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NC0006190_Regional Office Historical File Pre 2018 (2)
NPDES WASTE LtJAI) ALLI►4.rt &'JP PER FACU ITY NAME: Facility Status: (circle cage) Permit Status: RENEWAL ,ii X 1CAUON (chili ons),,r ... Major ✓ ...._Minor, Pipe No: Design Capacity (MGD): Domestic (% of Flow) Industrial (% of Flow): Comments: RECEIVING STREAM: Class: Sub -Basin: Reference USGS Quad: County: Regional Office: As Fa io eta We Wi WS (circle ewe) h) Requested By: Prepared By: .Date: Date: °?y Revieurscl BY:.� m �` Date. �. (circle one) Acute (( Chronic Drainage Area (mi) Avg. Streamf io (cfs): 7Q10 (cfs) 1/' Winter 7Q10 (cfs) 30Q2 (cfs) Toxicity Limits: IWC Instream Monitoring: Parameters Upstream ._L Location Downstream . Location Ef fluent Characta stic B O D a it NH�-N (tng/i) Facility Name NPDES No. Type of Waste Facility Status Permit Status Receiving Stream Stream Classification Subbasin County Regional Office Requestor Date of Request Topo Quad -1— FACT SHEET FOR WASTELOAD :DELTA MILLS, INC. :NC0006190 :100% INDUSTRIAL :EXISTING :MODIFICATION :CLARK CREEK :C :030835 :CATAWBA :MRO :BARD :12/3/90 :E14NW ALLOCATIONS tV. C. DEPT- OF NATURAL T2 'SC uut7;_,S AND Fi,- P WLA# 5957A u1'VISl4A OF E's;;;O:z-,,?;rAL MANAGEMENT MZO,ES Iz_E REGIONAL OFFICE - 1 1991 PERMITS 6 iVGI ;sEl;J�d� Stream Characteristics: USGS #0214322400 Date 9/89 Drainage Area: 68.6 sq.mi., Summer 7Q10: 12 cfs Winter 7Q10: 22 cfs Average Flow: 80 cfs 30Q2: 39 cfs Wasteload Allocation Summary DELTA MILLS REQUESTING TWO RELOCATION OPTIONS @ QWS OF 0.75, 1.0, AND 1.25 MGD. RELOCATION INTO CLARK CREEK JUST ABOVE MAIDEN WWTP. FACILITY INTERACTS WITH MAIDEN WWTP AND NEWTON-CLARK CREEK WWTP. ENTIRE CLARK CREEK BASIN MODELLED TOGETHER WITH ALL DISCHARGERS INCLUDED. *COPPER DISCHARGE EXCEEDS ALLOWABLE CONC. FOR ALL QWS AT BOTH RELOCATION SITES. COPPER REDUCTION EFFORTS SHOULD BE A PERMIT CONDITION. WASTELOAD SENT TO EPA?(Major) _Y_ (Y or N) (if yes, then attach schematic, taxies spreadsheet, copy of model, or if not modeled, then old assumptions that were made, and description of how fits into basinwide plan) Recommended by: Reviewed by %� Instream Assessment: 0.0 14.- Regional Supervisor: Permits & Engineering: RETURN TO TECHNICAL SERVICES BY: PR 2 5 1991 Date:_3/21/91_ Date: 405/9f Date: Date: td2q c?it --2- CONVENTIONAL PARAMETERS Existing Limits Daily Average Daily Maximum Summer/Winter Wasteflow (MGD): 1.0 BOD5 (mg/1) : 20 40 NH3N (mg/1): 3 6 DO (mg/1) : 5 5 Tot. Sus. Residue (#/day): 763 1526 pH (SU) : 6-9 COD (#/day) : 3500 7000 Sulfide (#/day) : 7.0 14.0 Phenols (#/day): 3.5 7.0 Recommended Limits Wasteflow (MGD): BOD5 (#/day) : NH3N (mg/1) : DO (mg/1) : TSS (#/d): pH (SU) : COD (#/day) : Sulfide (#/day): Phenols (#/day): Tot. Res. Chlorine (ug/1): Monthly Average Summer/Winter - 0.?5 162.5(BPT) 3.0(AT) 5 (WQ) 708.5(BPT) 6-9(WQ) 1300(BAT) 6.5(BPT) 3.25(BPT) Daily Maximum 325.0(BPT) 1417.0(BPT) 2600(BAT) 13.0(BPT) 6.5 (BPT) Limits Chancres Due To: Parameter(s) Affected Instream Data Ammonia Toxicity Chlorine Nutrient Sensitive Waters HQW New 7Q10 flow data Special Modeling Studies New facility information Other NH3 (explanation of any modifications to past modeling analysis including new flows, rates, field data, interacting discharges, etc.) (See page 4 for Miscellaneous and special conditions if apply) Toxicity Limit -3- TOXICS Monitoring Schedule Existing Limit: 89% Chronic/Ceriodaphnia/Qrtrly Recommended Limit: 9% Chronic/Ceriodaphnia/Qrtrly Toxics or metals limits Existing Limits Daily Maximum Cadmium (ug/1) : Chromium (ny/1) e) rit (y Copper (ug/1) : Nickel (ug/1) : Lead (ug/1) : 2i5ic (ug/1) : Cyanide (ug/1): Phenols (ug/1) : Mercury (ug/1) : Silver (ug/1) : Chlorine (ug/1): Recommended Limits Cadmium (ug/1): Chromium (#/day): Copper (ug/1): Nickel (ug/1) : Lead (ug/1) : Zinc (ug/1): Cyanide (ug/1): Phenols (ug/1): Mercury (ug/1) : Silver (ug/1): Chlorine (ug/1) : Limits Changes Due to: 0.055 Monthly Average Daily Maximum 3.25(BPT) monitor monitor 6.5 Parameter(s) Affected Change in 7Q10 data Change in stream classification Relocation of discharge Cr Change in wasteflow Cr New pretreatment information Failing toxicity test Other (onsite toxicity study, interaction, etc.) 10/89 Facility Nanc d //,, ,1 /4 Permit „ 4/c ace G/yo CHRONIC TOXICITY TESTING REQUIREMENT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests, using test procedures outlined in: I.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 9 % (defined as treatment two in the North Carolina procedure document). The permit holder shall perform guarterLv monitoring using this procedure to establish compliance with the permit condition. The. first test will be performed after thirty days from issuance of this permit during the months of , .. - 7vd JP Joe-- . Effluent samplingfor this testing shall be performed at the NPDES permitted final effluent discharge below • all treatntprocesses. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management P.O. Box 27687 Raleigh, N.C. 27611 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in -association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above_ Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document. such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring even:). Failure to submit suitable test results will constitute noncompliance with monitoring requirements 7Q10 �Z cfs Permited FIow 0.7s- MGD Recommended by: IWC% Basin & Sub -basin erd 9f Receiving Stream Chvit Grc/c County CA-f,tv ".''Clironic Toxicity (Cci-tocl,t:A mu!) I'/l -4- MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Miscellaneous information pertinent to the renewal or new permit for this discharge. Include relationship to the Basinwide management plan. INSTREAM MONITORING REQUIRMENTS: Upstream: Y Location: 100 FT. UPSTREAM OF DISCHARGE Donwstream: Y Location: 300 FT. DOWNSTREAM OF DISCHARGE Special Instream monitoring locations or monitoring frequencies: SPECIALYINSTRUCTIONS OR CONDITIONS MONITOR FOR TEMPERATURE, DO, FECAL COLIFORM, AND CONDUCTIVITY. SCHEDULE REQUIREMENTS: (for P&E or region to recommend time frame for implementing new limits) ADDITIONAL "REVIEWER" COMMENTS: Additional Information attached? (yes or no) If yes, explain attachments. -213 Ord trarl7'_/-tr) 710d _1..()OS F 80017IS a 44.2315 • a„r err , -- .Sinn e - :�^•1"��711 4?�wudo- -4ptf ! p V •l - .3-7IJ l• • At '? w VS a,s+oVa~� " dJ.eor1 reiM9d t°HAS 41_ A >d �1Srtls,�vffld� z h a M679 J. /, xs Al6o, • O3og 3S �7 -4 t-s co4i _ t 4f- .2L LMe.y s'r r = r 1v-A. 1 30 5 72. /Z I Y"j _ 9L.,,,, /; 23,464 c. 1 J-u.c4f ---11± 3, ,• 64 '/'08 ASS ~ o i/A /2 Y' iJ 7 �; JU . r�r �� / 47,0 J " coif Cam& , JM 55 /e_,,„ /rrde. = 7•,� „7„,„, -)7cr; - /s ;o 7.2 a;4, --z/es • 60-2 A/ d/` •('2 f'x r . rs 7 74�� �M 477f dog .42/ z,, w'44110 _ 2y IIT-ILK fYi IT/ ,� _ • -)/rf-77/,/ Q.) Ai 7, xi, CJ _(;2cs t ,I6 e. s�)�sO ( )Z .) z-- v. Q, 75-,trua / /G Asa c7' • lg. - Esc . cs . /, 03 /. 9, /.0(Sor. .e/ _ d , 7, : e Cam)--- - (PI) - - --- 57, 7). li,te , 3,4s-gifa. 399 0 /.6AiG29 4 /2.144s CiG 3. 2-5-#4 vL vc/Q % 2 5,NCB (41 gj 7 t /Pr4-9 ji I. �1 1 -� Ii �r� i� .d 4.4.4 !'..rr4, ( ;ILL + (S, y'c�'s -- / s5 ¢c6t 494 q• /. /G cf Cot,_ 0.27-4s5-o6' I /0_ 7 57. y .S �/.e--- /9V 9„?, it 79. c/J/k__- 6 /, 2 ye_ IP ?-7 trw-1)2 / 7Y 0-v 1-.7"-e/ "n"1"17"v--1'2 6;r9)1iz' --2--d-711-79 x-i rrw a 3 -)/t LE cti7/ 07 ciD VCr"1-;s r_sz•c, ceiv se y OV 07 ivz -rr-doDr ivf -0 --r-77 1- r."-"fro. d_•,/) 121”;' 541° ---2_,L ' --11-70( ml-Ir 3.2-'f . fl, -.7:17 2 1-J-te D tzfr y ,Pia '.-Ty "oz/z y ;0 k4 9 , 74 7 RI/ C:7 C r Z5 'Zd 74 1: Tb':77417.p. Discharger Recei,vi ng Stream r.i C C, E L. R E 3 IJ L 1_ - : DELTA MILLS, INC HAIDEN PLANT . CLARK CREEK T.he: •End, D. O. is 5. 5 1 mg/I. 'a. e ' nd;-r- BOD is 15.45 mg/1 . r I � nd NBOC' Ts 7.22 mg/1 . 'L•C. .. .��gme nt ,Reach Segment 5 ;•;;:Reach , �'; Re-6ch 2 YLyr� w:', �r t;iach 3 f° dch 4 LL-Reach 5 Reach 6 Reach 7 Reach 8 49, e 7.06 5.17 ;:`Mi 1 epoi nt .Reach # �sr 0.00 6.70 . 0 0) W L A CBOO (mg/1) W L A NLOD (mg/1 ) 45.D�Qx, a:90.00 45 00- 90.00 0.Q0 0.00 0.00 0.00 W L A D0 Waste Flow (mg/1) (rngd) 0.00 0.00800 4.00 0.00 0.00 0.00 0.00 0.00 0.00 13.00 0.00 0.00 0.00 0.00 45.00 2 e . e5.00 0-00 0.00 0.00 �56'.00 63.00 0,00 U.00 0.00 0.0 0.00 0..0C'. 13.50 9'3,r.) r1 . 0 c 0.00 0.00 0.00 0.00 0.00 5.00 0.00 0.00 0.00 0.00 0. 10000 _ r. 0.00000 0.00000- 0.00000 0.00000 0.00000 5,00000 O .00800 0.00000 0.00000 O .00000 O .75000 1.00000 0,00000 0.00000 0.00000 • I. Jischarger : DELTA MILL, - MAIDEN PLAN Receiving Strearri ; CLARK CREEK Summer 7(00 : 1.0 Winter 7g10 : 22.0 Design Temperature: 25.0 • r-, . V0GTH1 SLOPE' VELOCITY 1 DEPTH' Kd 1 Kd I Ka 1 Ka 1 KN 1 KU 1 KNR 1 KNR 1 ,mi1e 1 ft/mil fps 1 ft 1design1 @20° 'design' 026Ideflgn1 20° 'design' 20° J I 1 1 1 1 1 1 1A.O.35 1 0.28 1 8.54 1 5.951 0.44 1 0.30 1 6.44 1 0.00 1 (-I., • - • , - 1.5Ne--1 1,",. 1 1 1 1 1 - 1 „,., 'iW0113/A0 t(t) CtIk+1 2..44% lityqz, •-• ...f*7 1 1 1 F,'-'41-114*-1,1',.,7- .- 1 ite-Itaaili .11 1 056 123.63. '1 21.201 0.73 'II 301140.473=14 ;00 1 .. 1 1 • 1 1 ..1 ''.:.i- ; , , 1. 1 .-X-',.---?:•,-:.,,- , ', , ' - ,1 - 1 1 -",' 1 1 i -'1 '- . 1 1 ,0..95.I 0.53 1 0;42 111,84-1 10.621 6.73•4 0.501 0.73 1 0,00 1 1 1 1 1 A - 1 1 "4‘. et • I 1.501 20701110657-1:.70.65 1 0.38 1 0.30 1 Mg •1 I A-104.4 f 1 1 1 Segment-3 1 2.701 1.101 Reach = 1 1 1 1 1 1 0.187 1 1.07 1 0.20 1 0.23 1 2,66 1 1 1 1 1 I 1 1 1 1 6.901 0.73 1 0,50 1 0.73 1 0.00 1 1 1 1 1 1 1 1 2.131, 3,44 : 0.30 1 6.44 1 1 1 1 1 1 1 1, 1 1i Segient..). ,1 1.401 Lini 0.200 1 1.18 1 0.29 1 0.23 (2.861 2.561 6.44 1 6.30 1 0.44 1 6.30 1 tiath .2 1 1 1 1 1 1 1 L 1 1 1 [ 1 1 1 1 1 1 . 1 , , I 1 Segment 3 1 0.901 7.101 0.229 1 1.31 1 0.22 1 0.23 1 3.27 1 2.231 0.44 1 0.30 Reach3I 1 1 1 1 11 1 1 i Segment 3 1 1.701 7.101 0.423 Reach 4 1 1 1 1 1 1 1 1 11,41 1 6.32 1:0.25(4.351 3.201 0.44 t. 0.30 1 0.4k 10.01' I , .r:esmelt 4 Lea:4 1 1,0.31 2..001 1 Eecsent 5 0.661 1.101 0.420 1.52 1 .3.3: ' 0.2! 1 Reach 1 1 ' Segment 5 ,Aol 'Mal 6.419 1.56 1 C.31 1 0.:5 t 4:31 i 3.27: Reach 2 1 1 ' 1 1 :.3 " 1 Segment 5 0.02] 1.10 0.-23 ke!ch 3 .Segme0 - 5 Wi acii'�;� °1r 1 1 _ 1 o 1 i 1S ii'! 0. 1.. - 1 1 I 1 I I i 1 1 1 1 I I 1 Segment 5 1 2.401 7.101 0.446 1 1.95 1 0.31 1 0.24 1 3.11 1 2,191 0.44 1 0.30 1 0.44 1 0.00 Reach 6 1....., l 1 1 1 I .1 1 1 .1 I I 1 j'', 1 - I I 1 1 I II I 1 :';;5egient�;:5 1 2,561 1.10 0.448 1.99 1 0.30 1 0.24 13.12 I 2.801 0.44 1 0.30 1 0.44 10.00 I :�` I I "1 I [ 1 [ I I I 1 I I 1 I 080 I,:,1,.101 0.452 1 2.02 1 0;30 1 0.24 13.;I5..!1 2.821 0.441 0.30 1 0.44 1 0_ .00 1 :Reach 5 a'y 31 1 0.0124 ,4-5 o.00 1 90.. e:r.,s 1 1 .7 0 0. 1 k5,. '0 0: a 1 ,� 14ary I 0.. 000 - 1 c , .0.00 :n.tiff. 1. 0.000. 1 'S:='a00 I-01.000 Headwate.r..s I Trib.utar,; * Runoff 1 0.155 1 45.000 0.100 I 2.000 0.000 1 L.00'0 0.100 1 2.000 :'=mgf 1 F_:1• 7 ;440 7.440 7.44.0 90.000 1 L4.00.0 1.000 I 1.000 1 .LJ4U 1.000 1 4+ .:0 Segment 2 Reach 2 Waste - 1 0,000 1 0: 000 j 0.000 1 0.000 Tributary 1 0.000 1 2.000 j 1 . 000 1 , .1;,; 1, '* Runoff 1 0.100 1 2.000 I 1.000 1 440 Segment 2 Reach 3 Waste j 0.000 1 0.000 1 0.000, 1. 0.000 Tr•-ibutar 1 1 0.600 1 2.000 1 .1 .000 1 ' .t41:0 * (Ci.noT 1 I 0.290 1 2.000 1 1 . 00U 1 . . LL4 u 5. /00..1 1 0.000 - 0QLj 1 :.i ? 41'' 0 u.0 1 5. V !.0 i 1 I f • • . iributary Runoff 0,000 j .Sent 4 Reach 1 Oste, 1 0.012 J Fi.44.*a'ters1 0,23.0 I 0.000 I 34-p-off.',1,-'-o.37o I " :1.1:',-0.'011O4. 0.000 1 ,•;, 5.000 1 tar.01YD044-.)-2.000 I ,60 1 i • 1 0..0u.) 1 45.000 2.000 2.000 2.000 ,f1,-....,•ii•:.,,,„*.oi ' 1-A;:x5,.: 000 -..1 4.-ttkZ• - - . - ... ,:;6:1, .;- . ,.;•,,,L!...„4. l`,. • ,-;Rea.Chi 09' • - ,. -I: ‘:YO'''.'- .4,,..,: : - I vtary 1--0Z8 ilbfif ' • 1 - -q efit5'.e.Reacjv, . - ja,41.4tany.1 *kkinth;ff 1 0.090 1 • 1 -- .";r:. -0.000 I ..12.000 1 ,5.000 5 Waste -AtTpArtary Runoff -• 'Segrilent 5 Waste Tributar 'lc -Runoff Reach 4 I 1.163 I 0.000 I 0.090 0.000 2.000 5.000 11 56.000 I 2.000 I 5.000 Reach 5 1.550 1 0.0.00 1 0.090 I Segment 5 Reach 6 . 0.000 Tribqtar; 1 1.6W) flq 5 Tributary • Runoff 1 0.1.)00 I 0.090 ' hy1 63.000 2.0C.JU 5.000 90.000 1.000 1.000 1.000 0,000 0.000 I 1..00D 1 • q..cloo I 1.000 A3.1:loo I 0:000 1.000 0.000 1.000 0.000 00.000 1.000 0.000 I 0.000 7.440 7.440 7.440 0.000 7.440 7.440 7.440 0.000 7.440 7.440 0.000 , 4.; AGO i.44O 7.440 y.000 .440 , .; 0.00, • . .000 1.00C . 4 :7. 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Acute Instream Monitorll Drainage Area (m Parameters Upstream Location DownstreaLocation y2t /&Th(, ea,x CA- WS -1- Facility Name NPDES No. Type of Waste Facility Status Permit Status Receiving Stream Stream Classification Subbasin County Regional Office Requestor Date of Request Topo Quad FACT SHEET FOR WASTELOAD ALLOCATIONS :DELTA MILLS, INC. :NC0006190 :100% INDUSTRIAL :EXISTING :MODIFICATION :CLARK CREEK :C :030835 :CATAWBA : MRO Ao :BARONA :12/3/90 :E14NW WLA#- 5tt� OF NATixRAL• W:ES ANO COMMUNITY DEVELf?I',1ii?\ APR - 1 1991 b11/1S1OH OF ENvj 0) ;:rA( Mar MOORESVILLE REGIONAL OFFICE Stream Characteristics: USGS #0214322400 Date 9/89 Drainage Area: 68.6 sq.mi. Summer 7Q10: 12 cfs Winter 7Q10: 22 cfs Average Flow: 80 cfs 30Q2: 39 cfs Wastelaad Allocation Summary DELTA MILLS REQUESTING TWO RELOCATION OPTIONS @ QWS OF 0.75, 1.0, AND 1.25 MGD. RELOCATION INTO CLARK CREEK JUST ABOVE MAIDEN WWTP. FACILITY INTERACTS WITH MAIDEN WWTP AND NEWTON-CLARK CREEK WWTP. ENTIRE CLARK CREEK BASIN MODELLED TOGETHER WITH ALL DISCHARGERS INCLUDED. *COPPER DISCHARGE EXCEEDS ALLOWABLE CONC. FOR ALL QWS AND RELOCATION SITES. COPPER REDUCTION EFFORTS SHOULD BE A PERMIT CONDITION. (approach taken, correspondence with region, EPA, etc.) WASTELOAD SENT TO EPA?(Major) _Y_ (Y or N) (if yes, then attach schematic, toxics spreadsheet, copy of model, or if not modeled, then old assumptions that were made, and description of how fits into basinwide plan) Recommended by: Reviewed by Instream Assessment: Regional Permits & Engineering: OZIAL Supervisor: f i T -g 00, RETURN TO TECHNICAL SERVICES BY: APR 25 1991 Date•_3/21/91_ Date : 3/a3151 Date: 41 Xj/9 I Date: ` i5.4 -2- CONVENTIONAL PARAMETERS Existing Limits Daily Average Daily Maximum Summer/Winter Wasteflow (MGD): 1.0 BOD5 (mg/1) : 20 40 NH3N (mg/l) : 3 6 DO (mg/1) : 5 5 Tot. Sus. Residue (#/day): 763 1526 pH (SU) : 6-9 COD (#/day): 3500 7000 Sulfide (#/day): 7.0 14.0 Phenols (#/day): 3.5 7.0 Recommended Limits Wastef] w (MGD) : B0D5 (#/day): NH3N (mg/1): DO (mg/1) : TSS (#/d): pH (SU) : COD (#/day) : Sulfide (#/day) : Phenols (#/day) : Tot. Res. Chlorine (ug/1): Monthly Average Summer/Winter 1.0 162 .5 (BPT) 3.0 (AT) 5 (WQ) 708.5(BPT) 6-9(WQ) 1300(BAT) 6.5(BPT) 3.25(BPT) Daily Maximum 325.0(BPT) 1417.0(BPT) 2600(BAT) 13.0(BPT) 6.5(BPT) Limits Changes Due To: Parameter(s) Affected Instream Data Ammonia Toxicity Chlorine Nutrient Sensitive Waters HQW New 7Q10 flow data Special Modeling Studies New facility information Other NH3 (explanation of any modifications to past modeling analysis including new flows, rates, field data, interacting discharges, etC.) (See page 4 for Miscellaneous and special conditions if apply) -3- TOXICS Toxicity Limit Monitoring Schedule Existing Limit: 89% Chronic/Ceriodaphnia/Qrtrly Recommended Limit: 11% Chronic/Ceriodaphnia/Qrtrly Toxics or metals limits Existina Limits Daily Maximum Cadmium (ug/1): Chromium (w/1) .) %rein 0.055 Copper (ug/1): Nickel (ug/1) : Lead (ug/1): Zinc (ug/1) : Cyanide (ug/1): Phenols (ug/1): Mercd7y (ug/1) : Silver (ug/1): Chlorine (ug/1) : Recommended Limits Cadmium (ug/1): Chromium (#/day): Copper (ug/1) : Nickel (ug/1) : Lead (ug/1) : Zinc (ug/1): Cyanide (ug/1) : Phenols (ug/1): Mercury (ug/1): Silver (ug/1): Chlorine (ug/1) : Limits Changes Due to: Monthly Average Daily Maximum 3.25(BPT) monitor monitor 6.5 Parameter(s) Affected Change in 7Q10 data Change in stream classification Relocation of discharge Cr Change in wasteflow Cr New pretreatment information Failing toxicity test Other (onsite toxicity study, interaction, etc.) -4- MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Miscellaneous information pertinent to the renewal or new permit for this discharge. Include relationship to the Basinwide management plan. INSTREAM MONITORING REQURRMENTS: Upstream: Y Location: 100 FT. UPSTREAM OF DISCHARGE Donwstream: Y Location: 300 FT. DOWNSTREAM OF DISCHARGE Special Instream monitoring locations or monitoring frequencies: SPECIAL INSTRUCTIONS OR CONDITIONS MONITOR'FOR TEMPERATURE, DO, FECAL COLIFORM, AND CONDUCTIVITY. SCHEDULE REQUIREMENTS: (for P&E or region to recommend time frame for implementing new limits) ADDITIONAL "REVIEWER" COMMENTS: Additional Information attached? (yes or no) If yes, explain attachments. 10/89 dFacility NactMii Rills Permit rr /(Jcadb 6/SO CHRONIC TOXICITY TESTING REQUIREMENT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests, using test procedures outlined in: I.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is // % (defined as treatment two in the North Carolina procedure document). The permit holder shall perform auarter[v monitoring using this procedure to establish compliance with the permit condition. The. fast test will be performed after thirty days from issuance of this permit during the months of Ao.e avI) .sf/' ,Z • _ Effluent sampling for this testing shiii be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code ItJP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management P.O. Box 27687 Raleigh, N.C. 27611 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed irrassociation with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reponed if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(witlnin 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 /Z cis Perrnited Flow f. d MGD Recommended by: IWC% /t Basin & Sub -basin d7l3 Receiving Stream Cm.% CvuIG County (:4ft,.,44 "l ilr.]nrc "1'oxicit\• (C<'r1')? // 111 OI^1 Dtz . arltif:lrlri T N:u f= A C Facility Status: (circle one) Permit Status: RENEWAL (clrcls orwr),�° Major _ Pipe No:y .� a Design Capacity (MG©):```- Domestic (X ©f Flow): Industrial (X of Flow): Comments: inor. RECEIVING STREAM: Class: Sub -Basin: Reference USGS Quad: _. County: Regions) Office: As Fa (circle ea.) Requastasd By: Prepared Reviewed By: NPD WASTE LOAD ALLOCATION w(pleasa attach) WS Drainage Area 7Q10 (cfs) 2 Avg. Streamf iow (cf 7Q10 (cfs) 30Q2 (cis) Toxicity Limits: IWC" X (elrcls ens) Acu lnstream Monit+orin Parameters Upstrea Location Downstreatn I_ Location 3 (0 f? uLl (l ((.. j)'& uen c Facility Name NPDES No. Type of Waste Facility Status Permit Status Receiving Stream -1- FACT SHEET FOR WASTELOAD ALLOCATIONS :DELTA MILLS, INC. :NC0006190 :100% INDUSTRIAL :EXISTING :MODIFICATION :CLARK CREEK Stream Classification:C Subbasin County Regional Office Requestor Date of Request Topo Quad :030835 :CAT�WB :MRO :BARONA :12/3/90 :E14NW A WLA# 5957C R. C. DEPT. OF NATURA1 RESOURCtsAND COMMU1`ITY DEVELOPMr. APR -- 1 1991 DIVISION OF ENV,Nii:`:EMRa G MOORESVILLE RESIalif i OFFICE Stream Characteristics: USGS #0214322400 Date 9/89 Drainage Area: 68.6 sq.mi. Summer 7Q10: 12 cfs Winter 7Q10: 22 cfs Average Flow: 80 cfs 30Q2: 39 cfs Wasteload Allocation Summary DELTA MILLS REQUESTING TWO RELOCATION OPTIONS @ QWS OF 0.75, 1.0, AND 1.25 MGD. RELOCATION INTO CLARK CREEK JUST ABOVE MAIDEN WWTP. FACILITY INTER- ACTS WITH MAIDEN WWTP AND NEWTON-CLARK CREEK WWTP. ENTIRE CLARK CREEK BASIN MODELLED TOGETHER WITH ALL DISCHARGERS INCLUDED. *COPPER DISCHARGE EXCEEDS ALLOWABLE CONC. FOR ALL QWS @ BOTH RELOCATION SITES. COPPER REDUCTION EFFORTS SHOULD BE A PERMIT CONDITION. *SPECIAL NOTE: PDER STAFF OBSERVATION OF DELTA MILLS' DARK COLORED EFFLUENT AND COLORING OF THE RECEIVING STREAM, TECH SUPPORT RECOMMENDS THE INCLUSION OF A COLOR MONITORING REQUIREMENT AT EXPANSION QW=1.25 MGD. (SEE ATTACHED) WASTELOAD SENT TO EPA?(Major) _Y_ (Y or N) (if yes, then attach schematic, toxics spreadsheet, copy of model, or if not modeled, then old assumptions that were made, and description of how fits into basinwide plan) Recommended by: Reviewed by Instream Assessment: Regional Supervisor: D/W-- Permits & Engineering: RETURN TO TECHNICAL SERVICES BY: Date•_3/21/91_ Date: Date: `(/� r LC1ir APR 251991 -2- CONVENTIONAL PARAMETERS Existing Limits Daily Average Daily Maximum Summer/Winter Wasteflow (MGD): 1.0 BOD5 (mg/1) : 20 40 NH3N (mg/1) : 3 6 DO (mg/1) : 5 5 Tot. Sus. Residue (#/day): 763 1526 pH (SU) : 6-9 COD (#/day): 3500 7000 Sulfide (#/day) : 7.0 14.0 Phenols 4/day): 3.5 7.0 Recommended Limits Wasteflow (MGD) : BOD5 (#/day) : NH3N (mg/1) : DO (mg/1): TSS (#/d) : pH (SU) : COD (#/day) : Sulfide (#/day) : Phenols (#/day): Tot. Res. Chlorine (ug/1): Monthly Average Daily Maximum Summer/Winter 1.25 162.5(BPT) 325.0(BPT) 3.0 (AT) 5 (WQ) 708.5(BPT) 1417.0(BPT) 6-9 (WQ) 1300(BAT) 2600(BAT) 6.5(BPT) 13.0(BPT) 3.25 (BPT) 6.5(BPT) 28 (WQ) Limits Changes Due To: Parameter(s) Affected Instream Data Ammonia Toxicity Chlorine Nutrient Sensitive Waters HQW New 7010 flow data Special Modeling Studies New facility information Other NHS Chlorine limit added (explanation of any modifications to past modeling analysis including new flows, rates, field data, interacting discharges, etc.) (See page 4 for Miscellaneous and special conditions if apply) -3- TOXICS Toxicity Limit Monitoring Schedule Existing Limit: 89% Chronic/Ceriodaphnia/Qrtrly Recommended Limit: 14% Chronic/Ceriodaphnia/Qrtrly Toxics or metals limits Existing Limits Daily Maximum Cadmium (ug/1) : Chromium (tit /1)- W13(1 Copper (ug/1) : Nickel (ug/1) : Lead (ug/1): Zinc (ug/): Cyanide (ug/1): Phenols (ug/1): Mercury (ug/1) : Silver (ug/1) : Chlorine (ug/1) : Recommended Limits 0.055 Monthly Average Daily Maximum Cadmium (ug/1) : Chromium (#/day): 3.25(BPT) Copper (ug/1): monitor Nickel (ug/l): Lead (ug/l) : Zinc (ug/l): monitor Cyanide (ug/1) : Phenols (ug/l) : Mercury (ug/l) : Silver (ug/1): Chlorine (ug/1) : Limits Changes Due to: 6.5 Parameter(s) Affected Change in 7Q10 data Change in stream classification Relocation of discharge Cr Change in wasteflow Cr New pretreatment information Failing toxicity test Other (onsite toxicity study, interaction, etc.) -4- MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Miscellaneous information pertinent to the renewal or new permit for this discharge. Include relationship to the Basinwide management plan. INSTREAM MONITORING REQUIRMENTS: Upstream: Y Location: 100 FT. UPSTREAM OF DISCHARGE Donwstream: Y Location: 300 FT. DOWNSTREAM OF DISCHARGE Special Instream monitoring locations or monitoring frequencies: SPECIAL INSTRUCTIONS OR CONDITIONS MONITOR FOR TEMPERATURE, DO, FECAL COLIFORM, AND CONDUCTIVITY. SCHEDULE REQUIREMENTS: (for P&E or region to recommend time frame for implementing new limits) ADDITIONAL "REVIEWER" COMMENTS: Additional Information attached? (yes or no) If yes, explain attachments. DIVISION OF ENVIRONMENTAL MANAGEMENT Recommendations for Color Monitoring 15 NCAC .0211(b)3(F) states for colored wastes - only such amounts as will not render the waters injurious to public health, secondary recreation, or to aquatic life and wildlife or adversely affect the palatability of fish, aes- thetic quality or impair the waters for any designated uses. Within 120 days of the effective date of this permit, the permit holder shall begin monitoring for color at the Effluent, Upstream, and Downstream designated sites (10.0.ft upstream and 300 ft downstream), and one sample of effluent diluted with upstream water at a concentration replicating 7Q10 conditions. All samples shall be grab samples. Analysis shall be performed in the field using the "glass disks field method" (Standard Methods - 204A). Analyze samples as follows: (a) using the platinum -cobalt method; and (b) Using a narrow -band scanning spectrophotometer to produce a tral curve of the visible spectrum (350-750 nm). Calculate and in ADMI color units from the information indicated. Samples should be taken free from turbidity (True Color) and at COMPLETE spec - report results natural pH. During summer months (April -October) collect samples on Mondays, Wednesdays, and Fridays and during the winter months (November -March) collect samples on Wednes- days. The permit holder shall submit annual reports summarizing the available color monitoring information. Include factors which may have had an impact on the levels of color in the effluent and receiving stream, including, but not limited to, rainfall, streamflow, production plant operations, and treatment plant oper- ations. Submit the report to the Water Quality Section Chief no later than Feb- ruary 15th of each year. 1 0/S9 Facr_lity Name ij6/tr Permit o4)o6(7e CHRONIC TOXICITY TESTING REQUIREMENT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests, using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is % (defined as treatment two in the North Carolina procedure document). Zhe permit holder shall perform Quarterly monitoring using this procedure to establish compliance with the permit condition. The. first test will be performed after thirty days from issuance of this permit during the months of M.le_izi 1 Seri h 6Z. . Effluent sampliingfor this testing shall be performed at the NPDES permitted final effluent discharge below all tprocesses. - All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B_ Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management P.O. Box 27687 Raleigh, N.C. 27611 Test data shall be complete and accurate and include all supporting chemical physical measurements performed in.association with the toxicity tests, as well as all dose response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. • N01E: Failure to achieve test conditions as specified in the cited document. such as nhittimuni control organism survival and appropriate environment] controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring even:?. Failure to submit suitable test results will constitute noncompliance with monitoring requirern•L.nts 7Q10 /2- cfs Permited Flow !,z" IWC% l4 Basin & ub-basin GTB 3S � M ReceivingStream C/Avtc. Clr/L County e.