HomeMy WebLinkAboutNC0003875_Wasteload Allocation_19910808NPDES DOCUMENT SCANNING COVER SHEET
NC0003875
Castle Hayne plant WWTP
NPDES Permit:
Document Type:
Permit Issuance
asteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File - Historical
Engineering Alternatives (EAA)
Correspondence
Owner Name Change
Staff Comments
Instream Assessment (67b)
Speculative Limits
Environmental Assessment (EA)
Document Date:
August 8, 1991
This document is printed on reuse paper - igiiore any
content on the re -sr -ex -se side
NPDES WASTE LOAD ALLOCATION
PERMIT NO.: NC0003875
PERNIITTEE NAME:
FACILITY NAME:
Occidental Chemical Corporation
Castle Hayne Plant
Facility Status: Existing
Permit Status: Renewal with Modification
Major Minor
Pipe No.: 001
Design Capacity: 1.04 MGD
Domestic (% of Flow):
Industrial (% of Flow): 100 %
Comments:
Requesting flow increase from 0.747 MGD due to treatment of
groundwater and process area stormwater. Pollutant analysis attached.
The company is requesting that the tox test % be based on more recent
7010 data. 001 and 002 combined before discharge into the river.
RECEIVING STREAM: the Northeast Cape Fear River
Class: Swamp
Sub -Basin: 03-06-23
Reference USGS Quad: J 27 NE
County: New Hanover
Regional Office: Wilmington Regional Office
(please attach)
Previous Exp. Date: 7/31/91 Treatment Plant Class: Class IV
Classification changes within three miles:
none
Requested by: Rosanne Barona Date: 7/2/91
Prepared by: itzd/ `' f� Date: g 5— q/
Reviewed by: � � 0- -- Date: . f
Modeler
Date Rec.
#
PA6
1/214/
4,340
2 �Zlo
Drainage Area (mi ) Avg. Streamflow (cfs): /800
/f
7Q10 (cfs) 2S Winter 7Q10 (cfs) go 30Q2 (cfs)
Acut 'Chronic
Toxicity Limits: IWC 6 • % %
Instream Monitoring:
Parameters
Upstream Location
Downstream Location
/Sb
4/1
Effluent
Characteristics
c �tj iC,, .
pig to M4X•
BOD5 (mg/1)
016341.1
t
NH3-N (mg/1)
D.O. (mg/1)
TSS (
I-3I- t3vrnc
3L'3. 2-
F. Col. (/100 ml)
pH (SU)
G.0—q.0
1.0t1V►lt lTeHkikii01
D. 21 i%s J d
0.5 5—1 in ci
Tirrx-04kOMRAM
I.7Z 1 bsid
3.444 (bs cl
Kl q‘6L (lhs ld01)
G PI
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zuuc- (1bsidu
2711
,- /S
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,II47?/.k-)
Tel ncesvhorus(JI) mew//aV
Comments:
kl
FOR APPROPRIATE DISCHARGERS, LIST COMPLETE GUIDELINE LIMITATIONS BELOW
Effluent Characteristics
Monthly Average
/d
Daily Maximum
Arr
Comments
Tofr.l Sus &.ala f sjdke,
:
/7/. 6
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. -
Type of Product Produced
ns
-1/Day Produced
Effluent Guideline Reference
Sodiu hs chram.tio_
3
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S'a t+ C.ke (jVa2SOq)
.-
447 - s
c h r ohm' c A-dcf
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OxY Occidental Chemical Corporation
::ERTIFIEO MAIL P 404 843 089
RETURN RECEIPT REQUESTED
_ranu•ary 28, 1991
Mr. Donald Safrit, P. E.
Permits and Engineering Unit
Division of Environmental Management
512 North Salisbury Street
Archdale Building, Room 925
Raleigh, North Carolina 27611
:i
Subject: NPDES Permit No. NC0003875 Renewal Application
Dear Mr. Safrit:
Please find enclosed three copies of the completed
Standard Form C application for the renewal of this
facility's NPDES permit ,including the required priority
pollutant analyses. A copy of the letter documenting the
signatory authority of Gene F. Renzaglia, the current Plant
Manager, is also included. The permit expires on 7/3 1/91 ,
therefore this submittal shall comply with the 130 day
application deadline.
The schematic of water flow included with the
application describes a request for a flow limit increase
from outfall 001. The diagram compares values from the 1985
renewal application (in parentheses) to the proposed values.
The need for such an increase is based primarily on the fact
that the wastewater treatment plant is handling a large
volume of remediation well water and process area stormwater
at this time. This has been successfully accomplished while
remaining inside permit limits due to the fact that plant
production has not approached its maximum. The plant was
originally permitted for a maximum production rate of 390
tons/day sodium bi chromat e and process wastewater discharge
of 747,000 gallons per day. To be able to operate at the
maximum rate, perform remediation activities, and treat
process area stormwater, the flow from outfall 001 would be
1 . 04 MGD. The existing permit contains rnass limits on the
monitored parameters. No increases for these limits are
requested.
QyChem®
Electrochemicals & Specialty Products 4,,
Off State Road 1002, P.O. Box 368, Castle Hayne, North Carolina 28429
919/675-7200
a= y
Our e. w-+ 1,
P p"
•�r�TC r
.:�"r.rnlsrr.,
It was discovered through discussions with Mr. Trevor`
Clements, technical Support Branch Chief, that the most.
recent 7Q10 flow value for the Northeast Cape Fear River
near tne Occidental Chemical 'Corporation's Caste Hayne plant
is 27 cfs at the Highway 117 crossing. It is respectfully
requested that the permit requirements imposed be based on
the more accurate 7Q10 flow instead of the currently used
value of 15 cfs,
The facility is currently performing the North Carolina
Ceriodaphnia Chronic 8ioa_sy procedure on the plant
effluent, outfall 001, in accordance with the requirements
set forth in a letter from Mr. Charles teak i l d , then Chief,
Water Quality Section, to Mr. John O'Janpa, occidental
Chemical, dated 4/18/88. The facility proposes to continue
this quarterly testing and requests that the more accurate
?Q1O flow be used for setting the target effluent dilution.
