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HomeMy WebLinkAboutNCG500658_Permit (Issuance)_20110929ATA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary Mr. Eric Bolin, Safety and Risk Manager Buckeye Mt. Holly, LLC 100 Buckeye Drive Mt. Holly, NC 28120 Dear Mr. Bolin: September 29, 2011 Subject: Certificate of Coverage NCG500658 General Permit NCG500000 Buckeye Mt. Holly, LLC 100 Buckeye Drive Gaston County In accordance with your application for discharge, the Division is forwarding herewith the subject Certificate of Coverage to discharge under the subject state-NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statue 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated July 17, 2007 (or as subsequently amended). The following information is included with your permit package: • A copy of the Certificate of Coverage for your treatment facility • A copy of General Wastewater Discharge Permit NCG500000 • A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000 If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. Please take notice that this Certificate of Coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Bob Guerra at telephone number 919/807-6387 or by email at bob.•uerra • ncdenr.•ov. ly, oleen H. Sullins cc: Mooresville Regional Office, Surface Water Protection, Michael L. Parker NPDES General Permit Files Central Files 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919.807.63871 FAX: 919.807-64951 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity l Affirmative Action Employer NorthCarolina Naturally Permit NCG500658 STATE OF NORTH CAROLINA 'DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY Certificate of Coverage NCG500658 General Permit NCG500000 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH HYDROELECTRIC OPERATIONS, AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Buckeye Mt. Holly, LLC is hereby authorized to discharge wastewater from a facility located at the 100 Buckeye Drive Mt. Holly Gaston County to the South Stanley Creek, a class WS-IV water in the Catawba River Basin in accordance with effluent limitations, monitoring requirements and other conditions set forth in Parts I, II, III and IV of the General Permit NCG 500000, as attached. This permit shall become effective November 1, 2011. This Certificate of Coverage shall expire at midnight on July 31, 2012. Signed this day October 10, ?A. een H. Sullins., Direct ivision of Water Quality By Authority of the Environmental Management Commission Buckeye Mt. Holly Buckeye WWTP Latitude: 35° 20' 05" N State Grid: Mt. Holly Longitude: 81° 03' 33" W Permitted Flow: N/A Receiving Stream: South Stanly Creek Drainage Basin: Catawba River Basin Stream Class: \VS-lV Sub -Basin: 03-08-33 Facility Location not to scale X NPDES Permit No. NCG500658 Gaston County Holly, NC 28.120 V 2011 Goggle C9 2011 Europa Technologies Beverly Eaves Perdue Governor MEMORANDUM To: From: Subject: ATA NCDENR North Carolina Department of Environment and Natural Resources September 13, 2011 Britt Setzer NC DENR / DWR / Regional Engineer Regional Office 1NYeo a yesvi t Ie Bob Guerra NPDES Program Review of NPDES Permit NCG500658 Buckeye Mt. Holly WWTP Gaston County Dee Freeman Secretary Please indicate below your agency's position or viewpoint on the proposed permit modification and return this form as soon as possible. If you have any questions on the proposed modification, please contact me at the telephone number or e-mail address listed at the bottom of this page. RESPONSE: (Check one) Concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent limits are met prior to discharge, and the discharge does not contravene the designated water quality standards. x Concurs with issuance of the above permit, provided the following conditions are met: Opposes the issuance of the above permit, based on reasons stated below, or attached: 1601 Mail Service Center, Raleigh, North Carolina 27699-1601 Phone: 919-807-63871 FAX: 919-715-3060 Internet: www.enr.state.nc.us An Equal Opportunity t Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper Date: NorthCarolina Naturally . SOC PRIORITY PROJECT: No To: NPDES Unit Surface Water Protection Section Attention: Bob Guerra Date: August 29, 2011 35-00--1 -03 -- 3 NPDES STAFF REPORT AND RECOMMENDATIONS County: Gaston NPDES Permit No.: NCG500658 PART I - GENERAL INFORMATION 1. Facility and physical address: Buckeye Mount Holly 100 Buckeye Drive Mount Holly, NC 28120 2. Date of investigation: August 26, 2011 3. Report prepared by: Michael L. Parker, Environmental Engineer II 4. Person contacted and telephone number: Eric Bolin, (704) 812-2023. 