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HomeMy WebLinkAboutNC0029980_Permit (Issuance)_20030731NPDES DOCUMENT SCANNING; COVER SHEET NPDES Permit: NC0029980 Miller Coors plant WWTP Document Type: \Permit�w�_Issuance "_'�vT;.`O1AtM.-riRq.QyptO,"RMn1"RxYh �. Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: July 31, 2003 This document is printed on reuse paper - ignare any content on the reirerrae wide CF A W A TFMichael F. Easley Q Governor William G. Ross. Jr.. Secretary NCDENR North Carolina Department of Environment and Natural Resources July 31, 2003 Dan Foster, Environmental Compliance Miller Brewing Company 863 East Meadow Road Eden, North Carolina 27288 Dear Mr. Foster: Alan W. Klimek. P.E.. Director Division of Water Quality Subject: NPDES Permit Issuance Permit No. NC0029980 Miller Brewing Company Rockingham County Division staff have reviewed and approved your application for an NPDES discharge permit. Accordingly, the Division is forwarding the subject Final NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). In response to comments submitted by the permittee on the Draft permit, the Division has taken the following actions in this Final permit: Outfall 001 (Process Wastewater) • The effluent limits for BOD and TSS proposed in the Draft permit, which were based on EPA guidance from 1979, have been revised. Since the 1979 guidance was never promulgated as federal effluent guidelines, the revised final effluent limits reflect best professional judgement levels currently achievable by the facility. These revised mass limits are based on BOD concentrations of 38 mg/1 and 92 mg/1 (for monthly average and daily max, respectively) and TSS concentrations of 56 mg/1 and 135 mg/1 (for monthly average and daily max. respectively). In comparison to the previous permit, these new limits reflect a reduction in BOD of 19% (monthly average load) and 22% (daily max load), and a reduction in total suspended solids of 15% (monthly average load) and 17% (daily max load). In addition, the following items proposed in the Draft permit have been retained in this Final permit: Outfall 001 (Process Wastewater) • Although the permittee requested that instream monitoring for dissolved oxygen' (DO) and temperature be deleted, this request cannot be granted. Based upon review of instream monitoring data collected by the permittee for July and August of 2002, there are several events where the downstream station shows depressed DO values relative to the upstream station, with two events showing instream DO values below the state water quality standard of 5 mg/l. During these same events, the facility was discharging effluent with low average DO values (0.6 mg/1 in July and 1.4 mg/1 in August). Therefore, instream monitoring will remain a requirement of this permit. If future summer sampling events show an increasing trend of exceedances of the instream water quality standard for DO. then the need for additional effluent controls for dischargers of oxygen -consuming wastes to this river segment will be investigated during the next permit cycle. N. C. Division of Water Quality / NPDES Unit 1617 Mail Service Center. Raleigh, NC 27699-1617 Internet: h2o.enr.state.nc.us Phone: (919) 733-5083 fax: (919) 733-0719 DENR Customer Service Center: 1 800 623-7748 NPDES Permit Issuance Permit No. NC0029980 Miller Brewing Company Page 2 • The facility requested that semi-annual monitoring for arsenic and selenium be deleted from Outfall 001 requirements, based on trace amounts detected in the effluent. The Division concurs with this request, based on the determination that the 2001 effluent data does not exhibit any reasonable potential to exceed applicable water quality standards. • The facility requested that daily monitoring for ammonia be deleted from Outfall 001 requirements, based on trace amounts detected in the effluent. In response, this permit reflects a decrease in monitoring frequency from daily to weekly, which is consistent with minimum monitoring requirements specified in 15A NCAC 2B.0508 for the Food and Beverage Processing Industry. • Monthly monitoring for total nitrogen and total phosphorus has been added, which is consistent with minimum monitoring requirements specified in 15A NCAC 2B.0508 for the Food and Beverage Processing Industry. Outfall 002 (Carbon Filter Backwash) • The facility requested that monitoring requirements associated with Outfall 002 be deleted, based on the contention that testing results show an extremely high quality effluent. In response, the Division cannot concur with this request. The monitoring requirements in the permit are consistent with monitoring requirements specified in the 1992 Water Treatment Plant filter backwash permitting strategy, as well as the minimum monitoring requirements specified for water supply plants per 15A NCAC 2B.0508. In addition, effluent data for Outfall 002 shows that concentrations at times exceed water quality action levels for TRC (action level = 17 ug/1) and iron (action level = 1 mg/1). Therefore, there is no basis at this time to remove this monitoring requirement. It should be noted that the Division has adopted a statewide Water Quality Standard for Total Residual Chlorine (TRC). Although TRC is not currently limited in this permit, the Division recommends that you prepare a budget and schedule construction of facility upgrades to restrict the discharge of TRC. Future renewals of this permit will include a TRC limit of 17 ug/L. • The sample location for turbidity has been changed from effluent to upstream/downstream stations. This is consistent with the 1992 water treatment plant filter backwash permitting strategy. • The monitoring frequency for pH has been changed from "per discharge event" to weekly monitoring, which is consistent with the 1992 water treatment plant filter backwash permitting strategy, as well as minimum monitoring requirements specified for water supply plants per 15A NCAC 2B.0508. Miscellaneous • The facility requested continuation of the exemption from the 24-hour/7-day staffing requirement. In response, renewal of this exemption is included in this permit as Special Condition A (4). Conditions of the exemption renewal are the same as previous renewals. • The permit expiration date has been changed to April 30, 2007, consistent with the basin renewal schedule. If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699- 6714. Unless such a demand is made, this permit shall be final and binding. Please take notice that this permit is not transferable except after notice to the Division. Part II, E.4. addresses the requirements to be followed in case of change in ownership or control of this discharge. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may NPDES Permit Issuance Permit No. NC002998O Miller Brewing Company Page 3 be required by the Division of Water Quality, the Division of Land Resources. the Coastal Area Management Act, or any other federal or local governmental permit. If you have any questions concerning this permit, please contact Tom Belnick at telephone number (919) 733-5083, ext. 543. tiI ialVS geed By David A. Goodrich Alan W. Klimek, P.E. Enclosure: NPDES Permit No. NC0029980 cc: Madolyn Dominy, EPA Region 4 Winston-Salem Regional Office, Water Quality Aquatic Toxicology Unit Central File NPDES File f Permit No. NC0029980 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Miller Brewing Company is hereby authorized to discharge wastewater from a facility located at Miller Brewing Company 863 East Meadow Road Eden, North Carolina Rockingham County to receiving waters designated as the Dan River and an unnaumed tributary to Dry Creek in the Roanoke River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. This permit shall become effective September 1, 2003 This permit and the authorization to discharge shall expire at midnight on April 30, 2007 Signed this day July 31, 2003 Original Signed By David A. Goodrich Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission ♦ Permit No. NC0029980 SUPPLEMENT TO PERMIT COVER SHEET Miller Brewing Company is hereby authorized to: 1. Outfall 001 (Process Wastewater). Continue to treat process wastewater at an existing 5.2 MGD industrial activated sludge wastewater treatment facility located at the Miller Brewing Company and consisting of the following treatment components: • influent screw lift pumps • manual bar screen • grit chamber • neutralization • flow equalization • aeration basins • secondary clarifiers • nutrient addition • polishing lagoons • sludge management via aerobic digestion, dewatering, and land application of residuals 2. Outfall 002 (Carbon Filter Backwash). Continue to discharge untreated carbon filter backwash water at the Miller Brewing Company. 3. Continue to discharge treated process wastewater from Outfall 001 to the Dan River (Class C) and untreated carbon filter backwash water from Outfall 002 to an unnamed tributary to Dry Creek (Class C), both located in the Roanoke River Basin and at the locations specified on the attached map. Note: the Miller Brewing Company facility is located at 863 East Meadow Road, Eden, North Carolina, in Rockingham County. Latitude: 36° 29' 31" Longitude: 79° 42' 39" USGS Quad #: B2ONIW River Basin #: 03-02-03 Receiving Stream: Dan River & UT Dry Creek Stream Class: C Nt Miller Brewing Co. Rockingham County NC0029980 7 4 Permit No. NC0029980 A (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge treated process wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location' Flow 5.2 MGD Continuous Recording I or E BOD. 5-day, 20°C 1648 lbs/d 3990 lbs/d Daily Composite E Total Suspended Solids 2429 lbs/d 5855 lbs/d Daily Composite E NH3 as N Weekly Composite E Dissolved Oxygen Daily Grab E Temperature Daily Grab E pH2 Daily Grab E Chronic Toxicity3 Quarterly Composite E Total Zinc Monthly Composite E Total Nitrogen (NO2+No3+TKN) Monthly Composite E Total Phosphorus Monthly Composite E Temperature (C)4 Weekly4 Grab U. D Dissolved oxygen4 Weekly4 Grab U. D Notes: 1. Sample locations: E- Effluent, I- Influent, U-Upstream at Highway 14 crossing, D-Downstream at Highway 700. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 3. Chronic Toxicity (Ceriodaphnia) at 2.1%: February. May, August, November: refer to Special Condition A (3). 4. Instream monitoring shall be conducted weekly during the months June, July. August, September. There shall be no discharge of floating solids or visible foam in other than trace amounts. Definitions: MGD- million gallons per day BOD- biochemical oxygen demand lbs/d- pounds per day ?- Permit No. NC0029980 A (2). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge carbon filter backwash water from Outfall 002. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITATIONS MONITORING REQUIREMENTS EFFLUENT Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Locations Flow Weekly Estimate E Total Suspended Solids 30.0 mg/1 45.0 mg/1 2/Month Grab E Settleable Solids 0.1 m1/1 0.2 m1/1 Weekly Grab E pH2 Weekly Grab E Total Residual Chlorine3 Weekly Grab E Total Iron Weekly Grab E Turbidity4 Weekly Grab U. D Notes: 1. Sample locations: E- Effluent, U- upstream of discharge, D- downstream of discharge. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 3. Monitoring applies only if facility backwashes filters with chlorinated water. 4. The discharge shall not cause the turbidity of the receiving water to exceed 50 NTU. If the turbidity exceeds these levels due to natural background conditions, the discharge level cannot cause any increase in the turbidity in the receiving water. There shall be no discharge of floating solids or visible foam in other than trace amounts. Definitions: Mg/1- milligrams per liter M1/1- milliliters per liter Permit No. NC0029980 SUPPLEMENT TO EFFLUENT LINIITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITIONS A (3). CHRONIC TOXICITY PERMIT LIMIT (QRTRLY)- Outfall 001 The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 2.1%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998. or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February, May, August, and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment." collection methods, exposure regimes. and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete. accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required. the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county. and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required. monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls. shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit No. NC0029980 A (4). VARIANCE FOR 24-HOUR STAFFING REQUIREMENT The permittee's request for continuation of the variance to Rule 15A NCAC 2H.0124(4), which requires 24-hour staffing at wastewater treatment plants (WWTP) by certified operators, has been reviewed and approved by the Division with the following conditions: 1. The WWTP shall be staffed 24 hours, 7 days per week whenever the WWTP is receiving flow for treatment and there must be at least one certified operator on each shift. On -site staffing by certified WWTP operators is not required during periods of complete influent flow diversion to the 3.2 MGD holding basin. 2. A certified WWTP operator shall be on call when the WWTP is not staffed. This operator shall report to the WWTP in the event the facility needs to receive flow, if an alarm condition exists, or if unusual conditions are observed at the facility during the periods of influent flow diversion. 3. When the WWTP is not staffed during periods of flow diversion, the WWTP shall be checked once every 8 hours by the plant security personnel. and documentation shall be made of each visit. 4. Maintain and operate the computer system that monitors the influent screw lift pump and the aeration basin blower. 5. This variance shall remain in effect until April 30, 2007. A request for renewal of this variance, if necessary, should be submitted with the permit renewal application. 6. This variance may be rescinded at the discretion of the Director. NCDENR / DWQ REVISED FACT SHEET NPDES PERMIT DEVELOPMENT Miller Brewing Company NPDES No. NC0029980 ge V t\ef( Ef Facility Information 1. Facility Name: Miller Brewing 6. Pretreatment Program: No 2. Permitted Flow,MGD: 001- 5.2 MGD 002- No limit 7. County: Rockingham 3. Facility Class: 4 8. Regional Office: Winston-Salem 4. Facility Status: Existing 9. USGS Topo Quad: B2ONW 5. Permit Status: Renewal 10. USGS Site: SE Eden, NC Stream Characteristics 1. Receiving Stream: Dan River (001): UT Dry Creek (002) 2. Subbasin: 030203 Roanoke 8. Drainage Area (mi2): 1,735.00 3. Stream Index No.: 22-(39) Dan R. 22-45-4 Dry Cr 9. Summer 7Q10 (cfs) 369 4. Stream Class: C 10. Winter 7Q10 (cfs): 608 5. 303(d) Listed: NO 11. 30Q2 (cfs): 738 6. 305(b) Status: NA 12. Average Flow (cfs): 1,648.00 7. Use Support: 13. 1WC (%): 2.1% (001) Revisions Incorporated into Final Permit Proposed Revision Parameters Affected Basis for Condition(s) Change the monthly average Outfall 001- BOD The BOD limits proposed in the limit to 1648 lbs/day, and the Draft permit were based on a daily max limit to 3990 lbs/day. 1979 EPA memo for breweries. Since those limits were never promulgated as federal effluent guidelines, their applicability for this facility is in question. Rather than proceeding with an extensive site -specific technology study over the next permit cycle. the revised limits (38 mg/1 monthly avg and 92 mg/1 daily max, both expressed as mass limits) represent BPJ levels currently achievable by the facility. These revised limits also represent a 19% reduction in monthly average load and 22% reduction in daily max load, in comparison to the previous permitted BOD load. NPDES PERMIT FACT SHEET • Page 2 Miller Brewing Company NPDES No. NC0029980 Change the monthly average Outfall 001- TSS Similar to BOD. the TSS limits limit to 2429 lbs/day , and the proposed in the Draft permit daily max limit to 5855 lbs/day. were based on a 1979 EPA memo for breweries which was never promulgated as federal effluent guidelines. The revised limits (56 mg/1 monthly avg and 135 mg/1 daily max. both expressed as mass limits) represent BPJ levels currently achievable by the facility. These revised limits also represent a 15% reduction in monthly average load and 17% reduction in daily max load, in comparison to the previous permitted TSS load. Conditions Incorporated into Draft Permit Renewal Proposed Conditions Parameters -Affected:- Basis=for; Condition(s) Change the monthly average limit from 2042 lbs/day to 1084 lbs/day, and the daily max limit from 5107 lbs/day to 2168 lbs/day. Outfall 001- BOD BOD limits have been reduced based on best professional judgement (BPJ), using EPA Guidance for setting best conventional pollutant control technology (BCT) permit limits for breweries (per 1979 EPA Memorandum). The revised monthly average mass limit was based on a 25 mg/1 concentration (25 mg/1 x 5.2 MGD x 8.34 = 1084 lbs/day). The daily max limit was calculated as two times the monthly average limit. Change the monthly average limit from 2845 lbs/day to 1517 lbs/day, and the daily max limit from 7076 lbs/day to 3034 lbs/day. Outfall 001- TSS TSS limits have been reduced based on best professional judgement (BPJ), using EPA Guidance for setting BCT permit limits for breweries (per 1979 EPA Memorandum). The revised monthly average mass limit was based on a 35 mg/1 concentration (35 mg/1 x 5.2 MGD x 8.34 = 1517 lbs/day). The daily max limit was calculated as two times the monthly average limit. Add monthly nutrient monitoring (total nitrogen and total phosphorus). Outfall 001- TN and TP Consistent with monitoring requirements in 15A NCAC 2B.0508 for Food and Beverage Processing Industry. Page 2 Version: May 2, 2003 6 NPDES PERMIT FACT SHEET Page 3 Miller Brewing Company NPDES No. NC0029980 Change monitoring from daily to weekly. Outfall 001- Ammonia Consistent with monitoring requirements in 15A NCAC 2B.0508 for Food and Beverage Processing Industry. Delete monthly monitoring. Outfall 001- arsenic No RPA exhibited. Maximum predicted conc. (22 ug/1) represents < 1 % of allowable conc. Delete monthly monitoring. Outfall 001- selenium No RPA exhibited. Maximum predicted conc. (14 ug/1) represents <6% of allowable conc. Change sample location from effluent to upstream/ downstream. Outfall 002- turbidity Consistent with 1992 WTP Permitting Strategy. Change monitoring frequency from "discharge event" to weekly. Outfall 002- pH Consistent with 1992 WTP Permitting Strategy. Continuation of the variance from the 24-hour/7-day staffing requirement. Variance from 24-hour staffing requirement. The 24/7 requirement [15A NCAC 2H.0124(4)1 provides for variances. The variance has been renewed with the same conditions. Change the permit expiration date to 4/30/07. Expiration Date Based on basinwide permit renewal schedule. PROJECT NOTES Summary • This is a permit renewal for a major industrial facility (Miller Brewing Company) which operates a 5.2 MGD industrial activated sludge wastewater treatment facility. The facility brews fermented beverage products (beer), and discharges treated process wastewater to the Dan River via Outfall 001. The facility also discharges intermittently (twice daily) untreated carbon filter backwash water associated with treating the municipal water source for plant use, through Outfall 002 to an unnamed tributary of Dry Creek (dry ditch/zero flow stream). Domestic wastewater is piped to the City of Eden for treatment. Residuals are land applied (Permit #WQ0001347) . No facility changes are anticipated during the next 5 years. • Both receiving streams are Class C waters in the Roanoke River Basin, are not listed as impaired waters on the 2000 303(d) list, and there are no specific basin permitting strategies. The Dan River flows northeast into Virginia, less than 10 miles downstream. Permit Development • History. The previous NPDES permit expired on 2/28/02. A permit renewal application (Standard Form C) was received 7/5/01 and acknowledged 7/25/01. The facility is not classified as a Primary Industry in Appendix A, 40CFR122. The permit was last modified in March 1998 for Outfall 001, for which monitoring for MBAS was deleted and monitoring for arsenic and selenium were reduced to semi-annually. • Effluent Guidelines/BOD&TSS. There are no federal effluent guidelines for the brewing industry. The Division noted in the last permit that BCT limitations for BOD and TSS (based on a 1979 EPA Memorandum) would be phased into the next permit renewal, using best professional judgement. Consequently, this draft permit reflects more stringent BOD and TSS limits. Based on review of 2001 DMR data, the facility is currently compliant with the revised draft limitations. [NOTE: limits revised in Final- refer to text above] . Page 3 Version: May 2, 2003 NPDES PERMIT FACT SHEET Miller Brewing Company Page 4 NPDES No. NC0029980 • Reasonable Potential Analysis (RPA). The previous permit included monitoring for arsenic, selenium, and zinc at Outfall 001, as these metals were listed as pollutants of concern based on the fact that the facility collects runoff from a coal pile which is then piped to the WWTP. Using 