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HomeMy WebLinkAboutNC0024236_Permit (Issuance)_20140414NPDES DOCUMENT !;CANNING COVER !;NEET NC0024236 Kinston Regional WWTP NPDES Permit: Document Type: ermit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Monitoring Report Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: April 14, 2014 This document is printed on reuse paper - ignore any content on the reirerse reside AVA NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory John E. Skvarla, III Governor Secretary April 14, 2014 Kenneth Stevens Environmental Compliance Supervisor Kinston Regional Water Reclamation Facility 2101 Becton Farm Road Kinston, NC 28501 Subject: Issuance of NPDES Permit Permit NC0024236 Kinston Regional WRF Lenoir County Class IV Dear Mr. Stevens: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then Permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation. The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application has been added to this permit. For information on eDMR, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr. For information on EPA's proposed NPDES Electronic Reporting Rule, please visit the following web site: http://www2.epa. gov/compliance/proposed-npdes-electronic-reporting-rule. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Phone: 919-807-6300 Internet www.ncwaterquality.org An Equal OpporlunityWAffirmative Action Employer Kenneth Stevens, Environmental Compliance Supervisor April 14, 2014 Page 2 of 2 Summary of Changes in Final Permit 1) Special condition A. (8) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS with compliance date of February 1, 2015 was added. This is required to meet future US EPA eDMR regulations. 2) Special condition A. (7) MERCURY MINIMIZATION PLAN with compliance date of November 1, 2014 was added. This is required to meet the US EPA approved mercury TMDL. 3) Special condition A. (6) EFFLUENT POLLUTANT SCAN was reduced to 3 seasonal scans in designated years. Test method 1631E will be designated for mercury. This is required to meet the next renewal application US EPA criteria. 4) Technical corrections and updates to treatment components list, to special conditions A. (3) ANNUAL LIMITS FOR TOTAL NITROGEN, A. (4) TOTAL NITROGEN ALLOCATIONS, and A. (5) CHRONIC TOXICITY PERMIT LIMIT were completed. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or permits required by the Division of Land Resources, the Coastal Area Management Act or any other federal or local governmental permits that may be required. If you have any questions concerning this permit, please contact Ron Berry at telephone number (919) 807-6396 or at email ron.berry@ncdenr.gov. "Thomas A. Reeder, Director Division of Water Resources, NCDENR Sincerely, -0(A. Attachments Cc: Washington Regional Office/Water Quality Programs EPA Region IV (email) Email: r4npdespermits@epa.gov WSS/Aquatic Toxicology Branch/Susan Meadows (email) WSS/Ecosystems Branch/Carrie Ruhlman (email) WSS/Ecosystems Branch/Steve Kroeger (email) Central Files NPDES File Permit NC0024236 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Kinston is hereby authorized to discharge wastewater from a facility located at Kinston Regional Water Reclamation Facility (WRF) 2131 Becton Farm Road Kinston Lenoir County to receiving waters designated as the Neuse River in the Neuse River Basin in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. This permit shall become effective May 1, 2014. This permit and the authorization to discharge shall expire at midnight on January 31, 2018. Signed this day April 14, 2014. Thomas A. Reeder, Director Division of Water Resources By the Authority of the Environmental Management Commission Page 1 of 12 Permit NC0024236 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. City of Kinston is hereby authorized to: 1. Continue to operate an existing 11.85 MGD wastewater treatment facility consisting of: • Two (2) influent pump stations (offsite) ■ Two (2) mechanical screens • One (1) manual screen • Two (2) 11.85 MGD cyclonic grit removal system • Influent Parshall Flume • Influent composite sampler ■ BNR/Equalization distribution box • Three (3) BNR basins rated 4 MGD each includes mixers, blowers, recycle pumps, meters, and controls • Two (2) 2.25 MG equalization basins with transfer pumps • Clarifier distribution box • Three (3) 110 ft diameter secondary clarifiers with RAS ,WAS pumps, and meters ■ Four (4) 11.7 ft x 77 ft de -nitrification filters with mud well and backwash transfer pumps ■ Methanol chemical feed system (1 - 2,000 gallon tank, 2 - feed pumps) ■ Alum chemical feed system (2 - 15,000 gallon tanks, 2 - feed pumps) • Caustic chemical feed system (2 - 15,000 gallon tanks, 2 - feed pumps) • Effluent meter • Four (4) banks UV, 64 lamps per bank, disinfection and controls • One (1) cascade post aeration basin • Effluent composite sampler • Plant reuse pump station (1 - 100 gpm pump, 2 - 245 gpm pumps, with meter, for internal water use) • Plant reclaimed water pump station (2 pumps - combined 1,740 gpm with meter, for spray irrigation 38.45 acres, future) • Two (2) 740,000 gallon sludge aerobic digesters with blowers and pumps • One (1) 1.5 MG sludge aerobic digester with mixers and pumps • Two (2) 376,000 gallon WAS storage tanks with mixer and pumps ■ Two (2) 2 meter belt presses with lime stabilization mixer ■ One (1) 1,500 cult lime silo with feed system ■ Two (2) 700 gpm plant drain transfer pumps • Two (2) 200 ft x 100 ft covered dewatered solid storage pads The facility is located at Kinston Regional Wastewater Reclamation Facility, 2101 Becton Farm Road, Kinston, and Lenoir County. 2. Discharge wastewater from said treatment works at the location specified on the attached map into the Neuse River, which is classified C-NSW waters in Neuse River Basin. Page 2 of 12 Permit NC0024236 Part I A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS a. During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge treated municipal wastewater from Outfall 001. Such discharges shall be limited and monitored' by the Permittee as specified below: EFFLUENT CHARACTERISTICS . . , LIMITS ; ; MONITORING REQUIRIVIENTS Monthly ' Average . . Weekly Average Daily Maximum Measurement Frequency . Sample Type Sample Location 2 Flow 11.85 MGD . Continuous Recordin g went or Effluent Total Monthly Flow, MG 3 Monitor & Report Monthly Calculated Effluent BOD, 5 day (20°C) 4 (April 1—October 31) 5.0 mg/L 7.5 mg/L Daily Composite Influent & Effluent BOD, 5 day (20°C) 4 (November 1— March 31) 10.0 mg/L 15.0 mg/L Daily Composite Influent & Effluent Total Suspended Solids 4 30.0 mg/L 45.0 mg/L Daily Composite IEffluen& NH3 as N (April 1— October 31) 1.0 mg/L 3.0 mg/L Daily Composite Effluent NH3asN ( November 1— March 31) 2.0 mg/L 6.0 mg/L Daily Composite Effluent Fecal Coliform (geometric mean) 200/100 mL 400/100 mL Daily Grab Effluent Fecal Coliform, #/100 mL (geometric mean) 3/Week Grab Upstream & Downstream pH Not greater than 9.0 S.U. nor less than 6.0 S.U. Daily Grab Effluent Dissolved Oxygen Not less than 6.0 mg/L, daily average Daily Grab Effluent Dissolved Oxygen, mg/L 3/Week Grab Upstream & Downstream Temperature, °C Daily Grab Effluent Temperature, °C 3/Week Grab Upstream & Downstream Conductivity, µmhos/cm Daily Grab Effluent Conductivity, µmhos/cm 3/Week Grab Upstream & Downstream Total Residual Chlorine 5 28 µg/1 3/Week Grab Effluent TKN, mg/L 6 Monitor & Report Weekly Composite Effluent NO2-N + NO3-N, mg/L 6 Monitor & Report Weekly Composite Effluent TN, mg/L 3,6 Monitor & Report Weekly Composite Effluent TN Load 3 Monitor & Report (lb/mo) Monthly Calculated Effluent 126,711 lb/yr 7 Annually Calculated Effluent Total Phosphorus 2.0 mg/L (Quarterly Average) 8 Weekly Composite Effluent Total Copper, µg/L Quarterly Composite Effluent Total Zinc, µg/L Quarterly Composite Effluent Chronic Toxicity 9 Quarterly Composite Effluent Effluent Pollutant Scan Footnote 10 Effluent Page 3 of 12 Permit NC0024236 (Continued A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS) Footnotes: 1. No later than February 1, 2015, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A. (8) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS for details. 2. Sample locations: Upstream - least 100 ft. above outfall location on the Neuse River; Downstream — at Highway 55 Bridge. Instream monitoring is provisionally waived as long as the Permittee's continues participation in the Lower Neuse Basin Association. Instream monitoring shall be conducted as stated in this permit should the permittee end its participation in the Association. 3. TMF is the total monthly flow, TN is the TN monthly concentration average, and TN Load is the mass load of TN discharged in a period of time. See Special Condition A. (2) CALCULATION OF TOTAL NITROGEN LOADS. 4. The monthly average effluent BOD5 and Total Suspended Solids concentrations shall not exceed 15% of the respective influent value (85% removal). 5. Total residual chlorine shall be limited and monitored if chlorine or chlorine derivatives are used as a back-up disinfectant. If monitoring is required, the facility shall report all effluent total residual chlorine values reported by a NC certified laboratory including field certified. However, effluent values below 50 µg/1 will be treated as zero for compliance purposes. 6. For a given wastewater sample, TN = TKN + (NO2-N + NO3-N), where TN is Total Nitrogen, TKN is Total Kjeldahl Nitrogen and (NO2-N + NO3 N are Nitrite/Nitrate Nitrogen, respectively. 7. Compliance with this limit shall be determined in accordance with Special Condition A. (3) ANNUAL LIMITS FOR TOTAL NITROGEN. 8. The quarterly average for total phosphorus shall be the average of composite samples collected weekly during the calendar quarter (January -March, April -June, July -September, October - December). 9. Chronic Toxicity (Ceriodaphnia dubia) P/F at 6.1 %: January, April, July, and October, see Special Condition A. (4) CHRONIC TOXICITY PERMIT LIMIT. Toxicity monitoring shall coincide with any metals and cyanide monitoring, if required. 10. The permittee shall perform three Effluent Pollutant Scans during the term of this permit, see Special Condition A. (6) EFFLUENT POLLUTANT SCAN. b. There shall be no discharge of floating solids or visible foam in other than trace amounts. Page 4 of 12 Permit NC0024236 A. (2) CALCULATION OF TOTAL NITROGEN LOADS a. The Permittee shall calculate monthly and annual -TN Loads as follows: i. Monthly TN Load (lb/mo) = TN x TMF x 8.34 where: TN = the average Total Nitrogen concentration (mg/L) of the composite samples collected during the month TMF = the Total Monthly Flow of wastewater discharged during the month (MG/mo) 8.34 = conversion factor, from (mg/L x MG) to pounds ii. Annual TN Load (lb/yr) = Sum of the 12 Monthly TN Loads for the calendar year b. The Permittee shall report monthly Total Nitrogen results (mg/L and lb/mo) in the discharge monitoring report for that month and shall report each year's annual results (lb/yr) in the December report for that year. A. (3) ANNUAL LIMITS FOR TOTAL NITROGEN a. Total Nitrogen (TN) allocations and TN Load limits for NPDES dischargers in the Neuse River basin are annual limits and are applied for the calendar year. b. For any given calendar year, the Permittee shall be in compliance with the annual TN Load limit in this Permit if: i. the Permittee's annual TN Load is less than or equal to said limit, or ii. the Permittee is a Co-Permittee Member of a compliance association. c. If the Permittee is not a co-permittee member of a compliance association and the Permittee's cumulative annual TN discharge exceeds the effective TN Load limit in this permit at any point during the calendar year, the Permittee is in violation of its TN Load limit, and each day of a continuing violation shall constitute a separate violation. d. The TN Load limit in this Permit (if any) may be modified