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HomeMy WebLinkAboutNC0029980_Permit (Issuance)_20120420NPDES DOCUMENT SCANNING COVER SHEET NC0029980 Miller Coors plant WWTP NPDES Permit: Document Type: ermit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: April 20, 2012 Whits document its printed on reusrae paper - iauore any content on the reYerge wide AtrA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman Governor Director Secretary April 20, 2012 Mr. James A. Smith, Vice President Miller Coors LLC 863 East Meadow Rd. Eden, North Carolina 27288-3636 Subject Issuance of NPDES Permit NC0029980 Miller Coors LLC WWTP Rockingham County Facility Class IV Dear Mr. Smith: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). No significant changes have been incorporated into this permit renewal. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. • Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at telephone number (919) 807-6393. cc: Central Files NPDES Files Winston-Salem Regional Office / Surface Water Protection Section Aquatic Toxicology Unit (e-copy) EPA Region IV (e-copy) 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919.807-63001 FAX: 919-807-6492 Internet: www.ncwaternuality.orq S. cerely, tit harles Wakild P.E. NorthCarohna Naturally An Equal Opportunity 1 Affirmative Action Employer Permit No. NC0029980 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Miller Coors LLC is hereby authorized to discharge wastewater from a facility located at Miller Coors LLC 863 East Meadow Road Eden, North Carolina Rockingham County to receiving waters designated as the Dan River in the Roanoke River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. This permit shall become effective June 1, 2012. This permit and the authorization to discharge shall expire at midnight on April 30, 2017. Signed this day April 20, 2012. 4(7eWaries Wakild P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit No. NC0029980 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facilio, whether for operation or discharge are hereby revoked As of this permit issuance, any previously issued permit bearing this number is no longer .effective. Therefore, the exclusive authority to operate and discharge from this faciliO arises under the permit conditions, requirements, terms, and provisions included herein. Miller Coors LLC is hereby authorized to: 1. Continue to operate an existing 5.2 MGD industrial activated sludge wastewater treatment facility located at Miller Coors LLC, 863 E. Meadow Dr., Eden, North Carolina, Rockingham County, and consisting of the following treatment components: • influent screw lift pumps • manual bar screen • grit chamber • neutralization • flow equalization • aeration basins • secondary clarifiers • nutrient addition • polishing lagoons • sludge management via aerobic digestion, dewatering, and land application of residuals 2. Continue to discharge treated process wastewater from Outfa11001 to the Dan River, classified as Class C waters, in the Roanoke River Basin and at the location specified on the attached map. Miller Coors LLC State Grid/Quad: B2ONW SEEDEN Latitude: Longitude: Receiving Stream: Dan River Drainage Basin: Stream Class: C Sub -Basin: 36° 29' 31"N 79° 42' 39" W Roanoke River 03-02-03 North NPDES Permit No. NC0029980 Rockingham County Permit No. NC0029980 A (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge treated process wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: :RYA 4 Y� f Z t '.,- Lr - i ;r ~ ti = �'� ' �``.1i 1 .•} ; n �uQ .S' ,,, , i ..m,lr - bV '4 adeZ' �. > 4: . ' c >'y.� ' , '°'. -1 '-.4I•,`8%�4' .EF °UEN fi.3: 1; $ fi, 1.... '-�( �. i1 ,f'�Sr <SKty:.Y'. .Y. rt - •- ? ;h, ? .�-' , ,, r ?, r x ,. Ks :.� �4:5«^�'r '� Z�.�:. r+- r 7. a%tfivf:'rc�"S.`.p - -, > t ��. . I4 ✓^.? fr i�: ; z• hMONITORING REQU REMENTS =5- n ,� :.t .. S H t )' 1 A. y, e. tt.. .S�\ • A.S . 1 yY ^:*�S. ?f.-.Y �Y ti r :a,5 axa, �" 4�%3 .. t is T^rtiYe. _ �F 4i:.•:.:'T 'f �7 ,4... N':twe x - � $1'L Y, jib • y y, �Lh K �. � ,r; ..� . X W - .>,,.. •-may MH t� �, f •lU X �F < ov a e � a .r ?c -- `ti *rw: j } ee -_ ) 4 .a . verage �•s gt;t �.t' •. >v 't yVi iti� ..? , a �, um . ���-gay ..y.-'.d .',ti. �. .: wa 3 w<�i�hX� , t i . C' ;< easu`rem a {Y;t "�t.,1 °,�v t,i' x- re encj� . "1.,•:` Y. :yk .,} @ks t�'. `y" R.� - ,` :�.? + x�.;a ;- d � ,r is , xn 7 . a ,.,:. ���.i`^& I° .:.1�1 „t.:. � C 'yy:xv. ,�. '„.>.Y`2-•:.�. ^ . s c• : "*ysri :Y ,I.:, ye�n 4, ro c fiord yYr ,.1 k.: Y't :•.