5. Directions to site: The Buckeye Mount Holly plant is located just off highway 27 on Buckeye Drive, 4.0 miles west of the junction of highway 273 and highway 27 in the City of Mount Ho11y. 6. Discharge point(s): Latitude: 35 ° 20' 05" Longitude: 81° 03' 33" USGS Quad No.: F14SE 7. Receiving stream or affected surface waters: South Stanly Creek r©EICNIA SEP [i 2011 UU DENR-WATER QUALITY POINT SOURCE BRANCH a. Classification: WS-IV b. River Basin and Subbasin No.: Catawba 030833 c. Describe receiving stream features and pertinent downstream uses: The receiving stream is 4 - 6 feet wide and 3 - 6 inches deep at the point of discharge. There are no other known downstream users for a distance of several miles. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Actual treatment capacity: N/A b. Current permitted capacity: N/A (new discharge) Page Two d. Description of existing or substantially constructed WWT facilities: There are no existing WWT facilities constructed specifically for this proposed discharge, however, the wastewater will pass through an existing earthen settling basin prior to exiting the property. The basin was constructed during the original grading of the plant side and was originally used as a sediment basin. e. Description of proposed WWT facilities: The applicant does not propose to construct any additional treatment facilities at this time. f. Possible toxic impacts to surface waters: There are a number of biocidal additives added to the proposed waste stream. Toxicity worksheets for these additives have been submitted for review. 2. Treatment plant classification: N/A (does not meet the minimum requirements for a Class I rating). 3. Compliance Background: This facility has no previous compliance history. PART III - OTHER PERTINENT INFORMATION 1. Special monitoring or limitations (including toxicity) requests: None at this time. PART IV - EVALUATION AND RECOMMENDATIONS The applicant proposes to discharge a combination of non -contact wastewater, boiler blow - down wastewater, and roof wash down wastewater to South Stanly Creek. To -date, these waste streams have been sent to the City of Mount Holly's WWTP, however, high sewer use fees have necessitated the need to find an alternative disposal option for waste waters not produced in the manufacturing process. For this reason, the applicant has chosen to discharge these waste streams off - site under the authority of a General Permit. The applicant has proposed up to 5,200 gpd of wastewater generation, however, actual flows may be much less depending on plant operations. This proposed discharge should benefit from the location of the existing settling basin, which is positioned between the main plant site and the receiving stream. This use of this basin should aid in promoting biocidal degradation and reducing thermal contributions expected from the boiler blow -down waste stream. This Office recommends issuance of the General Permit pending a final technical review and approval of the biocidal information submitted with the permit application. .2d„ Si nature of Report Preparer to Water Quality Regional Supervisor Date h:ldsrldsr111buckeye.doc AVA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary To: Ronald Rucco Buckeye Mt. Holly LLC 3440 Toringdon Way, Suite 205 Charlotte, NC 28277 From: Susan Meadows Aquatic Toxicity Unit Subject: Biocide Use Review Buckeye Mt. Holly LLC NPDES # NCG500000 Gaston County 26 August, 2011 Buckeye Mt. Holly LLC has requested approval of 5 chemicals, ChemTreat BL-8631, ChemTreat BL-1253, ChemTreat CL-4907, ChemTreat CL-4882, & ChemTreat CL-2156. These products will be discharged into their Outfall 001, into the South Stanley Creek. Calculations predict the use of the other 5 products, at the