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HomeMy WebLinkAboutNC0025909_PAR_20220227Rutherfordton A MINTED ORIGINAL February 7, 2022 DEQ/DWR/PERCS Unit 1617 Mail Service Center Raleigh, N. C. 27699-1617 RE: Town of Rutherfordton NPDES Permit No. NCO025909 Rutherford County To Whom It May Concern: The Town of Rutherfordton is submitting the Pretreatment Annual Report (PAR) for the period January 1, 2021 through December 31, 2021. If you have any questions concerning this material, please contact me at (828) 287- 3520 or Nadine Blackwell at (336) 766-0270. Sincerely, Town of Rutherfordton (K��` Doug Barrick Town Manager cc: Phillip Reynolds, WWTP ORC, Suez Nadine Blackwell, Suez Sent via email Town of Rutherfordton 129 N. Main St. Rutherfordton, NC 28139 828-287-3520 www.rutherfordton.net "Service Forged at the Highest Standard" PRETREATMENT ANNUAL REPORT (PAR) POTW NAME: Town of Rutherfordton REPORT DATE: February 7, 2022 PERIOD COVERED BY THIS REPORT: from 1/01/21 to 12/31/21 NAME OF WASTEWATER TREATMENT PLANT(s) Town of Rutherfordton WWTP NPDES Permit No: NC0025909 Person to contact concerning information contained in this report: Name: Title: Mailing Address Telephone #: Nadine Blackwell Pretreatment Coordinator P. O. Box 1279 Clemmons, NC 27012 (336) 766-0270 1 have personally examined and am familiar with the information submitted in this document and attachments. Based upon my inquiry of those individuals immediately responsible for obtaining the information reported herein, I believe that the submitted information is true, accurate and complete. 1 am aware that there are significant penalties for submitting false information. r3i/ZC;2 (3 *A ::) DATE Signature of Official new G ,,,rj t l< Printed Name Title NARRATIVE SUMMARY GENERAL INFORMATION: GENERAL PROGRAM INFORMATION: During the reporting period, the Town of Rutherfordton did not modify any of the Pretreatment Program. A copy of the "Pretreatment Program Info Database" is attached with no noted corrections. GENERAL PERMIT INFORMATION: The Permit issued to Aallied Die Casting was modified with an effective date of September 1, 2021. The modification reduced the industrial user monitoring frequency from 1 /month to 1 /6 months. The modification was approved by the State by letter dated August 26, 2021. SIU INFORMATION: 1. Aallied Die Casting (0003) SIGNIFICANT NONCOMPLIANCE (SNC) INFORMATION: No SNC Events OTHER INFORMATION: Aallied Die Casting did not violate any permit limitation or condition. Both Aallied completed the Permit required monitoring. Please note that Aallied Die Casting made some inprovements to the manufacturing process which significantly reduced the frequency and volume of their discharge. They have not discharged any process wastewater since June 17, 2021. The POTW completed the required UP monitoring and annual inspection. Pretreatment Performance Summary (PPS) 1. Pretreatment Town Name: Town of RutherFordton 2. "Primary" NPDES Number NCO025909 Or Non -Discharge Permit # if Applicable => 3. PAR begin Date, please enter 01/01/yy or 07/01/yy 3.=> 01/01/21 4. PAR end Date, please enter 06/30/yy or 12/31/77 4.=> 12/31/21 5. Total number of SIUs, includes CIUs 5.=> 1 6. Number of CIUs 6.=> 1 7. Number SIUs with no UP, or with an expired UP 7.=> 0 8. Number of SIUs not inspected by POTW 8.=> 0 9. Number of SIUs not sampled by POTW 9.