Loading...
HomeMy WebLinkAboutNC0020389_Pretreatment Annual Report_20220221Narrative for the Town of Benson, North Carolina 2021 Pretreatment Annual Report (NPDES #NC0020389) FEBRUARY 2022 Prepared By: XX ooten Firm License: F-0115 A. GENERAL INFORMATION General Program Information HWA, LTMP, IWS, SUO, ERP, and Permits are up to date. All dates on the Division's Database Program Info Sheet are correct. However, the points of contact have been updated. A copy of our Program Information sheet is enclosed with corrections. General Permit Information All SIU permits are current and none lapsed or expired prior to renewal; the previous permit expired on December 31, 2021, and the effective date of the new permit is January 1, 2022. No new permits at any SIUs. The Town of Benson has one Industrial User, the "Chicopee, Inc., Subsidiary of Berry Global, Inc.". Chicopee is not characterized as a Significant Non -Compliance Industrial User and received no violations within the past year. Therefore, a historical SNC report was not received, and a public notice has not been issued. The monthly sampling data did not exceed any limits set by Phase I of the IUP' s 2017-2021 permit. B. INDUSTRIAL USER INFORMATION Chicopee, Inc., Subsidiary of Berry Global, Inc. (IUP # 0001, Plastic) Industrial Users in Significant Non -Compliance Information Chicopee was not in SNC. Chicopee continues to be conscientious about complying with their permit limits. No violations were made in 2021 and, therefore, the Compliance Judgement Summary for SNC Form has been excluded from this report. Orders and Schedule Information Chicopee was not under Administrative Orders, Consent Orders, or Compliance Schedules of any kind during 2021. Pretreatment (AtoC) and Construction Information The industry did not make any changes to warrant construction. No AtoC was issued. Significant Industrial Users with Missing Data There is no missing data. Other Information The HWA renewal was submitted to DWR on September 25, 2020 and is still under review. Since the initial submission, the HWA renewal two underwent revisions as requested by DWR: the first revision was submitted to DWR on October 11, 2021, and the second revision was submitted to DWR on January 11, 2022. Therefore, on the attached Allocation Table, the date for the "Headworks last approved" is given for the 2015 HWA, which was approved on September 24, 2015, and the date for the "Allocation Table updated" is given for the most recent revisions to the HWA renewal that took place in 2022 (January 11, 2022). All other data on the Allocation Table is reflective of the 2022 revised HWA renewal. Page 11 Pretreatment Program Info Database for Program Name Benson WWTP Name Town of Benson Program Approval Date Pretreatment Status Region County NPDES Number NPDES Effective Date NPDES Expire Date POTW is Primary WWTP Design Flow mgd WWTP SIU's WWTP CIU's date Inactive 1 0 11/09/1984 Modified RRO Johnston NC0020389 05/01/2021 04/30/2026 TRUE 1.9000 Program Sills Program CIUs printed on: 1/18/2022 Stream Information 7Q10 Flow cfs / mgd 1Q10 Flow cfs / mgd Stream Classification Basin Number Receiving Stream Name IWC % at 7Q10 100.00 0 / 0.00 0.00 / 0.00 C-NSW NEU04 HANNAH CREEK Last PAR Rec 03/10/2021 Current Fiscal 07/29/2021 Year PCI Done Last Audit on 07/21/2017 % Design mgd is SIU permitted 1 0 21.05 PAR Due Date 03/01/2022 Audit Year Next21/22 Permitted SIU flow (mgd) [Pt_SIU) mercury 1631 required yes .4 Date Next Due 06/01/2023 Date Received by DWR 