HomeMy WebLinkAboutNC0004375_Permit (Issuance)_20050513NPDES DOCUMENT SCANNING COVER :SHEET
NPDES Permit:
NC0004375
Clariant Corporation
Document Type:
Permit Issuance
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File - Historical
Engineering Alternatives (EAA)
Correspondence
Owner Name Change
Report
Instream Assessment (67b)
Speculative Limits
Environmental Assessment (EA)
Document Date:
May 13, 2005
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Michael A. Teague, Vice President
Clariant Corporation
P.O. Box 669246
Charlotte, North Carolina 28266
Dear Mr. Teauge:
Michael F. Easley
Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
May13, 2005
Subject: Issuance of NPDES Pemut NC 0004375
iariant Corporation
Mecklenburg County
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended).
This final permit includes following corrections from the draft permit sent to you on March 16, 2005:
• Ammonia Tier 2 monthly average limit was reduced to 574.5 lbs/day and daily max. limit to 861.8 lbs/day
• Tier 2 daily max. limit for 2,4,6-Trichlorophenol was reduced to 0.65 lbs/dayto correct the error
• Section A.(4) was deleted due to the completion of the BAT study
• Case 3 from Section A(5) was deleted due to the reduction in the technology based effluent limits
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to
you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of
this letter. This request must be in the form of a written petition, conforming to Chapter 150E of the North Carolina
General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North
Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding.
Please note that this permit is not transferable except after notice to the Division. The Division may require
modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain
other permits which may be required by the Division of Water Quality or permits required by the Division of Land
Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be
required. If you have any questions concerning this permit, please contact Sergei Chernikov at telephone number
(919) 733-5083, extension 594.
cc: NPDES Files
Mooresville / Surface Water Protection
Aquatic Toxicology Unit
Mr. Roosevelt Childress, EPA Region IV
Aware Environmental/Mr. Edward Fiss, P.E.
9305 Monroe Rd.., Suite J
Charlotte, NC 28270
Mike Montebello, South Carolina DHEC
2600 Bull Street
Columbia, SC 29201-1708
N. C. Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
Internet: h2o.enr.state.nc.us
Sincerely,
i— Alan W. Klimek, P.E.
Phone: (919) 733-5083
fax: (919) 733.0719
DENR Customer Service Center. 1 800 623-7748
Permit N03004375
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER R QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations
promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water
Pollution Control Act, as amended,
Clariant Corporation
is hereby authorized to discharge wastewater from a facility located at the
Mt. Holly E ast Facility
NC Highway 27 northwest of Charlotte
Mecklenburg County
to receiving waters designated as the Catawba River in the Catawba River Basin in accordance with effluent
limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof.
This permit shall become effective July 1, 2005.
This permit and authorization to discharge shall expire at midnight on June 30, 2010.
Signed this day May 13, 2005.
41L-. Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
1
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit
issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authorityto operate
and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein.
Clariant Corporation is hereby authorized to:
1. Continue operation of a 3.9 MGD wastewater treatment plant consisting of the
following treatment units:
• Two stormwater equalization basins for non -alkaline wastewater;
• Two stormwater equalization basins for alkaline wastewater;
• Two acid neutralization tanks;
• One lime slurry tank;
• Two primary clarifiers;
• One wastewater equalization basin;
• One aeration basin with mechanical aeration;
• Two secondary clarifiers;
• Two polishing ponds;
• Staged discharge facility including effluent holding basin and post aeration;
• Two sludge holding tanks; and
• Two sludge dewatering belt presses.
This facility is located at the Mt. Holly East facility off NC I-1ighway 27 northwest of
Charlotte in Mecklenburg County.
2. Discharge treated ouSF, centralized waste treatment (CWT) and non -categorical
industrial process wastewaters from said facility at the location specified on the
attached map through outfall 001 into the Catawba River, classified WS-IV CA waters
in the Catawba River Basin.
2
Facility Information
Latitude: 35°16'46" Sub -Basin: 03-08-34
Longitude: 81 °00'32"
Quad #: FI5SW
Stream Class: WS-IV CA
Receiving Stream: Catawba River
Permitted Flow: 3.9 MGD
Clariant Corporation
NC0004375
Mecklenburg County
A. (1) a TIER 1 EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until the addition of future wastewater sources or
expiration, the Pemuttee is authorized to discharge treated OCPSF, CWT and non -categorical industrial process wastewater from
outfall 001. Such discharees shall be limited and monitored by the Permittee as specified below:
EFFLUENT
CHARACTERISTICS
EFFLUENT LIMITATIONS
MONITORING REQUIREMENTS
Monthly Average
Daily Maximum
Measurement
Sampl
Sample Location
Frequency
T
Flow
3.9 MGD
Continuous
Recording
Influent or Effluent
BOD, 5-day, 20°C4
341.0 pounds/day
913.0 pounds/day
Daily
Composite
Effluent
Total Suspended Solids
362.0 pounds/day
994.0 pounds/day
Daily
Composite
Effluent
Oil and Grease
88.0 pounds/day
295.0 pounds/day
Weekly
Grab
Effluent
Dissolved Oxygen
Daily
Grab
Effluent, U1 & D1
Fecal Coliform
(geometric mean)
Monthly
Grab
Effluent
pH2
Daily
Grab
Effluent, U1 & D1
NH3 as N4
574.5 pounds/day
861.8 pounds/day
Daily
Composite
Effluent
Temperature °C
Daily
Grab
Effluent, U1 & D1
Conductivity
Daily
Grab
Effluent, U1 & D1
COD
Monthly
Grab
Effluent
Total Nitrogen5
(NO2+NO3+TKN)
See below for Annual Average
Monthly
Composite
Effluent
Total Phosphorus5
See below for Annual Average
Monthly
Composite
Effluent
Total Mercury6
Monthly
Grab
Effluent
Total Phenols?
Monthly
Grab
Effluent
MBAS
Quarterly
Composite
Effluent
Total Iron
Quarterly
Composite
Effluent
Sulfates
Quarterly
Composite
Effluent
Chlorides
Quarterly
Composite
Effluent
Total Manganese
Quarterly
Composite
Effluent
Chronic Toxicity3
Quarterly
Composite
Effluent
Total Chromium'
Monthly
Composite
Effluent
Total Zinc7
Monthly
Composite
Effluent
Notes:
1. U= upstream at NC Highway 27. D = downstream at I-85. Upstream and downstream samples for dissolved oxygen,
temperature, conductivity and pH shall be collected three times per week during June, July, August and September and once
per week during the remaining months of the year.
2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
3. Chronic Toxicity, refer to Section A. (3).
4. Staging requirements (applicable April 1-October 31) — Refer to Section A. (5).
5. The Total Nitrogen limitation is 318.5 pounds/day and Total Phosphorus limitation is 40.0 pounds/day based on a 12-
month rolling average. Refer to Section A. (4).
6. See Sections A. (2) b and A. (2) e.
7. See Sections A. (2) c and A. (2) f.
There shall be no discharge of floating solids or visible foam in other than trace amounts.
When an approved analytical protocol with the appropriate minimum detection level is followed and a result of "non -detectable"
or "below quantitation limit" is obtained, the permittee will be considered to be in compliance with the numerical permit limit for
that pollutant.
3
A. (1) b TIER 2 EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning upon addition of future wastewater sources and lasting until expiration, the Permittee is
authorized to discharge treated OCPSF, OW and non -categorical industrial process wastewater from outfall 001. Such
discharges shall be limited and monitored bvthe Permittee as specified below.
EFFLUENT
CHARACTERISTICS
EFFLUENT LIMITATIONS
MONITORING REQUIREMENTS
Monthly Average
Daily Maximum
Measurement
Sample
Sample Locations
Frequency
T}pe
Flow
3.9 MGD
Continuous
Recording
Influent or Effluent
BOD, 5-day, 20°C4
543.0 pounds/day
1421.0 pounds/day
Daily
Composite
Effluent
Total Suspended Solids
533.0 pounds/day
1393.0 pounds/day
Daily
Composite
Effluent
Oil and Grease
160.0 pounds/day
535.0 pounds/day
Weekly
Grab
Effluent
Dissolved Oxygen
Daily
Grab
Effluent, U', D'
Fecal Coliform
(geometric mean)
Monthly
Grab
Effluent
pH2
Daily
Grab
Effluent, U', D'
NH3 as N4
574.5 pounds/day
861.8 pounds/day
Daily
Composite
Effluent
Temperature °C
Daily
Grab
Effluent, U', D'
Conductivity
Daily
Grab
Effluent, U', D'
COD
Monthly
Grab
Effluent
Total Nitrogen5
(NO2+NO3+TKN)
See below for Annual Average
Monthly
Composite
Effluent
Total Phosphorus5
See below for Annual Average
Monthly
Composite
Effluent
Total Mercurys
Monthly
Grab
Effluent
Total Phenols?
Monthly
Grab
Effluent
MBAS
Quarterly
Composite
Effluent
Total Iron
Quarterly
Composite
Effluent
Sulfates
Quarterly
Composite
Effluent
Chlorides
Quarterly
Composite
Effluent
Total Manganese
Quarterly
Composite
Effluent
Chronic Toxicity3
Quarterly
Composite
Effluent
Total Chromium?
Monthly
Composite
Effluent
Total Zinc7
Monthly
Composite
Effluent
Notes:
1. U = upstream at NC Highway 27. D = downstream at I-85. Upstream and downstream samples for dissolved oxygen,
temperature, conductivity and pH shall be collected three times per week during June, July, August and September and once
per week during the remaining months of the year.
2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
3. Chronic Toxicity, refer to Section A. (3).
4. Staging requirements (applicable April 1-October 31) — Refer to Section A. (5).
5. The Total Nitrogen limitation is 318.5 pounds/day and Total Phosphorus limitation is 40.0 pounds/day based on a 12-
month rolling average. Refer to Section A. (4).
6. See Sections A. (2) b and A. (2) e.
7. See Sections .A. (2) c and A. (2) f.
There shall be no discharge of floating solids or visible foam in other than trace amounts.
When an approved analytical protocol with the appropriate minimum detection level is followed and a result of "non -detectable"
or "below quantitation limit" is obtained, the permittee will be considered to be in compliance with the numerical permit limit for
that pollutant.
4
A. (2) a EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 1 OCPSF Parameters
During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to
discharge OCPSF and Centralized Waste Treatment (CW'I) related process wastewater from outfall serial number 001: Such
discharges shall be limited and monitored by the Permittee as specified below:
1
Effluent Characteristic
Daily MaiS` num
.pounds/day
Monthly Aveiage
pounds/day
:Measurement
Frequency
Sample
Type .
Sample
Location
Acenaphthene
0.23
0.09
Annually
Grab
Effluent
Acenaphthylene
0.233
0.09
Annually
Grab
Effluent
Acrylonitrile
0.96
0.38
Annually
Grab
Effluent
Anthracene
0.23
0.09
Annually
Grab
Effluent
Benzene
0.54
0.15
Annually
Grab
Effluent
Benzo(a)anthracene
0.23
0.09
Annually
Grab
Effluent
3,4-Benzofluoranthene
0.24
0.09
Annually
Grab
Effluent
Benzo(k)fluoranthene
0.23
0.09
Annually
Grab
Effluent
Benzo(a)pyrene
0.24
0.09
Annually
Grab
Effluent
Carbon Tetrachloride
0.15
0.07
Annually
Grab
Effluent
Chlorobenzene
0.11
0.06
Annually
Grab
Effluent
Chloroethane
1.06
0.41
Annually
Grab
Effluent
Chloroform
0.18
0.08
Annually
Grab
Effluent
2-Chlorophenol
0.39
0.12
Annually
Grab
Effluent
Chrysene
0.23
0.09
Annually
Grab
Effluent
Di-n-butyl phthalate
0.23
0.11
Annually
Grab
Effluent
1,2-Dichlorobenzene
0.64
0.31
Annually
Grab
Effluent
1,3-Dichlorobenzene
0.17
0.12
Annually
Grab
Effluent
1,4-Dichlorobenzene
0.11
0.06
Annually
Grab
Effluent
1,1-Dichloroethane
0.23
0.09
Annually
Grab
Effluent
1,2-Dichloroethane
0.83
0.27
Annually
Grab
Effluent
1,1-Dichloroethylene
0.10
0.06
Annually
Grab
Effluent
1,2-trans-Dichloroethylene
0.21
0.08
Annually
Grab
Effluent
2,4-Dichlorophenol
0.44
0.15
Annually
Grab
Effluent
1,2-Dichloropropane
0.91
0.61
Annually
Grab
Effluent
1,3-Dichloropropylene
0.17
0.12
Annually
Grab
Effluent
Diethyl phthalate
0.80
0.32
Annually
Grab
Effluent
2,4-Dimethylphenol
0.14
0.07
Annually
Grab
Effluent
Dimethyl phthalate
0.19
0.08
Annually
Grab
Effluent
4,6-Dinitro-o-cresol
1.10
0.31
Annually
Grab
Effluent
2,4-Dinitrophenol
0.49
0.28
Annually
Grab
Effluent
2,4-Dinitrotoluene
1.13
0.45
Annually
Grab
Effluent
2,6-Dinitrotoluene
2.53
1.01
Annually
Grab
Effluent
Ethylbenzene
0.43
0.13
Annually
Grab
Effluent
Fluorene
0.23
0.09
Annually
Grab
Effluent
Hexachlorobenzene
0.11
0.06
Annually
Grab
Effluent
Hexachlorobutadiene
0.19
0.08
Annually
Grab
Effluent
Hexachloroethane
0.21
0.08
Annually
Grab
Effluent
Methyl Chloride
0.75
0.34
Annually
Grab
Effluent
Methylene Chloride
0.35
0.16
Annually
Grab
Effluent
Naphthalene
0.23
0.09
Annually
Grab
Effluent
Nitrobenzene
0.27
0.11
Annually
Grab
Effluent
5
A. (2) a EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 1 OCPSF Parameters (continued)
Effluent Characteristic
Daily Maximum
pounds/day
Monthly Average
pounds/day
Measurement
Frequency
Sample
Type
Sample
Location
2-Nitrophenol
0.27
0.16
Annually
Grab
Effluent
4-Nitrophenol
0.49
0.29
Annually
Grab
Effluent
Phenanthrene
0.23
0.09
Annually
Grab
Effluent
Pyrene
0.27
0.10
Annually
Grab
Effluent
Tetrachloroethylene
0.22
0.09
Annually
Grab
Effluent
Toluene
0.32
0.10
Annually
Grab
Effluent
Total Cyanide
4.74
1.66
Annually
Grab
Effluent
1,2,4-Trichlorobenzene
0.55
0.27
Annually
Grab
Effluent
1,1,1-Trichloroethane
0.21
0.08
Annually
Grab
Effluent
1,1,2-Trichloroethane
0.21
0.08
Annually
Grab
Effluent
Trichloroethylene
0.21
0.08
Annually
Grab
Effluent
Vinyl Chloride
1.06
0.41
Annually
Grab
Effluent
A. (2) b EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 1 CWT Parameters
Effluent Characteristic
Daily Maximum
pounds/day
Monthly Average
pounds/day
Measurement ,
Frequency
Sample '
Type
Sample
Location ,r
Total Arsenic
6.84
3.09
Annually
Composite
Effluent
Total Cadmium
0.04
0.02
Annually
Composite
Effluent
Total Cobalt
130.9
43.6
Annually
Composite
Effluent
Total Mercury
0.04
0.02
Monthly
Grab
Effluent
Total Tin
0.78
0.38
Annually
Composite
Effluent
Acetone
70.1
18.5
Annually
Grab
Effluent
Acetophenone
0.26
0.13
Annually
Grab
Effluent
2-Butanone
11.2
4.29
Annually
Grab
Effluent
Butylbenzyl phthalate
0.44
0.21
Annually
Grab
Effluent
Carbazole
1.39
0.64
Annually
Grab
Effluent
o-Cresol
4.45
1.30
Annually
Grab
Effluent
p-Cresol
1.62
0.48
Annually
Grab
Effluent
n-Decane
2.20
1.01
Annually
Grab
Effluent
n-Octadecane
1.37
0.70
Annually
Grab
Effluent
Pyridine
0.86
0.42
Annually
Grab
Effluent
2,4,6-Trichlorophenol
0.36
0.25
Annually
Grab
Effluent
6
A. (2) c EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 1 Combined OCPSF and CANT Parameters
Effluent Characteristic.
Daily Maximum
pounds/day
Monthly Average'-
pounds/day
Measurement
Frequency
c. Sample
Type
Sample
Location
Bis(2-ethylhexyl) phthalate
1.6
0.64
Annually
Grab
Effluent
Total Chromium
12.7
5.14
Monthly
Composite
Effluent
Total Copper
14.5
6.29
Annually
Composite
Effluent
Fluoranthene
0.39
0.16
Annually
Grab
Effluent
Total Lead
3.54
1.64
Annually
Composite
Effluent
Total Phenol
8.57
2.75
Annually
Grab
Effluent
Total Zinc
11.5
5.12
Monthly
Composite
Effluent
A. (2) d EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 2 OCPSF Parameters
Effluent Characteristic
Daily Maximum
pounds/day
Monthly Average
pounds/day
Measurement
Frequency
Sample
Type
Sample
Location
Acenaphthene
0.29
0.11
Annually
Grab
Effluent
Acenaphthylene
0.29
0.11
Annually
Grab
Effluent
Acrylonitrile
1.18
0.47
Annually
Grab
Effluent
Anthracene
0.29
0.11
Annually
Grab
Effluent
Benzene
0.66
0.18
Annually
Grab
Effluent
Benzo(a)anthracene
0.29
0.11
Annually
Grab
Effluent
3,4-Benzofluoranthene
0.30
0.11
Annually
Grab
Effluent
Benzo(k)fluoranthene
0.29
0.11
Annually
Grab
Effluent
Benzo(a)pyrene
0.30
0.11
Annually
Grab
Effluent
Carbon Tetrachloride
0.19
0.09
Annually
Grab
Effluent
Chlorobenzene
0.14
0.07
Annually
Grab
Effluent
Chloroethane
1.31
0.51
Annually
Grab
Effluent
Chloroform
0.22
0.10
Annually
Grab
Effluent
2-Chlorophenol
0.47
0.15
Annually
Grab
Effluent
Chrysene
0.29
0.11
Annually
Grab
Effluent
Di-n-butyl phthalate
0.28
0.13
Annually
Grab
Effluent
1,2-Dichlorobenzene
0.79
0.38
Annually
Grab
Effluent
1,3-Dichlorobenzene
0.21
0.15
Annually
Grab
Effluent
1,4-Dichlorobenzene
0.14
0.07
Annually
Grab
Effluent
1,1-Dichloroethane
0.29
0.11
Annually
Grab
Effluent
1,2-Dichloroethane
1.03
0.33
Annually
Grab
Effluent
1,1-Dichloroethylene
0.12
0.08
Annually
Grab
Effluent
1,2-trans-Dichloroethylene
0.26
0.10
Annually
Grab
Effluent
2,4-Dichlorophenol
0.55
0.19
Annually
Grab
Effluent
1,2-Dichloropropane
1.12
0.75
Annually
Grab
Effluent
1,3-Dichloropropylene
0.21
0.14
Annually
Grab
Effluent
Diethyl phthalate
0.99
0.40
Annually
Grab
Effluent
2,4-Dimethylphenol
0.18
0.09
Annually
Grab
Effluent
Dimethyl phthalate
0.23
0.09
Annually
Grab
Effluent
4,6-Dinitro-o-cresol
1.35
0.38
Annually
Grab
Effluent
2,4-Dinitrophenol
0.60
0.35
Annually
Grab
Effluent
2,4-Dinitrotoluene
1.39
0.55
Annually
Grab
Effluent
2,6-Dinitrotoluene
3.12
1.24
Annually
Grab
Effluent
Ethylbenzene
0.53
0.16
Annually
Grab
Effluent
Fluorene
0.29
0.11
Annually
Grab
Effluent
Hexachlorobenzene
0.14
0.07
Annually
Grab
Effluent
Hexachlorobutadiene
0.24
0.10
Annually
Grab
Effluent
Hexachloroethane
0.26
0.10
Annually
Grab
Effluent
Methyl Chloride
0.93
0.42
Annually
Grab
Effluent
Methylene Chloride
0.43
0.20
Annually
Grab
Effluent
Naphthalene
0.29
0.11
Annually
Grab
Effluent
Nitrobenzene
0.33
0.13
Annually
Grab
Effluent
2-Nitrophenol
0.34
0.20
Annually
Grab
Effluent
4-Nitrophenol
0.60
0.35
Annually
Grab
Effluent
Phenanthrene
0.29
0.11
Annually
Grab
Effluent
8
A. (2) d EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 2 OCPSF Parameters (continued)
Effluent Characteristic
Daily Maximum
lbs/day
Monthly Average
lbs/day
Measurement
Frequency
Sample
;.Type
Sample
Location
Pyretic
0.33
0.12
Annually
Grab
Effluent
Tetrachloroethylene
0.27
0.11
Annually
Grab
Effluent
Toluene
0.39
0.13
Annually
Grab
Effluent
Total Cyanide
5.85
2.05
Annually
Grab
Effluent
1,2,4-Trichlorobenzene
0.68
0.33
Annually
Grab
Effluent
1,1,1-Trichloroethane
0.26
0.10
Annually
Grab
Effluent
1,1,2-Trichloroethane
0.26
0.10
Annually
Grab
Effluent
Trichloroethylene
0.26
0.10
Annually
Grab
Effluent
Vinyl Chloride
1.31
0.51
Annually
Grab
Effluent
A. (2) e EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 2 CVO!' Parameters
: ,,
Effluent Characteristic . ,
Daily Maximum::
,pounds/day
Monthly`Average
pounds/day;
,Measurement;
Frequency, ;,
Sample
Type
Sample -e
Location ..,
Total Arsenic
12.4
5.60
Annually
Composite
Effluent
Total Cadmium
0.07
0.04
Annually
Composite
Effluent
Total Cobalt
237.4
79.1
Annually
Composite
Effluent
Total Mercury
0.07
0.03
Monthly
Grab
Effluent
Total Tin
1.41
0.69
Annually
Composite
Effluent
Acetone
127.1
33.6
Annually
Grab
Effluent
Acetophenone
0.48
0.24
Annually
Grab
Effluent
2-Butanone
20.3
7.79
Annually
Grab
Effluent
Butylbenzyl phthalate
0.79
0.37
Annually
Grab
Effluent
Carbazole
2.52
1.16
Annually
Grab
Effluent
o-Cresol
8.08
2.36
Annually
Grab
Effluent
p-Cresol
2.94
0.86
Annually
Grab
Effluent
n-Decane
3.99
1.84
Annually
Grab
Effluent
n-Octadecane
2.47
1.27
Annually
Grab
Effluent
Pyridine
1.56
0.77
Annually
Grab
Effluent
2,4,6-Trichlorophenol
0.65
0.44
Annually
Grab
Effluent
A. (2) f EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 2 Combined OCPSF and CVf/T Parameters
Effluent Characteristic
Daily Maximum
pounds/day
Monthly Average
pounds/day
Measurement
Frequency
Sample
Type
Sample
Location
Bis(2-ethylhexyl) phthalate
2.27
0.93
Annually
Grab
Effluent
Total Chromium
16.6
6.77
Monthly
Composite
Effluent
Total Copper
18.6
8.08
Annually
Composite
Effluent
Fluoranthene
0.56
0.23
Annually
Grab
Effluent
Total Lead
4.83
2.23
Annually
Composite
Effluent
Total Phenol
15.5
4.62
Annually
Grab
Effluent
Total Zinc
14.8
6.88
Monthly
Composite
Effluent
Notes for OCPSF and CWT Parameters
Should any annual monitoring result in detection of an OCPSF parameter contained in 40 CFR 414 Subpart I
(excluding metals) or CWT parameter contained in 40 CFR 437 Subpart D, then quarterly monitoring will begin
immediately for the detected pararneter(s). After four consecutive quarterly samples resulting in non -detection are
achieved, the monitoring frequency will revert to annually.
When an approved analytical protocol with the appropriate minimum detection level is followed and a result of "non -
detectable" or "below quantitation limit" is obtained, the permittee will be considered to be in compliance with the
numerical permit limit for that pollutant.
A. (3) CHRONIC TOXICITY PERMIT LIMIT (Quarterly)
The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia
dubia at an effluent concentration of 1.8%.
The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina
Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina
Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be
performed during the months of March, June, September, and December. Effluent sampling for this testing shall be
performed at the NPDES permitted final effluent discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then
multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North
Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions.
The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration
having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable
impairment of reproduction or survival. The defmition of "detectable impairment," collection methods, exposure regimes,
and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"
(Revised -February 1998) or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring
Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and
THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address:
Attention: North Carolina Division of Water Quality
Environmental Sciences Section
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the
end of the reporting period for which the report is made.
10
Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response
data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the
effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee
will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit
number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the
form. The report shall be submitted to the Environmental Sciences Branch at the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required
during the following month.
Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality
indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring
requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival,
minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will
require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial
monitoring.
A. (4) TOTAL PHOSPHORUS AND TOTAL NITROGEN MONITORING
The Permittee shall calculate a 12-month rolling average mass loading as the sum of monthly loadings, according to the
following equations:
(1) Monthly Average (pounds/day) = TP x Qw x 8.34
where:
TP = the arithmetic average of total phosphorus concentrations (mg/L) obtained via composite samples (either daily, weekly, or
monthly average values) collected during the month
Qw = the average daily waste flow (MGD) for the month
8.34 =conversion factor, from (mg/L x MGD) to pounds
The 12-month rolling average mass loading is defined as the sum of the monthly average loadings for the previous 12 months
inclusive of the reporting month:
12
(2) 12-Month Mass Loading (pounds/day)= TPma =12 (inclusive of reporting month)
Where:
TPma = the total phosphorus monthly average mass loading (calculated above).
Total Nitrogen is to be calculated using the same method.
The monthly average and 12-month average mass loadings shall be reported on the attached worksheet and submitted with
the discharge monitoring report for Clariant Corporation. The first worksheet is due with the discharge monitoring report, 12
months from the effective date of the total phosphorus and total nitrogen limits. In the interim period between the effective
date and the requirement to submit the attached worksheet, the total phosphorus and total nitrogen monthly average mass
loadings should be reported on the discharge monitoring report for the respective facility.
The Permittee shall report the total phosphorus and total nitrogen concentrations for each sample on the discharge monitoring
report. Reporting of and compliance with the phosphorus and nitrogen limits shall be done on a monthly basis.
11
a
A. (4) STAGING REQUIREMENTS (APPLICABLE APRIL 1— OCTOBER 31)
The operating day runs from 7:00 am to 7:00 am. Each day, the permittee will calculate a running daily average
stream flow as determined by turbine operation at Mountain Island Dam, leakage at the dam (80 cfs), and the
7Q10 flow of Dutchman's Creek (15 cfs). Effluent release is to be controlled such that projected release of BOD
and ammonia, using the most recent analytical values for these parameters, will not exceed the value given in the
following formulas:
(1) When the daily river flow is calculated to be < or = 175 cfs: BOD5 + 0.54(NH3-N) <=566.4 pounds/day
(2) When daily average river flow is calculated to be >175 cfs but < or = 250 cfs: BOD5 + 0.54(NH3-N) <=1044
pounds/day
The attached additional DMR sheet (see next page) shall be used to monitor compliance with BOD and NH3
staging requirements during the summer (April 1— October 31)
12
Additional DMR Sheet for Cariant Mt. Holly East
EFFLUENT
NPDES Permit NO3004375 Discharge Month Year
Cariant Gass 4 Mecklenburg County
Operator in Responsible Charge (ORC):
Certified Laboratory.
Person(s) Collecting Samples:
Check if ORC has changed
Date Time
I certify that this report is accurate and complete to the best of my
knowledge.
X
River Allowable Actual
Qw Flow BOD5 NH3 BOD+.54NF] BOD+.54NH3 Comp?
IIGD) (cfs) (pounds/day) (pounds/day) (pounds/day) (pounds/day) Case (Y/N )
1
2
3
4
•
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Average
Case 1: River Flow <= 175 cfs, BOD5 + 0.54NH3 <= 566.4 pounds/day
Case 2:175 cfs < River Flow <= 250 cfs, BOD5 + 0.54NH3 <=1044 pounds/day
13
r 7
A. (5) Effluent Pollutant Scan
The permittee shall perform an annual pollutant scan of its treated effluent for the following parameters:
Ammonia (as N) Trans-1,2-dichloroethylene Bis (2-chloroethyl) ether
Chlorine (total residual, TRC) 1,1-dichloroethylene Bis (2-chtoroisopropyl) ether
Dissolved oxygen 1,2-dichloropropane Bis (2-ethylhexyl) phthalate
Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether
Kjeldahl nitrogen Ethyibenzene Butyl benzyl phthalate
Oil and grease Methyl bromide 2-chloronaphthalene
Phosphorus Methyl chloride 4-chlorophenyl phenyl ether
Total dissolved solids Methylene chloride Chrysene
Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate
Antimony Tetrachloroethylene Di-n-octyl phthalate
Arsenic Toluene Dibenzo(a,h)anthracene
Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene
Cadmium 1,1,2-trichloroethane 1,3-d€chlorobenzene
Chromium Trichloroethylene 1,4-dichlorobenzene
Copper Vinyl chloride 3,3-diddorobenzidine
Lead Acid -extractable compounds: Diethyl phthalate
Mercury P-chloro-m-aeso Dimethyl phthalate
Nickel 2-chlorophenol 2,4-dinitrotoluene
Selenium 2,4-didstorophenol 2,6-dinitrotoluene
Silver 2,4-dimethylphenol 1,2-diphenythydrazine
Thallium 4,6-dinitro-o-cresol Fluoranthene
Zinc 2,4-dinitrophenol Fluorene
Cyanide 2-nitrophenol Hexachlorobenzene
Total phenolic compounds 4-nitrophenol Hexach orobutadiene
Volatile omank compounds: Pentachlorophenol Hexachlorocydo-pentadiene
Acroleln Phenol Hexachloroethane
Acrytonitrile 2,4,6-trichlorophenol lndeno(1,2,3-cd)pyrene
Benzene Base -neutral compounds: Isophorone
Bromoform Acenaphthene Naphthalene
Carbon tetradiloride Acenaphthylene Nitrobenzene
Chlorobenzene Anthracene N-nitrosodi-n-propylamine
Chlorodibromomethane Benzidine N-nitrosodimethylamine
Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine
2-chloroethylvinyl ether Benzo(a)pyrene Phenanthrene
Chloroform 3,4 benzofluoranthene Pyrene
Dtchlorobromomethane Benzo(ghi)perylene 1,2,4-tricchlorobenzene
1,1-dichloroethane Benzo(k)fluoranthene
1,2-dichloroethane Bis (2-chloroethoxy) methane
> The total set of samples analyzed during the current term of the permit must be representative of seasonal
variations.
> Samples shall be collected and analyzed in accordance with analytical methods approved under 40 CFR Part
136.
> Unless indicated otherwise, metals must be analyzed and reported as total recoverable.
> Test results shall be reported to the Division on DWQ Form DMR PPA1 or in a form approved by the
Director, within 90 days of sampling. Two copies of the report shall be submitted along with the DMR forms
to the following address: NC DENR / DWQ/ Central Files, 1617 Mail Service Center, Raleigh, North
Carolina 27699-1617.
14
A. (6) NOTIFICATION OF NEW WASTE SOURCE
Clariant Corporation will notify the Division of Water Quality's Mooresville Regional Office and the Point Source
Compliance/Enforcement Unit at least fourteen (14) days prior to the addition of any new waste source to the
treatment facility. The addition of any new waste source will trigger Clariant's compliance with Tier 2 effluent
limitations and monitoring requirements.
15
NPDES Permit Requirements
Pagel ofl6
PART II
STANDARD CONDITIONS FOR NPDES PERMITS
Section A. Definitions
2/Month
Samples are collected twice per month with at least ten calendar days between sampling events.
3/Week
Samples are collected three times per week on three separate calendar days.
Act or "the Act"
The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq.
Annual Average
The arithmetic mean of all "daily'discharges" of a pollutant measured during the calendar year. In the case of fecal
coliform, the geometric mean of such discharges.
Arithmetic Mean
The summation of the individual values divided by the number of individual values.
Bypass
The known diversion of waste streams from any portion of a treatment facility induding the collection system, which
is not a designed or established or operating mode for the facility.
Calendar Day
The period from midnight of one day until midnight of the next day. However, for purposes of this permit, any
consecutive 24-hour period that reasonably represents the calendar day may be used for sampling.
Calendar Quarter
One of the following distinct periods: January through March, April through June, July through September, and
October through December.
Composite Sample
A sample collected over a 24-hour period by continuous sampling or combining grab samples of at least 100 ml in
such a manner as to result in a total sample representative of the wastewater discharge during the sample period. The
Director may designate the most appropriate method (specific number and size of aliquots necessary, the time
interval between grab samples, etc.) on a case -by -case basis. Samples may be collected manually or automatically.
Composite samples may be obtained by the following methods:
(1) Continuous: a single, continuous sample collected over a 24-hour period proportional to the rate of flow.