2001 data, there was no reasonable potential for arsenic or selenium to exceed the water quality standard, and monitoring was deleted. There was reasonable potential exhibited by zinc; however, per the NC Action Level Policy, since the facility has passed its chronic toxicity tests only monitoring is necessary in this renewal. DMR Data. • Effluent Chemical/Physical Data. For calendar year 2001, monthly average values for Outfall 001 ranged from 1.5-2.2 MGD (flow); 226-900 lbs/d (BOD); 0.12-0.9 mg/1 (NH3-N); and 392-863 lbs/d (TSS) . For Outfall 002, monthly average values ranged from 0.051- 0.094 MGD (flow); 0.08-0.15 ml/1(settleable solids); 4-15 mg/1 (TSS). • Effluent Toxicity Data. The facility has passed 18 of 18 quarterly chronic toxicity tests between 1998-2002 for Outfall 001. • Instream Data. The facility monitors instream stations for temp/DO upstream and downstream of Outfall 001 during summer. The 2001 instream DO data generally showed a slight decrease at the downstream station; however, the downstream DO values were well above the instream water quality standard of 5 mg/1, with values ranging from 7.0-10.1 mg/1. The facility also monitors for turbidity upstream/downstream of Outfall 002, and all downstream values were below 30 NTU, versus an instream standard of 50 NTU. [NOTE: further review of 2002 instream data (very low water year) shows downstream DO values falling below 5.0 mg/1 on a few occasions, and associated with extremely low DO values measured in effluent. Therefore continue instream monitoring, and re-evaluate instream data and potential need for more stringent effluent limits (BOD, DO) for next permit cycle.] • Compliance Data. The facility was compliant with permit limits based on 2001 data. WLA Data. • The last WLA was completed in 1996. WSRO Region Data. • The WSRO conducted a Compliance Evaluation Inspection of the subject facility on 3/28/01. The report noted the facility was well operated and maintained, and effluent limits for BOD/TSS are consistently met. Page 4 Version: May 2, 2003 . 4 NPDES PERMIT FACT SHEET Page 5 Proposed Schedule for Permit Issuance Draft Permit to Public Notice: Permit Scheduled to Issue: State Contact 11/20/02 01/03/03 Miller Brewing Company NPDES No. NC0029980 If you have any questions on any of the above information or on the attached permit, please contact Tom Belnick at (919) 733-5038, extension 543. Copies of the following are attached to provide further information on the permit development: • Reasonable Potential Analysis (majors only) • Draft Permit NPDES Recommendation by: Signature Date Regional Office Comments Regional Recommendation Signature Reviewed and accepted by: Date Regional Supervisor: Signature Date NPDES Unit Supervisor: Signature Date Page 5 Version: May 2, 2003 Re: NC0029980- Miller Brewing Co6-ik( 1 Cl'l r -1nLL7 Subject: Re: NC0029980- Miller Brewing Date: Tue, 20 May 2003 15:01:16 -0400 From: Stewart.Dee@epamail.epa.gov To: Tom Belnick <tom.belnick@ncmail.net> CC: Dominy.Madolyn@epamail.epa.gov Tom, I apologize for taking two weeks to look at this e-mail. I agree with the revisions you have proposed for inclusion in the final permit. The 1979 proposed effluent guidelines for breweries never went final and it makes sense to use BPJ for the next reissuance. I am assuming that the proposed BPJ limits represent loading which does not adversely affect water quality. Thank you for sending the revised permit. Please send a final when issued. If any significant changes are made to this revised draft permit prior to issuance please send another revised draft, otherwise please send the final when issued. Dee Stewart EPA Region 4 404/562-9334 Tom Belnick <tom.belnick@ncma il.net> 05/02/2003 04:30 PM To: Dee Stewart/R4/USEPA/US@EPA cc: Subject: NC0029980- Miller Brewing Hi Dee- I'm attaching revised sections of the permit (Fact Sheet, Effluent Sheet) for your review, prior to permit finalization. The BOD/TSS limits based on the EPA 1979 memo were withdrawn, and replaced by BPJ limits based on what the facility can currently achieve. The revised BOD limits represent a 19% reduction (monthly avg load) and 22% reduction (daily max load) relative to the previous permit. The revised TSS limits represent a 15% reduction (monthly avg load) and 17% reduction (daily max load) relative to the previous permit. Please let me know if you need additional information, and please email me if this looks ok, so we can proceed to permit issuance. After the permit is finalized, we'll send a hardcopy and electronic copy to Madolyn. Thanks. Mailto:tom.belnick@ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 (See attached file: 29980 fact sheet.doc)(See attached file: eff001.doc) 1 of 2 5/20/03 4:11 PM A 011r LthnuiLLr euieiu~ 1921 VANCE STREET P.O. BOX 2157 REIDSVILLE, NC 27320 336-349-4331 Clipping of Legal Advertisement PULIC NOTICE STATES OFNORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION/NPDES UNIT 1617 MAIL SERVICE CENTER • RALEIGH, NC 27699-1617 NOTIFICATION OF INTENT TO ISSUER OnNPp the basis WASTEWATER RPERMIT staff review and Publicastion of NC law 92.500ggand Bother lawfullStan- ina EnviironmentalulManagement the North Commission proposes to issue a National Pollutant dis- - charge Elimination System (NPDES) was- ' tewater discharge permit to the person(s) listed below effective 45 clays from the publish date of this notice. Written comments regarding the pro- posed permit will be accept of this notice. All comments received prior to that date are considered in the final determinations regarding the proposed permit. The Direc- tor of the NC Division of Water Quality may • decide to hold a public meeting for the proposed permit should the Division re- -ceive a significant degree of public inte- rest. Copies of the draft permit and other sup- porting in formation on file used to deter- mine conditions present in the draft per- tnentarof thel costs of rep oduct on. uest and Mall comments and/or request for information to the NC ivioof Water Quality at the above addressisorcall Ms. Valerytephens at (919)733-5083, extension 520. Please in- clude the NPDES permit number (attached) in any communication. Interest persons at12 may 51so visit the N. Salisbury Street, Division Raleigh, NCof Water Q276104 1148 between the hours of 8:00 a.m. and 5:00 V DESmPermit Numbero review information lNC0029980, Miller Brewing Company, 863 East Meaduw Road, Eden, NC 27288 has applied for a permit re- newal or a facility located in Rockingham County discharging treated wastewater into DAN RIVER in the ROANOKE River Ba- sin. Currently no parameters are water quality limited. This discharge may affect future allocations in this portion of the re- :eiving stream. .ovember 17.2002 AFFIDAVIT OF PUBLICATION NORTH CAROLINA ROCKINGHAM COUNTY Before the undersigned, a Notary Public of Said County and State, duly commissioned, qualified, and authorized by law to administer oaths, personally appeared David Clevenger, who being first duly sworn, deposes and says. That she is an official of Media General of Reidsville, Inc. engaged in the publication of a newspaper known as The Reidsville Review, pub- lished, issued and entered as second class mail in the City of Reidsville, in said County and State; that she is authorized to make this affidavit and sworn statement, that the notice or other legal advertisement, a true copy of which is attached hereto, was published in The Reidsville Review on the following dates: and that the said newspaper in which such notice, paper document, or legal advertisement was published was, at the time of each and every such publication, a newspa- per meeting all of the requirements and qualifications of Section I-597 of the General Statutes of North Carolina and was qualified newspaper within the mean- ing of Section I-597 of the General Statutes of North Carolina. This day of Sworn to and subscribed before me, this Qrc day of gkiklcti My Commission Expires NO ar�yo•rttfe iAR ys • sea • c) o pUB.- • •z - o • a Cl-.. l5/01/2003 16:23 FAX 336 378 5400 SMITH MOORE GSO !P0 Box 21927 (27420) ,i300 N. Greene St, Suite 1400 !Greensboro, NC 27401 1(336) 378-5200 !(336) 378-5400 (fax) Date: May 1, 2003 SMITH MOORS LLP re fill C41�{ ATTORNEYS AT LAW FAX 001/ 002 : •l To: Fax No.: Phone No.: 4 1 IE From: Harold N. Bynum Phone: (336) 378-5285 ] Mr. Tom Belnick Division of Water Quality Mr. Dan Foster 336-627-0137 336-627-2353 Miller Brewing Company Re: 919-733-0719 919-733-5083 Number of Pages with Cover page: 3 Message: Tom: F Attached are the BOD and TSS limits we discussed. ;j Harold .t CONFIDENTIALITY NOTICE This facsimile transmission and the information contained herein are confidential, intended only for rile recipient(s) designated above, and may contain information that is legally privileged, attorney work product, or exempt from disclosure under applicable law. If you have received this facsimile in error, or are not the named recipient(s), you are hereby notified that any review, dissemination, distribution or copying of this facsimile and the information contained herein is strictly prohibited. In that event, please immediately notify the sender and return the orike,inal message to us via U.S. Postal Service. Thank you. If you do not receive all of Use pages, please call at as soon as possible. ATLANTA • GREENSBORO • RALEIGH WWW.SMITIIMOORELAW.COM /\ 05/01/2003 16:25 FAX 336 378 5400 SMITH MOORE GSO MILLER BREWING COMPANY Eden Brewery Proposed NPDES Limits U1002/002 0 11.1.'ilii;A;I;11111;II. I ;1..1.. c 1:•.:I....1,'. ,4, • 1. • •" •• '.; P ;'''.' :11`. :'! • .i • ; ''; 'montnirAverage ,,,, ., ; :: - i1, • ^:: '• • ;";.1:!ii ill' 1 e••!•4! .,ually max-...,, , ., ,,,......,.., • ing/I ....... • - • , • • - : ., :.!,...lbsiday,,,.......i,..u.:11.mgm,. ....•...,11:.P_Vd_.i.,1,1,..,,, ,.. . BOD 38 1,648 92 3, 990 TSS 56 2,429 135 5,855 • Miller Brewing Proposal Subject: Miller Brewing Proposal Date: Fri, 25 Apr 2003 16:21:24 -0400 From: Tom Belnick <tom.belnick@ncmail.net> To: Dave Goodrich <Dave.Goodrich@ncmail.net> CC: Tom Belnick •I'om.Belnick@ncmail.net> I talked with Harold Bynum. He said Miller Brewing did some number crunching, and is proposing the following reduced limits (expressed as mass) in lieu of influent monitoring and BPJ determination next round: BOD (Monthly Average) 1997 Permit 47 mg/1 Draft 2002 25 mg/1 Proposed Final 38 mg/1 (19% reduction from 1997) BOD (Daily Max) 1997 Permit Draft 2002 Proposed Final TSS (Monthly Average) 1997 Permit Draft 2002 Proposed Final TSS (Daily Max) 1997 Permit Draft 2002 Proposed Final 118 mg/1 50 mg/1 92 mg/1 (22% reduction from 1997) 66 mg/1 35 mg/1 56 mg/1 (15% reduction from 1997) 163 mg/1 70 mg/1 135 mg/1 (17% reduction from 1997) Mailto:tom.belnick@ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 I of 1 4/25/03 4:22 PM 12/19/2002 14:47 FAX 336 379 0461 SMITH MOORE GSO E1001/005 SMITH MOORS LLP ATTORNEYS- AT LAW PO Box 21927 (27420) 300 N. Greene St., Suite 1400 Greensboro, NC 27401 (336) 378-5200 (336) 378-5400 (fax) Date: December 19, 2002 To: FAX cpY teric- Fax No.: Phone No.: Mr. David A. Goodrich DEHNR — Division of Water Quality 919-713-0588 919-715-6162 From: Harold N. Bynum Phone: (336) 378-5285 Re: Number of Pages with Cover Page: Message: �5 is o1 i u , -F coml./ !d yl l 61 4 �� lam - 2stkpi 38 /j 614 foO %' Q2 C399�, AA I I D_ .2.