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HomeMy WebLinkAboutNC0034754_Permit (Issuance)_20100723NPDES DOCU 4ENT :MCANNIN` COVER SHEET NPDES Permit: NC0034754 CommScope WWTP Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: July 23, 2010 This derit is printed on reuse paper - ignore any content on the re -sr -ex -me %side _ATA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary • Mr. Scott Waddell EHS Facility Manager CommScope Inc. P. O. Box 199 Catawba, NC 28609-0199 Dear Mr. Waddell: July 23, 2010 Subject: Issuance of Renewal Permit NPDES Permit NC0034754 CommScope WWTP Catawba County Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Some additional edits were made on the final permit and are discussed below: Summary of Changes in Renewal Permit from Existing Permit 1) Outfall 001 Effluent Page: The Chronic Toxicity Test was replaced with an Event Type Quarterly Acute Toxicity Test. The Event Type is defined as when process water is present in the discharge. Additional narrative was added to define toxicity reporting requirements. 2) Special Condition A (3). Acute Toxicity Monitoring (Qrtrly, Event Type Outfall 001, Episodic Outfalls 002, 003, 004) was amended. The narrative was amended to accommodate all outfalls toxicity testing requirements. As requested the quarter time frame was adjusted to align with a calendar year. 3) Outfall 001 Effluent Page: The NH3-N Daily Maximum Limits replaced the Weekly Average Maximum Limits. 4) Outfall 001 Effluent Page: The TRC Limit received a narrative footnote. Outfalls 002, 003, and 004 Effluent Page: The TRC conditional narrative footnote was amended. 5) Special Condition A (4). Process Water Estimate Outfall 001 narrative was added. Page 1of2 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64951 Customer Service: 1-877-623-6748 Internet http:I I h2o.state.nc.us I An Equal Opportunity l Aiflrmative Action Employer Nose Carolina �tura!!r� ' If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other federal or local governmental permits that may be required. If you have any questions concerning this permit, please contact Ron Berry at telephone number (919) 807-6396 or at email ron.berry@ncdenr.gov. Sincerely, ( Coleen H. Sullins Attachments Cc: Mooresville Regional Office/Surface Water Protection Section (email Jvith revised Fact Sheet) Environmental Sciences Section/Aquatic Toxicology Unit/Susan Meadows (email) Central Files NPDES Unit Page 2 of 2 Permit No. NC0034754. STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollutign Control Act, as amended, CommScope, Inc. is hereby authorized to discharge wastewater from a facility located at 6519 CommScope Road Catawba, North Carolina Catawba County to receiving waters designated as an unnamed tributary to Terrapin Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. The permit shall become effective September 1, 2010. This permit and the authorization to discharge shall expire at midnight on April 30, 2015. Signed this day July 23, 2010. oleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission • Permit No. NC0034754 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and dischargf from this facility arises under the permit conditions, requirements, terms, and provisions included herein. CommScope, Inc. is hereby authorized to: 1. Continue to operate an existing 0.020 MGD activated sludge wastewater treatment facility that treats contact cooling water and domestic wastewater, discharges through Outfall 001, located at 6519 CommScope Road, Catawba, Catawba County, and consisting of the following treatment components: • manual/automatic bar screen • flow equalization basin ■ sodium hydroxide storage and pH adjustment system • dual train aeration basins, with two basins per train • dual secondary clarifiers • dual tertiary sand filters • sodium hypochlorite chlorination addition and contact chamber • sodium sulfite dechlorination addition • post aeration • effluent composite sampler • aerobic sludge stabilization tank • sludge holding tank ■ instrumented effluent flow measurement • 2. Continue to operate three existing contact cooling water discharges through Outfalls 002, 003, 004 to an impoundment, located at 6519 CommScope Road, Catawba, Catawba County. 3. Discharge from said treatment works and outfalls (via Outfalls 001, 002, 003, 004) into an unnamed tributary to Terrapin Creek, a Class WS-IV water in the Catawba River Basin, at the locations specified on the attached map. NC0034754 Facility Outf a l l 002 I� JrI NC0034754 946 Outfall 003 • �\ : 1 • JJ NC0034754 _ II ° Outfall 004 i-ieadwo•ks NC0034754 Upstream Sample Outfall 001 USGS Quad: E14HE Catawba, NC Outfall 001 Facility (Headworks) Latitude: 35° 38' 58.3" N 35° 38' 57.5" N Longitude: 81° 1' 49.9" W 81° 1' 50.4".W Stream Class: WS-IV Su bbasi n : 03-08-32 HUC: 03050101 Receiving Stream: UT to Terrapin Creek NC0034754 Outta l l 001 Smyrna •Cb1Ce North CommScope, Inc. NC0034754 Catawba County Permit NC0034754 A (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge treated process (contact cooling water) and domestic wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITATIONS MONITORING REQUIREMENTS EFFLUENT Monthly Average Average Weekly Average Daily Maximum Measurement , Frequency . , Sample , Type Sample Looatiop, CHARACTERISTICS Flow 0.02 MGD Continuous Recording I or E Temperature, °C Daily Grab E Temperature, °C 2/Month Grab U, D Total Residual Chlorine (TRC) 2 28 pg/L 2/Week Grab E BOD, 5-day, 20°C (April 1- October 31) 16.0 mg/L 24.0 mg/L Weekly Grab E BOD, 5-day, 20°C (November 1- March 31) 30.0 mg/L 40.7 mg/L Weekly Grab E Total Suspended Solids (TSS) 30.0 mg/L 39.2 mg/L Weekly Grab E Ammonia as Nitrogen (April 1- October 31) 2.0 mg/L 10.0 mg/L Weekly Grab E Ammonia as Nitrogen (November 1- March 31) 4.3 mg/L 21.5 mg/L Weekly Grab E Oil & Grease 29 mg/L Weekly Grab E Fecal Coliform (geometric mean) 200/100 mL 400/100 mL Weekly Grab E Dissolved Oxygen (DO) Daily average not less than 6.0 mg/L Weekly Grab E Dissolved Oxygen (DO) 2/Month Grab U, D pH Not greater than 9.0 S.U. nor less than 6.0 S.U. Weekly Grab E Acute Toxicity 3 Event Type Grab E Footnotes: 1. Sample locations: E = Effluent, I = Influent, U = Upstream at least 50-feet above outfall in unnamed tributary, D = Downstream at least 100-feet below outfall in unnamed tributary. 