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HomeMy WebLinkAbout090155_Waste Utilization Plan_20220317u PRODUCER: Farm 3728 LOCATION: Bladen County TELEPHONE: 910-293-3434 TYPE OPERATION: Farrow -Wean NUMBER OF ANIMALS: N/A (Design Capacity) Facilities 9-155 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 WASTE UTILIZATION PLAN Amount of sludge(gallons) Amount of Plant Available Nitrogen (PAN) Produced Per Year 6,900,000 gallons x 15 Ib.s PAN/1000 gallons 103,500 lbs. PAN/year. (PAN from N.C. Tech 103,500 Total Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner Guide Std. 633) The following acreage will be needed for waste application based on the crop to be grown and surface application: Tract Field No. Soil Type Table 1: ACRES OWNED BY PRODUCER Crop Lbs. N Acres Lbs. N Per Acre Utilized Month of ADDlicatian 0 0.00 (See page 10) 0 0 0 0 0 0 0 0 0 0 Total 0.00 *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses al! nutrients. This plan only addresses Nitrogen. Page 2 WASTE UTILIZATION PLAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of No. Type Per Acre* Utilized Application * See footnote for Table 1. Total Totals from above Tables Acres Lbs. N Utilized Table 1 Table 2 Table 3 Table 4 Total Amount of N Produced Surplus or Deficit 0.00 317.20 37,070 344.19 38343.08 253.06 28274.60 914.45 103688.08 103,500 (188) NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 WASTE UTILIZATION PLAN See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type No. Crop Application Application Rate Amount (In.) THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. .Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: SB515 setbacks apply. They are as follows: 1. 100' from water supply well 2. 200' from residence 3. 50' from public ROW. 4. 50' from property line not owned by the producer or lessor. 5. 75' from blue -line stream Actual sludge analysis should be used for all recordkeeping. Records should be kept on SLD2 forms after applications documenting volumes applied. This sludge plan is for 2 separate facilities. Grower must keep application records at both facilities. Records should indicated which facility and lagoon the sludge applied is from. Page 4 1 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 8 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the Page 5 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 12 13 14 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). Animal waste shall not be applied closer than 100 feet to wells. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. Waste shall be applied in a manner not to reach other property and public right-of-ways. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by 15 discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 WASTE: UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. Highly visible markers shall be installed to mark the top and bottom elevations of the 21 temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually 22 at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 WASTE'; UTILIZATION . PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Farm 3728 Owner / Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Smithfield Hog Production (Please print) Signature: 7191/4,""d/P