as the result of allowable changes in the Permittee's TN allocation. i. Allowable changes include those resulting from purchase of TN allocation from the Wetlands Restoration Fund; purchase, sale, trade, or lease of allocation between the Permittee and other dischargers; regionalization; and other transactions approved by the Division. ii. The Permittee may request a modification of the TN Load limit in this Permit to reflect allowable changes in its TN allocation. Upon receipt of timely and proper application, the Division will modify the permit as appropriate and in accordance with state and federal program requirements. iii. Changes in TN limits become effective on January 1 of the year following permit modification. The Division must receive application no later than August 31 for changes proposed for the following calendar year. iv. Application shall be sent to: Page 5of12 Permit NC0024236 (Continued A. (3) ANNUAL LIMITS FOR TOTAL NITROGEN) NCDWR / Water Quality Permitting Section/ Wastewater Branch Attn: Neuse River Basin Coordinator 1617 Mail Service Center Raleigh, NC 27699-1617 e. If the Permittee is a member and co-permittee of an approved compliance association, its TN discharge during that year is governed by that association's group NPDES permit and the TN limits therein. i. The Permittee shall be considered a Co-Permittee Member for any given calendar year in which it is identified as such in Appendix A of the association's group NPDES permit. ii. Association roster(s) and members' TN allocations will be updated annually and in accordance with state and federal program requirements. iii. If the Permittee intends to join or leave a compliance association, the Division must be notified of the proposed action in accordance with the procedures defined in the association's NPDES permit. (1) Upon receipt of timely and proper notification, the Division will modify the permit as appropriate and in accordance with state and federal program requirements. (2) Membership changes in a compliance association become effective on January 1 of the year following modification of the association's permit. f. The TN monitoring and reporting requirements in this Permit remain in effect until expiration of this Permit and are not affected by the Permittee's membership in a compliance association. A. (4) TOTAL NITROGEN ALLOCATIONS a. The following table lists the Total Nitrogen (TN) allocation(s) assigned to, acquired by, or transferred to the Permittee in accordance with the Neuse River nutrient management rule (T15A NCAC 02B .0234) and the status of each as of permit issuance. For compliance purposes, this table does not supersede any TN limit(s) established elsewhere in this permit or in the NPDES permit of a compliance association of which the Permittee is a Co-Permittee Member. ALLOCATION TYPE SOURCE DATE ALLOCATION AMOUNT 1 STATUS Estuary (lb/yr) Discharge (lb/yr) Base Assigned by Rule (T15A NCAC 02B .0234) 12/7/97; 4/1/03 35,479 50,684 Active Supplemental Connection of Peachtree WWTP, NC0020541 _„_ 53,218 76,026 Active Footnote: 1. Transport Factor = 70% Total 88,697 126,711 Page 6 of 12 Permit NC0024236 (Continued A. (4) TOTAL NITROGEN ALLOCATIONS) b. Any addition, deletion, or modification of the listed allocation(s) (other than to correct typographical errors) or any change to Active status of any of the listed allocations shall be considered a major modification of this permit and shall be subject to the public review process afforded such modifications under state and federal rules. A. (5) CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 6.1 %. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised December 2010, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised- December 2010) or subsequent versions. The tests will be performed during the months of January, April, July, and October. These months signify the first month of each three month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in `North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -December 2010) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Resources Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Page 7 of 12 Permit NC0024236 (Continued A. (5) CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT) • Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Assessment of toxicity compliance is based on the toxicity testing quarter, which is the three month time interval that begins on the first day of the month in which toxicity testing is required by this permit and continues until the final day of the third month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Form submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Page 8 of 12 Permit NC0024236 A. (6) EFFLUENT POLLUTANT SCAN The Permittee shall perform a total of three (3) Effluent Pollutant Scans for all parameters listed below. One scan must be performed in each of the following years: 2014, 2015, and 2016. Analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples should be collected with one quarterly toxicity test each year, and must represent seasonal variation [i.e., do not sample in the same quarter every year]. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Chlorine, total residual (TRC) Dissolved oxygen Nitrate/Nitrite Kjeldahl nitrogen Oil and grease Phosphorus Total dissolved solids Hardness Antimony Arsenic Beryllium Cadmium Chromium Copper Lead Mercury (Method 1631E) Nickel Selenium Silver Thallium Zinc Cyanide Total phenolic compounds Volatile Organic Compounds Acrolein Acrylonitrile Benzene Bromoform Carbon tetrachloride Chlorobenzene Chlorodibromomethane Chloroethane 2-chloroethylvinyl ether Chloroform Dichlorobromomethane 1,1-dichloroethane 1,2-dichloroethane Trans-1,2-dichloroethylene 1,1-dichloroethylene 1,2-dichloropropane 1,3-dichloropropylene Ethylbenzene Methyl bromide Methyl chloride Methylene chloride 1,1,2,2-tetrachloroethane Tetrachloroethylene Toluene 1,1,1-trichloroethane 1,1,2-trichloroethane Trichloroethylene Vinyl chloride Acid -extractable Compounds P-chloro-m-creso 2-chlorophenol 2,4-dichlorophenol 2,4-dimethylphenol 4,6-dinitro-o-cresol 2,4-dinitrophenol 2-nitrophenol 4-nitrophenol Pentachlorophenol Phenol 2,4,6-trichlorophenol Base -neutral Compounds Acenaphthene Acenaphthylene Anthracene Benzidine Benzo(a)anthracene Benzo(a)pyrene 3,4 benzofluoranthene Benzo(ghi)perylene Benzo(k)fluoranthene Bis (2-chloroethoxy) methane Bis (2-chloroethyl) ether Bis (2-chloroisopropyl) ether Bis (2-ethylhexyl) phthalate 4-bromophenyl phenyl ether Butyl benzyl phthalate 2-chloronaphthalene 4-chlorophenyl phenyl ether Chrysene Di-n-butyl phthalate Di-n-octyl phthalate Dibenzo(a,h)anthracene 1,2-dichlorobenzene 1,3-dichlorobenzene 1,4-dichlorobenzene 3,3-dichlorobenzidine Diethyl phthalate Dimethyl phthalate 2,4-dinitrotoluene 2,6-dinitrotoluene 1,2-diphenylhydrazine Fluoranthene Fluorene Hexachlorobenzene Hexachlorobutadiene Hexachlorocyclo-pentadiene Hexachloroethane Indeno(1,2,3-cd)pyrene Isophorone Naphthalene Nitrobenzene N-nitrosodi-n-propylamine N-nitrosodimethylamine N-nitrosodiphenylamine Phenanthrene Pyrene 1,2,4-trichlorobenzene Test results shall be reported on DWR Form -A MR-PPA1 (or in a form approved by the Director) by December 31st of each designated sampling year. The report shall be submitted to the following address: NC DENR / DWR / Central Files 1617 Service Center Raleigh, North Carolina 27699-1617 Page9of12 Permit NC0024236 A. (7) Mercury Minimization Plan The permittee shall develop and implement a mercury minimization plan during this permit term. The MMP shall be developed within 180 days of the NPDES Permit Effective Date, and shall be available for inspection on -site. A sample MMP was developed through a stakeholder review process and has been placed on the Division website for guidance: http: //portal. ncdenr. org/web/wq/swp/ps/npdes under "Model .Mercury Minimization Plan" The MMP should place emphasis on identification of mercury contributors and goals for reduction. Results shall be summarized and submitted with the next permit renewal. A. (8) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation in late 2013. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) • Section D. (2.) • Section D. (6.) • Section E. (5.) Signatory Requirements Reporting Records Retention Monitoring Reports 1. Reporting [Supersedes Section D. (2.) and Section E. (5.) (a)1 Beginning no later than February 1, 2015, the permittee shall begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) intemet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DENR / DWR / Information Processing Unit ATTENTION: Central Files / eDMR 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements Page 10 of 12 Permit NC0024236 (Continued A.(8.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS) may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. Requests for temporary waivers from the NPDES electronic reporting requirements must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin using eDMR. Temporary waivers shall be valid for twelve (12) months and shall thereupon expire. At such time, DMRs shall be submitted electronically to the Division unless the permittee re -applies for and is granted a new temporary waiver by the Division. Information on eDMR and application for a temporary waiver from the NPDES electronic reporting requirements is found on the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. 2. Signatory Requirements [Supplements Section B. (11.) (b) and supersedes Section B. (11.) All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "I cert i, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Page 11 of 12 Permit NC0024236 (Continued A.(8.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS) 3. Records Retention [Supplements Section D. (6.)] The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. . Page 12 of 12 / ----7.r • • 1 - �.4:'' 1:*- ,•,mob -+ � -�+ '-4. ,ate ;o .."` '"" _ - > 1 --"*"• - - Qs- i. [i ) Aniry j ,- n-v _ . ` — Rllarittions_ .... .. /ls;) int=an.stream %' / ..,,,_,_________,,,L Kinston Regional _ , i `' i 1.• ; _ ''"". .."A—.. -t- # r y _ ` ;'' , • /f i-tt• .41,' -i-- _.. - . • ' i' _. I -7 Dis charge ' - ,,� ..4.- -44 .-f' ezd f 1 t' 7�'1.. 0 S - - mot--_ Upstream _ .- ding ii.,- to 1=- _.' I Co vriiht CC) RAatttrA, Inc. f', ' ; /` BM 9.5 ,,- . ! ) ,,,/". 