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NC0029980_Permit (Issuance)_19970210
NPDES DOCYNENT SCANNING COVER SHEET NPDES Permit: NC0029980 Miller Coors plant WWTP Document Type: (Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: February 10, 1997 This document is printed on reuse paper - igiiore any content on the resrerse aide State of North Carolina Department of Environment, Health and Natural Resources A"v?WvA Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary E H N -- A. Preston Howard, Jr., P.E., Director February 10, 1997 Mr. Dan Foster Miller Brewing Company P.O. Box 3327 Eden, North Carolina 27289-3327 Dear Mr. Foster: Subject: NPDES Permit Issuance Permit No. NC0029980 Miller Brewing Eden Facility Rockingham County In accordance with the application for discharge permit received on August 26, 1996, the Division is forwarding herewith the subject state - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6,1983. In response to the comments on the draft permit, the Division offers the following explanations: • Miller Brewing was informed by the Division via letter dated August 16, 1993 that at the time of next renewal instream monitoring may be reinstalled. The Division encourages the formation of a consortium including dischargers in the Dan River and will entertain any requests for the evaluation of instream monitoring frequencies should the permittee wish to engage in such a consortium. Until that time however, instream monitoring will remain in place for dissolved oxygen and temperature on a weekly basis during the summer only. The monitoring requirement for conductivity has been eliminated. • As arsenic and selenium are pollutants of concern, and because they have a potential to exist in the effluent, monitoring for these parameters will remain in place unchanged. Miller Brewing may request after one year of monitoring that these parameters be reduced in the permit. Note, however, that the Division retains the authority to install limitations for these parameters at such time as they are deemed necessary. Similarly, monitoring for MBAS will remain in place for one year. At that time, Miller Brewing may request that monitoring for this parameter be reduced. • As you know, there are no federal guidelines for the brewing industry. The Division must therefore use best professional judgement in determining permit strategies. The only information available to the Division was an EPA memorandum from 1979 indicating what BAT limitations would likely be upon completion of the development document for the brewing industry. The decision was made to phase in BAT limitations at the time of next renewal. EPA central headquarters was consulted on this matter and was in agreement with our approach. • The change in the Instream Waste Concentration from 2.5% to 2.1% is based on new 7Q10 flow data provided by USGS. The reduction does not reduce the acceptable ceriodaphnia mortality rate as indicated in the comment letter but rather decreases the percentage of effluent from Miller's discharge P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper used in the toxicity test. A toxicity test at a lower IWC is typically easier to pass than one at a higher IWC. As far as removing the toxicity test from Miller's permit, the test will remain in place as a quarterly requirement. Miller Brewing is a major industrial discharge which has the potential to exert toxic effects on the receiving stream. The toxicity test is used in place of monitoring for a vast array of parameters in the effluent. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such a demand is made, this permit shall be final and binding. Please take notice that this permit is not transferable. Part II, E.4. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does- not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act, or any other Federal or Local governmental permits may be required. If you have any questions or need additional information, please contact Mr. Mark McIntire, telephone number (919) 733-5083, extension 553. Sincerely, Original Signed ay David A. Goodrich A. Preston Howard, Jr., P.E. cc: Central Files Mr. Roosevelt Childress, EPA Winston-Salem Regional Office, Water Quality Permits and Engineering Unit a Facility Assessment Unit Aquatic Survey and Toxicology Unit Permit No. NC0029980 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Miller Brewing Company is hereby authorized to discharge wastewater from a facility located at Miller Brewing Company on Meadow Road near Eden Rockingham County to receiving waters designated as the Dan River and an unnamed tributary to Dry Creek in the Roanoke River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective March 1, 1997 This permit and authorization to discharge shall expire at midnight on February 28, 2002 Signed this day February 10, 1997 Original Signed By David A Goodrich A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit No. NC0029980 SUPPLEMENT TO PERMIT COVER SHEET Miller Brewing Company is hereby authorized to: 1. Continue to operate 5.2 MGD industrial wastewater treatment facility (outfall 001) consisting of influent pumps, bar screen, grit chamber, chemical addition, flow equalization, aeration basins, clarifiers, aerobic digester, sludge thickener, filter press, flow measurement, polishing pond and effluent pumps and continue to discharge filter backwash water (outfall 002) from a facility located at Miller Brewing Company, Meadow Road, near Eden, Rockingham County (See Part III of this Permit), and 2. Discharge from said treatment works at the location specified on the attached maps into the Dan River (outfall 001) and an unnamed tributary to Dry Creek (outfall 002) which are classified Class C waters, respectively, in the Roanoke River Basin. 9 °45' )m N. '038 - Sewage Disposal '037 ROAD CLASSIFICATION PRIMARY HIGHWAY HARD SURFACE SECONDARY HIGHWAY HARD SURFACE 1 LIGHT•DUTY ROAD. HARD OR IMPROVED SURFACE UNIMPROVED ROAD = = _ Latitude; 36°31'02" Map # B20NW Stream Class Longitude; 79°42'38" Sub -basin 03-02-03 C Discharge Class 27 68 Receiving Stream Dan River Permit expires: 2/28/02 Qw 5.2 MGD 614,,'n, E. Golf Course 615 • Q Inc 42'30" ao •Wat Discharge point• .I 1779 f• • SP7 • is • - • 44- 1Cem :'t ; �• i _ too L 0 ,: 0 SCALE 1:24 000 0 1 MILE 7000 FEET usaaysam:w+y; . r��snaxxs; 1 0 1 KILOMETER CONTOUR INTERVAL 20 FEET QUAD LOCATION Miller Brewing NC0029980 Rockingham County Outfall 001 - WWTP h Substa FDC 64 1. . it -T fi� .. • .• ; UP Moe ui f�, # 10 ':' bo--` IL ; Central •: • N --,. _,•cam .•;, �/ 0 1 • ,ter. :* '— '//— Mea ow Greens �,l 1� Coun Club i' J. •�1 .1ill 'II t.