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WQ0019907_More Information Received_20220518
Non-Discharge Branch Upload/Submittal Form NORTH CAROLINA EnvlronneeM&Quu(Ty Version 2-Revised June 23,2020 Initial Review Reviewer Thornburg,Nathaniel D Is this submittal an application?(Excluding additional information.)* Yes No If not an application what is the submittal type?* Annual Report Residual Annual Report Additional Information Other Permit Number(IR)* WQ0019907 Applicant/Permittee Onslow Water and Sewer Authority Email Notifications Does this need review by the hydrogeologist?* Yes No Regional Office CO Reviewer Admin Reviewer Submittal Form Project Contact Information Please provide information on the person to be contacted by NDB Staff regarding electronic submittal,confirmation of receipt,and other correspondence. Name* David Mohr Email Address* Phone Number* dmohr@onwasa.com 9109377521 Project Information Application/Document Type* New(Fee Required) Modification-Minor Modification-Major(Fee Required) Renewal Renewal with Major Modification(Fee GW-59, NDMR,NDMLR, NDAR-1, Required) NDAR-2 Annual Report Residual Annual Report Additional Information Change of Ownership Other We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form. https://edocs.deq.nc.gov/Forms/NonDischarge_Monitoring_Report Permit Type:* Wastewater Irrigation High-Rate Infiltration Other Wastewater Reclaimed Water Closed-Loop Recycle Residuals Single-Family Residence Wastewater Other Irrigation Permit Number:* WQ0019907 Has Current Existing permit number Applicant/Permittee Address* 228 Georgetown Road,Jacksonville,NC 28540 Facility Name* Holly Ridge WWTF Please provide comments/notes on your current submittal below. Additional information requested via letter dated 4/18/2022 for renewal of the permit for the above-referenced facility.DWR reviewer is Lauren Raup-Plummer,Engineer Ill. At this time,paper copies are no longer required.If you have any questions about what is required,please contact Nathaniel Thornburg at nathaniel.thornburg@ncdenr.gov. Please attach all information required or requested for this submittal to be reviewed here.* (Application Form,Engineering Plans,Specifications,Calculations,Etc.) WQ0019907 Permit Additional Information 05.18.22.pdf 15.02MB Upload only 1 PDF document(less than 250 MB).Multiple documents must be combined into one PDF file unless file is larger than upload limit. * By checking this box, I acknowledge that I understand the application will not be accepted for pre-review until the fee(if required)has been received by the Non- Discharge Branch.Application fees must be submitted by check or money order and made payable to the North Carolina Department of Environmental Quality(NCDEQ). I also confirm that the uploaded document is a single PDF with all parts of the application in correct order(as specified by the application). Mail payment to: NCDEQ—Division of Water Resources Attn:Non-Discharge Branch 1617 Mail Service Center Raleigh,NC 27699-1617 Signature Submission Date 5/18/2022 ONWASA May 18, 2022 Nathaniel D. Thornburg, Branch Chief ATTN: Lauren Raup-Plummer, Engineer Ill Water Quality Permitting Section, Non-Discharge Branch NCDEQ — Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Permit Renewal —Wastewater Irrigation System Town of Holly Ridge WWTP Permit No. WQ0019907 Dear Ms. Raup-Plummer, In response to your letter of April 18, 2022, regarding renewal of the above-referenced permit, please find enclosed the following: • A completed form WWIS 06-16, to request approval of a minor modification to: replace and increase the number of floating mixers in the treatment lagoon; modify the configuration of the flow baffle system; and replace the effluent UV system (damaged during Hurricane Florence)with a tablet feeder for disinfection purposes. Please note that ONWASA did not construct the lagoon treatment system and much of the original design information requested on the form is not available from the records we have on this facility. • Documentation on the Blue Frog floating mixer/aerator units installed in 2019, including the layout of the units and baffles recommended by the equipment supplier (Absolute Aeration, LLC). Installation was performed by in-house (ONWASA) staff, in conjunction with a local electrical contractor and technical support from the supplier. • Documentation of easements granted for the effluent outfall line from the treatment lagoon to the sprayfield site. Your letter also requested a copy of the original flow reduction approval letter for the Town of Holly Ridge collection system. I have been unable to locate a hard copy of this document in our files, and any scanned versions were most likely lost in a 2018 cyber-attack on our network. I have attached a copy of a permit action from May 2008 that references a "previously approved" flow reduction to 90 gpd/bedroom in the event this information would help locate it in your archives. Lastly, an executed engineering certification was requested for the minor modification. Please clarify in what form this needs to be provided; I am able to certify that the work was completed in accordance with the equipment supplier's requirements and the system put into full 228 Georgetown Road• Jacksonville,NC 28540• Tel 910,455.0722•Fax 910.455.2583 •www.onwasa.com May 18, 2022 Page 2 operation, however as no approved plans or specifications were produced I am unable to certify the work was done in compliance with those documents. Thanks for your assistance in trying to get this situation resolved. If you have any questions or need additional information please feel free to contact me directly at 910-937-7521 or dmohraonwasa.com. Sincerely, David M. Mohr, P.E. Chief Operations Officer Onslow Water and Sewer Authority Distributed via upload and email 05/18/2022 C: Seth Brown, Treatment Facilities Administrator Kary Herndon, ORC ATTACHMENT #1 FORM WWIS 66-16 State of North Carolina DWR Department of Environmental Quality Division of Water Resources 15A NCAC 02T.0500—WASTEWATER IRRIGATION SYSTEMS Division of Water Resources FORM: WWIS 06-16 I. APPLICANT INFORMATION: 1. Applicant's name: Onslow Water and Sewer Authority(ONWASA) 2. Applicant type: ❑ Individual ❑ Corporation ❑General Partnership ❑ Privately-Owned Public Utility ❑ Federal ❑ State ® Municipal ❑County 3. Signature authority's name: Franky J. Howard per 15A NCAC 02T.0106(b) Title: Chief Executive Officer 4, Applicant's mailing address: 228 Georgetown Road City:Jacksonville State: North Carolina Zip:28540- 5. Applicant's contact information: Phone number: (910)455-0722 Email Address: fhoward@onwasa.com II. FACILITY INFORMATION: 1. Facility name: Holly Ridge WWTP 2. Facility status: Existing 3. Facility type: Minor(< 10,000 GPD or<300 disposal acres) 4. Facility's physical address: 286 North Jenkins Street Extension City: Holly Ridge State:North Carolina Zip: 28445- County: Onslow 5. Wastewater Treatment Facility Coordinates(Decimal Degrees): Latitude: 34.499444° Longitude: -77.536944° Datum:NAD83 Level of accuracy: Unknown Method of measurement: Map interpretation by extraction 6. USGS Map Name: Holly Ridge III. CONSULTANT INFORMATION: 1. Professional Engineer: David M. Mohr License Number: 043996 Firm: ONWASA Mailing address:228 Goergetown Road City: Jacksonville State:NC Zip:28540- Phone number: (910)937-752I Email Address: dmohr@onwasa.com 2. Soil Scientist: N/A License Number: Firm: Mailing address: City: State: Zip: _ - Phone number: ( ) - Email Address: 3. Geologist: NIA License Number: Firm: Mailing address: City: State: Zip:Phone number: ( ) - Email Address: 4. Agronomist: NIA Firm: Mailing address: _ City: State: Zip: Phone number: ( )= Email Address: FORM: WWIS 06-16 Paee 1 of 12 IV. GENERAL REQUIREMENTS—I5A NCAC 02T.0I00: I. Application type: ❑New ❑Major Modification Minor Modification If a modification,provide the existing permit number: WQ0019907 and most recent issuance date: March 8,2017 2. Application fee: $0- Standard-Minor Modification 3. Does this project utilize public monies or lands?❑Yes or❑No If yes,was an Environmental Assessment required under 15A NCAC 01 C? ❑ Yes or®No If yes,which final environmental document is submitted?❑ Finding of No Significant Impact or❑ Record of Decision Briefly describe any mitigating factors from the Environmental Assessment that may impact this facility:NIA 4. What is the status of the following permits/certifications applicable to the subject facility? Permit/Certification Date Date Permit/Certification Agency Reviewer Submitted Approved Number Collection System (Q>200,000 GPD) 2/2/17 3/15/17 WQCS00249 Steve Lewis Dam Safety Erosion& Sedimentation Control Plan Nationwide 12/Section 404 Pretreatment Sewer System Stormwater Management Plan Wetlands 401 Other: 5. What is the wastewater type? [El Domestic orp>Industrial (See 15A NCAC 02T.0103(20)) Is there a Pretreatment Program in effect?El or El No Has a wastewater chemical analysis been submitted?❑Yes or❑No 6. Wastewater flow:224,673 GPD Limited by: El Treatment, ❑ Storage, IF Field Hydraulics, E Field Agronomics or El Groundwater Mounding 7. Explain how the wastewater flow was determined: ❑ I5A NCAC 02T.0114 or El Representative Data Has a flow reduction been approved under 15A NCAC 02T.0114(fl? )/ Yes or❑No Establishment Type Daily Design Flow a No. of Units Flow N/A gal/ GPD gal/ GPD gal/ GPD gal/ GPO gal/ GPD gal/ GPD Total GPD a See 15A NCAC 02T.0114(b), (d), (e)(1) and(e)(2), for caveats to wastewater design flow rates(i.e.,minimum flow per dwelling; proposed unknown non-residential development uses; public access facilities located near high public use areas; and residential property located south or east of the Atlantic Intracoastal Waterway to be used as vacation rentals as defined in G.S.42A-4). FORM: WWIS 06-16 Pane 2 of 12 IV. GENERAL REQUIREMENTS—15A NCAC 02T.0100(continued): 8. What is the nearest 100-year flood elevation to the facility? 14.4 feet mean sea level. Source: FRIS IAre any treatment,storage or irrigation facilities located within the 100-year flood plain?❑Yes or®No IL— . If yes, which facilities are affected and what measures are being taken to protect them against flooding?NIA ` >" If yes,has the Applicant submitted written documentation of compliance with s l43 Article 21 Part 6?❑ Yes or❑No 9. Has the Applicant provided documentation of the presence or absence of threatened or endangered aquatic species utilizing information provided by the Department's Natural Heritage Program?❑ Yes or I No 10. Does the facility have a proposed or existing groundwater monitoring well network?®Yes or❑No If no,provide an explanation as to why a groundwater monitoring well network is not proposed: If yes, complete the following table(NOTE—This table may be expanded for additional wells): Well Name Status Latitude° Longitude a Gradient Location MW-I Active 34.515833° -77.500555° Up Gradient Inside Review Boundary MW-2 Active 34.511111° -77.495278' Cross Gradient Inside Review Boundary MW-3 Active 34.505833° -77.496944° Down Gradient Inside Review Boundary MW-4 Active 34.5061 1 1° -77.501944° Down Gradient Inside Review Boundary Select . o - . o Select Select Select . o - . o Select Select Select . ° - . ° Select Select Select - . ° Select Select Select . ° - . ° Select Select Select . o - . ° Select Select a Provide the following latitude and longitude coordinate determination information: Datum:NAD83 Level of accuracy: UnknownMethod of measurement: Map interpretation by extraction 11. If the Applicant is a Privately-Owned Public Utility,has a Certificate of Public Convenience and Necessity been submitted? ❑Yes, ❑No or®NIA 12. If the Applicant is a Developer of lots to be sold,has a Developer's Operational Agreement(FORM: DEV)been submitted? ❑ Yes, ❑No or II N/A 13. If the Applicant is a Home/Property Owners'Association,has an Association Operational Agreement(FORM: HOA)been submitted? ❑ Yes, ❑Nº or r4N/A 14. Demonstration of historical consideration for permit approval— 15A NCAC 02T.0120: Has the Applicant or any parent,subsidiary or other affiliate exhibited the following? a. Has been convicted of environmental crimes under Federal law or G.S. 143-215.6B?❑Yes or @. No b. Has previously abandoned a wastewater treatment facility without properly closing that facility?❑ Yes or /I No c. Has unpaid civil penalty where all appeals have been abandoned or exhausted?❑Yes or El No d. Is non-compliant with an existing non-discharge permit,settlement agreement or order? ❑ Yes or®No e, Has unpaid annual fees in accordance with I5A NCAC 02T.0105(e)(2)?❑Yes or ►/ No FORM: WWIS 06-16 Page 3 of 12 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA-- 15A NCAC 02T.0505: I. For the following parameters,provide the estimated influent concentrations and designed effluent concentrations as determined in the Engineering Calculations, and utilized in the Agronomic Evaluation and Groundwater Modeling(if applicable): Parameter Estimated Influent Concentration Designed Effluent Concentration (monthly average) Ammonia Nitrogen (NH3-N) 30 mg/L mg/L Biochemical Oxygen Demand(BOD5) 250 mg/L mg/L Fecal Coliforms per 100 mL Nitrate Nitrogen(NO3-N) mg/L mg/L Nitrite Nitrogen(N0,-N) mg/L mg/L Total Kjeldahl Nitrogen mg/L Total Nitrogen mg/L mg/L Total Phosphorus 8 mg/L mg/L Total Suspended Solids(TSS) 250 mg/L mg/L 2. Is flow equalization of at least 25%of the average daily flow provided?❑ Yes or❑No 3. Does the treatment facility include any bypass or overflow lines?❑Yes or /1 No If yes, describe what treatment units are bypassed,why this is necessary, and where the bypass discharges:N/A 4. Are multiple pumps provided wherever pumps are used? ❑ Yes or E No If no, how does the Applicant intend on complying with 15A NCAC 02T.0505(k)?N/A 5. Check the appropriate box describing how power reliability will be provided in accordance with 15A NCAC 02T.0505(1): Automatically activated standby power supply onsite capable of powering all essential treatment units;or ❑ Approval from the Director that the facility: > Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks; ➢ Has sufficient storage capacity that no potential for overflow exists; and » Can tolerate septic wastewater due to prolonged detention. 6. If the wastewater treatment system is located within the 100-year flood plain,are there water-tight seals on all treatment units or a minimum of two feet protection from the 100-year flood plain elevation?❑ Yes, E No or®N/A 7. In accordance with 15A NCAC 02T.0505(o),how many days of residuals storage are provided?51 8. How does the Applicant propose to prohibit public access to the wastewater treatment and storage facilities?Security fencing and locked gate in place(existing facility). 9. If an influent pump station is part of the proposed facility(i.e., within the wastewater treatment plant boundary),does the influent pump station meet the design criteria in 15A NCAC 02T.0305(h)?❑Yes, ❑No, M1 N/A—To be permitted. separately,or❑N/A—Gravity fed 10. If septic tanks are part of the wastewater treatment facility,do the septic tanks adhere to the standards in 15A NCAC 18A .1900?