stated dosage rates, will not cause toxic impacts to aquatic life in the receiving stream, South Stanley Creek. Therefore, the use of these products as an additive to their cooling water system at Buckeye Mt. Holly LLC is acceptable. cc: Tom Belnick, Western NPDES Program Central Files 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 Internet www.ncwaterguality.org An Equal Opportunity l Affirmative Action Employer None Carolina 72atura/Iij BUCKEYE BUCKEYE MT. HOLLY L.L.C. 100 BUCKEYE DRIVE MT. HOLLY, NC 28120 TEL 704.822.6400 FAX 704.822.0101 June 10, 2011 NPDES Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: Designation of Representative Consulting Firm This is notice to the NPDES Permits Unit of the Division of Water Quality that Golder Associates of North Carolina, Inc. (GANCI) has been designated as the authorized representative of Buckeye Mt. Holly, LLC (BKI) for the purposes of preparing the Notice of Intent for a General NPDES Permit NCG500000. If you have any questions or comments, please feel free to contact me at 704-812-2023. Mr. Eric Bolin Safety and Risk Manager Buckeye Mt. Holly, LLC 100 Buckeye Drive Mt. Holly, NC 28120 JUN 14 2011 DENR-WATER QUALITY POINT SOURCE BRANCH BUCKEYE TECHNOLOGIES INC Golder Associates August 10, 2011 NPDES Permit Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 RE: NOTICE OF INTENT GENERAL PERMIT NCG 500000 AND CONFIRMATION OF DEEMED PERMITTED STATUS FOR FIRE PUMP TEST WASTEWATER On behalf of Buckeye Mt. Holly please find attached the following documents as notice of intent of discharging non -contact wastewater with coverage under the General Permit NCG500000. 1) Check from Buckeye for $100.00 payable to NCDENR 2) 3 Copies of the NCG500000 Notice of Intent Application including; USGS Topo Map, Site Plan, Letter Designating Golder as Buckeye's consulting firm, MSD sheets for chemical additives and worksheet Form 101 for each. Buckeye Mt. Holly is also requesting confirmation that fire pump test wastewater is a deemed permitted activity per 15A NCAC 2H.0106(f)(10), and as such does not require further application to NCDENR at this time. Note that pages 1 through 3 of 3 of e-mail discussions concerning this issue is attached for reference. Please contact me, Ron Ruocco at (704) 790-1402 if you have any questions or comments concerning this submittal. Sincerely, GOLDER ASSOCIATES INC. Ronald Ruocco, PE Senior Consultant gAMOWE imr-, AUG 1 2 2011 .•• S:-WAt ER QUALITY SOURCE BRANCH cc: E. Bolin, Safety and Risk Manager, Buckeye Mt. Holly, LLC Attachments \\\\Litl;dtddl:d� ��� CAP0 J 0, w • • SEAL• e a • 17551 2 .e :: o Golder Associates NC, Inc. 3440 Toringdon Way, Suite 205 Charlotte, NC 28277 USA Tel: (704) 790-1400 Fax: (704) 927-5939 www.golder.com Golder Associates; Operations In Africa, Asia, Australasia, Europe, North America and South America Golder, Golder Associates and the GA globe design are trademarks of Golder Associates Corporation Ruocco, Ronald ,,.mom: Grogan, Patrick [patrick.grogan©ncdenr.gov] :nt: Monday, April 11, 2011 11:23 AM i o: Ruocco, Ronald Subject: FW: NCG500000 Permit for Fire Pump Testing Water Hi Mr. Ruocco, Sorry that this took a couple of days but as you can see, we had to clear it with Raleigh. If you have any more questions, please let me know. Patrick Grogan NC One Stop Permitting 704-235-2107 From: Krebs, Rob Sent: Monday, April 11, 2011 11:19 AM To: Grogan, Patrick Subject: FW: NCG500000 Permit for Fire Pump Testing Water Patrick, I agree with Tom and it should be deemed permitted. .fib From: Belnick, Tom Sent: Thursday, April 07, 2011 12:32 To: Krebs, Rob Subject: RE: NCG500000 Permit for Fire Pump Testing Water Rob- I think this can fit into a deemed permitted activity per 15A NCAC 2H.0106(f)(10)- flows from fire fighting. Deemed permitted activities also includes flushing/hydrostatic testing of utility distribution systems, so I don't see any additional concerns from testing fire fighting equipment. Tom Belnick Supervisor, Complex NPDES Permitting Unit NC DENR/Division of Water Quality 1617 Mail Service Center, Raleigh, NC 27699-1617 (919) 807-6390; fax (919) 807-6495 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Krebs, Rob Sent: Thursday, April 07, 2011 10:11 AM To: Belnick, Tom subject: FW: NCG500000 Permit for Fire Pump Testing Water Tom, 1 I think this should be NCG05. But would this need a permit if it is not wastewater? Rob ,:rom: Grogan, Patrick Sent: Thursday, April 07, 2011 10:08 To: Krebs, Rob Subject: FW: NCG500000 Permit for Fire Pump Testing Water Thanks for your help. Patrick From: Ruocco, Ronald jmailto:Ronald Ruocco@golder.coml Sent: Thursday, April 07, 2011 9:56 AM To: Grogan, Patrick Cc: Ruocco, Ronald Subject: NCG500000 Permit for Fire Pump Testing Water Patrick, I have a client that has recently been required to test his fire pump pressure bypass valve for 10 minutes every week by his Factory Mutual Insurance Inspector to ensure that is correctly functioning in the event of a fire. The water source is potable tap water out of the Fire Water Holding Tank. The bypass potable water flows to a dry stormwater drainage ditch, and meanders about 2500 ft. to a running surface water creek. Should I recommend that my client submit a NCG500000 for an NPDES Permit for this discharge? Thanks in advance for your response. Ron Ronald Ruocco, PE I Senior Consultant I Golder Associates NC, Inc. 3440 Toringdon Way, Suite 205, Charlotte, North Carolina, USA 28277 T: +1 (704) 790-1402 I F: +1 (704) 927-5939 I C: +1 (803) 984 1786 I E: Ronald RuoccoCa�golder.com www.golder.com Work Safe, Home Safe This email transmission is confidential and may contain proprietary information for the exclusive use of the intended recipient. Any use, distribution or copying of this transmission, other than by the intended recipient, is strictly prohibited. If you are not the intended recipient, please notify the sender and delete all copies. Electronic media is susceptible to unauthorized modification, deterioration, and incompatibility. Accordingly, the electronic media version of any work product may not be relied upon. Golder, Gelder Associates and the GA globe design are trademarks of Golder Associates Corporation. Please consider the environment before printing this email. 2 BUCKEYE BUCKEYE MT. HOLLY L.L.C. 100 BUCKEYE DRIVE MT. HOLLY, NC 28120 TEL 704.822.6400 FAX 704.822.0101 June 10, 2011 NPDES Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: Designation of Representative Consulting Firm This is notice to the NPDES Permits Unit of the Division of Water Quality that Golder Associates of North Carolina, inc. (GANCI) has been designated as the authorized representative of Buckeye Mt. Holly, .LC (SKI) for the purposes of preparing the Notice of Intent for a General NPDES Permit NCG500O0O. If you have any questions or comments, please feel free to contact me at 704-812-2023. Mr. Eric Bolin Safety and Risk Manager Buckeye Mt. Holly, LLC 100 Buckeye Drive Mt. Holly, NC 28120 BUCKEYE TECHNOLOGIES INC. AIWA :=JF NCDENR NLRTH CMOLIIJ C:£P4RTMEYT OF rNv.n0,1Mr.4T 411) NAU..J arso.. cr^a Division of Water Quality / Water Quality Section National Pollutant Discharge Elimination System NCG500000 FOR AGENCY USE ONLY Date Received Year Month Dav 2 ii aet lA Certificate of Coveraec NIC1GISI °I0Ir,1519 Check # Amount pp A 79 ,a,•vo Pemut Assigned to 15,91) a ue r4 NOTICE OF INTENT National Pollutant Discharge Elimination System application for coverage under General Permit NCG500000: Non -contact cooling water, boiler blowdown, cooling tower blowdown, condensate, and similar point source discharges (Please print or type) 1) Mailing address' of owner/operator: Company Name Buckeye Mt. Holly Owner Name Buckeye Mt. Holly, LLC Street Address 100 Buckeye Drive City Mt . Holly State NC ZIP Code 28120 Telephone No. Fax: * Address to which all permit correspondence will be mailed 2) Location of facility producing discharge: Facility Name .,, Facility Contact Buckeye Mt. Holly Eric Bolin Street Address 100 Buckeye Drive City County Gaston County Telephone No. Fax: 3) Physical location information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). See Figure 1 take I-85 South from Charlotte & State Highway 27 in Gaston County. Mt. Holly State NC ZIP Code 28120 (A copy of a county map or USGS quad sheet with facility clearly located on the map is required to be submitted with this application) 