instream BODS (in lbs) being reported but in order to calculate mg/1, you have to convert riverflow info to MGD, etc. etc. My question is, did the Division request that they report BOD5 in lbs and can it be reversed back to mg/1, so that we can more easily see the loading instream. I have placed a call to the ORC for a further explanation. This change would be the only other one I would suggest. State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Mr. Gary Sanderson Clariant Corporation P.O. Box 669246 Charlotte, North Carolina 28266 Dear Mr. Sanderson: - _ is Wen'7- nvlot p Wt-A . Gam. August 26, 1996 Subject: COD Allocation NPDES Permit NC0004375 Mount Holly Plant Mecklenburg County I am writing to discuss the issue of an appropriate COD limit at outfall 001. As I may have mentioned during our previous phone conversation, the proposed limit of 108 lbs/day is based on the pesticide effluent guidelines (40 CFR 455) at a production rate of 12,000 lbs/day. No allocation is given for COD in the OCPSF guidelines. EPA's reasoning for this as stated in the OCPSF development document is that adequate treatment of BOD5 achieved sufficient removal of non -conventional pollutants such as COD, so guideline limits were established for BOD5 and TSS only. Nevertheless, due to the pesticide wastestream component, EPA guidelines require that a COD limit be imposed for outfall 001. Before a limit can be established, an appropriate allocation for OCPSF-related COD must be determined. Please provide COD sampling data (one analysis per week for four weeks) for either the OCPSF composite wastestream or representative wastestream. In addition, provide monthly average influent and effluent COD values for the latest twelve month period available for the wastewater treatment plant. If prior monitoring data is not available we can discuss other alternatives. Give me a call at 919-733-5083, ext. 541 if you have any questions. Sincerely, Greg Nizich, Environmental Engineer NPDES Permits Group cc: Mooresville Regional Office Rapid Assessment Group Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper OCPSF Process Waterl Pesticide wastewater Groundwater2 Stormwater3 Sanitary OCPSF Process Waterl Pesticide wastewater Groundwater Stormwater3 Sanitary Clariant Corp - Proposed Limits BODA - Monthly Avg. (45 mg/I)(0.78 MGD)(8.34) (1.6 ibs/1000 Ibs)(12,000 Ibs/day) (89 mg/I)(0.17)(0.13 MGD)(8.34) (45 mg/I)(0.087 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34) TSS - Monthly Avg. (57 mg/I)(0.78 MGD)(8.34) (1.8 Ibs/1000 ibs)(12,000 Ibs/day) (57 mg/I)(0.087 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34) (lb/day) = 292.7 19.2 16.4 = 32.7 14.5 375.5 (lb/day) = 370.8 = 21.6 = 0.0 = 41.4 = 14.5 448.3 Summary PR 65c-A).b Tp P ):7 j .6-/3-96, Evlsez 8 - I- 96 - 6 5,0 BODa - Daily Max. (120mg/I)(0.78 MGD)(8.34) (7.4 Ibs/1000 Ibs)(12,000 Ibs/day) (89 mg/I)(0.17)(0.13 MGD)(8.34)(1.5) (120 mg/I)(0.087 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34)(1.5) TSS - Daily Max. (183 mg/I)(0.78 MGD)(8.34) (6.1 Ibs/1000 Ibs)(12,000 Ibs/day) (183 mg/I)(0.087 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34)(1.5) Existing Permit Proposed Permit Mo. Avg. (lb/day) Daily Max. (lb/day) Mo. Avg. (lb/day) Daily Max. (lb/day) COD BOD5 TSS 108 852 976 156 2236 2928 108 375.5 448.3 156 1002.8 1418.3 (lb/day) 780.6 88.8 24.5 = 87.1 = 21.8 -1002.8 (lb/day) =1190.5 = 73.2 = 0.0 = 132.8 = 21.8 1418.3 1 Flow of 0.78 MGD based on LTA of 1.42 MGD from 1991 -1995. Flow schematic shows 54.6% of flow is from OCPSF processing. 2 Assumes no BOD5 reduction in air stripper. 83% reduction in WWTP. 3 Flow of 0.087 MGD based on annual average rainfall for areas 1,3 and 4 from stormwater runoff map. LiM, ► s DETCILMfNgT$DIJ I/3 GLARrA& r NG00045'75 4-2 -7( G5N ►Z&r}sko (1,-7— 9G P��4u r Fc-0ws (oo) — EU) G42n1PL IA1OaE s y5TG-- f act 5 1• L11 M G 1D Ie1gy I.6IZ t 3 1.37 IRq z 1,Z8 11°l/ I,�Z AVG = I -Z MGj FROM NioRMAL. PIob. ocPSF FLow = 0,77D gocrae4iy SuI r f-1 Pc A-n) Ft.o w = I , �I 1 070 oc P5 F 514,tc.% P V. I31 c, 06- 16 517 % = D. b S70 '`1 Cb L7-14 Q = 1.9 Z MGD g 5VoTb = o. 7g MGM HRH 6 RDUrobWA4TE 2 ?m irE-A)1 c./ 0 )OO 5Pdc 13 o, oao o PD gap o1 i.y�l.� x 17 °10 =15,1 --v a E,s 5-roRM144Tcoe 87,L.1 S 9 G P1) 5A-A.)ITA, y Sgaov GPrD 2/3 NC00043i5 5 - —cl 5 RC-V)Set) CP-7-9Co PROD = 12)000#�D 4o CFR,455.22 lbAy Mh.7. mac, DG'ly % n> /nR IS(_. i3o1> T-SS 4-O r,FrL 4 14. of Q = 0.78 Mc,i 444 Ari V�10 , fi n P a; M Q x Gv,ote fi,e 41!a�a�'1� P-f O r, atin 2 t Z,'7 �ffo G� 6DI> 45 1Za TSS 370,8' 1,1410.5 7r5s 5-7 18-3 STa ►2 mLuA?�'fL a = 0.O57 Ni Ht. Mo. Avg DAIL/ 32.7 87,1 Igo TSS 41.41 i32,8' s7 6 row,d wale. Q = v, 13o #.46D on, d�rPy 5oD 15,/ 12 Gt7D (ia, ‘1 241,5 (f3aseo! ON 133% ReonaVa6 re+n See) 32 do4-a subw,©ll0-24-9C,. —G sk) O, OSff "1bb. r-1o. 4/6. DA4L 44C. Logy 74 5 30,-,80- xo. 05Fr x is.3y = I y, 5 � (4.5#/p x a , /D 3/3 1\1 0 0 N 373 AP.rr+a 11 0 _(_" fOwS r C! reet alesG/^iid;T1an ose rho, aV�f. l'GTic)7`9ll _tvr r•-��� Z 5 ,h lr 5 r.� 7-b r da 1 y 'nay va /!rio — 11)74,54 ilVy V h, w — S2 »es a4Qr s-ir,QPe7 — Und t C 2#4 /cirifIsc c 4 plan per iorricrnce 4 ,e f IA 1- 4� 0IJ ITL Ho. Avc, ' DA rc.y 4 vG. /oAy C- D 108 I5G 60►D . 75.5 13002,S 7SS 445,3 1,418,3 I Nor fuia? k) 0,003'7 o, oog (, �uQ(Z6�7r LiM s boy DAy Mo. 4vG. bAkLY 4✓6. Cab 00 -(D Ho, A-vc',. DA. H4Y, 601)5 852 2Z3Co f 9 89 T 55 976 29Z5 DIVISION OF WATER QUALITY August 1, 1996 MEMORANDUM To: Jackie Nowell Rapid Assessment Group From: Greg Nizich G Permits and Engineering Subject: Revised Guideline Limits Permit # NC0004375 Clariant Corp - Mt Holly Plant Mecklenburg County All issues regarding BOD5 and TSS allocations allowed for various wastestreams have been resolved. The attached limits calculations have been revised since they were presented to Clariant at our June 13, 1996 meeting. The most significant changes are with TSS due to allocations being given for non -process stormwater and filter backwash. Enclosure Revised 8/1/96 OCPSF Process Water1 Pesticide wastewater Groundwater2 Stormwater (process)3 Stormwater (non-proc)4 Sanitary OCPSF Process Waters Pesticide wastewater Groundwater Filter Backwash Stormwater (Process)3 Stormwater (non-Proc)4 Sanitary Clariant Corp (NC0004375) - Proposed Limits BOD5 - Monthly Ava. (45 mg/I)(0.78 MGD)(8.34) (1.6 Ibs/1000 Ibs)(12,000 Ibs/day) (32 mg/I)(0.17)(0.13 MGD)(8.34) (45 mg/I)(0.087 MGD)(8.34) (1 mg/I)(0.138 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34) TSS - Monthly Ava. (57 mg/I)(0.78 MGD)(8.34) (1.8 Ibs/1000 Ibs)(12,000 Ibs/day) (30 mg/I)(0.087 MGD)(8.34) (57 mg/I)(0.087 MGD)(8.34) (30 mg/I)(0.138 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34) (lb/day) = 292.7 19.2 = 5.9 = 32.7 1.2 = 14.5 366.2 BODS - Daily Max. (lb/day) (120mg/I)(0.78 MGD)(8.34) = 780.6 (7.4 Ibs/1000 Ibs)(12,000 Ibs/day) = 88.8 (32 mg/I)(0.17)(0.13 MGD)(8.34)(1.5) = 8.8 (120 mg/I)(0.087 MGD)(8.34) = 87.1 (1 mg/I)(0.138 MGD)(8.34)(1.5) = 1.7 (30 mg/I)(0.058 MGD)(8.34)(1.5) = 21.8 988.8 (lb/day) TSS - Daily Max. (lb/day) = 370.8 (183 mg/I)(0.78 MGD)(8.34) =1190.5 = 21.6 (6.1 Ibs/1000 Ibs)(12,000 Ibs/day) = 73.2 = 0.0 = 0.0 = 21.8 (45 mg/I)(0.087 MGD)(8.34) = 32.7 = 41.4 (183 mg/I)(0.087 MGD)(8.34) = 132.8 = 34.5 (45 mg/I)(0.138 MGD)(8.34) = 51.8 = 14.5 (30 mg/I)(0.058 MGD)(8.34)(1.5) = 21.8, 504.6 1502.8 Summary Existing Permit Proposed Permit Mo. Avg. (lb/day) Daily Max. (lb/day) Mo. Avg. (lb/day) Daily Max. (lb/day) COD 108 156 108 _ 156 BOD5 852 2236 366.2 988.8 TSS 976 2928 504.6 1502.8 1 Flow of 0.78 MGD based on LTA of 1.42 MGD from 1991 -1995. Flow schematic shows 54.6% of flow is from OCPSF processing. 2 Assumes no BOD5 reduction in air stripper. 83% reduction in WWTP. Conc. of 32 mg/I from Clariant data submitted 6-24-96. 3 Flow of 0.087 MGD based on annual average rainfall for areas 1,3 and 4 from stormwater runoff map. 4 Concentration based on SW application (1992). Sites average 5 mg/I - 83% reduction at WWTP yields 1 mg/I allocation. Page 1 Note for GregNizich From: Coleen Sullins Date: Mon, Jul 29, 1996 8:18 AM , -rtve„ f 2 Subject: RE: COD limit for Clariant. rr i�A-vb As rz riDNc ToA,A)(, (,)/ 1 Dt %I + ` - To: Greg Nizich ,j_ / I just thought for several years meant the possibility of some monitoring in the distant past, but I really did not think it was probable. Coleen From: Greg Nizich on Mon, Jul 29, 1996 8:12 AM Subject: RE: COD limit for Clariant. To: Coleen Sullins Ah but they have not been monitoring at the internal outfall! As my note says, 002 shows "no data for dates requested". From what their application indicates, they don't discharge from this outfall, so everything from 001 I assume is from the dyeing process rather than the pesticide manufacturing area. Hence my need to look at the Dev. doc. From: Coleen Sullins on Sun, Jul 28, 1996 6:14 PM Subject: RE: COD limit for Clariant. To: Greg Nizich If they been monitoring COD at both the internal and final outfall, can we not give them the allocation of 108 plus something for the OCPSF functions at the true outfall (basing this on the worse case daily max they have reported)? Coleen From: Greg Nizich on Fri, Jul 26, 1996 12:46 PM Subject: COD limit for Clariant. To: Dave Goodrich Cc: Coleen Sullins; Jackie Nowell Just when I thought I had all the limits straight Gary Sanderson throws in a new issue. The existing permit has a COD limit of 108 #/day at 002 (pesticide discharge) based on the eff. guidelines for pesticides. We were going to eliminate this outfall in this renewal since it made no sense to monitor at a point prior to treatment (002 was internal). EPA guidance agrees with monitoring after treatment even though the OCPSF wastestream is combined with the pesticide wastestream at 001. Gary's concern is that COD levels at outfall 001 are consistently above the 108 #/day figure. The DMR data shows no discharge at 002 for several years, so all the COD must be coming from the dye manuf. area. I'll look in the OCPSF development document later to see if COD was addressed in there. Note for Greg Nizich 0.1 From: Dave Goodrich Date: Fri, Jul 26, 1996 2:00 PM Subject: RE: COD limit for Clariant. To: Greg Nizich Page 2 Well, let's try to stay flexible on COD. It's not as important (from a water quality perspective) as BOD, so we can give a little. From: Greg Nizich on Fri, Jul 26, 1996 12:46 PM Subject: COD limit for Clariant. To: Dave Goodrich Cc: Coleen Sullins; Jackie Nowell Just when I thought I had all the limits straight Gary Sanderson throws in a new issue. The existing permit has a COD limit of 108 #/day at 002 (pesticide discharge) based on the eff. guidelines for pesticides. We were going to eliminate this outfall in this renewal since it made no sense to monitor at a point prior to treatment (002 was internal). EPA guidance agrees with monitoring after treatment even though the OCPSF wastestream is combined with the pesticide wastestream at 001. Gary's concern is that COD levels at outfall 001 are consistently above the 108 #/day figure. The DMR data shows no discharge at 002 for several years, so all the COD must be coming from the dye manuf. area. I'll look in the OCPSF development document later to see if COD was addressed in there. State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director July 9, 1996 Mr. Gary Sanderson Clariant Corporation P.O. Box 669246 Charlotte, North Carolina 28266 Dear Mr. Sanderson: 46111;74: Ir �EHN1� Subject: Additional BOD Allocations NPDES Permit NC0004375 Mount Holly Plant Mecklenburg County I have reviewed the information contained in your letter of June 24, 1996 and have the following comments: • Steam Generation - Please verify that the 0.0686 MGD of condensate is not presently included in the 0.770 MGD from the OCPSF process area shown on the flow schematic even though it is reused in OCPSF processes. • Filter Backwash - The Division has never given BOD allocations for this type of wastestream. The Division has established concentration limits for TSS at 30 mg/1 monthly and 45 mg/1 daily. A corresponding mass allocation based on these figures will be added for TSS at outfall 001. • Stormwater - The stormwater application submitted in 1992 has been reviewed in order to characterize BOD and TSS levels from non -production areas. For stormwater runoff areas similar to those flowing to the WWTP, the highest BOD5 value is 6.1 mg/1(OF-6). Based on the lowest removal rate of 82.9% at the WWTP during the past 12 months, a monthly BOD5 allocation of 1.0 mg/1, and daily maximum of 1.5 mg/1, will be given for the 0.138 MGD non -production stormwater flow. Allocations for TSS of 30 mg/1 monthly and 45 mg/1 daily will be given for this flow as well. • Ponding and Re -treatment Options - It was previously understood that the current flow limit of 3.9 MGD provided the flexibilty to store wastewater during winter months. No change to this flow limit is proposed. Once again, myself and the other staff members appreciated touring your facility