❑ Yes, ❑No or®N/A FORM: WWIS 06-16 Page 4 of 12 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA—15A NCAC 02T.0505(continued): II. Provide the requested treatment unit and mechanical equipment information: a. PRELIMINARY/PRIMARY TREATMENT(i.e.,physical removal operations and flow equalization): Treatment Unit No.of Manufacturer or Dimensions(ft)/ Volume Plan Sheet Specification Units Material S acings(in) ('allons) Reference Reference Grit Chamber I cast in place concrete Select Select Select Select b. SECONDARY/TERTIARY TREATMENT(i.e., biological and chemical processes to remove organics and nutrients) Treatment Unit No. of Manufacturer or Volume Plan Sheet Specification Units Material Dimensions(ft) (gallons) Reference Reference Other 1 /In-ground, unlined 485 by 165 1,820,000 Select Select Select Select Select Select Select c. DISINFECTION Treatment Unit No.of Manufacturer or Dimensions(ft) VoIume Plan Sheet Specification Units Material alIons) Reference Reference Tablet Chlorination 1 PVC Select > If chlorination is the proposed method of disinfection,specify detention time provided: 30 minutes(NOTE—30 minutes minimum required),and indicate what treatment unit chlorine contact occurs: Effluent main to spravfield. > If ultraviolet(UV) light is the proposed method of disinfection,specify the number of banks: ,number of lamps per bank: and maximum disinfection capacity: GPM. d. RESIDUAL TREATMENT No.of Manufacturer or Volume Plan Sheet Specification Treatment Unit Dimensions(ft) Units Material (gallons) Reference Reference Aerobic Digester I concrete 24x24 22,400 Select FORM: WWIS 06-16 Pace 5 of 12 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA—1SA NCAC 02T.0505(continued): e. PUMPS Location No. of Purpose Manufacturer/ Capacity Plan Sheet Specification Pumps Type GPM TDH Reference Reference Effluent pump station 2 Effluent to sprayfield submersible 450 Sludge digester 1 Sludge discharge submersible Irrigation pump 2 Apply effluent to submersible 700 station sprayfields f. BLOWERS Location No. of Units Served Manufacturer! Capacity Plan Sheet 'Specification Blowers Type (CFM) Reference Reference Sludge digester 1 Sludge digester 3 HP g. MIXERS Location No. of Units Served Manufacturer/ Power Plan Sheet Specification Mixers Type (hp) Reference , Reference Aeration Basin 11 Aeration cells l Blue Frog floating 3 through 4 aerator h. RECORDING DEVICES& RELIABILITY No. of Maximum Plan Sheet 'Specification Device Units Location Manufacturer Caeacity Reference_ Reference Influent Flow Measuring Device I Grit chamber(v- Milltronics notch) Effluent Flow Measuring Device 1 Sprayfield Endress&Hauser Select Select i. EFFLUENT PUMP/FIELD DOSING TANK(IF APPLICABLE): FORM: WWIS 06-16 Page 6 of 12 Plan Sheet Specification Reference Reference Internal dimensions(L x W x H or x H) 1,400 ft 200 ft 7 ft Total volume ft3 13,200,000 gallons Dosing volume ft3 13,200,000 gallons Audible& visual alarms Equipment to prevent irrigation during rain events FORM: WWIS 06-16 Pase 7 of 12 VI. EARTHEN IMPOUNDMENT DESIGN CRITERIA—15A NCAC 02T.0505: IF MORE THAN ONE IMPOUNDMENT, PROVIDE ADDITIONAL COPIES OF THIS PAGE AS NECESSARY. 1. What is the earthen impoundment type?Facultative Lagoon 2. Storage Impoundment Coordinates(Decimal Degrees): Latitude: 34.500000° Longitude:-77.536111° Datum: NAD83 Level of accuracy:Unknown Method of measurement: Map interpretation by extraction 3. Do any impoundments include a discharge point(pipe,spillway,etc)? ®Yes or❑No 4. Are subsurface drains present beneath or around the impoundment to control groundwater elevation?❑Yes or®No 5. Is the impoundment designed to receive surface runoff'?❑ Yes or®No If yes,what is the drainage area?N/A ft2,and was this runoff incorporated into the water balance? ❑Yes or❑No 6. If a liner is present,how will it be protected from wind driven wave action?: NIA 7. Will the earthen impoundment water be placed directly into or in contact with GA classified groundwater?❑Yes or®No If yes,has the Applicant provided predictive calculations or modeling demonstrating that such placement will not result in a contravention of GA groundwater standards?❑ Yes or 11 No 8. What is the depth to bedrock from the earthen impoundment bottom elevation?unkown ft If the depth to bedrock is less than four feet,has the Applicant provided a liner with a hydraulic conductivity no greater than I x 10-2 cm/s?❑ Yes, ❑No or is]N/A Has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened?❑Yes or❑No If the earthen impoundment is excavated into bedrock,has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened?❑ Yes, ❑No or r N/A 9. If the earthen impoundment is lined and the mean seasonal high water table is higher than the impoundment bottom elevation,how will the liner be protected(e.g.,bubbling,groundwater infiltration,etc.)?N/A 10. If applicable,provide the specification page references for the liner installation and testing requirements: N/A 11. If the earthen impoundment is located within the 100-year flood plain, has a minimum of two feet of protection(i.e.,top of embankment elevation to 100-year flood plain elevation)been provided?®Yes or❑No 12. Provide the requested earthen impoundment design elements and dimensions: Earthen Impoundment Design Elements Earthen Impoundment Dimensions Liner type: ❑ Clay ID Synthetic To of embankment elevation: 32 ft ❑ Other El Unlined p Liner hydraulic conductivity: x ' cm/s Freeboard elevation: 30 ft Hazard class: Not Applicable Toe of slope elevation: 24 ft Designed freeboard: 2 ft Impoundment bottom elevation: 24 ft Total volume: fts 1, Mean Mean seasonal high water table depth: ft gallons 1,820,000 Effective volume: fts Embankment slope: gallons Effective storage time: 7 days Top of dam water surface area: ft2 Plan Sheet Reference: Freeboard elevation water surface area: ft2 Specification Section: Bottom of impoundment surface area: ft2 NOTE—The effective volume shall be the volume between the two foot freeboard elevation and the: (1)pump intake pipe elevation;(2) impoundment bottom elevation or(3)mean seasonal high water table,whichever is closest to the two foot freeboard elevation. FORM: WWIS 06-16 Page 8 of 12 VII. IRRIGATION SYSTEM DESIGN CRITERIA— ISA NCAC 02T.0505: I. Provide the minimum depth to the seasonal high water table within the irrigation area: NOTE—The vertical separation between the seasonal high water table and the ground surface shall be at least one foot. 2. Are there any artificial drainage or water movement structures(e.g., surface water or groundwater)within 200 feet of the irrigation area?❑Yes or❑No If yes,were these structures addressed in the Soil Evaluation and/or Hydrogeologic Report, and are these structures to be maintained or modified? 3. Soil Evaluation recommended loading rates(NOTE—This table may be expanded for additional soil series): Recommended Recommended If Seasonal,list Fields within Annual/Seasonal Soil Series Loading Rate Loading Rate appropriate Soil Series (in/hr) (in/yr) Loading months See permit Select Select Select Select Select Select 4. Are the designed loading rates less than or equal to Soil Evaluation recommended loading rates? ® Yes or❑No If no,how does the Applicant intend on complying with 15A NCAC 02T.0505(n)?N/A 5. How does the Applicant propose to prohibit public access to the irrigation system?ExistinKfence with locked gate 6. Has the irrigation system been equipped with a flow meter to accurately determine the volume of effluent applied to each field as listed in VII.8.?E Yes or❑No If no,how does the Applicant intend on complying with 15A NCAC 02T.0505(t)?N/A 7. Provide the required cover crop information and demonstrate the effluent will be applied at or below agronomic rates: Cover Crop Soil Series % Slope Nitrogen Uptake Rate Phosphorus Uptake (Ibs/ac•yr) Rate(lbs/ac•yr) Grass(rye) (Various) a. Specify where the nitrogen and phosphorus uptake rates for each cover crop were obtained: b. Proposed nitrogen mineralization rate: c. Proposed nitrogen volatilization rate: d, Minimum irrigation area from the Agronomist Evaluation's nitrogen balance: fie e. Minimum irrigation area from the Agronomist Evaluation's phosphorus balance: ft2 f. Minimum irrigation area from the water balance: ft'- FORM: WWIS 06-16 Page 9 of 12 VII. IRRIGATION SYSTEM DESIGN CRITERIA- 15A NCAC 02T.0505(continued): 8. Field Information (NOTE--This table may be expanded for additional fields): Designed Designed Area Dominant Loading Loading Waterbody Field (acres) Soil Series Rate Rate Latitude a Longitudes Stream Index Classification (in/hr) (in/yr) No b 1/lA 9.82 Leon 0.12 36.92 34.515240 -77 502399° 18-87-4 SC 1/1 B 9.62 Leon 0.12 36.92 34.513864 -77.501486' 18-87-4 SC 1/1C 8.07 Leon 0.12 36.92 34°51°'117 -77.501547° 18-87-4 SC 1/1D 3.74 Leon 0.12 36.92 34.512088 -77.500995° 18-87-4 SC 2/2A-1 8.78 Pactolus 0.12 36.92 34.508936 -77.500775° 18-87-4 SC 2/2A-2 12.20 Pactolus 0.12 36.9234.508358 -77 500687° 18-87-4 SC 2/2A-3 11.66 Pactolus 0.12 36.92 34.507327 -77 499176° 18-87-4 SC 2/2B-1 8.63 Goldsboro 0.12 21.84 34.506634 -77.499024° 18-87-4 SC 2/2B-2 5.84 Goldsboro 0.12 21.84 34.506634 -77 499176' 18-87-4 SC 3/3A 9.44 Pactolus 0.12 36.92 34.511579 -77.496661° 18-87-4 SC 3/3B 11.79 Pactolus 0.12 36.9234.509802 -77.496684° 18-87-4 SC ° ° ° o ° ° 0 O 0 0 0 0 0 o ° O 0 Total 99.6 a Provide the following latitude and longitude coordinate determination information: Datum: NAD83 Level of accuracy: UnknownMethod of measurement: Map interpretation by extraction b For assistance determining the waterbody stream index number and its associated classification, instructions may be downloaded at:http://deq.nc.aov/about/divisions/water-resources/planning/classification-standards/classifications FORM: WWIS 06-16 Page 10 of 12 Spray Irrigation Design Elements Drip Irrigation Design Elements Nozzle wetted diameter: 100 ft Emitter wetted area: ft2 Nozzle wetted area: 7,850 ft2 Distance between laterals: ft Nozzle capacity: GPM Distance between emitters: ft Nozzle manufacturer/model: / Emitter capacity: GPH Elevation of highest nozzle: 3.0 ft Emitter manufacturer/model: / Specification Section: Elevation of highest emitter: ft Specification Section: VIII. SETBACKS—15A NCAC 02T.0506: 1. Does the project comply with all setbacks found in the river basin rules(15A NCAC 02B .0200)?❑ Yes or❑No If no, list non-compliant setbacks: 2. Have any setback waivers been obtained in order to comply with 15A NCAC 02T.506(a)and .0506(b)?0 Yes or ►i No If yes, have these waivers been written,notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or❑No 3. Provide the minimum field observed distances (ft) for each setback parameter to the irrigation system and treatment/storage units(NOTE—Distances greater than 500 feet may be marked N/A): Setback Parameter Irrigatiºn Treatment/ System Storage Units Any habitable residence or place of assembly under separate ownership or not to be 400 N/A maintained as part of the project site Any habitable residence or place of assembly owned by the Permittee to be maintained as N/A part of the project site Any private or public water supply source N/A N/A Surface waters(streams—intermittent and perennial,perennial waterbodies,and wetlands) 50 150 Groundwater lowering ditches(where the bottom of the ditch intersects the SHWT) N/A Subsurface groundwater lowering drainage systems N/A Surface water diversions(ephemeral streams,waterways, ditches) 50 Any well with exception of monitoring wells N/A N/A Any property line 150 I00 Top of slope of embankments or cuts of two feet or more in vertical height N/A Any water line from a disposal system N/A Any swimming pool N/A Public right of way 50 Nitrification field N/A Any building foundation or basement 400 Impounded public water supplies N/A Public shallow groundwater supply(less than 50 feet deep) N/A 4. Does the Applicant intend on complying with 15A NCAC 02T.0506(c) in order to have reduced irrigation setbacks to property lines?❑ Yes or 11 No If yes,complete the following table by providing the required concentrations as determined in the Engineering Calculations: FORM: WWIS 06-16 Page 11 of 12 Estimated Influent Designed Effluent Designed Effluent Parameter Concentration Concentration Concentration (monthly average) (daily maximum) Ammonia Nitrogen (NH3-N) 30 mg/L mg/L mg/L Biochemical Oxygen Demand(BOD5) 250 mg/L mg/L mg/L Fecal Coliforms per 100 mL per 100 mL Total Suspended Solids(TSS) 250 mg/L mg/L mg/L Turbidity NTU FORM: WWIS 06-16 Page 12 of 12 IX. COASTAL WASTE TREATMENT DISPOSAL REQUIREMENTS— ISA NCAC 02H.0400: 1. Is this facility located in a Coastal Area as defined per 15A NCAC 02H .0403? /1 Yes or❑No For assistance determining if the facility is located within the Coastal Area, a reference map may be downloaded at: Coastal Areas Boundary. 2. Is this an Interim Treatment and Disposal Facility per I5A NCAC 02H .0404(g)?❑Yes or®No NOTE—Interim facilities do not include County and Municipal area-wide collection and treatment systems. IF ANSWERED YES TO ITEMS IX.1. AND IX.2.,THEN COMPLETE ITEMS IX.3. THROUGH IX.17. 3. Is equalization of at least 25%of the average daily flow provided?El Yes or❑No 4. How will noise and odor be controlled? 5. Is an automatically activated standby power source provided? ®Yes or❑No 6. Are all essential treatment units provided in duplicate?El Yes or❑No NOTE — Per 15A NCAC 02T .0103(16), essential treatment units are defined as any unit associated with the wastewater treatment process whose loss would likely render the facility incapable of meeting the required performance criteria, including aeration units or other main treatment units, clarification equipment, filters, disinfection equipment, pumps and blowers. 7. Are the disposal units(i.e., irrigation fields)provided in duplicate(e.g.,more than one field)?® Yes or❑No 8. Is there an impounded public surface water supply within 500 feet of the wetted area?❑Yes or®No 9. Is there a public shallow groundwater supply(less than 50 feet deep)within 500 feet of the wetted area?❑Yes or El No 10. Is there a private groundwater supply within 100 feet of the wetted area? ❑Yes or No II, Are there any SA classified waters within 100 feet of the wetted area?❑Yes or®No 12. Are there any non-SA classified waters within 50 feet of the wetted area?❑ Yes or El No 13. Are there any surface water diversions(i.e.,drainage ditches)within 25 feet of the wetted area? ® Yes or❑No 14. Per the requirements in 15A NCAC 02H .0404(Q)(7),how much green area is provided? ft2 15. Is the green area clearly delineated on the plans?❑ Yes or®No 16. Is the spray irrigation wetted area within 200 feet of any adjoining properties?❑ Yes, ®No or❑N/A(i.e., drip irrigation) I7. Does the designed annual loading rate exceed 91 inches?❑Yes or®No FORM: W WIS 06-16 Page 13 of 12 Professional Engineer's Certification: I, £7AV/5> I' . 1-1k0144. PE Ct41EG OPOTZPort0rS 5 OF 1c. '(- attest that this application for (Professional Engineer's name from Application Item I[LI.) I-Ver L-- R'c ---•E v1/4.5 WT CJ.D IS ao 1990-7 (Facility name from Application Item II,1.) has been reviewed by me and is accurate, complete and consistent with the information supplied in the plans, specifications, engineering calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with this application package and its instructions, as well as all applicable regulations and statutes. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. NOTE - In accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed$10,000,as well as civil penalties up to$25,000 per violation. North Carolina Professional Engineer's seal,signature,and date: `,```` +i l l l i'ef ©.•*ESS/Q . `y •°- SEAL r• QC 043996 1 `¡' 'ID M, MOar" `, ti lip Applicant's Certification per I5A NCAC 02T.0106(b): 1, Fr-Aa4.''-‘-' , . I1-o -i _. 1 C4iE-F G71„q-c,..)-nVE Ot-�-ICE_ attest that this application for (Signature Authority's name&title from Application Item [.3.) 140 Lt.-`< 2- i fl w v J`r-F 6� 00 I Q 9 O 7 . (Facility name from Application Item II.l.) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non-discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that the Applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule, and do not have any overdue annual fees per 15A NCAC 02T.0105(e). NOTE - In accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed$10,000 as well as civil penalties up to$25,000 per violation. �( �] 'ii Signature: 4A Dater 1 [� r (l FORM: WWIS 06-16 Page 14 of 12 ATTACHMENT #2 BLUE FROG SYSTEM INFORMATION Me Frog Product Specification The Uwe lr® is our base circulator. It is an efficient mixer and passive aerator that provides up to 7mm gallons per day flows and has the ability to layer the treated water. Product Features: 1 J \\ i r ® Increases biological activity ® Creates an environment that propagates facultative bacteria ▪ Digests sludge in situ ffi Moves up to 7 MGD utilizing only a 3 HP motor • Only requires an engineered float depth of 3 1/2 feet 9 Impeller runs clockwise (2 MGD) or counter clockwise (7 MGD) 9 Runs on a 3 HP motor that has a rated amperage draw of 4.5 at 480V (actual amp draw is 3.5) 9 Dual-direction impeller ® Requires engineered float depth of 3 1/2. feet Absolute Aeration, LLC Toll Free: (888) BFS-7912 Fax: (866)583-4160 www.bluefrogsystem.com Updated: May 4, 2017 Blue Frog Product Specification --_- - ir,_ - _ , Motor Manufacturer: 3 Horsepower motor manufactured by Nord Gear Corporation Nord Motor/Gearbox Product Code: SK2282AZSH VL-100LP/4 CUS RD 54358 111 impact resistant molded plastic cover ` with vents Stainless steel lifting hook !'- Motor&gearbox - assembly !Impact resistant li molded plastic top a ' 4—and base =_ 12 outlet openings r - 24 inch quad inlet o 11 Absolute Aeration, LLC Toll Free: (888) BF5-7912 Fax: (866)583-4160 www.bluefrogsystem.cºm Updated: May 4,2017 Blue Frog Product Specification LDPE Plastic with UV protection with stainless steel Composition attachments. Unit Size: Height 5, 3» Weight 520# Diameter 8' Output Shaft 144 Fiber(HD) or 208 Stainless Steel 150 RPM, 1,770 motor RPM / 12:1 gearbox reduction Speed =149.8 (actual ratio 11.81:1) Flow Types Forward (mix); Reverse (aeration) Oxygen Transfer Rates (standardized test): 1.4Ib 02/hp*hr Direct (mix mode) 7,000,000 gpd Reverse (aerate mode) 2,000,000 gpd 32" with no intake (vertical) Standard Float Depth 57" including the intake (horizontal) Manufacturer for 3 Horsepower Motors Nord Gear Corporation Material — Steel (Components: gear wheels, shafts rolling bearing, parallel keys, snap rings, spacers, Gear Housing shims) Seals Cast iron or aluminum Coupling components Elastomers with some steel Housing Gaskets and Flat Oil Seals Plastic or Elastomer with steel Absolute Aeration, LLC Toll Free: (888) BFS-7912 Fax: (866)583-4160 www.bluefrogsystem.com Updated: May 4, 2017 Blue Frog Product Specification Mobil SHC 630 Full Synthetic or equivalent — a high grade synthetic oil Pump out and replace oil with @Two(2)quarts of Mobil SHC 630 full synthetic oil (or Gear Oil equivalent), using a hand or electric pump. Gear Motor 3 HP, 1,770 RPM, 3 Phase AMPS 3.84 Amps/460 Volt or 7.68 Amps/230 Volt SF 1.15 11.81:1 (Unless otherwise noted below,the following NORD gear reducers are shipped from the factory with a pre-determined oil fill level in accordance to the specified reducer size and mounting position. For additional information, please refer to the "Oil Plug and Vent Locations" documentation for your gear Gear Reduction unit). SF 2.7 Lubrication Change oil in gear reducer 1 time per year Bearing and Bearing Lube Not required All 3 HP Motors 4.5-amps 12-4 500W (equal or better) Corrosion-resistant, industrial cord with molded, weather, and watertight connectors. Wiring/Cords Required by the contractor Note: Lightning Protection is required. Pre-Wired Panel Boxes Provided by AA The custom weatherproof control boxes "shown", mounted on a permanent panel (provided by customer). The control box contains: — Necessary overload and phase protection. — Push button on/off switches. — Reverse capability. — Box disconnects. Electrical cables will run from the(provided)pre-wired panel boxes to the installed Frogs. _ Absolute Aeration, LLC Toll Free: (888) BFS-7912 Fax: (866)583-4160 www.bluefrogsystem.com Updated: May 4, 2017 Blue Frog Product Specification Overload Protection Overload protection is required on all Absolute Aeration units. As per section 430, 210, 19Z, NFPA 70. Overloads should be set at a maximum of 4.5 amps at 460 volt or 9 amps @ 230 volt. Proper circuit protection is required. 6 amp time delay fuses should be used @ 460 volt or amp time delay fuses @ 230 volt. Or, a 15-amp circuit breaker trip rating should be used on either voltage. Insulated ring tongue connections are recommended for making connections to the terminal block. Grounding per NFPA 70 Section 250. Absolute Aeration, LLC Toll Free: (888) BFS-7912 Fax: (866) 583-4160 www.bluefrogsystem.com Updated: May 4, 2017 Blue Frog Product Specification Intelligent Drivesystems, Worldwide Services Energy Independance and Security Act (EISA) of May 2014 - Revision (implements June 1, 2016) EISA Expansion Ruling Raises Motor Efficiency Requirements WP100 - EISA 2014 What NDRD Will Do Absolute Aeration, LLC Toll Free: (888) BFS-7912 Fax: (866) 583-4160 www.bluefrogsystem.com Updated: May 4, 2017 Blue Frog Product Specification IP10111) DRIVESYSTEMS WP100 - EISA 2014 tirllog° What NORD Will Do DRRVEBYSTEMS Energy Independence&Security Act(EISA)2014 Expansion Ruling Raises Motor Efficiency Requirements 0Energy savings,lowering operating costs.and protecting the environment are all important to NORD. This is precisely why NORD supports legislative efforts to increase energy efficiency not only in the US but globally. In May 2014,the U.S.Department of Energy(DOE)announced a revision to the 2007 EISA regulations. [ry:'¢„ ~.,',/ The amended energy conservation legislation covering commercial and industrial electric motors is under subpart B of Title 10 of the Code of Federal Regulations.Part 431 (10 CFR Part 431). Effective June 1,2016, almost all continuous duty,general purpose motors,must meet NEMA Premium Efficien- cy levels per NEMA MG 1 Table 12-12 or Part 20,Table A or B. AM, the new law has removed many exemptions that had been part of the previous EISA regulations. With the old regulations certain motors were allowed to operate within previous EPAct guidelines meaning - they were allowed to meet energy efficiency levels per NEMA MG 1 Table 12-11 and certain motors were exempt from any efficiency requirements. The US motor efficiency laws and regulations only apply to motors that will be installed in the United States. Other countries also have laws that mandate motor efficiency levels.but this paper only address the US laws and regulations. Why Improving Motor Efficiency Matters Mandating higher motor efficiency levels is about managing resources and protecting the environment. Improving motor operating efficiencies contributes to a number of societal "Efficient use of benefits including,saving fossil fuels,reducing harmful air emission,improving air quality, reducing acid rain and reducing the human impact on climate change. It has been report- energy is also about ea that industrial electric motor driven systems used in production account for nearly 680 improving operating billion kWh,or about 23%of all the electricity sold in the USA. Motors used in industrial cost-efficiencies and space heating,cooling and ventilation systems use an additional 68 billion kWh. increasing profitability Efficient use of energy is also about improving operating cost-efficiencies and increasing for a business and its profitability for business and investors. Motor systems are said to account for approxi- investors, , mately 60-70%of the total energy used in industrialized areas. Studies have shown that for many motor applications the combined costs of purchasing,installing and maintaining these motors only represents about 5%or less of the cost of ownership whereas the oper- ating energy costs represent nearly 95%of the cost of ownership. What the 2014 EISA Law Includes Excerpt from Title 10 of the Code of Federal Regulations, Part 431 (10 CFR Part 431)§431.12 Definitions. The 2104 EISA Expansion Ruling includes general purpose motors defined as follows: (1) Is a single-speed,induction motor: (2) Is rated for continuous duty(MG1)operation or for duty type S 1(IEC); (3) Contains a squirrel-cage(MG1)or cage(IEC)rotor; (4) Has foot-mounting that may include foot-mounting with flanges or detachable feet; (5) Is built in accordance with NEMA T-frame dimensions or their IEC metric equivalents,including a frame size that is between two consecutive NEMA frame sizes or their IEC metric equivalents: (6) Has performance in accordance with NEMA Design A(MG1)or B(MG1)characteristics or equivalent designs such as IEC Design N(IEC): (7) Operates on polyphase alternating current 60-hertz sinusoidal power,and: (i)Is rated at 230 or 460 volts(or both)including motors rated at multiple voltages that include 230 or 460 volts(or both),or (ti)Can be operated on 230 or 460 volts(or both);and (8) Includes,but is not limited to,explosion-proof construction. 11/18/15 WP100-Page 2 of 4 www.nord.cbm Absolute Aeration, LLC Toll Free: (888) BFS-7912 Fax: (866) 583-4160 www.bluefrogsystern.com Updated: May 4, 2017 Blue Frog Product Specification 40fi° WP100 - EISA 2014 DRIYESYSTENiS What NOR® Will Do Motors with their efficiency level increased to Premium Efficient in the 2014 EISA regulations: •Gearmotors(motors) a Close-coupled pump motors •Brakemotors • Footless motors a Partial electric motors a 8-pole motors,and a U-Frame a Special shaft/special flange motors e NEMA design C How this affects NORD and NORD's customers: Continuous duty motors for integral gearmotors must be Premium Efficient level as defined in NEMA MG 1-2009 Table 12-12(enclosed motors)from 1 to 500hp effective June 1,2016_ In the past motors for gearmotors did not have a legally mandated efficiency level. Another point to the law is the efficiency requirement only applies to motors for"Continuous "in many dynamic Duty"according the NEMA MG1 or"S1-according to IEC standards. NORD will provide or high cycling motors rated for intermittent operation for non-continuous applications. applications, the One disadvantage to higher efficiency motors,like Premium Efficient,is that they have more Premium Efficient rotating mass(or inertia). This increased inertia takes energy to start and stop. In many motor can actually dynamic or high cycling applications the Premium Efficient motor can actually consume consume more more electrical energy than a low inertia lower efficient design_ As a result,NORD will con- tinue to provide a low inertia,lower efficient motor as an option for our customers. However electrical energy than these motors will not be rated for continuous duty and are not to be used on continuous duty a low inertia lower applications. efficient design." The rated motor efficiencies do not tell the whole story about energy consumption. The correct perspective for energy savings is to focus on the consumed energy for a system and not on the motor rated efficiency alone. A higher rated motor efficiency does not ensure lower energy usage in an actual application. Continuous Duty vs Intermittent Duty A critical factor for determining if a motor needs to be Premium Efficient is deciding if the application tt requires a motor rated for continuous operation or it the application is intermittent in nature and an inter- I ContInuou,Duty mittent rated motor can be applied. The basic decision for Continuous or Intermittent is rather easy. If the motor is switched on and runs T. continuously then the motor should be rated for continuous duty. If the motor is switched on for a short time or has a cyclic operation then the motor can be rated intermittent operation and the motor has no V ' efficiency requirement. If it is not clear if the motor is continuous or intermittent the motor operation time can be evaluated. If the motor is running more than one hour continuously with no switching on or off during that time.then.in general,the application is continuous and a continuous duty motor is required. n[emdllant Duty If the motor runs for less than an hour continuously then the application can be considered intermittent and the motor can be an intermittent duty motor. Typical continuous applications Typical intermittent applications(ctd.) a Bucket elevators a Packaging equipment a Bulk material handling conveyors ■Palletizing e Continuous flow pumps a Punch presses a Continuous mixers a Short time or batch mixing •Slide gates Typical intermittent applications •Sortation conveyors ■Crane drives(travel&hoist) a Theatrical(hoists&winches) •Doors a Turntables ■Hoists&lifts is Valve actuators •Indexing systems a Winches •Machine tools a Winders&coilers ✓Metering pumps •Zone control conveyors In the new regulations general purpose motors are defined as according to the IEC duty class S 1(con- tinuous duty). This means the other IEC duty classes S2—SW are not general purpose motors and therefore are not covered by efficiency level requirements. Wwwnoi t•com WP100-Page 3of4 11/18115 Absolute Aeration, LLC Toll Free: (888) BFS-7912 Fax: (866) 583-4160 www.bluefrogsystem.com Updated: May 4, 2017 Blue Frog Product Specification WP100 - EISA 2014 iv What NORD Will Do DFtIVE5Y51EMS NORD Motor Offerings In order to satisfy the 2014 EISA Expansion Ruling,NORD will offer two standard motors. • .:= :1 Continuous Duly- NORD will continue to offer Premium Efficient(1E3) motors and brakemotors that ` ° meet the latest energy efficiency mandates. These motors are intended for continuous duty applications = and they offer high starling torque and peak performance in the most difficult applications including in- 1-1 verter or vector duty applications. Intermittent Duty-In addition,NORD will offer a motor specifically for intermittent duty applications from i. 1 . 