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HomeMy WebLinkAboutNC0004375_Permit (Issuance)_20050513NPDES DOCUMENT SCANNING COVER :SHEET NPDES Permit: NC0004375 Clariant Corporation Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Report Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: May 13, 2005 This document is printed on reuse paper - ignore any content on the reirerse side ok w A 7-it? ^p > r NCDENR Michael A. Teague, Vice President Clariant Corporation P.O. Box 669246 Charlotte, North Carolina 28266 Dear Mr. Teauge: Michael F. Easley Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality May13, 2005 Subject: Issuance of NPDES Pemut NC 0004375 iariant Corporation Mecklenburg County Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). This final permit includes following corrections from the draft permit sent to you on March 16, 2005: • Ammonia Tier 2 monthly average limit was reduced to 574.5 lbs/day and daily max. limit to 861.8 lbs/day • Tier 2 daily max. limit for 2,4,6-Trichlorophenol was reduced to 0.65 lbs/dayto correct the error • Section A.(4) was deleted due to the completion of the BAT study • Case 3 from Section A(5) was deleted due to the reduction in the technology based effluent limits If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150E of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at telephone number (919) 733-5083, extension 594. cc: NPDES Files Mooresville / Surface Water Protection Aquatic Toxicology Unit Mr. Roosevelt Childress, EPA Region IV Aware Environmental/Mr. Edward Fiss, P.E. 9305 Monroe Rd.., Suite J Charlotte, NC 28270 Mike Montebello, South Carolina DHEC 2600 Bull Street Columbia, SC 29201-1708 N. C. Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Internet: h2o.enr.state.nc.us Sincerely, i— Alan W. Klimek, P.E. Phone: (919) 733-5083 fax: (919) 733.0719 DENR Customer Service Center. 1 800 623-7748 Permit N03004375 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER R QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Clariant Corporation is hereby authorized to discharge wastewater from a facility located at the Mt. Holly E ast Facility NC Highway 27 northwest of Charlotte Mecklenburg County to receiving waters designated as the Catawba River in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective July 1, 2005. This permit and authorization to discharge shall expire at midnight on June 30, 2010. Signed this day May 13, 2005. 41L-. Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission 1 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authorityto operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Clariant Corporation is hereby authorized to: 1. Continue operation of a 3.9 MGD wastewater treatment plant consisting of the following treatment units: • Two stormwater equalization basins for non -alkaline wastewater; • Two stormwater equalization basins for alkaline wastewater; • Two acid neutralization tanks; • One lime slurry tank; • Two primary clarifiers; • One wastewater equalization basin; • One aeration basin with mechanical aeration; • Two secondary clarifiers; • Two polishing ponds; • Staged discharge facility including effluent holding basin and post aeration; • Two sludge holding tanks; and • Two sludge dewatering belt presses. This facility is located at the Mt. Holly East facility off NC I-1ighway 27 northwest of Charlotte in Mecklenburg County. 2. Discharge treated ouSF, centralized waste treatment (CWT) and non -categorical industrial process wastewaters from said facility at the location specified on the attached map through outfall 001 into the Catawba River, classified WS-IV CA waters in the Catawba River Basin. 2 Facility Information Latitude: 35°16'46" Sub -Basin: 03-08-34 Longitude: 81 °00'32" Quad #: FI5SW Stream Class: WS-IV CA Receiving Stream: Catawba River Permitted Flow: 3.9 MGD Clariant Corporation NC0004375 Mecklenburg County A. (1) a TIER 1 EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until the addition of future wastewater sources or expiration, the Pemuttee is authorized to discharge treated OCPSF, CWT and non -categorical industrial process wastewater from outfall 001. Such discharees shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Sampl Sample Location Frequency T Flow 3.9 MGD Continuous Recording Influent or Effluent BOD, 5-day, 20°C4 341.0 pounds/day 913.0 pounds/day Daily Composite Effluent Total Suspended Solids 362.0 pounds/day 994.0 pounds/day Daily Composite Effluent Oil and Grease 88.0 pounds/day 295.0 pounds/day Weekly Grab Effluent Dissolved Oxygen Daily Grab Effluent, U1 & D1 Fecal Coliform (geometric mean) Monthly Grab Effluent pH2 Daily Grab Effluent, U1 & D1 NH3 as N4 574.5 pounds/day 861.8 pounds/day Daily Composite Effluent Temperature °C Daily Grab Effluent, U1 & D1 Conductivity Daily Grab Effluent, U1 & D1 COD Monthly Grab Effluent Total Nitrogen5 (NO2+NO3+TKN) See below for Annual Average Monthly Composite Effluent Total Phosphorus5 See below for Annual Average Monthly Composite Effluent Total Mercury6 Monthly Grab Effluent Total Phenols? Monthly Grab Effluent MBAS Quarterly Composite Effluent Total Iron Quarterly Composite Effluent Sulfates Quarterly Composite Effluent Chlorides Quarterly Composite Effluent Total Manganese Quarterly Composite Effluent Chronic Toxicity3 Quarterly Composite Effluent Total Chromium' Monthly Composite Effluent Total Zinc7 Monthly Composite Effluent Notes: 1. U= upstream at NC Highway 27. D = downstream at I-85. Upstream and downstream samples for dissolved oxygen, temperature, conductivity and pH shall be collected three times per week during June, July, August and September and once per week during the remaining months of the year. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 3. Chronic Toxicity, refer to Section A. (3). 4. Staging requirements (applicable April 1-October 31) — Refer to Section A. (5). 5. The Total Nitrogen limitation is 318.5 pounds/day and Total Phosphorus limitation is 40.0 pounds/day based on a 12- month rolling average. Refer to Section A. (4). 6. See Sections A. (2) b and A. (2) e. 7. See Sections A. (2) c and A. (2) f. There shall be no discharge of floating solids or visible foam in other than trace amounts. When an approved analytical protocol with the appropriate minimum detection level is followed and a result of "non -detectable" or "below quantitation limit" is obtained, the permittee will be considered to be in compliance with the numerical permit limit for that pollutant. 3 A. (1) b TIER 2 EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning upon addition of future wastewater sources and lasting until expiration, the Permittee is authorized to discharge treated OCPSF, OW and non -categorical industrial process wastewater from outfall 001. Such discharges shall be limited and monitored bvthe Permittee as specified below. EFFLUENT CHARACTERISTICS EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Sample Sample Locations Frequency T}pe Flow 3.9 MGD Continuous Recording Influent or Effluent BOD, 5-day, 20°C4 543.0 pounds/day 1421.0 pounds/day Daily Composite Effluent Total Suspended Solids 533.0 pounds/day 1393.0 pounds/day Daily Composite Effluent Oil and Grease 160.0 pounds/day 535.0 pounds/day Weekly Grab Effluent Dissolved Oxygen Daily Grab Effluent, U', D' Fecal Coliform (geometric mean) Monthly Grab Effluent pH2 Daily Grab Effluent, U', D' NH3 as N4 574.5 pounds/day 861.8 pounds/day Daily Composite Effluent Temperature °C Daily Grab Effluent, U', D' Conductivity Daily Grab Effluent, U', D' COD Monthly Grab Effluent Total Nitrogen5 (NO2+NO3+TKN) See below for Annual Average Monthly Composite Effluent Total Phosphorus5 See below for Annual Average Monthly Composite Effluent Total Mercurys Monthly Grab Effluent Total Phenols? Monthly Grab Effluent MBAS Quarterly Composite Effluent Total Iron Quarterly Composite Effluent Sulfates Quarterly Composite Effluent Chlorides Quarterly Composite Effluent Total Manganese Quarterly Composite Effluent Chronic Toxicity3 Quarterly Composite Effluent Total Chromium? Monthly Composite Effluent Total Zinc7 Monthly Composite Effluent Notes: 1. U = upstream at NC Highway 27. D = downstream at I-85. Upstream and downstream samples for dissolved oxygen, temperature, conductivity and pH shall be collected three times per week during June, July, August and September and once per week during the remaining months of the year. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 3. Chronic Toxicity, refer to Section A. (3). 4. Staging requirements (applicable April 1-October 31) — Refer to Section A. (5). 5. The Total Nitrogen limitation is 318.5 pounds/day and Total Phosphorus limitation is 40.0 pounds/day based on a 12- month rolling average. Refer to Section A. (4). 6. See Sections A. (2) b and A. (2) e. 7. See Sections .A. (2) c and A. (2) f. There shall be no discharge of floating solids or visible foam in other than trace amounts. When an approved analytical protocol with the appropriate minimum detection level is followed and a result of "non -detectable" or "below quantitation limit" is obtained, the permittee will be considered to be in compliance with the numerical permit limit for that pollutant. 4 A. (2) a EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 1 OCPSF Parameters During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge OCPSF and Centralized Waste Treatment (CW'I) related process wastewater from outfall serial number 001: Such discharges shall be limited and monitored by the Permittee as specified below: 1 Effluent Characteristic Daily MaiS` num .pounds/day Monthly Aveiage pounds/day :Measurement Frequency Sample Type . Sample Location Acenaphthene 0.23 0.09 Annually Grab Effluent Acenaphthylene 0.233 0.09 Annually Grab Effluent Acrylonitrile 0.96 0.38 Annually Grab Effluent Anthracene 0.23 0.09 Annually Grab Effluent Benzene 0.54 0.15 Annually Grab Effluent Benzo(a)anthracene 0.23 0.09 Annually Grab Effluent 3,4-Benzofluoranthene 0.24 0.09 Annually Grab Effluent Benzo(k)fluoranthene 0.23 0.09 Annually Grab Effluent Benzo(a)pyrene 0.24 0.09 Annually Grab Effluent Carbon Tetrachloride 0.15 0.07 Annually Grab Effluent Chlorobenzene 0.11 0.06 Annually Grab Effluent Chloroethane 1.06 0.41 Annually Grab Effluent Chloroform 0.18 0.08 Annually Grab Effluent 2-Chlorophenol 0.39 0.12 Annually Grab Effluent Chrysene 0.23 0.09 Annually Grab Effluent Di-n-butyl phthalate 0.23 0.11 Annually Grab Effluent 1,2-Dichlorobenzene 0.64 0.31 Annually Grab Effluent 1,3-Dichlorobenzene 0.17 0.12 Annually Grab Effluent 1,4-Dichlorobenzene 0.11 0.06 Annually Grab Effluent 1,1-Dichloroethane 0.23 0.09 Annually Grab Effluent 1,2-Dichloroethane 0.83 0.27 Annually Grab Effluent 1,1-Dichloroethylene 0.10 0.06 Annually Grab Effluent 1,2-trans-Dichloroethylene 0.21 0.08 Annually Grab Effluent 2,4-Dichlorophenol 0.44 0.15 Annually Grab Effluent 1,2-Dichloropropane 0.91 0.61 Annually Grab Effluent 1,3-Dichloropropylene 0.17 0.12 Annually Grab Effluent Diethyl phthalate 0.80 0.32 Annually Grab Effluent 2,4-Dimethylphenol 0.14 0.07 Annually Grab Effluent Dimethyl phthalate 0.19 0.08 Annually Grab Effluent 4,6-Dinitro-o-cresol 1.10 0.31 Annually Grab Effluent 2,4-Dinitrophenol 0.49 0.28 Annually Grab Effluent 2,4-Dinitrotoluene 1.13 0.45 Annually Grab Effluent 2,6-Dinitrotoluene 2.53 1.01 Annually Grab Effluent Ethylbenzene 0.43 0.13 Annually Grab Effluent Fluorene 0.23 0.09 Annually Grab Effluent Hexachlorobenzene 0.11 0.06 Annually Grab Effluent Hexachlorobutadiene 0.19 0.08 Annually Grab Effluent Hexachloroethane 0.21 0.08 Annually Grab Effluent Methyl Chloride 0.75 0.34 Annually Grab Effluent Methylene Chloride 0.35 0.16 Annually Grab Effluent Naphthalene 0.23 0.09 Annually Grab Effluent Nitrobenzene 0.27 0.11 Annually Grab Effluent 5 A. (2) a EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 1 OCPSF Parameters (continued) Effluent Characteristic Daily Maximum pounds/day Monthly Average pounds/day Measurement Frequency Sample Type Sample Location 2-Nitrophenol 0.27 0.16 Annually Grab Effluent 4-Nitrophenol 0.49 0.29 Annually Grab Effluent Phenanthrene 0.23 0.09 Annually Grab Effluent Pyrene 0.27 0.10 Annually Grab Effluent Tetrachloroethylene 0.22 0.09 Annually Grab Effluent Toluene 0.32 0.10 Annually Grab Effluent Total Cyanide 4.74 1.66 Annually Grab Effluent 1,2,4-Trichlorobenzene 0.55 0.27 Annually Grab Effluent 1,1,1-Trichloroethane 0.21 0.08 Annually Grab Effluent 1,1,2-Trichloroethane 0.21 0.08 Annually Grab Effluent Trichloroethylene 0.21 0.08 Annually Grab Effluent Vinyl Chloride 1.06 0.41 Annually Grab Effluent A. (2) b EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 1 CWT Parameters Effluent Characteristic Daily Maximum pounds/day Monthly Average pounds/day Measurement , Frequency Sample ' Type Sample Location ,r Total Arsenic 6.84 3.09 Annually Composite Effluent Total Cadmium 0.04 0.02 Annually Composite Effluent Total Cobalt 130.9 43.6 Annually Composite Effluent Total Mercury 0.04 0.02 Monthly Grab Effluent Total Tin 0.78 0.38 Annually Composite Effluent Acetone 70.1 18.5 Annually Grab Effluent Acetophenone 0.26 0.13 Annually Grab Effluent 2-Butanone 11.2 4.29 Annually Grab Effluent Butylbenzyl phthalate 0.44 0.21 Annually Grab Effluent Carbazole 1.39 0.64 Annually Grab Effluent o-Cresol 4.45 1.30 Annually Grab Effluent p-Cresol 1.62 0.48 Annually Grab Effluent n-Decane 2.20 1.01 Annually Grab Effluent n-Octadecane 1.37 0.70 Annually Grab Effluent Pyridine 0.86 0.42 Annually Grab Effluent 2,4,6-Trichlorophenol 0.36 0.25 Annually Grab Effluent 6 A. (2) c EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 1 Combined OCPSF and CANT Parameters Effluent Characteristic. Daily Maximum pounds/day Monthly Average'- pounds/day Measurement Frequency c. Sample Type Sample Location Bis(2-ethylhexyl) phthalate 1.6 0.64 Annually Grab Effluent Total Chromium 12.7 5.14 Monthly Composite Effluent Total Copper 14.5 6.29 Annually Composite Effluent Fluoranthene 0.39 0.16 Annually Grab Effluent Total Lead 3.54 1.64 Annually Composite Effluent Total Phenol 8.57 2.75 Annually Grab Effluent Total Zinc 11.5 5.12 Monthly Composite Effluent A. (2) d EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 2 OCPSF Parameters Effluent Characteristic Daily Maximum pounds/day Monthly Average pounds/day Measurement Frequency Sample Type Sample Location Acenaphthene 0.29 0.11 Annually Grab Effluent Acenaphthylene 0.29 0.11 Annually Grab Effluent Acrylonitrile 1.18 0.47 Annually Grab Effluent Anthracene 0.29 0.11 Annually Grab Effluent Benzene 0.66 0.18 Annually Grab Effluent Benzo(a)anthracene 0.29 0.11 Annually Grab Effluent 3,4-Benzofluoranthene 0.30 0.11 Annually Grab Effluent Benzo(k)fluoranthene 0.29 0.11 Annually Grab Effluent Benzo(a)pyrene 0.30 0.11 Annually Grab Effluent Carbon Tetrachloride 0.19 0.09 Annually Grab Effluent Chlorobenzene 0.14 0.07 Annually Grab Effluent Chloroethane 1.31 0.51 Annually Grab Effluent Chloroform 0.22 0.10 Annually Grab Effluent 2-Chlorophenol 0.47 0.15 Annually Grab Effluent Chrysene 0.29 0.11 Annually Grab Effluent Di-n-butyl phthalate 0.28 0.13 Annually Grab Effluent 1,2-Dichlorobenzene 0.79 0.38 Annually Grab Effluent 1,3-Dichlorobenzene 0.21 0.15 Annually Grab Effluent 1,4-Dichlorobenzene 0.14 0.07 Annually Grab Effluent 1,1-Dichloroethane 0.29 0.11 Annually Grab Effluent 1,2-Dichloroethane 1.03 0.33 Annually Grab Effluent 1,1-Dichloroethylene 0.12 0.08 Annually Grab Effluent 1,2-trans-Dichloroethylene 0.26 0.10 Annually Grab Effluent 2,4-Dichlorophenol 0.55 0.19 Annually Grab Effluent 1,2-Dichloropropane 1.12 0.75 Annually Grab Effluent 1,3-Dichloropropylene 0.21 0.14 Annually Grab Effluent Diethyl phthalate 0.99 0.40 Annually Grab Effluent 2,4-Dimethylphenol 0.18 0.09 Annually Grab Effluent Dimethyl phthalate 0.23 0.09 Annually Grab Effluent 4,6-Dinitro-o-cresol 1.35 0.38 Annually Grab Effluent 2,4-Dinitrophenol 0.60 0.35 Annually Grab Effluent 2,4-Dinitrotoluene 1.39 0.55 Annually Grab Effluent 2,6-Dinitrotoluene 3.12 1.24 Annually Grab Effluent Ethylbenzene 0.53 0.16 Annually Grab Effluent Fluorene 0.29 0.11 Annually Grab Effluent Hexachlorobenzene 0.14 0.07 Annually Grab Effluent Hexachlorobutadiene 0.24 0.10 Annually Grab Effluent Hexachloroethane 0.26 0.10 Annually Grab Effluent Methyl Chloride 0.93 0.42 Annually Grab Effluent Methylene Chloride 0.43 0.20 Annually Grab Effluent Naphthalene 0.29 0.11 Annually Grab Effluent Nitrobenzene 0.33 0.13 Annually Grab Effluent 2-Nitrophenol 0.34 0.20 Annually Grab Effluent 4-Nitrophenol 0.60 0.35 Annually Grab Effluent Phenanthrene 0.29 0.11 Annually Grab Effluent 8 A. (2) d EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 2 OCPSF Parameters (continued) Effluent Characteristic Daily Maximum lbs/day Monthly Average lbs/day Measurement Frequency Sample ;.Type Sample Location Pyretic 0.33 0.12 Annually Grab Effluent Tetrachloroethylene 0.27 0.11 Annually Grab Effluent Toluene 0.39 0.13 Annually Grab Effluent Total Cyanide 5.85 2.05 Annually Grab Effluent 1,2,4-Trichlorobenzene 0.68 0.33 Annually Grab Effluent 1,1,1-Trichloroethane 0.26 0.10 Annually Grab Effluent 1,1,2-Trichloroethane 0.26 0.10 Annually Grab Effluent Trichloroethylene 0.26 0.10 Annually Grab Effluent Vinyl Chloride 1.31 0.51 Annually Grab Effluent A. (2) e EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 2 CVO!' Parameters : ,, Effluent Characteristic . , Daily Maximum:: ,pounds/day Monthly`Average pounds/day; ,Measurement; Frequency, ;, Sample Type Sample -e Location .., Total Arsenic 12.4 5.60 Annually Composite Effluent Total Cadmium 0.07 0.04 Annually Composite Effluent Total Cobalt 237.4 79.1 Annually Composite Effluent Total Mercury 0.07 0.03 Monthly Grab Effluent Total Tin 1.41 0.69 Annually Composite Effluent Acetone 127.1 33.6 Annually Grab Effluent Acetophenone 0.48 0.24 Annually Grab Effluent 2-Butanone 20.3 7.79 Annually Grab Effluent Butylbenzyl phthalate 0.79 0.37 Annually Grab Effluent Carbazole 2.52 1.16 Annually Grab Effluent o-Cresol 8.08 2.36 Annually Grab Effluent p-Cresol 2.94 0.86 Annually Grab Effluent n-Decane 3.99 1.84 Annually Grab Effluent n-Octadecane 2.47 1.27 Annually Grab Effluent Pyridine 1.56 0.77 Annually Grab Effluent 2,4,6-Trichlorophenol 0.65 0.44 Annually Grab Effluent A. (2) f EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 2 Combined OCPSF and CVf/T Parameters Effluent Characteristic Daily Maximum pounds/day Monthly Average pounds/day Measurement Frequency Sample Type Sample Location Bis(2-ethylhexyl) phthalate 2.27 0.93 Annually Grab Effluent Total Chromium 16.6 6.77 Monthly Composite Effluent Total Copper 18.6 8.08 Annually Composite Effluent Fluoranthene 0.56 0.23 Annually Grab Effluent Total Lead 4.83 2.23 Annually Composite Effluent Total Phenol 15.5 4.62 Annually Grab Effluent Total Zinc 14.8 6.88 Monthly Composite Effluent Notes for OCPSF and CWT Parameters Should any annual monitoring result in detection of an OCPSF parameter contained in 40 CFR 414 Subpart I (excluding metals) or CWT parameter contained in 40 CFR 437 Subpart D, then quarterly monitoring will begin immediately for the detected pararneter(s). After four consecutive quarterly samples resulting in non -detection are achieved, the monitoring frequency will revert to annually. When an approved analytical protocol with the appropriate minimum detection level is followed and a result of "non - detectable" or "below quantitation limit" is obtained, the permittee will be considered to be in compliance with the numerical permit limit for that pollutant. A. (3) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 1.8%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The defmition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. 10 Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (4) TOTAL PHOSPHORUS AND TOTAL NITROGEN MONITORING The Permittee shall calculate a 12-month rolling average mass loading as the sum of monthly loadings, according to the following equations: (1) Monthly Average (pounds/day) = TP x Qw x 8.34 where: TP = the arithmetic average of total phosphorus concentrations (mg/L) obtained via composite samples (either daily, weekly, or monthly average values) collected during the month Qw = the average daily waste flow (MGD) for the month 8.34 =conversion factor, from (mg/L x MGD) to pounds The 12-month rolling average mass loading is defined as the sum of the monthly average loadings for the previous 12 months inclusive of the reporting month: 12 (2) 12-Month Mass Loading (pounds/day)= TPma =12 (inclusive of reporting month) Where: TPma = the total phosphorus monthly average mass loading (calculated above). Total Nitrogen is to be calculated using the same method. The monthly average and 12-month average mass loadings shall be reported on the attached worksheet and submitted with the discharge monitoring report for Clariant Corporation. The first worksheet is due with the discharge monitoring report, 12 months from the effective date of the total phosphorus and total nitrogen limits. In the interim period between the effective date and the requirement to submit the attached worksheet, the total phosphorus and total nitrogen monthly average mass loadings should be reported on the discharge monitoring report for the respective facility. The Permittee shall report the total phosphorus and total nitrogen concentrations for each sample on the discharge monitoring report. Reporting of and compliance with the phosphorus and nitrogen limits shall be done on a monthly basis. 11 a A. (4) STAGING REQUIREMENTS (APPLICABLE APRIL 1— OCTOBER 31) The operating day runs from 7:00 am to 7:00 am. Each day, the permittee will calculate a running daily average stream flow as determined by turbine operation at Mountain Island Dam, leakage at the dam (80 cfs), and the 7Q10 flow of Dutchman's Creek (15 cfs). Effluent release is to be controlled such that projected release of BOD and ammonia, using the most recent analytical values for these parameters, will not exceed the value given in the following formulas: (1) When the daily river flow is calculated to be < or = 175 cfs: BOD5 + 0.54(NH3-N) <=566.4 pounds/day (2) When daily average river flow is calculated to be >175 cfs but < or = 250 cfs: BOD5 + 0.54(NH3-N) <=1044 pounds/day The attached additional DMR sheet (see next page) shall be used to monitor compliance with BOD and NH3 staging requirements during the summer (April 1— October 31) 12 Additional DMR Sheet for Cariant Mt. Holly East EFFLUENT NPDES Permit NO3004375 Discharge Month Year Cariant Gass 4 Mecklenburg County Operator in Responsible Charge (ORC): Certified Laboratory. Person(s) Collecting Samples: Check if ORC has changed Date Time I certify that this report is accurate and complete to the best of my knowledge. X River Allowable Actual Qw Flow BOD5 NH3 BOD+.54NF] BOD+.54NH3 Comp? IIGD) (cfs) (pounds/day) (pounds/day) (pounds/day) (pounds/day) Case (Y/N ) 1 2 3 4 • 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Average Case 1: River Flow <= 175 cfs, BOD5 + 0.54NH3 <= 566.4 pounds/day Case 2:175 cfs < River Flow <= 250 cfs, BOD5 + 0.54NH3 <=1044 pounds/day 13 r 7 A. (5) Effluent Pollutant Scan The permittee shall perform an annual pollutant scan of its treated effluent for the following parameters: Ammonia (as N) Trans-1,2-dichloroethylene Bis (2-chloroethyl) ether Chlorine (total residual, TRC) 1,1-dichloroethylene Bis (2-chtoroisopropyl) ether Dissolved oxygen 1,2-dichloropropane Bis (2-ethylhexyl) phthalate Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether Kjeldahl nitrogen Ethyibenzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate Antimony Tetrachloroethylene Di-n-octyl phthalate Arsenic Toluene Dibenzo(a,h)anthracene Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene Cadmium 1,1,2-trichloroethane 1,3-d€chlorobenzene Chromium Trichloroethylene 1,4-dichlorobenzene Copper Vinyl chloride 3,3-diddorobenzidine Lead Acid -extractable compounds: Diethyl phthalate Mercury P-chloro-m-aeso Dimethyl phthalate Nickel 2-chlorophenol 2,4-dinitrotoluene Selenium 2,4-didstorophenol 2,6-dinitrotoluene Silver 2,4-dimethylphenol 1,2-diphenythydrazine Thallium 4,6-dinitro-o-cresol Fluoranthene Zinc 2,4-dinitrophenol Fluorene Cyanide 2-nitrophenol Hexachlorobenzene Total phenolic compounds 4-nitrophenol Hexach orobutadiene Volatile omank compounds: Pentachlorophenol Hexachlorocydo-pentadiene Acroleln Phenol Hexachloroethane Acrytonitrile 2,4,6-trichlorophenol lndeno(1,2,3-cd)pyrene Benzene Base -neutral compounds: Isophorone Bromoform Acenaphthene Naphthalene Carbon tetradiloride Acenaphthylene Nitrobenzene Chlorobenzene Anthracene N-nitrosodi-n-propylamine Chlorodibromomethane Benzidine N-nitrosodimethylamine Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine 2-chloroethylvinyl ether Benzo(a)pyrene Phenanthrene Chloroform 3,4 benzofluoranthene Pyrene Dtchlorobromomethane Benzo(ghi)perylene 1,2,4-tricchlorobenzene 1,1-dichloroethane Benzo(k)fluoranthene 1,2-dichloroethane Bis (2-chloroethoxy) methane > The total set of samples analyzed during the current term of the permit must be representative of seasonal variations. > Samples shall be collected and analyzed in accordance with analytical methods approved under 40 CFR Part 136. > Unless indicated otherwise, metals must be analyzed and reported as total recoverable. > Test results shall be reported to the Division on DWQ Form DMR PPA1 or in a form approved by the Director, within 90 days of sampling. Two copies of the report shall be submitted along with the DMR forms to the following address: NC DENR / DWQ/ Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. 14 A. (6) NOTIFICATION OF NEW WASTE SOURCE Clariant Corporation will notify the Division of Water Quality's Mooresville Regional Office and the Point Source Compliance/Enforcement Unit at least fourteen (14) days prior to the addition of any new waste source to the treatment facility. The addition of any new waste source will trigger Clariant's compliance with Tier 2 effluent limitations and monitoring requirements. 15 NPDES Permit Requirements Pagel ofl6 PART II STANDARD CONDITIONS FOR NPDES PERMITS Section A. Definitions 2/Month Samples are collected twice per month with at least ten calendar days between sampling events. 3/Week Samples are collected three times per week on three separate calendar days. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. Annual Average The arithmetic mean of all "daily'discharges" of a pollutant measured during the calendar year. In the case of fecal coliform, the geometric mean of such discharges. Arithmetic Mean The summation of the individual values divided by the number of individual values. Bypass The known diversion of waste streams from any portion of a treatment facility induding the collection system, which is not a designed or established or operating mode for the facility. Calendar Day The period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. Calendar Quarter One of the following distinct periods: January through March, April through June, July through September, and October through December. Composite Sample A sample collected over a 24-hour period by continuous sampling or combining grab samples of at least 100 ml in such a manner as to result in a total sample representative of the wastewater discharge during the sample period. The Director may designate the most appropriate method (specific number and size of aliquots necessary, the time interval between grab samples, etc.) on a case -by -case basis. Samples may be collected manually or automatically. Composite samples may be obtained by the following methods: (1) Continuous: a single, continuous sample collected over a 24-hour period proportional to the rate of flow. (2) Constant time/variable volume: a series of grab samples collected at equal time intervals over a 24 ,hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection, or (3) Variable tune/constant volume: a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the preset gallon interval between sample collection fixed at no greater than 1 /24 of the expected total daily flow at the treatment system, or (4) Constant time/constant volume: a series of grab samples of equal volume collected over a 24-hour period at a constant time interval. This method may only be used in situations where effluent flow rates vary less than 15 percent. The grab samples shall be taken at intervals of no greater than 20 minutes apart during any 24-hour period and must be of equal size and of no less than 100 milliliters. Use of this method requires prior approval by the Director. Version 6/20/2003 NPDES Permit Requirements Page 2 of 16 In accordance with (4) above, influent grab samples shall not be collected more than once per hour. Effluent grab samples shall not be collected more than once per hour except at wastewater treatment systems having a detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at intervals evenly spaced over the 24-hour period that are equal in number of hours to the detention time of the system in number of days. However, the interval between effluent grab samples may not exceed six hours nor the number of samples less than four during a 24-hour sampling period. Continuous flow measurement Flow monitoring that occurs without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. Daily Discharge The discharge of a pollutant measured. during.a calendar day or any 24-hour period that reasonably represents the calendar day for purposes of sampling. For pollutants measured in units of mass, the "daily discharge" is calculated as the total mass of the pollutant discharged over the day. The "daily discharge" concentration comprises the mean concentration for a 24-hour sampling period as either a composite sample concentration or the arithmetic mean of all grab samples collected during that period. (40 CFR 122.3) Daily Maximum The highest "daily discharge" during the calendar month. Daily Sampling Parameters requiring daily sampling shall be sampled 5 out of every 7 days per week unless otherwise specified in the permit. The Division expects that sampling shall be conducted on weekdays except where holidays or other disruptions of normal operations prevent weekday sampling. If sampling is required for all seven days of the week for any permit parameter(s), that requirement will be so noted on the Effluent Limitations and Monitoring Page(s). DWQ or "the Division The Division of Water Quality, Department of Environment and Natural Resources. EMC The North Carolina Environmental Management Commission. Facility Closure The cessation of wastewater treatment at a permitted facility, or the cessation of all activities that require coverage under the NPDES. Completion of facility closure will allow this permit to be rescinded. Geometric Mean The Nth root of the product of the individual values where N = the number of individual values. For purposes of calculating the geometric mean, values of "0" (or "< [detection level]") shall be considered =1. Grab Sample Individual samples of at least 100 nil collected over a period of time not exceeding 15 minutes. Grab samples can be collected manually. Grab samples must be representative of the discharge (or the receiving stream, for instream samples). Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. Instantaneous flow measurement A measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. Version 6/20/2003 NPDES Permit Requirements Page 3 of 16 Monthly Average (concentration limit) The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar month. In the case of fecal coliform, the geometric mean of such discharges. Permit Issuing Authority The Director of the Division of Water Quality. Quarterly Average (concentration limit) The average of all samples taken over a calendar quarter. Severe property damage Substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage excludes economic loss caused by delays in production. Toxic Pollutant: Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. Upset An incident beyond the reasonable control of the Permittee causing unintentional and temporary noncompliance with permit effluent limitations and/or monitoring requirements. An upset does not include noncompliance caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. Weekly Average (concentration limit) The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar week. In the case of fecal coliform, the geometric mean of such -discharges. Section B. General Conditions 1. Duty to Comply The Permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application [40 CFR 122.41]. a. The Permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates section 301, 302, 306, 307, 308, 318 or 405 of the_.. Act, or any permit condition or limitation implementing any such sections in a permit issued under section 402, or any requirement imposed in a pretreatment program approved under sections 402(a)(3) or 402(b)(8) of the Act, is subject to a civil penalty not to exceed $25,000 per day for each violation. [40 CFR 122.41 (a) (2)] c. The Clean Water Act provides that any person who neg4gent/y violates sections 301, 302, 306, 307, 308, 318, or 405 of the Act, or any condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, or any requirement imposed in a pretreatment program approved under section 402(a)(3) or 402(b)(8) of the Act, is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment of not more than 1 year, or both. In the case of a second or subsequent conviction for a negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of violation, or by imprisonment of not more than 2 years, or both. [40 CFR 122.41 (a) (2)] Version 6/20/2003 NPDES Permit Requirements Page 4 of 16 g• d. Any person who knowingly violates such sections, or such conditions or limitations is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In the case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal penalties of not more than $100,000 per day of violation, or imprisonment of not more than 6 years, or both. [40 CFR 122.41 (a) (2)] e. Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, and who knows at that time that he thereby places another person in imminent danger of death or serious bodily injury, shall, upon conviction, be subject to a fine of not more than $250,000 or imprisonment of not more than 15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment violation, a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than 30 years, or both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction of violating the imminent danger provision, be subject to a fine of not more than $1,000,000 and can be fined up to $2,000,000 for second or subsequent convictions. [40 CFR 122.41 (a) (2)] f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North Carolina General Statutes § 143-215.6A] Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of this Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed $10,000 per day for each• day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $125,000. [40 CFR 122.41 (a) (3)] 2. Duty to Mitigate The Permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment [40 CFR 122.41 (d)]. 3. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II. C. 4), "Upsets" (Part II. C. 5) and "Power Failures" (Part II. C. 7), nothing in this permit shall be construed to relieve the Permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Permittee from any responsibilities, liabilities, or penalties to which the Permittee is or may be subject to under NCGS 143- • 215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion. of personal rights, nor any infringement of Federal, State or local laws or regulations [40 CFR 122.41 (g)]. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. Version 6/20/2003 NPDES Permit Requirements Page 5of16 7. Severability The provisions of this permit are severable. If any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby [NCGS 150B-23]. 8. Duty to Provide Information The Permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The Permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required by this permit [40 CFR 122.41 (h)]. 9. Duty to Reapply If the Permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the Permittee must apply for and obtain a new permit [40 CFR 122.41 (b)]. 10. Expiration of Permit The Permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the Permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any Permittee that has not requested renewal at least 180 days prior to expiration, or any Permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the Permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified [40 CFR 122.41 (k)]. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing, production, or operating facilities, provided, the manager is authorized to make management decisions which govern the operation of the regulated facility induding having the explicit or implicit duty of making major capital investment recommendations, and initiating and directing other comprehensive measures to assure long term environmental compliance with environmental laws and regulations; the manager can ensure that the necessary systems are established or actions taken to gather complete and accurate information for permit application requirements; and where authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures . (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official [40 CFR 122.22]. b.. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described in paragraph a. above or by a duly authorized representative of that person. A person is a duly authorized representative only if: 1. The authorization is made in writing by a person described above; 2. The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and 3. The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22] Version 6/20/2003 s T NPDES Permit Requirements Page 6 of 16 c. Changes to authorization: If an authorization under paragraph (b) of this section is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, a new authorization satisfying the requirements of paragraph (b) of this section must be submitted to the Director prior to or together with any reports, information, or applications to be signed by an authorized representative [40 CFR 122.22] d. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification [40 CFR 122.22]: "1 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. ! am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 12. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the Permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition [40 CFR 122.41 (f)]. . 13: Permit Modification_ Revocation and Reissuance. or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 14. Annual Administering and Compliance MonitoringFee Requirements The Permittee must pay the •annual administering and compliance monitoring fee within thirty days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H.0105 (b) (4) may cause this Division to initiate action to revoke the permit. Section C. • Operation and Maintenance of Pollution Contto1i 1. Certified Operator Upon classification of the permitted facility by the Certification Commission, the Permittee shall employ a certified water pollution control treatment system operator in responsible charge (ORC) of the water pollution control treatment system. Such operator must hold a certification of the grade equivalent to or greater than the • classification assigned to the water pollution control treatment system by the Certification Commission. The Permittee must also employ one or more certified Back-up .ORCs who possess a currently valid certificate of the type of the system. Back-up ORCs must possess a grade equal to (or no more than one grade less than) the grade . of the system [15A NCAC 8G.0201]. The ORC of each Class I facility must ➢ Visit the facility at least weekly ➢ Comply with all other conditions of 15A NCAC 8G.0204. The ORC of each Class II, III and IV facility must ➢ Visit the facility at least daily, excluding weekends and holidays ➢ Properly manage and document daily operation and maintenance of the facility > Comply with all other conditions of 15A NCAC 8G.0204. Once the facility is classified, the Permittee shall submit a letter to the Certification Commission designating the operator in responsible charge: a. Within 60 calendar days prior to wastewater being introduced into a new system Version 6/20/2003 NPDES Permit Requirements Page 7 of 16 b. Within 120 calendar days of: ➢ Receiving notification of a change in the classification of the system requiring the designation of a new ORC and back-up ORC ➢ A vacancy in the position of ORC or back-up ORC. 2. Proper Operation and Maintenance The Permittee shall at all times provide the operation and maintenance resources necessary to operate the existing facilities at optimum efficiency. The Permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the Permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the Permittee to install and operate backup or auxiliary facilities only when necessary to achieve compliance with the conditions of the permit [40 CFR 122.41 (e)]. 3. Need to Halt or Reduce not a Defense It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit [40 CFR 122.41 (c)]. 4. Bypassing of Treatment Facilities a. Bypass not exceeding limitations [40 CFR 122.41 (m) (2)] The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not 'subject to the provisions of Paragraphs b. and c. of this section. b. Notice [40 CFR 122.41 (m). (3)] (1) Anticipated bypass. If the Permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and effect of the bypass. (2) Unanticipated bypass. The Permittee shall submit notice of an unanticipated bypass as required in Part II. E. 6. (24-hour notice). c. Prohibition of Bypass (1) Bypass from the treatment facility is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for bypass, unless: (A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the .use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (C) The Permittee submitted notices as required under Paragraph b. of this section. (2) Bypass from the collection system is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for a bypass as provided in any current or future system -wide collection system permit associated with the treatment facility. (3) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse effects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph c. (1) of this section. 5. Upsets a. Effect of an upset [40 CFR 122.41 (n) (2)]: An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph b. of this condition are met No determination made during administrative review of claims that Version 6/20/2003 NPDES Permit Requirements Page 8 of 16 noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. b. Conditions necessary for a demonstration of upset: A Permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (1) An upset occurred and that the Permittee can identify the cause(s) of the upset; (2) The Permittee facility was at the time being properly operated; and (3) The Permittee submitted notice of the upset as required in Part II. E. 6. (b) (B) of this permit. (4) The Permittee complied with any remedial measures required under Part II. B. 2. of this permit. d. Burden of proof [40 CFR 122.41 (n) (4)]: The Permittee seeking to establish the occurrence of an upset has the burden of proof in any enforcement proceeding. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The Permittee shall comply with all existing Federal regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR 503. The Permittee shall comply with applicable 40 CFR 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The Permittee shall notify. the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures • The Permittee is responsible for maintaining adequate safeguards (as required by 15A NCAC 2H.0124 — Reliability) to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. Section D. Monitoring and Records 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority [40 CFR 122.41 (j)]. 2. Reporting Monitoring results obtained during the previous month(s) shall be snmmari7ed for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (MR I, Ll, 2, 3) or alternative forms approved by the Director, postmarked no later than the 28th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: NC DENR / Division of Water Quality / Water Quality Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Version 6/20/2003 NPDES Permit Requirements Page 9 of 16 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge volumes. Flow measurement devices shall be accurately calibrated at a minimum of once per year and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. The Director shall approve the flow measurement device and monitoring location prior to installation. Once -through condenser cooling water flow monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations (published pursuant to. NCGS 143-215.63 et. seq.), the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act (as Amended), and 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit [40 CFR 122.41]. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both [40 CFR 122.41]. 6. Records Retention Except for records of monitoring information required by this permit related to the Permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the Permittee shall retain records of all monitoring information, including. ➢ all calibration and maintenance records ➢ all original strip chart recordings for continuous monitoring instrumentation ➢ copies of all reports required by this permit ➢ copies of all data used to complete the application for this permit These records or copies shall be maintained for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time [40 CFR 122.41]. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the Permittee shall record the following information [40 CFR 122.41]: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; Version 6/20/2003 NPDES Permit Requirements Page 10 of 16 e. The analytical techniques or methods used; and f. The results of such analyses. 8. Inspection and Entry The Permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the Permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location [40 CFR 122.41 (i)]. Section E Reporting Requirements 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The Permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility [40 CFR 122.41 (1)]. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for new sources at 40 CFR 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR 122.42 (a) T. c. The alteration or addition results in a significant change in the Permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. 3. Anticipated Nopcompliance The Permittee shall give advance notice to .the Director of any planned changes to the permitted facility or other activities that might result in noncompliance with the permit [40 CFR 122.41 (1) (2)]. 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permit to document the change of ownership. Any such action may incorporate other requirements as may be necessary under the Clean Water Act [40 CFR 122.41 (1) (3)]. 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit [40 CFR 122.41 (1) (4)]. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the Pennittee monitors any pollutant more frequently than required by this permit, the results of such monitoring shall be included in the calculation and reporting of the data submitted on the DMR. Version 6J20/2003 NPDES Permit Requirements Page 11 of 16 6. Twenty-four Hour Reporting a. The Permittee shall report to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours from the time the Permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the Permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance [40 CFR 122.41 (1) (6)]. b. The Director may waive the written report on a case -by -case basis for reports under this section if the oral report has been received within 24 hours. c. Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at (800) 662-7956, (800) 858-0368 or (919) 733-3300. 7. Other Noncompliance The Permittee shall report all instances of noncompliance not reported -under Part II. E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of this permit [40 CFR 122.41 (1) (7)]. 8. Other Information Where the Permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information [40 CFR 122.41 (1) (8)]. 9. Noncompliance Notification The Permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility; or any. other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3 (a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1 (b)(2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of Version 6/20/2003 NPDES Permit Requirements Page 12 of 16 not more than $25,000 per violation, or by imprisonment for not more than two years per violation, or by both [40 CFR 122.41]. 12. Annual Performance Reports Permittees who own or operate facilities that collect or treat municipal or domestic waste shall provide an annual report to the Permit Issuing Authority and to the users/customers served by the Permittee (NCGS 143-215.1C). The report shall summarize the performance of the collection or treatment system, as well as the extent to which the facility was compliant with applicable Federal or State laws, regulations and rules pertaining to water quality. The report shall be provided no later than sixty days after the end of the calendar or fiscal year, depending upon which annual period is used for evaluation. PART III OTHER REQUIREMENTS Section A. Construction The Permittee shall not commence construction of wastewater treatment facilities, nor add to the plant's treatment capacity, nor change the treatment process(es) utilized at the treatment plant unless the Division has issued an Authorization to Construct (AtC) permit. Issuance of an AtC will not occur until Final Plans and Specifications for the proposed construction have been submitted by the Permittee and approved by the Division. Section B. Groundwater Monitoring The Permittee shall, upon written notice from the Director of the Division of Water Quality, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. Section C. Changes in Discharges of Toxic Substances The Permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe (40 CFR 122.42): a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) One hundred micrograms per liter (100 µg/L); (2) Two hundred micrograms per liter (200 µg/L) for acrolein and acrylonitrile; five hundred micrograms per liter (500 µg/L) for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol; and one milligram per liter (1 mg/L) for antimony; (3) Five times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine 'or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) Five hundred micrograms per liter (500 µg/L); (2) One milligram per liter (1 mg/L) for antimony, (3) Ten times the maximum concentration value reported for that pollutant in the permit application. Section D. Evaluation of Wastewater Discharge Alternatives The Permittee shall evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations or laws, the Permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within 60 days of notification by the Division. Section E. Facility Closure Requirements The Permittee must notify the Division at least 90 days prior to the closure of any wastewater treatment system covered by this permit. The Division may require specific measures during deactivation of the system to prevent Version 6/20/2003 NPDES Permit Requirements Page 13of16 adverse impacts to waters of the State. This permit cannot be rescinded while any activities requiring this permit continue at the permitted facility. PART IV SPECIAL CONDITIONS FOR MUNCIPAL FACILITIES Section A. Publicly Owned Treatment Works (POTWs) All POTWs must provide adequate notice to the Director of the following. 1. Any new introduction of pollutants into the POTW from an indirect discharger which would be subject to section 301 or 306 of CWA if it were directly discharging those pollutants; and 2. Any substantial change in the volume or character of pollutants being introduced by an indirect discharger as influent to that POTW at the time of issuance of the permit. 3. For purposes of this paragraph, adequate notice shall include information on (1) the quality and quantity of effluent introduced into the POTW, and (2) any anticipated impact of the change on the quantity or quality of effluent to be discharged from the POTW. Section B. Municipal Control of Pollutants from Industrial Users. • 1. Effluent limitations are listed in Part I of this permit. Other pollutants attributable to inputs from industries using the municipal system may be present in the Permittee's discharge. At such time as sufficient information becomes available to establish limitations for such pollutants, this permit may be revised to specify effluent limitations for any or all of such other pollutants in accordance with best practicable technology or water quality standards. 2. Under no circumstances shall the Permittee allow introduction of the following wastes in the waste treatment system: • a. Pollutants which create a fire or explosion hazard in the POTW, including, but not limited to, wastestreams with a dosed cup flashpoint of less than 140 degrees Fahrenheit or 60 degrees Centigrade using the test methods specified in 40 CFR 261.21; b. Pollutants which will cause corrosive structural damage to the POTW, but in no case Discharges with pH lower than 5.0, unless the works is specifically designed to accommodate such Discharges; c. Solid or viscous pollutantsin amounts which will cause obstruction to the flow in the POTW resulting in Interference; d. Any pollutant, including oxygen demanding pollutants (BOD, etc.) released in a Discharge at a flow rate and/or pollutant concentration which will cause Interference with the POTW; e. Heat in amounts which will inhibit biological activity in the POTW resulting in Interference, but in no case heat in such quantities that the temperature at the POTW Treatment Plant exceeds 40°C (104°F) unless the Division, upon request of the POTW, approves alternate temperature limits; f. Petroleum oil, nonbiodegradable cutting oil, or products of mineral oil origin in amounts that will cause interference or pass through; g. Pollutants which result in the presence of toxic gases, vapors, or fumes within the POTW in a quantity that may cause acute worker health and safety problems; h. Any trucked or hauled pollutants, except at discharge points designated by the POTW. 3. With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the Permittee to supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 403) to ensure compliance by the Permittee with all applicable effluent limitations. Such actions by the Permittee may be necessary regarding some or all of the industries discharging to the municipal system. 4. The Permittee shall require any industrial discharges sending influent to the permitted system to meet Federal Pretreatment Standards promulgated in response to Section 307(b) of the Act. Prior to accepting wastewater from any significant industrial user, the Permittee shall either develop and submit to the Version 6/20/2003 NPDES Permit Requirements Page 14of16 Division a Pretreatment Program for approval per 15A NCAC 2H .0907(a) or modify an existing Pretreatment Program per 15A NCAC 2H .0907(b). 