(2) Constant time/variable volume: a series of grab samples collected at equal time intervals over a 24 ,hour
period of discharge and combined proportional to the rate of flow measured at the time of individual sample
collection, or
(3) Variable tune/constant volume: a series of grab samples of equal volume collected over a 24 hour period
with the time intervals between samples determined by a preset number of gallons passing the sampling
point. Flow measurement between sample intervals shall be determined by use of a flow recorder and
totalizer, and the preset gallon interval between sample collection fixed at no greater than 1 /24 of the
expected total daily flow at the treatment system, or
(4) Constant time/constant volume: a series of grab samples of equal volume collected over a 24-hour period at
a constant time interval. This method may only be used in situations where effluent flow rates vary
less than 15 percent. The grab samples shall be taken at intervals of no greater than 20 minutes apart
during any 24-hour period and must be of equal size and of no less than 100 milliliters. Use of this method
requires prior approval by the Director.
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NPDES Permit Requirements
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In accordance with (4) above, influent grab samples shall not be collected more than once per hour.
Effluent grab samples shall not be collected more than once per hour except at wastewater treatment systems
having a detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at
intervals evenly spaced over the 24-hour period that are equal in number of hours to the detention time of the
system in number of days. However, the interval between effluent grab samples may not exceed six hours nor
the number of samples less than four during a 24-hour sampling period.
Continuous flow measurement
Flow monitoring that occurs without interruption throughout the operating hours of the facility. Flow shall be
monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance
activities on the flow device.
Daily Discharge
The discharge of a pollutant measured. during.a calendar day or any 24-hour period that reasonably represents the
calendar day for purposes of sampling. For pollutants measured in units of mass, the "daily discharge" is calculated as
the total mass of the pollutant discharged over the day. The "daily discharge" concentration comprises the mean
concentration for a 24-hour sampling period as either a composite sample concentration or the arithmetic mean of all
grab samples collected during that period. (40 CFR 122.3)
Daily Maximum
The highest "daily discharge" during the calendar month.
Daily Sampling
Parameters requiring daily sampling shall be sampled 5 out of every 7 days per week unless otherwise specified in the
permit. The Division expects that sampling shall be conducted on weekdays except where holidays or other
disruptions of normal operations prevent weekday sampling. If sampling is required for all seven days of the week
for any permit parameter(s), that requirement will be so noted on the Effluent Limitations and Monitoring Page(s).
DWQ or "the Division
The Division of Water Quality, Department of Environment and Natural Resources.
EMC
The North Carolina Environmental Management Commission.
Facility Closure
The cessation of wastewater treatment at a permitted facility, or the cessation of all activities that require coverage
under the NPDES. Completion of facility closure will allow this permit to be rescinded.
Geometric Mean
The Nth root of the product of the individual values where N = the number of individual values. For purposes of
calculating the geometric mean, values of "0" (or "< [detection level]") shall be considered =1.
Grab Sample
Individual samples of at least 100 nil collected over a period of time not exceeding 15 minutes. Grab samples can be
collected manually. Grab samples must be representative of the discharge (or the receiving stream, for instream
samples).
Hazardous Substance
Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act.
Instantaneous flow measurement
A measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total
discharge.
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Monthly Average (concentration limit)
The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar month. In the case of fecal
coliform, the geometric mean of such discharges.
Permit Issuing Authority
The Director of the Division of Water Quality.
Quarterly Average (concentration limit)
The average of all samples taken over a calendar quarter.
Severe property damage
Substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable,
or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a
bypass. Severe property damage excludes economic loss caused by delays in production.
Toxic Pollutant:
Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act.
Upset
An incident beyond the reasonable control of the Permittee causing unintentional and temporary noncompliance with
permit effluent limitations and/or monitoring requirements. An upset does not include noncompliance caused by
operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive
maintenance, or careless or improper operation.
Weekly Average (concentration limit)
The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar week. In the case of fecal
coliform, the geometric mean of such -discharges.
Section B. General Conditions
1. Duty to Comply The Permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation
of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance,
or modification; or denial of a permit renewal application [40 CFR 122.41].
a. The Permittee shall comply with effluent standards or prohibitions established under section 307(a) of the
Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under
section 405(d) of the Clean Water Act within the time provided in the regulations that establish these
standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been
modified to incorporate the requirement.
b. The Clean Water Act provides that any person who violates section 301, 302, 306, 307, 308, 318 or 405 of the_..
Act, or any permit condition or limitation implementing any such sections in a permit issued under section
402, or any requirement imposed in a pretreatment program approved under sections 402(a)(3) or 402(b)(8)
of the Act, is subject to a civil penalty not to exceed $25,000 per day for each violation. [40 CFR 122.41 (a)
(2)]
c. The Clean Water Act provides that any person who neg4gent/y violates sections 301, 302, 306, 307, 308, 318, or
405 of the Act, or any condition or limitation implementing any of such sections in a permit issued under
section 402 of the Act, or any requirement imposed in a pretreatment program approved under section
402(a)(3) or 402(b)(8) of the Act, is subject to criminal penalties of $2,500 to $25,000 per day of violation, or
imprisonment of not more than 1 year, or both. In the case of a second or subsequent conviction for a
negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of
violation, or by imprisonment of not more than 2 years, or both. [40 CFR 122.41 (a) (2)]
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g•
d. Any person who knowingly violates such sections, or such conditions or limitations is subject to criminal
penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In
the case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal
penalties of not more than $100,000 per day of violation, or imprisonment of not more than 6 years, or both.
[40 CFR 122.41 (a) (2)]
e. Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 of the Act, or any permit
condition or limitation implementing any of such sections in a permit issued under section 402 of the Act,
and who knows at that time that he thereby places another person in imminent danger of death or serious
bodily injury, shall, upon conviction, be subject to a fine of not more than $250,000 or imprisonment of not
more than 15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment
violation, a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than
30 years, or both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction
of violating the imminent danger provision, be subject to a fine of not more than $1,000,000 and can be fined
up to $2,000,000 for second or subsequent convictions. [40 CFR 122.41 (a) (2)]
f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person
who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North
Carolina General Statutes § 143-215.6A]
Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302,
306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such
sections in a permit issued under section 402 of this Act. Administrative penalties for Class I violations are
not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed
$25,000. Penalties for Class II violations are not to exceed $10,000 per day for each• day during which the
violation continues, with the maximum amount of any Class II penalty not to exceed $125,000. [40 CFR
122.41 (a) (3)]
2. Duty to Mitigate
The Permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in
violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment
[40 CFR 122.41 (d)].
3. Civil and Criminal Liability
Except as provided in permit conditions on "Bypassing" (Part II. C. 4), "Upsets" (Part II. C. 5) and "Power
Failures" (Part II. C. 7), nothing in this permit shall be construed to relieve the Permittee from any
responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,143-215.6 or Section 309
of the Federal Act, 33 USC 1319. Furthermore, the Permittee is responsible for consequential damages, such as
fish kills, even though the responsibility for effective compliance may be temporarily suspended.
4. Oil and Hazardous Substance Liability
Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Permittee
from any responsibilities, liabilities, or penalties to which the Permittee is or may be subject to under NCGS 143-
• 215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the Permittee is responsible for
consequential damages, such as fish kills, even though the responsibility for effective compliance may be
temporarily suspended.
5. Property Rights
The issuance of this permit does not convey any property rights in either real or personal property, or any
exclusive privileges, nor does it authorize any injury to private property or any invasion. of personal rights, nor
any infringement of Federal, State or local laws or regulations [40 CFR 122.41 (g)].
6. Onshore or Offshore Construction
This permit does not authorize or approve the construction of any onshore or offshore physical structures or
facilities or the undertaking of any work in any navigable waters.
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7. Severability
The provisions of this permit are severable. If any provision of this permit, or the application of any provision of this
permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder
of this permit, shall not be affected thereby [NCGS 150B-23].
8. Duty to Provide Information
The Permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the
Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or
terminating this permit or to determine compliance with this permit. The Permittee shall also furnish to the
Permit Issuing Authority upon request, copies of records required by this permit [40 CFR 122.41 (h)].
9. Duty to Reapply
If the Permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the
Permittee must apply for and obtain a new permit [40 CFR 122.41 (b)].
10. Expiration of Permit
The Permittee is not authorized to discharge after the expiration date. In order to receive automatic
authorization to discharge beyond the expiration date, the Permittee shall submit such information, forms, and
fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date.
Any Permittee that has not requested renewal at least 180 days prior to expiration, or any Permittee that does not
have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject
the Permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq.
11. Signatory Requirements
All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified
[40 CFR 122.41 (k)].
a. All permit applications shall be signed as follows:
(1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible
corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in
charge of a principal business function, or any other person who performs similar policy or decision
making functions for the corporation, or (b) the manager of one or more manufacturing, production, or
operating facilities, provided, the manager is authorized to make management decisions which govern the
operation of the regulated facility induding having the explicit or implicit duty of making major capital
investment recommendations, and initiating and directing other comprehensive measures to assure long
term environmental compliance with environmental laws and regulations; the manager can ensure that
the necessary systems are established or actions taken to gather complete and accurate information for
permit application requirements; and where authority to sign documents has been assigned or delegated
to the manager in accordance with corporate procedures .
(2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or
(3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or
ranking elected official [40 CFR 122.22].
b.. All reports required by the permit and other information requested by the Permit Issuing Authority shall be
signed by a person described in paragraph a. above or by a duly authorized representative of that person. A
person is a duly authorized representative only if:
1. The authorization is made in writing by a person described above;
2. The authorization specified either an individual or a position having responsibility for the overall
operation of the regulated facility or activity, such as the position of plant manager, operator of a well or
well field, superintendent, a position of equivalent responsibility, or an individual or position having
overall responsibility for environmental matters for the company. (A duly authorized representative may
thus be either a named individual or any individual occupying a named position.); and
3. The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22]
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c. Changes to authorization: If an authorization under paragraph (b) of this section is no longer accurate
because a different individual or position has responsibility for the overall operation of the facility, a new
authorization satisfying the requirements of paragraph (b) of this section must be submitted to the Director
prior to or together with any reports, information, or applications to be signed by an authorized
representative [40 CFR 122.22]
d. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the
following certification [40 CFR 122.22]:
"1 certify, under penalty of law, that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate
the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons
directly responsible for gathering the information, the information submitted is, to the best of my knowledge and
belief, true, accurate, and complete. ! am aware that there are significant penalties for submitting false information,
including the possibility of fines and imprisonment for knowing violations."
12. Permit Actions
This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the
Permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned
changes or anticipated noncompliance does not stay any permit condition [40 CFR 122.41 (f)]. .
13: Permit Modification_ Revocation and Reissuance. or Termination
The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the
permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations
contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina
Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al.
14. Annual Administering and Compliance MonitoringFee Requirements
The Permittee must pay the •annual administering and compliance monitoring fee within thirty days after being
billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H.0105 (b) (4)
may cause this Division to initiate action to revoke the permit.
Section C. • Operation and Maintenance of Pollution Contto1i
1. Certified Operator
Upon classification of the permitted facility by the Certification Commission, the Permittee shall employ a
certified water pollution control treatment system operator in responsible charge (ORC) of the water pollution
control treatment system. Such operator must hold a certification of the grade equivalent to or greater than the
• classification assigned to the water pollution control treatment system by the Certification Commission. The
Permittee must also employ one or more certified Back-up .ORCs who possess a currently valid certificate of the
type of the system. Back-up ORCs must possess a grade equal to (or no more than one grade less than) the grade
. of the system [15A NCAC 8G.0201].
The ORC of each Class I facility must
➢ Visit the facility at least weekly
➢ Comply with all other conditions of 15A NCAC 8G.0204.
The ORC of each Class II, III and IV facility must
➢ Visit the facility at least daily, excluding weekends and holidays
➢ Properly manage and document daily operation and maintenance of the facility
> Comply with all other conditions of 15A NCAC 8G.0204.
Once the facility is classified, the Permittee shall submit a letter to the Certification Commission designating the
operator in responsible charge:
a. Within 60 calendar days prior to wastewater being introduced into a new system
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b. Within 120 calendar days of:
➢ Receiving notification of a change in the classification of the system requiring the designation of a
new ORC and back-up ORC
➢ A vacancy in the position of ORC or back-up ORC.
2. Proper Operation and Maintenance
The Permittee shall at all times provide the operation and maintenance resources necessary to operate the existing
facilities at optimum efficiency. The Permittee shall at all times properly operate and maintain all facilities and
systems of treatment and control (and related appurtenances) which are installed or used by the Permittee to
achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate
laboratory controls and appropriate quality assurance procedures. This provision requires the Permittee to install
and operate backup or auxiliary facilities only when necessary to achieve compliance with the conditions of the
permit [40 CFR 122.41 (e)].
3. Need to Halt or Reduce not a Defense
It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or
reduce the permitted activity in order to maintain compliance with the condition of this permit [40 CFR 122.41
(c)].
4. Bypassing of Treatment Facilities
a. Bypass not exceeding limitations [40 CFR 122.41 (m) (2)]
The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but
only if it also is for essential maintenance to assure efficient operation. These bypasses are not 'subject to the
provisions of Paragraphs b. and c. of this section.
b. Notice [40 CFR 122.41 (m). (3)]
(1) Anticipated bypass. If the Permittee knows in advance of the need for a bypass, it shall submit prior
notice, if possible at least ten days before the date of the bypass; including an evaluation of the
anticipated quality and effect of the bypass.
(2) Unanticipated bypass. The Permittee shall submit notice of an unanticipated bypass as required in Part
II. E. 6. (24-hour notice).
c. Prohibition of Bypass
(1) Bypass from the treatment facility is prohibited and the Permit Issuing Authority may take enforcement
action against a Permittee for bypass, unless:
(A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage;
(B) There were no feasible alternatives to the bypass, such as the .use of auxiliary treatment facilities,
retention of untreated wastes or maintenance during normal periods of equipment downtime. This
condition is not satisfied if adequate backup equipment should have been installed in the exercise of
reasonable engineering judgment to prevent a bypass which occurred during normal periods of
equipment downtime or preventive maintenance; and
(C) The Permittee submitted notices as required under Paragraph b. of this section.
(2) Bypass from the collection system is prohibited and the Permit Issuing Authority may take enforcement
action against a Permittee for a bypass as provided in any current or future system -wide collection system
permit associated with the treatment facility.
(3) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse effects, if
the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph c.
(1) of this section.
5. Upsets
a. Effect of an upset [40 CFR 122.41 (n) (2)]: An upset constitutes an affirmative defense to an action
brought for noncompliance with such technology based permit effluent limitations if the requirements of
paragraph b. of this condition are met No determination made during administrative review of claims that
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noncompliance was caused by upset, and before an action for noncompliance, is final administrative action
subject to judicial review.
b. Conditions necessary for a demonstration of upset: A Permittee who wishes to establish the
affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or
other relevant evidence that:
(1) An upset occurred and that the Permittee can identify the cause(s) of the upset;
(2) The Permittee facility was at the time being properly operated; and
(3) The Permittee submitted notice of the upset as required in Part II. E. 6. (b) (B) of this permit.
(4) The Permittee complied with any remedial measures required under Part II. B. 2. of this permit.
d. Burden of proof [40 CFR 122.41 (n) (4)]: The Permittee seeking to establish the occurrence of an
upset has the burden of proof in any enforcement proceeding.
6. Removed Substances
Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters
shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant
from such materials from entering waters of the State or navigable waters of the United States. The Permittee
shall comply with all existing Federal regulations governing the disposal of sewage sludge. Upon promulgation of
40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be
reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR 503. The
Permittee shall comply with applicable 40 CFR 503 Standards for the Use and Disposal of Sewage Sludge (when
promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the
requirement. The Permittee shall notify. the Permit Issuing Authority of any significant change in its sludge use
or disposal practices.
7. Power Failures
• The Permittee is responsible for maintaining adequate safeguards (as required by 15A NCAC 2H.0124 —
Reliability) to prevent the discharge of untreated or inadequately treated wastes during electrical power failures
either by means of alternate power sources, standby generators or retention of inadequately treated effluent.
Section D. Monitoring and Records
1. Representative Sampling
Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of
the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is
characteristic of the discharge over the entire period the sample represents. All samples shall be taken at the
monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted
by any other wastestream, body of water, or substance. Monitoring points shall not be changed without
notification to and the approval of the Permit Issuing Authority [40 CFR 122.41 (j)].
2. Reporting
Monitoring results obtained during the previous month(s) shall be snmmari7ed for each month and reported on a
monthly Discharge Monitoring Report (DMR) Form (MR I, Ll, 2, 3) or alternative forms approved by the
Director, postmarked no later than the 28th day following the completed reporting period.
The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new
facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of
these, and all other reports required herein, shall be submitted to the following address:
NC DENR / Division of Water Quality / Water Quality Section
ATTENTION: Central Files
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
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3. Flow Measurements
Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected
and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The
devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements is consistent
with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a
maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge
volumes. Flow measurement devices shall be accurately calibrated at a minimum of once per year and maintained
to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device.
The Director shall approve the flow measurement device and monitoring location prior to installation.
Once -through condenser cooling water flow monitored by pump logs, or pump hour meters as specified in Part I
of this permit and based on the manufacturer's pump curves shall not be subject to this requirement.
4. Test Procedures
Test procedures for the analysis of pollutants shall conform to the EMC regulations (published pursuant to.
NCGS 143-215.63 et. seq.), the Water and Air Quality Reporting Acts, and to regulations published pursuant to
Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act (as Amended), and 40 CFR 136; or in
the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless
other test procedures have been specified in this permit [40 CFR 122.41].
To meet the intent of the monitoring required by this permit, all test procedures must produce minimum
detection and reporting levels that are below the permit discharge requirements and all data generated must be
reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are
determined capable of achieving minimum detection and reporting levels below permit discharge requirements,
then the most sensitive (method with the lowest possible detection and reporting level) approved method must
be used
5. Penalties for Tampering
The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any
monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by
a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or
by both. If a conviction of a person is for a violation committed after a first conviction of such person under this
paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more
than 4 years, or both [40 CFR 122.41].
6. Records Retention
Except for records of monitoring information required by this permit related to the Permittee's sewage sludge
use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40
CFR 503), the Permittee shall retain records of all monitoring information, including.
➢ all calibration and maintenance records
➢ all original strip chart recordings for continuous monitoring instrumentation
➢ copies of all reports required by this permit
➢ copies of all data used to complete the application for this permit
These records or copies shall be maintained for a period of at least 3 years from the date of the sample,
measurement, report or application. This period may be extended by request of the Director at any time [40 CFR
122.41].
7. Recording Results
For each measurement or sample taken pursuant to the requirements of this permit, the Permittee shall record
the following information [40 CFR 122.41]:
a. The date, exact place, and time of sampling or measurements;
b. The individual(s) who performed the sampling or measurements;
c. The date(s) analyses were performed;
d. The individual(s) who performed the analyses;
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e. The analytical techniques or methods used; and
f. The results of such analyses.
8. Inspection and Entry
The Permittee shall allow the Director, or an authorized representative (including an authorized contractor acting
as a representative of the Director), upon the presentation of credentials and other documents as may be required
by law, to;
a. Enter upon the Permittee's premises where a regulated facility or activity is located or conducted, or where
records must be kept under the conditions of this permit;
b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this
permit;
c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices,
or operations regulated or required under this permit; and
d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise
authorized by the Clean Water Act, any substances or parameters at any location [40 CFR 122.41 (i)].
Section E Reporting Requirements
1. Change in Discharge
All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge
of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall
constitute a violation of the permit.
2. Planned Changes
The Permittee shall give notice to the Director as soon as possible of any planned physical alterations or
additions to the permitted facility [40 CFR 122.41 (1)]. Notice is required only when:
a. The alteration or addition to a permitted facility may meet one of the criteria for new sources at 40 CFR
122.29 (b); or
b. The alteration or addition could significantly change the nature or increase the quantity of pollutants
discharged. This notification applies to pollutants subject neither to effluent limitations in the permit, nor to
notification requirements under 40 CFR 122.42 (a) T.
c. The alteration or addition results in a significant change in the Permittee's sludge use or disposal practices,
and such alternation, addition or change may justify the application of permit conditions that are different
from or absent in the existing permit, including notification of additional use or disposal sites not reported
during the permit application process or not reported pursuant to an approved land application plan.
3. Anticipated Nopcompliance
The Permittee shall give advance notice to .the Director of any planned changes to the permitted facility or other
activities that might result in noncompliance with the permit [40 CFR 122.41 (1) (2)].
4. Transfers
This permit is not transferable to any person except after notice to the Director. The Director may require
modification or revocation and reissuance of the permit to document the change of ownership. Any such action
may incorporate other requirements as may be necessary under the Clean Water Act [40 CFR 122.41 (1) (3)].
5. Monitoring Reports
Monitoring results shall be reported at the intervals specified elsewhere in this permit [40 CFR 122.41 (1) (4)].
a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2) or forms
provided by the Director for reporting results of monitoring of sludge use or disposal practices.
b. If the Pennittee monitors any pollutant more frequently than required by this permit, the results of such
monitoring shall be included in the calculation and reporting of the data submitted on the DMR.
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6. Twenty-four Hour Reporting
a. The Permittee shall report to the Director or the appropriate Regional Office any noncompliance that
potentially threatens public health or the environment. Any information shall be provided orally within 24
hours from the time the Permittee became aware of the circumstances. A written submission shall also be
provided within 5 days of the time the Permittee becomes aware of the circumstances. The written
submission shall contain a description of the noncompliance, and its cause; the period of noncompliance,
including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is
expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the
noncompliance [40 CFR 122.41 (1) (6)].
b. The Director may waive the written report on a case -by -case basis for reports under this section if the oral
report has been received within 24 hours.
c. Occurrences outside normal business hours may also be reported to the Division's Emergency Response
personnel at (800) 662-7956, (800) 858-0368 or (919) 733-3300.
7. Other Noncompliance
The Permittee shall report all instances of noncompliance not reported -under Part II. E. 5 and 6. of this permit at
the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of
this permit [40 CFR 122.41 (1) (7)].
8. Other Information
Where the Permittee becomes aware that it failed to submit any relevant facts in a permit application, or
submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit
such facts or information [40 CFR 122.41 (1) (8)].
9. Noncompliance Notification
The Permittee shall report by telephone to either the central office or the appropriate regional office of the
Division as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following
a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of
wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge
digester, the known passage of a slug of hazardous substance through the facility; or any. other unusual
circumstances.
b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate
wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving
waters without treatment of all or any portion of the influent to such station or facility.
Persons reporting such occurrences by telephone shall also file a written report within 5 days following first
knowledge of the occurrence.
10. Availability of Reports
Except for data determined to be confidential under NCGS 143-215.3 (a)(2) or Section 308 of the Federal Act, 33
USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices
of the Division of Water Quality. As required by the Act, effluent data shall not be considered confidential.
Knowingly making any false statement on any such report may result in the imposition of criminal penalties as
provided for in NCGS 143-215.1 (b)(2) or in Section 309 of the Federal Act.
11. Penalties for Falsification of Reports
The Clean Water Act provides that any person who knowingly makes any false statement, representation, or
certification in any record or other document submitted or required to be maintained under this permit, including
monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of
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not more than $25,000 per violation, or by imprisonment for not more than two years per violation, or by both
[40 CFR 122.41].
12. Annual Performance Reports
Permittees who own or operate facilities that collect or treat municipal or domestic waste shall provide an annual
report to the Permit Issuing Authority and to the users/customers served by the Permittee (NCGS 143-215.1C).
The report shall summarize the performance of the collection or treatment system, as well as the extent to which
the facility was compliant with applicable Federal or State laws, regulations and rules pertaining to water quality.
The report shall be provided no later than sixty days after the end of the calendar or fiscal year, depending upon
which annual period is used for evaluation.
PART III
OTHER REQUIREMENTS
Section A. Construction
The Permittee shall not commence construction of wastewater treatment facilities, nor add to the plant's treatment
capacity, nor change the treatment process(es) utilized at the treatment plant unless the Division has issued an
Authorization to Construct (AtC) permit. Issuance of an AtC will not occur until Final Plans and Specifications for
the proposed construction have been submitted by the Permittee and approved by the Division.
Section B. Groundwater Monitoring
The Permittee shall, upon written notice from the Director of the Division of Water Quality, conduct groundwater
monitoring as may be required to determine the compliance of this NPDES permitted facility with the current
groundwater standards.
Section C. Changes in Discharges of Toxic Substances
The Permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe (40 CFR 122.42):
a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent
basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the
following "notification levels";
(1) One hundred micrograms per liter (100 µg/L);
(2) Two hundred micrograms per liter (200 µg/L) for acrolein and acrylonitrile; five hundred micrograms
per liter (500 µg/L) for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol; and one milligram per liter
(1 mg/L) for antimony;
(3) Five times the maximum concentration value reported for that pollutant in the permit application.
b. That any activity has occurred or will occur which would result in any discharge, on a non -routine 'or
infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the
highest of the following "notification levels";
(1) Five hundred micrograms per liter (500 µg/L);
(2) One milligram per liter (1 mg/L) for antimony,
(3) Ten times the maximum concentration value reported for that pollutant in the permit application.
Section D. Evaluation of Wastewater Discharge Alternatives
The Permittee shall evaluate all wastewater disposal alternatives and pursue the most environmentally sound
alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms
and conditions of the NPDES permit or governing rules, regulations or laws, the Permittee shall submit a report in
such form and detail as required by the Division evaluating these alternatives and a plan of action within 60 days of
notification by the Division.
Section E. Facility Closure Requirements
The Permittee must notify the Division at least 90 days prior to the closure of any wastewater treatment system
covered by this permit. The Division may require specific measures during deactivation of the system to prevent
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adverse impacts to waters of the State. This permit cannot be rescinded while any activities requiring this permit
continue at the permitted facility.
PART IV
SPECIAL CONDITIONS FOR MUNCIPAL FACILITIES
Section A. Publicly Owned Treatment Works (POTWs)
All POTWs must provide adequate notice to the Director of the following.
1. Any new introduction of pollutants into the POTW from an indirect discharger which would be subject to
section 301 or 306 of CWA if it were directly discharging those pollutants; and
2. Any substantial change in the volume or character of pollutants being introduced by an indirect discharger
as influent to that POTW at the time of issuance of the permit.
3. For purposes of this paragraph, adequate notice shall include information on (1) the quality and quantity of
effluent introduced into the POTW, and (2) any anticipated impact of the change on the quantity or quality
of effluent to be discharged from the POTW.
Section B. Municipal Control of Pollutants from Industrial Users.
• 1. Effluent limitations are listed in Part I of this permit. Other pollutants attributable to inputs from
industries using the municipal system may be present in the Permittee's discharge. At such time as
sufficient information becomes available to establish limitations for such pollutants, this permit may be
revised to specify effluent limitations for any or all of such other pollutants in accordance with best
practicable technology or water quality standards.
2. Under no circumstances shall the Permittee allow introduction of the following wastes in the waste
treatment system: •
a. Pollutants which create a fire or explosion hazard in the POTW, including, but not limited to,
wastestreams with a dosed cup flashpoint of less than 140 degrees Fahrenheit or 60 degrees
Centigrade using the test methods specified in 40 CFR 261.21;
b. Pollutants which will cause corrosive structural damage to the POTW, but in no case Discharges
with pH lower than 5.0, unless the works is specifically designed to accommodate such Discharges;
c. Solid or viscous pollutantsin amounts which will cause obstruction to the flow in the POTW
resulting in Interference;
d. Any pollutant, including oxygen demanding pollutants (BOD, etc.) released in a Discharge at a flow
rate and/or pollutant concentration which will cause Interference with the POTW;
e. Heat in amounts which will inhibit biological activity in the POTW resulting in Interference, but in
no case heat in such quantities that the temperature at the POTW Treatment Plant exceeds 40°C
(104°F) unless the Division, upon request of the POTW, approves alternate temperature limits;
f. Petroleum oil, nonbiodegradable cutting oil, or products of mineral oil origin in amounts that will
cause interference or pass through;
g. Pollutants which result in the presence of toxic gases, vapors, or fumes within the POTW in a
quantity that may cause acute worker health and safety problems;
h. Any trucked or hauled pollutants, except at discharge points designated by the POTW.
3. With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the
Permittee to supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 403) to
ensure compliance by the Permittee with all applicable effluent limitations. Such actions by the Permittee
may be necessary regarding some or all of the industries discharging to the municipal system.
4. The Permittee shall require any industrial discharges sending influent to the permitted system to meet
Federal Pretreatment Standards promulgated in response to Section 307(b) of the Act. Prior to accepting
wastewater from any significant industrial user, the Permittee shall either develop and submit to the
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Division a Pretreatment Program for approval per 15A NCAC 2H .0907(a) or modify an existing
Pretreatment Program per 15A NCAC 2H .0907(b).
5. This permit shall be modified, or alternatively, revoked and reissued, to incorporate or modify an approved
POTW Pretreatment Program or to include a compliance schedule for the development of a POTW
Pretreatment Program as required under Section 402(b)(8) of the Clean Water Act and implementing
regulations or by the requirements of the approved State pretreatment program, as appropriate.
Section C. Pretreatment Programs
Under authority of sections 307(b) and (c) and 402(b)(8) of the Clean Water Act and implementing regulations 40
CFR Part 403, North Carolina General Statute 143-215.3 (14) and implementing regulations 15A NCAC 2H
.0900, and in accordance with the approved pretreatment program, all provisions and regulations contained and
referenced in the Pretreatment Program Submittal are an enforceable part of this permit.
The Permittee shall operate its approved pretreatment program in accordance with Section 402(b)(8) of the Clean
Water Act, the Federal Pretreatment Regulations 40 CFR Part 403, the State Pretreatment Regulations 15A
NCAC 2H .0900, and the legal authorities, policies, procedures, and financial provisions contained in its
pretreatment program submission and Division approved modifications there of. Such operation shall include
but is not limited to the implementation of the following conditions and requirements:
1. Sewer Use Ordinance (SUO)
The Permittee shall maintain adequate legal authority to implement its approved pretreatment program.
2. Industrial Waste Survey (IWS)
The Permittee shall update its Industrial Waste Survey (IWS) to include all users of the sewer collection
system at least once every five years.
3. Monitoring Plan
The Permittee shall implement a Division approved Monitoring Plan for the collection of facility specific
data to be used in a wastewater treatment plant Headworks Analysis (HWA) for the development of
specific pretreatment local limits. Effluent data from the Plan shall be reported on the DMRs (as required
by Part II, Section D, and Section E.5).
4. Headworks Analysis (HWA) and Local Limits
The Permittee shall obtain Division approval of a Headworks Analysis (HWA) at least once every five
years, and as required by the Division. Within 180 days of the effective date of this permit (or any
subsequent permit modification) the Permittee shall submit to the Division a written technical evaluation
of the need to revise local limits (i.e., an updated HWA or documentation of why one is not needed) [40
CFR 122.421 The Permittee shall develop, in accordance with 40 CFR 403.5(c) and 15A NCAC 2H •.0909,
specific Local Limits to implement the prohibitions listed in 40 CFR 403.5(a) and (b) and 15A NCAC 2H
.0909.
5. Industrial User Pretreatment Permits (IUP) & Allocation Tables
In accordance with NCGS 143-215.1, the Permittee shall issue to all significant industrial users, permits for
operation of pretreatment equipment and discharge to the Permittee's treatment works. These permits
shall contain limitations, sampling protocols, reporting requirements, appropriate standard and special
conditions, and compliance schedules as necessary for the installation of treatment and control
technologies to assure that their wastewater discharge will meet all applicable pretreatment standards and
requirements. The Permittee shall maintain a current Allocation Table (AT) which summarizes the results
of the Headworks Analysis (HWA) and the limits from all Industrial User Pretreatment Permits (IUP).
Permitted IUP loadings for each parameter cannot exceed the treatment capacity of the POTW as
determined by the HWA.
Version 6/20/2003
NPDES Permit Requirements
Page 15 of 16
6. Authorization to Construct (A to C)
The Permittee shall ensure that an Authorization to Construct permit (AtC) is issued to all applicable
industrial users for the construction or modification of any pretreatment facility. Prior to the issuance of
an AtC, the proposed pretreatment facility and treatment process must be evaluated for its capacity to
comply with all Industrial User Pretreatment Permit (IUP) limitations.
7. POTW Inspection & Monitoring of their SIUs
The Permittee shall conduct inspection, surveillance, and monitoring activities as described in its Division
approved pretreatment program in order to determine, independent of information supplied by industrial
users, compliance with applicable pretreatment standards. The Permittee must:
a. Inspect all Significant Industrial Users (SIUs) at least once per calendar year; and
b. Sample all Significant Industrial Users (SIUs) at Least twice per calendar year for all permit -
limited pollutants, once during the period from January 1 through June 30 and once during the
period from July 1 through December 31, except for organic compounds which shall be sampled
once per calendar year;
8. SIU Self Monitoring and Reporting
The Permittee shall require all industrial users to comply with the applicable monitoring and reporting
requirements outlined in the Division approved pretreatment program, the industry's pretreatment permit,
or in 15A NCAC 2H .0908.
9. Enforcement Response Plan (ERP)
The Permittee shall enforce and obtain appropriate remedies for violations of all pretreatment standards
promulgated pursuant to section 307(b) and (c) of the Clean Water Act (40 CFR 405 et. seq.), prohibitive
discharge standards as set forth in 40 CFR 403.5 and 15A NCAC 2H .0909, and specific local limitations.
All enforcement actions shall be consistent with the Enforcement Response Plan (ERP) approved by the
Division.
