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Home My WebLink AboutNC0023876_Industrial User_20220509 City _of Burlington •� %x Xristy Xing IndustriaCPretreatment Syeciafist 1y� • April 22, 2022 RECEIVED MAY 092022 Mr. Michael Montebello NCDEQ/DWRJNPDE' Municipal Permitting Unit - Division of Water Resources 1617 Mail Service Center . Raleigh, N.C. 27699-1617 Subject: New Industrial User Permit Dear Mr. Montebello, Please find enclosed a copy of the permit pages for Picket Hosiery Mills, which includes the cover letter, Inspection Report, and permit application. I also included an updated • allocation table for South Burlington Treatment Plant. The allocation table is from the last approved Headworks Analysis. If you have any questions, please feel free to email me at klking@burlingtonnc,gav or call me at 336-222-5133 Sincerely, • Kristy King Industrial Pretreatment Specialist City of Burlington Connecting the Triad and the Triangle 1302 Belmont Street—PO Box 1358-Burlington, NC 27216 Phone 336-222-5133-www.BurlingtonNC.gov • City o Burl' ton el rc'co4 ^`, Robert C. Patterson,Jr., P.E. 3 Water Resources Director J- 4`R4 los April 19, 2022 RECEIVED Mr. Larry Small ivi A( 0 9 Pickett Hosiery Mills, Inc. 733 Koury Drive NCDEQIDWRINPDES Burlington,NC 27215 Subject: Industrial User Permit#0090 New Permit and Fee Dear Mr. Small, Enclosed please find the user permit issued to Pickett Hosiery Mills, Inc. located at 733 Koury Drive. This permit regulates the wastewater that is discharged to the South Burlington Wastewater Treatment Plant. This permit becomes effective April 25, 2022 and expires December 31, 2026. Please read this permit carefully and retain it in your filing system. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the City of Burlington Sewer Use Ordinance. If any measurement frequencies or sampling requirements contained in this peiuut are unacceptable,you have the right to an adjudicatory hearing upon written request within thirty (30) days following the receipt of this letter. The City of Burlington reserves the right to modify this permit as necessary. These limitations and requirements may change at any time during the permit period as deemed necessary by the City of Burlington. An industrial user(SIU) permit fee of$300.00 is required. This letter serves as your initial invoice. Checks should be made payable to the City of Burlington and remitted by May 9, 2022. City of Burlington Attn: Water Resources Director P.O. Box 1358 Burlington,N.C. 27216-1358 Connecting the Triad and the Triangle 1302 Belmont Street—PO Box 1358--Burlington,NC 27216 •• ' Industrial User Wastewater Survey & Permit Application COVER PAGE Company Name: Pickett Hosiery Mills Name of responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations, company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements, monitoring, record keeping, and Larry Small data management,. Rhonda Hollady Title CEO Years with firm less than Title COO Years with firm less than L I year Phone#336-512-6065 1=a:s it Phone#336-953-4761 Fax p Physical street address of facility Official mailing address,if different. Note if same. 733 Koury Drive same City Burlington State NC Zip 27215 City I State Zip The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit (IUP) for the discharge of wastewater to the local sewer. If an Industrial User Pretreatment Permit (fUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit(IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content,volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance,Section 1.2,after completion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of • the person ox persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and/or imprisonment for kno violations. `7ICAel2- — 2 Signaof Authorize Representative Date fisted above (seal if applicable) Title: IU Wastewater Survey & Permit Application ..., ..a r. .rr .,. r . .,.a ... . ‘r•,........+r..41. • Industrial User Wastewater Survey & Permit Application 1. Provide a brief narrative description of the type of business, manufacturing processes,or service activities your firm conducts at this site. We knit,sew and dye socks. 2. List the primary products produced at this facility: Socks 3. List raw materials and process additives used: Yarn,dyes and chemicals for the dyeing process 4. Are biocides added to any water discharged to the POTW, if yes describe: Yes No x 5. Describe weekly production schedule, including shifts worked per day, employees per shift,and primary operation during shift. Knit, sew,dye 5 days per week 40 hours per week—one shift 6am—2 pm-47 people Knit 5 days per week 2nd shift 3p-1 ip 2 people Knits 5 days per week 3rd shift 1 1p—7 am 2 people 6. Production process is: Check, if all continuous x Check, if all batch If both please enter, %continuous= % %Batch= °fo Title: IU Wastewater Survey & Permit Application ,, .. �,,,. • ... ... . \n,._., ,.n..a t.\!SO TEST')TTJTIT\T. .T.........T Industrial User Wastewater Survey & Permit Application 7. Does production vary significantly(+-20%)by season. Describe. Yes 6 No 8. Are any significant (-1-- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes,please describe. Yes Nox _ . . List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. /7/7 i 0, Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. A)(g 11, Attach sketch or schematic showing sampling points and all connections to the sewer. A'f4ch42 12. Complete the Wastewater Pollutants Checklist attached to this Survey. Title: to Wastewater Survey & Permit Application r••r r.rrr sr:. r i r. .., r... mate r n.r .r+ MP?!XJ Inr..,a....+..:..t Industrial User Wastewater Survey &Permit Application 13. Do you have, or have you ever applied for, been issued, or beep denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes, list all other NPDES permits, permit numbers, dates,and names used to apply for them,or reason denied. If yes: Permit,#,date,applicant name Yes If yes: Permit,#,date,applicant name No 14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes, list all other 'UP permits, permit numbers, dates,and names used to apply for them. If yes: Permit,#,date,applicant name Yes If yes: Permit,#,date,applicant name No 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater, general, Non-Discharge, septic tank, etc.). If yes, list all other permits,permit numbers,dates,and names used to appl for them. If yes: Permit type,#,date,applicant name Yes If yes: Permit type,#,date,applicant name to If yes: Permit type,#,date,applicant name 16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan prepared for this facility? Yes No X 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? Yes '. No Title: IU Wastewater Survey & Permit Application .,•. f „e .. ,I. ,.„- „ . Ih .,+..,+/l..+l .i.1l3ilMil TLIIIIN 1 • Industrial User Wastewater Survey & Permit Application 18. Do you have any underground storage tanks at your facility? If yes,list contents and volume of each tank. Yes No 1 - 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes I/ #of Tanks t No J-162g // Fi/04 // 41 / Title: IU Wastewater Survey & Permit Application File name: C:\Users\Rusty Holt\Documents\);mail Attachments\Industrial Wastewater Survey IUP Permit Application(1-1 1- 22).docx Revision date: 12/30/97 Page 5 of 193 Industrial User Wastewater Survey & Permit Application PART II, Water Supply, Use, & Disposal Worksheets Water Used for: Water Avg. lvlax.A Ada M E Disposal Avg. 1 Max. M E Source(s) g y b y Method(s) gal/day gal/day e st a ii a i s m s m u at u , at 1 I re e d d 1 re e I d d (see Source List below) (see Disposal List below I. Process water30 Doc) p ) �# 2. Washdown water (i �� ' If,-C r` L,Soo Elt�� 1,50D k' 3. Water into product , i 4. Air Quality Permitted units_, i 5. Domestic-toilets drinking,cafe ,� AP C I ` Soo : ji I . v. 6 ' rug water,Process NON-Contact 7. Eo'e Cooling tower blowdown it 8. Cooling water,HVAC 9. Other: I Totals=> --2.9,-)v0 33,-1.251 Totals=>',- -7 , s7-7,zs Typical Water Sources: Possible Water Disposal Methods 1. City/Public supply 1. Sanitary sewer,with pretreatment 2. Privatewells,drinking 2. Sanitary sewer,without pretreatment 3. Groundwater remediation wells 3. Storm sewer 4. Private ponds 4. Surface waters of NC 5. Surface waters of NC,please identify 5. Evaporation 6. Include others if applicable 6. Land applied 1(-- es-+-(vvN° "eC 7. To groundwater 8. Septic Tank `.