In addition, it is proposed that the actual recorded
flow of the discharge be used for target effluent dilution
ca l cul at i on' i nstead of the permitted maximum flowrate. This
would result in a target effluent dilution that would vary
depending on the discharge flowrate and would more
accurately simulate the true effect of the effluent on the
receiving stream.
A narrative description of the sludge management plan
for the sludge generated from waste treatment activities is
included.
Please find enclosed a check for $400 for the permit
application processing fee.
If there are questions or a need for additional
information regarding these submittals, please contact Ms.
Marion Davidson or rir. Riley West at telephone number (919)
675-7200.
Sincerely,
'ffenz:3q11
Plant Manager
cc: Wilmington Regional Office, Permits and Engineering
Unit
UNFRLn... INTAKE '/OLoML % E'.r°) COO lOt Yam!: 1w,
Potab 1 _ I Pr'oc as 1 / 3 000 1 1.61 1 0.500 .. 000 0,813 4,00n
Primary Recovery 16000 1 .0 /4 0.500 1.000 0.015 40,000
Sec, Recovery :;'):.:On 2.168 0.500 12,000 0.260 10.000
Low Aqu , Recovery 114700 1.698 6.000 125.000 9.6 -2 33.000
River 1154000 77.450 0.500 35.000 97.101 3.000
TOTAL 1490000 37.818
FREAIED 1NIAI« 0.00u
:.00 i i n':E Water 200000 14,892 3.000. 243.000 36.188 12.000
lz.ol 11 I feed th(1000 1 1 . 169 3,000 63,000 7 .036 2,000
r•.c)c' _ 9 000 12.971 '3 . 500 .. 000 5,108 1 .000
pot tbL:ar wash 13 000 0.963 500 000 0.068 1.000
TOTAL 1343000 +8. 399i 5
Amount of 1i i ak
Water tn. t i
Ir=•"a•I =`
90.13422 %
'
�
Tcr!�� Sp.Cond TotSnCmn
U.08B.000 hU.428
U.o�O �41/.000 25.854
8.217 1S40.000 33.384
�.�48 146';.000 112.//8
1l.3.00U 1l0.75�
5.875 338.28S
U.O0U
1./87
O.22]
O./3U
U.U�O
2.74g�13
��tMat TotSe�Met
0.Ubu 0.006
0.051) ' O.001
U.D5O ' 0.001
0.300 0.023
0.05c; 0.039
0.O89
u.UOO
172.897 U.U5U
29.59H U.UbU
334^2O7 0.0150
4^182 11)'135U
54O.bM3U
A|um'
0.U0b
28.]UU
0.28(.:
O.f5uO
0.2U0
TocA|um.
U.UU1
0.J04
:'!.OU8
0.049
O'2U1
U.5U1
Chrmne
O.005
328,000
'I .5 0U
23.900
�.000
U.3�U
O.O2U
U.D0b
.
a Lam•: 1i= mi 4ke) : c tr4i c k 1! 7 Ic i rIt f i n
0. _ _? !.UU:) ';,001 0.020 0.002
:t .. UAW.; 0.000 0,1(30 0. 0U:'
0,:. ' f 0.005 u..000 0.040 0,001
i .' -u.00!1, 0.O00 0,010 n.OU)
0.!•;4- 0.005 0.004 0.003 0.002
5.C_7 0.005 n_008
0.1'-.: U 0,000 0.00u
'.:.0. -_ :'.010 U.'J0•i 5,100 0.75 J
O.:._ _ •LOOS 0.001 u.010 0.001
0.i.•I u.00t, 0.004 0:003 U1002
0 . e:-.:t 0.005 0.000 0.003 0,000
is 19/1. 1 0.0 5 44 - 0.7624.c.79
Page 1 Webb Technical REPORT
Received: 11/16/90 12/28/90 13:00:03
REPORT OCCIDENTAL CHEMICAL
TO POST OFFICE BOX 368
ATTEN
CLIENT
COMPANY
FACILITY
CASTLE HAYNE, NC 28429
MARION DAVIDSON/JOHN O'JANDA
OCCIDE SAMPLES 3
OCCIDENTAL CHEMICAL
CASTLE HAYNE, NC
WORK ID WASTEWATER ANALYSIS
TAKEN
TRANS PICK-UP, C. TENNANT
TYPE WASTEWATER
P.O. #
INVOICE under separate cover
$AMPLE IDENTIFICATION
0 14W COMP 11/16
02 WW GRAB 11/16
03 WW COMP 11/12
PREPARED Webb Technical Group, Inc.
Work Order # 90-11-552
BY 4320 Delta Lake Drive
Raleigh, NC 27612
CERTIFIED BY
ATTEN Client Services
PHONE (919)787-9171 CONTACT R HOHMANN
We are pleased to provide this certified report of analysis.
Samples will be retained for 30 days after report is issued.
Feel free to telephone if further explanation is required.
Refer to the Work Order # in all correspondence.
*SULFIDE ANALYZED OUT OF HOLDING TIME.
8270AW
8270BW
AG
AL
AS
B
BA
BE
CD
CN_TW
CO
CR
CU
DIOXIN
E8240W
FE
HG AA
MG
MN
MO
NI
TEST
GC/MS SEMIVOL.
GC/MS SEMIVOL.
SILVER
ALUMINUM
CODES and NAMES
ACID EX.-H20
BASE/NEU-H20
ARSENIC
BORON
BARIUM. .
BERYLLIUM
CADMIUM
CYANIDE, TOTAL - WATER
COBALT.