5. This permit shall be modified, or alternatively, revoked and reissued, to incorporate or modify an approved POTW Pretreatment Program or to include a compliance schedule for the development of a POTW Pretreatment Program as required under Section 402(b)(8) of the Clean Water Act and implementing regulations or by the requirements of the approved State pretreatment program, as appropriate. Section C. Pretreatment Programs Under authority of sections 307(b) and (c) and 402(b)(8) of the Clean Water Act and implementing regulations 40 CFR Part 403, North Carolina General Statute 143-215.3 (14) and implementing regulations 15A NCAC 2H .0900, and in accordance with the approved pretreatment program, all provisions and regulations contained and referenced in the Pretreatment Program Submittal are an enforceable part of this permit. The Permittee shall operate its approved pretreatment program in accordance with Section 402(b)(8) of the Clean Water Act, the Federal Pretreatment Regulations 40 CFR Part 403, the State Pretreatment Regulations 15A NCAC 2H .0900, and the legal authorities, policies, procedures, and financial provisions contained in its pretreatment program submission and Division approved modifications there of. Such operation shall include but is not limited to the implementation of the following conditions and requirements: 1. Sewer Use Ordinance (SUO) The Permittee shall maintain adequate legal authority to implement its approved pretreatment program. 2. Industrial Waste Survey (IWS) The Permittee shall update its Industrial Waste Survey (IWS) to include all users of the sewer collection system at least once every five years. 3. Monitoring Plan The Permittee shall implement a Division approved Monitoring Plan for the collection of facility specific data to be used in a wastewater treatment plant Headworks Analysis (HWA) for the development of specific pretreatment local limits. Effluent data from the Plan shall be reported on the DMRs (as required by Part II, Section D, and Section E.5). 4. Headworks Analysis (HWA) and Local Limits The Permittee shall obtain Division approval of a Headworks Analysis (HWA) at least once every five years, and as required by the Division. Within 180 days of the effective date of this permit (or any subsequent permit modification) the Permittee shall submit to the Division a written technical evaluation of the need to revise local limits (i.e., an updated HWA or documentation of why one is not needed) [40 CFR 122.421 The Permittee shall develop, in accordance with 40 CFR 403.5(c) and 15A NCAC 2H •.0909, specific Local Limits to implement the prohibitions listed in 40 CFR 403.5(a) and (b) and 15A NCAC 2H .0909. 5. Industrial User Pretreatment Permits (IUP) & Allocation Tables In accordance with NCGS 143-215.1, the Permittee shall issue to all significant industrial users, permits for operation of pretreatment equipment and discharge to the Permittee's treatment works. These permits shall contain limitations, sampling protocols, reporting requirements, appropriate standard and special conditions, and compliance schedules as necessary for the installation of treatment and control technologies to assure that their wastewater discharge will meet all applicable pretreatment standards and requirements. The Permittee shall maintain a current Allocation Table (AT) which summarizes the results of the Headworks Analysis (HWA) and the limits from all Industrial User Pretreatment Permits (IUP). Permitted IUP loadings for each parameter cannot exceed the treatment capacity of the POTW as determined by the HWA. Version 6/20/2003 NPDES Permit Requirements Page 15 of 16 6. Authorization to Construct (A to C) The Permittee shall ensure that an Authorization to Construct permit (AtC) is issued to all applicable industrial users for the construction or modification of any pretreatment facility. Prior to the issuance of an AtC, the proposed pretreatment facility and treatment process must be evaluated for its capacity to comply with all Industrial User Pretreatment Permit (IUP) limitations. 7. POTW Inspection & Monitoring of their SIUs The Permittee shall conduct inspection, surveillance, and monitoring activities as described in its Division approved pretreatment program in order to determine, independent of information supplied by industrial users, compliance with applicable pretreatment standards. The Permittee must: a. Inspect all Significant Industrial Users (SIUs) at least once per calendar year; and b. Sample all Significant Industrial Users (SIUs) at Least twice per calendar year for all permit - limited pollutants, once during the period from January 1 through June 30 and once during the period from July 1 through December 31, except for organic compounds which shall be sampled once per calendar year; 8. SIU Self Monitoring and Reporting The Permittee shall require all industrial users to comply with the applicable monitoring and reporting requirements outlined in the Division approved pretreatment program, the industry's pretreatment permit, or in 15A NCAC 2H .0908. 9. Enforcement Response Plan (ERP) The Permittee shall enforce and obtain appropriate remedies for violations of all pretreatment standards promulgated pursuant to section 307(b) and (c) of the Clean Water Act (40 CFR 405 et. seq.), prohibitive discharge standards as set forth in 40 CFR 403.5 and 15A NCAC 2H .0909, and specific local limitations. All enforcement actions shall be consistent with the Enforcement Response Plan (ERP) approved by the Division. 10. Pretreatment Annual Reports (PAR) The Permittee shall report to the Division in accordance with 15A NCAC 2H .0908. In lieu of submitting annual reports, Modified Pretreatment Programs developed under 15A NCAC 2H .0904 (b) may be required to meet with Division personnel periodically to discuss enforcement of pretreatment requirements and other pretreatment implementation issues. For all other active pretreatment programs, the Permittee shall submit two copies of a Pretreatment Annual Report (PAR) describing its pretreatment activities over the previous twelve months to the Division at the following address: NC DENR / DWQ / Pretreatment Unit 1617 Mail Service Center Raleigh, NC 27699-1617 These reports shall be submitted according to a schedule established by the Director and shall contain the following a.) Narrative A brief discussion of reasons for, status of, and actions taken for all Significant Industrial Users (SIUs) in Significant Non -Compliance (SNC); b.) Pretreatment Program Summary (PPS) A pretreatment program summary (PPS) on specific forms approved by the Division; c.) Significant Non -Compliance Report (SNCR) The nature of the violations and the actions taken or proposed to correct the violations on specific forms approved by. the Division; d.) Industrial Data Summary Forms (IDSF) Version 6/20/2003 NPDES Permit Requirements Page 16 of 16 Monitoring data from samples collected by both the POTW and the Significant Industrial User (SIU). These analytical results must be reported on Industrial Data Summary Forms (IDSF) or other specific format approved by the Division; e.) Other Information Copies of the POTW's allocation table, new or modified enforcement compliance schedules, public notice of SIUs in SNC, and any other information, upon request, which in the opinion of the Director is needed to determine compliance with the pretreatment implementation requirements of this permit; 11. Public Notice The Permittee shall publish annually a list of Significant Industrial Users (SIUs) that were in Significant Non -Compliance (SNC) as defined in the Permittee's Division approved Sewer Use Ordinance with applicable pretreatment requirements and standards during the previous twelve month period. This list shall be published within four months of the applicable twelve-month period. 12. Record Keeping The Permittee shall retain for a minimum of three years records of monitoring activities and results, along with support information including general records, water quality records, and records of industrial impact on the POTW. 13. Funding and Financial Report The Permittee shall maintain adequate funding and staffing levels to accomplish the objectives of its approved pretreatment program. 14. Modification to Pretreatment Programs Modifications to the approved pretreatment program including but not limited to local limits modifications, POTW monitoring of their Significant Industrial Users (SIUs), and Monitoring Plan modifications, shall be considered a permit modification and shall be governed by 15 NCAC 2H .0114 and 15A NCAC 2H .0907. Version 6/20/2003 Clariant Phone (704) 822-2702 FAX (704) 822-6529 April 15, 200,1'5 Dr. Sergei Chernikov NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699 Re: Permit Renewal Application NPDES Permit No. NC0004375 Clariant Corporation — Mt. Holly East Plant Dear Dr. Chemikov: Mt. Holly East Plant P.O. Box 669246 Charlotte, N.C. 28266-9246 11 piri P.D I. II \`' rL. fili) tf' • [ - POINT SOURCE BRANCH Clariant has reviewed the draft NPDES permit we received recently and offer the following comments: The Oil & Grease parameter is new to the permit. It is being added to the permit because Clariant receives wastes that fall under the Oils Treatment and Recovery category (Subpart B) of the Centralized Waste Treatment Effluent Guidelines. The Tier I limits in the permit are very low based on the small quantity of oily wastewater that Clariant currently receives. We have preliminary indications that we could have trouble meeting this Oil & Grease limit, but need to do additional testing. If we determine we can not meet the draft limit, our most likely course of action will be to discontinue the oily waste portion of our wastewater business so that we are not subject to the oil & grease limitation. We plan to collect additional oil & grease data and contact you on this issue in the near future to discuss options. The Tier 2 values for ammonia on page 4 do not reflect the new limits. The values should be Monthly Average of 574.5 lbs instead of 618.0 lbs and Daily Max of 861.8 lbs instead of 927.0 lbs. On page 9, under the Tier 2 CWT Parameters, there was a typo on the Daily Max number for 2,4,6-Trichlorophenol. It should be 0.65 instead of 1.65. On page 12, the paragraph at the top of the page that requires a BAT study should be deleted. - vk b`tA.d1C°� This requirement was carried forward from the existing permit. The study has already been completed. -- AAA at 2 On Page 14, Case 3 River Flow is unnecessary. Only two river flow conditions are covered under Section A.(5). I believe the intent was to drop Case 3 some years ago as the regular technology based limits became lower. On Page 2 of the Fact Sheet, there is a typographical error in the middle of the page. The flow number for OCPSF parameters under Tier 2 should be 0.584 MGD instead of 0.574 MGD. Thank you for this opportunity to comment on the draft permit. Please contact me at 704-822- 2702 if you have any questions concerning our comments. As I mentioned earlier, I will be contacting you soon to discuss the Oil & Grease issue further. Sincerely, Clariant Corporation M a� William M. Archer Plant Services Manager cc: M. Teague, Clariant N. Fiss, Aware Environmental s000 s7-444, '' A .Z 1W UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 4 ATLANTA FEDERAL CENTER 61 FORSYTH STREET ATLANTA, GEORGIA 30303-8960 APR 0 7 2005 Sergei Chernikov, Ph.D North Carolina Department of Environment and Natural Resources Division of Water Quality NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 SUBJ: Draft NPDES Permit Clariant Corp. - Mt. Holly East Facility Permit No. NC0004375 APR 1 2 2005 DENR - WATER QUALITY POINT SOURCE BRANCH Dear Dr. Chernikov: In accordance with the EPA/NCDENR MOA, we have completed review of the draft permit referenced above and have no comments. We request that we be afforded an additional review opportunity only if significant changes are made to the draft permit prior to issuance or if significant comments objecting to the permit are received. Otherwise, please send us one copy of the final permit when issued. Sincerely, Marshall Hyatt, Environmental Scientist Permits, Grants, and Technical Assistance Branch Water Management Division l>. Internet Address (URL) • http://www.epa.gov Recycled/Recyclable • Printed with Vegetable Oil Based Inks on Recycled Paper (Minimum 30% Postconsumer) BOARD: Elizabeth M. Hagood Chairman Edwin H. Cooper, III Vice Chairman L Michael Blackmon Secretary March 29, 2005 PiiJ C PROMOTE PROTECT PROSP. s • C Earl Hunter, CommissioniK• Promoting and protecting the health of the Mien!) Ms. Carolyn Bryant NC Division of Water Quality Environmental Management Commission/NPDES Unit ! • . • 1617 Mail Service Center Raleigh, NC 27699-1617 BOARD: Carl L Brazell Steven G. Kisner " rO..:y. Paul C AughtrY,III • 1,•h Coleman E Buckhouse, MD 'Ull�ll` f APR 5 DERR - WATER QUALITY POINT SOURCE BRANCH 1 RE: Notification of Intent to Renew a NPDES Wastewater Permit for the Clariant Corporation (NC0004375) dated March 16, 2005. Dear Ms. Bryant: This letter contains comments regarding the above -proposed NPDES permit renewal, which would continue the discharge of treated wastewater into the Catawba River. According to DHEC monitoring data, Lake Wylie is impaired by copper levels above the Mill Creek arm at the end of road S-46-557. South Carolina's standard for copper is 2.9 ug/I. In addition, Lake Wylie (Crowders Creek arm at SC highways 49 and 274) and the Catawba River (at South Carolina Highway 21) are impaired by fecal coliform bacteria. South Carolina's standards for fecal coliform in the Catawba River are "not to exceed a geometric mean of 200/100m1 based on five day consecutive samples during any 30 day period; nor shall more than 10% of the total samples examined during any 30 day period exceed 400/100ml." Please ensure that any permitted activities will not contribute to violations of South Carolina standards. Please send a copy of the draft permit and permit rationale to Mike Montebello, South Carolina Department of Health and Environmental Control (DHEC), Bureau of Water, 2600 Bull St., Columbia, South Carolina 29201. Thank you for considering these comments when reviewing, revising, and issuing this permit. If you need more information, please contact Mark Giffin at (803) 898-4203 or giffinma@dhec.sc.gov for assistance. Sinc_erely, Ka Steckerr, Manager Watersheds and Planning Section MKS:MAG cc: Mark Giffin Rheta Geddings Mike Montebello Gina Fonzi, EPA SOUTH CAROLINA DEPARTMENT OF HEALTH AND ENVIRONMENTAL CONTROL 2600 Bull Street • Columbia, SC 29201 • Phone: (803) 898-3432 • www.scdhec.gov THE CHARLOTTE POST Affidavit of Publication Mecklenburg County NORTH CAROLINA Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified, and authorized by law to administer oaths, personally appeared: LaWanda Mickel of The Charlotte Post, a newspaper published, issued, and entered as second class mail in the Town of Charlotte, in the said County and State; that she is authorized to make this affidavit and sworn statement; that notice or other legal advertisement of: NCDENR/ DWQ/ PDES Clariant/ Gatewater Permits #2567 A true copy of which is attached hereto, was published in The Charlotte Post on the following dates:3/23/05 And that the said newspaper in which such notice, paper, document, or legal advertisement was published, at the time of each and every such publication, a newspaper meeting all the requirements and qualifications of Section 1-596 of the General Statutes of North Carolina and qualified newspaper with the meeting of Section 1-596 of the General Statutes of North Carolina. 1111 day of OpeJ , 2005 Sworn to and subscribed before me, This day of My Commission Expires: (LaWanda Mickel) (Francetta A. Farrer) , 2005 Notary Public for Mecklenburg Cou, tyntEr„th (5, ci4/ r APR 2 8 2005 { North Carolina } ss Mecklenburg County} The Knight Publishing Co., Inc. Charlotte, NC Affidavit of Publication THE CHARLOTTE OBSERVER NCDENR/DWQ/NPDES CAROLYN BRYANT 1617 MAIL SERVICE CTR RALEIGH .NC 27699-1617 REFERENCE: 30045571 5388973 Clariant Corp Before the undersigned, a Notary Public of said County and State, duly authorized to administer oaths affirmations, etc., personally appeared, being duly sworn or affirmed according to law, doth depose and say that he/she is a representative of the Knight Publishing Company a corporation organized and doing business under the laws of the State of Delaware, and publishing a newspaper known as The Charlotte Observer in the city of Charlotte, County of Mecklenburg and State of North Carolina and that as such he/she is familiar with the books, records, files and business of said Corporation and by reference to the files of said publication the attached advertisement was inserted. The following is correctly copied from the books and files of the aforesaid Corporation and Publication. PUBLISHED ON: 03/18 AD SPACE: FILED 0 NAME: 178 LINE 03/25/05 lt In Testimony Wher day and year afore Notar TITLE: DATE: M f I have hereunto set my hand and affixed my seal, the aid. s c s -rF 'JM The Gt C NOTICE Tr;rtanihrr ::. • ,.•• 'i •i ,� r ; � 4 nE tegading of WOO' awn 512m rr i?O. ao aarkni;tMOM r 1a knit , pre�n�t edt eigtY, Frier River trier of, 148! an 66. ` ;i PSF More miatilMbm ers- likg 1i 1 Mt tit% trff3AltPirl*Fee` —gmat ka oSa1ioe iswatsf quEtslt�ddTiSis f` 4 `CES Cit 01trBstrator4 eh tqr: .My Commission Expires: //___ ' Commission Expires May 17, 2006 imap://sergei.chernikov%40dwq.denr.ncmail.net@cros.ncmail.net:143/f... Subject: Draft Permit reviews (3) From: John Giorgino <john.giorgino@ncmail.net> Date: Wed, 23 Mar 2005 16:18:40 -0500 To: sergei chernikov <sergei.chernikov@ncmail.net> Hi Sergei, I have reviewed the following permits: NC0004375 Clariant - Test months are not specified on page 3 (A la), page 4 (Alb) or page 10 (A3). These should be: Mar, Jun, Sept, Dec. NC0004987 Marshall Steam Station - No comments NC00086517 Gatewat Village - No comments Thanks for forwarding them. -John John Giorgino Environmental Biologist North Carolina Division of Water Quality Environmental Sciences Section Aquatic Toxicology Unit Mailing Address: 1621 MSC Raleigh, NC 27699-1621 Office: 919 733-2136 Fax: 919 733-9959 Email: John.Giorgino@ncmail.net Web Page: http://www.esb.enr.state.nc.us 1 of 1 3/23/2005 4:24 PM Department of Environment and Natural Resources Division of Water Quality Fact Sheet For NPDES Permit NC0004375 400111P Facility Information Applicant/Facility Name: Clariant Corporation — Mt. Holly Applicant Address: P.O. Box 669246, Charlotte, NC 28266 Facility Address: 11701 Mount Holly Rd., Charlotte, NC28214 Permitted Flow: 3.9 MGD (Grade IV — Biological) Type of Waste: Industrial, Stormwater, and Sanitary Wastewater Facility/Permit Status: Renewal County: Mecklenburg County Miscellaneous Receiving Stream: Catawba River Stream Classification: WS-IV-CA 303(d) Listed?: No Subbasin: 03-08-34 Drainage Area (mi2): calculated 40.8 mi2 Summer 7Q10 (cfs): 329 cfs Winter 7Q10 (cfs): NA Average Flow (cfs): 3,016 cfs IWC (%): 1.8 % Primary SIC Code: 2865 Regional Office: Mooresville USGS Topo Quad: Mountain Island Lake & Mount Holly Permit Writer: Sergei Chemikov Date: March 10, 2005 Summary Clariant operates a specialty chemical manufacturing facility in Mount Holly. Wastewater from the facility is treated in an on -site WWTP. The existing permit is based on the OCPSF and CWT (centralized waste treatment) effluent guidelines. The facility has been a specialty chemical and dye -manufacturing site since 1937. As a result of historical operations, the facility is included on the National Priorities List due to organic contained in surface water and groundwater from the site. Stormwater from the facility is therefore treated in the on -site WWTP in addition to the OCPSF process wastewater, CWT process wastewater, and domestic wastewater from current on -site manufacturing operations. The WWTP also receives groundwater from a groundwater pump and treat system and leachate from an active on -site landfill cell. Recently, dye -manufacturing operations have been shutdown at the facility. As portions of the facility become inactive, Clariant is developing the facility as an industrial park. The following two tenant operations are currently located at the facility with the treatment of the resulting process wastewaters in the on -site WWTP: Fact Sheet NPDES Renewal (NC0082295) Page 1 • SCR -Tech — A non -categorical operation that regenerates NOx air pollution control catalyst • Monark Industrial Services, Inc. — A non -categorical operation that solidifies liquid and semi -solid wastes. Since Clariant is developing the facility as an industrial park, future wastewater sources will occur. In order to account for these future wastewater sources in the permit effluent limits, a tiered approach to developing the limits was used. The proposed limits for both conventional and non - conventional parameters are presented in two tiers, Tier 1, and Tier 2. The Tier 1 limits are based on wastewater flow from existing and planned wastewater sources. The Tier 2 limits are based on wastewater flow not only from existing and planned wastewater sources, but also from future wastewater sources. Tier 2 limits become effective when any new wastewater source, beyond the existing and planned wastewater sources, is added. Facility has no fecal coliform limit due to the very minor contribution of sanitary wastewater flow. Facility has not violated Cu and Zn limits over the past four years. Technology Based Effluent Limit Development Conventional parameters have been calculated based on the guidelines specified in the Table 3-1 (attached). Flow numbers for calculation were taken from the Table 2-2 (attached). The following effluent guidelines were used to calculate permit limits: • OCPSF parameters — 40 CFR Part 414 (Tier 1— 0.474 MGD; Tier 2 — 0.584 MGD) • CWT parameters — 40 CFR part 437 (subparts B and C) (Tier 1— 0.278 MGD; Tier 2 — 0.505 MGD) The results of these calculations are generally more stringent than the limits in the current permit. All the calculations are attached. For CWT calculations wastes for subparts B and C were added together, and effluent guidelines from both subparts were applied to the final number. In case where the same parameter has different allocation in two subparts, the more stringent allocation was used for calculations. Limits for Total Nitrogen and Total Phosphorus have been established based on the results of the BAT study. Monthly average limit for NH3-N was established as the 95th percentile effluent load, daily maximum limit was calculated using 1.5 multiplier. Toxicity Testing Current Requirement: Quarterly Chronic Toxicity @ 1.8% MAR, JUN, SEP, DEC Recommended Requirement: Quarterly Chronic Toxicity @ 1.8% MAR, JUN, SEP, DEC The facility has been consistently passing its WET tests during previous permit cycle with two exceptions. Subsequent tests have passed. Compliance Summary DMRs have been reviewed for the period January 2001 through January 2005. Facility has a good compliance record. During the review period, the following NOVs (notices of violation) have been issued: 02/23/04 — Tox. test failure, 02/19/04 — BOD, 02/26/03 — Tox. test failure, 08/08/03 - TSS. A compliance evaluation inspection conducted on May 12, 2004 determined that facility is in compliance. The facility has been on EPA Watch List for vanadium. The source of vanadium was identified (an improperly connected sump drain in the SCR -Tech building) and removed. Fact Sheet NPDES Renewal (NC0082295) Page 2 Instream Monitoring Instream monitoring is required DO, pH, temperature and conductivity. Facility is not likely to strongly influence water quality due to the high dilution ratio. Proposed Changes • Monitoring Frequencies: No changes are proposed. • Limits: Limits for OCPSF, CWT and conventional parameters have been recalculated based on the reevaluation of projected flows. Oil and Grease limit has been added in accordance to the federal guidelines requirements. The following parameters have been eliminated from the permit based on the recent revisions in Federal Guidelines for Centralized Waste Treatment and changes to the categories of waste being accepted at the facility: Antimony, Barium, Molybdenum, Selenium, Silver, Titanium, Vanadium, Aniline, and 2,3-Dichloroaniline. Limits for Total Nitrogen (limit reduced) and Total Phosphorus (limit increased) have been established based on the results of the BAT study. State Contact If you have any questions on any of the above information or on the attached permit, please contact Sergei Chernikov at (919) 733-5038 ext. 594. REGIONAL OFFICE COMMENTS: NAME: DATE: EPA COMMENTS: NAME: DATE: Fact Sheet NPDES Renewal (NC0082295) Page 3 II II II II II TABLE 2-2 WASTEWATER FLOWS :•:u::::• •::. >::.:>:.::•::: ......................... . .................... ... . • . . ....................•....................................... ................................................................. . . ... ,.. :.:P . : w ...,. S. rt :: • t ....... '''' -' o..-- :•••• ..:>.:; :: •. : 51 'F arm ;: :: ; r :.: 100:01 • Cam •o y� ...:.:.. __ :....:..........:. .:::.:::... OCPSF Specialty Chemicals 0.030 0.030 Semiworks and Warehousing 0.010 0.010 Groundwater 0.203 0.203 Stormwater 0.220 0.220 3rd Party OCPSF WW 0.011 0.021 Future Tenant Expansion 0.000 0.100 : 0.474• ``' 0 800 .« • 0.584` 0.987 Centralized Waste Treatment 3rd Party Non-OCPSF WW 0.027 0.046 •0.054 0.091 3' Party Oily WW 0.008 0.013 0.020 0.034 Stormwater 0.030 0.051 0.030 0.051 Primary & Biological Solids Processing 0.063 0.106 0.125 0.211 Solublization & Emulsion Breaking 0.008 0.103 0.020 0.034 Other Equipment & Unloading Area Washwater 0.030 0.051 0.050 0.085 0. 8 7 <: •9 Non -categorical • Sanitary 0.020 0.034 0.020 0.034 Filter Plant Backwash 0.030 0.051 0.030 0.051 Non -process Area Stormwater 0.032 0.054 0.032 0.054 Air Filter Regeneration WW (SCR -Tech) 0.014 0.024 0.056 0.095 Utilities WW 0.060 0.101 0.060 0.101 Future Tenant Ex ansion 0.000 0.000 0.100 0.169 ::...::: t� .56 .:... 0 264 - ` •: ..0.298 0.504 ligagiria :::::.: . ....:..:.::. ...:::::. ........... . ........:.:.: :.......... ......:.:.::::: .. .�8 Notes: (1) Planned flows for 3r4 Party OCPSD, Non-OCPSF, and Oily WW include a 50 % increase based on anticipated growth through 2006. (2) Based on historical data (October 2003-September 2004), max monthly flow is 1.69 times greater than the average daily flow. 13 December 2004 TABLE 3-1 US EPA EFFLUENT GUIDELINES AND STANDARDS CONVENTIONAL PARAMETERS f .. - .Monthly Industrial Category and Parameters Avg. Effluent Limit ( 11�ax OCPSF BOD5 TSS Non -categorical: Sanitary, Planned Air Filter 'Regeneration, Utilities, Future Tenant Expansion BOD5 TSS Non -categorical: Non -Process Stormwater BOD5 TSS Non -categorical: Filter Plant Backwash"' BOD5 TSS Non -categorical: Utilities'' BOD5 TSS Centralized Waste Treatment BOD5 TSS O&G 45 57 120 183 30 45 30 45 1 1 30 45 0 30 0 0 53 30.6 38 0 45 0 0 163 74.1 127 Notes: (1) Based on previous allocations allowed by NCDENR for the Clariant facility. 19 December 2004 OCPSF Subpart I Calculations FACILITY NPDESPermit ii 9CPSP.P}owb QP` WS Class? 7Q10s Average Strean Flow Q > Clariant NC0004375 0.47 MGD 3.90 MGD Yes 329 cfs 3,016 cfs 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Parameter OCPSF Daily Maximum µ8/1- OCPSF Monthly Average R82 OCPSF Daily Maximum Ibs/day OCPSF Monthly Average lbs/day Federal Criteria or State Standard Standard Aquatic Life pg/L Human Health Standard PO - Water Consumption Standard RS2 Carcinogen? min criteria Water Qua1 Allowable Load lbs/day OCPSF Daily Maximum lbs/day find min. Limit Based On: Daily Maiainum Monthly Average. Lutut. . lbs/da`3/.. Acenaphthene Acenaphthylene Acrylonitrile Anthracene Benzene Bcnzo(a)anthracene 3,4-Benzofluoranthcne Benzo(k)fluoranthene Benzo(a)pyrene Bis(2-ethylhexyl) phthalate Carbon Tetrachloride Chlorobenzene Chloroethane Chloroform 2-Chlorophenol Chryscne _ Di-n-butyl phthalate 1,2-Dichlorobenzene 1,3-Dichlorobenzene 1,4-Dichlorobenzene 1,1-Dichloroethane 1,2-Dichloroethane 1,1-Dichloroethylene 1,2-trans-Dichloroethylene 2,4-Dichlorophenol 1,2-Dichloropropane 1,3-Dichloropropylene Diethyl phthalate 2,4-Dimethylphcnol Dimethyl phthalate 4,6-Dinitro-o-cresol 2,4-Dinitrophenol 2,4-Dinitrotoluene 2,6-Dinitrotoluene Etbylbenzene Fluoranthene Fluorene Hexachlorobenzene Hexachlorobutadiene Hexachloroethane Methyl Chloride Methylene Chloride Naphthalene Nitrobenzene 2-Nitrophenol 4-Nitrophenol Phenanthrene Phenol Pyrene 22 22 96 22, 37'. 22 23 _ 22 61 23 279 103 38 18 28 15 268 104 46 21 98 31 59 22. 