-Y2:1) 3SI.'-70 �('('Ss) Ts� MA 00(2..Y>> 6M i(3 23GL CONFIDENTIALITY NOTICE This facsimile transmission and the information contained herein are confidential, intended only for the recipicnt(s) designated above, and may contain information that is legally privileged, attorney work product, or exempt from disclosure under applicable law. If you have received this facsimile in error, or arc not the named recipient(s), you are hereby notified that any review, dissemination, distribution or copying of this facsimile and the information contained herein is strictly prohibited. In that event, please immediately notify the sender and return the original message to us via U.S. Postal Service. Thank you. If you do not receive all of the pages, please call at as soon as possible. ATLANTA • GREENSBORO • RALEIGH WWW.SMIT}iM 0ORELAW_COM 12/19/2002 14:47 FAX 336 379 0461 SMITH MOORE GS0 1002/005 SMITH MOORE LLP ATTORNEYS AT LAW December 19, 2002 Mr. David A. Goodrich NPDES Group Supervisor Division of Water Quality Department of Environment, Health and Natural Resources Post Office Box 29535 Raleigh, North Carolina 27626-0535 Be: Miller Brewing Company Eden, North Carolina NPDES Permit No. NC0029980 Dear Mr. Goodrich: We represent Miller Brewing. Company ("Miller"). Mr. Dan Foster, Environmental Coordinator at Miller's Eden Brewery, received the proposed draft renewal permit (No. NC0029980) that accompanied your transmittal letter to him dated November 13, 2002 (the "Draft Permit"). The Draft Permit proposes several significant changes or other requirements that may not be appropriate or necessary, and our comments on behalf of Miller concerning these proposed changes and other requirements are included below. 1. Stream Monitoring - NPDES permit No. 0029980 was issued initially effective May 27, 1976. When the monitoring requirements were established, the plant was required to monitor the stream. Miller made arrangements with Duke Power Company to gain access to the river for the upstream sample through the security guards for Duke's Dan River steam generating plant. Miller also was able to arrange with Fieldcrest Mills (now Fieldcrest Cannon) to access the river through security for Fieldcrest's blanket plant for the downstream sample. During the initial term of the permit (1976 to 1980) it became clear from the stream monitoring results that the Miller discharge was not having any measurable impact on the quality of the water in the Dan River. Consequently, the first renewal permit that issued in 1980 removed the stream monitoring requirements, and from 1980 to 1997, Miller was not required to monitor in the River. There are several reasons, which include the following, why Miller should not be required to monitor in the stream: (a) Historically in North Carolina, in -stream monitoring has not been required for effluent limited stream segments. The Draft Permit contains no limitations based upon water quality criteria. 10 Bux,19 27 I ;71, of 30o North Greene Slrc:vl Suite 400 Greensboro NC 7.71.01 336378.5200 www.nmilhinuurelaw,Com Greensboro Atlanta fin 'nigh 1i/19/2002 14 : 48 FAX 336 379 0461 SMITH MOORE GSO IJ 003/005 SMITH MOORS LLP A T -r () H n is ? S AI LAW Mr. David A. Goodrich December 19, 2002 Page 2 (b) In the almost twenty-five years that Miller has operated this Brewery, it has never submitted a Monitoring Report that revealed any significant non-compliance with effluent limitations and other conditions of its NPDES permit. Given the size of the Dan River and the quality of the Miller effluent, the impact (or lack of impact) on the River is predictable without gathering information from the stream. (c) The parameters specified in the Draft Permit for in -stream monitoring are dissolved oxygen and temperature. It appears that the information produced by this monitoring would not be very beneficial and would not justify the effort and cost required to do it. Dissolved Oxygen DSO - During the initial term of Permit No. NC0029980 when in -stream monitoring was conducted, the Miller discharge never had a negative impact on the DO in the River. Frequently, the downstream level was higher than the upstream level. Miller monitors DO throughout the treatment process to regulate the supply of oxygen to the aerators, and the treated wastewater goes through the large polishing lagoons before discharge to the River. Miller's discharge has never caused a DO problem, and monitoring the effluent should be more than sufficient to protect the stream. Under the draft permit, Miller is required to monitor the effluent daily for dissolved oxygen. Temperature - The temperature of the influent to the wastewater treatment plant can be as high as 90-92°F. By the time the waste stream passes through the basins and clarifiers, it is at or about ambient temperature. The treated wastewater is then transferred into the polishing lagoon where the temperature further stabilizes at or near ambient temperature. From the polishing lagoons, the treated wastewater is pumped through a 30-inch discharge line for 1% miles before it reaches the River. Essentially, there is no way the Miller discharge could cause a measurable deviation in the temperature of the River. Recommendation and Request - The requirement for in -stream monitoring should be removed from the permit for outfall 001. 12/19/2002 14:49 FAX 336 379 0461 SMITH MOORE GS0 el004/005 SMITH MOORS LLP A T T (.) H N l, Y S A '1' t o Vl' Mr. David A. Goodrich December 19, 2002 Page 3 2. Effluent Limitations - The Draft Permit contains mass limits for BOD and TSS equivalent to 25 mg/1 and 35 mg/I respectively (based upon a memo dated September 26, 1979 generated at Region III of EPA). These limits are referred to as BCT . limits for breweries in your letter of transmittal dated November 13, 2002. For reasons including those described below, neither the Technical bases nor the environmental benefits exist for reducing the BOD and TSS limits to the levels specified in the Draft Permit. (a) If the proposed limits had been in effect in the expired permit, over the last three years Miller would have violated daily maximum limits six (6) times. (b) The mass limits for BOD that were included in the initial NPDES permit for the Eden Brewery were based on a concentration for BPT of approximately 47 mg/1 (monthly average). At the time this permit was written, EPA indicated that promulgation of technology -based effluent limits for the brewing industry was imminent. These representations by EPA continued for a short time and then nothing more was said. As you know, the project was dropped by EPA and the effluent limits have never been developed. (c) The occasion for the EPA memo dated September 26, 1979, apparently was a meeting to determine whether EPA should object to a draft permit for the Trenton Brewery submitted by Ohio EPA. It's not clear from the memo what Region 1II finally decided, but we know that Ohio EPA issued the NPDES permit to the Trenton Brewery based on a flow of 6.1 MOD and mass limits for BOD and TSS based approximately on 45 mg/1 and 86 mg/1 (monthly average) respectively. These are the limits that are in the current NPDES permit for the Trenton Brewery. (d) The numbers referred to in the memo to Region III were taken from a preliminary development document dated May, 1975 for effluent limitations for a "Miscellaneous Foods and Beverages Point Source Category." At that time in 1975, these numbers were very preliminary and as far as we know, the gathering of `more information" that may cause these numbers to change was never developed. It would be very speculative twenty-five years later to use this 12/19/2002 14:49 FAX 336 379 0461 SMITH MOORE GS0 !J005/005 Mr. David A. Goodrich December 19, 2002 Page 4 SMITH MOORS LLP ATTORNEYS AT LAW preliminary development document to justify reducing the effluent limits for the Eden Brewery in half. (e) The Dan River in Eden is not an impaired stream and is not on the lists for development of a TMDL. We are not aware of any permits in the area that are limited on the basis of water quality criteria. Furthermore, with the substantial reduction of manufacturing waste waters formerly generated by the textile plants in and around Eden, the quality of the Dan River must be significantly better than it was 20 years ago. There appears to be no environmental benefit to justify these drastic reductions in effluent limitations. (f) In order to insure compliance with the limits proposed in the draft permit, Miller would have to install additional treatment systems that would cost in excess of V2 million dollars. Recommendation and Request - The Permit should retain the effluent limits for EOD and TSS in the expired permit. On behalf of Miller, we thank you for the time and attention given to these matters. If you should continue in the opinion that any one or more of the referenced conditions should remain in the permit or remain unchanged, as the case may be, we request an opportunity to discuss them at a meeting in your offices before such condition(s) are included in the final draft. Very truly yours, SMITH MOORE LLP Harold N. Bynum HNB/ke cc: Mr. Tom Belnick — Division of Water Quality Mr. Dan Foster — Miller Brewing Company NPDES Permit No. Abbr. No. Permittee Contact Salutation Address City State ZIP Facility Name Address City State ZIP Location 1 Location 2 County Receiving Stream Classification River Basin Subbasin No. WWTP Status Design 0 Regional Office Letter cc *1 Letter cc 42 Permit Writer Ext. Signature Block 1 Signature Block 2 Signature Block 3 NC0029980 Miller Brewing Company Dan Foster, Environmental Compliance Mr. Dan Foster 863 East Meadow Road Eden North Carolina 27288 Miller Brewing Company 863 East Meadow Road Eden North Carolina 27288 863 East Meadow Road Eden Rockingham Dan River C Roanoke 030203 E dsUng 5.2 Winston-Salem Tom Belnick 543 Tom Belnick NPDES Unit Permit Type Discharge Status SIC M1 SIC #2 SIC p3 WW Code 31 WW Code 32 WW Code 73 WW Code 94 WW Code 45 Basin Code Latitude Longitude Major Minor Subminor D M S D M S Type Ownership Facility Type Main Tml Unit Code USGS Quad Map No. Quad Map Name Stream Index No. Facility Class Public Notice Date: Issue Date: Renewal Existing 2082 27 16 14 68 03 02 03 36 29 31 79 42 39 Private Major 025-3 B20NW Southeast Eden, NC 4 8/21/02 10/11/02 303(d) listed (YIN) 305(b) listed (YIN) Use Support (S, ST, PS, NS) Drainage Area (sq. ml.): S7010 (cis): W7010 (cis): 3002 (els): ()Avg (els): !WC (%): USGS Sta. No. NO NA 1,735.00 369 608 738 1,648.00 2.10 b/01 J6 s frea rvl op �Ouln Do Do 7.2. 