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HomeMy WebLinkAboutNC0036196_Permit (Issuance)_20101026NPDES DOCUMENT :SCANNING% COVER SHEET NPDES Permit: NC0036196 Clark Creek WWTP Vi ti+,..:kF1A. �vrifiSir+i+t.: Document Type: Permit Issuance -� Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: October 26, 2010 This document is printed on reuse paper - ignore any content on the resrerse %side Beverly Eaves Perdue Governor A7A fia ‘))k) NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Director October 26, 2010 Mr. Danny Sigmon, WWTP Superintendent City of Newton P. O. Box 550 Newton, NC 28658 Subject: Issuance of Permit NC0036196 Newton Clark Creek WWTP Catawba County Dear Mr. Sigmon: Dee Freeman Secretary Division of Water Quality (Division) personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. It is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007. The only change to your permit from the draft permit sent to you August 4, 2010 is that ammonia limits have been modified on your 7.5 MGD emissions limitation page. This reflects the Division's permit strategy for ammonia toxicity. In addition, the quarterly monitoring for zinc and copper proposed in the draft are retained in this final permit. If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable, you have the right to an adjudicatory hearing upon written request within thirty (30) days after receiving this letter. Your request must take the form of a written petition conforming to Chapter 150B of the North Carolina General Statutes, and must be filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such demand is made, this permit remains final and binding. Please note that the receiving stream is listed as an impaired waterbody on the 2010 North Carolina 303(d) Impaired Waters List. Addressing impaired waters is a high priority with the Division, and instream data will continue to be evaluated. If there is noncompliance with the permitted effluent limits and stream impairment can be attributed to your facility, then mitigative measures may be required. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919.807.64921 Customer Service: 1.877.623.6748 Internet: www.ncwaterquality.org An Equal Opportunity \ Alfirmative Action Employer One NorthCarolina Naturally This permit is not transferable except after notifying the Division of Water Quality. The Division may modify and re -issue, or revoke this permit. Please notice that this permit does not affect your legal obligation to obtain other permits required by the Division of Water Quality, the Division of Land Resources, the Coastal Area Management Act, or other federal or local governments. If you have questions, or if we can be of further assistance, please contact Mr. Gil Vinzani at [gil.vinzani@ncdenr.gov] or call (919) 807-6395. Sinerely, l � Coleen H. Sullins Enclosure: NPDES Permit FINAL NC0036196 Cc: US EPA Region IV, Pamala Myers Mooresville Regional Office, Surface Water Protection Section Environmental Services Section, Aquatic Toxicology Unit, Susan Meadows* NPDES Unit Files Central Files *E-mail Copy 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-6300 \ FAX: 919.807-64921 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Af tirmative Action Employer NorthCarolina 7Vatura!!y Permit NCQ036196 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, the City of Newton is hereby authorized to discharge wastewater from a facility located at Clark Creek Wastewater Treatment Plant 1407 McKay Road Newton, North Carolina Catawba County to receiving waters designated as Clark Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. his permit shall become effective December 1, 2010.• This permit and the authorization to discharge shall expire at midnight on July 31, 2015. Signed this day October 26, 2010: een H. Sullins, Director Division of,Water Quality By Authority of the Environmental Management Commission • Permit NC0036196 • SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. • The City of Newton is hereby authorized to: 1. Continue to operate an existing 5.0 MGD wastewater treatment facility consisting of the following wastewater treatment components: • Influent pump station • Mechanical screen • Two aerated grit chambers • Lime addition • Two primary clarifiers • Four aeration basins • Three secondary clarifiers • Two dual media filters • Dual chlorine contact basins • Dechlorination • Two gravity sludge thickeners • Two centrifuge sludge thickeners • Post aeration • Standby generator The facility is located at the Clark Creek WWTP, 1407 McKay Road, in Newton, in Catavvba County. 2. After receiving an Authorization to Construct from the Division, expand the wastewater treatment facility to 7.5 MGD. 3. Discharge from said treatment works (via outfall 001) at the location specified on the attached map into Clark Creek, class C waters in the Catawba River Basin. Facility Information Latitude: Longitude: Quad Stream Class: Receiving Stream: Permitted Flow: 35°37'36" Sub -Basin: 03-08-35 81 ° 13'53" E14NW 8-Digit HUC 03050102 C Clark Creek 5.0 MGD and 7.5 MGD C • Newton - Clark Creek WWTP NC0036196 Catawba County 900 A (i) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (5.0 MGD) Beginning onthe modification date of this permit and lasting until expansion above 5.0 MGD or permit expiration, the Permittee is authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: Permit NC0036196 • PARAMETER EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly ' Average • ' Weekly Average ' Daily Max. Measurement ' Frequency Sample Type Sample Location.' Flow 5.0 MGD Continuous Recording I or E BOD- 5 (April 1 to Oct. 31) 2 15.0 mg/L 22.5 mg/L Daily Composite I and E BOD- 5 (Nov. 1 to March 31) 2 30.0 mg/L 45.0 mg/L Daily Composite I and E Total Suspended Solids 2 30.0 mg/L 45.0 mg/L Daily Composite I and E NH3. N (April 1 to Oct. 31) 6.0 mg/L 18.0 mg/L Daily Composite E NH3. N (Nov. 1 to March 31) 12.0 mg/L 35.0 mg/L Daily Composite E Fecal Coliform (geom. mean) 200/100 mL 400/100 mL - Daily Grab E Dissolved Oxygen Daily average > 5.0 mg/L Daily Grab E Temperature Daily Grab E pH > 6.0 and < 9.0 standard units Daily Grab E Conductivity Weekly Grab E Total Nitrogen (NO2+NO3+TKN) Monthly Composite E Total Phosphorus P Monthly Composite E Total Copper Quarterly Composite E Total Zinc Quarterly Composite E Chronic Toxicity 3 Quarterly Composite E Annual Pollutant Scan 4 Annually Grab E Fecal Coliform (geom. mean) Variable 5 Grab U & D Dissolved Oxygen Variable 5 Grab U & D Temperature Variable 5 Grab U & D Conductivity Variable 5 Grab U & D Total Residual Chlorine 6 28 µg/L Daily Grab E Notes: 1. I= Influent: E= Effluent; U= upstream at NCSR 2014. D= downstream at NCSR 2007. 