on June 13, and hope the information obtained is helpful in resolving permit issues expeditiously. Give me a call at 919-733-5083, ext. 541 if you have any questions. Sincerely, Greg N ich, vironmental Engineer NPDES Permits Group cc: Mooresville Regional Office Rapid Assessment Group Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 An Equal Opportunity Affirmative Action Employer Telephone 919-733-5083 FAX 919-733-0719 50% recycled/ 10% post -consumer paper Clariant Corporation Mt. Holly Plant P.O. Box 669246 Charlotte, NC 28266 704.827.9651 Clariant June 24, 1996 Mr. Greg Nizich, Environmental Engineer NPDES Permits Group Division of Environmental Management P.O. Box 29535 Raleigh, North Carolina 27626-0535 Re: NPDES Permit NC004375 Clariant Corp. -Mt. Holly Plant Charlotte, North Carolina Dear Mr. Nizich: • We appreciate the plant visit you and your associates made to our site. Both Mr. Coleman and I wish to thank you for taking the time to tour our plant and discuss issues with us on June 13th. Below is the data requested on our RCRA groundwater pumping system at the wastewater treatment plant. RCRA Groundwater Composite Sample COD BOD No. 1 99 ppm 24 ppm No. 2 112 ppm 39 ppm No. 3 99 ppm 30 ppm No. 4 110 ppm 36 ppm After studying the information you supplied regarding proposed limits, I have a few comments and requests that I hope you will consider as you work up limits for the plant's new permit. For clarity, I have catagorized them as they appear on the water flow schematic. I. Steam Generation The site does not have a condensate return system. Approximately 70% of the water used to generate steam, 0.0686 MGD, ends up being consumed in the production processes. Some as wash water, some as hot water for vessel make up, and some as clean-up water for production areas. This portion of the steam generation water really ends up in the wastewater treatment plant as an OCPSF source. • NPDES Permit NC004375 June 24, 199 Letter page 2 II. Filter Backwash The 0.087 MGD backwash from our process water intake facility contains significant TSS. The suspended material represents solids removed from raw river water by our river intake plant. The backwash flows through a settling canal prior to entering the effluent canal. While we have not performed analyses to determine the exact level of TSS contribution to our effluent, there is some. Allowance for TSS and BOD from this source is needed. III. Stormwater 0.087 MGD of the 0.225 MGD of stormwater flow results from runoff of rainfall on OCPSF portions of the facility. While the other 0.138 MGD of stormwater runoff may not have have fallen on production area locations, it is a contributor of BOD and TSS to our wastewater treatment plant. Contribution to effluent may not be as great as OCPSF sources, but it is not zero. IV. Ponding and Re -treatment Operations We usually have to store portions of our treated water from December until April, because BOD removal is impaired by low biological activity. We re -treat and release the stored water during the warmer months. This is normally done during June - September. Average effluent flow rates during these months can range from 1.5 - 2.6 MGD, 6 - 85% higher than the annual daily average. We need some latitude to allow this situation to continue. We look forward to working with you during the permitting period. If you need any further information, please let me know. Sincerely: Gary P. Sanderson, P.E. Safety & Environmental Manager Clariant Corporation Mt. Holly Plant P.O. Box 669246 Charlotte, NC 28266 704.827.9651 C1ariant June 7, 1996 Mr. Greg Nizich, Environmental Engineer NPDES Permits Group Division of Environmental Management P.O. Box 29535 Raleigh, North Carolina, 27626-0535 Re: NPDES Permit NC004375 Clariant Corp. -Mt. Holly Plant Charlotte, North Carolina Dear Mr. Nizich: The purpose of this letter is to provide the Division of Environmental Management with -- additional information regarding the Mt. Holly Plant. A comprehensive review of our processing operations in Building 45, the Norflurazon manufacturing plant, were begun in late spring and -? will continue throughout the summer. The manufacturing process for Norflurazon, NOFZ, contains several closed -loop recovery and recycle operations. These systems minimize waste, reuse solvents, and recover product. The processing review includes sampling and testing at various points in the production process, evaluation of the management and operational controls, and thorough analysis of the material balance. During the process review, we have sampled the influent to the wastewater treatment facility. Analyses of the samples indicated that the influent contained trace levels of NOFZ in the range of 10 to 620 ppb. We have not yet had the opportunity to sample effluent from the wastewater facility because NOFZ manufacturing is temporarily shut down. When NOFZ processing resumes in late August or early September, we will take additional samples of both influent and effluent at the wastewater treatment plant. Results of the September testing program will be forwarded to you when the work is complete. If you have any questions, please call me. Sincerely, F Gary P. Sanderson, P.E. Safety & Environmental Manager Page 1 Note for Greg Nizich From: Coleen Sullins Date: Tue, Jun 4, 1996 11:33 AM Subject: RE: Clariant Stormwater To: Greg Nizich Cc: Dave Goodrich The areas that we have required control of (to my understanding) are those areas where potential to contaminate existed (valving, tankage, process areas, etc.). Other general site areas typically are not diked, nor sent to the wastewater treatment plant. We should not be giving any allocation for "general site runoff'. Coleen From: Greg Nizich on Fri, May 31, 1996 8:15 AM Subject: Clariant Stormwater To: Coleen Sullins Cc: Dave Goodrich I wanted to look into the allowance alittle more after our discussion yesterday, and now that I have I'm still not clear on implementation. The preamble to the 1987 effluent guidelines says process wastewater includes "surface runoff from the immediate process area that has the potential to become contaminated". This section explicitly excludes "general site surface runoff' from process water. Is there some language in stormwater guidance documents which says we should apply the effluent guidelines to other site runoff areas? Clariant Corporation Mt. Holly Plant P.O. Box 669246 Charlotte, NC 28266 704.827.9651 Clariant May 23, 1996 Mr. Greg Nizich, Environmental Engineer NPDES Permits Group Division of Environmental Management P.O. Box 29535 Raleigh, North Carolina 27626-0535 Re: NPDES Permit NC0004375 Clariant Corp. -Mt. Holly Plant Mecklenburg County Dear Mr. Nizich: In your letter of May 9, 1996, you requested a schematic of our plant's stormwater flows and run-off area descriptions. You also asked for calculations showing the derivation of stormwater contribution to the wastewater plant influent. The enclosed drawing titled "Stormwater Drainage Map" is a plot plan of the Mt. Holly Plant with stormwater areas and flow destinations indicated on it. Areas 1, 3 and 4 represent manufacturing and warehousing portions of the complex. Areas 2 and 5 are office and laboratory locations. That portion of Area 4 lying between the railroad tracks (on the right hand side of the drawing) house our steam generation plant and pilot plant facilities. Stonmwater run-off from areas 6 and 7 do not enter our wastewater treatment plant. The calculations enclosed with this package document how we arrived at the stormwater contribution to wastewater treatment plant flow. I realized when putting together this package that I did not send you a process flow diagram of our WWTP in the May 21st mailing. It is also enclosed for your review. If there are any questions that you have when you review this material, please call me for clarification. Sincerely, Gary P. Sanderson, P.E. T o y- g z z .- `7 y 3 Safety & Environmental Manager Clariant Corp. -Mt. Holly Plant Stormwater Flow to the WWTP May 22, 1996 The calculations below are the basis for the quantity of stormwater that annunally enters and is treated in the wastewater treatment plant. The areas of plant property conatined in the calculations are derived from several drawings. The primary drawing used is the Stormwater Drainage Map prepared by Law Engineering on 3/31/95. Several plot plan drawings of the WWTP were used to derive it's area . The Mt. Holly Plant has a pumping station for stormwater that falls on Areas 2, 4 and 5. The pump station delivers up to 175 gal/min of flow and will handle rainfall rates of less than 0.7" per day (an inch/day of rain falling on Areas 2, 4, and 5 equates to 240 gal/min of run-off). At higher rates of rainfall, the run-off exceeding 175 gal/min overflows to Long Creek. Also of note, an estimated 20% of the rainwater run-off in Area 4 flows to plant sewer junction boxes rather than to the stormwater pump station. Assumptions: 1. Annual rainfall on the plant site is 53.73 inches per year. This information was obtained from the Gaston County Chamber of Commerce. 2. 75% of rainfall on Areas 1 & 3 is collected in the WWTP 3. 75% of rainfall on Area 4 is collected in the WWTP 4. 79% of the rain falling in the WWTP exits via Outfall 001. 5. WWTP surface area is 1,864,000 ft2 6. 20% of rainfall on Areas 2 & 5 is collected in the WWTP Calculations: Agt.' MaAuF wott l' DVSt Areas 1 & 3 / (429.800 ft2 + 336.500 ft2) (53.73 in/yr) (.75) (7.481 gal/ft3) = 19,251,090 gal/yr (12 in/ft) W „gE ND05e Area 4 /'\. (504.400 ft2) (53.73 in/yr) (.75) (7.481 gal/ft3) = 12,671,604 gal/yr (12 in/ft) G 1 office `AAreas 2 & 5 P an Sc f5 +t1 z area goes +0 Lori Cc. Vpc . Pw. ' 5 1. (64.300 ft2 + 86.000 ft2) (53.73 in/yr) (.2) (7.481 gal/ft3) = 1,006,895 gal/yr (12 in/ft) 00 WWTP (1.864.000 ft2) (53.73 in/yr) (.79) (7.481 gal/ft3) = 49,325,131 gal/yr (12 in/ft) Kit) AI oG&i o n Clariant Corp. -Mt. Holly Plant Stormwater Flow to the WWTP May 22, 1996 page 2 19251,090 gal/yr + 12,671,604 gal/yr + 1,006,895 gal/yr + 49,325,131 gal/yr = 225,355 gal/day 365 days/year Based on these calculations, the WWTP recieves an average of approximately 225,000 gallons of stormwater run-off per day. AblysTErD - Ares 2'5 W h1TP removed, 15,25l,090 +-121(71,604 -- $7)Li5°) ged 114a 365 days/yr File: npdes2.dta z c:) 0 co a_ a) L) - U) AIR STRIPPER FLOW DESTINATION WWTP AND/OR CATAWBA DITCH TO CATAWBA TO WWTP IMPERVIOUS AREA (ACRES) O) CD I- IMPERVIOUS AREA (FT) 0 0 co o-i N 64,300 336,500 830,600 PATTERN ) 0 0 C \\ '.:: \.:. \ DRAINAGE AREA TOTAL AREA TO WWTP/ CATAWBA RIVER LONG CREEK VIA PUMP STATION LONG CREEK VIA PUMP STATION LONG CREEK VIA DIVERSION STRUCTURE LONG CREEK CO CN CO ist3 00 LCi tv) N,,--• 504,400 0 0 0 (..6 co 155,900 250,900 0 0 N ■• 0) CA x . . . . . . . . . . . . . . . . c,j [ .., ..-... ... ,st• in cso f• TOTAL AREA TO LONG CREEK �J Cr; z PERVIOUS AREA (GRASS AND GRAVEL) F- 0 cn o cc0 uJ z w cr < a n v") Z 0 I E- a_ z w 2 lJ cc 0 0 (r) LU 0 az z ILi LIJ Z LL FE w LL ujo < (c) ..f:.;$4,r)- • a,4"' /‘ilt AMEN OM 11111111111115t WAR= EMENNEW11111111115111111111MINIEllit4ow -sw- Ausammummummaximanstommtpkv, mingamommarmummunumumut warommummigummamommummumic40, Enugrammtmailawnwellimmumnvo 111111111111111111ffillilini VIEW 11111111111M1111111111111111111111 1'4 sommmummonliammumszememmul maurentlimirammerminat ErrILIMS1111111111111EVADV 111111111SawS€51MMILIPESIMPIIIIIIMPatt 0 0 LjJ 0 z to ›- 0000o00, --., 0 000 0o iii -iffilliaPPILIMMENE: .2.Nte., Nir-,,,,.. IMMINMENI ilirtaiiiiiraMiK3gi -V; Aik t 1111111111111E11111111111/1111111111111111Ler:w41 WVi - ' "V 111111PRIIIIIIREMW1111111%1191,4**1"411 atts4, IMELVIIIIMIMMINIMINEMIIMA0 • .4. .1prip> Emmommummonsmommuar * te,04,4444 11101111111111111111111111111111111111111:17, ell .4iV 11111111111111111111111111111WINIERWAO *'' `V 4z!ir:•& EMEMEMEMir Mffiir )AffAtelLANk Tr 'ae MUMINEIMIMMOr SI Fr ft , Or illir•ilr 4161" 4 IMMIMIMEMEMIL • 1040 ,,,* I triummir tO 4 Ap. 4, ir rAh011117itt •Imitit....6 z .A.0,7 mwspei.4 VIWZ1110 414w411?1,_ I i I LD 11 03 n) 'Y ftj CO oJ n L) 0 U) 0 LiJ z N (i) LiJ 0 ca 0 0 0 C.) LJ 0 z 0 0 cc et_ z cc 0 0 c\1 \,) t\f•\0 V\ 0 0 0 DESCRIPTION >- ca Lu 0 >Ira 6t:LL 96/ac/o aimvuelois\szaog\ :r GC Co leerl Dave -�a c k,'e Clariant Corporation Mt. Holly Plant P.O. Box 669246 Charlotte, NC 28266 704.827.9651 Clariant May 21, 1996 Mr. Greg Nizich, Environmental Engineer NPDES Permits Group Division of Environmental Management P.O. Box 29535 Raleigh, North Carolina 27626-0535 Re: Additional Information NPDES Permit NC0004375 Mount Holly Plant Mecklenburg County Dear Mr. Nizich: Your letter of May 9, 1996 included four additional information needs. Each are addressed below. If you need information beyond what is provided, please let me know. I will be happy to assemble it. Outfall 001 average flow: I have reviewed our monthly submittals of data for the years of 1991-1995. You are correct. The Mt. Holly Plant average