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HomeMy WebLinkAboutNC0003875_Permit (Issuance)_20121116NPDES DOCUMENT SCANNING COVER SHEET NC0003875 Elementis Chromium WWTP NPDES Permit: Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Staff Comments Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: November 16, 2012 This document is printed on reuse paper - ignore any content on the re‘rerse +acids ATA ArDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman Govemor Director Secretary November 16, 2012 Mr. Calvin Overcash Regulatory Manager Elementis Chromium, Inc. 5408 Holly Shelter Road Castle Hayne, North Carolina 28429 Subject: Issuance of NPDES Permit NC0003875 Elementis Chromium Castle Hayne Plant New Hanover County Facility Class I Dear Mr. Overcash: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). The following changes have been incorporated into this permit renewal: • The limits for TSS, Hexavalent Chromium, Total Chromium and Total Nickel were adjusted based on the most recent production data. • Monitoring for Total Chromium, Hexavalent Chromium, and Total Nickel were reduced to monthly based on the review of the effluent data. • A Mercury TMDL Reopener was added to the permit (Please refer to A. (4.)). If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-6492 Internet: www.ncwaterouality.orq An Equal Opportunity l Affirmative Action Employer NO7thCarolina X'aturail Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at telephone number (919) 807-6393. Sincerely, Charles Wakild P.E. cc: Central Files NPDES Files Wilmington Regional Office / Surface Water Protection Section Aquatic Toxicology Unit (e-copy) Permit NC0003875 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Elementis Chromium, LP is hereby authorized to discharge wastewater from a facility located at the Castle Hayne Plant 5408 Holly Shelter Road (NCSR 1002) Northeast of Castle Hayne New Hanover County to receiving waters designated as the Northeast Cape Fear River in the Cape Fear River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective February 1, 2013. This permit and authorization to discharge shall expire at midnight on January 31, 2018. Signed this day November 16, 2012. Giarles Wakild P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0003875 1 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether foroperation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Elementis Chromium LP is hereby authorized to: 1. Continue to operate the existing process wastewater treatment facility consisting of a storage tank, six (6) batch reactors, recirculation/equalization tank, a series of three (3) hydrocyclones followed by a series of three (3) polymer feed systems/thickeners and clarifiers, pressure sand filters and optional sulfur dioxide feed with discharge through outfall 001, and, 2. Continue to operate the domestic wastewater treatment facility consisting of dual train extended aeration package plants with effluent disinfection by tablet chlorination with discharge through outfall 002, and, 3. Discharge the flow from outfalls 001 and 002 from said treatment works at the location specified on the attached map into the Northeast Cape Fear River, classified B, Swamp, Primary Nursery Area, High Quality Water in the Cape Fear River Basin. NC0003875 - Elementis Chromium Latitude: Longitude: USGS Quad: Stream Class: Receiving Stream: 34°22'34" Sub -Basin: 77°51'55" HUC: Mooretown, N.C. AU: B-Swamp, PNA, HQW Northeast Cape Fear River 03-06-23 03030007 18-74-(47.5) Facility Location New Hanover County Map not to scale Permit NC0003875 A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [001] During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge treated industrial wastewater from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER LIMITS MONITORING.REQUIREMENTS . Monthly Average Daily. Maximum Measurement_ Frequency. Sample Type Sample Location Flow 0.785 MGD Continuous RecordingInfluent or Effluent BOD, 5-day (20°C) Weekly Composite Effluent Total Suspended Solids (TSS) 105.6 pounds/day 211.2 poundslday Weekly Composite Effluent Hexavalent Chromiuml 0.24 pounds/day 0.432 pounds/day Monthly Composite Effluent Total Chromium 2.112 pounds/day 4.224 pounds/day Monthly Composite Effluent Total Nickel 1.632 pounds/day 3.264 pounds/day Monthly Composite Effluent Temperature (°C) Weekly Grab Effluent Total Mercury 2 Quarterly Grab Effluent Total Nitrogen (NO2 + NO3 + TKN) Quarterly Composite Effluent Total Phosphorus Quarterly Composite Effluent Chronic Toxicity 3 Quarterly Composite Effluent Total Copper Quarterly Composite Effluent Total Zinc Quarterly Composite Effluent Total Selenium Quarterly Composite Effluent Total Silver Quarterly Composite Effluent Chloride Weekly Composite Effluent pH > 6.0 and <9.0 standard units Weekly Grab Effluent ivotes: 1. A composite sample may be used if the sample is analyzed within 24 hours of the first sample portion collected. 2. Testing for mercury shall be by EPA low level method 1631E, using clean sampling technique. 