CHROMIUM, TOTAL
COI.'I.'I':R
DIOXIN SCREEN
GC/MS VOL. ORGANICS -WATER
IRON
MERCURY BY COLD VAPOR
MAGNESIUM
MANGANESE
MOLYBDENUM
NICKEL
used on this workorder
O_G W OIL AND GREASE - WATER
PB_AA LEAD BY AA
PHEN_W PHENOLIC CMPDS,
RAD OC RADIOLOGICAL
SB ANTIMONY
DIST . -H2 0�
SE SELENIUM
SN AA TIN BY AA
SULFID SULFIDE
TL_AA THALLIUM BY AA
ZN ZINC
Page 2 Webb Technical REPORT
Received: 11/16/90 Results by Sample
Work Order # 90-11-552
SAMPLE ID WW COMP 11/16 SAMPLE # 01 FRACTIONS: A,B
Date & Time Collected 11/16/90 09:00:00 Category
8270AW SEE 8270BW SEE AG <0.01 AL 0.61 AS <60 B 0.016
ATTACHED ATTACHED MG/L MG/L UG/L MG/L
BA <0.005 BE <0.005 CD <0.005 CO 0.011 CR 0.06 CU <0.01
MG/L MG/L MG/L MG/L MG/L MG/L
DIOXIN SEE FE 0.330 HG AA 0.81 MG 18.0 MN 0.044 MO 0.03
ATTACHED' MG/L — UG/L MG/L MG/L MG/L
NI <0.02 PBAA_ <0.05 SB <3.0 SE <12 SN AA <0.05 TL AA 1.5
MG/L MG/L UG/L UG/L — — MG/L MG/L
ZN 0.01
MG/ L
SAMPLE ID WW GRAB 11/16 SAMPLE # 02 FRACTIONS: A,B,C,D
Date & Time Collected 11/16/90 Category
CNTW <0.005 E8240W. SEE O G W <5.0 PHEN W <0.050
MG/L ATTACHED MG/L MG/L
SAMPLE ID WW COMP 11/12 SAMPLE # 03 FRACTIONS: A,B
Date & Time Collected 11/12/90 Category
RAD_OC <0.5 SULFID <1.0*
pCi/L MG/L
IEA LABORATORY RESULTS
IEA Project #: 1114-001S (Addendum)
Client Name: Occidental Chemical
Sample # Client ID Parameter
Results
Date
Analyzed
1 001 Comp Total Kjeldahl Nitrogen 2.5 mg/L 11/27/90
1 001 Comp Nitrate/Nitrite 0.76 mg/L 11/20/90
1 001 Comp Gross Alpha 0 +/- 105 pCi/L 12/18/90
1 001 Comp Gross Beta 0.0 +/- 72.7 pCi/L 12/18/90
IEA Sample Number:
Sample Identification:
Date Extracted:
Date Analyzed:
Number
Compound
GC/MS ACID EXTRACTABLES
EPA 625 COMPOUND LIST
1114-001(0) -1
001 Comp
11/21/90
12/06/90
1 4-Chloro-3-methylphenol
2 2-Chlorophenol
3 2,4-Dichlorophenol
4 2,4-Dimethylphenol
5 2,4-Dinitrophenol
6 2-Methyl-4,6-dinitrophenol
7 2-Nitrophenol
8 4-Nitrophenol
9 Pentachlorophenol
10 Phenol
11 2,4,6-Trichlorophenol
Comments:
By: Mace
Water
Quantitation
Limit
(ug/L)
BQL = Below Quantitation Limit
FORM 625A
Rev. 071390
10
10
10
10
50
50
10
50
50
10
10
Results
Concentration
(ug/L)
BQL
BQL
BQL
BQL
BQL
BQL
BQL
BQL
BQL
BQL
BQL
4
.911111r
GC/MS BASE/NEUTRAL EXTRACTABLES
EPA 625 COMPOUND LIST
IEA Sample Number:
Sample Identification:
Date Extracted:
Date Analyzed:
Number
Compound
1114-001(0)-1
001 Comp
11/21/90
12/06/90
38 Nitrobenzene
39 N-Nitroso-di-n-propylamine
40 N-Nitrosodiphenylamine
41 Phenanthrene
42 Pyrene
43 1,2,4-Trichlorobenzene
44 Benzidine
45 N-Nitrosodimethylamine
1,2 Diphenylhydrazine
Comments:
BQL = Below Quantitation Limit
FORM 625E (2) Rev. 071390
By: Mace
Water
Quantitation
Limit
(ug/L)
10
10
10
10
10
10
50
10
10
Results
Concentration
(ug/L)
BQL
BQL
BQL
BQL
BQL
BQL
BQL
BQL
BQL
GC/MS BASE/NEUTRAL EXTRACTABLES
EPA 625 COMPOUND LIST
IEA Sample Number: 1114-001(0)-1
Sample Identification: 001 Comp
Date Extracted: 11/21/90
Date Analyzed: 12/06/90
By: Mace
Water
Quantitation Results
Limit Concentration
Number Compound (ug/L) (ug/L)
1 Acenaphthene 10 BQL
2 Acenaphthylene 10 BQL
3 Anthracene 10 BQL
4 Benzo(a)anthracene 10 BQL
5 Benzo(a)pyrene 10 BQL
6 Benzo(b)fluoranthene 10 BQL
7 Benzo(g,h,i)perylene 10 BQL
8 Benzo(k)fluoranthene 10 BQL
9 bis(2-Chloroethoxy)methane 10 BQL
10 bis(2-Chloroethyl)ether 10 BQL
11 bis(2-Chloroisopropyl)ether 10 BQL
12 bis(2-Ethylhexyl)phthalate . 10 33
13 4-Bromophenyl phenyl ether 10 BQL
14 Benzyl butyl phthalate 10 BQL
15 2-Chloronaphthalene 10 BQL
16 4-Chlorophenyl phenyl ether 10 BQL
17 Chrysene 10 BQL
18 Dibenzo(a,h)anthracene 10 BQL
19 1,2-Dichlorobenzene 10 BQL
20 1,3-Dichlorobenzene 10 BQL
21 l,4-Dichlorobenzene 10 BQL
22 3,3'-Dichlorobenzidine 10 BQL
23 Diethyl phthalate 10 BQL
24 Dimethyl phthalate 10 BQL
25 Di-n-butylphthalate 10 BQL
26 2,4-Dinitrotoluene 10 BQL
27 2,6-Dinitrotoluene 10 BQL
