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HomeMy WebLinkAboutNCG500582_Permit (Issuance)_20070723ATA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Coleen H. Sullins, Director July 23, 2007 Terry Syverson Southern Power Company 5755 NC Highway 801 Salisbury, NC 28147 Subject: Renewal of coverage / General Permit NCG500000 Rowan County Plant Certificate of Coverage NCG500582 Rowan County Dear Permittee: In accordance with your renewal application [received on February 5, 2007], the Division is renewing Certificate of Coverage (CoC) NCG500582 to discharge under NCG500000. This CoC is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated May 9, 1994 [or as subsequently amended]. If any parts, measurement frequencies or sampling requirements contained in this General Permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. Please take notice that this Certificate of Coverage is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the certificate of coverage. Contact the Mooresville Regional Office prior to any sale or transfer of the permitted facility. Regional Office staff will assist you in documenting the transfer of this CoC. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the requirements of the General Permit, please contact Jim McKay [919 733-5083, extension 595 or iames.mckav@ncmail.net]. Sincerely, for Coleen H. Sullins cc: Central Files Mooresville Regional Office / Surface Water Protection NPDES file 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Phone: 919 733-5083 / FAX 919 733-0719 / Internet: www.ncwaterquality.org An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper One North Carolina Naturally STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG500000 CERTIFICATE OF COVERAGE NCG500582 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Southern Power Company is hereby authorized to discharge from a facility located at Rowan County Plant 5755 NC Hwy 801 Salisbury Rowan County to receiving waters designated as Second Creek in subbasin 30704 of the Yadkin River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This certificate of coverage shall become effective August 1, 2007. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 23, 2007. AL, ‘.7 4Jzif,,, for Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission To: Permits and Engineering Unit Water Quality Section Attention: Charles Weaver SOC PRIORITY PROJEC2- -'-Nft-- Date: June 8, 2007 J IJ N 1 ' 2007 NPDES STAFF REPORT AND RECOMMENDATIONS County: Rowan NPDES Permit No.: NCG500582 PART I - GENERAL INFORMATION DENR - WATER ef:.,,_ny POINT SOL;:;E 1. Facility and address: Southern Power Company (formally Rowan County Power, LLC) 5755 NC Hwy. 801 Salisbury, N.C. 28144 2. Date of investigation: June 6, 2007 3. Report prepared by: Michael L. Parker, Environmental Engineer II 4. Person contacted and telephone number: John Cheek, Scott Dial, (704) 278-6601 5. Directions to site: From the jct. of US Hwy. 70 and NC Hwy. 801 in western Rowan County, travel north on NC Hwy. 801.1.0 mile. The entrance to the site is on the right (east) side of Hwy 801. 6. Discharge point(s), list for all discharge points: - outfall 001 outfall 002 Latitude: 35 ° 43' 55" Latitude: 35 ° 43' 18" Longitude: 80° 35' 55" Longitude: 80° 35' 27" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.: E 16 NE 7. Site size and expansion area consistent with application: Yes. There is ample room for WWTP construction, if necessary. 8. Topography (relationship to flood plain included): The site is gently rolling with slopes ranging from 3-12%. The plant site is not located in a flood plain. 9. Location of nearest dwelling: Approx. 500+ feet from the plant site. Page Two 10. Receiving stream or affected surface waters: UT to North Second Creek — outfall 001; North Second Creek - outfall 002 a. Classification: C (both outfalls) b. River Basin and Subbasin No.: Yadkin 030706 c. Describe receiving stream features and pertinent downstream uses: The area both upstream and downstream is generally rural in nature with agriculture being the primary use, however, there is one large industrial discharger 2/3 mile upstream (Kosa - NC0004944). PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS Outfall 001 Outfall 002 1. a. Volume of Wastewater: 0.240 MGD 250 GPD b. What is the current permitted capacity: There is no capacity listed in the permit. c. Actual treatment capacity of current facility (current design capacity): N/A d. Date(s) and construction activities allowed by previous ATCs issued in the previous two years: There have been no ATCs issued in the past two years. e. Description of existing or substantially constructed WWT facilities: The applicant operates dechlorination facilities to remove TRC prior to discharge. f. Description of proposed WWT facilities: The applicant does not propose any additional WWT facilities at this time. The discharge consists of non -contact cooling water from existing cooling towers. g• Possible toxic impacts to surface waters: Toxic impacts are possible with biocides, corrosion inhibitors, chlorine, and algaecides added to the waste stream. 