10. Pretreatment Annual Reports (PAR)
The Permittee shall report to the Division in accordance with 15A NCAC 2H .0908. In lieu of submitting
annual reports, Modified Pretreatment Programs developed under 15A NCAC 2H .0904 (b) may be
required to meet with Division personnel periodically to discuss enforcement of pretreatment requirements
and other pretreatment implementation issues.
For all other active pretreatment programs, the Permittee shall submit two copies of a Pretreatment Annual
Report (PAR) describing its pretreatment activities over the previous twelve months to the Division at the
following address:
NC DENR / DWQ / Pretreatment Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
These reports shall be submitted according to a schedule established by the Director and shall contain the
following
a.) Narrative
A brief discussion of reasons for, status of, and actions taken for all Significant Industrial
Users (SIUs) in Significant Non -Compliance (SNC);
b.) Pretreatment Program Summary (PPS)
A pretreatment program summary (PPS) on specific forms approved by the Division;
c.) Significant Non -Compliance Report (SNCR)
The nature of the violations and the actions taken or proposed to correct the violations on
specific forms approved by. the Division;
d.) Industrial Data Summary Forms (IDSF)
Version 6/20/2003
NPDES Permit Requirements
Page 16 of 16
Monitoring data from samples collected by both the POTW and the Significant Industrial
User (SIU). These analytical results must be reported on Industrial Data Summary Forms
(IDSF) or other specific format approved by the Division;
e.) Other Information
Copies of the POTW's allocation table, new or modified enforcement compliance schedules,
public notice of SIUs in SNC, and any other information, upon request, which in the
opinion of the Director is needed to determine compliance with the pretreatment
implementation requirements of this permit;
11. Public Notice
The Permittee shall publish annually a list of Significant Industrial Users (SIUs) that were in Significant
Non -Compliance (SNC) as defined in the Permittee's Division approved Sewer Use Ordinance with
applicable pretreatment requirements and standards during the previous twelve month period. This list
shall be published within four months of the applicable twelve-month period.
12. Record Keeping
The Permittee shall retain for a minimum of three years records of monitoring activities and results, along
with support information including general records, water quality records, and records of industrial impact
on the POTW.
13. Funding and Financial Report
The Permittee shall maintain adequate funding and staffing levels to accomplish the objectives of its
approved pretreatment program.
14. Modification to Pretreatment Programs
Modifications to the approved pretreatment program including but not limited to local limits
modifications, POTW monitoring of their Significant Industrial Users (SIUs), and Monitoring Plan
modifications, shall be considered a permit modification and shall be governed by 15 NCAC 2H .0114 and
15A NCAC 2H .0907.
Version 6/20/2003
Clariant
Phone (704) 822-2702
FAX (704) 822-6529
April 15, 200,1'5
Dr. Sergei Chernikov
NC Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699
Re: Permit Renewal Application
NPDES Permit No. NC0004375
Clariant Corporation — Mt. Holly East Plant
Dear Dr. Chemikov:
Mt. Holly East Plant
P.O. Box 669246
Charlotte, N.C. 28266-9246
11 piri P.D I. II \`' rL. fili)
tf' • [
-
POINT SOURCE BRANCH
Clariant has reviewed the draft NPDES permit we received recently and offer the following
comments:
The Oil & Grease parameter is new to the permit. It is being added to the permit because
Clariant receives wastes that fall under the Oils Treatment and Recovery category (Subpart B) of
the Centralized Waste Treatment Effluent Guidelines. The Tier I limits in the permit are very
low based on the small quantity of oily wastewater that Clariant currently receives. We have
preliminary indications that we could have trouble meeting this Oil & Grease limit, but need to
do additional testing. If we determine we can not meet the draft limit, our most likely course of
action will be to discontinue the oily waste portion of our wastewater business so that we are not
subject to the oil & grease limitation. We plan to collect additional oil & grease data and contact
you on this issue in the near future to discuss options.
The Tier 2 values for ammonia on page 4 do not reflect the new limits. The values should be
Monthly Average of 574.5 lbs instead of 618.0 lbs and Daily Max of 861.8 lbs instead of 927.0
lbs.
On page 9, under the Tier 2 CWT Parameters, there was a typo on the Daily Max number for
2,4,6-Trichlorophenol. It should be 0.65 instead of 1.65.
On page 12, the paragraph at the top of the page that requires a BAT study should be deleted. - vk b`tA.d1C°�
This requirement was carried forward from the existing permit. The study has already been
completed.
-- AAA at 2
On Page 14, Case 3 River Flow is unnecessary. Only two river flow conditions are covered under
Section A.(5). I believe the intent was to drop Case 3 some years ago as the regular technology
based limits became lower.
On Page 2 of the Fact Sheet, there is a typographical error in the middle of the page. The flow
number for OCPSF parameters under Tier 2 should be 0.584 MGD instead of 0.574 MGD.
Thank you for this opportunity to comment on the draft permit. Please contact me at 704-822-
2702 if you have any questions concerning our comments. As I mentioned earlier, I will be
contacting you soon to discuss the Oil & Grease issue further.
Sincerely,
Clariant Corporation
M a�
William M. Archer
Plant Services Manager
cc: M. Teague, Clariant
N. Fiss, Aware Environmental
s000 s7-444,
'' A .Z
1W
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
REGION 4
ATLANTA FEDERAL CENTER
61 FORSYTH STREET
ATLANTA, GEORGIA 30303-8960
APR 0 7 2005
Sergei Chernikov, Ph.D
North Carolina Department of Environment and
Natural Resources
Division of Water Quality
NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
SUBJ: Draft NPDES Permit
Clariant Corp. - Mt. Holly East Facility
Permit No. NC0004375
APR 1 2 2005
DENR - WATER QUALITY
POINT SOURCE BRANCH
Dear Dr. Chernikov:
In accordance with the EPA/NCDENR MOA, we have completed review of the draft
permit referenced above and have no comments. We request that we be afforded an additional
review opportunity only if significant changes are made to the draft permit prior to issuance or if
significant comments objecting to the permit are received. Otherwise, please send us one copy of
the final permit when issued.
Sincerely,
Marshall Hyatt, Environmental Scientist
Permits, Grants, and Technical Assistance Branch
Water Management Division
l>.
Internet Address (URL) • http://www.epa.gov
Recycled/Recyclable • Printed with Vegetable Oil Based Inks on Recycled Paper (Minimum 30% Postconsumer)
BOARD:
Elizabeth M. Hagood
Chairman
Edwin H. Cooper, III
Vice Chairman
L Michael Blackmon
Secretary
March 29, 2005
PiiJ C
PROMOTE PROTECT PROSP.
s •
C Earl Hunter, CommissioniK•
Promoting and protecting the health of the Mien!)
Ms. Carolyn Bryant
NC Division of Water Quality
Environmental Management Commission/NPDES Unit ! • . •
1617 Mail Service Center
Raleigh, NC 27699-1617
BOARD:
Carl L Brazell
Steven G. Kisner
" rO..:y. Paul C AughtrY,III
• 1,•h Coleman E Buckhouse, MD
'Ull�ll` f
APR 5
DERR - WATER QUALITY
POINT SOURCE BRANCH
1
RE: Notification of Intent to Renew a NPDES Wastewater Permit for the Clariant Corporation
(NC0004375) dated March 16, 2005.
Dear Ms. Bryant:
This letter contains comments regarding the above -proposed NPDES permit renewal,
which would continue the discharge of treated wastewater into the Catawba River.
According to DHEC monitoring data, Lake Wylie is impaired by copper levels above the
Mill Creek arm at the end of road S-46-557. South Carolina's standard for copper is 2.9 ug/I.
In addition, Lake Wylie (Crowders Creek arm at SC highways 49 and 274) and the
Catawba River (at South Carolina Highway 21) are impaired by fecal coliform bacteria. South
Carolina's standards for fecal coliform in the Catawba River are "not to exceed a geometric mean
of 200/100m1 based on five day consecutive samples during any 30 day period; nor shall more
than 10% of the total samples examined during any 30 day period exceed 400/100ml."
Please ensure that any permitted activities will not contribute to violations of South
Carolina standards. Please send a copy of the draft permit and permit rationale to Mike
Montebello, South Carolina Department of Health and Environmental Control (DHEC), Bureau of
Water, 2600 Bull St., Columbia, South Carolina 29201. Thank you for considering these
comments when reviewing, revising, and issuing this permit. If you need more information,
please contact Mark Giffin at (803) 898-4203 or giffinma@dhec.sc.gov for assistance.
Sinc_erely,
Ka Steckerr, Manager
Watersheds and Planning Section
MKS:MAG
cc: Mark Giffin
Rheta Geddings
Mike Montebello
Gina Fonzi, EPA
SOUTH CAROLINA DEPARTMENT OF HEALTH AND ENVIRONMENTAL CONTROL
2600 Bull Street • Columbia, SC 29201 • Phone: (803) 898-3432 • www.scdhec.gov
THE CHARLOTTE POST
Affidavit of Publication
Mecklenburg County
NORTH CAROLINA
Before the undersigned, a Notary Public of said County and State, duly
commissioned, qualified, and authorized by law to administer oaths, personally appeared:
LaWanda Mickel
of The Charlotte Post, a newspaper published, issued, and entered as second class mail
in the Town of Charlotte, in the said County and State; that she is authorized to make this
affidavit and sworn statement; that notice or other legal advertisement of:
NCDENR/ DWQ/ PDES Clariant/ Gatewater Permits #2567
A true copy of which is attached hereto, was published in The Charlotte Post on the
following dates:3/23/05
And that the said newspaper in which such notice, paper, document, or legal
advertisement was published, at the time of each and every such publication, a newspaper
meeting all the requirements and qualifications of Section 1-596 of the General Statutes
of North Carolina and qualified newspaper with the meeting of Section 1-596 of the
General Statutes of North Carolina.
1111 day of OpeJ , 2005
Sworn to and subscribed before me,
This
day of
My Commission Expires:
(LaWanda Mickel)
(Francetta A. Farrer)
, 2005
Notary Public for Mecklenburg Cou, tyntEr„th
(5,
ci4/
r
APR 2 8 2005
{
North Carolina } ss
Mecklenburg County}
The Knight Publishing Co., Inc.
Charlotte, NC
Affidavit of Publication
THE CHARLOTTE OBSERVER
NCDENR/DWQ/NPDES
CAROLYN BRYANT
1617 MAIL SERVICE CTR
RALEIGH .NC 27699-1617
REFERENCE: 30045571
5388973 Clariant Corp
Before the undersigned, a Notary Public of said
County and State, duly authorized to administer
oaths affirmations, etc., personally appeared,
being duly sworn or affirmed according to law,
doth depose and say that he/she is a
representative of the Knight Publishing Company a
corporation organized and doing business under the
laws of the State of Delaware, and publishing a
newspaper known as The Charlotte Observer in the
city of Charlotte, County of Mecklenburg and State
of North Carolina and that as such he/she is
familiar with the books, records, files and
business of said Corporation and by reference to
the files of said publication
the attached advertisement was inserted. The
following is correctly copied from the books and
files of the aforesaid Corporation and
Publication.
PUBLISHED ON: 03/18
AD SPACE:
FILED 0
NAME:
178 LINE
03/25/05
lt
In Testimony Wher
day and year afore
Notar
TITLE:
DATE: M
f I have hereunto set my hand and affixed my seal, the
aid.
s c
s
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'JM
The
Gt
C NOTICE
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512m
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pre�n�t edt eigtY, Frier River
trier
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148!
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PSF
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.My Commission Expires: //___
' Commission Expires May 17, 2006
imap://sergei.chernikov%40dwq.denr.ncmail.net@cros.ncmail.net:143/f...
Subject: Draft Permit reviews (3)
From: John Giorgino <john.giorgino@ncmail.net>
Date: Wed, 23 Mar 2005 16:18:40 -0500
To: sergei chernikov <sergei.chernikov@ncmail.net>
Hi Sergei, I have reviewed the following permits:
NC0004375 Clariant - Test months are not specified on page 3 (A la), page 4 (Alb) or
page 10 (A3). These should be: Mar, Jun, Sept, Dec.
NC0004987 Marshall Steam Station - No comments
NC00086517 Gatewat Village - No comments
Thanks for forwarding them.
-John
John Giorgino
Environmental Biologist
North Carolina Division of Water Quality
Environmental Sciences Section
Aquatic Toxicology Unit
Mailing Address:
1621 MSC
Raleigh, NC 27699-1621
Office: 919 733-2136
Fax: 919 733-9959
Email: John.Giorgino@ncmail.net
Web Page: http://www.esb.enr.state.nc.us
1 of 1
3/23/2005 4:24 PM
Department of Environment and Natural Resources
Division of Water Quality
Fact Sheet For NPDES Permit NC0004375
400111P
Facility Information
Applicant/Facility Name:
Clariant Corporation — Mt. Holly
Applicant Address:
P.O. Box 669246, Charlotte, NC 28266
Facility Address:
11701 Mount Holly Rd., Charlotte, NC28214
Permitted Flow:
3.9 MGD (Grade IV — Biological)
Type of Waste:
Industrial, Stormwater, and Sanitary Wastewater
Facility/Permit Status:
Renewal
County:
Mecklenburg County
Miscellaneous
Receiving Stream:
Catawba River
Stream Classification:
WS-IV-CA
303(d) Listed?:
No
Subbasin:
03-08-34
Drainage Area (mi2):
calculated
40.8 mi2
Summer 7Q10 (cfs):
329 cfs
Winter 7Q10 (cfs):
NA
Average Flow (cfs):
3,016 cfs
IWC (%):
1.8 %
Primary SIC Code:
2865
Regional Office:
Mooresville
USGS Topo Quad:
Mountain Island Lake & Mount Holly
Permit Writer:
Sergei Chemikov
Date:
March 10, 2005
Summary
Clariant operates a specialty chemical manufacturing facility in Mount Holly. Wastewater from the
facility is treated in an on -site WWTP. The existing permit is based on the OCPSF and CWT
(centralized waste treatment) effluent guidelines.
The facility has been a specialty chemical and dye -manufacturing site since 1937. As a result of
historical operations, the facility is included on the National Priorities List due to organic contained
in surface water and groundwater from the site. Stormwater from the facility is therefore treated in
the on -site WWTP in addition to the OCPSF process wastewater, CWT process wastewater, and
domestic wastewater from current on -site manufacturing operations. The WWTP also receives
groundwater from a groundwater pump and treat system and leachate from an active on -site landfill
cell. Recently, dye -manufacturing operations have been shutdown at the facility. As portions of the
facility become inactive, Clariant is developing the facility as an industrial park. The following two
tenant operations are currently located at the facility with the treatment of the resulting process
wastewaters in the on -site WWTP:
Fact Sheet
NPDES Renewal (NC0082295)
Page 1
• SCR -Tech — A non -categorical operation that regenerates NOx air pollution control catalyst
• Monark Industrial Services, Inc. — A non -categorical operation that solidifies liquid and
semi -solid wastes.
Since Clariant is developing the facility as an industrial park, future wastewater sources will occur.
In order to account for these future wastewater sources in the permit effluent limits, a tiered
approach to developing the limits was used. The proposed limits for both conventional and non -
conventional parameters are presented in two tiers, Tier 1, and Tier 2. The Tier 1 limits are based
on wastewater flow from existing and planned wastewater sources. The Tier 2 limits are based on
wastewater flow not only from existing and planned wastewater sources, but also from future
wastewater sources. Tier 2 limits become effective when any new wastewater source, beyond the
existing and planned wastewater sources, is added.
Facility has no fecal coliform limit due to the very minor contribution of sanitary wastewater flow.
Facility has not violated Cu and Zn limits over the past four years.
Technology Based Effluent Limit Development
Conventional parameters have been calculated based on the guidelines specified in the Table 3-1
(attached). Flow numbers for calculation were taken from the Table 2-2 (attached). The following
effluent guidelines were used to calculate permit limits:
• OCPSF parameters — 40 CFR Part 414 (Tier 1— 0.474 MGD; Tier 2 — 0.584 MGD)
• CWT parameters — 40 CFR part 437 (subparts B and C) (Tier 1— 0.278 MGD; Tier 2 —
0.505 MGD)
The results of these calculations are generally more stringent than the limits in the current permit.
All the calculations are attached. For CWT calculations wastes for subparts B and C were added
together, and effluent guidelines from both subparts were applied to the final number. In case
where the same parameter has different allocation in two subparts, the more stringent allocation
was used for calculations.
Limits for Total Nitrogen and Total Phosphorus have been established based on the results
of the BAT study. Monthly average limit for NH3-N was established as the 95th percentile
effluent load, daily maximum limit was calculated using 1.5 multiplier.
Toxicity Testing
Current Requirement: Quarterly Chronic Toxicity @ 1.8% MAR, JUN, SEP, DEC
Recommended Requirement: Quarterly Chronic Toxicity @ 1.8% MAR, JUN, SEP, DEC
The facility has been consistently passing its WET tests during previous permit cycle with two
exceptions. Subsequent tests have passed.
Compliance Summary
DMRs have been reviewed for the period January 2001 through January 2005. Facility has a good
compliance record. During the review period, the following NOVs (notices of violation) have been
issued: 02/23/04 — Tox. test failure, 02/19/04 — BOD, 02/26/03 — Tox. test failure, 08/08/03 - TSS.
A compliance evaluation inspection conducted on May 12, 2004 determined that facility is in
compliance. The facility has been on EPA Watch List for vanadium. The source of vanadium was
identified (an improperly connected sump drain in the SCR -Tech building) and removed.
Fact Sheet
NPDES Renewal (NC0082295)
Page 2
Instream Monitoring
Instream monitoring is required DO, pH, temperature and conductivity. Facility is not likely to
strongly influence water quality due to the high dilution ratio.
Proposed Changes
• Monitoring Frequencies: No changes are proposed.
• Limits: Limits for OCPSF, CWT and conventional parameters have been
recalculated based on the reevaluation of projected flows. Oil and Grease limit has
been added in accordance to the federal guidelines requirements. The following
parameters have been eliminated from the permit based on the recent revisions in
Federal Guidelines for Centralized Waste Treatment and changes to the categories
of waste being accepted at the facility: Antimony, Barium, Molybdenum, Selenium,
Silver, Titanium, Vanadium, Aniline, and 2,3-Dichloroaniline. Limits for Total
Nitrogen (limit reduced) and Total Phosphorus (limit increased) have been
established based on the results of the BAT study.
State Contact
If you have any questions on any of the above information or on the attached permit, please contact
Sergei Chernikov at (919) 733-5038 ext. 594.
REGIONAL OFFICE COMMENTS:
NAME: DATE:
EPA COMMENTS:
NAME: DATE:
Fact Sheet
NPDES Renewal (NC0082295)
Page 3
II II II II II
TABLE 2-2
WASTEWATER FLOWS
:•:u::::• •::.
>::.:>:.::•:::
......................... .
.................... ... . • . .
....................•.......................................
................................................................. .
. ...
,..
:.:P . : w
...,. S. rt :: • t ....... '''' -' o..--
:•••• ..:>.:;
:: •.
: 51 'F arm ;: :: ; r
:.:
100:01
•
Cam •o
y�
...:.:..
__
:....:..........:. .:::.:::...
OCPSF
Specialty Chemicals
0.030
0.030
Semiworks and Warehousing
0.010
0.010
Groundwater
0.203
0.203
Stormwater
0.220
0.220
3rd Party OCPSF WW
0.011
0.021
Future Tenant Expansion
0.000
0.100
:
0.474• ``'
0 800
.«
• 0.584`
0.987
Centralized Waste Treatment
3rd Party Non-OCPSF WW
0.027
0.046
•0.054
0.091
3' Party Oily WW
0.008
0.013
0.020
0.034
Stormwater
0.030
0.051
0.030
0.051
Primary & Biological Solids Processing
0.063
0.106
0.125
0.211
Solublization & Emulsion Breaking
0.008
0.103
0.020
0.034
Other Equipment & Unloading Area Washwater
0.030
0.051
0.050
0.085
0. 8
7
<:
•9
Non -categorical
• Sanitary
0.020
0.034
0.020
0.034
Filter Plant Backwash
0.030
0.051
0.030
0.051
Non -process Area Stormwater
0.032
0.054
0.032
0.054
Air Filter Regeneration WW (SCR -Tech)
0.014
0.024
0.056
0.095
Utilities WW
0.060
0.101
0.060
0.101
Future Tenant Ex ansion
0.000
0.000
0.100
0.169
::...:::
t� .56 .:...
0 264
- `
•:
..0.298
0.504
ligagiria
:::::.:
.
....:..:.::. ...:::::.
...........
. ........:.:.: :..........
......:.:.:::::
..
.�8
Notes:
(1) Planned flows for 3r4 Party OCPSD, Non-OCPSF, and Oily WW include a 50 % increase based on anticipated growth through 2006.
(2) Based on historical data (October 2003-September 2004), max monthly flow is 1.69 times greater than the average daily flow.
13
December 2004
TABLE 3-1
US EPA EFFLUENT GUIDELINES AND STANDARDS
CONVENTIONAL PARAMETERS
f .. - .Monthly
Industrial Category and Parameters
Avg.
Effluent Limit
(
11�ax
OCPSF
BOD5
TSS
Non -categorical: Sanitary, Planned Air Filter
'Regeneration, Utilities, Future Tenant
Expansion
BOD5
TSS
Non -categorical: Non -Process Stormwater
BOD5
TSS
Non -categorical: Filter Plant Backwash"'
BOD5
TSS
Non -categorical: Utilities''
BOD5
TSS
Centralized Waste Treatment
BOD5
TSS
O&G
45
57
120
183
30 45
30 45
1 1
30 45
0
30
0
0
53
30.6
38
0
45
0
0
163
74.1
127
Notes:
(1) Based on previous allocations allowed by NCDENR for the Clariant facility.
19 December 2004
OCPSF Subpart I Calculations
FACILITY
NPDESPermit ii
9CPSP.P}owb
QP`
WS Class?
7Q10s
Average Strean Flow Q >
Clariant
NC0004375
0.47 MGD
3.90 MGD
Yes
329 cfs
3,016 cfs
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Parameter
OCPSF
Daily
Maximum
µ8/1-
OCPSF
Monthly
Average
R82
OCPSF
Daily
Maximum
Ibs/day
OCPSF
Monthly
Average
lbs/day
Federal
Criteria or
State
Standard
Standard
Aquatic
Life
pg/L
Human
Health
Standard
PO -
Water
Consumption
Standard
RS2
Carcinogen?
min
criteria
Water Qua1
Allowable
Load
lbs/day
OCPSF
Daily
Maximum
lbs/day
find min.
Limit
Based On:
Daily
Maiainum
Monthly
Average.
Lutut. .
lbs/da`3/..
Acenaphthene
Acenaphthylene
Acrylonitrile
Anthracene
Benzene
Bcnzo(a)anthracene
3,4-Benzofluoranthcne
Benzo(k)fluoranthene
Benzo(a)pyrene
Bis(2-ethylhexyl) phthalate
Carbon Tetrachloride
Chlorobenzene
Chloroethane
Chloroform
2-Chlorophenol
Chryscne _
Di-n-butyl phthalate
1,2-Dichlorobenzene
1,3-Dichlorobenzene
1,4-Dichlorobenzene
1,1-Dichloroethane
1,2-Dichloroethane
1,1-Dichloroethylene
1,2-trans-Dichloroethylene
2,4-Dichlorophenol
1,2-Dichloropropane
1,3-Dichloropropylene
Diethyl phthalate
2,4-Dimethylphcnol
Dimethyl phthalate
4,6-Dinitro-o-cresol
2,4-Dinitrophenol
2,4-Dinitrotoluene
2,6-Dinitrotoluene
Etbylbenzene
Fluoranthene
Fluorene
Hexachlorobenzene
Hexachlorobutadiene
Hexachloroethane
Methyl Chloride
Methylene Chloride
Naphthalene
Nitrobenzene
2-Nitrophenol
4-Nitrophenol
Phenanthrene
Phenol
Pyrene
22
22
96
22,
37'.
22
23 _
22
61 23
279 103
38 18
28 15
268 104
46 21
98 31
59 22.
57 27
163 77
44 31
28 15
59 22
211 68
25 16
54 21
112 39
230 153
44 29
203 81,
36 18
47 19
277 78
123 71'.
285 113'',
641' 255.
- - ------ - - ----------- 108 32
68 25
59 22
28 15
49 20
54 21
190 86
89 40
59 22
68 27
69 41
124 72
59 22
26 15
67 25
59
59
242
59
136
59
61
59
0.233 0.087 FC none
0.233 0.087 FC none
0.957 0.380 FC none
0.233 0.087 FC none
0.538 0.146 SS none
0.233 0.087 FC none
0.241 _ 0.091 FC none
0.233 0.087 FC none
0.241 0.091 FC none
1.1034 0.407 FC none
0.150 0.071 SS none
0.111 0.059 FC none
1059' 0.411 FC none
0182, 0.083 SS none
0.387 0.123 FC _ _. none
0.233 0.087 FC none
0.225 0.107 FC none
0.644 0.304 FC none
0.174 0.123 FC none
0.111 0.059 FC none
0.233 0.087 FC none
0.834 0.269 FC none
0.099 0.063. FC none
0.213 0.083 FC none
0.443 0.154 FC none
0.909 0.605 FC none
0.174 0.115 FC none
0.802 0.320 FC none
0.142 0.071 FC none
0.186 0.075 _FC none
1.095 ' 0.308 FC none
0.486 0.281 FC none
1.127I 0.447. FC none
2.534 1.008, FC none
0.427 0.127 FC 325
0.269 0.099 FC none
0.233 0.087 FC none
0.111 0.059 FC none
0.194 0.079 SS none
0.213 0.083' FC none
0.751 0.340. FC none -
0.352 0.158. _ FC none
0.233 0.087 FC none
0.269 0.107 FC none
0.273 0.162 FC none
0.490 0.285 FC none
0.233 0.087 FC none
0.103 0.059 FC none
0.265 0.099 FC none
2700 1200
none none
0.66 0.059
110000 9600
71.4 1.2
0.031 0.0028
0.031 0.0028
0.031 0.0028
0.031 0.0028
5.9 1.8
4.42 0.254
21000 488
none none
470 5.7
400 120
0.031 0.0028
12000 2700
17000 2700
2600 400
2600 400
none none
99 0.38
3.2 0.057
140000 700
790 93
39 0.52
1700 10
120000 23000
2300 540
2900000 313000
765 13.4
14000 70
9.1 0.11
none none
29000 none
370 300
14000 1300
0.00077 0.00075
49.7 0.44
8.9 1.9
none none
1600 4.7
none none
1900 17
none none
none none
none none
4600000 21000
11000 960
3/2/2005
no
no
Yes
no
y .
Yes
Yes
yes
Yes
ye
yes
no
no
Yes
no
Yes
n0
no
no
no
no
Yes
yes
no
110
no
no
no
no
no
no
no
yes
no
no
no
no
Yes
Yes
Yes
no
Yes_
no
no
no
no
no
no
no
1,200.00 2163.31 0.233' 0.233! OCPSF 0.233' lbs/day 0.087
none none 0.233 0.233 OCPSF 0.233 lbs/day 0.087
0.059 0.96 0.957 ' 0.957 OCPSF 0.957; lbs/day 0.380
9,600.00 17306.48 0.233 0 233 OCPSF 0.233 lbs/day 0.087
1.200 19.51 0.538 0.538 OCPSF 0.538 lbs/day 0.146
0.003 0.05 0.233 0.046 CHRONIC 1.400, ugn,
0.003 0.05 0.241 0.046 CHRONIC ' 1.400' ug/L
0.003 0.05 0.233 0.046 CHRONIC 1.400` ug/L
0.003 0.05 0.241 0.046 CHRONIC 1.400: ug/L
1.800 29.27 1.103 ! 1.103' OCPSF I 1.103 ! lbs/day 0.407
0.254 4.13 0.150, 0.150 OCPSF 0.150 Ibs/day 0.071
488.00 879.75 0.111 0.111 OCPSF 0.111 lbs/day 0.059
none none 1.059 1.059 OCPSF 1.059, Ibs/day 0.411
5.70 92.69 0.182 0.182, OCPSF 0.182 Ibs/day 0_083
120.00 216.33 0.387 0.387 OCPSF 0.387' Ibs/day 0.123
0.233 0.046 CHRONIC 1.400, ug/L
0.225 0.225 OCPSF 0.225 lbs/day 0.107
0.644 0.644 OCPSF 0.644 Ibs/day 0.304
0.174' 0.174 OCPSF 0.174 Ibs/day 0.123
0.111 0.111 OCPSF 0.111 lbs/day 0.059
0.003
2,700
2,700
400.00
400.00
none
0.38
0.06
700.00
93.00
0.52
10
23,000
540
313,000
13.40
70.00
0.11
none
325.00
300.00
0.05
4867.45
4867.45
721.10
721.10
none 0.233 0.233 OCPSF 0.233 lbs/day 0.087
6.18 0.834 0.834 OCPSF 0.834, Ibs/day 0.269
0.93 0.099 0.099 OCPSF 0.099, lbs/day 0.063
1261.93 0.213' 0.213 OCPSF 0.213 Ibs/day 0.083
167.66 0.443 0.443 OCPSF 0.443 lbs/day 0.154
0.94 0.909 0.909 OCPSF 0.909 Ibs/day 0.605
18.03 0.174 0.174 OCPSF 0.174 Ibs/day 0.115
4 73.494 0.802 0.802 OCPSF 0.802 ` lbs/day 0.320
---
973.49 0.142 0.142 OCPSF 0.142' lbs/day0.071
t564263.33 0.186 0.186 OCPSF 0.186 Ibs/day 0.075
24.16 1.095 1.095 OCPSF 1.0951 lbs/day 0.308
OCPSF 0.486 lbs/day 0.281
1.79 1.127 1.127 OCPSF I.I27.lbs/day 0.447
none 2.534 2.534 OCPSF 2.534 Ibs/day 1.008
585.90 0.427 0.427 OCPSF 0.427 lbs/day 0.127
540.83 0.269 0.269 OCPSF 0.269 Ibs/day 0.099
1,300.00 2343.59 0.233 0.233' OCPSF ' 0.2331Ibs/day 0.087
g/L 0.001 0.012 0.111 0.012 CHRONIC 0.3751 u
0.44 7.15 0.194 0.194 OCPSF 0.194, lbs/day 0.079
190 30.90 0.213 0.213 OCPSF 0.213' Ibs/day 0.083
- . 1bs/day 0.340
none none 0.751. 0.751 OCPSF 0.751
4.70 76.42 0.352 ' 0.352 OCPSF 0.352 lbs/day bin
none none 0.233 0.233 OCPSF 0.233 Ibs/day 0.087
17.00 30.65 0.269 0.269 OCPSF 0.269 lbs/day - 0.107
none none 0.273 0.273 OCPSF 0.273 Ibs/day 0.162
none none 0.490 0.490 OCPSF 0.490 Ibs/day 0.285
none none 0.233 0.233 OCPSF 0.233' Ibs/day 0.087
21,000 37857.92 0.103 0.103 OCPSF 0.103 Ibs/day 0.059
960 1730.65 0.265 0.265 OCPSF 0.265 Ibs/day 0.099
OCPSF Subrt 1 Calculations
Parameter
OCPSF
Daily
Maximum
µg
OCPSF
Monthly
Average
OCPSF
Daily
Maximum
lbs/day
OCPSF
Monthly
Average
Ibs/day
Federal
Criteria or
State
Standard
Standard
Aquatic
Life
Human
Health
Standard
µ8/I,
Water
Consumption
Standard
PSZ
Carcinogen?
thin
criteria
Water Qual
Allowable
Load
lbs/day
OCPSF
]Daily
Maximum
lbs/day
find mint
Limit'
Based On:
Daily
stun
• Limit
'Monthly
Avetago
Ibs/day
Tetrachloroethylene 56 22 0.221 0.087 SS none 8.85 0.8 yes 0.80 13.01 0.221 0.221 OCPSF 0.221 lbs/day 0.087
0.316 0.103 SS 11 200000 6800 no 11.00 19.83 0.316 0.316: OCPSF 0.316 lbs/day 0.103
Total Chromium 2770 1110 .
Toluene 80 26
' 10.950 4388 SS 50 none none no 50.00 90.14 10.950 10.950 OCPSF 10.950 lbs/day 4.388
Total Copper 3380 1450 13.362 5.732 SS -AL 7 none 1300 no 7.00 12.62 13.362 12.619 CHRONIC 387.976 ug/L. 5.732
Total Cyanide 1.200 420 4.744 1.660 SS 5 220000 700 no 5.00 9.01 4.744 4.744 OCPSF 4.744, Ibs/day 1.660
Total Lead 690 320 2.728 1.265 SS 25 none none no 25.00 45.07 2.728 2.728 OCPSF 2.728' Ibs/day 1.265
15.734 OCPSF 1.5.734 , Ibs/day 6.681
no 4-151
- _ --- ---- � 0.553 OCPSF 0.5531 lbs/day
Total Zinc _ 2610 1050' 10.318' 4.151 SS -AL 50 none none no 50.00 901 4.151
.00 468.72 .4 10.318 10.318 OCPSF I0.318
1,2,4-Trichlorobenzene 140 68 0.553 0.269 FC none 940 260 no 2600.553
.ow Nickel 3980 1690 15.734 6.681 SS 88 4600 25 no 25 .00 4 .0 1 34 Ibs/day 0.269
y� lbs/day 0.083
_.^ 0.213 OCPSF 0.213,
1,1,2-Tnchloroethane 54 _ 21 0.213 0.083 FC none 42 0.6 0.60 9.76 0.213 lbs/day 1,1,1-Tnchloroethane 54 21 0.213 0.083� FC none none none no none none
' 0.213 OCPSF 0.213 Ibs/day 0.083
Trichloroethilcne 54 21 0.213 0.083 FC none 81 2.7 yes 2.70 43.90 0.213 0.213 OCPSF 0.213, Ibs/day 0.083
yin Chloride 268 104 1.059 0.411 SS none 525 2 yes 2.00 32.52 1.059 1.059 OCPSF 1.0591 Ibs/day 0.411
Column Cates:
1 OCPSF Guidelines (see 40 CFR 414.90)
2 OCPSF Guidelines (see 40 CFR 414.90)
3 col 1 • OCPSF Flow • 8.34/1000
4 col 2 * OCPSF Flow • 8.34/1000
5, 6, 7, 8, 9 from Fed /state water quality standards
10 if WS class then find minimum of col 6, 7, & 8. Otherwise find minimum of col 6 & 7.