1 to 40 hp. These motors will be labeled 60-Min duty.These NORD motors offer high cycling capacity, lower motor rotor inertia and reduced current requirements upon startup making them perfectly suited for i _---r many areas including:cranes,hoists,winches,machine tools and punch presses,winders and coilers. .; slide gates and valve actuators,feeding devices, and many conveyor systems. These NORD motors r � are also Inverter Duty rated and produce improved dynamic performance when paired with a high per- formance AC drive. It is possible to have the motors labeled intermittent ratings other than"60MIN"but 14111 j this will be done on a case by case basis. Conclusion With energy efficient gearing,AC Drives and high performance motors. NORD provides a complete product portfolio that can be incorporated into intelligent energy saving systems. NORD can be your partner in selecting a motor to match each application condition and is ideally suited for performance and maximum energy savings, Abbreviations&Definitions NEMA National Electrical Manufactures Association NEMA MG 1 Motors and Generators(US motor standard) Premium Efficient Motors with efficiencies according to table 12-12 in NEMA MG 1 Energy Efficient Motors with efficiencies according to table 12-11 in NEMA MG 1 6OMIN Motor rating for intermittent operation according to NEMA MG 1. Maximum continuous operating time of 60 minutes. EISA Energy Independence&Security Act (US law that includes motor efficiency requirements) EPAct Energy Policy Act(Older US law that includes motor efficiency requirements) DOE US Department of Energy IEC International Electrotechnical Commission (international standards organization) IEC 60034.1 Rotating electrical machines-Part 1:Rating and performance (international motor standard) S1 Motor for continuous duty per IEC 60034-1 S2-S10 Other motor duty class ratings per IEC 60034-1 ÑORP NORD Gear Corporation NORD Gear Limited - Canada MEMBER OF THE FIORD DRIVESYSTEt95 GROUP MEMBER OF THE NORD DRIVESVSTEMS GROUP inio.usanordcorn inio.caenord,com Waunakee,WI Corona,CA Charlotte,NC Brampton,ON DRIVESYSTEMS 800 NORD Drive 1180 Railroad Sr. 300 Forsyth Hall Dr. 41 West{hive 7 Waunakee,WI 53597 Corona.CA 92882 Charlotte.NC 213273 Brampton,OH L6T4Ai 3 www.nard.com Tel.608.849.7309 Tel.951.393.6565 Tel.980.215.7575 Tel.80Dá68.4378 Absolute Aeration, LLC Toll Free: (888) BFS-7912 Fax: (866) 583-4160 www.bluefrogsystem.com Updated: May 4, 2017 Blue Frog Product Specification k Q `l 9 4 Iz GENEºATOR ELECTRICAL POND LAYOUT EAISTING PUP C/O%NTRO:PANEL. J NEW 2C0 AMP / FEEO TNAU BREAKER 122/24O VOLT]PH NE]VMISSION" I SCAOALO&T MOO-i e¢ W..IS ON7 All 3.2o CUIYHN PH45E axes E135N71G GAIN I-1O Cu nimbi NEU ORAL Yu RE lCCONNBCT Ia1 CU GANG IMRE SI LPvt PER NEC / 1'PVC PER RACK FOR GLUE f FROG FALUFE ' MGNITORING r RACK. GENERAL NOTES: 1.ALL WI RING PER NEC ODCEIN PVC CONDUIT '- 2_ALL.CONDUCTORS TO BLUE FROGS FROM 7.4S TWIN CU PHASES CONTROL PAPELS TO BE IN SCOW RUBBER CORD 140 TEMPI Cif NEAU RAL 3.ALL EQ(JPMEN7 SHALL BE NEMA4X Ian TNKN Cu ORNO 104 SOO*RUGGER Conn 4.RACKS SHALL BE CONTRUCTED FROM HOT DP PVC PIPPING PER FROGCONtROL AVMs To GALVANIZEDE PSROVIDEWTH RAIN HOOD I NEc coact ELUE FROG UNITS 5.ALL EOUPMENT SHALL FACO RAW FROM POND I PROVIDE SUFFICIENT AU71710r14L CCJRO TO ALLOW RELOCATION OF UNITS AND OF 10'FROM FOND EDGE - vxtwNTNe yprw 6 _ALL COWROL PANELS 8 BLUE FROG EQUIPMENT BY OWNER 7 AU.WRING SHALL BE COMPLETE TO BLUE FROG EQUIPMENT • S PROVIDE ALL HANGERSISUPPORTSE CONNECTORS I RAGS 2 SCADANOTES: I MISSION MET SUPPLIED BY CONTRACTOR + f 2.CONNECT TO EXISTING PUMP STATION&MONITOR "PUMP 1 a 2 RLTR TIMES 'PUMP t a.2 FAILURES - V ET WELL HIGH LEVEL 3,CONNECT TO RACK 1 W.TH GENERAL FAILURE `'-- 4 CONNECT70 RACK 2 WITH GENERALFAILURE 5 CONNECT TO RACK 3 WIN GENERAL FAILURE / RACK 2 Ili JE FRi) ELE5 IL 1,,,,EL YOJ MAIN SERVICE 200 AMP FEED THROUGH BREAKER . . _ - - . - _ .. _ _ .. . -. - - .. TO 200 AMP TAP IN HOT THROUGH 3-#12 CONDUCTORS&12 GRND NOTES: l 1.ALL WIRING TO BE 200 AMP ____.______ COPPER THHN TYPE UNDERGROUND t 2.ALL EQUIPMENT TO BE FEEDER r NEMA4X 3-3/OCONDUCTORS I 3.ALL PIPE TO BE IN SCH 1-110NEUTRAL __.-, 40 PVC UNLESS 144 GRND OTFIERWSE 4.PROVIDE LIGHT N&OU OUTLET - UNDER RAIN HOOD AT - • ® ® EACH LOCATION RACK 1 BLUE FROG CONTROL PANELS PANELA 120/2403PHASE 200 AMP NEMA4X 60 AMP 3412 CONDUCTORS&12 GRND FEEDER UNDERGROUND -. ._ _ .. .. . _.._._ 3-#6 CONDUCTORS r 146 NEUTRAL .----.- 1#10GBND\--. I I ‘...:._: f , l , _ I 111111 ME RACK 2 BLUE FROG CONTROL PANELS PANEL B 120/2403PHASE 60 AMP NEMA4X 3-#12 CONDUCTORS&12 GRND - r • • BLUE FROG CONTROL PANELS RACK 3 PANEL C 120/2403PHASE 6OAMP NEMA4X PANEL SCHEDULES RACK#1 PANELA RACK#2 PANEL B A B C A B C BLUE FROG 1 20A® :20A BLUE FROG 3 `. BLUE FROG 4 20A ! 20A BLUE FROG 6 BLUE FROG 1 20A m 20A BLUE FROG 3 BLUE FROG 4 20A 111 20A BLUE FROG 6 BLUE FROG 1 20A: - 11 20A BLUE FROG 3 BLUE FROG 4 20A 20A BLUE FROG 6 BLUE FROG 2 20A■ 20A RECEPTACLE BLUE FROG 5 20A1 20A RECEPTACLE BLUE FROG 2 20A ;■; BLUE FROG 5 20A �..__.._... 1 BLUE FROG 5 20 A 20 A HOOD UGH-El BLUE FROG 2 20 A ■ 20 A HOOD LIGHT ■_ PANEL B 60A 11 60A PANEL C PANEL B 60A 60A PANEL C PANEL B 60A ; 'U, 60A PANEL C• 1201240 3 PHASE WITH HIGH LEG 120/240 3 PHASE WITH HIGH LEG MAIN LUG(MINIMUM 10AIC) MAIN LUG(MINIMUM 10 AC) RACK#3 PANEL C A B C NOTES: BLUE FROG 7 20A¡ '20A BLUE FROG 10 1. PANELS SHALL BE NEMA 4X :� _ 2. PANEL SHALL BE SQ-D BOLT IN STYLE BLUE FROG 7 20A 20A BLUE FROG 10 . . ._._._._. ---: :..._m�_._. ..._-_ OR EQUIVALENT BLUE FROG 7 20A' 20A BLUE FROG 10' 3.ALL ELECTRICAL PANELS SUPPLIED BY �` ELECTRICAL CONTRACTOR BLUE FROG 8 20 A BE .20 A BLUE FROG 11 4.PANELS TO BE MOUNTED ON RACK -_... __..__..._-.___ _j _-- UNDER ALUMINUM RAIN HOOD BLUE FROG 8 20A; :20A BLUE FROG 11 5.TYPICAL AT THREE RACKS BLUE FROG 8 20A _� _120A BLUE FROG 11 BLUE FROG 9 2OAR 2._-- _.. ...__--.. 0A RECEPTACLE BLUE FROG 9 20A BLUE FROG 9 20A ■ 20A HOOD LIGHT. 1111 ----- _ 1201240 3 PHASE WITH HIGH LEG MAIN LUG(MINIMUM 10AIC) R 4- 4— U rn V.J I m c © I LL- W N N N 1 as a a 1 1 P AeratorSLI utions R10 7s 650 e 6S1t7e3et For the World's Wastewater aeratorsolutlons.com Blue Frog® BY AERATOR SOLUTIONS Operation & Maintenance Manual TABLE OF CONTENTS 1.0 INTRODUCTION 1.1 REVISION HISTORY 1.2 CUSTOMER SERVICE CONTACT INFORMATION 1 .3 MANUAL USER'S GUIDE 1.4 DISCLAIMER STATEMENT 1.5 PROPRIETARY RIGHTS STATEMENT 1.6 EQUIPMENT SUPPORT 1.7 WARRANTY, LIMITATION OF LIABILITY, AND DISCLAIMER 1.8 ADDITIONAL WARRANTY INFORMATION 1 .9 GENERAL SAFETY GUIDELINES 2.0 RECEIVING & HANDLING 2.1 RECEIVING 2.2 HANDLING 3.0 ASSEMBLY & INSTALLATION 3.1 GENERAL 3.2 ANCHORING 3.3 TETHERING 3.4 ELECTRICAL POWER CABLE 3.5 SAMPLE ELECTRICAL CORD CONNECTION 3.6 WIRING INSTRUCTIONS 3.6 INSTALLATION 4.0 START-UP & OPERATION 4.1 INITIAL STARTUP 4.2 MOTOR AMPS 4.3 POWER SUPPLY VOLTAGE 4.4 ENVIRONMENTAL DEBRIS 4.5 OPERATING THE BLUE FROG® SYSTEM 4.6 PERFORMANCE GUARANTEE (IF PROVIDED) 5.0 MAINTENANCE, REPAIR & SERVICE 5.1 GENERAL MAINTENANCE 5.2 REPAIR & SERVICE 5.3 REMOVING THE UNIT FROM THE BASIN 5.4 REPLACING THE GEARBOX 5.5 MOTOR SERVICE 5.6 RE-ASSEMBLY OF THE UNIT 6.0 STORAGE INSTRUCTIONS 6.1 INTRODUCTION 6.2 WHEN TO PUT A BLUEFROGO IN TO STORAGE 6,3 GENERAL STORAGE CONSIDERATIONS 7.0 TROUBLESHOOTING 7.1 PROBLEMS, POSSIBLE CAUSES, SUGGESTED PROCEDURES 8.0 BLUE FROG® DRAWING & PARTS LIST 8.1 BLUE FROG® DRAWING AND PARTS LIST 8.2 INSTALLATION DRAWING 9.0 CONTROLS INFORMATION 9.1 CONTROLS (IF PROVIDED) 10.0 MOTOR AND GEARBOX INFORMATION 10.1 MOTOR AND GEARBOX SECTION 1, PAGE 1 INTRODUCTION Blue Frog® 01/20 1.0 INTRODUCTION 1.1 REVISION HISTORY NOTE: When an updated revision history sheet is received, remove and discard the old sheet and insert the new sheet in its place. Record all pertinent information in the following table. Revision # Issue By Date By Notes Date Removed 1 9-2019 JCW Updated Blue Frog Information 2 1-2020 LLO Updated Sect. 5, 9 & 10 3 2-2020 LLO Updated Sect. 8 & 10 4 4-2020 JCW Updated Amp values Sect. 7.1 5 5-2020 JCW Updated Sect. 4.4 and 5.1 6 9-2020 LLO Updated Sect. 4.5 and 6.1 7 10-2020 LLO Updated Sect. 3.0 8 12-2020 LLO Updated Sect 4.5 and 5.1 SECTION 1, PAGE 2 INTRODUCTION Blue Frog®01/20 1.2 CUSTOMER SERVICE CONTACT INFORMATION Congratulations on your purchase of your Blue Frog®equipment. In choosing Aerator Solutions, you have selected equipment that is engineered to give you superior dependability and performance. Manufactured to exacting standards, this equipment combines advanced technology, functional design and high quality craftsmanship. Our commitment to quality is equaled only by our commitment to customer service and support. Your purchase includes more than the products—it includes the purchase of the company. All customer service related questions should be directed to our world headquarters noted below. Aerator Solutions 11765 Main Street Roscoe, IL 61073 USA Customer Service (815) 623-5111 Fax (815) 623-7111 E-mail: sales(caeratorsolutions.com SECTION 1, PAGE 3 INTRODUCTION Blue Froq®01/20 1.3 MANUAL USER'S GUIDE This manual describes the procedures necessary to install, operate, and maintain your Aerator Solutions product. Please read this manual carefully before installing and operating your equipment. The equipment warranty may be voided if installation or operation instructions are not followed correctly. This manual has been formatted for ease of use, combining the instruction for the entire unit into one manual. This manual is divided into ten sections. The table of contents for these sections is located at the front of the manual. The pages within each section are numbered [section#]-[page#] with the page numbers starting at 1 and incrementing sequentially. NOTE: Page numbering will skip over any special documents and continue on the page following the document. Special documents will be noted with an introduction statement that is listed in the table of contents. Notes, Warnings and Cautions are used to attract attention to essential or critical information in a manual. Warnings and Cautions will appear before the text associated with them, and notes can appear either before or after associated text. NOTE: Notes are used to add information, state exceptions, and point out areas that may be of greater interest or importance. WARNING Warnings indicate conditions, practices or procedures that must be observed to avoid personal injury. CAUTION Cautions indicate a situation that may cause damage or destruction of equipment or may pose a long-term health hazard SECTION 1, PAGE 4 INTRODUCTION Blue Frog®01/20 1.4 DISCLAIMER STATEMENT The information in this manual may not cover all operating details or variations or provide for all conditions in connection with installation, operation and maintenance. Should questions arise which are not answered specifically in this manual, contact the Aerator Solutions service department at 815-623-5111. Aerator Solutions reserves the right to make engineering refinements that may not be reflected in these manuals. The material in this manual is for informational purposes and is subject to change without notice. NOTE: Your warranty may be voided if installation or operation instructions contained in this manual are not followed exactly. 1.5 PROPRIETARY RIGHTS STATEMENT This manual discloses information in which Aerator Solutions may have proprietary rights. Neither receipt nor possession of this manual confers or transfers any right to the client, and by its retention hereof, the client acknowledges that it will not reproduce or cause to be reproduced, in whole or in part, any such information except by written permission from Aerator Solutions. The client shall have the right to use and disclose to its employees the information contained herein for the purpose of operating and maintaining the Aerator Solutions equipment, and for no other purpose. In the event the content of this manual is altered or section/items are omitted during a reproduction, in whole or in part, and instructions or definitions within the reproduction result in personal injury to those who follow the altered instructions, the burden of responsibility for personal injury falls solely on the party who affects the reproduction. 1.6 EQUIPMENT SUPPORT Aerator Solutions continually strives to provide safe, efficient,trouble-free equipment using the optimum technology for your application. If problems should develop, Aerator Solutions worldwide network of technical support will be available to provide assistance. For service, sales, parts, or additional manual copies call your area representative or the number provided in section 1.2 of this manual. 1.7 WARRANTY, LIMITATION OF LIABILITY, AND DISCLAIMER In return for purchase and full payment for products manufactured by Aerator Solutions, we warrant each new product to be free from defects in material and workmanship under normal conditions and use for a period of 12 months from the date the product is put into service, or 18 months from date of shipment (whichever occurs first). OUR OBLIGATION UNDER THIS WARRANTY IS EXPRESSLY AND EXCLUSIVELY LIMITED to replacing or repairing (at our facility in Roscoe, IL) any part or parts returned to our factory with SECTION 1, PAGE 5 INTRODUCTION Blue Frog® 01/20 transportation charges prepaid, and which our examination shall show to have been defective. Prior to return of any product or its parts to our factory, purchaser shall notify Aerator Solutions of the claimed defect, and Aerator Solutions shall have the privilege of examining the product at purchaser's place of business; in the event this examination discloses no defect, purchaser shall have no authority to return the product or parts to our factory for further examination or repair. All products or parts shall be returned to purchaser, F.O.B. Roscoe, IL. This Warranty shall not apply to any product or part which has been repaired or altered outside our factory, or applied, operated or installed contrary to our instruction, or subjected to misuse, negligence or accident. Our Warranty on accessories and component parts not manufactured by us is expressly limited to that of the manufacturer thereof. THE FOREGOING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND OF ALL OTHER LIABILITIES AND OBLIGATIONS ON OUR PART, INCLUDING ANY LIABILITY FOR NEGLIGENCE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS EXPRESSLY DISCLAIMED. WE EXPRESSLY DENY THE RIGHT OF ANY OTHER PERSON TO INCUR OR ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF ANY PRODUCT OR PART BY US. UNDER NO CIRCUMSTANCES, INCLUDING ANY CLAIMS FOR NEGILGENCE, SHALL WE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, COSTS OF INSTALLING OR CONNECTING OR REMOVING OR DISCONNECTING, OR ANY LOSS OR DAMAGES RESULTING FROM A DEFECT IN THE PRODUCT OR PARTS. AERATOR SOLUTIONS WILL NOT ACCEPT ANY CHARGES FOR MODIFICATIONS, SERVICING, REPAIR, ADJUSTMENT OR ANY OTHER ITEM WITHOUT AUTHORITY IN THE FORM OF A WRITTEN ORDER ISSUED FROM OUR ROSCOE, ILLINOIS OFFICE, IN ADVANCE OF DOING THE WORK. LIMIT OF LIABILITY: AERATOR SOLUTIONS TOTAL LIABILITY UNDER THE ABOVE WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF ANY DEFECTIVE PART. SPECIAL WARRANTY LIMITATION NOTE: UNDER NO CIRCUMSTANCES WILL AERATOR SOLUTIONS ASSUME ANY LIABILITY OR REPAIR RESPONSIBILITY FOR PARTS, MATERIAL OR PRODUCTS PLACED INTO SERVICE AND OPERATED AFTER START-UP PRIOR TO OWNER ACCEPTANCE. THE ACT OF PLACING AERATOR SOLUTIONS PRODUCT PARTS, MATERIAL OR PRODUCTS INTO SERVICE PRIOR TO FULL PAYMENT FOR THE SAME AND WITHOUT OWNER'S ACCEPTANCE, WILL WITHOUT EXCEPTION VOID WARRANTY RESPONSIBILITY OF AERATOR SOLUTIONS. SECTION 1, PAGE 6 INTRODUCTION Blue Frog®, 01/20 1.8 ADDITIONAL WARRANTY INFORMATION GENERAL Only Aerator Solutions has the authority to honor and adjust all warranty claims and make the final decision pertaining to those claims. Only Aerator Solutions' original customer is covered by this warranty. Claims made for unnecessary damage due to abuse or to other than normal service will not be honored. The following conditions will be considered a part of Aerator Solutions' warranty. Your claim will be considered if: A. Aerator Solutions is notified of the claim or problem within 30 days after discovery. B. A report of failure or problem is written and mailed /emailed to Aerator Solutions in Roscoe, IL. C. Repair/service work is done in accordance with specific instruction from Aerator Solutions. D. The product serial number (and if applicable, the motor serial number) is reported with claim and report. E. Claim is accompanied by itemized invoices for repairs and/or service and currently dated. F. Claims show Aerator Solutions "Authorization for Service" and/or repair purchase order number which authorized the repairs or service. The warranty is void if: A. The product invoice has not been paid in full. B. The product was damaged by faulty handling, misapplication, or accident. C. The product has been altered or modified without Aerator Solutions approval. D. The product safety devices, lock washers, jam nuts, etc., were not installed or were removed. E. The product was poorly maintained. F. The product was not properly protected electrically or mechanically. G. The product was damaged during disassembly by unauthorized personnel during warranty period. H. The product was returned by unauthorized method. I. The owner/user/contractor fails to cooperate in determining the cause and/or extent of a failure. J. The product service is beyond the warranty period. PROCEDURE Determine the magnitude and symptoms of the problem in so far as practical and obtain the serial number from the defective unit. PLEASE DO NOT CALL US WITHOUT THIS INFORMATION AT YOUR FINGERTIPS, AS WE HAVE NO METHOD OF RETRIEVING YOUR FILE WTHOUT THE SERIAL NUMBER OR MASTER ORDER FILE NUMBER. Detailed instructions will be provided to you at this time. If the problem cannot be analyzed via SECTION 1, PAGE 7 INTRODUCTION Blue Frog® 01/20 telephone, we will authorize a local repair shop to diagnose the problem. If the problem is one that is covered by our warranty, i.e. a defect in materials or workmanship, the diagnostic inspection will be at our expense. If the problem is diagnosed to be a failure caused by other than defects in materials and workmanship, or if the unit's warranty period has expired, this diagnostic survey trip will be at your expense. NOTE: This supplementary Warranty Information is provided to assist the customer in handling warranty claims. For actual warranty details, please refer to the Terms and Conditions contained in our proposal and acknowledgment. 