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NC0036668_Permit (Issuance)_19960722
NPDES DOCYNENT $CANNIN`: COVER :SHEET NC0036668 Kenansville WWTP _,,, NPDES Permit: Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: July 22, 1996 This document is printed on reuse paper - ignore any content on the reYerse side State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director July 22,1996 Mayor Conrad Jenkins Town of Kenansville P.O. Box 370 Kenansville, North Carolina 28349 Alr*A41 Aginim....•••1"%mi j17 C0EHNR Subject: NPDES Permit Issuance Permit No. NC0036668 Kenansville WWTP Duplin County Dear Mayor Jenkins: In accordance with the application for a discharge permit received on January 23, 1996, the Division is forwarding herewith the subject NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated December 6,1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. Please take notice this permit is not transferable. Part II, E.4. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Susan Wilson at telephone number (919) 733-5083, extension 555. Sincerely, Original Signed By David Goo)jrich A.1 reston Howard, Jr., P.E. cc: Central Files Wilmington Regional Office Mr. Roosevelt Childress, EPA Permits and Engineering Unit Facility Assessment Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733.5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Permit No. NC0036668 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Town of Kenansville is hereby authorized to discharge wastewater from a facility located at Kenansville Wastewater Treatment Plant north of Kenansville NCSR 1301 Duplin County to receiving waters designated as Grove Creek in the Cape Fear River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. The permit shall become effective September 1, 1996. This permit and the authorization to discharge shall expire at midnight on July 31, 2001. Signed this day July 22,1996. Original Signed By David A. Goodrich A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Mangement Commission Permit No. NC0036668 SUPPLEMENT TO PERMIT COVER SHEET Town of Kenansville is hereby authorized to: 1. Continue to operate a 0.17 MGD wastewater treatment facility consisting of influent pumps, grit chamber, bar screen, single rotor oxidation ditch, secondary clarifier, chlorine contact chamber, post aeration, continuous flow recording, aerated sludge holding tank, and sludge drying beds, located at Kenansville Wastewater Treatment Plant, NCSR 1301, North of Kenansville, Duplin County (See Part III of this Permit), and 2. After receiving an Authorization to Construct from the Division of Environmental Management, construct a wastewater treatment facility not to exceed 0.3 MGD total flow, and, 3. Discharge from said treatment works at the location specified on the attached map into Grove Creek which is classified Class C-Swamp waters in the Cape Fear River Basin. 3s76000mN "74 "73 5730" 3'72 "71 Water' Tank • • 1-C_TA:44 • kil;•sc::1•17" • 4 ••.., . . i . • . i ./. 2..,%' \ /./.•,..............s. . • ...V., • ....<":„./^‘,... . vo in-- /1 . • 47 i , , • . . \-....,, st II- ... \ • - • ' %. r... Ai . i ' t '', 6 . \ --...••''' ..- tC.Cem , s — • ; ..s.s. 31' ' ; • ! i • •--:--- Town of Kenansville NPDES No. NC0036668 Discharge Point • Latitude: 34° 58' 77° 57' 1./ 23.S 1". .4, •Xtr.:•:lit. .A6: •.;7=1•-.•••', ; Dunn )1- --••• {1— '4 —w"- Ailg• —•• ••••• ,••• -at 3c. .• • ror- *It`, ''- ••••••••:.•. • i""•• . ;.! A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SUMMER (April 1- October 31) Permit No. NC0036668 During the period beginning on the effective date of the permit and lasting until expansion or expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Measurement Monthly Avg. Flow 0.17 MGD BOD, 5 day, 20°C** 11.0 mg/I Total Suspended Residue** 30.0 m g/I NH3asN 3.0 mg/I Dissolved Oxygen*** Fecal Coliform (geometric mean) 200 /100 ml Total Residual Chlorine Temperature Total Nitrogen (NO2 + NO3 + TKN) Total Phosphorus Conductivity Weekly Avg, Daily Max 16.5 mg/I 45.0 mg/I 400 /100 ml Frequency Continuous Weekly Weekly Weekly Weekly Weekly 2/Week Daily * Quarterly Quarterly Weekly Requirements Sample Type Recording Composite Composite Composite Grab Grab Grab Grab Composite Composite Grab *Sample Location I or E E, I E, I E E, U, D E,U,D E E, U, D E E E,U,D * Sample locations: E - Effluent, I - Influent, U - Upstream at NCSR 1301, D - Downstream at NC Hwy 11. Instream samples shall be grab samples and shall be conducted weekly. ** The monthly average effluent BODS and Total Suspended Residue concentrations shall not exceed 15 % of the respective influent value (85 % removal). *** The daily average dissolved oxygen effluent concentration shall not be less than 6.0 mg/l. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS WINTER (November 1 - March 31) Permit No. NC0036668 During the period beginning on the effective date of the permit and lasting until expansion or expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge limitations Monthly Avg. Weekly Avg. Daily Max Flow 0.17 MGD BOD, 5 day, 20°C** 22.0 mg/I 33.0 mg/I Total Suspended Residue** 30.0 m g/I 45.0 mg/I NH3asN 6.0 mg/1 Dissolved Oxygen*** Fecal Coliform (geometric mean) 200 /100 ml 400 /100 ml Total Residual Chlorine Temperature Total Nitrogen (NO2 + NO3 + TKN) Total Phosphorus Conductivity * Sample locations: E - Effluent, I - Influent, U - Monitoring Measurement Frequency Continuous Weekly Weekly Weekly Weekly Weekly 2/Week Daily * Quarterly Quarterly Weekly Upstream at NCSR 1301, D - Downstream at NC Hwy 11. Instreatn samples shall be grab samples and shall be conducted weekly. Requirements Sample Type Recording Composite Composite Composite Grab Grab Grab Grab Composite Composite Grab *Sample Location 1 or E E, 1 E, I E E, U, D E,U,D E E, U, D E E E,U,D ** The monthly average effluent BODS and Total Suspended Residue concentrations shall not exceed 15 % of the respective influent value (85 % removal). *** The daily average dissolved oxygen effluent concentration shall not be less than 6.0 mg/1. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SUMMER (April 1- October 31) Permit No. NC0036668 During the period beginning upon expansion above 0.17 MGD and lasting until expiration, the Permittee is authorized to discharge from • outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Measurement Sample *Sample Monthly Avg, Weekly Avg. Daily Max Frequency Type Location Flow 0.30 MGD Continuous Recording I or E BOD, 5 day, 20°C** 6.0 mg/I 9.0 mg/I 3/Week Composite E, I Total Suspended Residue** 30.0 mg/I 45.0 mg/1 3/Week Composite E, I NH3 as N 2.0 mg/I 3/Week Composite E Dissolved Oxygen*** 3/Week Grab E, U, D Fecal Coliform (geometric mean) 200 /100 ml 400 /100 ml 3/Week Grab E,U,D Total Residual Chlorine 28.0 µ g/ I 3/Week Grab E Temperature Daily * Grab E, U, D Total Nitrogen (NO2 + NO3 + TKN) Quarterly Composite E Total Phosphorus Quarterly Composite E Conductivity 3/Week Grab E,U,D * Sample locations: E - Effluent, I - Influent, U - Upstream at NCSR 1301, D - Downstream at NC Hwy 11. Stream samples shall be collected three times per week during June, July, August, and September and once per week during the remaining months of the year. ** The monthly average effluent BODS and Total Suspended Residue concentrations shall not exceed 15 % of the respective influent value (85 % removal). *** The daily average dissolved oxygen effluent concentration shall not be less than 6.0 mg/1. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored 3/week at the effluent by grab sample. There shall'be no discharge of floating solids or visible foam in other than trace amounts. A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS WINTER (November 1- March 31) Permit No. NC0036668 During the period beginning upon expansion above 0.17 MGD and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Fffluent Characteristics Discharge Limitations Monthly Avg. Weekly Avg, Daily Max Flow 0.30 MGD BOD, 5 day, 20°C** 12.0 mg/1 18.0 mg/I Total Suspended Residue** 30.0 mg/1 45.0 mg/I NH3 as N _ 4.0 mg/1 Dissolved Oxygen*** Fecal Coliform (geometric mean) 200 /100 ml 400 /100 mi Total Residual Chlorine Temperature Total Nitrogen (NO2 + NO3 + TKN) Total Phosphorus Conductivity Monitoring Requirements Measurement Sample *Sample Frequency Type Location Continuous Recording I or E 3/Week Composite E, I 3/Week Composite E, I 3/Week Composite E 3/Week Grab E, U, D 3/Week Grab E,U,D 28.0 µg/I 3/Week Grab E Daily * Grab E, U, D Quarterly Composite E Quarterly Composite E 3/Week Grab E,U,D * Sample locations: E - Effluent, I - Influent, U - Upstream at NCSR 1301, D - Downstream at NC Hwy 11. Stream samples shall be collected three times per week during June, July, August, and September and once per week during the remaining months of the year. ** The monthly average effluent BOD5 and Total Suspended Residue concentrations shall not exceed 15 % of the respective influent value (85 % removal). *** The daily average dissolved oxygen effluent concentration shall not be less than 6.0 mg/1. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored 3/week at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. FACILITY INFORMATION Facility NPDES No. Design Flow (MGD) Facility Class Staff Review and Evaluation NPDES Wastewater Permit Kenansville WWTP NC0036668 0.17, 0.3 MGD upon expansion II existing, III upon expansion STREAM CH Stream Name Stream Class Sub -basin Drainage Area (mi2) S7Q10 (cfs) W7Q10 (cfs) 30Q2 (cfs) IWC (%) ARACTERISTICS Grove Creek C -Sw 030622 21.2 0.5 1.6 0.0 34.5 @ 0.17 MGD 43.7 © 0.3 MGD Proposed Changes Parameters Affected Basis for change(s) Frequency changes BOD5, NH3-N, TSS, DO, TRC 2B .0500 (Class III, WQ ltd.) UPON EXPANSION Compliance Schedule: Special Condition(s): Permits & Engineering Comments: Monitoring frequencies for the expanded flow have been modified to reflect a Class III facility as indicated on the staff report. All other limits/frequencies remain the same. The facility has been within its SOC/permit limits during the past year. Prepared by: Regional Office Evaluation and Recommendations: A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SUMMER (April 1 - October 31) Permit No. NC0036668 During the period beginning on the effective date of the permit and lasting until expansion or expiration, the Pcrmittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Monthly Avg. Flow 0.17 MGD BOD, 5 day, 20°C** 11.0 mg/t Total Suspended Residue** 30.0 mg/I NH3 as N 3.0 mg/1 Dissolved Oxygen*** Fecal Coliform (geometric mean) Total Residual Chlorine Temperature Total Nitrogen (NO2 + NO3 + TKN) Total Phosphorus Conductivity Discharge Limitations Monitoring Requirements Measurement Bample *Sample Frequency Type Locatioq Continuous Recording t or E Weekly Composite E, I Weekly Composite E, I Weekly Composite E Weekly Grab E, U, D Weekly Grab E,U,D 2/Week Grab E Daily ' Grab E, U, D Quarterly Composite E Quarterly Composite E Weekly Grab E,U,D * Sample locations: E - Effluent, I - Influent, U - Upstream at NCSR 1301, D - Downstream at NC Hwy 11. Instream samples shall be grab samples and shall be conducted weekly. ** The monthly average effluent BOD5 and Total Suspended Residue concentrations shall not exceed 15 % of the respective influent value (85 % removal). Weekly Avg, Daily Max 16.5 mg/I 45.0 m g/I 200 /100 ml 400 /100 ml *** The daily average dissolved oxygen effluent concentration shall not be less than 6.0 mg/1. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. -A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS WINTER (November 1 - March 31) Permit No. NC0036668 During the period beginning on the effective date of the permit and lasting until expansion or expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristig1 Discharge Limitations Monthly Avg. Flow 0.17 MGD BOD, 5 day, 20°C** 22.0 mg/I Total Suspended Residue** 30.0 mg/I NH3asN 6.0 mg/I Dissolved Oxygen*** Fecal Coliform (geometric mean) Total Residual Chlorine Temperature Total Nitrogen (NO2 + NO3 + TKN) Total Phosphorus Conductivity Weekly Avg. 33.0 mg/I 45.0 mg/I 200 /100 ml 400 /100 ml Daily Max Monitoring Measurement Frequency Continuous Weekly Weekly Weekly Weekly Weekly 2/Week Daily * Quarterly Quarterly Weekly *Sample locations: E - Effluent, I - Influent, U - Upstream at NCSR 1301, D - Downstream at NC Hwy 11. Instreatn samples shall be grab samples and shall be conducted weekly. Requirements Sample Type Recording Composite Composite Composite Grab Grab Grab Grab Composite Composite Grab *Sample Location I or E E, I E, I E E, U. D E,U,D E E, U, D E E E,U,D ** The monthly average effluent BODS and Total Suspended Residue concentrations shall not exceed 15 % of the respective influent value (85 % removal). *** The daily average dissolved oxygen effluent concentration shall not be Tess than 6.0 mg/I. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SUMMER (April 1 - October 31) Permit No. NC0036668 During the period beginning upon expansion above 0.17 MGD and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Flow BOD, 5 day, 20°C** Total Suspended Residue** NH3 as N Dissolved Oxygen*** Fecal Coliform (geometric mean) Total Residual Chlorine Temperature Total Nitrogen (NO2 + NO3 + TKN) Total Phosphorus Conductivity Discharge Limitations Monthly Avg. 0.30 MGD 6.0 mg/I 30.0 mg/I 2.0 mg/I 200 /100 ml Weekly Avg. Daily Max 9.0 mg/I 45.0 mg/I 400 /100 mi 28.0 µg/I Monitoring Measurement frequency Continuous 3/Week 3/Week 3/Week 3/Week 3/Week 3/Week Daily * Quarterly Quarterly 3/Week * Sample locations: E - Effluent, I - Influent, U - Upstream at NCSR 1301, D - Downstream at NC Hwy 11. Stream samples shall be collected three times per week during months of the year. ** The monthly average effluent BOD5 and Total Suspended % removal). Requirements Sample Type Recording Composite Composite Composite Grab Grab Grab Grab Composite Composite Grab *Sample Location I or E E, 1 E, I E E, U, D E,U,D E E, U, D E E E.U,D June, July, August, and September and once per week during the remaining Residue concentrations shall not exceed 15 % of the respective influent value (85 *** The daily average dissolved oxygen effluent concentration shall not be less than 6.0 mg/l. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored 3/week at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS WINTER (November 1 - March 31) Permit No. NC0036668 During the period beginning upon expansion above 0.17 MGD and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Measurement Sample *Sample Monthly Avg. Weekly Avg. Daily Max Frequency Type Location Flow 0.30 MGD Continuous Recording I or E BOD, 5 day, 20°C— 12.0 mg/I 18.0 mg/I 3/Week Composite E, I Total Suspended Residue** 30.0 mg/I 45.0 mg/I 3/Week Composite E, I NH3 as N 4.0 m g/ I 3/Week Composite E Dissolved Oxygen*** 3/Week Grab E, U, D Fecal Coliform (geometric mean) 200 /100 ml 400 /100 ml 3/Week Grab E,U,D Total Residual Chlorine 28.0 µg/1 3/Week Grab E Temperature Daily * Grab E, U, D Total Nitrogen (NO2 + NO3 + TKN) Quarterly Composite E Total Phosphorus Quarterly Composite E Conductivity 3/Week Grab E,U,D * Sample locations: E - Effluent, I - Influent, U - Upstream at NCSR 1301, D - Downstream at NC Hwy 11. Stream samples shall be collected three times per week during June, July, August, and September and once per week during the remaining months of the year. ** The monthly average effluent BOD5 and Total Suspended Residue concentrations shall not exceed 15 % of the respective influent value (85 % removal). *** The daily average dissolved oxygen effluent concentration shall not be less than 6.0 mg/l. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored 3/week at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. -1Q'OW (fr(4- 1/ GKEX88/MP n 03/25/96 COMPLIANCE EVALUATION ANALYSIS REPORT PAGE 1 PERMIT--NC0036668 PIPE--001 REPORT PERIOD: 9502-9601 LOC---E FACILITY--KENANSVILLE, TOWN-WWTP/NCSR#.. DESIGN FLOW-- .1700 CLASS--2 LOCATION--KENANSVILLE REGION/COUNTY--08 DUPLIN 50050 00310 00530 00610 31616 50060 00300 00010 MONTH Q/MGD BOD RES/TSS NH3+NH4- FEC COLI CHLORINE DO TEMP LIMIT S .2100 F 22.00 F 30.0 F 6.00 F 200.0 NOL NOL NOL 95/02 .1866 2.88 1.2 .09 1.1 73.714 8.53 11.82 95/03 .1912 4.42 1.7 .42 .0 86.451 7.80 16.54 LIMIT S .2100 F 11.00 F 30.0 F 3.00 F 200.0 NOL NOL NOL 95/04 .1506 5.45 3.2 .91 .0 77.000 7.58 18.00 95/05 .1429 3.84 10.0 .58 .0 80.000 7.52 21.22 95/06 .1985 2.65 6.0 .10 1.2 88.666 7.47 23.26 95/07 .2041 3.57 7.7 .63 .0 88.709 7.22 25.19 95/08 .1592 4.54 8.6 .39 .0 70.000 6.93 26.19 95/09 .1444 2.25 3.2 .17 1.2 66.000 7.28 24.26 95/10 .1510 2.75 4.2 .00 1.4 63.225 7.46 21.70 LIMIT S .2100 F 22.00 F 30.0 F 6.00 F 200.0 NOL NOL NOL 95/11 .1590 3.14 9.6 .11 1.5 54.666 8.15 15.93 95/12 .1537 2.80 9.5 .00 .0 58.709 8.57 12.90 96/01 .1586 2.32 6.2 .00 .0 55.483 8.47 11.77 AVERAGE .1666 3.38 5.9 .28 .5 71.885 7.74 19.06 MAXIMUM .3170 6.40 17.0 1.68 4.0 130.000 9.30 27.00 MINIMUM .1180 LESSTHAN LESSTHAN LESSTHAN LESSTHAN 40.000 6.80 10.00 UNIT MGD MG/L MG/L MG/L #/100ML UG/L MG/L DEG.0 GKEX88/MP COMPLIANCE EVALUATION ANALYSIS REPORT 03/25/96 PAGE 2 PERMIT--NC0036668 PIPE--001 REPORT PERIOD: 9502-9601 LOC---E FACILITY--KENANSVILLE, TOWN-WWTP/NCSR#.. DESIGN FLOW-- .1700 CLASS--2 LOCATION--KENANSVILLE REGION/COUNTY--08 DUPLIN 00095 00400 00600 00665 MONTH CNDUCTVY PH TOTAL N PHOS-TOT LIMIT NOL 9.0 6.0 NOL NOL 95/02 496.6 7.4-7.1 95/03 504.0 7.3-7.0 LIMIT NOL 9.0 6.0 NOL NOL 95/04 568.7 7.4-7.1 95/05 576.0 7.4-7.3 2.900 3.1400 95/06 418.7 7.4-7.2 95/07 497.5 7.3-7.1 95/08 581.0 7.5-7.2 2.230 3.1300 95/09 629.0 7.6-7.4 95/10 611.0 7.6-7.5 LIMIT NOL 9.0 6.0 NOL NOL 95/11 598.6 7.6-7.3 95/12 585.5 7.6-7.3 17.200 2.3100 96/01 564.6 7.6-7.5 AVERAGE 552.6 7.443 2.8600 MAXIMUM 642.0 7.600 17.200 3.1400 MINIMUM 401.0 7.000 2.230 2.3100 UNIT UMHOS/CM SU MG/L MG/L GKEX88/MP • _I -" • COMPLIANCE EVALUATION ANALYSIS REPORT 03/25/96 PAGE 1 PERMIT--NC0036668 PIPE--001 REPORT PERIOD: 9402-9501 LOC---E FACILITY--KENANSVILLE, TOWN-WWTP/NCSR#.. DESIGN FLOW-- .1700 CLASS--2 LOCATION--KENANSVILLE REGION/COUNTY--08 DUPLIN 50050 00310 00530 00610 31616 50060 00300 00010 MONTH Q/MGD BOD RES/TSS NH3+NH4- FEC COLI CHLORINE DO TEMP LIMIT F .1700 F 22.00 F 30.0 F 6.00 F 1000.0 NOL F 6.00 NOL 94/02 .1776F .95 5.0 .00 .0 .203 8.27 13.35 94/03 .1840F 1.70 6.0 .00 .0 .216 7.77 15.12 LIMIT F .1700 F 11.00 F 30.0 F 3.00 F 1000.0 NOL F 6.00 NOL 94/04 .1810F 1.85 1.0 .49 .0 .196 7.50 18.46 94/05 .1740F 1.40 5.5 .00 .0 .200 7.67 20.80 94/06 .1856F 2.60 7.0 .00 .0 7.56 24.73 LIMIT F .1700 F 11.00 F 30.0 F 3.00 F 200.0 NOL NOL NOL 94/07 .1896F 5.00 9.0 .00 .0 7.34 26.67 94/08 .1871F 2.30 3.5 .10 .0 7.61 25.61 94/09 .1745F 1.20 6.5 .00 .0 81.666 7.68 24.33 94/10 .1487 3.10 2.0 .00 .0 87.741 7.82 20.32 LIMIT F .1700 F 22.00 F 30.0 F 6.00 F 200.0 NOL NOL NOL 94/11 .1389 1.20 7.0 .00 .0 82.000 7.87 17.43 94/12 .1520 1.70 3.0 .00 1.4 66.774 8.07 15.51 LIMIT S .2100 F 22.00 F 30.0 F 6.00 F 200.0 NOL NOL NOL 95/01 .1651 2.75 5.7 .00 1.9 71.935 8.43 13.06 AVERAGE .1715 2.14 5.1 .04 .2 43.436 7.79 19.61 MAXIMUM .2690 5.10 17.0 .98 6.0 100.000 8.70 27.00 MINIMUM .1160 .50 LESSTHAN LESSTHAN LESSTHAN .100 7.10 12.00 UNIT MGD MG/L MG/L MG/L #/100ML UG/L MG/L DEG.0 GKEX88/MP COMPLIANCE EVALUATION ANALYSIS REPORT 03/25/96 PAGE 2 PERMIT--NC0036668 PIPE--001 REPORT PERIOD: 9402-9501 LOC---E FACILITY--KENANSVILLE, TOWN-WWTP/NCSR#.. DESIGN FLOW-- .1700 CLASS--2 LOCATION--KENANSVILLE REGION/COUNTY--08 DUPLIN 00095 00400 00600 00665 MONTH CNDUCTVY PH TOTAL N PHOS-TOT LIMIT 9.0 6.0 NOL NOL 94/02 7.5-7.4 94/03 7.4-7.3 19.500 3.1500 LIMIT 9.0 6.0 NOL NOL 94/04 7.5-7.3 LIMIT NOL 9.0 6.0 NOL NOL 94/05 7.5-7.4 94/06 7.7-7.5 LIMIT NOL 9.0 6.0 NOL NOL 94/07 7.6-7.4 94/08 7.7-7.5 1.500 1.1900 94/09 7.6-7.4 94/10 7.7-7.4 LIMIT NOL 9.0 6.0 NOL NOL 94/11 7.5-7.3 94/12 7.4-7.3 12.700 1.4200 LIMIT NOL 9.0 6.0 NOL NOL 95/01 502.7 7.4-7.2 AVERAGE 502.7 11.233 1.9200 MAXIMUM 518.0 7.700 19.500 3.1500 MINIMUM 490.0 7.200 1.500 1.1900 UNIT UMHOS/CM SU MG/L MG/L SOC PRIORITY PROJECT: YES To: Permits and Engineering Unit Water Quality Section Attention:Susan Wilson (Review Engineer) Date: 2/21/96 NPDES STAFF REPORT AND RECOMMENDATION County: Duplin Permit No. NO0036668 PART I - GENERAL INFORMATION 1. Facility and Address: Town of Kenansville WWTP Post Office Box 370 Kenansville, NC 28349-0370 2. Date of Investigation: 2/21/96 3. Report Prepared by: Steve West 4. Person Contacted and Telephone Number: Richard Brown, ORC (910) 296-0369 RECEIVED FEB 2 3 iggi 5. Directions to Site: Travel north in Kenansville on NCSR 1301. After crossing Grove Creek, travel 0.4 mile to entrance road to WWTP on the right. 6. Discharge Point: Latitude: 34° 58' 14" Longitude: 77° 58' 01" USGS Quad No: H 27 NW USGS Quad Name: Kenansville, NC 7. Site size and expansion area consistent with application? N/A 8. Topography: The site is flat and approximately 25 feet msl. 9. Location of nearest dwelling: Approximately 1/4 mile. 10 Receiving stream or affected surface waters: GYb J'e-G-1..4-•- a. Classification: Class "C-Sw" waters b. River Basin and Subbasin No.: 03 06 22 c. Describe receiving stream features and pertinent downstream uses: Low -flow stream used for infrequent fishing. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: 0.17 MGD 0.3 MGD upon expansion b. What is the current permitted flow limit? 0.17 MGD, 0.21 MGD SOC, 0.3 MGD upon expansion c. Actual treatment capacity of the current facility: 0.17 MGD d. Date and construction activities allowed by previous Authorizations to Construct issued in the previous two years: None, at A to C is pending for construction of the new 0.3 MGD facility. e. Please provide a description of existing wastewater treatment facilities: The existing facility consists of an influent bar screen, grit chamber, single rotor oxidation ditch, secondary clarifier, gaseous chlorine contact chamber, post aeration, ultrasonic flow recorder, aerated sludge holding tank, and sludge drying beds. f. Please provide a description of proposed wastewater treatment facilities: The proposed facility would consist of an influent bar screen, grit chamber, dual 185,115 gallon single rotor oxidation ditches, dual 396,000 gallon secondary clarifiers, gaseous chlorine contact chamber with - 1 hour contact time at 300,000 gpd, a 15,320 gallon aeration tank with a 1 hp floating aerator, a 77,531 gallon aerated sludge digester with a 15 hp floating aerator, 5000 square feet of sludge drying beds, and a 175 KW standby power generator. In addition, the existing oxidation ditch will be used as an emergency holding structure; the existing drying beds and continuous recording flow meter will continue to be used, and the existing chlorine contact basin will be converted to a dechlorination basin. g- Possible toxic impacts to surface waters: Currently chlorine, dechlorination facilities proposed. h. Pretreatment Program: Not needed. 2. Residuals handling and utilization/disposal scheme: Sludge is dried and disposed of through either: McGill Environmental Permit No. WQ0006816 Russell Lewis Permit No. WQ0000455 3. Treatment plant classification: Class II existing Class III upon expansion 4. SIC Code: Primary - 4952 Wastewater Code Primary: 01 Secondary: N/A Main Treatment Unit Code: 085X3 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved? No 2. Special monitoring or limitations requests: None 3. Important SOC, JOC or Compliance Schedule dates: Date: 9/14/95 (amended) Submission of Plans and Specifications: 10/30/94 (met) Begin Construction: 7/31/96 (pending amendment) Complete Construction: 6/30/97 (pending amendment) 4. Alternative Analysis Evaluation: Alternatives were considered and summarized in the Town's 201 Facilities Plan. Spray irrigation was considered logistically feasible but not economically feasible when compared to constructing a new oxidation ditch -type plant. 5. Other Special Items: None PART IV - EVALUATION AND RECOMMENDATIONS The Town is amendment is The existing at and above exception of SOC to begin currently under SOC EMC WQ 94-03 AdI, and another pending due to a delay in the plan approval process. plant is in good mechanical condition and is operating the design rate and meeting all permit limits with the flow. Construction of the new plant is scheduled by on or before July 31, 1996. It is recommended that a draft permit be prepared and placed at public notice. If no significant adverse public comment is received, it is recommended NPDES Permit No. NC0036668 be reissued to the Town of Kenansville in accordance with the Cape Fear River basin -wide permitting strategy. i1411 ture of reportnp parer Date (------- &Ceti -Ai Water uality Regional Supervisor Date cc: Technical Support Branch Wilmington Regional Office Files Central Files RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS Name of Facility: % 4 w op' koAm/V.S 1//c, C, C Owner or Contact Person: kicHA4eb 820ut -T v ej cro•e of L.,c Mailing Address: Po •89se 4L?0 */0,9N5 v/ // , �l.l c a�� 4i 9 County: 7)v,z-/A/ Telephone: 9/9 7-910 63a,q Present Classification: New Facility Existing Facility v NPDES Per. No. NC00 3h' ' ? Nondisc. Per. No.WQ omo (# Health Dept.Per No._____ Rated by: Telephone: 39 5- 3 Soo Date: /Z/7/s Reviewed by: Health Dept. Telephone: ORC: giCked ,3/06,,4 Check Classification(s): Subsurface Wastewater Classification: (Circle One) Regional Office Central Office Grade: it Spray irrigation III IV Telephone: Telephone: Telephone: Z55-°369 Land Application Total Points: 1/5 jN-PLANT PROCESSES AND RELATED CONTROL EQUIPMENT WHICH AREAN INTEGRAL PART OF INDUSTRIAL PRODUCTION SHAL NOT IE S SIDERED WASTE TREATMB`r; FOR THE PURPOSE OF CLASSIFICATION ALSO SEPT C TAM< SYSTBAS r�nNS1S11NG OLY OF SF TANK AND GRAVITY NITRIFICATION LINES ARE EXEMPT FROM CLASSIFICATIOIN SISSURFACE CLASSIFICATION (check all units that apply) 1 . septic tanks 2. pump tanks 3. siphon or pump -dosing systems 4. sand filters 5. grease trap/interceptor 6. oil/water separators 7. gravity subsurface treatment and disposal: 8. pressure subsurface treatment and disposal: In addition to the be rated using the SPRAY RRR/CATiON CLASSIFICATION (check all units that apply) 1, preliminary treatment (definition no. 32 ) 2. lagoons 3. septic tanks 4Lpump tanks 5. pumps 6sand filters 7. ,grease trap/interceptor 8. oil/water separators 9disinfection 10. chemical addition for nutrient/algae control 11. spray Irrigation of wastewater above classifications, pretreatment of wastewater In excess of these components shell point rating system and will require an operator with an appropriate dual certification. LAND APPLICATION/RESIDUALS CLASSIFICATION (Applies only to permit holder) 1. Land application of biosolids, residuals or contaminated soils on a designated site. WASTEWATER TREATMENT FACIUTY CLASSIFICATION The following systems shall be assigned a Class i classification, yntes . the flow is of a significant quantity or the technology Is unusually complex, to require consideration by the Commission on a case -by -case basis: (Check if Appropriate) 1. OiVwater Separator Systems consisting only of physical separation, pumps and disposal; 2. Septic Tank/Sand Filter Systems consisting only of septic tanks, dosing apparatus, pumps,sand fitters, disinfection and direct discharge; 3_ Lagoon Systems consisting only of preliminary treatment, lagoons, pumps, disinfection, necessary chemical treatment for algae or nutrient control, and direct discharge; 4. Closed -loop Recycle Systems; 5 Groundwater Remediation Systems consisting only of oil/water separators, pumps, air -stripping, carbon adsorption, disinfection and disposal; 6.Aquaculture operations with discharge to surface waters; 7. Water Plant sludge handling and back -wash water treatment; 8. Seafood processing consisting of screening and disposal. 9Single-family discharging systems, with the exception of Aerobic Treatment Units, will be classified if permitted after July 1, 1993 or if upon Inspection by the Division, It is found that the system is not being adequately operated or maintained. Such systems will be notified of the classification or reclassification by the Commission, in writing. • • The following scale is ull0for rating wastewater treatment facllls: appropriate (circle a ro PP points) P ) ITEM POINTS (1) Industrial Pretreatment Units or industrial Pretreatment Program (see definition No. 33) 4 (2) DESIGN FLOW OF PLANT IN gpd [not applicable to non -contaminated ooang waters, sludge handling facilities for water purification plants, totally closed cycle systems(see definition No. 11), and facilities consisting only of hem (4)(d) or Items (4)(d) and (11)(d)) 0 - 20,000 1 20,001 - 50,000 2 50.001 - 100,000.... 3 100,001 - 250,000 250,001 - 500.000 .5 500.001 - 1,000,000 rg 1,000,001 - 2,000,000 10 2,000,001 (and up) rate 1 point additional for each 200.000 gpd capacity up to a maximum of 30 Design Flow (gpd) (3) PRELIMINARY UNiTS/PROCESSES (see definition No.32) (a) Bar Screens or (b) Mechanical Screens, Static Screens or Comminuting Devices (c) Gil Removal 1 or (d) Mechanical or Aerated Grit Removal 2 (a) Fbw Measuring Device 1 or (f) Instrumented Flow Measurement 2 (g) Preaeration 2 (h) Influent Flow Equalization 2 (1) Grease or 011 Separators - Gravity 2 Mechanical .3 Dissolved Air Flotation .6 (J) Prechtorinatlon .5 (4) PRIMARY TREATMENT WRS/PROCESSES (a) Septic Tank (see definition No. 43) 2 (b) Imhoff Tank. .5 (c) Primary Clarlflers .5 (d) Settling Ponds or Settling Tanks for Inorganic Non -toxic Materials (sludge handling facilities for water purification plants. sand. gravel. stone. and other mining operations except recreational activities such as gem or gold mining) 2 (5) SECONDARY TREATMENT WITS/PROCESSES (a) Carbonaceous Stage (I) Aeration -High Purity Oxygen System 20 Diffused Air System Mechanical Air System (fixed. floating or rotor) ..... .....N........ _...N. Separate Sludge Reaeralion (iI) TricWing Filter High Rate 7 Standard Rate .6 Packed Tower .5 (IiI) Biological Aerated Filter or Aerated Biological Flher.._.___._..._»».N..N.N...__...NN».N_._N.10 (Iv) Aerated Lagoons 10 (v) Rotating Biological Contactors 10 (vi) Sand Filters -Intermittent biological 2 Recirculating biological .3 (vf) Stabilization Lagoons (vill) Clarifier ft (ix) Single stage system for combined carbonaceous removal of BOO and nitrogenous removal by nitrification (see definition No. 12)(Polnts for tNs hem have to be In addition to items (5)(a)(i) through (5)(a)(v1li), utilizing the extended aeration process (see definition No.3a) , utilizing other than the extended aeration process ...... ......N..... N........... »............ »....»....t8 (x) Nutrient additions to enhance BOD removal (xl) Biological Culture ('Super Bugs•)addhion 5 (b) Nitrogenous Stage (1) Aeration - High Purity Oxygen System.--------- .......... -------------..........-..2 0 Diffused Air System 10 Mechanical Air System (fixed, floating or rotor) ..... ....._...N.,._..._..._ ........ _........»........ _....8 Separate Sludge Reaeratlon 3 (II) Trickling Filter -High Rate 7 Standard Rate .5 Packed Tower .5 (111) Biological Aerated Filter or Aerated Biological Flher.__.__.___.__.»».»»N._.__._...__.»_._.10 (Iv) Rotating Biological Contactors 10 (v) Sand Fitter- Intermittent bbbgical....N..... N..N.N.N...... ...N......... N. .N ... 2 Recirculating biological , ... 3 (6) TERT1ARY OR ADVANCED TRFATMENTrWITS/PROCESSES 5 (a) Activated Carbon Beds - without carbon regeneration......... ..._».....»...NNN ...._.... 5 with carbon regeneration.. ....»»..NN....N......_.....N........._._......».N.......».N.NNN....N».N....16 (b) Powdered or Granular Activated Carbon Feed - without carbon regeneration..... N...............»....»..... NN.N........NN...N..N5 withcarbon regeneration...........N......... ...»........................».N.NN.... 15 (c) Air stripping N. N..N.»...... ............N....».N...». 5 (d) Denttrificatlon Process ...N.....— 10 (e) Electrodtalysis N.........».N.N.....O ...»......»..N.»...»...... N»..».«»......N.NN .......... NN....».....N.... ... 5 (f) Foam Separation............ N..N. N. 5 (g) ion Exchange i� ... .. N.NN.N.NN..NNN. ----./ (h) Land Application of Treated Effluent (sea definition No. 22b) (not applicable for sand, gravel. stone and other similar mining operations) by high rate inflltration..N._.N.»NN_N._...»NN.._.N_N.»..._.........4 (i) Mlcroscreens....w.......N...N1._.NN.NNNN.NN.NNN.. N...... .S (J) Phosphorous Removal by Biological Processes (See definition No. 26)....»»»...._.... 20 (k) Polishing Ponds - without aeration ... ...... .....N.. ,N ...N.N.N.»........... 2 with aeration----------------- ..... • •• •••••••• •• WO ....NN0-. N...N. .5 (a) Sludge Digestion Tank - Heated (anaerobic) 10 Aerobic 5 Unheated (anaerobic) 3 (b) Sludge Stabilization (chemical or thermal) .5 (c) Sludge Drying Beds - Gravity Vacuum Assisted 44) (d) Sludge Elutriatlon .5 (o) Sludge Conditioner (chemical or thermal) .5 (i) Sludge Thickener (gravity) (9) Dissolved Air Flotation Uni.5 (not applicable to a unit rated as (3)(i)j 8 (h) Sludge Gas Utilization (including gas storage) (I) Sludge Holding Tank - Aerated Non -aerated 2 (J) Sludge Incinerator (not Including activated carbon regeneration) 10 (k) Vacuum Filter, Centrifuge. or Fitter Press or other similar dewatering devices......„»....»...» 