¢1,► 44 laic 3/1'0/ - Chronic Toxicity (Ceriod::;)}trtr,tt l'!I /cl /1,02.,11)#I ter Dre-- MGD Recommended by: 5.;.,LeJ State of North Carolina Department of Environment, Health, and Natural Resources Mooresville Regional Office James G. Martin, Governor Albert F. Hilton, Regional Manager William W. Cobey, Jr., Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT November 19, 1991 Mr. Matt Einsmann Delta Mills, Inc. Post Office Box 37 Maiden, North Carolina 28650 Subject: NPDES Permit No. NC0006190 Delta Mills, Inc. Catawba County, NC Dear Mr. Einsmann: Our records indicate that NPDES Permit No. NC0006190 was issued on November 13, 1991 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance are Pages 4-7. Pages 4-7 set forth the effluent limitations and monitoring requirements for your discharge(s). Your discharge(s) must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation), you must initiate the required monitoring. The monitoring results must be entered on the reporting forms furnished to you by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the forms, please contact this Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form (DEM Form MR-1), plus instructions for completing the form. It is imperative that all applicable parts be completed, and the original and one copy be submitted as required. The remaining Parts of the Permit set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s). The conditions include special reporting requirements in the 919 North Main Street, Mooresville, N.C. 28115 • Telephone 704-663-1699 • FAX 704-663-6040 An Equal Opportunity Affirmative Action Employer Mr. Matt Einsmann Page Two November 19, 1991 event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $10,000 per violation plus criminal penalties may be assessed for such violations. If you find at any time that you are unable to comply with the terms and conditions of the Permit, you should contact this Office immediately. A Consent Order may be necessary while pursuing action to obtain compliance. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page 1 of the Permit. Also note that NPDES Permits are not transferable. If you, as the Permittee, cease to need this Permit, then you should request that the Permit be rescinded. As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, K J D. Rex Gleason, P. E. Water Quality Regional Sup rvisor Enclosure DRG:se Permit No. NC0006190 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, i 4mended, Delta Mills, Inc. •colt I' c :. or. T is hereby authorized to discharge wastewater from a facility Iocated at `r1,_, t Maiden Plant ��f'' / ' o1`'�'� 408 South Main Avenue'91,1145Olf `1 /99j 9oa}pF'�r Catawba County Maiden d' 1� Jo . to receiving waters designated as Clarks Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 11, and III hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on July 31, 1995 Signed this day George T. Everett, Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC00061.90 SUPPLEMENT TO PERMIT COVER SHEET Delta Mills, Inc. is hereby authorized to: I . Continue to operate the existing wastewater treatment plant consisting of a heat exchanger, a bar screen, dual aeration basins, dual secondary clarifiers, flow equalization pond, post aeration, disinfection facilities, and sludge dewatering equipment located at Maiden Plant, 408 South Main Avenue, Maiden, Catawba County (See Part III of this Permit), and 2. After receiving an Authorization to Construct from the Division of Environmental Management, relocate the discharge from Shady Branch to Clarks.Creek, and, 3 Discharge from said treatment works at the location specified on the attached map into Clarks Creek which is classified Class C waters in the Catawba River Basin. 1938 3 5' 3''37 i`71a�bE,J �rl WTP rti o cCCf i tin �r L P M \LLS r Mc4'\ s �'+ 3936 3934 OLN CO ;I - 2010 2063 Goll Clu • • • . •r��t,i�� ' Cl: `'��9, Fitirauon Plant, .Prov�denweNi11 it •wr 441 . East Mani,•,,,, • rl, :c., ?1 r/= A. ( ). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0006190 During the period beginning on the effective date of the permit and lasting until relocation of the discharge or expiration, the Pemlittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Lbs/day. Mon. Avg. Daily Max Flow BOD, 5 Day, 20 °C TSS 763.0 1526.0 NH3 as N Dissolved Oxygen" oD 3500.0 7000.0 Total Residual Chlorine Temperature Total Nitrogen (NO2+NO3+TKN) Total Phosphorus Conductivity Limitations Monitoring Units (specify) Measurement Mon. Avg. 1.0 MGD 20.0 mg/I 3.0 mg/I Daily Max. Frequency Continuous 40.0 mg/I Daily Daily 6.0 mg/l Weekly Daily Weekly Monthly Daily Monthly Monthly Requirements Sample *Sample Type Location Recorder I or E Composite E Composite E Composite E Grab E,U,D Composite E Grab E Grab E,U,D Composite E Composite E Grab U,D * Sample locations: E - Effluent, I - Influent, U - Upstream 200 feet above the discharge, D - Downstream at NCSR 2005 Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June, July, August, and September, and once per week during the remaining months of the year. ** The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/l. *** Chronic Toxicity (Ceriodaphnia) P/F at 89%; March, June, September, and December; See Part III, Condition D. **** See Part III, Condition E. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent, upstream, and downstream locations by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (). EtFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0006190 During the period beginning on the effective date of the permit and lasting until relocation of the discharge or expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. (Continued) Effluent Characteristics Chronic Toxicity"' Pollutant Analysis" — Chromium Sulfide Phenols Zinc Copper Lbs/day, Discharge Limitations Other Units (specify) Mon. Avg, Daily Max Mon. Av4. Daily Max. 7.0 3.5 14.0 7.0 55.0 ug/I Monitoring Measurement Frequency Quarterly Annually Weekly Monthly Monthly Monthly Monthly Requirements Sample Type Composite Composite Grab Grab Composite Composite *Sample Location E E E E E E E A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0006190 During the period beginning upon relocation of the discharge and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. (Continued) Effluent Characteristics Chronic Toxicity"' Pollutant Analysis**** Chromium Sulfide Phenols Copper Zinc Lbslda . Mon. Avg. Daily Max 3.25 6.5 3.25 6.5 13.0 6.5 Discharge Limitations Other Units (specify) Mon. Ava. Daily Max. Monitoring Measurement Frequency Quarterly Annually Weekly Weekly Weekly Monthly Monthly Requirements Sample Type Composite Composite Grab Grab Composite Composite *Sample Location E E E E E E E A. O. El -FLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL , Permit No. NC0006190 During the period beginning upon relocation of the discharge and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs/day. Units (specify) Measurement Sample *Sample Mon. Avg. Daily Max Mon. Ava. Daily Max. Frequency Tvpe Location Flow 1.0 MGD Continuous Recorder I or E l3OD, 5 Day, 20 °C 162.5 325.0 Daily Composite E TSS 708.5 1417.0 Daily Composite E NH3 as N 3.0 mg/I Weekly Composite E Dissolved Oxygen** Daily Grab E,U,D CCD 1300.0 2600.0 Weekly Composite E Total Residual Chlorine Monthly Grab E Temperature Daily Grab E,U,D Total Nitrogen (NO2+NO3+TKN) Monthly Composite E Total Phosphorus Monthly Composite E Conductivity * Grab U,D * Sample locations: E - Effluent, I - Influent, U - Upstream 100 feet, D - Downstream 300 feet Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June, July, August, and September, and three times per week during the remaining months of the year. ** The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/I. *** Chronic Toxicity (Ceriodaphnia) P/F at 1 1%; March, June, September, and December; See Part III, Condition F. **** See Part III, Condition E. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. ." Part III Permit No. NC0006190 D. Chronic Toxicity Limit (Ceriodaphnia, Quarterly Pass/Fail) The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests, using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 89% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from issuance of this permit during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management P.O. Box 29535 Raleigh, N.C. 27626-0535 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be reopened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting (within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. E. Pollutant Analysis Condition The permittee shall conduct a test for pollutants annually at the effluent from the treatment plant. The discharge shall be evaluated as follows: 1) A pollutant analysis of the effluent must be completed annually using EPA approved methods for the following analytic fractions: (a) purgeables (i.e., volatile organic compounds); (b) acid extractables; (c) base/neutral extractables; (d) organochlorine pesticides and PCB's (e) herbicides; and (f) metals and other inorganics. The Annual Pollutant Analysis Monitoring (APAM) Requirement Reporting Form A and accompanying memo, to be provided to all discharges affected by this monitoring requirement, describes the sampling and analysis requirements and lists chemicals to be included in the pollutant analysis. This monitoring requirement is to be referred to as the "Annual Pollutant Analysis Monitoring Requirement" (APAM). (2) Other significant levels of organic chemicals must be identified and approximately quantified. For the purpose of implementing this requirement, the largest 10 GC/MS peaks in the purgeable base/neutral extractable, and acid extractable fractions (or fewer than 10, if less than 10 unidentified peaks occur) for chemicals other than those specified on the APA Requirement Reporting Form A should be identified and approximately quantified as stated in the APAM Reporting Form A instructions. This part (item 2) of the APAM requirement is to be referred to as the "10 significant peaks rule"). F. Chronic Toxicity Limit (Ceriodaphnia, Quarterly Pass/Fail) The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests, using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 11% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from issuance of this permit during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management P.O. Box 29535 Raleigh, N.C. 27626-0535 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be reopened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting (within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. DIVISION OF ENVIRONMENTAL MANAGEMENT December 11, 1991 MEMORANDUM TO: Don Safrit FROM: D. Rex GleasonoA PREPARED BY: Allen Hardy ikA' SUBJECT: Permit Modification Permit No. NC0006190 Delta Mills, Inc. - Maiden Plant Catawba County, North Carolina This Office has received the subject permit modification and offers the following comments. Delta Mills is a textile plant with dyeing being one of its principal processes. The effluent wastewater from the facility is highly colored and likewise the receiving waters (presently Pinch Gut Creek which is tributary to Clark Creek). This Office has major concerns with the impact that color may be having on Clark's Creek and eventually the South Fork Catawba River. The Division of Environmental Health, Water Supply Section, has informed the Division of Environmental Management that municipalities,located downstream of Delta Mills and other discharges influenced with dye, are having to increase their chemical usage at their water treatment plants to adequately treat the water to potable standards. The municipalities suggest that the color or properties associated with the dye discharge are causing this increase in chemical treatment. Due to the concern expressed by the Division of Environmental Health as well as our concern, this Office recommends that the subject Permit be modified to include color monitoring. If you have any questions or comments, please feel free to contact Allen Hardy or me. WAH:se N. C. DEPT. OF NATURAL RESOURCES AND C0%L LUNZITg DEVEWP►fEVT DEC 4 1991 OMSION OF ENVIRONMENTAL MANAGEMENT MOORESVILLE REGIONAL OFFICE State of North Carolina Department of Environment, Health, and Natural Resources Division of Environmental Management 512 North Salisbury Street •Raleigh, North. Carolina 27604 James G. Martin, Governor George T. Everett, Ph.D. William W. Cobey, Jr., Secretary Director December 2, 1991 Mr. Matt Einsmann Delta Mills, Inc. PO Box 37 Maiden, NC 28650 Dear Mr. Einsmann: Subject: Permit Modification Permit No. NC0006190 Delta Mills, Inc. - Maiden Plant Catawba County On November 13, 1991, the Division of Environmental Management issued NPDES Permit No. NC0006190 to Delta Mills, Inc.. A review of the permit file has indicated that an error was inadvertently made in the permit. The Permit you received had incorrect monitoring frequency for instream locations after relocation of the discharge. The permit should read "Stream samples should be collected three times per week during June, July, August, and September, and once per week during the remaining months of the year." Accordingly, we are forwarding herewith modifications to the subject permit to correct the error. Please find enclosed new effluent sheets which should be inserted into your permit. The old pages should be discarded. All other terms and conditions contained in the original permit remain unchanged and in full effect. These permit modifications are issued pursuant to the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, NC 27611-7447. Unless such a demand is made, this decision shall be final and binding. Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer If you have any questions concerning these permit mociificatio Barona at telephone number 91.9/733-5083. sincerely yours, George T, F,e. CC. ,P ase contact Ms. Rosanne A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0006190 During the period beginning on the effective date of the permit and lasting until relocation of the discharge or expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Lbs/day, Mon, Avg. Dai a Flow BOD, 5 Day, 20 °C TSS 763.0 1526.0 NH3 as N Dissolved Oxygen" COD 3500.0 7000.0 Total Residual Chlorine Temperature Total Nitrogen (NO2+NO3+TKN) Total Phosphorus Conductivity Units (specify) Measurement Mon. Avg. Daily Max, 1.0 MGD 20.0 mg/l 40.0 mg/l 3.0 mg/I 6.0 mg/I Frequency Continuous Daily Daily Weekly Daily Weekly Monthly Daily Monthly Monthly Requirements Sample *Sample Tvpe Location Recorder l or E Composite Composite E Composite E Grab E,U,D Composite E Grab E Grab E,U,D Composite E Composite E Grab U,D * Sample Iocations: E - Effluent, I - Influent, U - Upstream 200 feet above the discharge, D - Downstream at NCSR 2005 Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June, July, August, and September, and once per week during the remaining months of the year. ** The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/1. *** Chronic Toxicity (Ceriodaphnia) P/F at 89%; March, June, September, and December, See Part III, Condition D. **** See Part III, Condition E. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent, upstream, and downstream locations by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0006190 During the period beginning on the effective date of the permit and lasting until relocation of the discharge or expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. (Continued) Effluent Characteristics Chronic Toxicity*** PollutantAnalysis**** Chromium Sulfide Phenols Zinc Copper Lbs/day. Discharge Limitations Other Units (specify) Mon. Avq. Daily Max Mon. Avg. Daily Max, 7.0 3.5 14.0 7.0 55.0 ug/1 Monitoring Measurement Frequency Quarterly Annually Weekly Monthly Monthly Monthly Monthly Requirements Sample Type Composite Composite Grab Grab Composite Composite *Sample Location E E E E E E A. O.EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0006190 During the period beginning upon relocation of the discharge and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbslday, Units (specify) Measurement Sample *Sample Mon, Avg. Daily Max Mon. Avg, Daily Max. Frenuency Type Location Flow 1.0 MGD Continuous Recorder I or E BOD, 5 Day, 20 °C 162.5 325.0 Daily Composite E TSS 708.5 1417.0 Daily Composite E NH3 as N 3.0 mg/l Weekly Composite E Dissolved Oxygen** Daily Grab E,U,D CCO 1300.0 2600.0 Weekly Composite E Total Residual Chlorine Monthly Grab E Temperature Daily Grab E,U,D Total Nitrogen (NO2+NO3+TKN) Monthly Composite E Total Phosphorus Monthly Composite E Conductivity * Grab U,D * Sample locations: E - Effluent, I - Influent, U -'Upstream 100 feet, D - Downstream Clark Creek at NCSR 1274 Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June, July, August, and September, and once per week during the remaining months of the year. ** The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/l. *** Chronic Toxicity (Ceriodaphnia) ChV at 11%; March, June, September, and December, See Part III, Condition F. **** See Part III, Condition E. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. • A. (). E.hk-LUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0006190 During the period beginning upon relocation of the discharge and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. (Continued) Effluent Characteristics Chronic Toxicity"' Pollutant Analysis*"' Chromium Sulfide Phenols Copper Zinc Lbs/day, Mon. Avg, Daily Max 3.25 6.5 3.25 6.5 13.0 6.5 Discharge Limitations Other Units (specify) Mon. Ava. Daily Max. Monitoring Measurement Frequency Quarterly Annually Weekly Weekly Weekly Monthly Monthly Requirements Sample Type Composite Composite Grab Grab Composite Composite *Sample Location E E E E E E E 1933 State of North Carolina Depagent of Natural Resources and Community Development MppaE$vuo REa,arvrtL c''' Division of Environmental Management 512 North Salisbury Street + Raleigh, North Carolina 27611 James . Martin, Governor S. Thomas Rhodes, Secretary Mr. Clarence Turner, Jr. Delta Mills, Inc. 408 South Main Avenue Maiden, NC 28650 Dear Mr. Turner: In May 26, 1988 Subject: Permit No. NC0006190 Maiden Knitting Mills Catawba County R. Paul Wilms Director ordance with your application for discharge permit received on August 18, 1987, we are forwarding herewith the subject State NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you may request a waiver or modification pursuant to Regulation 15 NCAC 2B .0508(b) by written request to the Director identifying the specific issues to be contended. Unless such request is made within 30 days following receipt of this permit, this permit shall be final and binding. Should your request be denied, you will have the right to request an adjudicatory hearing. Please take notice that this permit is not transferable. Part II, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not•.affect the legal requirement to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Mr. Jule Shanklin, at telephone number 919/733-5083. FIGU AL S GNE Since e ARTHUR MOUBERRY FOR R. Paul W cc: Mr. Jim Patrick, EPA Mooresville Regional Supervisor Pollution Prerrnhon Pavers P.O. Box 27687, Raleigh, North Can lina 27611-7687 Telephone 919-733-7015 Permit No. NC0006190 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERMI T To Discharge Wastewater Under The NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Delta Mills, Inc. is hereby authorized to discharge wastewater from facilities located at The Maiden Plant 408 South Main Street in Maiden Catawba County to receiving waters designated as Shady Branch in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall be effective June 1, 1988 This permit and the authorization to discharge shall expire at midnight on May 31, 1993 Signed this day of May 26, 1988 ORIGINAL SIGNED BY ARTHUR MOUBERRY FOR R. Paul Wilms, Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0006190 SUPPLEMENT TO PERMIT COVER SHEET Delta Mills, Inc. is hereby authorized to: 1. Continue to operate a 1,.0 MGD treatment plant consisting of a heat exchanger, bar screen, dual aeration basins, dual secondary clarifiers, a flow equalization pond, post aeration, sludge dewatering equipment, and post aeration locatedk in. Maiden (Note Part III of this permit), and 2. Discharge from said treatment works into Shady Branch which is classified Class "C" waters in the Catawba River Basin. A. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - Final During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge from outfall serial number - 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements lbs/day Other Units (Specify) Measurement Sample *Sample Daily Avg Daily Max Daily Avg Daily Max Frequency Type Location FloFlowSDa 20o C 1.0 MGD Continuous Recording I or E y� 20.0 mg/1 40.0 mg/I Daily Composite E Total Suspended Residue .763.0 1526.0 Daily Composite E NH3 as N 3.0 mg/1 6.0 mg/1 Weekly Composite E Dissolved Oxygen (minimum) 5.0 mg/1 5.0 mg/1 Daily Grab E,U,D COD 3500.0 7000. O Weekly Composite E Total Residual Chlorine Monthly Grab E Temperature Daily Grab E,U,D Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite E Total Phosphorus Monthly Composite E Conductivity * Grab U,D Priority Pollutants *** *** Annually E Chronic Toxicity ** ** Quarterly. Composite E Total Chromium 0.055 mg/1 Weekly Composite E Sulfide 7.0 14.0 Monthly Grab E Phenols 3.5 7.0 Monthly Grab E Total Zinc Monthly Composite E Total Copper Monthly Composite E *Sample Locations: E - Effluent, I - Influent, U - Upstream 200 feet above the discharge point, D - Downstream at NCSR 2005 Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June; July, August and September and once per week during the remaining months of the year. **Chronic Toxicity (Ceriodaphnia) P/F at 89%, March, Part III, Condition No. G. June, September and December; See ***Priority Pollutants: See Part III, Condition No. H. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the E,U,D by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. r!3 Permit No. NC0006190 Part 1 B. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with Final Effluent Limitations by the effective date of the permit. 2. Permittee shall at all times provide the operation and maintenance necessary to operate the existing facilities at optimum efficiency. 3. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part 11 Page 1 of 14 PAR"!' II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. GENERAL CONDITIONS 1. Duty to Comply The permittee must comply with all conditions of this permit.. Any permit noncompliance constitutes a violation of. the Clean Water. Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification►; or for denial of a permit renewal application. 2. Penalties for Violations of Permit Conditions Any person who violates a permit: condition is subject to a civil penalty not to exceed $1.0,000 per day of such violation. Any person who willfully or negligently violates a permit condition is guilty of a misdemeanor punishable by a fine not to exceed $15,000 per day of violation, or by imprisonment not to exceed six months or both. 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 4. Permit Modification After notice and opportunity for a hearing pursuant to NCGS 143-215.1(b) (2) and NCGS 143-215.1(e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not limited to, the following: a. Violation of any terms or conditions of this permit; h. Obtaining this permit: by misrepresentation or failure to disclose fully all relevant facts; c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge; or d. Information newly acquired by the Division indicating the discharge poses a threat to human health or welfare. If the permittee believes that any past or planned activity would be cause for modification or revocation and reissuance, the permittee must report such information to the Permit Issuing Authority. The submittal of a new application P o r. t II Page 2 of 14 . may be required of the permittee. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompi.iances, does not stay any permit condition. 