2. The monthly average effluent BOD5 and TSS concentrations shall not exceed 15% of the respective influent value (85% removal). 3. Chronic Toxicity (Ceriodaphnia) at 56%; March, June, Sept., and December; refer to A (3). 4. See Special Condition A (5). 5. Instream samples shall be collected 3NVeek (June -September) and 1/Week (October -May). 6. The facility shall report all effluent TRC values reported by a NC certified laboratory, including field certified. However, effluent values below 50 Ng/I will be treated as zero for compliance purposes. There shall be no discharge of floating solids or foam. Permit NC0036196 A(2) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (7.5 MGD) Beginning upon expansion above 5.0 MGD and lasting until permit expiration, the Permittee is authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: . PARAMETER • • EFFLUENT LIMITATIONS, MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Max. Measurement Frequency Sample Type Sample Locationl Flow 7.5 MGD _ Continuous Recording I or E BOD- 5 (April 1 to Oct. 31) 2 15.0 mg/L 22.5 mg/L Daily Composite I and E BOD- 5 (Nov. 1 to March 31) 2 30.0 mg/L 45.0 mg/L Daily Composite I and E Total Suspended Solids 2 30.0 mg/L 45.0 mg/L Daily Composite I and E NH3. N (April 1 to Oct. 31) 1.4 mg/L 4.2 mg/L Daily Composite E NH3. N (Nov. 1 to March 31) 3.2 mg/L 9.6 mg/L Daily Composite E Fecal Coliform (geom. mean) 200/100 mL 400/100 mL Daily - Grab E Dissolved Oxygen - Daily average > 5.0 mg/L Daily Grab E Temperature Daily Grab E pH ' > 6.0 and < 9.0 standard units Daily • Grab E Conductivity _ Weekly Grab E Total Nitrogen (NO2+NO3+TKN) Monthly Composite E Total Phosphorus Monthly Composite E Total Copper Quarterly Composite E Total Zinc Quarterly Composite E Chronic Toxicity 3 Quarterly Composite E Annual Pollutant Scan 4 Annually Grab E Fecal Coliform (geom. mean) Variable 5 Grab U & D Dissolved Oxygen Variable 5 Grab U & D Temperature Variable 5 Grab U & D Conductivity Variable 5 Grab U & D Total Residual Chlorine 6 _ 26 µg/L , Daily Grab E Notes: 1. 1= Influent: E. Effluent; U= upstream at NCSR 2014. D= downstream at NCSR 2007. 2. The monthly average effluent BOD5 and TSS concentrations shall not exceed 15% of the respective influent value (85% removal). 3. Chronic Toxicity (Ceriodaphnia) at 66%; March, June, Sept., and December; refer to A (4). 4. See Special Condition A (5). 5. Instream samples shall be collected 3/Week (June -September) and 1/Week (October -May). 6. The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 pg/I will be treated as zero for compliance purposes. There shall be no discharge of floating solids or foam. Permit NC0036196 A (3) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY at 5.0 MGD) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 56%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of . March, June, September, and December. Effluent sampling for this testing shall be performed at the. , s • NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998.) or subsequent versions. • All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemicaVphysical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently than required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0036196 A (4) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY at 7.5 MGD) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 66%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemicaVphysical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently than required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0036196 A (5) EFFLUENT POLLUTANT SCAN' The permittee shall perform three Effluent Pollutant Scans for all parameters listed in the table below (in accordance with 40 CFR Part 136). The effluent pollutant scan samples shall represent seasonal (summer, winter, fall, spring) variations over the five year permit cycle. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Additionally, the method detection level and the minimum level shall be the most sensitive as provided by the appropriate analytical procedure. Ammonia (as N) Chlorine (total residual, TRC) Dissolved oxygen Nitrate/Nitrite Kjeldahl nitrogen Oil and grease Phosphorus Total dissolved solids Hardness Antimony Arsenic Beryllium Cadmium Chromium Copper Lead Mercury (Method 1631 E) Nickel Selenium Silver Thallium Zinc Cyanide Total phenolic compounds Volatile organic compounds: Acrolein Acrylonitrile Benzene Bromoform Carbon tetrachloride Chlorobenzene Chlorodibromomethane Chloroethane 2-chloroethylvinyl ether Chloroform Dichlorobromomethane Trans-1,2-dichloroethylene 1,1-dichloroethylene 1,2-dichloropropane 1,3-dichloropropylene Ethylbenzene Methyl bromide Methyl chloride Methylene chloride 1,1,2,2-tetrachloroethane Tetrachloroethylene Toluene 1,1,1-trichloroethane 1,1,2-trichloroethane Trichloroethylene Vinyl chloride Acid -extractable compounds: P-chloro-m-cresol 2-chlorophenol 2,4-dichlorophenol 2,4-dimethylphenol 4, 6-d i n itro-o-cresol 2,4-dinitrophenol 2-nitrophenol 4-nitrophenol Pentachlorophenol Phenol 2,4,6-trichlorophenol Base -neutral compounds: Acenaphthene Acenaphthylene Anthracene Benzidine Benzo(a)anthracene Benzo(a)pyrene 3,4 benzofluoranthene Benzo(ghi)perylene Bis (2-chloroethyl) ether Bis (2-chloroisopropyl) ether Bis (2-ethylhexyl) phthalate 4-bromophenyl phenyl ether Butyl benzyl phthalate 2-chloronaphthalene 4-chlorophenyl phenyl ether Chrysene Di-n-butyl phthalate Di-n-octyl phthalate Dibenzo(a, h)anth racene 1,2-dichlorobenzene 1,3-dichlorobenzene 1,4-dichlorobenzene 3,3-dichlorobenzidine Diethyl phthalate Dimethyl phthalate 2,4-dinitrotoluene 2,6-dinitrotoluene 1,2-diphenylhydrazine Fluoranthene Fluorene Hexachlorobenzene Hexachlorobutadiene Hexachlorocyclo-pentadiene Hexachloroethane Indeno(1,2,3-cd)pyrene Isophorone Naphthalene Nitrobenzene N-nitrosodi-n-propylamine N-nitrosodimethylamine N-nitrosodiphenylamine Phenanthrene Pyrene 1,2,4-trichlorobenzene 1,1-dichloroethane Benzo(k)fluoranthene 1,2-dichloroethane Bis (2-chloroethoxy) methane Test results shall be reported to the Division in DWQ Form- DMR-PPA1 or in a form approved by the Director, within 90 days of sampling. A copy of the report shall be submitted to Central Files at the following address: Division of Water Quality, Surface Water Protection Section, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. NCDENR / DWQ FACT SHEET NPDES PERMIT RENEWAL City of Newton Clark Creek WWTP NPDES No. NC0036196 acili nformation (1.) Facility Name: Clark Creek WWTP (2.) Permit Flow, MGD: 5.0 / 7.5 (6.) County: Catawba (3.) Facility Class: IV (7.) Regional Office: Mooresville (4.) Facility Status: Existing (8.) USGS Topo Quad: E14NW (Newton) (5.) Permit Status: Renewal (9.) Pretreatment Program: Active Stream Characteristics (1.) Receiving Stream: Clark Creek (2.) Subbasin: 030835 (8.) Drainage Area (mi2): 29.30 (3.) Stream Index No.: 11-129-5-(0.3) (9.) Summer 7010 (cfs) 6 (4.) Stream Classification: C (10.) Winter 7010 (cfs): 10 (5.) 