28 Di-n-octylphthalate 10 BQL
29 Fluoranthene 10 BQL
30 Fluorene 10 BQL
31 Hexachlorobenzene 10 BQL
32 Hexachlorobutadiene 10 BQL
33 Hexachlorocyclopentadiene 10 BQL
34 Hexachloroethane 10 BQL
35 Indeno(1,2,3-cd)pyrene 10 BQL
36 Isophorone 10 BQL
37 Naphthalene 10 BQL
FORM 625B (1) Rev. 050589
•
•_far—r SrT
GC/MS PURGEABLES
EPA 624 COMPOUND LIST
IEA Sample Number: 1114-001(0)-2
Sample Identification: 001 Grab
Date Analyzed: 11/27/90
By: Stephenson
Quantitation Results
Limit Concentration
Number Compound (ug/L) (ug/L)
1 Benzene 5 BQL
2 Bromodichloromethane 5 BQL
3 Bromoform 5 BQL
4 Bromomethane 10 BQL
5 Carbon tetrachloride 5 BQL
6 Chlorobenzene 5 BQL
7 Chloroethane 10 BQL
8 2-Chloroethylvinyl ether 5 BQL
9 Chloroform 5 7
10 Chloromethane 10 BQL
11 Dibromochloromethane 5 BQL
12 1,2-Dichlorobenzene 5 BQL
13 1,3-Dichlorobenzene 5 BQL
14 1,4-Dichlorobenzene 5 BQL
15 1,1-Dichloroethane 5 BQL
16 1,2-Dichloroethane 5 BQL
17 l,l-Dichloroethene 5 BQL
18 1,2-Dichloroethene (total) 5 BQL
19 1,2-Dichloropropane 5 BQL
20 cis-1,3-Dichloropropene 5 BQL
21 trans-1,3-Dichloropropene 5 BQL
22 Ethylbenzene 5 BQL
23 Methylene chloride 5 BQL
24 1,1,2,2-Tetrachloroethane 5 BQL
25 Tetrachloroethene 5 BQL
26 Toluene 5 BQL
27 1,1,1-Trichloroethane 5 BQL
28 1,1,2-Trichloroethane 5 BQL
29 Trichloroethene 5 BQL
30 Trichlorofluoromethane 5 BQL
31 Vinyl Chloride 10 BQL
Comments:
BQL - Below Quantitation Limit
FORM 624 Rev. 071390
ACROLEIN / ACRYLONITRILE
EPA 603 COMPOUND LIST
GC
IEA Sample Number: 1114-001(0)-2
Sample Identification: 001 Grab
Date Analyzed: 11/28/90
By: Averill
Quantitation Results
Limit Concentration
Number Compound (ug/L) (ug/L)
1 Acrolein 5.0 BQL
2 Acrylonitrile 5.0 BQL
Comments:
BQL = Below Quantitation Limit
FORM 603 Rev. 071390
IEA LABORATORY RESULTS
IEA Project #: 1114-001(0)
Client Name: Occidental Chemical
Sample # Client ID Parameter
Results
Date
Analyzed
1 001 Composite Total Phenols <0.005 mg/L 12/06/90
1 001 Composite Sulfide <1.0 mg/L 11/20/90
1 001 Composite Oil & Grease <5.0 mg/L 12/05/90
IEA LABORATORY RESULTS
IEA Project #: 1114-0015
Client Name: Occidental Chemical
Sample # Client ID Parameter
Results
Date
Analyzed
1 001 Comp
1 001 Comp
Total Kjeldahl Nitrogen
Nitrate/Nitrite
2.5 mg/L 11/27/90
0.76 mg/L 11/20/90
A
IEA LABORATORY RESULTS
IEA Project #: 1114-001
Client Name: Occidental Chemical
Sample # Client ID Parameter
Results
Date
Analyzed
Priority Pollutants:
1 #001 Comp Antimony <0.20 mg/L 12/12/90
1 #001 Comp Arsenic <0.005 mg/L 12/03/90
1 #001 Comp Beryllium <0.01 mg/L 12/04/90
1 #001 Comp Cadmium <0.01 mg/L 12/04/90
1 #001 Comp Chromium 0.03 mg/L 12/04/90
1 #001 Comp Copper <0.02 mg/L 12/04/90
1 #001 Comp Lead <0.005 mg/L 12/06/90
1 #001 Comp Mercury <0.0005 mg/L 12/06/90
1 #001 Comp Nickel <0.03 mg/L 12/04/90
1 #001 Comp Selenium <0.005 mg/L 12/04/90
1 #001 Comp Silver <0.05 mg/L 12/04/90
1 #001 Comp Thallium <0.005 mg/L 12/05/90
#001 Comp Zinc <0.02 mg/L 12/04/90
TOTAL METALS:
1 #001 Comp Aluminum 0.41 mg/L 12/04/90
1 #001 Comp Barium <0.10 mg/L 12/04/90
1 #001 Comp Cobalt <0.05 mg/L 12/05/90
1 #001 Comp Lead <0.005 mg/L 12/06/90
1 #001 Comp Magnesium 46 mg/L 12/04/90
1 #001 Comp Manganese 0.03 mg/L 12/04/90
1 #001 Comp Molybdenum <1.0 mg/L 12/10/90
1 #001 Comp Tin <1.0 mg/L 12/10/90
1 #001 Comp Titanium <1.0 mg/L 12/10/90
1 #001 Comp Boron <1.0 mg/L 12/10/90
1 #001 Comp Ammonia-N <0.1 mg/L 11/19/90
1 #001 Comp Bromide 23 mg/L 12/05/90
1 #001 Comp Chloride 5,000 mg/L 11/21/90
1 #001 Comp Cyanide <0.01 mg/L 11/21/90
1 #001 Comp Color- 10 mg/L 12/06/90
1 #001 Comp Fluoride <0.1 mg/L 11/19/90
1 #001 Comp Methylene Blue Active Substances <0.06 mg/L 11/16/90
1 #001 Comp T-Phosphate as P <0.02 mg/L 11/26/90
1 #001 Comp Sulfite <1.0 mg/L 11/19/90
1 #001 comp .Sulfate 900 mg/L 11/20/90
Oxford Laboratories, Inc.