-y, Ot l e 9. Waste Haulers(identify) v� 10. Water into Product (AC pie\!l 0 5 Title: Ili Wastewater Survey & Permit Application File name: C:\Users\Rusty l-Iolt\Documents\Email Attachments\Industrial Wastewater Survey IUP Permit Application(1-11-22).docx \DCJ 'OVI Revision date: 12/30/97 Page 6 of 198 • 11. Include others,if applicable Title: IU Wastewater Survey & Permit Application File name: C:\Users\Rusty Holt\Documcnts\Email Attachments\industrial Wastewater Survey IUP Pennit Application(1-1 1-22).docx Revision date: 12/30/97 Page 7 of 198 PAIN III,PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present,and describe. No pretreatment facilities=> 1. Flow equalization Aerated equalization=>' NON-Aerated equalization=> Total volume of equalization (million gal.)_> 2. Activated Carbon Yes No Describe any,if present. 3. Activated Sludge Yes No 4. Air Stripping Yes No 5. Centrifugation Yes No 6. Chemical Precipitation Yes No 7. Chlorination Yes No 8. Cyanide Destruction Yes No 9. Cyclone Yes No 10. Dissolved Air Floatation Yes No _ 11. Filtration . Yes No 12. Flocculation Yes No 13. Grease Trap Yes No 14. Grit Removal Yes No 15. Ion Exchange Yes No 16. Neutralize,pH adjust Yes No 17. Other Biological Treatment Yes No 18. Ozonation Yes No 19. Reverse Osmosis Yes No 20. Screening Yes No 21. Sedimentation Yes No 22. Septic Tank Yes No 23. Silver Recovery Yes _ No 24. Solvent Separation Yes No 25. Spill protection Yes - - No List any others. Title: IU Wastewater Survey & Permit Application File name: C:\Users\Rusty Holt\Documents\Email Attachments\Industrial Wastewater Survey IUP Permit Application(1-11- 22).docx Revision date: 12/30/97 Page 8 of I98 PART IV, CATEGORICAL INFORMATION: I. When were operations started at this facility Facility start up date 2. List all Standard Industrial Classification(SIC)codes for your facility. These may be found on State Unemployment forms,tax forms, accounting records,or from the Chamber of Commerce. 3, Has this facility ever been considered a Categorical Industrial User (CIU)as described by the Code of Federal Regulations(40 CFR)? - If yes,give complete 40 CFR number=> No 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users(CIUs) as described by the Code of Federal Regulations (40 CFR? If yes please give name(s), location,and 40 CFR number. Yes No Title: IU Wastewater Survey & Permit Application File name: C:1Users\Rusty Holt\Documents\Email Attachments\Industrial Wastewater Survey IUP Permit Application(1-11- 22).docx Revision date: 12/30/97 Page 9 of 198 PART IV, CATEGORICAL INFORMATION: (continued) 5. Check any activities listed below that are performed at your facility: `Check 40 Check 40 below CFR# Industrial Activity below A � Industrial Activity low CF # 467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills 436 Mineral mining and processing 407 Canned&preserved fruits&veg. 471 Nonferrous Metal,Form&Powders 408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics, 411 Cement Manufacturing &Synthetic Fiber Manufacturing 437 Centralized Waste Treatment 435 Oil&gas extraction 434 Coal Mining 440 Ore mining and dressing 465 Coil Coating 446 Paint formulating 468 Copper Forming 443 Paving and roofing materials Mfg. 405 Dairy products processing 455 Pesticide Manufacturing 469 Electrical,electronic components 419 Petroleum Refining 413 Electroplating 439 Pharmaceutical Manufacturing 457 Explosives Manufacturing 422 Phosphate Manufacturing 412 Feedlots 459 Photographic supplies 424 Ferro allay Manufacturing 463 Plastics molding and forming 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard 426 Glass Manufacturing 428 Rubber Manufacturing 406 Grain mills 417 Soap&Detergent Manufacturing 454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation 460 Hospitals � 409 Sugar processing 447 Ink formulating vt 410 Textile Mills 415 Inorganic chemical Manufacturing 429 Timber products processing 420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning r � 425 Leather Tanning&Finishing _ Others s OGtl WN a t.'r t Title: lU Wastewater Survey & Permit Application File name: C:\Users\Rusty Holt\Documents\Email Attachments\lndustrial Wastewater Survey lUP Permit Application(1-1 l- 22).docx Revision date: 12/30/97 Page 10 of 198 sJ Wastewater Pollutant Checklist Chemical Name EPA I Check if Check if Check if Check if Concentration Storet I Present at Absent at Present in Absent in in Discharge, Code Facility I Facility Discharge Discharge if Known _ — (mg/1) Acid Extractable Organics 2-Ch •ra.henol 34586 i 2.4-Dichloro•henol- 34601 1.1 -- - - — -- - _ 2,4•Di et Ishe o 346061811111MV:/ � 2.4-�ini 4 6- ol n 2-►t=th 1--4 6-di itro.henol 34657 ,-Chloro-3- e 1.henol 34452 'Nit 0 i .1 i 34646 — ,d,/ WMAIMININIE Pet c .-tenol e of 34694 2 4.6-Trichlaro benc1 34621 Base Neutral Organics / 1 1 ,- 4 a :be zene- 34551 / i._ I .7 1, _i.chIorubcnzene 34536 wf - 12713inhenvIlivdrazine 34346 1// i , 1. -Dichloroben _ 34566 1 1.4-Dtdhlorobenzene 34571 {4. -I ,`t°toluene 34611 — iiiMINI 2 .-D.1 itrotoluene- 34626 2-Chloronaphthalene 34561 ,i it- 3,3-Dichlorobenzidine 34631 1 lif 4-Bromophenyl phenyl ether 3463E ,/ I/ 4-Chlorophenyl phenyl ether 34641 N./ , Acenaphthene 03405 I,/, Acena•hthylene 34200 IIIIEIMIIIIIIIIIIIMIIMPPAIII Anthracene 34220 I L/ Benzidine 39120 ! L/ 17 I .T —— - Benzo(a)anthracene 3452E 1/ ,/' Benzo(a)pyrene 34247 - .1 Benzo(b)fluoranthene 34230 .J 1/ Benzo(ghi)perylene 34521 r,/ t/ Benzo(k)fluoranthene 34242 1/ 7 - — 34278 Bis(2-chloroethoxy)methane ,/ /7 Bis(2-chloroethyl)ether 34273 I/ Bis(2-chloroisopropyl)ether 34283 ,/ Bis(2-ethylhexyl)phthalate 39100 / ✓ 34292- ----- _ _ Butyl benzyl phthalate l/- _ — Chtysene 34320 1/ I -- -- Di-n-butyl phthalate 39110---- + t/ Title: Itl Wastewater Survey & Permit Application File name: C:\Users\Rusty HoltDocuments\Email Attachments Industrial Wastewater Survey IUP Permit Application(1-11- 22).docx Revision date: 12/30/97 Page 11 of 198 Nv / Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if (Concentration. Storet Present at Absent at Present in Absent in (in Discharge, Code Facility Facility Discharge Discharge I if Known _ I (mg/1) phthalate Neutral Organics (continued) Di-n=octyl 34596 _ Dibenzo a h anthracene 34556 IMIIMINSIM Diethyl •hthalate 34336 .,/. IMNIIIIIISSIMI phthalate 3434i MEM_ Fluoranthene 34376 A 1 • _ 34381 " V Hexachlorobenzene39700 ./HeXaChlOTO1Altadietle.• 34391 — ` � ® Hexachl• •' - 34396 1/ toe- ---... - - lsophvrone 440 N-nitroso-di-n-propylamine 34428 ' N-nitrosodimethylamine 34438 tit N-nitrosodiphenylamine 34433 ..". Naphthalene 34696 1 - „ - itrobenzene 34447 �1 1, PhellaIlthrelle 34461 4/'/ MI 12 • _ 34469 I./ Metals Aluminum 01104 il/ / Antimon' 01097 /l /� Arsenic 01002 1 Be Ilium 01012 / Cadmium 01027 .,./ V 0I034 V Chromium — Copper_ 01042 // Lead -- 010s 1 P/ 1✓ Merck 71900 I J/ . V Molybdenum 01062 " _ t Nickel 01067 / Selenium 01147 Z— Silver t/ 01077 Thulium 00982 tr, d f Zinc j01092 t/ d` Title: IU Wastewater Survey & Permit Application File name: C:\Users\Rusty Holt\Documents\Email Attachments\Industrial wastewater Survey IUP Permit Application(1-11- 22).docx Revision date: 12/30/97 Page 12 of 198 V Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/I) Other Inorganics _ Barium _ 01007 tA I tf Chloride cc940 i, — _ Cyanide 00120 i/Fluoride 00951 Purgeable Volatile Organics 1,1,1Tricbloroethane 34506 1 2 2-Tetrach •ro-tiate 34516 2-Trichloreethane I,i-i i_cii1oroelIiane 34496 g -!. f s ,= of : is 34501 1.2-Dicklornetltatae 34531 AMMIIIMIIIIMPIIII l t2-Dichloronrot}ane 34541 , 2,....._1.roet11. '`ri l ether 34576 r — Acroleiri 34210 h w1• _ - C`lo 3400 / _ '.1 , � 34030 Bromttd{ lllorOM MN do 32101 ,_ Broinoi rm 32104 Bt omom eth ane,_ -- 34413 I.07 32102 1 Carbon tetracblorid .__ _- f111.1 _ _ - _ 3430� Cltlarobenxepe it el oroethar e 34311 ,/ 1/ Chloroform 32106 t _ 1 Chlorom ethane 34418 1/ C s -Dlc • •f .geri 34704 r, _ Dipr_oinochtorornotharte 341i 05 ,------ 7' - - - ---— _ MA/UMW --- — — Metla rie eltlori 4 Ed= n Tetrachloroeth term _—_— 34475 , Toluene 34010 1f rafts 1 3-Dichlorn.roTOne 34699 t.T I trans-1,2-Dich!: ro6Iliviene 34546 r/ 1 Trichloroethvle 39180 Trichlorofiu .oi iethatle 34988 V: is.Z Vinyl chlorkte 39175 ' Others Xylene 1 Title: 1U Wastewater Survey & Permit Application File name: C:\Users\Rusty Holt\Documents\Email Attachments Industrial Wastewater Survey IUP Permit Application(1-11- 22).docx Revision date: 12/30/97 Page 13 of 198 Data Summary Form <=Receiving POTW .. <=Receiving NPDES# <= Specific Sample Location! i.e., Give IU Name,IUP#,and/or pipe# ROD TSS Ammonia Lab=> Laboratory performing analysis=> MDL=> Laboratory Method Detection Limits=> Notes=> Notes=>1 Q =Flow Sample Date Notes about Sample M=Metered Conc.Results Conc. Results Conc. Results ID, or Sample E=Estimated 1 from Lab from Lab from Lab Count Collected I mgd gall"day <?. mg/1 ¢? mg/I <? I me 1 ' 1 2 3 1 4 -1 5 6 __ 1 8 9 _ 10 11 et TNS=> Total number of samples=> Max. value=> Maximum data value(mg/1)=> Avg.