09/25/2020 10/31/2013 06/07/2018 04/05/2013 02/25/2020 Date Approved 01/07/2014 12/03/2018 04/11/2013 03/17/2020 Adopt Date Required Date Adopted 05/14/2013 Info in this Box from Pt Contacts PT_Pro g.Prime Formal Name Phonel ext Fax Date Date Date Attended Attended Attended HWA Wksp IUP Wksp PAR Wksp Mr. Miles Galloway I 11 I I I I I I mgalloway@thewootencompany.com Project Engineer 301 West 14th Street 27834 Mr. Brian Leavitt 'Prim 11(919) 894-2373 1 1(919) 894-5808 1 I I I bleavitt@townofbenson.com Superintendent/ORC 770 Hannah Creek Rd 27524 Mr. Fred Nelson I 11919-894-3553 1 I I I I fnelson@townofbenson.com Town Manager P.O. Box 69 27504 J f Pretreatment Related NOVs from DWQ 7-17-1998 6/23/1999 12/15/2000 5/11/2001 9/4/2007 8/5/2008 Failure to issue permits and do ERP PCI-enforcement, files, 11/30/00 pci-stmp imple, SIU inspection, iups audit - enforce NRE-PCI-IWS,enforce,PubNot,STMP on DMR DWR Central Office Contact DWR Regional Contact McGee & Miller Cheng Zhang Chapter 9, PAR Guidance Pretreatment Performance Summary (PPS) 1. Pretreatment Town Name: Town of Benson 2. "Primary" NPDES Number NCOO 0020389 or Non_Discharge Permit # if applicable => 3. PAR Begin Date, please enter 01/01/yyyy 3. _> 2021 4. PAR End Date, please enter 12/31/yyyy 4. => 2021 5. Total number of SIUs, includes CIUs 5. _> 1 6. Number of CIUs 6. _> 0 7. Number of SIUs with no IUP, or with an expired IUP 7. => 0 8. Number of SIUs not inspected by POTW 8. _> 0 9. Number of SIUs not sampled by POTW 9. => 0 10. Number of SIUs in SNC due to IUP Limit violations 10. => 0 11. Number of SIUs in SNC due to Reporting violations 11. => 0 12. Number of SIUs in SNC due to violation of a Compliance Schedule, CO, AO or similar 12. => 0 13. Number of CIUs in SNC 13. _> 0 14. Number of SIUs included in Public Notice 14. _> 0 15 Total number of SIUs on a compliance schedule, CO, AO or similar 15. _> 0 16. Number of NOVs, NNCs or similar assesed to SIUs 16. _> 0 17. Number of Civil Penalties assessed to SIUs 17. _> 0 18. Number of Criminal Penalties assessed to SIUs 18. _> 0 19. Total Amount of Civil Penalties Collected 19. _> $ 0 20. Number of IUs from which penalties collected 20. => 0 Foot Notes: AO Administrative Order CIU Categorical Industrial User CO Consent Order IU Industrial User IUP Industrial User Pretreatment Permit NNC Notice of Non -Compliance NOV Notice of Violation PAR Pretreatment Annual Report POTW Publicly Owned Treatment W SIU Significant Industrial User SNC Significant Non -Compliance orks revised 1/2018: PAR PPS 2018 Pretreatment Annual Report (PAR) Significant Non -Compliance Report (SNCR) WWTP = Wastewater Treatment Plant, use separate form for each WWTP. SIU = Significant Industrial User SNC = Significant Non -Compliance PAR covers this calendar year => Control Authority=Program=Town Name => WWTP Name => NPDES # => A SNCR Form must be submitted with every PAR, please write "None" if you had No SIUs in SNC during calendar year 2021 Town of Benson Benson WWTP NC0020389 IUP # Pipe # Industry Name Parameter or "Reporting" SNC ? ( Yes / No ) for each 6-month period. Jan. - June July - Dec. None None None None None None Attach a copy of the Division's "SIUs in SNC Historical Report" for your POTW's SIUs behind this page . Is the database correct ? Notify the Division of any errors ! Database indicates SNC history for previous years. EVERY SNC MUST be explained in the Narrative, How was, is, or will it be resolved? REPEAT SNCs are serious matters that MUST be explained in the