2. Total Residual Chlorine compliance is required for chlorine or chlorine derivative used for disinfection, or if chlorinated water is in the source water. The Division shall consider all effluent TRC values reported below 50 ug/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 ug/L. 3. Acute Toxicity (Fathead Minnow, 24-hour) Event Type; first discharge with process wastewater present from the facility during each quarter, the quarters defined as January -March, April -June, July -September, and October -December refer to Special Condition A (3). If no process wastewater • is present during a physical month then the permittee must report "NO EVENT" on the effluent DMR under the acute toxicity parameter. There shall be no discharge of floating solids or visible foam in other than trace amounts. • Permit NC0034754 A. (2). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge contact cooling water (pit dump water) from Outfalls 002, 003, and 004. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT EFFLUENT LINITATIONS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location 1 CHARACTERISTICS Flow , , Per Event Instantaneous 2 i E BOD, 5-day, 20°C 5.0 mg/L Per Event Grab E Total Suspended Solids (TSS) 19.0 mg/L Per Event Grab E Oil and Grease 29.0 mg/L Per Event Grab E Total Residual Chlorine (TRC) 28 ug/L Per Event Grab E Temperature, °C 4 Per Event Grab E Temperature, °C 4 Per Event Grab U,D pH Not greater than 9.0 S.U. nor less than 6.0 S.U. 'Per Event Grab E Acute Toxicity 5 Episodic Grab E Footnotes: 1. For each outfall 002, 003, 004: Sample locations: E = Effluent, U= at least 50 feet above discharge at impoundment, D = at least 100 feet below discharge at impoundment. 2. For instantaneous flow the permittee must report the total flow and the flow duration. 3. Total Residual Chlorine compliance applies only if chlorine or chlorine derivative is added to the cooling water, or if chlorinated water is in the source water. The Division shall consider all effluent TRC values reported below 50 ug/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 ug/L. 4. The temperature of the effluent shall not increase the temperature of the receiving stream more than 2.8° C (based on U and D) and in no case cause the ambient water temperature to exceed 32° C (based on E and U). 5. Acute Toxicity (Fathead Minnow, 24-hour) Episodic; first discharge from the facility during each quarter, the quarters defined as January -March, April -June, July -September, and October -December, refer to Special Condition A (3). The permittee shall obtain authorization from the Division prior to use of any chemical additive in the discharge. The permittee shall notify the Director in writing at least ninety (90) days prior to instituting use of any additional additive in the discharge, which may be toxic to aquatic life (other than additives previously approved by the Division). Such notification shall include completion of Biocide Worksheet Form 101 (if applicable), a copy of the MSDS for the additive, and a map indicating the discharge location. There shall be no chromium, zinc, or copper added to the discharge except as pre -approved additives to biocidal compounds. If no discharge events in Outfalls 002, 003, 004 occur during a physical month then the permittee must submit a single effluent DMR listing Outfalls 002, 003, 004 as the discharges and stating "NO FLOW". If any discharge events in Outfalls 002, 003, 004 do occur during a physical month then the permittee must comply with parameters in A (2.) and submit the appropriate DMR(s) for each outfall that has a discharge event. There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit NC0034754 A (3). ACUTE TOXICITY MONITORING (QRTRLY, EVENT TYPE OUTFALL 001, EPISODIC OUTFALLS 002, 003, 004) The permittee shall conduct quarterly acute toxicity tests when applicable for each outfall using protocols defined as definitive in E.P.A. Document EPA/600/4-90/027 entitled "Methods for Measuring the Acute Toxicity of Effluents to Freshwater and Marine Organisms." The monitoring shall be performed as a Fathead Minnow (Pimepha/es prome/as) 24 hour static test. Effluent samples for self -monitoring purposes must be obtained below all waste treatment. Sampling and subsequent testing will be performed on an outfall's first applicable discharge , for .that, defined . quarter..The quarters are, defined . as January -March, Apri/June, July: September, and October -December. The parameter code for this test is TAE6C. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Form (MR-1) for the specific outfall and quarter in which it was performed, using the appropriate parameter code. Additionally, DWQ Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Section North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during any quarter, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation and the data on the DMR and all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require that a test be performed upon the next discharge event. A (4). PROCESS WATER ESTIMATE OUTFALL 001 When process wastewater is contributing to the wastewater in Outfall 001 the permittee shall estimate the % portion of process water and domestic wastewater to the actual total flow for that physical day. Any estimate shall be maintained as part of the on site records available for review by DWQ. ern NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Govemor Director Secretary MEMORANDUM To: From: May 12, 2010 Britt Setzer NCDENR / DEH / Regional Engineer Mooresville Regional Office Ron Berry NCDENR / DWQ / NPDES Program Central Raleigh Office Subject: Review of renewal draft NPDES Permit NC0034754 CommScope Inc. WWTP Please complete this form to indicate your agency's position or viewpoint on this draft permit and return via either email, fax, or mail to my attention by June 15, 2010. If you have any questions on the draft permit, please contact me at telephone number (919) 807-6396 or via e-mail at ron.berrv(ancdenr.aov. My fax number is (919) 807-6495. RESPONSE: (Check one) Signed Concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent limits are met prior to discharge, and the discharge does not contravene the designated water quality standards. Concurs with issuance of this permit, provided the following conditions are met: Opposes the issuance of this permit, based on reasons stated below, or attached: 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-6495 l Customer Service:1-877-623-6748 Internet: http: / / h2o.enr.state.nc.us / An Equal Opportunity l Affirmative Action Employer Date: 5�jT/i Nose Carolina �tllPQllf ments andor approval for narrative cahnges to CommScope Acute Toxicity Specil Condition NPDES Permi From: Meadows, Susan sent: Wednesday, July 21, 2010 2:13 PM To: Berry, Ron Subject: RE: Need comments and/or approval for narrative cahnges to Commscope Acute Toxicity Specil Condition NPDES Permit NC0034754 That sounds fine Ron, I think you can go with it. From: Berry, Ron Sent: Thursday, July 15, 2010 2:53 PM To: Meadows, Susan Subject: Need comments and/or approval for narrative cahnges to commscope Acute Toxicity Specil condition NPDES Permit NC0034754 Susan, We had previously discussed and had agreement on setting all the outfalls potential acute toxicity test (episodic in nature) on the same quarterly time frame. To further reduce the permit verba9e I set up one single special condition page to cover all acute toxicity monitoring requirements. outfalls 002, 003, 004 continue to be true episodic discharges. outfall 001 is a continuous discharge which will be subject to acute toxicity testing only when process wastewater is added. Consequently, outfall 001 is not a true episodic discharge so I added the narrative term "Event Type" to the permit to make the distention between the outfalls. I have attached the revised acute toxicity special condition narrative and outfall 001 effluent page for your review and approval. Please let me know if this is okay or what changes are needed. Thanks, Ron Ron Berry ron.berry@ncdenr.gov Engineer I DWQ/Point Source/NPDES NCDENR Phone: (919) 807-6396 Fax: (919) 807-6495 Office: Archdale Building Room 925N E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. Page 1 Berry, Ron From: Berry, Ron Sent: Friday, May 21, 2010 9:33 AM To: 'Waddell, Scott (Darren)' Subject: RE: CommScope Catawba - Draft Permit Mr. Waddell, 1 conferred with the toxicology group who set the due dates for toxicity tests and they have no problem with aligning the quarterly test to the calendar quarter. This change will be incorporated into the final permit. Ron Berry ron.berry@ncdenr.gov Engineer I DWQ/Point Source/NPDES NCDENR Phone: (919) 807-6396 Fax: (919) 807-6495 Office: Archdale Building Room 925N E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Waddell, Scott (Darren) [mailto:SWaddell@commscope.com] Sent: Thursday, May 20, 2010 11:22 AM To: Berry, Ron Subject: CommScope Catawba - Drab Permit Mr. Berry, I just wanted to drop you a line to let you know that I received the "Draft" permit for the Catawba Facility. The permit was received on May 17th. I'm reviewing the document now and will respond with questions. 1 question that I have up front is the A(1) section Footnote #3 which talks about the Acute Tox episodic discharge quarters. Is there a possibility this could be by calendar quarter instead of the 1-month offset. It is much easier to use the calendar quarter (which is in line with other permits and requirements) instead of the 1- month offset system. Thx. D. Scott Waddell EHS / Facilities Manager CommScope Inc Phone: 828-241-6356 1 CeII: 828-234-6811 Fax: 828-241-6193 swaddell@commscooe.com 'This e-mail and any files transmitted with it are the property of CommScope, Inc. and/or its subsidiaries and affiliates, are confidential, and are intended solely for the use of the individual or entity to whom this email is addressed. This email may contain information that is CONFIDENTIAL AND PROPRIETARY. If you are not one of the named recipient(s) or otherwise have reason to believe that you have received this message in error, please delete this message immediately from your computer. Any other use, retention, dissemination, forwarding, printing, or copying of this e-mail is strictly prohibited." 