(use 1/2 BDL)_> Avg. data value,Include BDL values as 1/2 PR detection limit=> , Title: IU Wastewater Survey & Permit Application File name: C:\Users\Rusty Holt\Documents\Email Attachments\Industrial Wastewater Survey ITJP Permit Application(1-11-22).docx Revision date: 12/30/97 Page 14 of 198 Data Summary Form <=Receiving POTW <=Receiving NPDES # <= Specific Sample Location! i.e., Give IU Name,IUP#,and/or pipe# Arsenic Copper Chromium Cadmium COD Copper Lab=> 1 MDL=> 1 Notes=> Sample Date Sample ! Conc.Results Conc.Results Cone.Results Conc. Results Cone.Results Cone.Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab J Count ' <? mgd 1<? mg/1 <?1 rttgil <? eng/l < mg/1 <? mg/i 1 i 2 r 3 5 6 s r . F 11 12 I 1 etc TNS=> Max. Value=> Avg. (usel/2 BDL)_> Title: 1U Wastewater Survey & Permit Application File name: C:\Users\Rusty Holt\Documents\Email Attachments\Industrial Wastewater Survey IUP Permit Application(1-11-22).doex Revision date: 12/30/97 Page IS of 198 Data Summary Form <=Receiving POTW <=Receiving NPDES # <= Specific Sample Location! i.e.,Give IU Name,IUP#,and/or pipe# Cyanide Lead Mercury l Nickel Silver Zinc Lab=>, MDDL=> f Notes=> Sample Date Sample Conc. Results Conc. Results Cone. Results Cone.Results Conc.Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <,? rngil ' <? mg/1 <? mg/ <? me <? mg./I <?I mgil 1 q 2 I i I 3 4 s 6 N ! I _ 7 q I 11 8 q ; J 9 H i 10 q 1 i 11 12 —� etc f 1 i .. TNS => I I Max. Value=> 1 Avg. (use1/2 BDL)=> I 1 Title: IU Wastewater Survey & Permit Application File name: C:\Users\Rusty Holt\Documents\Email Attachments\Industrial Wastewater Survey 1UP Permit Application(1-11-22).doex Revision date: 12/30/97 Page 16 of 198 Data Summary Form <=Receiving POTW <=Receiving NPDES # <= Specific Sample Location! i.e., Give IU Name,IUP#, and/or pipe# Other Other ! Other Other Other Other Lab=>' MDL=> Notes=> Sample Date Sample Conc.Results Conc.Results Conc. Results Conc.Results Cone.Results Conc.Results ID or Collected. from Lab 1 from Lab from Lab ! from Lab from Lab from Lab Count <? mg/1 <? mg/.l ?: ing/l <`� mg/1 <? mg/1 1 <? mg/1 1 I 3 4 t 5 6 I I 7 i 10 I ! 1 1 _ 11 12 1 I etc 1 . . TNS=> Max.Value=> 1 Avg. (use1/2 BDL)_> Title: IU Wastewater Survey & Permit Application File name: C:\Users\Rusty Holt\Documents\Email Attachments\Industrial Wastewater Survey 1UP Permit Application(1-11-22).docx Revision date: 12/30/97 Page 17 of 198 Industrial User Wastewater Survey & Permit Application Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention)activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description W13 Improved maintenance scheduling recordkeeping,or procedures W14 Changed production schedule to minimize equipment and feedstock changeovers W19 Other chau_cs in p•eratinr Iractices explain briefly in comments) W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded -_ W29 Other changes in Inventory control(e)splain briefly in comments) W31 Improved storage or stacking procedures W32 improved procedures for loading uploading and transfer operations W33 Installed overflow alarms or automatic shutoff valves W34 Installed secondary containment W35 Installed vapor recovery systems W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Other spill and leak prevention(explain briefly in comments) _ _ W41 Increased purity of raw materials W42 J Substituted raw materials W49 Other raw material modifications(explain briefly in comments) W51 Instituted recirculation within a process Title: IU Wastewater Survey&Permit Application File name: C:\Users\Rusty Holt\Documents\Email Attachments\Industrial Wastewater Survey IUP Permit Application(1-11- 22).docx Revision date: 12/30/97 Page 18 of 18 Industrial User Wastewater Survey & Permit Application Current Projected Code Description 52 Modified equipment,la out,or .i.in W53 Use of a different process catalystW54 Instituted better controls on operating bulk containers to minimize discardin• of empty containers W55 Changed from small volume containers to bulk containers to minimize discardin: of empty containers IW58 Other process modifications(explain briefly in comments) W59 Modified strippin:/cleaning e•Ili•ment W60 Changed to mechanical stripping/cleaning devices(from solvents or other materials W61 Changed to aqueous cleaners from solvents or other materials W62 Reduced the number of solvents used to make waste more amenable to rec clin W63 Modified containment •rocedures for cleanin: units W64 Improved drainin: srocedures W65 Redesi:ned .arts racks to reduce dra:out _ W66 Modified or installed rinse systems _ W67 Improved rinse equipment design W68 Improved rinse equipment operation W 71 I Other cleaning and de. easin t o seration(ex.lain briefly in comments) W72 Modified spra systems or equipment _ W73 Substituted coatin: materials used W74 In1•roved a s a lication techni.ues — W75 Changed from spra to other system W78 Other surface preparation and finishing(explain briefly in comments) W81 Changed product s.ecifications W82 Modified desi:n or_composition of.roduct NEWEW83 Modified •ackagin: W89 I Other •roduct modifications(ex slain briefl in comments) W99 Other speci in comments) Comments (Please list corresponding code) Title: IU Wastewater Survey & Permit Application File name: C:\Users\Rusty Holt\Documents\Email Attachments\industrial Wastewater Survey IUP Permit Application(1-11- 22).docx Revision date: 12/30/97 Page 19 of 198 _ r, IN•9 ,h'+11 *- at5�7 s, Y, r rt, - 'I , s ..x, l,i v, yr,. ?� r..! k # yv 3. - fy i t `4 �``-<�,ti4 �'i -4-i•, , '! �a S p. iti 'ei'4.? >f .. -r x �i k s ,t,Z< i i } i '6.,v$ :f:.g0,i iT'•..iic**1-3 ii3, rz;yi zliel.ai1;9 SZt }5 s, E 4•�i1 N7� K jtir?p tt_� y"tJi , 4� ( 4 T� k fyGI id vrb Y� ' i r3t'' 4' [€' rtf �,44 ` rZ.A44:144 1 'fit,;�Li i :L, r', * t Yt i_`4r„� 's� I Arr�1,4•y ••=9"� kr3+a� ?� k ,C�' r t *�iw AY �,,t l�2.• g t}"�'• y S GT 7F rY��'`1"4i. y2� -.,. ii `f' p .`�' +Fl £. +P,1i r •�a .,d-ir1a't� r fi,,; 5 he�sa - litruipm.,,--tit,40,4:144.,-,,i-T, : � `�" ``tP ,+ra ro si..l jy.�• `ih.' .-'',�er>r'-} 'rr f`Sr, • , ?�.� r k� r¢!,*a ay'-,1te'R S Sr. "i,: •:f ;,.r- 4„r- ,+t C i' H'y f' a ',�Si� r .t A t�"'�'�P ,-c .3�� :�i.. 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'q ��&.x � r -P� ,},';a. {.E:lw'�it�-dv+- r ----� �.�, .... .•+ .,.:�^,;:.,>;„ -e..r-sr.,.rr: �� .. , Pace Analytical Services,LLC RCe/��1 nalytical® 205 East Meadow Road-Suite A liV li Eden,NC 27288 • www.pacelabs.com (336)623-8921 April 15, 2022 Rhonda Hollady Pickett Hosiery 733 Koury Drive Burlington, NC 27215 RE: Project: 04.05.22 Pace Project No.: 92597236 Dear Rhonda Hollady: Enclosed are the analytical results for sample(s)received by the laboratory on April 05,2022. The results relate only to the samples included in this report. Results reported herein conform to the applicable TNI/NELAC Standards and the laboratory's Quality Manual,where applicable, unless otherwise noted in the body of the report. The test results provided in this final report were generated by each of the following laboratories within the Pace Network: •Pace Analytical Services-Asheville •Pace Analytical Services-Charlotte •Pace Analytical Services-Eden If you have any questions concerning this report,please feel free to contact me. Sincerely, 9c oez.tio.<4.. Mc arm Jessica L Mabe jessica.mabe@pacelabs.com (336)623-8921 Project Coordinator Enclosures cc: Rhonda Hollady,Pickett Hosiery Kristy King,Pickett Hoisery ..pc 4), a REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, without the written consent of Pace Analytical Services,LLC. Page 1 of 10 �� Y-s Pace Analytical Services,LLC 205 East Meadow Road-Suite A aceAnalytical Eden,NC 27288 www.pacelabs.com (336)623-8921 CERTIFICATIONS Project: 04.05.22 Pace Project No.: 92597236 Pace Analytical Services Charlotte South Carolina Laboratory ID:99006 South Carolina Certification#:99006001 9800 Kincey Ave.Ste 100,Huntersville,NC 28078 South Carolina Drinking Water Cert.