treated wastewater flow for the four year period has been 1.41 MGD. Our water flow schematic was in error. Enclosed is an updated schematic. You will notice changes in OCPSF contribution as well. The mistakes were caused by using flow information from a source other than our outfall flume. Stormwater: Later this week I will forward a copy of the plant's stormwater drawing together with calculations showing how the 225,000 gpd contribution to our wastewater treatment plant influent was derived. Groundwater remediation: The Mt. Holly Plant has a RCRA wellpoint system that serves as a "curtain wall" between our wastewater treatment plant and the Catawba River. This system currently extracts 100,000 gpd of groundwater and discharges it to the wastewater treatement plant. We will be able to gather composite samples of this material for the BOD5 data you requested in your letter. With your approval, I will send the data to you in a package in late June. There are 15 CERCLA recovery wells that discharge individually into the plant sewers. ='r v 73. ;v The pumps in each of these wells cycle on and off based on water level in the well casings. We do not have any way of gathering composite samples from any of these wells. Getting set up to do this would take both significant time and money. I propose deleting this requirement. If it would help, we can send you a copy of the latest semi-annual "effectiveness of corrective action report" that we prepare for the Solid Wast Management Division. While the report does not present BOD5 data, it does give specific organic chemical analytical data. If this information would be of any benefit, please let me know. Average influent and effluent BOD5 data for the latest twelve month period: Enclosed is data from May 1995 through April 1996. If you need any additional information, I will be happy to provide it. Per our telephone conversation yesterday, we will be pleased to have you visit our facility on June 13, 1996. I have enclosed a process flow diagram of the wastewater treatment plant to help familiarize you with our facility prior to your visit. Sincerely, 4aiti e Gary P. Sanderson, P.E. Safety & Environmental Manager cc: Earl Coleman David Wagoner Mike Teague Clariant Corp. -Mt. Holly Plant Influent & Effluent BOD5 Data May 1995 - April 1996 May 20, 1996 Month Influent BOD5 mg/1 Influent BOD5 pounds Effluent BOD5 mg/1 Di. gEH, Effluent BOD5 pounds May 776 9,580 55 13 473 June 752 9,617 49 0[3.5 549 July 358 6,017 11 ci7 167 August 563 9,884 25 cj5. (a 374 September 571 10,741 23 q 6, 226 October 580 10,910 54 g.C) .7 487 November 269 5,565 46 g2 , 9 528 December 533 7,115 25 95,5 291 January 333 6,027 36 9 , Z 518 February 344 5,338 35 F9.1 407 March 350 6,509 36 R9,7 520 April 401 7,440 27 9-3,3 405 Average 486 7,895 35 e2.8' 412 1995 Average Flow @ Outfall 001= 1.3425 MGD 1991-1995 Average Flow @ Outfall 001 = 1.412 MGD Page 1 Note for Greg Nizich From: Coleen Sullins Date: Mon, May 13, 1996 9:41 AM Subject: RE: Limits for Clariant To: Greg Nizich I can see this is going to be a fun one. COleen From: Greg Nizich on Mon, May 13, 1996 7:54 AM Subject: RE: Limits for Clariant To: Coleen Sullins No. They would have failed BODS 9 of 12 months, NH3-N 5 of 12. Not pretty. What makes it worse is that they are in the 30 to 50% of permitted flow when making these violations! From: Coleen Sullins on Sun, May 12, 1996 6:19 PM Subject: RE: Limits for Clariant To: Greg Nizich ouch. Is NH3 the only one that they potentially would have compliance problems with meeting? Coleen From: Greg Nizich on Thu, May 9, 1996 3:21 PM Subject: Limits for Clariant To: Jackie Nowell Cc: Coleen Sullins; Dave Goodrich If I had to calculati guideline limits today here is what I would have: new current (#/day) mo. ay. daily max mo. ay. daily max. BOD 393.2 1289.8 852 2236 TSS 459.2 1834.8 976 2928 The reductions are primarily due to a much lower OCPSF process flow and disallowing the stormwater allocation in the monthly average figures. I sent the add info letter today asking for an explanation of the discrepancy in plant flow (compliance system vs. their schematic) and more detailed stormwater info, so they could potentially go lower. The NH3-N load is a big ? for me. Lula used a flow of 2.6 MGD for that calc. (at 20 mg/1) . The plant flow for the past 5 yrs has been 1.41 MGD so 2.6 MGD seems high. They would not have met their NH3-N Iimit several times in the last year if 1.41 was used in the calcs. I guess we need to hold the WLA from MRO review until I get some answers to the above. State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director May 9, 1996 Mr. Gary Sanderson Clariant Corporation P.O. Box 669246 Charlotte, North Carolina 28266 Dear Mr. Sanderson: �EHNF Subject: Additional Information NPDES Permit NC0004375 Mount Holly Plant Mecklenburg County Preliminary review of the permit renewal application package has been completed. The following items need to be addressed prior to preparation of a draft permit: • Plant flow - The flow schematic provided with the application lists a flow at outfall 001 of 1.732 MGD ,for 1995, and 2.573 MGD for a more representative production year. The Division's compliance � database lists the flow for 1995 as 1.41 MGD and the average flow for 1991- 1995 as 1.42 MGD. o This descrepancy should be explained. If the long-term average flow of 1.41 MGD is correct, a �\O\,,►\'� process flow value of 0.89 MGD will be used in calculating limits from the effluent guidelines. The k' 0.89 figure is derived from the 63% OCPSF contribution shown on the schematic. • Stormwater - A schematic of flows and runoff area descriptions (size, uses - process, non -process, RcRA i3o,000ra etc.) should be provided for the areas comprising the 250,000 gpd figure. Calculations deriving this fi bmitted. cee" yZ'W�S•�Groundwatter - Singe the groundwater remediation projects are operating, the data provided in 1989 during permit renewal should be updated. Please provide BOD5 sampling data (one analysis per week X e,, for four weeks) for each groundwater remediation composite wastestream. In addition, provide ' monthly average influent and effluent BOD5 values for the latest twelve month period available for the �f a� activated sludge wastewater treatment plant, as was done in 1989. We would be interested in touring your facility to discuss these issues and gain a better understanding of ;,plant operations. Presently, June 12 or 13 are convenient dates to meet. The meeting would be more \ productive if the information requested in the first two items above could be provided beforehand. Give ee a • o me a call to discuss any questions or to determine an acceptable meeting date. My number is 919-733- . •5083, ext. 541. nor k� Sincerely, Greg Nizich, Environmental Engineer NPDES Permits Group cc: Mooresville Regional Office Rapid Assessment Group Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 An Equal Opportunity Affirmative Action Employer Telephone 919-733-5083 FAX 919-733-0719 50% recycled/ 10% post -consumer paper i_.S. SToRRGE P-1 P-2 PT S. To 2-03A o -04 RC10 SE1JER w ,--z I FiGt0 PUMP Sm. —8 —8 T-3.R `►= 33 STo-ZM W RTertZ KIEUZRFiL11 . S=ca-izc�.watc� Ctot`t P 2c P'211 PZA sERR-tot.1 RAS SEC.0140 Wry CLARII tt=P 1N\0.1 B ac-Kv/R5 t-I PUMP S-rtztnoro Q i3PCKWC H CAt.1RL P Pu014 P1toC3 17G, 000-3at P21 tr\ca�Y CLRZ.tr- tcrt PC8 PS j7(p,000 gaI P R I IvntaRY C LRRt1� ►E.R PC Gl P61 ._ T • SW C5GE 5 F I LTCCZ CAlE j To LqN �F;\t_.L. } P P s_4 P 2 J J LINE SLu?_e.`i MRtCE. uP 4 STORAGE T-17 P1`?3 R2 ALKRL'tIJE- PUr,e._S`ra-r totJ - 3 3 S-rpizMtilr c2: C ot_LEG`t"t01.1 -033 S-roRMu[RTEst C ot_LEc,`rto is -RRS_ SEcoKtolatzel C.LKRArtelt - 30__ Po5 r SETTL.111G ...{ -.03a. IZ C-�h RT 1 O I.S 13F1S1t..1 1 * WRSTE SLUDGE 2-32 F1NFkL S& ru1.1CQ o sT FkERRT1ot.) !1 tS d 0 LP 0 2 1� 7 J L w W R ST t `h(R'r TRe.R-r Nil' 1.1T PL-11(1-,17- PIR o cmss FLcQv./ i7 1RGRA1\1\ 4- 2s- PS. Et Fl oEa1-r -ro C(=LT Av-113F RIVER OCPSF Process Waters Pesticide wastewater Groundwater2 Stormwater3 Sanitary OCPSF Process Waters Pesticide wastewater Groundwater Stormwater3 Sanitary Clariant Corp - Proposed Limits BOD5 - Monthly Avg. (lb/day) (45 mg/I)(0.78 MGD)(8.34) = 292.7 (1.6 Ibs/1000 Ibs)(12,000 Ibs/day) = 19.2 (89 mg/I)(0.17)(0.13 MGD)(8.34) = 16.4 (45 mg/I)(0.087 MGD)(8.34) = 32.7 (30 mg/I)(0.058 MGD)(8.34) = 14.5 375.5 TSS - Monthly Avg. (57 mg/I)(0.78 MGD)(8.34) (1.8 Ibs/1000 Ibs)(12,000 Ibs/day) (57 mg/I)(0.087 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34) (lb/day) = 370.8 = 21.6 = 0.0 = 41.4 = 14.5 448.3 Summary BOD5 - Daily Max. (120mg/I)(0.78 MGD)(8.34) (7.4 Ibs/1000 Ibs)(12,000 Ibs/day) (89 mg/I)(0.17)(0.13 MGD)(8.34)(1.5) (120 mg/I)(0.087 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34)(1.5) TSS - Daily Max. (183 mg/I)(0.78 MGD)(8.34) (6.1 Ibs/1000 Ibs)(12,000 Ibs/day) (183 mg/I)(0.087 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34)(1.5) Existing Permit Proposed Permit Mo. Avg. (lb/day) Daily Max. (lb/day) Mo. Avg. (lb/day) Daily Max. (lb/day) COD BOD5 TSS 108 852 976 156 2236 2928 108 375.5 448.3 156 1002.8 1418.3 1/ ( iltiv'vw1-) IA1�.5 1 Flow of 0.78 MGD based on LTA of 1.42 MGD from 1991 - 1995. Flow schematic shows 54.6% of flow is from OCPSF processing. (lb/day) 780.6 88.8 = 24.5 = 87.1 21.8 1002.8 (lb/day) =1190.5 = 73.2 = 0.0 = 132.8 = 21.8 1418.3 2 Assumes no BOD5 reduction in air stripper. 83% reduction in WWTP. 3 Flow of 0.087 MGD based on annual average rainfall for areas 1,3 and 4 from stormwater runoff map. D� colee Ca►4 lice,% Clariant Corp - Proposed Limits OCPSF Process Water1 Pesticide wastewater Groundwater2 Stormwater3 Sanitary OCPSF Process Waterl Pesticide wastewater Groundwater Stormwater3 Sanitary BOD5 - Monthly Avct. (45 mg/I)(0.78 MGD)(8.34) (1.6 Ibs/1000 Ibs)(12,000 Ibs/day) (89 mg/I)(0.17)(0.13 MGD)(8.34) (45 mg/I)(0.087 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34) TSS - Monthly Ava. (57 mg/I)(0.78 MGD)(8.34) (1.8 Ibs/1000 Ibs)(12,000 Ibs/day) (57 mg/I)(0.087 MGD)(8.34) (30 mg/I)(0.058 MGD)(8.34) (lb/day) = 292.7 19.2 16.4 32.7 14.5 375.5 BODA - Daily Max. (lb/day) (120mg/I)(0.78 MGD)(8.34) = 780.6 (7.4 Ibs/1000 Ibs)(12,000 Ibs/day) = 88.8 (89 mg/I)(0.17)(0.13 MGD)(8.34)(1.5) = 24.5 (120 mg/I)(0.087 MGD)(8.34) _ .87.1 (30 mg/I)(0.058 MGD)(8.34)(1.5) = 21.8 1002.8 (lb/day) TSS - Daily Max. = 370.8 (183 mg/I)(0.78 MGD)(8.34) = 21.6 (6.1 Ibs/1000 Ibs)(12,000 Ibs/day) = 0.0 = 41.4 (183 mg/I)(0.087 MGD)(8.34) = 14.5 (30 mg/I)(0.058 MGD)(8.34)(1.5) 448.3 Summary Existing Permit Proposed Permit Mo. Avg. (lb/day) Daily Max. (lb/day) Mo. Avg. (lb/day) Daily Max. (lb/day) COD BOD5 TSS 108 852 976 156 2236 ' 2928 108 375.5 448.3 156 1002.8 1418.3 (lb/day) =1190.5 = 73.2 = 0.0 = 132.8 = 218 1418.3 1 Flow of 0.78 MGD based on LTA of 1.42 MGD from 1991 -1995. Flow schematic shows 54.6% of flow is from OCPSF processing. 2 Assumes no BOD5 reduction in air stripper. 83% reduction in WWTP. 3 Flow of 0.087 MGD based on annual average rainfall for areas 1,3 and 4 from stormwater runoff map. To: Permits and Engineering Unit Water Quality --Section Attentio:Greg Nizich% SOC PRIORITY PROJECT: No Date: April 30, 1996 NPDES STAFF REPORT AND RECOMMENDATIONS County: Mecklenburg NPDES Permit No.: NC0004375 MRO No.: 96-78 PART I - GENERAL INFORMATION 1. Facility and Address: Clariant Corporation P.O. Box 669246 Charlotte, N.C. 28266 2. Date of Investigation: April 24, 1996 3. Report Prepared By: Samar Bou-Ghazale, Environ. Eng. I 4. Person Contacted and Telephone Number: Gary Sanderson, Safety and Environmental Manager, Tel# (704) 822-2743 5. Directions to Site: From the intersection of N.C. Highway 27 and N.C. Highway 273, travel east on N.C. Highway 27 approximately 0.6 mile. The facility is located on the right (south) side of Highway 27 on the eastern bank of the Catawba River. 6. Discharge Point(s), List for all discharge Points: - Latitude: 35° 16' 55" Longitude: 81° 00' 30" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.: F 14 SE U.S.G.S. Name: Mount Holly, NC 7. Site size and expansion area consistent with application: Yes. There is additional area available for expansion, if necessary. 8. Topography (relationship to flood plain included): The site slopes vary from moderate to flat. It is possible that portions of the existing facilities are located within the 100 year flood plain but dike elevations are such that there appears to be adequate protection from flooding. 