4) This NPDES permit application applies to which of the following : ❑ New or Proposed In Modification Please describe the modification: ❑ Renewal collection system Please specify existing permit number and original issue date: 5) Does this facility have any other NPDES permits? Re -direct non -contact wastewaters to stormwater ❑ No El Yes If yes, list the permit numbers for all current NPDES permits for this facility: SWPP Permit p©RIN[21) AUG 1 2 20I1 Number NCS00514 DENR-WATER QUALITY POINT SOURCE BRANCH 6) What is the nature of the business applying for this permit? Manufacturing of converted paper products Page 1 of 4 04/05 NCG500000 N.O.I. 7) Description of Discharge: a) Is the discharge directly to the receiving water? ❑ Yes l=l No If no, submit a site map with the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only viable means of discharge. See attached Figures 1 & 2 b) Number of discharge points (ditches, pipes, channels, etc. that convey wastewater from the property): Non -point runoff same as stormwater c) What type of wastewater is discharged? Indicate which discharge points, if more than one. ❑ Non -contact cooling water E Boiler Blowdown 129 Cooling Tower Blowdown IN Condensate MI Other (Please describe "Other") Discharge point(s) #: Discharge point(s) #: Discharge point(s) #: Discharge point(s) #: Discharge point(s) #: 1 See addendum 1 attached 1 1 1 d) Volume of discharge per each discharge point (in GPD): See addendum 1 attached #1: #2: #3: #4 e) Please describe the type of process (i.e., compressor, NC unit, chiller, boiler, etc.) the wastewater is being discharged from, per each separate discharge point (if applicable, use separate sheet): See addendum 1 attached 8) Please check the type of chemical added to the wastewater for treatment , per each separate discharge point (if applicable, use separate sheet): See addendum 1 attached ❑ Biocides Name: Manuf.: 0 Corrosion inhibitors Name: Manuf.: ❑ Chlorine Name: Manuf.: ❑ Algaecide Name: Manuf.: ❑ Other Name: Manuf.: ❑ None 9) If any box in item (8) above, other than none, was checked, a completed Biocide 101 Form and manufacturers' information on the additive is required to be submitted with the application for the Division's review. See addendum 1 attached 10) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? 0 Yes IN No See addendum 1 attached If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment facilities should be described in detail. Design criteria and operational data (including calculations) should be provided to ensure that the facility can comply with the requirements of the General Permit. The treatment shall be sufficient to meet the limits set by the general permits. Note: Construction of any wastewater treatment facilities requires submission of three (3) sets of plans and specifications along with the application. Design of treatment facilities must comply with the requirements of 15A NCAC 2H .0138. If construction applies to this discharge, include the three sets of plans and specifications with this application. Page 2 of 4 04/05 NCG500000 N.O.I. toq 11) Discharge Frequency: a) The discharge is: 0 Continuous 11 Intermittent 0 Seasonalo i) If the discharge is intermittent, describe when the discharge will occur: Based on increase in conductivity ii) If seasonal check the month(s) the discharge occurs: 0 Jan. 0 Feb. 0 Mar. 0 Apr. ❑ May 0 Jun. 0 Jul. 0 Aug. 0 Sept. 0 Oct. ❑ Nov. 0 Dec. b) How many days per week is there a discharge? Seven (7) c) Please check the days discharge occurs: 6 Sat. I I Sun. n Mon. I I Tue. Ei Wed. i !i Thu. el Fri. 12) Pollutants: Please list any known pollutants that are present in the discharge, per each separate discharge point (if applicable, use separate sheet): See addendum 1 attached 13) Receiving waters: a) What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility wastewater discharges end up in? If the site wastewater discharges to a separate storm sewer system (4S), name the operator of the 4S (e.g. City of Raleigh). South Stanley Creek (Catawba sin) River Ba b) Stream Classification: Class WS-IV 14) Alternatives to Direct Discharge: Address the feasibility of implementing each of the following non -discharge alternatives a) Connection to a Municipal or Regional Sewer Collection System b) Subsurface disposal (including nitrification field, infiltration gallery, injection wells, etc.) c) Spray irrigation The alternatives to discharge analysis should include boring logs and/or other information indicating that a subsurface system is neither feasible nor practical as well as written confirmation indicating that connection to a POTW is not an option. It should also include a present value of costs analysis as outlined in the Division's "Guidance For the Evaluation of Wastewater Disposal Alternatives". 