NCG500596_Permit (Issuance)_20070723

ATA
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor William G. Ross, Jr., Secretary
Coleen H. Sullins, Director
July 23, 2007
Richard W. Shaver
Shaver Wood Products, Inc.
14440 Statesville Boulevard
Cleveland, NC 27013
Subject: Renewal of coverage / General Permit NCG500000
Shaver Wood Products
Certificate of Coverage NCG500596
Rowan County
Dear Permittee:
In accordance with your renewal application [received on July 5, 2007], the Division is renewing
Certificate of Coverage (CoC) NCG500596 to discharge under NCG500000. This CoC is issued pursuant to the
requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North
Carolina and the US Environmental Protection agency dated May 9, 1994 [or as subsequently amended].
If any parts, measurement frequencies or sampling requirements contained in this General Permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, the certificate of coverage shall be final and binding.
Please take notice that this Certificate of Coverage is not transferable except after notice to the
Division. The Division may require modification or revocation and reissuance of the certificate of coverage.
Contact the Mooresville Regional Office prior to any sale or transfer of the permitted facility.
Regional Office staff will assist you in documenting the transfer of this CoC.
This permit does not affect the legal requirements to obtain other permits which may be required by
the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning the requirements of the General Permit, please contact Jim
McKay [919 733-5083, extension 595 or [e-mail]].
Sincerely,
for Coleen H. Sullins
cc: Central Files
Mooresville Regional Office / Surface Water Protection
NPDES file
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
512 North Salisbury Street, Raleigh, North Carolina 27604
Phone: [phone]/ FAX [phone] / Internet: www.ncwaterquality.org
An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper
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STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NCG500000
CERTIFICATE OF COVERAGE NCG500596
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the Federal Water Pollution Control Act, as amended,
Shaver Wood Products, Inc.
is hereby authorized to discharge from a facility located at
Shaver Wood Products
14440 Statesville Boulevard
Cleveland
Rowan County
to receiving waters designated as an unnamed tributary to Fourth Creek in subbasin 30706
of the Yadkin River Basin in accordance with the effluent limitations, monitoring
requirements, and other conditions set forth in Parts I, II, III and IV hereof.
This certificate of coverage shall become effective August 1, 2007.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 23, 2007.
for Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission

ATA
NCDENR
North Carolina Department of Environment and Natural
Division of Water Quality
Michael F. Easley, Governor William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
J U L 5 2007
r - ','ER On.-,LITY
Resources
NOTICE OF RENEWAL INTENT
Application for renewal of existing coverage under General Permit NCG500000
Existing Certificate of Coverage (CoC): NCG500 596
(Please print or type)
1) Mailing address* of facility owner/operator:
Company Name Shaver Wood Products, Inc.
Owner Name Richard W. Shaver
Street Address 14440 Statesville Blvd.
City Cleveland
Telephone Number 704 278-9291
Email address [e-mail]
State NC
ZIP Code 27013
Fax: [phone]
Address to which all permit correspondence should be mailed
2) Location of facility producing discharge:
Facility Name Shaver Wood Products, Inc.
Facility Contact W. Chad Shaver
Street Address 14440 Statesville Blvd.
City Cleveland State NC ZIP Code 27013
County Rowan
Telephone Number 704 278-9291 Fax: [phone]
Email address [e-mail]
3) Description of Discharge:
a) Is the discharge directly to the receiving stream? ❑ Yes $1 No
(If no, submit a site map with the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the
storm sewer to the discharge point, if the storm sewer is the only viable means of discharge.)
b) Number of discharge outfalls (ditches, pipes, channels, etc. that convey wastewater from the property):
2 Wastewater 5 Stormwater
c) What type of wastewater is discharged? Indicate which discharge points, if more than one.
D Non -contact cooling water Outfall(s) #:
ll Boiler Blowdown Outfall (s) #: 5 Area J
Page 1 of 3