=> 0 10. Number of SIUs in SNC due to UP Limit violations 10.E 0 11. Number of SIUs in SNC due to Reporting violations 11.E 0 12. Number SIUs in SNC due to violation of a Compliance schedule, CO or similar 12.E 0 13. Number of CIUs in SNC 13.E 0 14. Number SIUs included in public notice 14.E 0 15. Total number SIUs on a compliance schedule, CO, AO or similar 15.E 0 16. Number NOVs, NNCs, AOs, or similar assessed to SIUs 16.E 0 17. Number of Civil Penalties assessed to SIUs 17.E 0 18. Number Criminal Penalties assessed to SIUs 18.E 0 19. Total Amount of Civil Penalties Collected 19.E $0.00 20. Number of SIUs from which penalties collected 20.E 0 Foot Notes: AO Administrative Order IUP Industrial User Pretreatment Permit POTW Public Operated Treatment Works CIU Categorical Industrial User NNC Notice of Non -Compliance SIU Significant Industrial User CO Consent Order NOV Notice of Violation SNC Significant Non -Compliance IU Industrial User PAR Pretreatment Annual Report Pretreatment Annual Report (PAR) Significant Non Compliance Report (SNCR) PAR covers this calendar year => 2021 Control Authority, Program, Town Name=> Town of Rutherfordton WWTP Name => Rutherfordton WWTP NPDES Permit No. _> NC0025909 WWTP = Wastewater Treatment Plant, use separate form for each WWTP. SIU = Significant Industrial User SNC Significant Non -Compliance A SNCR Form must be submitted with every PAR, please write "None" if you had No SIUs in SNC during calendar year. IUP # Pipe # INDUSTRY NAME PARAMETER or "Reporting" SNC ? (Yes / No) For each 6-month period Jan — Jun Jul - Dec None None Attach a copy of the Division's "SIUs in SNC Historical Report" for your POTW's SIUs behind this page. Is the database correct? Notify the Division of any errors! Database indicates SNC history for previous years. EVERY SNC MUST be explained in the Narrative. How was, is, or will it be resolved? REPEAT SNCs are serious matters that MUST be explained in the Narrative. Pretreatment Program Info Database for Program Name Rutherfordton WWTP Name Rutherfordton WWTP Program Approval Date 07/01/2019 Pretreatment Status Modified Region ARO County Rutherford printed on: 1 /18/2022 Stream Information ► IWC % at 7Q10 45.42 7Q10 Flow cfs / mgd 1.86 / 1.20 1 Q10 Flow cfs / mgd 1.56 / 1.01 Stream Classification C Basin Number BRD02 Receiving Stream Name Cleghorn Creek NPDES Number NC0025909 NPDES Effective Date Last PAR Rec 02/17/2021 PAR Due Date 03/01/2022 mercury 07/01/2016 1631 NPDES Expire Date 07/31/2020 Current Fiscal Year PCI Done required POTW is Primary WWTP TRUE Last Audit on 11/24/2021 Audit Year Next25/26 yes Design Flow mgd 1.0000 % Design mgd is SIU permitted 3.00 Permitted SIU flow (mgd) [Pt_SIU) 03 WWTP SIU's 1 Program SIUs 1 00' WWTP CIU's 1 Program CIUs11 HWA LTMP IWS SUO ERP date Inactive Date Next Due 05/01/2024� Date Received by DWR 07/15/2020 04/15/2019 04/15/2019 04/15/2019 04/15/2019 Date Approved 07/01 /2019 07/01 /2019 07/01 /2019 07/01 /2019 Adopt Date Required Date Adopted 03/06/2019 Info in this Box from Pt —Contacts Date Date Date PT Pro Attended Attended Attended Formal Name g.Prime Phone1 ext Fax HWA Wksp IUP Wkso PAR Wkso Ms. Nadine Blackwell Prim 336-766-0270 1/5/2005 6/16/2011 1/31/2013 nadine.blackwell@suez.com I Pretreatment Coordinator I P.O. Box 1279 127012 Mr. Doug Barrick I 11828-287-352L� 828-286-8054 dbarrick@rutherfordton.net Town Manager 1129 North Main Street 28139 Mr. Phillip Reynolds 1 11828-287-2141 1 1828-287-2141 Phillip.reynolds@suez.com I ORC 1129 North Main Street IF8139 Pretreatment Related NOVs from DWQ DWR Central Office Contact JMcGee & Miller 3/17/2000 failure to judge compliance and take enforcem"—t� DWR Regional Contact