11 if parameter is a carcinogen then all Toad = 8.34 * Qavg• col 10 /1000. Otherwise all load = 8.34.7Q10 • col 10 /1000.
12 copy of column 3
13 find minimum of col 11 and 12.
14 note which load is lower.
15 if limit is not based on OCPSF guidelines then calculate concentration based on Qp. Otherwise copy OCPSF load
16 if limit is not based on OCPSF guidelines then use units of'ug/r. Otherwise use'ids/day.
17 if limit is not based on OCPSF guidelines then leave balnk. Otherwise copy OCPSF limits from col. 4.
3/2/2005
OCPSF Subpart 1 Calculations
FACILITY =>
NPDES Permit # �>
OCPSF Flow +b
Qp
WS Class ?
7Q105�
Average Strean Flow a>
Clariant
NC0004375
0.58 MGD
3.90 MGD
yes
329 cfs
3,016 cfs
Parameter
OCPSF
• Daily .
Maximum
tt8/L .
2
OCPSF.:.
Monthly
Average
p
3
OCPSF
Datilp
Maximum
lbs/day
4
oCPSF
Monthly
Average
lbs/day
5
Federal
,Cntena:or:
'State
Standard
6
Standard
Aquatic
Life
Ma+.
7
au nan
Ieattli..
Standard
ug
8
Water.
Consumptiop;
S aadard' ..
1 .
9
Carcuibgen?
-
10
11
Water.Qual
:Aliowabls
Load[`
Ibs/day •
12
=QGPSF
Dady
Ibs/day:
13
14
15
16
17
Age:;
Lam.
4bs/day..
Acenaphthene
Acenaphthylene
Acrylonitrile
Anthracene
Benzene
Benzo(a)anthracene
3,4-Benzofluoranthene
Benzo(k)fluoranthene
Benzo(a)pyrene
Bis(2-ethylhexyl) phthalate
Carbon Tetrachloride
Chlorobenzcne
Chloroethane
Chloroform
2-Chlorophenol
Chrysene
Di-n-butyl phthalate
1,2 Dichlorobenzene
1,3 Dichlorobenzene
1.4-Dichlorobenzene
1,1-Dichloroethane
1,2-Dichloroethane
1,1-Dichloroethylene
t,2-trans Dichloroethylene
2,4-Dichlorophenol
1,2-Dichloropropane
1,3-Dichloropropylene
Diethyl phthalate
2,4-Dimethylphenol
Dimethyl phthalate
4,6-Dinitro-o-cresol
2,4-Dinitrophenol
2,4-Dinitrotoluene
2 6-Dinitrotoluene
Ethylbenzene
Fluoranthene
Fluorcnc
Hexachlorobenzene
Hexachlorobutadiene_
Hexachloroethane _
Methyl Chloride
Methylene Chloride
Naphthalene -
Nitrobenzene
2-Nitrophenol
4-Nitrophenol
Phenanthrene
Phenol
Pyretic
59,
59
242
59
136
59
61
59
61
279
38
28
268
46.
98.
59
57
163
44
28
59
211
25
54
112
230
44
203
36
47
277
123
285
641
108
68
59
0.287 0.107 FC
0.287 0.107 FC
1.179 0.468 FC
0.287 0.107 FC
0.662 0.180 SS
0.287 0.107 FC
0.297 0.112 FC
0.287 0.107 FC
0.297 0.112 FC
1.359 0.502 FC
0.185 0.088 SS
0.136 0.073 FC
1.305 0.507 FC
0.224 0.102 SS
0.477 0.151 FC
0.287' 0.107 FC
0.278 0.132 FC
0.794, 0.375, FC
31 0.214 0.151 FC
15 0.136, 0.073 FC
22 0.287' 0.107' FC
68 1.028 0.331 FC
16 0.122 0.078' FC
21 0.263 0.102; FC
39 0.546 0.190 FC
153 1.120 0.745 FC
29 0.214 0.141 FC
81 0.989 0.395 FC
18 0.175 0.088 FC
19 0.229 0.093 FC
78 1.349 0380 FC
71 0.599 0.346 FC
113 1.388 0.550 FC
255 3.122 1.242 FC
32 0.526 0.156: FC
25 0.331 0.122 FC
22 0.287 0.107 FC
28 15 0136', 0.073: FC
49 20 0.239 0.097 SS
54 21 0.263 0.102 FC
190 86 0.925 0.419 : FC
89 40 0.433 0.195 FC
59 22 0.287 0.107 FC
68 27 0.331 0.132 FC
69 41 0.336 0.200 FC
124 72 0.604 0.351 FC
59 22 0.287, 0.107 FC
26 15 0.127 0.073 FC
67 25 0326 0.122 FC
22
22
96
22'
37
22
23
22
23
103
18
15
104.
21.
31
22.
27
77!
none
none
none
none
none
none
none
none
none
none
none
none
none
none
2700
none
0.66
110000
71.4
0.031
0.031
0.031
0.031
5.9
4.42
21000
none
470
none , 400
none 0.031
none 12000
none 17000
none 2600
none 2600
none_ none
none 99
none 3.2
none 140000
none 790
none 39
none 1700
none 120000
none 2300
none 2900000
none 765
none 14000
none 9.1
none none
325 29000
none 370
none 14000
none 0.00077
none 49.7
none 8.9
none none
none 1600
none none
none 1900
none none
none none
none none
none ' 4600000
none 11000
1200
none
0.059
9600
1.2
0.0028
0.0028
0.0028
0.0028
1.8
0.254
488
none
5.7
120
0.0028
2700
2700
400
400
none
038
0.057
700
93
0.52
10
23000
540
313000
13.4
70
0.11
none
none
300
1300
0.00075
0.44
1.9
none
4.7
none
17
none
none
none
21000
960
3/2/2005
no
no
yes
no
yes
Yes
yes
Yes
Yes
Yes
Yes
no
no
Yes
no
Yes
no
no
2163.31
none
0.96
17306.48
19.51
0.05
0.05
0.05
0.05
29.27
4.13
879.75
none
92.69
216.33
0.05
4867.45
4867.45
no 400.00 721.10
no 400.00 721.10
no none none
yes 0.38 6.18
yes _ 0.06 0.93
no 700.00 1261.93
no 93.00 167.66
no 0.52 0.94
no 10 18.03
no 23,000 _ 41463.44
no 540 973.49
no 313,000 564263.33
no 13.40 24.16
no 70.00 126.19
yes 0_11 1.79
no none none
no 325.00 ; 585.90
no 300.00 540.83
no 1,300.00 2343.59
yes 0.001 0.012
Yes 0.44 7.15
Yes 1.90 30.90
no none none
Yes 4.70 _ 76.42
no none none
no 17.00 30.65
no none none
no none none_
no none none
no 21,000 37857.92 _
no 960 1730.65
1 1,200.00
none
0.059
9,600.00
1.200
0.003
0.003
0.003
0.003
1.800
0.254
488.00
none
5.70
120.00
0.003
2,700
2,700
0.287! 0.287, OCPSF 1 0.2871Ibs/day _ 0.107
0.287 0.287' OCPSF 0.287, lbs/day_ _ 0.107
1.179 0.959 ' CHRONIC 29.496' ug/L 0.468
0.287 0.287 OCPSF 0.2871 lbs/day 0.107
0.662 0.662 OCPSF 0.662 Ibs/day 0.180
0.287 0.046 CHRONIC 1.400 ug/L
0.297 0.046 CHRONIC 1.400' ug/L
0.287 0.046 CHRONIC 1.400 ug/L
0.297 0.046 CHRONIC 1.400 ug/L
1.359 1359 OCPSF : 1.359' lbs/day 0.502
0.185 0.185 OCPSF 0.185 Ibs/day _.0.088
0.136. 0.136; OCPSF 0.136; Ibs/day 0.073
1.305 1.305 OCPSF 1.305! Ibs/day 0.507
0.224 0.224 OCPSF 0.224; Ibs/day 0.102
0 477 0.477 OCPSF 0.477 lbs/day 0.151
0.287 0.046 CHRONIC . 1.400 ug/L
0.278 0.278 i OCPSF 0.278 Ibs/day_ - 0.132
0.794 0 794, OCPSF 0.7941 lbs/day 0.375
0.214' 0114 OCPSF 0.214 lbs/day 0.151
0.136 0.136 OCPSF 0.136 Ibs/day 0.073
0.287 ` 0.287 OCPSF 0.287 Ibs/day 0.107
1.028 1.028 OCPSF 1.028 lbs/day - 0331
0.122. 0.122, OCPSF ; 0.122' lbs/day 0.078
0.263 0.263 OCPSF _ 0.263 Ibs/day 0.102
0.546 0.546 OCPSF 0.546 Ibs/day 0.190
1.120 0.937 CHRONIC 28.821 ug/L - 0.745
0.214 0.214 OCPSF 0.214 lbs/day 0.141
0.989 0.989 OCPSF - 0.989 Ibs/day - 0.395
0.175 0.175 OCPSF 0.175 Ibs/day 0.088
0.229 0.229 OCPSF 0.220, lbs/day 0.093
1.349 1.349 OCPSF 1.349 Ibs/day 0.380
0.599 0.599, OCPSF 0.599 lbs/day - 0.346
1.388' 1388, OCPSF 1.3881 lbs/day__ __ _0.550
3.122, 3.1221 OCPSF 3.122' Ibs/day _ 1.242
0.526. 0.5261 OCPSF 0.526 lbs/day 0.156
0.331 0.331 OCPSF 0.331' Ibs/day 0.122
0.287 0.287, OCPSF 0.287 Ibs/day 0.107
0.136' 0.012 CHRONIC i 0375i ug/L_ _
0.239 0.239, OCPSF ' 0.239 lbs/day 0.097
0.263 0.263 OCPSF 0.263 lbs/day 0.1_02
0.925 0.925 OCPSF 0.925', Ibs/day 0.419
0.433' 0.433' OCPSF 0.433 Ibs/day 0.195
0.287t 0.287 OCPSF i 0.287, lbs/day_ 0107
0.331,` 0.331 OCPSF , 0.331! lbs/day 0.132
0.336 0.336 OCPSF 0.336 lbs/day 0.200
0.604 0.604, OCPSF 0 604 lbs/day 0.351
0.287 0.287 OCPSF 0.287! lbs/day 0.107
0.127, 0.127 OCPSF 0.127 Ibs/day 0.073
0.326 0.326 OCPSF 0.326, lbs/day i 0.122
OCPSF Subpart !Calculations
Parameter
OCPSF
Daily
Maximum
ttL1L
OCPSF
Monthly
Average
Itg/L
OCPSF
Daily
Maximum
Ibs/day
OCPSF
Monthly
Average
lbs/day
Federal
Criteria or
State
Standard
Standard
Aquatic
Life
ug/L
Human
Ilealdt
Standard
AWL
Water
Consumption
Standard
ttg/t.
Carcinogen?
tnin
criteria
NP/L
Water Qua!
Allowable
Load
Ibs/day
OCPSF
Daily
Maximum
Ibs/day
lind min.
Limit
Based On:
Daily
Maximum
Limit
Monthly
Average
Limit
lbs/day
Tetracltloroethylene 56 22 0.273 0.107 SS none 8.85 0.8 yes 0.80 13.01 0.273 0.273 OCPSF 0.273 lbs/day 0.107
Toluene 80 26 0.390 0.127 SS 11 200000 6800 no 11.00 19.83 0.390 0.390 OCPSF 0.390 Ibs'day 0.127
Total Chromium 2770 1110 13.491 5.406 SS 50 none none no 50.00 90.14 13.491 13.491 OCPSF 13.491 lbstday 5.406
Total Copper 3380 1450 16.462 7.062 SS -AL 7 none 1300 no 7.00 12.62 16.462 12.619 CHRONIC 387.976 ug/L 7.062
Total Cyanide 1200 420 5.845 2.046 SS 5 220000 700 no 5.00 9.01 5.845 5.845 OCPSF 5.845 lbs/day 2.046
Total Lead 690 320 3.361 1.559 SS 25 none none no 25.00 45.07 3.361 3.361 OCPSF 3.361 lbs/day 1.559
Total Nickel 3980 1690 19.385 8.231 SS 88 4600 25 no 25.00 45.07 19.385 19.385 OCPSF 19.385 lbs/day 8.231
Total Zinc 2610 1050 12.712 5.114 SS -AL 50 none none no 50.00 90.14 12.712 12.712 OCPSF 12.712 Ibs/day 5.114
1,2,4-Trichlorobenzene 140 68 0.682 0.331 FC none 940 260 no 260.00 468.72 0.682 0.682 OCPSF 0.682 Ibs/day 0.331
1,1,1-Trichloroethane 54 21 0.263 0.102 FC none none none no none none 0.263 0.263 OCPSF 0.263 lbs/day 0.102
1,1,2•Trichloroethane 54 21 0.263 0.102 FC none 42 0.6 yes 0.60 9.76 0.263 0.263 OCPSF 0.263 Ibs/day 0.102
Trichloroethylene 54 21 0.263 0.102 FC none 81 2.7 yes 2.70 43.90 0.263 0.263 OCPSF 0.263 lbs/day 0.102
Vinyl Chloride 268 104 1.305. 0.507 SS none 525 2 yes 2.00 32.52 1.305 1.305 OCPSF 1.305 lbs/day 0.507
Column Calcs:
1
OCPSF Guidelines (see 40 CFR 414.90)
2 OCPSF Guidelines (see 40 CFR 414.90)
3 col 1 • OCPSF Flow • 8.34/1000
4 col 2 • OCPSF Flow * 8.34/1000
5, 6, 7, 8, 9 from Fed /state water quality standards
10 if WS class then find minimum of col 6, 7, & 8. Otherwise find minimum of col 6 & 7.
11 if parameter is a carcinogen then all load = 8.34 • Qavg• col 10 /1000. Otherwise all Toad - 8.34 • 7Q10 • col 10 /1000.
12 copy of column 3
13 find minimum of col 11 and 12.
14 note which load is lower.
15 if limit is not based on OCPSF guidelines don calculate concentration based on Qp. Otherwise copy OCPSF load
16 if limit is not based on OCPSF guidelines then use units of'ug/1'. Otherwise use'Ids/day.
17 if limit is not based on OCPSF guidelines then leave balnk. Otherwise copy OCPSF limits from col. 4.
3/2/2005
2-2 61-04 3- i
oc,Ps F FI0,4) = o, y0z/ M ��
-CoA/ V �#c, 4vtiA/ �t (-a. r'tel/ en-S J j e,Yt- i
L,_t cti )4/ al a
fIA-01,t fam
,i)d)
1 JD = 415 JL x o.Alva x g,3 I=17',5Aid tioAM‘j A.
.
r301) = 1z3 v lL D( o.213I x g:�I.i _ lr-3-ti.11 I tio, Dcj -A
IS 5 = s/- /i x 0,L11-41 A g.3 = 1-2 , 3 le AIL:At
____ 1 ,ss 03 m k Ao,w' 2.3y 1-23.`a iti 2 D,%eta
Ste, 'Flow 0. 4 Sg /460
)
u of 1. i A- Aft- I'D° b - 3o ii, x a,iSg X 3 3J-I =- 39 ,3 igid M . A.
P,►he 44'w r)oo, iis. 16 A D,1c5 x , 31-I = S5 ,; iglei D. kir*.
J SC = ------, 151 s Iiid I-1. Avi
". = i cO, 7 Mid ` O. N4-7c
c-
A/ok - not,/ = o,0 ai j�{ CADS+0f ,watems. r, o_ 4 x )L 0C 2-I x g 3LI _ 0, S 14.Avdi
n O— 4,S f/L xo,osi a�Y= o,4- /d- o.
TSS = so /L x 0,00 x
rss — Lis 0,0ski 2-0,S I$ /d P»--
jFi).4-ft- Flo LA. D,3s4 vk 6D
Ss' = 3J ►w x 0,00 x a, 3 I = /2, 2 Uid
M. /1-V) .
0,01 Al. 321 ---- 1). i e /d
0,1Arn Flog 6,218 M GYf)
?iv) i22, g 14 /d .
'bop -_ 463 fL o,2!0 8, - 343,5 1061 0, 11e,p(,
-'sS = 30,t )1, 91,31i ` 70,3 /ijcL M, 4v .
Th S - 7,4 a rD /L O, 2 8 7( $. = 8 ! /_a 14 41.
o4C = 33 At )t o,27s V31 - t8.1 I/J M. Av
04 G = 12 ej ,// ga,z78 2 9'/, tLd
CA/Ve,v/;)it,
r�t
n/- O)). 3Z�
p6- _et y te 4"vn s i2
Flub,/ , MGD
YS o D-- �K --% /L x 0, 531i g,'Sy = 2 /g, 2 ie,d
iso 1� , 1 /6 D,S3 i / s,3l 55 l /d p. fficux
j SS — 5 /G 0.sg1/ x 8,0 ` 2-77. M/d /Li- /ivap
I S/B; riy%L A 0,041 4 s3�1 = 89t,3 ///d. D. /ttaA
ufil, k A; A. )Jn -- 30 X o,s1s 7r-8, 3q 'M,8 1 g/d M. Av .
Fdiut, i ���. a,�N ,� f) - 13 i(_, 0, 8.3 1 g /) D. im„
%SS — 15,.3 It/) P.
7ss — 95,1- 1t/d D, 14�x
150 U - �. l� x 0,0sy y-g. 32-t = 0,3 / d b.
i sS- )Jl1' 0,0s1 x R. - I d A�
S — 1-►S �%L x 0.0SLt �.3y 23,3 ��1) p 4�
Ffk?- pfc FIU� - 0,0cl /if)
r:5 x o,05-1 ,3,32/ a5. i le/d
CAu M G p rsoo _ 53 % JL 1-0,Soc 0,321 = 22>,? / / M.Av ,
163 �L x D,co� x S. 341 6$6, s 1 ld [J.
mJ )L, K t��oS x8,V-1= 12?, it/dAVM.
S S ` - --11- 011(X u, SD >L3i �312,4 J $ / all D, H %�_�
D ' G = 3% Vrti x pi -cos = J1()0 ($/) AvcJ,
�
04 G �z 1b 0,os x1, 3� 5311,5 1R1) (
tAt
/ P
l /r 6i- L
A010 = /77,3 t 39,E +O,C --122.9 /1-1 //d
f�/ A-v
Yso t 6-5,7 t0,q +377.5 = gn 1?, a
- T-SS = 225.3 + 39.S-)-17D►5+ 12, 3 * ,9
ri"S S = � 2 3 , �i �- 5 9 �- z 19, 3 4-1 g,1 174, 8
p &— ;8 Id M.Av
04 = S // P.
l n- Tl
o = 9. B 4- 0, S 2 23 , 2 S hia /g,J
it)1) = Sgy, S +-1215 ,7-+ 0, q-+ 6g 6, S - 'i412 4
TSS , 3 f i3, c + 12. 3 - 423,9 = 533 J/d N.Aq.
'F,SS = 811,1 + 4Lj93 fi2o,3 H5,1 t 312,4 — 4 ' u/d Mt
off' G 16 o kid 111,A(3._
04 G = 3-3 5 _ d 1), $a�.
Cw� /-, ,lfs / i �lP,� 1 ( 0,21s
A� = 4, rs3 v1,16 / A -1D11 X 0,213 = 3.05 ISM AA,ALmi 6,8/ 160 0. M .
Cd -- _0,0102- x g,3y x o, 272 = 0.02 I BId N,Av / o,oq ///6, 10. / K
3 2 g = C�IP .Avv 1.43 1€l
,� 5iL 3�3�) t/dM4v1 .D
ti a 4
x 6,7g _ 18/cP M.Av. Am, AM JJ M)<
o,D,r2:1-s = oirA- Ig/d f .Av/oM 16/d fak
o,000-17- X B . 31-i x 0,279 _- p.�2 I tl Av,l 0,0') )e/d p, tlauC
I
SN= o,4L:c %G c�,3y xJ,2�� = o,3% )�� N •Av.J 0,1S /g/c/
e, 414/ = 0, 242-3 .3 27R - $ Av.11.4S )g/d PiK-e
rs,S (2+ y)-h;-. h- A+AL4 0,40-t r^%L,c$.39A6,23g= 0,23 IW M,AVI0,ci(1,4
) ei,z ) = 00887-1,0 -kVN X3.21-s--- 2-4 It/01 KAY,io,Wy► id
0,)6 x 8.341x0,2-78=J.Vi Ig%d 1\4,Av,1�.3g
2(ANe. = Z%� 0L X�,� X �2�g - ,0 4/ M./Iv. 2,20 )'��d D,�{a.7t.
- h '()0 , � 1� � d /
oi02 , g ,rt It/d .Av,%o,42 )b/d D.f+e.
)L )($,3)-1x 30114, 1,34)tici
A A t 7- , J -3-- rj � i, % 3 /PI � o, 2q ? -7- 4 , � 1 l bl �i �� Av,11il. 4 1 t/d p . P4)L
L o z7s 1 ^,y Ill
Ci-+� �2tiu,ve - o,0�6Z ) 0 '- x 0, �, 3'�/6% /14 A�//o,2C ! d 8. .x
c.iw/ve = Af 8c ,� 218 = 2 ✓,Ji1, �U/d .p4�.i.
�cg-�yx. �9g11�iN', A
C i =01 C(3'iDij 17-s , 44 ti,'IS )old b.114.x
r- ' 0-R-sol _ 0,20c) )G x 0,q% )0d m.
4, 08 mj Ii 341 xo, Il/ M. ALL l
t. 3� x �2�3 = 0, 1 g/d M.Av/a34 )64 �t�x
I 1 = 0,106 1, .3 LI x6 zq s=J 2S 1 .A4
0.36 )Gld R.Mix.
1T (o,oC)
0- -eSol = 0, rn
20S
eR-etA2) 4,08
. pj 0,i
2, Drip
(2-�+1.y)6,4x
eti
4, (7)' pi6 A 'Sit t),Cl)-t-- c.('`) 140 111.Av.1 12.1/ 16/d D,
0,0401-,�IL x8,3L1xo,4oc=o,o9 Itl� M�A�.Loo;� I!ld.----piF+r,,'`--_---
0,323x �S�s= � 3b l glt/
_ = 18, 8,,%� x 8,3'i x o,SoS= is/6/ M q,33 Iced .kak.
�g.3`fXo,SoS=�,02 1d�U M•�v.��,/4 �ld p.
7)/-;
p� =n aL�� Y14
� R .3Ai X �1.CJC = n 11 �Qi�Q ��Au.l� u� I��d n
'Et = Q, 4O S ��� x o �s� s = 0 6�- I W M.Av _1,' 1Ud p. It. .
o.o00-17- rtj 11/4 8 3 V 0 , c%) 17' 1 4, M• AV10,1)3 13 • 14A-f_.
0,4bc ,34)( 0 sJs iid r .PLA4c.
0) ti l _ _x a ' x 4,41- Itia NI.A411051001 q, I
k1 Lk = 0,404 /G 18.? J xo,SoC=-0.'m It/c) M yv, 0.01 Yid R:14,
0,0 8.8 - 1 g.141 yo,,coc=o - I ��d M . Av, D,49 1 sad Max
0, 2A c )6 x 2.3l x d,S�s - �� � 14161 S21cId-
e-c�-,v� = 0, 4% I L xs.31 x 0.5o c = a, 841 Ind Av. .3.1q i'td 0,Naie.
u�r�G-ti�� �i✓ = 2 g j.%L x$ , 3xj X v 4S = 14.A4 0.9-s itici b. +t
- caA/t- = 0, VY-1 x ,StA M.Av, 2, A/1 I `l � f,•'k .
7-.3+ Y s -3'1 )4/)
A cx.+0 kcw,ye = 0,062 ri $ ��j X ��SJ�=02�i 1/4 . lit/i o,NB Diktax,
_ 4, s; raj& g.3y x �,s�s =�,�5 It/d M. ilv.Z 3,s IN �.
2L kg, 3f 2, $t tid Ail8,081 e/d D . PAIL
//) x -3j ,( 0,coIt/d f1.Av./2,9 1
A 8,311 X�� � �, Ord M .��.l �s.� 10) D.
)1' $e.3 x t),�os `0,31.1Wrd it&�,,. �,S�,Ig� �. MAI
�l
1. - 0. ii6 )1.1)( 0. sa -o, Li yUdM . /
fl. 6 . Ma
co,4,;ved Ot9_ 1^'L4-e-i'S
13, 5 (2 -zf ) INco )) J..&/-tt= 0, 1103- /e/I t 0,23labor- 0,0 feldi 4,1)'d
CAL 7* ,S$g = Silt /Wei rA), Av. 12, /4/4/, y. .
(� = S, 73 2 , S = 6, 25 /1/d /4,v. 1 y S l(/) ,
f HteA,e- = (9. o 95 + o,o6, = o,1 g/d M, Ai. f o, 3.5 /&/),...7 �/team ,
p6 = 4, 2IS +- 0,31- i, 6'l / /d M. v, / 3 , -C4► / idIJ . N44
04,4= 0,0S5 4 2c1= 2,7S Q .Av, I 3, S %/d YJ,h
Z - Ii,1 1 o,94- = g,42- ! /el Ai, Av, P,c lea 0, tiot4(.
Tee
(2-e-H.�) ��� �) )vddQ- _ o.So2+/0,ti3 =0,93 IWj2,2�/e�d��,�,;�
�= 4 ,�1/I .Avs/ '/s6 fe(d41I/d fr1, flv, / 43.6 I gD. Mr
e = 0�122-F 0111 = O /g/da1r'i. ttV./0 pitta_x.
p1,�o3 //d1 ,/t4. / A/05 I�. Put*.
P),tivol 0, 0 43 -fr P, CC 12- 11, N, Av. I 4C,S igl)
Z,,�= S111t /07 _4• 88 10 H.Av. ��►,8 g/b.K�_•
Whole Effluent Toxicity Testing Self -Monitoring Summary February 15, 2005
FACILITY REQUIREMENT YEAR JAN FEB MAR APR MAY JUN JUL AUG SEP OCf NQV DEC
Cltgo-Paw Crk Bulk Terminal 24hr LC50 ac monit cpis fthd
NC0021962/001 Begin:9/I2001 Frequency: A
County. Mecklenburg Rcgion: MRO Subbasin: CTB34
PF: NA Special
7Q10: 0.0 IWC(%) 100 order:
NonComp:
2001 - >1oo
2002 - - - -
2003 - - - >100
2004 - - - >100
2005
NR
Claremont North WWTP chr lim: 13%
NC0032662/001 Begin:4/12001 Frequency. Q Jan Apr Jul Oct
County: Catawba Rcgion: MRO Subbasin: CTB32
PF: 0.10 Special
7Q10: 1.0 1WC(%) 13 Order.
+ NonComp:Singic
2001 Pau
2002 Pass,Pass
2003 Pass
2004 pass
2005 Pass
- Pass - - Pass - - Pass
- Pass - - Pass - - Pass
- Pass - - Pass - - Pass
- Pass - - Pass - - Pass
Claremont South WWTP chr lim: 61%
NC0026549/001 Bcgin:4/1/2001 Frequency. Q Jan Apr Jul Oct
County: Catawba Rcgion: MRO Subbasin: CTB32
PF: 0.10 Special
7Q 10: 0.10 IWC(%) 60.78 Order:
+ NonComp:Single
2001 I - - 1 - - 1 - - I
2002 I - - I - - I - - -
2003 I - - I - - I - - H
2004 H - - H - - H - - H
2005
Claremont-McLin Creek WWTP chr lim: 9%
NC0081370/001 Begin:6/12001 Frequency: Q Jan Apr Jul Oct
County: Catawba Rcgion: MRO Subbasin: CTB32
PF: 0.3 Special
7Q10: 5.0 iWC(%) 9.0 Order:
+ NonComp:Single
2001 Pass - - Pass - - Pass - - Pass
2002 Pass - - Pass - - Pass - - Pass
2003 Pass - - Pass - - Pass - - Pass
2004 pass - - Pass - - Pass - - Pass
2005 Pass
Clariant Corp. -Mt. Holly Plant CHR LIM: 1.8% y 2001 - - Pass - - Pass - - Pass -
4 NC0004375/001 Bcgin:3/12003 Frequency: Q Mar Jun Sep Dec + NonComp:Single 2002 - - Pass - - Pass - - Pass - - Fat
County. Mecklenburg Region: MRO Subbasin: CTB34 2003 2.5 2.5 Pass - - Paso - - Pass - --- Fail
PF: 3.9 special 2.5(s) 1.5 Pass - - Pass - - Pass - --- Pass
7Q10: 329 )WC(%)1.8 Order: 2005
Pass
Clarkton WWTP chr lim: 90%
NC0021610/001 Begin:10/1/2004 Frequency. Q Jan Apr Jul Oct
County: Bladcn Region: FRO Subbasin: LUM58
PF: 0.24 Special
7Q10: 0.0 PVC(%) 100 Order:
+ NonComp:Single
2001 >100 - - >100 - - Pass - - Pass
2002 Pass - - Pass - - Pass - - NR/Pass
2003 Pass - - Pass - - Pass - - Pass
2004 Pass - - Pass - - Pass - - Pass
2005 Pass
Clayton WWTP chr lim: 1.6%
NC0025453/001 Begin:4/12003 Frequency: Q Mar Jun Sep Dec + NonComp:Single
County: Johnston Region: RRO Subbasin: NEU02
PF: 1.9 Special
7Q 10: 186 IWC(%) 1.6 order:
2001 -
2002 -
2003 -
2004 -
2005
Pass - - Pass
- Pass >100(p)t - Pass
- Pass - - Pass
- Pass - - Pass
- - Pass - - Pass
- - Pass>100(p) - - Pass
- - Pass - - Pass
- - Pass - - Pass
Cleveland WWTP chr lim: 3.0%
NC0049867/001 Begin:10/12004 Frequency: Q Mar Jun Sep Dec
County Rowan Region: MRO Subbasin: YADO6
PF: 0.27 Spatial
7Q10: 14.0 IWC(%) 3.0 Order:
+ NonComp:Single
2001 - - Pass -
2002 Pass - Pass -
2003 - - Pass -
2004 >9(p) >s(p) Pass,>9(p) >9(p)
2005
Pass
Pass
Pass
NR
Pass
- Pass - - Late
- Pass - Pass
- Pass - - Pass
- Pass - - NR
Cllnton-Larkins WPCF chr lim: 90%
NC0020117/001 Begin:2/12003 Frequency: Q Mar Jun Sep Dec
County: Sampson Region: FRO Subbasin: CPFI9
PF: 5.0 Special
7Q10: 0.0 IWC(%) 100 Order:
+ NonComp:Single
2001 - - Pass - - Pass -
- Pass - - Fail
2002 >100 >100 Pass - - >90 - - >90 - - >90
2003 - - Pass - - Pass - - Pass - - Pass
2004 - - Pass - - Pass - - Pass - - Pass
2005
CMUD-Irwin Creek WWTP chr lim: 83%
NC0024945/001 Begin: 11/1/1996 Frequency: Q P/F + Jan Apr Jul Oct
County. Mecklenburg Region: MRO Subbasin: CTB34
PF: 15.0 SIB
7Q10: 4.9 1WC(%) 83.0 Order:
Y 2001 >100 - - >100 - - >100 - - >100 -
NonComp:Singlc 2002 >100 - - >100 - - >100 - - >100 -
2003 >100 - - >100 - - 72.3,>100 >100 >100,>100(p) >100 -
2004 Pass - - >100 - - >100 - - 95.7,>100(P) -
2005
CMUD-Mallard Cr. WWTP chr lim: 90%
NC0030210/001 Bcgin:2/12004 Frequency: Q Feb May Aug Nov + NonComp: ChV Avg
County: Mecklenburg Region: MRO Subbasin: YAD1I
PF: 6.0 Spccid
7Q 10: 0.64 iWC(%) 94.0 Order:
2001 -
2002 -
2003 -
2004 -
2005
Late >700 - NR >100 - >100,>100 - - >700 -
>100 - -- >100 - - Late >100,>100(p) >100(p) >100 -
>100 - - >100 - - >100 - - >100 -
Pass - - >100 - - >100 - - 97.5,>100(P) -
Y Pre 2001 Data Available
LEGEND:
PERM - Pcrmit Requirement LET - Administrative Letter - Target Frequency - Monitoring frequency: Q- Quarterly; M- Monthly; BM- Bimonthly; SA- Semiannually; A- Annually; OWD- Only when discharging; D- Discontinued monitoring requirement
Begin - First month rcquired 7010 - Receiving stream low flow criterion (cfs) + - quarterly monitoring increases to monthly upon failure or NR Months that testing must occur - ex. Jan, Apr, Jul, Oct NonComp - Current Compliance Requirement
PF - Permitted flow (MGD) IWC% Instream waste concentration P/F = Pass/Fail test AC - Acute CHR - Chronic
Data Notation: f - Fathead Minnow;' - Ceriodaphnia sp.; my - Mysid shrimp; ChV - Chronic value; P - Mortality of stated percentage at highest concentration; at - Performed by DWQ Aquatic Tox Unit; bt - Bad test
Reporting Notation: -- = Data not required; NR - Not reported Facility Activity Status: 1- Inactive, N -Newly Issued(To construct); H - Active but not discharging; t-More data available for month in question; = ORC signature needed
9
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
March 16, 2005
Michael A. Teague, Vice President
Clariant Corporation
P.O. Box 669246
Charlotte, North Carolina 28266
Dear Mr. Teague:
A7A
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: Draft NPDES Permit
Permit NC0004375
Clariant Corporation
Mecldenburg County
Enclosed with this letter is a copy of the draft permit for your facility. Please review the draft very carefully
to ensure thorough understanding of the conditions and requirements it contains.
