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HomeMy WebLinkAboutNC0003875_Owner (Name Change)_20101011NPDES DOCUMENT SCANNING COVER SHEET NC0003875 Elementis Chromium WWTP NPDES Permit: Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Staff Comments Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: October 11, 2010 This docum exit is printed on reuse paper - ig7n4okre any content on the reirerse side ArA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary October 11, 2010 HOWARD W MORRIS DIRECTOR OF OPERATIONS NA ELEMENTIS CHROMIUM INC 5408 HOLLY SHELTER ROAD CASTLE HAYNE NC 28429 Subject: NPDES Permit Modification- Name and/or Ownership Change Permit Number NC0003875 Elementis Chromium Castle Hayne Plant New Hanover County Dear Mr. Morris: Division personnel have reviewed and approved your request to transfer ownership of the subject permit, received on September 21, 2010. This permit modification documents the change of ownership. Please find enclosed the revised permit. All other terms and conditions contained in the original permit remain unchanged and in full effect. This permit modification is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions concerning this permit modification, please contact the Point Source Branch at (919) 807-6304. Sine ely, 697Coleen H. Sullins cc: Central Files Wilmington Regional Office, Surface Water Protection NPDES Unit File NC0003875 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919.807-6492 \ Customer Service: 1-877-623-6748 Internet www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer NorthCarolina Naturally Permit NC0003875 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Elementis Chromium, Inc. is hereby authorized to discharge wastewater from a facility located at the Elementis Chromium Castle Hayne Plant 5408 Holly Shelter Road (NCSR 1002) Northeast of Castle Hayne New Hanover County to receiving waters designated as the Northeast Cape Fear River in the Cape Fear River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective October 11, 2010. This permit and authorization to discharge shall expire at midnight on January 31, 2013. Signed this day October 11, 2010. oleen H. Sullins, Director OP/ Division of Water Quality By Authority of the Environmental Management Commission Permit NC0003875 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Elementis Chromium, Inc. is hereby authorized to: 1. Continue to operate the existing process wastewater treatment facility consisting of a storage tank, six (6) batch reactors, recirculation/equalization tank, a series of three (3) hydrocyclones followed by a series of three (3) polymer feed systems/thickeners and clarifiers, pressure sand filters and optional sulfur dioxide feed with discharge through outfall 001, and, 2. Continue to operate the domestic wastewater treatment facility consisting of dual train extended aeration package plants with effluent disinfection by tablet chlorination with discharge through outfall 002, and, 3. After receiving an Authorization to Construct from the Division, to install dechlorination equipment to the domestic wastewater treatment facility, and, 4. Discharge the flow from outfalls 001 and 002 from said treatment works at the location specified on the attached map into the Northeast Cape Fear River, classified B, Swamp, Primary Nursery Area, High Quality Water in the Cape Fear River Basin. Permit NC0003875 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS — FINAL During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge treated industrial wastewater from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency Sample Type Sample Location Flow 0.785 MGD Continuous Recording Influent or Effluent BOD, 5-day (20°C) Weekly Composite Effluent Total Suspended Solids (TSS) 117.11 lbs./day 234.22 lbs./day Weekly Composite Effluent Hexavalent Chromiuml 0.27 lbs./day 0.48 lbs./day Weekly Composite Effluent Total Chromium 2.34 lbs./day 4.68 lbs./day Weekly Composite Effluent Total Nickel 1.81 lbs./day 3.62 lbs./day Weekly Composite Effluent Temperature (°C) Weekly Grab Effluent Total Mercury 2 • Quarterly Grab Effluent Total Nitrogen (NO2 + NO3 + TKN) Quarterly Composite Effluent Total Phosphorus Quarterly Composite Effluent Chronic Toxicity 3 Quarterly Composite Effluent Total Copper Quarterly Composite Effluent Total Zinc Quarterly Composite Effluent Total Selenium Quarterly Composite Effluent Total Silver Quarterly Composite Effluent Chloride Weekly Composite Effluent PH 4 Weekly Grab Effluent Notes: 1. A composite sample may be used if the sample is analyzed within 24 hours of the first sample portion collected. 2. Testing for mercury shall be by EPA low level method 1631E, using clean sampling technique. 3. Whole Effluent Toxicity (WET) shall be measured by chronic toxicity (Ceriodaphnia dubia) Pass/Fail at 4.6% - tests shall be conducted in February, May, August and November. See Part A. (3.) for details. Toxicity testing shall be done in conjunction with quarterly metals testing. 4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. Permit NC0003875 A. (2.) EFFLUENT LIMITATIONS- AND MONITORING REQUIREMENTS — FINAL During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge treated domestic wastewater from internal outfall 002. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS • MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency Sample Type Sample Location1 Flow 0.020 MGD Weekly Instantaneous Influent or Effluent BOD, 5-day (20°C) 30.0 mglL 45.0 mg/L Weekly Grab Effluent Total Suspended Solids (TSS) 30.0 mg/L 45.0 mg/L Weekly Grab Effluent Ammonia Nitrogen 2/Month Grab Effluent Dissolved Oxygen 2 Weekly Grab Effluent, Upstream, Downstream Fecal Coliform (geometric mean) 200/100 mL 400/ 100 mL Weekly Grab Effluent Total Residual Chlorine 3 28 ug/ L 2/Week Grab Effluent Temperature (°C) Daily Grab Effluent, Upstream, Downstream Conductivity Weekly Grab Upstream, Downstream Salinity Weekly Grab Upstream, Downstream pH 4 Weekly Grab Effluent Notes: 1. Sample locations: Upstream: Upstream of the outfall (at least 100 yards) at the nearest accessible point, Downstream: Downstream at HWY 117 bridge at Castle Hayne. Instream monitoring is waived by Memorandum of Agreement between the permittee and the Lower Cape Fear River Monitoring Program. Should the permittee's membership in this coalition terminate at any time, the permittee shall notify the Division immediately in writing and immediately resume instream monitoring as set in this permit. 2. The daily average dissolved oxygen concentration of the effluent shall not be less than 5.0 mg/L. 3. TRC limit and monitoring are only required if chlorine or chlorine derivatives are used for disinfection. The TRC limit will become effective April 1, 2012. Monitoring and reporting is required beginning with the permit effective date. The facility shall report all effluent TRC values reported by a NC certified laboratory, including field certified. However, effluent values below 50 ug/ L will be treated as zero for compliance purposes. 4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. Permit NC0003875 A. (3.) CHRONIC TOXICITY PASS/FAIL LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 4.6%. The permit holder shall perform at a minimum, quarterlu monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February, May, August and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection method::, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the Permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the Permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. ELEMENTIS CHROMIUM CERTIFIED MAIL 91 7108 2133 3933 2375 0104 RETURN RECEIPT REQUESTED September 14, 2010 North Carolina Division of Water Quality Attention: Surface Water Protection Section 1617 Mail Service Center Raleigh, NC 27699-1617 Elementis Chromium LP (NPDES Permit NC0003875) has undergone a name change from Elementis Chromium LP to Elementis Chromium Inc. The old corporate structure can be seen in the figure below. The new corporate structure has merged Elementis Chromium GP and Elementis Chromium LP into one entity entitled Elementis Chromium Inc. Elementis Chromium GP Inc Elementis Chromium LPI Inc Elementis Chromium LP Please find attached the surface water protection section permit name change/ownership change form. If you have any questions, please do not hesitate to contact me at 910-675-7224 or Sean Coury at 910-675-7229. Sincerely, Howard Morris Director of Operations, NA Elementis Chromium Inc 5408 Holly Shelter Rd Castle Hayne, NC 28429 ELEMENTIS CHROMIUM, Inc. 5408 Holly Shelter Road Castle Hayne, NC 28429 Telephone: 910/675-7200 Facsimile: 910/675-7201 Beverly Eaves Perdue, Governor Dee Freeman, Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality SURFACE WATER PROTECTION SECTION PERMIT NAME/OWNERSHIP CHANGE FORM I. Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage N C 0 0 0 3 8 7 5 II. Permit status prior to status change. a. Permit issued to (company name): G 5 Elementis Chromium LP b. Person legally responsible for permit: Howard W Morris First MI Director Of Operations, NA Title 5408 Holly Shelter Rd Permit Holder Mailing Address Castle Hayne Last NC 28429 City State Zip (910) 675-7224 (910) 675-7201 Phone Fax c. Facility name (discharge): Elementis Chromium Castle Hayne Plant d. Facility address: 5408 Holly Shelter Rd Castle Hayne Address NC 28429 City State e. Facility contact person: Sean T Coury First / MI / Last III. Please provide the following for the requested change (revised permit). a. Request for change is a result of: ❑ Change in ownership of the facility ® Name change of the facility or owner If other please explain: b. Permit issued to (company name): Elementis Chromium, INC c. Person legally responsible for permit: SEP 2 zo o DEAR-�frp:i .r:QJAI_,'1Y POINT SOi RcE 3F ,ANCH Zip (910) 675-7229 Phone Howard W Morris First MI Last Director Of Operations, NA Title 5408 Holly Shelter Rd Permit Holder Mailing Address Castle Hayne NC 28429 City State Zip (910) 675-7224 howard.morris@elementis.com Phone E-mail Address d. Facility name (discharge): Elementis Chromium Castle Hayne Plant e. Facility address: 5408 Holly Shelter Rd f. Facility contact person: Address Castle Hayne NC 28429 City State Zip Sean T Coury First MI Last (910) 675-7229 sean.coury@elementis.com Phone E-mail Address Rav;a a I /J1)110 PERMIT NAME/OWNERSHIP CHANGE FORM Page 2 of 2 IV. Permit contact information (if different from the person legally responsible for the permit) Permit contact: V. VI. First MI Last Title Mailing Address City State Zip ( ) Phone E-mail Address Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? ® Yes ❑ No (please explain) Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: ❑ This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): I, Howard Morris, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. September 14, 2010 Signature Date APPLICANT CERTIFICATION I, Howard Morris, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. C 9/14/10 S. ature Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Revised 1/2009