3. Whole Effluent Toxicity (WET) shall be measured by chronic toxicity (Ceriodaphnia dubia) Pass/Fail testing at 4.6%. Tests shall be conducted in February, May, August, and November [see A. (4.) for details]. Toxicity testing shall be done in conjunction with quarterly metals testing. THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. A. (2) MERCURY TMDL REOPENER The Division may, upon written notification to the permittee, re -open this permit in order to incorporate or modify effluent limitations and monitoring and reporting requirements when such action is necessary to implement a TMDL for mercury approved by the U.S. EPA. Permit NC0003875 A. (3) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [002] During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge treated domestic wastewater from internal outfall 002. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER • .LIMITS MONITORING+REQUIREMENTS. Monthly Average Daily Maximum Measurement , Frequency:• Sample Type _Sample Locationl Flow 0.020 MGD • Weekly Instantaneous Influent or Effluent BOD, 5-day (20°C) 30.0 mg/L 45.0 mg/L Weekly Grab Effluent Total Suspended Solids (TSS) 30.0 mg/L 45.0 mg/L Weekly . Grab Effluent Ammonia Nitrogen 2/Month Grab Effluent Dissolved Oxygen Daily average > 5.0 mg/L Weekly Grab Effluent Dissolved Oxygen _ Weekly Grab U & D Fecal Coliform (geometric mean) 200/100 mL 400/ 100 mL Weekly Grab Effluent Total Residual Chlorine (TRC) 2 28 Ng/L 2/Week Grab Effluent Temperature (°C) Daily Grab Effluent, U & D Conductivity Weekly Grab U & D Salinity Weekly Grab U & D pH > 6.0 and < 9.0 standard units Weekly Grab Effluent Notes: 1. U: upstream of the outfall (at least 100 yards) at the nearest accessible point. D: downstream at Hwy 117 bridge at Castle Hayne. Instream monitoring is waived by Memorandum of Agreement between the permittee and the Lower Cape Fear River Monitoring Program. Should the permittee's membership in this coalition terminate at any time, the permittee shall notify the Division immediately in writing and immediately resume instream monitoring as set in this permit. 2. TRC limit and monitoring requirements apply only if chlorine or chlorine derivatives are used for disinfection. The facility shall report all effluent TRC values reported by a NC certified laboratory, including field certified. However, effluent values below 50 ug/ L will be treated as zero for compliance purposes. THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. Permit NC0003875 A. '(4) CHRONIC TOXICITY PASS/FAIL LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 4.6%. The permit holder shall perform at a minimum, quarterlU monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February,. May, August and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II 'Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the Permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the Permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. s AFFIDAVIT OF PUBLICATION STATE OF NORTH CAROLINA COUNTY OF NEW HANOVER PUBLIC NOTICE STATE OF NORTH CAROUNA ENVIRONMENTAL. MANAGEMENT COMMISSION/NPDES UNIT 1617 MAIL SERVICE CENTER, RALEIGH, NC 27699-1617 NOTIFICATION OF INTENT TO ISSUE A NPDES WASTEWATER PERMIT The North Carolina Environmental Management Commission proposes to issue a NPDES wastewater dis- charge permit to the person(s) listed below. Elementis Chromium requested re- newal of permit' NC0003875 for Castle Hayne Plant in New Hanover County. This facility discharge is treated industrial and domestic wastewater to the NE Cape Fear river in the Cape Fear River Basin. Written comments regarding t proposed permit will be accept until 30 days after the publish da of this notice. The Director of the NC Division of Water Quality (DWQ) may hold a public hearing should+ there be a significant degree of public interest. Please mail com- ments and/or information requests to DWQ at the above address. Irn-'H terested persons may visit the DWQ at 512 N. Salisbury Street, Raleigh, L NC to review information on file. Additional information on NPDES permits and this notice may be found on our website:1 http:7lportal.ncden r. eralweb/waiswplpslnedeslcal endar, or by calling (919) 807-6304. Before the undersigned, a Notary Public of Said County and State, Keith Raffone Who, being duly sworn or affirmed, according to the law, says that he/she is Controller of THE STAR -NEWS, a corporation organized and doing business under the Laws of the State of North Carolina, and publishing a newspaper known as STAR -NEWS in the City of Wilmington PUBLIC NOTICE STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION/NPDES UNIT 1617 MAIL SERVICE CENTER, RALEIGH, NC 27699-1617 NOTIFICATION OF INTENT TO ISSUE A NPDES WASTEWATER -PERMIT The North Carolina Environmental Management Commission propose was inserted in the aforesaid newspaper in space, and on dates as follows: 9/291x And at the time of such publication Star -News was a newspaper meeting all thvoquirewnts and qualifications prescribed by Sec. No. 1-597 G.S. of N.C. ``¢ �E1-- O'CO',i,�� 2 ?j NOTAFy Ca ..�,� Title: Controller '� Sw r or affirmed to, and subscribed before me this /Si" = lay 'PUBLIC , A.D., 9 / 3.. .4. �-1,. 4.