HomeMy WebLinkAboutNC0029980_Permit (Issuance)_20120420NPDES DOCUMENT SCANNING COVER SHEET
NC0029980
Miller Coors plant WWTP
NPDES Permit:
Document Type:
ermit Issuance
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File - Historical
Engineering Alternatives (EAA)
Correspondence
Owner Name Change
Instream Assessment (67b)
Speculative Limits
Environmental Assessment (EA)
Document Date:
April 20, 2012
Whits document its printed on reusrae paper - iauore any
content on the reYerge wide
AtrA
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman
Governor Director Secretary
April 20, 2012
Mr. James A. Smith, Vice President
Miller Coors LLC
863 East Meadow Rd.
Eden, North Carolina 27288-3636
Subject Issuance of NPDES
Permit NC0029980
Miller Coors LLC WWTP
Rockingham County
Facility Class IV
Dear Mr. Smith:
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended).
No significant changes have been incorporated into this permit renewal.
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable
to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt
of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh,
North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding.
• Please note that this permit is not transferable except after notice to the Division. The Division may
require modification or revocation and reissuance of the permit. This permit does not affect the legal
requirements to obtain other permits which may be required by the Division of Water Quality or permits required
by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental
permit that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at
telephone number (919) 807-6393.
cc: Central Files
NPDES Files
Winston-Salem Regional Office / Surface Water Protection Section
Aquatic Toxicology Unit (e-copy)
EPA Region IV (e-copy)
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: 919.807-63001 FAX: 919-807-6492
Internet: www.ncwaternuality.orq
S. cerely,
tit
harles Wakild P.E.
NorthCarohna
Naturally
An Equal Opportunity 1 Affirmative Action Employer
Permit No. NC0029980
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Miller Coors LLC
is hereby authorized to discharge wastewater from a facility located at
Miller Coors LLC
863 East Meadow Road
Eden, North Carolina
Rockingham County
to receiving waters designated as the Dan River in the Roanoke River Basin in accordance with
effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III,
and IV hereof.
This permit shall become effective June 1, 2012.
This permit and the authorization to discharge shall expire at midnight on April 30, 2017.
Signed this day April 20, 2012.
4(7eWaries Wakild P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit No. NC0029980
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facilio, whether for operation or discharge are hereby revoked As of this permit
issuance, any previously issued permit bearing this number is no longer .effective. Therefore, the exclusive authority to operate and
discharge from this faciliO arises under the permit conditions, requirements, terms, and provisions included herein.
Miller Coors LLC
is hereby authorized to:
1. Continue to operate an existing 5.2 MGD industrial activated sludge wastewater treatment
facility located at Miller Coors LLC, 863 E. Meadow Dr., Eden, North Carolina, Rockingham
County, and consisting of the following treatment components:
• influent screw lift pumps
• manual bar screen
• grit chamber
• neutralization
• flow equalization
• aeration basins
• secondary clarifiers
• nutrient addition
• polishing lagoons
• sludge management via aerobic digestion, dewatering, and land application of residuals
2. Continue to discharge treated process wastewater from Outfa11001 to the Dan River,
classified as Class C waters, in the Roanoke River Basin and at the location specified on
the attached map.
Miller Coors LLC
State Grid/Quad: B2ONW SEEDEN Latitude:
Longitude:
Receiving Stream: Dan River Drainage Basin:
Stream Class: C Sub -Basin:
36° 29' 31"N
79° 42' 39" W
Roanoke River
03-02-03
North
NPDES Permit No. NC0029980
Rockingham County
Permit No. NC0029980
A (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge
treated process wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee
as specified below:
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Flow
5.2 MGD
Continuous
Recording
I or E
BOD, 5-day, 20°C '
1648 lbs/d
3990 lbs/d
Daily
Composite
E
Total Suspended Solids
2429 lbs/d
5855 lbs/d
Daily
Composite
E
NH3 as N
Weekly
Composite
E
Dissolved Oxygen
Daily
Grab
E
Temperature
Daily
Grab
E
pH2
Daily
Grab
E E.