10 (8) RESIDUALS_UTiLIZATiOWDISPOSAL (including incinerated ash) (a) Lagoons 2 (b) Land Application (surface and subsurface) (see definition 22a) by contracting to a land application operator or landfill operator who holds the land application permit or landfill permit 2 ( ) (c) Dedicated Landfill(burial) by the permittee of the wastewater treatment facility 9 DIShFECTICN (a) Chlorination (b) Dechiorination 5 (c) Ozone O .5 d Radiation .5 .5 (10) CHEMICAL ADDITION SYSTEM(S) ( see definition No. 9) (not applicable to chemical additions rated as item (3)0). Usta)(xi), (6)(a), (6)(b), (7)(b), (7)(e), (9a). (9)(b) or (9)(c) 5 points each: 5 5 5 (11) • MISCELLANEOUS UNiTS/PROCESSES 'S (a) Holding Ponds, Holding Tanks or Settling Ponds for Organic or Toxic Materials Including wastes from mining operations containing nitrogen or phosphorus compounds in amounts significantly greater than is common for domestic wastewater A (b) Effluent Flow Equalization (not applicable to storage basins which are inherent in land application systems)..-2 (c) Stage Discharge (not applicable to storage basins Inherent In land application (d) Pumps .3 (e) Stand -By Power Supply .3 (f) Thermal Pollution Control Device .3 TOTAL. POINTS.... CLASSIFICATION Clan 1 5-25 Points Class II 26-50 Points Class III. 51-65 Points Class IV 66-Up Points Facilities having a rating of one through four points, Inclusive, do not require a certified operator. Facilities having an activated sludge process will be assigned a minimum classification of Class II. Facilities having treatment processes for the removal of metal or cyanide will be assigned a minimum classification of Class 11. Facilities having treatment processes for the biological removal of phosphorus will be assigned a minimum classification of Class 111. i� .0004 DEFiNRIONS The following definitions shall apply throughout this Subchapter. (1) Activated Carbon Beds. A physlcaVchemlcal method for reducing soluble organic material from wastewater effluent; The column -type beds used in this method will have a flow rate varying from two to eight gallons per minute per square foot and may be either upflow or downflow carbon beds. Carbon may or may not be regenerated on the wastewater treatment plant she; (2) Aerated Lagoons. A basin in which all solids are maintained In suspension and by which biological oxidation or organic matter is reduced through artificially accelerated transfer of oxygen on a flow -through basis; (3) Aeration. A process of bringing about Intimate contact between air or high purity oxygen In a liquid by spraying. agitation or diffuslon;(3a) Extended Aeration. An activated sludge process utilizing a minimum hydraulic detention time of 18 hours. (4) Agricuhurafly managed site. Any site on which a crop is produced, managed. and harvested (Crop includes grasses. grains. trees, etc.); (5) Air Stripping. A process by which the ammonium ion is first converted to dissolved ammonia (pH adjustment) with the ammonia then released to the atmosphere by physical means; or other similar processes which remove petroleum products such as benzene. toluene. and xyiene; (6) Carbon Regeneration. The regeneration of exhausted carbon by the use of,a fumace to provide extremely high temperatures which volatilize and oxidize the absorbed impurities; (7) Carbonaceous Stage. A stage of wastewater treatment designed to achieve 'secondary" effluent limits; (8) Centrifuge. A mechanical device In which centrifugal force is used to separate solids from liquids or to separate liquids of different dens1ias; (9) Chemical Addition Systems- The addhion of chemical(s) to wastewater at an application point for purposes of Improving solids removal, pH adjustment. alkalinity control, etc.; the capability to experiment with different chemicals and different application points to achieve a specific result will be considered one system: lha canahillty to arm rhamica►lci in dual ,ini1R Will hr. r,$..rl •.. . _ . _ . • RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS Name of Facility: TowA of icey, awsv; l IP ( New e `c(t4) Owner or Contact Person: ; cina rd j P W t Mailing. Address: Post-- o i -r- C, t._ ,x 41O Keviain sue• i1e) NIL Z. H 39 County: ►� up Telephone: (1 i O) Z q L. - 0 3 6q Present Classification: c,x?s-4-;v15) - New Facility V Existing Facility Ito NPDES Per. No. NC00.1 ‘66 Nondisc. No.WQ Health Dept.Per No.___,_ Rated by: 54eve West Telephone: tOl 3cls- 310D Date: i t - Z3 -94 Reviewed by: Health Dept. Telephone: ORC: r cj (2)Yov�v. Regional Office Central Office Grade: Check Classification(s): _ Subsurface Wastewater Classification: (Circle One) I II Sp - Irrigation IV Telephone: fs- 3 F°6 Telephone: Telephone: Land Application Total Points: 9 3PLANT PROCESSES AND RELATED CONTROL EQUIPMENT WHiCH ARE AN INTEGRAL PART OF INDUSTRIAL PRODUCTION SHALL NOT BE CONSIDERED WASTE TREATMENT FOR THE PURPOSE OF CLASSIFICATION. ALSO SEPTIC TANK SYSTEMS OONSISTING ONLY OF SEPTIC TANI( AND GRAVITY NITRIFICATION LINES ARE EXEMPT FROM CLASSIFICATION SUBSURFACE CLASSIFICATION (check ail units that apply) 1 septic tanks 2. pump tanks 3siphon or pump -dosing systems 4 sand filters 5grease trap/interceptor 6. oil/water separators 7. gravity subsurface treatment and disposal: 8, pressure subsurface treatment and disposal: SPRAY IRRIGATION CLASSIFICATION (check all units that apply) 1. preliminary treatment (definition no. 32 ) 2. lagoons 3. septic tanks 4pump tanks 5. pumps 6,sand filters 7_ grease trap/interceptor 8, oiUwater separators 9.disinfection 10.chemical addition for nutrient/algae control 11, spray irrigation of wastewater In addition to the above classifications, .pretreatment of wastewater in excess of these components shall be rated using the point rating system and will require an operator with an appropriate dual certification. LAND APPLICATION/RESIDUALS CLASSIFICATION (Applies only to permit holder) 1. Land application of blosolids, residuals or contaminated soils on a designated site. WASTEWATER TREATMENT FACILITY CLASSIFICATION The following systems shall be assigned a Class i classification, unless the flow is of a significant quantity or the technology is unusually complex, to require consideration by the Commission on a case -by -case basis: (Check if Appropriate) 1` Oil/water Separator Systems consisting only of physical separation, pumps and disposal; 2..__SepUc TanWSand Filter Systems consisting only of septic tanks, dosing apparatus, pumps,sand filters, disinfection and direct discharge; 3,Lagoon Systems consisting only of preliminary treatment, lagoons, pumps, disinfection, necessary chemical treatment for algae or nutrient control, and direct discharge; • 4, Closed -loop Recycle Systems; 5,Groundwater Remediatbn Systems consisting only of oilhwater separators, pumps, air -stripping, carbon adsorption, disinfection and disposal; 8, Aquacutture operations with discharge to surface waters; 7. / Water Plant sludge handling and back -wash water treatment; 8, Seafood processing consisting of screening and disposal. 9,=Single-family discharging systems, with the exception of Aerobic Treatment Units, will be dassified if permitted afterJufy 1, . 1993 or N upon Inspection by the Division, It is found that the system is not being adequately operated or maintained. Such systems will be ratified of the classification or reclassification by the Commission, in vatting. • The -following scale is used for rating wastewater treatment facilities: (circle appropriate points) ITEM POINTS (1) (2) (3) Industrial Pretreatment Units or Industrial Pretreatment Program (see definition No 33) DESIGN FLOW OF PLANT IN gpd [not applicable to non -contaminated cooling waters, sludge handling facilities for water purification plants. totally closed cycle systems(see definition No. 11), and facilities consisting only of item (4)(d) or hems (4)(d) and (11)(d)) 0 - 20,000 »...... 1 20,001 - 50,000. .».»... 2 NN.MIND .3 50,001 - 100,000 N. ... 100,001 - 250.000.... N. 250,001 - 500,000 , 500,001 - 1,000,000 1,000,001 • 2,000.000 10 2,000.001 (and up) rate 1 point additional for each 200,000 gpd capacity up to a maximum of ..».........»3 0 Design Flow (gpd) PREUMINARY LR I TS/PROCESSES (see definition No.32) (a) Bar Screens «.N.».»........ or (b) Mechanical Screens. Static Screens or Comminuting Devices...».».».».»..».».. —.».»..:.-.»—.».».......»..,..».». (c) Grit Removal......»....» 1 or (d) Mechanical or Aerated Grt Removal ; . 2 (a) Fbw Measuring Device ... or (f) Instrumented Flow Measurement ..... «N...... ... (g) Preaeratlon (h) Influent Flow Equalization ... (I) Grease or 011 Separators - Gravity»........»«»»...»...N....»...»....»...»...»...............»...»...»..............»....»...».. Mechanical .... .3 Dissolved Air Flotation ...« .... .8 ()) Prechlorinatlon. N...... ... 5 (4) PRIMARYTREATMENT (JI1TSIPFOCE.a'SSES (a) Septic Tank (see definition No. 43).. ........»».. 2 (b) Imhoff Tank....