303(d) Listed: Yes (11.) 3002 (cfs): (6.) 8-Digit HUC: 03050102 (12.) Average Flow (cfs): 35.00 (7.) Use Support: PS (13.) IWC (%): 56 / 66 Summary This permit renewal is for a municipal POTW with phased 5.0 MGD / 7.5 MGD flow limits. The permit was last reissued on 3/16/2006 and then modified three times. On August 31, 2007, the weekly average arsenic limit was deleted, due to lack of reasonable potential. On June 24, 2008, the effluent monitoring requirement for cyanide was removed due to its absence in the effluent, and the facility's having passed all of its toxicity tests. And finally, on January 8, 2009, monitoring for copper was deleted. The facility was constructed in the mid-1970's with a design capacity of 5 MGD, and phased limits for expansion to 7.5 MGD were prepared in 1991. At present, the City does not have a schedule to implement the higher flow. The facility discharges to Clark Creek, which flows to the South Fork Catawba River. Clark Creek is listed in the 2010 303(d) list as biologically impaired. This WWTP has an active pretreatment program. The application indicates that there are three non -categorical SIU's and also three CIU's. The most significant are Catawba Sox Inc. (32,415 GPD), Catawba Valley Finishing (26,288 GPD), and Moretz Mills Inc. (57,494 GPD). Page 2 NPDES No. NC0036196 Flows Flow data from January 2007 to the present shows that flows are increasing. In 2007, the average was 1.58 MGD; in 2008 it was 1.81 MGD; from 1/1/2009 to the present it is 2.05 MGD. Compliance Summary DMRs were reviewed for the period January 2007 through April 2010. During the review period, five violations were significant enough to proceed to the issuance of an NOV. These include four weekly -average cyanide violations in February and March of 2007, and one fecal exceedance in March 2008. A compliance evaluation inspection conducted by the Division's Mooresville Regional Office on January 21, 2010 recommended reissuance of the permit. It was noted that there had been no changes to the treatment plant and that the daily average flow was expected to remain constant. Reasonable Potential Analysis A reasonable potential analysis was done for the parameters in the following table. Data was taken from monthly DMRs from January 2007 to the present, and from the four PPAs done during this permit cycle: Parameter RP Comments Arsenic No No hits Cadmium No No hits Chloroform No Chromium No Copper Yes Action Level Parameter — add quarterly monitoring Cyanide No Removed from Permit in June 2008, no hits since Fluoride No Lead No No hits Mercury No Molybdenum No Nickel No Selenium No No hits Silver No No hits Zinc Yes Action Level parameter — add quarterly monitoring There was one hit (out of four samples) on the PPA for bis (2-ethylhexyl) phthalate. This was a 34.0 pug/L sample from June 2007. The City believes that this hit was due to contamination from a plastic sample container, and a note from the laboratory indicates that this is a possibility. For this reason, and due to the subsequent receipt of an additional recent sample result without a hit, no monitoring will be required. Changes from Previous Permit • Added quarterly monitoring for zinc, according to the Division's policy for action level parameters which show reasonable potential. • Added quarterly copper monitoring, in accordance with Division policy • On the discharge limitations page for the future expanded plant (7.5 MGD), ammonia limits were changed to conform with the Division's policy Proposed Schedule for Permit Issuance Draft Permit to Public Notice: August 2010 Permit Scheduled to Issue: October 2010 Page 3 NPDES No. NC0036196 Regional Office Approval Michael Parker report dated January 21, 2010 State Contact If you have any questions on any of the above information or on the attached permit, please contact Gil Vinzani at (919) 807-6395, or at ail.vinzani@ncdenr.gov. Signed: Date: IWC Calculations Facility: City of Newton NC0036196 Prepared By: GTV Enter Design Flow (MGD): Enter s7Q10 (cfs): Enter w7Q10 (cfs): 7.5 6 10 Total Residual Chlorine (TRC) Daily Maximum Limit (ug/l) s7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (UG/L) Upstream Bkgd (ug/I) IWC (%) Allowable Conc. (ug/I) Fecal Coliform Monthly Average Limit: (If DF >331; Monitor) (If DF<331; Limit) Dilution Factor (DF) 6 7.5 11.625 17.0 0 65.96 26 Ammonia (Summer) Monthly Average Limit (mg NH3-N/I) s7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) Upstream Bkgd (mg/I) IWC (%) Allowable Conc. (mg/I) Ammonia (Winter) Monthly Average Limit (mg NH3-NA) 6 7.5 11.625 1.0 0.22 65.96 1.4 w7Q10 (CFS) 10 200/100mI DESIGN FLOW (MGD) 7.5 DESIGN FLOW (CFS) 11.625 STREAM STD (MG/L) 1.8 1.52 Upstream Bkgd (mg/I) 0.22 IWC (%) 53.76 Allowable Conc. (mg/I) 3.2 — 9 t Total Residual Chlorine 1. Cap Daily Max limit at 28 ug/I to protect for acute toxicity Ammonia (as NH3-N) 1. If Allowable Conc > 35 mg/I, Monitor Only 2. Monthly Avg limit x 3 = Weekly Avg limit (Municipals); capped at 35 mg/I 3. Monthly Avg limit x 5 = Daily Max limit (Non-Munis); capped at 35 mg/I 4. BAT for Minor Domestics: 2 mg/l (summer) and 4 mg/I (winter) 5. BAT for Major Municipals: 1 mg/1 (year-round) Fecal Coliform 1. Monthly Avg limit x 2 = 400/100 ml = Weekly Avg limit (Municipals) = Daily Max limit (Non -Muni) NPDES Server/Current Versions/WLA; TB 1/16/2009 IWC Calculations Facility: City of Newton NC0036196 Prepared By: GTV Enter Design Flow (MGD): Enter s7Q10 (cfs): Enter w7Q10 (cfs): 5 6 10 Total Residual Chlorine (TRC) Daily Maximum Limit (ug/I) s7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (UG/L) Upstream Bkgd (ug/I) IWC (%) Allowable Conc. (ug/l) Fecal Coliform Monthly Average Limit: (If DF >331; Monitor) (If DF<331; Limit) Dilution Factor (DF) 6 5 7.75 17.0 0 56.36 30 Ammonia (Summer) Monthly Average Limit (mg NH3-N/I) s7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) Upstream Bkgd (mg/I) IWC (%) Allowable Conc. (mg/I) Ammonia (Winter) Monthly Average Limit (mg NH3-N/I) w7Q10 (CFS) 200/100mI DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) 1.77 Upstream Bkgd (mg/I) IWC (%) Allowable Conc. (mg/I) Total Residual Chlorine 1. Cap Daily Max limit at 28 ug/I to protect for acute toxicity Ammonia (as NH3-N) 1. If Allowable Conc > 35 mg/I, Monitor Only 2. Monthly Avg limit x 3 = Weekly Avg limit (Municipals); capped at 35 mg/I 3. Monthly Avg limit x 5 = Daily Max limit (Non-Munis); capped at 35 mg/I 4. BAT for Minor Domestics: 2 mg/I (summer) and 4 mg/1 (winter) 5. BAT for Major Municipals: 1 mg/I (year-round) 6 5 7.75 1.0 0.22 56.36 1.6 10 5 7.75 1.8 0.22 43.66 3.8 Fecal Coliform 1. Monthly Avg limit x 2 = 400/100 ml = Weekly Avg limit (Municipals) = Daily Max limit (Non -Muni) NPDES Server/Current Versions/WLA; TB 1/16/2009 REASONABLE POTENTIAL ANALYSIS Newton Clark Creek WWTP NC0036196 Time Period Ow (MGD) 7010S (cfs) 7010W (cfs) 0 7.5 6 10 3002 (cfs) 35 Avg. Stream Flow, QA (cfs) 35 Reeving Stream Clark Creek WWTPCIass IV !WC (%) @ 7010S 65.957 7010W 53.757 @ 3002 24.933 0 OA 24.933 Stream Class C Outfall 001 Qw=7.5 MGD Calculation of 1010 based on 7010 1010= 0.843 (7010) °-3 SUMMER 1010=5 (cfs) SUMMER 1010 IWC % = 69.95 WINTER 1010 = 8.3 (cfs) WINTER 1010 IWC % = 58.36 PARAMETER TYPE pl STANDARDS & CRITERIA (2) POL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NCWW1 / *FAV/ Chronic Mut► n tech. Alex Rod Or AllowableCw Arsenic NC C 50 10 uglL ugfL 51 0 6.6 NC: C: Acute: NO WOS Chronic:.