1 .4 - r. \ / ' / \ u f fin USGS Quad: F28SE Kinston, NC Outfall Facility North , - Facility Location Latitude: 35° 17' 12" N 35° 17' 20" N Longitude: 77° 30' 4" W 77° 30' 50" W Stream Class: C, NSW Subbasin: 03-04-05 HUC: 03020202 Receiving Stream: Neuse River Kinston Regional WRF NC0024236 Lenoir County NORTH CAROLINA :WAYNE COUNTY AFFIDAVIT OF PUBLICATION Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified, and authorized by law to administer oaths, per- sonally appeared Helen Fischel who being first duly sworn, deposes and says: that he (she) is Legal Clerk (Publisher, or other officer or employee authorized to make affidavit) of WAYNE PRINTING COMPANY, INC., engaged in the publication of a newspaper known as GOLDSBORO NEWS-ARGUS, published, issued, and entered as second class mail in the city of Goldsboro in said County and State; that he (she) is authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a true copy of which is attached hereto, was published in GOLDSBORO NEWS- ARGUS on the following dates: October 16, 2013 and that the said newspaper in which such notice, paper, document, or legal advertisement was published was, at the time of each , and every such publication, a newspaper meeting all of the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina. This 16th day October , 20 13 (Signature of person making affidavit) Sworn to and subscribed before me, this 16th day of October Qc Notary Public My Commission expires: , 20 13 CLIPPING OF LEGAL ADVERTISEMENT ATTACHED HERE PUBLIC NOTICE North Carolina Environmental Management Commission/NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Notice of Intent to Issue a NPDES Wastewater Permit The North Carolina Environ- inental Management Com- mission proposes to issue a NPDES wastewater discharge permit to the person(s) listed below. Written comments re- garding the proposed permit will be accepted until 30 days after the publish date of this notice. The Director of the NC Division of Water Resources (DWR) may hold a public hearing should there be a sig- nificant degree of public in- terest. Please mail comments and/or information requests to DWR at the above address. Interested persons may visit the DWR at 512 N. Salisbury Street, Raleigh, NC to review Information on file. Additional Information on NPDES per- mits and this notice may be found on our website: http://portal.ncdenr. org/web/wglswp/ps/npdes/c alendar, or by calling (919) 807-6390. City of Kinston re- quested renewal of permit NC0024236 for Kinston Re- gional WRF in Lenoir County; this permitted discharge is for treated domestic and in- dustrial wastewater to the Neuse River, Neuse River Ba- sin. Legal #718 October 16, 2013 DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES PERMIT NC0024236 Facility Information Applicant/Facility Name: City of Kinston/Kinston Regional Water Reclamation Facility Applicant Address: 2101 Becton Farm Road; Kinston, NC 28501 Facility Address: 2101Becton Farm Road; Kinston, NC 28501 Permitted Flow: 11.85 MGD Type of Waste: 90% domestic/10% industrial Facility/Permit Status: Class IV /Active; Renewal County: Lenoir County Miscellaneous Receiving Stream: Neuse River (effluent channel) Stream Classification: C, NSW Subbasin: 03-04-05 Index No. 27-(75.7) Drainage Area (mi2): 2552 HUC: 03020202 Summer 7Q10 (cfs) 283 303(d) Listed?: No Winter 7Q10 (cfs): 292 Regional Office: Washington 30Q2 (cfs): _ State Grid / USGS Quad: F28SE Kinston, NC Average Flow (cfs): 1514 Permit Writer: Ron Berry IWC (%): 6.1 % Date: 10/7/13 BACKGROUND The Town of Kinston operates a 11.85 MGD regional water reclamation treatment facility that serves the greater Kinston area, approximately 22,700 population. Industrial wastewater is also accepted from 3 categorical and 5 non -categorical SIUs under an approved pre-treatment program. Treated wastewater is discharged into an effluent channel which flows into the Neuse River, a class C-NSW water in the Neuse River Basin. This facility is an active member of the Lower Neuse Basin Association and as such instream monitoring is waived. To evaluate whether to continue membership, the Permittee requested a revision to the permit instream requirements to match the association monitoring schedule and parameters. HISTORY 2007 — Renewal permit issued with changes: Effluent limit page for 4.5 MGD removed, permit narratives updated to reflect facility expansion to 11.85 MGD; a special condition was added to summarize the facility total nitrogen allocation. PROCESS Untreated domestic waste is introduced to the plant headworks via two forced sewer mains receiving wastewater from multiple collection system pump stations. The combined flow is screened through a mechanical bar screen system, passes through a grit removal system, passes through the influent meter flume channel, and collects in a flow distribution box. The influent composite sample is taken from the distribution box. The distribution box regulates flows to three BNR treatment trains, and upon high flow diverts excess wastewater to two equalization basins. As required the equalization basin wastewater is pumped back to the headworks. Each BMR treatment train consists of a pre -anoxic, anaerobic, Fact Sheet NPDES NC0024236 Page 1 of 5 anoxic, aeration basin section, and includes support mixers, recycle pumps, and blowers. The effluent from the BNR trains collects in a common header and is re -distributed to three clarifiers. Effluent from the clarifiers combines and is introduced to the de -nitrification filter system consisting of four deep bed filters. A WAS system meters and removes solids from the clarifiers to two WAS storage basins. A RAS system meters recycle via pumps to the BNR treatment train. The filters are backwashed as needed and the resulting backwash wastewater pumps back to the facility headworks. If needed, a methanol addition system is available to add carbon to the filter influent for further de -nitrification enhancement. In addition, there are auxiliary chemical feed systems for alum and caustic. The filter system effluent is metered and then splits between two channels that contains UV banks for disinfection. From the UV banks, the combined effluent passes through a post aeration cascade basin, a pump sump, and continues to the outfall. The pump sump support distribution of treated wastewater via pumps to internal sources in the facility, filter backwash, and reclaim water reuse to a 38 acre approved land irrigation system. Each pump system has its own meter that is use in conjunction with the effluent meter to calculate the actual discharge to the outfall. An effluent composite sample collects samples after the post aeration basin. Each WAS storage basin is equipped with a decanting line and floating agitator. As needed, pumps transfer sludge from the basins to three sludge aerobic digestors, two are above ground tanks and one is a basin. Further dewatering is accomplished by two filter presses. The dewatered solids are either stored as is or mixed with lime then stored. Final disposal of solid is via a contractor for land application. COMPLIANCE Since August 2008 this facility has had only one non-compliance event for TSS. There have been no fines assessed. DATA REVIEW DMRs were reviewed for the period of January 2011 to January 2013. DMR data is summarized in Table I below: Table I: Statistical DMR Data Evaluation Flow* (MGD) BOD* (mg/L) TSS* (mg/L) NH3-N* (mg/L) *Fecal Cohform (#//100 ml) pH (S.U.) Dissolved Oxygen (mg/L) Average 4.487 2.00 2.51 0.110 4.2 7.19 8.25 Maximum 7.20 2.2 2.6 0.32 63.8 8.0 11.6 Minimum 3.13 < 2 < 2.5 0.07 < 1 6.1 6.0 * based on monthly average Percent Removal: Based on BOD 97.6%-99.3%, Based on TSS 97.9% - 99.5% PERMITTING STRATEGY Reasonable Potential Analysis (RPA) The Division conducted EPA -recommended RPA for detected toxicants that exceed surface water quality standards (WQS), based on recent DMR data and 3 Priority Pollutant Analyses (PPA). RPA were conducted for chlorides, copper, lead, and zinc. Chlorides, copper, and zinc are action level parameters and are also evaluated in conjunction with toxicity test performance. All toxicity tests have been passed. Results suggest reasonable potential for the facility to discharge copper in excess of WQS. Based on RPA guidance for action level parameter quarterly monitoring for copper will continue. Fact Sheet NPDES NC0024236 Page 2 of 5 Zinc predicted value is less than 50% of its WQS and based on RPA guidance will only be required to be monitored in conjunction with pretreatment and PPA requirements. Mercury TMDL Evaluation A mercury TMDL was approved by US EPA in October 2012 and will be implemented in this permit. Table I summaries the available mercury data used to determine requirements: Table I: Mercury Data Statistics (Method 1631E) 2008 2009 2010 2011 2012 # of Samples 4 4 4 4 4 Annual Average Concentration, ng/L < 1 0.9 < 1 1.6 < 1 Maximum Sample Result, ng/L < 1 2.1 < 1 3.6 < 1 TBEL, ng/L 47 WQBEL, ng/L 196.9 Per mercury TMDL guidance, if there are no exceedance of the TBEL or WQBEL as in this case then mercury monitoring (Method 1631E) conducted in the 3 required PPAs will be sufficient. In addition, since there are multiple mercury measurements above 1 ng/L, and this is a major municipal facility with a permitted flow greater than 2.0 MGD, a special condition requiring the facility to develop a mercury minimization plan will be added. Whole Effluent Toxicity The permit requires quarterly chronic toxicity testing using ceriodaphnia dubia, at 6.1% effluent concentration. The facility passed 19 toxicity tests submitted since August 2008. As required 4 second species chronic toxicity tests using fathead minnow were submitted with the application and were passed. The special condition narrative will be updated to the current version. Priority Pollutant Analysis (PPA) The results of 4 PPA were evaluated in the renewal application. See RPA for results from PPA data applied to RPA. To meet EPA requirements, PPA monitoring will be reduced to 3 seasonal scans, one per year, in consecutive years prior to the next renewal. A revised special condition narrative will provide details on what years to perform the seasonal scan. Mercury will include a label for Method 1631E as a reminder to apply test method 1631E or equivalent. Instream Data The only data available to review was from 2011 monitoring coalition data. The downstream reported data indicates DO ranged from 10.9 to 6.6 mg/L, winter to summer. There was no upstream data in close proximity of the discharge. At 33% of the permitted flow, the facility discharge has not resulted in a negative impact to DO WQS. However, the DO sag point is unknown. A reduction in instream monitoring is not feasible. Nutrients ents The Environmental Management Commission adopted Nutrient Management Strategy rules in December 1997, classifying the entire Neuse River Basin as Nutrient Sensitive Waters. The point source rule (T15A NCAC 2B .0234) sets Total Nitrogen (TN) discharge limits for all point source dischargers larger than 0.5 MGD. The rule also allows dischargers to form a group compliance association and work together to reduce nitrogen; this option allows the association members added flexibility in controlling nitrogen discharges. At the same time, the association is subject to a group NPDES permit ensuring that the association and its individual members are accountable if they exceed the applicable nitrogen limits. Under the rule, there are three types of TN limit in the Neuse: Fact Sheet NPDES NC0024236 Page 3 of 5 1. the individual limits in the dischargers' individual permits, 2. the aggregate limit in an association's group NPDES permit, and 3. the individual allocations/limits for each Association member, also in that association permit. A discharger may be subject to the first type of limit, or to the second and third, but never to all three at the same time. The discharger is first subject to the TN limit (if any) in its individual NPDES permit. If becomes a co-permittee to a compliance association's group NPDES permit, it is then governed by the TN limits in that permit. If the association complies with its group TN limit in a given year, all members are deemed to be in compliance with their individual allocations/ limits in the group permit. If the association exceeds its limit, the members then become subject to their individual allocations/ limits as well. Regardless of which permit governs a TN discharge, allocations/ limits will likely change over time as the dischargers purchase, sell, trade, lease, or otherwise transfer nitrogen allocations. The Division will modify the affected permits as necessary to ensure that the limits are kept up to date and reflect any such transactions. Nitrogen: The permit includes nutrient limits consistent with the Nutrient Management Strategy rule (T15A NCAC 2B .0234). Under the new rule, the Permittee receives a TN Load limit of 126,711 lb/yr, a calendar year limit. The limit reflects the Permittee's original allocation plus additional allocation received upon regionalization of Peachtree WWTP 's discharge. Table II: Annual Reported TN Load (Allocation = 126,711 lb/yr 2011 2012 39,743 lb/yr 45,991 lb/yr 31.4%of allocation 36.3%of allocation Note: Reported flow approximately 33% of its permitted flow The Permittee is a member of the Neuse River Compliance Association at this time. So long as it remains a co-permittee member, it is deemed to be in compliance with the TN limit in this permit, and its TN