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Home My WebLink AboutNC0035173_Wasteload Allocation_19920615NPDES DOCVHENT ! CANNINO COVER SHEET NC0035173 Wieland Copper WWTP NPDES Permit: Document Type: Permit Issuance ,„‹.Wastel oad Allocation bH'ia.rf'tra+iifiwf'fa.+. . -tea ..i+iinMy>JiMMY''',. Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: June 15, 1992 This document i+a printed on reuse paper - igpnore nay content clam the resrerse +scide opo NPDES WASTE LOAD ALLOCATION PERMIT NO.: NC0035173 PERMITTEE NAME: FACILITY NAME: Halstead Industries, Inc. Pine Hall Plant Facility Status: Existing Permit Status: Renewal Major Minor �1 Pipe No.: 001 Design Capacity: 0.025 MGD Domestic (% of Flow): 100 % Industrial (% of Flow): Comments: Completed By Permits & Engineering At Front Of Subbasin Refer : Basinwide / Streamline WLA File STREAM INDEX: 22-(8) RECEIVING STREAM: an unnamed tributary to the Dan River Class: WS-III Sub -Basin: 03-02-01 Reference USGS Quad: B 18SE, Belews Lake County: Stokes Regional Office: Winston-Salem Regional Office Previous Exp. Date: 5/31/92 Treatment Plant Class: II Classification changes within three miles: ca. 25+ mi. Requested by: Prepared by: Reviewed by: Jule Shanklin •5 it Ss - (please attach) Date: 2/19/92 C—/ 1/9 Date: Date: Modeler Date Rec. # 13 m--a al k41a y !o'i 8 3 Drainage Area (mi2 ) ] . (o Avg. Streamflow (cfs): ). ?I 7Q10 (cfs) p. o7s Winter 7Q10 (cfs) p. 30Q2 (cfs) O.4- Toxicity Limits: IWC 34 % Acute �� oni• Qum.-{- R-' Instream Monitoring: Parameters 1 Q-NV. Upstream 1a��- Location Downstream 20 o V Location Effluent Characteristics Summer Winter BOD5 (mg/1) 7-0 3 a NH3-N (mg/1) D.O. (mg/1) b S TSS (mg/1) ". o F. Col. (/100 ml) --z-e> ,moo pH (SU) — ? Ci. — ? e)? ek: f )11 ci) ik.f4-ck- c L C X./LAN& Am61-- PLOTTED Comments: Facility Name: NPDES No.: Type of Waste: Facility Status: Permit Status: Receiving Stream: Stream Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Topo Quad: FACT SHEET FOR WASTELOAD ALLOCATION Request # Halstead Industries, Inc. --Pine Hall Plant NC0035173 Domestic - 100% Existing Renewal UT Dan River WS-III 03-02-01 Stokes Winston-Salem Regional Jule Shanklin 2/19/92 B18SE tECE, 'EL)N C. Dept. ut EHNR APR 2 1+ 1992 Winston-Salem 6783 Regional Office Stream Characteristic: Office USGS # Date: Drainage Area (mi2): Summer 7Q10 (cfs): Winter 7Q10 (cfs): Average Flow (cfs): 30Q2 (cfs): IWC (%): 1987 WLA 1.6 0.075 0.3 1.8 0.4 34 Wasteload Allocation Summary (approach taken, correspondence with region, EPA, etc.) Facility has failed multiple toxicity tests in this permitting period. WSRO is aware of the problem and enforcement action is being pursued. The facility dischargers 100% domestic waste but there seems to be copper contaminations the industry (copper pipe manufacture). Instream data shows no DO problems. Toxicity reports