-, s 1 N '15 . • ' Substatio :4 REIDS VILLE 10 Mr. 1 640 000 FEET (VA.) I ROAD CLASSIFICATION PRIMARY HIGHWAY LIGHT -DUTY ROAD• HARD OR IMPROVED SURFACE HARD SURFACE SECONDARY HIGHWAY HARD SURFACE ii=in.= UNIMPROVED ROAD = = Longitude: 79°42'55" Sub -basin 03-02-03 C Discharge Class Receiving Stream Permit expires: 2/28/02 16 14 Dry Creek Qw Variable Tri•City Air 42'30" 616 0 1 0 1 KILOMETER SCALE 1:24 000 0 1 MILE 7000 FEET CONTOUR INTERVAL 20 FEET Miller Brewing NC0029980 Rockingham County Outfall 002 - Filter Backwash A. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - FINAL Permit No. NC0029980 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location' Flow (MGD) 5.2 Continuous Recording I or E BOD52 2042 Lbs/day 5107 Lbs/day Daily Composite E Total Suspended Solids2 2845 Lbs/day 7076 Lbs/day Daily Composite E Dissolved Oxygen5 Daily Grab E, U, D pH3 Daily Grab E NH3-N Daily Composite E Total Residual Chlorine4 Daily Grab E Temperature °C5 Daily Grab E, U, D Total Arsenic (Jt..t,C 6(1(1 Monthly Composite E . Total Selenium ' ` ' ' Monthly Composite E — ---------- Monthly Grab E -- Zinc 0-4--t-tiL 461 Monthly Composite E Chronic Toxicity6 Quarterly Composite E Notes: 2 3 4 5 6 Sample Locations: E - Effluent, I - Influent, U - Upstream at the Highway 14 crossing, D - Downstream at Highway 700 crossing. See BOD and TSS Limitations section of the Supplement to Effluent Limitations. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. Monitoring requirement applys only if chlorine is added for disinfection. Instream monitoring for temperature and dissolved oxygen shall be conducted weekly during the months of June, July, August and September . Chronic Toxicity (Ceriodaphnia) P/F @ 2.1%; February, May, August, November; See Chronic Toxicity section of the Supplement to Effluent Limitations. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - FINAL Permit No. NC0029980 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 002. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT, CHARACTERISTICS:;: Flow (MGD) Monthly Average Weekly =:Average ` Daily aximum Meosuromer Frequency:; Sample .ocation1 Weekly Estimate E Total Suspended Solids Settleable Solids 30.0 mg/L 0.1 ml/L 45.0 mg/L 2/Month Grab 0.2 ml/L Weekly Grab Turbidity2 Weekly Grab Iron I Total Residual Chlorine Notes: Sample Locations: E - Effluent 2 The discharge shall not cause the turbidity of the receiving water to exceed 50 NTU. If the turbidity exceeds these levels due to natural background conditions, the discharge level cannot cause any increase in the turbidity in the receiving water. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored during discharge events at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. I Weekly Weekly Grab Grab Permit No. NC0029980 SUPPLEMENT TO EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITIONS BOD5 and TSS Limitations Based on a memorandum from the Deputy Assistant Administrator for Water Enforcement to the Director of Enforcement in EPA's Region III dated September 26, 1979, at the time of next renewal, mass limits for BOD and TSS equivalent to 25 mg/L and 35 mg/L respectively will be installed. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent coDccntration at which there may be no observable inhibition of reproduction or significant mortality is 2.1% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of February, May, August and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DWQ Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Water Quality 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Permit No. NC0029980 SUPPLEMENT TO EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS CONTINUED Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality.indicate potential impacts to the receiving stream, this permit may be re- opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate ret:esting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. Facility: Permit Number: County: Flow: Receiving Stream: Stream Class: Permit Renewal Comments and Summary NC Division of Water Quality Permits and Engineering Unit December 5, 1996 Miller Brewing Company NC0029980 Rockingham 5.2 MGD Dan River, and an unnamed tributary of Dry Creek C GENERAL COMMENTS: This facility operates two discharges. Outfall 001 is from the treatment system. This system treat] wastewaters associated with wasted beer and tank cleaning. No domestic waste is treated. The facility has plenty of tankage to handle all potential flows and has been operated very well since startup. Outfall 002 is the discharge of carbon filter backwash associated with the treatment of the municipal water supply for use in the industrial process. The existing permit has mass limits for BOD and TSS which are based on production and recommended loadings from an EPA memo dated 1979. Because the treatment system has been well operated and compliant over its history, and because it has the ability to meet more stringent limitations for these two parameters, it is recommended that at next renewal, mass limits equivalent to a 25 mg/L BOD limit and 35 mg/L TSS limit be installed. Also in the existing permit were metals montioring requirements. Most of these requirements have been removed. This facility has a coal pile for use in power generation. All coal pile runoff is sent to the treatment system. Because of the potential for pollutants of concern to be in the discharge, monitoring has been installed for total arsenic and total selenium. Also, because of the discharge of detergent laden waters associated with tank cleaning events, MBAS monitoring has also been installed. Instream monitoring for DO, pH, conductivity and temperature has been reinstalled. In order to recei' t .:k:PA feedback on The permitting strategy discussed :-above, Mr. Don Anderson, responsible for EPA's miscelaneous food and beverage group, and Mr. Joseph Vitalis, EAD Regional Coordinator were consulted. They concurred.with tin, strategy and indieetud that no other information kother than the 1979 menu.,) wa:; available (see attached facsimile). This permit has therefore been drafted in accordance with the wasteload allocation performed by Farrell Keough. A special condition has been added to reflect the intent to change the BOD and TSS limits at next renewal. A comment will be included to this affect in the permit cover leter. Prepared by_ .