- In Testimony Whereof, I have hereunto set my hand and affixed my o enlotO and year aforesaid. ��irl`f l"I Ilt%110 My commission expires day of , 20_ Notary Public iLl iSSION EXPIRES 9112IlO11 Upon reading the aforegoing affidavit with the advertisement thereto annexed it is adjudged by the Court that the said publication was duly and properly made and that the summons has been duly and legally served on the defendant(s). This day of MAIL TO: Clerk of Superior Court DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0003875 Facility Information Applicant/Facility Name: Elementis Chromium Corporation - Castle Hayne Plant Applicant Address: 5408 Holly Shelter Road; Castle Hayne, North Carolina 282z Facility Address: 5408 Holly Shelter Road; Castle Hayne, North Carolina 282' Permitted Flow 0.785 MGD (001) Type of Waste: Industrial (001) and domestic (002) Facility/Permit Status: Class II (physical chemical) and Class II (biological)/Active; Renewal Primary SIC Code: 2819 County: New Hanover County Miscellaneous Receiving Stream: Northeast Cape Fear River Regional Office: Wilmington (WiRO) Stream Classification: B,Swamp,PNA, HQW State Grid / USGS Quad: J27NE Mooretown, NC 303(d) Listed? Yes - Mercury Permit Writer: Sergei Chernikov, Ph.D. Subbasin: 03-06-23 Date: 9/16/2012 HUC: 03030007 Assessment Unit: 18-74-(47.5) Drainage Area (mi2): 1426 _ _- ...,.. ` ; •_,- 00i & 002: Lat. 34° 22' - . ', 34" N Long. 77° Summer 7Q10 (cfs) 25 Winter 7Q10 (cfs): 90 30Q2 (cfs) 150 Average Flow (cfs): 1800 IWC (%) Outfall 001: 4.6 51' 55" W BACKGROUND Elementis Chromium's Castle Hayne plant is the second largest producer of chromium based chemicals in the world; the major product at the facility is sodium dichromate. Process wastewater is discharged through outfall 001 and consists of groundwater remediation water, reject residue from the pH adjustment unit, stormwater from coal pile runoff, and recycle residue. Treated domestic wastewater is discharged through outfall 002 to the Northeast Cape Fear River Waste sludge is disposed of as slurry and sent to a quarry permitted under non -discharge permit WQ0001492. The domestic sludge is land applied under WQ000783 Instream Monitoring and Verification of Existing Conditions and DMR Data Review: This facility discharges to the Northeast Cape Fear River (classified B, Sw, PNA, HQW) in subbasin 03-06-23. As a member of the Lower Cape Fear monitoring coalition, the instream monitoring requirements have been waived. There is no appropriate upstream monitoring station on the Northeast Cape Fear and the instream waste concentration for this facility is very low (4.6%). Fact Sheet. NPI.)[ S NC0003875 Renewal Pau 1 Therefore, it is difficult to evaluate impact of this facility on the receiving stream. Compliance: The facility did not receive any notices of violation during the previous permit term. The facility also passed all Whole Effluent Toxicity tests during the last 5 years. PERMITTING STRATEGY Waste Load Allocation (WLA): The Division prepared the last WLA in 1996. At that time, the facility had requested a flow decrease from 1.04 MGD to 0.785 MGD. Instream monitoring for temperature, dissolved oxygen (DO), conductivity and salinity were recommended. Effluent limits for flow, TSS, hexavalent chromium, total chromium, nickel and pH were recommended at outfall 001. The modeling unit also recommended effluent monitoring of copper, chloride, total nitrogen and total phosphorus. Outfall 002 had recommended limits on flow, BOD, TSS, fecal coliform and pH with monitoring for total residual chlorine and ammonia nitrogen. The previous and current effluent limits were based on guidelines ((40 CFR 415.172 Subpart Q) and water quality standards. Federal Effluent Guidelines: To determine a number of the effluent limits for the process wastestream, the federal effluent guidelines for Subpart Q (Sodium Dichromate and Sodium Sulfate Production Subcategory) were utilized. The guideline limits for total suspended solids (TSS), hexavalent chromium, chromium, and nickel in terms of pounds per thousand pounds of production. The Best Practicable Technology (BPT) limitations for dischargers in this subpart (in terms of pounds per thousand pounds) is as follows: Pollutant or pollutant property TSS Maximum for any 1 day (daily maximum) 0.44 Average of 30 consecutive days (monthly average) 0.22 Hexavalent Chromium 0.00090 0.00050 Total Chromium 0.0088 0.0044 Total Nickel 0.0068 0.0034 •H Within the ran:e 6.0 to 9.0 The limits for this are based on the average production of 240 tons/day of sodium dichromate. This translates to 480,000 lbs./day, which yields a multiplication factor of 480 for the limits given in the effluent guidelines. Permit limits result as follows: Het Sheet. NP1)E S NC0003875 Renewal Paso Parameter of Concern TSS Daily maximum (lbs./day) 211.2 Monthly average (lbs./day) 105.6 Hexavalent Chromium 0.432 0.24 Chromium 4.224 2.112 Nickel 3.264 1.632 Nof�e Va 1,40 Aa i Wig r i d i s 5tj Water Quality Based Limits: 1-4 cvtqw, Based upon North Carolina's water quality criteria — the following table S44kI/( dvr presents the water quality based limits determined using 7Q10 flow and Atml tr1C(€t ' permitted design flow at 001: •i� TSS ba q I,,i jitm pNA this (Tss = )04)a 0914) Parameter of Concern TSS Total Chromium Nickel Monthly average (lbs./day) 2821.6 7.05 12.41 In this case, the technology -based limits (effluent guidelines) prove to be more stringent for TSS, total chromium and nickel. Those limits will be used in the permit. Reasonable Potential Analysis (RPA): The Division conducted EPA -recommended analysis on effluent data from outfall 001 to determine the reasonable potential for toxicants to be discharged by this facility, please see attached. SUMMARY OF PROPOSED CHANGES: • The limits for TSS, Hexava - t Chromium, Total Chromium and Total Nickel were adjuste. eased on the most recent production data. • Monitoring for Total Chromium, Hexavalent Chromium, and Total Nickel were reduced to monthly based on