--7fi —. Chronic: 40 No hits; no RP for either aquatic life or human health standards _.—.—.—.— — --—.—.—•—.----- ----- Chloroform NC 170.0 ugfL 4 3 Nate: n<72 Umited data 13.2 set Acute: NO WQS Chronic: -- 25B-- no RP ---•—•—•------------------------- Cadmium NC 2 15 ugfL 13 0 1.0 Acute: 21 Chronic:--- 3--- no hlts, no RP --------- ---•—------- - —•----- Chromium NC 50 1,022 ug/L 13 4 18.0 Acute: 1,461 Chronic:_—_7fi —• no RP ---•-------------------•----- --- Copper NC 7 AL 7.3 ug/L 46 39 687.3 Acute: 10 Chronic: -11 -- RP - Action Level Parameter- monitor quarterly ------------------------ — Cyanide NC 5 N 22 10 41. 146 9 28.1 Acute: 31 31 Acute Toxicity RP - refer to tact sheet Fluoride NC 1,800 ugfL 3 3 Note: n<12 Limited data 2,270.0 set Acute: NO WQS _ _ Chronic:--2,729 - no RP - — - — - — - — —-------_— --- — — --- Lead NC 25 N 33.8 ugfL 18 0 6.1 Acute: 48 no RP _.-----------.—.—.—.—_—.—_—.—.—_— Mercury NC 12 2.0000 ngft. 18 9 9.6159 Acute: NO WQS Chronic: ---18 -- no RP ------------ ------------------- Molybdenum A 3,500 ug/L 13 1 19.4 Acute: NO WOS Chronic: 14,038 - no RP —•—•— ----- —•---•—•-----------•— Nickel NC 88 261 ugtl. 18 1 6.2 Acute: 373 Chronic:---»-- no RP ----------- ---.—.—.—.—_—_— _ __— Phenols A 1 N ugtL 0 0 ' N/A Acute: NO WQS Chronic:.—. 4.—• _•—.—.—.— — —.—.—.—.—.----------- Setentum NC 5.0 56 uglL 13 0 5.0 Acute: SO no hits __—_—_—_—_—.—_—.—.—.—.—_—_—_----- Silver NC 0.06 AL 1.23 ugfL 13 0 2.5 Acute: 2 _ _ _ no hits Zinc NC 50 AL 67 ugfL 14 14 1.353.9 Acute: 96 Chronic:---�s -- RP - Action Level Parameter- monitor quarterly -----•--------------------- ----- • Legend: C = Carcinogenic NC = Non -carcinogenic A r Aesthetic Freshwater Discharge RPA, rpa 9/22/2010 REASONABLE POTENTIAL ANALYSIS Arsenic Chloroform Date Data BDL=1/2DL Results 1 <. 5.0 2.5 Sid Dev. 1.1902 2 = 5.0 2.5 Mean 4.1667 3 5.0 2.5 C.V. 0.2857 4 3 5.0 2.5 n 51 5 C4 5.0 2.5 6 = 5.0 2.5 Mult Factor = 1.3100 7 5.0 2.5 Max. Value 5.0 ug/L 8 5.0 2.5 Max. Pred Cw 6.6 ug/L 9 5.0 2.5 10 ? 5.0 2.5 11 5.0 2.5 12 c 5.0 2.5 13 <i 5.0 2.5 14 <I 5.0 2.5 15 <i 5.0 2.5 16 <j 5.0 2.5 17 <i 10.0 5.0 18 <' 10.0 5.0 19 <'. 10.0 5.0 20 <i 10.0 5.0 21 < 10.0 5.0 22 <• 10.0 5.0 23 < 10.0 5.0 24 <'i 10.0 5.0 25 <I 10.0 5.0 26 <: 10.0 5.0 27 < 10.0 5.0 28 <` 10.0 5.0 29 < 10.0 5.0 30 <r 10.0 5.0 31 < 10.0 5.0 32 < 10.0 5.0 33 < 10.0 5.0 34 < 10.0 5.0 35 < 10.0 5.0 36 < 10.0 5.0 37 < 10.0 5.0 38 < 10.0 5.0 39 < 10.0 5.0 40 < 10.0 5.0 41 < 10.0 5.0 42 < 10.0 5.0 43 < 10.0 5.0 44 < 10.0 5.0 45 < 10.0 5.0 46 < 10.0 5.0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Date Data BDL=1/2DL Results Sep-2006 < 5 2.5 Std Dev. Jun-2007 4.28 4.3 Mean Dec-2008 1.85 1.9 C.V. Mrch 2009 2.04 2.0 n Mult Factor = Max. Value Max. Pred Cw 1.1091 2.6675 0.4158 4 3.0800 4.3 ug/L 13.2 ug/L RPA, data - 1 - 9/22/2010 REASONABLE POTENTIAL ANALYSIS Chloroform Date Data BDL=1/2DL Results Sep-2006 < 5 2.5 Std Dev. 1.1091 Jun-2007 4.28 4.3 Mean 2.6675 Dec-2008 1.85 1.9 C.V. 0.4158 Mrch 2009 2.04 2.0 n 4 Mult Factor = 3.0800 Max. Value 4.3 ug/L Max. Pred Cw 13.2 ug/L -1- RPA, data 9/22/2010 REASONABLE POTENTIAL ANALYSIS Cadmium 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Date Data BDL=1/2DL Results < 2 1.0 Std Dev. 0.0000 < 2 1.0 Mean 1.0000 < 2 1.0 C.V. 0.0000 < 2 1.0 n 13 < 2 1.0 < 2 1.0 Mult Factor = 1.0000 < 2 1.0 Max. Value 1.0 ug/L < 2 1.0 Max. Pred Cw 1.0 ug/L < 2 1.00 < 2 1.00 < 2 1.00 < 2 1.00 < 2 1.00 -2- RPA, data 9/22/2010 REASONABLE POTENTIAL ANALYSIS 4 Chromium 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Date Data 13DL=1/2DL Results < 5 2.5 Std Dev. 1.6556 < 5 2.5 Mean 2.9385 < 5 2.5 C.V. 0.5634 • 5 2.5 n 13 • 5 2.5 < 5 2.5 Mult Factor = 2.5700 < 5 2.5 Max. Value 7.0 ug/L < 5 2.5 Max. Pred Cw 18.0 uglL < 5 2.5 7.0 7.0 1.7 1.7 6.0 6.0 1.0 1.0 npdes rpa Chromiurn, data - 1 - 8/3/2010 REASONABLE POTENTIAL ANALYSIS Copper Cyanide 1 2 3 4 5 6 8 8.0 7 3 3.0 8 4 4.0 9 5 5.0 10 11 8 8.0 12 8 8.0 13 11 11.0 14 15 8 8.0 16 8 8.0 17 11 11.0 18 11 11.0 19 8 8.0 20 5 5.0 21 5 5.0 22 6 6.0 23 24 7 7.0 25 8 8.0 26 12 12.0 27 28 8 8.0 29 11 11.0 30 10 10.0 31 10 10.0 32 33 5 5.0 34 5 5.0 35 < 2 1.0 36 5 5.0 37 Sep-2006 < 5 2.5 38 Jun-2007 3 3.0 39 Dec-2008 < 2 1.0 40 Mrch 2009 < 2 1.0 41 < 2 1.0 42 < 2 1.0 43 < 2 1.0 44 5 5.0 45 68 68.0 46 174 174.0 47 35 35.0 48 8 8.0 Date Data BDL=1/2DL Results 3.6 3.6 Std Dev. 26.6112 Mean 11.6652 3 3.0 C.V. 2.2812 6 6.0 n 46 Mult Factor = 3.9500 Max. Value 174.0 ug/L Max. Pred Cw 687.3 ug/L Date Data BDL=1/2DL Results 1 Sep-2006 < 5 5.0 Std Dev. 0.0000 2 Jun-2007 < 5 5.0 Mean 5.0000 3 Dec-2008 < 5 5.0 C.V. 0.0000 4 Mar-2009 < 5 5.0 n 136 5 Mar-2010 < 5 5.0 6 Dec-2009 < 5 5.0 Mult Factor = 1.0000 7 Sep-2009 < 5 5.0 Max. Value 5.0 ug/L B Jun-2009 < 5 5.0 Max. Pred Cw 5.0 ug/L 9 Sep-2008 < 5 5.000 10 Jun-2008 < 5 5.000 11 < 5 5.000 12 < 5 5.000 13 < 5 5.000 14 < 5 5.0 15 < 5 5.0 16 < 5 5.0 17 < 5 5.0 18 < 5 5.0 19 < 5 5.0 20 < 5 5.0 21 < 5 5.0 22 < 5 5.0 23 < 5 5.0 24 < 5 5.0 25 < 5 5.0 26 < 5 5.0 27 < 5 5.0 28 < 5 5.0 29 < 5 5.0 30 < 5 5.0 31 < 5 5.0 32 < 5 5.0 33 < 5 5.0 34 < 5 5.0 35 < 5 5.0 36 < 5 5.0 37 < 5 5.0 38 < 5 5.0 39 < 5 5.0 40 < 5 5.0 41 < 5 5.0 42 < 5 5.0 43 < 5 5.0 44 < 5 5.0 45 < 5 5.0 46 < 5 5.0 47 <• 5 5.0 48 < 5 5.0 RPA, data - 1 - 10/5/2010 REASONABLE POTENTIAL ANALYSIS Fluoride Lead Date 1 Sep-2006 2 Jun-2007 3 Dec-2008 4 Mrch 2009 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Data BDL=1/2DL Results 580 580.0 Std Dev. Mean 900 900.0 C.V. 1000 1000.0 n Mult Factor = Max. Value Max. Pred Cw 219.3931 826.6667 0.2654 3 2.2700 1000.0 ug/L 2270.0 ug/L i.