% NOV-26-1996 14:50 US EPA/EAD Washington DC 202 260 7185 P.01/06 facsimile TRANSMITTAL 111111111111111111111F- to: fax #: re: date: pages: Mark McIntire, Permit Writer (919) 733-0719 Breweries & Related References November 26, 1996 6, including this cover sheet. Dear Mark: Don Anderson and I have reviewed our respective conversations with you and have mutually concluded that you have just about everything that we could deliver to you. As you know we are a bit thin on references for this industry because the project was only carried through to the draft Development Document stage. So with that document and the 1979 draft loading letter adjusted for the production level expected from the new Miller Brewery scheduled to go on line in North Carolina, you should have reasonable numbers for the NPDES permit. Sounds like you have a workable strategy. Good luck and give us a call if you run into some unforeseen difficulties_ I have enclosed, as part of this fax , a current listing of "Industrial Wastewater Contacts in the Effluent Guidelines Program" to help you resolve future problem areas with the project officer who should be the best position to interpret applicability of proposed & final categorical regulations. Sincerely, Joseph S. Vitaiis cc: Sheila Frace Debra Nicoll Bill Telliard Don Anderson From the deck of... Joe Vttalis EAD Reolenal Coordinator USEPA/oW/OST/EAD 401 M Street SW Washington, DC 2046D 202-260-7172 Fax 202-2607185 1— '47:' ot.7.; rya/6 ��,c�y„�,,,-%,,�'e�_..� f(z-oszt,,C f UQGet! och)011, 64-6A 126„.c. Nunf-647 tifsv, iplb% c_a_4101 2 frdocci- Vc,9 A;11,4 it/i7 . 4,1,1A ',iv 10-Afix-- sue- �--i__ ,f7fk fry__ P7a DEPARTMENT OF ENVIRONMENT HEALTH AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT FACT SHEET APPLICATION FOR NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM PERMIT TO DISCHARGE TREATED WASTEWATER Application No. NC0029980 Date 12/5/96 1. SYNOPSIS OF APPLICATION Applicant's Name Miller Brewing Company Applicant's Address 863 East Meadow .Road Eden, NC 27288 Facility Address a site on Meadow Road near Eden Type of Operation The Applicant operates a brewer. No domestic waste is discharged to the treatment facility. All wastewater to outfall 001 is wasted beer, and soap laden wastewaters associated with tank cleanings. Outfall 002 discharges filter backwash water associated with treating the municipal water source for plant use. Design Capacity of Facility 5.2 MGD Applicant's Receiving Waters Receiving Stream: the Dan River Classification: C Sub -Basin: 03-02-03 See Attachment A for a map showing the discharge location (s). Description of Wastewater Treatment Facilities The existing on -site wastewater treatment facilities consist of influent pumps, bar screen, grit chamber, chemical addition, flow equalization, aeration basins, clarifiers, aerobic digester, sludge thickener, filter press, flow measurement, polishing pond and effluent pumps. Summary of Existing Wastewater Treatment Plant Operation See Attachment B (for operating facilities). Type of Wastewater (as reported by applicant) 0 % Domestic 100 % Industrial 2. PROPOSED EFFLUENT LIMITATIONS .Sew attached copy of Effluent Page (s) from Draft Pe_*mi i. 3 . MONITORING REQUIREMENTS The applicant will be required to monitor regularly for flow and those parameters limited in Section 2 above with sufficient frequency to ensure compliance with the permit conditions. Frequency, methods of sampling, and report dates will be specified in the final permit. 4. EFFECTIVE DATE OF PROPOSED EFFLUENT LIMITS (AND COMPLIANCE SCHEDULE IF APPLICABLE) The limits become effective on the date of permit issuance. 5. PROPOSED SPECIAL CONDITIONS WHICH WILL HAVE A SIGNIFICANT IMPACT ON THE DISCHARGE 1) BOD and TSS limit changes at next renewal. 2) Chronic toxicity testing. 6. BASIS FOR PROPOSED EFFLUENT LIMITS Limits are based on production figures supplied by Miller Brewing and BCT values found in a 1979 memo from EPA Region III. 7. REQUESTED VARIANCES OR ALTERNATIVES TO REQUIRED STANDARDS 8. DISCUSSION OF PREVIOUS NPDES PERMIT CONDITIONS The previous NPDES permit contained the following limitations (expressed as monthly averages): Previous permit conditions had extensive metals monitoring requirements. These requirements have since been eliminated based on the results of the 1995 Priority Pollutant Analysis. As this facility has a coal pile for power generation, monitoring requirements for total arsenic and selenium have been installed. MBAS has also been installed based on detergent use for cleaning the tanks. The NPDES Permit expires on: Y-7 I ;'2202" 9. THE ADMINISTRATIVE RECORD The administrative record, including application, draft permit, fact sheet, public notice, comments received, and additional information is available by writing the Division of Environmental Management, Water Quality Section, P.O. Box 29535, Raleigh, North Carolina 27626-0535. The above documents are available for review and copying at the Archdale Building, 9th Floor, Water Quality Section, Permits and Engineering Unit, 512 North Salisbury Street, Raleigh, North Carolina 27611 between the hours of 8:00 a.m. and 5:00 p.m. Monday through Friday. Copies will be provided at a charge of 10 cents per page. 10. STATE CONTACT Additional information concerning the perrmit application may be obtained at the above address during the hours stated in item No. 9 by contacting: Mark McIntire at (919) 733-5083. 11. PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice - 12/18/96 Permit Scheduled to Issue - 2/3/97 12. PROCEDURES FOR THE FORMULATION OF FINAL DETERMINATIONS a. Comment Period The Division of Environmental Management proposed to issue an NPDES Permit to this applicant subject to the effluent limitations and special conditions outlined above. These determinations are tentative and are open to comment from the public. Interested persons are invited to submit written comments on the permit application or on the Division of Environmental Management's proposed determinations to the following address: DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTION POST O1110E BOX 24535 RALEIGH, NORTH CAROLINA 27626-05 3 5 All comments received within thirty days following the date of public notice will be considered in the formulation of final determinations with regard to this application. b . Public Hearing The director of the Division of Environmental Management may hold a public hearing if there is a significant degree of public interest in a proposed permit or group of permits. Public notice of such a hearing will be circulated in newspapers in the geographical area of the discharge and to those on the Division of Environmental Management's mailing list at least thirty days prior to the hearing. c. Appeal Hearings An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, shall have the right to a hearing before the Commision upon