NCG500596_Permit (Issuance)_20151006

. Weaver, Charles
From: Weaver, Charles
Sent: Tuesday, October 06, 2015 9:52 AM
To: '[e-mail]'
Subject: renewal of NCG500596 / Shaver Wood Products
Attachments: NCG50 Final 093015.pdf; Technical Bulletin - NCG500000 2015.doc
Importance: High
The Division has renewed the subject Certificate of Coverage for your facility.
Attached you will find the updated version of NPDES General Permit NCG500000, effective 10/1/2015. Discard any
previous versions of the General Permit and use this version until further notice.
You do not need a reprinted Certificate of Coverage, as the one issued to you in 2012 is still applicable.
Thank you for your patience during the longer -than -expected renewal period.
If you have any questions about this matter, simply reply to this message.
Charles H. Weaver
NPDES Unit
1

- Weaver, Charles
From: Jimbo Shaver <[e-mail]>
To: Weaver, Charles
Sent: Wednesday, October 07, 2015 2:32 PM
Subject: Read: renewal of NCG500596 / Shaver Wood Products
Your message
To:
Subject: Read: renewal of NCG500596 / Shaver Wood Products
Sent: Wednesday, October 7, 2015 6:32:22 PM (UTC) Monrovia, Reykjavik
was read on Wednesday, October 7, 2015 6:31:48 PM (UTC) Monrovia, Reykjavik.

NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Resources
Pat McCrory Thomas A. Reeder John E. Skvarla, III
Governor Director Secretary
NOTICE OF RENEWAL INTENT
!Required by 15A NCAC 02H .0127(d)]; [term definition see 15A NCAC 0211 .0103(19)1
Application for renewal of existing coverage under General Permit NCG500000
Existing Certificate of Coverage (CoC): NCC500596
(Press Tab to navigate form)
1) Mailing address of facility owner/operator: (address to which all correspondence should be mailed)
Company Name Shaver Wood Products, Inc.
Owner Name Richard W. Shaver
Street Address 14440 Statesville Blvd.
City Cleveland State NC ZIP Code 27013 -
Telephone # 704 - 278 - 9291 Fax # 704 - 278 - 9304
Email Address [e-mail]
2) Location of facility producing discharge:
DECEIVED/DENR/DWR
JUNI 0 1 2015
Facility Name Shaver Wood Products, Inc. vVater Quality
Permitting Section
Facility Contact Chad Shaver
Street Address 14440 Statesville Blvd.
City Cleveland State NC ZIP Code 27013 -
County Rowan
Telephone # 704 - 278 - 9291 Fax # 704 - 278 - 9304
Email Address [e-mail]
3) Description of Discharge:
a) Is the discharge directly to the receiving stream?
❑ Yes
® No — Please submit a site map with the pathway to the potential receiving waters clearly marked. This
includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only
viable means of discharge.
b) Number of discharge outfalls (ditches, pipes, channels, etc. that convey wastewater from the property): 1
boiler wastewater
Page 1 of 3

NCG500000 Renewal Application
c) What type of wastewater is discharged? Indicate which discharge points, if more than one.
Non -contact cooling water Outfall (s) #:
• Boiler Blowdown Outfall (s) #: 4 Area J
❑ Cooling Tower Blowdown Outfall (s) #:
❑ Condensate Outfall (s) #:
❑ Other Outfall (s) #:
(Please describe "Other"):
d) Volume of discharge per each discharge point (in GPD):
#001: 30 GPD #002: GPD #003: GPD #004: GPD
4) Please check the type of chemical[s] added to the wastewater for treatment, per each separate discharge
point (if applicable, use separate sheet):
❑ Chlorine ❑ Biocides
® Corrosion inhibitors ❑ Algaecide ❑ Other 0 None
If any box other than None is checked, a completed Biocide 101 Form and manufacturers' information on the
additive must be submitted to the following address for approval:
NC DENR / DWR / Environmental Sciences Section
Aquatic Toxicology Unit
1621 Mail Service Center
Raleigh, NC 27699-1621
5) Is there any type of treatment being provided to the wastewater before discharge? (Le., retention ponds,
settling ponds, etc.)
❑ Yes - Please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal
package. Existing treatment facilities should be described in detail.
No
6) Discharge Frequency:
a) The discharge is: ❑ Continuous ® Intermittent ❑ Seasonal
i) If the discharge is intermittent, describe when the discharge will occur: Daily at various times.
ii) If seasonal, check the month(s) the discharge occurs:
❑ Jan ❑ Feb ❑ Mar. ❑ Apr ❑ May ❑ Jun ❑ Jul ❑ Aug. ❑ Sept. ❑ Oct. ❑ Nov. ❑ Dec.
b) How many days per week is there a discharge? 7
c) Please check the days discharge occurs: ® Sat. ® Sun. ® Mon. ® Tue. ® Wed. ® Thu. ® Fri.
Page 2 of 3