the review of the effluent data. • A Mercury TMDL Reopener was added to the permit. PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: September 25, 2012 Permit Scheduled to Issue: November 19, 2012 NPDES DIVISION CONTACT: If you have questions regarding any of the above information or on the attached permit, please contact Sergei Chernikov at (919) 807-6393. Fact Sheet NP]:)f3S NC0003875 Renewal Page 3 °Elements Chromium REASONABLE POTENTIAL ANALYSIS NC0003875 Qw (MGD) = 0.79 1 Q 1 OS (cfs) = 20.61 7QIOS (cfs) = 25.00 7Q10W (cfs) = 90.00 30Q2 (cfs) = 150.00 Avg. Stream Flow, QA (cfs) = 1800.00 Receiving Stream: North East Cape Fear WWTP/WTP Class: 11 IWC @ I Q 10S = 5.57% IWC ® 7Q1OS = 4.64% IWC @ 7Q10W = 1.33% IWC @ 30Q2 = 0.80% IWC®QA= 0.07% Stream Class: B, Sw, PNA, HOW Outfall 001 Qw = 0.785 MGD . CHRONIC TEST CONCENTRATION = 4.6% PARAMETER TYPE (1) STANDARDS & CRITERIA (2) -i a N 1_ z REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS / Chronic Applied Standard �/s FAV / Acute n # Det. Max Pred Allowable Cw Cw Cadmium NC 2 FW(7Q10s) 15 ug/L 11 1 1.9 Acute: 269.3 __ __ _____ _ ___— Chronic: 43.1 No value > Allowable Cw No limit. ___ __ _____. — _ _ — — — — - — _ Chlorides (AL) NC 230 FW(7Q10s) mg/L 200 200 7,472 Acute: NO WQS Chronic: 4,957 52 value(s) > Allowable Cw No limit. Action level standard. Chromium NC 50 FW(7Q10s) 1022 ug/L 200 26 141.6 Acute: 18,348.3 _ __ ______ _ __ Chronic: 1,077.6 No value > Allowable Cw No limit. ___________ ______________ Reduce monitoring to monthly. Copper(AL) NC 7 FW(7Q10s) 7 ug/L 18 14 144 Acute: 131.1 _ ________ _ __ Chronic: 150.9 No value > Allowable Cw No limit. Action level standard. Lead NC 25 FW(7Q10s) 33.8 ug/L 11 1 5.1 Acute: 606.8 _ _________ _ _____ Chronic: 538.8 No value > Allowable Cw Na limit. ________ Mercury NC 12 FW(7Q10s) 0.5 ng/L 18 7 279.0 Acute: NO WQS _ _ _ _ _ _ _ _ _ _ _ _ Chronic: 258.E No value > Allowable Cw No limit based on the TIVIDL implementation strategy. No need for WQBEL. _ _ _ All values are below TBEL of 47 ng/L. Nickel NC 88 FW(7Q10s) 261 ug/L 200 8 29.5 Acute: 4,685.8 _ _________ _ __ Chronic: 1,896.6 No value > Allowable Cw Na limit. __ _____ --- _____ _ , Reduce monitoring to monthly. Selenium NC 5 FW(7Q10s) 56 ug/L 18 1 10.3 Acute: 1,005.4 _ __ ____ _ _ Chronic: 107.8 No value > Allowable Cw No limit. _____________--- _________- Remove monitoring. Silver (AL) NC 0.06 FW(7Q10s) 1.23 ug/L 18 1 14.350 • Acute: 22.083 _ _ _ _ _ _ _ _ _ . _ _ Chronic: 1.293 9 value(s) > Allowable Cw No limit. Action level standard. _ _ _ _ _ _ _ _ _ - - — — — — -- - Zinc(AL) NC 50 FW(7Q10s) 67 ug/L 18 7 193.5 Acute: 1,202.9 No limit. Action level standard. ________ Page 1 of 2 3875-RPA-2012.xlsm, rpa 11/7/2012 REASONABLE POTENTIAL ANALYSIS Cadmium Date Data BDL=1/2DL Results 1 1 0.5 Std Dev. 2 1 1 Mean 3 < 1 0.5 C.V. 4 < 1 0.5 n 5 c 1 0.5 6 < 1 0.5 Mult Factor = 7 < 2 1 Max. Value 8 2 1 Max. Pred Cw 9 < 2 1 10 < 2 1 11 < 2 1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 SPECIAL - Values" WITH "COPY" 0.2611 0.7727 0.3379 11 Chlorides (AL) 1.88 1.0 ug/L 1.9 ug/L Date Data BDL=I/2DL Results 1 t 4569 4569 Std Dev. 1190.4260 2 4484 4484 Mean 4,106.5 3 .f 4970 4970 C.V. 0.2899 4 (, 4204 4204 n 200 5 4898 4898 6 4446 4446 Mult Factor = 1.1 7 5401 5401 Max. Value 6793.0 8 4341 4341 Max. Pred Cw 7,472.3 9 4331 4331 10 1 5432 5432 11 5264 5264 12 4336 4336 13 4140 4140 14 4993 4993 15 4837 4837 16 4635 4635 17 3692 3692 18 4837 4837 19 4394 4394 20 3682 3682 21 4536 4536 22 '1 3739 3739 23 1._'j 5040 5040 24 ,`'.I 6209 6209 25 ;'j 4598 4598 26 l 4106 4106 27 4714 4714 28 ...I 4810 4810 29 j 5236 5236 30 t ? 4178 4178 31 F'._ 4417 4417 32 3967 3967 33. 4848 4848 34 3833 3833 35 4637 4637 36 4216 4216 37 3896 3896 38 3541 3541 39 4384 4384 40 2841 2841 41 3100 3100 42 4310 4310 43 4638 4638 44 3363 3363 45 3129 3129 46 3201 3201 47 3780 3780 48 3678 3678 49 3062 3062 50 4427 4427 51 3311 3311 52 2380 2380 53 1824 1824 54 1734 1734 55 1508 1508 56 2115 2115 57 2072 2072 58 2015 2015 59 2176 2176 60 2487 2487 61 2622 2622 62 2113 2113 63 2931 2931 64 2184 2184 65 2136 2136 66 1610 1610 67 01 3237 3237 68 3600 3600 69 !'; 1947 1947 70 2068 2068 Values" Wl "COPY" COMMAN - 4 - 3875-RPA-2012.xlsm, data 9/18/2012 REASONABLE POTENTIAL ANALYSIS 2550 2550 1724 1724 2507 2507 2252 2252 2486 2486 5689 5689 1900 1900 2960 2960 2350 2350 3283 3283 2336 2336 3533 3533 3196 3196 2278 2278 1904 1904 2249 2249 2367 2367 3073 3073 2284 2284 3105 3105 3278 3278 2596 2598 3900 3900 3090 3090 2517 2517 3412 3412 2642 2642 3126 3126 3072 3072 2808 2808 2686 2686 2938 2938 2730 2730 2695 2695 2341 2341 2922 2922 2444 2444 3387 3387 4378 4378 3903 3903 4016 4016 4633 4633 4074 4074 4178 4178 4443 4443 4614 4614 4011 4011 6104 6104 5641 5641 5316 5316 6261 6261 5525 5525 5274 5274 4948 4948 4417 4417 4272 4272 5072 5072 3135 3135 3852 3852 4122 4122 4291 4291 4881 4881 5226 5226 5395 5395 5274 5274 5011 5011 4643 4643 5125 5125 4838 4838 5360 5360 5350 5350 5341 5341 5756 5756 3818 3818 - 5 - 3875-RPA-2012.xlsm, data 9/18/2012 REASONABLE POTENTIAL ANALYSIS 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 i 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 4725 4725 4704 4704 5819 5819 5111 5111 4247 4247 4062 4062 5292 5292 4337 4337 5459 5459 3944 3944 3799 3799 4701 4701 5019 5019 4903 4903 4397 4397 5425 5425 5298 5298 4182 4182 3817 3817 5570 5570 4393 4393 5626 5626 4758 4758 5216 5216 