implicates Cu, Zn, or Chlorine the possible cause of toxicity. Further studies planned by the facilty. Chlorine letter sent at 28 µg/1. Ammonia toxicity is 2.5 mg/1 summer and 14 mg/1 winter. Specia Sclj dul requirements and additional comments from Reviewers: Recommended by: Reviewed by Instream Assessment: Regional Supervisor: Permits & Engineering: 45YA.LCLAA 1/�1 Date: V/2 °/9 2- Date: Date: .5— /)-f Z Date: -1////2-, RETURN TO TECHNICAL SERVICES BY: MAY 2 1 1992 2 Existing Limits: CONVENTIONAL PARAMETERS Monthly Average Summer Winter Wasteflow (MGD): 0.025 0.025 BOD5 (mg/1): 20 30 NH3N (mg/1): 17 monitor DO (mg/1): 5.0 5.0 TSS (mg/1): 30 30 Fecal Col. (/100 ml): 1000 1000 pH (SU): 6.0-9.0 6.0-9.0 Residual Chlorine (µg/1): monitor monitor Copper (µg/1): monitor monitor Chronic Quarterly at 34% Recommended Limits: Monthly Average Summer Winter WQ or EL Wasteflow (MGD): 0.025 0.025 BOD5 (mg/1): 20 30 WQ NH3N (mg/1): 17 monitor WQ DO (mg/1): 5.0 5.0 EL TSS (mg/1): 30 30 EL Fecal Col. (/100 ml): 200 200 EL pH (SU): 6.0-9.0 6.0-9.0 EL Residual Chlorine (14/1): monitor monitor Copper (14/1): monitor monitor Chronic Quarterly ar 34% Limits Changes Due To: Parameter(s) Affected Change in 7Q10 data Change in stream classification Relocation of discharge Change in wasteflow Other (onsite toxicity study, interaction, etc.) Instream data New regulations/standards/procedures X Fecal Coliform New facility information X Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR No parameters are water quality limited, but this discharge may affect future allocations. 3 INSTREAM MONITORING REQUIREMENTS Upstream Location: 100 feet upstream of discharge point Downstream Location: 200 feet downstream of discharge point Parameters: DO, Temperature, Fecal Coliform Special instream monitoring locations or monitoring frequencies: MISCELLANEOUS INFORMATION & SPECIAL CONDJTIONS Adequacy of Existing Treatment Has the facility demonstrated a ability to meet the proposed new limits with existing treatment facilities? Yes No . If no, which parameters cannot be met? //»2e" Would a "phasing in" of the new limits be appropriate? Yes No x If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: If no, why not? `;CA',/y 1, s .44.4y i44'M- -74~ Special Instructions or Conditions Wasteload sent to EPA? (Major) (Y or N) (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. Facility Name ag Permit # bo (73 Pipe o0 erriut � 3 S p CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 34 % (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after tf zirty days from the effective date of this permit during the months of cr J,�L 0 c._�— . Effluent sampling for this testing shall be performed at the NPDES permiltedfii al effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include altemate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submitsuitable test results will constitute noncompliance with monitoring requirements. 