making written demand to the Director within 30 days following issuance or denial of the permit. d. Issuance of the permit when no hearing is held If no public hearing or appeal hearing is held, and after review of the comments received, the Division of Environmental Management's determinations are substantially unchanged, the permit will be issued and become effective immediately. This will be the final action of the Division of Environmental Management. If a hearing is not held, but there have been substantial changes, public notice of the Division of Environmental Management's revised determinations will be made. Following a 30-day comment period, the permit will be issued and will become effective immediately. This will be the final action of the Division of Environmental Management unless a public or appeal hearing is granted. cc: Permits and Engineering Technical Support Branch County Health Dept. Central Files WSRO SOC PRIORITY PROJECT: Yes No X If Yes, SOC No. To: Permits and Engineering Unit Water Quality Section Attention: Mark McIntire Date: September 12, 1996 NPDES STAFF REPORT AND RECOMMENDATION County Rockingham Permit No. NC0029980 PART I - GENERAL INFORMATION 1. Facility and Address: Miller Brewing Company 863 East Meadow Road Eden, N.C. 27288 2. Date of Investigation: 960911 3. Report Prepared by: David Russell, WSRO 4. Persons Contacted and Telephone Number: Wayne Harrenstein, Facilities Engineer/Sanitation; Ron Purgason, ORC 5. Directions to Site: Take Hwy. 770 East from Eden. The Miller Brewing Company will be located on the left just past Summit Road (SR 1733). 6. Discharge Points(s), List for all discharge points: Outfall 001 Latitude: 36° 29' 31" Longitude: 79° 42' 39" Outfall 002 Latitude: 36° 30' 57" Longitude: 79° 43' 00" Outfall 001 U.S.G.S. Quad No. B20NW U.S.G.S. Quad Name Northeast Eden Outfall 002 U.S.G.S. Quad No. A20SW U.S.G.S. Quad Name Southeast Eden 7. Site size and expansion area consistent with application? X Yes No If No, explain: Miller owns approximately 1700 acres. 8. Topography (relationship to flood plain included): The Miller facility is located above any flood plain. 9. Location of nearest dwelling: None within 1000 feet. 10. Receiving stream or affected surface waters: Dan River - Outfall 001 UT to Dry Creek - Outfall 002 a. Classification Both are "C" b. River Basin and Subbasin No.: c. Describe receiving stream features and pertinent downstream uses: The 5.2 MGD WWTP (Outfall #001) Mebane Bridge WWTP and the Duke Power Dan River Steam Station discharge upstream of Miller Brewing. Fieldcrest Mills and Eden's Dry Creek WWTP discharge into the Dan River below Miller's discharge. The filter backwash water (outfall #002) discharges into a dry ditch in front of the facility. 030203 Part II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of Wastewater to be permitted: 5.2 MGD (Ultimate Design Capacity) b. What is the current permitted capacity of the Waste Water Treatment facility? 5.2 mgd c. Actual treatment capacity of the current facility (current design capacity)? 5.2 mgd d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years. None e. Please provide a description of existing or substantially constructed wastewater treatment facilities; Influent pumps, bar screen, grit chamber, chemical add., flow equalization, aeration basins, clarifiers, aerobic digester, sludge thickener, filter` press, flow measurement, polishing pond, effluent pumps f. Please provide a description of proposed wastewater treatment facilities. g• Possible toxic impacts to surface waters: None known. h. Pretreatment Program (POTWs only): in development approved should be required not needed NPDES Permit Staff Report Version 10/92 Page 2 i. r. 2. Residuals handling and utilization/disposal scheme: a. If residuals are being land applied, please specify Permit No. W00001347. Residuals Telephone b. Residuals Contractor Johnson Nursery. No. stabilization: PSRP Other c. Landfill: d. PFRP Other disposal/utilization scheme (Specify): 3. Treatment plant classification (attach completed rating sheet). Class IV 4. SIC Code(s): 2082 Primary 27 Secondary Main Treatment Unit Code: 0 2 5 - 3 PART III - OTHER PERTINENT INFORMATION DWQ 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved. (municipals only)? 2. Special monitoring requests: 3. Important SOC, JOC indicate) or limitations (including toxicity) or Compliance Schedule dates: (Please Submission of Plans and Specifications Begin Construction Complete Construction Date 4. Alternative Analysis Evaluation: Has the facility evaluated all of the non -discharge options available. Please provide regional perspective for each option evaluated. NA Spray Irrigation: Connection to Regional Sewer System: NPDES Permit Staff Report Version 10/92 Page 3 Subsurface: Other disposal options: 5. Other Special Items: PART IV - EVALUATION AND RECOMMENDATIONS This 5.2 mgd plant receives an average flow of 2.3 mgd. The system provides excellent treatment and consistently meets limits. Recommend that the permit be reissued. Mr. Wayne Harrenstein, Facilities Engineer, verbally expressed a desire to modify or eliminate some of the existing monitoring requirements. If a written request is received, WSRO would like to comment on the request. q; (eil Signature of report preparer /%1/ Water Quality Regional upervisor Date NPDES Permit Staff Report Version 10/92 Page 4 NPDES WASTE LOA;:i ALLOCATION PERMIT NO.: NC0029980 PERMITI'EE NAME: FACILITY NAME: Facility Status: Existing Miller Brewing Company Permit Status: Renewal with Modification Major Minor Pipe No.: 001 Design Capacity: 5.20 MGD Domestic (% of Flow): 0 % Industrial (% of Flow): 100 To Comments: Outfall 001 discharges contact process water. There is no guideline yet in place covering beer brewing. Per Don Anderson of EPA, beer brewing falls under misc. food and beverage category. RECEIVING STREAM: the Dan River Class: C Sub -Basin: 03-02-03 Reference USGS Quad: B 20 NW (please attach) County: Rockingham Regional Office: Winston-Salem Regional Office Previous Exp. Date: 2/28/97 Treatment Plant Class: IV Classification changes within three miles: Requested by: Mari McIntire Date: 8/27/96 Prepared by- Reviewed by: Tt� 11_114.1a. Date:1-5 Date: 11 Modeler Date Rec. # F IL S. zi k , , Fs- 1 z_ Drainage Area (mi2): 1,735 Average Streamflow (cfs): 1,648 s7Q10 (cfs): 369 w7Q10 (cfs): 608 30Q2 (cfs): 738 Toxicity Limits: Chronic (Ceriodaphnia) P / F 2.1 % February, May, August, and November Upstream Location: Downstream Location: Parameters: Highway 14 Highway 700 temperature, dissolved oxygen, pH, conductivity Special instream monitoring locations