2. Residual handling and utilization/disposal scheme: There are no residuals generated at this facility. 3. Treatment Plant Classification: N/A 4. SIC Code(s): 4911 Wastewater Code(s): 14 MTU Code(s): N/A PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved? No. Public monies are not being used in the construction of this facility. 2. Special monitoring or limitations (including toxicity) requests: None pending approval by the Toxicity Unit of the chemical additives included in this COC renewal request. Page Three 3. Important SOC/JOC or Compliance Schedule dates: This facility is neither under an SOC nor is one being considered at this time. 4. Alternative Analysis Evaluation a. Spray Irrigation: Insufficient area, shallow soils. b. Connect to regional sewer system: There is a package WWTP within the service area of this proposed facility, however, an expansion of this plant would be necessary before it could accept the existing waste stream. Also the cooling water may be detrimental to the operation of the WWTP since the cooling water waste stream would dominate the plant's influent resulting in an unfavorable F/M ratio. c. Subsurface: Insufficient area, shallow soils. d. Other disposal options: None that we are aware. PART IV - EVALUATION AND RECOMMENDATIONS Southern Power Company currently operates a combustion turbine electrical generation facility in western Rowan County. A COC has been issued for this facility (NCG500582) for the discharge of wastewater from an evaporative cooling process for the combustion turbines. All domestic wastewater is disposed of on -site via subsurface disposal permitted through the Division of Environmental Health. Other wastewater sources that may have pollutants (such as oil/grease) are collected for disposal and then hauled off -site to a waste oil reclamation facility. Pending a technical review and approval of the renewal application and supporting information submitted with this request, it is recommended that the COC be reissued as requested. w Signature of Report Preparer 7 Date eC____ 4,44, Date Water Quaky )j ional Supervisor hAdsr1/41st07\soouthernpwr.dsr ATA NCDENR J North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director NOTICE OF RENEWAL INTENT Application for renewal of existing coverage under General Permit NCG500000 Existing Certificate of Coverage (CoC): NCG500 582 (Please print or type) 1) Mailing address* of facility owner/operator: Company Name Southern Power Company Owner Name Southern Company Street Address 5755 NC 801 HWY City Salisbury State NC ZIP Code 28147 Telephone Number 704-278-6603 Fax: 704-278-6620 Email address tdsyvers@southernco.com * Address to which all permit correspondence should be mailed 2) Location of facility producing discharge: Facility Name Plant Rowan County Facility Contact Terry Syverson Street Address 5755 NC 801 HWY City Salisbury State NC ZIP Code 28147 County Rowan County Telephone Number 704-278-6603 Fax: 704-278-6620 Email address tdsyvers@southernco.com 3) Description of Discharge: *See Cover Letter a) Is the discharge directly to the receiving stream? • Yes • No (If no, submit a site map with the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only viable means of discharge.) b) Number of discharge outfalls (ditches, pipes, channels, etc. that convey wastewater from the property): Two (2) c) What type of wastewater is discharged? Indicate which discharge points, if more than one. • Non -contact cooling water Outfall(s) #: 002 • Boiler Blowdown Outfall (s) #: 002 Page 1 of 3 NCG500000 renewal application • Cooling Tower Blowdown • Condensate • Other Outfall (s) #: 002 Outfall (s) #: 002 Outfall (s) #: 001 and 002 (Please describe "Other") See Cover Letter d) Volume of discharge per each discharge point (in GPD): #001: 250 #002: 240.000 (max) #003: #004 4) Please check the type of chemical [s] added to the wastewater for treatment, per each separate discharge point (if applicable, use separate sheet): See Cover