< tz Date Data Sep-2006 < Jun-2007 < Dec-2008 < Mrch 2009 < < BDL=1/2DL Results 5 2.5 Std Dev. 0.5893 10 5.0 Mean 4.8611 10 5.0 C.V. 0.1212 10 5.0 n 18 10 5.0 10 5.0 Mult Factor= 1.2100 10 5.0 Max. Value 5.0 ug/L 10 5.0 Max. Pred Cw 6.1 ug/L 10 5.0 10 5.0 10 5.0 10 5.0 < 10 5.0 10 5.0 10 5.0 10 5.0 10 5.0 10 5.0 npdes rpa Acute, data - 1 - 9/22/2010 REASONABLE POTENTIAL ANALYSIS 9 10 Mercury Molybdenum Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 Mar-2010 < 1 1.0 Std Dev. 0.7047 1 < 5 2.5 Std Dev. 1.53 2 Jun-2007 1.72 1.0 Mean 1.1661 2 _ < 5 2.5 Mean 2.92 3 Dec-2008 1.3 1.0 C.V. 0.6044 3 < 5 2.5 C.V. 0.52 4 March 2009' < 1 1.0 n 18 4 < 5 2.5 n 13 5 < 1 1.0 5 < 5 2.5 6 3.99 4.0 Mult Factor = 2.41 6 < 5 2.5 Mult Factor = 2.4200 7 0.2 1.0 Max. Value 4.0 ng/L 7 < 5 2.5 Max. Value 8.0 8 < 1 1.0 Max. Pred Cw 9.6 ng/L 8 < 5 2.5 Max. Pred Cw 19.4 9 < 0.2 1.0 9 < 5 2.5 10 < 1 1.0 10 < 5 2.5 11 < 0.2 1.0 11 < 5 2.5 12 < 1 1.0 12 < 5 2.5 13 < 1 1.0 13 June 20098 8.0 8.0 14 1.3 1.0 14 15 1.2 1.0 15 16 1.7 1.0 16 17 1.7 1.0 17 18 1.0 1.0 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 - 38 38 39 39 40 40 41 41 42 42 43 43 44 44 npdes rpa Acute, data - 1 - 9/22/2010 REASONABLE POTENTIAL ANALYSIS 11 12 Nickel Date Data BDL=1/2DL Results 1 Mar-2010 < 5 2.5 Std Dev. 0.6216 1 2 Jun-2007 < 10 5.0 Mean 4.8056 2 3 Dec-2008 < 10 5.0 C.V. 0.1294 3 4 March 2009' < 10 5.0 n 18 4 5 < 10 5.0 5 6 < 10 5.0 Mult Factor = 1.2300 6 7 < 10 5.0 Max. Value 5.0 ug/L 7 8 < 10 5.0 Max. Pred Cw 6.2 ug/L 8 9 < 10 5.0 9 10 < 10 5.0 10 11 < 10 5.0 11 12 <- 10 5.0 12 13 < 10 5.0 13 14 < • 10 5.0 14 15 < 10 5.0 15 16 <. 10 5.0 16 17 < 10 5.0 17 18 Mar-2007 4 4.0 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 ... 29 Newton rpa 0036196, data - 1 - 8/3/2010 REASONABLE POTENTIAL ANALYSIS 13 14 Selenium Silver Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 < 10 5.0 Std Dev. 0.0000 1 < 5 2.5 Std Day. 0.0000 2 < 10 5.0 Mean 5.0000 2 < 5 2.5 Mean 2.5000 3 < 10 5.0 C.V 0.0000 3 < 5 2.5 C.V. 0.0000 4 < 10 5.0 n 13 4 < 5 2.5 n 13 5 < 10 5.0 5 < 5 2.5 6 < 10 5.0 Mult Factor = 1.0000 6 < 5 2.5 Mutt Factor = 1.0000 7 < 10 5.0 Max Value 5.0 ug/L 7 < 5 2.5 Max. Value 2.5 ug/L 8 < 10 5.0 Max Pred Cw 5.0 ug/L 8 < 5 2.5 Max. Pred Cw 2.5 ug/L 9 < 10 5.0 9 < 5 2.5 10 < 10 5.0 10 < 5 2.5 11 < 10 5.0 11 < 5 2.5 12 < 10 5.0 12 < 5 2.5 13 < 10 5.0 13 < 5 2.5 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 Newton rpa 0036196, data - 1 - 8/3/2010 REASONABLE POTENTIAL ANALYSIS 15 Zinc Date Data BDL=1/2DL Results 1 Mar-2007 41 41.0 Std Dev. 92.9377 2 Jun-2007 32 32.0 Mean 89.7857 3 Sep-2006 17 17.0 C V 1.0351 4 n 14 5 Dec-2008 250 250.0 6 Mrch 2009 65 65.0 Mult Factor = 4.4100 7 77 77.0 Max. Value 307.0 ug/L 8 34 34.0 Max. Pred Cw 1353.9 uglL 9 192 192.0 10 307 307 0 11 114 114.0 12 29 29.0 13 42 42.0 14 30 30.0 15 27 27.0 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Newton rpa 0036196. data - 2 - 8/3/2010 Vinzani, Gil From: Hyatt.Marshall@epamail.epa.gov Sent: Wednesday, August 18, 2010 2:11 PM To: Vinzani, Gil Subject: NC0036196, Newton Clark Creek WWTP EPA has no comments on this draft permit. 1 Hickory Daily Record Advertising Affidavit North Carolina Community Newspapers PO Box 968 Hickory, NC 28603 NC DENR/DWQ BUDGET OFFICE 1617 MAIL SERVICE CENTER RALEIGH, NC 27699 Account Number 3142720 Date August 05, 2010 Date Category Description Ad Number Ad Size 08/11/2010 Legal Notices PUBLIC NOTICE North Carolina Environmental Management Commission/NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Notice of Intent to Issue a NPDES Wastewater Permit The North Carolina Environmental Manage- ment Commission proposes to issue a NPDES wastewater discharge permit to the person(s) listed below. Written comments regarding the proposed per- mit will be accepted until 30 days after the pub- lish date of this notice. The Director of the NC Division of Water Quality (DWQ)mayhold a public hearing should there be a signifcant de- gree of public interest. Please mail comments and/or information requests to DWQ at the above address. Interested persons may visit the DWQ at 512 N. Salisbury Street, Raleigh, NC to review information on file. Additional infor- mation on NPDES permits and this notice may be found on our website: www.ncwaterquality- .org, or by calling (919) 807-6304. The City of Hickory has applied for renewal of permit NC0044121 for the Hickory WTP in Cata- wba County. This permitted discharge is filter backwash wastewater to the Catawba River in the Catawba River Basin. The City of Newton has requested renewal of NPDES Permit NC0036196 for Clark Creek WWTP to discharge treated wastewater into Clark Creek in the Catawba River Basin. PUBLISH: August 5, 2010 Public NOTICE North Carolina Environment 0001990154 Media General Operations, Inc. Publisher of Hickory Daily Record Catawba County 2 x 38 L Before the undersigned, a Notary Public of Catawba County, North Carolina, duly commissioned, qualified, and authorized by law to administer oaths, in said County and State; that he/she is authorized to make this affidavit and swom statement; that the notice or other legal advertisement, a copy of which is attached hereto, was published in the Hickory Daily Record on the following dates: 08/05/2010 and that the said newspaper in which such notice, or legal advertisement was published, was a newspaper meeting all the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina. Newspaper reference: 0001990154 Sworn to and subscribed before me, this day of Notary P4rblic Assistan + ookkeeper 20111Q IItr/!/ Al MCK1/4 og �oTARr My Commission expires:,... a 4,, .Q-so r 7 U L THIS IS NOT A BILL. PLEASE PAY FROM INVOICE. THANK", GO - ‘`` ,tllll "1 NPDES/Aquifer Protection Permitting Unit Pretreatment Information Request Form PERMIT WRITER COMPLETES THIS PART: • PERMIT WRITERS - AFTER vou net thls form Check b back from PERCS: all that apply PP Y. -Notify PERCS if LTMP/STMP data we said should Date of Request 7/15/2010 municipal renewal X be on DMRs is not really there, so we can get it for Requestor Gil Vinzani new industries you (or NOV POTW). Facility Name City of Newton Clark Creek expansion - Notify PERCS if you want us to keep a specific Permit Number NC0036196 Speculative limits POC in LTMP/STMP so you will have data for next renewal. ReRegion 9 Mooresville stream reclass. permit - Email PERCS draft permit, fact sheet, RPA. - Basin Catawba stream relocation - Send PERCS paper copy of permit (w/o NPDES 7Q10 change boilerplate), cover letter, final fact sheet. Email RPA other if changes. other check applicable PERCS staff: Other Comments to PERCS: x CTB, CHO, LUM, NEW, ROA - Dana Folley (523) HIW, LTN, NEU, YAD - Monti Hassan (371) BRD, CPF, FRB, TAR - Sarah Morrison (208) PERCS Status of PRETREATMENT STAFF COMPLETES THIS PART: Pretreatment Program (check all that apply) 1) facility has no SIU's, does have Division approved Pretreatment Program that is INACTIVE 2) facility has no SIU's, does not have Division approved Pretreatment Program V 3) facility has SIUs and DWQ approved Pretreatment Program (list "DEV" if program still under development) V 3a) Full Program with LTMP 3b) Modified Program with STMP 4) additional conditions regarding Pretreatment attached or listed below STMP ti frame: M re nt: Flow, MGD Permitted Actual Time peso for Actual ext Cy Industrial 0• Yr* d i 2- O 6— Uncontrollable Na 1193 5i 064' - POC in LTMP/ STMP Parameter of Concern (POC) Check List POC due to NPDES/ Non- Disch Permit Limit Required by EPA* Required by 503 Sludge** POC due to Sill*** POTW POC (Explain below)***' STMP Effluent Freq LTMP Effluent req Y BOD 1/ V 4 Q M V TSS V 1/ 4 Q M Q = Quarterly V NH3 V V 4 Q M M = Monthly VArsenic V v 4 Q M ' Cadmium : 4 v V 4 Q M 4 Chromium := ;., ,J 0 V 4 Q `M 4 Copper .. 