NCG500000 renewal application
❑ Cooling Tower Blowdown Outfall (s) #:
E Condensate Outfall (s) #: 5 Arpa K
❑ Other Outfall (s) #:
(Please describe "Other")
d) Volume of discharge per each discharge point (in GPD):
#001: #002: #003: #004
*See Attached Page
4) Please check the type of chemical [s] added to the wastewater for treatment, per each separate discharge
point (if applicable, use separate sheet):
❑ Chlorine
0 None
0 Biocides E Corrosion inhibitors
0 Algaecide 0 Other
5) If any box in item (4) above [other than None] was checked, a completed Biocide 101 Form and
manufacturers' information on the additive must be submitted to the following address for approval:
*Have enclosed a copy
for your files
Original sent to
NC DENR / DWQ / Environmental Sciences Section
Aquatic Toxicology Unit
1621 Mail Service Center
Raleigh, NC 27699-1621
6) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds,
settling ponds, etc.)? 0 Yes E No
(If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing
treatment facilities should be described in detail. )
7) Discharge Frequency:
a) The discharge is: 0 Continuous a Intermittent 0 Seasonal*
i) If the discharge is intermittent, describe when the discharge will occur:
*Check the month(s) the discharge occurs: K1 Jan IN Feb f Mar. Ki Apr 17 May CXJun n Jul
Aug. l Sept. C Oct. 7 Nov. Lc Dec.
b) How many days per week is there a discharge?
c) Please check the days discharge occurs: IC Sat. RI Sun. C$Mon. l l Tue. CXWed. E Thu. CXFri.
8) Receiving stream[s]:
a) To what body or bodies of water (creek, stream, river, lake, etc.) does the facility discharge
wastewater? If the site discharges wastewater to a separate storm sewer system (4S), name the
operator of the 4S (e.g. City of Raleigh). Unnamed Tributary to Fourth Creek
b) Stream Classification: C
Page 2 of 3

NCG500000 renewal application
Additional Application Requirements:
The following information must be included in triplicate [original + 2 copies] with this application or it will
be returned as incomplete.
> Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must
be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point.
> Authorization for representatives. If this application will be submitted by a consulting
engineer (or engineering firm), include documentation from the Permittee showing that the
consultant submitting the application has been designated an Authorized Representative of the
applicant.
Certification
I certify that I am familiar with the information contained in this application and that to the best of my
knowledge and belief such information is true, complete, and accurate.
Printed Name of Person Signing: W. Chad Shaver
Title: Vice President
wd,„,„i,
July 2, 2007
(Signature of Applicant) (Date Signed)
North Carolina General Statute 143-215.6 b (i) provides that:
Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document
filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who
falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under
Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by
a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine
of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.)
This Notice of Renewal Intent does NOT require a separate fee.
The permitted facility already pays an annual fee for coverage under NCG500000.
Mail the original and two copies of the entire package to:
Mr. Charles H. Weaver
NC DENR / DWQ / NPDES
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Page 3 of 3

Shaver Wood Products, Inc.
NOI NCG500000
Page 1
3) Description of Discharge
d) Volume of Discharge
1) Boiler is used to supply stream to two dry kilns. It is manually blown down
once per day for eight seconds. Maximum volume of discharge is estimated
to be 35-gallons. The boiler is not operated unless the kilns are operating.
2) Two dry kilns are typically charged and operated ten times per year. The
batch cycle is typically 7 days. The kilns occasionally produce condensate
when softwood is dried. The condensate from both kilns discharges to the
ground surface. The condensate is most likely to occur at the beginning of the
batch cycle. Condensate volume estimate is 1 — 10-gallons/hour worst case
maximum.
4) Corrosion Inhibitors
Material Safety Data Sheets for the four corrosion inhibitors used by Shaver are
included in attachment A. The chemicals used are manufactured by Anderson
Chemical company, Inc. of Macon, Georgia.
ANCO-OX 1040
ANCOTREAT 1190
ANCOTREAT 1200
ANCOSTREAM 2000
According to Anderson Chemical Company, Inc., the ANCOSTREAM 2000 is a
steam corrosion inhibitor. The active ingredient in the chemical (morpholine)
should be volatized in the boiler and should not be present in the blow down in
significant quantities.
7) Discharge Frequency
a) i) Boiler -eight second manual blowdown every 24 hours which typically occurs
approximately 70 times per year
Dry kilns -discharge presence dependent on type of wood dried
b) Boiler -eight second manual blowdown every 24 hours which typically occurs
approximately 70 times per year
Dry kilns -discharge presence dependent on type of wood dried

Shaver Wood Products, Inc.
NOI NCG500000
Page 2
14) Alternatives to Direct Discharge
a) Connection to a Regional Sewer Collection System
The sanitary sewer system from the Town of Cleveland does not extend to the
site. Should sanitary sewer become available, connection to the system may be
possible with appropriate notification and permitting.
b) Subsurface disposal (including nitrification field, infiltration gallery, injection
wells, spray irrigation, etc.)
The office building on site is currently the only building served by a subsurface
disposal system treating sanitary waste. Connecting the boiler blow down and
kiln condensate to the existing subsurface system would be difficult due to the
piping distances required and heavy vehicular and equipment traffic on the site.
The boiler blowdown and kiln condensate currently discharge to the ground
surface. Due to the relatively flat nature of the site, the wastewaters typically
infiltrate the ground surface. It is possible during a rain event that the
wastewaters could be conveyed by sheet flow to a drainage swale in the western
portion of the site. The swale intersects an intermittent stream in the wooded
area west of the site.

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