or monitoring frequencies: Wasteflow (MGD): BOD5 (#/d): Dissolved Oxygen (mg/I): TSS (#/d): pH (SU): NH3-N (mg/I): Total Residual Chlorine Temperature (°C): Arsenic (µg/I): MBAS (µg/I): Selenium (µg/I): Zinc (µg/I): (µg/I): Daily Maximum 5,107 monitor 7,076 6-9 monitor monitor * monitor Monthly Average 5.2 2,042 2,845 monitor monitor monitor monitor Refer Fact Sheet for Cover Letter information about proposed limits changes at next renewal. * If chlorine added for disinfection. Comments: FACT SHEET FOR WASTELOAD ALLOCATION Facility Name: NPDES No.: Type of Waste: Facility Status: Permit Status: Receiving Stream: Stream Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Topo Quad: Miller Brewing Company NC0029980 - 001 Industrial - 100% Dom Existing Renewal Dan River C 03-02-03 Rockingham Winston - Salem McIntire 9 I 27 I 96 B 20 NW Request # estic - 0% RECEIVED 8t 1 . Dept. of NOV 7 `I 6 Stream CharacteristicFleg'O` Eal Office USGS # Date: 1996 update Drainage Area (mi2): 1,735 Summer 7Q10 (cfs): 369 Winter 7Q10 (cfs): 608 Average Flow (cfs): 1,648 30Q2 (cfs): 738 IWC (%): 2.1 % Wasteload Allocation Summary Facility has coal storage on site, therefore arsenic and selenium monitoring is recommended.CT Facility also uses detergents for tank cleaning, therefore MBAS monitoring will also be recommended. Facility received annual effluent monitoring for various metals in 1989 review. Other than zinc, none of these metals have shown up in levels which would require monitoring. As this facility -- has no process which would involve metals, this is not surprising. Therefore, continued annual monitoring for these parameters will not be recommended. :' A 1993 letter dropped the instream monitoring requirement for this facility, but noted that it may be 4 required during this review. This area of the Dan River is ideal for the formation of an association of dischargers to perform instream monitoring. Request Region comment as to whether this and other facilities in area would be interested in forming such an association. There are no current CFR guidelines covering beer brewing. A 1979 letter from EPA outlined a meeting between EPA and Miller Brewing staff and recommended limits based upon 25 mg/1 B OD5 and 35 mg/1 TSS, (attached). The origin of the current limits is unknown. IAU recommends that time limits Impetriofigd at the next renewel, (year 20025ased upon these 1979 correspondence. After review of the DMR's, the facility should be able to meet these proposed limits and utilizing them would provide a known basis for the requirements of this effluent. Request. Region and P & E response. a- etthedaheei. ohotel)oposed_ G;wa12 /fyEPA6 S ecial Schedule Req irements and additional comments from Reviewers: rector tntenda.�iors• 600 ZAIni it, bel thh- giofirmdi /f,•,27 Khgryt re.4.5474 - 5 a pp/ea4 i h '!✓L M yG _ /7c /iri 14/7(/ t-in &J&f` 94 1Vrac 4e7W'; ( cry f y. Recommended by: Insraeam Assessment: Regional Supervisor,) . C pp Date: , --q -9 Permits & Engineering: � i —,vt4.._—' Date: ///(t/ RETURN TO TECHNICAL SERVICES BY: !:`-' C 4 1996 Date: as oeanex, etiG ,� Farrell (eough ,aft% /5/Y1 Date: D e 6.1520 Type of Toxicity Test: Existing Limit: Recommended Limit: Monitoring Schedule: TOXICITY TEST Chronic Toxicty (Ceriodaphnia) P/F 2.5% 2.1% February, May. August, and November TOXICS/METALS/CONVENTIONAL PARAMETERS Existing Limits Wasteflow (mgd): BOD5 (#/d): Dissolved Oxygen (mg/1): TSS (#/d): pH (SU): NH3-N (mg/1): Total Residual Chlorine (µg/1): Temperature (°C): Cadmium (µg/1): Chromium (4/1): Copper (41): Cyanide (µg/1): Lead (14/1): Nickel (41): Mercury (µg/1): Silver (µg/1): Zinc (µg/1): Recommended Limits Wasteflow (mgd): BOD5 (#/d): Dissolved Oxygen (mg/1): TSS (#/d): pH (SU): NH3-N (mg/1): Total Residual Chlorine (µg/1): Temperature (°C): /Arsenic (µg/1): Selenium (µg/1): 'MBAS WA): Cadmium (14/1): Chromium (4/1): Copper (14/1): Cyanide (µg/1): Lead (14/1): Nickel (4/1): Mercury (µg/1): Silver (µg/1): Zinc (µg/1): Daily Maximum 5,107 monitor 7,076 6-9 monitor monitor monitor Daily Maximum 5,107 * monitor 7,076 * 6-9 monitor monitor monitor Monthly Average 5.20 2,042 2,845 monitor monitor monitor monitor monitor monitor monitor monitor monitor monitor Monthly Average 5.20 2,042 * 2,845 * monitor monitor monitor monitor not required not required not required not required not required not required not required not required monitor (Continuous) (Daily) (Daily) (Daily) (Daily) (Daily) (daily) (Annual) (Annual) (Annual) (Annual) (Annual) (Annual) (Annual) (Annual) (Annual) (Continuous) (Daily) (Daily) (Daily) (Daily) (Daily) (if chlorine added for disinfection) (Daily) (Monthly) (Monthly) (Monthly) (Monthly) * Request Region contact, facility during next site visit of proposed changes in limits, (refer cover page and attached correspondence). Also request Engineer note in cover letter of these proposed changes in limits. INSTREAM MONITORING REQUIREMENTS Upstream Location: Highway 14 Downstream Location: Highway 700 Parameters: temperature, dissolved oxygen, pH, conductivity This area of the Dan River is ideal for the formation of an association of dischargers to perform instream monitoring. Request Region comment as to whether this and other facilities in area would be interested in forming such an association. MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Adequacy of Existing Treatment Has the facility demonstrated the ability to meet the proposed new limits with existing treatment facilities? Yes No If no, which parameters cannot be met? Would a "phasing in" of the new limits be appropriate? Yes No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: If no, why not? Special Instructions or Conditions Wasteload sent to EPA? (Major) (Y or N) (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. Facility Name Miller Brewing Permit # NC0029980 Pipe # 001 CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 2.1 % (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterry monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of Feb., May, Aug., and Nov. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 Permitted Flow IWC Basin & Sub -basin Receiving Stream County 369 cfs 5.20 MGD 2.1 % 03-02-03 Dan River Rockingham QCL P/F Version 9/91 Recommended by: Farrell Keoug Date 38 oc . , �9 • convert mgd to m3/d 1995 Production Rates : 653,973 gaud -> 2,475.5 m3/d 0 Full Capacity Production Rate : 849,315 gaVd > 3,215.0 m3/d conversion: gaud = 0.0037854 • m3/d Monthly Averages Daily Maximums suggested guidelines from 1979 letter(s) Monthly Average BOO 5 Monthly Average TSS 0.140 kg / m3 0.190 kg / m3 Monthly Average BOD 5 1995 : 346.6 kg/d Capacity : 450.1 kg/d 1995 : Capacity : Monthly Average BOO 5 764.1 lbs/d 992.3 lbs/d Monthly Average TSS 470.4 kg/d 610.8 kg/d Monthly Average TSS 1,036.9 Ibsid 1,346.7 lbs/d suggested guidelines from 1979 letter(s) Daily Maximum BOD 5 Daily Maximum TSS 0.350 kg / m3 0.570 kg / m3 • determine allowable using loadings (kg/m3) per EPA Daily Maximum BOO 5 1995 : 866.4 kg/d Capacity : 1,125.2 kg/d conversio: m3/d • kg/m3 • convert kg/d to lbs/d <-- Final Recommended Limits in bold -----> 1995 : Capacity : conversio: lbs/d = 0.4536 4- kg/d ----- or -------> lbs/d = 0.4536 * (1 / kg/d) * recommended limits based upon production. not full capacity of facility Daily Maximum BOO 5 1,910.1 lbs/d 2,480.7 lbs/d Daily Maximum TSS 1,411.1 kg/d 1,832.5 kg/d Daily Maximum TSS 3,110.8 lbs/d 4,040.0 lbs/d ©e.g. 2,475.5 d 346.6,kc( d x x [ 1 lbs = 0.4536 kg I 0.140 kg = 346.6 kg/d Oa 1 0.4536X _ d • elk ti UNITED STATES ENVIRONMENTAL PROTECTION AGE ,1/ WASHINGTON. D.C. 20460 iL .Qe1# V' • /,/ ' /` .` RECEtVfED DEC. 19 191«., -2-VI SEP 30 1980 MEMORANDUM .WATER QUAUTY DIY, • JAN 2 igict PERMITS AND ENGINEERING OFFICE OF ENFORCEMENT TO: Regional Enforcement Division Directors NPDES State Directorstlitl�Io<<.:ir:IT FROM: Acting Deputy Assistant Administrator for �� OPERATIOA Water Enforcement (EN-335) SUBJECT: Guidance on Setting BCT Permit Limits for Breweries under section 402(a)(1) of the Clean Water Act At the request of the Enforcement Division Directors of Regions III and V, a Headquarters group including representatives of my office, the Office of General Counsel and the Effluent Guidelines Division met to determine appropriate BCT permit limits for brewery facilities. (Guidelines have not been promul- gated for this industry, although a draft development document has been prepared by our EPA contractor.) Attached is a copy of a letter, signed by Jeffrey G. Miller, Acting Assistant Administrator for Enforcement and dated September 26, 1979, setting forth this group's conclusion. Until such time as guidelines are promulgated for the Brewery industry, the attached letter may be used as guidance in setting case -by -case BCT permit limits for breweries under section 402(a)(1) of the Clean Water Act. As more information is developed, based upon increased data from existing breweries and more detailed BCT cost analyses, it is possible that the suggested average BCT limits (BOD5-25mg/1, TSS-35 mg/1) will be changed. Any comments on the suggested limits are welcome. Please contact Bill Jordan (755-2545) of my office for further information. Leonard A. Miller Attachment cc: Permit Branch Chiefs I\,w.I irect UNITED STATES ENVIRONMENTAL PROTECTION AGENCY WASHINGTON. D.C. 20460 SAY 2 6 i979 MEMORANDUM OFFICE OF ENFORCEMENT TO : Director, Enforcement Division Region III FROM : Deputy Assistant Administrator for Water Enforcement (EN-335) SUBJECT: Miller Brewing Company In response to the concerns expressed in your letter to Leonard Miller and Jim Rogers dated August 7, 1979 concerning Miller Brewing Company's proposed construction of a new brewery in either Ohio or Pennsylvania, representatives of all concerned offices met in Washington on September 5 to discuss the matter. Present at the meeting were Terry Ode and Dave Arent of your office, Jack Newman and Chuck Sloustas of Region V, Don Anderson of Effluent Guidelines Division, Bill Jordan and Dov Weitman of Permits Division and Diane Olsson of Office of General Counsel. It was agreed at the meeting that Don Anderson of the Effluent Guidelines Division would review currently available data and determine appropriate BCT limits. If BCT were found to differ significantly from the limits in the proposed Pennsylvania permit (and issued Ohio permit), it was generally agreed that Region III should object to the Pennsylvania draft permit and recommend incorporation of appropriate BCT limits. At the same time, however, Region V agreed to inform both Miller Brewing and the State NPDES Agency in Ohio that if Miller Brewing chooses to locate in Ohio, it will be obligated to meet BCT promptly upon expiration of its current permit. This approach would result ultimately, though not initially, in equivalent requirements in. each State. The Effluent Guidelines Division has reviewed the draft development document and other available brewery data and has conducted preliminary BCT cost tests on previously developed BAT requirements contained in the draft development document. Its conclusion, based on an informal BCT cost analysis, is that existing data would support the following BCT limits for Miller Brewing: maximum daily loadings (in units of kg per cubic meters beerproduced) of 0.350 BODS and 0.57 TSS; and average monthly loadings of 0.140 BOD ;and-,D.190 TSS. These mass average monthly limits reflec‘ '25 mg/1 for BOD5 and 35 mg/1 for TSS. lk1� fY1 aPl 2 z, EPA regulations (40 CFR 122.17(a)) require permittees to achieve BCT and other requirements as soon as possible; for new dischargers, this generally means compliance upon startup. As a result, requiring BCT in the Pennsylvania permit may give Miller Brewing a temporary incentive to locate in Ohio, since appropriate BCT requirements could not be imposed immediately in Ohio due to the existence of a permit issued by Ohio incorporating less stringent limits. However, it is anticipated that the Miller Brewing facility will not be constructed for several years, so that operation in Ohio with only BPT controls would be allowed for only a brief period. Furthermore, inflation and other economic factors should encourage Miller Brewing to install BCT initially rather than delay for two or three years and risk prohibitive construction costs at that time. To insure your timely receipt of this letter, I am sending it to you by Magnafax. If you have any questions, please call Bill Jordan (FTS 755-2870) or Don Anderson (FTS 426-2707). cc: Ms. Sandra Gardebring Mr. Almo Manaardo - - Facility Name: NPDES No.: Type of Waste: Facility Status: Permit Status: Receiving Stream: Stream Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Topo Quad: Miller Brewing Company NC0029980 100 % Industrial Existing Renewal Dan River & ut Dry Creek C 03-02-03 Rockingham Winston - Salem McIntire 9/27/96 B 20 NW Request # 8512 & 8513 Stream Characteristic: USGS # Dan River Date: previous WLA 1996 Drainage Area (mi2): 1,701 1,735 Summer 7Q10 (cfs): 313 369 Winter 7Q10 (cfs): 579 608 Average Flow (cfs): 1,960 1,648 30Q2 (cfs): 704 738 IWC (%): 2.5 % 2.1 1980: Staff Report indicates facility existed, but had trouble meeting daily averages in past - no indication of limits or how they were derived. 