2 North Carolina ) ss Mecklenburg County) The Charlotte Observer Publishing Co. Charlotte, NC Affidavit of Publication THE CHARLOTTE OBSERVER DINA SPRINKLE NCDENR/DWQ/POINT SOURCE BRANCH 1617 MAIL SERVICE CENTER RALEIGH NC 27699 REFERENCE: 30063432 6466145 carolina water svc Before the undersigned, a Notary Public of said County and State, duly authorized to administer oaths affirmations, etc., personally appeared, being duly sworn or affirmed according to law, doth depose and say that he/she is a representative of The Charlotte Observer Publishing Company, a corporation organized and doing business under the laws of the State of Delaware, and publishing a newspaper known as The Charlotte Observer in the city of Charlotte, County of Mecklenburg, and State of North Carolina and that as such he/she is familiar with the books, records, files, and business of said Corporation and by reference to the files of said publication, the attached advertisement was inserted. The following is correctly copied from the books and files of the aforesaid Corporation and Publication. PUBLISHED ON: 05/14 AD SPACE: FILED ON: NAME: 1 92 LINE 05/20/10 6h Tr - In Testimony Whereof day and Nota hereunto I have ar aforesaid. TITLE: DATE: And afcc�� set my hand aeix rikseal, the Public Notice North Carolina Environmental Management • CommisslonINPDES Unit 1617 Mail Service Censer,. ' - Raleigh, NC 27699.1617 ' Notice of Intent to Issue a NPDES Wastewater Permit The North Carolina Environmental Management' Commission proposes to issue a NPDES wastewater discharge permit to the person(s) fisted below Witten 'comments . regarding the proposed permit will be. Director of thre NCdays Divi Divthe ision W eb Quality (DWQ) mayksh date ol this old a public. hearing should there ber.a significant degree of pudic interest. Please mail comments and/or information requests to DWO at the above address. Interested persons may visit the DWQ a1 512 N. Salisbury Street, Raleigh, NC to review information on file. Additional information on NPDES permits and this notice may be lound on our website:- wwW.ncwalerquahty.org, or by caking (9l9) 807-6• 304..... , - Carolina Water Service, Inc. of NC requested renewal of permit NC0071242 for its,Riverpointe Subdivision WWTP in Mecklenburg County, this permitted discharge is treated domesticwastewater to Catawba River (Lake Wylie); Catawba River Basin. - - , Carolina Water Service,. Inc. of NC, requested renewal al permit NC0062383 for its Queens Harbor Subdivision - WWTP, in Mecklenburg County this Permitted dischargetreatedRDomesticiver wastewater to Catawba River (Lake Wylie), Charlotte -Mecklenburg • BOE, requested. renewal :of permit NC0028711 for the Berryhli."Elementary School WWTP in Mecklenburg County. This permitted facility discharges treated domestic wastewater to Lake Wylie in the Catawba River Basin. Utilities, inc. requested renewal of permit NC0032760 for Kings Grant WWTP in Gaston. County: this permitted facility is .treated wastewater to an unnamed tributary to Duharts Creek,Cata1ba River Basin.,...; GotninStopu Inc. requested renewal of permit NC00347541or its ' facility in Catawba. County:. this permitted drschargeiS treated to wastewater and -cooing water to an unnamed tributary.Terrapin Creek. Catawba RW18rr Basin." LP6466145 My Commission Expires: _/_/_ My Commission Expires May 27, 2011 . [mate: 2/10/10 pb:rdb DMR Data for NPDES Permit NC0034754 CommScope, Inc. Ot9 0.07 o Flow Rdg ® Flow Monthly Avg -Permitted Flow 0.06 -- 0.05- c 0.04 - 0.03 -- - t 0.02 0.01 - 0.00 -t 0.0 0 0 ° �.�. r./I••^:: .•i� ,. '• ASt.;s}�jti;'` ; , .�4 T• r 1 T . �j r ( r r r o , 0 0 -® T T I n n n n n n n n N n N n 00 00 00 00 00 00 00 00 00 00 00 00 Q1 O1 01 C1 01 01 01 0, O1 01 01 O O O O O O O O O O O O O O O 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 r . r . . r r r . r . . r r r . r . . r r r r r r r c ea 01 OD Q. c do a r, 0 u c m o. fac 04 a u 0 u c 03 0. (0 c 3 au a t> u.. ¢ 2 Q cn O z G -�i ii ¢ 2 -3i Q N O z O cu fa LL ¢ 2 < 1n O z E • BOD Monthly Avg 0 BOD Daily Max -Monthly Avg Max Limit -Daily Avg Max Limit 45.0 - 40.0 - 35.0 - 30.0 - 25.0 - 20.0 15.0 10.0 5.0 0.0 111 * ❑ ■ • . 1 ■ r(� ! ., 111111. rI . II1..1 11111: 31i..�I11441i,A1111, :1111 I I III I1r1I11 III 1111: ij1. All::III [ :II�...III1I: :I I.4il..II1111: :I I: )II..III11: :I I: :III: 111.1: :111: 111: :1111. .III. .111. n n n n N n n NNNN 00 CO CO CO 00 CO CO CO 00 CO CO CO 0. 01 01 01 01 0+ 01 0, CT rn rn O O O O O O O O O Or 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 r r r r r r r r _ r r r >, c a > u c .a ►- a c as a > u c L >� c a0 a Q Q In Z 0 LL Q Cu g Q N Z C LL 2 Q 2 Q 1n 0 0 E • TSS Monthly Avg 0 TSS Daily Max -Monthly Avg Max Limit -Daily Avg Max Limit 45.0 40.0 �- 35.0 - 30.0 - 25.0 20.0 - 15.0 10.0 5.0 0.0 ❑❑ ■ IIIII. .111. .111. '11..111111: :I I: • 1111,111, r IIIII: :Ill.. IuI: I III: :III11 !limn 11: :um: T I. : lil:.411 ■ 0 111 1111► 411111 :III" :111: 1 N. N N n n N. 1'- N N N r-. 00 00 00 00 0o 00 0o 00 00 00 CO 00 01 01 01 01 0, 01 0, 171 01 171 01 O O O O O>Oc :O. Oar o Oar O O> O O O O O O O O O O O O O O O O O O Oc OS O O O O u c >. 0o 6. u r 0a +, m a) Q 2 ¢0 z 2 < 2 v1 0 z cu. ¢ 2 -� a 0 date: 2/10/10 pb:rdb DMR Data for NPDES Permit NC0034754 CommScope, Inc. (`) ii 0— Fecal Coliform Daily Max Fecal Coliform Monthly Avg —Monthly Max Limit —Daily Max Limit 600 1 500 - 400 E o •300 200 - 100 0 o su rt, m]iscomai Q r_.. a 212 Ira ri N N n n IN N N N N n n N o0 0o 0o 00 00 00 0o 0o 00 00 0o 00 0, 01 al a1 at 01 01 al 01 01 01 O O O O 0 0 0 0 0 0 0 0 0 0 O O 0 0 O 0 0 O 0 O 0 0 O O 0 0 0 0 0 9 0 � . . _ _ T c .0 (0 .- a c ' 00 a t > u c .O 0 t+ C. O ado a , > u c .0 A Q. ( c 00 a �, > co at- u.. 2 a 2 a' in O z o 19 Cu 2 a 2" a' 1n O z 0 -1 ii u.. g a 2� < in O 0 9.5 6.0 5.5 --0— pH Rdg —Range Limits n N N ►• N N N N N N N N CO CO CO CO 0o 00 00 00 00 00 00 00 01 01 01 a1 a1 at at of al O1 O 0 0 c2 O 4 4 O O O Q O O 0 0 0 0 0 0 O 0 0 0 0 0 9 4 4 4 0 0 0 0 0 0 s c .� > c ▪ aA a �, > u c b +- >. c ao $▪ > u c .c a >, c 3 0o a> • ,o y a a -, a, o o, • �, • a • a -, ar 0 aU ro ar m a Q H O 0 u. g a g a U O z o I u. g a g a u o z o - u. g a gz 11.0 - 10.0 - 9.0 - 8.0 - 7.0 6.0 5.0 4.0 3.0 —O— DO Rdg —DO Min Daily Avg Limit e T 1 . 1 1 r . . , . 1 1 1 I 1 . N f. N N. 1- t, 00 00 00 00 00 00 00 00 00 00 00 00 at 01 a1 01 at at at 01 CO 01 01 0 0 0 0 0 0 ▪ 0 0 0 0 9 0 0 0 0 O 9 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o 9 0 0 c >� c • oo a > u c .6 a a c oO a 6 > u c .fl o 0. ao a > f0 d a a • 3 Cl O C1 ,p y fo a 7 G/ O CO CO W CO!0 a ,� 3 N 0 u . g a g-. a l O z o l u. g a g a O z o u. g a g a v) O z Date: 2/10/10 ' pb:rdb DMR Data for NPDES Permit NC0034754 CommsCope, Inc. aU1I 00( 0-- NH3-N Weekly Avg NH3-N Monthly Avg —Weekly Avg Max Limit —Monthly Avg Max Limit 25 20 — 15 — 4-4 E 10 — 5 0 J 1- T.11!111l::1111::'lIIL 1 11::1YI!:: I'1;: y!!1!I1::1lEl::Ur :!!!Il::II!I!:: PIC:!1!1111::1111::1111:NMI: :!I'n::WI!l::+.1 ! ::!I11::.IIIIII::II 11:: I;tl::1F!!I!::1!P::IP.IC :!