5. Toxic Pollutants Notwithstanding Part II, A-4 above, if a toxic effluent standard or prohibition (.including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant. which is present in the. discharge, if such standard or prohibition is more stringent than any limitation for such pollutant iv tll.is permit, this permit shall be revised or modified in accordance with the toxic effluent standard prohibition and the permittee so notified. The permittee shall comply with effluent standards or prohibitions established under Section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish those standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part 11, B-3) and "Power Failures" (Part II, B-6), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or. Section 309 of the. Federal Act, 33 USC 13.1.9. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective. compliance may be temporarily suspended. 7. Oil and Hazardous Substance Liability Nothing in 0Ais permit sba11 be construed to preclude t:iln_institution ofany legal action or relieve the permittee from any responsibilities, Litif?s, liabilities, or penalties to which the permittee is or may he subject to under NCGS 143-215.75 eL seq. or Section 311 of the Federal Act, 33 USC 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 8. Property Rights The issuance of this permit does not convey any property rlgh.ts in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal right:., nor any infringement of Federal, State or local laws or regulations. Part II Pnge 3 of 14 9. Onshore of Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 10. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. 11. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reason- able time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. SECTION B. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Proper Operation and Maintenance The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 2. Need to Malt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement: action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 3. Dypassing Any diversion from or bypass of facilities is prohi.hited, except (i) where unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations And prohibitions of this permit. All permittees who have such sewer bypasses or overflows of this discharge shall submit, not later than six months from the date of issuance of this permit, detailed data or engineering estimates which identify: a. The location of each sewer system bypass or overflow; b. The frequency, duration and quantity of flow from each sewer system bypass or overflow. Part II Page 4 of 14 This requirement is waived where infiltration/inflow analyses are scheduled to be performed as part of an Environmental Protection Agency facilities planning project. The permittee shall report by telephone to either the central office or appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any division from or bypass of facilities. 4. Upsets "Upset" means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment: facilities, lack of preventive maintenance, or careless or improper. operation. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit limitation if the requirements of 40 CFR S 122.41(n)(3) are met. 5. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 6. Power Failures The permittee is responsible for maintaining adequate safeguards to prevent the discharge of ❑ntr.eated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standhy generators or retention of inadequately treated effluent. SECTION C. MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be Laken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified , before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. Part II Page 5 of 14 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1.1, 2, 3) or alternative forms approved by the Director, DEll, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the lest day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTENTION: Central Files Post Office Box 27687 Raleigh, North Carolina 27611 3 Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to insure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to insure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected discharge volumes. Once -through condenser cooling water flow which is monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4, Test Procedures Test procedures for the analysis of pollutants shall conform to the EPIC regulations published pursuant to NCGS 143-215.63 et seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Contro]. Act, as Amended, and Regulation 40 CFR 136. 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, by punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than six months per violation, or by both. Part IT Page 6 of 14 6. Records Retention All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained for a minimum of three (3) years by the permittee. Thisperiod of retention shall be extended during the course of any unresolved litigation or if requested by the Division of Environmental. Management or the Regional Administrator of the Environmental Protection Agency. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following infel.mati.on: a. The exact place, date, and time of sampling; b. The dates the analyses were performed; c. The person(s) who performed the analyses; and d. The results of such analyses. 8 Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized representatives, upon the presentations of credentials: a. To enter upon the permittee's premises where an effluent source is located or in which any records are required to be kept unrder the terms and conditions of this permit; and b. At reasonable 1•.imes to have access to and copy any records :required to he kept under the terms and conditions of this permit.; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. SECTION D. REPORTING REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result Part II Page 7 of 14 in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Anticipated Noncompliance The permittee shall give notice to the Permit Issuing Authority of any planned change in the permitted facility or activity which may result in noncompliance with permit requirements. Any maintenance cf facilities, which might necessitate unavoidable interruption of operation and degradation of effluent quality, shall be scheduled during noncritical water quality periods and carried out in a manner approved by the Permit Issuing Authority. 3. Transfer of Ownership or Control This permit is not transferable. 7n the event of any change in name, control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by Ietter of the existence of this permit and of the need to obtain a permit in the name of the prospective owner. A copy of the letter shall be forwarded to the Division of Environmental Management. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values is required in the DMR. Such increased frequency shall also be indicated. The DEM may require more frequent monitoring or, the monitoring of other pollutants not required in this permit by written notification. S. Averaging of Measurements Calculations for limitations which require averaging of measurements shall. utilize an arithmetic mean unless otherwise specified by the Permit Issuing Authority in the permit. 6. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: Part II Page 8 of 14 a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self -monitoring information indicates that the facility has gone out of compliance with its NPDES permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. 7. Changes in Discharges of Toxic Substances: The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic substance(s) (listed at 40 CFR S 122, Appendix D, Table II and III) which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels". (1) One hundred micrograms per liter (100 ug/l); (2) Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/1) for 2,4-dinitrophenol and for 2-methyl-4,6-dinitrophenol; and one milligram per liter (1 mg/1) for antimony; or, Five (5) times the maximum concentration value reported for that pollutant(s) in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant (listed at 40 CFR S 122, Appendix D. Table I1 and 1I.I) which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels": (3) Part lI Page 9 of 14 (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram per liter (1 mg/1) for antimony; or (3) Ten (10) times the maximum concentration value reported for that pollutant(s) in the permit application. 8. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees es are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided In NCGS 143-215.6 and 33 USC 1251 et seq. 9. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or (3) Part II Page 10 of 14 well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environ- mental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. c. Certification. Any person signing a document under paragraphs a. or b. of this section shall making the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather, and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted .is, to the hest of my knowledge and believe, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a) (2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b) (2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification .hi any record or other document submitted or required to be maintained under this permit., including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than six months per violation, or by both. SECTION E. DEFINITION 1. Permit Issuing Authority The Director of the Division of Environmental Management. 2. DEM or Division Means the Division of Environmental Management, Department of Natural Resources and Community Development. Part II Page 11 of 14 3. EPIC: Used herein means the North Carolina Environmental Management Commission. 4. 1ct or "the Act" The Federal Water Pollution Control Act, also known as the. Clean Water Act, as amended, 33 USC 1251, et. seq. 5. Mass/Day Measurements a. The "monthly average discharge: is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sample and measured, divided by the number of daily discharges samples and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Daily Average" or "Monthly Average" in Part I. of the permit. b. The "weekly average discharge" is defined es the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday -Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges samples and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Ave: age" in Part: T of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken -during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as "Daily Maximum," in Part I of the permit. d. The "average annual discharge" is defined as the total mass of all daily discharges sample and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average" in Part I of the permit. Part I1 Page 12 of 14 6. Concentration Measurement a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges samples and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the...case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" or "Daily Average" under "Other Limits" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Limits" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. It is identified as "Daily Maximum" under "Other Limits" in Part T of the permit. d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average" under "Other Limits" in Part I of the permit. Part II Page 13 of 14 7. Other Measurements a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. 8. Types of Samples a. Composite Sample: These samples consist of grab samples collected at equal intervals and combined proportional to flow, n sample continuously collected proportionally to flow, or equal volumes taken at varying time intervals. If a composite sample is obtained from grab samples, the following requirements apply. The intervals between influent grab samples shall be no greater than hourly. Intervals between effluent grab samples shall be no greater than hourly except where the detention time of the wastewater in the facility is greater than 24 hours, in which case, the interval between grab samples shall be no greater in number of hours than the detention time in number of days; provided, however, in no case may the time between effluent grab samples be greater than six hours nor the number of grab samples less than four during any discharge period of 24 hours or less. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. 9. Calculation of Means a. Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values is the Nth root of ' the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1). c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. Part II Page 14 of 14 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11. Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. PART III OTHER REQUIREMENTS A. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. B. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. C. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewatertreatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities. D. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. E. Limitations Reopener This permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2), and 307(a) (2) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved:, 1. contains different conditions or is otherwise more stringent than any effluent limitation in the permit; or 2. controls any pollutant not limited in the permit. The permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. Part III Permit No. NC0006190 F. Toxicity Reopener This permit shall be modified, or revoked and reissued to incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. G. Chronic Toxicity Testing Requirement The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1. The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *February 1987) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 89% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from issuance of this permit during the months of January, April, July and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Technical Services Branch North Carolina Division of Environmental Management PO Box 27687 Raleigh, North Carolina 27611-7687 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be reopened and modified to include alternate monitoring requirements or limitations. Part III Permit No. NC0006190 Note: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting (within 30 days of initial monitoring event). Failure to submit suitable test results will constitute a failure of permit conditions. H. The permittee shall conduct a,•test for priority pollutants annually at the effluent from the treatment •plant. The discharge shall be evaluated for all volatile fractions, acid fractions, base/neutral fractions, and pesticide fractions listed in Table II of Appendix D. of 40 CFR Part 122 and all metals, cyanided and phenols listed in Table III of Appendix D. of 40 CFR Part 122. The permittee shall test the effluent for any pollutants listed in.Tables IV and V of Appendix D. of 40 CFR Part 122, if a specific pollutant is believed to be present in the discharge. In addition to the above testing requirements, other significant levels of synthetic organic chemicals must be identified. For the purpose of implementing this requirement, the largest 10 percent of the GC/MS peaks other than the priority pollutants shall be identified. All tests shall be performed in accordance with the EPA Reference Methods listed in 40 CFR Part 136. iRECEIVED v,emsofOF EaYdR NIYIESTAL .MANACEitikl 8 State of North Carolina nt of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor S. Thomas Rhodes, Secretary July 8, 1988 Mr. Clarence Turner, Jr, Delta Mills, Inc. P.O. Box 37 Mriiden, NG 28650 Subject: Modification to NPDES Permit No. NC0006190 Delta Mills - Maiden Plant Catawba County. Dear Mr. Turner; On. June 1, 1988, the Diiv:iswl No, NC0006190 to Delta Mills, Inc. error was inadvertently made in the modifications to the subject Permit modifications are issued to correct testing to agree with the citation i. an. emended page M3 which should be i should be discarded. All other terms and conditions contained. in the, origina"s. Permit remain unchanged an in full effect. These Permit modifications are issued pursuant to the requirements of North Carolina General Statutes 143-215.1, and the Memorandum of Agreement between North Carolina and the U.S. Environmental Prote cti Agency. R. Pau! Wilms Director of Environmental gement issued NPDES Permit A review of our file has indicated that an. Permit. Accordiy°'r-gly, we are forwarding herewith to correct the error.. These Fermi the sampling months. for chronic toxicity ra Part III, condition G, Please find enclosed nserted into your Permit. The old page M3 If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable to you, you may request a waiver or modification pursuant to Regulation 15 NCAC 2B .0508(b) by written request to the Director identifying the specific issues to be contended. Unless such request is made within 30 days following receipt of this permit, this permit shall he final and binding. Should your request be denied, you will have the right to reclr.acst: an a.djudicat.;ory hearing. If you have any questions concerning these permit modifications, l.Flease contact Mr. Jule Shanklin, telephone no. 919/733-508:3, ext. 553. CC: Ira Patrick, EPA ville Regional Office Pollution Preremtion Pays P.O. Box 27687, Raleigh, North C.atul'ina 276II.7687 Telephone 919-733-70I.5 An Equal Opportunity Affirm; t vt Action Employer A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final NPDES No. NC0006190 During the period beginning on the effective date of the permit and lasting until expiration the Permittee is authorized to discharge from outfall(s) serial nuMber( ) 001. Such discharges shall be limited and monitored by the Permittee as specified below: acteristi s Flow BOD, 5 Day, 20 degrees C Total Suspended Residue NH3 as N Dissolved Oxygen (minimum) COD Total Residual Chlorine Temperature Total Nitrogen (NO2 Total Phosphorus Conductivity Priority Pollutants Chronic Toxicity Total Chromium Sulfide Phenols Total Zinc Total Copper * * ** * Lbsiday Daily Avg. Daily Max. 763.0 1526.0 3,500.0 7000.0 + NO3 + TKN) 7.0 14.0 3,5 7.0 Discharge Limitations Other Units (Specify) Dail Av . Dail Max. 1.0 MGD 20.0 mg/1 40.0 mg/1 3.0 mg/1 5.0 mg/1 6.0 mg/1 5.0 mg/1 *** *** ** ** 0.055 mg/1 0 0 Frequency Continuous Daily Daily Weekly Daily Weekly Monthly Daily Monthly Monthly Annually Quarterly Weekly Monthly Monthly Monthly Monthly Sample Type Recording Composite Composite Composite Grab Composite Grab Grab Composite Composite Grab Composite Composite Grab Grab Composite Composite ation or E E E E E, U, 1) E E E, U, D E E U, D E E E E E E E Sample locations: E Effluent, I - Influent, U - Upstream 200 feet above the discharge point, D - Downstream at NCSR 2005. Upstream and down stream samples shall be grab samples. Stream samples shall be collected three times per week during June, July, August, and September, and once per week during the remaining months of the year. Chronic Toxicity (Ceriodaphnia) P/F at 89%, January, April, July, and October; See Part III, Condition No. G. Priority Pollutants: See Part III, Condition No, H. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the E, U, D by grab sample. There shall be no discharge of floating solids or visible foam In other than trace amounts. M3 Date: October 13, 1987 NPDES STAFF REPORT AND RECOMMENDATIONS County: Catawba NPDES Permit No. NC 0006190 PART I - GENERAL INFORMATION 1. Facility and Address: Delta Mills, Inc. -Maiden Plant Post Office Box 37 408 South Main Avenue Maiden, North Carolina 28650 2. Date of Investigation: September 22, 1987 3. Report Prepared By: Michael L. Parker, Environmental Engineer I 4. Person Contacted: Mr. Allen McRae, Wastewater Treatment Plant Operator; telephone number (704) 428-9921 5. Directions to Site: From the junction of Highway 321 (Main Street) and S. R. 2003 (South Main Avenue), travel south on S. R. 2003 approximately 0.2 mile and turn right onto W. Pine Street (no S. R. number). Travel approximately 0.1 mile on W. Pine Street. The Delta Mills Plant will be on the left side of W. Pine Street. 6. Discharge Point - Latitude: 35° 34' 17" Longitude: 81° 13' 06" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.: E 14 SW 7. Size (land available for expansion and upgrading): There is limited area available for any future expansion of this facility. 8. Topography (relationship to flood plain included): Gently sloping towards the receiving stream at a rate of 2-3%. The existing wastewater treatment facilities do not appear to be located in a flood plain area. 9. Location of Nearest Dwelling: No dwellings are located within 500 feet of the site. 10. Receiving Stream or Affected Surface Waters: Shady Branch a. Classification: C b. River Basin and Subbasin No.: Catawba Page Two c. Describe receiving stream features and pertinent downstream uses: Flow was observed in receiving stream. No other dischargers' located on this stream segment. Due to the presence of dyes in the wastewater, the receiving stream had a significant amount of color downstream of the discharge location. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Type of Wastewater: 100% Industrial a. Volume of Wastewater: 1.0 MGD b. ,Types and quantities of industrial wastewater: Approximately 1.0 MGD of wastewater is generated from the bleaching and dyeing operation at this facility. c. Prevalent toxic constituents in wastewater: At this writing, toxics monitoring has not been undertaken at this facility. d. Pretreatment Program (POTWs only): N/A 2. Production Rates (industrial discharges only) in Pounds: a. Highest month in the last 12 months: approximately 70,000 lbs/day 3. Description of Industrial Process (for industries only) and Applicable CFR Part and Subpart: The industrial process at Delta Mills consist of the bleaching and dyeing of woven fabric. CFR Part: 40 CFR Part 416 Textile Mills; Subpart: Wevan Fabric Finishing. 00 O►'} 4. Type of Treatment (specify whether proposed or existing): The existing facilities consist of a heat exchanger, a bar screen, dual aeration basins, dual secondary clarifiers, a flow equalization pond and post aeration. Sludge dewatering equipment and disinfection facilities are located on site, but are not currently being used. 5. Sludge handling and disposal scheme: Sludge is disposed of on a nearby site by injection (Permit No. 7120R). 6. Treatment Plant Classification: Class III 7. SIC Codes) 2253/ Z,z 5 4 Wastewater Code(S) 55 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grants Funds (municipals only)? No Page Three 2. Special monitoring requests: Pending results of future toxics monitoring at this facility, implementation of a toxics sampling program may be necessary, with possible toxics limitations. 3. Additional effluent limits requests: N/A. 4. Other: N/A. PART IV - EVALUATION AND RECOMMENDATIONS The wastewater treatment facilities serving the Delta Mills - Maiden plant appeared well operated and maintained at the time of the site inspection. A review of the facility's self -monitoring data indicated compliance with NPDES Permit requirements with the exception of a few minor pH violations. All domestic wastewater generated at this facility is treated at the Town of Maiden's municipal wastewater treatment plant. The discharge from this facility has a significant effect on the receiving stream due to dye wastewater. The receiving stream maintains the coloration until it reaches Clark Creek (approximately 1.5 miles). It should be noted that the owner/applicant has requested that the name of this facility be changed to reflect the current ownership. The name of this facility should be changed from Maiden Knitting Mills, Inc. to Delta Mills, Inc., Maiden Plant with the mailing address being Post Office Box 37, Maiden, North Carolina 28650. The name change is due to a recent merger of Maiden Knitting into Delta Mills, Inc. It is recommended that the NPDES permit for this facility be renewed. U/V Signature of Report Preparer L / . Water Quality Regional Supervisor to of North Carolina. Iepartmen °cif Nall Resources and. Community Development li!lsion of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 Jaynes G. Martin, Governor S. Thomas Rhodes, Secretary Dear" R. haul Wilms Director Subject: NPDES Permit Application NPDES Permit No. NC00064 This i.s to acknowledge receipt of the following documents on Application Form, Engineering Proposal (for proposed control facilities), Request for permit renewal, Application Processing Fee of $ The Other aw� �z _�`� b �.. Coun checked below are needed before review can bell. Application form L. Engineering Proposal (See Application Processing Fe Other, If the appiic (Copy enclosed Attachment) of $ (ot ti fade onplete --* thin thirty (30 days, it w°i be returned to you and may be resubm This application has been assigned to�. (919/733-5083) of our Permits Unit for revi.e You ti itrhe advised of any comments recommendations, questions or other information necessary for the review of the application. ted when complete. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. If you have any questions regarding this application, please contact the review person listed above. cc: iri`cev'el,y, huf° ouberry, P.E. Supervisor Permits and Engineering Pollution Pre rnt on Puns P.O.. Box 27687, Raleigh, North Carolina 27611,7687 Telephone 919733-7015 An Equal Qpponunity Affirmative Action Employer DELTA MILLS, INC. Maiden Plant P. 0. Box 37 408 South Main Avenue Maiden, North Carolina 28650 (704) 428-9921 August 13, 1987 Mr. Arthur Mouberry N. C. Department of Natural Resources and Community Development Division of Environmental Management Raleigh, North Carolina 27611 Dear Mr. Mouberry: Re: Permit Renewal #712OR Non -discharge, Land Application of Sludge 7#NC0006190 Discharge Permit for Treated Wastewater y1 We request an extension of the above two permits with no changes. The permits should be issued to Delta Mills, Inc., Maiden Plant, Maiden, North Carolina 28650, Catawba County. Maiden Knitting Mills, Inc. operated as a subsidiary of Delta Mills, Inc. until June 27, 1987 and was merged into Delta Mills, Inc. on June 28, 1987. We are enclosing our check #050220 in the amount of $200 to cover the extension of Permit Nos. 712OR and NC0006190. If additional fees are required, please let us know. In addition to the permit renewals, would you please change the name of our company to also read Delta Mills, Inc., Maiden Plant, Maiden, North Carolina 28650, Catawba County on Air Fnission, Boiler #3922-R4. If there is a fee for =the name • change, only,,. please advise. We appreciate your assistance. Very truly yours, Clarence Turner, Jr. Plant Manager m Enclosure: Check #050220 8-11-87 $200.00 AUG 18 1987 c c# 050a�0 Lid a4 c IJ(c-- STAFF REPORT AND RECOMMENDATIONS Part I - INSPECTION OF EXISTING WASTEWATER TREATMENT PLANT SITE 1.. Place visited: Maiden Knitting Mills, Inc. Post Office Box 107 Kannapolis. North Carolina 28031 2. Date: September 8, 1981 n6r r�- 3. By: Larry D. Coble, Van Jones 4. Person contacted: Allen McRae, Operator 5. Directions to site: The facility is located in the Town of Maiden on South Main Avenue. 6. The bearing and distance to the existing point of effluent discharge is: Latitude 35034'20" and Longitude 80010'20". 7. Size: There is ample area available for location of the existing 'facilities. 8. Topography:, Sloping toward the receiving stream at a rate of 4 to 8%. 9. Location of nearest dwelling: There are no dwellings within 500 feet . of the site. 10. Receiving Stream: Shady Branch (a) Classification: "C" (b) Minimum 7-Day, 10-Year discharge at site: 0.5 cfs (c) Usage: Fishing, boating, wading and any other usage except as a source of water supply for drinking, culinary or food processing purposes. Part II - DESCRIPTION OF EXISTING TREATMENT WORKS The applicant has a Th)0 MGD wastewater treatment facility consisting of a heat exchanger, bar screen, aeration basin with mechanical aeration, secondary settling ponds with sludge returns, sludge dewatering facilities, effluent flow equalization and post aeration facilities. This facility treats only textile wastewater. The domestic wastewater from the Company is treated by the Town of Maiden's Wastewater Treatment Plant. The expired NPDES Permit contained the following effluent limitations: Parameter BOD5 NH3 asN TSS ' Dissolved Oxygen Zinc Chromium Copper . pH Limitation 50 l bs/day - <10 lbs/day 100 lbs/day 6 mg/1 3.5 lbs/day 0.6 lbs/day 1.0 lbs/day 6-9 s.u. Page Two Part,Ill - EVALUATION AND RECOMMENDATIONS Recent self -monitoring data shows the following plant performance: Parameter - Limitation Flow 0.55 MGD BOD5 18.35 lbs/day NH3 as N - 2.2 lbs/day TSS —110 lbs/day Dissolved Oxygen 7.5 mg/1 Zinc ', 0.48 lbs/day Chromium 0.12 lbs/day Copper 0.32 lbs/day PH 7.6-8.1 s.u. .During the inspection, sludge was bulking in the secondary settling ponds causing severe carry over into the effluent. However, the facility can usually comply with the previously permitted effluent limits. There are no A -II or B streams do the immediate vicinity downstream of this discharge."' It is recommended that a Permit be reissued as soon as possible on this discharge. This is a primary industry and the facility is treating textile wastewater for which guidelines have not yet been -established. Permit No. NC0006190 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT P E R_M I T To Discharge Wastewater Under The NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Delta Mills, Inc. is hereby authorized to discharge wastewater from facilities located at The Maiden Plant 408 South Main Street in Maiden Catawba County to receiving waters designated as Shady Branch in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall be effective This permit and the authorization to discharge shall expire at midnight on Signed this day of R. Paul Wilms, Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0006190 SUPPLEMENT TO PERMIT COVER SHEET Delta Mills, Inc. is hereby authorized to: I. Continue to operate a 1.0 MGD treatment plant consisting of a heat exchanger, bar screen, dual aeration basins, dual secondary clarifiers, a flow equalization pond, post aeration, sludge dewatering equipment, and post aeration located in Maiden (Note Part III of this permit), and 2. Discharge from said treatment works into Shady Branch which is classified Class "C" waters in the Catawba River Basin. A. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - Final 114111 During the period beginning on the effective, date of the permit and lasting until expiration, the permittee is authorized to discharge from outfall serial number - 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Flow BOD,5Day,20 C Total Suspended Residue NH3 as N Dissolved Oxygen (minimum) COD Total Residual Chlorine Temperature Total Nitrogen (NO2 + NO3 + TKN) Total Phosphorus Conductivity Priority Pollutants Chronic Toxicity Total Chromium Sulfide Phenols lbs/day Daily Avg_ Daily Max 623.0 1246.0 2100.0 4200.0 7.0 14.0 3.5 7.0 Other Units (Specify) Daily Avg Daily Max 1.0 MGD 20.0 mg/1 40.0 mg/1 3.0 mg/I 5.0 mg/1 6.0 mg/1 5.0 mg/1 *** ** 0.055 mg/1 Monitoring Requirements Measurement Frequency Continuous Daily Daily Weekly Daily Weekly Monthly Daily Monthly Monthly * Annually Quarterly Weekly Weekly Weekly Sample *Sample Type Location Recording I or E Composite E Composite E Composite E Grab E,U,D Composite E Grab E Grab E,U,D Composite E Composite E Grab U,D E Composite E Composite E Grab E Grab E *Sample Locations: E - Effluent, I - Influent, U - Upstream 200 feet above the discharge point, D - Downstream at NCSR 2005 Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June, July, August and September and once per week during the remaining months of the year. **Chronic Toxicity (Ceriodaphnia) P/F at 89%, March, June, September and December; See Part III, Condition No. G. ***Priority Pollutants: See Part III, Condition No. H. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the E,U,D by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. M3 Permit No. NC0006190 Part III Permit No. NC0006190 F. Toxicity Reopener This permit shall be modified, or revoked and reissued to incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. G. Chronic Toxicity Testing Requirement The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1. The North Carolina Ceriodajhnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *February 1987) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 89% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from issuance of this permit during the months of January, April, July and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Technical Services Branch North Carolina Division of Environmental Management PO Box 27687 Raleigh, North Carolina 27611-7687 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be reopened and modified to include alternate monitoring requirements or limitations. Part III Permit No. NC0006190 Note: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting (within 30 days of initial monitoring event). Failure to submit suitable test results will constitute a failure of permit conditions. A. The permittee shall conduct a test for priority pollutants annually at the effluent from the treatment plant. The discharge shall be evaluated for all volatile fractions, acid fractions, base/neutral fractions, and pesticide fractions listed in Table II of Appendix D. of 40 CFR Part 122 and all metals, cyanide, and phenols listed in Table III of Appendix D. of 40 CFR Part 122. The permittee shall test the effluent for any pollutants listed in Tables IV and V of Appendix D. of 40 CFR Part 122, if a specific pollutant is believed to be present in the discharge. In addition to the above testing requirements, other significant levels of synthetic organic chemicals must be identified. For the purpose of implementing this requirement, the largest 10 percent of the GC/MS peaks other than the priority pollutants shall be identified. All tests shall be performed in accordance with the EPA Reference Methods listed in 40 CFR Part 136. PER FAC Facility Status: (cif -doom) Permit Status: RENEWAL (circle omit) Mafor , ✓ Minor,_ Pipe. No: Design Capacity (MGD): Domestic (X of Flow): Industrial (X of Flow): Consmsnts: RECEIVING STREAM: Class: Sub -Basin: Reference USGS County: Regional Office: rt As Fa (cireigo gone) Requss d By: Prepared 'By:B� Reviewed .i NPDES ASTE LOAF) AL LOCATION YF '. W(please attach) a Wa Wi WS e: 2 Drainage Area 7(10 (cfs) . Avg. Streamflow (cis):�` nter 7Q10 (cfs) r°° �.30Q2 (cis) Toxicity Limits: iW C Instream Monitoring: Parameters Upstream Downstream -'. Effluent Charactsrist NH��N (m9/I) F. Col. ('l00ml) pH (SU) C)o ; Comments: Location (circle one) Acu 3z5 Facility Name NPDES No. Type of Waste Facility Status Permit Status Receiving Stream Stream Classification Subbasin County Regional Office Requestor Date of Request Topo Quad FACT SHEET FOR -1- WASTELOAD ALLOCATIONS :DELTA MILLS, INC. :NC0006190 :100% INDUSTRIAL :EXISTING :MODIFICATION :PINCH GUT CREEK :C :030835 :CAT ,:16(k : MRO :BARONA :12/3/90 :E14NW WLA# 5956A C. DE or N4Tr: ff COMA f 11/T1' br r AND tENT APR - 1 1991 DIYIsjo1I OF1 ::r �EhrMOORF 1IE IZIAL OFFICE Stream Characteristics: USGS #0214321405 Date 9/89 Drainage Area: 26.2 sq.mi. Summer 7Q10: 5.4 cfs Winter 7Q10: 9.4 cfs Average Flow: 61 cfs 30Q2: 12 cfs Wasteload Allocation Summary DELTA MILLS REQUESTING TWO RELOCATION OPTIONS @ QWS OF 0.75, 1.0, AND 1.25 MGD. RELOCATION INTO CLARK CREEK JUST ABOVE MAIDEN WWTP. FACILITY INTERACTS WITH MAIDEN WWTP AND NEWTON-CLARK CREEK WWTP. ENTIRE CLARK CREEK BASIN MODELLED TOGETHER WITH ALL DISCHARGERS INCLUDED. *COPPER DISCHARGE EXCEEDS ALLOWABLE CONC. FOR ALL QWS AT BOTH RELOCATION SITES. COPPER REDUCTION EFFORTS SHOULD BE A PERMIT CONDITION. (approach taken, correspondence with region, EPA, etc.) WASTELOAD SENT TO EPA?(Major) Y` (Y or N) (if yes, then attach schematic,,toxics spreadsheet, copy of model, or if not modeled, then old assumptions that were made, and description of how fits into basinwide plan) Recommended by: Reviewed by lj Instream Assessment: C Regional Supervisor: M�' Permits & Engineering: aair,W,t-t. &.C4-\ RETURN TO TECHNICAL SERVICES BY: .APR 2 5 1991 Date:_3/21/91_ Date: 3Ja5)S Date: yclyq J Date: 2_51/Gr -2- CONVENTIONAL PARAMETERS Existing Limits Daily Average Daily Maximum Summer/Winter Wasteflow (MGD) : 1.0 BOD5 (mg/1): 20 40 NH3N (mg/1): 3 6 DO (mg/1): 5 5 Tot. Sus. Residue (#/day): 763 1526 pH (SU) : 6-9 COD (#/day): 3500 7000 Sulfide (#/day): 7.0 14.0 Phenols (#/day): 3.5 7.0 Recommended Limits Wasteflow (MGD): BOD5 (#/day) : NH3N (mg/1) : DO (mg/1) : TSS (#/d) : pH (SU) : COD (#/day): Sulfide (#/day) : Phenols (#/day): Tot. Res. Chlorine (ug/1): Monthly Average Summer/Winter 0.75 162.5(BPT) 4.6(AT) 5 (WQ) 708.5(BPT) 6-9 (WQ) 1300(BAT) 6.5 (BPT) 3.25(BPT) Daily Maximum 325.0(BPT) 1417.0(EPT) 2600(BAT) 13.0(BPT) 6.5(BPT) Limits Changes Due To: Parameter(s) Affected Instream Data Ammonia Toxicity Chlorine Nutrient Sensitive Waters HQW New 7Q10 flow data Special Modeling Studies New facility information Other NH3 (explanation of any modifications to past modeling analysis including new flows, rates, field data, interacting discharges, etc.) (See page 4 for Miscellaneous and special conditions if apply) Toxicity Limit -3- TOXICS Monitoring Schedule Existing Limit: 89% Chronic/Ceriodaphnia/Qrtrly Recommended Limit: 18% Chronic/Ceriodaphnia/Qrtrly Toxics or metals limits Existing Limits Daily Maximum Cadmium (ug/1): Chromium (erg f 1) :) ,r m5 `1 Copper (ug/1) : Nickel (ug/l) : Lead (ug/1) : Zinc (ug/1): Cyanide (ug/1): Phenols (ug/1): Mercury (ug/1): Silver (ug/1): Chlorine (ug/1): Recommended Limits 0.055 Daily Maximum Cadmium (ug/1): Chromium (ug/1): 283(WQ) Copper (ug/1): monitor Nickel (ug/1): Lead (ug/l): Zinc (ug/1): ' monitor Cyanide (ug/1) : Phenols (ug/1) : Mercury (ug/1): Silver (ug/1): Chlorine (ug/l) : Limits Changes Due to: Parameter(s) Affected Change in 7Q10 data Change in stream classification Relocation of discharge Cr Change in wasteflow Cr New pretreatment information Failing toxicity test Other (onsite toxicity study, interaction, etc.) -4- MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Miscellaneous information pertinent to the renewal or new permit for this discharge. Include relationship to the Basinwide management plan. INSTREAM MONITORING REQUIREMENTS: Upstream: Y Location: 100 FT. UPSTREAM OF DISCHARGE Donwstream: Y Location: 300 FT. DOWNSTREAM OF DISCHARGE Special Instream monitoring locations or monitoring frequencies: SPECIAL INSTRUCTIONS OR CONDITIONS MONITOR FOR TEMPERATURE, DO, FECAL COLIFORM, AND CONDUCTIVITY. SCHEDULE REQUIREMENTS: (for P&E or region to recommend time frame for implementing new limits) ADDITIONAL "REVIEWER" COMMENTS: Additional Information attached? (yes or no) If yes, explain attachments. 10/89 Facility Name Permit =: /I/c-0606l90 CHRONIC TOXICITY TESTING REQUIREMENT (QR'IRLY) The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests, using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is /ef % (defined as treatment two in the North Carolina procedure document). The permit holder shall perform Quarter&v monitoring using this procedure to establish compliance with the peanut condition. The first test will be performed after thirty days from issuance of this permit dung the months of AUX fW SEW d . Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatmentprocesses. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management P.O. Box 27687 Raleigh, N.C. 27611 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in -association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed_ Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 54 cfs Perrnited Flow 0.?. ' MGD Recommended by: IWC% f/ Basin & Sub -basin CO3.5 �N_n�Receiving Stream i i'e 6+4-find(County e fa c f)4-eY- 1/l2[9/ 7 Chronic Toxicity (Ccrtod:trhnr::i f'/F::: 1f LP^/SeY P6t- . S .c)[1 JlLNN,,l -UMMr_tt MODEL FOR DELTA MILL iN PINCH GUT CR. 0.75 MGD r,. MODEL RESULTS .charger : DELTA MILLS, INC. MAIDEN PLANT :cOINP n.g S,treain . . PINCH GUT CREEK s 5.72 1 . a End C BD;ti; i s 1 3. 1 1 eEnd NBOb' 1 7.36 ng/'1 L Aea + Segniert 4 ,Read'I�% _- ` R e.aci7 z` ' r Segment 6 ire I:. Segment 7 .- Reach 1 Reach 2 Reach 3 Reach 4 Reach 5 7.06 5.52 6.88 5.40 '6.70 0.00 1 0.20 1 5,26 3 0.00 0.00 0.00 27.00 45.00 9:0.00 0.00 0.00 0.00 0.00 0.00 6.00 0.00000 0.00000 0.00000 5.00000 0.00 0.00800 0.00 0.00 0.00 0.00 713.00 20.70 0.00 63.00 0.00 0.00 0 00 0.00 90.00 0.00 0.00 0.nfl 0.00000 0.00000 5.00 0.75000 0.00 0.00 0.00 0,00 0.00 0.00000 1.00000 0.00000 0.00000 0.00000 Discharger F3ecb-livin...st ream • ...., • ,., :''.,A - .. ,,, ..--,%q1411.1m4:1'7.7..0110 ei y,,s,:: • w-4 ,74.4411-413!#inperp t u r.e - -.r.- ,. !'--,r • -.- A, l' t' 4of .)" 1C; .1?,P, ...1 'V 1101.111, -.:tJMNAfY DELTA MILLS, INC - MAIDEN PLANT PINCH GUT CREEK trimpesol YELOCITY 1 KPH' Kd 1 Kd 1Jft/ij: .fps ..1Atldesign @20° - Subbasin : 030835 St ream Class: C Winter 7Q10 : 9.4 1 Ka 1 Ka 1 MI 1 KN 1 KNR 1 KNR 1 Idesign1.@20° @20* !design' (120° 1 ta-'4Apri,4 01; 0110 MO COT4a1 Ws • 47f 0 0 I • 4g4e919„ 44'44eachT041 0281 ',.6.6,1e&li051,.--.0.1111-1.,0.30 '1 0,44,1 0,10 1 ,t,:-.;....- --.;;.-• 9 r ' . - -, I I -..,,,,/,!.- ' -'11"A.' 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' --^-"••.- • e.f.,lirler,,:e-V-7.W,-‘1'..:cr'; .. . .. ....-WrTi:: 7:'• ' '•-..',:i'l'.#"..-V-'1.--'f:,--7" -. •-•:PiT, i-i-A,...-....,1,,..- ,...• 1 -,_.?....14t.41.141A)iv,..i - 1- ,. 1.ti,-..1...b.: r,..A.,..,,.........: . - . -,...v.,..y.,-.,..i.-..., , -INA.74 1 at5612164f4f.201-0.73 1 0:50-1141d 44304A- . j-11.e. • •I I I I . iALG.53 1 0.42 Iii.144-if0.621 0.13 1 0.50 1 0.73 1 f0010 -7?;'11 I I I I 1 1 1 0.105 1 0.65 1 0.38 1 0.30 1 1.69 1 6.901 0.13 1 0.50 1 0.73 1 0.001 1 1 'i1 .'.Al.iSeglientAVPA.:701 7.101 ck(4, 1 ------x-,, ;„ ehi4,1-,..:-., 1 q 4 0-00t.01-4felAul 7.1131 I 0.107 1 0.29 1 0.23 1 2.66 1 1 1 2.391 0.44 1 0.30 1 0.44 1 1 1 1 1 1 1 1 1 0.200 1 1.48 1 0.29 1 0.23 1 2006 2.561 0.44 1 I I 1 0.001 1 I 1 1 1 0.30 1 0.44 1 0.00 1 1 1 1 1 1 1 1 Segment 1 0.901 7.101 ..426aCK3:4 1 1 1 1 1 0.229 1 1.31 1 0.29 1 0.23 1 3.27 2.931 0,44 I 1 I 1 1 1 0.30 1 0,44 1 0.00 I 1 1 1 1 " 1 I Segment 3 1.701 7.101 Reach 4 1 I 1 1 0.423 1 1.41 1 0.32 0.25 1 4.35 3.901 0.44 I 1 1 I I 1 1 0.30 0.44 1 0.00 1 1 1 1 1 1 Segment 4 1.001 21.00i Reach 1 1 1 G.123 I 0.4 I 5,4G 1 1,01 6.21 0,:i 0.13 1. i i 1 1 I i 1 1 1 1 1 1 1 Segment 5 0.601 7.101 0.420 1 1.52 1 0.32 1 0.25 I 4,32 3.811 0.44 I 0.30 I 0.44 I 0.00 I Reach 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i 1 1 1 1 1 1 1 1 1 Segment 5 1 1.701 7.101 0.419 I 1.56 I 0.3i I 1 4.31 3,511 0.44 1 0.30 I 0,u, I *.0e I Reach 2 1 1 1 1 1 1 1 I 1 1 I 1 . r I 1 1 Segment- 7 1 0.081 7.101 0.420 1 1.81 1 0.30 1 •4.24.12 i .,{ 1 3.44 7.:0 .i 0. . i .... Reach 1 1 I I I I ? t I ! 1 I 1 'Segment 1 I 2.801 7.101 ' Reach 2 1 1 1 •h 1 1 1 i i 0.439 1 1.90 1 0.31 1 0.24 1 4.52 1 4.051 0.44 1 0.30 1 0.44 1 0.00 1 I I I 1 1 I l 1 I I I r� I ..1 I• I 1 1 1 1 1 1 -• Segment'_1 1 2.401 1.101 0.446. 1 1.95 10.31 10.24 1 3.11 I .2.191 0.44 1 0.30 1 0.44 1 0.00 1 ' I .. . 1. 1 I. 1 I 1 1.1 • 1 1 1 r I _ I 13, , I 1 I I 1 1 I I 1.101 ,0,448 11.991,1 0.30 0.24 1 3.12 -.1 2.801 '0,44 10.301 0.44 1 0,00 1 fl 30.:J .0.24 1 3.15.4~ 2c82I.0.44 10,30 1 0,441,6.00 I 1 1 Tg I caoa , ,f s7 I mgk;1. a T h .1-. g0 Q1:2 I 45. 00-0 ^90-:000 7;00 1 5 oota' s';0.000 2 . 0'04 .1-'''"1 . 0oo O'.000 I 5.000 I 0.000 Segment 2 Reach 1 tttnd Waste 1 0.155 Headwaters' 0.100 Tributary I, 0.000 * Runoff I 0.100 Segment 2 Reach 2 Waste I 0.000 1 Tributary 1 0.000 1 * Runoff I 0.100 1 Segment 2 Reach 3 Waste I 0.000 I Tributary I 0.600 I * Runoff 1 0.290 1 Segment 3 Reach 1 Waste I 0.000 Headwaters! 0.000 Tributary 1 0.000 * Runoff 1 0.090 . Segment 3 Reach Waste I 0.000 1 Tribut•31'}• 1 0.000 45.000 1 90.000 I 2.000 1 1.000 1 2.000 I 1.000 1 2.000 I 1.000 1 0.000 1 2.000 I 2.000 I 0.000 I 2.000 I 2.000 1 0.000 1 1.000 I 1.00o I 0.000 I 1.000 1 1.000 1 mg/1.. i 0.A00 7.440' 7.44.0 7.440 4.000 7.440 7.440 7.440 0.000 7.440 7.440 0.000 7.440 7.440 0.000 1 0.000 1 0.000 5.000 I 0,000 I 7.440 2.000 1 1.000 1 7 .4:40 5.000 1 0.000 1 7.440 0.000 1 2.000 000 0 000 ! _ . i7 Wa: t'.= i 0.030 1 ri butac I 1. b'JCI * Run0'i 0. 0'J1 0.000 [ r _ tlrj0 1.00ii -. 4r.. Segment 3 Reach 4 Waste I 7.750 j 45.000 127.000 I Tributary [ 0.000 I 2.000 I 1.000 I * Runoff I 0.090 I 5.000 I 0.000 I Segment-;4 Reach 1 Waste.;:'" I•'; 0,.012 Headwat;er•s,I. : 0-. 23 0 Tri butar,.y I '0.000 * Runof't:'"; ] '. 0-.370 i.. . . s ya eachl �- O � Q 0 0 00 0scoo I r :.,1.10090 I ,5r.-� t each 2 - -0.:.000 I I�- 0.ao0 0.090 I Segment 6-Reach 1 Waste I 1.153 Headwaters' 5.400 Tributary I 0.000 *. Runoff 1 0.000 Segment .7. Reach 1 Waste I 0.000 I Headwaters! 0.000 I Tributary I 0.000 I * Runoff I 0.090 6.000 7.440 7.440 45.000 I 90.000 I 0.'000 2.000.-1 1.000 I 7.440 2.000 I 1.000 I 7.440 2. 000 ..I' i. 1.000 I 7 .440 trsl' 0.000 I`4,4o U00 -.e1 �• IKs! eis�•cis. w..4�.SA.OU 0 .00 j ; , r�1 Oe o13cr 0.0 o'0 I , c ti v . • Y lY• 78.000 120.700 2.000 I 1,000 2.000 I 1.000 2.000 I 1.000 5.000 7.440 7.440 7.440 0.'000 1 0.000 1 0.000 5.000 I 0.000 I 7.440 2.000 I 1.000 I 7.440 5.000 I 0.000 I 7.440 Segment 7 Reach 2. l^.�afite 1 1.550 163.000 190.000 1 Tributary I 0.000 ; 2.000 I 1.000 I * Runoff [ 0.090 [ 5.000 I 0.000 I Segment 7 each .s Was+__ I 0..000 I . 0.000 I Tributary 1 1.600 I 2.000 I * Runoff j 0.090 I 5.000 I Segment 7 Reach 4 Waste I 0.000 Tnibutai`/ I 0.74R Runoff ] 0..00j 0.000 2.000 I 5.000 0.000 1.000 0.000 0.000 I 1.000 I o.0'10 [ 0.000 7.440 7.440 0.00r: 7.440 7.440 • i:7614*4.1.41k(4%. • • • .4. • r • •' 10, • ly 0 Cifitl OLIO 1 I (1'.1C.1 • :7. 0 r 000 I ounN 9: -P. 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O)a)Gil 4 W wCJ-tO(oW O)(314 ,F;•,W +.)i0(03D-4G)(J1m4 wNj0(CI ( • • • . • iJ 7. 1 7 I 7 7 7 . a.i 0 2 2 2 2 2 2 2 2_. 2 ' 2 •'ram 3 3 3 , 3 3 3 3 . 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 U U 0 .'6 1 . 06 1.16 1 J 1.36 1.46 1.56 1.66 1.76 1.86 '1 .96 2:06 . 2:26 .2.36 1 • 3.96 4.06 4.16 4.26 4.46 4.56 4.66 -4.76 4.86 4.96 5.06 5.16 5.26 5.26 5.36 5.46 5.56 5.66 5.76 5.86 5.96 6.06 6.16 6.26 6.36 6.46 6.56 6.66 6 . ;` _ f_ 5 5 5.57 5.58 5.58 5.59 5.59 5.60 5.61 5.62 5.62 5.63 S 0 . 2 - 20. 14 20.05 19.96 19.87 19.78 19.69 19.60 19.51 19.42 19.33 '19.24 5.64 19.16 5.165 19`.07 13.11 13.02 12.94 12.86 12.77 12.69 12.61 • 12.53 12.44 12.36 12.28 1 2-. 20 12.'12 • •12.' 0 5' • S7'`.'l - .f^ .:A` �� �' I --1 . jMq 'S . �. y..;7I13::7:1_ R7;06 ' 10.:•.58 45;.99 ` 1-0.51 -5.:S .1 1-6 .91 10.44 5 ::'5'0 .- 716.84 10.38 5.4B' •.. -.16.76 10.31 5.1.;1+=7 '- 1 6:. 6 9 10.25 5:Z6' ' 16.61 10. 18 . 5.45 16.54 10.. 12 54;44;.: ...:1 6 .,47 10...05 5:.: .;3 ''• :�,r :1T 6 . 39 :9.99 5.4'2 ,.1B:..32 9.92 5•,.:'42` ' 116.1.25 9.86 5.41 16.18 9.80 5 .4 1 5.4;0 5 .-4 0 5.46 5.46 5.46 5.46 5.46 5.45 5.46 5.47 5.47 5.47 5.48 5.48 5.49 5.49 5.50 5.50 5.7 16.11 •16.04 15.96 15.57 15.50 15.44 15.37 15.30 15.24 15.17 15.10 15.04 14.97 14.90 14.84 14.7 14.71 14.65 i4.5 •'4.52 9.74 9.67 B.61 B.37 (9.31 9 . 2 5 9.19 C.14 9.08 9.02 8.9U 8.91 r.85 5. 9 74 6 r. `}.6.' 0 6 . u1_; a if .T 23.71 23.72 23.73 23.74 23.74 23.75 23.76 23.77 23.78 23.79 23.80 23.81 5` 23.82 23.83 23.83 25 '.,4 25..44 k? 25.45ti«*.:. 25.46' 25.47 25.48 25.50 25.51 •��� 25.52 25.52 25.53 25.54 25.55 25.56 25.51 25.58 25.59 25.60 25.61 25.61 25.62 25.63 25.64 25.65 26.39 26.40 26.41 6.42 3.43 23.44 _3.44 '2E .45 23.46 ._ 6 . 4 7 23.48 _a.50 _..52 7 7 7 7 7 7 7 7 7 4.r5eg:# 1 4 Li ;.; 4 5 5 5 • 5 5 5 5 5 5 Re.60y.:31 1 - jqg.WIM-4.44F • ; 7.,G 7./6 7.86 7.96 8.06 8.16 8.26 8.36 8.46 8.56 5eg pi 5.64 5.65 5..66 5.67 5.68 5.69 5,70 5.71 j 1^2.9t. 13.5? 13.51 13.45 13.39 13.33 13.28 13.22 13.16 13.11 4BOD , ,.... ., ; -;t:•-...drh:?,,,,,,.- ,. 04.1„,„. ,.. + .• -,..-, ,, •. . .1..- ,. - _ ....„......,...g, •r; ....-,.., .. •-• ,f.• de, , • .4_;5. 1.77 7.72 7.67 7.62 7.57 7.53 7.48 7.43 7.38 NBOD • 1 . • . 6 2 . 152 27.52 27.54 27.55 27.56. 27.57 27.58 27.59 Flow I PER FACT ,ITY NAME: Facility Status: (circle one) Permit Status: RENEWAL (circle one) Major P4 nor. Plpe No: Design Capacity (MGD): Domestic (% of Flow): Industrial (% of Flow):._ Comments: RECEIVING STREAM: Class; Sub -Basin: Reference LISGS Quad: 5 W County:. Regional Office: As (Orel* •••) Requested By: Prepared By: Reviewed By: Fa WASTE LOAD ALLOCATION No -re • ttah) Wa Wi WS Date: Date: Date: 5 Modeler Date Rec. Avg. Streamflow (cfs): 0 (cfs) .ram r 30Q2 (cfs) C'% (circle one) AcuChronic Location Location Dd lit-2 Drainage Are 7Q10 (cfs Toxicity L instream Mon Parameters Upstream Downstream OlUd NH,- N (mg/I Q.O. (mg/I) Col. (l'100m1) PH (SU) • Facility Name NPDES No. Type of Waste Facility Status Permit Status Receiving Stream FACT -1- SHEET FOR WASTELOAD ALLOCATIONS :DELTA MILLS, INC. :N00006190 :100% INDUSTRIAL :EXISTING :MODIFICATION :PINCH GUT CREEK Stream Classification:C Subbasin County Regional Office Requestor Date of Request Topo Quad :030835 :CATAWBA :MRO AA- :BARONA :12/3/90 :E14NW t1.3DEPT. OF NATUR , CodS3 RESOURCES AND CL UNITY D-.YELOPM PNT APR - 1991 OIVJSiJrr flF r:: . MGDI;FS�'lttz it l:�'if d �4OFFICE Nr Stream Characteristics: USGS #0214321405 Date 9/89 26.2 sq.mi. 5.4 cfs 9.4 cfs 61 cfs 12 cfs Drainage Summer Winter Average WLA# Area: 7Q10: 7Q10: Flow: 30Q2: wasteload Allocation Summary DELTA MILLS REQUESTING TWO RELOCATION OPTIONS 8 QWS OF 0.75, 1.0, AND 1.25 MGD. RELOCATION INTO CLARK CREEK JUST ABOVE MAIDEN WWTP. FACILITY INTERACTS WITH MAIDEN WWTP AND NEWTON-CLARK CREEK WWTP. ENTIRE CLARK CREEK BASIN MODELLED TOGETHER WITH ALL DISCHARGERS INCLUDED. *COPPER DISCHARGE EXCEEDS ALLOWABLE CONC. FOR ALL QWS AND RELOCATION SITES. COPPER REDUCTION EFFORTS SHOULD BE A PERMIT CONDITION. (approach taken, correspondence with region, EPA, etc.) WASTELOAD SENT TO EPA?