5.2_ g.s 7S 7.2 7.O 7 . T 7/01 7.S 7-Y lo.b 1,0,1 c-5 '5,1 IilY q., 8/ l q.6 8.S 7.1 7.s 7.1 7.3 $3 7.7 7- Y 7.3 7.`Y 77 7. 1 7.'+ 5- Y 7.9 -II $ 3 cth alcw C OQ\A/QS= s>M��� DMR Review: Facility: NC00 Preparer: Date: EFFLUENT-001 Miller Brewing 29980 Tom Belnick 9/3/02 Month Eff AvgQ MGD Eff MaxpH units Jan-01 Feb-01 Mar-01 Apr-01 May-01 Jun-01 Jul-01 Aug-01 Sep-01 Oct-01 Nov-01 Dec-01 Eff AvgBOD lbs/d Eff Eff AvgNH3 AvgTSS mg/I lbs/d Eff Arsenic mg/I Eff Selenium mg/I Eff Zn mg/I I. 89 226_ -(2 . 3c/2._ -CA)b 2-0 $�M 3y3 •66 • OD2� 2.0 0 367. -1 `L-- .. 2.2, 0 35 -33 . 71 Y 74040 CurrentLimits: MA 5.2 CurrentLimits: DM 553 -6/ 76 6-. 3�e -0� FRS �� H`/ 21-7t5 � ,33 s (, L io 1 1 7 S Q 2b5 Ls-7 321 •29 L161 quo - y Pe 6-9 2042 5106 Inc,/ 2845 7076 is17 303`/ sDE5 . 051 • 07q 9_7_1-.No P4T4 - U r7/ .0/ - 177 -I0i 07 )• . 10 s. 0 7E- DMA Review: Facility: NC00 Preparer: Date: Month EFFLUENT-002 Miller Brewing 29980 Tom Belnick 9/3/02 Eff AvgQ/MA MGD Eff Settle/MA ml/I Eff TSS/MA mg/I Down Eff turbid/max TRC/max NTU ug/I Eff Fe/max mg/I Jan-01 0.093 Feb-01 0.094 Mar-01 0.067 Apr-01 0.051 May-01 0.052 Jun-01 0.058 Jul-01 0.054 Aug-01 0.057 Sep-01 0.063 Oct-01 0.054 Nov-01 0.059 Dec-01 0.051 0.08 0.15 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 14 15 11 6 5 5 4 4 7 4 12 10 27 630 19 22 7 26 9 17 15 12 4 20 15 520 645 420 460 535 330 405 500 495 220 355 1.74 1.67 1.4 0.91 0.74 0.57 0.56 3.5 0.93 1.27 1.73 1.31 CurrentLimits: MA CurrentLimits: DM 0.1 30 50 0.2 45 50 CAL s 10461dQ 6(oP oe WQ = 17U / 33(d) Icike✓ ROANOKE RIVER BASIN Name of Stream Subbasin Stream Index Number Map Number Class Chiska Creek Chockoytte Creek Choowatic Creek Chucklemaker Swamp Cobbs Creek Coffer Creek Coleman Branch Conaby Creek Coneys Creek (Cobbs Creek) Conine Creek Coniott Creek (Town Swamp) Connaritsa Swamp Conoconnara Swamp Conoho Creek Coolico Creek (Fulp Creek) (Morgan Pond) Cooper Swamp Country Line Creek Country Line Creek Country Line Creek (Farmer Lake) Covenant Branch Cow Creek Coy Creek Crooked Creek (North Carolina portion) Crooked Fork Crooked Run Crutchfield Branch Cub Creek Cut Cypress Creek Cypress Swamp Cypress Swamp ROA10 24-2-5 ROA08 23-29 ROA10 24-2-7-2 ROA10 24-2-6-1 ROA05 22-58-3 ROA01 22-25-14-2 ROA07 23-11-5 ROA09 23-56 ROADS 22-58-1-4 ROA09 23-51 ROA09 23-48 ROA10 24-2-3 ROA08 23-33 ROA09 23-49 ROA01 22-25-11-5 ROA09 23-52-1-3 ROA04 22-56-(1) ROA04 22-56-(3.7) ROA04 22-56-(3.5) ROA03 22-44 ROA09 23-54-3 ROA04 22-53 ROA02 22-30-2-2 ROA06 22-59-1 ROA06 23-8-3 ROADS 22-58-15-4 ROA05 22-58-5 ROA09 23-54-1 ROA08 23-36 ROA08 23-41 C3OSE9 B28NW5 D3ONE2 C31SW3 B22NW9 C18NW3 A26SW9 D32SW1 B22SW2 D3ONE9 D3ONW3 C30NE8 628SE8 C29SE8 C18NW3 D31SW6 B2OSE6 B21NE8 B21SW3 B2ONW2 D31SE1 A21SE8 A18SW9 B23NE5 B25SW1 A23SW9 B22NE7 D31SW3 C29NE1 C29NE7 C Sw C C Sw C Sw C C C C Sw C C C C Sw C C C C WS-II HQW C WS-II HQW CA C C Sw C C C B C C Sw C C DAN RIVER DAN RIVER DAN RIVER DAN RIVER DAN RIVER DAN RIVER DAN RIVER DAN RIVER DAN RIVER (North Carolina portion) DAN RIVER (North Carolina portion) DAN RIVER (North Carolina portion) ROA01 22-(8) ROA01 22-(25.5) ROA02 22-(25.5) ROA02 22-127.5) ROA02 22-(28.5) ROA02 22-(31.5) ROA03 22-131.5) ROA03 22-(38.5) ROA01 22-(1) ROA03 ROA04 Deep Creek Deep Creek Deep Run Swamp Deer Pond Branch Devils Branch (Double Branch) Devils Gut Dix Branch (Dicks Creek) Dodson Creek (Dobson Creek) Dog Branch Dog Pond Branch Dogwood Branch Donaldson Creek Double Creek ROA08 ROA08 ROA09 ROA06 ROA08 ROA09 ROA06 ROA06 ROA09 ROA08 ROA07 ROA05 ROADS 23-24-(1) 23-24-(2) 23-52-1-1 23-2-9-3 23-23-1 23-52 23-8-10 23-8-8 23-50-1-1 23-33-1 23-21 22-58-15-1 22-58-4-2 B17NE6 B18SE4 B18SE4 B19SW1 B19SW1 B14NW9 B14NW9 B19NE3 A17SW5 B19NE3 B19NE3 B27NW6 B27NE3 E31NW3 A24SE7 A27SE8 D31SW1 A25SE8 A25SW9 D3OSE5 C28NE1 A27SW9 B23NE4 B22SE2 ws-- v WS-IV wS-Iv WS-IV CA WS-V WS-IV WS-IV WS-IV CA C Tr C C_ WS-IV WS-IV CA C C WS-IV C B B C C C C WS-II HQW Pag 3 of 10 cewetif —? or,„ ROANOKE RIVER BASIN Name of Stream Subbasin Stream Index Number Map Number Class Dry Creek l ROA03 ) 22-45-4 A20SW8 C Dynamite Lake ROA08 23-37-1 C29NE3 C East Belews Creek ROA01 22-27-8-(1) C18NE8 C East Belews Creek (East Belews Creek Arm of ROA01 22-27-8-(2) C18NE5 B Belews Lake below elevation 725) East Prong Moon Creek ROA04 22-51-1 B21NW9 C Eastmost River ROA09 24-1-(1) D32NW4 C Sw Eastmost River ROA09 24-1-(2) D32NW4 B Sw Elk Creek ROA01 22-5 A17SE5 C Tr Ellington Branch ROA07 23-10-2-1 B2SNE2 C Etheridge Swamp ROA09 23-49-1 D29NE1 C Eurins Creek ROA01 22-26 818SE2 WS-IV Fall Creek ROA02 22-30-3 A195W4 C Fishing Creek ROA03 22-41 B2ONW1 C Fishing Creek ROA05 22-58-12-6-4 B23NW1 C Flag Run Gut ROA08 23-40 C30SW1 C Flat Creek ROA06 23-8-5 824NE9 B Flat Shoals Creek ROA01 22-19 B18SW1 C Flat Swamp Creek CH001 24-2-6-2 C31SE1 C Sw Flat Swamp Creek ROA10 24-2-6-2 C31SE1 C Sw Frog Level Swamp ROA09 23-48-1 D3ONE1 C Fulk Creek ROA01 22-24 B18SE4 C Fullers Creek ROA04 22-56-4-(1) B21NE7 WS-III Fullers Creek ROA04 22-56-4-(2) 821NE7 WS-III CA Fullers Creek ROA04 22-56-4-(3) 821NE7 C Gardners Creek ROA09 23-52-1 D31SW5 C Ghent Creek ROA05 22-58-10 B22NE3 C Gill Creek (Formerly called Little Island ROA06 23-4-1 B24NE6 C Creek, Granville County) Gilliams Branch (Gilliams Creek) ROA06 23-4-5 A25SW8 C Glasby Branch ROA04 22-54-1 A21SE6 C Graham Branch ROA06 23-2-4-2 B24NE4 C Grassy Creek (Grass Creek) ROA06 23-2-(1) B23NE6 C Grassy Creek Arm of John H. Kerr Reservoir ROA06 23-2-(6) A24SE7 B (Below normal pool elevation 300 feet MSL or as this elevation may be adjusted by the Corps of Engineers) Grennell Creek ROA09 24-2-14 D31NE9 C Sw Gumberry Swamp (Boones Millpond, Barrows ROA08 23-32-1 B29SW1 C MiliPond) Hales Millpond Branch ROA08 23-33-2 C28NE2 C Hardison Mill Creek ROA09 23-50-3 E31NW1 C Hardison Mill Creek TAR07 23-50-3 E31NW1 C Hartley Creek ROA01 22-27-4 C18NE5 C Hawtree Creek ROA07 23-11-(1) B26NW6 C Hawtree Creek (Hawtree Creek Arm of Lake ROA07 23-11-(4) A26SE7 B Gaston below normal pool elevation) Hickory Creek ROA02 22-30-5 A18SE9 C Highland Prong ROA09 23-54.5-3 D31SE2 C Sw Hogans Creek ROA02 22-31 B19SW7 C Hogans Creek ROA03 22-50 820SE5 C Hoggard Mill Creek ROA10 24-2-6 C31SW6 C Sw Pay 4 of 10 EIIWR - ENVIRONMENTAL MANAGEMENT T15A: 02B .0500 • •EHNR - MINING MINIMUM REQUIREMENTS FOR SIC 1400-1499 REQUIRED TEST LOCATION 1. Turbidity 2. Settleable Matter 3. TSS 4. pH 5. Toxics a E E E E FREQUENCY CLASS CLASS CLASS I II III Monthly Monthly Monthly Monthly Monthly Monthly Monthly Monthly Monthly Monthly Monthly Monthly ** ** ** FOOD AND BEVERAGE PROCESSING AND TOBACCO PROCESSING MINIMUM REQUIREMENTS FOR SIC 2000-2199 �* Q FFFJ ..-T LIMITED REQUIRED TEST LOCATION 1. pH 7. Temperature, °C 3. BOD, 5-day, 20°C +_ TSS .5. Ammonia Nitrogen 6. Total Nitrogen Total Phosphorus '. Toxics and Toxicity 1. Dissolved Oxygen 2. Dissolved Oxygen 3. pH 4. Temperature, °C 5. Temperature, °C 6. BOD, 5-day, 2(1 C 7. TSS 8. Ammonia Nitrogen 9. Total Nitrogen 10. Total Phosphorus 11. Toxics and Toxicity 12. Conductivity 13. Conductivity REQUIRED TIRED TEST E E E E E E E CLASS CLASS I II Weekly Weekly Weekly Weekly 2/month Weekly 2/month Weekly Monthly 2/month * * * WATER QUALITY LIMITED E Weekly U,D Weekly E Weekly E Weekly U,D Weekly E 2/month E 2/month E 2/month E E ** E U,D Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly * * ** Weekly Weekly FREQUENCY CLASS TB 3/week 3/week 3/week 3/week Weekly * * ** 3/week 3/week+ 3/week 3/week 3/week+ 3/week 3/week 3/week * ** 3/week 3/week+ TEXTILE PROCESSING MINIMUM REQUIREMENTS FOR SIC 2200-2299 EFFLUENT LIMITED 1. pH 2. Temperature, °C 3. BOD, 5-day, 20°C 4. COD 5. TSS LOCATION E E E E E CLASS CLASS I II Weekly Weekly Weekly Weekly 2/month Weekly 2/month Weekly 2/month Weekly FREQUENCY CLASS III 3/week 3/week 3/week 3/week 3/week CLASS Iv Monthly Monthly Monthly Monthly ** CLASS Iv Daily Daily Daily Daily Weekly * * ** Daily 3/week+ Daily Daily 3/week+ QailY Daily Daily * ** Daily 3/week+ CLASS Iv Daily Daily Daily Daily Daily 6., 7. 8. 1 2 3 4 RE( NORTH CAROLINA ADMINISTRATIVE CODE 05/13/93 Page 10 EHNR - ENVIRONMENTAL MANAGEMENT T15A: 02B .0500 1. '- Dissolved Oxygen 2. pH 3. Temperature, °C 4. Total Nitrogen 5. Total Phosphorus 6. Toxics and Toxicity E E E E E Weekly Weekly. Weekly Weekly Weekly Weekly Weekly Weekly Weekly * * * * * ** ** Weekly Weekly Weekly * * ** Note:. The following monitoring for steam electric generating establishments discharging once through cooling water or cooling tower blowdown shall be required whether or not the discharge is from a classified facility. REQUIRED TEST LOCATION 1. Temperature, °C 2. Temperature, °C 3. Flow "kEQUTRED TEST I. Settleable Solids 2. TSS 3. Turbidity 4. pH 5. Chloride E U, D CLASS Cont. 3/week+ 3/week+ Continuous Continuous during dtn,& discharge •ischarg WATER SUPPLY PLANTS MINI UM REQUIREMENTS FOR SIC FFLUENT LIMIT LOCATION E E E E E CLASS CLASS I H Weekly Weekly 2/month 2/month Weekly Weekly Weekly Weekly Weekly Weekly FREQUENCY CLASS CLASS CLASS II m Cont. Cont. 3/week+ Continuous during discharge 41 FREQUENCY CLASS III Weekly 2/month Weekly Weekly Weekly DOMESTIC WASTEWATER AND OTHER FACILITIES DISCHARGING PRIMARILY DOMESTIC MINIMUM REQUIREMENTS FOR SIC 4952 EFFLUENT LIMITED REQUIRED TEST LOCATION 1. pH 2. Temperature, °C 3. BOD, 5-day, 20°C 4. TSS 5. Ammonia Nitrogen 6. Fecal Coliform 7. Total Nitrogen 8. Total Phosphorus 9. Toxics and Toxicity 1. Dissolved Oxygen 2. Dissolved Oxygen 3. pH CLASS CLASS I II 2/month Weekly Weekly Weekly 2/month Weekly 2/month Weekly Monthly 2/month 2/month Weekly * * WATER QUALITY LIMITED E Weekly Weekly U,D Weekly Weekly E 2/month Weekly FREQUENCY CLASS III 3/week 3/week 3/week 3/week Weekly 3/week * * ** 3/week 3/week+ 3/week IV Cont. 3/week+ Continuous during discharge CLASS IV Weekly 2/month Weekly Weekly Weekly CLASS IV Daily Daily Daily Daily 3/week Daily * ** Daily • 3/week+ Daily NORTH CAROLINA ADMINISTRATIVE CODE 05/13/93 Page 15 Whole Effluent Toxicity Testing Self -Monitoring Summary FACILITY REQUIREMENT May 17, 20 YEAR JAN FEB MAR APR MAY JUN JUI. AUG SEP OCT NOV DEC Marshall WWTP Perm 24hrp/fac lim: 90% 1998 — Pass — Pass — — Pass Pass — NC0021733/001 Begin:6/1/2002 Frequency: Q + Feb May Aug Nov + NonComp:Singlc 1999 — Pass — Pass — Pass — Fail Bt County: Madison Region: ARO Subbasin: FRB04 2000 — Pass — — Pass — Pass — — Pass — PF: 0.40 Special 2001 — Pass -- Pass — Pass Pass 7Q10:535 IWC(%):0.12 Order: 2002 — Pass — Mayodan WWTP Pent chr lim: 6% if pf >1.25 NC0021873/001 Begin 3/1/ 1997 Frequency: Q P/F + Mar Jun Sep Dec County: Rockingham Region: WSRO Subbasin: ROA02 PF: 3.0 Special 7Q10: 75 IWC(%):6 Order: + NonComp:Singlc 1998 — Pass -- -- Late Pass Pass Pass 1999 — Pass — — BI — •— Pass -- Labe 2000 Pass — Late Fail 8.5 17 •-- Pass -- Pass 2001 — Pass -- —• Pass --- -•- Pass -- •— Pass 2002 — — Pass MB Industries-001 Perm 24hr p/f ac dim: 90% Mid NC0000311/001 Begin:5/1/2001 Frequency: Q + Mar Jun Sep Dec County. Transylvania Region: ARO Subbasin: FRB01 PF: 0.030 Special 7Q 10: 27.9 1 W C(%):0,17 Order: + NonComp:Singtc Y 1998 — Pass -- Pass •— Pass --- Pass 1999 — — Pass -- -- Pass --- Pass ••• NR/Pass 2000 — -- Pass — Pass -- -- NR/Pass -- -- Pass 2001 — Pass --- —• Pass NR/Pass — -- NRPass 2002 — NR MB Iudustries-003 Penn chr lint: 035% NC0000311/003 Begire5/t/2001 Frequency: Q Mar Jun Sep Dec County: Transylvania Region: ARO Subbasin: FBROI PF: 0.10 Special 7Q10: 27.9 1 WC(%)9.55 Order: + NonComp:Single 1998 — 1999 — 2000 — 2001 — 2002 — H Mebane WWTP Penn chr dim: 90% NC0021474/001 Begim4/1/1996 Frequency: Q P/F + Jan AprJul Oct County: Alamance Region: WSRO Subbasin: CPF02 PF: 2.5 Special 7Q 10: 0.0 IWC(%):I 00 Order: NonComp:Single Y 1998 Pass — — Pass -- — Pass -- Pass 1999 Pass — Pass —• Pass Pass 2000 Pass -- — Pass -- — Pass - -- — Pass 2001 Pass — — Pass — -- Pass Pass 2002 Pass — Miller Brewing Co. Pert chr lim: 2.1% 1998 -- Pass — -- Pass NC0029980/001 Begin:3/1/I997 Frequency: Q P/F + Fcb May Aug Nov + NonComp:Single 1999 — Pass -- •— Pass County: Rockingham Region: WSRO Subbasm: ROAM 2000 — Pass — -- Pass PF: 5.2 Special 2001 — Pass — -- Pass 7Q10: 313 1WC(%)1.51 Order: 2002 — Pass — .� PA5) Pass • Pass Bt Pass Pass Pass NR/Pass Pass Pass Mocksville WWTP Bear Creek Penn chr lim: 37% Y 1998 — Pass NC0050903/001 Begin: I/1/2000 Frequency: Q P/F Feb May Aug Nov t NonComp:Singlc 1999 — Pass County: Davie Region: WSRO Subbasin: YADO6 2000 — Pass PF: 0.25 Special 2001 NR Pass 7Q10: 0.65 IWC(%):37 Order: 2002 NR/Fail 13.6 <10 Pass — Pass Pass Pass -- Pass -- -- Pass - Pass — <10,Fail NR <10,13.6 Pass Pass -- NR Pass 13.6 Fail.Pass Mocksville WWTP Dutchman's Cr. Penn chr dim: 7% NC0021491/001 Bcgin:3/1/2001 Frequency: Q Jon Apr Jul Oct County: Davie Region: WSRO Subbasin: YADO5 PF: 0.68 Special 7QI0: 15.0 1 WC(%):6.57 Order: + NonComp:Single Y 1998 NR/Pass — — Pau —• — Pass — — Pass 1999 Pass — — Pass — Pass — Pass 2000 Pass — — Pass —• — Pass — Pass 2001 Pass — — Pass — Pass — Pass 2002 Fail >28 9.90 Monarch Hosiery Penn 24hr p/f ac dim: 90% Y 1998 — Pass -• Pass — Pass — -- Pass NC0001210/001 Begin:2/1/1996 Frequency: Q + Mar Jun Sep Dcc NonComp:Single 1999 — — Pass — — Pass — Pass Pass County: Alamance Region: WSRO Subbasin: CPF02 2000 — — Pass — Pass — NR/Pass — -- Pass PF: 0.05 Special 2001 — — Pass — Pass — Pass Fail 7Q10: 47.6 IWC(%):0,16 Order: 2002 Fail Pass Pass Monroe WWTP Penn chr dim: 90% 1998 — — Pass — Pass •— Pass Pass NC0024333/001 Begin:3/1/2001 Frequency: Q Mar Jun Sep Dcc + NonComp:Singlc 1999 — — Pass — — Pass Pass Foss County: Union Region: MRO Subbasin: YAD14 2000 — — Pass Pass — •- Pass -- Pass PF: 9.0 Special 2001 — — Pass Fail >100 <45 >100(s) -- —. Passls) 7Q10:0.43 IWC(%.):96.18 Order: 2002 — — Pass(s) Y Pre 1998 Data Available LEGEND: PERM = Permit Requirement LET = Administrative Letter - Target Frequency = Monitoring frequency: Q- Quarterly; M- Monthly: BM- Bimonthly; SA- Semiannually: A- Annually: OWD- Only when discharging; D- Discontinued monitoring requirement Begin = First month required 7QI0 = Receiving stream low Bow criterion (cfs) += quarterly monitoring increases to monthly upon failure or NR Months that testing mast occur- ex. Jan, Apr. Jul, Oct NonComp = Current Compliance Requirement PF = Permitted flow (MGD) IWC%= Instream waste concentration P/F = Pass/Fail test AC = Acute CHR = Chronic Data Notation: f - Fathead Minnow; • - Ceriodaphnia sp.; my - Mysid shrimp; ChV - Chronic value; P - Mortality of stated percentage at highest concentration; at - Performed by DWQ Aquatic Tox Unit: bt - Bad test Reporting Notation: --- = Data not required; NR - Not reposed Facility Activity Status: I - Inactive. N - Newly Issued(To construct); H - Active but not discharging; Y•More data available for month in question; - = ORC signature needed 33 Date: 3/0107 diMAJ), v/ ad, t,..A,,, /l" •'! TELEPHONE RECORD /jij % Project: '�////�/ '✓r�"��`'�: Time: //ff% ('1 Return Mr./ Mrs. �tDer T1 ❑ Call to Address 601 go V ❑ Call from Representing: Telephone: / FAX: Subject: i/ut f f y n i f/�-r/rt1 tfzl 601 i 1 r' h NOTES/ SUMMARY I) if w/ Mk Are rrvu1oe), S e4.4 1-o -'14 A-,4 r<vr.,e�( �fAP t 'I/1 03 - ti /4k4;k' I've ttatifi r€( n 4vl / t/i %j.00I V7JJ //of//5 tAi/ re- ti r A. d c-gt jz (Z11 � t "i h1 d £ c icA't ,,,Er � /A Q t- //, ih 40 i �, 19/,1-0 di owtl `-e `Z rem 0 V? 44 0'1 1 helit A t/`l'1 y l i o 4 ti NEEDED 1. FOLLOW-UP ACTION(S) BY WHOM/WHEN 1. 2. 2. 3. 3. 4. 4. 5. 5. cc: Signed [Fwd: [Fwd: NPDES# NC0029980- Miller Brewing]] Subject: [Fwd: [Fwd: NPDES# NC0029980- Miller Brewing]] Date: Tue, 11 Mar 2003 13:42:31 -0500 From: Tom Belnick <tom.belnick@ncmail.net> To: dee stewart <Stewart.Dee@epamail.epa.gov>, roosevelt childress <childress.roosevelt@epamail.epa.gov> Hello All- The permittee's attorney called again to check on renewal status, but I still need EPA feedback before proceeding. Thanks. Mailto:tom.belnick@ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 Subject: [Fwd: NPDES# NC0029980- Miller Brewing] Date: Tue, 11 Feb 2003 17:05:48 -0500 From: Tom Belnick <tom.belnick@ncmail.net> To: dee stewart <Stewart.Dee@epamail.epa.gov>, roosevelt childress <childress.roosevelt@epamail.epa.gov> Hello folks- I'm resending this email since I haven't heard back and I'd like to keep this major industrial moving along. We received draft comments from the permittee's attorney on 12/19/02, which focused on our application of EPA 1979 Preliminary Effluent Guidelines. If EPA does not support application of these guidelines at this time, please let us know and we will modify the permit prior to finalization. Thanks. Mailto:tom.belnick@ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 Subject: NPDES# NC0029980- Miller Brewing Date: Tue, 07 Jan 2003 09:47:52 -0500 From: Tom Belnick <tom.belnick@ncmail.net> To: dee stewart <Stewart.Dee@epamail.epa.gov> Hi Dee- Hope you had a good Christmas break. On 12/31/02 I faxed you a copy of the permittee's comments on the draft permit. We will need your feedback before proceeding, particularly with regard to the insertion of the 1979 EPA Preliminary Effluent Guidelines for BOD/TSS. The permittee states these guideline values were never applied elsewhere. Thanks. Mailto:tom.belnick@ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 1 of 2 3/13/03 10:24 AM A UNITED STATES ENVIRONMENTAL PROTECTION AGENCY ZfrYw REGION 4 o-% Q0 ATLANTA FEDERAL CENTER �F o= 61 FORSYTH STREET 4l44 PRO1 C; ATLANTA, GEORGIA 30303-8960 November 18, 2002 Mr. Dave Goodrich, Supervisor NPDES Unit Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Nov 2 1 2002 DENRAN Al ER ()UNITY POIN1 SOURCE SUBJ: Miller Brewing Company NC0029980 Dear Mr. Goodrich: In accordance with the EPA/NCDENR Memorandum of Agreement, we have completed our review of the draft permit referenced above which was received by EPA on October 16, 2002, and have no objections to the proposed permit conditions. We request that we be afforded an additional review opportunity only if significant changes are made to the permit prior to issuance, or if significant comments to the permit are received. Otherwise, please send us one copy of the final permit when issued. If you have any questions, please contact me at (404) 562-9334 or at stewart.dee@epa.gov. Dee Stewart NPDES and Biosolids Permits Section Permits, Grants and Technical Assistance Branch Water Management Division Internet Address (URL) • http://www.epa.gov Recycled/Recyclable • Prinled with Vegetable Oil Based Inks on Recycled Paper (Minimum 30% Poslconsumer) • Re: NC0029980- Miller Brewing Subject: Re: NC0029980- Miller Brewing Date: Thu, 14 Nov 2002 12:41:58 -0500 From: Tom Belnick <tom.belnick@ncmail.net> To: Stewart.Dee@epamail.epa.gov Thanks Dee. There was no DO limit in the previuos permit, and since instream DO values were well above the WQS, no DO limit was deemed necessary in this version. Stewart.Dee@epamail.epa.gov wrote: > Tom, > Thanks for sending the revised draft. It does not have a DO limit. > The previous draft had a DO limit of 5.0 mg/1. We might of talked > about this, but I cannot remember. Is there a reason to only include DO > as a monitor versus the inclusion of the limit. > I don't have any other comments, but did notice this. > Thanks, > Dee Tom Belnick <tom.belnick@ncma To: Dee Stewart/R4/USEPA/US@EPA > il.net> cc: > Subject: NC0029980- Miller Brewing > 10/07/2002 03:00 > PM > Hi Dee- I'm attaching files for the Draft permit that you had started. > It reflects several more changes based on NC permitting policies. Let > me know if you have questions. I'm hoping to get this out to notice for > 10/16. Thanks. > Mailto:tom.belnick@ncmail.net > N.0 DENR-DWQ/NPDES Unit > 1617 Mail Service Center, Raleigh NC 27699-1617 > Work: (919) 733-5083 ext. 543 > Fax: (919) 733-0719 > (See attached file: 29980 cov ltr - draft.doc)(See attached file: 29980 > fact sheet.doc)(See attached file: 29980 rpa.xls)(See attached file: > eff001.doc)(See attached file: eff002.doc) Name: 29980 coy ltr - draft.doc > 29980 cov ltr - draft.doc Type: Microsoft Word Document (application/msword) Encoding: base64 > Download Status: Not downloaded with message > Name: 29980 fact sheet.doc > 29980 fact sheet.doc Type: Microsoft Word Document (application/msword) Encoding: base64 Download Status: Not downloaded with message 1 of 2 11/14/02 12:42 PM Re: NC0029980- Miller Brewing • Name: 29980 rpa.xls > 29980 rpa.xls Type: Microsoft Excel Worksheet (application/vnd.ms-excel) > Encoding: base64 Download Status: Not downloaded with message > eff001.doc > eff002.doc > Name: eff001.doc Type: Microsoft Word Document (application/msword) Encoding: base64 