•1•.l" :1144 APE: A l!:: N. n N N n oo co 0o 00 00 00 00 00 00 00 00 0o rn 01 01 01 01 a1 01 al 01 01 a1 0 0 0 0 0 0 9 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 I I I I I I I 1 1 I 1 1 I I I 1 1 I I I I I I I I I I I 1 c .o L �- c t>fo a +� 0 u ta0 a +4 0 u 6 L 0 80 c ao 6. 6 0 `° LL 2 a 2- < u o z 0.) . t a g < y o. z c- u. ¢ 2; < to 0 z 303.0 253.0 203.0 I 153.0 103.0 53.0 3.0 —O— TRC Rdg —TRC Max Daily Limit (50 µg/I COMPLIANT) —(50 WI) l A A A • , 1 •� v a N. n N. N N N N N N N N N 00 CO 00 CO CO 00 00 CO 00 CO 00 CO 01 01 01 01 01 01 01 01 01 01 01 O O O O O 900.909 O O O 9 O O 0 0 0 0 0 0 9 O 0 0 0 0 0 0 0 0 0 I 1 1 I I I 1 1 1 ^ I I I I I I I I 1 w I I I 1 ' QO Q c a a T C t o Q t r.t c G 0) �, 0 to a to a m aJ O a ra w Z 0) 0 01 ro 01 aJ 0 O LL g a g a ,n o z c LL 2 a 2 —b< v)o z 0 t� g< g a (n z 35 30 25 20 off E 15 10 5 0 —o— Oil & Grease Rdg —Daily Max Limit $te $e: (:$saes$* t::::t:tt::$t:D(:tottettse*$**$$C1C*$L$::$*$t$•*$$$t*ettet$DC•s* LCS$$$$$$ete*thee I 1 11 T T T T 1 1 UT T 4 n n I. Ps Ps 00 CO 00 00 CO 00 0000 CO 00 00 00 01 01 01 01 01 01 01 0* 01 01 01 O O O O O 0 0 O O O O O 0 0 O 0.0 0 0 O O 0 O O O O O 0 I 1 I I I 1 1 1 1 I I 1 1 1 1 I I 1 1 I 1 1 1 aai 0 CU e0 CU 9 a 3 d �' 0 aui rro w a a io Z aoi r' 0 a rn 0 Z o $+- g a g— < $n 0 z o -+ g a g a 0 date: 2/11/10 DMR Data for NPDES Permit NC0034754 pb:rdb CommScope, Inc. Outfall 001 TGP3B - P/F STATRE 7Day Chr Ceriodaphnia Limit 34% Effluent Concentration mm/dd/yy Sample 2/12/07 PASS Composite 5/7/07 PASS Composite 8/13/07 PASS Composite 11/12/07 PASS Composite 2/11/08 PASS Composite 5/12/08 PASS Composite 8/11/08 PASS Composite 11/3/08 PASS Composite 2/9/09 PASS Composite 5/4/09 PASS Composite 8/10/09 PASS Composite 11/9/09 PASS Composite N MI Fml • Date: 4/30/10 pb: rdb Temperature, °C 30 5 --- 0 12 2 0 DMR Data for NPDES Permit NC0035754 CommScope, Inc. 0 Upstream 0 Downstream -Effluent 0 00 CO 00 CO CO CO 00 00 00 00 CO CO 01 01 01 01 01 o 01 o G ▪ 01 0 0 0 4 4 0 0 0 o 94 4 0 0 0 0 0 9 O O 4 . c a c ao o. +� > g c >- c co a «• > v co co u. cc Q Q �n 0 Z Gco u. Q Q N �' • 0 c° 0 Upstream 0 Downstream -Effluent 0 =;sir -• ` ` . �► _ -- tn. c 00 r -1' 0 00 00 �p 00 00 Op co 00 00 00 00 01 01 01 Ol 01 01 p1 q1 O1 p1 O 9 O O 9 O 9 9 O 9 Q 4 O 9 O O $ O $ O $ O O $ 8 2 a c 00 0. u > • c .Q •. >. c a to a > u c • cu CO - u. 2 a 2 < w o z o ▪ u_ g a 2 -'+ Q V°1 o Z o Facility 1)idgili7,11 • 1(..f)(.7'2; Blowers Automatic Bar Screen Manual Bar Screen Sludge Holding Tank Solids Holding Tank Tertiary Sand Filters Plant #1 Aeration_A Digester EQ #1 Caustic Bldg. Distribution Box 10K gallon Equalization EQ #2 Splitter Box for Plant 1 & 2 1: Plant #1 Aeration B EQ #3 Plant #2 Aeration A Plant 1 Clarifier Dosing Pit Sampling Point Plant 2 Clarifier Chlorine Chamber De-chlor Chamber Plant #2 Aeration B Chlorine / De-Chlor 4 Discharge Bldg. Manhole #1 Manliole #2 Monuments and SettininadswaddellIMy DocumcntselS FILING SYSTEM02-Cataaisal3-Emitonmernal Waterl3.2 Wastewater ksuesWennit Bo:02010 Permit Renewal1WWTP Diagram 2009.doc Subpart A —Contact Cooling and Heating Water Subcategory § 463.10 Applicability; description of the contact cooling and heating water subcategory. This'subpart applies to discharges of pollutants from processes in the contact cooling and heating water subcategory to waters of the United States and the introduction of such pollutants into publicly owned treatment works. Processes in the contact cooling and heating water subcategory are processes where process water comes in contact with plastic materials or plastic products for the purpose of heat transfer during plastics molding and forming. § 463.11 Specialized definitions. • For the purpose of this subpart: (a) The "average process water usage flow rate" of a contact cooling and heating water process in liters per day is equal to the volume of process water (liters) used per year by a process divided by the number of days per year the process operates. The "average process water usage flow rate" for a plant with more than one plastics molding and forming process that uses contact cooling and heating water is the sum of the "average process water usage flow rates" for the contact cooling and heating processes. (b) The "volume of process water used per year" is the volume of process water that flows through a contact cooling and heating water process and comes in contact with the plastic product over a period of one year. § 463.12 Effluent limitations guidelines representing the degree of effluent reduction attainable by the application of the best practicable control technology currently available. Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart must achieve the effluent limitations guidelines ( i.e. , mass of pollutant discharged) representing the degree of effluent reduction attainable by the application of the best practicable control technology currently available, which are calculated by multiplying the average process water usage flow rate for the contact cooling and heating water processes at a point source times the following pollutant concentrations: Subpart A [Contact cooling and heating water] Concentration used to calculate BPT effluent limitations Pollutant or pollutant property Maximum for any 1 day (mg/I) BOD5 26 Oil and grease 29 TSS 19 pH (I) 'Within the range of 6.0 to 9.0 at all times. The permit authority will obtain the average process water usage flow rate for the contact cooling and heating water processes from the permittee. § 463.13 Effluent limitations guidelines representing the degree of effluent reduction attainable by the application of the best available technology economically achievable. (a) The BAT effluent limitations guidelines for bis(2-ethylhexyl) phthalate are reserved. (b) The Agency has determined that, with the exception of bis(2-ethylhexyl) phthalate, there are no toxic pollutants in treatable concentrations in contact cooling and heating water. Accordingly, the Agency is promulgating BAT effluent limitations guidelines equal to the BPT effluent limitations guidelines. 