#:99006003 North Carolina Drinking Water Certification#:37706 Florida/NELAP Certification#:E87627 North Carolina Field Services Certification#:5342 Kentucky UST Certification#:84 North Carolina Wastewater Certification#:12 Louisiana DoH Drinking Water#:LA029 South Carolina Laboratory ID:99006 VirginiaNELAP Certification#:460221 Pace Analytical Services Asheville 2225 Riverside Drive,Asheville,NC 28804 South Carolina Laboratory ID:99030 Florida/NELAP Certification#:E87648 South Carolina Certification#:99030001 North Carolina Drinking Water Certification#:37712 VirginiaNELAP Certification#:460222 North Carolina Wastewater Certification#:40 Pace Analytical Services Eden 205 East Meadow Road Suite A,Eden,NC 27288 North Carolina Wastewater Certification#:633 North Carolina Drinking Water Certification#:37738 VirginiaNELAP Certification#:460025 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, without the written consent of Pace Analytical Services,LLC. Page 2 of 10 Pace Analytical Services,LLC 205 East Meadow Road-Suite A aceAnalytical Eden,NC 27288 www.pacelabs.com (336)623-8921 SAMPLE ANALYTE COUNT Project: 04.05.22 Pace Project No.: 92597236 Analytes Lab ID Sample ID Method Analysts Reported Laboratory 92597236001 Effluent 001 Comp SM 2540D-2015 LRB 1 PASI-E SM 5210B-2016 MWF 1 PASI-E EPA 200.7 Rev 4.4 1994 CBV 4 PASI-A 92597236002 Effluent 001 Grab KMM1 6 PASI-E PASI-A=Pace Analytical Services-Asheville PASI-C=Pace Analytical Services-Charlotte PASI-E=Pace Analytical Services-Eden REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, without the written consent of Pace Analytical Services,LLC. Page 3 of 10 aceAnalytical Pace Analytical Services,LLC ® 205 East Meadow EdenRoad - 8 Suite www.pacelabs.com (336)623-8921 ANALYTICAL RESULTS Project: 04.05.22 1 Pace Project No.: 92597236 I Sample: Effluent 001 Comp Lab ID: 92597236001 Collected: 04/05/22 10:30 Received: 04/05/22 15:55 Matrix:Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Qual 2540D Total Suspended Solids Analytical Method:SM 2540D-2015 I Pace Analytical Services-Eden Total Suspended Solids 130 mg/L 20.8 1 04/08/22 09:29 1 5210B BOD,5 day EDN Analytical Method:SM 5210B-2016 Preparation Method:SM 5210B-2016 Pace Analytical Services-Eden BOD,5 day 87.3 mg/L 2.0 1 04/06/22 10:30 04/11/22 10:14 200.7 MET ICP Analytical Method:EPA 200.7 Rev 4.4 1994 Preparation Method:EPA 200.7 Rev 4.4 1994 Pace Analytical Services-Asheville Chromium 0.12 mg/L 0.0050 1 04/11/22 12:41 04/12/22 02:02 7440-47-3 Copper 0.24 mg/L 0.0050 1 04/11/22 12:41 04/12/22 02:02 7440-50-8 Nickel 0.0099 mg/L 0.0050 1 04/11/22 12:41 04/12/22 02:02 7440-02-0 Zinc 0.083 mg/L 0.010 1 04/11/22 12:41 04/12/22 02:02 7440-66-6 Sample: Effluent 001 Grab Lab ID: 92597236002 Collected: 04/05/22 10:35 Received: 04/05/22 15:55 Matrix:Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Qual Field Data Eden Analytical Method: Pace Analytical Services-Eden Performed by Pace 1 04/05/22 16:55 Collected By Mike Gilly 1 04/05/22 16:55 Collected Date 04/05/22 1 04/05/22 16:55 Collected lime 10:35 1 04/05/22 16:55 pH 5.10 Std.Units 1 04/05/22 16:55 Temperature 41.3 deg C 1 04/05/22 16:55 Flow Monitoring Data Analytical Method: Pace Analytical Services-Charlotte Performed by Mike Gilly 1 04/05/22 17:27 Date(s) 04/05/22 1 04/05/22 17:27 Time(s) 10:35 1 04/05/22 17:27 Flow 36,982 1 04/05/22 17:27 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:04/15/2022 02:16 PM without the written consent of Pace Analytical Services,LLC. Page 4 of 10 Pace Analytical Services,LLC ® 205 East Meadow Roa - 2 Suite A aceAnalytical www.pacelabs.com (336)623-8921 QUALITY CONTROL DATA Project: 04.05.22 Pace Project No.: 92597236 QC Batch: 689689 Analysis Method: SM 2540D-2015 QC Batch Method: SM 2540D-2015 Analysis Description: 2540D Total Suspended Solids Laboratory: Pace Analytical Services-Eden Associated Lab Samples: 92597236001 METHOD BLANK: 3603846 Matrix: Water Associated Lab Samples: 92597236001 Blank Reporting Parameter Units Result Limit Analyzed Qualifiers Total Suspended Solids mg/L ND 2.5 04/08/22 09:23 LABORATORY CONTROL SAMPLE: 3603847 Spike LCS LCS %Rec Parameter Units Conc. Result %Rec Limits Qualifiers Total Suspended Solids mg/L 250 246 98 90-110 SAMPLE DUPLICATE: 3603848 92597236001 Dup Parameter Units Result Result RPD Qualifiers Total Suspended Solids mg/L 130 125 4 SAMPLE DUPLICATE: 3603849 92597171002 Dup Parameter Units Result Result RPD Qualifiers Total Suspended Solids mg/L 85.2 88.2 3 Results presented on this page are In the units Indicated by the"Units'.column except where an alternate unit is presented to the right of the result. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:04/15/2022 02:16 PM without the written consent of Pace Analytical Services,LLC. Page 5 of 10 Pace , ' ® 205 East MeaAnalyticaldow RoaServicesd-Suite ALLC aceAnalytical Eden,NC 27288 www.pacelabs.com (336)623-8921 QUALITY CONTROL DATA Project: 04.05.22 Pace Project No.: 92597236 QC Batch: 689676 Analysis Method: SM 5210B-2016 QC Batch Method: SM 5210B-2016 Analysis Description: 5210E BOD,5 day Final EDN Laboratory: Pace Analytical Services-Eden Associated Lab Samples: 92597236001 METHOD BLANK: 3603799 Matrix: Water Associated Lab Samples: 92597236001 Blank Reporting Parameter Units Result Limit Analyzed Qualifiers BOD,5 day mg/L ND 2.0 04/11/22 08:49 LABORATORY CONTROL SAMPLE: 3603800 Spike LCS LCS %Rec Parameter Units Conc. Result %Rec Limits Qualifiers BOD,5 day mg/L 198 183 93 84.6-115 SAMPLE DUPLICATE: 3603802 92597171002 Dup Parameter Units Result Result RPD Qualifiers BOO,5 day mg/L 64.8 66.4 3 R6 Results presented on this page are In the units indicated by the"Units"column except where an alternate unit is presented to the right of the result. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:04/15/2022 02:16 PM without the written consent of Pace Analytical Services,LLC. Page 6 of 10 Pace Analytical Services,LLC ® 205 East Meadow Road-Suite A aceAnalytical Eden,NC 27288 www.pacelabs.com (336)623-8921 QUALITY CONTROL DATA Project: 04.05.22 Pace Project No.: 92597236 QC Batch: 690662 Analysis Method: EPA 200.7 Rev 4.4 1994 QC Batch Method: EPA 200.7 Rev 4.4 1994 Analysis Description: 200.7 MET Laboratory: Pace Analytical Services-Asheville Associated Lab Samples: 92597236001 METHOD BLANK: 3609066 Matrix: Water Associated Lab Samples: 92597236001 Blank Reporting Parameter Units Result Limit Analyzed Qualifiers Chromium mg/L ND 0.0050 04/12/22 01:01 Copper mg/L ND 0.0050 04/12/22 01:01 Nickel mg/L ND 0.0050 04/12/22 01:01 Zinc mg/L ND 0.010 04/12/22 17:31 LABORATORY CONTROL SAMPLE: 3609067 Spike LCS LCS %Rec Parameter Units Conc. Result %Rec Limits Qualifiers Chromium mg/L 0.5 0.47 95 85-115 Copper mg/L 0.5 0.49 97 85-115 Nickel mg/L 0.5 0.47 94 85-115 Zinc mg/L 0.5 0.46 91 85-115 MATRIX SPIKE&MATRIX SPIKE DUPLICATE: 3609070 3609071 MS MSD 92597219002 Spike Spike MS MSD MS MSD %Rec Parameter Units Result Conc. Conc. Result Result %Rec %Rec Limits RPD Qual Chromium mg/L ND 0.5 0.5 0.47 0.46 94 92 70-130 2 Copper mg/L 0.0073 0.5 0.5 0.49 0.48 96 94 70-130 2 Nickel mg/L ND 0.5 0.5 0.47 0.46 93 92 70-130 1 Zinc mg/L 0.059 0.5 0.5 0.51 0.51 91 91 70-130 0 MATRIX SPIKE&MATRIX SPIKE DUPLICATE: 3609504 3609505 MS MSD 92597070001 Spike Spike MS MSD MS MSD %Rec Parameter Units Result Conc. Conc. Result Result %Rec %Rec Limits RPD Qual Chromium mg/L ND 0.5 0.5 0.48 0.47 95 95 70-130 1 Copper mg/L 19.8 0.5 0.5 0.49 0.49 95 93 70-130 1 ug/L Nickel mg/L ND 0.5 0.5 0.47 0.46 93 92 70-130 1 Zinc mg/L 14.1 0.5 0.5 0.46 0.45 89 88 70-130 1 ug/L Results presented on this page are in the units indicated by the"Units"column except where an alternate unit is presented to the right of the result. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:04/15/2022 02:16 PM without the written consent of Pace Analytical Services,LLC. Page 7 of 10 Pace Analytical Services,LLC ® aceAw 205 East MeadowRoad- Suite A nalytical ww.patelabs.tom (336)623-8921 QUALIFIERS Project: 04.05.22 Pace Project No.: 92597236 DEFINITIONS DF-Dilution Factor,if reported,represents the factor applied to the reported data due to dilution of the sample aliquot. ND-Not Detected at or above adjusted reporting limit. TNTC-Too Numerous To Count J-Estimated concentration above the adjusted method detection limit and below the adjusted reporting limit. MDL-Adjusted Method Detection Limit. PQL-Practical Quantitation Limit. RL-Reporting Limit-The lowest concentration value that meets project requirements for quantitative data with known precision and bias for a specific analyte in a specific matrix. S-Surrogate 1,2-Diphenylhydrazine decomposes to and cannot be separated from Azobenzene using Method 8270.The result for each analyte is a combined concentration. Consistent with EPA guidelines,unrounded data are displayed and have been used to calculate%recovery and RPD values. LCS(D)-Laboratory Control Sample(Duplicate) MS(D)-Matrix Spike(Duplicate) DUP-Sample Duplicate RPD-Relative Percent Difference NC-Not Calculable. SG-Silica Gel-Clean-Up U-Indicates the compound was analyzed for,but not detected. Acid preservation may not be appropriate for 2 Chloroethylvinyl ether. A separate vial preserved to a pH of 4-5 is recommended in SW846 Chapter 4 for the analysis of Acrolein and Acrylonitrile by EPA Method 8260. N-Nitrosodiphenylamine decomposes and cannot be separated from Diphenylamine using Method 8270. The result reported for each analyte is a combined concentration. Reported results are not rounded until the final step prior to reporting.Therefore,calculated parameters that are typically reported as "Total"may vary slightly from the sum of the reported component parameters. Pace Analytical is TNI accredited.Contact your Pace PM for the current list of accredited analytes. TNI-The NELAC Institute. ANALYTE QUALIFIERS R6 The RPD between valid sample dilutions exceeded 30%. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:04/15/2022 02:16 PM without the written consent of Pace Analytical Services,LLC. Page 8 of 10 Pace Analytical Services,LLC ® aceAnal 205 East MeadowEdenRoad - Suite A ytical • www.pacelabs.cam (336)623-8921 QUALITY CONTROL DATA CROSS REFERENCE TABLE Project: 04.05.22 Pace Project No.: 92597236 Analytical Lab ID Sample ID QC Batch Method QC Batch Analytical Method Batch 92597236001 Effluent 001 Comp SM 2540D-2015 689689 92597236001 Effluent 001 Comp SM 5210B-2016 689676 SM 5210B-2016 689897 92597236002 Effluent 001 Grab 92597236002 Effluent 001 Grab 92597236001 Effluent 001 Comp EPA 200.7 Rev 4.4 1994 690662 EPA 200.7 Rev 4.4 1994 690754 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:04/15/2022 02:16 PM without the written consent of Pace Analytical Services,LLC. Page 9 of 10 CHAIN-OF-CUSTODY Analytical Request Document i LAB USE ONLY-Affix Workorder/Login Label Here or List Pace Workorder Number or r I MTJL Log-i.. -. ` 772e Analytical' I WO* •• 92597 3 I i Chain-of-Custody is a LEGAL DOCUMENT-Complete all relevent fields �J 46 Company:Pickett HOlsery Ruling Information: 1 ALL SHADED AREA 111111 Ell III 1111 .1 'Address:741 East Webb Burlington NC i Container Preservative T e•• U U 1 1 NNE i 92597236 Report To:Nim Harris Email To: nim.harris@pieketthoisery.COm ••Preservative Types:(1)nitric acid,(2)sulfuric acid,(3)hyo, (6)methanol,(7)sodium bisulfate,(8)sodium thiosulfate,(9)hexane,(A)ascorbic acid,(8)ammenmm.st.'ate, Copy To: Site Collection Info/Address: (C)ammonium hydroxide,(WISP,(U)Unpreserved,(0)Other Analyses (Lab Profile/Line: Customer Project Name/Number: State: County/City: Time Zone Collected: Lab Sample Receipt Checklist: — / i (PT) (MT( )CT [ JET_ Custody Seals Phone:336-227-2716 Site/Facility ID U: Compliance Monitoring? Custody Signatures PresentY N gA Email: I [ ] Yes [ J No Collector Signature Present (,.N NA I Bottles Intact yr N NA Collected Bittty(print): j Purchase Order A: OW PWS ID II: Correct Bottles /N NA \\, Quotes: DW Location Code: Sufficient Volume /.N NA Samples Received on Ice /N NA. Collected By(sig ature): Turnaround Date Required: Immediately Packed on Ice: VOA - Headspace Acceptable Y N vit CN,C( I )Yes [ ]No USDA Regulated Soils Y N I Sample Disposal: Rush: Field Filtered if applicable): samples in HoldingrineTime iN A ( a. Residual Chlorine Px e�gnt Y VNA i ]Dispose as appropriate I I Return I J Same Day [ I Next Day I (Yes [ ]No E Cl Strips: 6) Archive: Day3 Day4 DayS DaySample pH Acce tab e N NA II I I 12 I ] i J I J Analysis: pH Strips: y I ]Hold: (Expedite Charges Apply) p C 0 Le C Sulfide Presen Y N 0 •Matrix Codes(Insert in Matrix box below):Drinking Water(DW),Ground Water(GW},Wastewater(WW), Lead Acetate Strips: Product(P),Soil/Solid(SL),Oil(OL),Wipe(WP),Air(AR),Tissue(TS),Bioassay(B),Vapor(V),Other(OT) t to o LAB USE ONLY: 1 Comp/ Collected(or Res N of = p Lab Sample tl / Comments: Composite End I Customer Sample ID Matrix• I Grab Composite Start) CI Ctns 0 ti fn m a I Date Time Date Time m_ alLt. II-- 2 i u I Effluent 001 Comp IC -4,i tgcj L\rj--2Z \013b KXXXT._ __ \u.p s:q eEff[uent 001 Grab 5-,fi lb'. r X— hTe LA VS P� �,\0 I i i t i____ 1-- I _ ( iCustomer Remarks/Special Conditions/Possible Hazards: Type of Ice Used: Wit Blue Dry None SHORT HOLDS PRESENT(<72 hours): `'N N/A Lab Sample Temperature Info: i�� S� � `, a4`� j Packing Material Used: Lab Tracking tt: Temp Blank Received: Y A / ThermIDU: ,�i.C%Q. _ 6k" Cooler 1 Temp Upon Receipt FoC 7j(et9 Samples received via: Cooler 1 Therm Corr.Factor: oC �'L Radchem samples)screened(<S00 cpm): Y N FEDEX UPS Client Courier Pac/outlet Cooler 1 Corrected Temp: lJ,,oC .Relinquished by/Company:(Signature) Date/Time: !Received by/Company:(Signature) Date/Tlme: i 555 MTJL LAB USE ONLY Comments: i. '!.igM Q��\.�___ .� 1..-'S�.ZZ.\SS �i _ P-5 '�-. Table m: _� oRelinquished by/Company:(Signature) i Date/Time: I Received by/Company:(Sign urea) Date/Time: Template: Trip Blank Received: Y N N _.__ co -� __ _ I Prelogin: HCL McOH TSP Other dtelinquished by/Company-(Signature) Date/Time: Received by/Company:(Signature) 1 Date/Time: PM, Non Conformance(s): Page: o PB: _.;_ YES / NO offeri__ — If you have any questions,please feel free to call me at(336)222-5133. Sincerely, Rita e T? q, Robert C. Patterson,Jr.,P.E. Water Resources Director City of Burlington City of Burlington Control Authority and/or Municipality PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program 0090 N/A IUP Number 40 CFR Category(if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The following Industry,hereafter referred to by name or as the permittee: Industry name,permittee: Pickett Hosiery Mills,Inc. Facility Located at Street Address 733 Koury Drive City Burlington State,Zip North Carolina 27216 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the Control Authority and/or Municipality listed below: IUP Control Authority and/or Municipality W W1P name: South Burlington Wastewater Treatment Plant NPDES Number. NC0023876 WWTP Address: Boy Wood Road City,State,Zip Burlington,North Carolina 27215 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date, this permit and the authorization to discharge shall become effective at midnight on this date:. April 25, 2022 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: December 31, 2026 RhC g !' 6'd f/ /7 ,L Director of Water Resources Signature/Date Title Industr>al User Pretreatment Permit (IUP) PART I Specific Conditions Continued: IUP History IUP, PART I, OUTLINE: A.) IUP Basic Information B.) IUP Modification History C.) Authorization Statement D.) Description of Discharges E.) Schematic and Monitoring Locations F.) Effluent Limits & Monitoring Requirements G.) Definitions and Limit Page(s)notes A. IUP Basic Information: Receiving Control Authority&WWTP name: POTW NPDES#: South Burlington Wastewater Treatment Plant NC0023876 IUP Name: IUP Number: Pickett Hosiery Mills, Inc. 0090 IUP Effective date: Pipe Numbers,list all regulated pipes: April 25, 2022 01 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: December 31, 2026 N/A B. IUP History. Effective New/Renewal or Description of changes over previous IUP. Date Modification 4/25/2022 New New Permit issued,this industry was relocated from 741 E Webb Avenue to 733 Koury Drive. 2 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions Continued: IUP History C.) Authorization Statement: 1.) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit(IUP)into the sewer collection system and wastewater treatment facility of the Control Authority and/or Municipality. 2.) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Descriptions: NONE 3.) The Permittee is hereby authorized to, if required by the Control Authority and/or Municipality and after receiving Authorization to Construct (A to C) from the Control Authority and/or Municipality, construct and operate additional pretreatment units as needed to meet final effluent limitations. D.) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe# 001 , Description of Discharge: Wastewater generated from dyeing and finishing of men's, women's &children's socks. E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. 3 r C rry'4'i �;�-a'r .:}�'.' •.+j rF' 5G'r'� %I T r• ;r�. - L. 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'', T , , `�,r.. - 4 " p �,:.r 1,.-° a x ,w a 't ,lb•w . m^u ti.42 % p 1, tPg9• •�A,� r.SAY ^r' h�n a aE"'� k F.' -1' t r •r$.1.• y r,.,,?7i i 'S rr_: v.�t"� • ,r.•_ 4t1 '•t t ..1. t. �vF_T ' :' %'� lei,!i ,o a..-��; _:�.< z `41 * i ��+j� •� - '4 C,t•f•",$vP-0-44'L ,.'4 ICw F.-b•*"',•'4.-,. ,,,„,. tL Lat l..A} , • ) *; _ y n e: y. 7 wyr +Cx' �H y«'.: r ...=s=, ,,• V 1 _%-.- r,. ,_ �,—r.>:- a.ci; >.ur s '�'st%Sx 'k�rd: C tt '3 . �r �cv* -�rE�;•. � .�'j �Ss; kjd .3, t w wa ,.-..A..•rv`�e�.iC_t. r ry. „a4:4raii. :�'d•.c�-,;y_."" A%e.. ..- ..."�-- `''" �..ti.54b:'4�. IUP, Part 1 Section F: Receiving POTW name=> South Burlington WWTP IU name=> Pickett Hosiery Mills, Inc. Requirements #=> => Effluent Limits and Monitoring q Receivmg POTW NPDES NC0023876 IUP# 0090 Effective date for these Limits=> April 25,2022 Pipe#=> 01 The Permittee may discharge from this specific Expiration date for these Limits=> December 31,2026 40 CFR#=> N/A Pipe number according to these specific dates, if not applicable put N/A effluent limits, and monitoring requirements THE LIMITS ON THIS PAGE ARE,(Check one below): LIMITS for ENTIRE permit period => X INTERIM Limits for period#1 => INTERIM Limits for period#2 => FINAL Limits Page => Concentration Limits Mass Limits Monitoring Frequency Sample Required Collection Laboratory Monthly Monthly Method Detection Daily Max Average Units Daily Max Average Units By Industry By POTW (C or G) Level _ 1 Flow MGD Semi-annually Semi-annually _ 2 BOD Mg/1 See.Note Semi-annually Semi-annually C 2 3 TSS See Note Semi-annually Semi-annually C 2 4 Temperature 60 , Degree C Semi-annually Semi-annually G 5 PH 5-11 Standard Semi-annually Semi-annually G Units OTHER PARAMETERS;Please List Alphabetically 6 Chromium 1.00 Lbs/day Semi-annually Semi-annually C 0.005 mg/1 7 Copper 0.82 Lbs/day Semi-annually Semi-annually C 0.002 mg/1 8 Nickel 0.08 Lbs/day Semi-annually Semi-annually C 0.01 mg/1 9 Zinc 0.40 Lbs/day Semi-annually Semi-annually C 0.01 mg/1 10 11 12 13 NOTE: The BOD and the TSS are to be surcharged if levels exceed 300 mg/1 and 150 mg/1 respectively. This permit may be reopened to include BOD limits when the POTW influent exceeds 75 percent of its design capacity. This will be determined by an updated POTW headwork's analysis. Monitoring frequency by industry should be completed within the second Quarter and fourth Quarter of the calendar year. The POTW will monitor within the first Quarter and third Quarter of the calendar year. Other parameters and limits are also subject to change as a result of updated headwork's information. 4 All effluent entering the City of Burlington sewers at each discharge point shall meet the following restrictions: 1. Quarters run as follows: 1st—January 1-March 31: 2nd—April 1-June 30: 3`d-July 1-September 30: 4th—October 1-December 31. 2. Effluent limitations and monitoring requirements may be changed at any time during the permit period as deemed necessary by the City of Burlington. 3. The Industrial User shall monitor all results from an approved commercial lab. 4. Test procedures shall be in accordance with the EPA guidelines for specified parameters. 5. The City of Burlington may require approved sampling devices be installed at permittee's expense. 5 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions G.) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Burlington Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample, alternative definition: A composite sample for the monitoring requirements of this IUP is the same as described above unless specifically defined below as the automatic or manual collection of constant volume and constant time grab samples collected and composited according to the following criteria: Specific volume of each grab sample= 300 Milliliters Specific time interval between samples= 1 Hours Total duration of sample collection period= 24 Hours Total number of grab samples to be composited= 24 Samples 2. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Grab Sample Grab sample for the monitoring requirements of this IUP, is defined as a single "dip and take" sample collected at a representative point in the discharge stream. 4. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading, observation, or measurement. 6 Industrial User Pretreatment Permit (IUP) PART II General Conditions Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by 19. Transferability Permittee 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation, Bypass 22. Modification,Revocation, Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10. Right of Entry 25. Reports of Changed Conditions 11. Availability of Records 26. Construction of pretreatment facilities 12. Duty to provide information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. 2. Reporting a.) Monitoring results obtained by the permittee shall be reported on forms specified by the Control Authority and/or Municipality,postmarked no later than the twentieth day of the month following the month in which the samples were taken. If no discharge occurs during a reporting period(herein defined as each calendar month)in which a sampling event was to have occurred,a form with the phrase"no discharge"shall be submitted. Copies of these and all other reports required herein shall be submitted to the Control Authority and/or Municipality and shall be sent to the following address: Robert C.Patterson,Jr.,P.E. Water Resources director City of Burlington PO Box 1358 Burlington,NC 27216-1358 b.) If the sampling performed by the permittee indicates a violation,the permittee shall notify the Control Authority and/or Municipality within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat 7 Industrial User Pretreatment Permit (IUP) PART II General Conditions analysis to the Control Authority and/or Municipality within 30 days after becoming aware of the violation. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit,using approved analytical methods as specified above,the results of such monitoring shall be submitted to the Control Authority and/or Municipality. The Control Authority and/or Municipality may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit.Any permit noncompliance constitutes a violation of the Control Authority and/or Municipality Sewer Use Ordinance and is grounds for possible enforcement action. 6. Duty to Mitigate - Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit,which has a reasonable likelihood of adversely affecting human health,the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation, Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the Control Authority and/or Municipality. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. 8. Removed Substances Solids,sludges,filter backwash,or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. The permittee is responsible for assuring its compliance with any requirements regarding the generation,treatment,storage,and/or disposal of"Hazardous waste"as defined under the Federal Resource Conservation and Recovery Act. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. 8 Industrial User Pretreatment Permit (IUP) PART II General Conditions 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environmental Quality and the Division of Water Resources, the Regional Administrator of the Environmental Protection Agency, the Control Authority and/or Municipality, and/or their authorized representatives,upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or of this permit; in which records are required to be kept under the terms and conditionsp , and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit;to inspect any monitoring equipment or monitoring method required in this permit;and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance,all reports prepared in accordance with terms of this permit shall be available for public inspection at the Control Authority and/or Municipality. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Water Resources Director or his/her designees,within a reasonable time, any information which the Director, his/her designee, or the State of North Carolina Department of Environmental Quality and the Division of Water Resources may request to determine whether cause exists for modifying,revoking and reissuing,or terminating this permit or to determine compliance with this permit. The permittee shall also furnish,upon request,copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the Water Resources Director prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition(including any schedule of compliance specified in such effluent standard or prohibition)is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 9 Industrial User Pretreatment Permit (IUP) PART II General Conditions 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the Control Authority and/or Municipality provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Under state law, (NCGS 143-215.6B),under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises,or a new or changed operation without approval of the Town. 20. Property Rights This permit does not convey any property rights in either real or personal property,or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal,State or local laws or regulations. 21. Severability The provisions of this permit are severable and,if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid,the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification, Revocation, Termination This permit may be modified,revoked and reissued or terminated with cause in accordance to the requirements of the Control Authority and/or Municipality Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal 10 4, Industrial User Pretreatment Permit (IUP) PART II General Conditions The permittee is responsible for filing an application for reissuance of this permit at least 180 days prior to its expiration date. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions The permittee shall give notice to the Control Authority and/or Municipality of any planned significant changes to the permittee's operations or system which might alter the nature,quality,or volume of its wastewater at least 180 days before the change. The permittee shall not begin the changes until receiving written approval from the Control Authority and/or Municipality. Also see Part II,30 below for additional reporting requirements for spill/slug issues. Significant changes may include but are not limited to (a) Increases or decreases to production; (b) Increases in discharge of previously reported pollutants; (c) Discharge of pollutants not previously reported to the Control Authority and/or Municipality; (d) New or changed product lines; (e) New or changed manufacturing processes and/or chemicals;or (f) New or changed customers. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Control Authority and/or Municipality and written approval and an Authorization to Construct(A to C)have been issued. 27. Reopener The permit shall be modified or,alternatively,revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified,or alternatively,revoked and reissued,to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)and(D),304(b)(2), and 307(a)(2)of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1.) Contains different conditions or is otherwise more stringent than any effluent limitation in this permit;or 2.) Controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5 (a) and(b)of the Federal pretreatment regulations. 11 • Industrial User Pretreatment Permit (IUP) • PART II General Conditions 30. Potential Problems The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the POTW immediately of any changes at its facility affecting the potential for spills and other accidental discharge,discharge of a non-routine,episodic nature, a non-customary batch discharge, or a slug load as defined in the Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the Control Authority and/or Municipality immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge,they shall inform the Control Authority and/or Municipality immediately upon the first awareness of the commencement of the discharge. Notification shall include location of the discharge,type of waste, concentration and volume if known and corrective actions taken by the permittee. A written follow- up report thereof shall be filed by the permittee within five(5)days,unless waived by the Control Authority and/or Municipality. 12 Industrial User Pretreatment Permit (IUP) PART III Special Conditions 1. Slug/Spill Control Measures The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall develop a written slug/spill control plan and submit it to the Control Authority on or before June 15, 2022 for the approval by the Control Authority. The plan shall include,but is not limited to: • Description of discharge practices, including non-routine batch discharges; • Description of stored chemicals; • Procedures for immediately notifying the POTW of slug discharges that would cause a violation of 40 CFR 403.5(b),with procedures for follow-up notification within 5 days; • And if necessary, procedures to prevent adverse impact from accidental spills, including inspection and maintenance of storage areas,handling and transfer of materials,loading and unloading operations,control of plant site run-off, worker training, building of containment structures or equipment, measures for containing toxic organic pollutants (including solvents), and/or measures and equipment for emergency response. 2. Sludge Management Plan Ninety days prior to the initial disposal of sludge generated by any pretreatment facility, the permittee shall submit a sludge management plan to the Control Authority. 3. Flow Measurement Requirements The permittee shall record the water meter reading providing water to the facility at the beginning and end of each composite sample collection time period,convert this to an estimate of the daily discharge flow for each pipe, and report this value on the discharge monitoring report form. If the water meter is unreadable, the control authority may use water consumption reports for estimation of the daily discharge flow for each pipe, and report this value on the discharge monitoring report form. 4. Certified Laboratory Analysis Pollutant analysis shall be performed by a State of North Carolina Department of Environment Quality and the Division of Water Resources Certified Laboratory that is certified in the analysis of the pollutant in wastewater. 13 IUP Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: South Burlington Wastewater Treatment NC0023876 Plant IUP name: IUP Number: Pickett Hosiery Mills,Inc. 0076 IUP Effective date: Pipe Numbers,list all regulated pipes: April 25,2022 01 IUP expiration date: IUP 40 CFR#,if applicable: December 31,2026 B. IUP Survey&Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form(see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form(see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s),PART I, Section F of the IUP. RATIONALE#1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations were being discharged at the 741 East Webb Avenue, Burlington facility. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not result in an Over Allocation situation for any pollutants. Chromium 1.00 lbs/day Copper 0.82 lbs/day Nickel 0.08 lbs/day Zinc 0.40 lbs/day 1 SIU INSPECTION FORM 2022 Name Of Industry: Pickett HosieryMills IUP# 0076 Address Of Industry: 733 Koury Dr IUP Expiration Date: Burlington,NC 27216 12/31/2021 Indu t ' 1(;(Atati' ::) I L� ` M �� eU�IO PN� l J W Re rese rives Tit e . _ 1 .0" mop( Date Of Inspection: (-II 1 I ii'1/ Time Of Inspection: 1/)t @pm Purpose of Inspection: Annual Other(Describe) New permit POTW to which IU discharges SBWWTP NPDES# NC0023876 Is SIU currently in SNC? No If yes,for what? PART I -INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES/NO Raw materials used YES/NO Manufacturing processes YES/NO Categorical,if applicable YES/NO Production rate YES/NO • Number of employees YES/NO Number of shifts YES/NO Comments: PART II - PLANT TOUR- Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A -PRODUCTION A STORAGE AREAS y. Are the etl�o a�nsi� he r uc i.' �? Y /N le ldotl yg ? �1 et 0IPn ` , ,` t � WAXYid C , . ti ,,At-t -� 0 Are production areas diked,contains oth�vise constructed in such t.a ay as to prevent harm to the W / P, especially from spills or slugs? YES Comments: Are there floor drains in the storage area? YES/' ' Where do they go? VI Are storage tanks and areas diked,contained, o ierwise constructed in such a way as to prevent harm to the TP,especially from spills or slugs? YES(...., Col ments: Are process and storage tanks and pipes labeled? YE /NO How are off-spec raw materials,and products disp ofl 'Q uA i> When is the production area cleaned? C J'T t C Is the wastewater from cleaning the production area-ciischargetl/to the POTW? 6.