Name of Manager (If different from owner): Date: Signature: Date: Name of Technical Specialist: (Please print) Toni W. King Affiliation: Murphy Brown, LLC Address (Agency): PO Box 856 Warsaw, NC 28398 (910) 293-3434 Signature: Date: 3 - \LP- .1.2. Page 8 WASTE UTILIZATION. PLAN: ANIMAL WASTE UTILIZATION AGREEMENT (Needed only if additional land has to be leased. etc.) , hereby give permission to apply animal waste from his Waste Utilization System on acres of my land for the duration of time shown below. I understand that this waste contains nitrogen, phosphorous, potassium, and other trace elements and when properly applied should not harm my land or crops. I also understand that the use of waste will reduce my needed for commercial fertilizer. Adjacent Landowner: Date: Waste Producer: Date: Technical Representative: Date: SWCD Representative: Date: Term of Agreement: , 19 to , 20 (Minimum of Ten Years on Cost Shared Items) (See Required Specification No. 2) Page 9 Tract Field No. Soil Tvpe WASTE UTILIZATION PLAN Table 1: ACRES OWNED BY PRODUCER Crop Lbs. N Acres Per Acre* Lbs. N Utilized Month of AaDlication Craig CC1 NoA Corn 116 5.88 682.08 Feb15-June Craig CC2 NoA Corn 116 11.50 1,334.00 Feb15-June Craig CC3 NoA Corn 116 7.43 861.88 Feb15-June Craig CC4&5 NoA Corn 116 12.49 1,448.84 Feb15-June Craig CC6 BuA Corn 99 17.00 1,683.00 Feb15-June Craig CC7 ExA Corn 121 2.82 341.22 Feb15-June Craig CC8 ExA Corn 121 5.64 682.44 Feb15-June Craig CC9-11 ExA Corn 121 24.50 2,964.50 Feb15-June Craig CC12 ExA Corn 121 1.43 173.03 Feb15-June Craig CC13 ExA Corn 121 2.40 290.40 Feb15-June Craig CC14 ExA Corn 121 3.65 441.65 Feb15-June Craig CC15 ExA Corn 121 5.57 673.97 Feb15-June Craig CC16&18 ExA Corn 121 10.60 1,282.60 Feb15-June Craig CC17 ExA Corn 121 3.10 375.10 Feb15-June Craig CC19 ExA Corn 121 13.28 1,606.88 Feb15-June Craig CC20 ExA Corn 121 12.40 1,500.40 Feb15-June Craig CC21 AyB Corn 125 2.75 343.75 Feb15-June Craig CC22&23 ExA Corn 121 16.80 2,032.80 Feb15-June Craig CC24&25 GbA Corn 131 6.64 869.84 Feb15-June Craig CC26-29 ExA Corn 121 33.58 4,063.18 Feb15-June Ernie El NoA Corn 116 2.70 313.20 Feb15-June Ernie E2&3 NoA Corn 116 14.50 1,682.00 Feb15-June Ernie E4&5 ExA Corn 121 9.90 1,197.90 Feb15-June Ernie E6 DuA Corn 106 6.16 652.96 Feb15-June Ernie E7 GbA Corn 131 6.7 879.01 Feb15-June Ernie E8 NoB Corn 113 5.4 610.20 Feb15-June Ernie E9 GbA Corn 131 3.7 480.77 Feb15-June Ernie El GbA Corn 131 3.6 471.60 Feb15-June Ernie E11&12 GbA Corn 131 12.5 1,637.50 Feb15-June Ernie E13&14 Fo Corn 121 10.4 1,258.40 Feb15-June Ernie E15 BuB Corn 99 6.4 633.60 Feb15-June Ernie E16 BuB Corn 99 12.5 1,237.50 Feb15-June Ernie E17 St Corn 103 4.6 473.80 Feb15-June Ernie E18 BuA Corn 99 17.0 1,683.00 Feb15-June Ernie E19 To Corn 122 1.7 207.40 Feb15-June TOTAL 317.2 37070.4 Page 10 NUP Page 10 b WASTE UTILIZATION PLAN Table 1: ACRES OWNED BY PRODUCER Tract Field No. Crop Lbs. N Acres Lbs. N Month of Per Acre* Utilized Application Soil Type # Ernie E20-22 AuB Corn 88 33.70 2,965.60 Feb15-June Ernie E23 To Corn 122 2.00 244.00 Feb15-June Ernie E24 BuB Corn 99 0.30 29.70 Feb15-June Ernie E25-30 AuB Corn 88 31.50 2,772.00 Feb15-June Ernie E31&32 Fo Corn 121 15.00 1,815.00 Feb15-June Ernie E33-36 AuB Corn 88 13.80 1,214.40 