Download Status: Not downloaded with message Name: Type: Encoding: Download Status: eff002.doc Microsoft Word Document (application/msword) base64 Not downloaded with message Mailto:tom.belnick@ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 2 of 2 11/14/02 12:42 PM NPDES Draft Permit Reviev c0vic:ce1j Subject: NPDES Draft Permit Review Date: Fri, 13 Dec 2002 10:55:05 -0500 From: John Giorgino <john.giorgino@ncmail.net> To: Tom Belnick <Tom.Belnick@ncmail.net> Hi Tom, Thank you for sending the tox unit the following draft permit for review: 0029980. At this time I do not have any changes to recommend in the tox section. Best Regards, John John Giorgino, Biologist NC Division of Water Quality Aquatic Toxicology Unit 4401 Reedy Creek Road Raleigh, NC 27607 Office: 919 733-2136 Fax: 919 733-9959 I of 1 12/ 13/02 1:05 PM Re:[Fwcr. NC0029980- Miller Brewing] 'EP& Subject: Re: [Fwd: NC0029980- Miller Brewing] Date: Tue, 12 Nov 2002 08:32:15 -0500 From: Stewart.Dee@epamail.epa.gov To: Tom Belnick <tom.belnick@ncmail.net> Tom, I got your voice mail. I will be looking at this permit this week and will get back to you. Theoretically we have 30 days from receipt of a permit for review. I understand this permit will be going to public notice on the 13th. I appologize for the delay, but I have been swamped with other permit "stuff" Dee 1 of 1 11/12/02 2:46 PM Miller Brewing NC0029980 Subject: Miller Brewing NC0029980 Date: Mon, 28 Oct 2002 14:56:14 -0500 From: Tom Belnick <tom.belnick@ncmail.net> To: dee stewart <Stewart.Dee@epamail.epa.gov> Hi Dee- This is the last time I'll pester- promise! I'd like to get this permit to notice this Wednesday, so if you have time please let me know your comments. Otherwise, I'll have to wait another 2 weeks. Thanks. Mailto:tom.belnick@ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 1 of 1 I1 / 12/02 2:47 PM [Fwd: NE0029980- Miller Brewing] Subject: [Fwd: NC0029980- Miller Brewing] Date: Mon, 21 Oct 2002 13:27:57 -0400 From: Tom Belnick <tom.belnick@ncmail.net> To: dee stewart <Stewart.Dee@epamail.epa.gov> Hi Dee- Hope the return flight went ok. I missed the 10/16 Notice cutoff, so I'm now hoping to get this out for the 10/30 Notice. Let me know if you have comments. Thanks. Mailto:tom.belnick@ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 Subject: NC0029980- Miller Brewing Date: Mon, 07 Oct 2002 15:00:48 -0400 From: Tom Belnick <tom.belnick@ncmail.net> To: dee stewart <Stewart.Dee@epamail.epa.gov> Hi Dee- I'm attaching files for the Draft permit that you had started. It reflects several more changes based on NC permitting policies. Let me know if you have questions. I'm hoping to get this out to notice for 10/16. Thanks. Mailto:tom.belnick@ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 D29980 coy ltr - draft.doc Name: 29980 coy ltr - draft.doc Type: Microsoft Word Document (application/msword) Encoding: base64 D29980 fact sheet.doc Name: 29980 fact sheet.doc Type: Microsoft Word Document (application/msword) Encoding: base64 29980 rpa.xls Name: 29980 rpa.xls Type: Microsoft Excel Worksheet (application/vnd.ms-excel) Encoding: base64 jeff00 1 .doc Name: eff001.doc Type: Microsoft Word Document (application/msword) Encoding: base64 1 of 2 11/12/02 2:47 PM NC0029980- Miller Brewing Subject: NC0029980- Miller Brewing Date: Mon, 07 Oct 2002 15:00:48 -0400 From: Tom Belnick <tom.belnick@ncmail.net> To: dee stewart <Stewart.Dee@epamail.epa.gov> Hi Dee- I'm attaching files for the Draft permit that you had started. It reflects several more changes based on NC permitting policies. Let me know if you have questions. I'm hoping to get this out to notice for 10/16. Thanks. Mailto:tom.belnick@ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 29980 coy ltr - draft.doc NC 27699-1617 Oki �ti E n he)" f)114),i(444{5 a I Name: 29980 cov ltr - draft.doc Type: Microsoft Word Document (application/msword) Encoding: base64 29980 fact sheet.doc Name: 29980 fact sheet.doc Type: Microsoft Word Document (application/msword) Encoding: base64 [29980 rpa.xls Name: 29980 rpa.xls Type: Microsoft Excel Worksheet (application/vnd.ms-excel) Encoding: base64 eff001.doc Name: eff001.doc Type: Microsoft Word Document (application/msword) Encoding: base64 eff002.doc Name: eff002.doc Type: Microsoft Word Document (application/msword) Encoding: base64 la 1 10/7/02 3:01 PM NC0029980- Miller Brewing- Draft Permi c l i() ej° • Subject: NC0029980- Miller Brewing- Draft Permit Date: Mon, 07 Oct 2002 15:21:15 -0400 From: Tom Belnick <tom.belnick@ncmail.net> To: David Russell <David.Russell@ncmail.net>, Steve Mauney <Steve.Mauney@ncmail.net> Not sure who should get this- I did note that David did the last CEI for this facility. I've attached the relevant files for your review. Let me know if you have any questions. I was hoping to get this to notice by next Wednesday 10/16. Thanks. Mailto:tom.belnick@ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 ---- . 29980 coc.doc Name: 29980 coc.doc Type: Microsoft Word Document (application/msword) Encoding: base64 29980 coy ltr - draft.doc Name: 29980 coy ltr - draft.doc Type: Microsoft Word Document (application/msword) Encoding: base64 29980 fact sheet.doc Name: 29980 fact sheet.doc Type: Microsoft Word Document (application/msword) Encoding: base64 29980 supp.doc Name: 29980 supp.doc Type: Microsoft Word Document (application/msword) Encoding: base64 29980 Supp2EffSht.doc Name: 29980 Supp2EffSht.doc Type: Microsoft Word Document (application/msword) Encoding: base64 eff001.doc Name: eff001.doc Type: Microsoft Word Document (application/msword) Encoding: base64 eff002.doc Name: eff002.doc Type: Microsoft Word Document (application/msword) Encoding: base64 1 of 1 10/7/02 3:21 PM Re: Comments on Draft NC0029980- Miller Brewing Subject: Re: Comments on Draft NC0029980- Miller Brewing Date: Wed, 04 Sep 2002 13:13:33 -0400 From: Stewart.Dee@epamail.epa.gov To: Tom Belnick <tom.belnick@ncmail.net> Thanks for catching the changes below. an electronic spreadsheet. Doesn't NC you use? Looking forward to getting the draft i BOD loadings will work out. Dee I did RP by hand and do not have have an electronic spreadsheet n-house. Curious about how the Tom Belnick <tom.belnick@ncma il.net> <Dave.Goodrich@ncmail.net> Miller Brewing 08/28/02 11:05 AM To: cc: Dee Stewart/R4/USEPA/US@EPA Dave Goodrich Subject: Comments on Draft NC0029980- Hi Dee- I put this one on a back burner when,I had problems opening the file. Teresa also could not open the Fieldcrest Cannon draft that you sent, so we're not sure if there is a problem with the conversion from Word Perfect to Word. Mike Templeton was able to print out copies of your drafts (although he received a "corruptable file" message), so we're still trying to figure out the computer glitch. Teresa said she had no problems opening the draft sent by Kerrie -Jo, which had each page saved individually. I'm not sure if that matters, but it might be worth a try down the road. I am not sure why the file is corrupted. I was receiving an undiagnosed error message on my computer that has since been fixed. maybe the next files will be okay. very strange indeed! Anyways, I took a quick look at the draft yesterday and offer the following comments: 1). Draft Letter. The mailing address is to Mr. I.P. Henry, but the salutation is to Ms. Henry? Oops!! 2). Supplement to Cover Page. This page states the discharge is to the Dan River, while the Cover Page lists separate receiving streams for 001 (Dan River) and 002 (UT Dry Creek). Thanks for making the correction. 3). Effluent Sheet A(1)- Process Water. You list the definition for the Upstream Station U as "Upstream 50' to 100' above outfall" while the old permit defines it as "Upstream at Highway 14 crossing." Did the facility request a change in location? Not sure about this, maybe I cut and pasted from the fieldcrest permit that was done at the same time. You changed the NH3-N sample type from composite to grab, but based on state regs it must remain a composite sample. I'll also remove definitions for ug/1 and mg/1 since they do not appear on this sheet, and add one for lbs/day, which does appear in the table. Finally, I'll probably remove the reference to "TRC monitoring if chlorine is added for disinfection", since the Fact 1 of 2 9/4/02 1:57 PM Re: Comments on Draft NC0029980- Miller Brewing Sheet states that this wastestream is strictly process wastewater. I '11 verify that domestic wastewater is treated elsewhere. Thanks for tidying up! 4) Effluent Sheet A(2)- Filter Backwash. The units for Settleable Solids should be ml/L rather than mg/l. The old permit listed weekly effluent turbidity monitoring, which is not included in this draft; however, there is still a footnote on turbidity? I'll delete definitions for BOD and ug/1 since they do not appear in the table, and add one for ml/L. 5) Reasonable Potential Results. The old permit included monitoring for arsenic, zinc, and selenium at Outfall 001, and for iron at Outfall 002. Based on RPA results, you deleted these monitoring requirements. Can you send us the RPA spreadsheets. Sometimes we retain some monitoring in the permit even if there is no RPA, if there are detections of the metals and we still consider them pollutants of concern. Thats all for now. limits based on BPJ and the 1979 EPA Memo. I'll talk with Dave about the change in BOD/TSS Thanks for getting this one rolling. Mailto:tom.belnick@ncmail. N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Work: (919) 733-5083 ext. Fax: (919) 733-0719 net Raleigh NC 27699-1617 543 mass 2 of 2 9/4/02 1:57 PM Comments on Draft NC0029980- Miller Brewing Subject: Comments on Draft NC0029980- Miller Brewing Date: Wed, 28 Aug 2002 11:05:12 -0400 From: Tom Belnick <tom.belnick@ncmail.net> To: dee stewart <Stewart.Dee@epamail.epa.gov> CC: Dave Goodrich <Dave.Goodrich@ncmail.net> Hi Dee- I put this one on a back burner when I had problems opening the file. Teresa also could not open the Fieldcrest Cannon draft that you sent, so we're not sure if there is a problem with the conversion from Word Perfect to Word. Mike Templeton was able to print out copies of your drafts (although he received a "corruptable file" message), so we're still trying to figure out the computer glitch. Teresa said she had no problems opening the draft sent by Kerrie -Jo, which had each page saved individually. I'm not sure if that matters, but it might be worth a try down the road. Anyways, I took a quick look at the draft yesterday and offer the following comments: 1). Draft Letter. The mailing address is to Mr. I.P. Henry, but the salutation is to Ms. Henry? 