-. ,NO e�/- What non-procelt Nvaitemateo are is iard POTW ,a Comments: PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. Title: SILL Inpsection Form File name: COMP.INSP App 7-I) Revision data: August I,1994 Page 1 SIU INSPECTION FORM 2022 1. Does operator seem knowledgeable about the system? YES/NO Comments: 2. Are all units operational? YES/NO 3. How often does operator/maintenance person check system? 4. Is there an operator for each shift? YES/NO .,, 5. How and when is sludge disposed of? 6. Is there a schedule for preventative maintenance? YES/NO Comments: PART II - Plant Tour Section C-SAMPLING POINT(S)AND F W MEASUREMENT � Collect a sample if desired.)4C n �i : Does an outside lab complete sampling? YES/NO If yes,name of lab. r ' C�� rh . If industry completes sampling,ask the industry representative to describe sampling procedures. Comments: 3. Is flow measurement equipment operational? YES/NO Comments: COB Munis 4. Is there a calibration log for the flow meter? YES/NO Comments: COB Munis Comments: PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. I. Are files well organized? YES/NO Comments: 2. Are sample collection/chain-of-custody forms filled out properly? YES/NO Comments: 3. Do results in files agree with reports sent to POTW? YES/NO Comments: Who has it r t o sl t 9'� p rid ctio/jl!Mid a s 111 or slat isscl\arge occur? .A How does S U in q.rt t np o ,ee of 1 hom t o 11 at Q it ct s spills] ? ./ ) j()/(/ /( t,' Ar 1:1/€6.; tilt ....f irslug/spill plan is lready required by POTW,review procedures. k Is SIU impleme icing slug/pill plan? YES/NO Comments: 0, MP ...mrrtil put,i,\,/ Comments: INSPECTION RESULTS I Slug/Spill Control Plan Needed? NO Comments, Required Or Recommende Actions: ��p P f� � J Signature Of Inspector(s) 6iru1 ��yy tr( telP fe: W( ' // -Signature of SUI Representative ,•�1' Date: 'I t C� Title: SW lnpseetion Form File name: COMP.INSP App 7-D Revision data: August I,1994 Page 2 I Workbook Name : 2022_Update_South_allocation, Worksheet Name: AT Printed:4/18/2022, 10:58 AM Page 1 of 4 Allocation Table Spreadsheet Instructions: Headworks last approved: 02/02/16 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is Allocation Table updated: 04/25/22 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Permits last modified: 04/25/22 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. POTW=> South Burlington NPDES#=> NC0023786 FLOW BOD TSS Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Count (please list alphabeccly) number number Industry Date Date Expires MGD gal/day mg/1 lbs/day mg/1 lbs/day 1 Alamance Foods 67 0001 Dairy 01/01/22 ; 12/31/26 Ea 2 McComb Industries 71 0001 Textile 01/01/22 12/31/26 3 Carolina Biological Supply 65 0001 faboratori 01/01/22 12/31/26 4 Carolina Hosiery 55 0001 , Textile 01/01/22 12/31/26 i 5 Kayser Roth 52 0001 Textile 07/01/21 06/30/26 6 Labcorp 66 0001 N...aborator; 01/01/22 : ' 12/31/26 Labcorp 66 0002 ',aborator! 01/01/22 12/31/26 7 Pickett Hosiery 90 0001 Textile 04/25/22 12/31/26 Column Totals=> 1 0 0 Basis=> NPDES Design Design MAHL from HWA(lbs/day)_> NPDES Permitted Flow=> 12.0000 45036 22518 Uncontrollable Loading(lbs/day)_> 4.9900 12110 9031 Total Allowable for Industry(MAIL)(lbs/day)_> 7.0100 32926 13487 Total Permitted to Industry(lbs/day)_> 0 0 MAIL left(lbs/day)=> #VALUE! 32926 13487 Percent Allow.Ind.(MAIL)still available(%)=> _ 100.0% 100.0% Percent MARL still available(%)=> 73.1% 59.9% 5 Percent MAHL(lbs/day)=> 0.6000 2252 1126 H WA.AT Revised:November 2005 Workbook Name : 2022_Update_South_allocation, Worksheet Name: AT Printed: 4/18/2022, 10:58 AM Page 2 of 4 Allocation Table Headworks last approved: 02/02/16 Allocation Table updated: 04/25/22 Permits last modified: 04/25/22 Polw=> South Burlington NPDES#=> NC0023786 Ammonia Arsenic Cadmium Chromium Copper Cyanide Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list aPnaneticly) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 Alamance Foods 67 0001 0.2000 0.40001 2 McComb Industries 71 0001 1.8300 0.4000 3 Carolina Biological Supply 65 0001 �- 0.1000� 0.0400 4 Carolina Hosiery 55 0001 ' �� 0.6000 0.3000 5 Kayser Roth 52 0001 % 8.0000 1.5000 6 Labcorp 66 0001 `' 0.1000 0.1000 Labcorp 66 0002 ~ 0.1000 0.1000 7 Pickett Hosiery 90 0001 1.0000 0.8200 Column Totals=> 0j 0.0000 1 0.00001 11.93001 1 3.66001 0.0000 Stream Stream AS/Nit/TF AS/Nit/TF Stream Basis=> Design Std Std inhibition inhibition Std MAHL from HWA(lbs/day)=> 3002.40 1.2207 0.4069 24.7867 34.9422 1.0829 Uncontrollable Loading(lbs/day)=> 1082.03 0.1248 0.1248 0.4495 1.9477 0.2081 Total Allowable for Industry(MAIL)(lbs/day)=> 1920.37 1.0958 0.2820 24.3372 32.9946 0.8748 Total Permitted to Industry(lbs/day)=> 0.00 0.0000 0.0000 11.9300 3.6600 0.0000 MAIL left(lbs/day)=> 1920.37 1.0958 0.2820 12.4072 29.3346 0.8748 Percent Allow.Ind.(MAIL)still available(%)_> 100.0% 100.0% 100.0% 51.0% 88.9% 100.0% Percent MAUL still available(%)_> 64.0% 89.8% 69.3% 50.1% 84.0% 80.8% 5 Percent MAHL(lbs/day)=> 150.12 0.0610 0.0203 1.2393 1.7471 0.0541 HWA.AT Revised:November 2005 1 ~ Workbook Name : 2022_Update_South_allocation, Worksheet Name: AT• Printed: 4/18/2022, 10:58 AM Page 3 of 4 Allocation Table Headworks last approved: 02/02/16 Allocation Table updated: 04/25/22' Permits last modified: 04/25/22 Pores=> South Burlington NPDES#=> NC0023786 Lead Mercury Molybdenum Nickel Selenium Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please listalphabeticly) number number mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 Alamance Foods 67 0001 0.0500 2 McComb Industries 71 0001 J--' 0.1400�_� 3 Carolina Biological Supply 65 0001 0.0100 4 Carolina Hosiery 55 0001 0.1000 5 Kayser Roth 52 0001 r 1 0.8000 6 Labcorp 66 , 0001 0 0.00110 0.0150 Labcorp 66 0002 0.00040 0.0150 7 Pickett Hosiery 90 0001 0.0800' Column Totals=> 0.00001 I 0.001500] 0.0000 1.2100 0.0000 Stream Sludge Stream Stream Basis=> Std Stream Std Ceiling Std Std MAHL from 1-IWA(lbs/day)_> 4.3037 0.063437 1.6953 4.7480 0.6714 Uncontrollable Loading(lbs/day)_> 0.1540 0.012485 0.0541 0.5036 0.0541 Total Allowable for Industry(MAIL)(lbs/day)_> 4.1497 0.050952 1.6412 4.2445 0.6173 Total Permitted to Industry(lbs/day)=> 0.0000 0.001500 0.0000 1.2100 0.0000 MAIL left(lbs/day)=> 4.1497 0.049452 1.6412 3.0345 0.6173 Percent Allow.Ind.(MAIL)still available(%)=> 100.0% 97.1% 100.0% 71.5% 100.0% Percent MAHL still available(%)=> 96.4% 78.0% 96.8% 63.9% 91.9% 5 Percent MARL(lbs/day)_> 0.2152 0.003172 0.0848 0.0336' HWA.AT Revised:November 2005 Workbook Name : 2022_Update_South_allocation, Worksheet Name: AT Printed:4/18/2022, 10:58AM Page 4 of 4 Allocation Table Headworks last approved: 02/02/16 Allocation Table updated: 04/25/22 Permits last modified: 04/25/22 POTW=> South Burlington NPDESii=> NC0023786 Silver Zinc Total Nitrogen Total Phos. Aluminum Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list dpbebeaehy) number number mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day 1 , amance Foods 67 0001 ' 1.5000, 2 cComb Industries ' 71 0001 =II M' 0.800 1 WM 11 3 Carolina Biological Supply 65 0001 I 1.0000 _4 Carolina Hosiery 55 0001 0.660 t' NM--5 ayser Roth 52 0001 ME 2.6000 _'--6 I :bcorp 66 0001 =MI 0.2500:I bcorp 66 0002 0.2500 MEM . 7 'ickett Hosiery 90 0001 ME 0.4000- -_- Column Totals=> 0.0000 7.4600 0.00 0.00 0.0000 AS/Nit/TF AS/Nit/TF Basis=> inhibition inhibition NPDES MAHL from HWA(lbs/day)=> 15.9242 74.9374 546.56 Uncontrollable Loading(lbs/day)=> 0.2081 7.9404 188.78 36.5893 Total Allowable for Industry(MAIL)(lbs/day)_> 15.7161 66.9969 357.78 Total Permitted to Industry(lbs/day)=> 0.0000 7.4600 0.00 0.00 0.0000 MAIL left(lbs/day)_> 15.7161 59.5369 357.78 Percent Allow.hid.(MAIL)still available(%)_> 100.0% 88.9% ####### 100.0% ####### Percent MARL still available(%)_> 98.7% 79.4% ####### 65.5% ####### 5 Percent MARL(lbs/day)=> 0.7962 . 3.7469 27.3280 HWA.AT Revised:November 2005