«»»......... .5 (c) Primary Clarifiers .5 (d) Settling Ponds or Settling Tanks for Inorganic Nontoxic Materials (sludge handling facilities for water purification plants, sand. gravel. stone. and other mining operations except recreational activities such as gem (5) . (5) 1 or gold mining) » ..» ..... ....... 2 SECONDARYTREATMENT WrIBIPROCESSES (a) Carbonaceous Stage (1) Aeration -High Purity Oxygen System---- .......»N»»«.N»»._......»..»...... 20 DiffusedAir System..................«....»....».»...•...«.N...»».N..»......N..»»»........«»...........1 Mechanical Air System (fixed, floating or rotor)N.»»...»».».............N...»..........»......»».». 9 SeparateSludge Reaeraiion.»».......»».».»...............»...... ...•...»».«.•• (11) Trldclhg Rter High Rate..............----................. ..................»«. N».».»......7 Standard Rate................»».....».....»•..N••N•NN.NN•NwN..NN.-N•• .»N......-.»....N...».NS Packed Tower w.«w.««.«.- ... 5 (tll) Bioiogice! Aerated Filter or Aerated Biological Fiber ..».»_N.»N.N•.».»» »».N...10 (Iv) Aerated Lagoons •........»«......NN..»NN«......»«.NN».«..N..N.«.NN».N............NN.N10 (v) Rotating Biological Contactors w...*MO .........«N.«.».wN....N......»....N.*ND N....»«.«.».10 (vi) Sand Filters -intermittent biotogicaL....» ..NN.....w..... ...».•-..2 Recirculating biological...............N.N......»..N.V..N».N...N....N.NN«...««...N««NN....M.N.....N..2 (vii) Stabilization Lagoons.............. .N..:«..«N.«..........N.»«.»•».»•»w.N.N.NN.•.N • (vR1) CLarB ...N ..NN N. ....N (ix) Singie stage system for combined carbonaceous removal of BOD and nitrogenous removal nitrification (see definition No. 12)(Points for tNs Item have to be In addition to items (5)(a)(I) through (5)(a)(vlt1). utilizing the extended aeration process (see definition No.3a) NN. w »w». -- utilizing other than the extended aeration process. .•« x) Nutrient additions to enhance BOD removal«.«......N....».».»N....N. xl) Biological Culture ('Super Bugs')addition.....-...».«•www...««.N..N.»N.»-.....».».NwN.wN.S (b) Nitrogenous Stage (I) Aeration - High Purity Oxygen System. - .N»NN.......wN_NN»..»NN»NN»..20 D#tused�}Ir System.N•N.•NNw•NN.N....N..NN«.-NM.N..NN.».N....N.N.«......N.N...wN..N.NM.»N10 M�pechNanicallAir System (fixed, floating or rotor)......,...«N,...«»»N..»..w..»N.N..N.....8 Separate Skidge Reaen.Wn.wN.w. N... NNNW ....N.N.N N.NN.N.N.....««.3 Trickling Filter -High Rate.... ----...Standard Rate....»NN.«w...N.........NN.N...NN.................»...N.»..wN»».»........»..N..».»».»B Packed Tower....»NN.»......•.•.....•............•......•...• N».S Biological Aerated Filter or Aerated Biological FUterN .........NNNNN. ..10 Rotatingy Biological .Con aCtors..w.»»w«..»».ww« .».. .10 Sand Filter - Intermittent bbbgical.N......N «.»wN.ww» «.«.Nw»..«N2 Recirculating biological...............—.—. (vl) ««•.««.«N«.NN.N.•NwwN..N«.N Nw•N-N.Nwww1-.NN.•«N.S TERTIARY OR ADVANCED TREATMB�IT (10) (v) (a) Activated Carbon Beds - - without carbon regeneration ...................NN......--. ww»NNw».»...5 with carbon regeneration.N.».N.NN..,..N............NN..NN..N..•...««...«......« ' _ NNN»N15 (b) . Powdered or Granular Activated Carbon Feed without carbon regeneration----------------- ...............».. - NN.....-- .S 1... �•r_ with carbon regeneration«N....w« •« «•NN•N..wM•w••.N ««15 /c) atrlpPIng•••••N•••••-•Nl.N..•M.•Mw.N•N•NN.N«..«...•.....•...N......N.NN.M...•wM.•Nw»wwY.N.N.N.w.N.N«...N.www�/� d) �tlon . .o�w.•.••.N... •«--.N•w•«•••N•ww•«N.»wN.•«.+. •w•N•N•••ww«w•N.N«1 0 e) Electrodlalysls.. •�:N»Nw•»-...-•N...•-NN«».»..••............MM.»»».»».»»..»»»wN»N»NN» •.....•••••••••.••••5 f) Foam•S�•`e._pantb,YN•»w••.•...•.••»N»»»w ...........•.-•..Nw..« ....N.......•»»NN«»»MM»wMMww ....•.••...»»»••..••••••••S glon FXC••artge»•NN•N•N•NMMM•.•N«.N»•N••••N••N».»«•NN•Nw•NN•NN•«N••NN•NN••»«M«•«w- h Land Application of Treated Effluent (sae definition No. 22b) (not applicable for sand. gravel. stone and other similar mining operations) by high rate ktlttratlo 14 11) Mk rescreens.w......•......N....-»....w.....N..N».w.w««N....«.»N...N.».»N».....»•..••..•.. »»w..5 Ph0shorous Removal by Biological Processes (See definition No. 26)wN.».»w«......... ».N-.2� Polishing Ponds - without aeration.— _ _ - with a+eratlon«N ..•» ... .5 diffused or mechanical (m) Reverse Osmosis 2 (n) Sand or Mixed -Media Filters - low rate ..... ......»...»....»........ N..................... N. high rate .5 (o) Treatment processes for removal of metal or cyanide ... 15 (p) treatment processes for removal of toxic materials other than metal or cyanide...»N.»...»N.»., „ 18 (7) SLUDGETREATMENT 'N»."»."».NN" (a) SSttu�e Digestion Tank .- Heated (anaerobic) N, »........».... Unheated (anaerobic) N. ' ' 5 (b) Sludge Stabilization (chemical or thermal) (c) Sludge Drying Beds - Gravity Vacuum Assisted (d) Sludge Elutriation 5 (e) Sludge Conditioner (chemical_or thermal) 5 (1) Sludge Thickener (gravity)..��tt� .5 (g) Dissolved Air Flotation Unit [not -applicable to a unit rated as (3)(1)} .8 (h) Sludge Gas Utilization (Including gas storage) N. 2 (I) Sludge Holding Tank - Aerated ».. .5 Non -aerated 2 (J) Sludge Incinerator (not Including activated carbon regeneration) 10 (k) Vacuum Filter. Centrifuge. or Filter Press or other similar dewatering devices.. ..»». ..N10 (8) RESIDUALS UTILIZATION/DISPOSAL (including incinerated ash)»» .(a) Lagoons 2 (b) Land Application (surface and subsurface) (see definition 22a) by contracting to a land application operator or landfill operator who holds the land application permit or landfill permit (c) Dedicated Landfill(burial) by the permitter) of the wastewater treatment facility........ ..... »..».....».»..»..... N.»...5 (9) Dtsl'fECTICN (a) Chlorination (b) Dechlortnation 'S (c) Ozone (d) Radiation 5 (10) CHEMICAL ADDITION SYSTEM(S) ( see definition No. 9) [not applicable to chemical additions rated as hem (3)(J). Usta)(xt). (6)(a). (6)(b). (7)(b), (7)(e), (9a). (9)(b) or (9)(c) 5 points each: (11) MISCELLANEOUS UNITS/PROCESSES (a) Holding Ponds. Holding Tanks or Settling Ponds for Organic or Toxic Materials including wastes from mining operations containing nitrogen or phosphorus compounds In amounts significantly greater than Is common for domestic wastewater .4 (b) Effluent Flow Equalization (not applicable to storage basins which are Inherent In Land application systems)NN2 (c) Stage Discharge (not applicable to storage basins Inherent in land application systems)—.—.—.---.—.- (d) Pumps (e) Stand -By Power Supply N.N.NN....» N....N ......N ...».... N.. (I) Thermal Pollution Control Device TOTAL POINTS CLASSSFiC nctsr Class 1 5-25 Points Ci 1I N...N.»»...»».N..26-50 Points Cis I 51-65 Points .........NN..N...NNN.....NNN.NN..... N......NN..N.NN.N.N.N.N.NN......NN...N.N -Lip Points 5 5 5 5 Facilities having a rating of one through four points, Inclusive, do not require a certified operator. Facilities having an activated sludge process wil be assigned a minimum dassitkatbn of Class IL Facilities having treatment processes for the removal of metal or cyanide will be assigned a minimum classification of Class Il. Facilities having treatment processes for the biological removal al phosphorus will be assigned a minimum classification of Class III. Mann, 4004 DEFNrONS ' = The following definitions shall apply throughout this Subchapter. (1) Activated Carbon Beds. A physlcaVchemical method for reducing soluble organic material from wastewater effluent; The column -type beds used in this method will have a flow rate varying from two to eight gallons per minute per square foot and may be either upfiow or downftow carbon beds. Carbon may or may not be regenerated on the wastewater treatment plant site; (2) Aerated Lagoons. A basin in which all solids are maintained in suspension and by which biological oxidation or organic matter Is reduced through artificially accelerated transfer of oxygen on a flow -through basis; (3) Aeration. A process of bringing about intimate contact between air or high purity oxygen In a liquid by spraying. agitation or dMuston (3a) Extended Aeration. An activated sludge process utilizing a minimum hydraulic detention time of 18 hours. (4) Agriculturally managed site. Any she on which a crcp is produced. managed. and harvested (Crop includes grasses, grains, trees, etc.); • (5) Air Stripping. A process by which the ammonium ion Is first converted to dissolved ammonia (pH adjustment) with the ammonia then