discharge is governed instead by the Association's group NPDES permit, issued December 30, 2002. Phosphorus: The Permittee's 2.0 mg/L Total Phosphorus limit is carried forward in the new permit. It is a quarterly average limit to conform with the rule requirements. The 2011 to 2012 y reported TP ranged from 0.1 to 0.8 mg/L. SUMMARY OF OUTFALL 001 LIMITS Receiving Stream: Neuse River Class: C, NSW Treated primary domestic and some industrial wastewater from Kinston Regional WRF, Permitted for 11.85 MGD Treatment: BNR, de -nitrification filters, UV Parameters (11oM as noted) Limits Bases of Permit Limit BOD mg/L ' (summer) 5.0 monthly avg 7.5 weekly avg WQ (winter) 10.0 monthly avg 15.0 weekly avg TSS, mg/L 30.0 monthly avg 45.0 weekly avg 40 CFR 133.102 BOD & TSS 85% removal 40 CFR 133.102 NH3-N, mg/L (summer) 1.0 monthly avg 3.0 weekly avg WQ, BAT (winter) 2.0 monthly avg 6.0 weekly avg Fecal coliform, #/100 ml (geometric mean) 200 monthly avg 400 weekly avg WQ pH, S.U. 6.0 — 9.0 40 CFR 133.102 TRC, µg/L 17 daily maximum WQ (if chlorine or chlorine derivative used) DO, mg/L 6.0 daily avg minimum WQ TN Load, lbs/yr 126,711 & compliance association 15A NCAC 02B .0234 TP, mg/L 2.0 quarterly avg 15A NCAC 02B .0234 Fact Sheet NPDES NC0024236 Page 4 of 5 Parameters (UOM as noted) Limits Bases of Permit Limit Chronic toxicity, P/F P/F quarterly, 6.1 % concentration NCDENR toxicity strategy, WQ Comments/Changes Mercury TMDL, requires Permittee to develop a Mercury Minimization Plan (MMP), special condition added for MMP. Special condition and permit narratives updated where required. SUMMARY OF PROPOSED CHANGES In keeping with Division strategies the following will be incorporated into the permit: • Added special condition A. (7) MMP. • Supplement to Permit Cover Sheet treatment component list was updated. • Special condition A. (3), A. (4), A. (5) narratives were updated. No impact to permit requirements. • Special condition A. (6) Effluent Pollutant Scan was revised to require only 3 seasonal scans in designated years prior to next permit renewal, and designated test method 1631E for mercury. PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice: October 9, 2013 Permit Scheduled to Issue: November 2013 NPDES DIVISION CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Ron Berry at (919) 807-6396 or email ron.berry@ncdenr.gov. NAME: v REGIONAL OFFICE COMMENTS DATE: NAME: DATE: SUPERVISOR: DATE: Fact Sheet NPDES NC0024236 Page 5 of 5 NPDES Permitting for Mercury Implementation of 2012 Statewide Mercury TMDL Facility Type Annual Average Limit Required (see A) Monitoring Frequency (with 1631E analysis) MMP Required (see B) Major Muni (>1 MGD) Yes Quarterly Yes(if> 2 MGD) No 3 PPA only Yes- if multiple detects above 1 ng/l and > 2 MGD Minor Muni (<1 MGD) Yes Quarterly No No Once/5 years No Industrial Yes Quarterly Yes No None in permit. Might be required for EPA application form. No A.Procedure to Determine if Annual Average Limit Required: Step 1- WQBEL Evaluation • Evaluate need for Water Quality Based Effluent Limit (WQBEL) • Calculate Allowable mercury concentration using dilution (12 ng/I x 7Q10 dilution factor) • Compare Annual effluent concentrations to Allowable Conc. for each of last 5 years • If any Annual Avg > Allowable Conc., then add Annual Avg WQBEL. Step 2- TBEL Evaluation • Evaluate need for Technology Based Effluent Limit (TBEL) • Compare all individual values to TBEL of 47 ng/1 • If any single value > 47 ng/l, then add Annual Avg TBEL of 47 ng/1. Step 3- Compare WQBEL to TBEL • If data triggers need for WQBEL and TBEL, select most stringent of the two limits. • If data triggers need for only TBEL, add 47 ng/1 annual average limit unless WQBEL < 47 ng/l, in which case annual avg limit should be set at WQBEL. • Conclusion: the Annual Avg limit will range from 12 ng/I to upper cap of 47 ng/l. Step 4- If NEW limit, delay effective date • Addition of new limit will become effective in 5th year of permit, with mercury minimization plan development/implementation required for first 4 years (see MMP below). B. Mercury Minimization Plan (MMP). If an MMP is required (note change to Major Municipal > 2MGD), add the following Special Condition to the permit: A(x). Mercury Minimization Plan (MMP). The permittee shall develop and implement a mercury minimization plan during this permit term. The MMP shall be developed within 180 days of the NPDES Permit Effective Date, and shall be available for inspection on -site. A sample MMP was developed through a stakeholder review process and has been placed on the Division website for guidance (http://portal.ncdenr.orJweb/wq/swp/ps/npdes, under Model Mercury Minimization Plan). The MMP should place emphasis on identification of mercury contributors and goals for reduction. Results shall be summarized and submitted with the next permit renewal. C. New/Expanding Dischargers- will be allowed as long as the overall aggregate point source load allocation is not exceeded. D. Special Situations- Additional site -specific information, such as fish tissue and water column data when available, will be considered in assigning limits and MMP requirements. Also, limits > TBEL may be considered on case -by -case basis due to extenuating circumstances Version 06/13/2013 Prepared by: Tom Belnick Approved by Jeff Poupart 5/9/13 WQS = 12 ng/L Facility Name: Kinston Regional WRF Total Mercury 1631E PQL = 0.5 ng/L Date Modifier Data Entry Value MERCURY WQBEL/TBEL EVALUATION V:2013-5 No Limit Required MMP Required 7Q10s = 283.000 cfs Permitted Flow = 11.850 WQBEL = 196.89 ng/L 47 ng/L 1/15/08 4/15/08 7/15/08 10/14/08 1/13/09 4/14/09 7/14/09 10/13/09 1/12/10 4/20/10 7/13/10 10/12/10 1/18/11 4/12/11 7/19/11 10/11/11 1/17/12 4/16/12 7/24/12 10/16/12 < 1 < 1 < 1 < 1 < 1 < 1 < 1 2.1 < 1 < 1 < 1 < 1 < 1 3.6 1.8 < 1 < 1 < 1 < 1 < 1 0.5 0.5 0.5 0.5 0.5 0.5 0.5 2.1 0.5 0.5 0.5 0.5 0.5 3.6 1.8 0.5 0.5 0.5 0.5 0.5 0.5 ng/L - Annual Average for 2008 0.9 ng/L - Annual Average for 2009 0.5 ng/L - Annual Average for 2010 1.6 ng/L - Annual Average for 2011 0.5 ng/L - Annual Average for 2012 Kinston Regional WRF NC0024236 REASONABLE POTENTIAL ANALYSIS Outfall 001 Qw = 11.85 MGD Molybdenum NC 2000 1111(7QIOs) ug/I. 0 (1 N/A Acute: NO WQS _ _____ _ _ __ Chronic 32,840.7 ___-_-_______-_-___________ no detects, continue monitoring PERCS Nickel NC 88 FW(7Q10s) 2( I ug/L 0 0 N/A Acute: 3,517.5 _ _____ _ _- Chronic: 1,445.0 no detects, continue monitoring PERCS & PPA _-_-_-_-_-___-______________ no detects, continue monitoring PERCS & PPA Selenium NC 5 FW(7QIOs) 56 ug/I. 0 0 N/A Acute: 754.7 _ ___-_ ____ Chronic: 82.1 no detects, continue monitoring PERCS & PPA ___-_-___-_-___-____________ no detects, continue monitoring PERCS & PPA Silver (AL) NC 0.06 FW(7Q10s) 1.23 uJl. 0 0 N/A Acute: 16.577 _ ______ _ _ Chronic: 0.985 no detects, continue monitoring PERCS & PPA _ _ _ _ _ _ _ _ ___ _____ _ no detects, continue monitoring PERCS & PPA Zinc (AL) NC 50 FW(7Q10s) 67 u.I 1 22 67.2 Acute: 903.0 _ _ _ Chronic: 821.0 No value > Allowable Cw No RP, Predicted Max < 50% of Allowable Cw - continue monitoring PERCS & PPA _ _ _ No RP, Predicted Max < 50 % of Allowable Cw - continue monitoring PERCS & PPA 2012 RPA-Freshwater.xlsm, rpa Page 2 of 2 6/18/2013 Kinston Regional WRF REASONABLE POTENTIAL ANALYSIS NC0024236 Qw (MGD) = 1 Q l OS (cfs) = 7Q1 OS (cfs) _ 7QIOW (cfs) = 30Q2 (cfs) = Avg. Stream Flow, QA (cfs) = Receiving Stream: 11.85 229.33 283.00 292.00 NO 30Q2 DATA 1514.00 Neuse River WWTP/WTP Class: IV IWC ® 1QIOS = 7.42% IWC ®7Q10S = 6.09% IWC ®7QI OW = 5.92% IWC ® 30Q2 = N/A IWC ®QA= 1.20% Stream Class: C, NSW Outfall 001 Qw = 11.85 MGD CHRONIC TEST CONCENTRATION = 6.1 % PARAMETER TYPE (1) STANDARDS & CRITERIA (2) PQL UNITS REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS / Chronic Applied Standard '/2 FAV / Acute 11 Max Pred %J Dct. Cw .Allowable Cw Arsenic Arsenic C C 50 10 FW(7Q10s) HH/WS(Qavg) ug/L ug/L 00 0 0 N/A N/A Acute: NO WQS Chronic: 821.0 Chronic 833.3 no detects, continue monitoring PERCS & PPA no detects, continue monitoring PERCS & PPA no detects, continue monitoring PERCS & PPA Beryllium NC 6.5 FW(7Q10s) ug/L i1 a N/A Acute: NO WQS Chronic: 106.7 no detects, continue monitoring PPA Cadmium NC 2 FW(7Q10s) 15 uc/I. 0 a N/A Acute: 202.2 _ ___ ____ Chronic: 32.8 no detects, continue monitoring PERCS & PPA _ _ _ _ _ _ _ _ _ no detects, continue monitoring PERCS & PPA Chlorides (AL) NC 230 FW(7Q1Os) mg/L 20 ''i I.jti)7 Acute: NO WQS Chronic: 3,777 No value > Allowable Cw No RP, Predicted Max < 50% of Allowable Cw - continue monitoring PERCS Chromium NC 50 FW(7Q10s) 1022 ti o1. i t) N A Acute: 13,773.E _ _ _____ Chronic: S21.0 no detects, continue monitoring PERCS & PPA no detects, continue monitoring PERCS & PPA Copper (AL) NC 7 FW(7QIOs) 7.3 ug/L 24 15 125 Acute: 98.4 Chronic 114.9 No value > Allowable Cw RP for AL(Cu,Zn,Ag,Fe,CI) - apply Quarterly Monitoring in conjunction with TOX Test RP for AL(Cu,Zn,Ag,Fe,CI) - apply Quarterly Monitoring in conjunction with TOX Test Cyanide NC 5 FW(7Q10s) 22 10 ug/L 0 0 N/A Acute: 296.5 _ ______ _____ Chronic 82.1 no detects, continue monitoring PERCS & PPA _ _ _ _ _ _ _ _ _ _ _ ____ no detects, continue monitoring PERCS & PPA Lead NC 25 FW(7Q10s) 33.8 ug/L 23 1 14.2 Acute: 455.5 Chronic: 410.5 No value > Allowable Cw No RP, Predicted Max < 50% of Allowable Cw - continue monitoring PERCS & PPA No RP, Predicted Max < 50% of Allowable Cw - continue monitoring PERCS & PPA Mercury NC 12 FW(7Q10s) 0.5 ng/L 21) 3 12.6 Acute: NO WQS Chronic: 197.0 No value > Allowable Cw See Mercury TMDL Evaluation, continue monitorig s PERCS & PPA (Method 1631E) Page 1 of 2 2012 RPA-Freshwater.xlsm, I!pa 6/18/2013 REASONABLE POTENTIAL ANALYSIS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 /15/2008 4/15/2008 7/15/2008 10/14/2008 1/13/2009 4/14/2009 7/14/2009 10/13/2009 1/12/2010 4/20/2010 7/13/2010 10/12/2010 11/19/2010 1/18/2011 4/12/2011 7/19/2011 8/23/2011 10/11/2011 1/17/2012 2/6/2012 4/16/2012 7/24/2012 10/16/2012 1/8/2013 Zinc (AL) Date Data BDL=1/2DL Results 40 40 Std Dev. 10.0246 25 25 Mean 27.3333 38 38 C.V. 0.3668 29 29 n 24 28 28 34 34 Mult Factor = 36 36 Max. Value 30 30 Max. Pred Cw 29 29 29 29 10 5 10 5 14 14 41 41 41 41 35 35 22 22 33 33 31 31 27 27 24 24 19 19 25 25 16 16 SPECIAL - Values" WITH "COPY" 1.64 41.0 ug/L 67.2 ug/L -4- 2012 RPA-Freshwater.xlsm, data 6/18/2013 REASONABLE POTENTIAL ANALYSIS �I uglL ug/L Lead Date 1 1/15/2008 2 4/15/2008 3 7/15/2008 4 10/14/2008 5 1/13/2009 6 4/14/2009 7 7/14/2009 8 10/13/2009 9 1/12/2010 10 4/20/2010 11 7/13/2010 12 10/12/2010 13 11/19/2010 14 1/18/2011 15 4/12/2011 16 7/19/2011 17 8/23/2011 18 10/11/2011 19 1/17/2012 20 2/6/2012 21 4/16/2012 22 7/24/2012 23 10/16/2012 24 1/8/2013 25 26 Data -�i ,1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 8 5 5 5 5 5 5 5 BDL=1/2DL Results 2.5 Std Dev. 1.1468 2.5 Mean 2.7391 2.5 C.V. 0.4187 2.5 n 23 2.5 2.5 Mult Factor = 1.77 2.5 Max. Value 8.0 ug/L 2.5 Max. Pred Cw 14.2 ug/L 2.5 SPECIAL - Values" WITH "COPY" 2.5 2.5 2.5 2.5 2.5 2.5 8 2.5 2.5 2.5 2.5 2.5 2.5 2.5 Mercury Date Data BDL=1/2DL Results 1 1/15/2008 1 0.5 Std Dev. 0.7967 2 4/15/2008 1 0.5 Mean 0.8000 3 7/15/2008 1 0.5 C.V. 0.9959 4 10/14/2008 1 0.5 n 20 5 1/13/2009 1 0.5 6 4/14/2009 1 0.5 Mult Factor = 3.49 7 7/14/2009 1 0.5 Max. Value 3.6 ng/L 8 10/13/2009 2.1 2.1 Max. Pred Cw 12.6 ng/L 9 1/12/2010 1 0.5 10 4/20/2010 1 0.5 11 7/13/2010 1 0.5 12 10/12/2010 1 0.5 13 11/19/2010 14 1/18/2011 1 0.5 15 4/12/2011 3.6 3.6 16 7/19/2011 1.8 1.8 17 8/23/2011 18 10/11/2011 1 0.5 19 1/17/2012 1 0.5 20 2/6/2012 21 4/16/2012 1 0.5 22 7/24/2012 1 0.5 23 10/16/2012 1 0.5 SPECIAL - Values" WITH "COPY" 24 1/8/2013 25 26 2012 RPA-Freshwater.xlsm, data - 3 - 6/18/2013 REASONABLE POTENTIAL ANALYSIS Chlorides (AL) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Date Data I /l O/ZUUU 4/15/2008 7/15/2008 10/14/2008 1/13/2009 4/14/2009 7/14/2009 10/13/2009 1/12/2010 4/20/2010 7/13/2010 10/12/2010 