NCG500000 Renewal Application
Additional Application Requirements:
The following information must be included in duplicate [original + 1 copy] with this application or it
will be returned as incomplete.
➢ Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must
be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point.
➢ Authorization for representatives. If this application will be submitted by a consulting
engineer (or engineering firm), include documentation from the Permittee showing that the
consultant submitting the application has been designated an Authorized Representative of the
applicant, per 15A NCAC 02H .0138(b)(1).
CERTIFICATION
I certify that I am familiar with the information contained in this application and that to the best of my
knowledge and belief such information is true, complete, and accurate.
Printed Name of Person Signing: Wilson Chad Shaver Title: Executive Vice President
(Please review I5A NCAC 02H .0106(e) for authorized signing officials)
utiush, pLa
Signature of Applicant
North Carolina General Statute $ 143-215.6B provides that:
Any person who knowingly makes any false statement representation, or certification in any application, record,
report, plan, or other document filed or required to be maintained under this Article or a rule implementing this
Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case
under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device
or method required to be operated or maintained under this Article or rules of the Commission implementing this
Article, shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars
($10,000). 18 U.S.C. Section 1001 provides a punishment by a fine or imprisonment not more than 5 years, or both,
for a similar offense.
May 27, 2015
Date Signed
This Notice of Renewal Intent does NOT require a separate fee.
The permitted facility already pays an annual fee for coverage under NCG500000.
Mail the original and one copy of the entire package to:
NC DENR / DWR / Water Permitting Section
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Attn: Charles Weaver
Page 3 of 3

Shaver Wood Products, Inc.
NO1 NCG500000
Page 1
3) Description of Discharge
d) Volume of Discharge
1) Boiler is used tosupply stream to two dry kilns. It is manually blown down
once per day for eight seconds. Maximum volume of discharge is estimated
to be 35-gallons. The boiler is not operated unless the kilns are operating.
2) Two dry kilns are typically charged and operated ten times per year. The
batch cycle is. typically 7 days. The kilns occasionally produce condensate
when softwood is dried. The condensate from both kilns discharges to the
ground surface. The. condensate is most likely to occur at the beginning of the
batch cycle. Condensate volume estimate is 1 —10-gallons/hour worst case
maximum.
4) Corrosion Inhibitors
Material Safety Data Sheets for the four corrosion inhibitors used by Shaver are
included in attachment A. The chemicals used are manufactured by Anderson
Chemical company, Inc. of Macon, Georgia.
ANCO-OX 1040
ANCOTREAT 1190
ANCOTREAT 1200
ANCOSTREAM 2000
According to Anderson Chemical Company, Inc., the ANCOSTREAM 2000 is a
steam corrosion inhibitor. The active ingredient in the chemical (morpholine)
should be volatized in the boiler and should not be present in the blow down in
significant quantities.
7) Discharge Frequency
a) i) Boiler -eight second manual blowdown every 24 hours which typically occurs
approximately 70 times per year
Dry kilns -discharge presence dependent on type of wood dried
b) Boiler -eight second manual blowdown every 24 hours which typically occurs
approximately 70 times per year
Dry kilns -discharge presence dependent on type of wood dried

Shaver Wood Products, Inc.
NOl NCO500000
Page 2
14) Alternatives to Direct Discharge
a) Connection to a Regional Sewer Collection System
The sanitary sewer system from the Town of Cleveland does not extend to the
site. Should sanitary sewer become. available, connection to the system may be
possible with appropriate notification and permitting.
b) Subsurface disposal (including nitrification field, infiltration gallery, injection
wells, spray irrigation, etc.)
The office building on site is currently the only building served by a subsurface
disposal system treating sanitary waste. Connecting the boiler blow down and
kiln condensate to the existing subsurface system would be difficult due to the
piping distances required and heavy vehicular and equipment traffic on the site.
The boiler blowdown and kiln condensate currently discharge to the ground
surface. Due to the relatively flat nature of the site, the wastewaters typically
infiltrate the ground surface. It is possible during a rain event that the
wastewaters could be conveyed by sheet flow to a drainage swale in the western
portion of the site. The swale intersects an intermittent stream in the wooded
area west of the site.