released to the atmosphere by physical means; or other similar processes which remove petroleum products such as benzene. toluene, and xytene; (6) Carbon Regeneration. The regeneration of exhausted carbon by the use of a furnace to provide extremely high temperatures which volatilize and oxidize the absorbed knpurhies; (7) Carbonaceous Stage. A stage of wastewater treatment designed to achieve 'secondary effluent limits; 8) Centrifuge. A mechanical device in which centrifugal force is used to separate solids from liquids or to separate liquids of different densities; (9) Chemical Addition Systems- The addition of chemical(s) to wastewater at an application point for purposes of knproving solids removal, pH adjustment, alkalinity control. etc.; the capability to experiment with different chemicals and different application points to achieve a specific result wilt be considered one system; the capability to add chemical(s) to dual units will be rated as one system; capability to add a chemical at a different application points for different purposes will result In the systems being rated as separate systems; (10)'Chemical Sludge Conditioning. The addition of a chemical al compound such as lime. ionic chloride, or a polymer to wet sludge to coalesce the mass prior to Ra apptkatbn to a dewatertng device; (11) Closed Cycle Systeme. the of holding ponds or holding tanks for containment of wastewater containing inorganic. non -toxic materials from sand, gravel, aushed stone or other similar cperations. Such systems shall carry a maximum of two points regardless of pumping facilities or any other appurtenances; •(12) Combined Removal of Carbonaceous BOD and Nitrogenous Removal by Nitrification- A single stage system required to achieve pormtt effluent limits on BOD and 8mmonla nitrogen within the same biological reactor; (13) Qechlorfnatbn. The partial or complete reduction of residual chlorine in a liquid by any chemical or physical process; (14) Denhrtficatbn Process. The conversion of nitrate -nitrogen to nitrogen pas; N. C. DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM A To be filed only by municipal wastewater discharges Do not attempt to complete this form before reading the accompanying instructions Please print or type 1. Name of organization responsible for fadlity Town of Kenansville 2. Address, location, and telephone number of facility producing discharge: A. Name Kenansville Municipal Wastewater Treatment Plant B. Mailing address: 1. Streetaddress P. 0. Box 370 2. City KPnansvil 1 e 3. County Dupiin 4. State NC 5. ZIP 28349 C. Location: 1. Saeet address NCSR 1301 2. City KPnansvi 11 P 3. County Duplin 4. State NC . D. Telephone No. 91 n-2qf —03ti9 01 Area Code If all your waste is discharged into a publicly os•ned waste treatment facility and to the best of your knowledge your are not required to obtain a discharge permit, proceed to item 3. Otherwise proceed directly to item 4. 3. If you meet the condition sated above, check here 0 ana s•:ap1y the information asked for below. After completing these items, please complete the date, title, and signature blocks below and return this form to the proper reviewing W office without completing the remainder of the form. A. Name of organization responsible for receiving waste B. Facility receiving waste: 1. Street address 2. City 3. County 4. State 5. ZIP 4. Type of treamnent: A. None B. Primary C. []Intermediate ' D. ESecondary E. Advanced 5. Design flow (average daily) of facility .170 iig 6. Percent BOD removal (actual): A. 00-29.9 B. 030-64.9 C 065-84.9 D. [385-94.9 E. ®95 or more 7. Population served: A. 01-199 B. 0200-499 C ®500-999 D. 01,000-4,999 E. ED5,000-9,999 F. 010,000 or more 8. Number of separate discharge points: A. ®1 B. []2 C. D3 D. 04 E. 05 F. 06 .170 Existing .300 Proposed 9. Description of waste water discharged to surface waters only (check as applicable). Discharge per operating day Flow, MGD (million gallons per operating day) Volume treated before dischargingjpercent) A. Average .170 100% B. Maximum .792 100% 10. If any waste water, treated or untreated, is discharged to places other than surface waters, check below as applicable. NA Waste water is discharged to . Flow, MGD (million gallons tamer operatine dav) 0-0.0099 (1) 0.01-0.049 (2) 0.05-0.099 (3) - 0.1-0.49 (4) 0.5-0.90 (5) 1.0-4.9 (6) 5 or more . (7) A. Deep well —B. Evaporation lagoon C Subsurface percolation syscem . •• . D. dther, specify: . 11. Is any sludDa ultimately returned to a waterway? A. ] Yes B. ®No 12. a. Do you reclive industrial waste? 1. Yes 2. ©No b. If yes, enter approximate number of industrial dischargers into system N/A .13. Type of collection sewer system: A. ® Separate sanitary • • B.. Combined sanitary and storm C DBoth separate and combined sewer systems 14. Name of receiving water or waters Grove Swamp • 15. Does your discharge contain or is it possible for your discharge to contain one or more of the following substances: ammonia, cyanide, aluminum, beryllium, cadmium, chromium, copper, lead, mercury, nickel, selenium, zinc, phenols. A. Yes B. [3No I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Conrad H. Jenkins: Printed name of Person Signing - Title Mayor January 16, 1996 Date Application Signed l /ice. Signature of Applicant North Carolina General Statute 143-215.6 (b)(2) provides that: Anv person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punistiable by a fine not to exceed 510,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than 510,000 or imprisonment not more than 5 years, or both, for a similar offense.) Sludge Handling Process Sludge that is not returned to the oxidation ditch is wasted through the aerobic digesters to the sludge drying beds or aerated sludge holding basin (old WWTP oxidation ditch) . The aerobic digesters provide long term holding and digestion of the solids removed from the treatment process. Two (2) aerobic digesters are provided at the old WilTP site. Digester No. 1 is located at the souheastern corner of the old WWTP site and is 32 ft. in diameter with a maximum depth of 13.5 ft. Digester No. 2 is located at the old WWTP site between the sludge/supernatant pumps and the lab building. Digester No. 2 is 23.5 ft. in diameter and has a maximum depth of approximately 10 ft. Aeration in the digesters is normally accomplished continuously to maintain aerobic conditions and complete mixing. Periodically, aeration is stopped and the solids allowed to settle. The supernatant on top is withdrawn by lowering a swinging elbow and pipe. Supernatant is piped to the sludge wasting/ supernatant return pump station wet well and then pumped to the oxidation ditch for further treatment since it is high in DOD and suspended solids. Valves must be operated to accomplish supernatant return to the oxidation ditch since the pump station serving the sludge handling facilities serves several different functions. As more secondary sludge is added and the di- gestion process continues, the solids level in the digester tank will increase and sludge must be wasted. Aeration is stopped and the solids allowed to settle to provide a highly concentrated sludge. At Digester No. 1 the sludge is drawn off the bottom through the telescoping valve on the northwestern side of the digester. At Digester No. 2 the concentrated sludge is drawn off the hopper bottom through a 6 inch pipe into the sludge wasting/supernatant return pump station wet =:well: - The Wafer `level in the'-: digester `:tank- pr(ivi'des :tl a head necessary to draw off the sludge. In : order to waste sludge to the sludge drying beds, the valve on the sludge waste line must be opened and the valve on the force main to the aerated sludge holding structure (formerly oxidation ditch)mustbe closed. In order to wastesludge to the aerated sludge holding structure the process is reversed (valve to dr.Ting beds is closed and valve to aerated sludge holding is opened.) Sludge may be transferred from Digester No. 1 to Digester No. 2 by routing sludge removed from Digester No. 1 through the sludge wasting/supernatant return pump station: to Digester No. 2. The normally closed valve on the force main at Digester No. 2 must be opened while the valve i on the force main to the aerated sludge holding structure must be closed. After transferring the desired quantity of sludge from Digester 1 to Digester 2 the valve at Digester No. 2 should be closed. Aerobic digestion is a biological