The draft permit contains the following significant changes from your current permit:
• The following parameters have been eliminated from the permit based on the recent revisions in the
Federal Guidelines for Centralized Waste Treatment and changes to the categories of waste being
accepted at the facility. Antimony, Barium, Molybdenum, Selenium, Silver, Titanium, Vanadium,
Aniline, and 2,3-Dichloroaniline.
• Limits for OCPSF, CWT and conventional parameters have been recalculated based on the
reevaluation of projected flows.
• Limits for Total Nitrogen and Total Phosphorus have been established based on the results of the
BAT study.
• An Oil and Grease limit has been added to the permit in accordance with the federal guidelines
requirement.
Please submit any comments to me no later than thirty days following your receipt of the draft. Comments
should be sent to the address listed at the bottom of the previous page. If no adverse comments are received
from the public or from you, this permit will likely be issued in early June, with an effective date of July 1,
2005.
If you have any questions or comments concerning this draft permit, contact me at the telephone number or
e-mail address listed at the bottom of this page.
incerely,
(/'
Sergei Chernikov, Ph.D.
NPDES-West
cc: NPDES Files
Mooresville / Surface Water Protection
Aquatic Toxicology Unit
Mr. Roosevelt Childress, EPA Region IV
Aware EnvironmentaVMr. Edward Fiss, P.E.
9305 Monroe Rd.., Suite J
Charlotte, NC 28270
Mike Montebello, South Carolina DHEC
2600 Bull Street
Columbia, SC 29201-1708
NPDES Unit, 1617 Mail Service Center, Raleigh, North Carolina 27699 919 733-5083, extension 594 (fax) 919 733-0719
An Equal Opportunity Affirmative Action Employer sergei.chemikov@ ncmail.net
Permit NOD004375
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER niE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations
promulgated and adopted by the North Carolina. Environmental Management Commission, and the Federal Water
Pollution Control Act, as amended,
Clariant Corporation
is hereby authorized to discharge wastewater from a facility located at the
Mt. Holly East Facility
NC Highway 27 northwest of Charlotte
Mecklenburg County
to receiving waters designated as the Catawba River in the Catawba River Basin in accordance with effluent
limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof.
This permit shall become effective
This permit and authorization to discharge shall expire at midnight on June 30, 2010.
Signed this day
Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
1
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit
issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate
and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein.
Clariant Corporation is hereby authorized to:
1. Continue operation of a 3.9 MGD wastewater treatment plant consisting of the
following treatment units:
• Two stormwater equalization basins for non -alkaline wastewater,
• Two stormwater equalization basins for alkaline wastewater;
• Two acid neutralization tanks;
• One lime slurry tank;
• Two primary clarifiers;
• One wastewater equalization basin;
• One aeration basin with mechanical aeration;
• Two secondary clarifiers;
• Two polishing ponds;
• Staged discharge facilityincluding effluent holding basin and post aeration;
• Two sludge holding tanks; and
• Two sludge dewatering belt presses.
This facility is located at the Mt. Holly East facility off NC Highway 27 northwest of
Charlotte in Mecklenburg County.
2. Discharge treated OCPSF, centralized waste treatment (CSX/T) and non -categorical
industrial process wastewaters from said facility at the location specified on the
attached map through outfall 001 into the Catawba River, classified WS-IV CA waters
in the Catawba River Basin.
2
Latitude:
Longitude:
Quad #:
Stream Class:
Facility Information
35°16'46"
81°00'32"
Fl 5SW
ws-ry CA
Clariant Corporation
NC0004375
Mecklenburg County
A. (1) a TIER 1 EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until the addition of future wastewater sources or
expiration, the Permittee is authorized to discharge treated OCPSF, CWT and non -categorical industrial process wastewater from
outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below:
EFFLUENT
CHARACTERISTICS
EFFLUENT LIMITATIONS
MONITORING REQUIREMENTS
Monthly Average
Daily Maximum
Measurement
Sample
Sample Location
Frequency
Type
Flow
3.9 MGD
Continuous
Recording
Influent or Effluent
BOD, 5-day, 20°C,
341.0 pounds/day
913.0 pounds/day
Daily
Composite
Effluent
Total Suspended Solids
362.0 pounds/day
994.0 pounds/day
Daily
Composite
Effluent
Oil and Grease
88.0 pounds/day
295.0 pounds/day
Weekly
Grab
Effluent
Dissolved Oxygen
Daily
Grab
Effluent, U' & DI
Fecal Coliform
(geometric mean)
Monthly
Grab
Effluent
pH2
Daily
Grab
Effluent, U1 & DI ,
NH3 as N4
574.5 pounds/day
861.8 pounds/day
Daily
Composite
Effluent
Temperature °C
Daily
Grab
Effluent, Ul & DI
Conductivity
Daily
Grab
Effluent, Ul & D'
COD
Monthly
Grab
Effluent
Total Nitrogen5
(NO2+NO3+TKN)
See below for Annual Average
Monthly
Composite
Effluent
Total Phosphorus5
See below for Annual Average
Monthly
Composite
Effluent
Total Mercury's
Monthly
Grab
Effluent
Total Phenols?
Monthly
Grab
Effluent
MBAS
Quarterly
Composite
Effluent
Total Iron
Quarterly
Composite
Effluent
Sulfates
Quarterly
Composite
Effluent
Chlorides
Quarterly
Composite
Effluent
Total Manganese
Quarterly
Composite
Effluent
Chronic Toxicity3
Quarterly
Composite
Effluent
Total Chromium?
Monthly
Composite
Effluent
Total Zinc7
Monthly
Composite
Effluent
Notes:
1. U= upstream at NC Highway 27. D = downstream at I-85. Upstream and downstream samples for dissolved oxygen,
temperature, conductivity and pH shall be collected three times per week during June, July, August and September and once
per week during the remaining months of the year.
2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
3. Chronic Toxicity, refer to Section A (3).
4. Staging requirements (applicable April 1-October 31) — Refer to Section A (5).
5. The Total Nitrogen limitation is 318.5 pounds/day and Total Phosphorus limitation is 40.0 pounds/day based on a 12-
month rolling average. Refer to Section A. (4).
6. See Sections A. (2) b and A. (2) e.
7. See Sections A. (2) c and A. (2) f.
There shall be no discharge of floating solids or visible foam in other than trace amounts.
When an approved analytical protocol with the appropriate minimum detection level is followed and a result of "non -detectable"
or "below quantitation limit" is obtained, the permittee will be considered to be in compliance with the numerical permit limit for
that pollutant.
3
A. (1) b TIER 2 EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning upon addition of future wastewater sources and lasting until expiration, the Permittee is
authorized to discharge treated OCPSF, CWT and non -categorical industrial process wastewater from outfall 001. Such
discharees shall be limited and monitored by the Permittee as specified below.
EFFLUENT
CHARACTERISTICS
EFFLUENT LIMITATIONS
MONITORING REQUIREMENTS
Monthly Average
Daily Maximum
Measurement
Sample
Sample Location'
Frequency
Tape
Flow
3.9 MGD
Continuous
Recording
Influent or Effluent
BOD, 5-day, 20°C4
543.0 pounds/day
1421.0 pounds/day
Daily
Composite
Effluent
Total Suspended Solids
533.0 pounds/day
1393.0 pounds/day
Daily
Composite
Effluent
Oil and Grease
160.0 pounds/day
535.0 pounds/day
Weekly
Grab
Effluent
Dissolved Oxygen
Daily
Grab
Effluent, U', D'
Fecal Coliform
(geometric mean)
Monthly
Grab
Effluent
pH2
Daily
Grab
Effluent, U', DI
NH3 as N4
618.0 pounds/day
927.0 pounds/day
Daily
Composite
Effluent
Temperature °C
Daily
Grab
Effluent, U', D'
Conductivity
Daily
Grab
Effluent, U', D'
COD
Monthly
Grab
Effluent
Total Nitrogen5
(NO2+NO3+TKN)
See below for Annual Average
Monthly
Composite
Effluent
Total Phosphorus5
See below for Annual Average
Monthly
Composite
Effluent
Total Mercury6
Monthly
Grab
Effluent
Total Phenols?
Monthly
Grab
Effluent
MBAS
Quarterly
Composite
Effluent
Total Iron
Quarterly
Composite
Effluent
Sulfates
Quarterly
Composite
Effluent
Chlorides
Quarterly
Composite
Effluent
Total Manganese
Quarterly
Composite
Effluent
Chronic Toxicity3
Quarterly
Composite
Effluent
Total Chromium?
Monthly
Composite
Effluent
Total Zinc7
Monthly
Composite
Effluent
Notes:
1. U = upstream at NC I-Tighway 27. D = downstream at I-85. Upstream and downstream samples for dissolved oxygen,
temperature, conductivity and pH shall be collected three times per week during June, July, August and September and once
per week during the remaining months of the year.
2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
3. Chronic Toxicity, refer to Section A. (3).
4. Staging requirements (applicable April 1-October 31) — Refer to Section A. (5).
5. The Total Nitrogen limitation is 318.5 pounds/day and Total Phosphorus limitation is 40.0 pounds/day based on a 12-
month rolling average. Refer to Section A. (4).
6. See Sections A. (2) b and A. (2) e.
7. See Sections A.(2)cand A.(2)f.
There shall be no discharge of floating solids or visible foam in other than trace amounts.
When an approved analytical protocol with the appropriate minimum detection level is followed and a result of "non -detectable"
or "below quantitation limit" is obtained, the permittee will be considered to be in compliance with the numerical permit limit for
that pollutant.
4
A. (2) a EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 1 OCPSF Parameters
During the period beginning on the effective date of the permit and lasting until expiration, the Pern ittee is authorized to
discharge OCPSF and Centralized Waste Treatment (CWI) related process wastewater from outfall serial number 001. Such
discharges shall be limited and monitored by the Permittee as specified below:
`
Effluent Characteristic
Daily Maximum
pounds/day
Monthly Average
pounds/day
Measurement
Frequency
Sample
Type
Sample '';''
Location
Acenaphthene
0.23
0.09
Annually
Grab
Effluent
Acenaphthylene
0.233
0.09
Annually
Grab
Effluent
Acrylonitrile
0.96
0.38
Annually
Grab
Effluent
Anthracene
0.23
0.09
Annually
Grab
Effluent
Benzene
0.54
0.15
Annually
Grab
Effluent
Benzo(a)anthracene
0.23
0.09
Annually
Grab
Effluent
3,4-Benzofluoranthene
0.24
0.09
Annually
Grab
Effluent
Benzo(k)fluoranthene
0.23
0.09
Annually
Grab
Effluent
Benzo(a)pyrene
0.24
0.09
Annually
Grab
Effluent
Carbon Tetrachloride
0.15
0.07
Annually
Grab
Effluent
Chlorobenzene
0.11
0.06
Annually
Grab
Effluent
Chloroethane
1.06
0.41
Annually
Grab
Effluent
Chloroform
0.18
0.08
Annually
Grab
Effluent
2-Chlorophenol
0.39
0.12
Annually
Grab
Effluent
Chrysene
0.23
0.09
Annually
Grab
Effluent
Di-n-butyl phthalate
0.23
0.11
Annually
Grab
Effluent
1,2-Dichlorobenzene
0.64
0.31
Annually
Grab
Effluent
1,3-Dichlorobenzene
0.17
0.12
Annually
Grab
Effluent
1,4-Dichlorobenzene
0.11
0.06
Annually
Grab
Effluent
1,1-Dichloroethane
0.23
0.09
Annually
Grab
Effluent
1,2-Dichloroethane
0.83
0.27
Annually
Grab
Effluent
1,1-Dichloroethylene
0.10
0.06
Annually
Grab
Effluent
1,2-trans-Dichloroethylene
0.21
0.08
Annually
Grab
Effluent
2,4-Dichlorophenol
0.44
0.15
Annually
Grab
Effluent
1,2-Dichloropropane
0.91
0.61
Annually
Grab
Effluent
1,3-Dichloropropylene
0.17
0.12
Annually
Grab
Effluent
Diethyl phthalate
0.80
0.32
Annually
Grab
Effluent
2,4-Dimethylphenol
0.14
0.07
Annually
Grab
Effluent
Dimethyl phthalate
0.19
0.08
Annually
Grab
Effluent
4,6-Dinitro-o-cresol
1.10
0.31
Annually
Grab
Effluent
2,4-Dinitrophenol
0.49
0.28
Annually
Grab
Effluent
2,4-Dinitrotoluene
1.13
0.45
Annually
Grab
Effluent
2,6-Dinitrotoluene
2.53
1.01
Annually
Grab
Effluent
Ethylbenzene
0.43
0.13
Annually
Grab
Effluent
Fluorene
0.23
0.09
Annually
Grab
Effluent
Hexachlorobenzene
0.11
0.06
Annually
Grab
Effluent
Hexachlorobutadiene
0.19
0.08
Annually
Grab
Effluent
Hexachloroethane
0.21
0.08
Annually
Grab
Effluent
Methyl Chloride
0.75
0.34
Annually
Grab
Effluent
Methylene Chloride
0.35
0.16
Annually
Grab
Effluent
Naphthalene
0.23
0.09
Annually
Grab
Effluent
Nitrobenzene
0.27
0.11
Annually
Grab
Effluent
5
A. (2) a EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 1 OCPSF Parameters (continued)
Effluent Characteristic
Daily Maximum
pounds/day
Monthly Average
pounds/day
Measurement
Frequency
Sample
Type
Sample
Location
2-Nitrophenol
0.27
0.16
Annually
Grab
Effluent
4-Nitrophenol
0.49
0.29
Annually
Grab
Effluent
Phenanthrene
0.23
0.09
Annually
Grab
Effluent
Pyrene
0.27
0.10
Annually
Grab
Effluent
Tetrachloroethylene
0.22
0.09
Annually
Grab
Effluent
Toluene
0.32
0.10
Annually
Grab
Effluent
Total Cyanide
4.74
1.66
Annually
Grab
Effluent
1,2,4-Trichlorobenzene
0.55
0.27
Annually
Grab
Effluent
1,1,1-Trichloroethane
0.21
0.08
Annually
Grab
Effluent
1,1,2-Trichloroethane
0.21
0.08
Annually
Grab
Effluent
Trichloroethylene
0.21
0.08
Annually
Grab
Effluent
Vinyl Chloride
1.06
0.41
Annually
Grab
Effluent
A. (2) b EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 1 CWT Parameters
Effluent Characteristic
Daily Maximum
pounds/day
Monthly Average
pounds/day
Measurement
Frequency
Sample
Type
Sample
Location
Total Arsenic
6.84
3.09
Annually
Composite
Effluent
Total Cadmium
0.04
0.02
Annually
Composite
Effluent
Total Cobalt
130.9
43.6
Annually
Composite
Effluent
Total Mercury
0.04
0.02
Monthly
Grab
Effluent
Total Tin
0.78
0.38
Annually
Composite
Effluent
Acetone
70.1
18.5
Annually
Grab
Effluent
Acetophenone
0.26
0.13
Annually
Grab
Effluent
2-Butanone
11.2
4.29
Annually
Grab
Effluent
Butylbenzyl phthalate
0.44
0.21
Annually
Grab
Effluent
Carbazole
1.39
0.64
Annually
Grab
Effluent
o-Cresol
4.45
1.30
Annually
Grab
Effluent
p-Cresol
1.62
0.48
Annually
Grab
Effluent
n-Decane
2.20
1.01
Annually
Grab
Effluent
n-Octadecane
1.37
0.70
Annually
Grab
Effluent
Pyridine
0.86
0.42
Annually
Grab
Effluent
2,4,6-Trichlorophenol
0.36
0.25
Annually
Grab
Effluent
6
A. (2) c EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 1 Combined OCPSF and C\XT Parameters
Effluent Characteristic
Daily Maximum
pounds/day .
Monthly Average
pounds/day
Measurement
Frequency
. Sample ,
Type
Sample
Location;
Effluent
Bis(2-ethylhexyl) phthalate
1.6
0.64
Annually
Grab
Total Chromium
12.7
5.14
Monthly
Composite
Effluent
Total Copper
14.5
6.29
Annually
Composite
Effluent
Fluoranthene
0.39
0.16
Annually
Grab
Effluent
Total Lead
3.54
I.64
Annually
Composite
Effluent
Total Phenol
8.57
2.75
Annually
Grab
Effluent
Total Zinc
11.5
5.12
Monthly •
Composite
Effluent
7
A. (2) d EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 2 OCPSF Parameters
Effluent Characteristic
Daily Maximum
pounds/day
Monthly Average
pounds/day
Measurement
Frequency
Sample
Type
Sample
Location
Acenaphthene
0.29
0.11
Annually
Grab
Effluent
Acenaphthylene
0.29
0.11
Annually
Grab
Effluent
Acrylonitrile
1.18
0.47
Annually
Grab
Effluent
Anthracene
0.29
0.11
Annually
Grab
Effluent
Benzene
0.66
0.18
Annually
Grab
Effluent
Benzo(a)anthracene
0.29
0.11
Annually
Grab
Effluent
3,4-Benzofluoranthene
0.30
0.11
Annually
Grab
Effluent
Benzo(k)fluoranthene
0.29
0.11
Annually
Grab
Effluent
Benzo(a)pyrene
0.30
0.11
Annually
Grab
Effluent
Carbon Tetrachloride
0.19
0.09
Annually
Grab
Effluent
Chlorobenzene
0.14
0.07
Annually
Grab
Effluent
Chloroethane
1.31
0.51
Annually
Grab
Effluent
Chloroform
0.22
0.10
Annually
Grab
Effluent
2-Chlorophenol
0.47
0.15
Annually
Grab
Effluent
Chrysene
0.29
0.11
Annually
Grab
Effluent
Di-n-butyl phthalate
0.28
0.13
Annually
Grab
Effluent
1,2-Dichlorobenzene
0.79
0.38
Annually
Grab
Effluent
1,3-Dichlorobenzene
0.21
0.15
Annually
Grab
Effluent
1,4-Dichlorobenzene
0.14
0.07
Annually
Grab
Effluent
1,1-Dichloroethane
0.29
0.11
Annually
Grab
Effluent
1,2-Dichloroethane
1.03
0.33
Annually
Grab
Effluent
1,1-Dichloroethylene
0.12
0.08
Annually
Grab
Effluent
1,2-trans-Dichloroethylene
0.26
0.10
Annually
Grab
Effluent
2,4-Dichlorophenol
0.55
0.19
Annually
Grab
Effluent
1,2-Dichloropropane
1.12
0.75
Annually
Grab
Effluent
1,3-Dichloropropylene
0.21
0.14
Annually
Grab
Effluent
Diethyl phthalate
0.99
0.40
Annually
Grab
Effluent
2,4-Dimethylphenol
0.18
0.09
Annually
Grab
Effluent
Dimethyl phthalate
0.23
0.09
Annually
Grab
Effluent
4,6-Dinitro-o-cresol
1.35
0.38
Annually
Grab
Effluent
2,4-Dinitrophenol
0.60
0.35
Annually
Grab
Effluent
2,4-Dinitrotoluene
1.39
0.55
Annually
Grab
Effluent
2,6-Dinitrotoluene
3.12
1.24
Annually
Grab
Effluent
Ethylbenzene
0.53
0.16
Annually
Grab
Effluent
Fluorene
0.29
0.11
Annually
Grab
Effluent
Hexachlorobenzene
0.14
0.07
Annually
Grab
Effluent
Hexachlorobutadiene
0.24
0.10
Annually
Grab
Effluent
Hexachloroethane
0.26
0.10
Annually
Grab
Effluent
Methyl Chloride
0.93
0.42
Annually
Grab
Effluent
Methylene Chloride
0.43
0.20
Annually
Grab
Effluent
Naphthalene
0.29
0.11
Annually
Grab
Effluent
Nitrobenzene
0.33
0.13
Annually
Grab
Effluent
2-Nitrophenol
0.34
0.20
Annually
Grab
Effluent.
4-Nitrophenol
0.60
0.35
Annually
Grab
Effluent
Phenanthrene
0.29
0.11
Annually
Grab
Effluent
8
A. (2) d EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier2 OCPSF Parameters (continued)
Effluent Characteristic
Daily Maximum
lbs/day
Monthly Average
lbsjday . .
Measurement
Frequency
Sample
Type
Sample
Location
Pyrene
0.33
0.12
Annually
Grab
Effluent
Tetrachloroethylene
0.27
0.11
Annually
Grab
Effluent
Toluene
0.39
0.13
Annually
Grab
Effluent
Total Cyanide
5.85
2.05
Annually
Grab
Effluent
1,2,4-Trichlorobenzene
0.68
0.33
Annually
Grab
Effluent
1,1,1-Trichloroethane
0.26
0.10
Annually
Grab
Effluent
1,1,2-Trichloroethane
0.26
0.10
Annually
Grab
Effluent
Trichloroethylene
0.26
0.10
Annually
Grab
Effluent
Vinyl Chloride
1.31
0.51
Annually
Grab
Effluent
A. (2) e EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier 2 OW Parameters
Effluent Characteristic
Daily Maximum
pounds/day
Monthly Average
pounds/day
Measurement
Frequency
Sample
Type
Sample
• Location
Total Arsenic
12.4
5.60
Annually
Composite
Effluent
Total Cadmium
0.07
0.04
Annually
Composite
Effluent
Total Cobalt
237.4
79.1
Annually
Composite
Effluent
Total Mercury
0.07
0.03
Monthly
Grab
Effluent
Total Tin
1.41
0.69
Annually
Composite
Effluent
Acetone
127.1
33.6
Annually
Grab
Effluent
Acetophenone
0.48
0.24
Annually
Grab
Effluent
2-Butanone
20.3
7.79
Annually
Grab
Effluent
Butylbenzyl phthalate
0.79
0.37
Annually
Grab
Effluent
Carbazole
2.52
1.16
Annually
Grab
Effluent
o-Cresol
8.08
2.36
Annually
Grab
Effluent
p-Cresol
2.94
0.86
Annually
Grab
Effluent
n-Decane
3.99
1.84
Annually
Grab
Effluent
n-Octadecane
2.47
1.27
Annually
Grab
Effluent
Pyridine
1.56
0.77
Annually
Grab
Effluent
2,4,6-Trichlorophenol
1.65
0.44
Annually
Grab
Effluent
9
A. (2) f EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Tier2 Combined OCPSF and CWT Parameters
Effluent Characteristic
Daily Maximum
pounds/day
Monthly Average
pounds/day
Measurement
Frequency
Sample
Type
Sample
Location
Bis(2-ethylhexyl) phthalate
2.27
0.93
Annually
Grab
Effluent
Total Chromium
16.6
6.77
Monthly
Composite
Effluent
Total Copper
18.6
8.08
Annually
Composite
Effluent
Fluoranthene
0.56
0.23
Annually
Grab
Effluent
Total Lead
4.83
2.23
Annually
Composite
Effluent
Total Phenol
15.5
4.62
Annually
Grab
Effluent
Total Zinc
14.8
6.88
Monthly
Composite
Effluent
Notes for OCPSF and C' F Parameters
Should any annual monitoring result in detection of an OCPSF parameter contained in 40 CFR 414 Subpart I
(excluding metals) or CW T parameter contained in 40 CFR 437 Subpart D, then quarterly monitoring will begin
immediately for the detected parameter(s). After four consecutive quarterly samples resulting in non -detection are
achieved, the monitoring frequencywill revert to annually.
When an approved analytical protocol with the appropriate minimum detection level is followed and a result of "non -
detectable" or "below quantitation limit" is obtained, the permittee will be considered to be in compliance with the
numerical permit limit for that pollutant.
A. (3) CHRONIC TOXICITY PERMIT LIMIT (Quarterly)
The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia
dubia at an effluent concentration of 1.8%.
The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina
Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina
Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be
performed during the months of March, June, September, and December. Effluent sampling for this testing shall be
performed at the NPDES permitted final effluent discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then
multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North
Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions.
The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration
having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable
impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes,
and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"
(Revised -February 1998) or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring
Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and
THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address:
Attention: North Carolina Division of Water Quality
Environmental Sciences Section
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the
end of the reporting period for which the report is made.
10
Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response
data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the
effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee
will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit
number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the
form. The report shall be submitted to the Environmental Sciences Branch at the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required
during the following month.
Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality
indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring
requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival,
minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will
require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial
monitoring.
A. (4) TOTAL PHOSPHORUS AND TOTAL NITROGEN MONITORING
The Permittee shall calculate a 12-month rolling average mass loading as the sum of monthly loadings, according to the
following equations:
(1) Monthly Average (pounds/day) = TP x Qw x 8.34
where:
TP = the arithmetic average of total phosphorus concentrations (mg/L) obtained via composite samples (either daily, weekly, or
monthly average values) collected during the month
Qw = the average daily waste flow (MGD) for the month
8.34 =conversion factor, from (mg/L x MGD) to pounds
The 12-month rolling average mass loading is defined as the sum of the monthly average loadings for the previous 12 months
inclusive of the reporting month:
12
(2) 12-Month Mass Loading (pounds/day)= E TPma =12 (inclusive of reporting month)
1
Where:
TPma = the total phosphorus monthly average mass loading (calculated above).
Total Nitrogen is to be calculated using the same method.
The monthly average and 12-month average mass loadings shall be reported on the attached worksheet and submitted with
the discharge monitoring report for Clariant Corporation. The first worksheet is due with the discharge monitoring report, 12
months from the effective date of the total phosphorus and total nitrogen limits. In the interim period between the effective
date and the requirement to submit the attached worksheet, the total phosphorus and total nitrogen monthly average mass
loadings should be reported on the discharge monitoring report for the respective facility.
The Permittee shall report the total phosphorus and total nitrogen concentrations for each sample on the discharge monitoring
report. Reporting of and compliance with the phosphorus and nitrogen limits shall be done on a monthly basis.
11
A. (4) TOTAL PHOSPHORUS AND TOTAL NITROGEN MONITORING
(continued)
The permittee shall be required to perform a study which determines monthly average limits for total phosphorus
(TP) and total nitrogen (TN) which can be met through the application of best available technology (BAT) that is
economically achievable. The study shall be based on 12 months of effluent monitoring data collected from
January 1, 2003 to December 31, 2003. The BAT study report shall be submitted to the NCDWQ for approval by
July 1, 2004 and the division will apply BAT limits for TP and TN to the permittee's discharge based on the
results of this study and the performance of other similar plants. The TP and TN limitations shown in A. (1) are
interim limits which shall remain in effect until the BAT study is completed and BAT limits for TP and TN are
established by the Division.
A. (5) STAGING REQUIREMENTS (APPLICABLE APRIL 1— OCI'OBER 31)
The operating day runs from 7:00 am to 7:00 am. Each day, the permittee will calculate a running daily average
stream flow as determined by turbine operation at Mountain Island Dam, leakage at the dam (80 cfs), and the
7Q10 flow of Dutchman's Creek (15 cfs). Effluent release is to be controlled such that projected release of BOD
and ammonia, using the most recent analytical values for these parameters, will not exceed the value given in the
following formulas:
(1) When the daily river flow is calculated to be < or = 175 cfs: BOD5 + 0.54(NH3-N) <=566.4 pounds/day
(2) When daily average river flow is calculated to be >175 cfs but < or = 250 cfs: BOD5 + 0.54(NH3-N) <=1044
pounds/day
The attached additional DMR sheet (see next page) shall be used to monitor compliance with BOD and NH3
staging requirements during the summer (April 1 — October 31)
12
Additional DMR Sheet for C ariant Mt. Holly East
EFFLUENT
NPDES Permit NO3004375 Discharge Month Year
Clariant Gass 4 Mecklenburg County
Operator in Responsible Charge (ORC):
Certified Laboratory.
Person(s) Collecting Samples:
Check if ORC has changed
Date Time
I certify that this report is accurate and complete to the best of my
knowledge.
X
River Allowable Actual
Qw Flow BOD5 NH3BOD+.54NH3 BOD+.54NI Comp?
4GD) (cfs) (pounds/davi (pounds/dap) (pounds/dap) (pounds/dap) Case (Y/N
1
2
3
4
5
6
7
8
9
_
10
_
11
12
13
14
15
16
17
_
18
19
20
21
22
23
24
_
25
26
27
28
29
30
31
Average
Case 1: River Flow <= 175 cfs, BOD5 + 0.54NH3 <= 566.4 pounds/day
Case 2:175 cfs < River Flow <= 250 cfs, BOD5 + 0.54NH3 <=1044 pounds/day
13
Case 3: River Flow > 250 cfs, BOD5<= 329.0 pounds/day (monthly average), BOD5<= 810 pounds/day (daily maximum), NH3<= 618.0
pounds/day (monthly average), BOD5<= 927 pounds/day (daily maximum)
14
A. (6) Effluent Pollutant Scan
The permittee shall perform an annual pollutant scan of its treated effluent for the following parameters:
Ammonia (as N) Trans-1,2-dichtoroethylene Bis (2-chloroethyl) ether
Chlorine (total residual, TRC) 1,1-dichloroethylene Bis (2-chloroisopropyl) ether
Dissolved oxygen 1,2-dichloropropane Bis (2-ethylhexyl) phthalate
Nftrate/Nitrite 1,3-dichtoropropytene 4-bromophenyl phenyl ether
Kjeklahl nitrogen Ethylbenzene Butyl benzyl phthalate
Oil and grease Methyl bromide 2-chloronaphthalene
Phosphorus Methyl chloride 4-chlorophenyl phenyl ether
Total dissolved solids Methylene chloride Chrysene
Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate
Antimony Tetrachtoroethylene Di-n-octyl phthalate
Arsenic Toluene Dibenzo(a,h)anthracene
Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene
Cadmium 1,1,2-trtchloroethane 1,3-dichbrobenzene
Chromium Trichtoroethylene 1,4-dichtorobenzene
Copper Vinyl chloride 3,3-dichtorobenzidine
Lead Acid -extractable compounds: Diethyl phthalate
Mercury P-chtoro-m-creso Dimethyl phthalate
Nickel 2-chlorophenol 2,4-dinitrototuene
Selenium 2,4-dichtorophenol 2,6-dinitrototuene
Silver 2,4-dimethytphenol 1,2-diphenyihydrazine
Thallium 4,6-dinitro-o-cresol Ftuoranthene
Zrnc 2,4-dinitrophenol Ftuorene
Cyanide 2-nitrophenol Hexachtorobenzene
Total phenolic compounds 4-nitrophenol Hexachtorobutadiene
Volatile organic compounds: Pentachlorophenol Hexachtorocyclo-pentadiene
Ac rolein Phenol Hexachloroethane
Acrytonitrite 2,4,6-trichlorophenol Indeno(1,2,3-cd)pyrene
Benzene Base -neutral compounds: Isophorone
Bromoform Acenaphthene Naphthalene
Carbon tetrachloride Acenaphthylene Nitrobenzene
Chlorobenzene Anthracene N-nitrosodi-n-propylamine
Chlorodibromomethane Benzidine N-nitrosodimethylamine
Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine
2-chloroethylvinyt ether Benzo(a)pyrene Phenanthrene
Chloroform 3,4 benzofluoranthene Pyrene
Dichtorobromomethane Benzo(ghi)perylene 1,2,4-trichlorobenzene
1,1-dichloroethane Benzo(k)fluoranthene
1,2-dichloroethane Bis (2-chloroethoxy) methane
➢ The total set of samples analyzed during the current term of the permit must be representative of seasonal
variations.
➢ Samples shall be collected and analyzed in accordance with analytical methods approved under 40 CFR Part
136.
➢ Unless indicated otherwise, metals must be analyzed and reported as total recoverable.
➢ Test results shall be reported to the Division on DWQ Form- DMR PPA1 or in a form approved by the
Director, within 90 clays of sampling. Two copies of the report shall be submitted along with the DMR forms
to the following address: NC DENR / DWQ/ Central Files, 1617 Mail Service Center, Raleigh, North
Carolina 27699-1617.
15
A. (7) NOTIFICATION OF NEW WASTE SOURCE
Clariant Corporation will notify the Division of Water Quality's Mooresville Regional Office and the Point Source
Compliance/Enforcement Unit at least fourteen (14) days prior to the addition of any new waste source to the
treatment facility. The addition of any new waste source will trigger Clariant's compliance with Tier 2 effluent
limitations and monitoring requirements.