11/19/2010 1/18/2011 4/12/2011 7/19/2011 8/23/2011 10/11/2011 1/17/2012 2/6/2012 4/16/2012 7/24/2012 10/16/2012 1/8/2013 294 177 68 78 427 51 74 94 45 72 48 29 58 46 81 52 55 52 71 60 BDL=1/2DL Results 294 Std Dev. 177 Mean 68 C.V. 78 n 427 51 Mult Factor = 74 Max. Value 94 Max. Pred Cw 45 72 48 29 58 46 81 52 55 52 71 60 Values" WITH "COPY" COMMAND 97.4822 96.6 1.0091 20 Copper (AL) 3.5 427.0 mg/L 1,507.3 mg/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Date 1/15/2008 4/15/2008 7/15/2008 10/14/2008 1/13/2009 4/14/2009 7/14/2009 10/13/2009 1/12/2010 4/20/2010 7/13/2010 10/12/2010 11/19/2010 1/18/2011 4/12/2011 7/19/2011 8/23/2011 10/11/2011 1/17/2012 2/6/2012 4/16/2012 7/24/2012 10/16/2012 1/8/2013 Data 2 3 5 3 4 5 2 4 3 5 2 2 10 2 3 3 10 3 2 10 2 30 4 2 BDL=1/2DL Results 1 Std Dev. 5.7079 3 Mean 4.1667 5 C.V. 1.3699 3 n 24 4 5 Mult Factor = 4.18 1 Max. Value 30.0 4 Max. Pred Cw 125.4 3 5 1 1 5 1 3 3 5 3 2 5 1 30 4 2 SPECIA Values" "COP 2012 RPA-Freshwater.xlsm, data - 2 - 6/18/2013 REASONABLE POTENTIAL ANALYSIS 2012 RPA-Freshwater.xism, data 6118/2013 NPDES/Aquifer Protection Permitting Unit Pretreatment Information Request Form PERMIT WRITER COMPLETES THIS PART: PERMIT WRITERS - AFTER you get this form back Check that f from PERCS: all apply Notify PERCS if LTMP/STMP data we said should be Date of Request 4/11/2013 municipal renewal X on DMRs is not really there, so we can get it for you Requestor Ron Berrry new industries (or NOV POTW). Facility Name Kinston WRF WWTP expansion - Notify PERCS if you want us to keep a specific POC Permit Number NC0024236 Speculative limits in LTMP/STMP so you will have data for next permit ReRegion 9 Washington g stream reclass. renewal. -Email PERCS draft permit, fact sheet, RPA. Basin Neuse River Basin outfall relocation - Send PERCS paper copy of permit (w/o NPDES 7Q10 change boilerplate), cover letter, final fact sheet. Email RPA if other changes. other check applicable PERCS staff: Other Comments to PERCS: This is a renewal please identify number of BRD, CPF, CTB, FRB, TAR - Sarah Morrison (6310) industries X CHO, HIW, LTN, LUM, NES, NEW, ROA, YAD - Monit Hassan (6314) PERCS Status PRETREATMENT STAFF COMPLETES THIS PART: of Pretreatment Program (check all that apply) 1) facility has no SIU's, does have Division approved Pretreatment Program that is INACTIVE r2) facility has no SIU's, does not have Division approved Pretreatment Program V�3) facility has Sills and DWQ approved Pretreatment Program (list "DEV" if program still under development) Y 3a) Full Program with LTMP 3b) Modified Program with STMP 4) additional conditions regarding Pretreatment attached or listed below Flow, MGD Permitted Actual Time period for Actual STMP time frame: Industrial 1, )..1 0 , Cl g ),tl 1 7- Most recent: Uncontrollable n/a Next Cycle: POC in LTMPI STMP Parameter of Concern (POC) Check List POC due to Non- D sDCh Permit Limit RequiredEPA'by Required by 503 Sludge" tOC o SIU dua POTW POC (Explain below)"" STMP Effluent Freq LTMP Effluent Freq Y BOD V4 Q M VTSS VV/ 4 Q M Q = Quarterly VA H3 ✓ 4 Q M M = Monthly 11 Arsenic V- 4 Q M d Cadmium q V- V-- 4 Q M d Chromium ' V 4 Q M 4 ,Copper ' � / V % 4 Q M V Cyanide 4 Q M Is all data on DMRs? .4 Lead NI V 4 Q M YES ✓ Mercury 4 Q M NO (attach data) N,/ Molybdenum ✓/ 4 Q M Al Nickel. ' 1 1/' 4 Q M y .Silver 4 Q M V Selenium V- 4 Q M '1 Zinc \I i / k/ 4 Q M Is data in spreadsheet? Total Nitrogen V 4 Q M YES (email to writer) V Phosphorus V 4 Q M NO 4 Q M 4 Q M 4 Q M 4 Q M *Always in the LTMP/STMP " Only in LTMP/STMP if sludge and app or compos e (dif POCs for incinerators) "' Only in LTMP/STMP while SIU still discharges to POTW "'"" Only in LTMP/STMP when pollutant is still of concern to POTW Comments to Permit Writer (ex., explanation of any POCs; info you have on IU related investigations into NPDES problems): PERC NPDES Pretreatment request form ju1y2007.xlsx Revised: July 24, 2007 Peak -Flow Storage Briery Run Lift,Station L22 Lit! IMGd 3.65 4.87 Headworks Forrest St Lift -Station 2.435 Preanoxi Basin 1 Flow Diagram IMGd Anaerobic Basin 1 2.435 Preanoxic Basin 2 Anoxic, Basin 1 435 Aeration Basin 1j—�# IMGd Al J 44 Anaerobi Anoxic (Aeration Basin Basin 2 Basin 2 'mil Preanoxic Basin3 4 4 IAnaerobi Basin .3 noxic Basin 3 Aeration.Basin 3 2.435 A IMGEI RAS-3 100% Influent Flow 0 :Secondar Clarifier 2 IMGd L184 L184 L184 L184 De nite Filter 1 Denite Filter 2 Denite Filter 3 Denite Filter 4 Cle.arW eii ,W _Dlsinfectiori MG -4 4.736 --4 UV Disinfection WAS-1 :WAS-2 IMGd IMGri WAS Storage Basin WAS-3 lMGd IMGCI IMGb RAS-2 RAS-1 KINSTON WRF NC0024236 Post Aeration IMGd 1.01 Digesteiis) 6. Discharge. To 4.69 Neuse River PiarwtSuWater moomoopply Reclaimed' 0.0363 Water Supply Biosolids Dewate ring Land Disposal Kinston Regional Water Reclamation Facility Plant Daily Operations Permit # NC0024236 Designed Capacity 11.85 MGD Introduction: The following information provides a general description of normal daily plant operations. It will detail how the plant is operated as well as discuss the flows as they enter the plant and distributed to supplement the attached flow diagram sheet. In addition, high flow conditions will be briefly discussed just to provide information for the variation in operations in this situation. All data concerning plant flows, wasting and effluent distribution was taken from calendar year 2012 reports. Plant Operations: Flow to the treatment plant enters from two major lift stations with each having its own force main into the plant. Each main is metered just prior of the pretreatment head works structure. Flow then comes in the head works structure into a wet well where the flow then enters into three separate flow channels. Within each of the three channels are screening devices. In channels one and two are mechanically cleaned fine filtered step screens to remove the small solids down to % inch in size. Channel three contains a manually cleaned bar screen in the event it may be needed due to maintenance and repair requirements or high flow conditions that may warrant its use. Screenings are dewatered via a screw compactor and conveyed by belt to a dumpster which is then landfilled. After screening, flows enter into two channels that carry the wastewater into the vortex grit chambers where the grit is then removed, dewatered and dumped into dumpsters for landfilling. There are two grit chambers and under normal operations, flows are divided equally to each one. Each chamber is designed for 11.85 mgd. All dewatered materials is captured and sent back into the head works influent for treatment. After pretreatment of the influent, the flow enters into a Parshall Flume for wastewater influent metering and out to the internal flow distribution box where the influent composite sampler and refrigerator is located on the effluent end of the head works structure. From the head works distribution box, there are three pipes that carry flow to the BNR structure and one pipe that carries excess flows to the peak flow basins. Within the BNR structure, there are three treatment trains capable of treating approximately 4 mgd in each train. The average influent is 4.87 mgd so only two trains are used in any given time. Flow is equally divided into each train being used at the time. One train remains empty unless being used in high flows if required. The general configuration of each train consists of a pre -anoxic basin, anaerobic basin, anoxic basin, and aeration basin. For the exception of the aeration basin, each basin contains mixers that are run as needed to provide optimal nutrient removals. Aeration is provided by coarse air diffusers and distributed by header pipes along the walls of the aeration basin. Air is supplied by either two 500 horsepower or two 300 horsepower blowers depending on the air requirements at any given time. They can be manually or SCADA controlled based on need. When used in the auto mode (SCADA controlled), the blowers have electronic dampers that allow to be opened and closed based on inputted oxygen set points desired by the operator. Blowers can be run manually if needed. Each train contains an oxic recycle pump that can return 1 and 1/2 times the designed plant flow. This is used to bring more nitrates back to the anaerobic basin for nitrogen removal. Wastewater then goes to a single flow channel on the effluent end of the BNR to a distribution box that feeds the secondary clarifiers. Flows to the secondary clarifiers are equally distributed to the number of clarifiers that are in operation at the time. Due to current plant flow conditions, only two clarifiers are used at any given time unless high flows deem it necessary for the third. Return Activated Sludge (RAS) from the clarifier is pumped back to the head of the BNR into the Pre -anoxic Basin. Additionally, RAS can be directed to a specific BNR train or equalized over all three trains depending on operating conditions. RAS can also be pumped from individual clarifiers at various rates to reach desired operations of any particular clarifier. Flow is metered to determine flow rates needed. The clarifiers have a rotating skimmer beach where floating solids are removed and pumped back to the head works structure for retreatment. The clarified effluent then goes to the de -nitrification filters. Flow is equally distributed among the four filters in operation, except during a normal backwash cycle. All backwash water goes into a mud well and is pumped back to the head works structure effluent distribution box for retreatment. Backwashing of filters can be done in automatic or in manual modes. The treated wastewater leaves the clear well and is piped to the UV disinfection. Located in between the filters and the UV disinfection system the wastewater is metered for total effluent to be treated for final distribution or discharge to the outfall. This meter is known as the UV Meter. The UV system has two channels that can be independently operated or in a parallel configuration. Prior to flow entry of the UV, there is a channel grate that prevents large floating debris from entering the system that may affect the performance to the disinfection system. Each channel is capable of effectively disinfecting designed flows. However, to provide longer bulb life, two channels are operated at the same time so that the Tight intensity can be reduced by 50%. The UV system uses an automatic wiping system to clean the bulb glass housing to reduce operator maintenance requirements. After disinfection, the wastewater is re -aerated by using cascade aeration. Wastewater flows over a weir plate that is evenly distributed over a series of flow channels within the post aeration box. Wastewater then flows from the channels thru V-Notch weirs onto splash blocks located below the flow channels. The final effluent then flows to the effluent composite sampler for NPDES required water quality sampling. From there, wastewater then flows thru a series of pump cans and then to the outfall line to the Neuse River. The pump cans provide a source of water to be used as reuse water for the purpose of cooling water for pumps as needed or for wash water to the yard hydrants located in various areas throughout the plant, and for back wash water for the sand filters. Also, water used for reclamation purposes comes from these cans to be used as spray irrigation for the 38 acre tree farm or for bulk water use as needed. Each use for this water is metered. The SCADA system calculates final effluent flow to the river by calculating the flow from these meters and is deducted from the UV meter. Sludge Handling: All three clarifiers have a dedicated wasting valve that is electronically controlled to be opened or closed as needed. Flows are individually metered and the SCADA system calculates from these meters the total wasted flow. Once opened, WAS is gravity pushed to two WAS storage tanks. The storage tanks were provided with an overflow pipe