OCCIDENTAL CHi:;i:_
P.O. 30x 368
CASTLE '-AYi E, NC 1 423
ATTENTION: iMARVIN DAVIDSON
Analytical and Consulting Chemists
1316 South Fifth Street
1
o l - Wilmington, N.C. 28401
(919) 763-9793
LAGS _ OF 3
SAMPLE DESCRIPTION: 10 SSANPLE3 FOR NPDES
`2. PRIMARY RECOVERY SYSTEM
I. ::EC.ONDARY RECOVERY SYSTEM
AREA RECOVERY SYSTEM
4. _..EATED COOLING WATER
5. _TREATED RIVER WATER
UNTREATED POTABLE/PROCESS
RESULTS
SODS, as 02, PPM
C.O.D., as 02, PPM
Total Suspended Solids, PPM
Conductivity, umohsicm
Settleable Solids, m1/1
Ammonia Nitrogen, as NH3-N, PPM
Aluminum, as Al, PPM
Chromium, as Cr, PPM
Nickel, as Ni, PPM
Zinc, as Zn, PPM
P.O. $F C 8 2 0 5 6
4 5 6
:1 6 3 <1. <_
7 12 - 3 2 _3 35
40 10 i2 .3 4
2417 1540 2465 1161 _43 436
<0.1 <0.1 0.3 <0.1 <0.1 <0.1
0.47 0.47 0.4S <0 . 1 <0 . 1 0.47
23. .260 :0 .810 .16.0 <. 10
328 12.5 23.; 1.00 <.313 .013
. 040 <.310 .._v .010 .010 .0iC
. 180 .040 .010 5.10 <.005 .020
440
. Oxford Laboratories, Inc.
OCCIDENTAL CHEMICAL CO.
P.O. BOX 368
CASTLE HAYNE, NC 28429
ATTENTION: NARVIN DAVIDSON
Analytical and Consulting Chemists
DATE RECEIVED 1 2- L 7- 9 0 1316 South Fifth Street
DATE REPORTED 01-10-91 Wilmington, N.C. 28401
1i 0 W7 0 0 (919) 763-9793
PACE 2 OF
SAMPLE DESCRIPTION: 10 SAMPLES FOR NPDES
7. TREATEAD POTABLE
8. TREATED PROCESS
9. BOILER FEED
10. 001
RESULTS
3
P.O. # CB2086
7 8 9 10
n5, as 02, PPM <1 <1 3 1
C.O.D., as 02, PPM 7 7 63 110
Total Suspended Solids, PPM 1 1 2 6
Conductivity, umohs/cm 432 458 265 16297
Settleable Solids, ml/1 <0.1 <0.1 <0.1 <0.1
Ammonia Nitrogen, as NH3-N, PPM <0.1 <0.1 1.50 X
Aluminum, as Al, PPM .010 <.010 .320 X
Chromium, as Cr, ?PH <.010 .020 .300 X
Nickel, as Ni, PPH <.010 <.010 <.010 X
Zinc, as Zn, PPM <.005 <.005 .010 X
Calcium, as Ca, PPM X X X 1600
Iron, as Fe, PPM X X X .230
Potassium, as K, PPM X X X 5.20
' o
Oxford Laboratories, Inc.
3CCIDENTAL CHEMICAL C O .
P.O. BOX 368
CASTLE HAYNE, NC 28429
ATTENTION: MARVIN DAVIDSON
Analytical and Consulting Chemists
DATE RECEIVED j:. 27-yip 1316 South Fifth Street
DATE REPORTED : 1-10 - 1 Wilmington, N.C. 28401
3,0117003 (919) 763-9793
PAGE
SAMPLE DESCRIPTION: 10 SAMPLES FOR NPDES
7. TREATEAD POTABLE
8. TREATED PROCESS
9. BOILER FEED
10. 001
..t di um, as Na, PPM
Fecal Coliform, c/100m1
RESULTS
3
P.O. # CB2086
7 8 9 10
X X X 2150
X X X <5
ROGER C. OXF O 'D, CHEMIST
WEBB
TECHNICAL
GROUI? INC.
•
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AC I':APH. t Y LENS
Ai:i_INE
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BENZOIC ACID
BENZYL ALCOHOL
BIS (2-CHLOROETHOXY) METHANE
BIS ;2-CLOROISOPROPYL) ETHER
BIS (Z--LGROETHYL) ETHER
BIE (2-ET IYLHEXY.L) PHTHALATE
4-i=. 0. 'ENYL PHENYL ETHER
BUTYL B EN Z Y L PHTHALATE
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C iR SE N
DISZO :=.H) ANTI-iRACENE
1 ,-DIC._- ENZENE
BQL= i E-__G'i (. Aid" ITA.TIoN LIMIT.
LOG NO. 90---11-552-01A
ANALYST SIGNATURE:
Ts,:IFIED BY
ANALYSIS REPORT
EPA METNOD 8270
NEUTRAL
Ei .:R CTABLE5
•_,A:;PLE .=.ECEIVEi::
F: .,;M : WEBB
DATE: 11/16/90
Q A I TAT I ON
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4320 Delta Lake Drive • Raleigh, North Carolina 27612 • 919/787-3061 • 800/548-7687 • Fax 919/781-5283
W E BB
TECHNICAL
GROUP | l C.
C223§Y: CC«:2=w2z2 E§gs2222
CAST2K HAY NE, NC
SAM2£E OE= wzZ:3WATER
«1«2 11/16
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EXTRACTAEIES
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UG/ L
DIETHYL 2 :m2§TE 10
DIMETHYL E3:<«L TE 10
DI-N-BUTYL x22wALATE 10
2,4-DIN ITRC»<SUENE 10
2,6-DI NITRy<:<JNE 10
DI-N-OCT YEEE2§ILATE 10
'LJRAy2HEE' 10
E»E2»EmE 10
2332 m:SC&CZE23£§E 10
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PHENANTHRENE 10
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1,2-DI PHENYLf YDRAZINE 50
N-NI TROSODIMETHYLAMINE 10
DIOXIN SCREEN
2,3,7,8-TETR CHLORODIBENZG-D-DIOXIN NEGATIVE
: 11r &w:EI2ED
FROM: WEBS
DATE: 11/16/90
SQL= Ds£?Q ?2\NIITATIC2 e:xIT
LOG EO. 90-11-552-01A
ANALYST SIGN22URE
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RESULTS
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\43ADllLake Drive ® Raleigh, North Caroln 27612*91?A2361®8058Jm7•Fax 91+7132a
WEBB
TECHNICAL
GROUP, INC.