57 27 163 77 44 31 28 15 59 22 211 68 25 16 54 21 112 39 230 153 44 29 203 81, 36 18 47 19 277 78 123 71'. 285 113'', 641' 255. - - ------ - - ----------- 108 32 68 25 59 22 28 15 49 20 54 21 190 86 89 40 59 22 68 27 69 41 124 72 59 22 26 15 67 25 59 59 242 59 136 59 61 59 0.233 0.087 FC none 0.233 0.087 FC none 0.957 0.380 FC none 0.233 0.087 FC none 0.538 0.146 SS none 0.233 0.087 FC none 0.241 _ 0.091 FC none 0.233 0.087 FC none 0.241 0.091 FC none 1.1034 0.407 FC none 0.150 0.071 SS none 0.111 0.059 FC none 1059' 0.411 FC none 0182, 0.083 SS none 0.387 0.123 FC _ _. none 0.233 0.087 FC none 0.225 0.107 FC none 0.644 0.304 FC none 0.174 0.123 FC none 0.111 0.059 FC none 0.233 0.087 FC none 0.834 0.269 FC none 0.099 0.063. FC none 0.213 0.083 FC none 0.443 0.154 FC none 0.909 0.605 FC none 0.174 0.115 FC none 0.802 0.320 FC none 0.142 0.071 FC none 0.186 0.075 _FC none 1.095 ' 0.308 FC none 0.486 0.281 FC none 1.127I 0.447. FC none 2.534 1.008, FC none 0.427 0.127 FC 325 0.269 0.099 FC none 0.233 0.087 FC none 0.111 0.059 FC none 0.194 0.079 SS none 0.213 0.083' FC none 0.751 0.340. FC none - 0.352 0.158. _ FC none 0.233 0.087 FC none 0.269 0.107 FC none 0.273 0.162 FC none 0.490 0.285 FC none 0.233 0.087 FC none 0.103 0.059 FC none 0.265 0.099 FC none 2700 1200 none none 0.66 0.059 110000 9600 71.4 1.2 0.031 0.0028 0.031 0.0028 0.031 0.0028 0.031 0.0028 5.9 1.8 4.42 0.254 21000 488 none none 470 5.7 400 120 0.031 0.0028 12000 2700 17000 2700 2600 400 2600 400 none none 99 0.38 3.2 0.057 140000 700 790 93 39 0.52 1700 10 120000 23000 2300 540 2900000 313000 765 13.4 14000 70 9.1 0.11 none none 29000 none 370 300 14000 1300 0.00077 0.00075 49.7 0.44 8.9 1.9 none none 1600 4.7 none none 1900 17 none none none none none none 4600000 21000 11000 960 3/2/2005 no no Yes no y . Yes Yes yes Yes ye yes no no Yes no Yes n0 no no no no Yes yes no 110 no no no no no no no yes no no no no Yes Yes Yes no Yes_ no no no no no no no 1,200.00 2163.31 0.233' 0.233! OCPSF 0.233' lbs/day 0.087 none none 0.233 0.233 OCPSF 0.233 lbs/day 0.087 0.059 0.96 0.957 ' 0.957 OCPSF 0.957; lbs/day 0.380 9,600.00 17306.48 0.233 0 233 OCPSF 0.233 lbs/day 0.087 1.200 19.51 0.538 0.538 OCPSF 0.538 lbs/day 0.146 0.003 0.05 0.233 0.046 CHRONIC 1.400, ugn, 0.003 0.05 0.241 0.046 CHRONIC ' 1.400' ug/L 0.003 0.05 0.233 0.046 CHRONIC 1.400` ug/L 0.003 0.05 0.241 0.046 CHRONIC 1.400: ug/L 1.800 29.27 1.103 ! 1.103' OCPSF I 1.103 ! lbs/day 0.407 0.254 4.13 0.150, 0.150 OCPSF 0.150 Ibs/day 0.071 488.00 879.75 0.111 0.111 OCPSF 0.111 lbs/day 0.059 none none 1.059 1.059 OCPSF 1.059, Ibs/day 0.411 5.70 92.69 0.182 0.182, OCPSF 0.182 Ibs/day 0_083 120.00 216.33 0.387 0.387 OCPSF 0.387' Ibs/day 0.123 0.233 0.046 CHRONIC 1.400, ug/L 0.225 0.225 OCPSF 0.225 lbs/day 0.107 0.644 0.644 OCPSF 0.644 Ibs/day 0.304 0.174' 0.174 OCPSF 0.174 Ibs/day 0.123 0.111 0.111 OCPSF 0.111 lbs/day 0.059 0.003 2,700 2,700 400.00 400.00 none 0.38 0.06 700.00 93.00 0.52 10 23,000 540 313,000 13.40 70.00 0.11 none 325.00 300.00 0.05 4867.45 4867.45 721.10 721.10 none 0.233 0.233 OCPSF 0.233 lbs/day 0.087 6.18 0.834 0.834 OCPSF 0.834, Ibs/day 0.269 0.93 0.099 0.099 OCPSF 0.099, lbs/day 0.063 1261.93 0.213' 0.213 OCPSF 0.213 Ibs/day 0.083 167.66 0.443 0.443 OCPSF 0.443 lbs/day 0.154 0.94 0.909 0.909 OCPSF 0.909 Ibs/day 0.605 18.03 0.174 0.174 OCPSF 0.174 Ibs/day 0.115 4 73.494 0.802 0.802 OCPSF 0.802 ` lbs/day 0.320 --- 973.49 0.142 0.142 OCPSF 0.142' lbs/day0.071 t564263.33 0.186 0.186 OCPSF 0.186 Ibs/day 0.075 24.16 1.095 1.095 OCPSF 1.0951 lbs/day 0.308 OCPSF 0.486 lbs/day 0.281 1.79 1.127 1.127 OCPSF I.I27.lbs/day 0.447 none 2.534 2.534 OCPSF 2.534 Ibs/day 1.008 585.90 0.427 0.427 OCPSF 0.427 lbs/day 0.127 540.83 0.269 0.269 OCPSF 0.269 Ibs/day 0.099 1,300.00 2343.59 0.233 0.233' OCPSF ' 0.2331Ibs/day 0.087 g/L 0.001 0.012 0.111 0.012 CHRONIC 0.3751 u 0.44 7.15 0.194 0.194 OCPSF 0.194, lbs/day 0.079 190 30.90 0.213 0.213 OCPSF 0.213' Ibs/day 0.083 - . 1bs/day 0.340 none none 0.751. 0.751 OCPSF 0.751 4.70 76.42 0.352 ' 0.352 OCPSF 0.352 lbs/day bin none none 0.233 0.233 OCPSF 0.233 Ibs/day 0.087 17.00 30.65 0.269 0.269 OCPSF 0.269 lbs/day - 0.107 none none 0.273 0.273 OCPSF 0.273 Ibs/day 0.162 none none 0.490 0.490 OCPSF 0.490 Ibs/day 0.285 none none 0.233 0.233 OCPSF 0.233' Ibs/day 0.087 21,000 37857.92 0.103 0.103 OCPSF 0.103 Ibs/day 0.059 960 1730.65 0.265 0.265 OCPSF 0.265 Ibs/day 0.099 OCPSF Subrt 1 Calculations Parameter OCPSF Daily Maximum µg OCPSF Monthly Average OCPSF Daily Maximum lbs/day OCPSF Monthly Average Ibs/day Federal Criteria or State Standard Standard Aquatic Life Human Health Standard µ8/I, Water Consumption Standard PSZ Carcinogen? thin criteria Water Qual Allowable Load lbs/day OCPSF ]Daily Maximum lbs/day find mint Limit' Based On: Daily stun • Limit 'Monthly Avetago Ibs/day Tetrachloroethylene 56 22 0.221 0.087 SS none 8.85 0.8 yes 0.80 13.01 0.221 0.221 OCPSF 0.221 lbs/day 0.087 0.316 0.103 SS 11 200000 6800 no 11.00 19.83 0.316 0.316: OCPSF 0.316 lbs/day 0.103 Total Chromium 2770 1110 . Toluene 80 26 ' 10.950 4388 SS 50 none none no 50.00 90.14 10.950 10.950 OCPSF 10.950 lbs/day 4.388 Total Copper 3380 1450 13.362 5.732 SS -AL 7 none 1300 no 7.00 12.62 13.362 12.619 CHRONIC 387.976 ug/L. 5.732 Total Cyanide 1.200 420 4.744 1.660 SS 5 220000 700 no 5.00 9.01 4.744 4.744 OCPSF 4.744, Ibs/day 1.660 Total Lead 690 320 2.728 1.265 SS 25 none none no 25.00 45.07 2.728 2.728 OCPSF 2.728' Ibs/day 1.265 15.734 OCPSF 1.5.734 , Ibs/day 6.681 no 4-151 - _ --- ---- � 0.553 OCPSF 0.5531 lbs/day Total Zinc _ 2610 1050' 10.318' 4.151 SS -AL 50 none none no 50.00 901 4.151 .00 468.72 .4 10.318 10.318 OCPSF I0.318 1,2,4-Trichlorobenzene 140 68 0.553 0.269 FC none 940 260 no 2600.553 .ow Nickel 3980 1690 15.734 6.681 SS 88 4600 25 no 25 .00 4 .0 1 34 Ibs/day 0.269 y� lbs/day 0.083 _.^ 0.213 OCPSF 0.213, 1,1,2-Tnchloroethane 54 _ 21 0.213 0.083 FC none 42 0.6 0.60 9.76 0.213 lbs/day 1,1,1-Tnchloroethane 54 21 0.213 0.083� FC none none none no none none ' 0.213 OCPSF 0.213 Ibs/day 0.083 Trichloroethilcne 54 21 0.213 0.083 FC none 81 2.7 yes 2.70 43.90 0.213 0.213 OCPSF 0.213, Ibs/day 0.083 yin Chloride 268 104 1.059 0.411 SS none 525 2 yes 2.00 32.52 1.059 1.059 OCPSF 1.0591 Ibs/day 0.411 Column Cates: 1 OCPSF Guidelines (see 40 CFR 414.90) 2 OCPSF Guidelines (see 40 CFR 414.90) 3 col 1 • OCPSF Flow • 8.34/1000 4 col 2 * OCPSF Flow • 8.34/1000 5, 6, 7, 8, 9 from Fed /state water quality standards 10 if WS class then find minimum of col 6, 7, & 8. Otherwise find minimum of col 6 & 7. 11 if parameter is a carcinogen then all Toad = 8.34 * Qavg• col 10 /1000. Otherwise all load = 8.34.7Q10 • col 10 /1000. 12 copy of column 3 13 find minimum of col 11 and 12. 14 note which load is lower. 15 if limit is not based on OCPSF guidelines then calculate concentration based on Qp. Otherwise copy OCPSF load 16 if limit is not based on OCPSF guidelines then use units of'ug/r. Otherwise use'ids/day. 17 if limit is not based on OCPSF guidelines then leave balnk. Otherwise copy OCPSF limits from col. 4. 3/2/2005 OCPSF Subpart 1 Calculations FACILITY => NPDES Permit # �> OCPSF Flow +b Qp WS Class ? 7Q105� Average Strean Flow a> Clariant NC0004375 0.58 MGD 3.90 MGD yes 329 cfs 3,016 cfs Parameter OCPSF • Daily . Maximum tt8/L . 2 OCPSF.:. Monthly Average p 3 OCPSF Datilp Maximum lbs/day 4 oCPSF Monthly Average lbs/day 5 Federal ,Cntena:or: 'State Standard 6 Standard Aquatic Life Ma+. 7 au nan Ieattli.. Standard ug 8 Water. Consumptiop; S aadard' .. 1 . 9 Carcuibgen? - 10 11 Water.Qual :Aliowabls Load[` Ibs/day • 12 =QGPSF Dady Ibs/day: 13 14 15 16 17 Age:; Lam. 4bs/day.. Acenaphthene Acenaphthylene Acrylonitrile Anthracene Benzene Benzo(a)anthracene 3,4-Benzofluoranthene Benzo(k)fluoranthene Benzo(a)pyrene Bis(2-ethylhexyl) phthalate Carbon Tetrachloride Chlorobenzcne Chloroethane Chloroform 2-Chlorophenol Chrysene Di-n-butyl phthalate 1,2 Dichlorobenzene 1,3 Dichlorobenzene 1.4-Dichlorobenzene 1,1-Dichloroethane 1,2-Dichloroethane 1,1-Dichloroethylene t,2-trans Dichloroethylene 2,4-Dichlorophenol 1,2-Dichloropropane 1,3-Dichloropropylene Diethyl phthalate 2,4-Dimethylphenol Dimethyl phthalate 4,6-Dinitro-o-cresol 2,4-Dinitrophenol 2,4-Dinitrotoluene 2 6-Dinitrotoluene Ethylbenzene Fluoranthene Fluorcnc Hexachlorobenzene Hexachlorobutadiene_ Hexachloroethane _ Methyl Chloride Methylene Chloride Naphthalene - Nitrobenzene 2-Nitrophenol 4-Nitrophenol Phenanthrene Phenol Pyretic 59, 59 242 59 136 59 61 59 61 279 38 28 268 46. 98. 59 57 163 44 28 59 211 25 54 112 230 44 203 36 47 277 123 285 641 108 68 59 0.287 0.107 FC 0.287 0.107 FC 1.179 0.468 FC 0.287 0.107 FC 0.662 0.180 SS 0.287 0.107 FC 0.297 0.112 FC 0.287 0.107 FC 0.297 0.112 FC 1.359 0.502 FC 0.185 0.088 SS 0.136 0.073 FC 1.305 0.507 FC 0.224 0.102 SS 0.477 0.151 FC 0.287' 0.107 FC 0.278 0.132 FC 0.794, 0.375, FC 31 0.214 0.151 FC 15 0.136, 0.073 FC 22 0.287' 0.107' FC 68 1.028 0.331 FC 16 0.122 0.078' FC 21 0.263 0.102; FC 39 0.546 0.190 FC 153 1.120 0.745 FC 29 0.214 0.141 FC 81 0.989 0.395 FC 18 0.175 0.088 FC 19 0.229 0.093 FC 78 1.349 0380 FC 71 0.599 0.346 FC 113 1.388 0.550 FC 255 3.122 1.242 FC 32 0.526 0.156: FC 25 0.331 0.122 FC 22 0.287 0.107 FC 28 15 0136', 0.073: FC 49 20 0.239 0.097 SS 54 21 0.263 0.102 FC 190 86 0.925 0.419 : FC 89 40 0.433 0.195 FC 59 22 0.287 0.107 FC 68 27 0.331 0.132 FC 69 41 0.336 0.200 FC 124 72 0.604 0.351 FC 59 22 0.287, 0.107 FC 26 15 0.127 0.073 FC 67 25 0326 0.122 FC 22 22 96 22' 37 22 23 22 23 103 18 15 104. 21. 31 22. 27 77! none none none none none none none none none none none none none none 2700 none 0.66 110000 71.4 0.031 0.031 0.031 0.031 5.9 4.42 21000 none 470 none , 400 none 0.031 none 12000 none 17000 none 2600 none 2600 none_ none none 99 none 3.2 none 140000 none 790 none 39 none 1700 none 120000 none 2300 none 2900000 none 765 none 14000 none 9.1 none none 325 29000 none 370 none 14000 none 0.00077 none 49.7 none 8.9 none none none 1600 none none none 1900 none none none none none none none ' 4600000 none 11000 1200 none 0.059 9600 1.2 0.0028 0.0028 0.0028 0.0028 1.8 0.254 488 none 5.7 120 0.0028 2700 2700 400 400 none 038 0.057 700 93 0.52 10 23000 540 313000 13.4 70 0.11 none none 300 1300 0.00075 0.44 1.9 none 4.7 none 17 none none none 21000 960 3/2/2005 no no yes no yes Yes yes Yes Yes Yes Yes no no Yes no Yes no no 2163.31 none 0.96 17306.48 19.51 0.05 0.05 0.05 0.05 29.27 4.13 879.75 none 92.69 216.33 0.05 4867.45 4867.45 no 400.00 721.10 no 400.00 721.10 no none none yes 0.38 6.18 yes _ 0.06 0.93 no 700.00 1261.93 no 93.00 167.66 no 0.52 0.94 no 10 18.03 no 23,000 _ 41463.44 no 540 973.49 no 313,000 564263.33 no 13.40 24.16 no 70.00 126.19 yes 0_11 1.79 no none none no 325.00 ; 585.90 no 300.00 540.83 no 1,300.00 2343.59 yes 0.001 0.012 Yes 0.44 7.15 Yes 1.90 30.90 no none none Yes 4.70 _ 76.42 no none none no 17.00 30.65 no none none no none none_ no none none no 21,000 37857.92 _ no 960 1730.65 1 1,200.00 none 0.059 9,600.00 1.200 0.003 0.003 0.003 0.003 1.800 0.254 488.00 none 5.70 120.00 0.003 2,700 2,700 0.287! 0.287, OCPSF 1 0.2871Ibs/day _ 0.107 0.287 0.287' OCPSF 0.287, lbs/day_ _ 0.107 1.179 0.959 ' CHRONIC 29.496' ug/L 0.468 0.287 0.287 OCPSF 0.2871 lbs/day 0.107 0.662 0.662 OCPSF 0.662 Ibs/day 0.180 0.287 0.046 CHRONIC 1.400 ug/L 0.297 0.046 CHRONIC 1.400' ug/L 0.287 0.046 CHRONIC 1.400 ug/L 0.297 0.046 CHRONIC 1.400 ug/L 1.359 1359 OCPSF : 1.359' lbs/day 0.502 0.185 0.185 OCPSF 0.185 Ibs/day _.0.088 0.136. 0.136; OCPSF 0.136; Ibs/day 0.073 1.305 1.305 OCPSF 1.305! Ibs/day 0.507 0.224 0.224 OCPSF 0.224; Ibs/day 0.102 0 477 0.477 OCPSF 0.477 lbs/day 0.151 0.287 0.046 CHRONIC . 1.400 ug/L 0.278 0.278 i OCPSF 0.278 Ibs/day_ - 0.132 0.794 0 794, OCPSF 0.7941 lbs/day 0.375 0.214' 0114 OCPSF 0.214 lbs/day 0.151 0.136 0.136 OCPSF 0.136 Ibs/day 0.073 0.287 ` 0.287 OCPSF 0.287 Ibs/day 0.107 1.028 1.028 OCPSF 1.028 lbs/day - 0331 0.122. 0.122, OCPSF ; 0.122' lbs/day 0.078 0.263 0.263 OCPSF _ 0.263 Ibs/day 0.102 0.546 0.546 OCPSF 0.546 Ibs/day 0.190 1.120 0.937 CHRONIC 28.821 ug/L - 0.745 0.214 0.214 OCPSF 0.214 lbs/day 0.141 0.989 0.989 OCPSF - 0.989 Ibs/day - 0.395 0.175 0.175 OCPSF 0.175 Ibs/day 0.088 0.229 0.229 OCPSF 0.220, lbs/day 0.093 1.349 1.349 OCPSF 1.349 Ibs/day 0.380 0.599 0.599, OCPSF 0.599 lbs/day - 0.346 1.388' 1388, OCPSF 1.3881 lbs/day__ __ _0.550 3.122, 3.1221 OCPSF 3.122' Ibs/day _ 1.242 0.526. 0.5261 OCPSF 0.526 lbs/day 0.156 0.331 0.331 OCPSF 0.331' Ibs/day 0.122 0.287 0.287, OCPSF 0.287 Ibs/day 0.107 0.136' 0.012 CHRONIC i 0375i ug/L_ _ 0.239 0.239, OCPSF ' 0.239 lbs/day 0.097 0.263 0.263 OCPSF 0.263 lbs/day 0.1_02 0.925 0.925 OCPSF 0.925', Ibs/day 0.419 0.433' 0.433' OCPSF 0.433 Ibs/day 0.195 0.287t 0.287 OCPSF i 0.287, lbs/day_ 0107 0.331,` 0.331 OCPSF , 0.331! lbs/day 0.132 0.336 0.336 OCPSF 0.336 lbs/day 0.200 0.604 0.604, OCPSF 0 604 lbs/day 0.351 0.287 0.287 OCPSF 0.287! lbs/day 0.107 0.127, 0.127 OCPSF 0.127 Ibs/day 0.073 0.326 0.326 OCPSF 0.326, lbs/day i 0.122 OCPSF Subpart !Calculations Parameter OCPSF Daily Maximum ttL1L OCPSF Monthly Average Itg/L OCPSF Daily Maximum Ibs/day OCPSF Monthly Average lbs/day Federal Criteria or State Standard Standard Aquatic Life ug/L Human Ilealdt Standard AWL Water Consumption Standard ttg/t. Carcinogen? tnin criteria NP/L Water Qua! Allowable Load Ibs/day OCPSF Daily Maximum Ibs/day lind min. Limit Based On: Daily Maximum Limit Monthly Average Limit lbs/day Tetracltloroethylene 56 22 0.273 0.107 SS none 8.85 0.8 yes 0.80 13.01 0.273 0.273 OCPSF 0.273 lbs/day 0.107 Toluene 80 26 0.390 0.127 SS 11 200000 6800 no 11.00 19.83 0.390 0.390 OCPSF 0.390 Ibs'day 0.127 Total Chromium 2770 1110 13.491 5.406 SS 50 none none no 50.00 90.14 13.491 13.491 OCPSF 13.491 lbstday 5.406 Total Copper 3380 1450 16.462 7.062 SS -AL 7 none 1300 no 7.00 12.62 16.462 12.619 CHRONIC 387.976 ug/L 7.062 Total Cyanide 1200 420 5.845 2.046 SS 5 220000 700 no 5.00 9.01 5.845 5.845 OCPSF 5.845 lbs/day 2.046 Total Lead 690 320 3.361 1.559 SS 25 none none no 25.00 45.07 3.361 3.361 OCPSF 3.361 lbs/day 1.559 Total Nickel 3980 1690 19.385 8.231 SS 88 4600 25 no 25.00 45.07 19.385 19.385 OCPSF 19.385 lbs/day 8.231 Total Zinc 2610 1050 12.712 5.114 SS -AL 50 none none no 50.00 90.14 12.712 12.712 OCPSF 12.712 Ibs/day 5.114 1,2,4-Trichlorobenzene 140 68 0.682 0.331 FC none 940 260 no 260.00 468.72 0.682 0.682 OCPSF 0.682 Ibs/day 0.331 1,1,1-Trichloroethane 54 21 0.263 0.102 FC none none none no none none 0.263 0.263 OCPSF 0.263 lbs/day 0.102 1,1,2•Trichloroethane 54 21 0.263 0.102 FC none 42 0.6 yes 0.60 9.76 0.263 0.263 OCPSF 0.263 Ibs/day 0.102 Trichloroethylene 54 21 0.263 0.102 FC none 81 2.7 yes 2.70 43.90 0.263 0.263 OCPSF 0.263 lbs/day 0.102 Vinyl Chloride 268 104 1.305. 0.507 SS none 525 2 yes 2.00 32.52 1.305 1.305 OCPSF 1.305 lbs/day 0.507 Column Calcs: 1 OCPSF Guidelines (see 40 CFR 414.90) 2 OCPSF Guidelines (see 40 CFR 414.90) 3 col 1 • OCPSF Flow • 8.34/1000 4 col 2 • OCPSF Flow * 8.34/1000 5, 6, 7, 8, 9 from Fed /state water quality standards 10 if WS class then find minimum of col 6, 7, & 8. Otherwise find minimum of col 6 & 7. 11 if parameter is a carcinogen then all load = 8.34 • Qavg• col 10 /1000. Otherwise all Toad - 8.34 • 7Q10 • col 10 /1000. 12 copy of column 3 13 find minimum of col 11 and 12. 14 note which load is lower. 15 if limit is not based on OCPSF guidelines don calculate concentration based on Qp. Otherwise copy OCPSF load 16 if limit is not based on OCPSF guidelines then use units of'ug/1'. Otherwise use'Ids/day. 17 if limit is not based on OCPSF guidelines then leave balnk. Otherwise copy OCPSF limits from col. 4. 3/2/2005 2-2 61-04 3- i oc,Ps F FI0,4) = o, y0z/ M �� -CoA/ V �#c, 4vtiA/ �t (-a. r'tel/ en-S J j e,Yt- i L,_t cti )4/ al a fIA-01,t fam ,i)d) 1 JD = 415 JL x o.Alva x g,3 I=17',5Aid tioAM‘j A. . r301) = 1z3 v lL D( o.213I x g:�I.i _ lr-3-ti.11 I tio, Dcj -A IS 5 = s/- /i x 0,L11-41 A g.3 = 1-2 , 3 le AIL:At ____ 1 ,ss 03 m k Ao,w' 2.3y 1-23.`a iti 2 D,%eta Ste, 'Flow 0. 4 Sg /460 ) u of 1. i A- Aft- I'D° b - 3o ii, x a,iSg X 3 3J-I =- 39 ,3 igid M . A. P,►he 44'w r)oo, iis. 16 A D,1c5 x , 31-I = S5 ,; iglei D. kir*. J SC = ------, 151 s Iiid I-1. Avi ". = i cO, 7 Mid ` O. N4-7c c- A/ok - not,/ = o,0 ai j�{ CADS+0f ,watems. r, o_ 4 x )L 0C 2-I x g 3LI _ 0, S 14.Avdi n O— 4,S f/L xo,osi a�Y= o,4- /d- o. TSS = so /L x 0,00 x rss — Lis 0,0ski 2-0,S I$ /d P»-- jFi).4-ft- Flo LA. D,3s4 vk 6D Ss' = 3J ►w x 0,00 x a, 3 I = /2, 2 Uid M. /1-V) . 0,01 Al. 321 ---- 1). i e /d 0,1Arn Flog 6,218 M GYf) ?iv) i22, g 14 /d . 'bop -_ 463 fL o,2!0 8, - 343,5 1061 0, 11e,p(, -'sS = 30,t )1, 91,31i ` 70,3 /ijcL M, 4v . Th S - 7,4 a rD /L O, 2 8 7( $. = 8 ! /_a 14 41. o4C = 33 At )t o,27s V31 - t8.1 I/J M. Av 04 G = 12 ej ,// ga,z78 2 9'/, tLd CA/Ve,v/;)it, r�t n/- O)). 3Z� p6- _et y te 4"vn s i2 Flub,/ , MGD YS o D-- �K --% /L x 0, 531i g,'Sy = 2 /g, 2 ie,d iso 1� , 1 /6 D,S3 i / s,3l 55 l /d p. fficux j SS — 5 /G 0.sg1/ x 8,0 ` 2-77. M/d /Li- /ivap I S/B; riy%L A 0,041 4 s3�1 = 89t,3 ///d. D. /ttaA ufil, k A; A. )Jn -- 30 X o,s1s 7r-8, 3q 'M,8 1 g/d M. Av . Fdiut, i ���. a,�N ,� f) - 13 i(_, 0, 8.3 1 g /) D. im„ %SS — 15,.3 It/) P. 7ss — 95,1- 1t/d D, 14�x 150 U - �. l� x 0,0sy y-g. 32-t = 0,3 / d b. i sS- )Jl1' 0,0s1 x R. - I d A� S — 1-►S �%L x 0.0SLt �.3y 23,3 ��1) p 4� Ffk?- pfc FIU� - 0,0cl /if) r:5 x o,05-1 ,3,32/ a5. i le/d CAu M G p rsoo _ 53 % JL 1-0,Soc 0,321 = 22>,? / / M.Av , 163 �L x D,co� x S. 341 6$6, s 1 ld [J. mJ )L, K t��oS x8,V-1= 12?, it/dAVM. S S ` - --11- 011(X u, SD >L3i �312,4 J $ / all D, H %�_� D ' G = 3% Vrti x pi -cos = J1()0 ($/) AvcJ, � 04 G �z 1b 0,os x1, 3� 5311,5 1R1) ( tAt / P l /r 6i- L A010 = /77,3 t 39,E +O,C --122.9 /1-1 //d f�/ A-v Yso t 6-5,7 t0,q +377.5 = gn 1?, a - T-SS = 225.3 + 39.S-)-17D►5+ 12, 3 * ,9 ri"S S = � 2 3 , �i �- 5 9 �- z 19, 3 4-1 g,1 174, 8 p &— ;8 Id M.Av 04 = S // P. l n- Tl o = 9. B 4- 0, S 2 23 , 2 S hia /g,J it)1) = Sgy, S +-1215 ,7-+ 0, q-+ 6g 6, S - 'i412 4 TSS , 3 f i3, c + 12. 3 - 423,9 = 533 J/d N.Aq. 'F,SS = 811,1 + 4Lj93 fi2o,3 H5,1 t 312,4 — 4 ' u/d Mt off' G 16 o kid 111,A(3._ 04 G = 3-3 5 _ d 1), $a�. Cw� /-, ,lfs / i �lP,� 1 ( 0,21s A� = 4, rs3 v1,16 / A -1D11 X 0,213 = 3.05 ISM AA,ALmi 6,8/ 160 0. M . Cd -- _0,0102- x g,3y x o, 272 = 0.02 I BId N,Av / o,oq ///6, 10. / K 3 2 g = C�IP .Avv 1.43 1€l ,� 5iL 3�3�) t/dM4v1 .D ti a 4 x 6,7g _ 18/cP M.Av. Am, AM JJ M)< o,D,r2:1-s = oirA- Ig/d f .Av/oM 16/d fak o,000-17- X B . 31-i x 0,279 _- p.�2 I tl Av,l 0,0') )e/d p, tlauC I SN= o,4L:c %G c�,3y xJ,2�� = o,3% )�� N •Av.J 0,1S /g/c/ e, 414/ = 0, 242-3 .3 27R - $ Av.11.4S )g/d PiK-e rs,S (2+ y)-h;-. h- A+AL4 0,40-t r^%L,c$.39A6,23g= 0,23 IW M,AVI0,ci(1,4 ) ei,z ) = 00887-1,0 -kVN X3.21-s--- 2-4 It/01 KAY,io,Wy► id 0,)6 x 8.341x0,2-78=J.Vi Ig%d 1\4,Av,1�.3g 2(ANe. = Z%� 0L X�,� X �2�g - ,0 4/ M./Iv. 2,20 )'��d D,�{a.7t. - h '()0 , � 1� � d / oi02 , g ,rt It/d .Av,%o,42 )b/d D.f+e. )L )($,3)-1x 30114, 1,34)tici A A t 7- , J -3-- rj � i, % 3 /PI � o, 2q ? -7- 4 , � 1 l bl �i �� Av,11il. 4 1 t/d p . P4)L L o z7s 1 ^,y Ill Ci-+� �2tiu,ve - o,0�6Z ) 0 '- x 0, �, 3'�/6% /14 A�//o,2C ! d 8. .x c.iw/ve = Af 8c ,� 218 = 2 ✓,Ji1, �U/d .p4�.i. �cg-�yx. �9g11�iN', A C i =01 C(3'iDij 17-s , 44 ti,'IS )old b.114.x r- ' 0-R-sol _ 0,20c) )G x 0,q% )0d m. 4, 08 mj Ii 341 xo, Il/ M. ALL l t. 3� x �2�3 = 0, 1 g/d M.Av/a34 )64 �t�x I 1 = 0,106 1, .3 LI x6 zq s=J 2S 1 .A4 0.36 )Gld R.Mix. 1T (o,oC) 0- -eSol = 0, rn 20S eR-etA2) 4,08 . pj 0,i 2, Drip (2-�+1.y)6,4x eti 4, (7)' pi6 A 'Sit t),Cl)-t-- c.('`) 140 111.Av.1 12.1/ 16/d D, 0,0401-,�IL x8,3L1xo,4oc=o,o9 Itl� M�A�.Loo;� I!ld.----piF+r,,'`--_--- 0,323x �S�s= � 3b l glt/ _ = 18, 8,,%� x 8,3'i x o,SoS= is/6/ M q,33 Iced .kak. �g.3`fXo,SoS=�,02 1d�U M•�v.��,/4 �ld p. 7)/-; p� =n aL�� Y14 � R .3Ai X �1.CJC = n 11 �Qi�Q ��Au.l� u� I��d n 'Et = Q, 4O S ��� x o �s� s = 0 6�- I W M.Av _1,' 1Ud p. It. . o.o00-17- rtj 11/4 8 3 V 0 , c%) 17' 1 4, M• AV10,1)3 13 • 14A-f_. 0,4bc ,34)( 0 sJs iid r .PLA4c. 0) ti l _ _x a ' x 4,41- Itia NI.A411051001 q, I k1 Lk = 0,404 /G 18.? J xo,SoC=-0.'m It/c) M yv, 0.01 Yid R:14, 0,0 8.8 - 1 g.141 yo,,coc=o - I ��d M . Av, D,49 1 sad Max 0, 2A c )6 x 2.3l x d,S�s - �� � 14161 S21cId- e-c�-,v� = 0, 4% I L xs.31 x 0.5o c = a, 841 Ind Av. .3.1q i'td 0,Naie. u�r�G-ti�� �i✓ = 2 g j.%L x$ , 3xj X v 4S = 14.A4 0.9-s itici b. +t - caA/t- = 0, VY-1 x ,StA M.Av, 2, A/1 I `l � f,•'k . 7-.3+ Y s -3'1 )4/) A cx.+0 kcw,ye = 0,062 ri $ ��j X ��SJ�=02�i 1/4 . lit/i o,NB Diktax, _ 4, s; raj& g.3y x �,s�s =�,�5 It/d M. ilv.Z 3,s IN �. 2L kg, 3f 2, $t tid Ail8,081 e/d D . PAIL //) x -3j ,( 0,coIt/d f1.Av./2,9 1 A 8,311 X�� � �, Ord M .��.l �s.� 10) D. )1' $e.3 x t),�os `0,31.1Wrd it&�,,. �,S�,Ig� �. MAI �l 1. - 0. ii6 )1.1)( 0. sa -o, Li yUdM . / fl. 6 . Ma co,4,;ved Ot9_ 1^'L4-e-i'S 13, 5 (2 -zf ) INco )) J..&/-tt= 0, 1103- /e/I t 0,23labor- 0,0 feldi 4,1)'d CAL 7* ,S$g = Silt /Wei rA), Av. 12, /4/4/, y. . (� = S, 73 2 , S = 6, 25 /1/d /4,v. 1 y S l(/) , f HteA,e- = (9. o 95 + o,o6, = o,1 g/d M, Ai. f o, 3.5 /&/),...7 �/team , p6 = 4, 2IS +- 0,31- i, 6'l / /d M. v, / 3 , -C4► / idIJ . N44 04,4= 0,0S5 4 2c1= 2,7S Q .Av, I 3, S %/d YJ,h Z - Ii,1 1 o,94- = g,42- ! /el Ai, Av, P,c lea 0, tiot4(. Tee (2-e-H.�) ��� �) )vddQ- _ o.So2+/0,ti3 =0,93 IWj2,2�/e�d��,�,;� �= 4 ,�1/I .Avs/ '/s6 fe(d41I/d fr1, flv, / 43.6 I gD. Mr e = 0�122-F 0111 = O /g/da1r'i. ttV./0 pitta_x. p1,�o3 //d1 ,/t4. / A/05 I�. Put*. P),tivol 0, 0 43 -fr P, CC 12- 11, N, Av. I 4C,S igl) Z,,�= S111t /07 _4• 88 10 H.Av. ��►,8 g/b.K�_• Whole Effluent Toxicity Testing Self -Monitoring Summary February 15, 2005 FACILITY REQUIREMENT YEAR JAN FEB MAR APR MAY JUN JUL AUG SEP OCf NQV DEC Cltgo-Paw Crk Bulk Terminal 24hr LC50 ac monit cpis fthd NC0021962/001 Begin:9/I2001 Frequency: A County. Mecklenburg Rcgion: MRO Subbasin: CTB34 PF: NA Special 7Q10: 0.0 IWC(%) 100 order: NonComp: 2001 - >1oo 2002 - - - - 2003 - - - >100 2004 - - - >100 2005 NR Claremont North WWTP chr lim: 13% NC0032662/001 Begin:4/12001 Frequency. Q Jan Apr Jul Oct County: Catawba Rcgion: MRO Subbasin: CTB32 PF: 0.10 Special 7Q10: 1.0 1WC(%) 13 Order. + NonComp:Singic 2001 Pau 2002 Pass,Pass 2003 Pass 2004 pass 2005 Pass - Pass - - Pass - - Pass - Pass - - Pass - - Pass - Pass - - Pass - - Pass - Pass - - Pass - - Pass Claremont South WWTP chr lim: 61% NC0026549/001 Bcgin:4/1/2001 Frequency. Q Jan Apr Jul Oct County: Catawba Rcgion: MRO Subbasin: CTB32 PF: 0.10 Special 7Q 10: 0.10 IWC(%) 60.78 Order: + NonComp:Single 2001 I - - 1 - - 1 - - I 2002 I - - I - - I - - - 2003 I - - I - - I - - H 2004 H - - H - - H - - H 2005 Claremont-McLin Creek WWTP chr lim: 9% NC0081370/001 Begin:6/12001 Frequency: Q Jan Apr Jul Oct County: Catawba Rcgion: MRO Subbasin: CTB32 PF: 0.3 Special 7Q10: 5.0 iWC(%) 9.0 Order: + NonComp:Single 2001 Pass - - Pass - - Pass - - Pass 2002 Pass - - Pass - - Pass - - Pass 2003 Pass - - Pass - - Pass - - Pass 2004 pass - - Pass - - Pass - - Pass 2005 Pass Clariant Corp. -Mt. Holly Plant CHR LIM: 1.8% y 2001 - - Pass - - Pass - - Pass - 4 NC0004375/001 Bcgin:3/12003 Frequency: Q Mar Jun Sep Dec + NonComp:Single 2002 - - Pass - - Pass - - Pass - - Fat County. Mecklenburg Region: MRO Subbasin: CTB34 2003 2.5 2.5 Pass - - Paso - - Pass - --- Fail PF: 3.9 special 2.5(s) 1.5 Pass - - Pass - - Pass - --- Pass 7Q10: 329 )WC(%)1.8 Order: 2005 Pass Clarkton WWTP chr lim: 90% NC0021610/001 Begin:10/1/2004 Frequency. Q Jan Apr Jul Oct County: Bladcn Region: FRO Subbasin: LUM58 PF: 0.24 Special 7Q10: 0.0 PVC(%) 100 Order: + NonComp:Single 2001 >100 - - >100 - - Pass - - Pass 2002 Pass - - Pass - - Pass - - NR/Pass 2003 Pass - - Pass - - Pass - - Pass 2004 Pass - - Pass - - Pass - - Pass 2005 Pass Clayton WWTP chr lim: 1.6% NC0025453/001 Begin:4/12003 Frequency: Q Mar Jun Sep Dec + NonComp:Single County: Johnston Region: RRO Subbasin: NEU02 PF: 1.9 Special 7Q 10: 186 IWC(%) 1.6 order: 2001 - 2002 - 2003 - 2004 - 2005 Pass - - Pass - Pass >100(p)t - Pass - Pass - - Pass - Pass - - Pass - - Pass - - Pass - - Pass>100(p) - - Pass - - Pass - - Pass - - Pass - - Pass Cleveland WWTP chr lim: 3.0% NC0049867/001 Begin:10/12004 Frequency: Q Mar Jun Sep Dec County Rowan Region: MRO Subbasin: YADO6 PF: 0.27 Spatial 7Q10: 14.0 IWC(%) 3.0 Order: + NonComp:Single 2001 - - Pass - 2002 Pass - Pass - 2003 - - Pass - 2004 >9(p) >s(p) Pass,>9(p) >9(p) 2005 Pass Pass Pass NR Pass - Pass - - Late - Pass - Pass - Pass - - Pass - Pass - - NR Cllnton-Larkins WPCF chr lim: 90% NC0020117/001 Begin:2/12003 Frequency: Q Mar Jun Sep Dec County: Sampson Region: FRO Subbasin: CPFI9 PF: 5.0 Special 7Q10: 0.0 IWC(%) 100 Order: + NonComp:Single 2001 - - Pass - - Pass - - Pass - - Fail 2002 >100 >100 Pass - - >90 - - >90 - - >90 2003 - - Pass - - Pass - - Pass - - Pass 2004 - - Pass - - Pass - - Pass - - Pass 2005 CMUD-Irwin Creek WWTP chr lim: 83% NC0024945/001 Begin: 11/1/1996 Frequency: Q P/F + Jan Apr Jul Oct County. Mecklenburg Region: MRO Subbasin: CTB34 PF: 15.0 SIB 7Q10: 4.9 1WC(%) 83.0 Order: Y 2001 >100 - - >100 - - >100 - - >100 - NonComp:Singlc 2002 >100 - - >100 - - >100 - - >100 - 2003 >100 - - >100 - - 72.3,>100 >100 >100,>100(p) >100 - 2004 Pass - - >100 - - >100 - - 95.7,>100(P) - 2005 CMUD-Mallard Cr. WWTP chr lim: 90% NC0030210/001 Bcgin:2/12004 Frequency: Q Feb May Aug Nov + NonComp: ChV Avg County: Mecklenburg Region: MRO Subbasin: YAD1I PF: 6.0 Spccid 7Q 10: 0.64 iWC(%) 94.0 Order: 2001 - 2002 - 2003 - 2004 - 2005 Late >700 - NR >100 - >100,>100 - - >700 - >100 - -- >100 - - Late >100,>100(p) >100(p) >100 - >100 - - >100 - - >100 - - >100 - Pass - - >100 - - >100 - - 97.5,>100(P) - Y Pre 2001 Data Available LEGEND: PERM - Pcrmit Requirement LET - Administrative Letter - Target Frequency - Monitoring frequency: Q- Quarterly; M- Monthly; BM- Bimonthly; SA- Semiannually; A- Annually; OWD- Only when discharging; D- Discontinued monitoring requirement Begin - First month rcquired 7010 - Receiving stream low flow criterion (cfs) + - quarterly monitoring increases to monthly upon failure or NR Months that testing must occur - ex. Jan, Apr, Jul, Oct NonComp - Current Compliance Requirement PF - Permitted flow (MGD) IWC% Instream waste concentration P/F = Pass/Fail test AC - Acute CHR - Chronic Data Notation: f - Fathead Minnow;' - Ceriodaphnia sp.; my - Mysid shrimp; ChV - Chronic value; P - Mortality of stated percentage at highest concentration; at - Performed by DWQ Aquatic Tox Unit; bt - Bad test Reporting Notation: -- = Data not required; NR - Not reported Facility Activity Status: 1- Inactive, N -Newly Issued(To construct); H - Active but not discharging; t-More data available for month in question; = ORC signature needed 9 State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director March 16, 2005 Michael A. Teague, Vice President Clariant Corporation P.O. Box 669246 Charlotte, North Carolina 28266 Dear Mr. Teague: A7A NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Draft NPDES Permit Permit NC0004375 Clariant Corporation Mecldenburg County Enclosed with this letter is a copy of the draft permit for your facility. Please review the draft very carefully to ensure thorough understanding of the conditions and requirements it contains. The draft permit contains the following significant changes from your current permit: • The following parameters have been eliminated from the permit based on the recent revisions in the Federal Guidelines for Centralized Waste Treatment and changes to the categories of waste being accepted at the facility. Antimony, Barium, Molybdenum, Selenium, Silver, Titanium, Vanadium, Aniline, and 2,3-Dichloroaniline. • Limits for OCPSF, CWT and conventional parameters have been recalculated based on the reevaluation of projected flows. • Limits for Total Nitrogen and Total Phosphorus have been established based on the results of the BAT study. • An Oil and Grease limit has been added to the permit in accordance with the federal guidelines requirement. Please submit any comments to me no later than thirty days following your receipt of the draft. Comments should be sent to the address listed at the bottom of the previous page. If no adverse comments are received from the public or from you, this permit will likely be issued in early June, with an effective date of July 1, 2005. If you have any questions or comments concerning this draft permit, contact me at the telephone number or e-mail address listed at the bottom of this page. incerely, (/' Sergei Chernikov, Ph.D. NPDES-West cc: NPDES Files Mooresville / Surface Water Protection Aquatic Toxicology Unit Mr. Roosevelt Childress, EPA Region IV Aware EnvironmentaVMr. Edward Fiss, P.E. 9305 Monroe Rd.., Suite J Charlotte, NC 28270 Mike Montebello, South Carolina DHEC 2600 Bull Street Columbia, SC 29201-1708 NPDES Unit, 1617 Mail Service Center, Raleigh, North Carolina 27699 919 733-5083, extension 594 (fax) 919 733-0719 An Equal Opportunity Affirmative Action Employer sergei.chemikov@ ncmail.net Permit NOD004375 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER niE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina. Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Clariant Corporation is hereby authorized to discharge wastewater from a facility located at the Mt. Holly East Facility NC Highway 27 northwest of Charlotte Mecklenburg County to receiving waters designated as the Catawba River in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective This permit and authorization to discharge shall expire at midnight on June 30, 2010. Signed this day Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission 1 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Clariant Corporation is hereby authorized to: 1. Continue operation of a 3.9 MGD wastewater treatment plant consisting of the following treatment units: • Two stormwater equalization basins for non -alkaline wastewater, • Two stormwater equalization basins for alkaline wastewater; • Two acid neutralization tanks; • One lime slurry tank; • Two primary clarifiers; • One wastewater equalization basin; • One aeration basin with mechanical aeration; • Two secondary clarifiers; • Two polishing ponds; • Staged discharge facilityincluding effluent holding basin and post aeration; • Two sludge holding tanks; and • Two sludge dewatering belt presses. This facility is located at the Mt. Holly East facility off NC Highway 27 northwest of Charlotte in Mecklenburg County. 2. Discharge treated OCPSF, centralized waste treatment (CSX/T) and non -categorical industrial process wastewaters from said facility at the location specified on the attached map through outfall 001 into the Catawba River, classified WS-IV CA waters in the Catawba River Basin. 2 Latitude: Longitude: Quad #: Stream Class: Facility Information 35°16'46" 81°00'32" Fl 5SW ws-ry CA Clariant Corporation NC0004375 Mecklenburg County A. (1) a TIER 1 EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until the addition of future wastewater sources or expiration, the Permittee is authorized to discharge treated OCPSF, CWT and non -categorical industrial process wastewater from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Sample Sample Location Frequency Type Flow 3.9 MGD Continuous Recording Influent or Effluent BOD, 5-day, 20°C, 341.0 pounds/day 913.0 pounds/day Daily Composite Effluent Total Suspended Solids 362.0 pounds/day 994.0 pounds/day Daily Composite Effluent Oil and Grease 88.0 pounds/day 295.0 pounds/day Weekly Grab Effluent Dissolved Oxygen Daily Grab Effluent, U' & DI Fecal Coliform (geometric mean) Monthly Grab Effluent pH2 Daily Grab Effluent, U1 & DI , NH3 as N4 574.5 pounds/day 861.8 pounds/day Daily Composite Effluent Temperature °C Daily Grab Effluent, Ul & DI Conductivity Daily Grab Effluent, Ul & D' COD Monthly Grab Effluent Total Nitrogen5 (NO2+NO3+TKN) See below for Annual Average Monthly Composite Effluent Total Phosphorus5 See below for Annual Average Monthly Composite Effluent Total Mercury's Monthly Grab Effluent Total Phenols? Monthly Grab Effluent MBAS Quarterly Composite Effluent Total Iron Quarterly Composite Effluent Sulfates Quarterly Composite Effluent Chlorides Quarterly Composite Effluent Total Manganese Quarterly Composite Effluent Chronic Toxicity3 Quarterly Composite Effluent Total Chromium? Monthly Composite Effluent Total Zinc7 Monthly Composite Effluent Notes: 1. U= upstream at NC Highway 27. D = downstream at I-85. Upstream and downstream samples for dissolved oxygen, temperature, conductivity and pH shall be collected three times per week during June, July, August and September and once per week during the remaining months of the year. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 3. Chronic Toxicity, refer to Section A (3). 4. Staging requirements (applicable April 1-October 31) — Refer to Section A (5). 5. The Total Nitrogen limitation is 318.5 pounds/day and Total Phosphorus limitation is 40.0 pounds/day based on a 12- month rolling average. Refer to Section A. (4). 6. See Sections A. (2) b and A. (2) e. 7. See Sections A. (2) c and A. (2) f. There shall be no discharge of floating solids or visible foam in other than trace amounts. When an approved analytical protocol with the appropriate minimum detection level is followed and a result of "non -detectable" or "below quantitation limit" is obtained, the permittee will be considered to be in compliance with the numerical permit limit for that pollutant. 3 A. (1) b TIER 2 EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning upon addition of future wastewater sources and lasting until expiration, the Permittee is authorized to discharge treated OCPSF, CWT and non -categorical industrial process wastewater from outfall 001. Such discharees shall be limited and monitored by the Permittee as specified below. EFFLUENT CHARACTERISTICS EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Sample Sample Location' Frequency Tape Flow 3.9 MGD Continuous Recording Influent or Effluent BOD, 5-day, 20°C4 543.0 pounds/day 1421.0 pounds/day Daily Composite Effluent Total Suspended Solids 533.0 pounds/day 1393.0 pounds/day Daily Composite Effluent Oil and Grease 160.0 pounds/day 535.0 pounds/day Weekly Grab Effluent Dissolved Oxygen Daily Grab Effluent, U', D' Fecal Coliform (geometric mean) Monthly Grab Effluent pH2 Daily Grab Effluent, U', DI NH3 as N4 618.0 pounds/day 927.0 pounds/day Daily Composite Effluent Temperature °C Daily Grab Effluent, U', D' Conductivity Daily Grab Effluent, U', D' COD Monthly Grab Effluent Total Nitrogen5 (NO2+NO3+TKN) See below for Annual Average Monthly Composite Effluent Total Phosphorus5 See below for Annual Average Monthly Composite Effluent Total Mercury6 Monthly Grab Effluent Total Phenols? Monthly Grab Effluent MBAS Quarterly Composite Effluent Total Iron Quarterly Composite Effluent Sulfates Quarterly Composite Effluent Chlorides Quarterly Composite Effluent Total Manganese Quarterly Composite Effluent Chronic Toxicity3 Quarterly Composite Effluent Total Chromium? Monthly Composite Effluent Total Zinc7 Monthly Composite Effluent Notes: 1. U = upstream at NC I-Tighway 27. D = downstream at I-85. Upstream and downstream samples for dissolved oxygen, temperature, conductivity and pH shall be collected three times per week during June, July, August and September and once per week during the remaining months of the year. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 3. Chronic Toxicity, refer to Section A. (3). 4. Staging requirements (applicable April 1-October 31) — Refer to Section A. (5). 5. The Total Nitrogen limitation is 318.5 pounds/day and Total Phosphorus limitation is 40.0 pounds/day based on a 12- month rolling average. Refer to Section A. (4). 6. See Sections A. (2) b and A. (2) e. 7. See Sections A.(2)cand A.(2)f. There shall be no discharge of floating solids or visible foam in other than trace amounts. When an approved analytical protocol with the appropriate minimum detection level is followed and a result of "non -detectable" or "below quantitation limit" is obtained, the permittee will be considered to be in compliance with the numerical permit limit for that pollutant. 4 A. (2) a EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 1 OCPSF Parameters During the period beginning on the effective date of the permit and lasting until expiration, the Pern ittee is authorized to discharge OCPSF and Centralized Waste Treatment (CWI) related process wastewater from outfall serial number 001. Such discharges shall be limited and monitored by the Permittee as specified below: ` Effluent Characteristic Daily Maximum pounds/day Monthly Average pounds/day Measurement Frequency Sample Type Sample '';'' Location Acenaphthene 0.23 0.09 Annually Grab Effluent Acenaphthylene 0.233 0.09 Annually Grab Effluent Acrylonitrile 0.96 0.38 Annually Grab Effluent Anthracene 0.23 0.09 Annually Grab Effluent Benzene 0.54 0.15 Annually Grab Effluent Benzo(a)anthracene 0.23 0.09 Annually Grab Effluent 3,4-Benzofluoranthene 0.24 0.09 Annually Grab Effluent Benzo(k)fluoranthene 0.23 0.09 Annually Grab Effluent Benzo(a)pyrene 0.24 0.09 Annually Grab Effluent Carbon Tetrachloride 0.15 0.07 Annually Grab Effluent Chlorobenzene 0.11 0.06 Annually Grab Effluent Chloroethane 1.06 0.41 Annually Grab Effluent Chloroform 0.18 0.08 Annually Grab Effluent 2-Chlorophenol 0.39 0.12 Annually Grab Effluent Chrysene 0.23 0.09 Annually Grab Effluent Di-n-butyl phthalate 0.23 0.11 Annually Grab Effluent 1,2-Dichlorobenzene 0.64 0.31 Annually Grab Effluent 1,3-Dichlorobenzene 0.17 0.12 Annually Grab Effluent 1,4-Dichlorobenzene 0.11 0.06 Annually Grab Effluent 1,1-Dichloroethane 0.23 0.09 Annually Grab Effluent 1,2-Dichloroethane 0.83 0.27 Annually Grab Effluent 1,1-Dichloroethylene 0.10 0.06 Annually Grab Effluent 1,2-trans-Dichloroethylene 0.21 0.08 Annually Grab Effluent 2,4-Dichlorophenol 0.44 0.15 Annually Grab Effluent 1,2-Dichloropropane 0.91 0.61 Annually Grab Effluent 1,3-Dichloropropylene 0.17 0.12 Annually Grab Effluent Diethyl phthalate 0.80 0.32 Annually Grab Effluent 2,4-Dimethylphenol 0.14 0.07 Annually Grab Effluent Dimethyl phthalate 0.19 0.08 Annually Grab Effluent 4,6-Dinitro-o-cresol 1.10 0.31 Annually Grab Effluent 2,4-Dinitrophenol 0.49 0.28 Annually Grab Effluent 2,4-Dinitrotoluene 1.13 0.45 Annually Grab Effluent 2,6-Dinitrotoluene 2.53 1.01 Annually Grab Effluent Ethylbenzene 0.43 0.13 Annually Grab Effluent Fluorene 0.23 0.09 Annually Grab Effluent Hexachlorobenzene 0.11 0.06 Annually Grab Effluent Hexachlorobutadiene 0.19 0.08 Annually Grab Effluent Hexachloroethane 0.21 0.08 Annually Grab Effluent Methyl Chloride 0.75 0.34 Annually Grab Effluent Methylene Chloride 0.35 0.16 Annually Grab Effluent Naphthalene 0.23 0.09 Annually Grab Effluent Nitrobenzene 0.27 0.11 Annually Grab Effluent 5 A. (2) a EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 1 OCPSF Parameters (continued) Effluent Characteristic Daily Maximum pounds/day Monthly Average pounds/day Measurement Frequency Sample Type Sample Location 2-Nitrophenol 0.27 0.16 Annually Grab Effluent 4-Nitrophenol 0.49 0.29 Annually Grab Effluent Phenanthrene 0.23 0.09 Annually Grab Effluent Pyrene 0.27 0.10 Annually Grab Effluent Tetrachloroethylene 0.22 0.09 Annually Grab Effluent Toluene 0.32 0.10 Annually Grab Effluent Total Cyanide 4.74 1.66 Annually Grab Effluent 1,2,4-Trichlorobenzene 0.55 0.27 Annually Grab Effluent 1,1,1-Trichloroethane 0.21 0.08 Annually Grab Effluent 1,1,2-Trichloroethane 0.21 0.08 Annually Grab Effluent Trichloroethylene 0.21 0.08 Annually Grab Effluent Vinyl Chloride 1.06 0.41 Annually Grab Effluent A. (2) b EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 1 CWT Parameters Effluent Characteristic Daily Maximum pounds/day Monthly Average pounds/day Measurement Frequency Sample Type Sample Location Total Arsenic 6.84 3.09 Annually Composite Effluent Total Cadmium 0.04 0.02 Annually Composite Effluent Total Cobalt 130.9 43.6 Annually Composite Effluent Total Mercury 0.04 0.02 Monthly Grab Effluent Total Tin 0.78 0.38 Annually Composite Effluent Acetone 70.1 18.5 Annually Grab Effluent Acetophenone 0.26 0.13 Annually Grab Effluent 2-Butanone 11.2 4.29 Annually Grab Effluent Butylbenzyl phthalate 0.44 0.21 Annually Grab Effluent Carbazole 1.39 0.64 Annually Grab Effluent o-Cresol 4.45 1.30 Annually Grab Effluent p-Cresol 1.62 0.48 Annually Grab Effluent n-Decane 2.20 1.01 Annually Grab Effluent n-Octadecane 1.37 0.70 Annually Grab Effluent Pyridine 0.86 0.42 Annually Grab Effluent 2,4,6-Trichlorophenol 0.36 0.25 Annually Grab Effluent 6 A. (2) c EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 1 Combined OCPSF and C\XT Parameters Effluent Characteristic Daily Maximum pounds/day . Monthly Average pounds/day Measurement Frequency . Sample , Type Sample Location; Effluent Bis(2-ethylhexyl) phthalate 1.6 0.64 Annually Grab Total Chromium 12.7 5.14 Monthly Composite Effluent Total Copper 14.5 6.29 Annually Composite Effluent Fluoranthene 0.39 0.16 Annually Grab Effluent Total Lead 3.54 I.64 Annually Composite Effluent Total Phenol 8.57 2.75 Annually Grab Effluent Total Zinc 11.5 5.12 Monthly • Composite Effluent 7 A. (2) d EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 2 OCPSF Parameters Effluent Characteristic Daily Maximum pounds/day Monthly Average pounds/day Measurement Frequency Sample Type Sample Location Acenaphthene 0.29 0.11 Annually Grab Effluent Acenaphthylene 0.29 0.11 Annually Grab Effluent Acrylonitrile 1.18 0.47 Annually Grab Effluent Anthracene 0.29 0.11 Annually Grab Effluent Benzene 0.66 0.18 Annually Grab Effluent Benzo(a)anthracene 0.29 0.11 Annually Grab Effluent 3,4-Benzofluoranthene 0.30 0.11 Annually Grab Effluent Benzo(k)fluoranthene 0.29 0.11 Annually Grab Effluent Benzo(a)pyrene 0.30 0.11 Annually Grab Effluent Carbon Tetrachloride 0.19 0.09 Annually Grab Effluent Chlorobenzene 0.14 0.07 Annually Grab Effluent Chloroethane 1.31 0.51 Annually Grab Effluent Chloroform 0.22 0.10 Annually Grab Effluent 2-Chlorophenol 0.47 0.15 Annually Grab Effluent Chrysene 0.29 0.11 Annually Grab Effluent Di-n-butyl phthalate 0.28 0.13 Annually Grab Effluent 1,2-Dichlorobenzene 0.79 0.38 Annually Grab Effluent 1,3-Dichlorobenzene 0.21 0.15 Annually Grab Effluent 1,4-Dichlorobenzene 0.14 0.07 Annually Grab Effluent 1,1-Dichloroethane 0.29 0.11 Annually Grab Effluent 1,2-Dichloroethane 1.03 0.33 Annually Grab Effluent 1,1-Dichloroethylene 0.12 0.08 Annually Grab Effluent 1,2-trans-Dichloroethylene 0.26 0.10 Annually Grab Effluent 2,4-Dichlorophenol 0.55 0.19 Annually Grab Effluent 1,2-Dichloropropane 1.12 0.75 Annually Grab Effluent 1,3-Dichloropropylene 0.21 0.14 Annually Grab Effluent Diethyl phthalate 0.99 0.40 Annually Grab Effluent 2,4-Dimethylphenol 0.18 0.09 Annually Grab Effluent Dimethyl phthalate 0.23 0.09 Annually Grab Effluent 4,6-Dinitro-o-cresol 1.35 0.38 Annually Grab Effluent 2,4-Dinitrophenol 0.60 0.35 Annually Grab Effluent 2,4-Dinitrotoluene 1.39 0.55 Annually Grab Effluent 2,6-Dinitrotoluene 3.12 1.24 Annually Grab Effluent Ethylbenzene 0.53 0.16 Annually Grab Effluent Fluorene 0.29 0.11 Annually Grab Effluent Hexachlorobenzene 0.14 0.07 Annually Grab Effluent Hexachlorobutadiene 0.24 0.10 Annually Grab Effluent Hexachloroethane 0.26 0.10 Annually Grab Effluent Methyl Chloride 0.93 0.42 Annually Grab Effluent Methylene Chloride 0.43 0.20 Annually Grab Effluent Naphthalene 0.29 0.11 Annually Grab Effluent Nitrobenzene 0.33 0.13 Annually Grab Effluent 2-Nitrophenol 0.34 0.20 Annually Grab Effluent. 4-Nitrophenol 0.60 0.35 Annually Grab Effluent Phenanthrene 0.29 0.11 Annually Grab Effluent 8 A. (2) d EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier2 OCPSF Parameters (continued) Effluent Characteristic Daily Maximum lbs/day Monthly Average lbsjday . . Measurement Frequency Sample Type Sample Location Pyrene 0.33 0.12 Annually Grab Effluent Tetrachloroethylene 0.27 0.11 Annually Grab Effluent Toluene 0.39 0.13 Annually Grab Effluent Total Cyanide 5.85 2.05 Annually Grab Effluent 1,2,4-Trichlorobenzene 0.68 0.33 Annually Grab Effluent 1,1,1-Trichloroethane 0.26 0.10 Annually Grab Effluent 1,1,2-Trichloroethane 0.26 0.10 Annually Grab Effluent Trichloroethylene 0.26 0.10 Annually Grab Effluent Vinyl Chloride 1.31 0.51 Annually Grab Effluent A. (2) e EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier 2 OW Parameters Effluent Characteristic Daily Maximum pounds/day Monthly Average pounds/day Measurement Frequency Sample Type Sample • Location Total Arsenic 12.4 5.60 Annually Composite Effluent Total Cadmium 0.07 0.04 Annually Composite Effluent Total Cobalt 237.4 79.1 Annually Composite Effluent Total Mercury 0.07 0.03 Monthly Grab Effluent Total Tin 1.41 0.69 Annually Composite Effluent Acetone 127.1 33.6 Annually Grab Effluent Acetophenone 0.48 0.24 Annually Grab Effluent 2-Butanone 20.3 7.79 Annually Grab Effluent Butylbenzyl phthalate 0.79 0.37 Annually Grab Effluent Carbazole 2.52 1.16 Annually Grab Effluent o-Cresol 8.08 2.36 Annually Grab Effluent p-Cresol 2.94 0.86 Annually Grab Effluent n-Decane 3.99 1.84 Annually Grab Effluent n-Octadecane 2.47 1.27 Annually Grab Effluent Pyridine 1.56 0.77 Annually Grab Effluent 2,4,6-Trichlorophenol 1.65 0.44 Annually Grab Effluent 9 A. (2) f EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Tier2 Combined OCPSF and CWT Parameters Effluent Characteristic Daily Maximum pounds/day Monthly Average pounds/day Measurement Frequency Sample Type Sample Location Bis(2-ethylhexyl) phthalate 2.27 0.93 Annually Grab Effluent Total Chromium 16.6 6.77 Monthly Composite Effluent Total Copper 18.6 8.08 Annually Composite Effluent Fluoranthene 0.56 0.23 Annually Grab Effluent Total Lead 4.83 2.23 Annually Composite Effluent Total Phenol 15.5 4.62 Annually Grab Effluent Total Zinc 14.8 6.88 Monthly Composite Effluent Notes for OCPSF and C' F Parameters Should any annual monitoring result in detection of an OCPSF parameter contained in 40 CFR 414 Subpart I (excluding metals) or CW T parameter contained in 40 CFR 437 Subpart D, then quarterly monitoring will begin immediately for the detected parameter(s). After four consecutive quarterly samples resulting in non -detection are achieved, the monitoring frequencywill revert to annually. When an approved analytical protocol with the appropriate minimum detection level is followed and a result of "non - detectable" or "below quantitation limit" is obtained, the permittee will be considered to be in compliance with the numerical permit limit for that pollutant. A. (3) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 1.8%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. 10 Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (4) TOTAL PHOSPHORUS AND TOTAL NITROGEN MONITORING The Permittee shall calculate a 12-month rolling average mass loading as the sum of monthly loadings, according to the following equations: (1) Monthly Average (pounds/day) = TP x Qw x 8.34 where: TP = the arithmetic average of total phosphorus concentrations (mg/L) obtained via composite samples (either daily, weekly, or monthly average values) collected during the month Qw = the average daily waste flow (MGD) for the month 8.34 =conversion factor, from (mg/L x MGD) to pounds The 12-month rolling average mass loading is defined as the sum of the monthly average loadings for the previous 12 months inclusive of the reporting month: 12 (2) 12-Month Mass Loading (pounds/day)= E TPma =12 (inclusive of reporting month) 1 Where: TPma = the total phosphorus monthly average mass loading (calculated above). Total Nitrogen is to be calculated using the same method. The monthly average and 12-month average mass loadings shall be reported on the attached worksheet and submitted with the discharge monitoring report for Clariant Corporation. The first worksheet is due with the discharge monitoring report, 12 months from the effective date of the total phosphorus and total nitrogen limits. In the interim period between the effective date and the requirement to submit the attached worksheet, the total phosphorus and total nitrogen monthly average mass loadings should be reported on the discharge monitoring report for the respective facility. The Permittee shall report the total phosphorus and total nitrogen concentrations for each sample on the discharge monitoring report. Reporting of and compliance with the phosphorus and nitrogen limits shall be done on a monthly basis. 11 A. (4) TOTAL PHOSPHORUS AND TOTAL NITROGEN MONITORING (continued) The permittee shall be required to perform a study which determines monthly average limits for total phosphorus (TP) and total nitrogen (TN) which can be met through the application of best available technology (BAT) that is economically achievable. The study shall be based on 12 months of effluent monitoring data collected from January 1, 2003 to December 31, 2003. The BAT study report shall be submitted to the NCDWQ for approval by July 1, 2004 and the division will apply BAT limits for TP and TN to the permittee's discharge based on the results of this study and the performance of other similar plants. The TP and TN limitations shown in A. (1) are interim limits which shall remain in effect until the BAT study is completed and BAT limits for TP and TN are established by the Division. A. (5) STAGING REQUIREMENTS (APPLICABLE APRIL 1— OCI'OBER 31) The operating day runs from 7:00 am to 7:00 am. Each day, the permittee will calculate a running daily average stream flow as determined by turbine operation at Mountain Island Dam, leakage at the dam (80 cfs), and the 7Q10 flow of Dutchman's Creek (15 cfs). Effluent release is to be controlled such that projected release of BOD and ammonia, using the most recent analytical values for these parameters, will not exceed the value given in the following formulas: (1) When the daily river flow is calculated to be < or = 175 cfs: BOD5 + 0.54(NH3-N) <=566.4 pounds/day (2) When daily average river flow is calculated to be >175 cfs but < or = 250 cfs: BOD5 + 0.54(NH3-N) <=1044 pounds/day The attached additional DMR sheet (see next page) shall be used to monitor compliance with BOD and NH3 staging requirements during the summer (April 1 — October 31) 12 Additional DMR Sheet for C ariant Mt. Holly East EFFLUENT NPDES Permit NO3004375 Discharge Month Year Clariant Gass 4 Mecklenburg County Operator in Responsible Charge (ORC): Certified Laboratory. Person(s) Collecting Samples: Check if ORC has changed Date Time I certify that this report is accurate and complete to the best of my knowledge. X River Allowable Actual Qw Flow BOD5 NH3BOD+.54NH3 BOD+.54NI Comp? 4GD) (cfs) (pounds/davi (pounds/dap) (pounds/dap) (pounds/dap) Case (Y/N 1 2 3 4 5 6 7 8 9 _ 10 _ 11 12 13 14 15 16 17 _ 18 19 20 21 22 23 24 _ 25 26 27 28 29 30 31 Average Case 1: River Flow <= 175 cfs, BOD5 + 0.54NH3 <= 566.4 pounds/day Case 2:175 cfs < River Flow <= 250 cfs, BOD5 + 0.54NH3 <=1044 pounds/day 13 Case 3: River Flow > 250 cfs, BOD5<= 329.0 pounds/day (monthly average), BOD5<= 810 pounds/day (daily maximum), NH3<= 618.0 pounds/day (monthly average), BOD5<= 927 pounds/day (daily maximum) 14 A. (6) Effluent Pollutant Scan The permittee shall perform an annual pollutant scan of its treated effluent for the following parameters: Ammonia (as N) Trans-1,2-dichtoroethylene Bis (2-chloroethyl) ether Chlorine (total residual, TRC) 1,1-dichloroethylene Bis (2-chloroisopropyl) ether Dissolved oxygen 1,2-dichloropropane Bis (2-ethylhexyl) phthalate Nftrate/Nitrite 1,3-dichtoropropytene 4-bromophenyl phenyl ether Kjeklahl nitrogen Ethylbenzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate Antimony Tetrachtoroethylene Di-n-octyl phthalate Arsenic Toluene Dibenzo(a,h)anthracene Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene Cadmium 1,1,2-trtchloroethane 1,3-dichbrobenzene Chromium Trichtoroethylene 1,4-dichtorobenzene Copper Vinyl chloride 3,3-dichtorobenzidine Lead Acid -extractable compounds: Diethyl phthalate Mercury P-chtoro-m-creso Dimethyl phthalate Nickel 2-chlorophenol 2,4-dinitrototuene Selenium 2,4-dichtorophenol 2,6-dinitrototuene Silver 2,4-dimethytphenol 1,2-diphenyihydrazine Thallium 4,6-dinitro-o-cresol Ftuoranthene Zrnc 2,4-dinitrophenol Ftuorene Cyanide 2-nitrophenol Hexachtorobenzene Total phenolic compounds 4-nitrophenol Hexachtorobutadiene Volatile organic compounds: Pentachlorophenol Hexachtorocyclo-pentadiene Ac rolein Phenol Hexachloroethane Acrytonitrite 2,4,6-trichlorophenol Indeno(1,2,3-cd)pyrene Benzene Base -neutral compounds: Isophorone Bromoform Acenaphthene Naphthalene Carbon tetrachloride Acenaphthylene Nitrobenzene Chlorobenzene Anthracene N-nitrosodi-n-propylamine Chlorodibromomethane Benzidine N-nitrosodimethylamine Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine 2-chloroethylvinyt ether Benzo(a)pyrene Phenanthrene Chloroform 3,4 benzofluoranthene Pyrene Dichtorobromomethane Benzo(ghi)perylene 1,2,4-trichlorobenzene 1,1-dichloroethane Benzo(k)fluoranthene 1,2-dichloroethane Bis (2-chloroethoxy) methane ➢ The total set of samples analyzed during the current term of the permit must be representative of seasonal variations. ➢ Samples shall be collected and analyzed in accordance with analytical methods approved under 40 CFR Part 136. ➢ Unless indicated otherwise, metals must be analyzed and reported as total recoverable. ➢ Test results shall be reported to the Division on DWQ Form- DMR PPA1 or in a form approved by the Director, within 90 clays of sampling. Two copies of the report shall be submitted along with the DMR forms to the following address: NC DENR / DWQ/ Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. 15 A. (7) NOTIFICATION OF NEW WASTE SOURCE Clariant Corporation will notify the Division of Water Quality's Mooresville Regional Office and the Point Source Compliance/Enforcement Unit at least fourteen (14) days prior to the addition of any new waste source to the treatment facility. The addition of any new waste source will trigger Clariant's compliance with Tier 2 effluent limitations and monitoring requirements. 16 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Departaerd of Environment and Nahual Resources Alan W. Klimek, P.E. Director Division of Water Quality January 11, 2005 Michael A. Teague Oariant P.O. Box 669246 Charlotte, North Carolina 28266-9246 Subject: Receipt of permit renewal application NPDES Permit NC0004375 Mount Holly Fast (MITE) Facility Mecklenburg County Dear Mr. "Teague: The NPDES Unit received your permit renewal application on January 3, 2005. A member of the NPDFS Unit will review your application. They will contact you if additional information is required to complete your perrnit renewal. You should expect to receive a draft permit approximately 30-45 days before your existing permit expires. The requirements in your existing permit will remain in effect until the permit is renewed (or the Division takes other action). If you have any additional questions concerning renewal of the subject permit, plrasr contact me at (919) 733-5083, extension 520. Sincerely, Carolyn Bryant Point Source Branch cc CENTRAL FILES Mooresville Regional Office/Water Quality Section NPDES Lint North Carolina Division of Water Quality 1617 Mail S. r ''ice Culler Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: h2o_enr.stale.nc.us 512 N Salisbury SII. Raleigh, NC 27604 FAX (919) 733-2496 I-877-623-6748 NO"` Carolina )Qtu aI%i Please print or type in the unshaded areas cnly fill-in areas are spaced for elite type, i.e., 12 characters/inch). For Approved. OMB No. 2040-0086. Approval expires 5-31-92 FORM I GENERAL U.S. ENVIRONMENTAL PROTECTION AGENCY I. EPA I.D. NUMBER GENERAL INFORMATION \/�� Consolidated Permits Program F NCD001810365 T'A D (Read the "General Instructions" before starting.) 