that allows for supernatant to be removed and to prevent accidental overflows. These tanks also contain a level sensor and float switches. At a preset high level point, it will shut down the feed flow control valves to the basin. A low level set point will shut down the WAS pump the basin. Each basin has a floating mixer to pre -aerate and mix the sludge for uniform sludge feed to the digesters. There are two sludge pumps that then distribute the WAS to one of three digesters. All sludge is aerobically digested either by air diffusion in digesters #1 and #2 (Above Ground Tanks), or by two floating aerators in digester #3 (Below Ground Tanks). Digested Sludge Removal: There are a number of ways to remove sludge from the digesters to the belt filter presses for dewatering. From digesters #1 and #2, digested sludge is gravity fed to either of the two variable speed feed pumps, one for each of the two presses. This allows for a controlled feed rate to the presses. Digester #3 has two options for removal. Option 1 allows sludge to be pumped directly to the press for dewatering, and Option 2 allows for the sludge to be pumped to digesters #1 and #2. Since it is not an ideal method to feed a pump with a pump, it has been the standard operation procedure that wasting from the WAS storage basins goes directly to digester #3 and then to either #1 or #2 so that the press feed pumps are always under a flooded suction. This prevents the running of these progressive cavity pumps from running dry. The digested residuals from these digesters are fed to two Ashbrook 2.2 meter extended KLAMPRESS belt filter presses for dewatering. The residuals are dewatered from less than two percent total solids to approximately seventeen percent total solids. After the residuals are dewatered, they are transferred via belt conveyor to dump trucks and placed on the covered storage pads. In the event that the aerobic digestion parameters cannot be met, the dewatered residuals can meet all applicable federal and state requirements for pathogen and vector attraction reduction requirements through the introduction of alkali (i.e., lime stabilization). After the residuals are dewatered, they are transferred via belt conveyor to a Willowtech plow blender where lime is added. The plow blender thoroughly mixes the residual/lime mixture at greater than 1100 rpm. After mixing, the residuals are returned to the conveyor belt for transfer to dump trucks and placed on the covered storage pads. The City of Kinston also has the means to lime stabilize the liquid residuals after mixing in the above- ground and/or in -ground digesters if equipment failure occurs with both belt filter presses. SAMPLING OPTIONS & PROCEDURES OPTION 1: Aerobically digest residuals in either the in -ground or above -ground digesters Dewater with dewatering facility To meet all applicable 40 CFR Part 503 regulations (i.e., metals, nutrients, pathogen and vector attraction reduction verification, as well as TCLP), a Specific Oxygen Uptake Rate (SOUR) lab analysis and nutrients/metals lab analysis will be performed before dewatering and a fecal lab analysis will be performed after dewatering. OPTION 2 Incorporate hydrated or liquid lime into either the in -ground or above -ground digesters to stabilize Samples can be taken directly from the digesters to meet all applicable 40 CFR Part 503 regulations (i.e., metals, nutrients, pathogen and vector attraction reduction verification, as well as TCLP) OPTION 3: Dewater un-stabilized residuals and use the Willowtech plow blender to incorporate quicklime into the dewatered residuals (see BACKGROUND section listed above) In order to meet all applicable 40 CFR Part 503 regulations (i.e., pathogen reduction and vector attraction reduction verification), the City of Kinston will initially complete the following (first couple of weeks). Each lime stabilized dump truck load will be sampled by employees of the City of Kinston. This can be achieved by segregating the residuals on the covered storage pad. Once the residuals have passed the pathogen reduction and vector attraction reduction monitoring, they can be moved to a designated area on the storage pad and made available for land application. A representative sample of the material that has met all pathogen reduction and vector attraction reduction monitoring will be collected quarterly or per event for all metals and nutrients. A composite sample of the material will also be collected annually for TCLP parameters. Kinston Regional Water Reclamation Facility Plant Component Description Permit # NC0024236 Designed Capacity 11.85 MGD Influent Pumping: Influent flows come from four different service areas that are described in this report. The Forrest Street Liftstation serves the greater Kinston service area consisting mostly of domestic wastewater with some industry. This facility supplies about seventy five percent of the KRWRF of its flow via a thirty inch force main. A mechanical lift bar screen provides screenings of larger solids prior to discharge to the plant. The Briary Run Liftstation serves the Kinston Industrial Parks that are located in the Northwest section of the service area. This station provides the remaining twenty five percent of flows via a twenty four inch force main. A mechanical bar screen provides screenings of larger solids prior to discharge to the plant. Flow Measurement is independently provided for each respective force main. Outside Sources: Kinston Regional also serves three other communities outside its general service area. The Cutter Creek community located in Green County as well as two communities in Craven County, Town of Dover, and Cove City. The combined permitted flows from these communities make up less than one half percent of the total flow to the plant's permitted flow. Headworks Structure: Screenings consist of three separate flow channels that can be configured to operate altogether or independently from one another. Channel #1 and #2 contains a mechanically cleaned fine bar screen for a maximum flow of 25 mgd each, and Channel #3 contains a manually cleaned bar screen if needed. There are two vortex type grit chambers with pumps and dewatering equipment and conveyor for discharge of grit to a dumpster for disposal. Each chamber can handle peak flows up to 25.9 mgd Also located at the headwork structure is influent composite sampler and Parshall Flume for flow measurement located downstream of the grit chambers. Biological Nutrient Removal System (BNR): Also referred to as the Johannesburg activated sludge process is contained within a concrete structure with three separate treatment trains. Each train is made up of four individual basins to provide zones for Preanoxic — Anaerobic — Anoxic — Aeration. There are a total of five submersible mixers prior to aeration for each train and one oxic recycle pump for each train for nitrate recycling. The aeration is provided by four centrifugal blowers. Two are driven by 500 horsepower motors and two are 300 horsepower. The blowers are constant speed blowers with damping devices that are controlled by the SCADA system for efficient operation. The aeration zone contains a total of 1,260 course air diffusers. The overall dimensions of the BNR structure is 300'L x 250'W x 20'H. Secondary Clarifiers: There are three secondary clarifiers that have a diameter of 110 feet and a nominal sidewall depth of 15 feet. Depending on need, the clarifiers can be operated in a number of configurations for optimal plant performance. Each clarifier has one constant speed submersible scum pump and mixer for scum removal. Scum is returned back into the BNR for treatment. Return Activated Sludge System: There are four horizontal end -suction pumps with variable speed drives and can pump 100% of the plant permitted flow (11.85 mgd). Typical operation allows for pumps one and two to return RAS from Clarifier #1, pumps two and three from Clarifier #2, and pumps three and four from Clarifier #3. Denitrification Filters: There are a total of four deep bed denite filters. Each filter is 11.67 feet by 77 feet for a total of 3,594 square feet and has a media depth of 6 six feet. All filters are normally operated at the same time except during the backwash cycle. There is a methanol feed system to promote further Denitrification during winter months as needed. Since the construction of the plant, this has not been used to date. Disinfection System: Disinfection of the final effluent is accomplished by the use of ultraviolet lights. There are two channels in parallel, each equipped with submerged lamps placed horizontally and parallel to the direction of the wastewater flow in stainless module frames. Each channel contains two banks of lamps, 64 lamps per bank, 128 lamps per channel for a total of 256 lamps. This UV system uses intensity sensors for automatic (dosed based) operations based on flows and water quality. Under this mode of operation, Tamp intensities can operate from 50 to 100 %. For easier maintenance and better reliability, the quartz tubing utilizes self-cleaning brushes by using compressed air to drive actuators as needed by the system. Each UV channel is 61 inches wide by 40.8 inches deep. Post Aeration: Post aeration is done by the use of Cascade Aerators. The flow is divided into six troughs as the flow enters into the cascade. Water flows over a series of splash blocks for re -aeration prior to final discharge into the Neuse River via a new 2,700 foot 36 inch line. Biosolids Handling Facilities: As a part of the upgrade to KRWRF, the two old secondary clarifiers were converted as Waste Activated Storage Basins (WAS Storage Basin). WAS Storage Basins — 80 feet diameter x 10 feet deep with one 60 horsepower mixer in each basin. Digestion Tanks — There are three digestion tanks, two above ground and one existing inground. Above Ground Digestion tanks named #1 and #2 have a 90 feet diameter with a sidewall height of 15 feet. The volume for each tank is 0.74 mg. These digestion tanks are equipped with coarse membrane diffuser disk and three blowers capable of producing a combined flow of 10,140 icfm. The in -ground digestion tank named #3 was an existing tank from the old plant. It has a holding capacity of 1.5 mg and contains two 100 horsepower floating aerators. Its dimensions are 100 feet by 200 feet. Sludge de -watering consists of two 2 meter belt filter presses capable of de -watering 1,650 pounds of solids per hour per belt press. Auxiliary Components and Additions: Peak Flow Basins: Utilizing as much as possible from the old treatment plant, the existing aeration tanks were converted to peak flow basins. This helps to maintain plant performance in the event of high flow conditions. Each of the two basins are 200 feet by 400 feet and has a holding capacity of 2.25 mg each. Both basins are equipped with one 4 inch, 7.5 horsepower pumps to draw down the basins during low flow conditions back to the head works for treatment. The pumps have a rated capacity of 350 gallons per minute. Plant Water Supply Pumps: There are three pumps that supply reuse water for plant operations. One at 100 gallons per minute and two at 245 gallons per minute, the pumps serve to provide water for pump cooling water, grit pump removal water supplies, and belt filter press supply water, general water supply needs for equipment wash down and lawn watering at the administration building. Forest Land Spray Irrigation: Also known as Reclaimed Water, there are two pumps with a combined capacity of producing 1750 gallons per minute. Current primary use is spraying plant effluent water to 38.45 acres of forest land. The plant is capable of supplying bulk water needs to area users as needed. Flow Measurement Devices: Influent — Three (3)Mag-Meters Forrest St. Main, Briary Run Main, and Headworks Inside Plant Monitoring — Ten (10) Mag-Meters Oxic Recycling — (3) Return Activate Sludge — (3) Waste Activated