16
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Departaerd of Environment and Nahual Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
January 11, 2005
Michael A. Teague
Oariant
P.O. Box 669246
Charlotte, North Carolina 28266-9246
Subject: Receipt of permit renewal application
NPDES Permit NC0004375
Mount Holly Fast (MITE) Facility
Mecklenburg County
Dear Mr. "Teague:
The NPDES Unit received your permit renewal application on January 3, 2005. A member of the NPDFS Unit will
review your application. They will contact you if additional information is required to complete your perrnit renewal. You
should expect to receive a draft permit approximately 30-45 days before your existing permit expires. The requirements in
your existing permit will remain in effect until the permit is renewed (or the Division takes other action).
If you have any additional questions concerning renewal of the subject permit, plrasr contact me at (919) 733-5083,
extension 520.
Sincerely,
Carolyn Bryant
Point Source Branch
cc CENTRAL FILES
Mooresville Regional Office/Water Quality Section
NPDES Lint
North Carolina Division of Water Quality 1617 Mail S. r ''ice Culler Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service
Internet: h2o_enr.stale.nc.us 512 N Salisbury SII. Raleigh, NC 27604 FAX (919) 733-2496 I-877-623-6748
NO"` Carolina
)Qtu aI%i
Please print or type in the unshaded areas cnly
fill-in areas are spaced for elite type, i.e., 12 characters/inch).
For Approved. OMB No. 2040-0086. Approval expires 5-31-92
FORM
I
GENERAL
U.S. ENVIRONMENTAL PROTECTION AGENCY
I. EPA I.D. NUMBER
GENERAL INFORMATION
\/��
Consolidated Permits Program
F
NCD001810365
T'A
D
(Read the "General Instructions" before starting.)
1
2 13 114
15
LABEL ITEMS
GENERAL INSTRUCTIONS
I. EPA I.D. NUMBER
If a preprinted label has been provided,
affix it in the designated space. Review the
information carefully; if any of ;. it is
III. FACILITY NAME
incorrect cross through It and enter the
correct data in the appropriate fill-in area
below. Also, if any of the preprinted data is
absent (the to the left the label
V. FACILITY
MAILING LIST
PLEASE PLACE LABEL IN THIS SPACE
area of
space lists the information that should
appear) please provide it in the proper fill -
in area(s) below. If the Zabel is complete
and correct you need not complete Items
I, III, V, and VI(except VI-B which must be
VI. FACILITY
LOCATION
II. POLLUTANT CHARACTERISTICS
INSTRUCTIONS: Complete
questions, you must submit this
the supplemental form is attached.
excluded from permit requirements;
A through J to determine whether you need to submit any permit application forms
form and the supplemental from listed in the parenthesis following the question.
If you answer "no" to each question, you need not submit any of these forms.
see Section C of the instructions. See also, Section D of the instructions
completed regardless). Complete all items
if no label has been proved. Refer to the
instructions for detailed item descriptions
and for the legal authorization under which
this data is collected.
to the EPA. If you answer "yes" to any
Mark "X" in the box in the third column if
You may answer "no" if your activity is
for definitions of bold-faced terms.
MARK "X"
MARK "X"
SPECIFIC QUESTIONS
YES
NO
FORM
ATTACHED
SPECIFIC QUESTIONS
YES
NO
FORM
ATTACHED
A. Is this facility a publicly owned treatment works
which results in a discharge to waters of the
U.S.? (FORM 2A)
❑
❑
B. Does or will this facility (either existing or
proposed) include a concentrated animal
feeding operation or aquatic animal
production facility which results in a discharge
❑
❑
16
17
16
to waters of the U.S.? (FORM 2B)
19
20
21
C. Is this facility which currently results in
discharges to waters of the U.S. other than
®
❑
®
D. Is this proposal facility (other than those described
in A or B above) which will result in a discharge
❑
1
those described in A or B above? (FORM 2C)
22
23
24
to waters of the U.S.? (FORM 2D)
25
26
27
E. Does or will this facility treat, store, or dispose of
hazardous wastes? (FORM 3)
i�
❑
❑
F. Do you or will you inject at this facility industrial or
municipal effluent below the lowermost stratum
containing, within one quarter mile of the well
bore, underground sources of drinking water?
❑
1❑
26
29
30
(FORM 4)
31
32
• - 33
G. Do you or will you inject at this facility any
produced water other fluids which are brought to
the surface in connection with conventional oil or
natural gas production, inject fluids used for
enhanced recovery of oil or natural gas, or inject
fluids for storage of liquid hydrocarbons?
❑
a
❑
H. Do you or will you inject at this facility fluids for
special processes such as mining of sulfer by the
Frasch process, solution mining of minerals, in
situ combustion of fossil fuel. or recovery of
geothermal energy? (FORM 4)
❑
❑
(FORM 4)
34
35
36
37
38
39'
I. Is this facility a proposed stationary source
which is one of the 28 industrial categories listed
in the instructions and which will potentially emit
100 tons per year of any air pollutant regulated
under the Clean Air Act and may affect or be
❑
4
❑
J. Is this facility a proposed stationary source
which is NOT one of the 28 industrial categories
listed in the instructions and which will potentially
emit 250 tons per year of any air pollutant
regulated under the Clean Air Act and may affect
❑
��
❑
located
III.
c
in an
NAME
SKIP
attainment area? FORM 5
OF FACILITY
Clariant Corporation
40
41
42
or be located in an attainment are? FORM 5
43
44
1
15
IV.
16-29
FACILITY
30
CONTACT
A. NAME & TITLE ((ast, first, & title)
69
B. PHONE (area code & no.)
c
Bill Archer
2
704
822
2702
15
V. FACILITY
16 45
MAILING ADDRESS
46 48
49 51
52 55
A. STREET OR P.O. BOX
P.O. Box 669246
3
15
16 45
B. CITY OR TOWN
C. STATE
D. ZIP CODE
c
Charlotte
NC
4
28266
15
VI.
16 40
FACILITY LOCATION
A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER
41 42
47 51
11701 Mount Holly Road
5
15
16 45
B. COUNTY NAME
Mecklenburg
46 70
C. CITY OR TOWN
D. STATE
E. ZIP CODE
F. COUNTY CODE
Charlotte
6
NC
28214
37-119
15
16 40
41 42
47 51
52 54
EPA FORM 3510-1 (8-90)
CONTINUED ON REVERSE
CONTINUED FROM THE FRONT
VII. SIC CODES 4-di.it, in order of •riorit
A. FIRST
B. SECOND
c
2865
(specify)
} 7
3564
(specify)
s
Dyes and Organic Chemicals
5
Air Purification Equipment
is 17
I
16 19
C. THIRD
D. FOURTH
c
4953
(specify)
7
(specify)
Materials Recovery Facilities
s
16 17
s
16 19
Vlli. OPERATOR INFORMATION
A. NAME
B. Is the name listed in Item
c
Clariant Corporation
VIII-A the
13
/I
also owner? I'
YES ❑ •
18
19
55
NO
C. STATUS OF OPERATOR (Enter the appropriate fetter into the answer box;
if "Other,"specify.)
D. PHONE (area code & no.)
F = FEDERAL M = PUBLIC (other than federal or state)
S =STATE O = OTHER (specify)
P = PRIVATE
I p
(specify)
c
704
822
2702
A
56
15
16 18
19 21
22 25
E. STREET OR PO BOX
P.O. Box 669246
26
55
F. CITY OR TOWN
G. STATE
` H. ZIP CODE
IX. INDIAN LAND
c
Charlotte
Is the facility located Indian
B
NC
28266
❑
on lands?
15
16 40
42 42
47 51
YES
NO -- - -
X.
EXISTING ENVIRONMENTAL PERMITS
A. NPDES (Discharges to Surface Water)
D. PSD (Air
Emissions from Proposed Sources)
'
NC0004375
cc
TT
8
-.
9
N
08542R19
15
16
17
18 30
15
16
17
18 30
B. UIC
(Underground Injection of Fluids
E. OTHER (specify)
(Specify)
1
N/A
T
8]
9
T
s
NC000037
Stormwater
15
16
17
18 30
15
16
17 18 30
C. RCRA (Hazardous Wastes)
E. OTHER (specify)
(Specify)
I
NCD001810365
T
8
s
R
9
WQ0000537
Landfill
15
16
17
18 30
15
16
17 18 30
XI. MAP
Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must
show the outline of the facility, the location of each of its existing and proposed intake and discharge structures, each of its
hazardous waste treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs,
rivers and other surface water bodies in the ma. area. See instructions for .recise re• uirements.
XII. NATURE OF BUSINESS •rovide a brief descri•tion
The Clariant Corporation operates a chemicals production facility and centralized waste treatment (CWT) plant
near Mount Holly, North Carolina (Clariant-Mt. Holly East Plant). Wastewater from the facility and from off -site
locations are treated in an on -site wastewater treatment plant (WWTP) and the treated wastewaters are
discharged to the Catawba River under NPDES Permit No. NC0004375. The current NPDES permit became
effective on March 1, 2003. This permit was issued by the North Carolina Department of Environment and Natural
Resources (NCDENR). The facility had been a specialty chemical and dye manufacturing site since 1937. In
recent years a number of the production units have shut down and the latest NPDES permit authorizes operation
of a centralized waste treatment system. The treated wastewaters include 1) CWT wastewaters from off -site
manufacting operations, hauled to the Clariant facility; 2) Stormwater from the facility; 3) Process wastewater and
domestic wastewater from current on -site manufacturing operations; and 4) The groundwater from a
groundwater pump and treat system and leachate from an active on -site landfill cell. In addition to treating
hauled -in wastes in the CWT operations, Clariant has developed the facility as an industrial park for compatible
industrial operations. To date, two(2) tenants have operations at the facility with one producing process
wastewaters for treatment in the on -site WWTP.
XIII. CERTIFICATION (see instructions)
I certify under penalty of law that I have personally examined and am familiar with the information submitted in this application and
all attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained In-
the application, I believe that the information is true, accurate and complete. I am aware that there are significant penalties for,:`'
submitting false information, including the possibility of fine and imprisonment.
A. NAME & OFFICIAL�TITLE (type or print)
IC>J��L ,—ri7.1(:: G(E VE ftiES i1;:";
B. SIGNATURE , ,�
2/,L-, I'y!. , ..(e<; _.„.,
C. DATE SIGNED
COMMENTS FOR OFFICIAL USE ONLY
c
C
15
16 55
EPA FORM 3510-1 (8-90)
5J1' �)
�� City
C m 'Ubr3r
• • •.
I •
1
0OG'..+000
riwL.I�sr_.
1/2
•
•
SCALE: 1: 24000
0
•
I
•i
•
�c71J •'�
INE
•
�.- .. 8M75O. '.
LATITUDE: 35°16' 45" ;47-
LONGITUDE: 81°00' 35"
OUTFALL 001
1000 0 2000
4000
6000
CLARiANT CORPORATION PROPERTY
CHARLOTTE, NORTH CAROLINA
8000
REFERENCE:
BASE MAP TAKEN FROM USGS QUADRANGLE MAP
MOUNTAIN ISLAND LAKE, NORTH CAROLINA, (DATED 1969)
AND MOUNT HOLLY, NORTH CAROLINA, (DATED 1970).
1 MILE
10,000 FEET
J U LY 2002
LOCATION MAP
ALA IPSr
ENVIRONMENTAL
W1"MELAm
AEI PROJECT No. N130-20
Please type or print in the unshaded areas only
EPA ID Number (Copy from Item 1 of Form 1)
NCD001810365
Form Approved
OMB No. 2040-0086
Approval expires 7-31-88
Form
2Cj
NPDES
I. Outfall Location
For this outfall,
A
`af
list the
EPJ\
latitude
U.S. ENVIRONMENTAL PROTECTION AGENCY
APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER
EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILVICUTLRAL OPERATIONS
Consolidated Permits Program
and longitude, and name of the receiving water(s)
Outfall
Number tist
Latitude
Lon.itude
Receiving Water (name)
De•
Min
Sec
De•
Min
Sec
001
45
81
00
31
Catawba River
II. Flows, Sources of Pollution, and Treatment Technologies
A. For each outfall, provide a description of (1) all operations contributing wastewater to the effluent, including process wastewater, sanitary
wastewater, cooling water, and stormwater runoff; (2) the average flow contributed by each operation; and (3) the treatment received by
the wastewater. Continue on additional sheets if necessary.
B. For each outfall, provide a description of (1) all operations contributing wastewater to the effluent, including process wastewater, sanitary
wastewater, cooling water, and stormwater runoff; (2) the average flow contributed by each operation; and (3) the treatment received by
the wastewater. Continue on additional sheets if necessary.
1. Outfall
Number
2. Operations Contributing Flow
3. Treatment
a. OPERATION (fist)
b. AVERAGE
FLOW
a. DESCRIPTION
b. LIST CODES FROM
TABLE 2C-1
001
Filter Plant Backwash
30,000 gpd
settling canal
1-U
001
Sanitary waste
20,000 gpd
neutralization,
activated sludge
2-K
3-A
001
Stormwater (0.12" rain)
283,000 gpd
2-K
3-A
001
Steam Generation
20,000 gpd
2-K
3-A
001
Non -contact cooling
40,000 gpd
"
2-K
3-A
001
Special chemical manufacturing
30,000 gpd
2-K
3-A
001
Semiworks and warehousing
10,000 gpd
2-K
3-A
001
Groundwater remediation
203,000 gpd
activated sludge
3-A
001
3rd Party OCPSF
11,000 gpd
neutralization,
activated sludge
2-K
3-A
001
3rd Party Non-OCPSF
27,000 gpd
"
001
3rd Party Oily Water
8,000 gpd
"
001
Primary & Biological Solids Process.
63,000 gpd
"
001
Solublization & Emulsion Breaking Water
8,000 gpd
"
001
Equipment & Unload. Area Water
30,000 gpd
"
001
Air Filter Regeneration
14,000 gpd
"
001
Note: See Table 1A (attached) for unit sizes, detention times and flow rates of treatment units
EPA FORM 3510-2C (Rev. 2-85)
Page 1 of 4
CONTINUED ON REVERSE
CONTINUED FROM THE FRONT
C. Except for StorM:runoff.fea15,9, or spills,- are any of the discharges described:fp Items II -A or B intermittent or sealepnar.,.,:_• ,',,':, --: ,•:,•,.;, ., .,.,.; -,....: ,,,, ,, -
0 YES the followingtable,) . . ' ,. I.' ,: ::, . ra. 146.66-0..ection no , : : --,,,!,,,..:::4‘..,,,,:,..•..•: : ., - ^. .....' ..,...:- -,.,.. :.,:.
. . .
. .,.....,; .
• 3. FREQUENCY - ' r. •-•
-:,•:- -- • • 4.- FLOW.,.., :- : -:.',' -..,:-::.',..,..::--j.,.1.:*:.,.--..i.:;:,..e.'4Ii.-,•.1
1. OUTFALL
• NUMBER
• 2 OPERATION(s)
. CONTRIBUTING FLOW
a. DAYS - .
PER WEEK
b. MONTHS .
PER YEAR : :
-::-... _. a. FLOW RATE
_. • -,. : (in mgco
13TOTAL VOLUME -.,::::::••.*.
,:(specify with'units)-:-..!.- -
:•.•,:i',.:, -‘,.,;',"f•,.i,":;:c','
'71P'. • -
(40. -. . -
. .-: ,:,,.,,-..- ,. ' ,
. ::....,...,:,::::-(liat) • - -.,,, •:
... : ',1•,,:. ,-•=,: :••• . ..; r
: (specify .
:„ average)
' (specifY ' , :
average) , ,
.
:-1:LoNG'TERM
.'--AVERAGE
2. MAXIMUM
DAILY •
,: i. LONGTERM *:
. :'.-: AVERAGE , '
::. . 2. MAXIMUM '
;7. ..2. DAILY 2 '‘''.' •
:"(iiiclayif',':
'''' •'-''.----,7,4",,,;'-•
III; PRODUCTION-.;:,,',f,:..'-::
.-- kl?00:4)•'effluen..07)(00,r1e:11.rpitallciri,
prOMOgated
r by EpA,UnderSebtfOr094sof
. ..- '-...
' ', :::.2,E) -,11a(gii.
the Clean
fii Section
Water Act apP1Ytia,
IV)
a.r4O'cly
. 4,41
,.. B rethe lInlitaPonaikthe applfCable effluent. guideline- expressed (04000f production (or offiermeesureForiVOtaffpri)?iz,n;',;i5t-W$ti; - , ----7 -:
,'..!...!',-.',.,-:,1-i- - --- -=-• • , •,.YESIdompIete Item III-C)`... - .: . —. . -:: -. - :..:- :,.:;z7 '..Nargo to Section
C jtyceianpirered•:,:. ' 0.70. Item; 11Ii3,,', list tctv, quantity Which represents an...'octo measurementof your levelgprockcUon,,e*;t.fe:titecft
-• .':..,'-,-arldittriltetiediffitlie'aPPliCeble'iliffltientgUideline, and !ricketsthavaffeeteil diatfalle;', .- - .• '-',"•:',,:si ,'-'• . - -'',"-,..',4.74-41-fAV:5.4.,•40.7.,7:c--‘11.-=';it;,4;1',ICi.INlig.-',..
-.• ‘ :.a'i,',:'-`,.i''',i'?*-,..::!'.'.'!-:',',' •-•':-.1'.',';''..`:..: •-•-.:'••••,.• .., - : .•:.!iil''....-,t-:AVERAGE DAILY PRODUCTION - °'':•:"°.,: ' -; Illig'iii-4'0.1i''':-:.'
i.i.-''':,''''''' ;''' FFECT ""' --,
• ,''..-',:,,p.:::-.',-.:....--.;,.....,::f '.•:,:...:
a. gumirrry PER SAY
__:-.''':..'._, ,_''. :::7-•-ii"'i:,:....
f'1:;:.b. UNITS OF MEASURE
• -..,,,,-. °,.:,11i;°,„.,-..:.:,1.E.:-.,..,-,.:K:':;.:-::. ,, ' . , - ::.,--:,:., . - .-.i.,. °',,.. , • :,
- c. OPERATION; PRODUCT, MATERIAL ETC. ' . , :i, , ' :.- . -.
(peciry) r ' ' ' ' -. ' : . ' .:' ' ':,1 .1,,, ....I.,: !Z.:4., \ •-, : S ,
° ' - ' FA ' -
..i stoutfalInurn
' ' --4:::
IV. IMPROVEMENTS::,
.-..,'...A;!;iAt_p]iyou:how;01:0IF.00::bk,-,ony-,.ir',40!rotS.LIte-,:.'Orlocal-
opetatorj7cif*aveiotky:eibTlent
• 01s:10.0p11CiitiOrq.-67,11i4
schedutelettit*.stipOlet(one,,COrt-6
.... ii1:-<::,..-?......, '''.:.;%1-=';''Z',';i5:.'i:'--
eqUipinent
:,!rictipcies: ; 6,:it-,1$..,ribt
.. eroi'and
:77' '..' ••:''':':!''.:: 'Yes
aythdrf1yct0:4*t*Ofrigernentati.bp:schedUle..i,"fOtlitlAtidti#
or piciia.4.'iii,i0i.ogiot.',710iprooloi -prcige:40s....WhiCti..iAW1h:0401.141:01091,1
limited .1o,-,ii:otikt..:00100§000iiilloativi*00foicoilijniki ordersKeinfOrce
grant or.lOenigind1110
.:...,
(complete the foliowingleible NO ItthBj . .
- .,T.i `f411ii.07
eliewmpliai
i.,,IF TIFicATIoNon:_copApmp!.ETC.1;..:
,.,..AG15, 1.ff.g._!IT,ii.,,,.,,,;,,„ : - -:4';'E.::: ..
.•-'...., V-L.,..1-::!•-:.-;.-i-if!g.;--' . .'.
:. .i,IAFFECTip 6irroAuif. ,4-4,..---7,_:..,2._,7_147:41fir,
::-. -......:--,. -... .. - : ....ii._
,OSitit
BRIEF DESCRIPTION Or_eKo4i ":7_ 1 ' •
fit,21._._,rti,574y4144prrgilE;.:
t;COMPIANCEteAlk:
'Hi* No
:-:.--;i,-,..:-,.,:
--: b. SOURCE OF. MC Hi;‘,F19 E
.,..,,.i.,y4
:, 2.-,,, - , '.7i':..* .T.c::!',.':f;*r'.:-;-' -f,'':":-.':',3- . ' , • 41.i ".
---.--,....,• , . - ;. ., - -..•ii- ,-,-;-,.;;..,- H. !...:: -.) ' =.• -Timlar,,,,
'`.1,..EtgQ:17
IN blpao54,
'M.15CTED'i":
Ea09RTIONA1,,;.-.yOUJTey .ettack.edciltioriel sheets describing. any. edditioriel water pollution control; prograjnSlof,dMer,.enkirpnrin:egOt:prpfs
:..,...fittiipichinaysiirreof your discharges) you now have underway or whicil:Yp# plan ,. Indicatej whether each PrO-4,402.1e;:p*OnderWaY:Oti.f.plkiln
sf:.•:::',,,,-'ZaPd;(ildfcate'ydUraCtUat'Or planned 6CheikiteS for constructiOn. :1.;•:.,-,.:-"r-.,.,.6.--,:',:.:::.,j,::',";..-?;:-ffi:i:g.::..i',..:'.-.-j.•=;:il.::i.'
'...':::'::c:',.:::':'.•.. . ..,,,, !'r.'''...11, ;17! ': '::: ', • • . • : ' ' ' ' " ' ' . . 0 MARK IC. IEDESCRIPTION OF ADDITIONAL CONTROL- PRObRAM•tt
-7.f.ist.::
if Tr..
ATTACHED ..:
EPA FORM 3510-2C (Rev. 2-85) Page 2 of 4 CONTINUED ON PAGE 3
EPA ID Number (Copy from item 1 of Form 1)
CONTINUED FROM PAGE 2 NCD001810365
if. It TAKE:AND EFFCill=i+tT:CHARACTERISFi.GS
A B; & C; See it struct€ons t)efore proceedir g:- Complete orie set of tables or each outfall Annotate the vutfaH number €st;the space pre 4ded
NGTE; Tables V A 1f>B and V C are incfuded;or separatesheets::nurnber V=:1:through V 9
Use the space belmw t list any of the pollutants listed in Tables 20 3 of the tnstrt ctror Which Yo4u f0 of :have re son to IiellaVe rs ii�scherged or
Wray be drsahar ed front at4y outfa* Far eyety pal€ttartt you list briefly describe the reasons you:bal�eve Et to be ptes4rt and report anyattalyt eal
data tn<yabr.gossessEon•
1. POLLtTi A€VTi,ggpcgi.t.tge
Vanadium
Tenant -Catalyst
Regeneration
tft POTENTIAL DISCHARGES NOT OE VEREErB ANAE Y'SIS >
is any pdilutant €tired �n Et�rb V-C a:substanca or a campansnt oY a sub`atance vuit�cb you currentESr €se 00A.taiiufa ure a
product or byproduct?
)rst aXs ch paX.4No.00.0#Y
Copper - Catalyst in production of one specialty chemical
Toluene - Solvent used in production of one specialty chemical
Arsenic - Contaminant in tenant's catalyst regeneration
EPA FORM 3510-2C (Rev. 2-85)
Page 3 of 4 CONTINUED ON REVERSE
CONTINUED FROM THE FRONT
vn. I JL'.J l jML I VJUVI IT ICI INU UAI A
Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a
receiving water in relation to your discharge within the last 3 years?
YES (identify the test(s) and describe their purpose below) D NO (go to Section Vlll)
Chronic toxicity testing is performed quarterly at 1.8% effluent concentration in accordance with the effluent
limitations of NPDES Permit No. NC0004375. All data has been reported to NCDENR.
VIII. CONTRACT ANALYSIS INFORMATION
Were any of the analyses
reported in Item V performed by a contract laboratory or consulting firm?
YES (list the name, address, and telephone number of, and pollutants ❑ NO (go to Section IX)
analyzed by, each such laboratory or firm below)
A. NAME
B. ADDRESS
C. TELEPHONE D. POLLUTANTS ANALYZED
(area code & no.) (list)
Pace Analytical
9800 Kincey Avenue, Suite 100
Huntersville, NC 28078
(704) 875-9092
Al! analyses performed
by Pace except:
pH, BOD, COD, NH3-N,
TSS, Total Phenol,
Total Sulfate, and
Conductivity
( )
( )
( ) 1
( )
( )
( )
( )
( )
IX. CERTIFICATION
under
certify penalty, of law that
designed to assure that quali fied
who manage the system or those
: knowledge and belief, five, accurate
possibility of fine and lmprisonment
this docunierit and all attachments were prepared under.my diractron or supervision-in'accordance with a
ersonnel. properly��system,;
p gather and evaluate -the information 'submitted. • Based on'my inquiry of the person or persons :'
persons directly responsible ;for gathering the information,' the information submitted is, . to the best of my -
and.complete. lam awarethat there are- significant penalties for. submitting false information, including the
for knowing violations.
A. NAME & OFFICIAL TITLE (type or print)
-C,-d4i- /1_ !EAGbf( / ✓c- ?QKstDC,v
B. PHONE NO. (area code & no.)
(7r1 ) .'s l - 7/ CI
C. SIGNATURE
i /? �.eC�
D.D7ATE SIGNED
.0 8r .DEe of
EPA FORM 3510-2C (Rev. 2-85)
Page 4 of 4
PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY. You may report some or
all of this information on separate sheets (use the same format) instead of completing
these pages. SEE INSTRUCTIONS.
El 'A I I) NUMBER (copy from Item 1 of Fonn 1)
NCD001810365
V. INTAKE AND EFFLUENT CHARACTERISTICS (continued from page 3 of Form 2-C)
PART A - You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details.
2. EFFLUENT
3. UNITS
4. INTAKE (optional)
1. POLLUTANT
a. MAXIMUM DAILY
VALUE
b. MAXIMUM 30 DAY VALUE
(if available)
c. LONG TERM AVRG. VALUE
(If available)
d. NO. OF
(specify if blank)
a. LONG TERM
AVERAGE VALUE
b. NO. OF
cor+cfiiiwnan
rbutiss
CONCENTRATION
Ply
coNceiiirAT10N
(2) MASS
ANALYSIS
a.CONCEN-
TRATION
b. MASS
caxFiiTATw.
Cal MASS
ANALYSES
.a. Biochemical Oxygen
Demand (BCD)
447
856
316
467
111
415
253
mg/l
lb/d
b. Chemical Oxygen
Demand (COD)
1010
4936
917
3014
545
2047
253
mg/I
lb/d
c. Total Organic Carbon
(TOC)
d. Total Suspended Solids
(TSS)
208
918
115
480
68
257
253
mg/I
lb/d
e. Ammonia (as fv)
156
467
98
312
37
140
253
mg/I
lb/d
f. Flow
Value
1.57
Value
0.76
Value
0.45
366
MGD
MGD
Value
g. Temperature (winter)
Value
22
Value
17
Value
11
182
°C
Value
h. Temperature (summer)
Value
28
Value
26
Value
23
184
"C
Value
i pH
Minimum
6.7
Maximum
8.4
Minimum
7.0
Maximum
8.1
s
366
STANDARD UNTIS
PART B - Mark "X" in co
mark column 2a
one analysis for
discharge. Complete
umn 2-a for
for any po
that pollutant.
one table
each pollutant you know or have reason to believe is present. Mark "X" in column 2-b for each pollutant
lutant which is limited either directly, or indirectly but expressly, in an effluent limitation guideline, you
For other pollutants for which you mark column 2a, you must provide quantitative data or an explanation
for each outfall. See the instructions for additional details and requirements.
you believe to be absent.
must provide the results
of their presence
If you
of at least
in your
1. POLLUT-
2. MARK 'X'
2. EFFLUENT
3. UNITS
(specify if blank)
4. INTAKEM (optional)
:. ANT AND
CAS NO.(if
� ..
exr
,_
^%
aeNT
a. MAXIMUM
VALUE
DAILY
b. MAXIMUM 30 DAY VALUE
(If available)
c. LONG TERM AVRG. VALUE
(lravallable)
d. NO. OF
V, LONG TERM
AVERAGE VALUE
b. NO. OF
.::.available): `
.
0}
;eancerrrtATp
N
mw a.i
'OONCErHIRATICN
Iaiwas
ca+cjiinnTroq
u)wtsa
ANALYSIS
a.CONCEN•
TRATION
b. MASS
tq
C«4CEHTRATIOH
re,wAss
ANALYSES
a. Bromide .
(24959-67-9)
❑
b. Chlorine,.
Total
Residual
►S
❑
<0.1
<0.976
N/A
N/A
N/A
N/A
1
mg/I
lb/d
c Color.. ;
❑
I
d.`Fecal
Collform
0
❑
1200
N/A
N/A
N/A
349
N/A
12
FC/100
ml
.e. Fluoride
(16984.48-8)
13
❑
,f.Nitrate-
-Nitrite(as itrate-: >-
❑
18
87
N/A
N/A
1.7
6.5
12
mg/I
lb/d
EPA FORM 3510-2C (Rev. 2-85)
Page V-1
CONTINUE ON REVERSE
ITEM V-B CONTINUED FROM FRONT
1. POLLUT-
ANT AND
CAS NO. (if
available)
2. MARK
3. UNITS
4. INTAKE (optional)
utreu
'"�'
ENT
ueveo
"'
aewr
a. MAXIMUM DAILY
VALUE
b. MAXIMUM 30 DAY VALUE
(':available)
c. LONG TERM AVRG. VALUE
(If available)
d. NO. OF
(specify if blank)a.
LONG TERM
AVERAGE VALUE
b. NO. OF
IN
CCNCENTRATa
"
(2/ASS
I
CONCENTRATION
CZ MAW
CONCENTRATION
purse
ANALYSIS
a. RATIO N-
TRATION
b. AMASS
m
corNCENrRArnN
Iaurss
ANALYSES
g. Nitrogen,
Total Organic
(as N)
�
❑
Organic Nitrogen not analyzed directly. Present from organic chemicals and dye manufacturing.
h. Oil and
I❑
<5
<49
N/A
N/A
N/A
N/A
1
mg/I
lb/d
I. Phosphonas
(as P), Total
(7723-14-0)
�
❑
8.6
37
N/A
N/A
4.5
17
12
mg/I
Ib/d
j. Radioactiviity.
-
z(1) Alpha,.
:Total
❑
►1
(2) Bets,
i.Tatal
❑
41
Y(3) Radium,
'Total
❑
►�/
;(4) Radium
226, Total.
❑
e
kkf Suirate (as ;;SO4)- _►�1
Y(14808-79-8)
■
3400
14745
N/A
N/A
1491
5594
4
mg/I
Ib/d
xt:?SUlflde
(as S)'
❑
1
11. Sulfite (as
..14265-45;3)^
❑
►�
ir4Surfectarits
►1
❑
0.81
3.18
N/A
N/A
0.44
1.65
4
mg/I
lb/d
' o. Aluminum,
:Total .,
(7429-90-5)
►�/
❑
• p Barium;_
'(7440-39-3)
►Z/
❑
<0.005
<.049
N/A
N/A
N/A
N/A
1
mg/I
Ib/d
q: Boron,
Total ..
(7440.42-8)
❑
►�/
•r_Cobatt .
� .
-Total i
C(-4)
►�/
❑
0.0056
0.055
N/A
N/A
N/A
N/A
1
mg/I
Ib/d
(743Iron, 9-4)l
(743s-ea'a)
w
❑
8.3
19
N/A
N/A
2.4
9
4
mg/I
lb/d
, L'Magneslum,
Total
: (7439-95-4)
❑
►�/
---
u. Molybdenum,
•(7439.98.7) '
►/
❑
2
19.5
N/A
N/A
N/A
N/A
1
mg/I
lb/d
V, Manganese,
Totel;; ; -
(7.439-96=5):
,
►�/
❑
4
12
N/A
N/A
3
10
4
m /I
g
lb/d
w:Tn,:Total
(7440-31-15)
►�
❑
<0.005
<0.049
N/A
N/A
N/A
N/A
1
mg/I
lb/d
;do' �nl-.:..
'(7440-32-6)
Cr,A C nIA■
►:1
7LAA
nr. im-..
<0.005
n ne-r
<0.049
N/A
N/A
N/A
N/A
-
1
mg/I
lb/d
-Lv Irwv. L-
age v-
CONTINUE ON PAGE V-3
CONTINUED FROM PAGE 3 OF FORM 2-C
PART
EPA I.D. NUMBER (copy from Item 1 of Form 1)
OUTFALL NUMBER
001
C - If you
fractions
fractions).
• provide
discharged
pollutants
briefly
additional
are a primary industry and this outfall contains process wastewater, refer to Table 2c-2 in the instructions to determine which of the GC/MS fractions you must test for. Mark "X" in column 2-a for all such GC/MS
that apply to your industry and for ALL toxic metals, cyanides, and total phenols. If you are not required to mark column 2-a (secondary industries, nonprocess wastewater outfalls, and non -required GC/MS
mark "X" In column 2-b for each pollutant you know or have reason to believe Is present. Mark 'X" in column 2-c for each pollutant you believe is absent. If you mark column 2a for any pollutant, you must
the results of at least one analysis for that pollutant. If you mark column 2b for any pollutant, you must provide the results of at least one analysis for that pollutant. If you know or have reason to believe it will be
in concentrations of 10 ppb or greater. ••11.you:mark column 2b for acrolein, acrylonitrile, 2,4 dinitrophenol, or 2-methyl-4, 6 dinitrophenol, you must provide the results of at least one analysis for each of these
which you know or have reason tobelieve; thatyou discharge in concentrations of 100 ppb or greater.. Otherwise, for pollutants for which you mark column 2b, you must either submit at least one analysis or
describe the reasons the pollutant Is expected to,be discharged:. Note that there are 7 pages to this part; please review each carefully. Complete one table (all 7 pages) for each outfall. See instructions for
details and requirements. .: t
'X'
:.1..POLLUT-..