5/5/2010 IWC Calculations CommSco NC00347 ,. Prepared. By: - Assume upstream TRC level = 0 Assume upstream Fecal level =_0 Check Box if WTP Facility 0 Enter Design Flow (MGD): Enter s7Q10(cfs): Enter w7Q10 (cfs): Total Residual Chlorine 7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (UG/L) UPS BACKGROUND LEVEL IWC (%) Allowable Conc. (ug/1) Fecal Limit (If DF >331; Monitor) (If DF <331; Limit) Dilution Factor (DF) 0.06 0.02 0.031 17.0 28 200/100m1 2.94 Check other limit docs such as basin plan or model NPDES Servor/Current Versions/IWC Enter Upstream NH3-N Level (mg/L): Ammonia (NH3 as N) (summer) 7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) UPS BACKGROUND LEVEL IWC (%) Allowable Conc. (mgfl)* WEEKLY AVG LIMIT (mg/I) Ammonia (NH3 as N) (winter) 7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) UPS BACKGROUND LEVEL IWC (%) Allowable Conc. (mgfl)* WEEKLY AVG LIMIT (mgfl) MONTHLY AVG LIMIT 0.06 0.02 0.031 1.0 0.220 34.07 2.5 7.5 0.1 0.02 0.031 1.8 0.220 23.66 6.9 20.7 .220 Limit MAX 35.0 mg/L 4EONPOTW 2. u (MONTHLY/DAILY) 44* NON-POTW 4,3 . ,S Z (MONTHLY/DAILY) ?f/ 0 Y4Grua-1 Co MJ> iiiki ow°1L- tun, 5/5/2010 Meritech, Inc. Client: L,vviR-C, control Ceriodaphnia dubia Chronic Multidilutional Reproduction Start Date: .5 - ? - D. NPDES #: NC on y y .7 Z 7 End Date: 5 - 1 •- vg Day # 2 5 7 Total 2 (oS % 5 7 Total 2 i,3 % 5 7 Total 2 .6? % 5 7 Total 2 5,Z% 5 7 Total 2 (0,'7 % 5 7 Total Analyst(s): fyt i� Replicates 2 3 4 5 6 7 8 Start Time: q ; [Da. End Time: g' 3Ci cz4%.%, 9 Reviewed by: /4— 10 0 0 0 o c p o o co y�7 2/e'2gP 3/S'"� e 2._ 6, 4f G�S' i g .I d l 7 � 1 9 /R /g �I 1 17 5- 0 0 0 0 0 0 O 0 0 0 1//2 V 1 3/5-- -Vs-- ? _ 1 2- 477 9 16 7%7- 7- J�- /9 ):; Jc-.is- /8 1_g S 19 0 O' - 0 a' Cr 0 0 0 0 0 .L17 / t a/R 0 Pi '' / - Q C 6 7 6 7- 2> .1--A .z 0 a 0, • 0. o 0 0 0. 0 0 . z a I n 2 I i il.s . - - - : 6 i 6 4-- _ Y Va. 4-- , Li p_ 57,-_; .5- .- 5-72 9 4 7 5- 6 - 57D oi /6 O a 0 c 0 . 0 0 4 0 0 6 6 1 R 2 0 o.7) 0 0 33 f s�5 ' D 0 6 ", .— Li 5" Fj g l D — 3) a. . 7 a .7 q. s" 0 0 0 C 0 O o 0 0 0 I t 3 1 3) l 3 C Qb i .D 2,D 0 0 0 - 6. , t) D T) .- - _! / 3 /.s t j16331p D 3rd Brood WIN C.V. Mean a, y RED. % RED. % RED. Reproduction f7.(7 i'4. o 3(7,z �.K -5 5'. •7 5,2-- % RED. -7 0.5 ciI.9 L7 —I -1 -1 --I -7 --1 -1 .-I -1 -1 RED. SOC Priority Project: No To: Permits and Engineering Unit Water Quality Section QI/Pf Attention: Charles Weaver 1 vl: Date: January 11, 2010 0641P1 A-\( 0 NPDES STAFF REPORT AND RECOMMENDATION Z 1 2 County: Catawba 2 Permit No. NC0034754 ( '4) PART I - GENERAL INFORMATION I. Facility and address: CommScope 6519 CommScope Road Catawba, North Carolina 28609 2. Date of investigation: December 21, 2009 3. Report prepared by: B. Dee Browder, Environmental Engineer I CC, 1 +- rcw ;2 Cil)c1 4. Persons contacted and telephone number: Mr. Scott Waddell, (828) 241-6356. 5. Directions to site: From the intersection of Hwy 150 and Sherrills Ford Road in southeastern Catawba County, travel northwest of Sherrills Ford Rd. approximately 5.9 miles and Webb Road in eastern Lincoln County, travel east on Webb Road approximately 1.1. miles and turn left on Tree Farm Road. Travel approximately 0.2 mile on Tree Farm Road and the WTP is located on the left side of Tree Farm Road. 6. Discharge point(s), list for all discharge points: Outfall 001 Outfall 002 Outfall 003 Outfall 004 Latitude: 3 5° 38' 57" 35° 39' 05" 35° 39' 03" 35° 38' 58" Longitude: 81° 01' 52" 81° 02' 05" 81° 02' 03" 81° 02' 01" 7. Site size and expansion area consistent with application? Yes. 8. Topography (relationship to flood plain included): Moderately sloping; the WWTP is not located within the 100 year flood plain. 9. Receiving stream or affected surface waters: UT to Terrapin Creek a. Classification: WS-IV b. River Basin and subbasin no.: Catawba 030832 c. Describe receiving stream features and pertinent downstream uses: The receiving stream originates immediately above the discharge point and is made up primarily of flow from an upstream impoundment. Little flow was observed in the receiving stream and the site of the site inspection. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: 0.020 MGD (ultimate design capacity) No flow limit for outfalls 002,003, and 004 b. Current permitted capacity of the wastewater treatment facility: 0.020 MGD c. Actual treatment capacity of the current facility (current design capacity): 0.020MGD d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years: N/A e. Please provide a description of existing or substantially constructed wastewater treatment facilities: The existing WWT facilities at outfall 001 consist of a automatic and manual bar screen, distribution box, followed by equalization tank and splitter box, dual aeration basins, digester, sodium peroxide pH adjustment, dual secondary clarifiers, tertiary filters, diffused post aeration, liquid chlorine contact basin, dehlorinations, cascade aeration, two(2) sludge holding tanks(one aerated), and instrument flow measurement. There are no treatment facilities for outfalls 002, 003, and 004, which consist of cooling water air compressor condensate, and stormwater. f. Please provide a description of proposed wastewater treatment facilities: N/A g. Possible toxic impacts to surface waters: N/A h. Pretreatment Program (POTWs only): Not required. 