2). Supplement to Cover Page. This page states the discharge is to the Dan River, while the Cover Page lists separate receiving streams for 001 (Dan River) and 002 (UT Dry Creek). 3). Effluent Sheet A(1)- Process Water. You list the definition for the Upstream Station U as "Upstream 50' to 100' above outfall" while the old permit defines it as "Upstream at Highway 14 crossing." Did the facility request a change in location? You changed the NH3-N sample type from composite to grab, but based on state regs it must remain a composite sample. I'll also remove definitions for ug/1 and mg/1 since they do not appear on this sheet, and add one for lbs/day, which does appear in the table. Finally, I'll probably remove the reference to "TRC monitoring if chlorine is added for disinfection", since the Fact Sheet states that this wastestream is strictly process wastewater. I '11 verify that domestic wastewater is treated elsewhere. 4) Effluent Sheet A(2)- Filter Backwash. The units for Settleable Solids should be ml/L rather than mg/1. The old permit listed weekly effluent turbidity monitoring, which is not included in this draft; however, there is still a footnote on turbidity? I'll delete definitions for BOD and ug/1 since they do not appear in the table, and add one for ml/L. 5) Reasonable Potential Results. The old permit included monitoring for arsenic, zinc, and selenium at Outfall 001, and for iron at Outfall 002. Based on RPA results, you deleted these monitoring requirements. Can you send us the RPA spreadsheets. Sometimes we retain some monitoring in the permit even if there is no RPA, if there are detections of the metals and we still consider them pollutants of concern. Thats all for now. I'll talk with Dave about the change in BOD/TSS mass limits based on BPJ and the 1979 EPA Memo. Thanks for getting this one rolling. Mailto:tom.belnick@ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 1 of 2 8/28/02 11:07 AM Miller Permit : C,61,S i_ Subject: Miller Permit PLn3 �j Date: Wed, 10 Jul 2002 14:16:13 -0400 1' From: Stewart.Dee@epamail.epa.gov � To: tom.belnick@ncmail.net elt-/LC Tom, I have attached a copy of the Miller Brewing Company, NC0029980, draft permit. The permittee has requested the following changes: //Vq�(�' Outfall 001: Renewal of exemption request - 24 hour staffing (State call here) Deletion of Arsenic and Selenium monitoring - Included in draft permit, additionally deleted Zinc monitoring Deletion of Ammonia testing - Not includedm, recommended in WLA Deletion of Instream monitoring - Not included, recommended in WLA Outfall 002: Removal of all testing - Used same limits as in previous permit, removed total iron monitoring. Let me know if you need any of the section developed in more detail. Hopefully this helps. Let me know if you are ready for me to send back the files. Thanks, Dee Stewart 404/562-9334 (See attached file: 29980millerbrewing.doc) L.._ 29980mi llerbrewing.doc Name: 29980mi11erbrewing. doc Type: Microsoft Word Document (application/msword) Encoding: base64 Download Status: Not downloaded with message 1 of 1 7/10/02 2:39 PM Z.CpI fed-Cura Wastewater Treatment NPDES Permit Renewal Application -s►�1 - r , 1TIJ.ER BREWING COMPANY Eden, North Carolina MILLER BREWING COMPANY June 29, 2001 Mr. David A. Goodrich NPDES Group Supervisor Division of Water Quality NCDENR 1617 Mail Service Center Raleigh, NC 27699-1617 SUBJECT: MILLER BREWING COMPANY — EDEN, NC APPLICATION FOR RENEWAL OF NPDES PERMIT #NC0029980 Dear Mr. Goodrich, Please find enclosed for your review, Miller Brewing Company Eden Facility application for renewal of NPDES permit #NC0029980. I have enclosed the original permit renewal application along with one copy. The above permit expiration date is February 28, 2002. Should you have any questions, please feel free to call me at 336/627-2353. Sincerely, (AA Dan M. Foster, CHMM, REM Environmental Compliance Engineer Miller Brewing Company PO Box 3327 • Eden, NC 27289-3327 • Shipping Address: 863 East Meadow Road • Eden, NC 27288-3636 • Phone (336) 627-2100 MILLER BREWING COMPANY Mr. Bill Reed Point Source Branch Division of Water Quality NCDENR 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Mr. Reed: AUG 1 3 2002 AUG 1 3 2002 - Vi=c1Eil QUALITY PQiiiT SOUW;CE BRM•iuli Our facility discharges its wastewater to the Dan River pursuant to NPDES Permit No. NC0029880. In support of our manufacturing processes, we use certain water treatment chemicals. Because these chemicals are used as anti-microbials they are regulated under the Federal Insecticide, Fungicide and Rodenticide Act ("FIFRA"). FIFRA labels require that the presence of these chemicals in a facility's wastestream be accounted for in the permitting process or otherwise reported to the permitting authority. Although we believe that earlier submissions to your office identified our general use of water treatment chemicals, and the way in which we use these chemicals and the type of chemical has not changed since those submissions, we do from time to time change vendors and the specific chemical used may change. In light of these periodic changes, we have determined that the best way to comply with our FIFRA label requirements would be to provide your office with a listing of our FIFRA water treatment chemicals and subsequently with an updated list whenever we change one of those chemicals. These chemicals are present in our discharged wastestream if at all, in trace amounts. The list of FIFRA water treatment chemicals that we are currently using is attached. Please call me if you have any questions. Mtn Dan M. Foster, CHMM,REM Environmental Compliance Engineer Miller Brewing Company 08/01/2002 PO Box 3327 • Eden, NC 27289-3327 • Shipping Address: 863 East Meadow Road • Eden, NC 27288-3636 • Phone (336) 627-2100 MILLER BREWING COMPANY Eden, NC PRODUCT EPA REG. # MANUFACTURE LOCATION ChemTreat CL-2150 15300-24 ChemTreat, Inc. Utilities ChemTreat C-2185 15300-21 ChemTreat, Inc. Utilities ChemTreat CL-40 5785-81-15300 ChemTreat, Inc. Utilities ChemTreat CL-2189 5785-65-15300 ChemTreat, Inc. Utiliites Sodium Hypochlorite 033871-20001 Jones Chemicals, Inc. Utilities Sodium Hypochlorite 033871-20001 Jones Chemicals, Inc. Packaging & Brewing Sodium Hypochlorite 1744-2003-1967 S & S of Ga. Packaging & Brewing Ensure 1839-86-6484 Ace Chemical Co. Packaging Oxxium 202 21164-6-1677 Ecolab, Inc. Packaging LERASEPT CD 9150-2-68256 Loftier Packaging Oxine 9804-1 Bio-Cide International Packaging HTH Duration Capsules 1258-808 Olin Brewing NPDES Application Form - Standard Form C Major Manufacturing or Commercial Facilities ❑ Present Operating Status: The Miller Brewing Company Wastewater Treatment Facility is an industrial activated sludge treatment plant consisting of the following equipment: COMPONENT DESIGN 1. Influent Screw Lift Pumps 2. Manuel Bar Screen 3. Grit Chamber 4. Neutralization 5. Flow Equalization 6. Biological Activated Sludge 7. Aerobic Digestion 8. Secondary Clarification 9. Nutrient Addition 10. Polishing Lagoons 11. Sludge De -watering 12. Land Application of Residuals 1. 2 pumps each designed at 10.2 MGD 2. 1 each 3. 1 each 4. Acid and Caustic as needed 5. 1 tank at 3.2 MG 6.6 tanks at 3.2 MG each 7. 1 tank at 3.2 MG 8.4 Clarifers at 0.476 MG each 9. Ammonia and Phosphoric Acid when necessary 10.2 Lagoons at 15.7 MG each 11.2 Passavant sludge de -watering filters + equipment 12. Land Application Permit #WQ0001347 ❑ Potential Facility Changes: No facility changes are anticipated during the next five years. ❑ Schematic of Wastewater Flow: A schematic of wastewater flow is provided with this information. ❑ Location Map: A location map is included with this information. ❑ Production Data: Annual production data for Miller Brewing Company Eden Brewery is provided in the following table: YEAR PRODUCTION 1998 1999 2000 6,672,350 BBLS 7,324,686 BBLS 6,979,887 BBLS ❑ Priority Pollutant Analysis: Miller Brewing Company Eden, NC is not classified as a Primary Industry in Appendix A to Title 40 of the Code of Federal Regulations, Part 122. Page 7 of 9 CHEMICAL ADDITION TAN INF. PARSHALL FLUME r- SETTLING BASIN r-1 CHLORINE BLDG. SAMPLING CHAMBER - EFF. PARSHALL FLUME IMF. SCREW PUMPS AERATION BASINS MAIN TREATMENT BLDG. Ill AERATION BASINS INFLUENT FLOW J WEST LAGOON EFF. PUMP STATION FROM EAST BASIN EAST LAGOON MILLER BI EWING COMPANY PROCESS WAST ATER TREATMENT -PLANT SZTE FLOW PLAN - .v 401.11111 Oa 6 n Vt, 60° • 1'4\ \ 179",„14' Sunny Hor rf: I, XL ?Cal • • 104544 • • 195 Requested Changes And/Or Additions To Permit NPDES Application Form — Standard Form C Major Manufacturing or Commercial Facilities Requested Changes and/or additions to permit 1. Renewal of Exemption Request - 24 Hour Staffing: Please find enclosed with this application a copy of the correspondence from A. Preston Howard, Jr. dated July 19, 1997 granting Miller Brewing Company exemption from the 24 hour staffing requirement. Past practice of this exemption has proven successful for both Miller Brewing Company and the receiving waters of the Dan River. Request: Miller Brewing Company Eden Brewery requests that an extension of the variance for Rule 15A NCAC 2H .0124(4), which requires twenty four hour staffing at wastewater treatment plants by certified operators is extended for the next permit period. 2. Outfall #001 - Arsenic and Selenium Testing - Currently arsenic and selenium is required under the present permit to be monitored at a frequency of every six months. Historically laboratory analysis has shown arsenic and selenium to be present in the wastewater treatment plant effluent at trace amounts only. Laboratory analysis for the past three (3) years is presented in the following table: YEAR ANALYSIS ANALYSIS 1998 1999 2000 Arsenic 0.0009 — 0.001 mg/1 0.01 — 0.019 mg/I 0.012 — 0.015 mg/1 Selenium 0.0005 — 0.001 mg/1 0.01-0.01 mg/1 0.01— 0.01 mg/1 Request: Miller Brewing Company Eden Brewery requests that the requirement for analysis and testing of arsenic and selenium in the wastewater treatment plant effluent be removed from the permit. 3. Outfall #001 - Ammonia Testing - Under the present NPDES permit, testing for ammonia in the wastewater treatment plant effluent is required on a daily basis. Historically laboratory analysis has shown that ammonia is present in the effluent at trace amounts. Laboratory analysis for the past three (3) years is presented in the following table: 1998 1999 2000 Request: Miller Brewing Company Eden Brewery requests that the requirement for analysis and testing of ammonia in the wastewater treatment plant effluent be removed from the permit. Page 8 of 9