1 2 13 114 15 LABEL ITEMS GENERAL INSTRUCTIONS I. EPA I.D. NUMBER If a preprinted label has been provided, affix it in the designated space. Review the information carefully; if any of ;. it is III. FACILITY NAME incorrect cross through It and enter the correct data in the appropriate fill-in area below. Also, if any of the preprinted data is absent (the to the left the label V. FACILITY MAILING LIST PLEASE PLACE LABEL IN THIS SPACE area of space lists the information that should appear) please provide it in the proper fill - in area(s) below. If the Zabel is complete and correct you need not complete Items I, III, V, and VI(except VI-B which must be VI. FACILITY LOCATION II. POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete questions, you must submit this the supplemental form is attached. excluded from permit requirements; A through J to determine whether you need to submit any permit application forms form and the supplemental from listed in the parenthesis following the question. If you answer "no" to each question, you need not submit any of these forms. see Section C of the instructions. See also, Section D of the instructions completed regardless). Complete all items if no label has been proved. Refer to the instructions for detailed item descriptions and for the legal authorization under which this data is collected. to the EPA. If you answer "yes" to any Mark "X" in the box in the third column if You may answer "no" if your activity is for definitions of bold-faced terms. MARK "X" MARK "X" SPECIFIC QUESTIONS YES NO FORM ATTACHED SPECIFIC QUESTIONS YES NO FORM ATTACHED A. Is this facility a publicly owned treatment works which results in a discharge to waters of the U.S.? (FORM 2A) ❑ ❑ B. Does or will this facility (either existing or proposed) include a concentrated animal feeding operation or aquatic animal production facility which results in a discharge ❑ ❑ 16 17 16 to waters of the U.S.? (FORM 2B) 19 20 21 C. Is this facility which currently results in discharges to waters of the U.S. other than ® ❑ ® D. Is this proposal facility (other than those described in A or B above) which will result in a discharge ❑ 1 those described in A or B above? (FORM 2C) 22 23 24 to waters of the U.S.? (FORM 2D) 25 26 27 E. Does or will this facility treat, store, or dispose of hazardous wastes? (FORM 3) i� ❑ ❑ F. Do you or will you inject at this facility industrial or municipal effluent below the lowermost stratum containing, within one quarter mile of the well bore, underground sources of drinking water? ❑ 1❑ 26 29 30 (FORM 4) 31 32 • - 33 G. Do you or will you inject at this facility any produced water other fluids which are brought to the surface in connection with conventional oil or natural gas production, inject fluids used for enhanced recovery of oil or natural gas, or inject fluids for storage of liquid hydrocarbons? ❑ a ❑ H. Do you or will you inject at this facility fluids for special processes such as mining of sulfer by the Frasch process, solution mining of minerals, in situ combustion of fossil fuel. or recovery of geothermal energy? (FORM 4) ❑ ❑ (FORM 4) 34 35 36 37 38 39' I. Is this facility a proposed stationary source which is one of the 28 industrial categories listed in the instructions and which will potentially emit 100 tons per year of any air pollutant regulated under the Clean Air Act and may affect or be ❑ 4 ❑ J. Is this facility a proposed stationary source which is NOT one of the 28 industrial categories listed in the instructions and which will potentially emit 250 tons per year of any air pollutant regulated under the Clean Air Act and may affect ❑ �� ❑ located III. c in an NAME SKIP attainment area? FORM 5 OF FACILITY Clariant Corporation 40 41 42 or be located in an attainment are? FORM 5 43 44 1 15 IV. 16-29 FACILITY 30 CONTACT A. NAME & TITLE ((ast, first, & title) 69 B. PHONE (area code & no.) c Bill Archer 2 704 822 2702 15 V. FACILITY 16 45 MAILING ADDRESS 46 48 49 51 52 55 A. STREET OR P.O. BOX P.O. Box 669246 3 15 16 45 B. CITY OR TOWN C. STATE D. ZIP CODE c Charlotte NC 4 28266 15 VI. 16 40 FACILITY LOCATION A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER 41 42 47 51 11701 Mount Holly Road 5 15 16 45 B. COUNTY NAME Mecklenburg 46 70 C. CITY OR TOWN D. STATE E. ZIP CODE F. COUNTY CODE Charlotte 6 NC 28214 37-119 15 16 40 41 42 47 51 52 54 EPA FORM 3510-1 (8-90) CONTINUED ON REVERSE CONTINUED FROM THE FRONT VII. SIC CODES 4-di.it, in order of •riorit A. FIRST B. SECOND c 2865 (specify) } 7 3564 (specify) s Dyes and Organic Chemicals 5 Air Purification Equipment is 17 I 16 19 C. THIRD D. FOURTH c 4953 (specify) 7 (specify) Materials Recovery Facilities s 16 17 s 16 19 Vlli. OPERATOR INFORMATION A. NAME B. Is the name listed in Item c Clariant Corporation VIII-A the 13 /I also owner? I' YES ❑ • 18 19 55 NO C. STATUS OF OPERATOR (Enter the appropriate fetter into the answer box; if "Other,"specify.) D. PHONE (area code & no.) F = FEDERAL M = PUBLIC (other than federal or state) S =STATE O = OTHER (specify) P = PRIVATE I p (specify) c 704 822 2702 A 56 15 16 18 19 21 22 25 E. STREET OR PO BOX P.O. Box 669246 26 55 F. CITY OR TOWN G. STATE ` H. ZIP CODE IX. INDIAN LAND c Charlotte Is the facility located Indian B NC 28266 ❑ on lands? 15 16 40 42 42 47 51 YES NO -- - - X. EXISTING ENVIRONMENTAL PERMITS A. NPDES (Discharges to Surface Water) D. PSD (Air Emissions from Proposed Sources) ' NC0004375 cc TT 8 -. 9 N 08542R19 15 16 17 18 30 15 16 17 18 30 B. UIC (Underground Injection of Fluids E. OTHER (specify) (Specify) 1 N/A T 8] 9 T s NC000037 Stormwater 15 16 17 18 30 15 16 17 18 30 C. RCRA (Hazardous Wastes) E. OTHER (specify) (Specify) I NCD001810365 T 8 s R 9 WQ0000537 Landfill 15 16 17 18 30 15 16 17 18 30 XI. MAP Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility, the location of each of its existing and proposed intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs, rivers and other surface water bodies in the ma. area. See instructions for .recise re• uirements. XII. NATURE OF BUSINESS •rovide a brief descri•tion The Clariant Corporation operates a chemicals production facility and centralized waste treatment (CWT) plant near Mount Holly, North Carolina (Clariant-Mt. Holly East Plant). Wastewater from the facility and from off -site locations are treated in an on -site wastewater treatment plant (WWTP) and the treated wastewaters are discharged to the Catawba River under NPDES Permit No. NC0004375. The current NPDES permit became effective on March 1, 2003. This permit was issued by the North Carolina Department of Environment and Natural Resources (NCDENR). The facility had been a specialty chemical and dye manufacturing site since 1937. In recent years a number of the production units have shut down and the latest NPDES permit authorizes operation of a centralized waste treatment system. The treated wastewaters include 1) CWT wastewaters from off -site manufacting operations, hauled to the Clariant facility; 2) Stormwater from the facility; 3) Process wastewater and domestic wastewater from current on -site manufacturing operations; and 4) The groundwater from a groundwater pump and treat system and leachate from an active on -site landfill cell. In addition to treating hauled -in wastes in the CWT operations, Clariant has developed the facility as an industrial park for compatible industrial operations. To date, two(2) tenants have operations at the facility with one producing process wastewaters for treatment in the on -site WWTP. XIII. CERTIFICATION (see instructions) I certify under penalty of law that I have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained In- the application, I believe that the information is true, accurate and complete. I am aware that there are significant penalties for,:`' submitting false information, including the possibility of fine and imprisonment. A. NAME & OFFICIAL�TITLE (type or print) IC>J��L ,—ri7.1(:: G(E VE ftiES i1;:"; B. SIGNATURE , ,� 2/,L-, I'y!. , ..(e<; _.„., C. DATE SIGNED COMMENTS FOR OFFICIAL USE ONLY c C 15 16 55 EPA FORM 3510-1 (8-90) 5J1' �) �� City C m 'Ubr3r • • •. I • 1 0OG'..+000 riwL.I�sr_. 1/2 • • SCALE: 1: 24000 0 • I •i • �c71J •'� INE • �.- .. 8M75O. '. LATITUDE: 35°16' 45" ;47- LONGITUDE: 81°00' 35" OUTFALL 001 1000 0 2000 4000 6000 CLARiANT CORPORATION PROPERTY CHARLOTTE, NORTH CAROLINA 8000 REFERENCE: BASE MAP TAKEN FROM USGS QUADRANGLE MAP MOUNTAIN ISLAND LAKE, NORTH CAROLINA, (DATED 1969) AND MOUNT HOLLY, NORTH CAROLINA, (DATED 1970). 1 MILE 10,000 FEET J U LY 2002 LOCATION MAP ALA IPSr ENVIRONMENTAL W1"MELAm AEI PROJECT No. N130-20 Please type or print in the unshaded areas only EPA ID Number (Copy from Item 1 of Form 1) NCD001810365 Form Approved OMB No. 2040-0086 Approval expires 7-31-88 Form 2Cj NPDES I. Outfall Location For this outfall, A `af list the EPJ\ latitude U.S. ENVIRONMENTAL PROTECTION AGENCY APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILVICUTLRAL OPERATIONS Consolidated Permits Program and longitude, and name of the receiving water(s) Outfall Number tist Latitude Lon.itude Receiving Water (name) De• Min Sec De• Min Sec 001 45 81 00 31 Catawba River II. Flows, Sources of Pollution, and Treatment Technologies A. For each outfall, provide a description of (1) all operations contributing wastewater to the effluent, including process wastewater, sanitary wastewater, cooling water, and stormwater runoff; (2) the average flow contributed by each operation; and (3) the treatment received by the wastewater. Continue on additional sheets if necessary. B. For each outfall, provide a description of (1) all operations contributing wastewater to the effluent, including process wastewater, sanitary wastewater, cooling water, and stormwater runoff; (2) the average flow contributed by each operation; and (3) the treatment received by the wastewater. Continue on additional sheets if necessary. 1. Outfall Number 2. Operations Contributing Flow 3. Treatment a. OPERATION (fist) b. AVERAGE FLOW a. DESCRIPTION b. LIST CODES FROM TABLE 2C-1 001 Filter Plant Backwash 30,000 gpd settling canal 1-U 001 Sanitary waste 20,000 gpd neutralization, activated sludge 2-K 3-A 001 Stormwater (0.12" rain) 283,000 gpd 2-K 3-A 001 Steam Generation 20,000 gpd 2-K 3-A 001 Non -contact cooling 40,000 gpd " 2-K 3-A 001 Special chemical manufacturing 30,000 gpd 2-K 3-A 001 Semiworks and warehousing 10,000 gpd 2-K 3-A 001 Groundwater remediation 203,000 gpd activated sludge 3-A 001 3rd Party OCPSF 11,000 gpd neutralization, activated sludge 2-K 3-A 001 3rd Party Non-OCPSF 27,000 gpd " 001 3rd Party Oily Water 8,000 gpd " 001 Primary & Biological Solids Process. 63,000 gpd " 001 Solublization & Emulsion Breaking Water 8,000 gpd " 001 Equipment & Unload. Area Water 30,000 gpd " 001 Air Filter Regeneration 14,000 gpd " 001 Note: See Table 1A (attached) for unit sizes, detention times and flow rates of treatment units EPA FORM 3510-2C (Rev. 2-85) Page 1 of 4 CONTINUED ON REVERSE CONTINUED FROM THE FRONT C. Except for StorM:runoff.fea15,9, or spills,- are any of the discharges described:fp Items II -A or B intermittent or sealepnar.,.,:_• ,',,':, --: ,•:,•,.;, ., .,.,.; -,....: ,,,, ,, - 0 YES the followingtable,) . . ' ,. I.' ,: ::, . ra. 146.66-0..ection no , : : --,,,!,,,..:::4‘..,,,,:,..•..•: : ., - ^. .....' ..,...:- -,.,.. :.,:. . . . . .,.....,; . • 3. FREQUENCY - ' r. •-• -:,•:- -- • • 4.- FLOW.,.., :- : -:.',' -..,:-::.',..,..::--j.,.1.:*:.,.--..i.:;:,..e.'4Ii.-,•.1 1. OUTFALL • NUMBER • 2 OPERATION(s) . CONTRIBUTING FLOW a. DAYS - . PER WEEK b. MONTHS . PER YEAR : : -::-... _. a. FLOW RATE _. • -,. : (in mgco 13TOTAL VOLUME -.,::::::••.*. ,:(specify with'units)-:-..!.- - :•.•,:i',.:, -‘,.,;',"f•,.i,":;:c',' '71P'. • - (40. -. . - . .-: ,:,,.,,-..- ,. ' , . ::....,...,:,::::-(liat) • - -.,,, •: ... : ',1•,,:. ,-•=,: :••• . ..; r : (specify . :„ average) ' (specifY ' , : average) , , . :-1:LoNG'TERM .'--AVERAGE 2. MAXIMUM DAILY • ,: i. LONGTERM *: . :'.-: AVERAGE , ' ::. . 2. MAXIMUM ' ;7. ..2. DAILY 2 '‘''.' • :"(iiiclayif',': '''' •'-''.----,7,4",,,;'-• III; PRODUCTION-.;:,,',f,:..'-:: .-- kl?00:4)•'effluen..07)(00,r1e:11.rpitallciri, prOMOgated r by EpA,UnderSebtfOr094sof . ..- '-... ' ', :::.2,E) -,11a(gii. the Clean fii Section Water Act apP1Ytia, IV) a.r4O'cly . 4,41 ,.. B rethe lInlitaPonaikthe applfCable effluent. guideline- expressed (04000f production (or offiermeesureForiVOtaffpri)?iz,n;',;i5t-W$ti; - , ----7 -: ,'..!...!',-.',.,-:,1-i- - --- -=-• • , •,.YESIdompIete Item III-C)`... - .: . —. . -:: -. - :..:- :,.:;z7 '..Nargo to Section C jtyceianpirered•:,:. ' 0.70. Item; 11Ii3,,', list tctv, quantity Which represents an...'octo measurementof your levelgprockcUon,,e*;t.fe:titecft -• .':..,'-,-arldittriltetiediffitlie'aPPliCeble'iliffltientgUideline, and !ricketsthavaffeeteil diatfalle;', .- - .• '-',"•:',,:si ,'-'• . - -'',"-,..',4.74-41-fAV:5.4.,•40.7.,7:c--‘11.-=';it;,4;1',ICi.INlig.-',.. -.• ‘ :.a'i,',:'-`,.i''',i'?*-,..::!'.'.'!-:',',' •-•':-.1'.',';''..`:..: •-•-.:'••••,.• .., - : .•:.!iil''....-,t-:AVERAGE DAILY PRODUCTION - °'':•:"°.,: ' -; Illig'iii-4'0.1i''':-:.' i.i.-''':,''''''' ;''' FFECT ""' --, • ,''..-',:,,p.:::-.',-.:....--.;,.....,::f '.•:,:...: a. gumirrry PER SAY __:-.''':..'._, ,_''. :::7-•-ii"'i:,:.... f'1:;:.b. UNITS OF MEASURE • -..,,,,-. °,.:,11i;°,„.,-..:.:,1.E.:-.,..,-,.:K:':;.:-::. ,, ' . , - ::.,--:,:., . - .-.i.,. °',,.. , • :, - c. OPERATION; PRODUCT, MATERIAL ETC. ' . , :i, , ' :.- . -. (peciry) r ' ' ' ' -. ' : . ' .:' ' ':,1 .1,,, ....I.,: !Z.:4., \ •-, : S , ° ' - ' FA ' - ..i stoutfalInurn ' ' --4::: IV. IMPROVEMENTS::, .-..,'...A;!;iAt_p]iyou:how;01:0IF.00::bk,-,ony-,.ir',40!rotS.LIte-,:.'Orlocal- opetatorj7cif*aveiotky:eibTlent • 01s:10.0p11CiitiOrq.-67,11i4 schedutelettit*.stipOlet(one,,COrt-6 .... ii1:-<::,..-?......, '''.:.;%1-=';''Z',';i5:.'i:'-- eqUipinent :,!rictipcies: ; 6,:it-,1$..,ribt .. eroi'and :77' '..' ••:''':':!''.:: 'Yes aythdrf1yct0:4*t*Ofrigernentati.bp:schedUle..i,"fOtlitlAtidti# or piciia.4.'iii,i0i.ogiot.',710iprooloi -prcige:40s....WhiCti..iAW1h:0401.141:01091,1 limited .1o,-,ii:otikt..:00100§000iiilloativi*00foicoilijniki ordersKeinfOrce grant or.lOenigind1110 .:..., (complete the foliowingleible NO ItthBj . . - .,T.i `f411ii.07 eliewmpliai i.,,IF TIFicATIoNon:_copApmp!.ETC.1;..: ,.,..AG15, 1.ff.g._!IT,ii.,,,.,,,;,,„ : - -:4';'E.::: .. .•-'...., V-L.,..1-::!•-:.-;.-i-if!g.;--' . .'. :. .i,IAFFECTip 6irroAuif. ,4-4,..---7,_:..,2._,7_147:41fir, ::-. -......:--,. -... .. - : ....ii._ ,OSitit BRIEF DESCRIPTION Or_eKo4i ":7_ 1 ' • fit,21._._,rti,574y4144prrgilE;.: t;COMPIANCEteAlk: 'Hi* No :-:.--;i,-,..:-,.,: --: b. SOURCE OF. MC Hi;‘,F19 E .,..,,.i.,y4 :, 2.-,,, - , '.7i':..* .T.c::!',.':f;*r'.:-;-' -f,'':":-.':',3- . ' , • 41.i ". ---.--,....,• , . - ;. ., - -..•ii- ,-,-;-,.;;..,- H. !...:: -.) ' =.• -Timlar,,,, '`.1,..EtgQ:17 IN blpao54, 'M.15CTED'i": Ea09RTIONA1,,;.-.yOUJTey .ettack.edciltioriel sheets describing. any. edditioriel water pollution control; prograjnSlof,dMer,.enkirpnrin:egOt:prpfs :..,...fittiipichinaysiirreof your discharges) you now have underway or whicil:Yp# plan ,. Indicatej whether each PrO-4,402.1e;:p*OnderWaY:Oti.f.plkiln sf:.•:::',,,,-'ZaPd;(ildfcate'ydUraCtUat'Or planned 6CheikiteS for constructiOn. :1.;•:.,-,.:-"r-.,.,.6.--,:',:.:::.,j,::',";..-?;:-ffi:i:g.::..i',..:'.-.-j.•=;:il.::i.' '...':::'::c:',.:::':'.•.. . ..,,,, !'r.'''...11, ;17! ': '::: ', • • . • : ' ' ' ' " ' ' . . 0 MARK IC. IEDESCRIPTION OF ADDITIONAL CONTROL- PRObRAM•tt -7.f.ist.:: if Tr.. ATTACHED ..: EPA FORM 3510-2C (Rev. 2-85) Page 2 of 4 CONTINUED ON PAGE 3 EPA ID Number (Copy from item 1 of Form 1) CONTINUED FROM PAGE 2 NCD001810365 if. It TAKE:AND EFFCill=i+tT:CHARACTERISFi.GS A B; & C; See it struct€ons t)efore proceedir g:- Complete orie set of tables or each outfall Annotate the vutfaH number €st;the space pre 4ded NGTE; Tables V A 1f>B and V C are incfuded;or separatesheets::nurnber V=:1:through V 9 Use the space belmw t list any of the pollutants listed in Tables 20 3 of the tnstrt ctror Which Yo4u f0 of :have re son to IiellaVe rs ii�scherged or Wray be drsahar ed front at4y outfa* Far eyety pal€ttartt you list briefly describe the reasons you:bal�eve Et to be ptes4rt and report anyattalyt eal data tn<yabr.gossessEon• 1. POLLtTi A€VTi,ggpcgi.t.tge Vanadium Tenant -Catalyst Regeneration tft POTENTIAL DISCHARGES NOT OE VEREErB ANAE Y'SIS > is any pdilutant €tired �n Et�rb V-C a:substanca or a campansnt oY a sub`atance vuit�cb you currentESr €se 00A.taiiufa ure a product or byproduct? )rst aXs ch paX.4No.00.0#Y Copper - Catalyst in production of one specialty chemical Toluene - Solvent used in production of one specialty chemical Arsenic - Contaminant in tenant's catalyst regeneration EPA FORM 3510-2C (Rev. 2-85) Page 3 of 4 CONTINUED ON REVERSE CONTINUED FROM THE FRONT vn. I JL'.J l jML I VJUVI IT ICI INU UAI A Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in relation to your discharge within the last 3 years? YES (identify the test(s) and describe their purpose below) D NO (go to Section Vlll) Chronic toxicity testing is performed quarterly at 1.8% effluent concentration in accordance with the effluent limitations of NPDES Permit No. NC0004375. All data has been reported to NCDENR. VIII. CONTRACT ANALYSIS INFORMATION Were any of the analyses reported in Item V performed by a contract laboratory or consulting firm? YES (list the name, address, and telephone number of, and pollutants ❑ NO (go to Section IX) analyzed by, each such laboratory or firm below) A. NAME B. ADDRESS C. TELEPHONE D. POLLUTANTS ANALYZED (area code & no.) (list) Pace Analytical 9800 Kincey Avenue, Suite 100 Huntersville, NC 28078 (704) 875-9092 Al! analyses performed by Pace except: pH, BOD, COD, NH3-N, TSS, Total Phenol, Total Sulfate, and Conductivity ( ) ( ) ( ) 1 ( ) ( ) ( ) ( ) ( ) IX. CERTIFICATION under certify penalty, of law that designed to assure that quali fied who manage the system or those : knowledge and belief, five, accurate possibility of fine and lmprisonment this docunierit and all attachments were prepared under.my diractron or supervision-in'accordance with a ersonnel. properly��system,; p gather and evaluate -the information 'submitted. • Based on'my inquiry of the person or persons :' persons directly responsible ;for gathering the information,' the information submitted is, . to the best of my - and.complete. lam awarethat there are- significant penalties for. submitting false information, including the for knowing violations. A. NAME & OFFICIAL TITLE (type or print) -C,-d4i- /1_ !EAGbf( / ✓c- ?QKstDC,v B. PHONE NO. (area code & no.) (7r1 ) .'s l - 7/ CI C. SIGNATURE i /? �.eC� D.D7ATE SIGNED .0 8r .DEe of EPA FORM 3510-2C (Rev. 2-85) Page 4 of 4 PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY. You may report some or all of this information on separate sheets (use the same format) instead of completing these pages. SEE INSTRUCTIONS. El 'A I I) NUMBER (copy from Item 1 of Fonn 1) NCD001810365 V. INTAKE AND EFFLUENT CHARACTERISTICS (continued from page 3 of Form 2-C) PART A - You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details. 2. EFFLUENT 3. UNITS 4. INTAKE (optional) 1. POLLUTANT a. MAXIMUM DAILY VALUE b. MAXIMUM 30 DAY VALUE (if available) c. LONG TERM AVRG. VALUE (If available) d. NO. OF (specify if blank) a. LONG TERM AVERAGE VALUE b. NO. OF cor+cfiiiwnan rbutiss CONCENTRATION Ply coNceiiirAT10N (2) MASS ANALYSIS a.CONCEN- TRATION b. MASS caxFiiTATw. Cal MASS ANALYSES .a. Biochemical Oxygen Demand (BCD) 447 856 316 467 111 415 253 mg/l lb/d b. Chemical Oxygen Demand (COD) 1010 4936 917 3014 545 2047 253 mg/I lb/d c. Total Organic Carbon (TOC) d. Total Suspended Solids (TSS) 208 918 115 480 68 257 253 mg/I lb/d e. Ammonia (as fv) 156 467 98 312 37 140 253 mg/I lb/d f. Flow Value 1.57 Value 0.76 Value 0.45 366 MGD MGD Value g. Temperature (winter) Value 22 Value 17 Value 11 182 °C Value h. Temperature (summer) Value 28 Value 26 Value 23 184 "C Value i pH Minimum 6.7 Maximum 8.4 Minimum 7.0 Maximum 8.1 s 366 STANDARD UNTIS PART B - Mark "X" in co mark column 2a one analysis for discharge. Complete umn 2-a for for any po that pollutant. one table each pollutant you know or have reason to believe is present. Mark "X" in column 2-b for each pollutant lutant which is limited either directly, or indirectly but expressly, in an effluent limitation guideline, you For other pollutants for which you mark column 2a, you must provide quantitative data or an explanation for each outfall. See the instructions for additional details and requirements. you believe to be absent. must provide the results of their presence If you of at least in your 1. POLLUT- 2. MARK 'X' 2. EFFLUENT 3. UNITS (specify if blank) 4. INTAKEM (optional) :. ANT AND CAS NO.(if � .. exr ,_ ^% aeNT a. MAXIMUM VALUE DAILY b. MAXIMUM 30 DAY VALUE (If available) c. LONG TERM AVRG. VALUE (lravallable) d. NO. OF V, LONG TERM AVERAGE VALUE b. NO. OF .::.available): ` . 0} ;eancerrrtATp N mw a.i 'OONCErHIRATICN Iaiwas ca+cjiinnTroq u)wtsa ANALYSIS a.CONCEN• TRATION b. MASS tq C«4CEHTRATIOH re,wAss ANALYSES a. Bromide . (24959-67-9) ❑ b. Chlorine,. Total Residual ►S ❑ <0.1 <0.976 N/A N/A N/A N/A 1 mg/I lb/d c Color.. ; ❑ I d.`Fecal Collform 0 ❑ 1200 N/A N/A N/A 349 N/A 12 FC/100 ml .e. Fluoride (16984.48-8) 13 ❑ ,f.Nitrate- -Nitrite(as itrate-: >- ❑ 18 87 N/A N/A 1.7 6.5 12 mg/I lb/d EPA FORM 3510-2C (Rev. 2-85) Page V-1 CONTINUE ON REVERSE ITEM V-B CONTINUED FROM FRONT 1. POLLUT- ANT AND CAS NO. (if available) 2. MARK 3. UNITS 4. INTAKE (optional) utreu '"�' ENT ueveo "' aewr a. MAXIMUM DAILY VALUE b. MAXIMUM 30 DAY VALUE (':available) c. LONG TERM AVRG. VALUE (If available) d. NO. OF (specify if blank)a. LONG TERM AVERAGE VALUE b. NO. OF IN CCNCENTRATa " (2/ASS I CONCENTRATION CZ MAW CONCENTRATION purse ANALYSIS a. RATIO N- TRATION b. AMASS m corNCENrRArnN Iaurss ANALYSES g. Nitrogen, Total Organic (as N) � ❑ Organic Nitrogen not analyzed directly. Present from organic chemicals and dye manufacturing. h. Oil and I❑ <5 <49 N/A N/A N/A N/A 1 mg/I lb/d I. Phosphonas (as P), Total (7723-14-0) � ❑ 8.6 37 N/A N/A 4.5 17 12 mg/I Ib/d j. Radioactiviity. - z(1) Alpha,. :Total ❑ ►1 (2) Bets, i.Tatal ❑ 41 Y(3) Radium, 'Total ❑ ►�/ ;(4) Radium 226, Total. ❑ e kkf Suirate (as ;;SO4)- _►�1 Y(14808-79-8) ■ 3400 14745 N/A N/A 1491 5594 4 mg/I Ib/d xt:?SUlflde (as S)' ❑ 1 11. Sulfite (as ..14265-45;3)^ ❑ ►� ir4Surfectarits ►1 ❑ 0.81 3.18 N/A N/A 0.44 1.65 4 mg/I lb/d ' o. Aluminum, :Total ., (7429-90-5) ►�/ ❑ • p Barium;_ '(7440-39-3) ►Z/ ❑ <0.005 <.049 N/A N/A N/A N/A 1 mg/I Ib/d q: Boron, Total .. (7440.42-8) ❑ ►�/ •r_Cobatt . � . -Total i C(-4) ►�/ ❑ 0.0056 0.055 N/A N/A N/A N/A 1 mg/I Ib/d (743Iron, 9-4)l (743s-ea'a) w ❑ 8.3 19 N/A N/A 2.4 9 4 mg/I lb/d , L'Magneslum, Total : (7439-95-4) ❑ ►�/ --- u. Molybdenum, •(7439.98.7) ' ►/ ❑ 2 19.5 N/A N/A N/A N/A 1 mg/I lb/d V, Manganese, Totel;; ; - (7.439-96=5): , ►�/ ❑ 4 12 N/A N/A 3 10 4 m /I g lb/d w:Tn,:Total (7440-31-15) ►� ❑ <0.005 <0.049 N/A N/A N/A N/A 1 mg/I lb/d ;do' �nl-.:.. '(7440-32-6) Cr,A C nIA■ ►:1 7LAA nr. im-.. <0.005 n ne-r <0.049 N/A N/A N/A N/A - 1 mg/I lb/d -Lv Irwv. L- age v- CONTINUE ON PAGE V-3 CONTINUED FROM PAGE 3 OF FORM 2-C PART EPA I.D. NUMBER (copy from Item 1 of Form 1) OUTFALL NUMBER 001 C - If you fractions fractions). • provide discharged pollutants briefly additional are a primary industry and this outfall contains process wastewater, refer to Table 2c-2 in the instructions to determine which of the GC/MS fractions you must test for. Mark "X" in column 2-a for all such GC/MS that apply to your industry and for ALL toxic metals, cyanides, and total phenols. If you are not required to mark column 2-a (secondary industries, nonprocess wastewater outfalls, and non -required GC/MS mark "X" In column 2-b for each pollutant you know or have reason to believe Is present. Mark 'X" in column 2-c for each pollutant you believe is absent. If you mark column 2a for any pollutant, you must the results of at least one analysis for that pollutant. If you mark column 2b for any pollutant, you must provide the results of at least one analysis for that pollutant. If you know or have reason to believe it will be in concentrations of 10 ppb or greater. ••11.you:mark column 2b for acrolein, acrylonitrile, 2,4 dinitrophenol, or 2-methyl-4, 6 dinitrophenol, you must provide the results of at least one analysis for each of these which you know or have reason tobelieve; thatyou discharge in concentrations of 100 ppb or greater.. Otherwise, for pollutants for which you mark column 2b, you must either submit at least one analysis or describe the reasons the pollutant Is expected to,be discharged:. Note that there are 7 pages to this part; please review each carefully. Complete one table (all 7 pages) for each outfall. See instructions for details and requirements. .: t 'X' :.1..POLLUT-.. 2..MARK ° 2. EFFLUENT 3. UNITS 4. INTAKE ANT AND a. TEST- . b. BE-- . c. BE- a MAXIMUM DAILY VALUE b. MAXIMUM 30 DAY VALUE LONG (optional) CAS NO (�f qU RED PRE LIEVED UEVE '• (if available) c. TERM AVRG. VALUE rCENTIf vaJlableJ d. NO. OF ANALYST (specify if blank) a. LONG TERM AVERAGE VALUE b. NO. OF available) •ilif+�-•. .. ig7�t� (), g Veli ii, ;,s wh.k� • : � is ><iz= < iY.. c . ;FSENT t't •.�x�c' Yiili ".Lr ;'1, ai .s,sxrty, ,«• T i�t a ft:l,•..�it; r=:=L:tit (1)CONCENT :,.�.:pRAT1�iPi1 S'S�,e�?�3 °1 '' ` i }s1^•n'°y. Y �3 �AA�$$ .. IK n)corrc> rrr- RATIQA� its j r'(2) MASS ; (I)CON RA�rtol'i .(2)rwlASs .S �- 't .8. CiQNC.Eiti- TRATION Y. 1vu'�SS CONC�NiHAT10 N (�I Lem ANALYSE c+ �7 .,' ``CYANiDE;'A 1�oZ•.li•T1� IS ..• ..'='. - e;f ID [C1TALs ?HENOLS :Q .':'#, -. .�.'•' Z' 7 S • �.;� '''` . ' ', '}- • •_� Y°-%:�:� �•7 L �i'l'�r. •�it ..i x t� _ • .' •, f •Y . �S� ..:4.. •S • 1 t. •� ��i rv- ,..r:, . Part C attached. 0 ❑ op •@ tie, ... :•- ► I ❑ 0 tiff-.. IK-"♦, 57 6� � 14 :='li•:: �t.r ® ❑ 0 Imo. _ ► / f f =r A❑ El 8, - ❑ ❑ .+� .. .i, 1fD 0 1 Id s:. ,. .- ,.....,, .t, ... ..... , ,,,<:; 0 ® DESCRIBE RESULTS 1 1-t33 '. EPA FORM 3510-2C (Rev. 2-85) Page V-3 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 1. POLLUT- 2. MARK'X' 2. EFFLUENT 3. UNITS 4. INTAKE ANT AND a. TEST- b. BE- c. BE- a. MAXIMUM DAILY b. MAXIMUM 30 DAY VALUE (optional) CAS NO. (if ING RE- QUIRED LIEVED PRE- LIEVED ABSENT VALUE (if available) c. LONG TERM AVRG. VALUE (If available) d. NO. OF ANALYST (Specify if blank) a. LONG TERM AVERAGE VALUE b. NO. OF available SENT (1) CONCENT- (2) MASS (1)RATION i- RATION 12) MASS (q RAllONCONCENT-RATION RAnoN (2) MASS S a• CONCEN- TRATION b. MASS I" carcEr+lRara N rq rwss ANALYSE S GC/MS -VOLATILE 1 V, Acrofeirt COMPOUNDS (107-02-8) 2VAcryioniin#e ' ❑ ■ Part C attached. (107-13-1) ►�1 ❑ ❑ 3V Benzene. — (71-43-2) ' �1 ❑ ❑ aV Bis (Chlaro- methyl) Ether '(542.88-1) ❑ ❑ �1 5V Bromoform (75-25-2) ❑ ❑ 6VCarbon Tetrachloride • (56-23-5) ❑ ❑ (1 7) SVChlorodl- ►�1 ❑ ❑ tratno methane (124-48-1) 9V Chloroeu ►�1 ❑ ❑ le _ (75-003). . '. '. 2-Chloro- ❑ ❑ 10V . ettlyhrtrtyl Ether (110-75-8) 3ofarrn /� ❑ ❑ (57�8-57-66-3) 12V Dirhloro- ►�I ❑ ❑ bromoethane (75-71-8) �1 ❑ ❑ 13V D(r:hlore- . dinuoromothme (75-71-8) • 14V 1,1-Dichkro- ❑ ❑ PI ethane (75-3443) 16V 1,2-DIchbro- 1 ❑ ❑ ethane (107-06-2) 18V 1.1-Dichtono- /1 ❑ ❑ ethylene (75335-4) /1 ❑ ❑ 17V 1.2-Okhbro- propane (78-87.5) 18V 1,3•DI hbro- 1 ❑ ❑ propylene (542-76-6) ❑ ❑ Ethyl benzene (100-41-4) 20V.Methyl ►a1 ❑ ❑ Bromide (74-83-9) 1 ❑ ❑ 21V.Methyl: Ctiloride > (741'87=3) ❑ ❑ EPA FORM 3510-2C (Rev. 2-85) Page V-4 CONTINUE ON PAGE V-5 CONTINUED FROM PAGE V-4 tPA I.U. NUMBER (copy from kern 1 of Form 1) NCD001810365 OUTFALL NUMBER 001 1. POLLUT- 2. MARK'X' 2. EFFLUENT 3. UN TS ANT AND a. TEST- b. BE- c. BE. a. MAXIMUM DAILY b. MAXIMUM 30 DAY VALUE 4. INTAKE (optional) CAS NO. (if available) ING RE- QUIRED LIEVED PRE- LIEVED ABSENT VALUE (d available(specify ) c. LONG TERM AVRG. VALUE (If available) d. NO.OF if blank) a. LONG TERM AVERAGE VALUE b. NO- OF SENT hlcE� (1) CONCENT- RANCENT• ANALYST ANALYSE RATION (2) MASS RATION (2) MASS (1) RATION (2) MASS . S a' CONCEN- TRATION cor¢eiirlrsAran RI w�vs S GC/MS - VOLATILE COMPOUNDS (continued) - Chloride , (75-09-2): ❑ ❑ Part C attached. 23V 1.1,2,2-Te - CNoroet) •ane..; ►1 ❑ ❑ 24V Tetracnbco- ggtry{{ene :' 127=18-4) . ;.,6V:1 oluene ❑ ❑ i:(108.88:3) .: 41tV;12-IranS- ® ❑ ❑ L L ❑ ❑ - C(t oroetha - III El : 28V.ethyl ne . . k. ❑ ❑ cN oro- fluoro (75-69-4)hane nyl �I ❑ ❑ Chloride (75-01-4) ❑ ❑ ,GC/MS FRACTION - ACID COMPOUNDS ,1A2-Choicobanot... (120-83=2)'. • ,U12,+opnemyl- ph0587enol.,: {1�� A 4,6-0uutro- ►-I D ❑ .1534-52-1 2;4D.r..t .SA nano-.; `_ -:... .. 151-285) �I ❑ ❑ {88-755):-:' 4-Ntro)- :7A rend P�2-7)-;tioro 1I ❑ ❑ ❑ c59-60-7) •: ANeroa• cNoropheial (87-88:5).