15) Additional Application Requirements: For new or proposed discharges, the following information must be included in triplicate with this application or it will be returned as incomplete. a) 7.5 minute series USGS topographic map (or a photocopied portion thereof) with discharge location clearly indicated. b) Site map, if the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. c) If this application is being submitted by a consulting engineer (or engineering firm), include documentation from the applicant showing that the engineer (Or firm) submitting the application has been designated an authorized Representative of the applicant. d) Final plans for the treatment system (if applicable). The plans must be signed and sealed by a North Carolina registered Professional Engineer and stamped -"Final Design -Not released for construction". Page 3 of 4 04/05 NCG500000 N.O.I. e) Final specifications for all major treatment components (if applicable). The specifications must be signed and sealed by a North Carolina registered Professional Engineer and shall include a narrative description of the treatment system to be constructed. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. ink 1)-7i% Printed Name of Person Signing:/QSd /0 Title: /44 /Art Ma,vaq e g ,Y 9i-poitini (Signature of Applicant) North Carolina General Statute 143-215.6 b (i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document fled or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) 14elit //jaa// (ate Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to: NCDENR Mail three (3) copies of the entire package to: NPDES Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Final Checklist This application will be returned as incomplete unless all of the following items have been included: pr Check for $100 made payable to NCDENR I, . 3 copies of county map or USGS quad sheet with location of facility clearly marked on map g.3 copies of this completed application and all supporting documents ❑ 3 sets of plans and specifications signed and sealed by a North Carolina P.E. Thorough responses to items 1-7 on this application 0 Alternatives analysis including present value of costs for all alternatives Note The submission of this document does not guarantee the issuance of an NPDES permit Page 4 of 4 04/05 tiok Addendum Number 1 to NCG 500000 Notice of Intent: 7) Description of Discharge: c) What types of wastewater are discharged? Indicate which discharge points, if more than one. d) Volume of discharge per each discharge point (in GPD). e) Describe the type of process the wastewater is being discharged from All of the following flows will be discharged as non -point runoff similar to the existing stormwater discharge. The flow rates in GPD are also listed. The total is estimated at 5,200 GPD. These estimates are based on general observations, and by interviews with facility personnel. • Boiler Blowdown is 1,150 gpd average, and the boiler usage is 19,000 gpd average; • Cooling Tower Blowdown is 2,900 gpd average, and the cooling tower usage is 17,000 gpd average; • Roof Washdown is 50 gpd average, and this is from a 250 gallon per week washdown event; and • The AHU1 in PM1 does have some discharge that goes to the storm drain and into the sedimentation basin. This is estimated as 1,100 gpd average. 