IMikal Willmer NO CORRECTIONS REQUIRED (1/31/2022) Pretreatment Annual Report (PAR) Control Authority Industry, Industrial Data Summary Form (IDSF) Town Name: Town of Rutherfordton Name: Aallied Die Casting of North C, Use separate forms for each industry/pipe WWTP Name: Town of Rutherfordton WWTP IUP #: 0003 Enter BDL values as < (value)* NPDES #: NCO025909 Pipe #: 001 1st 6 months, dates: 01/01/21 06/30/21 2nd 6 months, dates: 07/01/21 12/31/21 Total # of Samples * Maximum (mg/1): * or Maximum (lb/d): * or 6-month Average (mg/1): * or Average Loading (lb/d): % violations, (Chronic SNC is >= 66%): % TRC violations, (SNC is >= 33%): % violations, (Chronic SNC is >= 66%): % TRC violations, (SNC is >= 33%): Total # of Samples: * Maximum (mg/1): * or Maximum (lb/d): * or 6-month Average (mg/1): * or Average Loading (lb/d): % violations, (Chronic SNC is >= 66%): % TRC violations, (SNC is >= 33%): Total # of Samples: * Maximum (mg/1): * or Maximum (lb/d): * or 6-month Average (mg/1): * or Average Loading (lb/d): % violations, (Chronic SNC is >= 66%): % TRC violations, (SNC is >= 33%): Flow MGD BOD TSS Ammonia 1 st 6 months 2nd 6 months 1 st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1 st 6 months 2nd 6 months 47 0 1 0 1 0 1 0 0.010 201.0 34.0 0.7 0.2 0.0 0.0 0.003 201 A 34-0 0.7 0.2 0.0 010 0 0 0 0 0 q _ 0 0 0 0 0 No IUP Limit No IUP Limit No IUP Limit No IUP Limit No IUP Limit No IUP Limit 0 No IUP Limit No IUP Limit No IUP Limit No IUP Limit No IUP Limit No IUP Limit Arsenic Cadmium Chromium COD 1 st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1 st 6 months 2nd 6 months 1st 6 months 2nd 6 aivttths 1 0 1 0 1 0 0 0 <0.002 <0.00005 <0.005 0.000 0.00000 0.000 <0.000 <0.00000 <0.000 0.000 0.00000 0.000 —' No IUP Limit NoIUPLimitj No IUP Limit No IUP Limit . No IUP Limit No IUP Limit No IUP Limit No IUP Limit Q No IUP Limit No IUP Limit Mn IUP Limit No IUP Limit . No IUP Limit No IUP Limit No IUP Limit No IUP Limit Copper C stnide Lead cury 1 st 6 months 2nd 6 months 1 st 6 months 2nd 6 months 1 st 6 months 2nd 6 months 1st 6 months 2nd 6 months 7 0 1 0 7 0 1 0 0.1510 <0:0050 0.0150 <0.0000010 0.0093 0.0000 0.001 0.000 0.0839 <0.0000 0,0068 <0.0000000 0.0032 0.0000 0.000 0.000 0 No IUP Limit No IUP Limit _ _ 0 No IUP Limit No IUP Limit p _ 0 No IUP Limit NolUPLimitl 0 1 No IUP Limit No IUP Limit • POTW must enter at least one of these four row., Please indicate how averages were calculated: Avg, period could be month, Qtr., or 6-month & if BDL, 1/2 BDL, or zero values are used, ** All "<" values are reported as "<" the Detection Level BDL: Below Detection Limit IUP: Industrial User Permit SNC: Significantly Non -Compliance TRC: Technical Review Criteria mg/l: milligrams per liter lb/d: pounds per day MGD: Million Gallons per Day WWTP: Wastewater Treatment Plant Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of Samples * Maximum (mg/1): * or Maximum (lb/d): * or 6-month Average (mg/1): * or Average Loading (lb/d): % violations, (Chronic SNC is >= 66%): % TRC violations, (SNC is >= 33%): ff Total # of Samples * Maximum (mg/1): * or Maximum (lb/d): * or 6-month Average (mg/1): * or Average Loading (lb/d): % violations, (Chronic SNC is >= 66%): '' % TRC violations, (SNC is x 33%): LL Total # of Samples * Maximum (mg/1): * or Maximum (lb/d): * or 6-month Average (mg/1): * or Average Loading (lb/d): % violations, (Chronic SNC is >= 66%): % TRC violations, (SNC is >= 33%): Industry, Name: Aallied Die Castro .of North Carolina IUP #: 0003 Pipe #: 001 Nickel Selenium