22iE23: oC =-1 22EM CAE
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ANAL 73:3 REPORT
EPA xETHOD 8270
ACID
EZTRACTABLES
SAMPLE RECEIVED
FROM: WEBB
DATE: 1 /1G29G
QUA NT1TATION RESULTS
LIMIT CONCENTRATION
UG/ L UG/ L
20
10
10
10
10
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50
50
:O
50
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NO EXTRANEOUS PEAKS WERE FOUND IN THE AJ±D EXTRACT.
SQLBELOW QUANTITATION LIMIT
LOG NO, 90-11-552-01A
ANALYST SIGNATURE � DATE /-2 -7 C L)
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4320 Delta Lake Drive •Raleigh, North Carolina 27612 -919/787a0 1•8 0/548-7687 • Fax 919/781-5283
WEBB
TECHNICAL
GROUP INC.
ANALYSIS RE,_-'_L T
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NO EX_RANEO►_:S PEAKS WERE: FOUND IN THE VOLATILE PORTION.
BQL= BELOW QUANTTATION LIMIT
LOG NO. 90-11-552-02A
ANALYST SIGNATURE
TIFIED BY
DATE
DATE
-//
4320 Delta Lake Drive • Raleigh, North Carolina 27612 • 919/787-3061 • 800/548.7687 • Fax 919/781-5283
•
i
r
1
Oa.
i
SLUDGE -MANAGEMENT PLAN FOR OCCIDENTAL CHEMICAL
Outfall 001:
The Occidental Chemical Company ("Oxychem") Castle
Mayne plant produces sodium bichromate and chromic acid from
chrome ore, soda ash and sulfuric acid. As a result of this
production, a wastewater is produced which undergoes
extensive treatment prior to discharge to the Northeast Cape
Fear River as described in this permit application.
During this wastewater treatment, a non -hazardous
residue is produced which is currently managed in an
adjacent limestone quarry. This activity in conducted in
accordance with North Carolina DEHNR, Division of
Environmental Management Permit No. WQ0001492, which expires
January 4, 1993.
clutfa l l 002:
Sanitary wastewater from toilets, sinks, and showers
flows by .gravity to a lift station which pumps to an
equalization tank, The flow from the equalization tank is
split and Leeds two parallel extended aeration package
plants, each rated at 10,000 gpd .
Over time, the amount of activated sludge builds,
Excess sludge is wasted to aerobic digesters . When the
digested sludge has accumulated to the point where settling
times are excessive, the digested sludge is removed for land
application,
C & L Utilities of Leland, N.C. has agreed to submit an
application to amend their existing Lanp Application Permit
No. 14549 to include the aerobically digested sanitary
sludge from: Occidental Chemical.
s.
"' >`i 1991
Facility Name:
NPDES No.:
Type of Waste:
Facility Status:
Permit Status:
Receiving Stream:
Stream Classification:
Subbasin:
County:
Regional Office:
Requestor:
Date of Request:
Topo Quad:
FACT SHEET FOR WASTELOAD ALLOCATION
Request # 6340
Occidental Chemical Corporation - 001 pipe for process wastewater
NC0003875
Industrial - 100%
Existing
Modification i inave65e i n - )01,3 renc&aa
Northeast Cape Fear River
B-Swamp
030623
New Hanover
Wilmington
Barona
7/2/91
J27NE
Stream Characteristic:
USGS #
Date:
Drainage Area (mi2):
Summer 7Q10 (cfs):
Winter 7Q10 (cfs):
Average Flow (cfs):
30Q2 (cfs):
IWC (%):
�..�� Gfica
estimated from
02.1086.1790
1989
1426
25
90
1800
150
6.1
Wasteload Allocation Summary
(approach taken, correspondence with region, EPA, etc.)
This is one of three outfall pipes for Occidental Chemical Corporation (formerly Diamond
Shamrock). The 001 pipe is for process wastewater. Occidental requested a flow increase from
0.747 MGD to 1.04 MGD. This additional flow would be from the addition of process area
stormwater and groundwater remediation.
A more update S7Q10 was used to calculate the IWC as requested by the facility. The new flow
was 25 cfs (not 27 as mentioned in a letter from Occidental) and decreased the IWC by one
percent. The toxicity test should be changed accordingly.
The additional flow from the groundwater remediation project puts more hexavalent chromium
into the wastestream, but this will not change the BPJ limits given in the previous permit. In fact,
the ermit limits remain the same for this facility.
} 1 u evu` z,' c �� Gt,�q - Mot 14.7 ik/d .
Special Schedule Requirements and additional comments from Reviewers:
Recommended by:
Reviewed by
Instream Assessment:
Regional Supervisor:
Permits & Engineering:
RETURN TO TECHNICAL SERVICES BY:
a/1/1-0&u.e-k-?"--
Date: 7////
Date:
Date: 7-3c -R/
Date: {'Mgr
AUG 171991LP
2
Type of Toxicity Test:
Existing Limit:
Recommended Limit:
Monitoring Schedule:
TOXICS/METALS/CONVENTIONAL PARAMETERS
Chronic ceriodaphnia - Pass/Fail
7%
6%
Feb, May, Aug, and Nov.
Existing Limits 6) -f 4G4.3 U
BOD5 (mg/1):
TSS (lbs/day):
pH (SU):
Hexavalent Chromiwn (lbs/day):
Total Chromium (lbs/day):
Nickel (Ibs/day):
Zinc (lbs/day):
Temperature (•C):
Total Nitrogen (mg/1):
Total Phosphorus (mg/1):
Recommended Limits
.6747 mgcl Cw1%vL4-G-F.c�;J
Daily Avg.
monitor
171.6
6.0 - 9.0
0.27
1.72
0.94
2.57
monitor
monitor
monitor
Daily Max.
343.2
0.55
3.44
1.87
5.15
Wa6,c - 1.4t,J = L. 04 y f C nlbrl f .
BOD5 (mg/1):
TSS (lbs/day):
pH (SU):
Hexavalent Chromium (lbs/day):
Total Chromium (Ibs/day):
Nickel (lbs/day):
Zinc (lbs/day):
Temperature (•C):
Total Nitrogen (mg/I):
Total Phosphorus (mg/1):
Limits Changes Due To:
Change in 7Q10 data x Toxicity test
Change in stream classification
Daily Avg.
monitor
171.6 (o'3 (nng 'I)
6.0 - 9.0
0.27
1.72
0.94
2.57
monitor
monitor
monitor
Daily Max.