(Major) _Y_ (Y or N) (if yes, then attach schematic, toxics spreadsheet, copy of model, or if not modeled, then old assumptions that were made, and description of how fits into basinwide plan) Recommended by: Reviewed by Instream Assessment: Regional Supervisor: Permits & Engineering: Atr '141* Date:_3/21/91^ Date: ) 6-/C/! Date: Llf. 3 Date: -il �(`T( RETURN TO TECHNICAL SERVICES BY: fPRv; 1991 -2- CONVENTIONAL PARAMETERS Existing Limits Daily Average Daily Maximum Summer/Winter Wasteflow (MGD): 1.0 BOD5 (mg/1): 20 40 NH3N (mg/1): 3 6 DO (mg/1): 5 5 Tot. Sus. Residue (#/day): 763 1526 pH (SU) : 6-9 COD (#/day) : 3500 7000 Sulfide (#/day) : 7.0 14.0 Phenols (#/day) : 3.5 7.0 Recommended Limits Wasteflow (MGD): BOD5 (#/day) : NH3N (mg/1) : DO (mg/1) : TSS (#/d) : pH (SU) : COD (#/day): Sulfide (#/day): Phenols (#/day): Tot. Res. Chlorine (ug/1): Monthly Average Daily Maximum Summer/Winter 1.0 162.5(BPT) 325.0(BPT) 3.7(AT) 5 (WQ) 708.5(BPT) 1417.0(BPT) 6-9(WQ) 1300(BAT) 2600(BAT) 6.5(BPT) 13.0(BPT) 3.25(BPT) 6.5(BPT) Limits Changes Due To: Parameter(s) Affected Instream Data Ammonia Toxicity Chlorine Nutrient Sensitive Waters HQW New 7Q10 flow data Special Modeling Studies New facility information Other NH3 (explanation of any modifications to past modeling analysis including new flows, rates, field data, interacting discharges, eta.) (See page 4 for Miscellaneous and special conditions if apply) • -3- TOXICS Toxicity Limit Monitoring Schedule Existing Limit: 89% Chronic/Ceriodaphnia/Qrtrly Recommended Limit: 22% Chronic/Ceriodaphnia/Qrtrly Toxics or metals limits Existing Limits Daily Maximum Cadmium (ug/1) : ChromiumY1.15 1 Copper (ug/1): Nickel (ug/1): Lead (ug/1): Zinc (ug/1) : Cyanide (ug/1) : Phenols (ug/1) : Mercury (ug/l) : Silver (ug/l): Chlorine (ug/1): Recommended Limits 0.055 Daily Maximum Cadmium (ug/1): Chromium (ug/1): 224(WQ) Copper (ug/1): monitor Nickel (ug/1): Lead (ug/1) : Zinc (ug/1): monitor Cyanide (ug/l) : Phenols (ug/1) : Mercury (ug/1): Silver (ug/1): Chlorine (ug/1): Limits Changes Due to: Parameter(s) Affected Change in 7Q10 data Change in stream classification Relocation of discharge Cr Change in wasteflow Cr New pretreatment information Failing toxicity test Other (onsite toxicity study, interaction, etc.) -4- MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Miscellaneous information pertinent to the renewal or new permit for this discharge. Include relationship to the Basinwide management plan. INSTREAM MONITORING REQUIREMENTS: Upstream: Y Location: 100 FT. UPSTREAM OF DISCHARGE Donwstream: Y Location: 300 FT. DOWNSTREAM OF DISCHARGE Special Instream monitoring locations or monitoring frequencies: SPECIAL INSTRUCTIONS OR CONDITIONS MONITOR FOR TEMPERATURE, DO, FECAL COLIFORM, AND CONDUCTIVITY. SCHEDULE REQUIREMENTS: (for P&E or region to recommend time frame for implementing new limits) ADDITIONAL "REVIEWER" COMMENTS: Additional Information attached? (yes or no) If yes, explain attachments. 1 01S9 Facility Name it/;(75 Perin it it A doO6/96 CHRONIC TOXICITY TESTING REQUIREMENT (QR"1'RLY) The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests, using test procedures outlined in: I.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 22 % (defined as treatment two in the North Carolina procedure document). The permit holder shall perform Ruarterty monitoring using this procedure to establish compliance with the permit condition. The. first test will by performed after rhirry days from issuance of this permit during the months of Afie TZ.t/ .sir vc-• . Effluent sampling for this testing shill be performed at the NPDES permitted final effluent discharge below all treat:Me= processes. • All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code 13P3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management P.O. Box 27687 Raleigh, N.C. 27611 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in -association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NO Failure to achieve test conditions as specified in the cited document. such as minimum control organism survival and appropriate environmenutl controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring even!). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7QI0 S.9 cfs Permited Flow /. c MGD IWC% a?•z Basin & Sub -basin C7 ? 35- Receiving S�,treeam P4&( C-04 ("WC County Ctik P Recommended by: 'Chronic Toxicity (Ccr-inclitith 1!:1) l'/l ,:: 22 J'Z.41 'vII fCi per- r itl(1! I!rtt PERM. FACILITY NAME: Facility Status: (cif -cis ons) Permit Status: (circle en.) Major V Pipe No: 0 irro Design Capacity (MGU): Domestic (% of Flown industrial (% of Flow Comments: RECEIVING STREAM: r J Class: Sub -Basin: Reference USGS County: 0. Regional Office: As Fa (circle rw+) Requsst+ad By Prepared By.:: Revie v'ed By: 1 ASTE LOAD A. tea ch) Wa WI WS °CATION S. Drainage Area 7Q) Tox Instream Montt() Parameters Upstream de Rec. Avg. Streamflow (cfs): 0 (cfs) 30Q2 (cfs) % (circle ens) Acute / h -1- Permits & Engineering: Facility Name NPDES No. Type of Waste Facility Status Permit Status Receiving Stream FACT SHEET FOR WASTELOAD ALLOCATIONS :DELTA MILLS, INC. :NC0006190 :100% INDUSTRIAL :EXISTING :MODIFICATION :PINCH GUT CREEK Stream Classification:C Subbasin County Regional Office Requestor Date of Request Topo Quad :030835 :CATWBA : MROA :BARONA :12/3/90 :E14NW WLA# 5956C N. C. DEPT. OF NATURAL RtsCu1Z^Es AND CONI7. L N:::° 4'7.LO1'RiENT APR - 1 1991 UIVISMR OF MOORFSVILLE Stream Characteristics: USGS #0214321405 Date 26.2 sq.m 5.4 cfs 9.4 cfs 61 cfs 12 cfs Drainage Area: Summer 7Q10: Winter 7Q10: Average Flow: 30Q2: :;,4,7AL UmAGFME RESEIItL OFFICE 9/89 Wastelo;ad Allocation Summary DELTA MILLS REQUESTING TWO RELOCATION OPTIONS @ QWS OF 0.75, 1.0, AND 1.25 MGD. RELOCATION INTO CLARK CREEK JUST ABOVE MAIDEN WWTP. FACILITY INTERACTS WITH MAIDEN WWTP AND NEWTON-CLARK CREEK WWTP. ENTIRE CLARK CREEK BASIN MODELLED TOGETHER WITH ALL DISCHARGERS INCLUDED. *COPPER DISCHARGE EXCEEDS ALLOWABLE CONC. FOR ALL QWS AT BOTH RELOCATION. COPPER REDUCTION EFFORTS SHOULD BE A PERMIT CONDITION. *SPECIAL NOTE: PER STAFF OBSERVATION OF DELTA MILLS' DARK COLORED EFFLUENT AND COLORING OF THE RECEIVING STREAM, TECH SUPPORT RECOMMENDS THE INCLUSION OF A COLOR MONITORING REQUIREMENT AT EXPANSION QW=1.25 MGD. SEE ATTACHED. (approach taken, correspondence with region, EPA, etc.) WASTELOAD SENT TO EPA?(Major) _Y_ (Y or N) (if yes, then attach schematic, toxics spreadsheet, copy of model, or if not modeled, then old assumptions that were made, and description of how fits into basnwide plan) Recommended by, Reviewed by Instream Assessment: Regional Supervisor: �II (1d RETURN TO TECHNICAL SERVICES BY: Date: 3/21/91 Date: 510-S /C5 '10' ;-IR i\PR 2 r 1991 Date: 4f a3f 94 Date: (1'6.4- z/ CONVENTIONAL PARAMETERS • -2- Existing Limits Daily Average Daily Maximum Summer/Winter Wasteflow (MGD): 1.0 HODS (mg/1) : 20 40 NH3N (mg/1): 3 6 DO (mg/1): 5 5 Tot. Sus. Residue (#/day): 763 1526 pH (SU): 6-9 COD (#/day): 3500 7000 Sulfide (#/day) : 7.0 14.0 Phenols (#/day): 3.5 7.0 Recommended Limits Wasteflow (MGD) : BOD5 (#/day) : NH3N (mg/1) : DO (mg/1) : TSS (#/d) : pH (SU) : COD (#/day): .Sulfide (#/day): Phenols (#/day): Tot. Res. Chlorine (ug/1): Monthly Average Summer/Winter 1.25 162.5(BPT) 3.2(AT) 5 (WQ) 708.5(BPT) 6-9(WQ) 1300(BAT) 6.5(BPT) 3.25(BPT) 28 (WQ) Daily Maximum 325.0(BPT) 1417.0(BPT) 2600(BAT) 13.0(BPT) 6.5(BPT) Limits Changes Due To: Parameter(s) Affected Instream Data Ammonia Toxicity Chlorine Nutrient Sensitive Waters HQW New 7Q10 flow data Special Modeling Studies New facility information Other NH3 Chlorine limit added (explanation of any modifications to past modeling analysis including new flows, rates, field data, interacting discharges, etc.) (See page 4 for Miscellaneous and special conditions if apply) TOXICS Toxicity Limit Monitoring Schedule -3- Existing Limit: 89% Chronic/Ceriodaphnia/Qrtrly Recommended Limit: 26% Chronic/Ceriodaphnia/Qrtrly Toxics or metals limits Existing Limits Daily Maximum Cadmium (ug/1) : Chromium-(ktigiriN3( Copper (ug/1): Nickel (ug/1) : Lead (ug/1): Zinc (ug/1) : Cyanide (ug/1) : Phenols (ug/1) : Mercury (ug/1) : Silver (ug/1): Chlorine (ug/1) : Recommended Limits 0.055 Daily Maximum Cadmium (ug/1) : Chromium (ug/1): 189(WQ) Copper (ug/1): monitor Nickel (ug/1) : Lead (ug/1) : Zinc (ug/1) : monitor Cyanide (ug/1) : Phenols (ug/1) : Mercury (ug/1) : Silver (ug/1) : Chlorine (ug/1) : Limits Changes Due to: Parameter(s) Affected Change in 7Q10 data Change in stream classification Relocation of discharge Cr Change in wasteflow Cr New pretreatment information Failing toxicity test Other (onsite toxicity study, interaction, etc.) MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Miscellaneous information pertinent to the renewal or new permit for this discharge. Include relationship to the Basinwide management plan. -4- INSTREAM MONITORING REQUIRMENTS: Upstream: Y Location: 100 FT. UPSTREAM OF DISCHARGE Donwstream: Y Location: 300 FT. DOWNSTREAM OF DISCHARGE Special Instream monitoring locations or monitoring frequencies: SPECIAL INSTRUCTIONS OR CONDITIONS MONITOR FOR TEMPERATURE, DO, FECAL COLIFORM, AND CONDUCTIVITY. SCHEDULE REQUIREMENTS: (for P&E or region to recommend time frame for implementing new limits) ADDITIONAL "REVIEWER" COMMENTS: Additional Information attached? (yes or no) If yes, explain attachments. DIVISION OF ENVIRONMENTAL MANAGEMENT Recommendations for Color Monitoring 15 NCAC .0211(b)3(F) states for colored wastes - only such amounts as will not render the waters injurious to public health, secondary recreation, or to aquatic life and wildlife or adversely affect the palatability of fish, aes- thetic quality or impair the waters for any designated uses. Within 120 days of the effective date of this permit, the permit holder shall begin monitoring for color at the Effluent, Upstream, and Downstream designated sites (100 ft upstream and 300 ft downstream), and one sample of effluent diluted with upstream water at a concentration replicating 7Q10 conditions. All samples shall be grab samples. Analysis shall be performed in the field using the "glass disks field method" (Standard Methods - 204A). Analyze samples as follows: (a) using the platinum -cobalt method; and (b) Using a narrow -band scanning spectrophotometer to produce a tral curve of the visible spectrum (350-750 nm). Calculate and in ADMI color units from the information indicated. Samples should be taken free from turbidity (True Color) and at COMPLETE spec - report results natural pH. During summer months (April -October) collect samples on Mondays, Wednesdays, and Fridays and during the winter months (November -March) collect samples on Wednes- days. The permit holder shall submit annual reports summarizing the available color monitoring information. Include factors which may have had an impact on the levels of color in the effluent and receiving stream, including, but not limited to, rainfall, streamflow, production plant operations, and treatment plant oper- ations. Submit the report to the Water Quality Section Chief no later than Feb- ruary 15th of each year. • 1U/S9 1 // Facility Name �£/16 14'r!J I'crinit AfccOd Cl�� CHRONIC TOXICITY TESTING REQUIREMENT (QR'1'RLY) The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests, using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is eta % (defined as treatment two in the North Carolina procedure document). The permit holder shall perform warier/y monitoring using this procedure to establish compliance with the permit condition. The. first test will he performed after thirty days from issuance of this permit during the months of j rfL ✓t'41 J'Ep . Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge -Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management P.O. Box 27687 Raleigh, N.C. 27611 Test data shall be complete and accurate and include all supporting chetnical/physical measurements performed in -association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOib: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 -r4 cfs Permi ted Flow I W C% 2,6 MGD Basin & Sub -basin (ffl3S Receiving Stream P,,vcl, ' C'tcIL County CaT wd4 " "Chronic Toxicity (Cenodanitnt::) I'/F 2t; Recommended by: ate 1' 0 Vvt./i/ . h49x,7.VA/ SEP �ficii;t()r, e iq /`r 0o'C. 't —, NPDES FACILITY AND PERMIT DATA UPDATE OPTION TRXID 5NU KEY NC0006190 N. C. DEPT. OF NATURAL R ^_:.'':flEs ,iND COMMUNITY ;1*' LOPM"ENT PERSONAL DATA FACILITY APPLYING FOR PERMIT FACILITY NAME> DELTA MILLS, INC. COUNTY> CATAWBA ADDRESS: MAILING (REQUIRED) LOCATION (REQUIRED) STREET: P. 0. BOX 37,408 S. MAIN AVE. STREET: 408 S. MAIN AVENUE CITY: MAIDEN ST NC ZIP 28650 CITY: MAIDEN ST TELEPHONE 704 428 9921 DATE FEE PAID: 10/01/90 AMOUNT: STATE CONTACT> BARONA 1=PROPOSED,2=EXIST,3=CLOSED LAT: 3534170 LONG: 08113060 DATE APP RCVD 10/01/90 DATE STAFF REP REQS DATE STAFF REP RCVD DATE TO P NOTICE DATE OT AG COM REQS DATE OT AG COM RCVD DATE TO EPA DATE FROM EPA 10/02/90 / / / / / / / / / / / / NOV1 3 1990 REGION _ MOORESVILLE nE 1 mL OFHGL NC ZIP 28081 300.00 PERSON IN CHARGE MATT EINSMANN 2 1=MAJOR,2=MINOR 1 1=MUN,2=NON—MUN 2 N=NEW,M=MODIFICATION, R=REISSUE> R WASTELOAD REQS WASTELOAD RCVD SCH TO ISSUE DATE DRAFT PREPARED DATE DENIED DATE RETURNED DATE ISSUED EXPIRATION DATE / / / / / / / / / / / / ASSIGN/CHANGE PERMIT 05/31/93 FEE CODE ( ) 1=(>10MGD),2=(>1MGD),3=(>0.1MGD),4=(<0.1MGD),5=SF,6=(GP25,64,79), 7= (GP49, 73) 8= (GP76) 9= (GP13, 34, 30, 52) 0= (NOFEE) DIS/C 55 CONBILL ( ) COMMENTS: 12 NEED COPY OF PERMIT FROM MRO BEFORE WLA CAN BE DONE MESSAGE: *** ENTER DATA FOR UPDATE *** adaede=4;,t_e a .ei--ff-f7 krf/1 pe4.1-7tLi- 1114---t-v-- $11444-- -7- L--L-P74-kr 6_cd",e-v RECEIVED N.C. Dept. NRCO 110V 7 1990 V�in��^h.�.�►rem ir trice '.7 • f• •.:i?:f Yam.• N. C. DEPT. OF NATURAL RESOURCES AND COMMUNITY DEV. T. NATURAL MANAGEMENT COMMISSION ::; Lz>cSo:7 5 "AND— - -- ---NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM f2?.7,7ZMUTY'DEVELOPMENT. APPLICATION FOR PERMIT TO DISCHARGE WASTEW4TER — ,-',".-1 1 'MOO STANDARD FORM C — MANUFACTURING AND COMMERG I FOR AGENCY USE IMISirii • 6F' r xa% ;.7G:,i ;ti ;4..cliG M8ii . SECTION I. APPLICANT AND FACILITY DESCRIPTION-.z .7r.7 - re, .:I,_T,Gq-. 'a �p1(1{_ Jniess othe-Iwifa slap on this form all Items are to be completed. If an Item is not applicable indicate DNA.' • ilirliaini..:. 1,„..� Jlk..r -1 ... r n s ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOO'KLETAS INVIIICIAVEO. RE.ragATO BOOKLET BEFORE FILLING OUT THESE ITEMS. . . .. Please Print or Type Legal Name of Applicant -- (see Instructions) 2.-._Malling Address of Appilcant (see Instructions) ,Number & Street City . State ..Zip Code Applkant's Auttlorized Agent (see Instructions) Name and Title ••i - . • Number & Street Address •; Clty • State Zip Code Telephone 408 South Hain Avenue North Carolina 28650 Matt.--�j+'a,T!ana MITI 11 OCT • t U 1L)( 408 South NAin n Avenue q�(„ .,r, •,--1 .:.:•{, • • Maiden North Carolina . 28650 . 704 . • 428-9921L Area —Number < Parlous APPlieatlon Code If a previous application for a National or Federal discharge per • - mit has been made. give the date • ". - NA x ofappllcatlon. Use numeric. >^:.� •• :t•-cn.-,�+i:.• •+ �e�v::f ' 1 designation for date. • .1',. YR MO DAY'---'-• cr r: - . I certify that I am familiar with the information contained In this application and that to the best of my knowledge and belief such Information IS true, complete, and accurate. ' f..o ;•'•`i "` • t - • " "'-'�'Y ` ;GI 'k.• Lrr': �• • ' :•)f73L ' Matt Einsmann Printed Name of Person Signing Signature of Applicant or Authorized Agent Plant Mthi g±r Title , la . YR MO DAY Date Application Signed North Carolina General Statute.143-215.6(b)(2) provides that: Any person who knowingly makes ' any false statement representation, or certification in any application, record, report, plan, of other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowly renders inaccurate any recording or monitoring device or method required ,to be • operated or maintained under Article 21 or regulations of the Environmental Management Commissic implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed. $10,000, or by imprisonment not to exceed six months, or by -both. (18 C.S.C. Section 1001 procif a punishment by a fine of not more than $10,000 or imprisonment nct more than. 5 years, br:both, for a similar offense.) IMISirii • 6F' r xa% ;.7G:,i ;ti ;4..cliG M8ii . SECTION I. APPLICANT AND FACILITY DESCRIPTION-.z .7r.7 - re, .:I,_T,Gq-. 'a �p1(1{_ Jniess othe-Iwifa slap on this form all Items are to be completed. If an Item is not applicable indicate DNA.' • ilirliaini..:. 1,„..� Jlk..r -1 ... r n s ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOO'KLETAS INVIIICIAVEO. RE.ragATO BOOKLET BEFORE FILLING OUT THESE ITEMS. . . .. Please Print or Type Legal Name of Applicant -- (see Instructions) 2.-._Malling Address of Appilcant (see Instructions) ,Number & Street City . State ..Zip Code Applkant's Auttlorized Agent (see Instructions) Name and Title ••i - . • Number & Street Address •; Clty • State Zip Code Telephone 408 South Hain Avenue North Carolina 28650 Matt.--�j+'a,T!ana MITI 11 OCT • t U 1L)( 408 South NAin n Avenue q�(„ .,r, •,--1 .:.:•{, • • Maiden North Carolina . 28650 . 704 . • 428-9921L Area —Number < Parlous APPlieatlon Code If a previous application for a National or Federal discharge per • - mit has been made. give the date • ". - NA x ofappllcatlon. Use numeric. >^:.� •• :t•-cn.-,�+i:.• •+ �e�v::f ' 1 designation for date. • .1',. YR MO DAY'---'-• cr r: - . I certify that I am familiar with the information contained In this application and that to the best of my knowledge and belief such Information IS true, complete, and accurate. ' f..o ;•'•`i "` • t - • " "'-'�'Y ` ;GI 'k.• Lrr': �• • ' :•)f73L ' Matt Einsmann Printed Name of Person Signing Signature of Applicant or Authorized Agent Plant Mthi g±r Title , la . YR MO DAY Date Application Signed North Carolina General Statute.143-215.6(b)(2) provides that: Any person who knowingly makes ' any false statement representation, or certification in any application, record, report, plan, of other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowly renders inaccurate any recording or monitoring device or method required ,to be • operated or maintained under Article 21 or regulations of the Environmental Management Commissic implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed. $10,000, or by imprisonment not to exceed six months, or by -both. (18 C.S.C. Section 1001 procif a punishment by a fine of not more than $10,000 or imprisonment nct more than. 5 years, br:both, for a similar offense.) DUCK HEAD APPAREL COMPANY INC. A Joint Venture of O'Bryan Bros., Inc. & Garwood Manufacturing Co., Inc. 408 S. Main Ave., Maiden, NC 28650 • 704/428-9921 • FAX 704/428-8307 October 24, 1990 Ms. Rosanne Barona Division of Environmental Management P.O. lox 27687 Raleigh, NC 27611--7687 Dear Ms. Barona: Reference your letter of 1.0/2/90 and our telephone conversation of 10/24/90. 'I'o complete our application review, the following is herewith submitted. 1. Signed copies of the first page of the application forms. 2. Delegation of Authority datedTebruary 12, 1988. 3. The legal name of applicant is Delta Mills, Inc. This plant is currently assigned to our Duck Head Apparel Division. If I can be of any further help, please contact me. Very truly yours, M. R. Finsmann ME:mk • WIDelta Woodside Industries, Inc. 233 North Main Street, Hammond Square, Sulte 200, Greenville, South Carolina 29601 • 603/232-8301 • FAX 803/232-6164 February 12, 1988 Mr. Authur Mouberry, P.E. State of North Carolina Department of Natural Resources' and Community Development- 512 North Salisbury Street Raleigh, North Carolina 27611 Pes 2 51981 Dear Mr. Mouberry: We delegate authority to Matthew R. Einsmann, Plant Manager of the Maiden Plant of Delta Mills, Inc.,- to sign all state and government documents for the Maiden Plant. Ve3dy truly your W. Roger 11 Vice President, Treasurer and Secretary WRH:hw cc: Mr. E. L. Dalrymple Mr. M. R. Einsmann PERMIT NO.: NCOO 0 Q FACILITY NAME: 17& 4 U Facility Status: (circle ono) Permit Status: ids Ma for Pipe No; Design Capacity (MGD): Domestic (% of Flow): Industrial (% of Flow): Comments: .O L41/7 RECEIVING STREAM Class: Sub -Basin: Reference USGS Quad: County: Regional Office: (circle oils) Fa NPDES WASTE AD ALLOCATION ch) Ra Wa Wi WS Rsqusstsd By: "' `""' .Date: Prepared By: Reviewed By: Dater Drainage Area Avg. Str`eamflaw (cfs 7Q10 (cfs) .`'' Winter Q 0 (cfs) 3UQ2 (cfs) Toxicity Limits: IWC_. % (circle one) Acute / Chronic Instream Monitoring: Parameters Upstream Location Downstream Location Effluent Charade Summer BOD NHy N rng./l) D.O. TSS H (SU) enrnents: FOR APPROPRIATE DISCHARGERS, LIST COMPLETE GUIDELINE LIMITATIONS BELOW Effluent Characteristics 500c 3.3 /6,4, Coo 30.0/60. a oq/1.g Fcue44.0f c/.}o 1 Pc�,.a,�,.« Monthly {s) Daily Average 2.'t Maximum 251.0 164(A zi 00.0 " 7,0 3. 5 " -a sv 01b/, 4-z- 00,0 11 1 Z 4-6•0 If 14-L0 S(J Comments Type of Product Produced Lbs/Day Produced Effluent Guideline Reference Permit Number Facility Name Type of Waste -Status Receiving Stream Stream Class Subbasin County Regional Office Requester Date of Request Quad WASTELOAD ALLOCATION APPROVAL FORM : NC0006190 : DELTA MILLS -MAIDEN PLANT : INDUSTRIAL: WOVEN FABRIC :-EXISTING : SHADY BRANCH . C 030835 : CATAWBA : MRO : JULE SHANKLIN : 11/20/87 : E14SW Wasteflow 5-Day BOD Ammonia Nitrogen Dissolved Oxygen TSS "7D Total Chromium Sulfide Phenols (mgd)• (mg/1): (mg/1): (mg/1): (#/d) (4/d) : (SU): (ug/1): (#/d) (#/d) RECOMMENDED Mon Avg Da 1 20 3 5 623 2100 6-9 55 7 3.5 Request No. :4327 Altxtly."( DEG �x '98 r Drainage !Area Average flow Summer 7Q10 Winter 7Q10 30Q2 EFFLUENT LIMITS Max wq bpi wq 1246 eg 4200 eg 6-9 wq/eg wq 14 eg 7 eg MONITORING Upstream (Y/N): Y Location: Downstream (Y/N): Y Location: AT MIXPOINT ( s 1LF. (cfs)` (cfs) . (cfs) . (cfs) : 8(,yFAq 0. 1.1 0.1, 0.4 0.4 -.3-$ Oft K4. COMMENTS TOXICITY REQUIREMENTS ATTACHED. EG-EFFLUENT GUIDELINES: 40 CFR 410.42. PERMIT MODIFICATION FOR NAME CHANGE. CHROMIUM LIMIT BASED ON 7Q10--PREVIOUSLY BASED ON 30Q2. RECOMMEND INSTREAM T, DO, CONDUCTIVITY, PH MONITORING; WEEKLY DURING WINTER AND 3/WEEK DURING SUMMER. `3;4c, ads be ttle- a.t `C -tD wvu a. 1. Recommended by92G�. ccto,..0,0 Date (> Reviewed by: Tech. Support Supervisor -Regional Supervisor Permits & Engineering Date /- 7-- Iff Facility Name',{ RA s Permit # ce) 0I t ti CHRONIC TOXICITY TESTING REQUIREMENT (QRTRLY) The effluent discharge_sball at no. time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ccriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *February 1987) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is $ 96 (defined as treatment two in the North Carolina procedure document). The permit ho]der shall perform Quarterly monitoring usingthis procedure to compliance with the permit condition. The first test will be performed ter thirty days from bush issuance of this permit during the months of , , . Effluent sampling for this testing shall be performed at the NPDES permitted fr effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the appropriate parameter code. Additionally, DEM Form AT -I (original) is to be sent to the following address: Attention: Technical Services Branch North Carolina Division of Environmental Management - P.O. Box 27687 Raleigh, N.C. 27611 --- Test -data shall -be complete and accurate and -include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity -sample must be measured and reported if chlorine is employed for disinfection of the waste stream. • Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the -receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitutea failure of permit condition. 7Q10 cfs Permited Flow 1. ca MGD IWC% g1 , " Basin & Sub -basin Q 30•Fs'.R5— (L } Receiving Stream s 1,� _ c _,,� C County c_�d-, u fo. Date r? **Chronic Toxicity.(Ceriodaphnia) P/F at `�-%, ; ;-' a� See Part , Condition • Recommended by: Discharger: Stream Name: Upstream Month/Year DEC-87 NOV-67 OCT-87 SEP-87 AUG-87 JUL-87 JUN-87 MAY-87 APR-87 MAR-87 FEB-87 JAN 07 t - DEC-8-6 06v -i9V-- 8 6 oc OCT 865(<P AUG-86 JUL-86 r-.vsi�c- JUN-86 MAY-86 APR-86 .-•Ns,��- MAR-86 FEB-66 .4,3-$frsbEt- ,, ssi a G- DEC —8-5 NOV-85 OCT-85 SEP-85 AUG-85 JUL-85 JUN-85 MAY-85 APR-85 MAR-85 FEB-85 JAN-85 INSTREAM SELF -MONITORING DATA MONTHLY AVERAGES Location: �1�,' OP ��1 1 IMvr Upsream TEMP D.O. BOD5 COND. 2 `z, 5- 0. 7 2 sz -1,s` Io.� (.3 1:- Permit Number: NC000g6) Sub -basin: O ;,;s- Downstream Location: 5R 0,,1<; Downstream . TEMP D.O. BOD5 COND. -2_2 S— 2, 1 �.L • lLi 9. ( to 7.7 y,S— t a 2 — S',0 zsa '7.7 Y� ?� 7.5 '7,9 2 _L 7, 3 +R 1, i a to to, s R --� °� __2___ $ .v KAN OF Evr; Me Maiden. n. xittir .i,iis Cannon nila �Y Kannapoiia , .2 Si 4 -21 Enviromes re uir e on C3 ith tha garments e: nt tober r iiinittis right to o d to the D .ire t° the sr. b final l =1 th • 4 Permit No.• NUuuub33U STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT P E R M I T To Discharge Wastewater Under the NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Maiden Knitting Mills, Inc. is hereby authorized to discharge wastewater from a facility located at Maiden Catawba County to receiving waters designated Shady Branch in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective April 15, 1983 This permit and the authorization to discharge shall expire at midnight •on March 31, 1988 Signed this day of April 15, 1983 Original Signed•By FORREST R. WESTALL FOR Robert F. Helms, Director Division of Environmental Management By Authority of the Environmental Management Commission M1 & I1 • remit NO. N(..UUUb1dU SUPPLEMENT TO PERMIT COVER SI-IEET Maiden Knitting Mills is hereby authorized to: 1. Continue to operate a 1.0 MGD treatment plant consisting of heat exchangers, bar screen, aeration basins, settling ponds, fJ.ow equalization and post aeration located at Maiden (Note Part. III of this Permit), and 2. Discharge from said treatment works into Shady Branch which is classified Class "C" waters. Effluent A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - Final During theperiod beginning on the effective date of the Permit and lasting until expiration, the permittee is authorized to discharge from outfall(s) serial number(s). 