Narrative. Form name: PAR,SNCR,2001 Date Revised: 1/4/2001 Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) * * * * * Total # of samples => Maximum (mg/1) => or Maximum (lb/d) => or 6 month using BDL Average (mg/1) => or Average Loading (lb/d) => violations,(chronic SNC is >= 66%) => T % TRC violations, (SNC is >= 33 %) _> % violations,(chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) => Total # of samples => Maximum (mg/1) => or Maximum (lb/d) => or 6 month using BDL Average (mg/1) => or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => > % TRC violations, (SNC is >= 33 %) _> o % violations,(chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) => Total # of samples => Maximum (mg/1) => or Maximum (lb/d) => or 6 month using BDL Average (mg/1) => or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => a. % TRC violations, (SNC is >= 33 %) _> violations,(chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) _> Control Authority, Town Name => Town of Benson WWTP Name => Benson WWTP NPDES # => NC0020389 1st 6 months, dates => 1/1/2021 to 6/30/2021 2nd 6 months, dates => 7/1/2021 to 12/31/2021 Industry Chicopee, Inc., Subsidiary of Name Berry GI obal , Inc. IUP # 0001 Pipe # 001 Flow. mad BOD JSS Ammonia 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 181 184 6 6 6 6 6 6 0.355 mgd 0.394 mgd 526.92 158.25 75.59 170.99 2.82 5.23 0.299 mgd 0.227 mgd 132.33 76.09 58.83 87.52 1.06 2.09 0 0 N/A N/A N/A N/A N/A N/A 0 0 N/A N/A N/A N/A N/A N/A 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bis (2-ethyl hexyl phthalate) Chloroform Copper Lead 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 6 6 6 6 6 6 6 6 0.0278 0.0442 0.0245 0.0177 0.198 0.2687 0.0556 0.0457 0.019 0.023 0.011 0.010 0.134 0.167 0.042 0.037 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0 0 0 0 N/A N/A N/A N/A 0 0 0 0 Molybdenum Nickel Total Nitrogen Oil & Grease 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 6 6 6 6 6 6 6 6 14.1 11.5 0.139 0.1143 0.1665 0.0343 7.83 16.04 8.87 8.62 0.078 0.058 0.048 0.024 5.225 7.450 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0 0 0 0 N/A N/A N/A N/A 0 0 0 0 POTW must enter at least one of these four rows, Please indicate how averages were calculated Avg period could be month, Qtr, or 6-month & if BDL , 1/2BDL, or zero values used. BDL => Below Detection Limit IUP=> Industrial User Permit SNC => Significant Non -Compliance TRC => Technical Review Criteria mg/I => milligrams per Iiter Ib/d => pounds per day mgd => million gallons per day WWTP=> wastewater treatment plant Chapter: PAR Guidance File name: Pl rti iReGiitaledga • tgatSisctiaih11B, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe- Page of Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) * * * * * Total # of samples => Maximum (mg/1) => or Maximum (lb/d) => or 6 month using BDL Average (mg/1) => or Average Loading (lb/d) => % violations,(chronic SNC is >= 66%) => T % TRC violations, (SNC is >= 33 %) _> % violations,(chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) => Control Authority, Town Name => Town of Benson WWTP Name => Benson WWTP NPDES # => NC0020389 1st 6 months, dates => 1/1/2021 to 6/30/2021 2nd 6 months, dates => 7/1/2021 to 12/31/2021 Industry Chicopee, Inc., Subsidiary of Name Berry Global, Inc. IUP # 0001 Pipe # 001 Total Phosphorus Zinc PH Temperature 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 6 6 6 6 6 6 6 6 6.4/6.90 6.2/7.10 32.00 27.00 4.57 3.69 1.51 1.31 6.72 6.78 21.55 22.17 2.32 1.72 1.05 0.74 N/A N/A