9. Location of Nearest Dwelling: None within 1000 feet. 10. Receiving Stream or Affected Surface Waters: River Y,;,. ►+""�k:ia�;�; a. Classification: WS-IV& CA b. River Basin and Subbasin No.: Catawba c. Describe receiving stream features and pertinent downstream uses: The receiving stream is the headwaters of Lake Wylie, a hydroelectric impoundment. There is a hydroelectric dam located approximately four (4) miles upstream that impounds Mtn. Island Lake. The water intake which serves the Town of Belmont is located approximately four (4) miles downstream of the discharge. The river is used extensively for primary and secondary recreation. The Catawba �y3v�3`f�c 030833 rv/15/uL PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Type of wastewater : 2.2% Domestic 97.8% Industrial a. Volume of Wastewater : 3.9 MGD b. What is the current permitted capacity: 3.9 MGD c. Actual treatment capacity of current facility (current design capacity): N/A d. Date(s) and construction activities allowed by previous ATCs issued in the previous two years: N/A e. Description of existing or substantially constructed WWT facilities: The existing wastewater treatment plant consists of two equalization basins for stormwater and alkaline wastewater, one equalization basin for stormwater and acid wastewater, two acid neutralization tanks, one lime slurry tank, two primary clarifiers, sludge dewatering facilities (filter press), two sludge holding tanks, two basins for biological waste treatment with mechanical aeration, two secondary clarifiers, two polishing ponds, and a post aeration basin (diffused). Also, following the air stripper, the effluent from ground water remediation is discharged into the alkaline sewer collection system. f. Description of proposed WWT facilities: N/A g• Possible toxic impacts to surface waters: Various chemicals are used during the manufacturing process. (see list provided with the application package). h. Pretreatment Program (POTWs only): Not Needed. 2. Residual handling and utilization/disposal scheme: Clariant Corporation holds permit No. WQ0000537 for the land filling of industrial wastewater residuals. 3. Treatment Plant Classification: Class IV (include rating sheet) SIC Code(s): 2865 2879 Wastewater Code(s): 31,34,14,02,16,21,66 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? N/A 2. Special monitoring or limitations (including toxicity) requests: Toxicity may need to be limited. 3. Important SOC/JOC or Compliance Schedule dates: N/A 4. Alternative Analysis Evaluation: There are no practicable alternatives for the elimination of any of the existing waste streams. PART IV - EVALUATION AND RECOMMENDATIONS The permittee is requesting renewal of the subject permit. During the site investigation, it was noted that the components of the wastewater treatment facilities were in good operational conditions. No unusual impact on the environment was observed. The letter submitted on February 29, 1996 from Mr. Gary Sanderson to David Goodrich with the application package contains several questions that need to be commented on by the Technical Support Group. Pending review and approval of the WLA and review and approval by P & E, it is recommended that the Permit be renewed. as requested. Signa ure of •eport Preparer Date /7 y 6 Water Quality Regional Supervisor Date Clariant Corporation - Mt. Holly Plant NPDES Permit Application Existing Permit No. NC0004375 February 29, 1996 TABLE OF CONTENTS I. Cover Letter II. Standard Form C - Manufacturing and Commercial III. List of Permits - Section I.10 IV. Water Flow Schematic - Section I.11 V. Location Map - Section I.11 VI. Section I1.14 214b - Maximum Production Rates for SIC 2865 and 2879 VII. Sludge Management Plan VIII. 1995 APAM Test Results IX. Check from Clariant Corporation for the Application Processing Fee ($300.00) RECE1yDD MAR 1986 C oP y 1 Clariant Corporation Mt. Holly Plant P.O. Box 669246 Charlotte, NC 28266 704.827.9651 r►, Clariant February 29, 1996 Mr. David A. Goodrich Permits and Engineering Unit Division of Environmental Management/WQ Section Post Office Box 29535 Raleigh, North Carolina 27626-0535 Re: Renewal of NPDES Permit No. NC0004375 Clariant Corporation - Mt. Holly Plant Charlotte, North Carolina Dear Mr. Goodrich: Ther purpose of this letter is to request the renewal of NPDES Permit No. NC0004375 for the Clariant Corporation - Mt. Holly Plant, provide the required information for use by the Division of Enviornmental Management (DEM) in it's evaluation for the renewal and present additional information pertaining to special issues Clariant wishes DEM to address in developing the permit renewal. The current NPDES permit expires on August 31, 1996. As outlined in your letter of January 18, 1996, the following required information is attached for use by the DEM in it's evaluation process: 1. Three copies of the completed application form 2. The application processing fee of $300 3. Priority pollutant analysis (1995 APAM test results) 4. A narrative description of the facility sludge management plan On January 18, 1996, Mr. Paige Straley, Corporate Environmental Manager, Clariant Corporation, met with Mr. Greg Nizich, the permit writer for our facility. At the meeting, Clariant provided approximately five years of monitoring data and a complete file of correspondence relevant to the development of the current permit. During the meeting, issues were discussed relating to potential conditions of the permit. The individual issues are briefly summarized in this below. 1. Clariant proposes that the 3.9 MGD maximum monthly average discharge limit for treated wastewater be retained in the new permit., Clariant needs the flexibility to discharge treated wastewater at this rate in order to run normal manufacturing operations. Maximum discharge rates during 1994 and 1995 do not reflect this because manufacturing operations were depressed. The water balance sketch in this application reflects lower flows, because it is based on 1995 data. Manufacturing operations during 1992 and 1993 reflect more normal utilization of manufacturing capacity. Treated wastewater discharges during these periods are also much more reflective normal operations at the Mt. Holly Plant. Flows more indicative of normal operations are given in parentheses on the water balance schematic. 2. We propose dropping the mercury (Hg) monitoring requirement in the new permitfThe data we provided shows that its presence has rarely been detected, and then only at the detection limit of the analytical method. This is not unexpected, since it is a naturally occurring material, and we expect a low frequency of detection in upstream river water. We use no Hg in any of our processes, and we have not used Hg-cell produced caustic soda (NaOH) for at least the last five (5) years. There is an extensive explanation of our position of this Hg issue in Mr. Straley's letter of May 23, 1991 and Mr. W.M. Archer's letter of Aril 9, 1991. This correspondence may be found in the materials we provided at the January 18, 1996 meeting. Also, your April 3, 1991 letter addressing Clariant's (then Sandoz Chemicals Corporation) comments on the Draft permit indicated that Hg would be re-evaluated upon request after one year of effluent monitoring and dropped based on the data. We feel that the data suppports deletion of Hg. 3. We propose dropping the iron (Fe) monitoring requirement in the new permit. =Fe is measured in the soluble state, and under oxidizing or neutral -pH conditions, levels of Fe less than 2 ppm are expected since this is the approximate solubility limit of Fe. The data provided on January 18, 1996 support this assertion. Calculation of an in -stream Fe concentration should show no problems with WS-III water quality standards. 4. We propose dropping the manganese (Mn) monitoring requirement in the new permit. The data provided on January 18, 1996 support this request. Calculation of in -stream concentrations should show no problems with WS-III water quality standards. 5. We propose dropping the methylene blue active substances (MBAS) in the new permit: The data provided on January 18, 1996 support this request. Calculation of in -stream concentrations should show no problems with WS-III water quality standards. We also point out that the negative environmental effect for MBAS is the surface tension effect. In this regard MBAS is a flawed measurement because is measures only anionic detergent species --nonionic and cationic forms are not measured. 6. We request dropping of the quarterly monitoring requirement for the five specific phenols. We believe the data provided on January 18, 1996 show that there is no issue of triggering water quality standard limits or OCPSF limits. In your letter of April 3, 1991 2 to Mr. Straley, item 5 makes it clear that the DEM Planning Branch requested the five phenols for information purposes, and that a Clariant-specific application was not the purpose of the requirement. 7. OCPSF regulations require that applicable processes involving non-complexed metal bearing waste streams and cyanide -bearing waste streams (40 CFR 414 Appendix A) be indicated. Clariant does not currently have synthesis processes involving any of these waste streams, but does perform mixing/blending and repackaging operations for disperse dyes and for organic pigments listed in this group. Current processing parallels operations performed during the development of the curent NPDES permit. 8. The Mt. Holly Plant manufactures a herbicide, norflurazon (NOFZ), which is covered by the Effluent Guidelines and Standards for Pesticide Chemicals (40 CFR 455). However, NOFZ is prevented from entering the wastestream through management and operational practices. Clariant would like to propose establishing Best Management Practices (BMP) as a permit condition to cover the discharge from this particular operation. The practices already in place should serve as BMP. 9. References to Outfall 002 should be deleted in the new permit. 10. The existing permit has a 3.6 pounds/day phenols monthly average limit. gThis is a condition which was changed from the original phenols limit in the existing permit in a letter dated September 13, 1993. We propose that limits for this parameter remain unchanged in the new permit. 11. It is Clariant's understanding that DEM may be considering inclusion of nutrient limits in our new permit. Clariant does not feel that sufficient information is available at this time for determination of justifiable and reasonably attainable limits on total nitrogen. If the new permit requires us to monitor total nitrogen and total phosphorus levels in our discharge and make an internal technical study for nutrient limitations, such as the example provided by Mr. Nizich for an industry on the South Fork River, we are amenable to such a condition. 12. Clariant understands that the draft permit may place a discharge limit on chronic toxicity such that a single failed chronic toxicity test will be grounds for a notice of violation. Clariant objects to one failure of a chronic toxicity test being interpreted as a permit violation and that a single failed test demonstrates chronically toxic effluent. The chronic toxicity test is difficult to perform and depends inordinately on the skill of the technician. It can be confounded by problems apart from the wastewater itself. Chronic toxicity testing is meant to midel a subtle, time -dependent stream effect. A single test is a 3 "snapshot" and can only be considered as an alert to a possible chronic condition. We believe that our argument has considerable scientific merit. Clariant suggests that the permit be worded such that an initial chronic toxicity test failure trigger a follow-up test. Failure of two tests in a row would then be considered a failure for permit purposes. Clariant appreciates your consideration and cooperation in this permit renewal process. If I can be of assistance or if additional information is needed for your review, please do not hesitate to contact me at (704) 822-2743. Sincerely, Gary P. Sanderson, P.E. Safety and Environmental Manager file: npdescvr.Itr 4 F0FrAGENCY USE NORTH CAROLINA DEPT. OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER STANDARD FORM C - MANUFACTURING AND COMMERCIAL SECTION I. APPLICATION AND FACILITY DESCRIPVISIC E 1 T 1 D MAR 1 1996 Unless otherwise specified on this torrn all Reins are to be completed. if an Item is not applicable Indicate 'NA'. ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE FILLING OUT THESE ITEMS. 1. Legal Name of Applicant (see instructions) 2. Mang Address of Applicant (see Instructions) Number & Street City State Zp Code 3 Applicant's Authorized Agent (see Instructions) Name and Tide /0641 Number & Street City State Zp Code Telephone 4. Previous Application If a previous application for a permit under the National Pollutant Discharge Elimination System has been made, give the date of application. 