1985: Facility added another process which included chlorination - this wastewater was directed to the treatment plant and no adverse consequences were expected. 1986: WLA reissued w/ same limits. 1979 and 1980 correspondence in file from EPA indicates that a meeting was held to initiate finalization of the brewery guidelines, (although no final guidelines have ever been adopted). In this letter, limits based upon kg per cubic meter of beer produced were suggested which equaled out to approximately 25 mg/I BOD5 and 35 mg/I TSS. The WLA review used the kg per cubic meters of beer produced, (but did not did not use the mg/I suggested limits) and found that the current limits were more stringent. 1992: WLA reissued based upon previous limits. Addition of metals monitoring and instream monitoring was also recommended, (an attached water chemistry analysis indicated that some of these metals existed). BOD and TSS limits The current limits, (whose origin is unknown) amount to: BOD5 TSS Monthly Average 47 mg/I 66 mg/I Daily Maximum 118 mg/I Daily Maximum is approximately 2.5's the Monthly Average 163 mg/I Daily Maximum is approximately 2.5's the Monthly Average The 1979 letter, (attached to the Fact Sheet) suggested various kg / m3 rates based upon production rates. A calculation was used in the 1986 WLA which used these factors, but we were unable to determine how some of the calculations were made. I reviewed this with the engineer and we were able to use these number to develope limits, (refer attached spreadsheet) - much of the difficulty lies in the conversion of units and masses per volume and masses per volume per day, (be sure to remember to drop out denominators when reviewing this permit far the next review). I will recommend using these, (with this letter, which involved a meeting between the EPA and Miller Brewing executives) as a justification for applying these recommended limits for the next renewal. BOD5 TSS Monthly Average Daily Maximum 763.4 Ibs/d 1,908.5 lbs/d 1,036.0 Ibs/d 3,108.1 lbs/d Effluent data indicates that the facility should be able to regularily meet these limits. Instream Monitoring A letter from Preston Howard, (dated August 16, 1993) dropped the instream monitoring requirements for this facility, but noted that the 1997 basin review may require instream monitoring for all the facilities in this waterbody to either be individual or coordinated amongst the dischargers. I will attach a map and proposed instream monitoring coordination sites for all the facilities involved in this segment of the Dan River. • convert mgd to m3/d 1995 Production Rates : 653,973 gad ----> 2,475.5 m3/d© Full Capacity Production Rate : 849,315 gaVd > 3,215.0 m3/d conversion: ga!/d = 0.0037854 ' m3/d Monthly Averages Daily Maximums suggested guidelines from 19791e11er(s) Monthly Average BOD 5 Monthly Average TSS 0.140 kg / m3 0.190 kg / m3 Monthly Average BOD 5 Monthly Average TSS 1995 : 346.6 kg/d 470.4 kg/d Capacity : 450.1 kg/d 610.8 kg/d 1995 : Capacity : Monthly Average BOD 5 764.1 Ibs/d 992.3 Ibs/d Monthly Average TSS 1,036.9 Ibs/d 1,346.7 Ibs/d suggested guidelines from 1979 letter(s) Daily Maximum BOD 5 Daily Maximum TSS 0.350 kg / m3 0.570 kg / m3 • determine allowable using loadings (kg/m3) per EPA 1995 : Capacity : conversio: m3/d ' kg/m3 • convert kg/d to lbs/d <---- Final Recommended Limits in bold -----> 1995 : Capacity : conversio: lbs/d = 0.4536 + kg/d ----- or ---..> Ibs/d = 0.4536 ' (1 / kg'd) • recommended limits based upon production, not full capacity of facility Daily Maximum BOD 5 866.4 kg/d 1,125.2 kg/d Daily Maximum BOD 5 1,910.1 lbs/d 2,4130.7 Ibs/d Daily Maximum TSS 1,411.1 kg/d 1,832.5 kg/d Daily Maximum TSS 3,110.8 Ibs/d 4,040.0 Ibs/d w e.g. 2,475.50r d x x [1Ibs=0.4536kg] 0.140 kg 1 0.4536)r d = 346.6 kg/d Toxics This faL paramet— especialll those vak tour a` thr I drop Arsen Cadm Chron Copp€ Cyanic Lead: Mercu Nickel: Silver: Zinc: Selenit MEMO TO: DATE. SUBJECT: tier w l �-,Pad„c4�Ii�Ue 19ei/� i5 4 1,b1,1 ,c,L ?O F41315 G.)(1c-stb,s_ rfNct cerN(d O.O -i 01. lggS= 653,'+ 3 x o•0038 -- CApRcAl"f : 8141.3i54 O.Oa3? From Jzi(c.-Ts I La,...„...a/ r,e.(5/yf. SK q,,,SumG North Carolina Department of Environment, Health, and Natural Resources c9 Primed on Recycled Paper an Pre, Miller Brewing NC0029980 MILLER BREWING COMP.ANY PO Box 3327 EDEN NC 27289-3327 SHIPPING ADDRESS: 863 E MEADOW RD EDEN NC 27288-3636 PHONE: (910) 627-2100 November 19, 1996 Mr. David Russell NCDEHNR 585 Waughtown St. Winston-Salem, NC 27107 RE: Miller Brewing Co. Eden, NC 27288 Wastewater Treatment Plant Staffing Dear Mr. Russell: This letter is to confirm recent conversation between Mark McIntire and myself on November 13, 1996 concerning operational changes for the Wastewater Treatment Plant, Miller Brewing Company (Miller), Eden, NC. These changes are required due to recent downsizing of our facility and planned retirements. The plans are to convert the Wastewater Treatment facility to a two shift operation. We plan to hold our effluent discharge in the polishing lagoons during the third shift and discharge only when certified operators are present during first and second shifts. The wastewater plant would remain in its normal operational mode with monitoring of the equipment performed by our Utilities area. In essence, we will discharge our normal 24 hour effluent flow during a 16 hour window. Our peak flow has measured 2.9 MGD during our years of operation here in Eden. Millers understanding is that with this flow, and NPDES permit of 5.2 MGD, certified operators are required only on the shifts that the WWTP is discharging to the Dan River. It is Miller's understanding that this operational change would not affect our NPDES permit, its parameters, and our renewal application, in any way. Should you have any questions on this notification, please feel free to call me at 910/627- 2353. Sincerely, Lctiv„, Dan M. Foster cc. Mark McIntire- DEHNR, Raleigh, NC David Goodrich- DEHNR, Raleigh, NC • Page 1 NPDES WASTE i. OAD ALLOCATION • PERMIT NO.: NC0029980 PERMI'1TEE NAME: Miller Brewing Company FACILITY NAME: Facility Status: Existing Permit Status: Renewal with Modification Major Minor Pipe No.: 002 Design Capacity: NOL MGD Domestic (% of Flow): 0 % Industrial (% of Flow): 100 % Comments: Outfall 002 discharges the carbon filter backwash water resulting from the treatment of the municipal water supply. RECEIVING STREAM: an unnamed tributary to Dry Creek Class: C Sub -Basin: 03-02-03 Reference USGS Quad: B 20 NW (please attach) County: Rockingham Regional Office: Winston-Salem Regional Office Previous Exp. Date: 2/28/97 Treatment Plant