N/A N/A 0 0 0 0 N/A N/A N/A N/A 0 0 0 0 0 0 0 0 N/A N/A N/A N/A 0 0 0 0 N/A N/A N/A N/A POTW must enter at least one of these four rows, Please indicate how averages were calculated Avg period could be month, Qtr, or 6-month & if BDL , 1/2BDL, or zero values used. BDL => Below Detection Limit IUP=> Industrial User Permit SNC => Significant Non -Compliance TRC => Technical Review Criteria mg/I => milligrams per Iiter Ib/d => pounds per day mgd => million gallons per day WWTP=> wastewater treatment plant Chapter: PAR Guidance File name: Pl rti iReGiitaledga • tgatSisctiaih11B, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe- Page of IUP, Part 1 Section F: Effluent Limits and Monitoring Requirements The Permittee may discharge from this specific Pipe number according to these specific dates, effluent limits, and monitoring requirements Receiving POTW name => Benson IU name => Receiving POTW NPDES # => NC0020389 IUP # => Effective date for these Limits => June 1, 2017 Pipe # _> Expiration date for these Limits => December 31, 2021140 CFR # _> 1 Phased Qualifier. for Increased Phase 2 Limits See Pat Ill Special Coditions THE LIMITS ON THIS PAGE ARE, (Check one below): LIMITS for ENTIRE permit period => INTERIM Limits for Phase 11 1 => INTERIM Limits for Phase if 2 => FINAL Limits Page => X Berry Global 0001 001 N/A if not applicable put N/A Concentration Limits Mass Limits Monitoring Frequency Daily Max Monthly Average Units Daily Max Monthly Average Units By Industry By POTW* Sample Collection Method (C or G) Required Laboratory Detection Level Units Flow 0.500 0.400 MGD - - daily 2/yr, meter - - 2 DOD - - mg/L 700 550 lbs/day 1/mo. 2/yr. C 2 mg/L 3 TSS - - mg/L 425 350 lbs/day 1/mo. 2/yr. C 2 mg/L 4 Temperature 65.5 - °C - - °C daily 2/yr. G - °C 5 pH 5.5-9 - S.U. - - S.U. 1/mo. 2/yr. G 0-14 S.U. OTHER PARAMETERS, Please List Alphabetically 6 Armnonia - - mg/L 45 40 lbs/day 1hno, 2/yr. C 0.1 mg/L 7 Bis (2-ethylhexyl) phthalate - - ug/L Monitor lbs/day 1/mo. 2/yr. C 10 ug/L 8 Chloroform - - mg/L - Monitor lbs/day 1/mo. 2/yr. C 2 ing/L 9 Copper - - ug/L 2 1.5 lbs/day 1/mo. 2/yr. C 2 ug/L 10 Lead - - ug/L 0.15 0.13 lbs/day 1/mo. 2/yr. C 10 ugfL 11 Molybdenum - - ug/L - - Monitor lbs/day 1/mo. 2/yr. C 100 ug/L 12 Nickel - - ug/L - Monitor lbs/day 1hno. 2/yr. C 10 ug/L 13 Nitrogen, Total - - mp/1. 85 75 lbs/day 1/mo. 2/yr, C 0.1 ing/L 14 Oil&Grease - 100 mg/L - - - 1/mo. 2/yr. G 10 mg/L 15 Phosphorus, Total - - mg/L l8 9 lbs/day limo. 2/yr, C 0.1 mg/L 16 Zinc - - mg/L 5 2.5 lbs/day 1/mo. 2/yr. C 10 ug/L * One sample to be taken from January 1- June 30. Other sample to be taken from July 1- December 31 6 IUP, Part 1 Section F: Effluent Limits and Monitoring Requirements The Permittce may discharge from this specific Pipe number according to these specific dates, effluent limits, and monitoring requirements Receiving POTW name -=> Receiving POTW NPDES # _> Effective date for these Limits => Expiration date for these Limits => Benson NC0020389 Tune I, 2017 December 31, 2021 THE LIMITS ON THIS PAGE ARE, (Check one below): LIMITS for ENTIRE permit period => INTERIM Limits for Phase # 1 => INTERIM Limits for Phase # 2 => FINAL Limits Page => X IU name => IUP # => Pipe # _> 40 CFR # _> Berry Global 0001 001 N/A if not applicable put N/A Concentration Limits Mass Limits Monitoring Frequency Daily Max Monthly Average Units Daily Max Monthly Average Units By Industry By POTW* Sample Collection Method (C or G) Required Laboratory Detection Level Units 1 Flow 0.600 