4002 4002 4744 4744 5130 5130 4886 4886 5631 5631 4398 4398 4704 4704 5121 5121 5164 5164 5590 5590 4944 4944 5104 5104 4671 4671 4580 4580 4894 4894 5096 5096 4988 4988 4908 4908 6221 6221 5484 5484 5752 5752 6767 6767 6166 6166 4942 4942 4662 4662 5068 5068 3953 3953 6793 6793 5404 5404 5973 5973 4836 4836 4423 4423 -6- 3875-RPA-2012.xlsm, data 9/18/2012 REASONABLE POTENTIAL ANALYSIS Chromium mg/L mglL Date Data BDL=1/2DL Results < 22.92 11.4583333 Std Dev. < 26.89 13.4469697 Mean < 28.03 14.0151515 C.V. 52.65 52.6515152 n 46.78 46.780303 < 30.49 15.2462121 Mult Factor = < 28.41 14.2045455 Max. Value < 29.55 14.7727273 Max. Pred Cw < 29.92 14.9621212 < 26.7 13.3522727 < 24.81 12.405303 < 24.43 12.2159091 < 19.13 9.56439394 < 21.59 10.7954545 < 17.61 8.80681818 < 21.59 10.7954545 < 25.38 12.6893939 56.82 56.8181818 25.19 25.1893939 23.86 23.8636364 23.11 23.1060606 22.92 22.9166667 20.27 20.2651515 21.02 21.0227273 27.27 27.2727273 22.92 22.9166667 < 23.3 11.6477273 < 23.48 11.7424242 42.8 42.8030303 < 26.52 13.2575758 < 22.54 11.2689394 < 21.4 10.7007576 < 23.48 11.7424242 < 21.78 10.8901515 < 29.55 14.7727273 < 29.17 14.5833333 < 26.7 13.3522727 57.77 57.7651515 < 27.08 13.5416667 < 23.11 11.5530303 < 25.76 12.8787879 < 15.72 7.85984848 < 21.02 10.5113636 < 22.92 11.4583333 < 26.14 13.0681818 < 23.3 11.6477273 < 27.46 13.7310606 < 26.33 13.1628788 < 26.89 13.4469697 < 27.27 13.6363636 < 25.57 12.7840909 < 25.95 12.9734848 < 23.67 11.8371212 < 23.11 11.5530303 < 24.81 12.405303 25.38 25.3787879 < 19.7 9.84848485 < 16.1 8.04924242 < 18.37 9.18560606 < 18.18 9.09090909 < 19.7 9.84848485 28.98 28.9772727 < 17.8 8.90151515 < 21.97 10.9848485 < 17.42 8.71212121 33.14 33.1439394 < 7.008 3.50378788 < 19.7 9.84848485 < 18.94 9.46969697 57.58 57.5757576 SPECIAL - Values" WITH "COPY" 10.9183 15.7012 0.6954 200 Copper (AL) 1.23 115.2 ug/L 141.6 ug/L Date Data SPECIA Values" "COP BDL=1/2DL Results 44 44 Std Dev. 13.2394 13 13 Mean 15.8889 8 8 C.V. 0.8332 13 13 n 18 7 7 5 5 Mult Factor = 3.14 9 9 Max. Value 46.0 11 11 Max. Pred Cw 144.4 46 46 35 35 22 22 20 20 21 21 10 5 10 5 10 5 12 12 10 5 -7- 3875-RPA-2012.xlsm, data 9/18/2012 REASONABLE POTENTIAL ANALYSIS 71 < 19.89 9.94318182 72 < 23.3 11.6477273 73 28.41 28.4090909 74 115.2 115.151515 75 28.22 28.219697 76 27.08 27.0833333 77 25.19 25.1893939 78 19.13 19.1287879 79 21.97 21.969697 80 < 21.4 10.7007576 81 < 25.19 12.594697 82 < 21.59 10.7954545 83 < 22.35 11.1742424 84 < 25.19 12.594697 85 < 25 12.5 86 < 21.4 10.7007576 87 < 21.02 10.5113636 88 < 23.86 11.9318182 89 < 24.62 12.3106061 90 < 22.16 11.0795455 91 < 30.68 15.3409091 92 < 23.48 11.7424242 93 < 26.14 13.0681818 94 < 27.27 13.6363636 95 < 23.11 11.5530303 96 < 25.76 12.8787879 97 < 17.99 8.99621212 98 < 27.65 13.8257576 99 < 23.67 11.8371212 100 < 23.86 11.9318182 101 < 22.35 11.1742424 102 < 22.73 11.3636364 103 < 19.51 9.75378788 104 < 20.64 10.3219697 105 < 19.51 9.75378788 106 < 20.45 10.2272727 107 < 26.7 13.3522727 108 < 25.19 12.594697 109 < 25.57 12.7840909 110 < 28.03 14.0151515 111 < 25.19 12.594697 112 < 23.67 11.8371212 113 < 23.86 11.9318182 114 < 28.22 14.1098485 115 < 28.79 14.3939394 116 < 23.11 11.5530303 117 < 28.79 14.3939394 118 < 28.98 14.4886364 119 < 29.92 14.9621212 120 < 29.17 14.5833333 121 < 27.46 13.7310606 122 < 27.08 13.5416667 123 < 30.49 15.2462121 124 < 25.19 12.594697 125 < 25.38 12.6893939 126 < 26.7 13.3522727 127 < 27.84 13.9204545 128 < 31.25 15.625 129 < 28.41 14.2045455 130 < 28.98 14.4886364 131 < 31.63 15.8143939 132 < 27.84 13.9204545 133 < 32.39 16.1931818 134 < 29.73 14.8674242 135 32.2 32.1969697 136 < 33.14 16.5719697 137 < 33.33 16.6666667 138 < 31.63 15.8143939 139 < 29.73 14.8674242 140 < 29.17 14.5833333 141 < 26.33 13.1628788 142 < 26.89 13.4469697 143 < 25 12.5 144 < 28.6 14.2992424 3875-RPA-2012.xlsm, data - 8 - 9/18/2012 REASONABLE POTENTIAL ANALYSIS 145 < 25.38 12.6893939 146 < 29.55 14.7727273 147 < 23.86 11.9318182 148 < 28.6 14.2992424 149 < 30.11 15.0568182 150 < 27.27 13.6363636 151 < 29.92 14.9621212 152 < 28.41 14.2045455 153 < 32.2 16.0984848 154 < 26.33 13.1628788 155 < 29.17 14.5833333 156 < 26.7 13.3522727 157 < 23.86 11.9318182 158 < 23.3 11.6477273 159 < 26.7 13.3522727 160 < 29.73 14.8674242 161 < 25.95 12.9734848 162 < 17.8 8.90151515 163 < 21.59 10.7954545 164 < 19.7 9.84848485 165 < 20.83 10.4166667 166 < 39.58 19.7916667 167 < 27.65 13.8257576 168 < 23.48 11.7424242 169 < 27.27 13.6363636 170 < 25.76 12.8787879 171 < 25.57 12.7840909 172 < 24.81 12.405303 173 < 24.05 12.0265152 174 < 27.65 13.8257576 175 < 21.59 10.7954545 176 < 21.21 10.6060606 177 < 19.7 9.84848485 178 < 25 12.5 179 < 22.16 11.0795455 180 < 26.7 13.3522727 181 < 26.14 13.0681818 182 < 25.95 12.9734848 183 < 25.76 12.8787879 184 < 28.41 14.2045455 185 < 26.7 13.3522727 186 < 27.27 13.6363636 187 < 24.62 12.3106061 188 < 26.14 13.0681818 189 < 20.27 10.1325758 190 < 44.51 22.2537879 191 < 28.41 14.2045455 192 50.19 50.1893939 193 < 29.73 14.8674242 194 < 32.39 16.1931818 195 < 26.52 13.2575758 196 < 23.48 11.7424242 197 < 27.65 13.8257576 198 < 30.87 15.4356061 199 < 33.14 16.5719697 200 < 23.86 11.9318182 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 - 9 - 3875-RPA-2012.xlsm, data 11/7/2012 REASONABLE POTENTIAL ANALYSIS Lead Date Data BDL=1/2DL Results 1 < 5 2.5 Std Dev. 0.6431 2 2 2 Mean 1.6818 3 < 5 2.5 C.V. 0.3824 4 < 5 2.5 n 11 5 < 2 1 6 < 1 0.5 Mult Factor = 2.04 ug/L 7 < 3 1.5 Max. Value 