4 v ✓ 4 Q M V Cyanide V 1/ 4 Q M all data on DMRs? 4 Lead li V V 4 Q M YES V V Mercury v 4 I Q M NO (attach data) V Molybdenum v 4 I Q M 4 Nickel. 4 v ✓ 4 1 Q M ✓ Silver V 4 I Q M y Selenium V 4 ; Q M Zinc 4 V v 4 l....Cj M data in spreadsheet? Total Nitrogen 4 Q M YES (email to writer) Phosphorus 4 Q M NO 1� V FI wDr1dlQ V 4 ( V aoz s9,409, 4 KODOVI 4 Q M Ott, 4 Q M *Always in the LTMP/STMP ** Only in LTMP/STMP if sludge land app or composte (dif POCs for incinerators) *** Only in LTMP/STMP while SIU still discharges to POTW **** Only in LTMP/STMP when pollutant is still of concem to POTW Comments to Permit Writer (ex., explanation of any POCs: info vou have on IU related investigations into NPDES problems): Pretreatment request form - feb2008 Revised: July 24, 2007 Vinzani, Gil From: Sigmon Danny [dsigmon@newtonnc.gov] Sent: Thursday, October 14, 2010 7:45 AM To: Vinzani, Gil Subject: FW: June 7-8, 2007 Effluent EPA 625 Sample Results Clarification Mr. Vanzani, I also just received the results of the pollutant scan collected 9/17/2010 which included Bis(2-ethylhexl)phthalate at <10ug/L Danny From: Sigmon Danny Sent: Tuesday, October 12, 2010 2:46 PM To: 'Vinzani Gil (ail.vinzani@ncdenr.gov)' Cc: Martin,Wilce Subject: FW: June 7-8, 2007 Effluent EPA 625 Sample Results Clarification Mr. Vinzani, This is for your information. When I finish reviewing the proposed permit I will contact you with any other concerns. Thanks, Danny From: Kris Pawlak jmailto:kpmrtechabellsouth.netl Sent: Tuesday, October 12, 2010 1:40 PM To: Sigmon Danny Subject: June 7-8, 2007 Effluent EPA 625 Sample Results Clarification Mr. Danny Sigmon City of Newton Clark Creek WWTP 1407 McKay Road Newton, NC 28658 October 12, 2010 Re: June 7-8, 2007 Effluent EPA 625 Sample Results Clarification Mr. Sigmon: The reported pollutant in this sample, Bis(2-ethylhexyl)phthalate, is a relatively common wastewater contaminant, but it is also a common laboratory contaminant. We take all possible steps in our lab to ensure that such contamination during sample handling is minimized. The extracted method blank associated with this sample is not showing this contaminant. Yet at times phthalate contamination is sporadic and can show almost randomly in Method 625 samples. Based on the review of the analytical data for this sample and available historical Mathod 625 data for your facility, we believe that reported contaminant, Bis(2-ethylhexyl)phthalate is possibly a laboratory artifact. 1 If you should have any additional questions please call me. v ' Regards, Kris Pawlak Laboratory Manager Meritech, Inc. Ph: 336 342 4748 Fax: 336 3421522 Ce11: 336 706 0287 2 To: Western NPDES Unit Surface Water Protection Section Attention: Gil Vinzani SOC PRIORITY PROJECT: No Date: January 21, 2010 NPDES STAFF REPORT AND RECOMMENDATIONS County: Catawba NPDES Permit No. NC0036196 PART I - GENERAL INFORMATION 1. Facility and address: City of Newton -Clark Creek WWTP Post Office Box 550 Newton, N.C. 28658 2. Date of investigation: January 20, 2010 Physical Address 1407 McKay Road Newton, NC 28658 3. Report prepared by: Michael L. Parker, Environmental Engineer II 4. Person contacted and telephone number: Danny Sigmon, WWTP Superintendent, (828) 695-4346 5. Directions to site: From the jct. of Hwy. 321 and SR 2014 (McKay Rd.) south of the City of Newton, travel west on SR 2014 0.7 miles. The WWTP site will be on the left side of SR 2014. 6. Discharge point(s), list for all discharge points: Latitude: 35° 37' 34" Longitude: 81° 13' 55" USGS Quad No.: E 14 NW 7. Receiving Stream or Affected Surface Waters: Clark Creek Ric 03o5o(02(o3) a. Classification: C b. River Basin and Subbasin No.: Catawba 030835 c. Describe receiving stream features and pertinent downstream uses: Good flow observed in the receiving stream (4-6 feet wide x 6-8 inches deep). Other dischargers exist downstream of this facility. Downstream uses are consistent for Class C streams. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater: 5.0 MGD (Design Capacity) b. What is the current permitted capacity: The Permit contains limits for both 5.0 (current hydraulic capacity) and 7.5 MGD. c. Actual treatment capacity of current facility (current design capacity): 5.0 MGD Page Two d. Description of existing or substantially constructed WWT facilities: The existing WWT facilities consist of an influent lift station followed by mechanical screening, aerated grit removal (two), lime addition, 2 primary (reactor) clarifiers, 4 aeration basins, 3 secondary clarifiers, dual media filters (two), chlorine gas disinfection, dechlorination, 2 gravity sludge thickeners, 2 centrifuge sludge thickeners, 2 sludge holding tanks, post aeration and stand-by power. e. Description of proposed WWT facilities: There are no proposed WWT facilities at this time. PART III - OTHER PERTINENT INFORMATION 1. Special monitoring or limitations (including toxicity) requests in this renewal: The permittee has not requested changes to the monitoring or limitations contained in the subject permit. Clark Creek is designated as impaired for biological integrity, with the primary sources of the impairment found to be intentional channelization, urban runoff/storm sewers, industrial point sources, and agriculture. 