Letter • Chlorine 0 None • Biocides • Corrosion inhibitors ■ Algaecide ❑ Other 5) If any box in item (4) above [other than None] was checked, a completed Biocide 101 Form and manufacturers' information on the additive must be submitted to the following address for approval: See Cover Letter NC DENR / DWQ / Environmental Sciences Section Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699-1621 6) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? • Yes 0 No See Cover Letter (If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment facilities should be described in detail. ) 7) Discharge Frequency: See Cover Letter The discharge is: 0 Continuous • Intermittent ❑ Seasonal* i) If the discharge is intermittent, describe when the discharge will occur: During cooling tower blowdown activities ii) *Check the month(s) the discharge occurs: 0 Jan ❑ Feb ❑ Mar. ❑ Apr 0 May El Jun 0 Jul 0 Aug. 0 Sept. 0 Oct. 0 Nov. 0 Dec. b) How many days per week is there a discharge? c) Please check the days discharge occurs: 0 Sat. ❑ Sun. 0 Mon. 0 Tue. 0 Wed. 0 Thu. 0 Fri. 8) Receiving stream a) To what body or bodies of water (creek, stream, river, lake, etc.) does the facility discharge wastewater? North Second Creek b) Stream Classification: Fresh Water — Class C Page 2 of 3 NCG500000 renewal application Additional Application Requirements: The following information must be included in triplicate [original + 2 copies] with this application or it will be returned as incomplete. > Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. > Authorization for representatives. If this application will be submitted by a consulting engineer (or engineering firm), include documentation from the Permittee showing that the consultant submitting the application has been designated an Authorized Representative of the applicant. Certification I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: ---?\obec' N. R. C\Gr e J'f • Title: \ roye C r r g ce C \,.).,n-47._ 9i. Oz/di%D (Signature of Applicant) \ (Date Signed) North Carolina General Statute 143-215.6 b (i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) asasaeasameasasasasasa This Notice of Renewal Intent does NOT require a separate fee. The permitted facility already pays an annual fee for coverage under NCG500000. asasasasaaaEasasasasasa Mail the original and two copies of the entire package to: Mr. Charles H. Weaver NC DENR / DWQ / NPDES 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Page 3 of 3 ENSR AECOM ENSR 4701 Cox Road, Suite 200, Glen Allen, VA 23060 T 804-290-7920 F 804-290-7921 www.ensr.aecom.com February 1, 2007 Mr. Charles H. Weaver, Jr. NC DENR / DWQ / NPDES 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: Notice of Renewal Intent Application General Permit NCG500000 Existing Certificate of Coverage NCG500582 Dear Mr. Weaver: On behalf of Southern Power Company, ENSR is pleased to submit this Notice of Renewal Intent Application for General Permit NCG500000, Existing Certificate of Coverage NCG500582 for the Plant Rowan County power station. The current permit became effective on August 1, 2002 and will expire at midnight on July 31, 2007. The Plant Rowan County power station is located at 5755 NC HWY 801, Salisbury, NC 28147 and includes simple -cycle natural gas combustion turbines, combined cycle combustion turbines, switch, and substation yards containing the necessary supporting equipment and systems needed for operation. Specifically, the station contains five combustion turbine units, one steam turbine unit and cooling towers with associated water treatment chemicals. The following provides additional information as referenced by item number in Attachment 1 - January 31, 2007 Notice of Renewal Intent: 1. Item 3(a) — Description of Discharge 1. Outfall 001 discharges from a storm water retention pond to an unnamed tributary of North Second Creek. See Attachment 2 — Site Map. 2. Outfall 002 discharges directly to North Second Creek. 2. Item 3(c) Other — Description of Discharge Outfall 001 1. Storm water which accumulates in an outdoor retention pond located adjacent to the cooling towers and chemical storage areas. See Attachment 2 — Site Map. 2. Wastewater from operational systems during infrequent draining of various process units, piping, components and storage tanks during maintenance and operational activities (i.e. circulation water, steam drain blowdown, hotwell, gland seal, heat -recovery steam generator (HRSG), and demineralized water). See Attachment 3 —April 26 and June 18, 2004 correspondence. Outfall 002 1. Non -contact cooling water. 