NC0003719_Staff Comments_20050217

NPDES DOCUMENT SCANNING COVER SHEET
NC0003719
Cedar Creek site WWTP
NPDES Permit:
Document Type:
Permit Issuance
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File - Historical
Engineering Alternatives (EAA)
Correspondence
Owner Name Change
(Staff
Comments
Instream Assessment (67b)
Speculative Limits
Environmental Assessment (EA)
Document Date:
February 17, 2005
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Flow nc asurement
Subject: Flow measurement
From: Susan Wilson <[e-mail]>
Date: Thu, 17 Feb 2005 14:57:59 -0500
To: [e-mail]
CC: Belinda Henson <[e-mail]>
Jeff,
I'll get something more formal to you soon - but in the meantime, just wanted to let you know
we have no problem with using the mag meter on the flow diverted to PWC and subtracting
that from the Parshall flume flow at the influent to the contact chamber (to get a value for the
final effluent flow to the river). I was hesitant at first because Paul had expressed some
concerns. However, I spoke with him about it again today (now that he's working up here)
and showed him your diagram, etc. (I'm copying Belinda Henson so that she will be aware -
she's acting supervisor in Fayetteville).
Just make sure both the Parshall flume and the mag meter are calibrated at least annually
(as required in the permit).
* This decision has no bearing on the final decision with regard to the EAA (I have not yet
started looking at the EAA, but will begin today and continue tomorrow - although I
remember saying that last week as well!).
Susan
1 of 1. 2/17/2005 3:12 PM

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DAK Americas
FIBERS. MONOMERS & RESINS
December 15, 2004
Ms. Susan Wilson
Point Source Branch
North Carolina Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Re: Effluent Flow Reporting Modification
DAK Resins, LLC
Cuml3erland County
NPDES Permit No. NC0003719
Dear Ms. Wilson:
As discussed in our phone conversation Tuesday 12/14/04, DAK Americas is requesting to modify
our effluent flow reporting procedures.
As you are aware DAK Americas has installed a pumping station and pipeline to a Fayetteville
PWC sump located on the west side of our facility. The pump station is located in our contact
chamber after the Parshall flume. DAK Americas is requesting to install a Rosemont magnetic
flow tube model no. 8711 (see Attachment 1) in a 4 inch section of pipe going to the PWC sump
(see Attachment 2 for details) to accurately measure flow. We are proposing that during the
daily flow monitoring the measurement taken from the new flow meter is subtracted from our
effluent flow meter to accurately record actual daily flow discharged out the permitted 002
outfall.
Please let us know what additional steps need to be taken to move forward with this request. If
you have any questions or would like to discuss in further detail, please do not hesitate to
contact me at 910-371-5082 or 910-262-2288.
Sincerely,
/Jeff Richardson
v;. DAK Americas
Attachments
Cc: Penny Mahoney — DAK Americas Cape Fear Site
Stanley Carter — DAK Americas Cedar Creek Site
Paul Rawls, NCDWQ Fayetteville Regional Office
File Room
DAK Americas LLC
3500 Daniels Road, N.E. • Leland, NC 28451
1-877-432-2766
www.dakamericas.com

0
Attachment 7
CLIENT: DAK AMERICA
LOCATION: Cedar Creek Facility •
PROJECT TITLE:
PROJECT NUMBER: 108544
PREPARED BY:
PERIGON, PA.
MAGNETIC FLOWMETERS
SHEET 1 OF 1
SPEC NO
108544-01
REV
A
NO
BY
CHK
APPR
DATE
REVISION
PERIGON NO
108544
DATE
12/17/04
A
DRY
12/17/04
COMMENTS
PURCHASE ORDER NO
REQUISITION NO
General
1
Tag No.
la
P&ID No.:
2
Service
WASTE WATER FLOW
3
Line No..
3a
Line Size/Sched. No.
6" REDUCED TO 4"!-
Meter
.
4
Body Style
0 Wafer 0 Flanged
5
*Size
4"
6
End Connections
WAFER 150# FLANGELESS
7
'Temp Rating I"Pres Rating
-20 TO 300°F 1230 PSI @, 300°F
8
'Adj Flow Rate Range
37 -1,190 GPM
9
*Pressure Drop @ Op Max Ftow
10
11
Materials
*Casing
WELDED STEEL
12
`Tube
304 SST
13
*Flanges
WAFER
14
'Liner
ETFE TEFZEL
15
'Electrodes
316L SST (NO GROUNDING)
16
"Grounding Rings
316E SST
17
'Straight Pipe Requirements
18
'Excitation
19
Certifications Required
FM FOR CL I, DIV 2 NON-FLAMMABLE LIQUIDS
Electronics
20
Features
ElSmart ❑ Fieidbus
21
Mounting Type
❑ Integrai Q Remote
22
Mounting
2" PIPE
23
Power Supply
115 VAC +1- 10%, 50 - 60 HZ
24
Output
4 - 20 maDC (See Note 3)
25
"Conduit Entry / 'Enclosure
BOTTOM 3/4" 14 NPT / -
26
System Accuracy
+/- 0.5% OF RATE
27
Ambient Temperature Limits
-30 to 150°F
28
Certifications Required
FM CLASS I, DIV 2
29
Smart Calibration Method
LOCAL OPERATOR INTERFACE
30
Sensor Cable
COMBINATION SIGNAL AND COIL DRIVE
31
Cable No.
BELDEN 9368 OR ROSEMONT P/N 08712-0750-0001
Service
32
Fluid
WASTE WATER
33
Flow Rate: Max/Min
400 GPM
34
Normal Flow Flow Units
250 GPM
35
Calibrated Ftow Range
50 - 500 GPM (NOTE 2)
36
Oper Pres/Temp
37
Max Pres/Temp
38
Operating Viscosity
39
Minimum Fluid Conductivity
40
41
Area Electrical Classification
ORDINARY(GEN PURPOSE)
42
Manufacturer
ROSEMOUNT
43
'Flowtube Model Number
8711TSA040R1N0G1
44
'Transmitter Model Number
8712DR12N5M4
45
Mounting Kit
ASME B16.5, ANSI CLASS 150
46
Vendor
* Information supplied by manufacturer unless already specified.
NOTES: 1. Attach stainless steel tag with tag numbers engraved.
2. Minimum flow range setting is 37 GPM.
3. Internally jumpered, extemally or intemall powered, 5 - 24 VDC, 1000 Ohm toad.
I:Engineertng/Projects/108544/Doc/ISA/108544 (Mag Flow Meter).xis

Attachment 2
Proposed Flowmeter
New Lift Station
Contact Chamber
To Fayetteville PWC
18" Inlet
To Cape Fear River
Parshall Flume
DAK CEDAR CREEK CONTACT CHAMBER DISCHARGE SCHEMATIC