001. Such discharges shall be limited and monitored by the permittee as specified below: Characteristics Flow BOD,5-day, 20°C NH3 as N TSS Dissolved Oxygen COD Zinc Chromium Copper Total Residue Phenols Sulfide 'Sample Discharge Limitations Monitoring Requirements Kg/day (lbs/day) Daily Avg. Daily Max. 345 (76 3 ) (minimum) 953(2100) 1.6(3.5) 3.2(7.0) Locations: I - Influent, All stream samples shall be grab :4*Daily means every day on which a wastewater discharge occurs except Saturdays, Sundays, and legal holidays. Daily stream sampling frequency may be reduced at each sampling station to one (1) time per week, except during the months s 'o n CD Di of June, July, August, and September when the frequency must be no less than three (3) times per week at each Qo -s - sampling station. rn ID 0 0 693(1526) 1907(4200) Other Units (Specify) ;Measurement Daily Avg. Daily Max. Frequency 1.0 4GD Daily 20 mg/1 40 mg/1 Monthly Quarterly Quarterly 5.0 mg/1 5.0 mg/I Daily Quarterly Monthly 0.122 mg/1 0.244 mg/1 Monthly Monthly Annually Monthly Monthly U -- Upstream, D - Downstream ,,;;Sample „ Sample Type Location Con t in uo us Composite Composite Composite Grab Composite Composite E Composite E Composite E Composite I,E Composite E Composite E E I,E,U,D I,E I,E E,U,D E,U,D 3.2(7.0) 6.4(14.0) E - Effluent, samples. The pH shall not be less than 5.o standard units nor greater than 9.0 standard units and shall be monitored daily at I, E, U, D by grab samples. w There shall be no discharge of floating solids or visible foam in other than trace amounts. Part I Permit No. NC B. SCHEDULE OF COMPLIANCE 1. The permittee shall achieve compliance with the effluent limitations specified for discharges in accordance with the following schedule: NOT APPLICABLE 2. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next scheduled requirement. M 4 & I 4 PART I Permit No. NC Act used herein means the Federal Water Pollution Control Act, As amended DEM used herein means the Division of Environmental Management of the Department of Natural Resources and Community Development "EMC" used herein means the North Carolina Environmental Management Commission. C. MONITORING AND REPORTING 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a Monthly Monitoring Report Form (DEM No. MR 1.0, 1.1, and 1.4) postmarked no .later than the 45th day following the completed reporting period. The first report is due on . The DEM may require reporting of additional monitoring results by written notification. Signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Water Quality Section Post Office Box 27687 Raleigh, North Carolina 3. Definitions Management 27611 a. The "daily average" discharge means the total discharge by weight during a calendar month divided by the number of days in the month that the production or commercial facility was operating. Where less than daily sampling is required by this permit, the daily average discharge shall be determined by the summation of all the measured daily discharges by weight divided by the number of days sampled during the calendar month when the measurements were made. b. The "daily maximum" discharge means the total discharge by weight during any calendar day. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to The EMC regulations published pursuant to N. C. G. S. 143-215.63 et seq.. The Water and Air Quality Reporting Act, Section 304(g), 13 USC 13I4, of the. Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136 5. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: I5 PART I Permit No. NC a. The exact place, date, and time of sampling; b. The dates the analyses were performed; c. The person(s) who performed the analyses; d. The analytical techniques or methods used; and e. The results of all required analyses. 6. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values required in the Monthly Monitoring Report Form (DEM MR 1.0, 1.1, 1.4) Such increased monitoring frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollu- tants not required in this permit by written notification. 7. Records Retention All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained by the permittee for a minimum of three (3) years, or longer if requested by the State Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. I6 PART II Permit No. NC A. MANAGEMENT REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Non compliance Notification If, for any reason, the permittee does not comply with or will be unable to comply with any effluent limitation specified in this permit, the per- mittee shall provide the Division of Environmental Management with the following information, in writing, within five (5) days of becoming aware of such condition: a. A description of the discharge and cause of noncompliance; and b. The period of noncompliance, including exact dates and times; or, if not corrected; the anticipated time the noncompliance is expected to continue, and steps being taken to reduce, eliminate and prevent recurrence of the noncomplying discharge. 3. Facilities Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including such accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 5. Bypassing Any diversion from or bypass of facilities necessary to maintain compliance with the terms and conditions of this permit is prohibited, except (i) where M 8 & I 7 PART II Permit No. NC unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. The permittee shall promptly notify the Water Quality Section of DEM in writing of each such diversion or bypass. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 7. Power Failures In order to maintain compliance with the effluent limitations and prohibitions of this permit, the permittee shall either: a. In accordance with the Schedule of Compliance contained in Part I, provide an alternative power source sufficient to operate the waste- water control facilities; or, if such alternative power source is not in existence, and no date for its implementation appears in Part I, b. Halt, reduce or otherwise control production and/or all discharges from wastewater control facilities upon the reduction, loss, or failure of the primary source of power to said wastewater control facilities. 8. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. I8 PART II Permit No. NC B. RESPONSIBILITIES 1. Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized represen- tatives, upon the presentations of credentials: a. The enter upon the permittee's premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 2. Transfer of Ownership or Control This permit is not transferable. In the event of any change in control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit'ir the name of the prospective owner. A copy of the letter shalt he.forwarded to the Division of Environmental Management. 3. Availability of Rep:rts Except for data determined to be confidential under N. C. G. S. 143-215. 3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in N. C. G. S. 143-215.6(b)(2) or in Section 309 of the Federal Act. 4. Permit Modification After notice and opportunity for a hearing pursuant to N. C. G. S. 143- 215.1(b)(2) and G. S. 143-215.1(e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but n.t limited to, the following: a. Violation of any terms or conditions of this permit; b. Obtaining this permit by misrepresentation or failure to disclose fully all relevant facts; or c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge. M1O&I9 PART II Permit No. NC 5. Toxic Pollutants Notwithstanding Part II, B-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 6. Civil and Criminal Liability Except as provided in permit conditions'on "Bypassing" (Part II, A-5) and "Power Failures" (Part II, A-7), nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance pursuant to N. C. G. S. 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any 'responsibilities, liabilities, or penalties to which the permittee is or may be subject under N. C. G. S. 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. 8. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal,State or local laws or regulations. 9. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circum- stance, is held invalid, the application of such provision to other cir- cumstances, and the remMinder of this permit shall not be affected thereby. M 11 &I10 PART II Permit No NC 10. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in N. C. G. S. 143-215.6 and 33 USC 1251 et seq.. I 11 PART III Permit No. NC 0006190 B. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System governs discharges from this facility. C. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. If no objections to Final Plans and Specifications has been made by the DEM after 30 days following receipt of the plans or issuance of this permit, whichever is latter, the plans may be considered approved and construction authorized. D. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to the classification assigned to the wastewater treatment facilities. E. Permit Modification This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under sections 301(b) (2) (C), and (D), 304(b) (2), and 307 (a) (2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: (1) Contains different conditions of is otherwise more stringent than any effluent limitation in the permit; or (2) Controls any pollutant not limited in the Permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. The effluent .limitations of this permit for copper may be revised based upon toxicity studies conducted by DEM for Shady Branch to assure that the requirements of assigned water quality standards are met. Sincerely elyr Y Original Signed By FORREST R. WESTALL FOR rt F. Helm tor ri ESA A. (1) . EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS,Final During the period beginning on the effective date and lasting until expiration, permittee is authorized to discharge from outfall(s) serial number(s).0o1. Such discharges shall be limited and monitored by the permittee as specified below: ffluent Characteristics Discharge Limitations Monitoring Requirements Kg/day (lbs/day) Other Units (Specify) ***Measurement Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Flow 1.0 MGD 1.25 MGD Daily BOD, 5-Day, 20°C 20 mg./1 40 mg/1 Monthly NH3 as N Quarterly TSS 345(763) 693(1526) Quarterly Dissolv,ed Oxygen Daily COD 953(2100) 1907(4200) Quarterly Zinc 1.6(3.5) 3.2(7) Monthly Chromium 0.122 mg/1 0.244 mg/1 Monthly Copper 0.45(1.0) 0.67(1.5) Monthly Total Residue Annually Phenols 1.6(3.5) 3.2(7.0) Monthly Sulfide 3.2(7) 6.4(14) Monthly *Sample Location: I -Influent, E-Effluent, U-Upstream, D-Downstream **Sample Type: All stream samples shall be grab. 1/4**Daily means every day on which a wastewater discharge occurs except Saturdays, Sundays, and legal holidays. stream sampling frequency may be reduced at each sampling station to one(1) time per week, except during the of dunTheJuly, pH shall beand lesstthanr when.the stan`aarndcun' units nor no reaeter thantnt9zp°(3) stars r run at each and shall be monitored daily at I, E, U, D by grab samples. **Sample * Sample Type Location Continuous E I,E,U,D I,E I,E E,U,D E,U,D Composite Composite Composite Grab Composite Composite E Composite E Composite E Composite I,E Composite E Composite E Daily months sampling statioi There shall be no discharge.;_pf floating solids or visible foam inI:other>than trace amounts. U M Hr. Robert Office of Lege Hill. Mills Permits and posed Revi n Knitting MI; No. NC R, County Please find attached a copy of the proposed revw Hoiden Knitting adjudication. The limits quality. The limits on TSS, COD, Pheno guidelines. The limits on Zinc d the previous permit. We believe y's adjudication request. If noot, further. ed effluent limitations d Chromium atn uy.fids and pH are based on visions will ld like to dis proposed revision is aeceptable, ill issue publi notice to SPA. If .SPA does not objec re, is no t°e ueet. ring, we could issue the revision a end of the notice Attechaent eel Muor.mvill+e Office A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS,Finai During the period beginning on the effective date and lasting until expiration, permittee is authorized to discharge from outfall(s) serial number(s).00l. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Kg/day (lbs/day) Other Units (Specify) ***Measurement Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Flow 1.0 MGD 1.25 MGD Daily - BOD, 5-Day, 20°C 20 mg/1 40 mg/1 Monthly NH3 as N Quarterly TSS 345(763) 693(1526) Quarterly Dissolved Oxygen Daily COD 953(2100) 1907(4200) Quarterly Zinc 1.6(3.5) 3.2(7) Monthly Chromium 0.122 mg/1 0.244 mg/1 Monthly Copper 0.45(1.0) 0.67(1.5) Monthly Total Residue Annually Phenols 1.6(3.5) 3.2(7.0) Monthly Sulfide 3.2(7) 6.4(14) Monthly *5+ample Location: I --Influent, E-Effluent, U-Upstream, D-Downstream **Sa:aple Type: All stream samples shall be grab. ***Daily means every day on which a wastewater discharge occurs except Saturdays, Sundays, stream sampling frequency may be reduced at each gsampling station to one(1)�,time per week, of June July, August, and September when the Sfrequeacyunmustr be no lessUlan three(3) slime iAeruri The pH -shall not be less than 6 greater and shall be monitored daily at I, E, U, D by grab samples. **Sample * Sample Type Location Continuous E Composite Composite Composite Grab Composite Composite E Composite E Composite E Composite I,E Composite Composite and legal holidays. Daily except during the months at each sampling static I,E,U,D I,E I,E E,U,D E,U,D •oN 1pmsad There shall be no discharae of flnatrina sn1idc nr vicihla fnnio 4n ,.I.L... t:0rdanc 12, 1979, i• t 040.1 1 aI U. S . E.v' i:cetiu ins ,;r the equir du of Agr Prot + et Ag' ;ck te, u* youhave t ittx d, id tifying de, this Permit s notice that this Permit is uut tr equ .r n is to be followed in case of Lechers This Permit doles not as i*ct IAD legal be required by the Division of tions conceruin this Permit, please aco EPA Office Office Manager hie. c in h.2. p or Permit No.•NC UUU619U s STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT To Discharge Wastewater Under the NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Maiden Knitting 'Mills, Inc. is hereby authorized to discharge wastewater from a facility located at to receiving waters Maiden Catawba County Shady Branch in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective June 30, 1981 This permit and the authorization to discharge shall expire at midnight on June 30, 1981 Signed this day of June 30, 1981 Original Signed by L. P. BEN•TON', JR. Robert F. Helms, Director . Division of Environmental Management By Authority of the Environmental Management Commission M1 & 21 Page of Permit No. NCO 0 0 (i 9 +, SUPPLEMENT TO PERMIT COVER SHEET Maiden Knitting Mills is hereby authorized to: 1. Continue to operate a 1.0 MGD treatment plant consisting of heat exchangers, bar screen, aeration basins, settling ponds, flow equalization and post aeration located at Maiden (Note Part III, Condition No. C. of this Permit), and 2. Discharge from said treatment works into Shady Branch which is classified Class "C". ., Effluent Characteristics A. (1). : EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - FINAL During the period beginning on the effective date and lasting until expiration--. permittee is authorized to discharge from outfall(s) serial number(s)001. Such discharges shall be limited and monitored by the permittee as specified below: Discharge Limitations Monitoring Requirements Kg/day (lbs/day) Other Units (Specify) ***Measurement **Sample *Sample Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Location Flow 1.0 MGD 1.25 MGD Daily Continuous E BOD, 5-Day, 20°C 23(50) 45(100) Monthly Composite I,E,U,D NH3 as N <4.5(<10) 4.5(10) Quarterly Composite I,E TSS 45(100) 91(200) Quarterly Composite I,E Dissolved Oxygen 6.0 mg/1 6.0 mg/1 Daily Grab E,U,D COD Quarterly Composite E,U,D Zinc 1.6(3.5) 3.2(7) Monthly Composite E Chromium 0.27(0.60) 0.54(1.2) Monthly Composite E Copper 0.45(1.0) 0.67(1.5) - Monthly Composite E Total Residue Annually Composite I,E *Sample Location: I -Influent, E-Effluent, U-Upstream, D-Downstream **Sample Type: All stream samples shall be grab. ***Daily means every day on which a wastewater discharge occurs except Saturdays, Sundays, and•iegal holidays. Daily stream sampling frequency may be reduced at each sampling station to one (1)'time per week, except during the months of June, July, August, and September, when the frequency must be no less than three (3) times per week at each sampling station. . The temperature shall be such as to not cause a temperature in the receiving stream of 5°F above ambient stream water 7E-90 temperature and shall be monitored daily at E, U, D by grab samples. clm Z O i. G g 0 CI . The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at I, E, U, D by grab samples. '0 U There shall be no discharge of floating solids or visible foam in other than trace amounts. Part I Permit No. NC B. SCHEDULE OF COMPLIANCE 1. The permittee shall achieve compliance with the effluent limitations specified for discharges in accordance with the following schedule: NOT APPLICABLL 2. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next scheduled requirement. M4&I4 PART I Permit No. NC Act used herein means the Federal Water Pollution Control Act, As amended. DEM used herein means the Division of Environmental Management of the Department of Natural Resources and Community Development "EMC" used herein means the North Carolina Environmental Management Commission. C. MONITORING AND REPORTING 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. 2. Reporting Monitoring results obtained during the previous 1 month(s) shall be summarized for each month and reported on a Monthly Monitoring Report Form (DEM No. MR 1.0, I.I, and 1.4) postmarked no .Iater than the 45th day following the completed reporting period. The first report is due on SEP 15 1981 . The DEM may require reporting of additional monitoring results by written notification. Signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section Post Office Box 27687 Raleigh, North Carolina 27611 3. Definitions a. The "daily average" discharge means the total discharge by weight during a calendar month divided by the number of days in the month that the production or commercial facility was operating. Where less than daily sampling is required by this permit, the daily average discharge shall be determined by the summation of all the measured daily discharges by weight divided by the number of days sampled during the calendar month when the measurements were made. b. The "daily maximum" discharge means the total discharge by weight during any calendar day. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to The EMC regulations published pursuant to N. C. G. S. 143-215.63 et seq.. The Water and Air quality Reporting Act, Section 304(g), 13 USC 1314, of the Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136. 5. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: I5 PART I Permit No. NC a. The exact place, date, and time of sampling; b. The dates the analyses were performed; c. The person(s) who performed the analyses; d. The analytical techniques or methods used; and e. The results of all required analyses. 6. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values required in the Monthly Monitoring Report Form (DEM MR 1.0, 1.1, 1.4) Such increased monitoring frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollu- tants not required in this permit by written notification. 7. Records Retention All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained by the permittee for a minimum of three (3) years, or longer if requested by the State Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. I6 PART IL Permit No. NC A. MANAGEMENT REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Non compliance Notification If, for any reason, the permittee does not comply with or will be unable to comply with any effluent limitation specified in this permit, the per- mittee shall provide the Division of Environmental Management with the following information, in writing, within five (5) days of becoming aware of such condition: a. A description of the discharge and cause of noncompliance; and b. The period of noncompliance, including exact dates and times; or, if not corrected; the anticipated time the noncompliance is expected to continue, and steps being taken to reduce, eliminate and prevent recurrence of the noncomplying discharge. 3. Facilities Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including such accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 5. Bypassing Any diversion from or bypass of facilities necessary to maintain compliance with the terms and conditions of this permit is prohibited, except (i) where M 8 & I 7 PART II Permit No. NC unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. The permittee shall promptly notify the Water Quality Section of DEM in writing of each such diversion or bypass. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 7. Power Failures In order to maintain compliance with the effluent limitations and prohibitions of this permit, the permittee shall either: a. In accordance with the Schedule of Compliance contained in Part I, provide an alternative power source sufficient to operate the waste- water control facilities; or, if such alternative power source is not in existence, and no date for its implementation appears in Part I, b. Halt, reduce or otherwise control production and/or all discharges from wastewater control facilities upon the reduction, loss, or failure of the primary source of power to said wastewater control facilities. 8. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. I8 PART II Permit No. NC B. RESPONSIBILITIES 1. Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized represen- tatives, upon the presentations of credentials: a. The enter upon the permittee's premises where an effluent source located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 2. Transfer of Ownership or Control This permit is not transferable. In the event of any change in control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of'the need to obtain a permit in the name of the prospective owner. A copy of the letter shall be forwarded to the Division of Environmental Management. 3. Availability of Reports Except for data determined to be confidential under N. C. G. S. 143-215. 3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in N. C. G. S. 143-215.6(b)(2) or in Section 309 of the Federal Act. 4. Permit Modification After notice and opportunity for a hearing pursuant to N. C. G. S. 143- 215.1(b)(2) and G. S. 143-215.1(e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not limited to, the following: a. Violation of any terms or conditions of this permit; b. Obtaining this permit by misrepresentation or failure to disclose fully all relevant facts; or c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge. M 10 & I 9 PART II .110 Permit No. NC 5. Toxic Pollutants Notwithstanding Part II, 8-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordarce with the toxic effluent standard or prohibition and the permittee so notified. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, A-5) and "Power Failures" (Part II, A-7), nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance pursuant to N. C. G. S. 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any'responsibilities, liabilities, or penalties to which the permittee is or may be subject under N. C. G. S. 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. 8. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal,State or local laws or regulations. 9. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circum- stance, is held invalid, the application of such provision to other cir- cumstances, and the reminder of this permit shall not be affected thereby. M 11 &I10 PART II Permit No NC 10. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in N. C. G. S. 143-215.6 and 33 USC 1251 et seq.. 111 Page of Permit No. NC B. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System governs discharges from this facility. C. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. If no objections to Final Plans. and Specifications has been made by the DEM after 30 days following receipt of the plans or issuance of this permit, whichever is latter, the plans may be considered approved and construction authorized. D. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to the classification assigned to the wastewater treatment facilities. E. Permit Modification This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under sections 301(b)(2) (C), and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: (1) Contains different conditions or is otherwise more stringent than any effluent limitation in the permit; or (2) Controls any pollutant not limited in the Permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. The effluent limitations of this permit for copper may be revised based upon toxicity studies conducted by DEM for Shady Branch to assure that the requirements of assigned water quality standards are met. M 15 & I 12 Tr. Paosz dIZ ON IS CANIIIVW EC) NOP:33'J 8 -`°I7r7 -ri-rr v-r7,_pr?)cDf Alvadn :-.:10A viva dAiNA : vdWOO NI ION SI NOTIVOIAMOW -1VMAN1'l SI SIH1 'MiS0aNI : iTAnd AONVHO/NOTSSY / ooiNnowv oo- iNnowv Alva NOIlVdIdXA / / unssi AiVa / / aANmin ADM / / aAINAa Alva / / AnssI OJ.. HOS / AOT1ON d 01 Alva M//H, (Ind AVd Alva 0/c/00 SiDAN AVd Alva 30110N AVd 01 1NVOIlddV B/0Z/2-0 <AMSSIANOTIVOIAMOW.W(MAW.,N i3,10Z/L0 Vd3 WM:JA Alva Vd3 0.L ADM CIAOH WOO OV 10 Alva Sn).:1 WOO 5V 10 AiVU GENVdEd !AVM A1V ji aAi avoi SWPA 0wrimvull 3eAisvm ( a, (1AMA dM AAV1S Alva s63d dIP.1 JAVIS :WM aAON ddV Alva 06P2000ON es<mmonawnN IIWJAd dad NOTIVWMOANI NOI1V3IlddV Nnw-NoN-.rNnw. mNIw.z(aorvw. GAS010=2(1EIXA=VaASOdOdd Adkid NIAlAW ADdVHO NI NODJAd i=lisave+Nna SI10dVNNVfl :A1I3 1-80E) dIZ ON IS STIIW NONNVO silIw ‹loviNoo AIV1S 0 0 ANOHdAlii Eil0dVNNVA :AllO S-11I4 NONNVO :IAAd/E WHA IN:MBA:Ea NAHM) NOI1V301 ca-DAIn6A;,,i) 5NIIIVW :SSAHOV vgmv1vo <Alum ONIIIINA NAuvw (AWVN INdAd tCL1 )Nl)\']ddV AIITIOVA viva 1VNOSHAd 061,90000NIA AA'ri dNS GIMAI NOIldq Aivadn YIYU GNV SAUN Or: Pe! <£t ev c»ft „ 2t<ti+c • rmit No. NC0006190 Application No.NC--074-3BK-2--O00 i93 AUTHORIZATION TO DISCJIARGE UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance Jit1i the provisions of the Federal Water Pollution Control Act, as amended, (33 U.S.C. 1251 ct. seq; the "Act"), Maiden Knitting Mills, Inc. is authorized to discharge from a facility located at Maiden, Catawba County, North Carolina to receiving water.; named Shady Branch in accordance with effluent limitations, monitoring requirements and other conditions set forth in Parts I, 1I, sa .1 III hereof. This permit shall become effective on date of issuance. This permit and the authorization to discharge shall expire at midnig..,,' five years after the date of :issuance. Signed this 3lstday of July, 19711 EPA Form 3320-4 (10-73) Z;I:0 AL".L4L;) JACK .E. EAVAII, REGIOJAL ADMINIG'i'=;ft'1'O1; Centra ^i. i1�z- , 1-•n r � A. E: LT.•ti ITTA .3 AND MONITOlii\G i'7: ri.U.11E;,:^.\1•fS D::ri::g t'=:' ^=prod oe r:;;in; June 30, 1977 and Irstinn through „• the a��irrtit;n da.tc of this permit [ " J::errr'.i tee it authozizecl to discharge from outfall(s) serial number(s) 001, total site discharge. •_ _1z d : �. _ s:iaU be Limitedand monitored y the fc• rriLtc. ['peened below: Dischirr I.;i:ni':,ti,);?5 kg/clay ci:ty {b I' s --- _. .-- _ �'tonito�:�•:, Ite:•r=iremanis /clay) Other Units (Specify) ry si�ilP`� Itieasurernent i InD:ily .Avg �; ;�y I:x r )i::lt ,� rcq;cicti Tye0r'. - . :-.-1 Site_Pis h r.•n• T',' );. D) 23 (50) 45 (100) 3717 ..(.r5). 37P5 (1.0) y_`S 45 (100) • 91 (200) I''-' 23 (50) 45 (100) „; ••,,_iJr! < 4.5 (, 10) 4.5 (10) 3 C::rom.i.a .27 (.6) .54 (1.2) r,.� per .09 (.2) .18 vis;;olvcd Oxygen .� - Effluent must be aerated to 6 pnm before discharge to the receiving stream. �„r'�,.'r•: fuze - may not increase: the temperature! n ;? of the rccci rjr stream .by note than 5°F and in no case over 84°F after a /reasonable rrr:xing zone. • The pH shall not he Iess than 6.0 standard units nor greater than 9.0 sthndard units ▪ and shall be monitored as required by the North Carolina Office of Water and Air Resources. There shall he no dischc_r e of floating solids or visible foar•: in other than trace amounts. Samples taken in compliance with the monitoring requirements specified above shall be taken at the following Iocation(s): As required by the North Carolina office of Water and Air 'ftesour ces. * See Attachment 1, North Carolina Monitoring Schedule. • • N 1-4 ko GA PART 1 Pve 3• r 9 rmiilt No• NC 0006190 B. C1tI:;J]ULE oi' CL:.li1'LI A 1. 'Me perniittec shall achieve compliance with the effluent. limitations s ecIl'�d for discharges in accordance with the following schedule: 1 Progress Report , . . . . . . . . . Progress Report' . March 31, 1975 Progress• . December 31, 1975 Progress l;el or_ t • l� Completion of .Construction 19 7G ............... .December 31, 1.976 At Lo7-rI3:C:I1S� ofa]]L��:u� t:�C�l;::.l, LF'lr^J. . • June 30, 1977 2. No later than 14 ca�' ent;: ; `;...•s foci t :;apt � - � ��1 submit . 1 in the above. schedule l f compliance, the •�er� !,_, �.`:r following a date identified .mi �; i U cue a specific actions ]ieina ;;,,. either a report of 1)ro�• . rec;:�._cd byi ,ress or, in the case of noncompliance. ir. {�_., c,,,Adet;i�i+iecl dates, a S:-_•iitcn notice of compliance or the 13.,!'. any remedial - , the notice shall include the cause of noncompliance a;ctians taken, and the probability of meeting the next scheduled requirement. t PART ! C. MONITORING AND, ltEl20l1.1'INC: 1. Page 4 of 9 - - - •Pcnr,irl' :•I•:C 0006190 Ref,rescnIatiuc Sampling Sampl:s anct measurements taken as required herein shall be representative of the volume and nature of the monitored discharge, 2. •Rc') orling Monitoring result:; obtained during. the previous 3 months shall be summarized for each month and reported on a Discharge Monitoring Report Form (EPA No. 3320-1), postmarked no laii r than tl:e 21.-.;th day of thi' month follov.-ing the completed reporting' period. The f:r:f report is due on Oct ob r 28, 19 T7 1..iplicate signed copies of thee, and all other reports required herein, shall be submitted to the Regional Administrator arid the State nt the Iol'lowing F.dclresscs: U.S. invironl-c i tc:1 ProtEection Agency Region 1V, T';acer Enforcet;ert Branch 1421 'Peachtree Street, N.E. A.t-1 u i to ; 'Georgia 30309 3. Dc,•biit'ic, North Care11na Boars of T•'ater and Air Resources 1'. Q. 271587 Raleigh,. .:orth Carolina 27611 a. The "daily at'c'r8 e" discharge. means the total discharge by weight during a calendar month divicl,A by the nurnl.er of days in the month that. the .].reduction or commercial facility was operaiing. li he_•e less than daily sampling is required by th.s permit, the daily average e i ehar„ e shall 1.„ ctote ninc'd by the summation of all the measured daily discharges by' weight divided by the number of days during the calendar inotiih when the measurements \vere Macle. b. The "elany maximum" discl;F.rge means the total discharge by weight during any • calendar day. 4. 'lost Procedures p0111::n'.it3 shall conform- to regulations published t pursuant to Section 301(g) of the ..Aet. under ::hith such procedures may be required. 5. Recording of Result s ` i C t' '. " 1 j..:::M1:.: . she rCc]'.'.ior.,c'nts of this permit, the permitte iliac} rt'iord 1Si(' folio „1: i'for1 ;:t.iri's]; a. 'fhe oxact place, date, and time of trampling; h. '1 he dates the :r,..:1;, : c e wore performed; e. `l'he person(::) who perfrl•tned the Anal}•tic's; enr41"11 C./ 4s-4 d rnn b 5 or. 9 Permit No. NC 000615'0 d. The analytical tec:hii;riues or n: rthods us:d; zinc] e. The results of all required analyses. G. Additional Alon;torinr; by Permit tee .. 11' the perinitt.ce monitors any pollutant at the location(s) designated herein more frequently. than rc quire,d by this permit, using approved analytical methods.as specified above, the resin,; of such -monitoring shall be included in the calculation and reporting of the values required iu Ole Di,:charge .Monitoring Report Form (EPA3" 1 No. 3c ;0-1?. Such increased frequency .1,hail also be indicated. 7. Records Rcitcatiof All records and information r,:sulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained for a minimum of three (3) years, or longer if. requested b ' theRe gional 5 Administrator or the State water pollution Control agency. • a C , .1. ro ri4) ii ' PART II rare 6 or 9 NO.'.NC 000 6] 90 A. MAN. !V .:N.th:N'T R.EQUi].EJENTs 1. Changer in Discharge All clisch;argds utrlorize(1 heroin sJia11 lw consistent with the terms and conditions of this permit.. 'The discharge of any pollutant identified in ;,his permit more frequently than or at a level ii1 excess of that authorized constitute a violation of the permit,. Any anticipated facility Cxpansions, ].-oduct.l,n increarg:s, or process nmodifications which will result in nr;v, different, or inereaF,ccl discharges of pollutants must be reported by submiscioli of,a al:'1\• NI'DES application or, if sut•h changes will not \-iolate the: affluent: limitations specified in this permit, by notice to the permit issuing authority of such changes. Following such notice, the- permit may be rnodificd to specify- and 41mit any pollutants not previously limited. 2. lVo1:ro7npliOlce ��'otiTic:attalr If, for any reason, the i-ermit.tc•c' does not comply with or will be unable to comply \';ith any daily maximum effluent lirlit:::ti(1n specified in this permit, the perinittee shall provide the R.egir)nal i\c.lnli11::t1-r.-tor and the State with the following information, in writing, within five (5) days of becoming aware of such condition: a. A description of the dkcharge and cause of nc)ncompliancc; and b. 'rho period of noneolnl:liaa('i', including exact dates ai)d tames; or, if not corm. ted, the anticipated .thaw the noncompliance i:; expected to continue, and steps- being taken to reduce, elirnina:ie and prevent recurrence of the noncomplying discharge. 3. Facilities Operation The 1)ermittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or conirol facilities or systems installed or used by the perinittee to achieve compliance with the tarns and conditions of this permit. 4. Adverse Impact The permittee shall tat]:o all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including such accelerated or additional monitoring as necessary to determine the nature. and impact. of the noncon3p1.,.i ni discharge. 5. _Bypassing _A:Ily cliv,....-.ii rro€r-oT hypas-i: of-fticilities lick:('::sar}' to maintain compliance \\•ith the tein-s and conditions cif ibis p •;•i'nit.is pr(:1)1hile'd, except (I) where tlli:iroicial-ble to prevent loss of lift' or severe Irrop.nv :•' .age, or (Ii) l•. ilhr[,' h):Ces i':I' 1i Cirial drainage or runoff \tie ph'. (i:L'11:0, any f:;(•Illi€l:: fesi' cOlrslilrilac(' With 1hi. ('i]Itl�'I'It liialitatinas and prohibitions of this p..3init. lilc' permiti('e shall 1)I'ottiptly notify the Regional Administrator and the :,t,ll(' iI€ 1vriting of each such diversion or bypass. Ge PART 11 Pap 7 or 9 I'criu1t No. NC 0006190 • G. _ Removed Sub; Lances Solids, sludges, filtcr backW.ish, or other pol:,:, 's removed in the course of treatment or control of v.f st'ewaters shall be. clispos.cd of i`::., manner such as to prevent any pollutant from; such znatc4ials from entering navigable vr :1ers. . 7. Power Failures In orcler to maintain compliance with the effluent limitations and prohibitions of this permit., the Termitic?. shall either: a. In accordance with the Schedule of Compliance contained in Part 1, provide an alternative power source sufficient to operate the wastewater control facilities; or, if such alternative power source is not in existence, and no date for its implementation appears in Part I, b. Halt, educe or otherwise control production and/or all discharges upon the reduction, loss, or failure of the prirnary source of power to the Wastewater control • facilitaes. B. RESPO:'tSSJr.LI IE. I. I,'r;!?r t of .En f r v The permittee ;hall allow the head of the State water pollution control agency, the Regional Administrator, and /or their authorized representatives, upon the presentation of credentials: • a. To enter upon the pernzitt^y's premises ;;here an effluent source is located or in tivhich any records are required to be kept under the tern 'nd conditions of this permit; and b. Al. reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit.; and to sample any discharge of pollutants. 2. 1'ranm:fcr of Otvnc —ship or Control t ' In the event of any change in control or ownership of facilities fr'orn which the authorized -discharges emanate._tlle,permilive. shall -notify the succeeding owner or controller of the exiti o-nc' Of, this 1;i•cftiil by lc•u''r, :1 copy of which shall be forwarded to the Regioiw1 Athnlni.-rrator ^I:.i the State wat(!r pollution conli'z.ol agency. 3. .4z•,rir`:rl,;-'ity of l;c,)o:•;:c Ext.opi data rl.•ic's-i:;ined 10 h,i confidential under Sc•ct.ion :308 of the Act., n1! reports propored in n,•coldo is e with the t:•rsns of this permit shall he available for public PART 11 Page. 8 of 9 -P-errolt Nor-- NC 0006190- inspection at. the offices of the State w'ater pollution control agency and the Regional .Achninistrator. As roe -wired by the Act, effluent data shall not be considered confidential. Knowingly inal:inf ar.-%-' false siati.ment on anv such repOrt may result in the imposition of criminal penalties as provided for i:i Section 309 of the Act. 4. Permit filodification After notice and opportunity air a hearing, 'this permit may be modified, suspended, or reve.thed in wi,ole or in pert its term for cause including, but not limited to, the... following: a. Violation of terms or cOnditions of this portnit; , b. Obtaining thi:.; permit bymisrepresentation or failure to disclose fully all relevant facts; or c. A changc., in any condition thatre.quires either a temporary or perinan5:nt rclduction or elimination of the authorized discharge. 5. Toxic t.S• NOtwithstanding Part II, 13-4 aliove, if a tonic effluent standard or prohibition (incluc.;ing any scIndule of compliance in such effluent ...It:ander:3• or prohibition) established und?r Section 307(o) of the Actfor a toxic pollutant ..vhie:.•11 is prc3ent disc:harge and such standard or prohibition is more. strin:--4ent than any limitation for such pollutant. in this permit, this per shall be_ revised or modified in accordance with the. effluent standard or prohibition and: the perraittee so notified. 6. Civil and Criminal Liability Except as providcek in permit condition's on "Bypassing" (Part 11, A-5) and "Power Failures" (Part II, A77), nothingin this perinit-shall be construed .to relieve the permitte.-:e from civil or cliininai penalties for noncompliance. 7. Oil and Vazardc.:os-Stzstance.Licbility 1'1'411h-1g:in -;:fr;11.41 to 1.701 the in:-Ailt.14..i011 of any legal action or elieve the pcirinlitea from any responsibilhis, liabilities, or penalties to rhich the permit tee is or may be subj6.7t umler Section ;.al of the -8. Sh;te. Lay.F ltr, in thir: shall b cor,:-..tmc,...1 to 1-1:•oolud,:.'thirr,-titliticin of any lci:!;..1 action or : estph!isheel pirrst:•".nt o auy a iptiet St•ttc iaNy or rogulation nn1r authorit:.• p..oserved by Section 510 of thee Ac:t. pop PART 11 Page. 9 of 9 Pero/ No. NC 0006190 9. Prager?), 1?igli LS. The issuance of this peruyit Ones not convey any property rights in either real or personal property, (11... privilegs, nor does it, authorize any injury to private property or any invaf;m of per!.:01.'zIl rights, nor any infringement of Federal, State or local laws or regulations. 10. Severab The provisions of thig pKniit are seVeral:ile, and if any proviSion of this permit, or tho application of any prov.lc.-ion of this permit to any circumstance, is held invalid, the application of Such provi.:..ion to other ciwcumstances, and'the remainder of this penult, shall hot 1)2 affected therby. PART HI r During the period be:ginning on the effective date of the permit and • existing until. coy of the compliance schedule, existing treat— ment or control facilities shall be mainelined in good working order. and operated as efficiently as possible. r• Porth Carolina i onitor in 4 i _ ouireme?-its • Parameter Influent Effluent �'�� Tyne .S3mi?12 pH Daily Daily Composite. Temperature Daily Residual chlorine Daily Grab. BOD Monthly Monthly Composite COD Monthly Composite w Color Monthly Composite Total residua Quarto ly Quarterly Composite Tot. suspended residue Quarterly Quarterly Composite Copper Monthly Composite .Zinc Monthly Composite Chromium Monthly - Composite The applice:_t shall l L'eg rt ie on t;?rdng in accordance tLo_ sc:'oSule o:. D'_ bore the effective date of the Permit. 1,e a-.. .. f North -Carolina -may -impose -m (' • �' �LH _. _ ,L u 'fZ--�C7I � 3y-:J.i:.pOSfl additional Monitoring Requirements in accordance with applicable r'.-~.su1a tons . Permit No. NC STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT To Discharge Wastewater Under The NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Maiden Knitting Mills, Inc. is hereby authorized to discharge wastewater from a facility located at. to receiving waters Maiden Catawba County Shady Branch in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on March 31, 1981. Signed this day of A. F. McRorie, Director Division of Environmental Management By Authority of the Environmental Management Commission M 1 & I 1 Page of Permit No. NC SUPPLEMENT TO PERMIT COVER SHEET Maiden Knitting Mills is hereby authorized to: 1. Continue to operate a 1.0 MGD treatment plant consisting of heat exchangers, bar screen, aeration basins, settling ponds, flow equalization and post aeration located at Maiden (Note Part III, Condition No. C. of this Permit), and 2. .Discharge from said treatment works into Shady Branch which is classified Class '°C". r A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL During the period beginning on the effective date and lasting until March 31, 1981, permittee is authorized to discharge from outfall(s) serial number(s)001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Kg/day (lbs/day) Other Units (Specify) ***Measurement **Sample *Sample Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Location Flow 1.0 MGD 1.25 MGD Daily. Continuous E ROD, 5-Day, 20°C 23(50) 45(T00) Monthly Composite I,E,U,D NH3 as N <4.5(<10) 4.5(10) Quarterly Composite E,U,D TSS 45(100) 91(200) Quarterly Composite I,E Dissolved Oxygen 6.0 mg/1 6.0 mg/1 Daily Grab E,U,D, COD Quarterly Composite E,U,D Zinc 1.6(3.5) 3.2(7) Monthly Composite E Chromium 0.27(0.60) 0.54(1.2) Monthly Composite E Copper 0.09(0.20) 0.18(0.40) Monthly Composite E Total Residue Annually Composite I,E *Sample Location: I -Influent, E-Effluent, U-Upstream, D-Downstream **Sample Type: All stream samples shall be grab. ***Daily means every day on which a wastewater discharge occurs except Saturdays, Sundays, and legal holidays. Daily stream sampling frequency may be reduced at each sampling station to one (1) time per week, except during the months of June, July, August, and September, when the frequency must be no less than three (3) times per week at each sampling station. The temperature shall be such as to not cause a temperature in the receiving stream of 5°F above ambient stream water .., temperature and shall be monitored daily at E, U, D by grab samples. nim K 0 • The pH shall not be less than 6.0 standard units nor greater than and shall be monitored daily at I, E, U, D by grab samples. 9.0 standard units 0 -s 11-1 There shall be no discharge of floating solids or visible foam in other than trace amounts. NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT ENVIRONMENTAL MANAGEMENT COMMISSION FACT SHEET APPLICATION FOR NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM PERMIT TO DISCHARGE TREATED WASTEWATER Application No. NC 0006190 Date September 7, 1979 1. SYNOPSIS OF APPLICATION a. Name and Address of Applicant Maiden Knitting Mills Post Office Box 107 Kannapolis, North Carolina 28081 b. Description of Applicant's Operation Manufacturer of cotton, poly cotton, and synthetic fabric in circular knitting machine, including bleaching and dyeing. c. Production Capacity of Facility 70,000 lbs/day d. Applicant's Receiving Waters Shady Branch Class "C''; 7Q10; 0.5 cfs Best Usage: Fishing, boating, wading and any other best usage except for bathing or as a source of water supply for drinking, culinary or food processing purposes. For a sketch showing the location of the discharge(s), see Attachment A. e. Description of Existing Pollution Abatement Facilities The textile waste is presently treated in a 1.0 MGD wastewater treatment plant consisting of a heat exchanger, bar screen, aeration basin, settling basins, sludge handling facilities, flow equalization ponds, chlorination and post aeration facilities. Page Two f. Description of Discharges Wastewater generated in bleaching and dyeing operation Pollutants which are present in significant quantities subject to,effluent limitation are as follows: Effluent Characteristic -Flow (MGD) 80D, 5-Day, 20°C NH3 as N TSS Zinc Chromium Copper 2. PROPOSED FINAL EFFLUENT Limitations in existing Effluent Characteristic Flow 80D, 5-Day, 20°C NH3 as N TSS Dissolved Oxygen Zinc Chromium Copper 3. MONITORING REQUIREMENTS LIMITATIONS Average or which are Reported Load (Specify Units) Maximum 0.582 4 mg/1 0.13 mg/1 19 mg/1 0.095 mg/1 0.026 mg/1 0.073 mg/1 - For Short Term NPDES Permit No. NC 0006190 Permit 0.961 20 mg/1 0.28 mg/1 60 mg/1 0.258 mg/1 0.056 mg/1 0.153 mg/1 Discharge Limitation in kg/day (lbs/day) Other Limitations Daily Daily (Specify Units) Average Maximum Average Maximum 23(50) <4.5(<10) 45(100) 1.6(3.5) 0.27(0.60) 0.09(0.20) 45(100) 4.5(10) 91(200) 3.2(7) 0.54(1.2) 0.18(0.40) 1.0 MGD 1.25 MGD 6 mg/1 6 mg/1 The applicant will be required to monitor regularly for flow and those parameters limited in Section 2 above with sufficient frequency to insure compliance with the permit conditions. Frequency, methods of sampling, and reporting dates will be specified in the final permit. 4. PROPOSED COMPLIANCE SCHEDULE FOR ATTAINING EFFLUENT LIMITATIONS Comply with final effluent limitations on or before effective date of permit. 5. PROPOSED SPECIAL CONDITIONS WHICH WILL HAVE A SIGNIFICANT IMPACT ON THE DISCHARGE None Page Three 6. WATER QUALITY STANDARDS AND EFFLUENT STANDARDS APPLIED TO THE DISCHARGE Effluent limitations are based on best practicable control technology currently available and will meet State and Federal water quality standards of Class "C". 7. PROCEDURES FOR THE FORMULATION OF FINAL DETERMINATIONS a. Comment Period The Division of Environmental Management proposes to issue an NPDES Permit to .this applicant subject to the effluent limitations and special conditions outlined above. These determinations are tentative. Interested persons are invited to submit written comments on the permit application or on the Division of Environmental Management's proposed determinations to the following address: DIVISION OF ENVIRONMENTAL MANAGEMENT WASTEWATER MANAGEMENT POST OFFICE BOX 27687 RALEIGH, NORTH CAROLINA 27611 All comments received prior to will be considered in the formulation of final determinations with regard to this application. b. Public Hearing The Director of the Division of Environmental Management may hold a public hearing if there is a significant degree of public interest in a proposed permit or group of permits. Public notice of such a hearing will be circulated in newspapers in the geographical area of the discharge and to those on the Division of Environmental Management's mailing list at least thirty days prior to the hearing. Following the public hearing, the Director of the Division of Environmental Management may make such modifications in the terms and conditions of the proposed permit as may be appropriate and shall issue or deny the permit. Notice of issuance or denial will be circulated to those who participated in the hearing and to appropriate persons on the Division of Environmental Management's mailing list. If the permit is issued, it will become effective 30 days following date of issuance and will be the final action of the Division of Environmental Management unless an appeal hearing is granted. c. Appeal Hearings An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, shall have the right to a hearing before the Commission upon making written demand to the Director within 30 days following notice of final decision to deny or grant the permit. Page Four d. Issuance of the Permit When No Hearings Are field If no public hearing or appeal hearing is held, and after review of the comments received, the Division of Environmental Management's determinations are substantially unchanged, the permit will issue and become effective immediately. This will be the final action of the Division of Environmental Management. If no hearings are held, but there have been substantial changes, public notice of the Division of Environmental Management's revised determinations will be made. Following a 30--day comment period, the permit_ will issue and become effective immediately and will be the final action of the Division of Environmental Management, unless a public or appeal hearing is granted. • 1 0 9 Fz 1AI134., up.4-ry- t .0,t P4 -r c E. 'tr-= d-r IA a. . C . S-1" CTiZ. 1-11 H vs.$ a.0 t1A1rDtE t-01-AuDcEJJ'104 CT.T1)...1G, , I k4C, 6."Aoy lL - LOCACT 10 NI M it.p41 T 1,3 11,1 C Art GI •• — I • o.s • 1. ST FF REPORT AND RECOMMENDATIONS Part I - INSPECTION OFWASTEWATER TREATMENT PLANT SITE 1. Place visited:\ Maiden Knitting Mills Catawba County 2. Date: August 9, 1979 3. By: David T. Adk s, D. Rex Gleason and Walter K. Evans 4. Person contacted Allen McRae, Operator 5. Directions to Site: The facility is located in the Town of Maiden on South Main Aenue. 