7Q10 a 07s` cfs Permitted Flow O. o a S MGD 1WC -7 , % Basin & Sub -basin o oz - D t Recommended by: c�YJi�t� Receiving Stream t f i Rwr. v.-- County s Date `A/ e0 /9 QCL PIF Version 9191 Ca. ....... • JTh )\-k.,......4 0.0 i?rp Lt() 29. r, 44e (40.02.r— sr) ••• \•ga_ %- r7 t 1LLA, 1A, 1-4 I 0-0 11 1,(1 Ls LCA 7-Lk tWt.ik c_ nsL re&-kr, Ct- e\czt•-) 1lb b /C-4444 iY\ s bek‘r izostz.t. N.. c c)-pper ?( pc_ 4--(. ov• Lc37:1A-fz, II ((Facility: IIHalstead Industries IIReceiving Stream: IIUT Dan River II II Ammonia/Chlorine Worksheet I1Summer IINitrogen as NH3 II II 7Q10 (cfs): II Design Flow (MGD): II Design Flow (cfs): II Stream STD (mg/1): IlBackground level (mg/1): I I IWC (%) : 11Allowable concentration II of NH3-N (mg/1): II IIWinter IINitrogen as NH3 II II II (I 7Q10 Design Flow Design Flow (cfs) : (MGD): (cfs) : Stream STD (mg/1): IlBackground level (mg/1): I I IWC (%) : IIAllowable concentration II of NH3-N (mg/1): Permit Number: Modeler: Date: (Residual Chlorine 0.075 1 7Q10 (cfs): 0.025 1 Design Flow (MGD): 0.039 1 Design Flow (cfs): 1.000 1 Stream STD (ug/1): 0.220 (Background level (ug/1): 34.066 ( IWC (%): (Allowable concentration ,'2.510 I of Chlorine (ug/1): (Allowable concentration I of Chlorine (mg/1): 0.300 0.025 0.039 1.800 0.220 11.439 14.032 II II NC0035173 II njb II 23-Mar-92 II II II II II II 0.075 II 0.025 II 0.039 II 17.000 II 0.000 11 34.066 II II 49.903 II II 0.050 II 11 II II II II II II II II II II WHOLEFrI•LL TOXICITY TESTING OISELF-MONITORING SUMMARY) Thu, Feb 13, 1992 FACILITY GUILFORD MILLS EAST NPDESI: NC0002305 County: DUPLIN PP:0.9650 7QI0:6_500 Rogion: WIRO IWq%)18.68 RP.OUIREMFNT PERMIT CHRONIC LIMIT: 19% Dotir:7/1/89 Frequency. Q P/F A Months: JAN APR JUL OCT SOC/JOC Roq: YF.AR JAN '88 89 - 90 NR '91 PASS '92 HALSTEAD METAL PRODUCTS NPDES8: NCO03S173 County: STOKES PF: 0.025 7Q1Ct 0.075 IWq%)34.05 Region: WSRO PERMIT CHRONIC LIMIT:34% Begin: 6/1/87 Frequarcy: Q P/F Months: JAN APR JUL OCT SOC/JOC Rcq: '88 '89 PASS '90 FAIL - '91 FAIL '92 HANSI WWII' NPDESI:N00047562 County: RICHMOND Raskin: FRO PP:1.0 7Q10: 2.5 IWq%):38.27 PERMIT CHRONIC MONIf:ChV MONIT, 38% LIMIT A IN Begin 10/1/91 Frequency. Q CLV Months: JAN APR JUL OCT SOC/JOC Roq: 88 '89 '90 '91 '92 HAMPT ON INN NPDBSI: NC'0062880 County: HENDERSON Raglan: ARO PF:0.018 7Q10: 0.20 IWq%):12.2 PERMIT CHRONIC LIMIT:12% 13ogin:10/1/90 fioqumcy. Q P/F A Months: MAR JIJN SEP DEC SOC/JOC Req: '88 89 '90 '91 - '92 HAVELOCK W W1P NPDBSI: N00021253 County: CRAVEN PF:1-50 7Q1R 0.00 Region WARD IWq%):100.00 PERMIT CHRONIC L IMIC:99% Engi n 6,1/88 lrroqumcy: Q P/F Mantle: JAN APR JUL OCT SOC/10C Req: 88 - 89 FAIL 90 PAIL '91 PASS '92 PASS HAYE.S VILLE W W TP NPDESS: NC0026697 Cc nty: CLAY PF: 0JJ73 7Q1R0.50 Reshot: ARO IWq%):18.9 