L L 13PJ
343.2
0.55
3.44 C L
1.87
5.15
Relocation of discharge
Change in wasteflow
New pretreatment information
Other (onsite toxicity study, interaction, etc.)
Parameter(s) Affected
Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate
receiving water will be consumed. This may affect future water quality based effluent limitations for additional
dischargers within this portion of the watershed.
OR
x No parameters are water quality limited, but this discharge may affect future allocations.
3
MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS
Adequacy of Existing Treatment
Has the facility demonstrated the ability to meet the proposed new limits with existing treatment
facilities? Yes No
If no, which parameters cannot be met?
Would a "phasing in" of the new limits be appropriate? Yes No
If yes, please provide a schedule (and basis for that schedule) with the regional
office recommendations:
If no, why not?
Special Instructions or Conditions
Wasteload sent to EPA? (Major) Y (Y or N)
(If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old
assumptions that were made, and description of how it fits into basinwide plan)
Additional Information attached? Y (Y or N) If yes, explain with attachments.
1 +-1 - t e d rr105 t ; e kuf Lt' (,9 n.v 5-0 ((And 5 cc_ vr) S Yr a..4-1 c,
10/S9
Facility Name 'Ceil/cM - Permit # /✓Ci0003F75-
CHRONIC TOXICITY TESTING REQUIREMENT (QRTRLY)
The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests,
using test procedures outlined in:
1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic
Bioassay Procedure - Revised *September 1989) or subsequent versions.
The effluent concentration,.at which there may be no observable inhibition of reproduction or
significant mortality is 1p % (defined as treatment two in the North Carolina procedure
document). The permit holder shall perform quarterly monitoring using this procedure to establish
compliancewith the permit condition. The first test will pert ed after thirty days from
issuance of this permit during the months of I- 41 / Ndt/. . Effluent
sampling for this testing shall be performed at the NPDES ermttt final effluent discharge below
all treatment processes.
All toxicity testing results required as part of this permit condition will be entered on the Effluent
Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter
code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address:
Attention: Environmental Sciences Branch
North Carolina Division of
Environmental Management
P.O. Box 27687
Raleigh, N.C. 27611
Test data shall be complete and accurate and include all supporting cherriical/physical measurements
performed in association with the toxicity tests, as well as all dose/response data. Total residual
chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for
disinfection of the waste stream.
Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly
monitoring will begin immediately until such time that a single test is passed. Upon passing, this
monthly test requirement will revert to quarterly in the months specified above.
Should any test data from this monitoring requirement or tests performed by the North Carolina
Division of Environmental Management indicate potential impacts to -the receiving stream, this
permit may be re -opened and modified to include alternate monitoring requirements or limits.
/
i'ernLtec /.0LL
IWC% (o
Basin & Sub -basin
Receiving Stre .in
County
CpF - o Z3
P44 ---diAm
-
"' ?Ilifltrilllrll
'"'Chronic Toxicity (Ceriodaphnia i ]'ri
��17,41,yf.
3 ,;edition -
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NPDES WASTE LOAD ALLOCATION
PERMIT NO.: NCOO O 38 7-5
FACILITY NAME• Ocer deaia l eh Pi C4 l reesi e
/4'
Facility Status:
(circle one)
Permit Status:
(circle ono)
Major ✓ _Mi no r
Pipe No 0 0
Design Capacity (MGD)-
Domestic (% of Flow):
Industrial (% of Flow):
CcAmsnts-
Class -
Sub -Basin -
Reference USGS Quad:` I 2 7 %U E (please attach)
County: N v� i�Co'1oU e)r-
Regional Office: As Fa Mo Ra Wa WS
(circle .se)
RECEIVING STREAM: .A/ar'Keck L ("° e Fekr
sln)
Requested By:
U 3—o6- P-1
Rtro c,
Prepared By: //U' 6 i7Wd4/d/".
C!'�
Reviewed By:_ C4/7'`6
-8ob, /35
gk/g/
Date: 742/9/
Date•
ate:
Modeler
�aG
Date Rec.
1\7_A9(
Drainage Area (mil) /� Z(o Avg. Streamflow (cfs)- ig°
•
7Q10 (cfs) Winter 7Q10 (cfs) 67C 30Q2 (cfs) / b
Toxicity Limits: IWC % (circle one) Acute / Chronic
Instream Monitoring:
Parameters A7/41
Upstream Location
Downstream Location
Effluent
Characteristics
Summer
Winter
BODE (mg/1)
.10 • 0
NH3 N (mg/1)
fy70n/h)y
D.O. (mg/1)
5 0
TSS (mg/1)
3(i.0
F. Col. (/100m1)
00- 0
pH (SU)
C, D ` %. D
Comments-
Facility Name:
NPDES No.:
Type of Waste:
Facility Status:
Permit Status:
Receiving Stream:
Stream Classification:
Subbasin:
County:
Regional Office:
Requestor:
Date of Request:
Topo Quad:
FACT SHEET FOR WASTELOAD ALLOCATION
Request # 6341
Occidental Chemical Corporation - 002 pipe for sanitary wastewater
NC0003875
Domestic - 100%
Existing
Renewal
Northeast Cape Fear River
B-Swamp
030623
New Hanover
Wilmington
Barona
7/2/91
727NE
Stream Characteristic:
USGS #
Date:
Drainage Area (n i2):
Summer 7Q10 (cfs):
Winter 7Q10 (cfs):
Average Flow (cfs):
30Q2 (cfs):
IWC (%):
estimated from
02.1086.1790
1989
1426
25
90
1800
150
6.1
Wasteload Allocation Summary i.o
(approach taken, correspondence with region, EPA, etc.)
This is one of three outfall pipes for Occidental Chemical Corporation (formerly Di riond
Shamrock). The 002 pipe is for sanitary wastewater. No changes in the permit limits were
deemed necessary. i .