2.5 ug/L ug/L 8 <3 1.5 Max. Pred Cw 5.1 ug/L 9 < 3 1.5 10 < 3 1.5 11 < 3 1.5 SPECIAL - Values" WITH "COPY" Mercury Date Data BDL=1/2DL Results 1 < 200 100 Std Dev. 46.5386 2 < 200 100 Mean 64.1111 3 < 200 100 C.V. 0.7259 4 < 200 100 n 18 5 < 200 100 6 < 200 100 Mult Factor = 2.79 7 < 200 100 Max. Value 100.0 8 < • 200 100 Max. Pred Cw 279.0 9 < 200 100 10 < 200 100 11 < 200 100 12 18 18 13 7.5 7.5 14 20 20 15 2 2 16 4 4 17 1.5 1.5 18 1 1 SPECIA Values" "COP 3875-RPA-2012.xlsm, data - 10 - 11 /7/2012 REASONABLE POTENTIAL ANALYSIS Nickel Date Data BDL=1/2DL Results 1 < 22.9 11.4585 Std Dev. 2 < 26.9 13.4469697 Mean 3 < 28.0 14.0151515 C.V. 4 < 32.4 16.1931818 n 5 < 28.2 14.1098485 6 < 30.5 15.2462121 Mult Factor = ng/L 7 < 28.4 14.2045455 Max. Value ng/L 8 < 29.5 14.7727273 Max. Pred Cw 9 < 29.9 14.9621212 10 26.7 13.3522727 11 < 24.8 12.405303 12 < 24.4 12.2159091 13 < 19.1 9.56439394 14 < 21.6 10.7954545 15 17.6 8.80681818 16 < 21.6 10.7954545 17 < 25.4 12.6893939 18 < 24.6 12.3106061 19 25.2 25.1893939 20 23.9 23.8636364 21 23.1 23.1060606 22 22.9 22.9166667 23 20.3 20.2651515 24 21.0 21.0227273 25 27.3 27.2727273 26 22.9 22.9166667 27 < 23.3 11.6477273 28 < 23.5 11.7424242 29 < 24.1 12.0265152 30 26.5 13.2575758 31 < 22.5 11.2689394 32 < 21.4 10.7007576 33 23.5 11.7424242 34 < 21.8 10.8901515 35 < 29.5 14.7727273 36 < 29.2 14.5833333 37 < 26.7 13.3522727 38 < 26.3 13.1628788 39 < 27.1 13.5416667 40 < 23.1 11.5530303 41 < 25.8 12.8787879 42 < 15.7 7.85984848 43 < 21.0 10.5113636 44 < 22.9 11.4583333 45 < 26.1 13.0681818 46 < 23.3 11.6477273 47 < 27.5 13.7310606 48 < 26.3 13.1628788 49 < 26.9 13.4469697 50 < 27.3 13.6363636 51 < 25.6 12.7840909 52 < 25.9 12.9734848 53 < 23.7 11.8371212 54 < 23.1 11.5530303 55 < 24.8 12.405303 56 < 23.5 11.7424242 57 < 19.7 9.84848485 58 < 16.1 8.04924242 59 < 18.4 9.18560606 60 < 18.2 9.09090909 61 < 19.7 9.84848485 62 < 18.4 9.18560606 63 < 17.8 8.90151515 64 < 22.0 10.9848485 65 < 17.4 8.71212121 66 < 18.9 9.46969697 67 < 7.0 3.50378788 68 < 19.7 9.84848485 69 < 18.9 9.46969697 70 < 19.3 9.65909091 SPECIAL - Values" WITH "COPY" 3.0436 13.0449 0.2333 200 1.08 27.3 ug/L 29.5 ug/L Selenium Date Data BDL=1/2DL Results 1 <I 5 2.5 Std Dev. 2 E.a 5 5 Mean 3 p:c 1 0.5 C.V. 4 5 2.5 n 5 1 0.5 u,^ 6 s 5 2.5 Mult Factor = 7 < 5 2.5 Max. Value 8 < 5 2.5 Max. Pred Cw 9 5 2.5 10 5 2.5 11 Zd 5 2.5 12 't 5 2.5 13 = 10 5 14 10 5 15 10 5 16 10 5 17 10 5 18 10 5 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 • 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 - 13 - 3875-RPA-2012.xlsm, data 9/18/2012 REASONABLE POTENTIAL ANALYSIS 71 < 19.9 9.94318182 72 < 23,3 11.6477273 73 • 24.2 12.1212121 74 • 24.6 12.3106061 75 < 21.0 10.5113636 76 • 27.1 13.5416667 77 < 25.2 12.594697 78 < 19.1 9.56439394 79 < 22.0 10.9848485 80 < 21.4 10.7007576 81 < 25.2 12.594697 82 < 21.6 10.7954545 83 < 22.3 11.1742424 84 • 25.2 12.594697 85 • 25.0 12.5 86 • 21.4 10.7007576 87 < 21.0 10.5113636 88 < 23.9 11.9318182 89 • 24.6 12.3106061 90 < 22.2 11.0795455 91 • 30.7 15.3409091 92 • 23.5 11.7424242 93 < 26.1 13.0681818 94 < 27.3 13.8363636 95 < 23.1 11.5530303 96 < 25.8 12.8787879 97 • 18.0 8.99621212 98 • 27.7 13.8257576 99 • 23.7 11.8371212 100 • 23.9 11.9318182 101 • 22.3 11.1742424 102 • 22.7 11.3636364 103 < 19.5 9.75378788 104 < 20.6 10.3219697 105 < 19.5 9.75378788 106 • 28.0 14.0151515 107 < 25.2 12.594697 108 < 23.7 11.8371212 109 < 23.9 11.9318182 110 • 28.2 14.1098485 111 < 28.8 14.3939394 112 < 23.1 11.5530303 113 < 28.8 14.3939394 114 < 29.0 14.4886364 115 < 29.9 14.9621212 116 < 29.2 14.5833333 117 < 27.1 13.5416667 118 < 15.3 7.65 119 < 25.2 12.594697 120 • 25.4 12.6893939 121 < 26.7 13.3522727 122 < 27.8 13.9204545 123 • 31.3 15.625 124 • 28.4 14.2045455 125 • 29.0 14.4886364 126 • 31.6 15.8143939 127 < 27.8 13.9204545 128 < 32.4 16.1931818 129 • 29.7 14.8674242 130 • 30.3 15,1515152 131 • 33.1 16.5719697 132 < 33.3 16.6666667 133 < 31.6 15.8143939 134 • 29.7 14.8674242 135 • 29.2 14.5833333 136 • 26.3 13.1628788 137 • 26.9 13.4469697 138 • 25.0 12.5 139 • 28.6 14.2992424 140 • 25.4 12.6893939 141 • 29.5 14.7727273 142 • 23.9 11.9318182 143 • 28.6 14.2992424 144 < 30.1 15.0568182 -14- 3875-RPA-2012.xlsm, data 9/18/2012 REASONABLE POTENTIAL ANALYSIS 145 < 27.3 13.6363636 146 < 29.9 14.9621212 147 < 28.4 14.2045455 148 < 32.2 16.0984848 149 < 26.3 13.1628788 150 < 29.2 14.5833333 151 < 26.7 13.3522727 152 < 23.9 11.9318182 153 < 23.3 11.6477273 154 < 26.7 13.3522727 155 < 29.7 14.8674242 156 < 25.9 12.9734848 157 < 17.8 8.90151515 158 < 21.6 10.7954545 159 < 19.7 9.84848485 160 < 20.8 10.4166667 161 < 39.6 19.7916667 162 < 27.7 13.8257576 163 < 23.5 11.7424242 164 < 27.3 13.6363636 165 < 25.8 12.8787879 166 < 25.6 12.7840909 167 < 24.8 12.405303 168 < 24.1 12.0265152 169 < 27.7 13.8257576 170 < 21.6 10.7954545 171 < 21.2 10.6060606 172 < 19.7 9.84848485 173 < 25.0 12.5 174 < 22.2 11.0795455 175 < 26.7 13.3522727 176 < 26.1 13.0681818 177 < 25.9 12.9734848 178 < 25.8 12.8787879 179 < 28.4 14.2045455 180 26.7 13.3522727 181 < 27.3 13.6363636 182 < 24.6 12.3106061 183 < 25.8 12.8787879 184 < 20.3 10.1325758 185 < 44.5 22.2537879 186 < 28.4 14.2045455 187 < 31.3 15.625 188 < 29.7 14.8674242 189 < 32.4 16.1931818 190 < 26.5 13.2575758 191 < 23.5 11.7424242 192 < 27.7 13.8257576 193 < 30.9 15.4356061 194 < 33.1 16.5719697 195 < 23.9 11.9318182 196 < 24.6 12.3106061 197 < 25.9 12.9734848 198 < 27.8 13.9204545 199 < 29.2 14.5833333 200 < 29.2 14.5833333 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 3875-RPA-2012.xlsm, data - 15 - 9/18/2012 REASONABLE POTENTIAL ANALYSIS SPECIAL - Values" W1TH "COPY" Silver (AL) 1.5648 3.2500 0.4815 18 2.05 5.0 ug/L 10.3 ug/L Date Data BDL=1/2DL Results < 5 2.5 Std Dev. 1.8979 1 1 Mean 2.5278 - 1 0.5 C.V. 0.7508 < 5 2.5 n 18 < 5 2.5 < 1 0.5 Mult Factor = 2.87 < 2 1 Max. Value 5.000 ug/L < 2 1 Max. Pred Cw 14.350 ug/L SPECIAL - Values" KITH "COPY„ Zinc (AL) < 2 1 <' 2 1 <• 2 1 < 2 1 < 10 5 <: 10 5 < 10 5 <i 10 5 <; 10 5 <:• 10 5 Date Data BDL=1/2DL Results 45 45 Std Dev. 5 5 Mean • 5 2.5 C.V. • 5 2.5 n • 20 10 6 6 Mult Factor = ▪ 5 2.5 Max. Value 9 9 Max. Pred Cw 7 7 12 12 • 5 2.5 ▪ 5 2.5 15 15 • 20 10 • 10 5 ▪ 10 5 • 10 5 • 10 5 - 16 - 3875-RPA-2012.xlsm, data 9/18/2012 FED EX Tracking Number 8744 4548 4942 July 31, 2012 NC DENR — DIVISION OF WATER QUALITY NPDES Unit 512 North Salisbury Street 9iFloor Archdale Building Raleigh, NC 27604 Attn: Mr. Charles Weaver RE: NPDES PERMIT RENEWAL NC0003875 — ELEMENTIS CHROMIUM, INC CASTLE HAYNE PLANT Dear Mr. Weaver: ELEMENTIS CHROMIUM AUG 08 2012 DENR-LVATE.F. !' POINT SOURC7'. Enclosed please find the original and two copies of the completed NPDES Permit Application for renewal of this facility's NPDES permit, Permit Number NC0003875. Our current permit expires at midnight on January 31, 2013. Elementis Chromium, Inc (Elementis) hereby respectively requests renewal of NPDES Permit Number NC0003875 for the above referenced facility. Elementis manufactures sodium dichromate, chromic acid, sodium sulfate anhydrous, and salt cake at its Castle Hayne facility and is subject to 40 CFR 415. Please note that there have been no changes at the facility since issuance of the last permit. However, the facility is in the process of replacing chlorine disinfection with ultraviolet disinfection in the sanitary waste treatment plant. The UV system is expected to be fully operational by the end of August 2012. Thank you for your efforts with this renewal. If you have any questions or concerns, please do not hesitate to contact me at (910) 675-7229. Sincerely, Calvin Overcash Regulatory Manager Enclosures Elementis Chromium LP 5408 Holly Shelter Road Castle Hayne, NC 28429 Telephone: (910) 675-72(X) Facsimile: (910) 675-7201 NARRATIVE DESCRIPTION OF INDUSTRIAL WASTEWATER TREATMENT Wastewater slurry from the #2 repulp tank in the neutralization production area and waste water from the recycle production area enters the wastewater treatment process via the 80,000 gallon wastewater collection tank. Pickle liquor (ferrous chloride reducing agent) and/or sulfur dioxide are added to begin the reduction of hexavalent chromium to trivalent chromium. Wastewater slurry is pumped from the waste collection tank to one of three 24,000 gallon reactors. Pickle liquor is added to the reactor to complete the reduction of hexavalent chromium to trivalent chromium. When the reduction is complete, lime slurry is added to the reactor to raise the pH so that chromium, iron, and other metals will precipitate from the treated wastewater solution. Contaminated water wastes from groundwater recovery wells, containment areas, production area sumps, etc. enter the wastewater treatment process via the 10,000 gallon sump surge tank. The sump surge tank is pumped to the 12,000 gallon water batch reactor. Pickle liquor is added to the reactor to reduce the hexavalent chromium to trivalent chromium. When the reduction is complete, lime slurry is added to raise the pH, to precipitate metals. All four reactors are pumped to the 103,000 gallon treatment surge tank. This tank allows a continuous feed of the treated wastewater batches into the chloride removal (countercurrent washing) circuit. The treatment surge tank is pumped to the 4,700 gallon feed reslurry tank. This feed reslurry tank is the starting point for two parallel washing circuits. One circuit washes soluble solids from light solids. The other circuit washes soluble solids from heavy solids. The light circuit has three 95,000 gallon clarifiers, and two 3,200 gallon light reslurry tanks. The heavies circuit has three hydroclones, and two 1,100 gallon light reslurry tanks. Both washing circuits wash soluble solids away from the insoluble solids. The liquid proceeds from three to two to one and eventually becomes the effluent to the river, while the washed residual solids go from one to two to three and eventually to a surface impoundment. The underflow (residual solids) from the third stage of each washing circuit enters the 3,950 gallon sludge hold tank. Crushed limestone is added to the treated waste slurry in the sludge hold tank to decrease the solubility and mobility of metals in the residual solids. The treated slurry is then pumped to the 10,000 gallon sludge retention tank where either river water, or quarry return water is added for transport to the surface impoundment. The residual solids are pumped via conveyance piping to the surface impoundment. Please see the attached, signed Sludge Management Plan for details. The liquid overflow from the first stage clarifier goes to the 10,000 gallon overflow tank. The overflow tank feeds one of the three, eleven foot diameter, 800 GPM capacity sand filters. The polished water from the sand filters is the 001 effluent to the river. The maximum permitted monthly average flow of this stream is 0.785 MGD. NARRATIVE DESCRIPTION OF DOMESTIC