101 102a 1023 102c 102d 103a 103b 103c 103d 103e 103f 104 Please Print or Type Clariant Corporation P.O. Box 669246 Charlotte North Carolina 28266 Mr. Gary P. Sanderson, P.E. Safety and Environmental Manager P.O. Box 669246 Charlotte North Carolina 28266 704 822-2743 _Area Code Number---- 8=. YR MO DAY Amended application was submitted dated 89/03/03 1 certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete. and accurate. Aldo .Donnarumma Printed Name of Person Signing i) l tt�,� •�, . Sign tire of Applicant or Authorized Agent 102e V.P. 0 . erations Title .1021 .. CI YR MO • DAY . Date Application Signed North Carolina General Statue 143-215.6 (b)(2) provides that Any person who knowingly makes any false statement representation, or certification in any application, record report. plan, orotherdoaunent tiles or required to be maintained under Miele 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate arecording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environment] Management Comminy ssion implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed S10.000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine or not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) I-UH AGENCY USE 5. Facility (see instructions) Give the name, ownership, and physical location of the plant or other operating facility where discharge(s) presently occur(s) or will occur. Name Ownership (Public. Private or both Public and Private) Check block if a Federal facility and give GSA Inventory Control Number Location: Number & Street City County State 6. Nature of Business State the nature of the business conducted at the plant or operating fealty. 7. Facility Intake Water (see instructions) Indicate water intake volume perday by sources. Estimate average volume per day in thousand ga4�ons per day. Municipal or private water system Surface water Groundwater Other Total item 7 - • • If there is intake water from 'other% spediy ttt9 source. 8. Facility Water Use Estimate average volume perday in thousand gallons per day for the following types of water usage at the facility. (See instructions) Noncontact 0006ng water Boiler feed water Process water (including contact cooling water) Sanitary water Other' Total Item 8 • If are discharges to 'other', specify • = If there is 'Sanitary' water use, give the number of people served. 105a 106b 105c 106d 106e 1051 1059 105h 106a 106b 107a 107b 107c 107d 107e •-- 107f 108a 108b 108c Clariant Corporation Mount Holly Plant ® PUB PRV BPP ❑ FED 11701 _Mount Holly Road Mecklenburg North Carolina Manufacturing and Processing of Dves, nrgiri r► (hpmi r•a 1 S and a herbicide AGENCY USE 1618 thousand gallons per day thousand gallons per day 172 thousand gallons per day (contaminated groundwater 250 thousand gallons per day for treatment only) (2,888) .- 2040 - thousand gallons per day stormwater runoff 270 thousand gallons per day 98 thousand gallons per day 1489 thousand gallons per day 108d 58 108e 125 108f ..2040 108g _ water 1o6h 303 thousand gallons per day thousand gallons per day thousand gallons per day treatment backwash. people served (2,466) fiNN (230) (includes groundwater & " -='stormwater) (2,138) (192) (2,888) product • •. *Flow values are abnormally low due to reduced production in 1995. Flows in parentheses indicate flows during more normal periods of operation. a. FOR AGtNL Y U5t All Facility Discharges and other tosses. Number and Discharge (See instnrctions)Volume Specify the number of discharge points and the volume of water discharged or Lost from the facility according to the categones below. Estimate average volume per day in thousand gallons per day Surface Water Sanitary wastewater transport systerr Storm water transport system Combined sanitary and storm water transport system Surface impoundment with no effluent,, Underground percolation Well injection Waste acceptance firm Evaporation Consumption Other Facility dischargers and volume Total Item 9 'If there am discharges to 'other', specify. 109d1 109e1 10911 109g1 109h1 109i1 109j1 109k1 10911 109m1 Number of Discharge Points 109d2 10902 1022 10992 109h2 109i2 109j2 109142 109t2 Total Volume Discharged. Million Gallons Per Day 1.732 (2.573) 0.291 0.015 2.04 '(0.022) (2.888) 10. Permits. Licenses and Applications List all existing. pending or denied permits. licenses and applications related to discharges from this facility (see inductions) WMNOMM eibt Issuing iny All Facility Discharges and other tosses. Number and Discharge (See instnrctions)Volume Specify the number of discharge points and the volume of water discharged or Lost from the facility according to the categones below. Estimate average volume per day in thousand gallons per day Surface Water Sanitary wastewater transport systerr Storm water transport system Combined sanitary and storm water transport system Surface impoundment with no effluent,, Underground percolation Well injection Waste acceptance firm Evaporation Consumption Other Facility dischargers and volume Total Item 9 'If there am discharges to 'other', specify. 109d1 109e1 10911 109g1 109h1 109i1 109j1 109k1 10911 109m1 Number of Discharge Points 109d2 10902 1022 10992 109h2 109i2 109j2 109142 109t2 Total Volume Discharged. Million Gallons Per Day 1.732 (2.573) 0.291 0.015 2.04 '(0.022) (2.888) 10. Permits. Licenses and Applications List all existing. pending or denied permits. licenses and applications related to discharges from this facility (see inductions) WMNOMM eibt Issuing iny Four cy Type of Permit or License ID Number Date Filed YR/MO/DA Date Issued YR/MO/DA Date Denied YR/MO/DA Expiration Date YR/MO/DA 1. :y/..:+tb::.• ore vk:{ See attc.ched list , y� • .iig**04 • 3. }L r; YW. r,$• • .�::: \' L ftiJ.ti:S ::i Sy;; 11. Maps and Drawings Attach all required maps and drawings to the back of this application. (see instructions) 12 A±itionalInformation • Item 112 Number „ : - Information ' 9 Values represent estimated and measured flows. Flow vs lower than normal due to the recent level of production of the 3.9 MGD monthly average flow limit is requested discharge during elevated production periods and for."fj treated effluent that must be stored during high flow 10.2 RCRA permit - permit renewal application was details of permit have not been completed by the State. lues presented are A continuation to allow for nal discharge of eriods. submitted 93/05/13. To date, FOR AGENCY USE r ♦ J . STANDARD FORM C - MANUFACTURING AND COMMERCIAL SECTION 1I. BASIC DISCHARGE DESCRIPTION Complete this section for each discharge Indicated In Section I. Herne 9. that is to surface waists. This Includes discharges to municipal sewerage systems in which the waste water does not go through a treatment works prior to being discharged to swtaos waters. Dischartggees to wells must be descrlbed where there are also discharges to surface waters from this facility.SEPARATE DESCRIPTIONS OF EACH DISCHARGE ARE REOU1RED EVEN IF SEVERAL DISCHARGES ORIGINATE IN THE SAME FACILITY. All values for an existing discharge should be representative of the twelve previous months of operation. tf this is a proposed discharge, values should reflect best engineering estimates. ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE FILLING OUT THESE ITEMS. 1. Discharge Serial No. and Name a Discharge Serial No. (see instructions) b. Discharge Name Give the name of discharge, if any (see instructions) c. Previous Discharge Serial No If a previous permit application was made for this dis. charge (Item 4, Section 1) provide previous discharge serial number. 2. Discharge Operating Dates a Discharge Began Date If the discharge described below is in operation, give the date (within ate) the b. Discharge to Begin Date If the dscharge has never occurred but is planned for some future date, give the date the discharge will begin. c. Discharge to End Date If the discharge is scheduled to be discontinued within the next 5 years. give the date (within best estimate) the dscharge will end. 3. Engineering Report Available Check if an engineering report is available to reviewing agency upon request (see instructions) 4. DischargeLocation Name the political boundaries within which the point of dscharge is located: State County (If applicable) City or Town 5. Discharge Point Description (see instructions) Discharge into (check one) Stream (inctudesditches, arroyos, and other watercourses Lake Ocean • Municipal Sanitary Wastewater Transport System Municipal Combined Sanitary . and Storm Transport System 0 MCS 231a 201b 201c 2023 202c 2D3 204a 204b 204c 001 Treated wastewater 001 76 06 NA YR MO YR MO North Carolina Mecklenburg ( STR El ❑ OCE ❑ MTS 204d 234e 204f Agency Use -Ui-I AGNCY USh Municipal Storm Water Transport System .Well (injection) Other If 'other' is checked. specify type 6. Discharge Point- LatfLong. Give the precise location of the point of scharge to the nearest second Latitude Longitude 7. Discharge Receiving Water Name Name the waterway at the point°, discharge. (see instructions) If the dischaGe is t trough an outfall that extends beyond the shoreline or is below the mean low water line, complete item 8, or Actency Use Mace tMrr 1&� . . :•1,••••••:, For Agenev Use 333e 8. Offshore Discharge a. Discharge Distance from Shore b. Discharge Depth Below Water 9 Discharge Type and Occurrence a. Type of Discharge Check whether the discharge is continuous or intermittent (See instructions) b. Discharge Occurrence Days per Week. Enter the average number of days per week (during periods of dischav) this discharge occurs. c. Discharge Occurrence- Months 205° If this discharge normally oper- ates (either intermittently or continuously) on less thane y around basis (exdudng shut- downs for routine maintenance), check the months during the when the distharg3 is operating (see instructions) Complete Items 10 and 11 if 'intermittent' is checked in Item 9.a. Otherwise, proceed b Item 12. 10. Intermittent Discharge Quantity State the average volume per cis- 210 charge °eminence in thousands of gallons 11. Intermittent Discharge Duration _ and Frequency a Intermittent Discharge Duration Per Day State the average 211a number of hours per day tie discharge is operating b. Intermittent Discharge Frequency State the average 211b number of discharge occu per day during days when discharging 12. Maximum Flow Period Give the time period in which the maximum 212 flow of this discharge occurs 205b 2:6a 2CEb 237a 217b I 207c DISCHARGE SERIAL NUMBER n n 0 STS 0 WEL OTH 35 DEG. 16 MIN. 00 MIN. 81 DEG. Catawba River 45 SEC 31 SEC NA NA feet feet El (con) Continuous 0 (int) Intermittent ___7days per week [II JAN ag APR JUL 011 OCT M FEB OD MAY M AUG El NOV 13 MAR fp JUN Eg SEP al DEC NA thousand gallons per day .....NAhours per day NA. cfischarge occurrences per day From June month to October month FOR AGcNCY USE 13. Activity Description Give a narrative description of activity producing this dscharge (see instructions) 213a DISCHARGE SERIAL NUMBER nal Manufacturing and Processing of Dyes and orgsanic chemicals and manufacturing of an agri rn1 t-1ira1 herbicide_ (Norflurazon) 14. Activity Causing Discharge For each SIC Code which describes the activity causing this discharge, supply the type and maximum amount of either the raw matenal consumed (Item 14a) or the product produced (Item 14b) in the units specified in Table I of the Instruction Booklet. Fdr SIC Codes not listed in Table I, use raw material or production units normally used for measuring production (see instructions) a Raw Materials Maximum SIC Code Name Amount/Day 214a (1) 21 (2) (3) Unit Shared Discharges (See Table I) (Serial Number) (4) (5) b. Products SIC Code Name Maximum AmounVDa Unit Shared Discharges 4b (1) (2) — (3) (4) — , •__ ._.(5) ..._ , 2865 D eanicdcheat. * 1000 lb 001 2879 Ag. Hexbi.ci.&.a * 1000 lb 001 *See attached sheet for confidential information. • I -OR AGENC' USE 15 Waste Abatement a Waste Abatement Practices Descnbe the waste abatement practices used on this dis- charge with a brief narrative (see instructions) 1 b. Waste Abatement Codes Using the codes listed in Table II of the Instruction Booklet: describe the waste abatement processes for this discharge in the order in which they ocar if possible. 215a 215b V 00 (13) PSCREE (16) (19) CNUTRI (22 (25) TPROCE SLANDD DISCHARGE SERIAL NUMBER 001 ar Nrative: Acidic and alkaline wastewaters and stormwaters are collected separately. The acidic wastewater is neutralized and combined with alkaline wastewater for gravity clarification. The combined wastewater is treated in an extended aeration activated sludge system. Sludge produced (primary and secondary) is dewatered by belt filter and landfilled on -site. Discharge quantity is controlled .depending on the river flow and effluent quality by pumping excess effluent. to a 300 million gallon storage facility. Stored effluent must • return through the activated sludge process prior to discharge. (1)ESEPAR COUNT COVE (4 (8 RHEATR oil OMONIT (14) CNEUTR (17)CFLOCC (2) ESEGRE (3 ESURFA (12) PEQUAL PAIRSG (15) PSEDIM 18) CPHADJ (20) BACTIV (21) BPOLIS (23)12THER (24) TE_ (26) MPOSTA 1111� 1 � p DISCHARGE SERIAL NUMBER 001 16. Wastewater Characteristics Check the box beside each constituent which is present in the effluent (discharge water). This determination is to based an actual analysis or best estimate.