1.9 GENERAL SAFETY GUIDELINES WARNING This equipment operates at high voltage that may cause serious injury or fatality if not operated and maintained according to the procedures outlined in this manual. The Blue Frog®was not designed, nor intended for workers to service the unit by standing on the float. Failure to keep off the unit may result in injuries and/or drowning. Aerator Solutions does not recommend standing on any size Aerator, and assumes no liability for any injuries or death resulting therefrom. 1. No one should use or service this equipment without proper training and supervision. It is the responsibility of the owner to ensure that this equipment is used properly and safely, strictly following the instructions contained herein. 2. Remain alert at all times during the operation of this equipment. Do not get near this equipment if you are drowsy or impaired in any other way. 3. Always wear safety equipment (safety glasses, gloves) for protection while working on the equipment. 4. Refer to material safety data sheets (MSDS) prior to handling hazardous chemicals. 5. Always operate the equipment at the parameters specified. 6. Never connect the system to piping that has not been approved by Aerator Solutions. If there are any doubts, please call your Aerator Solutions world headquarters. 7. Never remove any components from the unit while under pressure. 8. No one under the age of 18 years of age should operate or be allowed near this equipment. 9. Warning labels have been placed on the equipment to remind the operator of certain hazards. Never remove these labels. If any warning label is illegible or missing, please contact Aerator Solutions for a free replacement. SECTION 1, PAGE 8 INTRODUCTION Blue Frog® 01/20 10. Proper maintenance assures the equipment will run properly and can lower the risk of injury. Be sure to follow the instructions on maintenance carefully. 11. Be sure to maintain all equipment, tools and sub-systems used with the equipment. 12. Use Lock-Out and Tag-Out devices when servicing the unit. 13. This manual should be used as a guidance tool and should not replace common sense. If you are unsure about a procedure, ask your supervisor. Aerator Solutions welcomes any questions you may have. Aerator Solutions can arrange to provide on-site training if necessary. SPECIFICATIONS & DIMENSIONS The specifications and dimensions in this manual are intended to be representative and illustrative of the size, function and appearance of Aerator Solutions products. The descriptions, data, dimensions, and charts are not intended to be engineering specifications universally applicable to specific design problems. Since particular designs, installations, and plants call for specific requirements, we recommend that customers consult Aerator Solutions for exact data and recommendations that may be required for special applications. SAFETY PRECAUTIONS The purpose of this manual is to provide the user with the necessary information to operate this equipment without undue risk. Failure to follow the instructions laid forth in this manual may put the operators at risk of injury and possible fatality. Please read this entire manual before beginning any procedure. SAFETY EQUIPMENT Below is a list of equipment and materials that should be kept nearby the equipment. The equipment is the bare minimum required to maintain a safe working environment. • Lock-out and Tag-out devices for servicing and shutdowns. ■ Eyewash/safety shower for any chemical accidents. • Safety glasses are to be worn at all times. • Earplugs should be worn when encountering high levels of noise. ■ Gloves that offer protection from the chemicals used herein. • Steel toe work boots for protection against heavy equipment and components. SECTION 2, PAGE 1 RECEIVING & HANDLING Blue Frog®01/20 2.0 RECEIVING & HANDLING 2.1 RECEIVING Prior to shipment, all Blue Frog®equipment undergoes testing, and are thoroughly inspected. Upon receipt of any shipment carefully inspect the unit for any signs of damage that may have occurred during shipment. Should such damage be evident, unpack the unit at once in the presence of a claims adjuster and immediately report all damage and breakage to the transportation company. Secondly, all units and accessories (if any) should be checked off against the packing list and bill of lading to assure proper contents. Should any damage or shortage exist, please notify the factory immediately with the complete details. Do not sign any receiving tickets or acceptance papers unless the shipment is in the proper condition and all accessories listed are accounted for. Discrepancies or shortage must be reported in writing within seven days of parts or equipment delivery to be considered. All units (Blue Frog's) will be fitted with the appropriate shipping bottoms. Units should be stored in an upright position. SAVE the shipping block for future storage (section 6.0) 11, ii - - . _ LA DO NOT Remove Me Skipping Block UNTIL~ON , . r f.i Y ,. . p TY »Itw- ,if - _ `4 ,, f 1 14 a4 a SECTION 2, PAGE 2 RECEIVING & HANDLING Blue Frog®01/20 2.2 HANDLING Caution must be used when handling any type of heavy equipment. Careless handling can result in damage to equipment or injury to persons involved. When loading and unloading on trucks or flatcars, a forklift truck or crane of sufficient capacity must be used. The recommended method is to lift the unit by the lifting hook as shown in the picture below (either with Fork Lift or Crane). Alternately—the fork lift could be used to lift the unit by having the lift forks extend under the float, completely supporting the unit. ins• �Ws':�i: I F _ 9 ; SECTION 3, PAGE 1 ASSEMBLY & INSTALLATION Blue Frog® 01/20 3.0 ASSEMBLY & INSTALLATION 3.1 GENERAL Blue Frog®units are factory assembled and shipped to the job site. Prior to installing the units, the lid must be removed, and the breather's rubber sealing plug must be removed from the oil chamber (this is marked with a yellow tag on the motor). The wood support bottom under the prop must also be removed. Once this is done the unit is ready for installation. 3.2 ANCHORING Painted steel stakes, length 34" x 0.75" are included and are to be attached at the shoreline. There is a steel welded plate on each stake to prevent pullouts. Alternatively— cement filled mooring posts can be used (optional upgrade). • • T ``, ♦L i i 4 l IBC:. • ♦^ - - v Ij•. SECTION 3, PAGE 2 ASSEMBLY & INSTALLATION Blue Frog0 O1/20 3.3 TETHERING All units need to be tethered to shore with 1/" UV Polypropylene resistant rope (included) tied through two "tie offs" which are molded to the chassis. Alternatively, units may be tethered using stainless steel cable and clamps according to engineered specifications included in a separate document. The UV enhanced Polypropylene fibers ensure longer life. The rope will be used to secure the unit to the lagoon berm tied tight enough to prevent it from rotating in either direction. The rope will have sufficient slack so it lies on top of the water. :x 1r� , 1 `r � '' <' ... �.,4 :.1 i ,).:...„..'' :. ^f i.4 r of r 7jIr l . . . .-L,..0* 1,... ..„. , , ...-,4-- ,, , ..... - ,-,...t ,i .., .4,,. . ..,.. . . - ..- . . .i, .,..z,.., ,-..4,. .+•-• 4- .. . . ,,. .. iit . „.. -, .., • : . ... ....„ ,..„,.. . . •.. ...i, . , ,,,, ti+ #I : _ ti '.. c. 1 SECTION 3, PAGE 3 ASSEMBLY & INSTALLATION Blue Frog®01/20 �# - -k- , b 1,-?`,,F04,1-- '. : . • ''' 44' '‘ '-'' . ` • i y �, . �4r , .t:,1:: -__. ,,} - - / It .. Each mooring connection shall include one (1) Snap Hook and (2) Rope Clips (ABOVE) 3.4 ELECTRICAL POWER CABLE The power cable (By Others) shall be attached and sealed into the junction box. Some wastewater conditions require the use of special cable jackets because of chemicals and solvents. However, wet-duty service is acceptable. A good quality copper-stranded, 4- conductor cable should be used for the power supply. For Blue Frogs®, we recommend 12/4 SOOW 4.5-amp (equal or better). When selecting a cable, the line loss should be carefully checked to assure the full voltage requirements at the motor. Low voltage can severely shorten the life of the motor. A strain relief grip (optional) should be placed on the electrical cable around the junction box area and attached to the motor lift eye; this will relieve any undue stress or strain on the cable. The power cable should be protected from friction wear damage to the cable jack (which can cause a ground short). This is normally caused by the cable rubbing against the float. A power cable support bracket (optional) should be used to protect the cable. Also, care must be taken to prevent the power cable from being drawn up into the suction of the unit or propeller, as cable damage will occur. 3.5 SAMPLE OF PROPER ELECTRICAL CORD CONNECTION: The electrical cord is zip-tied to the tethering rope -12" from the edge of the BF's upper lip. There should be visible slack in the electrical cord between the zip tie and the dust cover. NOTE: The power cable should be wrapped in a protective rubber sleeve to prevent direct contact with the mooring rope. SECTION 3, PAGE 4 ASSEMBLY & INSTALLATION Blue Fro RO 01 /20 3.6 WIRING INSTRUCTIONS 3.6.1 General Proper wiring of the unit is essential in the installation of the unit. Faulty wiring will cause premature failure of the unit. 3.6.2 Wiring the Motor When wiring a motor (230/460/575 Volt 60 hertz or 190/380/600 Volt 50 hertz), wire for high or low voltage in accordance with the motor nameplate. Select a cable suitable to the National Electrical Manufacturer's Association's ratings for the voltage, amperage, and environmental conditions. Remember, light cables and resultant voltage drop may shorten the life of a motor considerably. The junction box is threaded to receive an N.P.T. fitting for a watertight connector. Field -wired units must also be fitted with water fight fittings to seal the cable entrance to the junction box. Without fittings of this type, no warranty will be extended by Aerator Solutions. "STA-KON" closed -eye connectors should be used to provide "bolt and nut" connectors from the motor leads to the power supply leads. A secure connection is important at this point. Following this, rubber insulated tape should be used to wrap each set of leads. After wrapping a thickness of %" or more of rubber insulated tape, several wraps of plastic insulated tape (Scotch 3M, Type 33 or equal) should be applied. After wrapping the leads with the two types of tape, SECTION 3, PAGE 5 ASSEMBLY & INSTALLATION Blue Frog® 01/20 push the leads back into the junction box. Apply silicone type sealer to the parting lines of the junction box. Bolt lid evenly in place and be certain all screws or bolts are firmly secure. Any time the junction box seal is broken, resealing is mandatory prior to starting the unit again. 3.6.3 Electrical Connection at the Control Panel The electrical connection in the control panel should be made to the proper starter. Also, the ground lead must be firmly connected to a good ground lug. Finally, the heaters and fuses should be checked for proper sizes and application. 3.7 INSTALLATION Aerator Solutions is not responsible for installing the system. A field representative will be onsite in a supervisory role only. Blue Frog® System installation will be scheduled upon notification that the electrical requirements have been completed. The required placement equipment should be available during the entire installation. The equipment can be a small crane, backhoe or a telehandler with a rated load capacity of 700 pounds and must have a minimum 25' reach capability. .. ., J. k. l A small flat bottom boat (BY OTHERS) may be useful during the installation to tow units and may also be used to take the sludge measurements. Before scheduling an installation date, all electrical requirements must be completed. If it was determined that removal of the existing aerators, mooring cables and post, and baffle curtain is required, this should be completed before the installation. SECTION 3, PAGE 6 ASSEMBLY & INSTALLATION Blue Frog®01/20 All required electrical improvements including but not limited to an electrician to wire-up units during installation, the power to the electrical rack, electrical racks, wiring, conduits, lightning protection, and electrical supply cords to be provided BY OTHERS. SECTION 4, PAGE 1 START-UP & OPERATION Blue Frog® 01/20 4.0 START-UP & OPERATION 4.1 INITIAL STARTUP After all necessary wiring and mooring is finished, the unit should be started. Immediately observe the operation of the unit. If a good continuous discharge is noticed, the unit can be checked for running amperage. 4.2 MOTOR AMPS When installing the units, read the nameplate current (Amps) at the corresponding voltage, and write it inside the starter control panel door. Using an accurately calibrated amp probe, check all three phases of the unit. Normal power draw will usually be about 90% of full load amps shown on the nameplate. Anything other than normal should be reported to the factory at once. If the unit is pulling normal current, recheck it 30 minutes after it has been started. This will allow the motor sufficient warm-up time. The reading you obtain should be the reading of the unit's normal operating range. The unit should not be operated above the full load amps shown on the motor nameplate. 4.3 POWER SUPPLY VOLTAGE Today's power suppliers offer 230/460/575 volt 60 Hz, or 190/380/600 volt 50 Hz as standard. It is unlikely that your voltage will be exactly one or the other. Motor manufacturers allow a ± 10% variation* in the operation of their motors. Motor manufacturers and/or Aerator Solutions will not be responsible for motor failure due to voltage more or less than the allowable tolerance. Also, neither will we be responsible for motor failure due to unbalanced voltage of the three phases. If you have a high, low or unbalanced voltage problem, make sure you correct it before connecting any motors to it. Specialty wound motors are available if the power source cannot be corrected. Check the voltage at the control box prior to applying power to any unit. Low voltage can result in insufficient voltage to the motor and early motor failure. Excessive voltage can over-excite the motor and also cause motor failure. The voltage at the motor will be affected by the power cable size and length. Proper cable size selection is mandatory to ensure proper operation of the motor and to maintain the motor warranty. *± 10% variation can be tolerated on all voltage variations at the rated frequency, or 10% variation of the sum of voltage and frequency, with frequency not exceeding 5% variation. SECTION 4, PAGE 2 START-UP & OPERATION Blue Frog®01/20 4.4 ENVIRONMENTAL DEBRIS The Blue Frog® creates suction and will ingest any waterlogged or submerged materials that get near its intake. Its' rugged construction allows most material to pass through. However, a large growth of aquatic plants, logs, tree limbs and branches, wire, rags, rope, burlap, plastic bags, flushable wipes and similar objects can cause problems. They may even clog or damage the unit. They should be kept out of the system. Means of preventing debris and influent trash from entering the basin are recommended. Before start-up the basin should be cleaned as thoroughly as possible, preferably before filling. Damage resulting from abnormal operation hazards, such as above, is not covered in the warranty on Blue Frog® units. Also, abnormal parts wear caused by abrasive materials is not considered warrantable. 