WASTEWATER TREATMENT Domestic wastewater from showers, sinks, and restrooms enters the wastewater treatment process via the 5,000 gallon equalization tank. The equalization tank is continuously aerated. The flow from the equalization tank is split and pumped to two parallel extended aeration package plants; each plant has a 10,000 gpd treatment capacity. Plant one has two 5,000 gallon aeration compartments, while plant two has one 10,000 gallon aeration compartment, but the operation is essentially the same. The treatment units share five blowers. One is used for the equalization tank. Two are used for the aeration compartments and air lifts, and two are spares. The flow precedes from the aeration compartments to the clarifiers. The overflow from the clarifiers feed tablet chlorinators. Each plant has a chlorine contact tank sized to provide a minimum of thirty minutes contact time at 10,000 gallons per day. The water from each of the plants' chlorine contact chambers is the 002 effluent to the river. After the chlorine contact chamber, dechlorination is achieved by metering liquid sodium metabisulfite into the effluent stream. The maximum permitted monthly average flow of this stream is 0.020 MGD. The facility is in the process of converting from chlorine disinfection to ultraviolet disinfection. The equipment is in the process of being installed and tested and should be in operation by the end of August 2012. Wasted sludge is sent to a digester for further aeration. Plant one has a 1,500 gallon digester and Plant two has a 3,000 gallon digester. Lime is added to digested sludge for vector control and is land -farmed by Lewis Farms. Please see the attached, signed Sludge Management Plan for details. A 3.O liter diesel backup generator auto starts during power interruptions, supplying electricity to operate the treatment plants, pumps, lights, etc. STORMIAT€R r OPn %ELL WATER 26 CPR 0 SUN. SURGE TAN/ I CPN Se OPT SALT CAKE !R311 0N PROCESS SIAIPS 2$ O[ii BATCH PATER REACTOR 12.O83 01 83 GM PICKLE LIQUOR REJECT RESIO(S 120 C4'e SULFUR DIOXIDE 847 Len" PICKLE ttLCCI01JOL - e eye v, OA HYGRpCliL AC18 3 O+ d RECYCLE RESIDUE tiESPe X 169 OPI 045 EPNN CWERFL011 uNC 24$ CJPN POL'SHIM •11.1111.1 Eci zTot+-= moo MOORS)�q rREA xxr 435 Y A►K Ix24.M0 OAI. ----o Twat TAM LINE SLURRY 7.0 OPN IlONILSI TREATIENT i Tilr�TlerxT�a°s SLIP BOILER BLOlr00Y 4 I Com FILTE+'S 545 OFR { 13e 0PM 90 Chx I . 1 43 avR I . 2 d 7NTC1�6R �� mum'�~ WOOER Law TANK tax 4110111111111•1•MOr ww TQ! OPN sn TO RIPER RIPER HATER ND. 3 TNID:kW RI WTI 4ATER CYCLONE DO.WWN i BESLURRY TANG NO. 2 MO. 2 NEAYY TAN« IOE REMOY NO. 2 CPS RIVER PATER OR QUARRY PATER P SLLOCiE WIZ TANG 30 GPN SLLITRT RET ION 2.0 TP14 aiuSmED LInESMIE 310 420 CPR 01 $ARP COMMANDS & ASZEIA1ES. IIC. CRA GEOLOGIC SERVICES. INC. G. LATNAN 7106 N. LIFE 0 DRAWN BY DATE REY. N0. NTS SCALE 6440.IOC 0331GN-T7013 GRAYING NO. EiJG-eNT1l.S l�(flG� ��% r:,�BQ� CATTI.S VATAL MO GENERAL SCHEMATIC OF WASTEWATER TREATMENT 2 FIG NO. 26448-10(033)GN-TV013.dgn 7/18/2006 9:51:07 AM J. COESTOGAIDTERI LA/mar% EL CRA ENGINEERING, INC. MKL Drawn by • 8/5/04 Date Outfall: 001 & 002 Latitude: 34 2234" Longititude: 77 51' 55" ii3-.6:.;11 ter' Rev. No. 6448-10(026)0N-7700i Drawing No. •••- .31. ELEMENTIS CHROMIUM, L.P. CASTLE HAYNE, NORTH CAROLINA REF. USGS 7. 5' TOPOGRAPHIC HAPSJ CASTLE HAYNE, SCOTTS HILL, ROCKY POI NT, AND MOORETOWN, NORTH CAROLINA, DATED 1970. 0 feet 2000 SCALE FACILITY LOCATION MAP rq 1 No. ELEMENTIS CHROMIUM SLUDGE MANAGEMENT PLAN Date: July 30, 2012 Prepared by Sean Coury — Elementis Chron--‘71i-2 Industrial Plant ORC The sludge generated in Elementis Chromium's industrial wastewater treatment process is sent as slurry to the "quarry" under Occidental Chemical Corporation's Surface Disposal of Residual Solids Permit No. WQ0001492. Elementis Chromium holds a license agreement with Occidental Chemical Corporation to dispose of the solids discharged to the "Quarry". Specific regulatory requirements are stipulated in the permit. They include maintaining two feet of freeboard, monitoring the waste using the TCLP test, and maintaining inspection logs, etc. This activity is 503 exempt. The sludge generated from the domestic wastewater treatment process is removed for land application at a permitted site (WQ0000455) by Lewis Farms. Vector control is accomplished by /"k, having Lewis Farms add lime to the truck load of sludge and follow the DENR procedure to maintain a high pH prior to Land Application. Annual samples of the sludge are collected and analyzed as required by Lewis Farms' Permit. Typically 4,000 to 8,000 gallons of sludge are removed annually. Approved by: Calvin Overcash — Regulatory Manager Production Kiln (tons) Annual Tons 2009 Jan 2715.035 Feb 2643.086 Mar 3319.85 Apr 1774.464 May 4097.123 June 6185.584 July 6032.475 Aug 6305.633 Sept 6365.132 Oct 6139.854 Nov 6568.99 Dec 5200.843 57348.06974 2010 Jan 6970.447 Feb 8078.931 Mar 9472.984 Apr 8847.51 May 9208.646 Jun 8964.989 Jul 8952.549 Aug 9781.745 Sep 8684.771 Oct 8516.573 Nov 9310.036 Dec 7495.542 104284.7219 2011 Jan 8586.105 Feb 6965.127 Mar 8307.175 Apr 8916.819 May 9545.073 June 9340.813 July 10012.63 Aug 9049.018 Sept 8815.5 Oct 8309.803 Nov 7678.102 Dec 5335.851 100862.015 average daily production 239.7213 tons/day tons/month average monthly production 7291.522 average annual production 87498.27 tons/year max monthly 10012.63 tons max annual 104284.7 tons