LETTER CHRONIC TARGE T:19% Bogs* 7/1/89 Fsoqumcr Q P/F A Mcmhs: JAN APR JUL OCT SOC/JOC Roq: 88 P15• '89 16.2 '90 NR '91 PASS '92 HEATER UTILITIES/ BRIARW OOD NPDES1: NC0062740 Count y: WAKE Raglan: RRO PF: 0.04 7Q10: 0.0 IWq%)100.00 PERMIT CHRONIC LIMIT: 99%. Begin: 8/1/90 iicqumcy: Q P/F A Months: JAN APR JUL OCT SOC/JOC Req: 88 89 90 '91 FAIL '92 HENDERSON CO. FIRE TRAINING CENTER NPDES8:NC0065218 County: HENDERSON Rogiw:ARO PF: VAR 7Q1a 1.9 IWq%):NA PERMIT:24 HR ACUTE MONIT EPIS (GRAB) Begs: 8/1/91 Frequency: 5-OWD/ Meths: SOC/JOC Req: '88 89 '90 '91 .92 HENDERSON NUTBUSH CRK W WTP NPDESI: N0002DSS9 County: VANCE PP:4.14 7 Q 10: 0.20 IWq%): 96.97 Raskin RRO HBNDERSONVILI.B WVI P NPDESI: NC0025534 County: HENDERSON Region ARO PP: 3.2 7Q1040.0 IWq%)11.01 PERMIT CHRONIC LIMIT:97% Begin:12/1/90 lioqumcy. Q P/F 8 Meths: MAR JUN SEP DEC SOCOOC Rcq: JOC:6/88-7/93 NO TOX REQ PERMIT CHR LIMT:11%,19% @ >3.2MGD Bogies 10/1/87 Fioqumcy. Q P/F Months: NOV FEB MAY AUG SOC/JOC Req: JOC:4/88-12N1 CHR Q P/F 11% (LIMIT) '88 28.3• '89 942• '90 FAIL '91 FAIL '92 FAIL Y '88 (-) 89 (-) 90 FAIL '91 PASS '92 FEB MAR APR PA- SS NR let PASS FAIL PAIL' MAY NR PASS J1JN JUL NR PASS - PASS FAIL NR PAIL AUG SF.P PASS PASS - PAIL PASS - - PAIL NR NR PASS - - PASS PA- SS bt NR NONE PASS NR NONE FA- IL FAIL PASS NR NONE let PASS FAIL NR 292 PASS NR FAIL FAIL PASS bt,PASS NONE' 19.3 let PASS LATE LATE LATE? NR PAIL PASS NONE* PASS NONE* let OCT NR PASS NR FAIL FAIL FAIL >100 FAIL PASS PASS PASS 36.2• P20 NR FAIL NR FAIL NOV PASS NR NR PASS NR PASS 71• 1.9• 98.5• 79• 92• 92• 79A• 97.7• - P20• P15• NONE. NONE* P35• 78.2• NR NONLi• bt NONE* P25• - FAIL FAIL FAIL FAIL - FAIL, F PASS FAIL FAIL FAIL FAIL PASS FAIL,4.6 PASS .P FAIL PAIL FAIL FAIL PASS - FAIL - (NR7) PAIL (-) PASS - (-) PASS FAIL - (-) FAIL - (-) FAIL PASS PAIL PASS NR bt PASS PASS PASS PASS PASS - - LATE FAIL - - PASS - - PASS - - PASS 1 0 2comoatt(ve failures . slgni&nnt aoocmaplha e Y Pro1988 data available LEGEND: PF•Pormined flow (MOD), 7Q10.Roceiving stream low Bow criwrion (c4), IWC%slnstroam waste coocowration, Regis..First tooth required, Frequcocy Monitoring frequency): (Q-Quumrly, M-Monthly; BM -Bimonthly; SA-Scmiamually; A-AoauaOy; OWDOnly when dlacharginr D-Discomimed mmeorieg sequinmem; IS -Conducting independent onulyj, Pt/Wass/Fail chronic bioassay, AceAcute, Chr.Chrordc, G.quartedy monitoring increases to monthly upon single far7me, (Data Notation): (f.Pathoad Minnow, •.Ceriodapboia sp., my.Mysid sbriarp. C1Vd]eonic value, P•Morulety of stated percentage at highest coot marina, at=Pcrtormcd by DEM Aq Tox Group, lx-Bsd lest), (Reporting Notation): I--..Dsu not eaqubvd. NRsNci reponad, ( ).Bcgimitg of Quartos), (Facility Auivity Status): )l.buuivc, N.Ncwly Inued(To cornuuct), I I.Activo but not discharging) DEC PASS PASS NONE 83.7• PAIL,47 PAIL FAIL FAIL let 25