8) The type of chemical added to the wastewater for treatment Buckeye uses the following chemicals and note that the name, manufacturer, quantity per year and product use have also been provided; • ChemTreat, Inc., BL-8631, 8,625 lbs./yr., Boiler water treatment for internal boiler tube scale/corrosion control, alkalinity, and anti -foam (See attached Form 101_1 of 7 with MSDS); • ChemTreat, Inc., BL-1253, 5,907 lbs./yr., Boiler water treatment as oxygen scavenger for deaerator tank (See attached Form 101_2 of 7 with MSDS); • ChemTreat, Inc., CL-4907, 1,800 lbs./yr.(Baseline) with an additional 201bs./day as necessary for mitigating algae growth during the summer months, Cooling Tower water treatment bromine/chlorine biocide for bacteria and slime control (See attached Form 101_3 of 7 with MSDS and Environmental Information sheet); • ChemTreat, Inc., CL-4882, 1,659 lbs./yr., Cooling Tower Scale and corrosion inhibitor in open recirculating waters (See attached Form 101_4 of 7 with MSDS); • ChemTreat, Inc., CL-2156, 771 lbs./yr., Cooling Tower non -oxidizing biocide for bacteria and mold control (See attached Form 101_5 of 7 with MSDS and Environmental Information sheet); • ChemTreat, Inc., CL-2032, 0.0 lbs./day, Cooling Tower algaecide is currently used for algae control during summer months, but will be discontinued in the event that a non - contact wastewater discharge permit is approved and implemented. (See attached Form 101_6 of 7 with MSDS); and • ChemTreat, Inc., CL-280, 4,608 Lbs./yr., Corrosion inhibitor for recirculation closed loop hot or chill water systems (See attached Form 101_7 of 7 with MSDS). 9) Completed Biocide 101 Forms for review are attached along with MSD sheets 10) There are no plans to provide additional treatment processes to these wastewater flows prior to discharge to the non -point runoff discharge. 12) Pollutants: Since most of the chemical additives in the wastewater are alkaline pH a slight increase in pH may occur. Some of the additives are boiler additives, and the blowdown will be higher than ambient temperature. The chemical composition will contribute to the total dissolved solids in the wastewater. 14) Alternatives to Direct Discharge: a) The Boiler Blowdown and Cooling Tower Blowdown are currently discharged to the local POTW; however, there is a very high sewer use charge of $7.80 / 1,000 gallons for sewer use. Buckeye is ; therefore, requesting permission to discharge these non -contact wastewaters directly to the on -site storm sewer system. b) Subsurface disposal has not been considered due to a high overall project cost. c) Spray irrigation has not been considered due to a high overall project cost. 15) Additional Information Requirements: a) See attached Figure 1 (7.5 minute USGS Topographic Map). Since this is not a direct discharge point see Figure 2. b) See attached Figure 2 (Site Map) since the discharge is not directly to the stream this Figures shows the stormwater drainage basin 01 which will be the non -point runoff area for the wastewaters described in this application. c) See attached letter designating Golder Associates as the consulting engineer representing Buckeye for this application. d) & e) Final Plans & Specifications are not applicable. Only minor mechanical changes are required upon approval of this application. 2 USGS Mount Holly Quad 35°20'06"N / 81°03'47"W 74 oximate Drainag,' atFi -for"Non-Contact astewalter Discharge •1i I Non Point Non Contact_ _Wastewater Discharge.__ Charlotte Highway Highway 27 SCALE: As Shown DATE: 04/07/11 PREPARED BY: RL1 i Approx*ate Drainage, .'. Path from Fire Pump Test Discharge Location USGS "Mt. Holly, NC" Topographic Map Buckeye Mt. Holly 100 Buckeye Drive Mt. Holly, NC 28210 PROJECT NO: FIG. NO: 1 1r44.4.4 r • • r ved A te D 3 i Auxat u y St o r ag nlo g .e ' Covcred Dunpstcrs-. UodinAra i . ....••* ,... . . r / 4.1— ,,..• , . ...,... r i'f- , ''.`\:.••_, • -: • , -... .... ..„ ,, e....,,,, , . ,. .s. v-... , $ - I • ; .....,..; • ::'1, ' • .' ,.. • • 1 ,‘• .4, ,, . ...•s • •:F ' ,I Si' '' -..,:. :•••• plk • •I!, • , - r.. '4... ..9 , . ' , ,. • .. :4 . 4. .4. - '•:,..,. ' ----- NC HI(thway_27 (Charlotte Hwy) 4 . ' .... I Ai '''''• t1;361 ,,r . SOURCE:WPC CLT4-04.199 D • ULY 29, 2005 4 .ScdiiiiiittIor Ilrsin OUTFALL . ItR Cf11111111 C0 S .. • •.• • ' 4, e. • , • 4. t . , • MINION 0120111,101 BUCKEYE MT. HOLLY 100 BUCKEYE DRIVE MT. HOLLY, NC 28210 NM' 17.0042110.. Ne SITE SKETCH PROLC NIL rLE FIGURE 2