5. The bearing and distance to the proposed point of effluent discharge is: Not a plicable. The co-ordinates of the discharge are: N, 35°34'.O" and W 80°10'20". 7. Size: dequate for the continued operation of the existing wastewater treat ent facility. 8. Top'ography: Relatively level, sloping at a rate of 4 to 8%. 9. Location of nearest dwelling: None within 500 feet. Area is industrial in nature. 10. Receiving Stream: Shady Branch (a) Classification: "C" (b) Minimum 7-Day, 10-Year discharge at site: 0.5 cfs. (c) Usage: Fishing, boating, wading and any other best usage except for bathing or as a source of water supply for drinking, culinary, or food processing purposes. Part II - DESCRIPTION OF TREATMENT WORKS The textile waste is treated by a heat exchanger, bar screen, aeration basins, secondary settling ponds with sludge returns, sludge dewatering facilities, flow equalization, chlorination and post aeration facilities. Part III - EVALUATION AND RECOMMENDATIONS Maiden Knitting Mills has requested permission to discontinue the chlorination facilities as the facility no longer treats the domestic wastewater generated on site. The domestic wastewater is treated in the Maiden Wastewater Treatment Plant. Mr. Wayne Mathis of the Environmental Protection Agency in Atlanta indicated in a -telephone conversation that there would be no objection from EPA to the discontinuing of the chlorination facilities. J 4 J _,2 f.pg F;101 : ,.3'i 1 , uo op 'Cr4orJ Jt.,:: _Ii u `C J:;i , i 7 s'J' '•Jf".I ;C3 70A4 LOW:A.1 "n' j l�,Q ���C. 1 OIJ ,!l'� �L`. ;� i ii 'euI (y J31 `!:! . L:l.Jii',`.i v uq' i IJ 7 - ,pr'•� . wiJ4`.Sr l:J4V71.J '�J �,�.'LF��`Y r�JIV 11vV`J:T31.i-P u��N� �;1• ���i r1.�J ;1,7'112 V,_ ;113 s tT,�,rJ a° a!J r►,if L4 ' 00 2 r ['' l iJ r Cyr] la:: ^ y. 7,7, _? .s: l'•J c i14 J ) 9 i f'.71; J fJ 74G': J,'31 t}J i??il,ioi„ ; r, rf3 '�uluy JC 11.Y.H a:1 1tii!J J '41J 1 J j 12 Ise:: 3.3::11.-;72 uii t :1i IJJJ Z t 1 JU 1:20 ? 2l; xl }:3 ii,5 c17.14 Tj .. NJ iil 11� ! I IJ.f� I 1 y.iii- L�JC ; 74 ._ titi f 14 . `Q,,i_JJ J011 '3. I ].�' 7.1; q; I4fJ . JC4 ji42432' 'li J'� 1 ;(1 J. - �.^'. J, : 41f3 f:'Jr'=' 4 1 rrrA7V1 j'i ,. ..i ••L35,: 1q A J 1 3;, iilC.�:1:Z+��iv• r) J. s'.::i.sc:iJ• .J,i�.J�i.lif '1, cT 1 , •• , Ub.. _ r. , L,1C- 2,: :ii :3(11,502 ]:a ' i2U, ; `J 1 7" I y r k�" 1, a 1: i, a ; Y . 3 ) 7 . ,-1. _" '1'1 J'J.? rr,7: f i • 41 "' ry•,'i 1` �;1 �f. f_'J:i C1J'.i': lis: ,i;, U.f'.:4.1;. f C , flti x.' ':1:ic.; fly?•- �4, ` i;;f' '1J1 ;r.111 i' �'i.i • " r • LI ,N,Tfi,4N.. ��i _s4 j_tC, ~ti r'V •}�:JJ,�ty..1.. 7�JE I L f7:� .I` 1;3;:C. ;-1L3G CC `12 �: i ''CJ•J �e; 42 jv .'.,: f r3 j.r.:us iit ;,i QJ'4'J11 a~iiq ; j.�l;Jw ;� .:A U2 :1st.Ci: ijncin j .ij 3C`- A4 24 : C.:i: +at1L4 J _ IW2b _CI �JL' 1'lilt.2_ IV.u:u In 1'1a7:i i ;FV LL 211E r,� )rib ) . 4IL4u Page Two The final effluent limitations are the same as those contained in the existing Federally issued NPDES Permit. It is recommended a short term NPDES Permit be issued to expire March 31, 1981. The discharge guide- lines are to be promulgated prior to that time. CANNO CANNON 4 - K A N NAP( ORTH CAROIJNA 2 Filter Plant February 8, 1979 Mr. A. C. Turnage Permits and Engineering Section Division of Environmental Management N. C. Department of Natural Resources and Community Development P. 0. Box 27687 Raleigh, North Carolina 27611 Dear Mr. Turnage: '12, nnE:).nf -NG:NE:FANG Subject: Permit Renewal Maiden Knitting Mills, Inc. Catawba County, N. C. NPDES No. NC 0006190 SnAn Enclosed you will find two completed sets of your Standard Form C application for renewal of our Maiden pennit,which expires on July 31, 1979, with signature authorization attached. Please noticethat item 7, 8, and 9 flows are listed as annual daily averages as required which do not represent actual manufacturing day flows. We do have flow equalization capability in our wastewater treatment plant which enables us to maintain a resonably constant seven day discharge to the stream. However, would you. please consider setting permit. flow limits at 1 MGD as a daily average with 1.25 MGD daily maximumrather than 1 MGD maximum. Please notice also that there is no domestic waste discharge toour waste- water plant or to the stream. I suggest consideration of the elimination of plant effluent chlorination requirements. Thank you for your consideration of these requests. Yours truly, Melvin Rape, P. E. &Vii/ ...1gents .11 it Is. n 1 77 7'l .1.'r).r4n. „N. Y N . C. DEPT. OF NATURAL RESOURCES AND COMMUNTTY DEV . ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR i"F i VM T "TO DISCHARGE WASTEWATEp,' STANDARD FORM C — MANUFACTURING AND COMMeRCtAL SECTION I. APPLICANT AND FACILITY DESCRIPTION Unless otherwise sPecltled on this form all items are to be completed„ if ate item is riot appllcatrle ind'iCate ADOITIONAL INSTRUCTIONS FOR S LECTEO iTEh15 APPEAR IN SEPARATE INSTRUCTION ©CALF .LET BOOKLET BEFORE FILLING OUT THESE ITEMS. etstAl, [Vans). c Mailing Address of Applicant (see instructions) Number & Street City State Zip Code 3. Applicant's Authorized Agent (see instructions) Name and Title Number & Street Address City State Zip Code Telephone 4. Prertous ApPlicatian If a previous applICati0' . Jr a National or Federal discharge per,. snit has been made, give the dale of application, Usti numeric designation for elate, Please Print or Type Maiden Knitting P. O. Box 107 Kannspoli, _.._ North Carolina 28031 Melvin R Chief En rineer, Sarni P. C . Box 107 Kannapolis 28081 704 933-12Z1 Area ,Nun iba.r..,, Cade YR MO 7AY' 503 EFER TO I certify that i am familiar with the information contained In this applicatit"rn and that to the hest of niy knowledge and belief such information Is true, complete, and accurate.. Melvin Rape Printed Name of Person Signing Autil lrizedi Agent Carolina Gene 1 Statute ' 4 21 . f ( 1se statement represent _t r other document fi2.es or recur% n`irommental Management Coui:iss1oti i icA:.ertenti.ng r knoi ly renders inaccurate. any r,ecorcirsg or rioni' taerated c: ir,.aintained under J-t. c.1e 21 or :"erulatiofl mn1.ement.ing ,that Article, shall be c' si T: cieme''s"'. 1.0.,nli'.i, or by imprisonment not to exceed, pun went by a fine of rro °5r1 for n Si or e3 c Y7r1€..'r off c *i Assistant Chief Engineer, 'Sanitation 102ai OAY Date Application Signed who kilo i ly makes record, report, plea, iCti.C1c 21. or regulations of the iCle, or who falsifies, tampers, with, rice or method required to be of the Env:. or for by r. Anmer'ita1 Mytiagern nt Com issi piln is:T .b.1e by a Cf both. (1..5 U.S.C. Section !O01 provi nol: more than 5 years, or both, to exceed. 5. Facility/Activity (see Instructions) Give the name, ownership, and physical location of the plant or other operating facility where dis- charge(s) does or will occur. Name Ownership (Public, Private or Both Public and Private) Check block if Federal Facility and give GSA Inventory Control Number Location Street & Number City County State 6. Nature of Business State the nature of the business conducted at the plant or operating facility. 7. Facility Intake Water (see Instruc- tions) Indicate water Intake volume per day by sources. Estimate average volume per day in thousand gallons per day. Municipal or private water system Surface water Groundwater Other* Total Item 7 *if there is intake water from 'other,' specify the source. 8. Facility Water Use Estimate average volume per day in thousand gallons per day for the following types of water usage at the facility. (see Instructions) Noncontact cooling water Boiler feed water Process water (including contact cooling water) Sanitary water Other. Total item 8 •If there are discharges to 'other,' specify. If there is 'Sanitary' water use, give • the number of people served. 10Sb, 105a 107a ' • • 107b` 107e .107d 107r; 108a 108b 108e' 108d • 108• 108f 108g• 108h. FOR AGENCY USE Maiden Knitiing Mills, Inc. ❑Pua ❑PRV ❑DPP wholly owned subsidiary of Cannon Mills C ❑ FED 408 S. Main Avenue Maiden Catawba • North Carolina Manufacture of cotton, _poly cotton and Synf•he i r fnhvic on circular knitting machine including bleaching a'1d dyein AGENCY IJSE 790 thousand gallons per day * 1978 Daily Average thousand gallons per day thousand gallons per day thousand gallons per day 790 thousand gallons per day 0 31 730 12 11 thousand gallons per day Included in process thousand gallons per day thousand gallons per day thousand gallons per day thousand gallons par day 790 thousand gallons per day Other.: Daily Average Air Condition System Make-up 480• People served • I-2 9. Ali Faculty Discharges and other Losses; Number and Discharge (see instructions) Volume Specify the number of discharge points and the volume of water discharged or lost from the facility according to the categories below. Estimate average volume per day in thousand gallons per day. Surface Water Sanitary wastewater transport system Storm water transport system Combined sanitary and storm .water transport system Surface Impoundment with no effluent Underground percolation Well injection Waste acceptance firm Evaporation Consumption Other"' Facility discharges and volume Total Item 9. •lf there are discharges to 'other,' Specify. 10901 109a1; .10947 109k1. 10911 00911' .' 1 A9111, 10911. 1 oimi? Number of Disc harge lints 7 NA NA 10932 109b2 '1o9c.2 108s2 10942` 10912 109)2 d 109k2 10912 a. Totar Volume Used or Discharged, Thousrannd Gal/Day 12 0 0 0 0 0 0 196 0 0 790 FOR AGENCY USE 10, Permits, Licenses and Applications List all existing. pending or denied permits, licenses and applications related to discharges from this facility (see instructions). 1. 2. 3. Issuing Agency 10, Permits, Licenses and Applications List all existing. pending or denied permits, licenses and applications related to discharges from this facility (see instructions). 1. 2. 3. Issuing Agency For,Agency Use Type of Permit or License ID Number Date Filed YR/MO/DA Date Issued Y R/MO/OA Date Dented YR/MO/DA Expiration Date Y R/MO/DA • V''1a) }' (b)- =. fit ,. . :(tll "x ' : IBF: r 1(0. ' t L )" . x N f] " EPA `'- • ` '<, - NPDES NC0006190 71-6-30 74-7-31 79-7-31 . ..... ::ter*:., ':+' 11. Maps and Drawings Attach all required maps and drawings to the back of this applicatlon.(see Instructions) 12. Additional Information f12' Item Number Information 7 Line 107A is the annual daily average calculated from 1978 actual water use. The Average does not represent the typical work day consumption. 8 Item 8 is calculated to be consistent with item 7. • r • 9 Gr U Oe .l.0.B _ Line 109alis the 1978 wastewater plant effluent average day. I-3 STANDARD FORM C — MANUFACTURING AND COMMERCIAL SECTION II. BASIC DISCHARGE DESCRIPTION FOR AGENCY USE. Complete tnrs section for each discharge indicated rr. Section I, Item 9, that is to surface waters. This includes discharges to municipal sewerage systems in which the wastewater does not go through a treatment works prior to being discharged to surface waters. Discharges to=wells must be described where there are also discharges to surface waters from this facility. SEPARATE DESCRIPTIONS OF EACH DISCHARGE ARE REQUIRED EVEN IF SEVERAL DISCHARGES ORIGINATE IN THE SAME FACILITY. All values for an existing discharge shOutd be repre- sentative of the twelve previous mortals of operation. Ifthis is a proposed discharge, values should reflect best engineering estimates. ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE FILLING OUT THESE ITEMS. 1. Discharge Serial No. and Name a. Discharge Serial No. (see instructions) b. Discharge Name Give name of discharge, if any. (see instructions) c. Previous Discharge Serial No. If previous permit application was made for this discharge (see Item 4. Section I), provide previ• ous discharge serial number. 2. Discharge Operating Dates a. Discharge Began Date If the discharge described below is in operation, give the date (within best estimate) the discharge began. b. Discharge to Begin Date If the discharge has never Occurred but is planned for some future date, give the date (within best esti- mate) the discharge will begin. c. Discharge to End Date If dis• charge is Scheduled to be disci• tinued within the next 5 years, give the date (within best esti- mate) the discharge will end. 3. Engineering Report Available Check if an engineering report is availableto reviewing agency upon request. (see instruction$) 4. Discharge Location Name the political boundaries within which the point of discharge is located. State County (if applicable) City or Town 5. Discharge Point Description Discharge is into (check one); (see instructions) Stream (Includes ditches, arroyos, and other intermittent watercourses) Lake Ocean Municipal Sanitary Wastewater Transport System . Municipal Combined Sanitary and Storm Transport System 2013 001 201b 201c NA 001 202a 70 2 YR MC) 202b 202c YR MO YR Mt) 203 0 204a 204b 204C 205a North Carolina Catawba Maiden • itISTR ❑LKE DOCE ❑MTS fMCS 204d 204e 204+. Agency Use This section contains y FOR AGENCY USE MunlCIpal Storm Water Transport System Well (Injection) Other If 'other' is checked, specify 6. Discharge Point — Lat/Long Give the precise location of the point of discharge to the nearest second. Latitude Longitude 7. Discharge Receiving Water Name Name the waterway at the point of discharge.(see Instructions) if the discharge is through an out - fall that extends beyond the shore- line or is below the mean low water line, Complete Item 8. 8. Offshore Discharge a. Discharge Distance from Shore b. Discharge Depth Below Water Surface 9. Discharge Type and Occurrence a. Type of Discharge- Check whether the discharge IS con- tinuous or intermittent. (see instructions) b. Discharge Occurrence Days per Week Enter the average num- ber of clays per week (during periods of discharge) this dis- Charge occurs. c. Discharge Occurrence —Months . If this discharge normally operates (either Intermittently, or continuously) on less than a year -around basis (excluding shutdowns for routine mainte- nance), check the months dur- ing the year when the discharge is operating. (see instructions) :omplete Items 10 and 11 if "lnter- I tent" is checked in item 9.a. )therwise, proceed to Item 12. 0. intermittent Discharge Quantity State the average volume per dis- Charge occurrence In thousands of gallons. t 1- Intermittent Discharge Duration and Frequency a. Intermittent Discharge Duration Per Day State the average number of hours per day the discharge is operating. b. Intermittent Discharge Frequency State the average number of discharge occur- rences per day during days when discharging. 205b 206a 206b 20711 207b. 208a 20l1 b 209a 209b 2096 210 211a 211b ❑ STS ❑WEL ❑OTH I I I I I I 1 I 350EG 34 MIN 2°SEC 80 DEG �� MIN 30SEC Shady Branch For A ency Use feet NA feet ❑ (con) Continuous ❑r (int) Intermittent .Ldays per week ❑JAN ❑MAY( ❑ SEP 207C' For Agency Use 303e ❑FEB ❑MAR DAPR OJUN DJUL ❑AUC ❑OCT ❑NOV ❑DEC NA thousand gallons per discharge occurrence. hours per day discharge occurrences per day 12. Maximum Flow Period Give the time period in which maximum flow of this dischar irs. 212 From to montn month 11-2 *Flow reasonably constant DISCHARGE SERIAL NUMBER 13. Activity Description Give a narrative description of activity pre. acing this discharge.(see ins.:.scions) 14. Activity Causing Discharge For each 51C Code which describes the activity causing this discharge. supply the type and maximum amount of either the raw material consumed (Item 14a) or the product produced (Item 14b) In the units specified in Table I of the Instruc- tion Booklet. For SIC Codes not, listed in Table 1, use raw material or production units normally used for measuring production,(see InttruCtidnS) a. Raw Materials f 213a Manufacture of cotton, poky cotton and synthetic fabric on circularknittingmachines including bleaching and dyeing. Maximum Unit Shared Discharges SIC Code Narne Amount/Day (See fable I) (Serial Number) 214a (1). (2) (3) (4) (5) b. Products 21 SIC Code Name Maximum Unit Amount/Day (See Table I) Shared Discharges (Serial Number) s (1) (2) (3) (4) (5) 2257 Knitted Fabrics 70,000 H-2 None 11-3 DISCHARGE SERIAL NUMBER FOR AGENCY' USE 15. Waste Abatement a. Waste Abatement Practices Describe the waste abatement practices useu on this discharge with a brief narrative. (Sce instructions) b. Waste Abatement Codes Using the codes listed in Table II of the Instruction Booklet, describe the waste abatement processes for this discharge in the order in which they occur if possible. 215a 215b Narrative: All domestic waste to Town of Maiden waste treatment plant. 1.0 mgd textile waste treatment plant Consists of: Heat Exchangers, Bar Screen, Extended Aeration, Secondary Settling Basins, Return Sludge to aeration basin, Sludge Remo% and de -watering, chlorination of effluent , flow equalization, Post aeration. (1) (2) PSCREE {3` BACTIV RHEATR (4) PSKIMC (5) SOTHER (fi) SLANDD (7) CCLDIS (8) PEQUAL (g) MPOSTA (10) (11) (12) (13) ()a) (15) (1G) (17) , (lb) (19) (20) (21) (22) (23) (24) (25) } 11-4 DISCHARGE SERIAL NUMBER 16. wastewater Characteristics FOR AGENCY USE Check the box beside each constituent which Is present in the et fluent (discharge water). ThIs determination Is to be based on actual analysis or best e$timate.lsce Instructions) Parameter 32I6 Check the box beside each constituent which Is present in the et fluent (discharge water). ThIs determination Is to be based on actual analysis or best e$timate.lsce Instructions) Parameter 32I6 Present f Parameter ,216'• Present -- — —— _ _ Color ' 00080 X — Copper 01042 X Ammonia 00610 x Iron 01045 - Organic nitrogen 00605 X Lead 01051 Nitrate 00620 Magnesium 00927 X Nitrite 00615 • Manganese 01055• Phosphorus 00665 X Mercury 71900 Sulfate 00945 X Molybdenum 01062 Sulfide 00745 Nickel 01067 Sulfite 00740 Selenium 01147 Bromide • 71870 Silver 01077 Chloride 00940 X Potassium 00937 Cyanide 00720 Sodium 00929 X Fluoride 00951 Thallium 01059 Aluminum 01105 Titanium 01152 Antimony 01097 Tin 01 102 • Arsenic 01002 Zinc • 01092 X Beryllium • 01012 AI;gicides* 74051 X Barium • 01007 Chlorinated organic compounds* 74052 X Boron 01022 X Pesticides* 74053 Cadmium 01027 Oil and grease 00550 X Calcium 00916 Phenols 32730 X Cobalt 01037 Surfactants 38260 X Chromium 01034 X Chlorine 50060 X Fecal coliform bacteria . 74055 Radioactivity* 74050 *Specify substances, compounds and/or elements in tcm 26. Pesticides (insecticides, fungicides, and rodentic•des) must be reported in terms of the acceptable common names specified in Acceptable Common Names and Chemical Names for the Ingredient Statement on Pesticide Labels, 2nd Edition, Environmental Protection Agency, Washington, O.C. 20250, June 1972, as required by Subsection 162.7(b) of the Regulations for the Enforcement of the Federal Insecticide, Fungicide, and Rodenticide Act. 1I-5 DISCHARGE SERIAL NUMBER 17. Description of intake and Discharge FOR AGENCY USE For each of tho parameter! listed below, enter In the appropriate b0>t the value or code latter answer called for.(see instructions) In addition. enter the parameter name and code and all required values for any of the following parameters If they were checked In Item 16; ammonia. cyanide. aluminum. arsenic, beryllium, cadmium, chromium. Copper, lead, mercury, nickel, selenium. zinc, phenols, 011 and grease, and chlorine (residual). For each of tho parameter! listed below, enter In the appropriate b0>t the value or code latter answer called for.(see instructions) In addition. enter the parameter name and code and all required values for any of the following parameters If they were checked In Item 16; ammonia. cyanide. aluminum. arsenic, beryllium, cadmium, chromium. Copper, lead, mercury, nickel, selenium. zinc, phenols, 011 and grease, and chlorine (residual). Influent Effluent Parameter and Code ,21?fy Water Supply Untreated Intake ' Water (Daily Average) In•Plant Treated N Intake Water (Daily Average) c• cn Q :a tl Minimum Value Observed or Expected During Discharge Activity Maximum Value cn Observed or Expected During Discharge Activity Frequency of Analysis Number of •-• Analyses Sample Type .v plow• xmmixx 50050 .790 NA --_�3)-- -_ sis .961 Cont. 365 NA PH Units 00400 7.5 NA AIL 7.2 8.3 5/7 . 246 G Temperature (winter) °�` C Oct. — Mar. 74025 NA NA 19 6 26 5/7 123 G Temperature (summer) • °)'C p R 74025 - Sept. NA NA 26 20 33 ' 5/7 123 G Biochemical Oxygen Demand (BOD 5-day) mg/1 ' 00310 NA NA 4 2 20 2/30 23 G Chemical Oxygen Demand (COD)' mg11 00340 • NA NA 138 72 396 1/30 '12 G Total Suspended (nunfilterable) Solids mg/1 00530 • NA NA 19 • 5 60 1/90 9 G Specific Conductance micromhos/cm at 25° C 00095 NA NA Settleable Matter (residue) ml/1 00545 NA NA 3.0 0.0 100.0 5/7 G "Outer discharges sharing intake flow (serial numbers).(see instructions) II-6 DISCHARGE SERIAL NUMBER 17. (Cont'd.) FOR AGENCY USE Parameter and Code Parameter and Code Influent Effluent - Untreated intake Water (Daily Average) In -Plan: Treated N Intake Water (Daily Average) n o . 3 (3) Minimum Value Observed or 13. Expected During Discharge Activity Maximum Value Observed or Expected During Discharge Activity Frequency of ' Analysis - Number of Analyses co Sample Type Ammonia NA NA 0.13 0.04 0.28 1/90 4 G Copper NA NA 0.073 0.037 0.153 1/30 13 G Chromium NA NA - 0.026 0.002 0.056 1/30 13 G Zinc NA NA 0.095 0.016 0.258 1/30 13 G Chlorine NA NA 1.3 0.0 4.0 5/7 246 'G 18. Plant Controls Check if the fol- lowing plant controls are available for this discharge. Alternate power source for major pumping facility. Alarm or emergency procedure for power or equipment failure Complete item 19 if discharge Is from cooling and/or steam water generation and water treatment additives are used. 19. Water Treatment Additives If the discharge is treated with any con. ditioner, inhibitor, or algicide, answer the following: a. Name of Materials) b. Name and address of manu- facturer c. Quantity (pounds added per million gallons of water treated). 21© s14a 219b 219-e APS ALM Caustic soda, Mogul H 234, Mogul HP 271 - Boiler Drew 187; Drew 207, Drew 230, Drew 240, Drew 738 - A/C Mogul 'Drew Chemical Corporation - Charlotte, N. C. NA 1I-7 d. Chemical composition of these I 210d additives (see InstructIons). DISCHARGE SERIAL_ NUMBER NA FOR AGENCY USE ..il 4 ,-4'f I,'" ', ,,..,f.r.t 1.... Complete Items 20.25 if there is a thermal discharge (e.g., associated with a steam and/or power generation plant, steel mill. petroleum refinery, or any other manufacturing process) and the total discharge flow is NA 10 million gallons per day or more. (see instructions) 20. Thermal Discharge Source Check the appropriate item(s) indicating the source of the discharge. (see instructions) Boller Blowdown Boiler Chemical Cleaning Ash Pond Overflow Boller Water Treatment-Evapora. tor olowdown• Oil or Coal Fired Plants — Effluent from Air Pollution Contra) Devices Condense Cooling Water Cooling Tower Biowdowrr Manufacturing Process Other 21. Discharge/Receiving Water Temper- ature Difference Give the maximum temperature difference between the discharge and receiving waters for summer and winter operating conditions. (see instructions) Summer Winter 22. Discharge Temperature. Rate of Change Pe► Hour Give the maximum p.ossible rate of temperature change per hour of discharge under operating con- ditions. (see Instructions) 23. Water Temperature, Percentile Report (Frequency of Occurrence) In the table below, enter the temperature which is exceeded 10% of the year, 5% of the year, 1% of the year and not at all (maximum yearly temperature). (see instructions) Frequency of occurrence a. Intake Water Temperature' (Subject to natural changes) b. Discharge Water Temperature 24. Water Intake Velocity (see I,nstructIons) 25. Retention Time Give the iength of time, in minutes, f►om start of water temperature rise to discharge of cooling water. (see instructions) ❑ BLBD ❑ BCCL ❑ APOF ❑ EPBD' ❑ OCFP ❑ CON D ❑ CTOI] ▪ MFPR ❑ OTH R of °F /hour r-� 10% 5% 1% Maximum °F °F °F °F °F °F °F °F feet/sec. minutes 0 11-8 Iva __. f oa 1-10 SICI -3NIIS'1-11W NIL.i1C'i71 l`1Dc_.1 N opt ooz oat o ,O 1 ^.o' :''lYO''Z • - -:. • f ar Ti P3'VfENIT >r f P7 ATE W TR.. Ti21i,ATMmNT PLANT T M. A I rz. 1'F I ONI 1,4c TFA*,M NUTZA7 1Z P k �'�NT KN ITTEr3 F"A 12.1 c F114,41.1.4C. TO p I-404 T' USt R ATUP.A,TEt) o o t; T ra.-u 1 01p4 MAlt)EN KNITTtN x MILLS INC 11Dt aF cANN7 - Ni! .'1-S co. '\TA VJ F3P. C<C)t: T `" of vi AT ER_ FLOW DATE 2 --7-V3 CANNON CANNON MILLS COMPANY KANNAPOLIS, NORTH CAROLINA 28081 HAROLD P. HORNADAY 44'HAMMAN or 'tr,C, PNCJARO ANC W'RE'.W6C CNN Kannapali$, North Carolina KNOW ALL MEN BY THESE PRESENTS, that I, HAROLD P. HORNADAY, Chairman of the a d and President of Cannon Mills Company, a. North Carolina corporation, as such chief executive officer have designated MELVIN RAPE, the Sanitary Engineer for this corporation, to certify Annual Survey Reports and to submit and certify Monthly Monitoring Reports and permit applications in the name of Cannon Mills Company, as required by The North Carolina. Department of Natural Resources and. Community Development pursuant to Title 15 of The North Carolina Administrative Code. This the 24th day of January, 1979. Harold P. Hornaday