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HomeMy WebLinkAboutWQCSD0621_Inspection_20220516DocuSign Envelope ID: 909C7EA6-FF8D-4909-8A79-A4E09CB5AD66 ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Joel A Mingus Aqua North Carolina Inc 251 Merchant's Cir Hampstead, NC 28443 NORTH CAROLINA Environmental Quality May 16, 2022 SUBJECT: Compliance Inspection Report Sterling Farms Deemed Collection System Collection System Permit No. WQCSD0621 Onslow County Dear Permittee: The North Carolina Division of Water Resources conducted an inspection of the Sterling Farms Deemed Collection System on 5/05/2022. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified within Title 15A of the North Carolina Administrative Code, Subchapter 2T, Section .0403 and in accordance with the deemed Collection System Permit No. WQCSD0621. The findings and comments noted during this inspection are provided in the enclosed copy of the inspection report entitled "Compliance Inspection Report". There were no significant issues or findings noted during the inspection and therefore, a response to this inspection report is not required. If you should have any questions, please do not hesitate to contact Bryan Lievre with the Water Quality Regional Operations Section in the Wilmington Regional Office at 910-796-7215 or via email at bryan.lievre@ncdenr.gov. ATTACHMENT cc: Laserfiche E NORTH CAROI Sincerely, DocuSigned by: �E3ABA14AC7DC434... Morella Sanchez -King, Regional Supervisor Water Quality Regional Operations Section Wilmington Regional Office Division of Water Resources, NCDEQ North Carolina Department of Environmental Quality I Division of Water Resources Wilmington Regional Office 1127 Cardinal Drive Extension I Wilmington, North Carolina 28405 910.796,7215 DocuSign Envelope ID: 909C7EA6-FF8D-4909-8A79-A4E09CB5AD66 Compliance Inspection Report Permit: WQCSD0621 Effective: 03/01/00 Expiration: SOC: Effective: Expiration: County: Onslow Region: Wilmington Contact Person: Joel A Mingus Directions to Facility: Owner : Aqua North Carolina Inc Facility: Sterling Farms Deemed Collection System Title: Coastal Area Manager Phone: 910-270-1412 System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: WQ0029475 Aqua North Carolina Inc - Sterling Farms WWTP Inspection Date: 05/05/2022 Primary Inspector: Bryan Lievre Secondary Inspector(s): Entry Time 09:OOAM Exit Time: 10:30AM DocuSigned by: B2r�,an. �irv2G 74249ABED37443E... Phone: 910-796-7215 Reason for Inspection: Routine Inspection Type: Collection System Inspect Non Sampling Permit Inspection Type: Deemed permitted collection system management and operation Facility Status: Compliant Not Compliant Question Areas: ▪ Miscellaneous Questions II Spills/Response Plan ▪ Pump Stations (See attachment summary) ▪ General ▪ Inspections ▪ Grease Control ▪ Lines Page 1 of 6 DocuSign Envelope ID: 909C7EA6-FF8D-4909-8A79-A4E09CB5AD66 Permit: WQCSD0621 Owner - Facility:Aqua North Carolina Inc Inspection Date: 05/05/2022 Inspection Type : Collection System Inspect Non Sampling Reason for Visit: Routine Inspection Summary: A routine compliance inspection of the Sterling Farms deemed collection system was conducted on May 5, 2022. The purpose of the inspection was to verify that the facility is operating in compliance with the conditions and limitations specified within 2T .0403 and the assigned Deemed Permit WQCSD0621. Present during the inspection were Joel Mingus and Mike Cowell (ORC) with Aqua North Carolina, Inc. The collection system generally consists of approximately 474 simplex pump stations, two (2) duplex pump stations as well as associated piping and appurtenances. The simplex pump stations are present at private residences, whereas each residence is equipped with a dedicated E-One grinder pump with either a 500 gallon (for older residences) or 300 gallon submerged pump tank (for newer residences with low -flow plumbing devices). The pump stations are located behind or along the side of the residences and are equipped with dedicated individual control panels with audible and visual high liquid level alarms. The duplex pump stations are located at the common pool house (208 Elk Ct) and Morton Elementary School (485 Old 30 Rd). The school is reportedly responsible for maintaining and operating their pump station. Although an inspection of the school duplex pump station was anticipated, it was decided not to inspect the structure due to a large amount of children present in the area due to some type of field activities. Construction is ongoing within the subdivision with approximately 60 - 70 more homes to be built before the subdivision reaches its proposed design capacity. It should be noted that the