4.5 OPERATING THE BLUE FROG® SYSTEM Each Blue Frog® is designed to operate with the impeller turning clockwise; this is the standard mode of operation and will circulate approximately 2 MGD of water. This mode of operation is referred to as "AERATION MODE" and is characterized by a cyclically interrupted flow pattern and copious amounts of bubbles. If you are unsure of the direction of flow please contact Aerator Solutions for confirmation. Turn the control panel main disconnect"ON" and press "AERATION MODE" to begin operation of the unit(s). A "GREEN" indicator light will illuminate to indicate the unit is running. Some Blue Frog®units will be set to operate with the impeller turning counter clockwise; this is the alternate mode of operation and will circulate approximately 7 MGD of water. This mode of operation is referred to as "MIX MODE" and is characterized by a smooth continuous flow pattern with little to no bubbles. If you are unsure of the direction of flow please contact Aerator Solutions for confirmation. Turn the control panel main disconnect"ON" and press "MIX MODE" to begin operation of the unit(s). A "GREEN" indicator light will illuminate to indicate the unit is running. DO NOT CHANGE DIRECTION OF ROTATION unless specifically instructed by Aerator Solutions' personnel. Correct placement of the Blue Frog® is critical to the overall effectiveness of the patented flow pattern and formation of sludge granules.Please reference drawings located in Addendum No.1 of this manual for correct positioning. SECTION 5, PAGE 1 MAINTENANCE, REPAIR & SERVICE Blue Frog® 01/20 5.0 MAINTENANCE, REPAIR & SERVICE 5.1 GENERAL MAINTENANCE Minimal maintenance will be required for the Blue Frog® equipment. The simplicity of the design eliminates the need for extensive maintenance programs. However, preventative maintenance is recommended as follows: Item Maintenance Interval Gearbox Oil Change Every 24 months Inspect and clean unit, tighten loose Inspection Annually hardware, check electrical and mooring connections Inspect shoreline anchor(s) Tighten as needed Weekly Inspect mooring line(s) for wear, stretching Repair or replace, adjust Weekly or damage tension as needed Inspect electrical supply cable(s) for wear Repair or replace as needed Weekly or damage Confirm control panel is set to "Aeration" Adjust settings as needed, Daily mode Refer to Section 4.5 Confirm unit is running, green run indicator Adjust settings as needed Daily should be illuminated on control panel Visually Inspect unit is operating properly, Clean debris from housing, Daily no rotational issues due to debris (fouled shaft or impeller as needed units will shake like a washing machine with an unbalanced load) Oil Change Procedure: 1. Motor and Gearbox is located under the dust cover. 2. Disconnect all power to the unit. 3. Remove the hood/cover over the stainless steel lift hook. 4. Remove the oil drain plug. 5. Pump out and replace oil with @Two (2) quarts of Mobile 220 SHC full synthetic oil (or equivalent), using a hand or electric pump. 6. Fill oil to the top of the gear box. 7. Replace and tighten bolt. SECTION 5, PAGE 2 MAINTENANCE, REPAIR & SERVICE Blue Froq® 01/20 • • 5.2 REPAIR & SERVICE The Blue Frog® is relatively simple to service. Should it become necessary to repair or replace worn or damaged parts, service work should be done with care. Aerator Solutions maintains a competent repair facility to repair or recondition your equipment should it become necessary. Contact our facility in Roscoe, Illinois to make arrangements to return your unit or motor and gearbox to the factory for service. Telephone 815-623-5111 and ask for Customer Service. 5.3 REMOVING THE UNIT FROM THE BASIN When removing the unit from the basin (or tank), follow the same procedure as described in Section 2.2- Handling. 5.4 REPLACING THE GEARBOX 1. Remove the unit from the pond. 2. Remove the cover (hood). 3. Prepare the gearmotor for installation by making sure the electric box located on the motor is rotated so the wire inlet is horizontal with inlet pointing away from rotating shaft clamp. SECTION 5, PAGE 3 MAINTENANCE, REPAIR & SERVICE Blue Frog® 01/20 P 1 \ ,„.t, ,,,i, . r • 4. Lift the unit by placing a chain through two of the flow diverters and carefully pick up the unit, leaving it touching the ground for stability. s r' r 5. Place a clamp on the shaft to keep the unit from turning or have someone hold the prop while loosening the shaft lock. This may require tapping carefully on the lock to ensure it releases the shaft. - -• 1 • �. . 4 t - toorsol .^. '' a ye 6. Remove shaft. SECTION 5, PAGE 4 MAINTENANCE, REPAIR & SERVICE Blue Frog®01/20 7. Remove the 12 bolts that hold the tower plate in place and lift the gearmotor unit off the Blue Frog after unwiring the motor. Mark the location of the gearmotor plate on the Blue Frog. II Y 8. Place the gearmotor on a bench or tailgate for easiest access. I. y� ..k , - 9. Remove the gearmotor from the tower plate and install the new gearmotor making sure to use "never seize" on bolts. 41 jil‘salii i _ 10.Install expansion tank bracket and expansion tank. Remove rubber plug from the breather on top of expansion tank. t .y •y ;.9€.t V SECTION 5, PAGE 5 MAINTENANCE, REPAIR & SERVICE Blue Frog® 01/20 11.Install the expansion tank oil line, making sure the copper gasket is in place. ir ( 1" i. i. ,, 5 — 4+ I5 i 12. Place gearmotor back on Blue Frog aligning marks you made when removing. Reinstall 12 bolts. Ti ,7 Tom.. I 13.Reinstall the shaft and measure 8 1/4" from the bottom of the unit to bottom of the shaft. I 1....„0.-NileArr...11241 Ii f I 14.Tighten bolts on the shaft lock going clockwise around the lock several times with a final torque of 12 N-m or 106 in-lbs. SECTION 5, PAGE 6 MAINTENANCE, REPAIR & SERVICE Blue Frog® 01/20 0 it ;;* . r4- iih- / 15. Rewire and replace hood. 5.5 MOTOR SERVICE For motor service work, it will be necessary to return the motor to the manufacturer, NORD. Please refer to the Warranty in Section 1 of this manual. NOTE: REPAIRS NOT AUTHORIZED BY AERATOR SOLUTIONS WILL BE AT YOUR EXPENSE. 5.6 RE-ASSEMBLY OF THE UNIT COAT THREADS ON ALL FASTENERS WITH ANTI-SEIZE COMPOUND TO PREVENT GALLING. To re-assemble the unit, simply reverse the disassembly procedure, Don't force any fits. SECTION 6, PAGE 1 STORAGE INSTRUCTIONS Blue Frog® 01/20 6.0 STORAGE INSTRUCTIONS 6.1 INTRODUCTION The intent of this section is to establish minimum storage standards for Blue Frog® units. The shipping base removed during installation should be replaced if the units are removed from water for storage. 6.2 WHEN TO PUT A BLUE FROG®INTO STORAGE If the equipment is not put into immediate use it should be stored in a clean, dry location. For long periods of storage, especially where moisture or dust is prevalent, the equipment should be covered to protect it from corrosion. If the motor is to be stored over one month, the shaft should be rotated about ten revolutions at least once a month. 6.3 GENERAL STORAGE CONSIDERATIONS 6.3.1 Storage Area To ensure proper maintenance of the motor, the motor should be stored in a clean, dry heated warehouse. Storage area should be free of ambient vibration. Where no heat is available in the warehouse, space heaters or an auxiliary heat source should be applied. Where indoor storage is not available, motor must be covered with a tarpaulin. Auxiliary heat must be supplied. Vertical motors should be stored such that the shaft extension is accessible and rotation is possible. Precautions should be taken to prevent rodents, snakes, birds, or other small animals from nesting inside motors. In areas where they are prevalent, precautions must also be taken to prevent insects, such as mud dauber wasps, from gaining access to the interior of the motor. SECTION 7, PAGE 1 TROUBLESHOOTING Blue Frog® 01/20 7.0 TROUBLESHOOTING 7.1 PROBLEMS, POSSIBLE CAUSES, SUGGESTED PROCEDURES PROBLEM POSSIBLE CAUSE SUGGESTED PROCEDURE UNIT FAILS TO START 1. Faulty wiring at motor 1. Check wiring diagram on motor junction box or loose nameplate against connections connections. in junction box and connectors. 2. Faulty wiring at control panel 2. Check wiring in control panel. or loose connections. 3. Improper fuses or heaters. 3. Check fuses and heater for proper sizes. 4. Motor windings grounded. 4. "Megger" motor to check for grounding. 5. Power cable grounded. 5. "Megger" cable to check for grounding MOTOR STARTS BUT 1. Mis-wired, either at panel or 1. Check wiring at motor and panel. APPEARS TO HAVE most likely at motor. REDUCED PERFORMANCE 2. Motor rotating in wrong 2. Reverse any two of the three AFFECT direction. power leads in the control box— not the ground wire. 3. Something affecting 3. Stop unit— reverse motor propeller, such as debris, or rotation and "jog" unit backwards possible inlet or outlet 5 seconds. Try this procedure obstructions. once only. If the above does not correct the problem, remove unit and physically remove debris. SECTION 7, PAGE 2 TROUBLESHOOTING Blue Frog®01/20 7.1 PROBLEMS, POSSIBLE CAUSES, SUGGESTED PROCEDURES (CONT'D) PROBLEM POSSIBLE CAUSE SUGGESTED PROCEDURE ALARM LIGHT 1. Motor overloaded 1. Check panel overload settings, ILLUMINATED should be set at —. 3.8 amps (480V) (OVERLOAD CONDITION) and — 7.5 amps (230V). 1. Change direction of rotation and 2. Debris on shaft or jog on and off to remove debris. impeller 2. If no change, remove and inspect the unit for debris on shaft or impeller. Fully remove debris before restarting the unit. UNIT NOT OPERATING 1. Debris on impeller or 1. Change direction of rotation and PROPERLY discharge area. jog on and off as in previous overload procedure. UNIT NOT BOBBING UP AND DOWN EVERY 6 2. No results - - physically inspect SECONDS(AERATE the unit. MODE) UNIT NOT FLOATING 1. Uneven tension on 1. Adjust mooring cable evenly. LEVEL mooring ropes. 2. Unnecessary pull on 2. Reduce pull by adjusting cable power cable. location as required. UNIT MOVING AROUND 1. Debris on impeller. 1. Reverse and jog on and off as in IN ITS LOCATION previous procedure. 2. Mooring line too close. 2. Adjust lines to proper tension (just snug - - not taut). SECTION 8, PAGE 1 DRAWING & PARTS LIST Blue Frog®01I20 8.0 BLUE FROG® DRAWING & PARTS LIST a 0 -+i C ..._r .. �� f 1, ,r•f }�•r 1 v 32I � 1 ill - lfg1:_� 9 • . ��41. gyI (� 9 =p1a� o� • � a I i1� ; #h _._ _ � � 2=.o U.� 4 , �.� --1:- ÍI i 8"-0 114"OUTSIDE DIA. i / _ ' 7'-0 114"OUTSIDE CIA. I ! I �� 2•_g- � / OUTSIDE DIA. / 3 �l �1 ' I i • � © J o V1 D @rgell p � 1 � O i � F.. � W . 7 Z m � L7 1 O \iimioil 1 � 5 N it O á nip, W WI 7 K _I O Q CO F [ ó © lql é € o 1 F7 � © © p D o 3 ..,.. . .. . É ., , ,. � 1 PLAN VIEW - BLUE FROG �ºEéÁ.á:°$;;'; a. ñ BF1.0 1l2"=1'-0" � á BF1.0 V SECTION 8, PAGE 2 DRAWING & PARTS LIST Blue Frog® 01/20 BLUE FROG° BILL OF MATERIALS Item ID Item Description Qty BF-BLUE FROG ASSY BLUE FROG ASSY . BF-100-001 Gear Motor, 3 HP, BF _ 1.00 . BF-100-002 Impeller 1.00 . BF-100-003 BF Body, Diverter 1.00 . BF-100-004 _ BF Body, Chassis 1,00 . BF-100-005 BF Body, Cover 1.00 . BF-100-006 BF Base Plate/Motor Mount 1.00 . BF-100-007 BF Lift Hook, w Mounting Plate 1.00 BF-100-009 BF Drive Shaft 1.00 . 703-018 Hex Bolt '/z"-13 X 1.75"Lg 12.00 . 703-015 Hex Bolt '/z'-13 X 1"Lg 16.00 . 705-004 Flat Washer, W-1.375" OD 28.00 . 704-004 Lock Washer, 1/2" SS 28.00 . 703-028 Hex Cap Screw 5/16"-18 X'" 6.00 _ 704-002 Lock Washer 5/16" SS 12.00 . BF-100-017 Hex Cap Screw, M8-1.25 x 20mm 6.00 . 707-002 Nylok Hex Nut 5/16-18" SS 8.00 . 705-002 Flat Washer 5/16 8.00 . BF-200-007 Screen, 1/2" 16 GA 304 SS 2,00 . BF-900-003 Cord Grip, 11-21 MM, Altech 1.00 BF-800-003 Plastic Support, 3 3/"w x 8 1.00 . BF-800-004 Plastic Washer—BF _ 12.00 . BF-800-005 Sheet Metal Screw 9x1 21.00 BF-VFE-3 Support Base, BF Shipping 1.00 SECTION 8, PAGE 3 DRAWING & PARTS LIST Blue Frog@ 01/20 BLUE FROG MOORING ACCESSORIES: U-BOLT CLIP — Heavy-duty U-Boft clips; manufactured of 316 stainless steel, are available in 3/16, 1/4, and 3/8 — inch for use with the corresponding diameter mooring cable. SNAP HOOK — Heavy-duty snap hooks; manufactured of 304 stainless steel, are available in 3/16, 1/4, and 3/8 — inch for use with the corresponding diameter mooring cable. The snap hook is attached to the thimble. This allows for simple detachment of the unit from the mooring line for scheduled maintenance or other services. MOORING ROPE —Rope is W Diameter with tensile strength of 3,780 lbs. 3-strand Polypropylene construction keeps its shape with extended use, and makes it strong and durable to resist kinks. Resists mold, mildew and rot and fading and degradation from the sun, thanks to an added UV ray inhibitor, Also resistant against oil, gas, acids and most alkalis. MOORING STAKE — 34" L, heavy-duty, 3/4" diameter mooring stake with steel welded plates to prevent pull out. All stakes are painted Safety Yellow in color. SECTION 8, PAGE 4 DRAWING & PARTS LIST Blue Frog® 01/20 mu--,pm M„ER4t 4125212PK21 . . PWi1a Sim 2112[4.[moo.SiMg v'4 = S 1"SS SW'1.221 RYnla IEVC 1!l Par PRO C114 WPC.CNMfY Y llla[ C S 101 12 41-I213 CM s i ( Salt R4[iSOa 0 © © o o o 0 pw �` -�w �.�=�- ��_�- �,r' ~,~ © -1'� tr-it=lr=-lr-il ';li-�r�n�ir-ir Q 11^�II11=1�- 1=f1=Jl ,t1=11- a=�—r�=1t=ñ at—an=lr,=u EIUBCGUE1rt 9EP71i AERATOR TYPICAL MOORING SOLUTION$ BLUE FROG UNITS nc',roam*cva..en" P.oSCOG r. ��� +a ��� GRVi.'M. ,4U 1ºE KW M0. ex.a lty ".1iMgR nc Ma111:2 laumo-�s á+� WE WOK a-ue-zo w4x I I a¢* SECTION 9, PAGE 1 CONTROLS INFORMATION Blue Frog®01/20 9.0 CONTROLS INFORMATION 9.1 CONTROLS ó , Ul gr.ri � 5 5 6 � � Z.,' ó s r � � Cl � n ' c -.�i �i m v é b � m S � § Ñ � : � �.. d � � � � ti _ = � `� z G � i Ñ ~ I � � � � � � Y @ $ � $ v rt � r � ¡`/ ía��ía Im�7 � t• N ñ G � O i Ó � e 73 ó m z O y Q r^� g z �á p �E, w T w m fL A ñ z CIg 1 Ó ' � � Pi mo � m J. en p I— �• 1 � GW m �� r , G `ii m mn 8 @ Y �ó � FT; v a ñ m z 2 m x = d Z � Ó c � P g Cp 1 A r � 1 z m � O n yt i i S b a. m s m V �Y m ñ m z my _ S � ñ x p uiz � m � a � mO O rnm m 7 @ sá 4 á á m4 N - � V � p ^' Dz > a 4 8 rQ Z 2 m nm - -1 m � g mas � 1 � � x� N� á � �7� x � b D I ♦r♦�� N N 1 M en us N ' N ' 'Jl V1 in in r/i VN VI in !ll V/ b Á Á F Á Zi 9 y 4 y pa yy y 9 b 77 ñ Clrml fmi rml lm-, ñ . � A A ]1 � T A In� � 9 y c c � _ � n; ; I2,nn m �n ñ n� m rsze m ' nz m m rS.l ' `m m I ? � � m A .v b x A 1 s n � A �� A 9 �7n9 A a p Z Z 11 = _ _� i i � I i ñ i z � � ñY = � � z � 1 G} i . i ? � i C . ^ C C C C C C c G C 2 - 2 i 2 2 = S ; = 2 o N I.r k � N OI .a . . a � w /J J. � � .. .. 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I:�°° :� Í I l®áil �IMI:BB� �I'�� �71 . il i.