Sludge - (1) Belt Filter Press Feed — (2) Septage Receiving Station (1) Effluent — Three (3) Mag-Meters De -nitrification Filter Effluent / UV (1) Reclaimed Water Supply (1) Reuse Water Supply (1) Note: Discharge wastewater to the river is a calculated number. All treated water is discharged to the Neuse River unless reclaimed or reuse water is being used. In this case, that amount of water is calculated via SCADA and is reported on the NPDES for final discharged. Dewatered Biosolids Storage Facilities: Dewatered biosolids are housed under two covered pads that have an overall length of 200 feet by 100 feet wide. Pad #1, has an outside wall height of five feet and pad #2 of six feet. Each pad is then subdivided by a center concrete wall at the same height of its respective outer wall that allows for a total of four separate pads for cake segregation as needed. Each of the sub -pads is labeled one thru four for identification purposes. In addition, each facility is lighted by high pressure sodium lights for twenty four hour operations. Biosolids Disposal: Under current operations, the biosolids are treated to meet the Federal 503 regulations as a Class B material. These biosolids are land applied under contract with Synagro. There are plans to upgrade the treatment of biosolids to a Class A material by the use of a Thermal Drying Process upon the availability of funding and NCDENR approval within the next five years. Plant Drain System: Kinston Regional was designed with its own wastewater collection system. This system provides a number of functions for the facility. Any basin in the plant can be drained for maintenance or for non- use periods. Belt filter press wastewater is captured and sent to the collection system. Also, there are a number of catch basins throughout the plant to capture rainfall to prevent runoff from potentially contaminated water. All this water goes into a collections system, and is gravity fed to a lift station. The lift station then pumps all water back to the head works for retreatment. There are two pumps rated at 700 gpm and are operated in an automatic mode from level sensors. Chemical Feed Building: The chemical feed building houses four (4) liquid chemical storage tanks. Two tanks are for Alum storage for phosphorous removal in the event biological treatment is not sufficient enough to do so. Each tank will hold 15,000 gallons. Two tanks are for Caustic Soda. This is used to bring up the alkalinity due to nitrification in the BNR process. Each of these tanks will hold 15,000 gallons. There are two (2) metering pumps for each chemical application. Although no longer used, the ability is still there to mix and pump polymer to the secondary clarifier is also located in this building. This was primarily used in the old facility prior to the upgrades. 1 AIR, KINSTON PUBLIC SERVICES Buildings & Grounds, Business Office, Electric, Engineering, Environmental Services, Fleet Maintenance, Meter Reading, Stormwater, Streets, Wastewater, and Water Kinston, the right place ... Kinston Public Services, the right choice. May 14, 2012 NCDENR/ DWQ Attn: NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re: Request for Permit Renewal #NC0024236 Dear NPDES Unit: (Kinstons o,i li11. 2009 Enclosed is the original NPDES Form 2A Application, along with the necessary attachments to complete a permit renewal package. Two additional copies of the permit renewal package have been included for your convenience. Please feel free to contact me at 252-939-3375 or email at chuck.cauley@ci.kinston.nc.us. if you have any questions. The City would also at this time like to request a modified up/down stream monitoring schedule to be added to our permit in case the City decides to not renew its affiliation with the Lower Neuse River Basin Association in 2013. We would like to request a sampling schedule based on the current schedule followed by LNBA. This sampling would include both monitoring frequency and parameters for the convenience of the coalition. We would submit all results to the organization for their continual use. Also of note, I will be retiring June 30, 2012. Please direct all future correspondence to Kenneth Stevens at'5- ^^^ '341r. His address is the same; email is Kenneth.Stevens@ci.kinston.nc.us Thanks for your consi. era '. ns. Charles W. Cauley, Jr. Kinston RWRF Superintendent C: Rhonda Barwick- Public Services Director Steve Miller- Asst.Public Services Director Kenneth Stevens- Environmental Compliance Supery File Kinston Regional Water Reclamat. 2101 Becton Farm Rd Kinston, North Carolina 28501 JUN 08 2012 DENR-WATER QUALITY POINT SOURCE BRANCH 0 Fax (252) 939-3741 FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? X Yes ❑ No F.2. Number of Significant Industrial Users (Sills) and Categorical Industrial Users (ClUs). Provide the number industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 5 or other remedial wastes must of each of the following types of questions F.3 through F.8 and b. Number of ClUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Alsco Mailing Address: P.O. Box 958 Kinston. NC 28501 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Domestic. Process, Non -Contact Cooling Water and Boiler Blowdown F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): None Raw material(s): Chemicals used for washing linens and garments F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 120,000 gpd (yes continuous or intermittent) the collection system in gallons per discharged into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. 1.550 gpd (ves continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes 0 No b. Categorical pretreatment standards ❑ Yes X No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 22 FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? 0 Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): 0 Truck 0 Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? X Yes (complete F.13 through F.15.) ❑ No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). 1. Former airport fuel tank farm that generates groundwater for remediation. F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) 1. See attached sheet F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? X Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): Oil & Water Separator. airstripper with 90 to 95 % removal. b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous X Intermittent If intermittent, describe discharge schedule. Seasonal- During the winter months, system shuts down. Spring through Fall operates on a continuous basis. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 22 Groundwater Renredinlion Permit GRN3 Former USA' .l'((; c Tank Farm Facility 2780 Jetport Rd. (Gate #15) Prepared by: Earth Tech Engineering. Inc. 818 Northern Shores Point Greensboro, North Carolina 27455 Kinston, NC System Flow Measurement Recordings / km! /.0 i ltctri..ed: 8 2V 2011 4: 25 DATE (mm/dd/yy) TIME (Ith:mm:ss) TOTAL To -Date (gallons) TOTAL (New Meter (gallons) REPORTING MONTH (mm/dd/yy) MONTIILY TOTALS (Approx.) (gallons) AVG. FLOWRATE (gpm) Comments 3/26/2010 14:15:00 2735289 161973 0 0.00 Arrived on -site. Restarted system at approximately 22 amps. Bypassed heat exchanger due to for now. Existing flow meter not working. Replace with an older unit temporarily. Will get new on next month. Sampled system. 3/26/2010 15:00:00 2735443 162127 March-10 154 3.42 4/23/2010 12:00:00 2735836 162520 April-10 393 0.01 Arrived on -site. System down with low sealed water. Someone turned off water to SWT. Tumed back on, restarted at 22 amps. Sampled system. Tagged water supply line. 5/7/2010 15:30:00 2766555 193239 May-10 30719 1.51 Arrived on -site. System running well at 22 amps. Sampled system. 6/30/2010 15:30:00 2813798 240482 June-l0 47243 0.61 Arrived on -site. System down w/HSW (power failure). Restarted at 22 amps. Sampled system. 7/30/2010 10:00:00 2874810 301494 July-10 61012 1.42 Arrived on -site. System running well at 22 amps. Sampled system. 8/27/2010 12:00:00 2932766 359450 August-10 57956 1.43 Arrived on -site. System running well at 22 amps. Sampled system. 9/24/2010 12:30:00 2934300 360984 September-10 1534 0,04 Arrived on -site. MS float stem failure. Will need to replace. System shut down. 5/6/2011 19:50:00 2934300 10 May-1 l 0 n/a Arrived on -site. Repaired MS float stem as well as various valves replaced. New flow meter installed with 10 gallons baseline. Sampled system. 6/30/2011 12:00:00 2957885 23595 June -II 23585 0.30 Arrived on -site. System down. No alarms. Restarted well at 22 amps. Sampled system.. 7/29/2011 14:00:00 2958245 23955 July -I 1 360 0.01 Arrived on -site. System down. No alarms. Restarted well at 22 amps. Sampled system.. Could find no reason for shutdown. 7/29/2011 15:15:00 2958295 24005 50 0.67 FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAJCERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? X Yes ❑ No F.2. Number of Significant Industrial Users (Sills) and Categorical Industrial Users (ClUs). Provide the number industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 5 or other remedial wastes must of each of the following types of questions F.3 through F.8 and b. Number of ClUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: to the treatment works, copy Supply the following information for each SIU. If more than one SIU discharges provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Crown Equipment Corporation Mailing Address: 2000 Dobbs Farm Road Kinston, NC 28504 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Domestic & Process (Vibratory Finisher & Five -Stacie Washer) F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Industrial Fork Lift trucks Raw material(s): Steel. powder & liquid paint. pretreatment chemicals, welding wire batteries. steel shot. coolants. and hydraulic oil F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 4,000 gpd (Yes continuous or intermittent) the collection system in gallons per discharged into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. 7,250 gpd (yes continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes ❑ No b. Categorical pretreatment standards X Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? 40 CFR 433 (Metal Finishing) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 22 FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck ❑ Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION!CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? X Yes (complete F.13 through F.15.) ❑ No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). 2. Former pesticide formulation facility F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) 2. Chlordane (<.50 uq/L), Toxaphene (<.50 uq/L), COD (54 mq/L), BTEX (1044 uq/L) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? X Yes 0 No If yes, describe the treatment (provide information about the removal efficiency): 20.000 pound main carbon absorption treatment unit and a 200 pound backup carbon absorption treatment unit b. Is the discharge (or will the discharge be) continuous or intermittent? X Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 22 FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? X Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 5 or other remedial wastes must of each of the following types of questions F.3 through F.8 and b. Number of ClUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Domestic Fabrics and Blankets Mailing Address: 2002 W. Vernon Ave Kinston. NC 28501 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Domestic. Process, and Boiler blow -down F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Knit Fabric Raw material(s): Cotton. Polyester. Nylon F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 30.500 gpd (yes continuous or intermittent) the collection system in gallons per into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. 