2. Residuals handling and utilization/disposal scheme: Residuals and waste by-products are hauled to the Newton WWTP. 3. Treatment plant classification: No change from previous rating. PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved? N/A 2. Special monitoring or limitations (including toxicity) requests: None. 3. Important SOC, JOC or Compliance Schedule dates (Please indicate): N/A 4. Alternative Analysis Evaluation: N/A PART IV - EVALUATION AND RECOMMENDATIONS The permittee, has requested reissuance of the subject permit. The permitee will be resubmitting revised MDR's for data that was improperly recorded. The plant DMR's errors do not result in any change to their compliance record. The plant has been properly maintained. The permit for 002, 003, 004 are on hold in the BIMS data base system. Signature of Report Preparer 101r!D Water Quality Regional Supervisor Date OCommScope March 12, 2010 CERTIFIED MAIL RETURN RECEIPT REQUESTED # 7007 2560 0000 7266 0860 N.C. Dept. of Environment & Natural Resources Division of Water Quality Attn: Ron Berry 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Chronic Toxicity Modification Request CommScope, Inc. Catawba, North Carolina Catawba County NPDES Permit Number: NC 0034754 Mr. Berry: 6519 CommScope Road P.O. Box 199 Catawba, North Carolina 28609-0199 Tel 800 438 3335 828 241 3142 Fax 828 241 6168 www.commscope.com MAR 52010 DENR-WATER QUALITY POINT SOURCE BRANCH This letter is in reference to recent discussions about the Chronic Toxicity testing requirements at CommScope Catawba's WWTP. I would like to request that the Chronic Toxicity testing requirement be changed from quarterly sampling (February, May, August, and November) to the first discharge of contact cooling water to the WWTP in each calendar quarter. In essence, this would be an episodic sampling event. If no discharge of contact cooling water is received through the influent at the WWTP, the AT- 3 form will be submitted as a "NO FLOW" for the quarter. All of the current Chronic Toxicity sampling requirements, including effluent concentrations would remain the same. The only change would be the frequency of sampling. It is extremely rare that we receive contact cooling water. We have been strictly domestic in excess of 3 years and the expectation is to remain in this mode of operation. C:tDocumcnts and Setlings`dswadddI My Doc unents\ENS FILING SYSTEMUt2-Ca a,baG-Envimnmentnl - WateN.2 Wastewater Issna1NCDENR - Correspondcnce1Clwnic Toxicity Modification Request Leila (March 12. 2010).doc 1 of 2 If you should have any questions concerning information contained in the report, please feel free to contact me @ 828-241-6356. Sincerely, Waddell acilities Manager CADocumems and SeitinstedswackkIntsly DocumentslEBS FILING SYSIFM\02CauwbaG-Emvotmemal - Wruer3.2 Wastewater Inixs1NCDENR - CorrespademlChrmic Toxicity Modification Request Letter (March 12, 2010) doc 2 of 2 CoFY Monday, October 26, 2009 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7005 3110 0003 1824 1837 Mrs. Dina Sprinkle N.C. DENR / DWQ / Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: 2010 Permit Renewal Request CommScope, Inc. Catawba, North Carolina Catawba County NPDES Permit Number: NC 0034754 To Whom It May Concern: CommScope 6519 CommScope Road P.O. Box 199 Catawba, North Carolina 28609-0199 Tel 800 438 3335 828 241 3142 Fox 828 241 6168 www.commscope.com CommScope wishes to renew the current NPDES Permit # NC0034754. There are no known facility changes since the issuance of the last permit. Attached you will find the completed Application Form (Short Form C). Sludge Management Plan: CommScope's WWTP does create solids from its operation. All sludge from the WWTP operation is pumped to a sludge holding tank where it is pumped out and transported to the City of Newton WWTP for further processing. If you should have any questions concerning information contained in the report, please feel free to contact me @ 828-241-6356.. Sincerely, tt Waddell Facilities Manager C:\Documents and Settingsldswaddcllthly DocumcnlslElIS FILING SYSTEMfl02-CatawbaG-Emirotmcemal - Water9.2 Wastewater Issas P ,miI Fea120l0 Permit Rencnalt2010 Permit Application Cover.duc l of 1 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Mail the complete application to: N. C. DENR / Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number NC0034754 If you are completing this form in computer use the TAB key or the up - down arrows to move from one field to the next. To check the boxes, click your mouse on top of the box. Otherwise, please print or type. 1. Contact Information: Owner Name Facility Name Mailing Address City State / Zip Code Telephone Number Fax Number e-mail Address CommScope Inc. CommScope - Catawba WWTP 6519 CommScope Road Catawba North Carolina (828)241-6356 (828)241-6193 swaddell@commscope.com PECEIVED 2. Location of facility producing discharge: Check here if same as above Street Address or State Road City State / Zip Code County DENR - WATER OUALITY POINT SOURCE BRANCH 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Mailing Address City State / Zip Code Telephone Number Fax Number 4. Ownership Status: Federal ❑ Same as Above ( ) State ❑ Private ® Public ❑ Page 1 of 4 C-MI 05/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 5. Standard Industrial Classification (SIC) code(s): 3357 6. Number of employees: 700 7. Describe the treatment system List all installed waste treatment components with capacities, describe the processes that generate wastewaters. If the space provided is not sufficient attach a separate sheet of paper with the system description. See Attached Treatment Components Diagram. The process is a very basic 0.02 Mgd biological treatment plant. The plant is split off in 2 plants using aeration, digester and clarifiers with a tertiary sand filtration system. The system is treated using sodium hypochlorite as it's main source of disinfection (tablet form can be used as backup) and sodium bisulfite as the dechlorination agent. Equalization is also used to level out any peaks in flow. The facility is currently permitted to accepted both domestic and contact cooling water. 