FcLa 1 i ? rYl aA,�- ru cL -1-2-) frfrtu_i L+ vLLc4 - -0 r Ckto ✓iAq VIA -I 441
Special Schedule Requirements and additional comments from Reviewers:
fiAtt-
w
Recommended by:
Reviewed by
Instream Assessment:
Regional Supervisor:
Oyt
Date: / / 7
Date:
7- 30 -9/
Existing Limits:
Wasteflow (MGD):
BOD5 (mg/1):
NH3N (mg/1):
DO (mg/1):
TSS (mg/1):
Fecal Co1. (/100 ml):
pH (SU):
Residual Chlorine (14/1):
Oil & Grease (mg/1):
TP (mg/1):
TN (mg/1):
Recommended Limits:
Wasteflow (MGD):
BOD5 (mg/1):
NH3N (mg/1):
DO (mg/1):
TSS (mg/1):
Fecal Co1. (/100 ml):
pH (SU):
Residual Chlorine (µg/1):
Oil & Grease (mg/1):
TP (mg/1):
TN (mg/1):
2
CONVENTIONAL PARAMETERS
Monthly Average
0.02
30.0
monitor
5.0
30.0
200.0
6.0 - 9.0
monitor
Monthly Average
WQ or EL
0.02
30.0 WQ
monitor
5.0
30.0
200.0
6.0 - 9.0
monitor
x Parameter(s) are water quality limited. For some parameters, the available load capacity of
the immediate receiving water will be consumed. This may affect future water quality based
effluent limitations for additional dischargers within this portion of the watershed.
OR
No parameters are water quality limited, but this discharge may affect future allocations.
MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS
Wasteload sent to EPA? (Major) N (Y or N)
(If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old
assumptions that were made, and description of how it fits into basinwide plan)
Additional Information attached? (Y or N) If yes, explain with attachments.
NPDES WASTE LOAD ALLOCATION
Date Rec.
1
PERMIT NO.: NCO() 3 S
i G(PillIaI CNe •C4// (45-/`/
FACILITY NAME
Facility Status:
(circle one)
Permit Status:
(circle one)
Major V Minor,
00 3
EXISDIG
PROPOSED
Pipe No•
MODIFICATION UNPERWITED NEW
Design Capacity (MGD)-
Domestic (% of Flow):
Industrial (X of Flow).
Continents- rr'Co/Jr,irnev:c/
o. o1 �1G�
f00 .
RECEIVING STREAM: U T 0 r Ke``.57L 6410e Fek N
Class:
Sub -Basin- o 3 — - 013
Reference USGS Quad: 7 SE (please attach)
County: New II grip Ue
Regional Office: As Fa Mo Ra Wa
(circI. see)
Requested By:f 0.3-0 N V On�i
Prepared By:
Reviewed By: (1AA
us)cAg-t___
04Yd-tA/f6Y1Date:
Date-
Date.
g i
WS
Drainage Area (mi2 )
Modeler
Avg. Streamflow (cfs)•
7Q10 (cfs) - C Winter 7Q10 (cfs) 30Q2 (cfs)
Toxicity Limits: IWC
Instream Monitoring:
Parameters
Upstream
Downstream
% (circle one) Acute / Chronic
i\f/ti
Location
Location
Effluent
Characteristics
Summerihfirrh,,,
-Winter—
BODa (mg/1)
,1190-7/
NH3 N (mg/1)
D.O. (mg/1)
TSS (mg/1)
F. Col. (/100m1)
pH (SU)
SEf(1 We.ci>lids(MO
b dify (,Vru)
6. o - 9, o
0- I
/17127 l'710.
M6/g (41,1 /0
Mon, -
Comments-
PUS1 cE1)
Facility Name:
NPDES No.:
Type of Waste:
Facility Status:
Permit Status:
Receiving Stream:
Stream Classification:
Subbasin:
County:
Regional Office:
Requestor:
Date of Request:
Topo Quad:
FACT SHEET FOR WASTELOAD ALLOCATION
Occidental Chemical Corporation
NC0003875
Domestic - 100%
Existing
Renewal
Northeast Cape Fear River
B-Swamp
030623
New Hanover
Wilmington
Barona
7/2/91
J27NE
Request # 6342
- 003 pipe for auto. rinse discharge
HI:. 2 9 1991
v,",i,I;,;r n r: ;;orct Cffic9
Stream Characteristic: TIDAL
USGS #
Date:
Drainage Area (mi2): I
Summer 7Q10 (cfs): 0.0 /
Clr CI i[-Ck)
Winter 7Q10 (cfs):
Average Flow (cfs):
30Q2 (cfs):
IWC (%):
Wasteload Allocation Summary
(approach taken, correspondence with region, EPA, etc.)
This is one of three outfall pipes for Occidental Chemical Corporation (formerly Diamond
Shamrock). The 003 pipe is for wastewater originating from a car wash provided as a convenience
to workers. No soaps or detergents are added to the water. No changes in the permit limits were
necessary.
Special Schedule Requirements and additional comments from Reviewers:
LID
Recommended by: 0,4z
Reviewed by
Instream Assessment: Gt it&-c," VW-0-y\
Regional Supervisor:
Permits & Engineering:
Ae,,/
RETURN TO TECI-HNICAL SERVICES BY:
Date:
c=.
Date: 7///9
Date: 7,��
7-30 —ef/
Date: yl L1 it
f •
9
' r ' •
Existing Limits:
2
CONVENTIONAL PARAMETERS
Monthly Average
Wasteflow (MGD): 0.01
BOD5 (mg/1): monitor
Settleable Solids (m1/1): 0.1
pH (SU): 6.0 - 9.0
Turbidity (NTU): monitor
MBAS (mg/1): monitor
Recommended Limits:
Monthly
Average WQ or EL
Wasteflow (MGD): 0.01
BOD5 (mg/1): monitor
Settleable Solids (ml/1): 0.1
pH (SU): 6.0 - 9.0
Turbidity (NTU): monitor
MBAS (mg/1): monitor
x Parameter(s) are water quality limited. For some parameters, the available load capacity of
the immediate receiving water will be consumed. This may affect future water quality based
effluent limitations for additional dischargers within this portion of the watershed.
OR
No parameters are water quality limited, but this discharge may affect future allocations.
MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS
Wasteload sent to EPA? (Major) N (Y or N)
(If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old
assumptions that were made, and description of how it fits into basinwide plan)
Additional Information attached? (Y or N) If yes, explain with attachments.