■•=.�i.i -� 1�� i.��_.,¡r'�■,'�- .�. e/ 0 1 o f � � �+� ° 9�� 1z l lá E S I.1mg1 z (, 1 . 1 4 f� (n � Á Im7� _ 1 . � I� 75 ���� m C ' $ � � � C7 � r�5 � _ .��seS�✓s �v � C , m O � C � 10 y 2 g v1 ó d z NüREERGF-ins � � La4237 SOUTH 74TH E AVE z ` TULSA,OK 74145 SECTION 9, PAGE 3 CONTROLS INFORMATION Blue Fr @01/0 ! #.�JACM:A � 12 rn § , o � § c , a § R ( m k §z ' § ) WOO m>m�AVE 2 sae 74145 SECTION 10, PAGE 1 MOTOR & GEARBOX INFORMATION Blue Frog® 01/20 10.0 MOTOR & GEARBOX INFORMATION 10.1 MOTORS & GEARBOX INFORMATION ii, Wa1a]m `--._rnrnX �g g� O -�9��, - la-i rno v Q 1g3� — � _ � R��� � � —m �c�m 2��j r /VLÑfy: IV —.- [A 4 ºrn�� SO `--1EO ESnaE � o 47ú�º �-yy� ÜI !7 'EL 0 4.4 m I Id w º � o V 0 -¡'._�-. �r � n sQ ~ IJ � 1,1 � � � � i LS y �® c 1-. _ � 7y r1 _ � , I � 1 ^�".✓ f � V `�Iri i---) � ry � � � � w. 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ANY QUESTIONS — PLEASE CONTACT US: AERATOR SOLUTIONS 11765 MAIN STREET ROSCOE, IL 61073 PH: 815-623-5111 FX: 815-623-7111 E-mail: sales( aerat©rsoluti©ns.com ATTACHMENT #3 EFFLUENT LINE EASEMENT INFORMATION Page 11 of4 n11111E:111.111111111111II111 iá 11111111111411111111 Doc ID: 000055500004 Type: CRP Recorded: 04/13/2004 at 03:05:49 PM Fee Ame: $23.00 Page 1 of 4 Exelse Tax: $D.00 cJ MildredOntv MuThomasGRegister of Deeds BK2227 PG907-910 AGREEMENT NORTH CAROLINA ONSLOW COUNTY tL M THIS AGREEMENT, made this I�—day of 1<<,1541e , 2004, by and between PROGRESS ENERGY CAROLfNAS, INC., a North Carolina public service corporation, hereinafter referred to as PEC, and THE TOWN OF HOLLY RIDGE,hereinafter referred to as LICENSEE; WITNESSETH: THAT,WHEREAS, LICENSEE is the owner of a sewer easement in Stump Sound Township, Onslow County, North Carolina, and being described in easements from Anthony Longo and Patricia L. Longo, to The Town of Holly Ridge,dated January 31,2001 and recorded in Book 1679,Page 429 in the Onslow County Registry;and in an easement from E.J.Hines and Patricia Ann Hines to The Town of Holly Ridge,dated October 15,2001 and recorded in Book 1763, Page 682 in the Onslow County Registry; and in an easement from Joanne Fillippo to The Town of Holly Ridge, dated January 24,2001 and recorded in Book 1677, Page 800 in the Onslow County Registry; WHEREAS, PEC has previously acquired a one hundred (100) foot wide easement area affecting licensee's sewer easement by virtue of an easement from Wade J. Everett and wife, Mollie Everett to Tide Water Power Company, dated July 26, 1941 and recorded in Book 194,Page 213 in the Onslow County Registry;and by easement from Millie C. Everett to Tide Water Power Company, dated August 11, 1941 and recorded in Book 194, Page 249 in the Onsiow County Registry;and by easement from Isaac T.Hines and wife,Bessie Hines to Tide Water Power Company,dated July 30, 1941 and recorded in Book 194, Page 214 in the Onslow County Registry; and by easement from C. C. Hines and wife, Mildred Hines to Tide Water Power Company,dated August 14, 1941 and recorded in Book 194, Page 268 in the Onslow County Registry; and by easement from Frank Hines and wife, Florence Leather Hines to Tide Water Power Company, dated August 1, 1941 and recorded in Book 194,Page 243 in the Onslow County Registry;and by easement from Andrew D. Ennett and wife, Addie Ennett, and Beulah C. Ennett (single) to Tide Water Power Company, dated August 2, 1941 and recorded in Book 194,Page 245 in the Onslow County Registry;and by easement from K.C. Sidbury and wife, Charity Sidbury, and J. Buren Sidbury and wife, Willie D. Sidbury to Tide Water Power Company, dated February 25, 1944 and recorded in Book 200, Page 168 in the Onslow County Registry;and by easement from McMillan Land Company to Tide Water Power Company, dated December 5, 1941 and recorded in Book 194, Page 512 in the Onslow County Registry on which easement areas PEC maintains and operates its Castle Hayne-Jacksonville 115 KV Line; WHEREAS, LICENSEE desires to use a portion of said easement area between PEC's Structure Nos. 225 and 241 of the Castle Hayne - Jacksonville 115 kV Line for the construction, landscaping, installation, operation and maintenance of a sewer line,hereinafter referred to as Encroachment;and Page-2 of 4 WHEREAS, PEC has no objection, insofar as its rights are concerned, to such use of PEC's easement area by LICENSEE. NOW, THEREFORE, in consideration of the premises and of the mutual covenants herein contained, PEC, insofar as PEC's rights are concerned, hereby authorizes LICENSEE, its, heirs and assigns, to construct, landscape, install,operate and maintain said Encroachment within PEC's above-mentioned easement area upon the following terms and conditions: 1. That LICENSEE has constructed said Encroachment as shown on an as built map,dated October 28,2003,and entitled"TOWN OF HOLLY RiDGE WASTE TREATMENT SYSTEM", sheets C4, C5, C6.1 and C6.2 which is incorporated herein by reference. 2. That all materials used in conjunction with LICENSEE's Encroachment shall be installed underground. 3. That if liquids should escape from said Encroachment in a sufficient quantity to make the ground soft and impassable to vehicles,then LICENSEE shall correct the condition immediately at LICENSEE's own expense. 4. Thai al!materials used in conjunction with LICENSEE's Encroachment shall be constructed and installed so as to support the weight of PEC's heavy equipment. 5. That any manholes placed within PEG's easement area shall be installed at a minimum of thirty(30)inches above the surface of the ground. 6. That LICENSEE shall not do any blasting within PEC's easement area. 7. That there shall be no dragline or crane used on PEC's easement area. It is understood and agreed that any digging or removing of earth within PEC's easement area shall be done with a front-end loader, backhoe, or ditchwitch. 8, That LICENSEE shall install, operate, and maintain said Encroachment in accordance with all provisions of the National Electrical Safety Code and shall reimburse PEC for the costs of altering, if necessary, PEC's electric transmission line(s)in order to accommodate said Encroachment. 9. That LICENSEE shall not utilize any equipment within PEC's easement area in such a manner that any portion of said equipment would come any closer than sixteen(16)feet from any conductors of Its electric lines. 10. That LICENSEE shall be liable tor, and shall indemnify, protect, and save harmless PEC from any taxes or assessments which may be levied for or as a result of said Encroachment. 11. That PEC shall not be liable for any unintentional damages to said Encroachment resulting from the use of mechanical equipment by PEC or its contractors in the construction, reconstruction, maintenance,or removal of PEC's present er future facilities. 12. That LICENSEE shall not do any digging,grading,or filling nearer than thirty(30)feet to any of PEC structures or anchors for said electric line and any slopes within PEG's easement area shall be no greater than a one to three ratio, 13. That LICENSEE shall not do any filling or piling of earth on PEC's easement area which reduces the clearance between the ground and conductors of said electric lines.The surface of PEC's easement area shall be properly graded,raked,and seeded after construction or installation of said Encroachment. 14. That PEC may have counterpoise wires buried in the vicinity of said Encroachment and LICENSEE shall exercise due diligence to avoid damaging said underground facilities,and will notify PEC immediately if any damage does occur,and reimburse PEC for the costs of any repairs made necessary by such damage. 15. That said Encroachment is subject to the paramount right of PEG at all times to make use of PEC's entire easement area for the construction, maintenance, reconstruction, and operation of electric lines. In the future, PEC may require the removal of said Encroachment and LICENSEE shall comply with said removal at no cost to PEC within one-hundred twenty(120)days after receipt of written notification from PEC. 16.That this AGREEMENT is effective only insofar as the easement rights of PEC in said lands are concerned;and LICENSEE shall obtain from others such permission as may be necessary on account of any interest they may have in such properties. 17. That LICENSEE assumes ail risks incident to said Encroachment and does hereby release and shall, to the extent under applicable law, indemnify, defend, and save harmless PEC, its officers, directors, employees, contractors, and agents from and against claims,damages. demands, legal or administrative actions (formal or informal), expenses (including reasonable attorney's fees and court costs), and liability (whether or not such liability has been judicially determined)for loss of or damage to property of LICENSEE, PEC or others,(including environmental damages and hazardous or toxic waste clean up) and injuries to or death of all persons, howsoever resulting, by reason of LICENSEE's use of said Encroachment; provided, however,that if the loss of or damage to property, or injury to or death of persons, results solely from the gross negligence of PEC, then LICENSEE shall not be liable. Page 3 oft IN WITNESS WHEREOF,PEC AND LICENSEE have caused this AGREEMENT to be signed in their names by their duly authorized officials and their official seals to be hereunto affixed,all as of the date first above written, PROGRESS ENERGY CAROLINAS, INC. . By: I • Lloy M. a s, ice President ATTES • Robert ltirl..Williams,Assistant Secretary (Corporate Seal) • THE TOWN OF HOLLY RIDGE • . , • Elmer Padgett,Ma r ATTEST: :¿zo,„ (by_ !ia H.Cox, o n Clerk (Official Seal) NORTH CAROLINA WAKE COUNTY o a —5 • ,a Notary Public of Wake County,North Carolina, certify that Robert M.Williams personally appeared before me this day and acknowledged that he is Assistant Secretary of PROGRESS ENERGY CAROLINAS, INC.. a corporation, and that by authority duly given and as the act of the t corporation,the foregoing AGREEMENT was signed in its name by its Vice President,sealed with its �l!! a�,9.nd attested by himself as its Assistant Secretary. �`��aQ••' •"• � Witness my hand and notarial seal,this - '4±:' day of_(' 'x r 41.E ,20—C211i1.1 NOTARY .� i L I � '. ' p1l6LlC (Notary Seal) My commission expires: 3' `'J-b ill I I LI IUt' Runk.%777 Dvnu 1077 c.,.. 4 Page 4 14 NORTH CAROLINA ONSLOW COUNTY Pencdcr I. 7 -a ci e L X Othel Ic ,a Notary Public of Onalow County,North Carolina, certify that Shelia H. Cox personally appeared before me this day and acknowledged that she is Town Clerk of THE TOWN OF HOLLY RIDGE, and that by authority duly given and as the act of said THE TOWN OF HOLLY RIDGE,the foregoing AGREEMENT was signed in its name by its Mayor, sealed with its official seal, and attested by herself as its Town Clerk. Witness my hand and notarial seal,this %.,fh day of „ ,Oreg7 _,2004. a�Y�IeL4 G y02~/ G��4'rwC .-\ Notary Public .7 �1AR \ + eai) �= My commission expires: \3'ca/ -02400?" n • ,ot A `ü ju oFR CO04 The foregoing certificate of Rhonda J. Sullivan and Tracie L.Rochelle is certified to be correct. This AGREEMENT and this certificate are duly registered at the date and lime and in the book and page shown on the first page hereof. , � Register of Deeds for Wnslow County By: ---- Depuly/Assistant ATTACHMENT #4 FLOW REDUCTION INFORMATION North Carolina C,rartment of Environment and Nat Resources Division of Water Quality �O. WA7-&9 o �Q� DUJO:r- Michael F. Easley, Governor ....., k William G. Ross, Jr., Secretary Coleen H. Sullins, Director May 23, 2008 David Walker, Executive Director Onslow Water & Sewer Authority P.O. Box 1415 Jacksonville, NC 28540-1 4 1 5 Subject: Permit No. WQ0024770 MODIFICATION Onslow Water &Sewer Authority Neighborhoods of Holly Ridge Sewer Wastewater Collection System Extension Onslow County Dear Mr. Walker: In accordance with your application received May 6, 2008 and additional information received May 20, 2008 whereby the submitted variance request was withdrawn, we are forwarding herewith Permit No. WQ0024770, dated May 23, 2008, to the Onslow Water & Sewer Authority (ONWASA) for the construction and operation upon certification of the subject wastewater collection system extension. This permit shall be effective from the date of issuance until rescinded, shall void Permit No. WQ0024770 issued July 27, 2007, and shall be subject to the conditions and limitations as specified therein, This cover letter shall be considered a part of this permit and is therefore incorporated therein by reference. This modification includes the addition of approximately 11,600 linear feet of 8-inch gravity sewer to serve Phase 3. In addition, it applies the approved residential flow reduction of 90 gpd/bedroom on December 18, 2007 to the previously permitted flow allocation of 52,920 gallons per day, thus allowing connection of up to 196 three-bedroom residences. By copy of this permit, the Onslow County Building Inspections Department is hereby notified that building or occupancy permits shall only be issued for the 196 three-bedroom residences as part of the Neighborhoods of Holly Ridge project until a modified permit is issued by the Division indicating additional connections. In addition, no certificates of occupancy are to be granted prior to the submittal of a sealed engineer's certification per Condition 6 of this permit. Please pay particular attention to Conditions 15- 17 regarding specific conditions & requirements related to the approval of this permit. Please note the following standard conditions that are contained in this permit. Condition 3: Requires that the wastewater collection facilities be properly operated and maintained ín accordance with 15A NCAC 2T .0403 or any individual system-wide collection system permit issued to the Permittee. Wilmington Regional Office One 127 Cardinal Drive Extension Wilmington, NC 28405 NorthCarolina Phone: 910-796-7215/ FAX:910-350-2004 Internet: www,ncwaterquality.arq aJV'í2tuJi2IIffreceive . An Equal Opportunity/Affirmative Action Employer Customer Service 1-877-623-6748 50%Recycled/10%Post Consumer Paper Onslow Water &Sewer Authority 1P WQ0024770 May 23. 2008 Condition 6: Requires that the system be properly certified upon completion of construction and prior to being placed into operation. Condition 7: Regarding the installation of gravity sewer at greater than ten percent below the minimum required slope per the Division's Gravity Sewer Minimum Design Criteria shall not be acceptable and shall not be certified until corrected. Condition 12: Regarding Division notification should the system fail to operate including the loss of wastewater from the collection system. In addition, note Permit Condition 13 regarding the posting of pump stations with emergency contact information. Permitting of this project does not constitute an acceptance of any part of the project that does not meet 15A NCAC 2T; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; and the Division's Minimum Design Criteria for the Fast-Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable, unless specifically mentioned herein. Division approval is based on acceptance of the certification provided by the North Carolina-licensed Professional Engineer named in the application. It shall be the Onslow Water & Sewer Authority's responsibility to ensure that the as- constructed project meets the appropriate design criteria and rules. Failure to comply may result in penalties in accordance with North Carolina General Statute §I43-215.6A through §143-215.6C, construction of additional or replacement wastewater collection facilities, and/or referral of the North Carolina-licensed Professional Engineer to the licensing board. A stormwater management plan shalt be submitted to and approved by the Wilmington Regional Office in accordance with 15A NCAC 2H .1000. If any parts,requirements, or limitations contained in this permit are unacceptable,you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition. conforming to Chapter 150E of North Carolina General Statutes, and filed with the Office of Administrative Hearings. 