Silver Zinc 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1 0 1 0 1 0 7 0 <0,0100 <0.010 <0.001 0.3200 0.000 0.000 0.000 0.018 <0.0000 <0.000 <0.000 0.2291 0.000 0.000 0.000 0.008 No IUP Limit No IUP Limit No IUP Limit No IUP Limit No IUP Limit No IUP Limit 0 No IUP L itl No IUP Limit No IUP Limit I No IUP Limit I No IUP Limit I No IUP Limit 0 Hydrocarbon Oil & Grease . Teml 1. C PH, SU Total Nitro en 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 5 0 7 0 7 0 0 0 <5.880 22.0 8.8 0.0 <0.000 16.6 1 1 7.8 0.0 No IUP Limit No IUP Limit N/A N/A 0 0 No IUP Limit No IUP Limit No IUP Limit No IUP Limit No IUP Limit No IUP Limit Oil & Grease Mol bdenum MBAS Phenols 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 7 0 1 0 0 0 7 0 43.300 <0.010 <0.0400 0.036 0.000 0.0000 <6.1857 0.000 <0.0000 0.005 0.000 0.0000 0 No IUP LimittN7o:W::P:::L:j,:n�it No IUP Limit No IUP Limit No IUP Limit 0 No NP LimitI No IUP Limit No IUP Limit No IUP Limit No IUP Limit * POTW must enter at least one of these four row, Please indicate how averages were calculated: Avg, period could be month, Qtr., or 6-month & if BDL, 1/2 BDL, or zero values are used. ** All "<" values are reported as "<" the Detection Level BDL: Below Detection Limit IUP: Industrial User Permit SNC: Significantly Non -Compliance TRC: Technical Review Criteria mg/l: milligrams per liter lb/d: pounds per day MGD: Million Gallons per Day WWTP: Wastewater Treatment Plant Pretreatment Annual Report (PAR) Industrial Data Summary Form (1DSF) Use separate forms for each industry/pipe Enter BDL values as < value Total # of Samples: Maximum (mg/1): or Maximum (lb/d): or 6-month Average (mg/1): or Average Loading (lb/d): % violations, (Chronic SNC is >= 66%): % TRC violations, (SNC is — 331/o): C� Industry, Name: Aallied Die Casting of North Carolina IUP #: 0003 Pipe #: 001 Aluminum Antimon.1 TTO 1st 6 months 2nd 6 months 1 st 6 months 2nd 6 months 1st 6 months 2nd 6 months I st 6 months 2nd 6 months 7 0 7 0 1 0 1.8080 <0.0050 0.0000 0.048 0.000 0.8389 <0.0000 0.0000 0.023 0.000 No IUP Limit No IUP Limit No IUP Limit No IUP Limit No IUP Limit No FLIP Limit No IUP Limit No IUP Limit _ Allocation Table Heaaworks last approved: 07/01/19 Allocation Table updated:1 07108120 Permits last modified: 01/01/21 e:v+=• Town of Rutherfordton NIDE5— NCO025909 ]UP Count I ALLOCATION TABLE Industry Type Renewal Modification Date INDUSTRY NAMES Permit Pipe of Effective Effective Permit (P rase rn dphbroaY) number number Industry Date Date Expires FLOW Permit Limits BOD Permit Limits TSS Permit Limits MGD al/day Conc Load meA lbs/da Conc Load m lbs/day Aallied Die Cascing 0003 001 40 CFR 464 16 07/08/19 UIIU11221 12/31/23 1 0.0200 20,000 50.00 5000. Column Totals => 002001 20,0001 1 50 50 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) _> Total Permitted to Industry (lbs/day) _> MAIL left (lbs/day) _> Percent Allow. Ind (MAIL) still available (%) _> Percent MAHL still available (%o) _> 5 Percent MAHL (lbsldav) => NPDES oesiyn uewgn NPDES Permitted Flow=> 10 3336 2085 04000 M2560 1527 95.2% 96840.0% 73.2 00500 104 Printed: 1/31/2022, 11:55 AM Page 1 of 4 Page 1 HWA.AT.Literature and Dissolved Metals As Allocation Table Headworks last approved: 07/01/19 Allocation Table updated: 07l08l20 Perrnits lest modified: 01/01121 vorw•. Town of Kutherfordton r.ao�s...I NC0025909 IUP Count I ALLOCATION TABLE Ammonia Industry Permit Limits INDUSTRY NAMES Permit Pipe Conc Load (ply tin Jph.betidy) number number mg/I lbs/dav Arsenic Permit Limits Cadmium