2. Compliance information: The last inspection conducted at this facility (November 2008) did not note any operational or maintenance concerns, and there was only one minor effluent exceedance noted. PART IV - EVALUATION AND RECOMMENDATIONS The City of Newton requests renewal of the subject Permit. There have been no notable additions to the existing WWT facilities nor have there been any changes to the permit since the last permit renewal. The City is currently discharging at an average flow of approximately 1.8 MGD, which is well below the WWTP's hydraulic capacity of 5.0 MGD. It is not anticipated that the daily average flow will increase significantly during the term of the new permit unless current economic conditions improve dramatically. Pending receipt and review of the draft permit, it is recommended that the City's NPDES permit be renewed as requested. h:\ds r\ dsr l O\newton. doc Si of Report Preparer 74' Date r ? ( / eN 0/./C-Z)/0 Date Water Quality Regional Supervisor CITY OF "THE HEART OF CATAWBA COUNTY" 12/07/2009 Mr. Charles H. Weaver, Jr. NC DENR/NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 P.O. Box 550 • Newton, NC 28658 • (828) 465-7400 • Fax (828) 465-7419 Subject: City of Newton Clark Creek WWTP NPDES Permit NC0036196 Renewal Dear Mr. Weaver: The City of Newton requests the renewal of permit NC0036196 based on the enclosed application. Included in this application are the WWTP topographic map, WWTP flow schematic, biosolids management plan and the toxicity testing summary. The City of Newton requests that the permit be issued with 5.0 and 7.5 MGD limits as contained in the present permit. If you have any questions please do not hesitate to contact me at 828.695.4346 Sincerely, Danny Sig'mon City of Newton WWTP Superintendent d WI° Re N-v)irntrit 9q0k1 CHLORINE CONTACT BASINS AND DECHLORINATION TO REGIONAL COMPOST FACILITY OR LAND APPLICATION CITY OF NEWTON CLARK CREEK WWTP FLOW SCHEMATIC City of Newton Clark Creek WWTP NPDES Permit NC0036196 Biosolids Management Plan Summary The City of Newton disposes of excess solids from the WWTP either by transporting the solids to the Regional Compost Facility or through the City of Newton Land Application Program. The City of Conover discharges wastewater to the Newton WWTP and is a vested owner in the Regional Compost consortium. Presently Conover is transporting about 17% of the boisolids produced at the Newton WWTP to the Compost facility for treatment and disposal. The remainder of the biosoilds are land applied in accordance to the City of Newton Land Application Permit. Primary clarifier sludge and wasted biological solids are pumped to the thickeners. Telescopic valves are used to decant water off of the thickener as the solids settle. [f sludge is to be transferred to the Compost Facility the solids are gravity thickened only. Solids to be land applied are gravity thickened with the addition of lime. The pH of the solids is raised to above 12.0. The solids pH is retested after 2 hours to verify that the pH is maintained above 12.0. After 22 hours the pH must be confirmed above 11.5 to meet the requirements of vector attraction and pathogenic reduction. The biosolids are then land applied. Routine sludge analyses are performed as required by the Land Application Permit. 9 Toxicty Summary Week beginning Results Method 9/12/2005 pass 1 12/5/2005 pass 1 3/6/2006 pass 1 6/5/2006 pass 1 9/11/2006 pass 1 12/4/2006 pass 1 3/5/2007 pass 1 6/4/2007 pass 1 9/10/2007 pass 1 12/3/2007 pass 1 3/3/2008 pass 1 6/2/2008 pass 1 9/8/2008 pass 1 11/17/2008 pass 1 12/1/2008 pass 1 3/9/2009 pass 1 6/1/2009 pass 1 9/14/2009 pass 1 9/28/2009 pass 2 10/26/2009 pass 2 Method 1 is North Carolina Ceriodaphnia Chronic Pass/Fail Reproduction Toxicity Test with 56% effluent Method 2 is Chronic Fathead Minnow Multi -concentration test The Fathead Toxicity testing for December 2009 and January 2010 have not been completed at the time of this summary report but will have been submitted to DENR for review concerning this application. FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek WWTP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SlUs. 3 b. Number of ClUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Catawba Sox Inc. Mailing Address: PO Box 517 West 25th Street Newton. NC 28658 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Knit, dye and bleach socks F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): socks Raw material(s): varn, dye, bleach, peroxide, acetic acid, ammonia sulfate, salt, soda ash F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 32,415 gpd (x continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits El Yes 0 No b. Categorical pretreatment standards 0 Yes El No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 22 FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek WWTP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? 0 Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ® No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): 0 Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) ® No F.13. Waste Origin. Describe the site and type of facility at which the CERCLAIRCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ®Yes ❑No If yes, describe the treatment (provide information about the removal efficiency): Mixing basin and screening b. Is the discharge (or will the discharge be) continuous or intermittent? ® Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 22 FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek WWTP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. c. Number of non -categorical Sills. 3 d. Number of CIUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Catawba Valley Finishing Mailing Address: PO Box 410 1609 Nor4thwest Blvd Newton, NC 28658 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Dyeing and finishing hosiery F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): cotton, nylon and polyester hosiery Raw material(s): hydrogen peroxide and dues F.6. Flow Rate. c. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 26.288 gpd ( continuous or intermittent) d. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards ❑ Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 21 of 22 FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek VVWTP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ® No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) ®No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. c. Is this waste treated (or will be treated) prior to entering the treatment works? X Yes 0 No If yes, describe the treatment (provide information about the removal efficiency): screening d. Is the discharge (or will the discharge be) continuous or intermittent? ® Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 22 of 22 FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek VVWfP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges complete part F. GENERAL INFORMATION: from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must works have, or is subject ot, an approved pretreatment program? (SIUs) and Categorical Industrial Users (ClUs). Provide the number treatment works. 3 of each of the following types of questions F.3 through F.8 and F.1. Pretreatment program. Does the treatment ® Yes ❑ No F.2. Number of Significant Industrial Users industrial users that discharge to the e. Number of non -categorical Sills. f. Number of CIUs. SIGNIFICANT INDUSTRIAL USER 3 INFORMATION: to the treatment works, copy Supply the following information for each SIU. If more than one SIU discharges provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Engineered Controls Inc. Mailing Address: 911 Industrial Drive Conover, NC 28613 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. LP qas regulator manufacturer F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): LP qas regulators Raw material(s): pre -machined regulators F.6. Flow Rate. e. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 6,250 gpd (x continuous or intermittent) the collection system in gallons per discharged into the collection system f. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits 0 Yes ® No b. Categorical pretreatment standards ® Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? 433.17 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 23 of 22 FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek WWTP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes IE No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ® No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) ® No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. e. Is this waste treated (or will be treated) prior to entering the treatment works? ® Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): Ion exchange system f. Is the discharge (or will the discharge be) continuous or intermittent? ® Continuous ❑ Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 24 of 22 FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek WWTP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. g. Number of non -categorical SIUs. 3 h. Number of CIUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Moretz Mills Inc. Mailing Address: PO Box 580 514 West 21 s' Street Newton, NC 28658 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Knitting. seaming. bleaching, boarding and packaging of socks F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): cotton, nylon and acrylic nylon socks Raw material(s): direct and basic dyes F.6. Flow Rate. g. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 57,494 gpd (x continuous or intermittent) h. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards 0 Yes ® No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 25 of 22 FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek WWTP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ® No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRAJor other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment g. Is this waste treated (or will be treated) prior to entering the treatment works? ® Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): Aeration and equalization h. Is the discharge (or will the discharge be) continuous or intermittent? ® Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 26 of 22 FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek WWTP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. i. Number of non -categorical Skis. 3 j. Number of CIUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Special Metals Welding Products Company Mailing Address: 1401 Burris Road Newton, NC 28658 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Production of high nickel and stainless steel welding products F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Nickel and nickel alloy coated electrodes. welding wire and fluxes Raw material(s): Wire, various fluxes and compounds F.6. Flow Rate. i. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 7,450 gpd (x continuous or intermittent) j. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards ® Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 27 of 22 FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek WWTP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets. interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? 0 Yes El No (go to F.12) FAO. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? 0 Yes (complete F.13 through F.15.) ® No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. i. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ® No If yes, describe the treatment (provide information about the removal efficiency): j. Is the discharge (or will the discharge be) continuous or intermittent? ® Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 28 of 22 FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek WWTP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. k. Number of non -categorical SIUs. 3 I. Number of CIUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Technibilt. Inc. Mailing Address: PO Box 310 700 East P Street Newton, NC 28658 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Powder coating and manufacturing of shopping carts and material handling eqipment F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Shopping carts and material handling carts Raw material(s): Steel wire, tube and flat plate steel F.6. Flow Rate. k. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 29,709 gpd ( continuous or intermittent) I. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 29 of 22 FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek VVWTP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ® No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION!CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) ❑ No F.13. Waste Origin. Describe the site and type of facility at which the CERCLAJRCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. k. Is this waste treated (or will be treated) prior to entering the treatment works? ® Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): Chemical precipition, flocculation, filtration, neutralization, pH adiustment and sludge drying I. Is the discharge (or will the discharge be) continuous or intermittent? ® Continuous ❑ Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 30 of 22 FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek VVWTP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. m. Number of non -categorical SIUs. 3 n. Number of CIUs. 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Mailing Address: F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Raw material(s): F.6. Flow Rate. m. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) n. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ❑ Yes 0 No b. Categorical pretreatment standards ❑ Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 31 of 22 FACILITY NAME AND PERMIT NUMBER: Newton Clark Creek V VVTP, NC0036196 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets. interference) at the treatment works in the past three years? ❑ Yes 0 No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes 0 No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apf iy): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. m. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): n. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 32 of 22