8. Is facility covered under federal effluent limitation guidelines? No ❑ Yes El If yes, specify the category? 2 9. Principal product(s) produced: Coaxial & Trunk and Distribution Cable Principal raw material(s) consumed: Copper. Aluminum, PVC & Polyethylene plastics Briefly describe the manufacturing process[es]: CommScope - Catawba Facility manufactures Drop and Trunk & Distribution telecommunication cables. Primarily this consists of plastic extrusion (PVC & PE) over various foam and metal components. 10. Amount of principal product produced or raw material consumed ist specific amounts consumed and/or units of production over the last thre Product Produced or Raw Material Consumed (AVERAGE) Product Produced or Raw Material Consumed (PEAK) per Day 136 Tons 156 Tons per Month 3,965 Tons 4,559 Tons per Year 47,577 Tons 54,713 Tons 11. Frequency of discharge: Continuous ® Intermittent ❑ If intermittent: Days per week discharge occurs: Duration: Page 2 of 4 C-MI 05/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 12. Types of wastewater discharged to surface waters only Discharge Flow (GALLONS PER DAY) Sanitary - monthly average 5,710 gallons/day (2008 8s 2009 data) Utility water, etc. - monthly average 0 Process water - monthly average 0 Stormwater - monthly average 0 Other - monthly average Explain: 0 Monthly Average total discharge (all types) 5,710 gallons 13. Number of separate discharge points: 4 Outfall Identification number(s) 001, 002, 003, 004 14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude): Tarrapin Creek Outfall #001) N 35° 38.951' / W081° 01.840' Outfall #002) N 35° 39.018' / W081° 01.905' Outfall #003) N 35° 39.022' / W081° 01.935' Outfall #004) N 35° 38.872' / W081° 01.902' 15. Effluent Data Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour composite sampling shall be used. If multiple analyses are reported, report daily maximum and monthly average. If only one analysis is reported, report as daily maximum. Parameter Daily Maximum Monthly Average Units of Measurement Biochemical Oxygen Demand (BOD5) 0.46 mg / 1 Chemical Oxygen Demand (COD) No Sample Data Total Organic Carbon No Sample Data Total Suspended Solids 0.69 mg/1 Ammonia as N 0.06 mg/1 Temperature (Summer) 22.16 °C Temperature (Winter) 17.15 °C pH 6.45 (low) - 8.57 (high) Page 3 of 4 C-MI 05/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Fecal Coliform (If sanitary waste is present) 28.12 # / 100 ml Total Residual Chlorine (if chlorine is used) 17.54 ug / 1 Represents a 31 month average from January 2007 until July 2009 16. List all permits, construction approvals and/or applications (check all that apply and provide permit numbers or check none if not applicable): Type Permit Number Type Hazardous Waste (RCRA) NCD982090508 NESHAPS (CAA) UIC (SDWA) Ocean Dumping (MPRSA) NPDES NC00347554 Dredge or fill (Section 404 or PSD (CAA) Non -attainment program Other Permit Number 06084-R14 (Air Permit) NCG030078 17. List any chemicals that may be discharged (Please list and explain source and potential amounts.) Sodium Hypochlorite — Added in WWTP process for chlorination. Sodium Bisulfate — Added in WWTP process for dechlorination. Sodium Hydroxide — Added in WWTP process for pH adjustment. 18. Is this facility located on Indian country? (check one) Yes ❑ No ig 19. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. D. Scott Waddell EHS & Facilities Manager Printed name of Person Signing Title ,adui 10/16/2009 of Applicant Date No Carotin : General Statute 143-215.6 (b)(2) provides that Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Page 4 of 4 C-MI 05/08 Cortt o;,t ope -- Catawba Facility \k /T )iaie,ram c ) '_: rro.it ii: IsA.'0U147 4 !':I o'! to ',,;Cale Blowers Automatic Bar Screen Manual Bar Screen Sludge Holding Tank Solids Holding Tank Tertiary Sand Filters Plant #1 Aeration A Digester EQ #1 Caustic Bldg. Distribution Box IOK gallon Equalization EQ #2 Splitter Box for Plant l & 2 Plant #1 Aeration B Plant 1 Clarifier Dosing Pit ISCO Sampler Sampling Point EQ #3 Plant 2 Clarifier Chlorine Chamber De-chlor Chamber Plant #2 Aeration A Plant #2 Aeration B Chlorine / De-Chlor 4 Discharge Bldg. Manhole #1 Manhole #2 C:IDocuments and Sctlingsidst addcAhMy Dacuments\EHS FILING SYSTEM502-Catanbal3-Emviroamsmal - Wffiu13.2 Wastavater IssvcslPetmit Fea12010 Permit Renen$!IW WTP Diagram - 2009.doc October 23, 2009 CERTIFIED MAIL RETURN RECEIPT REQUESTED # 7005 3110 0003 1824 1820 N.C. Dept. of Environment & Natural Resources Division of Water Quality 919 North Main Street Mooresville, NC 28115 Subject: Signature Authority (2009 Update) CommScope, Inc. Catawba, North Carolina Catawba County NPDES Permit Number: NC 0034754 To Whom It May Concern: , : C®nunScope 6519 CommScope Road P.O. Box 199 Catawba, North Carolina 28609-0199 Tel 800 438 3335 828 241 3142 Fax 828 241 6168 www.commscope.com Please let this letter serve to notify upon receipt that the designated signature responsibility for NPDES Wastewater Permit # NC0034757 is D. Scott Waddell, EHS / Facilities Manager for CommScope's Catawba Facility. Mr. Waddell is currently on file at NCDENR with signature authority. CommScope is still the designated Permitee. If you should have any questions please feel free to contact me @ 828-241-6147. David H. Sherrill Director of Operations C.\Documcnts and Seiings'dssaddcli9 1y Doc men s EHS FILING SYSTEM 02-Catanba13-Envirrn,memy - Walcr13.2 Wu/maw Iss \NCDENR - ConespondeucdSigwwe Authority (2009 Update) doc 1 of 1