0.500 MGD - - daily 2/yr. meter - - 2 BOD - - mg/L 800 700 Ibs/day 1/mo. 2/yr. C 2 mg/L 3 TSS - • - mg/L 600 515 Ibs/day 1/no. 2/yr. C 2 mg/L 4 Temperature 65.5 - °C - - °C daily 2/yr. G - °C 5 pH 5.5-9 - S.U. - - S.U. 1/mo. 2/yr. G 0-14 S.U. OTHER PARAMETERS Please List Alphabetically 6 Ammonia - - mg/L 75 65 Ibs/day 1/mo. 2/yr. C 0.1 mg/L 7 His (2-ethylhexyl) phthalate _ ug/L - Monitor lbs/day 1/mo. 2/yr. C 10 ugL. 8 Chloroform - - mg/L - Monitor Ibs/day 1/mo. 2/yr. C 2 mg/L 9 Copper - - ug/L 2.25 2.0 Ibs/day 1/mo. 2/yr. C 2 ug/L 10 Lead - - ug/L 0.17 0.15 Ibs/day 1/mo. 2/yr. C 10 ug/L 11 Molybdenum - - ug/L - Monitor Ibs/day 1/mo. 2/yr. C 100 ug/L 12 Nickel - - ug/L - Monitor Ibs/day 1/mo. 2/yr. C 10 ug/L 13 Nitrogen, Total - - mg/L 85 75 lbs/day 1/mo. 2/yr. C 0.1 mg/L 14 Oil & Grease - 100 mg/L - - - 1/mo. 2/yr, G 10 mg/L 15 Phosphorus, Total - - mg/L 30 28 lbs/day 1/mo. 2/yr. C 0.1 mg/L 16 Zinc - - mg/L 7 6 lbs/day 1/mo. 2/yr. C 10 ug/L * One sample to be taken from January 1- June 30. Other sample to be taken from July 1 - December 31 7 HWA Proposed Limits MASS LIMITS POTW=> NPDES#=> IUP Count 1 2 3 4 5 6 7 8 9 10 Allocation Table Spreadsheet Instructions: Headworks last approved: 09/24/15 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is Allocation Table updated: 01 /1 1 /22 2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C. Permit Modification: 05/15/17 3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. Benson WWTP NC0020389 Industry Type Renewal Modification Date FLOW Permit Limits BOD Permit Limits TSS Permit Limits Ammonia Permit Limits Copper Permit Limits INDUSTRY NAMES Permit (please list alphabeticly) number Pipe of Effective Effective Permit number Industry Date Date Expires MGD gal/day Conc. mg/1 Load lbs/day Conc. mg/1 Load lbs/day Conc. mg/1 Load lbs/day Conc. mg/1 Load lbs/day Chicopee, Inc., Subsidiary of Berry Global, Inc. 0001 1 0001 r Textiles 06/01/17 03/01/17 12/31/21 0.4000 400,000 164.87 550.00 104.92 350.00 11.99 40.00 0.4496 1.5000 Column Totals => L 0.4000 400,000r� 550 350 1 40I1 1.500 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL (lbs/day) => NPDES Permitted Flow=> NPDES 1.9000 1.0656 0.8344 0.4000 0.4344 52.1 % 22.9 % 0.0950 Design 3169 1360 1809 550 1259 69.6 % 39.7 % 158 Design 3169 1609 1561 350 1211 77.6 % 38.2 % 158 Design 316.92 162.64 154.28 40.00 114.28 74.1 % 36.1 % 15.85 AS/Nit/TF inhibition 11.0219 0.5421 10.4797 1.5000 8.9797 85.7 % 81.5 % 0.5511 HWA Proposed Limits MASS LIMITS POTW= NPDES#= IUP Count 1 2 3 4 5 6 7 8 9 10 Allocation Table Headworks last approved: Allocation Table updated: Permit Modification: 09/24/15 01 /11 /22 05/15/17 Benson WWTP Pipe number NC0020389 Industry INDUSTRY NAMES Permit (please listalphabetidy) number Lead Permit Limits Zinc Permit Limits Total Nitrogen Permit Limits Total Phos. Permit Limits Oil & Grease Permit Limits Conc. mg/1 Load lbs/day Conc. mg/1 Load lbs/day Conc. mg/1 Load lbs/day Conc. mg/1 Load lbs/day Conc. mg/1 Load lbs/day Chicopee, Inc., Subsidiary of Berry Global, Inc. 0001 0001 0.0390 0.1300 0.75 2.5000 22.48 75.00 2.70 9.00 100.00 333.60 Column Totals => 0.130 2.500 75.000 9.000 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) _> Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL (lbs/day) => Stream Std 0.7065 0.4355 0.2710 0.1300 0.1410 52.0 % 20.0 % 0.0353 AS/Nit/TF inhibition 17.5027 1.5553 15.9474 2.5000 13.4474 84.3 % 76.8 % 0.8751 444.3757 75.00 #VALUE! #VALUE! Design 126.77 30.95 95.81 9.00 86.81 90.6 % 68.5 % 6.3384 0.0000