�.. i ".,'s , .;.t, { ,.�.:. r�� 3 Flow 5.2 MGD Continuous Recording I or E BOD, 5-day, 20°C ' 1648 lbs/d 3990 lbs/d Daily Composite E Total Suspended Solids 2429 lbs/d 5855 lbs/d Daily Composite E NH3 as N Weekly Composite E Dissolved Oxygen Daily Grab E Temperature Daily Grab E pH2 Daily Grab E E. Chronic Toxicity3 Quarterly Composite E Total Zinc Monthly Composite E Total Nitrogen (NO2+No3+TKN) Monthly Composite E Total Phosphorus Monthly Composite E Temperature (°C)4 Weekly4 Grab U, D Dissolved oxygen4 ,Weekly4 Grab U, D Notes: 1. Sample locations: E- Effluent, I- Influent, U-Upstream at Highway 14 crossing, D-Downstream at Highway 700. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 3. Chronic Toxicity (Ceriodaphnia) at 2.1%; February, May, August, November; refer to Special Condition A. (2). 4. Instream monitoring shall be conducted weekly during the months June, July, August, and September. There shall be no discharge of floating solids or visible foam in other than trace amounts. Definitions: MGD- million gallons per day BOD- biochemical oxygen demand lbs/d- pounds per day Permit No. NC0029980 A. (2) CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 2.1%. The permit holder shall perform at a minimum, quarterlu monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February, May, August, and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The defmition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original). is to be sent to the following address: Attention: Environmental Sciences Section North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to .the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit No. NC0029980 A. (3) VARIANCE FOR 24-HOUR STAFFING REQUIREMENT The permittee's request for continuation of the variance to Rule 15A NCAC 2H.0124(4), which requires 24-hour staffing at wastewater treatment plants (WWTP) by certified operators, has been reviewed and approved by the Division with the following conditions: 1. The WWTP shall be staffed 24 hours, 7 days per week whenever the WWTP is receiving flow for treatment and there must be at least one certified operator on each shift. On -site staffing by certified WWTP operators is not required during periods of complete influent flow diversion to the 3.2 MGD holding basin. 2. A certified WWTP operator shall be on call when the WWTP is not staffed. This operator shall report to the WWTP in the event the facility needs to receive flow, if an alarm condition exists, or if unusual conditions are observed at the facility during the periods of influent flow diversion. 3. When the WWTP is not staffed during periods of flow diversion, the WWTP shall be checked once every 8 hours by the plant security personnel, and documentation shall be made of each visit. 4. Maintain and operate the computer system that monitors the influent screw lift pump and the aeration basin blower. 5. This variance shall remain in effect until the permit expiration date. If the permit is administratively continued, the variance shall remain in effect until the permit is renewed. A request for renewal of this variance, if necessary, should be submitted with the permit renewal application. 6. This variance may be rescinded at the discretion of the Director. Chernikov, Sergei From: Pamala Myers [Myers.Pamala@epamail.epa.gov] Sent: Thursday, March 01, 2012 12:57 PM To: Chernikov, Sergei Cc: Mark Nuhfer Subject: Re: final permit FYI Hello Sergei, I wanted to be sure to acknowledge we received these docs. Also, Karrie Jo and I have reviewed Miller Breweries, NC0029980 and KapStone Kraft Paper NC0000752 and have no comments at this time. Please forward the final permits after issuance. Thank you, Pamala Myers 404.562.9421 myers.pamalatlepa.Rov Environmental Engineer and Technical Advisor I Pollution Control and Implementation Branch Water Protection Division I Municipal and Industrial NPDES Section U.S. EPA, Region 4 161 Forsyth St. SW I Atlanta, GA 30303 From: "Chernikov, Sergei" <sergei.chernikov@ncdenr.gov> To: Pamala Myers/R4/USEPA/US@EPA, "Meadows, Susan" <susan.meadows@ncdenr.gov> Date: 02/28/2012 12:42 PM Subject: final permit FYI Sergei Chernikov, Ph.D. Environmental Engineer II Complex Permitting Unit Phone: 919-807-6393, fax 919-807-6495 1617 Mail Service Center Raleigh, NC 27699-1617 Express mail: 512 North Salisbury St. Raleigh, NC 27606 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. [attachment "3573 - final cover-2012.docx" deleted by Pamala Myers/R4/USEPA/US] [attachment "3573-permit-2011.docx" deleted by Pamala Myers/R4/USEPA/US] [attachment "3573-fact sheet- 2011.docx" deleted by Pamala Myers/R4/USEPA/US] 1 Mire iftethstitile &ruivw EDEN DAILY NEWS The Messenger Advertising Affidavit NCDENR/DWQ/POINT SOURCE BRANCH 1617 MAIL SERVICE CENTER RALEIGH, NC 27699-1617 P.O. Box 2157 Reidsville, NC 27323-2157 (336) 349-4331 Account Number 3390343 Date February 26, 2012 Date Category Description Ad Size 02/26/2012 Legal Notices ENVIRONMENTAL MANAGEMENT COMISSION/NPDES Ritlic Notice North Carolina Environmental Management Cotnrtission%NPDES chit 1617 Mail Service Ceater Raleigh, NC 27699-1617 Notice of Intent to !same a NPDES Wastewater Permit The North Carolina Environmental Manage- ment Commission proposes to issue a NPDES wastewater discharge permit to the person(s) listed below. Written comments regarding the proposed per- mit will be accepted until 30 days after the pub- lish date of this notice. The Director of the NC Division of Water Quality (DWQ) may hold a public hearing should there be a significant de- gree of public interest. Please mail comments and/or information requests to DWQ at the above address. Interested persons may visit the DWQ at 512 N. Salisbury Street. Raleigh, NC to review information on file. Additional infor- mation on NPDES permits and this notice may be found on our website: http://portal.ncdenr. org/web/wq/swp npdes/calendar, or by calling (919) 807 04. Miter Breweries East, Inc., requested renewal of permit NC0029980 for the Miller Breweries East WWTP In Rockingham County, this facility discharge is treated industrial wastewater Dan River, Roanoke River Basin. 1 x 35 L Media General Operations, Inc. Publisher of the Reidsville Rev This is to certify that the attached ENVIRONMENTAL MANAGEMENT was published by the Reidsville Rev in the State of North Carolina, on the following dates: 02/26/2012 The First insertion being given ... 02/26/2012 Newspaper reference: 0002577022 Sworn to and subscribed before me this 1Nrcn (-2 )R01� Q3),- Notary Public State o My Commission expires Supervisor SARAH D. GENTRY Notary Public Commonwealth of Virginia Reg. #320673 My Commission Expires Jan. 31, 2013 THIS IS NOT A BILL. PLEASE PAY FROM INVOICE. THANK YOU MillerCoors- October 28, 2011 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mrs. Dina Sprinkle North Carolina Department of Environment and Natural Resources Division of Water Quality Point Sources Branch 1617 Mail Service Center Raleigh, NC 27699-1617 863 E. MEADOW ROAD EDEN, NC 27288-3636 336.627.2100 www.MillerCoors.com :.:;-DES Permit Renewal Application - MillerCoors LLC - Eden Brewery - PL:•mit #NC:OC :::".;:!.1 Dear Mrs. Sprinkle: Please find enclosed MillerCoors LLC's application for renewal of its NPDES Wastewater Discharge Permit. As similar to previous renewal applications and in accordance with Condition A.(3)5. of the NPDES Permit, the MillerCoors Eden Brewery requests that Condition A.(3) regarding variance for the 24-hour/7-day staffing requirement continue to be extended upon permit reissuance. Please contact m : at (336) 627-2592 or via e-mail at —;:ew.Lucas@MillerCoors.com .',ould v ',ave any questions regarding this submittal. Sincerely, Andrew C. Lucas Environmental & Sustainability Engineer / WWT Process Leader cc: Jim Smith Mike VanPoots Mike Lozano Matt Toms — ORC Audrey Templeton — Milwaukee, WI DENR-WATER QUALITY POINT SOURCE BRANCH MillerCoors - Eden, NC Wastewater Treatment Facility Layout as High Ram. U5 Filer Foe M EVAP 0.13 BREWING 0.27 0.23 EVAP 0.15 FERMENTING SPENT GRAIN -0.01 SPENT YEAST UTILITIES I WATER SUPPLY 1.75 r TO RIVER 0.30 f AGING 0.37 COLD SERVICE 0.58 f EVAP t 0.06 a PACKAGING 1 CONSUMER 26,000 BBL/DAY r!- 2.08 I RECYCLE 0.33 BREWERY WASTEWATER TREATMENT PLANT WATER FLOW DIAGRAM MillerCoors LLC: Eden, NC Long Term Average Wastewater Flows *All flow rates listed are in MGD Sludge Management Plan MillerCoors LLC Eden North Carolina Summary: MillerCoors, LLC manages sludge generation terms and conditions of permit W00001347. This permit manages the distribution of FARM -ON sludge as exceptional quality sludge (503 exempt). MillerCoors maintains distribution licenses with the state and North Carolina and Virginia under licenses granted by the Department of Agriculture. The sludge is tested and distributed per the permit to farm flews under a MillerCoors contract with Johnston Nurseries. Please review the attached permit for further information on MillerCoors's management of sludge.