2. Water conditioning products (i.e. Corrshield MD4100, Propylene Glycol, Sodium Hypochlorite, Continuum AEC3108 and Spectrus DT 1404). 3. Wastewater from operational systems during infrequent draining of various process units, piping, components and storage tanks during maintenance and operational activities (i.e. circulation water, steam drain blowdown, hotwell, gland seal, HRSG, and demineralized water). See Attachment 3 —April 26 and June 18, 2004 correspondence. 4. Blowdown wastewaters (cooling tower and boiler). Mr. Charles H. Weaver, Jr. February 1, 2007 Page 2 3. Items 4 and 5 — Corrosion Inhibitors See Attachment 3 for correspondence from Plant Rowan County to the North Carolina Department of Natural Resources, Division of Water Quality (NC DENR DWQ) regarding the approval for use of specific corrosion inhibitors (i.e. Corrshield MD4100 and Propylene Glycol). The facility also uses Sodium Hypochlorite and Continuum AEC3108 as water conditioning products in addition to Spectrus DT 1404 (sodium bisulfite) to eliminate residual chlorine. MSDS sheets for Sodium Hypochlorite, Continuum AEC3108 and Spectrus DT 1404 are included in Attachment 4. In addition, completed Biocide 101 Forms and MSDS sheets will be submitted to the Aquatic Toxicology Unit for Sodium Hypochlorite, Continuum AEC3108 and Spectrus DT 1404. 4. Item 6 — Wastewater Treatment Outfall 001 — A storm water retention pond is located adjacent to the cooling towers. The pond collects surface water runoff from the area surrounding the cooling towers and water chemical storage areas. Due to potential impacts from the adjacent cooling towers and chemical storage areas to storm water located within the pond, the discharge is monitored under this waste water permit. The pond is specifically designed to provide storm water retention capabilities and not serve as wastewater treatment. The pond has an overflow discharge pipe which discharges to an unnamed tributary of North Second Creek. Outfall 002 — Wastewater treatment associated with Outfall 002 is limited to the use of sodium bisulfite for the elimination of chlorine. 5. Item 7 — Discharge Frequency The discharge for 001 is intermittent depending on the amount of rainfall. Historically the pond will discharge a small amount of water (less than 25 gallons per day) during normal conditions. The pond will discharge more water (approximately 250 gallon a day) during heavy rain events. The discharge for 002 which is continuous during intermittent plant operations ranges from 150,000 gallons per day under normal conditions up to 240,000 gallons per day during full plant operation (24 hours a day 7 days a week). The plant typically does not operate every day due to limitation imposed by the air permit (i.e. 2,000 hours per year for each turbine). Please feel free to contact either Mr. Hare at 804-516-9551 or Mr. Syverson at 704-450-9862 if you have any questions about this letter. Sincerely yours, 7cruriA Robert Hare Project Manager rhare@ensr.aecom.com Cc: Terry Syverson — Plant Rowan County Laura Rose Senior Project Manager (rose@ensr.aecom.com Attachments: Attachment 1 — January 31, 2007 Notice of Renewal Intent Attachment 2 — Site Map Attachment 3 — Agency Correspondence Attachment 4 — MSDS Sheets Attachment 5 — Authorization for Representatives ENSR AECOM Site Boundary Cooling Tower Outfall 002 ( Sampling Point ) ENSR AECC ENSR CONSULTING AND ENGINEERING (NC), INC. RALEIGH, NORTH CAROUNA 27616 PHONE: (919) 872-6600 FAX: (919) 872-7996 WEB: HTTP://WWW.ENSRAECOM.COM USGS 7-1/2 MINUTE SERIES MAP Rowan Mills, NC 1987 TOPOGRAPHIC QUADRANGLE SCALE 1:24000 752 Property Boundary Storm Water Pond Outfall 001 Outfall 002 ( Underground Discharge Pipe ) Outfall 002 ( Temperature Sampling Point ) Topographic Site Map Plant Rowan County 5755 Highway 801 Salisbury Rowan County, North Carolina FIGURE NUMBER: 1 DRAWN BY: DATE: PROJECT NUMBER KLR 11/26/07 06204-018 : DRAWING NUMBER: A60644A Southern Company Services, inc. 5755 NC RO1 Hwy. Salisbury, North Caroline 20147 Robert P Hare Project Manager ENSR 4701 Cox Road, Suite 200 Glenn Allen, Virginia 23060 Mr. Hare, Please sign for me, the Plant Rowan NPDES timely application and meeting the deadline. correspondence if needed. Thanks for your c Regards, '"`7 B. Terry D. Syverson Compliance Team Leader Plant Rowan Southern Power Company 5755 NC 801 Hwy Salisbury, NC 28147 SOUTHER COMPANY Ene;gy to Serve Your W7nrlr January 30, 2007 Permit Application so not to delay the 1 will be available for any future °operation.