(see instructions) be -arameter 216 monla 00610 rgan:c n, • • en 00605 itnte 00615 ruomt•e 71870 rtuon•e 00951 uminum 01105 omony 01097 rsentc 01002 = ry um 01012 ..,anum 31037 ton 01022 hromtum 01034 : resat 03 74C65 otm cactena opper 01042 ' (cite mum 01147 liver otass:um 00937 :n 01102 Inc 74051• ctes unactants 38260 Specify substances. compounds and+'or elements in Item 26. =esticides (insecticides, fungades, and rvdenticides) must be '.nd Chemical names for the In recfent Statement on Peskide reported intEditionf Env acceptable Protectionfed in coePtable common names sAcceptable Common Names ? Nuired by Subsection 162.7(b4 of the Regulations for the Enforcement of the Federal Insecticide. Fungicide, Agency, � Washington, D.C. 20250, June i972, as � d Rodentiade Act, Fl)H AGENCY USE DISCHARGE SERIAL NUMBER 001 17. Description of Intake and Discharge For each of the parammeters listed below, enter in the appropriate box the value or code letter answer called for (see instructions) In addtion, enter the parameter name and code and a0 required values for any of the following parameters if they ere checked in Item 16: ammonia, cyanide, aluminum, arsenic, beryllium, cadmium, chromium, copper, lead, mercury, nickel, selenium, inc, phenols, oil and grease, and chlonne (residual). Parameter and Code 217 influent Effluent Untreated Intake Water (Daily average) (1) In•Ptant Treated Intake Water (Daily average) (2) Deity Average (3) Minimum Value Observed or Expected During Discharge Activity (4) Maximum Value Observed or Expected During Discharge Activity (5) Frequency of Analysis (6) Numcer o Analyses . (7) oampie Type (a) How' Cations per day ooeso -- 1.56 1.5 0.002 2.9 Cont. 365 NA Pri Units oo4C0 -- -- 6.1 8.0 Cont. 365 NA i emperature (winter) oF 7a 74028 -- 9 10 3 21 7/7 104 G Temperature (summer) °F 74027 • -- 28 25 15 32 7/7 214 G biocnemcial Oxygen Demand (BOD 5-Day) mg/I 00310 -- -- 40 1 132 5/7 251 24 Chemical Oxygen Demand (COD) mgA 00340 -- • -- 164 44 644 5/7 241 24 i dial buspenoeo (nonfilterable) Solids mgA 00533 -- -- 22 3 161 5/7 249 24 Specific Conductance micromhos/cm at 25`C __ __ __ Setueao+e Matter (residue) mt/1 00545 -- -- -- -- -- -- -- -- Other discharges sharing intake flow (serial numbers) (see instructions) *1995 data - flow values are below normal due to reduced production levels. FGA AGENCY USt Ammonia Phenols Aluminu Chromiu Copper, Zinc, m Fluorid 17. (Conrd) DISCHARGE SERIAL NUMBER 001 Parameter and Code 217 [nttuent Eit1uent j J Untreated Intake Water (Daily average) 1) ' to -Plant Treated Intake Water (Daily average) (2) Daily Average (3) _ Minimum Value Observed or Expected During Discharge Activity V) _ Maximum Value Observed or Expected During Discharge Activity . (5) Frequency of Analysis (s) Number of Analyses (7) Sample Type (8) ( N) mg/1 00610 -- -- 17 6 30 517 250 24 , mg/1 32'730 -- -- 0.36 0.05 8.6 1/7 59 G n. mg/1 01105 -- -- 1.751 0..751 0.751 1/365 1 , 24 m, mg/1 01034 -- -- 0.008 0.008 0.008 1/365 1 24 mg/1 01042 -- -- 0.007 0.007 0.007 1/365 1 ' 24 g/1 01092 -- -- 0.018 0.018 0.018 1/365 1 24 e, mg/1 00951 -- -- 0.3 0.3 0.3 1/365 1 24 Cyanide mg/1 00720 -- -- �8. Plant Controls Check if the following plant controls are available for this discharge Alternate power source for major pumping facility Alarm or emergency procedure for power or equipment failure Complete Item 19 if discharge is from cooling and'or steam water generation and water treatment additives are used 19. Water Treatment Additives If the discharge is treated with any conditioner, inhibitor, or algrcide, answer the folbwing: a Name of Material(s) b. Name and address of manufacturer c. Quantity (pounds added per million gallons of water treated) 218 219a 219b 219c• 0.017 0.005 c APS ALM 0.029 4/365 4 Polymer as a clarification aid Various suppliers 18 24 a e. i OR AGkNir" USk d. Chemical canposition of these ( 219d addtives (see instructions) Complete !terns 20-25 if them is a thermal discharge (e.g., associated with a steam andror power generation plant, steel mill, petroleum refinery. or arty other manufacturing process and the total d'�.�drarge flow is 10 milfion gallons per day or more. (see instructions) 23. Thermal Discharge Source. Check the appropriate item(s) indcating the source of the discharge (see instructions) Boner Slowdown Boiler Chemical Cleaning Ash Pond Overflow Boiler Water Treatment - Evaporator Slowdown Oil and Coal Fired Plants -Effluent from Air Pollution Control Devices Condense Cooling Water Cooling Tower Btowdown Manufacturing Process Other 21. Discharge/Receiving Water Temperature Difference Give the maximum temperature _ difference between the discharge and receiving waters for summer and winter operating conditions (see instructions) Summer Winter 22 Discharge Temperature , Rate of Change Per Hour Give the maximum possble rate of tuo rature change perhourof rge under operating conditions (see instructions) 23. _ Water Temperature, Percentile Report(Frequency of Occurrence) In the table below, enter the temperature which is exceeded 10% of the year, 5% of the year, 1% of the year and not at all (maximum yearly temperature). (see Frequency of occurrence �.� a. Intake Water Temperature «_^(subject to natural changos b. Discharge Water Temperature 24. Water Intake Velocity (see instructions) 25. Retention Time Give the length of time, in minutes, from start of water temperature rise to discharge of cooling water. (see instructions) 223 221a 221b •2M DISCHARGE SERIAL NUMBER 001 Cationic and non—ionic polymers NA ❑ BLBD ❑ BCCL ❑ APOF ❑ EPBD ❑ OCFP O COND ❑ CTBD ❑ MFPR ❑ OTHR °F °F NA °F./hour NA 10% 56/0 1% Maximum t °F °F °F °F °F °F °F °F NA feet/sec. NA minutes M:: cla►iyaMMI 11; . Ill . i 1.:,: DISCHARGE SERIAL NUMBER 001 26. Additional Information Item J Informabon Section 1.9 Although actual•discharge rate of treated water is 1.5 Mi Fal/day, the facility actually discharged 2.5 - 2.9 MX gal/day during summer in order to recycle stored water. Had themanufacturing plant's operated at higher rates, summer discharge rates in the 3.6 - 3.9 MM gal/dav would have been common. Clariant requests continuation of 3.9 MM gal/day discharge rate to allow the facility to manufacture products without constraint. Section II.1 Maximum amount/day values represent highest overall production for facility. During 1995, dyes and chemical production was at 67% and Ag. Herbicide production was at 72%. Discharges to the WWTP will jncrease with production increases. The herbicide is prevented from entering the process wastewater discharge through management and operational practices. Washwaters are collected and used in new (1.6\ batch makeup. Dry collection rather than water rinses are used. The low vapor pressure and solubility of the herbicide prevents its assimilation into wastewater. Section 11.15 Clariant requests that the renewed permit limts be based on the minimum daily average river flow of 329 cfs as in the current permit. Section II.1 No chlorinated organic priority pollutants were detected in the recent APAM analysis (see attached results - Sept. 1995). Since upgrade of aeration basl,n completed (December 1995), no chlorinated organic compniinds hPvP hPPn dPtPrtPd in the Pff1»Pnt_ I-UH AGENCY USE STANDARD FORM C - MANUFACTURING AND COMMERCIAL SECTION III. WASTE ABATEMENT REQUIREMENTS & IMPLEMENTATION (CONSTRUCTION) SCHEDULE This section requires information on any uncompleted implementation schedule which may have been imposed for construction of waste treatment facilities. Such requirements and implementation schedules may have been established by local, State. or Federal agencies or by court action. In addition to completing the following items, a copy of an official implementation schedule should be attached to this aopbcation. IF YOU ARE SUBJECT TO SEVERAL DIFFERENT IMPLEMENTATION SCHEDULES, EITHER BECAUSE OF DIFFERENT LEVELS OF AUTHORITY IMPOSING DIFFERENT SCHEDULES (IITEM la) AND/OR STAGED CONSTRUCTION OF SEPARATE OPERATIONAL UNITS (ITEM lc), SUBMIT A SEPARATE SECTION 111 FOR EACH ONE. FOR AGENCY USE w:.. • 1. Improvements a Discharge Serial Numbers Affected List the cischarge serial numbers, assigned in Section II, that am covered by this implementation schedule b. Authority Imposing Require- ment Check the appropriate item indcating the authority for the implementation schedule If the identical implementation schedule has been ordered by more than one authority, check the appropriate items. (see instructions) Locally developed plan Areawide Plan Basin Plan State approved implementation schedule Federal approved water quality standards implementation plan Federal enforcement procedure or action State court order Federal court order c. Facility Requirement Specify the 3-character code of those listed below that best describes in general terms the require- ment of the implementation schedule and the applicable six - character abatement codes(s) from Table II of the instruction booklet ff more than one schedule applies to the facility because of a staged constnuctior schedule, state the stage of con- struction being described here with the appropriate general action code. Submit a separate Section III for each stage of construction planned 300 301a 301b 331c 301d NA []LOC ARE ❑aS SOS WQS ENF CRT FED 3-character (general) 6-character (specific) see Table II) New Facility Modification (no increase in capacity or treatment) Increase in Capacity Increase in Treatment Level Both Increase in Treatment Level and Capacity Process Change Elimination of Discharge NEW MOD INC INT ICT PRO EU STANDARD FORM C - MANUFACTURING AND COMMERCIAL SECTION III. WASTE ABATEMENT REQUIREMENTS & IMPLEMENTATION (CONSTRUCTION) SCHEDULE This section requires information on any uncompleted implementation schedule which may have been imposed for construction of waste treatment facilities. Such requirements and implementation schedules may have been established by local, State. or Federal agencies or by court action. In addition to completing the following items, a copy of an official implementation schedule should be attached to this aopbcation. IF YOU ARE SUBJECT TO SEVERAL DIFFERENT IMPLEMENTATION SCHEDULES, EITHER BECAUSE OF DIFFERENT LEVELS OF AUTHORITY IMPOSING DIFFERENT SCHEDULES (IITEM la) AND/OR STAGED CONSTRUCTION OF SEPARATE OPERATIONAL UNITS (ITEM lc), SUBMIT A SEPARATE SECTION 111 FOR EACH ONE. FOR AGENCY USE w:.. • 1. Improvements a Discharge Serial Numbers Affected List the cischarge serial numbers, assigned in Section II, that am covered by this implementation schedule b. Authority Imposing Require- ment Check the appropriate item indcating the authority for the implementation schedule If the identical implementation schedule has been ordered by more than one authority, check the appropriate items. (see instructions) Locally developed plan Areawide Plan Basin Plan State approved implementation schedule Federal approved water quality standards implementation plan Federal enforcement procedure or action State court order Federal court order c. Facility Requirement Specify the 3-character code of those listed below that best describes in general terms the require- ment of the implementation schedule and the applicable six - character abatement codes(s) from Table II of the instruction booklet ff more than one schedule applies to the facility because of a staged constnuctior schedule, state the stage of con- struction being described here with the appropriate general action code. Submit a separate Section III for each stage of construction planned 300 301a 301b 331c 301d NA []LOC ARE ❑aS SOS WQS ENF CRT FED 3-character (general) 6-character (specific) see Table II) New Facility Modification (no increase in capacity or treatment) Increase in Capacity Increase in Treatment Level Both Increase in Treatment Level and Capacity Process Change Elimination of Discharge NEW MOD INC INT ICT PRO EU FUH AGtNCY USb -:::.-:i. •::,:i •,;:r :•••: ; .,..,.. i;i: x..1 I .:*... 7,.. ... . . : 2. Implementation Schedule and 3. Actual Completion Dates Provide dates imposed by schedule and any actual dates of completion for implementation steps listed below. Indcate dates as wcurately at possible. (see instructions) Implementation Steps 2. Schedule (yr/Mo/Day) 3. Acti.tat Completion (Yr/Mo/Day) a. Preliminary plan complete b. Final plan submission • c. Final plan complete d Priandng complete & contract awarciad e. Sid acquired f. Begin construction g End construction h. Begin dscharge i. Operational level attained 3:2a 302) 332c 332d 332e 332f 332g 302h 302i 303a 303b 303c 303c1 3033 3031 3039 333h 303i .77 N. C. DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE . ADDITIONAL REQUIRED INFORMATION APPUCATION NUMBER DISCHARGE SERIAL NUMBER REFER TO DIRECTIONS ON REVERSE SIDE BEFORE ATTEMPTING TO COMPLETE THIS FORM Parameter (Code) 501) Untreated T Intake Water (Daily average) to -Punt Treated Intake Water (Daily Daily Average Minimum Value Maxrmum Value Frequency of Analysts Numoer of Analyses Sample Type (1) (2) (3) (4) (5) (8) (7) (8) NA o REMARKS: 1 certify that I am familiar with the information oontained in this report and that to go best of my knowledge and belief such information is true, complete and accurate. Date Form -Completed Name of Autnonzed Agent - .._ .. Signature . - - �:"•..