Class: IV Classification changes within three miles: Requested by: Prepared br Reviewed by: jot) Mark i cintire Date: 8/27/96 Date: Z$ Aftwits&bee 11.16 Dat Modeler Date Rec. # FlL .'l21 I IC, Est 3 Dainage Area (mi2): n/a s7Q10 (cfs): 0 IWC: 100 % Daily Maximum Monthly Average Wasteflow (mgd): monitor Total Suspended Solids (mg/1): 45 30 Settleable Solids (ml/L): 0.2 0.1 Turbididty (NTU): * pH (SU): 6 - 9 Iron (mg/1): monitor Total Residual Chlorine (4/1): monitor monitor * The discharge shall not cause the turbidity of the receiving water to exceed 50 NTU. If the turbidity exceeds these levels due to natural background conditions, the discharge level cannot cause any increase in the turbidity in the receiving water. There shall be no discharge of floating solids or visible foam in other than trace amounts. Comments: Facility Name: NPDES No.: Type of Waste: Facility Status: Permit Status: Receiving Stream: Stream Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Topo Quad: FACT SHEET FOR WASTELOAD ALLOCATION RECEIVE Request # 85133 0 `-41441131 67 Regional othce Miller Brewing Company NC0029980 - 002 Industrial - 100% Existing Renewal u.t. Dry Creek C 03-02-03 Rockingham Winston - Salem McIntire 9/27/96 A 20 SW Wasteload Allocation Summary Domestic - 0% Stream Characteristic: USGS # Date: Drainage Area (mi2): Summer 7Q10 (cfs): Winter 7Q10 (cfs): Average Flow (cfs): 30Q2 (cfs): IWC (%): n/a 0 100 % Carbon filter backwash resulting from the treatment of the municipal watersupply. Normally these are general permits, but Miller Brewing requested this be placed under it existing NPDES permit to keep from having more than one waste water discharge permit number. S cial Schedule Requirements and additional comments from Reviewers: ,o40.,w40....44, a..► "4 D o y .: 1.4'.,,,..../.. Ne o0 7. p 9 g0 p•ccc. c4 d R u Recommended by: Instream Assessment: (10.hict Regional Supervisor: Permits & Engineering: Date: zs (114' Farrell Keough Date: ) /14/4 �Q Date:/% - '- l Date: I Ca 4 19% RETURN TO TECHNICAL SERVICES BY: • CONVENTIONAL PARAMETERS Existing Limits Daily Maximum Wasteflow (mgd): Total Suspended Solids (mg/1): 45 Settleable Solids (ml/L): 0.2 Turbididty (NTU): pH (SU): 6 - 9 Iron (mg/1): monitor Total Residual Chlorine (1.4/1): monitor Monthly Average monitor 30 0.1 monitor (weekly) (2 / month) (weekly) (weekly) (Daily) (weekly) (weekly) * The discharge shall not cause the turbidity of the receiving water to exceed 50 NTU. If the turbidity exceeds these levels due to natural background conditions, the discharge level cannot cause any increase in the turbidity in the receiving water. There shall be no discharge of floating solids or visible foam in other than trace amounts. Recommended Limits Daily Maximum Wasteflow (mgd): Total Suspended Solids (mg/1): 45 Settleable Solids (ml/L): 0.2 Turbididty (NTU): pH (SU): 6 - 9 Iron (mg/1): monitor Total Residual Chlorine (141): monitor Monthly Average monitor 30 0.1 monitor (weekly) (2 / month) (weekly) (weekl ail W (weekly) Jb (y b k (weekly) * The discharge shall not cause the turbidity of the receiving water to exceed 50 NTU. If the turbidity exceeds these levels due to natural background conditions, the discharge level cannot cause any increase in the turbidity in the receiving water. There shall be no discharge of floating solids or visible foam in other than trace amounts. MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Adequacy of Existing Treatment Has the facility demonstrated the ability to meet the proposed new limits with existing ✓ treatment facilities? Yes No If no, which parameters cannot be met? Would a "phasing in" of the new limits be appropriate? Yes No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: If no, why not? Special Instructions or Conditions Wasteload sent to EPA? (Major) (Y or N) (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. • P FOR AGENCY USE >;�{:� :ti;r::.• :•.tip: DISCHARGE SERIAL NUMBER 001 17. Description of Intake and Discharge For each of the parameters listed below, enter in the appropriate box the value or code letter answer called for (see instructions) In addition, enter the parameter name and code and all required values for any of the following parameters if they are checked in Item 16: ammonia, cyanide, aluminum, arsenic, beryllium, cadmium, chromium, copper, lead, mercury, nickel, selenium, zinc, phenols, oil and grease, and chlorine (residual). .-Parameter and Code - 217 Influent Effluent Untreated Intake Water (Daily average) (1) In -Plant Treated Intake Water (Daily average) (2) Daily Average (3) Minimum Value Observed or Expected During Discharge Activity (4) Maximum Value Observed or Expected During Discharge Activity (5) Frequency of Analysis (6) Number of Analyses (7) Sample Type (8) Flow• /Y1 /a/ON Gallons per day 00056 2.10 0.422 5.2 CONT. 250 NA pH Units 00400 •:;.:r: rrr<.: • .::::.:.:rr..... 7.7 9.0 5/7 250 G Temperature (winter) °F 74028 57.0, 37 86, 5/7 '250 G Temperature (summer) °F 74027 83.0 59 99 5/7 250 G Biochemical Oxygen Demand (BOD 5-Day) mg/1 00310 14.53 5.75 32.12 5/7 250 24 Chemical Oxygen Demand (COD) mg/I 00340 NA Total Suspended (nonfitterable) Solids mg/I 00530 22.61 7.96 46.88 5/7 250 24 Specific Conductance micromhos/cm at 25°C '`.'r::`..:{:':.�:.::. •••:• l r- • `#:' ':.Y:.:•:'•:J:� •r.•:•:: �}:•: Jam•.]}�Y'��}} Settleable Matter • (residue) ml/I 00545 . • NA • • • Other discharges sharing intake flow (serial numbers) (see instructions) • 8/ I9/.96 4:10 PM 'FOR AGENCY USE 17. (Cont'd) DISCHARGE SERIAL NUMBER 001 Parameter and Code 217 Influent Effluent Untreated Intake Water (Daily average) (1) In -Plant Treated Intake Water (Daily average) (2) Daily Average (3) Minimum Value Observed or Expected During Discharge Activity (4) Maximum Value Observed or Expected During Discharge Activity (5) Frequency of Analysis (6) Number of Analyses (7) Sample Type (8) Ammonia 00610 (Mg / L ) LT 1.0 LT 1.0 4.0 1/7 51 24 Chlorine Residual 50060 (UG /L) LT 100 LT 100 LT 100 5/7 250 24 Chronic Toxicity Pass Pass, Pass 4/365 4 24 18. Plant Controls Check if the following plant controls are available for this discharge Alternate power source for major pumping facility Alarm or emergency procedure for power or equipment failure Complete Item 19 if discharge is from cooling and/or steam water generation and water treatment additives are used 19. Water Treatment Additives If the discharge is treated with any conditioner, inhibitor, or algicide, answer the following: a. Name of Material(s) b. Name and address of manufacturer c. Quantity (pounds added per million gallons of water treated) 218 219a 219b 219c ® APS ® ALM NA