2..MARK
° 2. EFFLUENT
3. UNITS
4. INTAKE
ANT AND
a. TEST-
. b. BE-- .
c. BE-
a MAXIMUM DAILY VALUE
b. MAXIMUM 30 DAY VALUE
LONG
(optional)
CAS NO (�f
qU RED
PRE LIEVED
UEVE
'•
(if available)
c. TERM AVRG.
VALUE
rCENTIf vaJlableJ
d. NO. OF
ANALYST
(specify if blank)
a. LONG TERM
AVERAGE VALUE
b. NO. OF
available)
•ilif+�-•. .. ig7�t�
(), g Veli ii,
;,s wh.k�
• :
� is ><iz=
< iY..
c .
;FSENT
t't •.�x�c'
Yiili ".Lr ;'1,
ai .s,sxrty,
,«• T i�t
a ft:l,•..�it;
r=:=L:tit
(1)CONCENT
:,.�.:pRAT1�iPi1 S'S�,e�?�3
°1 '' ` i }s1^•n'°y.
Y
�3 �AA�$$
.. IK
n)corrc> rrr-
RATIQA�
its j
r'(2) MASS ;
(I)CON
RA�rtol'i
.(2)rwlASs
.S �-
't
.8.
CiQNC.Eiti-
TRATION
Y. 1vu'�SS
CONC�NiHAT10
N
(�I Lem
ANALYSE
c+
�7
.,' ``CYANiDE;'A
1�oZ•.li•T1� IS
..• ..'='.
- e;f
ID [C1TALs ?HENOLS
:Q .':'#, -. .�.'•'
Z' 7 S • �.;�
'''` . ' ', '}- • •_�
Y°-%:�:� �•7 L �i'l'�r. •�it ..i
x
t� _ • .' •, f
•Y . �S� ..:4..
•S
•
1
t.
•�
��i
rv- ,..r:, .
Part C attached.
0
❑
op •@
tie,
... :•-
► I
❑
0
tiff-.. IK-"♦,
57
6�
� 14 :='li•::
�t.r
®
❑
0
Imo.
_
► /
f
f
=r
A❑
El
8,
-
❑
❑
.+� .. .i,
1fD 0 1 Id s:.
,.
.- ,.....,, .t, ... ..... , ,,,<:;
0
®
DESCRIBE RESULTS
1 1-t33 '.
EPA FORM 3510-2C (Rev. 2-85)
Page V-3
CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
1. POLLUT-
2. MARK'X'
2. EFFLUENT
3. UNITS
4. INTAKE
ANT AND
a. TEST-
b. BE-
c. BE-
a. MAXIMUM DAILY
b. MAXIMUM 30 DAY VALUE
(optional)
CAS NO. (if
ING RE-
QUIRED
LIEVED
PRE-
LIEVED
ABSENT
VALUE
(if available)
c. LONG TERM AVRG.
VALUE
(If available)
d. NO. OF
ANALYST
(Specify if blank)
a. LONG TERM
AVERAGE VALUE
b. NO. OF
available
SENT
(1) CONCENT-
(2) MASS
(1)RATION i-
RATION
12) MASS
(q RAllONCONCENT-RATION
RAnoN
(2) MASS
S
a•
CONCEN-
TRATION
b. MASS
I"
carcEr+lRara
N
rq rwss
ANALYSE
S
GC/MS -VOLATILE
1 V, Acrofeirt
COMPOUNDS
(107-02-8)
2VAcryioniin#e
'
❑
■
Part C attached.
(107-13-1)
►�1
❑
❑
3V Benzene.
—
(71-43-2) '
�1
❑
❑
aV Bis (Chlaro-
methyl) Ether
'(542.88-1)
❑
❑
�1
5V Bromoform
(75-25-2)
❑
❑
6VCarbon
Tetrachloride
• (56-23-5)
❑
❑
(1 7)
SVChlorodl-
►�1
❑
❑
tratno methane
(124-48-1)
9V Chloroeu
►�1
❑
❑
le _
(75-003). . '. '.
2-Chloro-
❑
❑
10V .
ettlyhrtrtyl Ether
(110-75-8)
3ofarrn
/�
❑
❑
(57�8-57-66-3)
12V Dirhloro-
►�I
❑
❑
bromoethane
(75-71-8)
�1
❑
❑
13V D(r:hlore-
. dinuoromothme
(75-71-8) •
14V 1,1-Dichkro-
❑
❑
PI
ethane
(75-3443)
16V 1,2-DIchbro-
1
❑
❑
ethane
(107-06-2)
18V 1.1-Dichtono-
/1
❑
❑
ethylene
(75335-4)
/1
❑
❑
17V 1.2-Okhbro-
propane
(78-87.5)
18V 1,3•DI hbro-
1
❑
❑
propylene
(542-76-6)
❑
❑
Ethyl benzene
(100-41-4)
20V.Methyl
►a1
❑
❑
Bromide
(74-83-9)
1
❑
❑
21V.Methyl:
Ctiloride
> (741'87=3)
❑
❑
EPA FORM 3510-2C (Rev. 2-85)
Page V-4
CONTINUE ON PAGE V-5
CONTINUED
FROM PAGE V-4
tPA I.U. NUMBER (copy from kern 1 of Form 1)
NCD001810365
OUTFALL NUMBER
001
1. POLLUT-
2. MARK'X'
2. EFFLUENT
3. UN TS
ANT AND
a. TEST-
b. BE-
c. BE.
a. MAXIMUM DAILY
b. MAXIMUM 30 DAY VALUE
4. INTAKE (optional)
CAS NO. (if
available)
ING RE-
QUIRED
LIEVED
PRE-
LIEVED
ABSENT
VALUE
(d available(specify
)
c. LONG TERM AVRG.
VALUE
(If available)
d. NO.OF
if blank)
a. LONG TERM
AVERAGE VALUE
b. NO- OF
SENT
hlcE�
(1) CONCENT-
RANCENT•
ANALYST
ANALYSE
RATION
(2) MASS
RATION
(2) MASS
(1)
RATION
(2) MASS .
S
a'
CONCEN-
TRATION
cor¢eiirlrsAran
RI w�vs
S
GC/MS - VOLATILE
COMPOUNDS
(continued)
- Chloride ,
(75-09-2):
❑
❑
Part C attached.
23V 1.1,2,2-Te -
CNoroet) •ane..;
►1
❑
❑
24V Tetracnbco-
ggtry{{ene
:' 127=18-4) .
;.,6V:1 oluene
❑
❑
i:(108.88:3) .:
41tV;12-IranS-
®
❑
❑
L
L
❑
❑
- C(t oroetha -
III
El
: 28V.ethyl
ne . .
k.
❑
❑
cN oro-
fluoro
(75-69-4)hane
nyl
�I
❑
❑
Chloride
(75-01-4)
❑
❑
,GC/MS FRACTION - ACID COMPOUNDS
,1A2-Choicobanot...
(120-83=2)'.
• ,U12,+opnemyl-
ph0587enol.,:
{1��
A 4,6-0uutro-
►-I
D
❑
.1534-52-1
2;4D.r..t
.SA
nano-.;
`_ -:...
..
151-285)
�I
❑
❑
{88-755):-:'
4-Ntro)-
:7A
rend P�2-7)-;tioro
1I
❑
❑
❑
c59-60-7) •:
ANeroa•
cNoropheial
(87-88:5).• . . '
Phenol
1Z1
D
D
:i0A ..
11A 2,4,8-i n-
'ichloiro henol
❑
❑
EPA FORM 3510-2C (Rev. 2-85)
Page V-5
CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
'X'
1. POLLUT-
2. MARK
2. EFFLUENT
3. UNITS
4. INTAKE
ANT AND
CAS NO. if
a. TEST-
INC RE-
QUIRED
b. BE-
LIEVED
PRE-
c. BE-
LIEVED
ABSENT
a. MAXIMUM DAILY
VALUE
b. MAXIMUM 30 DAY
VALUE
(Havailable)
c. LONG TERM AVRG.
VALUE
ill available)
d. NO. OF
ANALYST
(specify if blank)
(optional)
a. LONG TERM
AVERAGE VALUE
b. NO. OF
available)
SENT .
-
-
(I)CONCENr-
RATION
(2) MASS
(1)CONCENT-
RATION
(2) MASS
(I)CONCENT•
RATION
(2) MASS
S
a.
CONCEN.
TRATION
b. MASS
"'
corvcexrRAnOe
(21 MASS
ANALYSE
S
GC/MS , FRACTION - BASE/NEUTRAL COMPOUNDS
.. -.
.1BAcsnpbfhene
'r
:(83-32-a) • : • .
El❑
Part C attached.
4B.Benzidlne
(92 87-5) ...
®
❑
❑
i 5B Benzo (a)
Arkhracene :.
' (58=b523).• . '-
„
❑
❑
BB Benin (a)
: Preiia (5a32-P):
� �
❑
❑
'.7B34-Benzo•..
:Auciiinthene
(20549-2):...'
D
❑
.8B:Benzo (ght)
'.Perylene : ,:. ..
�(191=2A-2):::,
L
❑
❑
:i9B.Benzo (k).
FIuO 1hene.:
(207=08-9)"`' ` '
::10B
��
❑
❑
Bis (2- . .
i-...Chlorioethoxy)Ell
'Methane' :::','.
=-(11t91-1) -"
❑
❑
119 Eta (2.(tao-
; ethyl E her :: Lr,
'(111444-4): ',
� �
❑
❑
(2•E1hyf-;";
,.138Bl
:hexy9 Pttiaipte '.
:'.�-
_
❑
III,(117.81-7)
:14 B 4-Brom :--
pbanxi:Phenyl::
-Ethe((101.553) : '
►Z�
D
❑
-
...168 Butyl Benzyl
PP
;(Brea-„'::;., ; •
❑
❑
::16B 2-CNoro-
;;naphthalene :::;:.
.:(91-88=7). %` , .`.
►,
❑
❑
•:17B:4-CNoro-
; pherryl P,tien)1:
: Ether'(7005-72.3).
,&
❑
❑
;;74B;c41ysene
'(218-01 9):.: '-.
►��
❑
❑
::198 atbicene :.
:(53:70=3) ::..', :`
❑
❑
;betrzenee;:r.t,El
0
ibelU9'n8'�
'(541-73.1) -
EPA FORM 3510-2C (Rev. 2-85)
Page V-6
CONTINUE ON PAGE V-7
CONTINUED FROM PAGE V-6
EPA I.D. NUMBER (copy from item 1 of Form 1)
NCD001810365
OUTFALL NUMBER 1
001
1. POLLUT-
' ' 2. MARK X
2. EFFLUENT
3. UNITS
4. INTAKE (optional)
ANT AND
CAS NO. (if
a. TEST-
ING RE-
QUIRED
b. BE-
LIEVED
PRE-
c. BE-
LIEVED
ABSENT
a. MAXIMUM DAILY
VALUE
b. MAXIMUM 30 DAY VALUE
(if available)
c. LONG TERM AVRG.
VALUE
(If available)
d. NO. OF
ANALYSI
(specify if blank)
a. LONG TERM
AVERAGE VALUE
b. NO. OF
'. available)._..
..
..
SENT.
' '
(t)CONCENT-
RATION •
PI MASS
(I)CONCENT-
- RATION
(2)MASS
(1)CONCENT-
RATION
(2) MASS
S
a.CONCEN-
TRATION
b. MASS
ca+cFrruTa«
cb/wa
ANALYSE
S
GC/MS;- BASE/NEUTRAL COMPOUNDS (continued) -
.228_14-Dbhloro-:
benzene;: ';
(106-46-7) .":'.<
❑
❑
Part C attached.
=.238 3..7-13ldi6o-':,.
• (91-941)' :'
24B,DIethyl . _.
Phthalate.- ''._
' (84-66-2)-..' .
I
❑
❑
,258.01methyl.,_
,Phthalate' ; ; ;:
' (131=11-3) '"
❑
❑
' 26B'DI-N-Butyl ..
' Ptitfialoie:
7(131=11-3)' ' '.:
❑
❑
•"-2782,4-DInlIro-;-
itoluerle':::...:
%(121-14-2)
❑
❑
,11608=262) ,..
:,29B,DI-N•Octyl,
KRI halate'<-,j<:
1117=84-0)'.
��
❑
❑
:.306.12-DWI>en> -
b (as ,.
SiA4,4,e, iene)1'=-.
?(122438-7)•.:' 1 .
®
❑
❑
:;31B.Fkiotanthene-
.(296;aa;o) s .
❑
32B_Fluorene ...
(86737)
►-�
❑
❑
338'Hexa-;_ , .
:,chlorobelcene
(118-74-1).
❑
❑
:34B Hexa- .. -"
- Ioo4ptadfene'-':
(87-68-3)
��
❑
❑
::358.HexachIoro-.
cydopentatltene :
(77=47-4)
❑
❑
—
.'38BHexa-:
"cNoroethane' -:
(67-72 1):. ;
❑
❑
..318 kWera
(19339=6)
❑
❑
389Isoctarone
(7B -t).. ,„ .
►�
❑
❑
• 398 Naptha1ene .
.408 Nitrobenzene
❑
❑
— .
..
416.L
48276:9)i
to
❑
❑
428 N-tia osoi-N-
: (821=4-7)' 7 '
❑
❑
EPA FORM 3510-2C (Rev. 2-85)
Page V-7
CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
1. POLLUT-
ANT AND
CAS NO. (if
available)
MARK 'X' 2.
2. EFFLUENT
3. UNITS
4. INTAKE (option
a. TEST-
ING RE-
QUIRED.
b. BE-
LIEVED
PRE-
SENT
c. BE-
LIEVED
ABSENT
a. MAXIMUM DAILY
VALUE
b. MAXIMUM 30 DAY VALUE
(ilavaiable)
c. LONG TERM AVRG.
VALUE
(If available)
d. NO. OF
ANALYST
(Specify if blank)
a. LONG TERM
AVERAGE VALUE
b. NO. OF
ANALYSE
(1) CONCENT-
RATION(z)
MASS
(1) CONCERT.
RATION
(z) Huss
(1) CONCENT-
RATION
(z) Huss
S
a. CONCEN-
TRATION
b. MASS
C EiNNriATK)
til
a,
S
GC/MS;FRACTION - BASE/NEUTRAL
COMPOUNDS (continued)
436.N-Nitro-
'Dhenrtarne':
-.(88-00-6).:
®
❑
❑
Part C attached.
,(85-014- ,.
❑
45B.Pyrene
(129-00-0)
❑
46B 1,2,4-Tri-
chlocobenzene
(120-82-1)• .
❑
❑
GC/MS`FRACTION
-
PESTICIDES
lPAlddn,::•;;.:.:
(309-00-2)`:!`;
►4
❑
a
2P 1341bc - -.
'(319-85-7)' ...:.
�I
❑
❑
:,4Ry BHC
—
5P:6-BHC:: ;
(319=86-8) ,
❑
❑
—
6PCtpdane.:;,
•:(57-74.8)': .:.', :
/1
❑
❑
,7P 4;4'-DDT,
,8P.4;4'-DDE- ...
-
- 9P.4,4'-DDD;;:;
(7254.8)'...
►,
❑
❑
(60r5 leirin . ;
"
❑
❑
,11P:ci-Endo-.
sultan.
• (115-29-7):;'
®
❑
❑
12P-p-Endo-..
. sijfan '
'.�(115-29-7="
/ 1
❑
❑
—
:;13F?,Endoaegan
.(1031=07-8)-
❑
❑
14P Endrin
(72=20-8)-. - ::
❑
■
.15P Endrin.:
.
(7421 93.4);-.
❑
CI.:adenyde,:!
"(76-448) ,
EPA FORM 3510-2C (Rev. 2-85)
Page V-8
CONTINUE ON PAGE V-9
CONTINUED FROM PAGE V-6
EPA I.D. NUMBER (copy from Item 1 of Form I)
NCD001810365
OUTFALL NUMBER
I. POLLUT-2.
ANT AND
CAS NO. (/f
available)
. _
2. MARK'X'
EFFLUENT
3. UNITS
4. INTAKE (optional)
a. TEST-
ING RE-
QUIRED
..
b. BE-
LIEVED
PRE-
SENT
c. BE-
LIEVED
ABSENT
..
a. MAXIMUM DAILY
VALUE
b. MAXIMUM 30 DAY VALUE
(ftavailable)
c. LONG TERM AVRG.
VALUE
(If available)
d. NO. OF
ANALYST
(Specify if blank)
a. LONG TERM
AVERAGE VALUE
b. NO. OF
ANALYSE
(1) NT
RATION
C2) MASS
(I)CONCENT•
RATION
(2) MASS
(1)CONCENT•
RATION
(2) MASS
S
a . CONC EN.
TRATION
b. MASS
CONC4"AADO
H
R)/M S
S
GC/MS -PESTICIDES (continued)
17PIHeptachlor
Expxtde.., . ,
: (1024-67-3) '
�1
❑
❑
Part C attached.
=:(53489-21-9 ) 42
®
❑
❑
19PPCB-1254
(11097-69-1)
I
❑
❑
;120P.PCB-1221
:(i1104-28-2)% "
❑
❑
-21R-PCB-1232 •
=:22RPCB?1248.
• (12872--29-8) -
� �
❑
❑
_
--.
;19P,_f?CB:1260.;
'<(11096.825)'r'-:A.
❑
❑
24R PCB=1018 ..
`.,Phew"' ::.-.`
::(8001-35-2) : .
El
EPA FORM 3510-2C (Rev. 2-85) Page V-9
Application Form 2C - Wastewater Discharge Information
Section V. INTAKE AND EFFLUENT CHARACTERISTICS
Part C - Metals, Cyanide, Total Phenols, Volatile Compounds, Acid Compounds,
Base Neutral Compounds, Pesticides
EPA I.D. Number NCD001810365
Clariant Corporation, Mt. Holly, NC
NPDES No. NC0004375
Pollutant
Max Daily Value
Long -Term Average Value
No. of
Concentration (ug/L)
Mass (Ib/d)
Concentration (uglL)
Mass (lb/d)
Analyses
Metals, Cyanide, Total Phenol
Aluminum
Antimony
<5
<0.049
2.5
0.024
2
Arsenic
<27
<0.263
13.5
0.132
2
Beryllium
<1
<0.010
0.5
0.005
2 .
Cadmium
<1
<0.010
0.5
0.005
2
Chromium
<2
<0.020
1.0
0.010
2
Copier
<64
<0.624
32.0
0.312
2
Lead
<5
<0.049
2.5
0.024
2
Mercury
<0
<0.002
0.1
0.001
2
Nickel
<16
<0.156
8.0
0.078
2
Selenium
<5
<0.049
2.5
0.024
2
Silver
<2
<0.020
1.0
0.010
2
Zinc
<45
<0.439
22.5
0.220
2
Barium
<5
<0.049
2.5
0.024
2
Chloride (mg/L)
1400
6072
850
3190
4
Cyanide
<5
<0.049
2.5
0.024
2
Fluoride
Volatile Organics
Acrolein
<25
<0.244
12.5
0.122
2
Acrylonitrile
<25
<0.244
12.5
0.122
2
Benzene
<5
<0.049
2.5
0.024
2
Bromodichloromethane
<5
<0.049
2.5
0.024
2
Bromoform
<5
<0.049
2.5
0.024
2
Bromomethane
<5
<0.049
2.5
0.024
2 _
Carbon tetrachloride
<5
<0.049
2.5
0.024
2 .
Chlorobenzene
<5
<0.049
2.5
0.024
2
Chloroethane
<10
<0.098
5
0.049
2
2-Chloroethyl vinyl ether
<10
<0.098
5
0.049
2
Chloroform
<5
<0.049
2.5
0.024
2
11/17/04
Page 1 of 5
2004 - 13020s003a
04 Section V-C
Application Form 2C - Wastewater Discharge Information
Section V. INTAKE AND EFFLUENT CHARACTERISTICS
Part C - Metals, Cyanide, Total Phenols, Volatile Compounds, Acid Compounds,
Base Neutral Compounds, Pesticides
EPA I.D. Number NCD001810365
Clariant Corporation, Mt. Holly, NC
NPDES No. NC0004375
Pollutant
Max Daily Value
Long -Term Average Value
No. of
Concentration (ug/L)
Mass (Ib/d)
Concentration (ug/L)
Mass (Ib/d)
Analyses
Volatile Organics (continued)
Chloromethane
<5
<0.049
2.5
0.024
2
Dibromochloromethane
<5
<0.049
2.5
0.024
2
1,1-Dichloroethane
<5
<0.049
2.5
0.024
2
1,2-Dichloroethane
<5
<0.049
2.5
0.024
2
1,1-Dichloroethylene
<5
<0.049
2.5
0.024
2
trans-1,2-Dichloroethene
<5
<0.049
2.5
0.024
2
1,2-Dichloropropane
<5
<0.049
2.5
0.024
2
cis-1,3-Dichloropropene
<5
<0.049
2.5
0.024
2
trans-1,3-Dichloropropene
Ethylbenzene
<5
<0.049
2.5
0.024
2
Methylene chloride
<5
<0.049
2.5
0.024
2
1,1,2,2-Tetrachloroethane
<5
<0.049
2.5
0.024
2
Tetrachloroethylene
<5
<0.049
2.5
0.024
2
Toluene
<5
<0.049
2.5
0.024
2
1,1,1-Trichloroethane
<5
<0.049
2.5
0.024
2
1,1,2-Trichloroethane
<5
<0.049
2.5
0.024
2
Trichloroethylene
<5
<0.049
2.5
0.024
2
Trichlorofluoromethane
Vinyl chloride
<5
<0.049
2.5
0.024
2
Acid Extractables
4-Chloro-3-methylphenol
<20
<0.195
10
0.098
2
2-Chlorophenol
<10
<0.098
5
0.049
2
2,4-Dichlorophenol
<10
<0.098
5
0.049
2
2,4-Dimethylphenol
<10
<0.098
5
0.049
2
2,4-Dinitrophenol
<50
<0.488
25
0.244
2
2-Methy1-4,6-dinitrophenol
<50
<0.488
25
0.244
2
2-Nitrophenol
<10
<0.098
5
0.049
2
4-Nitrophenol
<50
<0.488
25
0.244
2
Pentachlorophenol
<50
<0.488
25
0.244
2
Phenol
<10
<0.098
5
0.049
2
2,4,6-Trichlorophenol
<10
<0.098
5
0.049
2
11/17/04
Page 2 of 5
2004 - 13020s003a
04 Section V-C
Application Form 2C - Wastewater Discharge Information
Section V. INTAKE AND EFFLUENT CHARACTERISTICS
Part C - Metals, Cyanide, Total Phenols, Volatile Compounds, Acid Compounds,
Base Neutral Compounds, Pesticides
EPA I.D. Number NCD001810365
Clariant Corporation, Mt. Holly, NC
NPDES No. NC0004375
Pollutant
Max Daily Value
Long -Term Average Value
No. of
Concentration (ug/L)
Mass (Ib/d)
Concentration (ug/L)
Mass (Ib/d)
Analyses
Base Neutrals
Acena • hthene
<10
<0.098
5
0.049
2
Acenaphthylene
<10
<0.098
5
0.049
2
Anthracene
<10
<0.098
5
0.049
2
Benzidine
<50
<0.488
25
0.244
2
Benzo (a) anthracene
<10
<0.098
5
0.049
2
Benzo (a) pyrene
<10
<0.098
5
0.049
2
Benzo(b)fluoranthene
<10
<0.098
5
0.049
2
Benzo (ghi) perylene
<10
<0.098
5
0.049
2
Benzo (k)fluoranthene
<10
<0.098
5
0.049
2
Bis(2-chloroethoxy) methane
<10
<0.098
5
0.049
2
Bis(2-chloroethyl) ether
<10
<0.098
5
0.049
2
Bis(2-chloroisopropyl) ether
<10
<0.098
5
0.049
2
Bis(2-ethylhexyl) phthalate
<10
<0.098
5
0.049
2
4-Bromophenyl phenyl ether
<10
<0.098
5
0.049
2
Butyl benzyl phthalate
<10
<0.098
5
0.049
2
2-Chloronaphthalene
<10
<0.098
5
0.049
2
4-Chlorophenyl phenyl ether
<10
<0.098
5
0.049
2
Chrysene
<10
<0.098
5
0.049
2
Dibenzo (a,h) anthracene
<10
<0.098
5
0.049
2
1,2-Dichlorobenzene
<10
<0.098
5
0.049
2
1,3-Dichlorobenzene
<10
<0.098
5
0.049
2
1,4-Dichlorobenzene
<10
<0.098
5
0.049
2
3,3-Dichlorobenzidine
<20
<0.195
10
0.098
2
Diethyl phthalate
<10
<0.098
5
0.049
2
Dimethyl phthalate
<10
<0.098
5
0.049
2
Di-n-butyl phthalate
<10
<0.098
5
0.049
2
2,4-Dinitrotoluene
<10
<0.098
5
0.049
2
2,6-Dinitrotoluene
<10
<0.098
5
0.049
2
Di-n-octyl phthalate
<10
<0.098
5
0.049
2
1,2-Diphenylhydrazine
<20
<0.195
10
0.098
2
11/17/04
Page 3 of 5
2004 - 13020s003a
04 Section V-C
Application Form 2C - Wastewater Discharge Information
Section V. INTAKE AND EFFLUENT CHARACTERISTICS
Part C - Metals, Cyanide, Total Phenols, Volatile Compounds, Acid Compounds,
Base Neutral Compounds, Pesticides
EPA I.D. Number NCD001810365
Clariant Corporation, Mt. Holly, NC
NPDES No. NC0004375
Pollutant
Max Daily Value
Long -Term Average
Concentration (ug/L)
Value
Mass (Ib/d)
No. of
Analyses
Concentration (ug/L)
Mass (Ib/d)
Base Neutrals (continued)
Fluoranthene
<10
<0.098
5
0.049
2 .
Fluorene
<10
<0.098
5
0.049
2
Hexachlorobenzene
<10
<0.098
5
0.049
2
Hexachlorobutadiene
<10
<0.098
5
0.049
2 .
Hexachlorocyclopentadiene
<10
<0.098
5
0.049
2 .
Hexachloroethane
<10
<0.098
5
-
0.049
2
Indeno (1,2,3-cd) pyrene
<10
<0.098
5
0.049
2
Isophorone
<10
<0.098
5
0.049
2
Naphthalene
<10
<0.098
5
0.049
2 '
Nitrobenzene
<10
<0.098
5
0.049
2
N-nitrosodimenthylamine
<10
<0.098
5
0.049
2
N-nitroso-di-n-propylamine
<10
<0.098
5
0.049
2
N-nitrosodiphenylamine
<10
<0.098
5
0.049
2 .
Phenanthrene
<10
<0.098
5
0.049
2 .
Pyrene
<10
<0.098
5
0.049
2 .
1,2,4-Trichlorobenzene
<10
<0.098
5
0.049
2 .
.
Pesticides and PCBs
Aldrin
0
Alpha-BHC
-
0 -
Beta-BHC
0
Delta-BHC
0
Gamma-BHC (Lindane)
0
Chlordane
.
0
4,4'-DDD
0 .
4,4'-DDE
0
4,4'-DDT
0
Dieldrin
0
Endosulfan I (alpha)
0 .
Endosulfan II (beta)
0
Endosulfan sulfate
-
11/17/04
Page 4 of 5
2004 - 13020s003a
04 Section V-C
Application Form 2C - Wastewater Discharge Information
Section V. INTAKE AND EFFLUENT CHARACTERISTICS
Part C - Metals, Cyanide, Total Phenols, Volatile Compounds, Acid Compounds,
Base Neutral Compounds, Pesticides
EPA I.D. Number NCD001810365
Clariant Corporation, Mt. Holly, NC
NPDES No. NC0004375
Pollutant
Max Daily Value
Long -Term Average
Value
Mass (Ib/d)
No. of
Analyses
Concentration (ug/L)
Mass (Ib/d)
Concentration (ug/L)
Pesticides and PCBs (continued)
Endrin
_
0
Endrin aldehyde
—
0
Heptachlor
0
Heptachlor epoxide
0
Methoxychlor
-'
.
0
Mirex
"
0
Toxa•hene
0
PCB 1016
—
0 '
PCB 1221
0
PCB 1232
0
PCB 1242
0
PCB 1248
0
PCB 1254
0
PCB1260
-'
0
Demeton
0
Parathion (ethyl)
0
Herbicides
_
2,4-D
0
Silvex
0
2,4,5-T
0
11/17/04
Page 5 of 5
2004 - 13020s003a
04 Section V-C
Please print or type in the unshaded areas
EPA ID Number (copy from item 1 of Form 1)
NCD001810365
Form Approved. OMB No. 2040-0086
Approval expires 5-31-92
Form
2F�
NPDES
E
United States Environmental Protection Agency
Washington, DC 20460
P Application for Permit to Discharge Storm Water
Discharges Associated with Industrial Activity
Paperwork Reduction Act Notice
Public reporting burden for this application is estimated to average 28.6 hours per application, including time for reviewing instructions, searching e>dsting data
sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding the burden estimate,
any other aspect of this collection of information or suggestions for improving this form, including suggestions which may increase or reduce this burden to: Chief,
Information Policy Branch, PM-223, U.S. Environmental Protection Agency, 401 M St, SW, Washington, DC 20460, or Director, Office of Information and Regulatory
Affairs, Office of Ma - • - -nt and B • •-t, Washi • on, DC 20503.
I. Outfall Location
For each outfall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water.
A. Outfall Number
(list)
B. Latitude
C. Longitude
D. Receiving Water
(name)
001
35
16
45
81
00
31
Catawba River
Il. Improvements
A. Are you now required
operation of wastewater
in this application? This
schedule letters, stipulations,
by any Federal, State, or local authority to meet any implementation schedule for the construction, upgrading or
treatment equipment or practices or any other environmental programs which may affect the discharges described
includes, but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance
court orders, and grant or loan conditions.
1. Identification of Conditions,
Agreements, Etc.
2. Affected Outfalls
3. Brief Description of Project
4. Fnal
Compliance Date
number
source of discharge
a. req.
b. proj.
N/A
B. You may attach additional sheets describing any additional water pollution (or other environmental projects which may affect your discharges)
you now have under way or which you plan. Indicate whether each program is now under way or planned, and idicate your actual or planned
schedules for construction.
III. Site Draina•e Ma.
Attach a site map showing topography (or indicating the outline of drainage areas served by the outfall(s) covered in the application if a
topographic map Is unavailable) depicting the facility including: each of its intake and discharge structures; the drainage area of each storm
water outfall; paved areas and buildings within the drainage area of each storm water outfall, each known past or present areas used for
outdoor storage or disposal of significant materials, each existing structure control measure to reduce pollutants in storm water runoff,
materials loading and access areas, areas where pesticides, herbicides, soil conditioners and fertilizers are applied; each of its hazardous
waste treatment, storage or disposal units (including each are not required to have a RCRA permit which is used for accumulating hazardous
waste under 40 CFR 262.34); each well where fluids from the facility are injected underground; springs, and other surface water bodies which
receive storm water discharges from the facility.
EPA Form 3510-2F (Rev. 1-92)
Page 1 of 3
Continued on Page 2
Continued from the Front
IV. Narrative Descri •tion of Pollutant Sources
A. For each outfall, provide an estimate of the area (include units) of impervious surfaces (including paved areas and building roofs) drained
to the outfall, and an estimate of the total surface area drained by the outfall.
Outfall
Number
Area of Impervious Surface
(provide units)
Total Area Drained
(provide units)
Outfall
Number
Area of Impervious Surface
(provide units)
Total Area Drained
(provide units)
001
3,771,000 sq. ft.
4,574,000 sq. ft.
B. Provide a narrative description of significant materials that are currently or in the past three years have been treated, stored or disposed
in a manner to allow exposure to storm water; method of treatment, storage, or disposal; past and present materials management
practices employed to minimize contact by these materials with storm water runoff; materials loading and access areas; and the location,
manner, and frequency in which pesticides, herbicides, soil conditioners, and fertilizers are applied.
Chemicals are stored in warehouses and production takes place in buildings. Consequently, chemicals are
not exposed to stormwater. Management practices include movement of packaged materials via flatbed truck
and unloading of the packages onto covered docks at the building locations. Fertilizer is applied to some
lawn areas. Herbicides are used to control weed growth through blacktop surfaces and along rail spur
locations. Application of chemicals is done on dry days in early summer. Stormwater from the production
area is collected in numerous catch basins located throughout the facility, which connect directly to the
process wastewater sewer collection system. The combined process wastewater and stormwater are treated
in the on -site WWTP (see Form 1 and Form 2C). Stormwater from non -production areas is permitted under an
individual stormwater permit (No. NC000037) and is not part of this NPDES permit application.
C. For each outfall, provide the location and a description of existing structural and nonstructural control measures to reduce pollutants in
storm water runoff; and a description of the treatment the storm water receives, including the schedule and type of maintenance for
control and treatment measures and the ultimate disposal of any solid or fluid wastes other than by discharge.