�l.s.• `�'a ��..it�i!.i- �r• i' � -.. ci � V ':� it ..�..�..•�. .-.«« .� ^.' .. -... . '?tc++; 7 ' �'ii1 t{'.(../r. t�='» rtil ?rrV iri- %v;i.ti:li�'LS Directions - For each parameter fisted, complete the information requested in each ooumn in the units specified according to the instructions given below. Column t - Enter the daily average value of the intake water at the point it enters the facility. If intake water if from more than one source. and enters the fac,Oiry at separate entry points, the value Oven in column 1 should be weighted proportional to the quantity of flow contributed from each source. If water is treated before use, completion of this column is not required (see instructions for column 2). Values of intake are not required for mining activities. • Column 2 - If all or part of intake water is treated before use, provide values for total intake here instead on in Column 1, Also describe briefly in item 26 'adcitional information,' the type of treatment performed on intake water (e.g., rapid sand filtration, coagulation, flocculation, ion that exchange, as been etc.) and die percent of Make water contributing to this discharge Column 3 - Supply daily average value for the days when discharge is actually operating or is expected to be operating (a new discharge). Daily average values are to be computed by weighing the daily value in proportion to the daily flow. If a discharge occurs irregularly, the value supplied in the column marked 'Daily Average' should represent an average for the average for the days the discharge actually occurs. Average values are not to be supplied for pH, specific conductance, and bacteriological parameters (e.g., cohlomm bacteria). Cans 4 and 5 - Supply minimum and maximum value observed (or expected for new discharge) over any one day when the discharge is operating. Column 6- Specify the average frequency of analysis for each parameter as number analyses per number of days (e.g., '3 7' is equivalent three analyses performed every 7 days). If continuous, enter 'CONT.' When analyses am conducted on more than one indvidual grab sample collected during the same day, the analysis frequency should reflect one analysis whose value is the average of the individual grab sample measurements. Average frequency should be based on an operating month. Column 7- Specify the number of analyses performed at the average frequency specified sn column 6, up to 365. Column 8 - Specify sample type as follows: G For grab sample (individual sample collected in less than 15 minutes). trC For composite sample # is to be replaced by the average number of hours over which the composite sample was collected. Composite samples are combinations of individual samples obtained at intervals over a time period, either the volume of each individual sample is directly proportional to discharge !low rates or the sampling interval (for constant volume samples) is inversely proportional to the flow rates over the time penod used to produce the composite. NA If 'CONY' was entered in column 6. Analytical methods - Appendix A contains all parameters with their reporting levels. test descriptions. and references. The parameter values can be determined either by use of the standard analytical methods as described in table A or by methods previously approved by the EPA Regional Administrator or Director of a federally approved State program (or their authorized representative) who has jurisdction over the State in which the discharge occurs. if the test used is not one shown in table A, the test procedure should be referenced in 'Remarks' or on a separate sheet. If values are determined to be less than the detectable Omits (as determined by referenced standard analytical techniques and/or instrument manufacturer's literature). specify'LT(Vaiue of detectable limit)' in the ap repriate space. For example, if the detectable limit is .005 mgll and quantities of less than this are determined, specify'LT.005.' Do not enter descriptors such as 'NIL,' 'TRACE.' 'NEG.' etc. for this purpose. If it is your reasoned judgement that one or more of the required parameters is not present in the - - Initial untreated or treated process water and/or the discharge, enter an'A' (meaning 'absent) in the appropriate space. In order for values reported to be representative, it is recommended that they be based on from at least fire to seven analyses of composite samples(ifapplicable). Each of the composite samples should be obtained by compositing frequent samples in proportion to lbw over an_ operating day. Samples should be taken during period of maximum production, ' passib e:1f samples are taken at periods of less than - maximum production, state in 'Remarks' the percent of maximum production that was obtained during the sampfi grperiod. ' SECTION I. item 10 Permits, Licenses, and Applications: Clariant Corporation - Mt. Holly Plant February 19, 1996 page 1 Isuing Agency Type of Permit ID Number Date Filed Yr/Mo/Da Date Issued Yr/Mo/Da Date Denied Yr/Mo/Da Expiration Date Yr/Mo/Da DEHNR NPDES Class IV NC0004375 87/9/10 91/7/12 96/8/31 DEHNR Storm water Gen'I NCG010494 DEHNR Storm Water NCS000037 92/10/2 94/8/31 99/10/31 DEHNR Residuals Landfill WQ0000537 92/6/17 92/10/14 97/9/30 DEHNR RCRA Part B NCD001810365 93/5/14 in negotiation MCDEM Air 66-011-687 1966 95/10/1 96/9/30 MCDEM Air 81-015-687 1981 95/10/1 96/9/30 MCDEM Air 94-144-687 1994 95/10/1 96/9/30 MCDEM Air 67-021-687 1967 95/10/1 96/9/30 MCDEM Air 89-089-687 1989 95/10/1 96/9/30 MCDEM Air 91-067-687 1991 95/10/1 96/9/30 MCDEM Air 91-069-687 1991 95/10/1 96/9/30 MCDEM Air 81-014-687 1981 95/10/1 96/9/30 MCDEM Air 88-105-687 1988 95/10/1 96/9/30 MCDEM Air 89-090-687 1989 95/10/1 96/9/30 MCDEM Air 92-289-687 1992 95/10/1 96/9/30 MCDEM Air 92-223-687 1992 95/10/1 96/9/30 MCDEM Air 88-106-687 1988 95/10/1 96/9/30 MCDEM Air 88-107-687 1988 95/10/1 96/9/30 MCDEM Air 88-108-687 1988 95/10/1 96/9/30 MCDEM Air 95-018-687 1995 95/10/1 96/9/30 • SECTION I. Item 10 Permits, Licenses, and Applications: Clariant Corporation - Mt. Holly Plant February 19, 1996 page 2 Isuing Agency Type of Permit ID Number Date Filed Yr/Mo/Da Date Issued Yr/Mo/Da Date Denied Yr/Mo/Da Expiration Date Yr/Mo/Da MCDEM Air 86-037-687 1986 95/10/1 96/9/30 MCDEM Air 86-038-687 1986 95/10/1 96/9/30 MCDEM Air 86-039-687 1986 95/10/1 96/9/30 MCDEM Air 90-024-687 1990 95/10/1 96/9/30 MCDEM Air 77-008-687 1977 95/10/1 96/9/30 MCDEM Air 88-112-687 1988 95/10/1 96/9/30 MCDEM Air 89-105-687 1989 95/10/1 96/9/30 MCDEM Air 90-086-687 1990 95/10/1 96/9/30 MCDEM Air 91-043-687 1991 95/10/1 96/9/30 MCDEM Air 92-253-687 1992 95/10/1 96/9/30 MCDEM Air 92-254-687 1992 95/10/1 96/9/30 MCDEM Air 94-143-687 1994 95/10/1 96/9/30 MCDEM Air 85-029-687 1985 95/10/1 96/9/30 MCDEM Air 86-041-687 1986 95/10/1 96/9/30 MCDEM Air 93-163-687 1993 95/10/1 96/9/30 O'rG. ►\sulnaERs sitow11.3 PP2Lw1'c-NEscS Rif 1 c IN�1• IVE (z2) IS -- P1 .oDuc.T5 G'Rou D \riA't' - P.t:trCDtc-rto.s I30 RLKfit..1UE C\c..1D $ewe>z SuwEt2 ►PPE- RcQR (CE-cLi) LI Z D' i Ci-1CMIGSALS MR e.lu F racZ-uC: HCscatc-10 MtaLlurfAc-ru-kze Noe..+ CotaTA�T Coot_. STE1mM G �u>=� Ai'1cJ1J (1,G23) q? LI 93 cIS +EVR-PoR Wrtot,l 1'?5 STORM wATC-2 (23o) i18 250 Po-r \J nr6t` Sck 12 Ry WRSTE C1r( (91, CtlfaloTTE LLIB'CER T«E n-r1ncit'r (170) Fll-TER 21\CKW(S1-t 1 10 1,9 L o (2 08) V CE eR 11..IT/AKE /- SE.TTL11,1G ClawtgL of '�LOV./S 1�.1C.u' D V./l-tCtl '-'t�oDelcTtot 15 �U.�itivil►1G NocZt*1r�LLK) Suctt f�5 0Le•Q1)4G Ict92 R�14 t443. NUr aae.5 1\.1oT It.t IA RE: ES RRE AVt QAGE D usiQc? 199`S, DFI T A t i'eu-c-RF L14 Fl f 10) ) STogr\ C= Lo\,/ NC- LTT"RRL1RATIOIJ S-roRth F Low S-roRRGE r ?RIMi'AQS Ct_mt rF Z.S 198 G A9ORA--tot.l SLUDGE F I L`rRIaT toll SLUDC . LRw1DF 1 LA_ RcTty cxo St-L1DGE AQT 1v FiTts) SLotx S-roRN, Flow STORfaG'L I to (1"io) CRTRW13R RIvcR FL.LONAI ---} SCcoraDAQY CLa'ztt` IE'ZS POL1S1-►11.1G, Pp►.1D PaL1SH1w►cn Po 1sD Po sY RE-iRTtat (2 573) , DISCHRt2GE' Opt E F FLLn C-TcT2 tt.1G C LCARIRIUT CORP. - PLF L3T VAATER. FLOW SGHEMR1-1t S4LL 1- LDVJs It\1 tteaU5At1D5 0� C-1faL�o>IS "RCR_ DPI-1. NGOOot--1 ns) SK- NPDEs. F'D i I Rs./,'DP,-re . 2-28-9(. 1 I G. ' S. 1 1/2 SCALE: 1: 24000 0 1 MILE —111111kM.111111, NM 1000 0 2000 4000 6000 CLARIANT CORPORATION PROPERTY CHARLOT IL, NORTH CAROLINA 8000 REFERENCE: BASE MAP TAKEN FROM USGS QUADRANGLE MAP MOUNTAIN ISLAND LAKE, NORTH CAROLINA, (DATED 1969) AND MOUNT HOLLY, NORTH CAROLINA, (DATED 1970). 10,000 FEET SECTION I .11 LOCATION MAP ENVIRONMENTAL INC AEI PROJECT No. N130-20 CONFIDENTIAL ANSWERS The following information is Confidential Business Information: Item No. 214b (3) on Page II-3. SIC Code 2865 460 2879 12 Sludge Management Plan: Clariant Corp. - Mt. Holly Plant This material has been prepared for inclusion in the plant's NPDES permit application. February 27, 1996 There are two sources of solids in the wastewater treatment plant's process. One source is waste activated sludge. The other source is from neutralization of acidic wastewater coming from the manufacturing process areas. Below is a description of how the solids are separated, handled, and disposed of. Acidic process wastes are carried to the wastewater treatment plant via the facility's acid sewer system. The acidic waste stream is contacted with lime to neutralize acidity. The neutralization process produces calcium sulfate, which has very low solubility in water. The neutralized waste slurry passes into two primary clarifiers operating in parallel. Calcium sulfate sludge settles out and the clarified water passes into the activated sludge treatment system for biological treatment. The activated sludge portion of the wastewater treatment plant has two aeration basins that operate in series. Excess bacterial sludge from these units is wasted into the plant's alkaline sewer. The material in this sewer is mixed with the already neutralized acidic stream prior to entering the primary clarifiers. Both sludges are removed from the clarifiers by pumping them from the bottom where they settle. The sludge slurry is stored in a holding tank. When the holding tank becomes full, normally three times a week, sludge slurry is filtered on two automatic belt filter presses. The filters operate in parallel. Sludge exiting the filters is routinely 43-53% dry solids. The concentrated sludge is then hauled to a lined landfill cell on site for disposal by dump truck transport. The lined landfill cell has capacity for approximately 5 to 6 more years of solids production. There is space for five additional landfill cells in the area of the one now in use. Each cell is planned to hold 7 to 10 years of solids dependent upon the production facility operation. Calcium salts make up the largest portion of the solids that are landfilled. Waste sludge from the activated sludge system accounts for 20-30% of the annual sludge production and calcium salts account for the rest. I\ciiity Information: �- �000043?S Di char e( e)No: 40I Year /9 Nr7c� ?sr�ltt VC' � V County: ly�cK�eN ����� Facility Name. �,9/UbOa Cher/4'u/6 Ca/Cti Class- 1Ccunty- Ferscn(s) Collecting Samples: Eciw%'v L • 014k'c.v61'71--4 typical: Yes i�No StatusIf of facility briefly: i treatment cC7 ui-e0Slday ude sampling:4/N .ciow� f•cr �cc15J'au_— If no, explain l;riefly: % C,� �Co��o�-�}TF �5 Analytical •Labcratcry: r 19 - Annual Pollutant Analysis Monitoring Requirement Reporting Form A (Revised June 1990) Page 1 of 9 II. Sampling: 24 hr composite for main sample ! grab sample for purgeable fraction Date Sampled: (composite sample), Corresponding sample taken for toxicity testing: Sampling begun (date, time): s?3p � Sampling finished (date, time)..#/2/5' 0730 No Date -and time sampled (grab sample): 9/13/rs o 73 ° Instructions this accompanying memo is to stardarcize the sampling, analysis and reporting prcc_cures to be usec The purpose of ...rs dcc.tr^ent and the.. for me Annual Pollutant Analysis Monitoring (APAM) Requirement as described in the permit. Sampling -- • 2b sample for the volatile 1 • Take a 24•hour conpcsite sarcie from the final effluent curing midweek (1Nednescay through Friday). nay . aellecons prcvtce:: le the to :ol l! cr ganic fraction wnen cellec• cn c: the 2.-cur cempesite sample is c :mpteted. Fcttcw any cater same g pp, cr ;ring the analysis. - • indicate in the space provided at the top of this page whether a corresponding sample for toxicity testing was taken. 3 • Make note of any unusual wastewater treatment operating conditions occurring en the day of sampling in the space provided on the form. Analysis - Analyze the effluent for pollutants listed on the APAM term, including those to be identified and approximately quantified under the 10 significant peaks n:le, using accrcpriate^?A-approved methods for �ac.