Permit Limits Chromium Permit Limits Cropper Permit Limits Cyanide Permit Limits Conc Load m Ibs/dav Conc Load me/1 lbs/dav Conc Load mLA lbs/day Conc Load mvA lbs/day Conc Load mgA lbs/dav Rallied the Castro 0003 001 5 00 monitolE momtot monitor 0 0690 monitor Column Totals => 5 00000 0.0000 0 0000 00690 000070 Basis=> Destgn MAHL from 14WA (lbs/day) _> 208.50 Uncontrollable Loading (lbs/day) _> 12093 Total Allowable for Industry (MAIL) (lbs/day) _> 8757 Total Permitted to Industry (lbs/day) _> 500 MAIL left (Ibs/day) _> 82 57 Percent Allow Ind (MAIL) still available (%) _> 94 3 % Percent MAHL still available (%) _> 39.6 % 5 Perccitt MARL (lbsldav) _> 10.43 Sludge Coifing 00417 00145 00272 0.0000 00272 100.0 % 65 2 % 0.0021 Sludge Ceiling 0.0311 0.0145 0.0172 0.0000 00172 100.0 % 54 3 0 0016 Stream Std Stream Std Stream Std 091741 1 25041 F 0 2421 06755 08863 000% 92.8% 736% 709% Printed: 1/31/2022, 11:55AM Page 2 of 4 Page 2 HWA AT. Literature and Dissolved Metals As IUP Count I ALLOCATION TABLE Allocation Table Headwarks last approved: 071,11119 Allocation Tehle updated: 07/08120 Permits Iasi modiftted: 01/D1/21 Town of Hutherfordton NC0025909 INDUSTRY NAMES (olcasc list eIph.beid,) Industry Permit number Pipe number Lead Permit Limits Conc Load mM lbs/dav Mercury Permit Limits Conc Load m lbs/dav Molybdenum Permit Limits Conc Load mpA lbs/dav Nickel Permit Limits Conc Load mg11 ibs/dav Selenium Permit Limits Conc Load me/l lbs/dav Silver Permit Limits Conc Load me/1 lbs/dav Aallied Die Casting 0003 001 0 0640 monitor monitor momtor monitor jmormutor Column Telals => ti 116411 0 000000 00000 0 0000 0.0000 Basis=> MARL from HWA (lbs/day) _> Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) _> Total Permitted to Industry (ibs/day) _> MAIL left (lbs/day) _> Percent Allow. Ind. (MAIL) still available (%o) _> Percent MARL still available (%) _> 5 Percent MAHL aWdsY) _> Stream Std Stream Std 0.000450 0000967 -0 000517 0000000 -0.000517 100.0 % -114.8 % 0.000023 Sludge Ceiling 0.0569 9#444#4 0.0000 ####### ####### ####### 0.0028 Sludge Ceiing 02502 01016 0.1486 00000 0 1486 100 0 % 59 4 % 00125. Sludge CN,rn 00500 ####### 0.0000 999#904 ####### ####### 00025 Stream Std 00036 00242 -0.0206 00000 -0 0206 100.0 % -571 3 % 0.0002 0 1893 00484 01410 00640 00770 54 6 % 40.6 % 0.0095 Page 3 Printed: 1/31/2022, 11:55AM Page 3 of 4 HWA.AT.Literature and Dissolved Metals.xls Allocation Table Headworks last approved' 07/01/19 Allocation Table updated: I 07108i20 Permits last modiCed: 01/01/21 poTw— Town of Rutherfordton Npres— NCO025909 IUP Count I ALLOCATION TABLE Industry INDUSTRY NAMES Permit Pipe (plcazclislilphabeticty) number number Zinc Permit Limits Total Nitrogen Permit Limits Total Phos. Permit Limits Phenols Permit Limits TTO Permit Limits Cone Load lbs/da Cone Load m lbs/da Cone Load m ]bs/dav Cone Load m lbs/da Cone. Load m Ibs/da Aallied Die Castin 0003 001 1 00710 00008 0 1050 Column Total => 007101 0 00 0 00 00008 0.1050 Sludge Basis=> Ceiling MARL from HWA (Ibs/day) => 23753 Uncontrollable Loading (Ibs/day) _> 0.8465 Total Allowable for Industry (MAIL) (lbs/day) _> 1 5289 Total Permitted to Industry (lbs/day) _> 00710 MAIL left (lbs/day) _> 14578 Percent Allow. Ind. (MAIL) still available (%) _> 95 4 % Percent MARL still available (%) _> 61 4 % 5 Percent MART, iThs,1davl => 000 #949#99 ####### Stream Std 45.0360. #VALUE! 00008 #VALUE! #VALUE! #VALUE! 1 2251 0.00 ####### ####### Printed: 1/31/2022, 11:55AM Page 4 of 4 Page 4 HWA AT Literature and Dissolved Metals As