Outfall
Number
Treatment
List Codes from
Table 2F-1
001
V. Non
A. I certify
nonstormwater
or
Production area stormwater is treated in an on -site WWTP. See Form 2C for
description of WWTP.
Stormwater Discharges
under penalty of law that the outfall(s) covered by this application have been tested or evaluated for
discharges, and that all nonstormwater discharges from these outfall(s) are identified in either an accompanying
Form 2E application for the outfall.
2-K
3-A
the presence of
Form 2C
Name of Official Title (type or print)
Bill Archer
Signature
Date Signed
B. provide a description of the method used, the date of any testing, and the onsite drainage points that were directly observed during a test.
All testing is performed at Outfall
NC0004375. Stormwater to Outfall
001 in accordance with the effluent limitations in NPDES Permit No.
001 is not tested prior to treatment in the on -site WWTP.
history of significant leaks or spills of toxic or hazardous pollutants at the facility in the last three
of the spill or leak, and the type and amount of material released.
VI. Si •
Provide
years, including
nificant Leaks or S •ills
existing information regarding the
the approximate date and location
There have been no significant leaks or spills of toxic or hazardous pollutants at the facility in the last three
years.
EPA Form 3510-2F (Rev. 1-92)
Page 2 of 3
Continued on Page 3
Continued from Page 2
VII. Dischar•e Information
A,B,C, & D: See instruction before proceeding.
Tables Vii-A, VII-B, and VII-C are included
EPA ID Number (copy from Item I of Form 1)
NCD001810365
Complete one set of tables for each outfall. Annotate
on separate sheets numbered VII-1 and VII-2.
the outfall number in the space provided.
E. Potential discharges not covered by analysis - is any toxic pollutant listed in table 2F-2, 2F-3, or 2F-4, a substance or a component of a
substance which you currently use or manufacture as an intermediate or final product or byproduct?
Yes (list all .such pollutants below) ❑ No (go to Section IX)
See Form 1 and Form 2C - General information for pollutants in effluent at Outfall 001. Stormwater discharged
to the WWTP is not tested separately prior to treatment.
VIII. Biolo • ical Toxicit Testin • Data
Do you
on a
have
receiving
1
any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or
water in relation to your discharge within the last 3 years?
Yes (list all such pollutants below) ❑ No (go to Section iX)
See Form 1 and Form 2C - All toxicity testing is performed on the WWTP final effluent at Outfall 001 in
accordance with NPDES Permit No. NC0004375. Stormwater discharged to the WWTP is not tested for toxicity
prior to treatment.
IX. Contact analysis Information
Were
any
of the analysis reported in item VII performed by a contact laboratory or consulting firm?
Yes (list the name, address, and telephone number of, and pollutants ❑ No (go to Section X)
analyzed by, each such laboratory or firm below)
A. Name B. Address
C. Area Code & Phone No.
D. Pollutants Analyzed
See Form 1 and Form 2C
X. Certification
I certify under penalty of law that
supervision in accordance with a .system
the information submitted. Based on
directly responsible for gathering
belief, true, accurate, and complete.
including the possibility of fine and
this document and all attachments
designed to assure that
my inquiry of the person or persons
the information, the information
i am aware that there are significant
imprisonment for knowing violations.
were prepared under
qualified personnel properly
who manage the system
submitted is, to the best
penalties for submitting
my direction or
gather and evaluate
or those persons
of my knowledge and
false information,
A. Name & Official Title (typeprint)
/c%-a- ( 4. /,AGUE / v.ci- ''&'E3,2c. , -
B. Area Code and Phone No.
( 9) -2s' i - 7/6,4
C. Signature ,
D. Date Signed
EPA Form 3510-2F (Rev. 1-92)
Page 3 of 3
EPA ID Number (copy from Item I of Form 1)
NCD00I
Form Approved. OMB No. 2040-0086
Approval expires 5-31-92
VII. Discharge Information (Continued from page 3 of Form 2F)
Part A - You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfail. See
instructions for additional details.
Pollutant
And
CAS Number
(if available)
Maximum Values
(include units)
Average Values
(include units)
Number
Of
Storm
Events
Sampled
Sources of Pollutants
Grab Sample
Taken During
First 30
Minutes
Flow -weighted
Composite
Grab Sample
Taken During
First 30
Minutes
Flow -weighted
Composite
Oil & Grease
See Form 1 & Form 2C
Biological Oxygen
Demand (BOD5)
Chemical Oxygen
Demand (COD)
Total Suspended
Solids (TSS)
Total Organic
Nitrogen
Total
Phosphorus
pH
Minimum
Maximum
Minimum
Maximum
Part B - List each pollutant that is limited in an effluent guideline which the facility is subject to or any pollutant listed in the facility's NPDES
permit for its process wastewater (if the facility is operating under an existing NPDES permit). Complete one table for each outfall.
See the instructions for additional details and requirements.
Pollutant
And
CAS Number
(if available)
Maximum Values
(include units)
Average Values
(include units)
Number
Of
Storm
Events
Sampled
Sources of Pollutants
Grab Sample
Taken During
First 30
Minutes
Flow -weighted
Composite
Grab Sample
Taken During
First 30
Minutes
Flow -weighted
Composite
See Form 1 & Form 2C
EPA Form 3510-2F (Rev. 1-92)
Page VII-1
Continue on Reverse
Continued from the Fron
Part C - List each pollutant shown in Tables 2F-2, 2F-3, and 2F-4 that you know or have reason to believe is present. See the instructions for
additional details and requirements. Complete one table for each outran.
Pollutant
And
CAS Number
(if available)
Maximum Values
(include units)
Average Values
(include units)
Number
Of
Storm
Events
Sampled
Sources of Pollutants
Grab Sample
Taken During
First 30
Minutes
Flow -weighted
Composite
Grab Sample
Taken During
First 30
_ Minutes
Flow -weighted
Composite
See Form 1 & Form 2C
,
Part D - Provide data for the storrn event(s) which resulted in the maximum
values for the flow weighted composite sample.
1.
Date of
Storm
Event(inminutes)(ininches)
2."
Duration
of Storm Event
3.
Total rainfall
during storm event
4.
Number of hours between
beginning of storm mess-
ured and end of previous
measurable rain event
5.
Total flow from
rain event
(gallons or specify units)
See below.
7. Provide a description of the method of flow measurement or estimate.
Stormwater sampling is not conducted in production area. All Stormwater is treated through the on -site
WWTP. All sampling is performed at Outfall 001 on the W VTP effluent. See Form 1 and Form 2C.
Effluent flow from Outfall 001(combined process and stormwater flow) is measured in a flume. Flow
measurements are recorded continuously. Production area stormwater is not measured separately.
EPA Form 3510-2F (Rev. 1-92)
Page VII-2
North Carolina ) ss
Mecklenburg County)
The Knight Publishing Co., Inc.
Charlotte, NC
Affidavit of Publication
THE CHARLOTTE OBSERVER
NCDENR/DWO/BUDGET OFFICE
ACCOUNTS PAYABLE
1617 MAIL SERVICE CENTER
RALEIGH NC 27699-1617
REFERENCE: 30019881
4691078 NPDES Wastewater
Before the undersigned, a Notary Public of said
County and State, duly authorized to administer
oaths affirmations, etc., personally appeared,
being duly sworn or affirmed according to law,
doth depose and say that he/she is a
representative of the Knight Publishing Company a
corporation organized and doing business under the
laws of the State of Delaware, and publishing a
newspaper known as The Charlotte Observer in the
city of Charlotte, County of Mecklenburg and State
of North Carolina and that as such he/she is
familiar with the books, records, files and
business of said Corporation and by reference to
the files of said publication
the attached advertisement was inserted. The
following is correctly copied from the books and
files of the aforesaid Corporation and
Publication.
PUBLISHED ON: 12/12
AD SPACE:
FILED ON:
80 LINE
12/17/02
PUBLIC NOTICE
STATE OF NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION/NPDES UNIT.
1617 MAIL SERVICE CENTER
RALEIGH, NC 27699.1617
NOTIFICATION
SSOF INTENT TO EWAT R PERMIT ISSUE A NPDES
On the basis of thorough staff review and application of NC General
Statute 143.21. Public law 92-500 and other lawful standards and reg-
ulations, the North Carolina Environmental Management Commission
proposes to Issue a National Pollutant Discharge Elimination System
(NPDES) wastewater discharge permit to the person(s) listed below el•
fective 45 days from the publish date of this notice.
Written comments regarding the proposed permit will be accepted un-
til 30 days alter the publish date of this notice. All comments received
prior to that date are considered in the final determinations regarding
the proposed permit. The Director of the NC Division of Water Quality
may decide to hold a public meeting for the proposed permit should
the DMsion receive a significant degree of public interest
Copies of the draft permit and other supporting information on file used
to determine conditions present in the draft permit are available upon
request and payment of the costs of reproduction. Mail comments
and/or requests for information to the NC Division of Water Quality at
the above address or call Ms. Valery Stephens at (919) 733-5083, ex-
tension 520. Please include the NPDES permil number (attached) In
any communication. Interested persons may also visit the Division of
Water Quality at 512 N. Salisbury Street, Raleigh, NC 27604-1148 be-
tween the hours of 8:00 a.m. and 5:00 p.m. to review information on
file.
NPDES Permit Number NC0004375, Mount H.ofly East HE) Facility,
PO Box 669246, Charlotte, NC 28266 has applied for a facility located
in Mecklenburg County discharging wastewater into CATAWBArtRIVER
in the discharge mayeRctfuttr Basin. allocations nre thisater ponbn of thy �receiving
stream.
LP4F9107a
TITLE:
DATE: /2 I7/Dz
In Testimony Whereof I have hereunto set my hand and affixed my seal, the
day and year afore aid.
Notaridiej9 My Commission Expires: _/_/_
omirMsgion Expires May :L? . 2CI06
Clariant
Phone (704) 822-2702
FAX (704) 822-6529
December 28, 2004
Mr. Charles Weaver
NC Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
Re: Permit Renewal Applicatign
NPDES Permit No. NC004375
Clariant Corporation — Mt. Holly East Plant
Dear Mr. Weaver:
Mt. Holly East Plant
P.O. Box 669246
Charlotte, N.C. 28266-9246
•.i.;•Jr*$i'Fp.`°"".....
•
JAN 3 2005
DEUR - WATER QUALITY
POINT SOURCE BRANCH
0
1
We are submitting three (3) copies of the attached permit application and permit documents for
renewal of the subject NPDES permit for the Clariant-Mt. Holly East facility. It is our
understanding that no fee is required by the Division since the documents being submitted are for
renewal of the permit.
BACKGROUND
Clariant operates a specialty chemical and dye manufacturing facility in Mount Holly, North
Carolina (Clariant-Mt. Holly East Plant). Wastewater from the facility is treated in an on -site
wastewater treatment plant (WWTP). The existing NPDES permit is based on OCPSF and CWT
effluent guidelines.
The facility has been a specialty chemical and dye manufacturing site since 1937. As a result of
historical operations, the facility is included on the National Priorities List due to organic
contaminants contained in surface water and groundwater from the site. Stormwater from the
facility is therefore treated in the on -site WWTP in addition to the OCPSF process wastewater,
CWT process wastewater, and domestic wastewater from current on -site manufacturing
operations. The WWTP also receives groundwater from a groundwater pump and treat system
and leachate from an active on -site landfill cell.
2
Due to the recent decline in the US textile industry, dye manufacturing operations have been
shutdown at the Clariant-Mt. Holly East facility. However, OCPSF activities related to on -site
manufacturing of specialty chemicals and warehousing operations remain active at this time.
Treatment of leachate, groundwater and stormwater from the facility are also continuing. As
portions of the facility become inactive, Clariant is developing the facility as an industrial park
for compatible industrial operations. The following two (2) tenant operations are currently
located at the facility with the treatment of the resulting process wastewaters in the on -site
WWTP:
• SCR -Tech — A non -categorical operation that regenerates NO,, air pollution control
catalyst; and
• Monark Industrial Services, Inc. — A non -categorical operation that solidifies liquid
and semi -solid wastes.
Clariant also plans to add additional compatible industrial tenant operations in available on -site
areas. Wastewater from the additional tenants will also be treated in the on -site WWTP.
With the changes in dye manufacturing and inclusion of the wastewaters described above, the
requested permit renewal will result in a net reduction in the currently allowed wasteload
discharge from the Clariant-Mt. Holly East facility.
Application Package
The application package for the permit renewal and modification includes the following
documents:
• EPA Form 1— General Information;
• EPA Form 2C NPDES — Existing Manufacturing, Commercial, Mining and
S i lvicultural Operations;
• EPA Form 2F NPDES — Stormwater Discharges Associated with Industrial Activity;
• Application Support Document; and
• Suggested Draft permit.
We are also emailing an electronic copy of the suggested draft permit to your attention.
3
We appreciate the Divisions' cooperation and assistance with this matter. We would appreciate
the opportunity to meet with you to discuss the application documents and our plans for the
Clariant-Mt. Holly East facility. We will call your office within the next two weeks to schedule
a mutually convenient meeting date. In the meantime, please feel free to call either Ned Fiss
with AWARE Environmental Inc. at (704) 845-1697 or myself at (704) 822-2702 if you have
any questions or desire additional information.
Sincerely,
Clariant Corporation
William M. Archer
Plant Services Manager
Attachments
cc: N. Fiss, AEI
130201005
4
TABLE lA
(Attachment to Application Form 2C)
Process Design Summary Clariant Corporation WWTP
Clariant Corporation, Mt. Holly, NC
EPA I.D. Number NCD001810365, NPDES No. NC0004375
:Item
Value
pH Neutralization Tanks
Total No. of TanksWWW
Volume per Tank
Tank Diameter
Tank Height
Detention Time per Tank @ 1.045 MGD
Primary Clarifiers
Total No. of Tanks
Volume per Tank
Diameter per Tank
Side Water Depth per Tank
Surface Area per Tank
Surface Loading Rate ® 1.045 MGD
Equalization Basin ZO3A
Volume
Depth
Detention Time @ 1.045 MGD
Aeration Basin Z04
Volume
Depth
Detention Time @ 1.045 MGD
Secondary Clarifiers
Total No. of Tanks
Volume per Tank
Diameter per Tank
Side Water Depth per Tank
Surface Area per Tank
Surface Loading Rate Using 1 Clarifier @ 1.045 MGD (2)
Effluent Storage Basin — ZO2C
Volume
Surface Area
Depth
Filter Press
Number of Units
Type
Sludge Handling Capacity
Average Cake Solids
2
20,000 gallons
14ft
19 ft
28 min
2
146,800 gallons
50 ft
12ft
1963 ft2
266 gpd/ft2
4.5 MG
16ft
4.3 days
2.5 MG
15ft
2.4 days
2
500,000 gallons
80 ft
12ft
5026 ft2
208 gpd/ft2
360 MG
25 acres
40 ft
2
Belt
120 gpm
25-30%
(1) Lime addition for neutralization is alternated between tanks. (i.e. lime is not added
simultaneously to both tanks.)
(2) Typically only 1 clarifier is used.
13020t002
Page 1 of 1
Ar,A
NVIRONMENTAL
/-1 [ Am
December 2, 2004
Mr. Sergei Chernikov
NC Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
Re: BAT Evaluations for Control of Nutrient Discharges
Clariant-Mt. Holly East Plant
NPDES Permit No. NC0004375
Dear Mr. Chernikov:
SEC 9 2004 J
POINT SOURCE ALITY
-RANCH
As requested in our September 9, 2004 meeting, AWARE Environmental Inc. (AEI), on behalf
of Clariant Corporation, is submitting the following information regarding our evaluations of
biological phosphorus removal (BPR) as best available technology economically achievable
(BAT) for control of total phosphorus (TP) discharges. Our findings are presented below.
BACKGROUND
Clariant operates an organic chemicals production (OCPSF) facility and centralized waste
treatment (CWT) plant near Mount Holly, North Carolina (Clariant-Mt. Holly East Plant).
Wastewater from the facility and from off -site locations are treated in an on -site wastewater
treatment plant (WWTP) and the treated wastewaters are discharged to the Catawba River
under NPDES Permit No. NC0004375. The current NPDES permit became effective on
March 1, 2003. This permit was issued by the North Carolina Department of Environment
and Natural Resources (NCDENR).
The facility had been a specialty chemical and dye manufacturing site since 1937. In recent
years a number of the production units have shut down and the latest NPDES permit authorizes
operation of a centralized waste treatment system.
The treated wastewaters include:
9305 MONROE ROAD • SUITE J • CHARLOTTE, N.C. 28270-1490 • TELEPHONE (704) 845-1697 • FAX (704) 845-1759
1. Centralized Waste Treatment (CWT) wastewaters from off -site manufacturing
operations, hauled to the Clariant facility;
2. Stormwater from the facility;
3. Process wastewater and domestic wastewater from current on -site manufacturing
operations; and
4. The groundwater from a groundwater pump and treat system and leachate from an
active on -site landfill cell.
In addition to treating hauled -in wastes in the centralized waste treatment operations, Clariant
has developed the facility as an industrial park for compatible industrial operations. To date,
one (1) new tenant has operations at the facility with treatment of resulting process wastewaters
in the on -site WWTP.
A requirement which was contained in the March 2003 NPDES permit for the Clariant facility
was that Clariant update the BAT evaluation for total nitrogen and total phosphorus. The
results of that evaluation were included in an AEI June 2004 report entitled "Update of the
Evaluation of Best Available Technology Economically Available (BAT) for Control of
Nutrient Discharges".
ANALYSIS OF PHOSPHORUS BAT
The analysis of phosphorus BAT reviewed the phosphorus discharge from the Clariant facility
and treatment altematives for additional phosphorus removal. Clariant does not add
phosphorus to its wastewater treatment plant for bacteria growth and none of the materials at
the Clariant facility are known to contain any significant levels of phosphorus. However, as a
CWT facility, it appears that there are periodic phosphorus wasteloads contained in the CWT
wastewaters hauled to the Clariant site for treatment.
A statistical analysis of the effluent total phosphorus which was measured during the BAT
study is shown in Figure 1. This indicates that the total phosphorus concentration in the
Clariant WWTP effluent is highly variable due to CWT contributions and can range from less
2
FIGURE 1
STATISTICAL ANALYSIS OF EFFLUENT TOTAL PHOSPHORUS
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than 1 mg/1 to 16 mg/1. The BAT study considered alternatives for total phosphorus reduction.
This included biological and chemical treatment processes. The process selected for further
evaluation was chemical precipitation. Chemical precipitation was selected for removal of
phosphorus from the Clariant wastewater because of its simplicity and demonstrated
performance for a wide range of wastewaters for a long period of time. The biological
phosphorus removal (BPR) process was considered but did not appear to be viable for the
Clariant facility.
BPR is accomplished in activated sludge processes by selecting for phosphorus accumulating
organisms (PAOs) through the use of an anaerobic selector. Anaerobic conditions refers to the
condition of zero dissolved oxygen and zero nitrate (NO3-N). Under anaerobic conditions,
most activated sludge organisms are not able to uptake and utilize organic material due to the
lack of an available electron acceptor (i.e. the lack of oxygen or NO3-N) to derive energy.
The PAOs are facultative heterotrophic bacteria (acinetobacter) which are able to absorb and
store soluble organic material as polyhdyroxy-alkanoates (PHAs). The PAOs specifically
require volatile fatty acids (VFAs) (such as acetate) as the organic substrate for this reaction.
Energy for this process is derived in part from the cleavage of internally stored polyphosphate.
This reaction results in a release of ortho-phosphate by the PAOs in the anaerobic zone.
When the PAOs reach the oxic (aerated) zone the organisms utilize dissolved oxygen to oxidize
the stored organic material (PHA) for energy. During this phase the PAOs also take in
dissolved phosphate from solution and synthesize polyphosphate for use later as an energy
source for substrate uptake in the anaerobic zone. Due to the growth of the organisms, the
uptake of phosphorus generally exceeds the amount released in the anaerobic zone, resulting in
a net removal of phosphorus through accumulation in the biological solids and wasting of
sludge from the biological process.
Biological processes are also responsible for nitrogen removal via nitrification and
denitrification. Nitrification refers to the biological oxidation of ammonia (NH3-N) to nitrate
4
(NO3-N). Nitrification is accomplished under aerobic conditions by autotrophic nitrifying
bacteria. Denitrification refers to removal of nitrogen from the wastewater through reduction
of NO3-N to nitrogen gas (N2), which is released to the atmosphere. Denitrification is
performed by heterotrophic bacteria under zero dissolved oxygen conditions in order to utilize
BOD5 as food using NO3-N as the source of oxygen (electron acceptor).
In the Clariant WWTP, both nitrification and denitrification are accomplished in the activated
sludge aeration basin by keeping the MLSS levels in excess of 5,000 mg/1 and maintaining
aeration DO concentrations at the 1 to 2 mg/1 level. The provision of a jet mixing system with
independent aeration provided by floating mechanical aerators allows balancing of the process
for optimal nitrification/denitrification.
PAOs specifically use VFAs as the carbon source for the storage of PHA in the anaerobic
stage. Therefore, provision of VFAs is critical to the success of the BPR process. VFAs are
normally present in municipal WWTP influents as a result of fermentation of complex organics
and solids in the wastewater collection system. However, where influent VFA content is low
or varies significantly, such as occurs in the Clariant wastewater, then acetic acid addition
would be required in order to provide sufficient VFA's for the BPR process.
In evaluating the Clariant treatment alternatives for phosphorus removal, it is AEI's opinion
that it would be extremely difficult to use biological phosphorus removal to treat a CWT
wastewater. An anaerobic activated sludge basin would have to be constructed ahead of the
existing aerobic/anoxic basin along with facilities for acetic acid storage and feed. The
biological process of BPR is not well -suited for highly variable phosphorus loads such as those
resulting from incoming CWT loads. Since chemical phosphorus precipitation can be easily
turned -up and/or turned -down with varying phosphorus loads, it was determined that the
chemical precipitation process is a more viable method of removing phosphorus from the CWT
wastewaters and can be better adapted to the Clariant facility.
5
If you have questions or wish to discuss the BPR evaluation, please feel free to call Ned Fiss at
(704) 815-1673 or Bill Archer at (704) 822-2702.
Sincerely,
AWARE Environmental Inc.
Edward C. Fiss, Jr., P.
Manager, Process. and Design Group
cc: Susan Wilson, DWQ
Bill Archer, Clariant
Bob Stein, AEI
130301005
6
August 2, 2004
MEMORANDUM
To: Dave Goodrich
From: Sergei Chernikov
Subject: Update of the Evaluation of BAT for Control of Nutrient Discharges
Clariant Corporation
I have reviewed the BAT studies for the Clariant Corporation, my comments are
summarized below:
1) The most recent study conducted by Aware Environmental has considered some
of the comments by the NPDES staff regarding their previous study and made
appropriate adjustments to the BAT study. However, consultants did not evaluate
specialized bacteria treatment option and biological nutrient removal option.
2) The study indicated that increasing MLSS to more than 5,000 mg/L and
maintaining DO level at the 1-2 mg/L would result in the significant improvement
of nitrogen removal efficiency (-30%). The new annual average TN limit would
be 318.5 lbs/day, compared to the existing limit of 441 lbs/day. Although
biological nitrogen removal was not considered, the cost of this alternative is very
likely to render it unfeasible. Nevertheless, it would have been reasonable to
include some cost estimates for constructing biological nutrient removal system.
3) The study indicated that nitrogen removal is a temperature dependent process and
summer nitrogen concentration in the effluent is almost order of magnitude lower
than winter concentration. Therefore, regulation of the aeration basin temperature
should be considered as one of the alternatives.
4) Total phosphorus BAT was based on chemical precipitation method, ferric
chloride was found to be the most effective flocculant. Biological removal was
not considered. The study did not explain the reason for using the cost of
phosphorus removal for the municipal systems. The industrial facilities would
have been more appropriate for the comparison purposes. The process for
determining phosphorus BAT is not clear. The figure used for this purpose
appears to have an asymptotic curve that doesn't have a very good fit. The source
of data points is not clear and R2 value is not presented. 1), 32, ttoic
ENVIRONMENTAL
IA
June 30, 2004
( ,?
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r
Mr. David A. Goodrich
North Carolina Department of
Environment and Natural Resources
Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
J U L 1 2004
DENR - WATER QUALITY
POINT SOURCE BRANCH
Re: NPDES Permit NC0004375, Clariant Corporation, Mount Holly East Plant
Dear Mr. Goodrich:
Attached is our report which updates the Clariant Corporation evaluation of best available
technology economically achievable (BAT) for control of nutrient discharges. This report was
prepared by AWARE Environmental Inc. (AEI) for Clariant Corporation, and presents the
results for the study conducted from March 1, 2003 to March 1, 2004. This was prepared
based on Section A4 of the NPDES permit.
Clariant Corporation has asked us to forward this report to you. In addition, we would like the
opportunity to meet with you at your earliest opportunity to review the study and our findings.
We will be calling you within the next two weeks to schedule a meeting. In the meantime, if
you have any questions or need any additional information with regard to this report, please
feel free to call Gary Sanderson at (704) 822-2787 or Ned Fiss at (704) 815-1673.
Sincerely,
AWARE Environmental. Inc
Edward C. Fiss, Jr. (j1'. E.
Manager, Process and Design Group
Attachment
cc: G. Sanderson
B. Archer
1303011)04
9305 MONROE ROAD • SUITE J • CHARLOTTE, N.C. 28270-1490 • TELEPHONE (704) 845-1697 • FAX (704) 845-1759
NCDENR/DIVISION OF WATER QUALITY
WATER QUALITY SECTION/NPDES UNIT
DECEMBER 6, 1999
MEMORANDUM
TO: DAVE GOODRICH
FROM: MARK MCINTIRE
MIKE MYERS
SUBJECT: NUTRIENT BAT STUDIES
CLARIANT CORPORATION
CROMPTON & KNOWLES COLOR INCORPORATED
We've reviewed the BAT studies for the above referenced facilities and provide the comments bulleted below.
• The studies did not evaluate total nitrogen reduction. They only evaluated the removal of Total Non -
Refractory Nitrogen (TNN). The basic assumption is that there is a portion of nitrogen in the effluent that is
not biological treated and, therefore, is not available for biological utilization in the receiving stream. This is
a flawed argument for several reasons. First, the treatment system wasn't originally designed to remove total
nitrogen. Second, the treatment system is not representative of the environment. Third, there was no data
provided supporting the claim that the nitrogen is not available for biological uptake. The report says
nothing of the fate and transport of the so-called refractory nitrogen in the receiving stream.
• The reports indicate that, based on OCPSF guidance, the existing facilities are considered BAT facilities.
Although this may be true for the parameters regulated by the OCPSF rules, nutrients are not regulated by
these rules. The fact that the facilities may be considered BAT facilities by the OCPSF rules is irrelevant.
• The reports did not evaluate some of the more obvious treatment alternatives such as anaerobic treatment
for phosphorus and organic nitrogen removal.
• The cost estimates were inadequate. None of the costs were itemized. It is absolutely critical that costs be
thoroughly itemized in order to evaluate alternatives. Additionally, comparing municipal facilities to these
facilities is analogous to comparing apples to oranges. Municipal facilities often have the concept of
economy of scale working in their favor.
• The studies only evaluated optimization for nitrogen and phosphorus additions. They did not evaluate
optimization of alternative operating parameters, of which there are many. The facilities appear to be
operating the existing plants as if they are treating domestic wastewater (3500 mg/L MLSS, 6-9 mg/L reactor
DO, sludge age of 32 days, pH of 7.0, F/M of 0.46).
• Although the facilities have reviewed pollution prevention and waste minimization, they have apparently not
evaluated raw material substitution. Additionally, we respect the fact that there is often a lack of
communication between production staff and treatment staff. We maintain however, that improved
communication can only help to reduce and or predict the variability of the waste stream and enhance
wastewater treatment over the long term.
• Several recently published studies on di-azo dye degradation have shown promise with using a specialized
treatment organism. One of note employed a fungus for degradation. The studies did not attempt to
evaluate the opportunities of specialized bug treatment.
In summary, we feel that the studies were poorly prepared. Additionally, there seems to be a significant lack of
detail.
Cc: NPDES Permit File
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could not find any reference to the compound "2.3-dischloroaniline". My best guess is
that it is a typo for
"2,3-dichloroaniline".
Sandy Mort, Environmental Biologist
Aquatic Toxicology Unit
location:
DWQ/Environmental Sciences Branch
4401 Reedy Creek Road
Raleigh, NC 27607
mail:
DWQ/Environmental Sciences Branch
MSC 1621
Raleigh, NC 27699-1621
sandy.mort@ncmail.net
t: (919) 733-2136 x242
f: (919) 733-9959
1 of 1 7/26/2004 8:46 AM
Re: Cltriant Corp./NC0004375/Mecklenburg Co.
Subject: Re: Clariant Corp./NC0004375/Mecklenburg Co.
From: Richard Bridgeman <Richard.Bridgeman@ncmail.net>
Date: Fri, 16 Jul 2004 13:23:04 -0400
To: Jackie Nowell <j ackie.nowell Cap ncmail.net>
Hi Jackie. I'm doing well for an old man on a dozen prescriptions.
Listen! Listen! Can you hear it? That's retirement calling out to
me. It promises no more Gleason to contend with.
Apparently, effective in 2/04 Clariant is subject to the Tier 2
Limits/Monitoring. If Charles Weaver changes BIMS accordingly,
there will be no perception of violations.
Jackie Nowell wrote:
Hello Richard,
Hope that you are doing well. Bet you thought I'd ignored you on
this on. Not so!
Clariant should be monitoring monthly for phenol as listed on the
effluent pages A(1) a & b, but the limit that should be applied
should the monthly average limit and daily maximum limits listed
in A(2) c & f. The frequency should probably be changed in A(2)
c & f, like mercury, chromium and zinc were changed to monthly on
these pages. Hope this straightens it out. Will be sending out a
correction page shortly.
What did they violate in February 2004?
Jackie
Richard Bridgeman wrote:
Good morning, Jackie. I know you want to talk about some of old
favorite towns, but I've got a new subject (see above). You
processed
this permit back in late 2002 (issued 1/27/03). The Effluent
Limitations and Monitoring Requirements for Total Phenols in
A(1) (a) and
A(1)(b) indicate monthly monitoring, with a footnote reference to
A(2) (c) or A(2) (f) ; ho
monitoring should be
and
A(2) (f) only.
requirement?
conducted. The limits
wever, those requirements indicate annual
are stated in A(2) (c )
For $64,000, what is the minimum
monitoring
FYI - this facility is on the BIMS (#%!*&@) noncompliance
for
2/04.
Richard Bridgeman - Richard.Bridgeman@ncmail.net
Environmental Chemist II
report
1 of 2 7/16/2004 2:33 PM
Clariarit Corp./NC0004375/Mecklenburg Co.
Subject: Clariant Corp./NC0004375/Mecklenburg Co.
From: Richard Bridgeman <Richard.Bridgeman@ncmail.net>
Date: Wed, 30 Jun 2004 08:28:52 -0400
To: Jackie Nowell <Jackie.Nowell C ncmail.net>
Good morning, Jackie. I know you want to talk about some of old
favorite towns, but I've got a new subject (see above). You
processed
this permit back in late 2002 (issued 1/27/03). The Effluent
Limitations and Monitoring Requirements for Total Phenols in A(1)(a)
and
A(1)(b) indicate monthly monitoring, with a footnote reference to
A(2)(c) or A(2)(f); however, those requirements indicate annual
monitoring should be conducted. The limits are stated in A(2)(c)
and
A(2)(f) only. For $64,000, what is the minimum monitoring
requirement?
FYI - this facility is on the BIMS (#%!*&@) noncompliance report for
2/04.
Richard Bridgeman - Richard.Bridgeman@ncmail.net
Environmental Chemist II
North Carolina Dept. of Environment & Natural Resources
Div. of Water Quality
919 N. Main St.
Mooresville, NC 28115
Ph: (704) 663-1699 Fax: (704) 663-6040
Af.„01 401,0gas
1117a � 0.// 9 •tt��Q Ca,yGay �89 /6f���
1 of 1 6/30/2004 11:00 AM
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Clariant
Clariant Corporation
Mt. Holly East Plant
P.O. Box 669246
Charlotte, NC 28266
Phone: 704.827.9651
Ms. Jacquelyn M. Nowell
Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
JAN 1 2 2004
January 7, 2004
Mr. D. Rex Gleason, P.E.
Division of Water Quality
919 North Main Street
Mooresville, North Carolina 28115
Re: NPDES Permit Number NC0004375; Addition of New Waste Source to the Site
Wastewater Treatment Plant
Dear Ms. Nowell and Mr. Gleason;
As required by Section A. (7) of our NPDES permit, I wish to inform you that an
additional on -site wastewater source will begin operations on January 22, 2004. The new source
is an oily water separation process that will be operated by Clariant. It is located in an operating
area of one of the old manufacturing units.
Clariant had originally contracted with Remedial Services Incorporated, RSI, of Satsuma,
Alabama for this work. Because of management problems and construction cost issues, RSI
withdrew from the contract. As a result, Clariant has decided to run the process itself.
Clariant will begin reporting effluent data in compliance with Tier 2 effluent limitations
and monitoring requirements effective January 26, 2004.
If there is any additional information that is needed by the Division, please let me know.
My phone number is 704-822-2787. My email address is gary.sanderson@clariant.com.
Sincerely;
l‘i7/
Gary P. Sanderson, P.E.
Plant Services Manager
cc: David Goodrich-DENR, Nick Altman, Frank Rash, Erin Russell — Clariant