���enanalytic ana Management (DEM). Read analytical and1ethoos C distribute can tie yte lacortuted rac:/ only with prier, written approval of the ;,proctor of the Division of ... g per'cr;::ing the analysis :he accompanying memo (Tedder. Cctcber 1990) clarifying analytical requirements. 5 • Identify chemicals to be analyzed for according to the 10 significant peaks rule (as described in item 2 of the Annual Pollutant Analysis Monitoring Requirement in the pe .. it) using a GUMS library search. Tentative internal ificaticnis standard having that is recquired:losest confreteircntiin by standar' injection is not necessary. Estimate the concentration of each based on an Reporting 6 • Cuantitation Curti( Targets that should be met are listed on this P.evised APAM Reporting ,en s. R acceptable the use reasons as or higher quantita- ng tion limit and an explanaticn as to why the listed quantitaticn limit target could sample bring a a quantitation limit target could to high backgrour.d cencent ations in aaa sample, or he eces tyor flor m frthaction dilution in column chemical to within a quantifiable concentration. List any quantitation limit dtf;ert_nt (whetherhigher for this pureose. 7 • If a chemical is found to be below the quantitation limit, reccrt the concentration detected as less than (cr "(1 the quantitation limit in the appropriate space. novice a concentration estimate fcr chemicals detected ted in e. Chemicals s ccncentrations great int cca nc nt the et cos abovetection limit ttan Guar: than the quantitation limit. Enter the detection limit in parentheses beside thee titation limits oust be quantified. Cuantltation limit and detection limit are defined in the accompanying memo (Tedder, Cctober 1990). Enter the total number of peaks detected in each analytic fraction in the appropriate space on this Revised APAM Form A. Report all concentrations in units of micrograms per liter (ugll) and metals as total recoverable metal. if no ^eakoaidentified fractionud sec a 10 signdeca nt concentra- tion rule are observed, enter "none" in the space provided for other' compounds in each acprcpriateanalytic estimate and retenticn time for "unknowns" as well as for "significant peaks" for which a structural assignment can be made. 8 - If "significant peaks" are !mind. provide probable molecular weight. library match probability, retention time, identification basis, and MS scan number for eace. ir. adciticn, list internal standares and their retenticn times. robs .. 9 include for each organic fraction the rnethcd, extraction technique. GC • In the section labeled Organic Analytical Information" (p. -). a appropriate conditions. and surrogate recovery. Report the size of the GC:MS library being utilized in the ape pplate space. 10 - Use cocies of this Annual Pollutant Analysis Monitoring Revised Form A to report the results of the analysis. Both the analytical laboratcry representative and :he facility ceeratcr in responsible charge should sign completed forms (last page). 11 • Maii two completed copies of the form (and the labcrator/ report. if submitted to the facility on a different form) to: A T i� N: Co tr itcne: , Division of Environmental Management, NC OEHNR, P.O. Sox 27637. Raleigh, NC 27511. Maii the APAM form separately from Discharge Reports. A. Purgeabie (Volatile Organic) Fraction, EPA Method 8240 Page 2 at 9 Number of chemicals detected in Fraction 0 1 Fraction STORET Number 84085 STORET Compound -Quantitation Number Limit Target i Quantitation Limit* _ Concentration Detected GC/MS Confirmation? 1. Pollutants to be analyzed for: (ug/L) (ug/L) (ug/L) Yes No 34210 Acrolein 100 100 <100 X 34215 Acrylonitrile 100 100 <100 X 34030 Benzene 4 5 5 <5 X 32101 Bromodichloromethane 5 5 4 <5 4 X 32104 Bromoform 5 5 <5 X ' 34413 Bromomethane 10 10 <10 X 32102 Carbon tetrachloride 5 5 <5 X J _ 34301 Chlorobenzene 6 6 <6 X 34311 Chloroethane 10 • 10 <10 X 34576 2-Chloroethyl vinyl ether 10 10 <10 X 32106 Chloroform 5 5 <5 X 34418 Chloromethane 10 10 4 <10 X 32105 Dibromochloromethane 5 5 <5 X 34496 1,1-Dichloroethane 5 5 <5 4 X 34531 1,2-Dichloroethane 5 5 <5 X 34501 1,1-Dichloroethylene 5 5 <5 X 34546 trans-1,2-Dichloroethylene 5 5 <5 X 34541 1,2-Dichloropropane 6 6 <6 X 34704 cis-1,3-Dichloropropene 5 5 <5 X 34699 trans-1,3-Dichloropropene 5 5 <5 X 34371 Ethylbenzene 8 8 <8 X 34423 Methylene chloride 5 5 <5 X 34516 1,1,2,2-Tetrachloroethane 7 7 <7 X 34475 Tetrachloroethylene _ 5 5 <5 X 34010 Toluene 6 6 <6 X 34506 1,1,1-Trichloroethane 5 5 <5 4 X 34511 1,1,2-Trichloroethane 5 5 <5 X 39180 Trichloroethylene 5 5 <5 X 34488 Trichlorofluoromethane 10 10 <10 X 39175 Vinyl chloride 10 10 <10 X * If difference from quantitation limit target 2. Other purgables (up to 10 highest peaks) Page 3ot Compound Prob Mole. Wt. Est. Conc. (ug/L) Lib. Match Prob. (%) _ Retention Time (RT) (Min) _ Identification Basis Scan Number Lib. Match y Manual Interpret. RT - _ Complete only if non -target compounds are present: Internal Standard Bromochloromethane Retention Time (RT) (Min) 1,4-Difluorobenzene Chlorobenzene-d5 ►0 B. Acid Extractable Fraction, EPA Method 8270 Page 4 of 9 Number of chemicals detected in Fraction 0 Fraction STORET Number 45582 STORET Compound Number Quantitation Limit Target Quantitation Limit* Concentration Detected GC/MS Confirmation? 1. Pollutants to be analyzed for: (ug/L) (ug/L) (ug/L) Yes No 34452 4-Chloro-3-methylphenol 10 10 <10 X 34586 2-Chlorophenol 10 10 <10 i X 34601 2,4-Dichlorophenol 10 10 <10 X 34606 2,4-Dimethylphenol 10 10 <10 X 34616 2,4-Dinitrophenol 50 50 <50 X 34657 2-Methyl-4,6-dinitrophenol 50 50 _ <50 X 34591 2-Nitrophenol 10 10 <10 X ' 34646 4-Nitrophenol 50 50 <50 X 39032 Pentachlorophenol 10 10 <10 X 34694 Phenol 10 35 <35 X 34621 2,4,6-Trichlorophenol 10 10 <10 X * If difference from quantitation limit target 2. Other aci extractables (up to 10 highest peaks) Page 5 c.. Compound p-benzoquinone unknown trifluoromethylbenzenamine p-aminotoluene unknown unknown Prob Mole. Wt. 108 107 Est. Conc. (ug/L) 35 160 11 28 Lib. Match Prob. (%) 94 94 Retention Time (RT) (Min) 5.21 6.12 6.45 52 6.7 7.28 unknown 420 x Identification Basis Lib. Manual Match Interpret. x x x RT Scan Number 255 393 442 481 9.46 x 568 x unknown naphthalenamine 1,4-benzenediamine, 2,6-dichioro- benzenesulfonamide, 4-methyl- 2,6-dichloro-4-nitroaniline Complete only if non -target compounds are present: 176 171 206 Internal Standard Retention Time (RT) (Min) 1,4-Dichlorobenzene-d4 6.00 Napthalene-d8 7.57 Acenapthene-d10 10.52 Phenanthrene-d10 13.44 18.82 •Chrysene-d12 Perylene-d12 21.71 I 11 20 12 22 80 94 99 10.66 11.5 12.15 12.75 x x x x 898 1162 1208 1305 1396 C. Base/Neutral Fraction, EPA Method 8270 Number of chemicals detected in Fraction Fraction STORET Number 45583 0 Page 6 of 9 STORET Compound Number 1. Pollutants to be analyzed for. 3405 34200 . 34220 39120 34526 34247 Acenaphthene Quantitation Limit Target (ug/L) 10 Quantitation Limit* (ug/L) 10 Concentration Detected (ug/L) <10 GC/MS Confirmation? No Yes X Acenaphthylene Anthracene Benzidine 10 10 10 10 <10 <10 50 50 <50 Benzo (a) anthracene Benzo (a) pyrene 34230 34521 34242 34278 34273 34283 39100 34636 34292 34581 34641 34320 34556 34536 34566 34571 34631 34336 34341 39110 34611 34626 34596 34346 34376 34381 39700 34391 34386 34396 34403 34408 34696 34447 34438 34428 34433 34461 34469 34551 Benzo(b)fluoranthene Benzo (ghi) perylene Benzo(k)fluoranthene Bis(2-chloroethoxy)methane Bis(2-chloroethyl)ether Bis(2-chloroisopropyl) ether Bis(2-ethylhexyl) phthalate 4-Bromophenyl phenyl ether Butyl benzyl phthalate 2-Chloronaphthalene 4-Chlorophenyl phenyl ether Chrysene 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 <10 <10 <10 <10 <10 <10 <10 <10 <10 <10 <10 <10 <10 <10 Dibenzo (a,h) anthracene 1,2-Dichlorobenzene 1,3-Dichlorobenzene 1,4-Dichlorobenzene 3,3-Dichlorobenzidine Diethyl phthalate Dimethyl phthalate Di-n-butyl phthatate 2,4-Dinitrotoluene 2,6-Dinitrotoluene Di-n-octyl phthalate 1,2-Diphenylhydrazine Fluoranthene Fluorene 10 10 10 10 20 10 10 10 10 10 10 10 10 10 10 10 10 20 10 10 10 10 10 10 10 10 <10 <10 <10 <10 <20 <10 <10 <10 <10 <10 <10 <10 <10 10 10 <10 Hexachlorobenzene 10 10 <10 Hexachlorobutadiene 10 10 <10 Hexachlorocyclopentadiene Hexachloroethane 10 10 10 10 <10 <10 Indeno(1,2,3-cd) pyrene Isophorone Naphthalene Nitrobenzene 10 10 10 10 10 10 10 10 <10 <10 <10 <10 N-nitrosodimethylamine N-nitroso-di-n-propylamine N-nitrosodiphenylamine Phenanthrene Pyrene 10 10 10 10 10 10 10 10 <10 <10 <10 <10 10 10 <10 1,2,4-Trichlorobenzene 10 10 <10 If difference from quantitation limit target e ba)e/neutrals(upto 10 highest peaks) Other 9 P ) Page 7os.,) Compound Prob Mole. Wt. Est. Conc. (ug/L) Lib. Match Prob. (%) Retention Time (RT) (Min) . Identification Basis Scan Numper 1689 Lib. Match Manual Interpret. RT benzenamine, 2,4-dinitro- 183 27 94 14.69 x _ unknown 20 '17.32 • x 2087 unknown 16 17.74 x 2151 2434 , unknown 17 19.61 x unknown 26 21.43 x 2708 unknown _ 19 • 23.92 x 3083 Complete only if non -target compounds are present: Internal Standard Retention Time (RT) (Min) 1,4-Dichlorobenzene-d4 6.00 Napthalene-d8 7.57 Acenapthene-d10 10.52 Phenanthrene-d10 13.44, Chrysene-d12 18.82 Perylene-d12 21.71 D.rOrganochlorine/Organophosphorus Pesticides and PCBs Page a of Number of chemicals detected in Fraction 0 'tion STORET Number 00188 9 STORET Compound Number Quantitation Limit Target Quantitation Limit* Concentration Detected i Confirmation? Dual Column GC/MS 1. Pollutants to be analyzed for: (ug/L) Organochlorine Pesticides/PCBs: EPA Method 8080 (ug/L) (ug/L) Yes No Yes No 39330 Aldrin 0.05 0.05 <0.05 X d 39337 ' Alpha-BHC 0.05 0.05 <0.05 X . 39338 Beta-BHC 0.05 0.05 <0.05 X 34259 Delta-BHC 0.1 0.1 <0.1 X 39340 Gamma-BHC (Lindane) 0.05 0.05 <0.05 X 39350 Chlordane 0.2 0.2 <0.2 X 39310 4,4'-DDD 0.1 0.1 <0.1 X 39320 4,4'-DDE 0.1 0.1 <0.1 X 39300 4,4'-DDT 0.1 0.1 <0.1 X 39380 Dieldrin 0.02 0.02 <0.02 X 34361 Endosulfan I (alpha) 0.1 0.1 <0.1 X , 34356 Endosulfan II (beta) 0.1 0.1 <0.1 X 34351 Endosulfan sulfate 0.7 0.7 <0.7 X 39390 Endrin 0.06 0.06 <0.06 X 34366 Endrin aldehyde • 0.2 0.2 <0.2 X 39410 Heptachlor 0.05 0.05 <0.05 X 39420 Heptachlor epoxide 0.8 0.8 <0.8 X 39480 Methoxychlor 0.5 0.5 <0.5 X 39755 Mirex 0.2 0.2 <0.2 X 39400 Toxaphene 2.4 2.4 <2.4 X 34671 PCB 1016 0.5 0.5 <0.5 X "'"t1 39488 PCB 1221 0.5 0.5 <0.5 X 39492 PCB 1232 0.5 0.5 <0.5 X 39496 PCB 1242 0.5 0.5 <0.5 X 39500 PCB 1248 0.5 0.5 <0.5 X 39504 PCB 1254 1 _ 1 <1.0 X 39508 PCB 1260 1 1 <1.0 X Organophosphorus Pesticides: EPA Method 8140 39560 Demeton 2.5 2.5 <2.5 X 39540 Parathion (ethyl) 0.6 0.6 <0.6 X • E. Herbicides, EPA Method 8150 Number of chemicals detected in Fraction 0 Fraction STORET Number 00148 STORET Compound Number Quantitation Limit Target Quantitation Limit* Concentration Detected Confirmation? 1. Pollutants to be analyzed for: (ug/L) (uglL) (ug/L) Yes No 39730 2,4-D 12 12 <12 X 39045 Silvex 2 2 <2.0 X 39740 2,4,5-T 2 2 <2.0 X • If difference from quantitation limit target Organic Analytical Information Page 9 of 9 Qiganic Fraction Method Extraction GC Operating Conditions Column Description Surrogate Spikes Batch Continuous Length X ID, Film Thickness, Column Type, Carrier Gas & Flow Rate, Temperature Program Compound Recovery Purgeable 8240 X VOCOL. 60 m x 0.75 mm id 1,2-DCE-d4 128% Helium. 50cmis @ 100 C Toluene-d8 103% 5min @0C.to160C@6Clmin,2min BFB 90% Acid Extractable 8270 X DB-625.5. 30 m x 0.25 mm id 2-FP 34% Helium, 0.8 mUmin Phenol-d6 31 % 4 min @ 45 C. to 290 C @ 11 C/min, 19 min 2,4,6-TBP 86% Base/Neutral Extractable 8270 X DB-625.5, 30 m x 0.25 mm id NitroBenz-d5 56% Helium, 0.8 mUmin 2-FBP 53% - 4 min @ 45 C, to 290 C @ 11 Ctmin, 19 min Terphenyl-d14 61 % GC/MS Library size (number of reference spectra): Method 8240 - 40,000 Method 8270 - 75,000 F. Metals and Other Chemicals Number of Metals and Other Chemicals (as listed below) detected in Sample Fraction STORET Number 78240 6 STORET Compound Number Quantitation Limit Target Quantitation Limit' Concentration Detected 1. Pollutants to be analyzed for: (ug/L) (ug/L) (ug/L) 1104 Aluminum 50 50 751 1097 Antimony 50 50 <50 1002 Arsenic 10 10 <10 1012 Beryllium 25 25 <25 1027 Cadmium 2 2 <2 ^ 1034 Chromium 5 5 8 1042 Copper 2 2 7 1051 Lead 10 10 <10 71900 Mercury 0.2 0.2 <0.2 1067 Nickel 10 10 <10 1147 Selenium 5 5 <5 1077 Silver 5 5 <5 1092 Zinc 10 10 18 2. Other inorganics: 1077 Barium 500 500 <500 940 Chloride 1000 10000 380000 720 Cyanide 20 20 <20 951 Fluoride 100 100 300 - if difference from quantitation limit target Analytical Laboratory Signed: Facility Operator I certify that this Signed: Representative: r 1C-,- !r)1 5G rr{, o_ M . Tot-tr-\ C,r1 C4'i'L:.1_ r-Y-1 "� J Date: C K cc) 0 r 711 /O - ?-ciY in Responsible Charge (ORC): report is a ur to and com ete-to the bes) of / /�.�,� C/Gtl. lfz / LCC//Cti %i'•-f / . C./CC my knowledge. y) Date: C'7'ly 7, /G 5