11.000 gpd (yes continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes ❑ No b. Categorical pretreatment standards 0 Yes X No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 22 FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes 0 No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 22 FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAJCERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? X Yes ❑ No F.2. Number of Significant Industrial Users (Sills) and Categorical Industrial Users (Gills). Provide the number industrial users that discharge to the treatment works. a. Number of non -categorical Sills. 5 or other remedial wastes must of each of the following types of questions F.3 through F.8 and b. Number of ClUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: to the treatment works, copy Supply the following information for each SIU. If more than one SIU discharges provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Electrolux Major Appliances Mailing Address: 4850 W. Vernon Ave Kinston. NC 28504 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Domestic, Process, Equipment/Facility Washdown. & Non -Contact Cooling Water F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Household Dishwashers Raw material(s): Plastics. Steel. PVC coatings Parcolene 2087 & 50 NC Bonderite 880. Accelerator 131. Caustic Soda. Muratic Acid F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 51,115 gpd (ves continuous or intermittent) the collection system in gallons per discharged into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. 26,704 gpd (ves continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes ❑ No b. Categorical pretreatment standards X Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? 40 CFR 433 (Metal Finishing) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 22 _.FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes 0 No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 22 FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? X Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 5 or other remedial wastes must of each of the following types of questions F.3 through F.8 and b. Number of ClUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Lenox China Mailing Address: 1800 Dobbs Farm Road Kinston. NC 28504 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Process. Equipment/Facility washdown, Domestic F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Fine China Tableware Raw material(s): Plaster, insoluble calcium phosphate. alumino-silicate. silica. ground glass frits (unleaded), ceramic colors & stains, zinc oxide, precious metals of process wastewater discharge into the or intermittent) collection system in gallons per into the collection system F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume day (gpd) and whether the discharge is continuous or intermittent. 18,500 gpd (yes continuous b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. 4.000 gpd (yes continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes 0 No b. Categorical pretreatment standards 0 Yes X No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 22 FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous D Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 22 , FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? X Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 5 or other remedial wastes must of each of the following types of questions F.3 through F.8 and b. Number of CIUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: to the treatment works, copy Supply the following information for each SIU. If more than one SIU discharges provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Smithfield Packing K2 Facility Mailing Address: 1780 Smithfield Way Kinston. NC 28504 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Domestic, Process. Equipment washdown, non -contact cooling water. boiler blowdown. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Cook -in -bag pork & turkey Raw material(s): Salt. Phosphate. Dextrose, Nitrite, Pork. Turkey. Honey. Liquid Smoke the collection system in gallons per into the collection system F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 50.000 gpd (yes continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. 449,000 gpd (yes continuous or intermittent) F.7, Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes 0 No b. Categorical pretreatment standards 0 Yes X No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 22 J FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check at that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) ❑ No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or wit be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 22 L FFACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? X Yes ❑ No , F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number industrial users that discharge to the treatment works. a. Number of non -categorical Sills. 5 or other remedial wastes must of each of the following types of questions F.3 through F.8 and b. Number of CIUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: to the treatment works, copy Supply the following information for each SIU. If more than one SIU discharges provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: West Pharmaceutical Services Mailing Address: 1028 Innovation Way Kinston, NC 28504 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Domestic, Process. Equipment washdown. non -contact cooling water. boiler blowdown . F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Rubber Stoppers Raw material(s): Rubber. Coconut Oil Soap, Glycerin, kolene, sodium hydroxide. sodium bisulfate, alcohol, F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the day (gpd) and whether the discharge is continuous or intermittent. 54,345 gpd (yes continuous or intermittent) collection system in gallons per into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. 23.755 gpd (yes continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes 0 No b. Categorical pretreatment standards X Yes ❑No If subject to categorical pretreatment standards, which category and subcategory? 40 CFR 428.76 (Rubber Manufacturer) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 22 • FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes 0 No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 22 FACILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? X Yes ❑ No F.2. Number of Significant Industrial Users (Sills) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 5 b. Number of ClUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: William Barnet & Son Mailing Address: P.O. Box 3449 Kinston. NC 28501 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Domestic, Process. boiler blowdown. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Staple Fibers Raw material(s): Manmade fibers, textile finishes F.G. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 20.485 gpd (yes continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 5,015 gpd (yes continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes 0 No b. Categorical pretreatment standards ❑ Yes X No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550.22. Page 19 of 22 ,.F/ CILITY NAME AND PERMIT NUMBER: WRF, NC0024236 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Neuse F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1.99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 22 City of Kinston Public Services Department CemeterieslElectricjEngineeringlFleet Maintenance Solid WastelStreetslVector Controll Water Resources Kinston Regional Water Reclamation Sludge Management Plan BACKGROUND The City of Kinston has a wastewater treatment plant, the Kinston Regional Water Reclamation Facility (KRWRF), which utilizes aerobic digestion. The KRWRF has the pumping flexibility to utilize both the in - ground and above -ground digesters for solids storage. The digested residuals from these digesters are pumped to two Ashbrook 2.2 meter extended KLAMPRESS belt filter presses for dewatering. The residuals are dewatered from less than two percent total solids to approximately seventeen percent total solids. After the residuals are dewatered, they are transferred via belt conveyor to dump trucks and placed on the covered storage pads. In the event that the aerobic digestion parameters cannot be met, the dewatered residuals can meet all applicable federal and state requirements for pathogen and vector attraction reduction requirements through the introduction of alkali (i.e., lime stabilization). After the residuals are dewatered, they are transferred via belt conveyor to a Willowtech plow blender where lime is added. The plow blender thoroughly mixes the residual/lime mixture at greater than 1100 rpm. After mixing, the residuals are returned to the conveyor belt for transfer to dump trucks and placed on the covered storage pads. The City of Kinston also has the means to lime stabilize the liquid residuals after mixing in the above -ground and/or in -ground digesters if equipment failure occurs with both belt filter presses. SAMPLING OPTIONS & PROCEDURES OPTION 1: OPTION 2 Aerobically digest residuals in either the in -ground or above -ground digesters Dewater with dewatering facility To meet all applicable 40 CFR Part 503 regulations (i.e., metals, nutrients, pathogen and vector attraction reduction verification, as well as TCLP), a Specific Oxygen Uptake Rate (SOUR) lab analysis and nutrients/metals lab analysis will be performed before dewatering and a fecal lab analysis will be performed after dewatering. Incorporate hydrated or liquid lime into either the in -ground or above -ground digesters to stabilize Samples can be taken directly from the digesters to meet all applicable 40 CFR Part 503 regulations (i.e., metals, nutrients, pathogen and vector attraction reduction verification, as well as TCLP) OPTION 3: Dewater unstabilized residuals and use the Willowtech plow blender to incorporate quicklime into the dewatered residuals (see BACKGROUND section listed above) In order to meet all applicable 40 CFR Part 503 regulations (i.e., pathogen reduction and vector attraction reduction verification), the City of Kinston will initially complete the following (first couple of weeks). Each lime stabilized dump truck load will be sampled by employees of the City of Kinston. This can be achieved by segregating the residuals on the covered storage pad. Once the residuals have passed the pathogen reduction and vector attraction reduction monitoring, they can be moved to a designated area on the storage pad and made available for land application. A representative sample of the material that has met all pathogen reduction and vector attraction reduction monitoring will be collected quarterly or per event for all metals and nutrients. A composite sample of the material will also be collected annually for TCLP parameters. Dewatered Biosolids Storage Facilities: Dewatered biosolids are housed under two covered pads that have an overall length of 200 feet by 100 feet wide. Pad #1, has an outside wall height of five feet and pad #2 of six feet. Each pad is then subdivided by a center concrete wall at the same height of its respective outer wall that allows for a total of four separate pads for cake segregation as needed. Each of the sub -pads were labeled one thru four for identification purposes. In addition, each facility is lighted by high pressure sodium lights for twenty four hour operations. Biosolids Disposal: Under current operations, the biosolids are treated to meet the Federal 503 regulations as a Class B material. These biosolids are land applied under contract with Synagro. There are plans to upgrade the treatment of biosolids to a Class A material by the use of a Thermal Drying Process upon the availability of funding and NCDENR approval within the next five years. P. O. Box 339 Kinston, N.C. 28502 Phone (252) 939-3248 Fax (252) 939-3741