6714 Mail Service Center, Raleigh. NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this matter, please contact Dean Hunkele at (910) 796- 7215. once for Coleen H.Sullins Cc: James Fentress, Stroud Engineering George Lacy, Onslow County Central Permitting WIRO, Surface Water Protection-Holly Ridge (WQ0019907) Sewer Ext. File Central Files, Surface Water Protection Section Pretreatment, Emergency Response and Collection Systems Unit Files 2 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY RALEIGH WASTEWATER COLLECTION SYSTEM EXTENSION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, other applicable Laws, Rules, and Regulations. and in conformity with 15A NCAC 2T; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996 and Minimum Design Criteria for the Fast-Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit; PERMISSION 1S HEREBY GRANTED TO: ONSLOW WATER & SEWER AUTHORITY ONSLOW COUNTY For the construction and operation upon certification of approximately 11,600 linear feet of 8-inch gravity sewer to serve 243 three-bedroom residences as part of the Neighborhoods of Holly Ridge (Phase 3) project with a potential discharge of 65,610 gallons per day of collected domestic wastewater into Onslow Water & Sewer Authority's existing sewerage system, pursuant to the application received May 6, 2008 in conformity with 15A NCAC 2T;AND FROM THE: July 14, 2006 MODIFICATION The continued construction and operation upon certification of approximately 11,288 linear feet of 8- inch gravity sewer to serve 204 three-bedroom residences as part of the Neighborhoods of Holly Ridge (Phase 2) project with a potential discharge of 55,080 gallons per day of collected domestic wastewater into the Onslow Water & Sewer Authority's existing sewerage system, pursuant to the application received May 15, 2007 in conformity with 15A NCAC 2H .0200; Flow added to Phase 2 in a permit issued July 27, 2007 pursuant to an application received May 31, 2007. February 11, 2005 Original The continued operation of approximately 1,650 linear feet of 8-inch gravity sewer; a 130-gallon per minute pump station with duplex pumps, on-site audible and visual high wafer alarms, and a portable generator receptacle with telemetry/auto dialer; as well as approximately 4,610 linear feet of 6-inch force main to serve 50 three-bedroom residences as part of the Neighborhoods of Holly Ridge (Phase 1) project with a potential discharge of 13,500 gallons per day of collected domestic wastewater into the Onslow Water & Sewer Authority's existing sewerage system. pursuant to the application received January 11.2005 in conformity with 15A NCAC 2H .0200. In summary, this permit currently authorizes connection of 196 three-bedroom residences with a total discharge of 52,920 gallons per day of collected domestic wastewater. The sewage and wastewater collected by this system shall be treated in the Holly Ridge Wastewater Treatment Facility (Permit No.WQ0019907) prior to being land applied by spray irrigation.. 1 This permit shall be effective frobe date of issuance until rescinded arkall be subject to the following specified conditions and limitations: 1. This permit shall become voidable unless the wastewater collection facilities are constructed in accordance with the conditions of this permit; 15A NCAC 2T; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast-Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting materials unless specifically mentioned herein. 2. This permit shall be effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The wastewater collection facilities shall be properly maintained and operated at all times. The Permittee shall maintain compliance with an individual system-wide collection system permit for the operation and maintenance of these facilities as required by 15A NCAC 2T .0403. If an individual permit is not required. the following performance criteria shall be met as provided in 15A NCAC 21 .0403: a. The sewer system shall be effectively maintained and operated at all times to prevent discharge to land or surface waters, and any contravention of the groundwater standards in 15A NCAC 2L .0200 or the surface water standards in 15A NCAC 2B .0200. b. A map of the sewer system shall be developed and shall be actively maintained. c. An operation and maintenance plan including pump station inspection frequency. preventative maintenance schedule, spare parts inventory, and overflow response shall be developed and implemented. d. Pump stations that are not connected to a telemetry system (i.e. remote alarm system) shall be inspected by the Permittee or its representative every day (i.e. 365 days per year). Pump stations that are connected to a telemetry system shall be inspected at least once per week. e. High-priority sewer lines shall be inspected by the Permittee or its representative at least once per every six-month period of time. f. A general observation of the entire sewer system shall be conducted by the Permittee or its representative at least once per year. g. Overflows and bypasses shall be reported to the appropriate Division regional office in accordance with 15A NCAC 2B .0506(a), and public notice shall be provided as required by North Carolina General Statute §143-215.1 C. h. A Grease Control Plan shall be implemented as follows: 1. For publicly owned collection systems, the Program shall include at least bi-annual distribution of educational materials for both commercial and residential users and the legal means to require grease interceptors for new construction and retrofit, if necessary, of grease interceptors at existing establishments. The Program shall also include legal means for inspections of the grease interceptors, enforcement for violators, and the legal means to control grease entering the system from other public or private satellite sewer systems. 2. For privately owned collection systems, the Program shall include at least bi-annual distribution of educational materials to all users of the collection system by the Permittee or its representative. 3. Grease education materials shall be distributed more often than required in Parts 1 or 2 of this sub-paragraph if necessary to prevent grease-related sanitary sewer overflows. i. Right-of-ways and easements shall be maintained in the full easement width for personnel and equipment accessibility. j_ Documentation shall be kept on file for Sections (a.) through (I.) of this rule for a minimum of three (3) years with the exception of the map, which shall be maintained for the life of the system. 2 4. This permit shall not be traerable. In the event there is a desir•r the wastewater collection facilities to change ownership, or there is a name change of the Permittee. a formal permit request shall be submitted to the Division accompanied by documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request shall be considered on its merits and may or may not be approved. 5. Construction of the gravity sewers. pump stations, and force mains shall be scheduled so as not to interrupt service by the existing utilities nor result in an overflow or bypass discharge of wastewater to the surface waters of the State. 6. Per 15A NCAC 2T .0116, upon completion of construction and prior to operation of these permitted facilities, the completed Engineering Certification form attached to this permit shall be submitted with the required supporting documents (as-built or recording drawings and pump station designs,if applicable) to the address provided on the form. A complete certification is one where the form is fully executed and the supporting documents are provided as applicable. Any wastewater flow made tributary to the wastewater collection system extension prior to completion of this Engineer's Certification shall be considered a violation of the permit and shalt subject the Permittee to appropriate enforcement actions. If the permit is issued to a private entity with an Operational Agreement, then a copy of the Articles of Incorporation, Declarations, and Bylaws that have been appropriately filed with the applicable County's Register of Deeds office shall be submitted with the certification. A complete certification is one where the form is fully executed and the supporting documents are provided as applicable. Supporting documentation shall include the following: a. One copy of the project construction record drawings (plan &profile views of sewer lines & force mains) of the wastewater collection system extension. Record drawings are defined as the design drawings that are marked up or annotated with after construction information and show required buffers, separation distances,material changes, etc, b. One copy of the supporting pump station design calculations (selected pumps, system curve, operating point, buoyancy calculations, available storage if portable generators) or storage greater than longest past three year outage reliability option selected) for any pump stations permitted as part of this project. c. Changes to the project that do not result in non-compliance with this permit,regulations, or the Minimum Design Criteria should be clearly identified on the record drawings,on the certification in the space provided, or in written summary form. Prior to Certification (Final or Partial): Permit modifications are required for any changes resulting in non-compliance with this permit (including pipe length increases of 10% or greater, increased flow, pump station design capacity design increases of 5%or greater, and increases in the number/type of connections), regulations, or the Minimum Design Criteria. Requested modifications or variances to the Minimum Design Criteria will be reviewed on a case-by-case basis and each on its own merit. Please note that variances to the Minimum Design Criteria should be requested and approved during the permitting process prior to construction. After-construction requests are discouraged by the Division and may not be approved, thus requiring replacement or repair prior to certification & activation. 7. Gravity sewers installed greater than ten percent below the minimum required slope per the Division's Gravity Sewer Minimum Design Criteria shall not be acceptable and shall not be certified until corrected. If there is an unforeseen obstacle in the field where all viable solutions have been examined, a slope variance can be requested from the Division with firm supporting documentation. This shall be done through a permit modification with fee. Such variance requests will be evaluated on a case-by-case basis. Resolution of such request shall be evident prior to completing and submitting the construction certification. 8. A copy of the construction record drawings and pump station designs, if applicable, shall be maintained on file by the Permittee for the life of the wastewater collection facilities. 3 9. Failure to abide by the cfifions and limitations contained in *permit 15A NCAC 2T: the Division's Gravity Sewer Design Criteria adopted February 12, 1996 as applicable: the Division's Minimum Design Criteria for the Fast-Track Permitting of Pump Station and Force Mains adopted June I, 2000 as applicable; and other supporting materials may subject the Permittee to an enforcement action by the Division, in accordance with North Carolina General Statutes §143- 215.6A through§143-215.6C. TO. In the event that the wastewater collection facilities fail to perform satisfactorily, including the creation of nuisance conditions. the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement facilities. 1 ]. The issuance of this permit shall not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances that may be imposed by other government agencies (local, state and federal) which have jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 2B .0200, erosion and sedimentation control requirements in 15A NCAC Ch. 4 and under the Division's General Permit NCG010000, and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 15A NCAC 2H .0500. 12. NON-COMPLIANCE NOTIFICATION: The Permittee shall verbally report to a Division of Water Quality staff member at the Wilmington Regional Office, telephone number (910) 796-72]5, as soon as possible, but in no case more than 24 hours or on the next working day, following the occurrence or first knowledge of the occurrence of either of the following: a. Any failure, due to known or unknown reasons, that renders the system incapable of adequate wastewater transport, such as mechanical or electrical failures of pumps, line blockage or breakage, etc.;or b. Any failure of a pumping station or sewer line resulting in a by-pass of any wastewater directly to receiving waters from the station or sewer line. Voice mail messages or faxed information is permissible, but shall NOT be considered as the initial verbal report. Overflows and spills occurring outside normal business hours may also be reported to the Division of Emergency Management at telephone number 1800) 858-0368 or (919) 733-3300. Persons reporting any of the above occurrences shall file a spill report by completing Part I of Form CS-SSO (or the most current Division approved form), within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to ensure that the problem does not recur. Part II of Form CS-SSO (or the most current Division approved form) can also be completed to show that the SSO was beyond control. 13. Each pump station including simplex stations shall be clearly and conspicuously posted with the telephone number and name of the owner/operator of the sewer system and instructions to call the number in the event of alarm activation. 14. The Permittee sha:l provide for the pump station and force main the following items: a. Pump on/off elevations located so that 2-8 pumping cycles may be achieved per hour in the pump station, b. An air relief valve located at all high points along the force main, c. A screened vent for the wetwell, d. Fillets located in the wetwell at the intersection of the flooring and sidewalls, e. Three feet of cover {minimum) over the force main or the use of ferrous material where three feet cannot be maintained, f. Sufficient devices which will protect the pump station from vandals, and g. Flood protection if the pump station is located below the 100-year flood elevation. 4 15. A permit modification (coelete with fee) must be requested angiceived from the Division of water Quality prior to serving any units in addition to the 196 three-bedroom units permitted herein. 16. The Onslow Water & Sewer Authority shall file an annual report on the anniversary date of the original permit issuance indicating the number of new connections made since the previous report and a cumulative total of connections made to date. This report shall be provided within 15 days of the anniversary. 17. The Division shall consider connection of any units above the 196 permitted herein or failure to submit the required reports to be violations of thls permit and subject to enforcement action. Permit issued this day: May 23,2008 NORTH ROLINA ENVIRONMENTAL MANAGEMENT COMMISSION for Coleen H.Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0024770 5