• . . ' Phenol 1Z1 D D :i0A .. 11A 2,4,8-i n- 'ichloiro henol ❑ ❑ EPA FORM 3510-2C (Rev. 2-85) Page V-5 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 'X' 1. POLLUT- 2. MARK 2. EFFLUENT 3. UNITS 4. INTAKE ANT AND CAS NO. if a. TEST- INC RE- QUIRED b. BE- LIEVED PRE- c. BE- LIEVED ABSENT a. MAXIMUM DAILY VALUE b. MAXIMUM 30 DAY VALUE (Havailable) c. LONG TERM AVRG. VALUE ill available) d. NO. OF ANALYST (specify if blank) (optional) a. LONG TERM AVERAGE VALUE b. NO. OF available) SENT . - - (I)CONCENr- RATION (2) MASS (1)CONCENT- RATION (2) MASS (I)CONCENT• RATION (2) MASS S a. CONCEN. TRATION b. MASS "' corvcexrRAnOe (21 MASS ANALYSE S GC/MS , FRACTION - BASE/NEUTRAL COMPOUNDS .. -. .1BAcsnpbfhene 'r :(83-32-a) • : • . El❑ Part C attached. 4B.Benzidlne (92 87-5) ... ® ❑ ❑ i 5B Benzo (a) Arkhracene :. ' (58=b523).• . '- „ ❑ ❑ BB Benin (a) : Preiia (5a32-P): � � ❑ ❑ '.7B34-Benzo•.. :Auciiinthene (20549-2):...' D ❑ .8B:Benzo (ght) '.Perylene : ,:. .. �(191=2A-2):::, L ❑ ❑ :i9B.Benzo (k). FIuO 1hene.: (207=08-9)"`' ` ' ::10B �� ❑ ❑ Bis (2- . . i-...Chlorioethoxy)Ell 'Methane' :::','. =-(11t91-1) -" ❑ ❑ 119 Eta (2.(tao- ; ethyl E her :: Lr, '(111444-4): ', � � ❑ ❑ (2•E1hyf-;"; ,.138Bl :hexy9 Pttiaipte '. :'.�- _ ❑ III,(117.81-7) :14 B 4-Brom :-- pbanxi:Phenyl:: -Ethe((101.553) : ' ►Z� D ❑ - ...168 Butyl Benzyl PP ;(Brea-„'::;., ; • ❑ ❑ ::16B 2-CNoro- ;;naphthalene :::;:. .:(91-88=7). %` , .`. ►, ❑ ❑ •:17B:4-CNoro- ; pherryl P,tien)1: : Ether'(7005-72.3). ,& ❑ ❑ ;;74B;c41ysene '(218-01 9):.: '-. ►�� ❑ ❑ ::198 atbicene :. :(53:70=3) ::..', :` ❑ ❑ ;betrzenee;:r.t,El 0 ibelU9'n8'� '(541-73.1) - EPA FORM 3510-2C (Rev. 2-85) Page V-6 CONTINUE ON PAGE V-7 CONTINUED FROM PAGE V-6 EPA I.D. NUMBER (copy from item 1 of Form 1) NCD001810365 OUTFALL NUMBER 1 001 1. POLLUT- ' ' 2. MARK X 2. EFFLUENT 3. UNITS 4. INTAKE (optional) ANT AND CAS NO. (if a. TEST- ING RE- QUIRED b. BE- LIEVED PRE- c. BE- LIEVED ABSENT a. MAXIMUM DAILY VALUE b. MAXIMUM 30 DAY VALUE (if available) c. LONG TERM AVRG. VALUE (If available) d. NO. OF ANALYSI (specify if blank) a. LONG TERM AVERAGE VALUE b. NO. OF '. available)._.. .. .. SENT. ' ' (t)CONCENT- RATION • PI MASS (I)CONCENT- - RATION (2)MASS (1)CONCENT- RATION (2) MASS S a.CONCEN- TRATION b. MASS ca+cFrruTa« cb/wa ANALYSE S GC/MS;- BASE/NEUTRAL COMPOUNDS (continued) - .228_14-Dbhloro-: benzene;: '; (106-46-7) .":'.< ❑ ❑ Part C attached. =.238 3..7-13ldi6o-':,. • (91-941)' :' 24B,DIethyl . _. Phthalate.- ''._ ' (84-66-2)-..' . I ❑ ❑ ,258.01methyl.,_ ,Phthalate' ; ; ;: ' (131=11-3) '" ❑ ❑ ' 26B'DI-N-Butyl .. ' Ptitfialoie: 7(131=11-3)' ' '.: ❑ ❑ •"-2782,4-DInlIro-;- itoluerle':::...: %(121-14-2) ❑ ❑ ,11608=262) ,.. :,29B,DI-N•Octyl, KRI halate'<-,j<: 1117=84-0)'. �� ❑ ❑ :.306.12-DWI>en> - b (as ,. SiA4,4,e, iene)1'=-. ?(122438-7)•.:' 1 . ® ❑ ❑ :;31B.Fkiotanthene- .(296;aa;o) s . ❑ 32B_Fluorene ... (86737) ►-� ❑ ❑ 338'Hexa-;_ , . :,chlorobelcene (118-74-1). ❑ ❑ :34B Hexa- .. -" - Ioo4ptadfene'-': (87-68-3) �� ❑ ❑ ::358.HexachIoro-. cydopentatltene : (77=47-4) ❑ ❑ — .'38BHexa-: "cNoroethane' -: (67-72 1):. ; ❑ ❑ ..318 kWera (19339=6) ❑ ❑ 389Isoctarone (7B -t).. ,„ . ►� ❑ ❑ • 398 Naptha1ene . .408 Nitrobenzene ❑ ❑ — . .. 416.L 48276:9)i to ❑ ❑ 428 N-tia osoi-N- : (821=4-7)' 7 ' ❑ ❑ EPA FORM 3510-2C (Rev. 2-85) Page V-7 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 1. POLLUT- ANT AND CAS NO. (if available) MARK 'X' 2. 2. EFFLUENT 3. UNITS 4. INTAKE (option a. TEST- ING RE- QUIRED. b. BE- LIEVED PRE- SENT c. BE- LIEVED ABSENT a. MAXIMUM DAILY VALUE b. MAXIMUM 30 DAY VALUE (ilavaiable) c. LONG TERM AVRG. VALUE (If available) d. NO. OF ANALYST (Specify if blank) a. LONG TERM AVERAGE VALUE b. NO. OF ANALYSE (1) CONCENT- RATION(z) MASS (1) CONCERT. RATION (z) Huss (1) CONCENT- RATION (z) Huss S a. CONCEN- TRATION b. MASS C EiNNriATK) til a, S GC/MS;FRACTION - BASE/NEUTRAL COMPOUNDS (continued) 436.N-Nitro- 'Dhenrtarne': -.(88-00-6).: ® ❑ ❑ Part C attached. ,(85-014- ,. ❑ 45B.Pyrene (129-00-0) ❑ 46B 1,2,4-Tri- chlocobenzene (120-82-1)• . ❑ ❑ GC/MS`FRACTION - PESTICIDES lPAlddn,::•;;.:.: (309-00-2)`:!`; ►4 ❑ a 2P 1341bc - -. '(319-85-7)' ...:. �I ❑ ❑ :,4Ry BHC — 5P:6-BHC:: ; (319=86-8) , ❑ ❑ — 6PCtpdane.:;, •:(57-74.8)': .:.', : /1 ❑ ❑ ,7P 4;4'-DDT, ,8P.4;4'-DDE- ... - - 9P.4,4'-DDD;;:; (7254.8)'... ►, ❑ ❑ (60r5 leirin . ; " ❑ ❑ ,11P:ci-Endo-. sultan. • (115-29-7):;' ® ❑ ❑ 12P-p-Endo-.. . sijfan ' '.�(115-29-7=" / 1 ❑ ❑ — :;13F?,Endoaegan .(1031=07-8)- ❑ ❑ 14P Endrin (72=20-8)-. - :: ❑ ■ .15P Endrin.: . (7421 93.4);-. ❑ CI.:adenyde,:! "(76-448) , EPA FORM 3510-2C (Rev. 2-85) Page V-8 CONTINUE ON PAGE V-9 CONTINUED FROM PAGE V-6 EPA I.D. NUMBER (copy from Item 1 of Form I) NCD001810365 OUTFALL NUMBER I. POLLUT-2. ANT AND CAS NO. (/f available) . _ 2. MARK'X' EFFLUENT 3. UNITS 4. INTAKE (optional) a. TEST- ING RE- QUIRED .. b. BE- LIEVED PRE- SENT c. BE- LIEVED ABSENT .. a. MAXIMUM DAILY VALUE b. MAXIMUM 30 DAY VALUE (ftavailable) c. LONG TERM AVRG. VALUE (If available) d. NO. OF ANALYST (Specify if blank) a. LONG TERM AVERAGE VALUE b. NO. OF ANALYSE (1) NT RATION C2) MASS (I)CONCENT• RATION (2) MASS (1)CONCENT• RATION (2) MASS S a . CONC EN. TRATION b. MASS CONC4"AADO H R)/M S S GC/MS -PESTICIDES (continued) 17PIHeptachlor Expxtde.., . , : (1024-67-3) ' �1 ❑ ❑ Part C attached. =:(53489-21-9 ) 42 ® ❑ ❑ 19PPCB-1254 (11097-69-1) I ❑ ❑ ;120P.PCB-1221 :(i1104-28-2)% " ❑ ❑ -21R-PCB-1232 • =:22RPCB?1248. • (12872--29-8) - � � ❑ ❑ _ --. ;19P,_f?CB:1260.; '<(11096.825)'r'-:A. ❑ ❑ 24R PCB=1018 .. `.,Phew"' ::.-.` ::(8001-35-2) : . El EPA FORM 3510-2C (Rev. 2-85) Page V-9 Application Form 2C - Wastewater Discharge Information Section V. INTAKE AND EFFLUENT CHARACTERISTICS Part C - Metals, Cyanide, Total Phenols, Volatile Compounds, Acid Compounds, Base Neutral Compounds, Pesticides EPA I.D. Number NCD001810365 Clariant Corporation, Mt. Holly, NC NPDES No. NC0004375 Pollutant Max Daily Value Long -Term Average Value No. of Concentration (ug/L) Mass (Ib/d) Concentration (uglL) Mass (lb/d) Analyses Metals, Cyanide, Total Phenol Aluminum Antimony <5 <0.049 2.5 0.024 2 Arsenic <27 <0.263 13.5 0.132 2 Beryllium <1 <0.010 0.5 0.005 2 . Cadmium <1 <0.010 0.5 0.005 2 Chromium <2 <0.020 1.0 0.010 2 Copier <64 <0.624 32.0 0.312 2 Lead <5 <0.049 2.5 0.024 2 Mercury <0 <0.002 0.1 0.001 2 Nickel <16 <0.156 8.0 0.078 2 Selenium <5 <0.049 2.5 0.024 2 Silver <2 <0.020 1.0 0.010 2 Zinc <45 <0.439 22.5 0.220 2 Barium <5 <0.049 2.5 0.024 2 Chloride (mg/L) 1400 6072 850 3190 4 Cyanide <5 <0.049 2.5 0.024 2 Fluoride Volatile Organics Acrolein <25 <0.244 12.5 0.122 2 Acrylonitrile <25 <0.244 12.5 0.122 2 Benzene <5 <0.049 2.5 0.024 2 Bromodichloromethane <5 <0.049 2.5 0.024 2 Bromoform <5 <0.049 2.5 0.024 2 Bromomethane <5 <0.049 2.5 0.024 2 _ Carbon tetrachloride <5 <0.049 2.5 0.024 2 . Chlorobenzene <5 <0.049 2.5 0.024 2 Chloroethane <10 <0.098 5 0.049 2 2-Chloroethyl vinyl ether <10 <0.098 5 0.049 2 Chloroform <5 <0.049 2.5 0.024 2 11/17/04 Page 1 of 5 2004 - 13020s003a 04 Section V-C Application Form 2C - Wastewater Discharge Information Section V. INTAKE AND EFFLUENT CHARACTERISTICS Part C - Metals, Cyanide, Total Phenols, Volatile Compounds, Acid Compounds, Base Neutral Compounds, Pesticides EPA I.D. Number NCD001810365 Clariant Corporation, Mt. Holly, NC NPDES No. NC0004375 Pollutant Max Daily Value Long -Term Average Value No. of Concentration (ug/L) Mass (Ib/d) Concentration (ug/L) Mass (Ib/d) Analyses Volatile Organics (continued) Chloromethane <5 <0.049 2.5 0.024 2 Dibromochloromethane <5 <0.049 2.5 0.024 2 1,1-Dichloroethane <5 <0.049 2.5 0.024 2 1,2-Dichloroethane <5 <0.049 2.5 0.024 2 1,1-Dichloroethylene <5 <0.049 2.5 0.024 2 trans-1,2-Dichloroethene <5 <0.049 2.5 0.024 2 1,2-Dichloropropane <5 <0.049 2.5 0.024 2 cis-1,3-Dichloropropene <5 <0.049 2.5 0.024 2 trans-1,3-Dichloropropene Ethylbenzene <5 <0.049 2.5 0.024 2 Methylene chloride <5 <0.049 2.5 0.024 2 1,1,2,2-Tetrachloroethane <5 <0.049 2.5 0.024 2 Tetrachloroethylene <5 <0.049 2.5 0.024 2 Toluene <5 <0.049 2.5 0.024 2 1,1,1-Trichloroethane <5 <0.049 2.5 0.024 2 1,1,2-Trichloroethane <5 <0.049 2.5 0.024 2 Trichloroethylene <5 <0.049 2.5 0.024 2 Trichlorofluoromethane Vinyl chloride <5 <0.049 2.5 0.024 2 Acid Extractables 4-Chloro-3-methylphenol <20 <0.195 10 0.098 2 2-Chlorophenol <10 <0.098 5 0.049 2 2,4-Dichlorophenol <10 <0.098 5 0.049 2 2,4-Dimethylphenol <10 <0.098 5 0.049 2 2,4-Dinitrophenol <50 <0.488 25 0.244 2 2-Methy1-4,6-dinitrophenol <50 <0.488 25 0.244 2 2-Nitrophenol <10 <0.098 5 0.049 2 4-Nitrophenol <50 <0.488 25 0.244 2 Pentachlorophenol <50 <0.488 25 0.244 2 Phenol <10 <0.098 5 0.049 2 2,4,6-Trichlorophenol <10 <0.098 5 0.049 2 11/17/04 Page 2 of 5 2004 - 13020s003a 04 Section V-C Application Form 2C - Wastewater Discharge Information Section V. INTAKE AND EFFLUENT CHARACTERISTICS Part C - Metals, Cyanide, Total Phenols, Volatile Compounds, Acid Compounds, Base Neutral Compounds, Pesticides EPA I.D. Number NCD001810365 Clariant Corporation, Mt. Holly, NC NPDES No. NC0004375 Pollutant Max Daily Value Long -Term Average Value No. of Concentration (ug/L) Mass (Ib/d) Concentration (ug/L) Mass (Ib/d) Analyses Base Neutrals Acena • hthene <10 <0.098 5 0.049 2 Acenaphthylene <10 <0.098 5 0.049 2 Anthracene <10 <0.098 5 0.049 2 Benzidine <50 <0.488 25 0.244 2 Benzo (a) anthracene <10 <0.098 5 0.049 2 Benzo (a) pyrene <10 <0.098 5 0.049 2 Benzo(b)fluoranthene <10 <0.098 5 0.049 2 Benzo (ghi) perylene <10 <0.098 5 0.049 2 Benzo (k)fluoranthene <10 <0.098 5 0.049 2 Bis(2-chloroethoxy) methane <10 <0.098 5 0.049 2 Bis(2-chloroethyl) ether <10 <0.098 5 0.049 2 Bis(2-chloroisopropyl) ether <10 <0.098 5 0.049 2 Bis(2-ethylhexyl) phthalate <10 <0.098 5 0.049 2 4-Bromophenyl phenyl ether <10 <0.098 5 0.049 2 Butyl benzyl phthalate <10 <0.098 5 0.049 2 2-Chloronaphthalene <10 <0.098 5 0.049 2 4-Chlorophenyl phenyl ether <10 <0.098 5 0.049 2 Chrysene <10 <0.098 5 0.049 2 Dibenzo (a,h) anthracene <10 <0.098 5 0.049 2 1,2-Dichlorobenzene <10 <0.098 5 0.049 2 1,3-Dichlorobenzene <10 <0.098 5 0.049 2 1,4-Dichlorobenzene <10 <0.098 5 0.049 2 3,3-Dichlorobenzidine <20 <0.195 10 0.098 2 Diethyl phthalate <10 <0.098 5 0.049 2 Dimethyl phthalate <10 <0.098 5 0.049 2 Di-n-butyl phthalate <10 <0.098 5 0.049 2 2,4-Dinitrotoluene <10 <0.098 5 0.049 2 2,6-Dinitrotoluene <10 <0.098 5 0.049 2 Di-n-octyl phthalate <10 <0.098 5 0.049 2 1,2-Diphenylhydrazine <20 <0.195 10 0.098 2 11/17/04 Page 3 of 5 2004 - 13020s003a 04 Section V-C Application Form 2C - Wastewater Discharge Information Section V. INTAKE AND EFFLUENT CHARACTERISTICS Part C - Metals, Cyanide, Total Phenols, Volatile Compounds, Acid Compounds, Base Neutral Compounds, Pesticides EPA I.D. Number NCD001810365 Clariant Corporation, Mt. Holly, NC NPDES No. NC0004375 Pollutant Max Daily Value Long -Term Average Concentration (ug/L) Value Mass (Ib/d) No. of Analyses Concentration (ug/L) Mass (Ib/d) Base Neutrals (continued) Fluoranthene <10 <0.098 5 0.049 2 . Fluorene <10 <0.098 5 0.049 2 Hexachlorobenzene <10 <0.098 5 0.049 2 Hexachlorobutadiene <10 <0.098 5 0.049 2 . Hexachlorocyclopentadiene <10 <0.098 5 0.049 2 . Hexachloroethane <10 <0.098 5 - 0.049 2 Indeno (1,2,3-cd) pyrene <10 <0.098 5 0.049 2 Isophorone <10 <0.098 5 0.049 2 Naphthalene <10 <0.098 5 0.049 2 ' Nitrobenzene <10 <0.098 5 0.049 2 N-nitrosodimenthylamine <10 <0.098 5 0.049 2 N-nitroso-di-n-propylamine <10 <0.098 5 0.049 2 N-nitrosodiphenylamine <10 <0.098 5 0.049 2 . Phenanthrene <10 <0.098 5 0.049 2 . Pyrene <10 <0.098 5 0.049 2 . 1,2,4-Trichlorobenzene <10 <0.098 5 0.049 2 . . Pesticides and PCBs Aldrin 0 Alpha-BHC - 0 - Beta-BHC 0 Delta-BHC 0 Gamma-BHC (Lindane) 0 Chlordane . 0 4,4'-DDD 0 . 4,4'-DDE 0 4,4'-DDT 0 Dieldrin 0 Endosulfan I (alpha) 0 . Endosulfan II (beta) 0 Endosulfan sulfate - 11/17/04 Page 4 of 5 2004 - 13020s003a 04 Section V-C Application Form 2C - Wastewater Discharge Information Section V. INTAKE AND EFFLUENT CHARACTERISTICS Part C - Metals, Cyanide, Total Phenols, Volatile Compounds, Acid Compounds, Base Neutral Compounds, Pesticides EPA I.D. Number NCD001810365 Clariant Corporation, Mt. Holly, NC NPDES No. NC0004375 Pollutant Max Daily Value Long -Term Average Value Mass (Ib/d) No. of Analyses Concentration (ug/L) Mass (Ib/d) Concentration (ug/L) Pesticides and PCBs (continued) Endrin _ 0 Endrin aldehyde — 0 Heptachlor 0 Heptachlor epoxide 0 Methoxychlor -' . 0 Mirex " 0 Toxa•hene 0 PCB 1016 — 0 ' PCB 1221 0 PCB 1232 0 PCB 1242 0 PCB 1248 0 PCB 1254 0 PCB1260 -' 0 Demeton 0 Parathion (ethyl) 0 Herbicides _ 2,4-D 0 Silvex 0 2,4,5-T 0 11/17/04 Page 5 of 5 2004 - 13020s003a 04 Section V-C Please print or type in the unshaded areas EPA ID Number (copy from item 1 of Form 1) NCD001810365 Form Approved. OMB No. 2040-0086 Approval expires 5-31-92 Form 2F� NPDES E United States Environmental Protection Agency Washington, DC 20460 P Application for Permit to Discharge Storm Water Discharges Associated with Industrial Activity Paperwork Reduction Act Notice Public reporting burden for this application is estimated to average 28.6 hours per application, including time for reviewing instructions, searching e>dsting data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding the burden estimate, any other aspect of this collection of information or suggestions for improving this form, including suggestions which may increase or reduce this burden to: Chief, Information Policy Branch, PM-223, U.S. Environmental Protection Agency, 401 M St, SW, Washington, DC 20460, or Director, Office of Information and Regulatory Affairs, Office of Ma - • - -nt and B • •-t, Washi • on, DC 20503. I. Outfall Location For each outfall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water. A. Outfall Number (list) B. Latitude C. Longitude D. Receiving Water (name) 001 35 16 45 81 00 31 Catawba River Il. Improvements A. Are you now required operation of wastewater in this application? This schedule letters, stipulations, by any Federal, State, or local authority to meet any implementation schedule for the construction, upgrading or treatment equipment or practices or any other environmental programs which may affect the discharges described includes, but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance court orders, and grant or loan conditions. 1. Identification of Conditions, Agreements, Etc. 2. Affected Outfalls 3. Brief Description of Project 4. Fnal Compliance Date number source of discharge a. req. b. proj. N/A B. You may attach additional sheets describing any additional water pollution (or other environmental projects which may affect your discharges) you now have under way or which you plan. Indicate whether each program is now under way or planned, and idicate your actual or planned schedules for construction. III. Site Draina•e Ma. Attach a site map showing topography (or indicating the outline of drainage areas served by the outfall(s) covered in the application if a topographic map Is unavailable) depicting the facility including: each of its intake and discharge structures; the drainage area of each storm water outfall; paved areas and buildings within the drainage area of each storm water outfall, each known past or present areas used for outdoor storage or disposal of significant materials, each existing structure control measure to reduce pollutants in storm water runoff, materials loading and access areas, areas where pesticides, herbicides, soil conditioners and fertilizers are applied; each of its hazardous waste treatment, storage or disposal units (including each are not required to have a RCRA permit which is used for accumulating hazardous waste under 40 CFR 262.34); each well where fluids from the facility are injected underground; springs, and other surface water bodies which receive storm water discharges from the facility. EPA Form 3510-2F (Rev. 1-92) Page 1 of 3 Continued on Page 2 Continued from the Front IV. Narrative Descri •tion of Pollutant Sources A. For each outfall, provide an estimate of the area (include units) of impervious surfaces (including paved areas and building roofs) drained to the outfall, and an estimate of the total surface area drained by the outfall. Outfall Number Area of Impervious Surface (provide units) Total Area Drained (provide units) Outfall Number Area of Impervious Surface (provide units) Total Area Drained (provide units) 001 3,771,000 sq. ft. 4,574,000 sq. ft. B. Provide a narrative description of significant materials that are currently or in the past three years have been treated, stored or disposed in a manner to allow exposure to storm water; method of treatment, storage, or disposal; past and present materials management practices employed to minimize contact by these materials with storm water runoff; materials loading and access areas; and the location, manner, and frequency in which pesticides, herbicides, soil conditioners, and fertilizers are applied. Chemicals are stored in warehouses and production takes place in buildings. Consequently, chemicals are not exposed to stormwater. Management practices include movement of packaged materials via flatbed truck and unloading of the packages onto covered docks at the building locations. Fertilizer is applied to some lawn areas. Herbicides are used to control weed growth through blacktop surfaces and along rail spur locations. Application of chemicals is done on dry days in early summer. Stormwater from the production area is collected in numerous catch basins located throughout the facility, which connect directly to the process wastewater sewer collection system. The combined process wastewater and stormwater are treated in the on -site WWTP (see Form 1 and Form 2C). Stormwater from non -production areas is permitted under an individual stormwater permit (No. NC000037) and is not part of this NPDES permit application. C. For each outfall, provide the location and a description of existing structural and nonstructural control measures to reduce pollutants in storm water runoff; and a description of the treatment the storm water receives, including the schedule and type of maintenance for control and treatment measures and the ultimate disposal of any solid or fluid wastes other than by discharge. Outfall Number Treatment List Codes from Table 2F-1 001 V. Non A. I certify nonstormwater or Production area stormwater is treated in an on -site WWTP. See Form 2C for description of WWTP. Stormwater Discharges under penalty of law that the outfall(s) covered by this application have been tested or evaluated for discharges, and that all nonstormwater discharges from these outfall(s) are identified in either an accompanying Form 2E application for the outfall. 2-K 3-A the presence of Form 2C Name of Official Title (type or print) Bill Archer Signature Date Signed B. provide a description of the method used, the date of any testing, and the onsite drainage points that were directly observed during a test. All testing is performed at Outfall NC0004375. Stormwater to Outfall 001 in accordance with the effluent limitations in NPDES Permit No. 001 is not tested prior to treatment in the on -site WWTP. history of significant leaks or spills of toxic or hazardous pollutants at the facility in the last three of the spill or leak, and the type and amount of material released. VI. Si • Provide years, including nificant Leaks or S •ills existing information regarding the the approximate date and location There have been no significant leaks or spills of toxic or hazardous pollutants at the facility in the last three years. EPA Form 3510-2F (Rev. 1-92) Page 2 of 3 Continued on Page 3 Continued from Page 2 VII. Dischar•e Information A,B,C, & D: See instruction before proceeding. Tables Vii-A, VII-B, and VII-C are included EPA ID Number (copy from Item I of Form 1) NCD001810365 Complete one set of tables for each outfall. Annotate on separate sheets numbered VII-1 and VII-2. the outfall number in the space provided. E. Potential discharges not covered by analysis - is any toxic pollutant listed in table 2F-2, 2F-3, or 2F-4, a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct? Yes (list all .such pollutants below) ❑ No (go to Section IX) See Form 1 and Form 2C - General information for pollutants in effluent at Outfall 001. Stormwater discharged to the WWTP is not tested separately prior to treatment. VIII. Biolo • ical Toxicit Testin • Data Do you on a have receiving 1 any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or water in relation to your discharge within the last 3 years? Yes (list all such pollutants below) ❑ No (go to Section iX) See Form 1 and Form 2C - All toxicity testing is performed on the WWTP final effluent at Outfall 001 in accordance with NPDES Permit No. NC0004375. Stormwater discharged to the WWTP is not tested for toxicity prior to treatment. IX. Contact analysis Information Were any of the analysis reported in item VII performed by a contact laboratory or consulting firm? Yes (list the name, address, and telephone number of, and pollutants ❑ No (go to Section X) analyzed by, each such laboratory or firm below) A. Name B. Address C. Area Code & Phone No. D. Pollutants Analyzed See Form 1 and Form 2C X. Certification I certify under penalty of law that supervision in accordance with a .system the information submitted. Based on directly responsible for gathering belief, true, accurate, and complete. including the possibility of fine and this document and all attachments designed to assure that my inquiry of the person or persons the information, the information i am aware that there are significant imprisonment for knowing violations. were prepared under qualified personnel properly who manage the system submitted is, to the best penalties for submitting my direction or gather and evaluate or those persons of my knowledge and false information, A. Name & Official Title (typeprint) /c%-a- ( 4. /,AGUE / v.ci- ''&'E3,2c. , - B. Area Code and Phone No. ( 9) -2s' i - 7/6,4 C. Signature , D. Date Signed EPA Form 3510-2F (Rev. 1-92) Page 3 of 3 EPA ID Number (copy from Item I of Form 1) NCD00I Form Approved. OMB No. 2040-0086 Approval expires 5-31-92 VII. Discharge Information (Continued from page 3 of Form 2F) Part A - You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfail. See instructions for additional details. Pollutant And CAS Number (if available) Maximum Values (include units) Average Values (include units) Number Of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30 Minutes Flow -weighted Composite Oil & Grease See Form 1 & Form 2C Biological Oxygen Demand (BOD5) Chemical Oxygen Demand (COD) Total Suspended Solids (TSS) Total Organic Nitrogen Total Phosphorus pH Minimum Maximum Minimum Maximum Part B - List each pollutant that is limited in an effluent guideline which the facility is subject to or any pollutant listed in the facility's NPDES permit for its process wastewater (if the facility is operating under an existing NPDES permit). Complete one table for each outfall. See the instructions for additional details and requirements. Pollutant And CAS Number (if available) Maximum Values (include units) Average Values (include units) Number Of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30 Minutes Flow -weighted Composite See Form 1 & Form 2C EPA Form 3510-2F (Rev. 1-92) Page VII-1 Continue on Reverse Continued from the Fron Part C - List each pollutant shown in Tables 2F-2, 2F-3, and 2F-4 that you know or have reason to believe is present. See the instructions for additional details and requirements. Complete one table for each outran. Pollutant And CAS Number (if available) Maximum Values (include units) Average Values (include units) Number Of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30 _ Minutes Flow -weighted Composite See Form 1 & Form 2C , Part D - Provide data for the storrn event(s) which resulted in the maximum values for the flow weighted composite sample. 1. Date of Storm Event(inminutes)(ininches) 2." Duration of Storm Event 3. Total rainfall during storm event 4. Number of hours between beginning of storm mess- ured and end of previous measurable rain event 5. Total flow from rain event (gallons or specify units) See below. 7. Provide a description of the method of flow measurement or estimate. Stormwater sampling is not conducted in production area. All Stormwater is treated through the on -site WWTP. All sampling is performed at Outfall 001 on the W VTP effluent. See Form 1 and Form 2C. Effluent flow from Outfall 001(combined process and stormwater flow) is measured in a flume. Flow measurements are recorded continuously. Production area stormwater is not measured separately. EPA Form 3510-2F (Rev. 1-92) Page VII-2 North Carolina ) ss Mecklenburg County) The Knight Publishing Co., Inc. Charlotte, NC Affidavit of Publication THE CHARLOTTE OBSERVER NCDENR/DWO/BUDGET OFFICE ACCOUNTS PAYABLE 1617 MAIL SERVICE CENTER RALEIGH NC 27699-1617 REFERENCE: 30019881 4691078 NPDES Wastewater Before the undersigned, a Notary Public of said County and State, duly authorized to administer oaths affirmations, etc., personally appeared, being duly sworn or affirmed according to law, doth depose and say that he/she is a representative of the Knight Publishing Company a corporation organized and doing business under the laws of the State of Delaware, and publishing a newspaper known as The Charlotte Observer in the city of Charlotte, County of Mecklenburg and State of North Carolina and that as such he/she is familiar with the books, records, files and business of said Corporation and by reference to the files of said publication the attached advertisement was inserted. The following is correctly copied from the books and files of the aforesaid Corporation and Publication. PUBLISHED ON: 12/12 AD SPACE: FILED ON: 80 LINE 12/17/02 PUBLIC NOTICE STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION/NPDES UNIT. 1617 MAIL SERVICE CENTER RALEIGH, NC 27699.1617 NOTIFICATION SSOF INTENT TO EWAT R PERMIT ISSUE A NPDES On the basis of thorough staff review and application of NC General Statute 143.21. Public law 92-500 and other lawful standards and reg- ulations, the North Carolina Environmental Management Commission proposes to Issue a National Pollutant Discharge Elimination System (NPDES) wastewater discharge permit to the person(s) listed below el• fective 45 days from the publish date of this notice. Written comments regarding the proposed permit will be accepted un- til 30 days alter the publish date of this notice. All comments received prior to that date are considered in the final determinations regarding the proposed permit. The Director of the NC Division of Water Quality may decide to hold a public meeting for the proposed permit should the DMsion receive a significant degree of public interest Copies of the draft permit and other supporting information on file used to determine conditions present in the draft permit are available upon request and payment of the costs of reproduction. Mail comments and/or requests for information to the NC Division of Water Quality at the above address or call Ms. Valery Stephens at (919) 733-5083, ex- tension 520. Please include the NPDES permil number (attached) In any communication. Interested persons may also visit the Division of Water Quality at 512 N. Salisbury Street, Raleigh, NC 27604-1148 be- tween the hours of 8:00 a.m. and 5:00 p.m. to review information on file. NPDES Permit Number NC0004375, Mount H.ofly East HE) Facility, PO Box 669246, Charlotte, NC 28266 has applied for a facility located in Mecklenburg County discharging wastewater into CATAWBArtRIVER in the discharge mayeRctfuttr Basin. allocations nre thisater ponbn of thy �receiving stream. LP4F9107a TITLE: DATE: /2 I7/Dz In Testimony Whereof I have hereunto set my hand and affixed my seal, the day and year afore aid. Notaridiej9 My Commission Expires: _/_/_ omirMsgion Expires May :L? . 2CI06 Clariant Phone (704) 822-2702 FAX (704) 822-6529 December 28, 2004 Mr. Charles Weaver NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Permit Renewal Applicatign NPDES Permit No. NC004375 Clariant Corporation — Mt. Holly East Plant Dear Mr. Weaver: Mt. Holly East Plant P.O. Box 669246 Charlotte, N.C. 28266-9246 •.i.;•Jr*$i'Fp.