treatment system (i.e., Sterling Farms WWTF, Permit No. WQ0029475) was designed for 180,000 gpd and is currently operating at 65,000 gpd, based on average monthly flows from 1/2019 through 2/2022. The last sanitary sewer overflow (SSO) reported for the system occurred 10/4/2018 when an estimated 1,200 gallons was released to the surrounding surface soils when a transfer truck ran over and broke a cleanout at 322 Aquamarine Circle. The force main was reportedly turned off, repairs were made and the surface area was remediated. No other incidents or violations have been documented since that time. Discussions ensued regarding potential problems encountered if local power were temporarily halted. During such an event, numerous (if not all) pumps might simultaneously activate, thereby overloading the system. Staff were aware of this problem and are considering resolutions if additional phases of construction are considered in the future. The facility is well maintained and operated and is in compliance with the deemed permit conditions, as specified within 2T .0403. Please review the comment sections of the inspection report for more details. Page 2 of 6 DocuSign Envelope ID: 909C7EA6-FF8D-4909-8A79-A4E09CB5AD66 Permit: WQCSD0621 Owner - Facility:Aqua North Carolina Inc Inspection Date: 05/05/2022 Inspection Type : Collection System Inspect Non Sampling Reason for Visit: Routine General # Is this system a satellite system? # If Yes, what is system name or permit number? Is there a overall sewer system map? Does the map include: Pipe sizes Pipe materials (PVC, DIP, etc) Pipe location # Flow direction # Approximate pipe age # Pump station ID, location and capacity # Force main air release valve location & type # Location of satellite connections Are system maintenance records maintained? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Comment: Hard copies of maps are present within the WWTP building and in the Hampstead office for Aqua. Aqua staff can also view maps through their website. Although the direction of flows are not depicted on the maps, this information can be easily understood considering the limited size of the system. Also, although the age of the pipes is also not depicted on the maps, this information can be estimated based on the dates of the drawings. A recommendation was reiterated for Aqua to include this information in the future. Grease Control Is grease/sewer education program documented with req'd customer distribution? # Are other types of education tools used like websites, booths, special meetings, etc? If Yes, what are they? (This can reduce mailing to annual.) Aqua provides semi-annual mailers regarding oil & grease to all customers. Additional activities performed by the system to inform customers of associated problems with oil & grease include distributing information on social media and providing information on their website. For public systems, is there a Grease Control Program via an ordinance/agreement? If Yes, does it require grease control devices at applicable locations? Is the Grease Control Program enforced via periodic inspections/records review? Is action taken against violators? Comment: N/A Spills and Response Action Plan # Is system free of known points of bypass? If No, describe type of bypass and location # Have there been any sewer spills in the past 3 years? If Yes, were they reported to the Division if meeting the reportable criteria? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ ❑ El El El El El El El El Yes No NA NE ❑ • ❑ ❑ ❑ ❑ • ❑ Page 3 of 6 DocuSign Envelope ID: 909C7EA6-FF8D-4909-8A79-A4E09CB5AD66 Permit: WQCSD0621 Owner - Facility:Aqua North Carolina Inc Inspection Date: 05/05/2022 Inspection Type : Collection System Inspect Non Sampling Reason for Visit: Routine If applicable, is there documentation of press releases and public notices issued? Are all spills or sewer related issues/complaints documented? # Are there repeated overflows/problems (2 or more in 12 months) at same location? # If Yes, is there a corrective action plan? Is a Spill Response Action Plan available? Is a Spill Response Action Plan available for all personnel? Does the plan include: # 24-hour contact numbers # Response time # Equipment list and spare parts inventory # Access to cleaning equipment # Access to construction crews, contractors, and/or engineers # Source of emergency funds # Site sanitation and cleanup materials # Post-overflow/spill assessment ❑ ❑ • ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Comment: A review of the Spill Reponse Plan was conducted while on -site. Although the plan does not provide a list of spare parts, only one type of pump is installed in the collection system and the system is currently maintaining approximately 30 spare pumps (i.e. E-One). The system maintains a budget of approximately $130,000/year to allow for approximately 10% of the pumps to be replaced. Inspections Are adequate maintenance records maintained? Are pump stations being inspected at the required frequency? Is at least one complete functionality test conducted weekly per pump station? Is there a system or plan in place to observe the entire system annually? Is the annual inspection documented? # Does the system have any high -priority lines/locations? Are inspections of HPL documented at least every 6 months? Are new lines being added to the HPL list when found or created? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Comment: Staff were reminded of the need to carefully document annual inspections and more frequent inspections of the duplex pump station at the pool house. Lines/Right-of-Ways/Aerial Lines Please list the Lines/Right of Ways/Aerial Lines Inspected: From Morton Elementary School to the WWTP near the southeast corner of the parcel for the WWTP. Are right-of-ways and easements maintained for the full width for access? If No, give details on temporary access: Is maintenance documented? Were all areas/lines inspected free of issues? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ Page 4 of 6 DocuSign Envelope ID: 909C7EA6-FF8D-4909-8A79-A4E09CB5AD66 Permit: WQCSD0621 Owner - Facility:Aqua North Carolina Inc Inspection Date: 05/05/2022 Inspection Type : Collection System Inspect Non Sampling Reason for Visit: Routine Comment: Although the path had been cut somewhat recently, a tree had fallen across the easement. At the request of system staff, a subcontractor began maintaining the path during the inspection but had to halt due to the presence of a fallen tree, but finished clearing activities in subsequent days. Pump Stations Please list the Pump Stations Inspected: The duplex pump station at pool house at 208 Elk Ct Simplex pump stations at 520 & 518 Black Pearl Circle # Number of duplex or larger pump stations in system # Number of vacuum stations in system # Number of simplex pump stations in system # Number of simplex pump stations in system serving more than one building How many pump/vacuum stations have: # A two-way "auto polling" communication system (SCADA) installed? # A simple one-way telemetry/communication system (auto -dialer) installed? For pump stations inspected: Are they secure with restricted access? Were they free of by-pass structures/pipes? Were wet wells free of excessive grease/debris? # Do they all have telemetry installed? Is the telemetry system functional? Is a 24-hour notification sign posted ? Does the sign include: Owner Name? Pump station identifier? # Address? Instructions for notification? 24-hour emergency contact numbers? Are audio and visual alarms present? Are audio and visual alarms operable? # Is there a backup generator or bypass pump connected? If tested during inspection, did it function properly? Is the back-up system tested at least bi-annually under normal operating conditions? # Does it have a dedicated connection for a portable generator? # Is the owner relying on portable units in the event of a power outage? # If Yes, is there a distribution plan? If Yes, what resources (Units/Staff/Vehicles/etc) are included in Plan? # Does Permittee have the approved percentage of replacement simplex pumps? Yes No NA NE 2 0 474 0 0 1 • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ • ❑ • ❑ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑•❑ ❑ ❑•❑ ❑ ❑ • ❑ • ❑ ❑ ❑ Page 5 of 6 DocuSign Envelope ID: 909C7EA6-FF8D-4909-8A79-A4E09CB5AD66 Permit: WQCSD0621 Owner - Facility:Aqua North Carolina Inc Inspection Date: 05/05/2022 Inspection Type : Collection System Inspect Non Sampling Reason for Visit: Routine Is recordkeeping of pump station inspection and maintenance program adequate? Do pump station logs include at a minimum: Inside and outside cleaning and debris removal? Inspecting and exercising all valves? Inspecting and lubricating pumps and other equipment? Inspecting alarms, telemetry and auxiliary equipment? • ❑ ❑ ❑ • ❑ ❑ ❑ Comment: The E-One pumps utilize a presssure sensor to activate the pumps and sense when a high level conduition is present. Since the buildings associated with the inspected tanks were not active, actiavtion of the alarms could not be easily accomplished. The tanks for both simplex units as well as the duplex unit inspected were installed a few inches above the existing grade to prevent surface water instrusion. Emergency contact signs have been placed on the outside of the control panels, as previously requested. Page 6 of 6