Feb15-June McLain H1-7 ExA Corn 121 64.00 _ 7,744.00 Feb15-June Terry T1&2 NoB Corn 113 10.20 1,152.60 Feb15-June Terry T3 ExA Corn 121 2.78 336.38 Feb15-June Terry T4 AyB Corn 125 3.59 448.75 Feb15-June Terry T5 GbA Corn 131 2.16 282.96 Feb15-June Terry T6&7 NoB Corn 113 15.60 1,762.80 Feb15-June Terry T8 GbA Corn 131 3.79 496.49 Feb15-June Terry T9 GbA Corn 131 5.90 772.90 Feb15-June Terry T10 ExA Corn 121 3.17 383.57 Feb15-June Terry T11 AyB Corn 125 4.03 503.75 Feb15-June Terry T12 ExA Corn 121 1.50 181.50 Feb15-June Terry T13 ExA Corn 121 1.77 214.17 Feb15-June Terry T14&15 ExA Corn 121 8.00 968.00 Feb15-June Terry T16 AyB Corn 125 4.40 550.00 Feb15-June Terry T17 ExA Corn 121 5.53 669.13 Feb15-June Terry T18&19 NoB Corn 113 16.90 1,909.70 Feb15-June Terry T20 Jo Soybeans 147 0.50 73.50 April-Sept15 Terry T21 NoB Soybeans 134 10.00 1,340.00 April-Sept15 Terry T22 NoB Soybeans 134 4.4 584.24 April-Sept15 Terry T23 NoA Soybeans 137 2.9 391.82 April-Sept15 Terry T24 NoB Soybeans 134 2.6 341.70 April-Sept15 Terry T25 NoA Corn 116 8.8 1,025.44 Feb15-June Terry T27,28,30 NoA Corn 116 26.0 3,016.00 Feb15-June Terry T29 NoB Corn 113 4.6 515.28 Feb15-June Terry T31 BuB Corn 99 10.0 990.00 Feb15-June Terry T34&35 BuB Corn 99 10.0 990.00 Feb15-June Terry T36 BuB Corn 99 2.0 198.00 Feb15-June Terry T37 BuB Corn 99 4.6 455.40 Feb15-June Terry T38-40 Fo Corn 121 8.3 1,004.30 Feb15-June TOTAL 344.2 38343.1 Page 14 NUP Page 10 c 'WASTE UTILIZATION BY .PLAN Tract # Table 1: Crop ACRES OWNED PRODUCER Lbs. N Acres Month of Application Field No. Soil Lbs. N Utilized Type Per Acre* Terry T41&42 Fo Soybeans 118 8.49 1,001.82 April-Sept15 Terry T43 BuB Soybeans 98 1.16 113.68 April-Sept15 Terry T44 ExA Corn 121 4.48 542.08 Feb15-June Terry T45-47 ExA Corn 121 32.00 3,872.00 Feb15-June Terry T48 Ec Soybeans 84 3.00 252.00 April-Sept15 Terry T51 Ec Soybeans 84 9.60 806.40 April-Sept15 Terry T52 Ec Soybeans 84 2.64 221.76 April-Sept15 Terry T53 Ec Soybeans 84 5.77 484.68 April-Sept15 Terry T54 Ec Soybeans 84 8.68 729.12 April-Sept15 Terry T55 Ce Soybeans 69 3.46 238.74 April-Sept15 Terry T57 Ce Soybeans 69 5.00 345.00 April-Sept15 April-Sept15 Terry T58 Ce Soybeans 69 6.25 431.25 Terry T59 Ce Soybeans 69 7.63 526.47 April-Sept15 Terry T64 NoB Soybeans 119 10.00 1,190.00 Aprir-Sept15 Terry T65-66 Na Corn 116 8.41 975.56 Feb15-June Terry T67 AyB Corn 125 1.54 192.50 Feb15-June Terry T68 Me Corn 93 7.00 651.00 Feb15-June Terry T69 NoB Corn 113 2.67 301.71 Feb15-June Terry T70 ExA Soybeans 146 8.00 1,168.00 April-Sept15 Terry T71 NoB Soybeans 119 7.90 940.10 April-Sept15 Terry T72&73 Ra Soybeans 128 8.90 1,139.20 April-Sept15 Terry T74 NoB Soybeans 119 8.00 952.00 April-Sept15 April-Sept15 Terry T75-77 NoB Soybeans 119 15.00 1,785.00 Terry T78-80 NoB Soybeans 119 8.82 1,049.58 April-Sept15 Terry T81 LyA Soybeans 136 0.5 63.92 April-Sept15 Terry T82&83 LyA Soybeans 136 11.3 1,531.36 April-Sept15 April-Sept15 Terry T84 Fo Soybeans 118 5.0 590.00 Terry T85&86 NoB Soybeans 119 15.0 1,785.00 April-Sept15 Terry T90 NoB Soybeans 119 9.5 1,130.50 April-Sept15 Terry T91-93 NoB Soybeans 119 15.4 1,836.17 Aprir-Sept15 April-Sept15 Terry T94 NoB Soybeans 119 8.0 952.00 Terry T95 NoB Soybeans 119 4.0 476.00 April-Sept15 TOTAL 253.1 28274.6 Page 15