process involving direct oxidation of organic matter and endogenous oxida- tion of microorganism cell tissue. Microorganisms will oxidize organic matter in the sludge to form cell tissue and to reproduce new cells. As the number of microor- ganisms increases, the supply of available organics (food) will decrease. The microorganisms will then begin to consume their own cell protoplasm to obtain energy for cell maintenance in a process called endogenous respiration. As the process continues, cell tissue is oxidized to carbon dioxide, water, and ammonia. Ap- proximately 75 to 80 percent of the cell tissue can be oxidized this way. The remainder is composed of inert compounds and non -biodegradable organics. Aerobic conditions must be consistently maintained in the digester for the process to proceed properly. Failure to maintain aerobic conditions will cause poor digestion of the sludge resulting in an odorous sludge with poor drying characteristics. Sludge Drying Beds One of the primary end products of wastewater treatment is sludge, or the biological solids produced during the treatment process. These solids must be periodically removed from the treatment plant such that the concentration of solids within the plant is maintained within desirable levels. If solids are not periodically removed, effluent concentrations Hof solids will increase due to the plant's inability to retain solids in an overloaded state. An increase in effluent solids concentrations ; will also " cause an increase in BOD u :_....... concentrations and could easily__t lead o violations of permit limits and water-- quality_ standards.:'`" The removal_ of solidsfrom the Kenansville treatment plant - may be accomplished via drying beds orby trucking: `liquid ` sludge from the aerated sludge holding structure. A total of ten drying beds are available. Six beds are rectangular with 4.0 `. ft. concrete walls. Each is 15 ft. in length and 15 ft. in width for a total area of 1350 ft2 for the six beds. The other four beds are also rectangular with 3.5 ft concrete walls. Each of these beds measures 50 ft. by 25 ft. for a total area of 5000 ft2. The plant has a total drying bed area of 6350 ft2. Since the drying beds represent a very inexpensive method for sludge removal it is .of paramount importance that the beds be loaded at all times. Under summer conditions sludge beds may be "turned over" on several occasions while in winter or during wet conditions a single bed may require several months for drying. It is of the greatest importance that sludge wasting be maximized during summer conditions when drying may be accomplished at its greatest rate. MLSS concentrations in the aerobic digester and oxidation ditch should be reduced to the minimum concentrations possible consistent with good treatment. By reducing solids to a minimum during the summer and fall the plant may accumulate solids in the oxidation ditch and concentrate solids in the aerobic digesters and aerated sludge holding structure during winter without suffering a significant deterioration in effluent quality. If summer and fall drying seasons are not utilized to reduce solid concentrations, it is likely that drying beds will be at capacity while solids levels within the plant increase above acceptable levels with a corresponding decrease in effluent quality. As the winter season begins, the plant operator should increase the digester and sludge holding structures solids loadings to their maximum prior to beginning to increase the solids loading in the oxidation ditch. Drying beds should be filled with sludge immediately following theremoval of dried sludge at all times during the year provided that minimum solids levels .consistent with good treatment are provided in the oxidation ditch. The use of drying beds for sludge dewatering is a relatively simple process. Digested sludge is placed on a bed and allowed to dewater and dry under natural conditions. After the sludge has dewatered sufficiently, it is removed from the bed and trucked to an approved site for disposal. Dewatered sludge is characterize as a damp solid with a minimum solids content of 15 percent, although this is not a hard and fast rule. The drying -bed process is a fill and draw operation.. Deg►rat_ eririg" sludge on-- drying beds ' -involves::the processes- :of drainage and __ evaporation. Immediately. after the sludge is placed on a bed, water will begin to drain into the sand media and down into the und erdrain collection system. The underdrain collection system recycles the water from the ._sludge to . the oxidation ditch for treatment. Drainage will continue .:.at decreasing rates until the pores of ..the -media surface ' ' are clogged and drainage ceases. The drainage process usually takes 3 to 5 days to complete. Drying then proceeds by evaporation. As the sludge continues to dry by evaporation, it will eventually crack exposing more area which aids in drying. The evaporation process will require several weeks to complete. After sufficient drying, the sludge is considered dewatered and may be removed for disposal. Aerated Sludge Holding Structure The oxidation ditch structure at the old WWTP may now be used as an aerated sludge holding structure. The structure has an approximate volume of 190 , 000 gallons and can store approximately 100 days of sludge based on a waste rate of 323 lbs/day (.3 MGD WWTP average flow) at 2% solids concentration. During winter conditions when drying beds are unavailable or at other times as desired by the operator, sludge may be wasted from Digesters 1 and 2 to the aerated sludge holding structure for storage. Sludge may be "wasted" to the storage structure via the sludge wasting/ supernatant return pump station by opening the sludge draw off lines at Digesters 1 and/or 2 and by opening the valve on the force main to the aerated sludge structure. Once the desired quantity has been removed from the digesters the drawoff lines must be closed. The valve on the force main to the aerated sludge structure may remain open until such time it is necessary to close the valve to accomplish other activities such as supernatant removal or wasting to the drying beds. The holding structure must periodically be visited by a liquid sludge hauler to have a portion of its sludge removed for land disposal. The rotor used for aerating the sludge must be immersed in order to accomplish aeration. It will therefore be necessary to re -fill the structure on each occasion sludge is removed at least to the bottom of the rotor. THE WATER LEVEL AND THE AERATED SLUDGE HOLDING STRUCTURE SHOULD NEVER BE LOWERED BELOW THE NATURALLY OCCURING t1HGH WATER TABLE IN THE IMMEDIATE VICINITY OF THE STRUCTURE. Sludge may be removed- from: the structure itself or at the wet well at the pump station by opening the drain valve adjacent to the structure. Since_ re -filling the structure during the sludge removal-= -proceW -ray. be iieces"sary,:: careshotild .: be tak en . to insure-: that only the thickened sludge from ..the bottom of the structure is removed Water level in the . aerated sludge holding structure is controlled _ via:, the hinged weir at _ the eastern end of the structure_. When it is desired to remove supernatant, the rotor must • be turned off and the sludge allowed time to settle. Once the sludge has settled the hinged weir may be gradually lowered to remove the desired quantity of supernatant. The depth of immersion of the rotor is controlled by the hinged weir. The deeper the rotor is immersed the greater the transfer of oxygen and consumption of horsepower. The depth of immersion should be minimized to the lowest possible level that maintains aerobic conditions in the structure. The supernatant removedfrom the structure flows to the sludge wasting/supernatant return pump station where it must be pumped to the new oxidation ditch for treatment. Accordingly, the valve on the supernatant force main must be opened and the valve on the waste line to the aerated sludge holding structure must be closed. The plant operator should be aware of the costs associated with the various types of sludge removal and operate the plant's sludge handling facilities in the manner most economical to the Town. 7e74 Water Tank 'e73 . 21 35. 57'30" — 3' 7 2 �y ' • Ems_` . ' I�•..� . • / L/ •...: �- Town of Kenansville NPDES No. NC0036668 ��.Discharge Point Latitude: 34° 58' Longitude: 77° 57' • • United• Ch; Dunn !j _T_ —Bhp 39.5 /// 7'