`°""..... • JAN 3 2005 DEUR - WATER QUALITY POINT SOURCE BRANCH 0 1 We are submitting three (3) copies of the attached permit application and permit documents for renewal of the subject NPDES permit for the Clariant-Mt. Holly East facility. It is our understanding that no fee is required by the Division since the documents being submitted are for renewal of the permit. BACKGROUND Clariant operates a specialty chemical and dye manufacturing facility in Mount Holly, North Carolina (Clariant-Mt. Holly East Plant). Wastewater from the facility is treated in an on -site wastewater treatment plant (WWTP). The existing NPDES permit is based on OCPSF and CWT effluent guidelines. The facility has been a specialty chemical and dye manufacturing site since 1937. As a result of historical operations, the facility is included on the National Priorities List due to organic contaminants contained in surface water and groundwater from the site. Stormwater from the facility is therefore treated in the on -site WWTP in addition to the OCPSF process wastewater, CWT process wastewater, and domestic wastewater from current on -site manufacturing operations. The WWTP also receives groundwater from a groundwater pump and treat system and leachate from an active on -site landfill cell. 2 Due to the recent decline in the US textile industry, dye manufacturing operations have been shutdown at the Clariant-Mt. Holly East facility. However, OCPSF activities related to on -site manufacturing of specialty chemicals and warehousing operations remain active at this time. Treatment of leachate, groundwater and stormwater from the facility are also continuing. As portions of the facility become inactive, Clariant is developing the facility as an industrial park for compatible industrial operations. The following two (2) tenant operations are currently located at the facility with the treatment of the resulting process wastewaters in the on -site WWTP: • SCR -Tech — A non -categorical operation that regenerates NO,, air pollution control catalyst; and • Monark Industrial Services, Inc. — A non -categorical operation that solidifies liquid and semi -solid wastes. Clariant also plans to add additional compatible industrial tenant operations in available on -site areas. Wastewater from the additional tenants will also be treated in the on -site WWTP. With the changes in dye manufacturing and inclusion of the wastewaters described above, the requested permit renewal will result in a net reduction in the currently allowed wasteload discharge from the Clariant-Mt. Holly East facility. Application Package The application package for the permit renewal and modification includes the following documents: • EPA Form 1— General Information; • EPA Form 2C NPDES — Existing Manufacturing, Commercial, Mining and S i lvicultural Operations; • EPA Form 2F NPDES — Stormwater Discharges Associated with Industrial Activity; • Application Support Document; and • Suggested Draft permit. We are also emailing an electronic copy of the suggested draft permit to your attention. 3 We appreciate the Divisions' cooperation and assistance with this matter. We would appreciate the opportunity to meet with you to discuss the application documents and our plans for the Clariant-Mt. Holly East facility. We will call your office within the next two weeks to schedule a mutually convenient meeting date. In the meantime, please feel free to call either Ned Fiss with AWARE Environmental Inc. at (704) 845-1697 or myself at (704) 822-2702 if you have any questions or desire additional information. Sincerely, Clariant Corporation William M. Archer Plant Services Manager Attachments cc: N. Fiss, AEI 130201005 4 TABLE lA (Attachment to Application Form 2C) Process Design Summary Clariant Corporation WWTP Clariant Corporation, Mt. Holly, NC EPA I.D. Number NCD001810365, NPDES No. NC0004375 :Item Value pH Neutralization Tanks Total No. of TanksWWW Volume per Tank Tank Diameter Tank Height Detention Time per Tank @ 1.045 MGD Primary Clarifiers Total No. of Tanks Volume per Tank Diameter per Tank Side Water Depth per Tank Surface Area per Tank Surface Loading Rate ® 1.045 MGD Equalization Basin ZO3A Volume Depth Detention Time @ 1.045 MGD Aeration Basin Z04 Volume Depth Detention Time @ 1.045 MGD Secondary Clarifiers Total No. of Tanks Volume per Tank Diameter per Tank Side Water Depth per Tank Surface Area per Tank Surface Loading Rate Using 1 Clarifier @ 1.045 MGD (2) Effluent Storage Basin — ZO2C Volume Surface Area Depth Filter Press Number of Units Type Sludge Handling Capacity Average Cake Solids 2 20,000 gallons 14ft 19 ft 28 min 2 146,800 gallons 50 ft 12ft 1963 ft2 266 gpd/ft2 4.5 MG 16ft 4.3 days 2.5 MG 15ft 2.4 days 2 500,000 gallons 80 ft 12ft 5026 ft2 208 gpd/ft2 360 MG 25 acres 40 ft 2 Belt 120 gpm 25-30% (1) Lime addition for neutralization is alternated between tanks. (i.e. lime is not added simultaneously to both tanks.) (2) Typically only 1 clarifier is used. 13020t002 Page 1 of 1 Ar,A NVIRONMENTAL /-1 [ Am December 2, 2004 Mr. Sergei Chernikov NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Re: BAT Evaluations for Control of Nutrient Discharges Clariant-Mt. Holly East Plant NPDES Permit No. NC0004375 Dear Mr. Chernikov: SEC 9 2004 J POINT SOURCE ALITY -RANCH As requested in our September 9, 2004 meeting, AWARE Environmental Inc. (AEI), on behalf of Clariant Corporation, is submitting the following information regarding our evaluations of biological phosphorus removal (BPR) as best available technology economically achievable (BAT) for control of total phosphorus (TP) discharges. Our findings are presented below. BACKGROUND Clariant operates an organic chemicals production (OCPSF) facility and centralized waste treatment (CWT) plant near Mount Holly, North Carolina (Clariant-Mt. Holly East Plant). Wastewater from the facility and from off -site locations are treated in an on -site wastewater treatment plant (WWTP) and the treated wastewaters are discharged to the Catawba River under NPDES Permit No. NC0004375. The current NPDES permit became effective on March 1, 2003. This permit was issued by the North Carolina Department of Environment and Natural Resources (NCDENR). The facility had been a specialty chemical and dye manufacturing site since 1937. In recent years a number of the production units have shut down and the latest NPDES permit authorizes operation of a centralized waste treatment system. The treated wastewaters include: 9305 MONROE ROAD • SUITE J • CHARLOTTE, N.C. 28270-1490 • TELEPHONE (704) 845-1697 • FAX (704) 845-1759 1. Centralized Waste Treatment (CWT) wastewaters from off -site manufacturing operations, hauled to the Clariant facility; 2. Stormwater from the facility; 3. Process wastewater and domestic wastewater from current on -site manufacturing operations; and 4. The groundwater from a groundwater pump and treat system and leachate from an active on -site landfill cell. In addition to treating hauled -in wastes in the centralized waste treatment operations, Clariant has developed the facility as an industrial park for compatible industrial operations. To date, one (1) new tenant has operations at the facility with treatment of resulting process wastewaters in the on -site WWTP. A requirement which was contained in the March 2003 NPDES permit for the Clariant facility was that Clariant update the BAT evaluation for total nitrogen and total phosphorus. The results of that evaluation were included in an AEI June 2004 report entitled "Update of the Evaluation of Best Available Technology Economically Available (BAT) for Control of Nutrient Discharges". ANALYSIS OF PHOSPHORUS BAT The analysis of phosphorus BAT reviewed the phosphorus discharge from the Clariant facility and treatment altematives for additional phosphorus removal. Clariant does not add phosphorus to its wastewater treatment plant for bacteria growth and none of the materials at the Clariant facility are known to contain any significant levels of phosphorus. However, as a CWT facility, it appears that there are periodic phosphorus wasteloads contained in the CWT wastewaters hauled to the Clariant site for treatment. A statistical analysis of the effluent total phosphorus which was measured during the BAT study is shown in Figure 1. This indicates that the total phosphorus concentration in the Clariant WWTP effluent is highly variable due to CWT contributions and can range from less 2 FIGURE 1 STATISTICAL ANALYSIS OF EFFLUENT TOTAL PHOSPHORUS 99.99 99.9 99.8 99 98 95 90 80 70 60 50 18 16 14 12 10 40 30 20 10 5 2 1 0.5 0.2 0.1 0.05 0.01 f fills ,miaam Linz i i _■ t _ . 4 = ■ill!■/■n �.1... � --[4_-_!!!2! REl/l!■.*a - . + MOBILL1111,91M7i._ issimmitkuu-VAN......1. ■����������Q _``_ .R■■n ■����nr■�i■■�ii�■■[� , E;h. -�-t•f �■ n■i, ■Ea.■■ln + ! .in'um'. u Y .�»� _ I /n.■/m�!�"`sip/ t RRIBRIN IMAM Minn 111111111 111111111111111 UM. RIM -f�{ fNAPLIPiinete malliffirr niamm11011 BRUME /li...AMI NMI R■NUM ■nRR --------------- ------- IMMURE ■[n[# .■■.■. f��i ' i i ■ f /t/■[■■■*.flf■.1•t '[>t■.r/ !•=Reim . Er is rivet. •l■ /[ n� E L Rnn11 waijimIlm /!i=■ ■.n11111./ll N/1■.t.=1111111 =■■1w F �.i qfi./� ■ ■ I!■■■■■ ■ ■ur,�.r�=sasUI�WUUaaraua��� ���raa��/iq!um ■ R.Hm1 ' � 1ui ! ' .ruriCl�:.■D�1 ri ■■r..■./.� 1■lusm■C .1 f._. ---f-• ■■■.■/■1�1['_'#_. ��[lll� ■■■ ggl.■ii■ C� f ■ ■ ��_.._�. '.._ .,.�..° � et�it��. i"` C"' ■■■in■! po ®mo.QInU[H■ ■ - 1 f NEM ii" 0.01 0.05 0.1 0.2 0.5 1 Iovember 17, 2004 10:23:32 a.m. Drawing: 13030CHART1.DWG.DWG Ay: 111 • 521111 ■i.>M■NIUM ■R/ ■■ 1■■.:■ Ril IR 5 10 20 30 40 50 60 70 i L K-_i - f f 11 90 95 98 99 99.8 99.9 99.99 it.weo 9305-J MONROE RD. CHARLOTTE. NC 28270 than 1 mg/1 to 16 mg/1. The BAT study considered alternatives for total phosphorus reduction. This included biological and chemical treatment processes. The process selected for further evaluation was chemical precipitation. Chemical precipitation was selected for removal of phosphorus from the Clariant wastewater because of its simplicity and demonstrated performance for a wide range of wastewaters for a long period of time. The biological phosphorus removal (BPR) process was considered but did not appear to be viable for the Clariant facility. BPR is accomplished in activated sludge processes by selecting for phosphorus accumulating organisms (PAOs) through the use of an anaerobic selector. Anaerobic conditions refers to the condition of zero dissolved oxygen and zero nitrate (NO3-N). Under anaerobic conditions, most activated sludge organisms are not able to uptake and utilize organic material due to the lack of an available electron acceptor (i.e. the lack of oxygen or NO3-N) to derive energy. The PAOs are facultative heterotrophic bacteria (acinetobacter) which are able to absorb and store soluble organic material as polyhdyroxy-alkanoates (PHAs). The PAOs specifically require volatile fatty acids (VFAs) (such as acetate) as the organic substrate for this reaction. Energy for this process is derived in part from the cleavage of internally stored polyphosphate. This reaction results in a release of ortho-phosphate by the PAOs in the anaerobic zone. When the PAOs reach the oxic (aerated) zone the organisms utilize dissolved oxygen to oxidize the stored organic material (PHA) for energy. During this phase the PAOs also take in dissolved phosphate from solution and synthesize polyphosphate for use later as an energy source for substrate uptake in the anaerobic zone. Due to the growth of the organisms, the uptake of phosphorus generally exceeds the amount released in the anaerobic zone, resulting in a net removal of phosphorus through accumulation in the biological solids and wasting of sludge from the biological process. Biological processes are also responsible for nitrogen removal via nitrification and denitrification. Nitrification refers to the biological oxidation of ammonia (NH3-N) to nitrate 4 (NO3-N). Nitrification is accomplished under aerobic conditions by autotrophic nitrifying bacteria. Denitrification refers to removal of nitrogen from the wastewater through reduction of NO3-N to nitrogen gas (N2), which is released to the atmosphere. Denitrification is performed by heterotrophic bacteria under zero dissolved oxygen conditions in order to utilize BOD5 as food using NO3-N as the source of oxygen (electron acceptor). In the Clariant WWTP, both nitrification and denitrification are accomplished in the activated sludge aeration basin by keeping the MLSS levels in excess of 5,000 mg/1 and maintaining aeration DO concentrations at the 1 to 2 mg/1 level. The provision of a jet mixing system with independent aeration provided by floating mechanical aerators allows balancing of the process for optimal nitrification/denitrification. PAOs specifically use VFAs as the carbon source for the storage of PHA in the anaerobic stage. Therefore, provision of VFAs is critical to the success of the BPR process. VFAs are normally present in municipal WWTP influents as a result of fermentation of complex organics and solids in the wastewater collection system. However, where influent VFA content is low or varies significantly, such as occurs in the Clariant wastewater, then acetic acid addition would be required in order to provide sufficient VFA's for the BPR process. In evaluating the Clariant treatment alternatives for phosphorus removal, it is AEI's opinion that it would be extremely difficult to use biological phosphorus removal to treat a CWT wastewater. An anaerobic activated sludge basin would have to be constructed ahead of the existing aerobic/anoxic basin along with facilities for acetic acid storage and feed. The biological process of BPR is not well -suited for highly variable phosphorus loads such as those resulting from incoming CWT loads. Since chemical phosphorus precipitation can be easily turned -up and/or turned -down with varying phosphorus loads, it was determined that the chemical precipitation process is a more viable method of removing phosphorus from the CWT wastewaters and can be better adapted to the Clariant facility. 5 If you have questions or wish to discuss the BPR evaluation, please feel free to call Ned Fiss at (704) 815-1673 or Bill Archer at (704) 822-2702. Sincerely, AWARE Environmental Inc. Edward C. Fiss, Jr., P. Manager, Process. and Design Group cc: Susan Wilson, DWQ Bill Archer, Clariant Bob Stein, AEI 130301005 6 August 2, 2004 MEMORANDUM To: Dave Goodrich From: Sergei Chernikov Subject: Update of the Evaluation of BAT for Control of Nutrient Discharges Clariant Corporation I have reviewed the BAT studies for the Clariant Corporation, my comments are summarized below: 1) The most recent study conducted by Aware Environmental has considered some of the comments by the NPDES staff regarding their previous study and made appropriate adjustments to the BAT study. However, consultants did not evaluate specialized bacteria treatment option and biological nutrient removal option. 2) The study indicated that increasing MLSS to more than 5,000 mg/L and maintaining DO level at the 1-2 mg/L would result in the significant improvement of nitrogen removal efficiency (-30%). The new annual average TN limit would be 318.5 lbs/day, compared to the existing limit of 441 lbs/day. Although biological nitrogen removal was not considered, the cost of this alternative is very likely to render it unfeasible. Nevertheless, it would have been reasonable to include some cost estimates for constructing biological nutrient removal system. 3) The study indicated that nitrogen removal is a temperature dependent process and summer nitrogen concentration in the effluent is almost order of magnitude lower than winter concentration. Therefore, regulation of the aeration basin temperature should be considered as one of the alternatives. 4) Total phosphorus BAT was based on chemical precipitation method, ferric chloride was found to be the most effective flocculant. Biological removal was not considered. The study did not explain the reason for using the cost of phosphorus removal for the municipal systems. The industrial facilities would have been more appropriate for the comparison purposes. The process for determining phosphorus BAT is not clear. The figure used for this purpose appears to have an asymptotic curve that doesn't have a very good fit. The source of data points is not clear and R2 value is not presented. 1), 32, ttoic ENVIRONMENTAL IA June 30, 2004 ( ,? tf Arp L 1/r1 (c)e-g-cC vt47- u Jf L• 1I1 ) r Mr. David A. Goodrich North Carolina Department of Environment and Natural Resources Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 J U L 1 2004 DENR - WATER QUALITY POINT SOURCE BRANCH Re: NPDES Permit NC0004375, Clariant Corporation, Mount Holly East Plant Dear Mr. Goodrich: Attached is our report which updates the Clariant Corporation evaluation of best available technology economically achievable (BAT) for control of nutrient discharges. This report was prepared by AWARE Environmental Inc. (AEI) for Clariant Corporation, and presents the results for the study conducted from March 1, 2003 to March 1, 2004. This was prepared based on Section A4 of the NPDES permit. Clariant Corporation has asked us to forward this report to you. In addition, we would like the opportunity to meet with you at your earliest opportunity to review the study and our findings. We will be calling you within the next two weeks to schedule a meeting. In the meantime, if you have any questions or need any additional information with regard to this report, please feel free to call Gary Sanderson at (704) 822-2787 or Ned Fiss at (704) 815-1673. Sincerely, AWARE Environmental. Inc Edward C. Fiss, Jr. (j1'. E. Manager, Process and Design Group Attachment cc: G. Sanderson B. Archer 1303011)04 9305 MONROE ROAD • SUITE J • CHARLOTTE, N.C. 28270-1490 • TELEPHONE (704) 845-1697 • FAX (704) 845-1759 NCDENR/DIVISION OF WATER QUALITY WATER QUALITY SECTION/NPDES UNIT DECEMBER 6, 1999 MEMORANDUM TO: DAVE GOODRICH FROM: MARK MCINTIRE MIKE MYERS SUBJECT: NUTRIENT BAT STUDIES CLARIANT CORPORATION CROMPTON & KNOWLES COLOR INCORPORATED We've reviewed the BAT studies for the above referenced facilities and provide the comments bulleted below. • The studies did not evaluate total nitrogen reduction. They only evaluated the removal of Total Non - Refractory Nitrogen (TNN). The basic assumption is that there is a portion of nitrogen in the effluent that is not biological treated and, therefore, is not available for biological utilization in the receiving stream. This is a flawed argument for several reasons. First, the treatment system wasn't originally designed to remove total nitrogen. Second, the treatment system is not representative of the environment. Third, there was no data provided supporting the claim that the nitrogen is not available for biological uptake. The report says nothing of the fate and transport of the so-called refractory nitrogen in the receiving stream. • The reports indicate that, based on OCPSF guidance, the existing facilities are considered BAT facilities. Although this may be true for the parameters regulated by the OCPSF rules, nutrients are not regulated by these rules. The fact that the facilities may be considered BAT facilities by the OCPSF rules is irrelevant. • The reports did not evaluate some of the more obvious treatment alternatives such as anaerobic treatment for phosphorus and organic nitrogen removal. • The cost estimates were inadequate. None of the costs were itemized. It is absolutely critical that costs be thoroughly itemized in order to evaluate alternatives. Additionally, comparing municipal facilities to these facilities is analogous to comparing apples to oranges. Municipal facilities often have the concept of economy of scale working in their favor. • The studies only evaluated optimization for nitrogen and phosphorus additions. They did not evaluate optimization of alternative operating parameters, of which there are many. The facilities appear to be operating the existing plants as if they are treating domestic wastewater (3500 mg/L MLSS, 6-9 mg/L reactor DO, sludge age of 32 days, pH of 7.0, F/M of 0.46). • Although the facilities have reviewed pollution prevention and waste minimization, they have apparently not evaluated raw material substitution. Additionally, we respect the fact that there is often a lack of communication between production staff and treatment staff. We maintain however, that improved communication can only help to reduce and or predict the variability of the waste stream and enhance wastewater treatment over the long term. • Several recently published studies on di-azo dye degradation have shown promise with using a specialized treatment organism. One of note employed a fungus for degradation. The studies did not attempt to evaluate the opportunities of specialized bug treatment. In summary, we feel that the studies were poorly prepared. Additionally, there seems to be a significant lack of detail. Cc: NPDES Permit File s t �tJtr4 • ifz Li. 3 • s 4- ae-.5 yLe-A re.,t j Z.). 14-: _ - r°S_vt AAd, ' cc!, Or I 0( e/tAvI PLA.A„../ v1Cr _4 i e 7 .f etc 1)—e co a-S 11-. iticei'v (--3 Ux-SSu`GvAS fe,L. (-ei) 0,,Ls c,AR, LS 4 D f , (1140 7).1,L 17s r4.74.d, OGPS F r ,,.l ,� �,-.ei, � sue, Ls141A.-IYCA.rf I r rM � AA /vi l -ay./ ok" la-7-‘4(rf"+- vt. oser_e„,.,,, ke -cause. T 11 -ram ,„ --s�..r.... L Q. T lam) } e 'o,.i /4- V-� c e l'v (PP-ec."\-- S,c�, aCp 1c'ejorp,-.10,-,:--(e. • CPC?' t, 70/e. 42- : 4,4g ' 4s t� o r-It Pe-d LA c. ` 1 0 x - 1, -4 - Sc. . l v 'r'l C w C✓Li c-S - (Or --k- e,^-' 4- . [ �^-�' S c 0ej K T -�y r ]� C-�•- wL TN (Zits r L,-(- ec i -lb L v-eJ . : �a 3Q 4'4'es IZ C. 1 L 70 4,- 1 (4,, J `le—r L,( v&k1 e 544" , .1 s --,' s ? re,) c *c___ tans 1,5. Tom► - ri 1il.Fitn r G.,, I GLGU: TP 1 4 e. s L� „(1 d s „\` 4„1,2_ �� eV 1 �v,.t,.�p•L—I— , La ue.4 compoand 'j7 N(000 Ter 7 /,',*(45 could not find any reference to the compound "2.3-dischloroaniline". My best guess is that it is a typo for "2,3-dichloroaniline". Sandy Mort, Environmental Biologist Aquatic Toxicology Unit location: DWQ/Environmental Sciences Branch 4401 Reedy Creek Road Raleigh, NC 27607 mail: DWQ/Environmental Sciences Branch MSC 1621 Raleigh, NC 27699-1621 sandy.mort@ncmail.net t: (919) 733-2136 x242 f: (919) 733-9959 1 of 1 7/26/2004 8:46 AM Re: Cltriant Corp./NC0004375/Mecklenburg Co. Subject: Re: Clariant Corp./NC0004375/Mecklenburg Co. From: Richard Bridgeman <Richard.Bridgeman@ncmail.net> Date: Fri, 16 Jul 2004 13:23:04 -0400 To: Jackie Nowell <j ackie.nowell Cap ncmail.net> Hi Jackie. I'm doing well for an old man on a dozen prescriptions. Listen! Listen! Can you hear it? That's retirement calling out to me. It promises no more Gleason to contend with. Apparently, effective in 2/04 Clariant is subject to the Tier 2 Limits/Monitoring. If Charles Weaver changes BIMS accordingly, there will be no perception of violations. Jackie Nowell wrote: Hello Richard, Hope that you are doing well. Bet you thought I'd ignored you on this on. Not so! Clariant should be monitoring monthly for phenol as listed on the effluent pages A(1) a & b, but the limit that should be applied should the monthly average limit and daily maximum limits listed in A(2) c & f. The frequency should probably be changed in A(2) c & f, like mercury, chromium and zinc were changed to monthly on these pages. Hope this straightens it out. Will be sending out a correction page shortly. What did they violate in February 2004? Jackie Richard Bridgeman wrote: Good morning, Jackie. I know you want to talk about some of old favorite towns, but I've got a new subject (see above). You processed this permit back in late 2002 (issued 1/27/03). The Effluent Limitations and Monitoring Requirements for Total Phenols in A(1) (a) and A(1)(b) indicate monthly monitoring, with a footnote reference to A(2) (c) or A(2) (f) ; ho monitoring should be and A(2) (f) only. requirement? conducted. The limits wever, those requirements indicate annual are stated in A(2) (c ) For $64,000, what is the minimum monitoring FYI - this facility is on the BIMS (#%!*&@) noncompliance for 2/04. Richard Bridgeman - Richard.Bridgeman@ncmail.net Environmental Chemist II report 1 of 2 7/16/2004 2:33 PM Clariarit Corp./NC0004375/Mecklenburg Co. Subject: Clariant Corp./NC0004375/Mecklenburg Co. From: Richard Bridgeman <Richard.Bridgeman@ncmail.net> Date: Wed, 30 Jun 2004 08:28:52 -0400 To: Jackie Nowell <Jackie.Nowell C ncmail.net> Good morning, Jackie. I know you want to talk about some of old favorite towns, but I've got a new subject (see above). You processed this permit back in late 2002 (issued 1/27/03). The Effluent Limitations and Monitoring Requirements for Total Phenols in A(1)(a) and A(1)(b) indicate monthly monitoring, with a footnote reference to A(2)(c) or A(2)(f); however, those requirements indicate annual monitoring should be conducted. The limits are stated in A(2)(c) and A(2)(f) only. For $64,000, what is the minimum monitoring requirement? FYI - this facility is on the BIMS (#%!*&@) noncompliance report for 2/04. Richard Bridgeman - Richard.Bridgeman@ncmail.net Environmental Chemist II North Carolina Dept. of Environment & Natural Resources Div. of Water Quality 919 N. Main St. Mooresville, NC 28115 Ph: (704) 663-1699 Fax: (704) 663-6040 Af.„01 401,0gas 1117a � 0.// 9 •tt��Q Ca,yGay �89 /6f��� 1 of 1 6/30/2004 11:00 AM 1 CLARIANT GROUNDW CLARIANT ALKALINE SEI lime CLARIANT ACID SEWER ----_--'- ---•-------------- \} MUD! WASTEWATER J ACID NEUTRALIZATION PRIMARY CLARIFIER NO 1 PARSHALL FLUME GRINDER GRIT REMOVAL CLARIFIER NO 1 L r T FLOATING AERATORS AEROBIC ZONE _Li(V. V V V V V V V \LAL V ACTIVATED SLUDGE LAGOON (Z-04) 1 CLARIFIER NO 2 Hr' , I 1 , WAS / RAS PUMPS FEED TANK JET MIXING FEED PUMP �._.-...-.-------------•--•--•-� DISINFECTION - yF---- AERATION PARSHALL FLUME I-- - J , BELT PRESSES L FROM 3Ot.G RESERVOIR POLYMER 7 FILTRATE SOLIDS Tp ONSITE D. - - LANOFlLL TO CATAWBA RIVER -------_-- TO RESERVOIR TRANSFER TRANSFER PUMP BROWN AND CALDWELL UNE IS 2 INCHES AT FULL SIZE OF NOT 2'—SCALE ACCORDINGLY) FoE CMUD\.19047\CAD DRAWN J PORTER DESIGNED P SCHULER CHECKED P SCHULER CHECKED R CARRIER REVISIONS ZONE REV. DESCRIPTION BY DATE APP. CLARIANT CORPORATION CLARIANT WASTEWATER TREATMENT FACILITY IMPROVEMENTS CLARIANT WWTF PROJECT NUMBER 19047 DRAWING NUMBER SUBMITTED: APPROVED: APPROVED: N160R IONAm1 MOO ND COMM DATE: DATE: DATE PROPOSED FLOW DIAGRAM SHEET NUMBER Clariant Clariant Corporation Mt. Holly East Plant P.O. Box 669246 Charlotte, NC 28266 Phone: 704.827.9651 Ms. Jacquelyn M. Nowell Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 JAN 1 2 2004 January 7, 2004 Mr. D. Rex Gleason, P.E. Division of Water Quality 919 North Main Street Mooresville, North Carolina 28115 Re: NPDES Permit Number NC0004375; Addition of New Waste Source to the Site Wastewater Treatment Plant Dear Ms. Nowell and Mr. Gleason; As required by Section A. (7) of our NPDES permit, I wish to inform you that an additional on -site wastewater source will begin operations on January 22, 2004. The new source is an oily water separation process that will be operated by Clariant. It is located in an operating area of one of the old manufacturing units. Clariant had originally contracted with Remedial Services Incorporated, RSI, of Satsuma, Alabama for this work. Because of management problems and construction cost issues, RSI withdrew from the contract. As a result, Clariant has decided to run the process itself. Clariant will begin reporting effluent data in compliance with Tier 2 effluent limitations and monitoring requirements effective January 26, 2004. If there is any additional information that is needed by the Division, please let me know. My phone number is 704-822-2787. My email address is gary.sanderson@clariant.com. Sincerely; l‘i7/ Gary P. Sanderson, P.E. Plant Services Manager cc: David Goodrich-DENR, Nick Altman, Frank Rash, Erin Russell — Clariant