Chronic Toxicity3
Quarterly
Composite
E
Total Zinc
Monthly
Composite
E
Total Nitrogen (NO2+No3+TKN)
Monthly
Composite
E
Total Phosphorus
Monthly
Composite
E
Temperature (°C)4
Weekly4
Grab
U, D
Dissolved oxygen4
,Weekly4
Grab
U, D
Notes:
1. Sample locations: E- Effluent, I- Influent, U-Upstream at Highway 14 crossing, D-Downstream at Highway 700.
2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
3. Chronic Toxicity (Ceriodaphnia) at 2.1%; February, May, August, November; refer to Special Condition A. (2).
4. Instream monitoring shall be conducted weekly during the months June, July, August, and September.
There shall be no discharge of floating solids or visible foam in other than trace amounts.
Definitions:
MGD- million gallons per day
BOD- biochemical oxygen demand
lbs/d- pounds per day
Permit No. NC0029980
A. (2) CHRONIC TOXICITY PERMIT LIMIT (QRTRLY)
The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant
mortality to Ceriodaphnia dubia at an effluent concentration of 2.1%.
The permit holder shall perform at a minimum, quarterlu monitoring using test procedures outlined in
the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or
subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"
(Revised -February 1998) or subsequent versions. The tests will be performed during the months of
February, May, August, and November. Effluent sampling for this testing shall be performed at the
NPDES permitted final effluent discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below
the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the
two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test
Procedure" (Revised -February 1998) or subsequent versions.
The chronic value for multiple concentration tests will be determined using the geometric mean of the
highest concentration having no detectable impairment of reproduction or survival and the lowest
concentration that does have a detectable impairment of reproduction or survival. The defmition of
"detectable impairment," collection methods, exposure regimes, and further statistical methods are
specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -
February 1998) or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent
Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter
code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3
(original). is to be sent to the following address:
Attention:
Environmental Sciences Section
North Carolina Division of Water Quality
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later
than 30 days after the end of the reporting period for which the report is made.
Test data shall be complete, accurate, include all supporting chemical/physical measurements and all
concentration/response data, and be certified by laboratory supervisor and ORC or approved designate
signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if
chlorine is employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is
required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test
form indicating the facility name, permit number, pipe number, county, and the month/year of the
report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to
the Environmental Sciences Branch at the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring
will be required during the following month. Should any test data from this monitoring requirement or
tests performed by the North Carolina Division of Water Quality indicate potential impacts to .the
receiving stream, this permit may be re -opened and modified to include alternate monitoring
requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control
organism survival, minimum control organism reproduction, and appropriate environmental controls,
shall constitute an invalid test and will require immediate follow-up testing to be completed no later
than the last day of the month following the month of the initial monitoring.
Permit No. NC0029980
A. (3) VARIANCE FOR 24-HOUR STAFFING REQUIREMENT
The permittee's request for continuation of the variance to Rule 15A NCAC 2H.0124(4), which requires
24-hour staffing at wastewater treatment plants (WWTP) by certified operators, has been reviewed and
approved by the Division with the following conditions:
1. The WWTP shall be staffed 24 hours, 7 days per week whenever the WWTP is receiving flow for
treatment and there must be at least one certified operator on each shift. On -site staffing by
certified WWTP operators is not required during periods of complete influent flow diversion to the
3.2 MGD holding basin.
2. A certified WWTP operator shall be on call when the WWTP is not staffed. This operator shall report
to the WWTP in the event the facility needs to receive flow, if an alarm condition exists, or if unusual
conditions are observed at the facility during the periods of influent flow diversion.
3. When the WWTP is not staffed during periods of flow diversion, the WWTP shall be checked once
every 8 hours by the plant security personnel, and documentation shall be made of each visit.
4. Maintain and operate the computer system that monitors the influent screw lift pump and the
aeration basin blower.
5. This variance shall remain in effect until the permit expiration date. If the permit is administratively
continued, the variance shall remain in effect until the permit is renewed. A request for renewal of
this variance, if necessary, should be submitted with the permit renewal application.
6. This variance may be rescinded at the discretion of the Director.
Chernikov, Sergei
From: Pamala Myers [Myers.Pamala@epamail.epa.gov]
Sent: Thursday, March 01, 2012 12:57 PM
To: Chernikov, Sergei
Cc: Mark Nuhfer
Subject: Re: final permit FYI
Hello Sergei,
I wanted to be sure to acknowledge we received these docs.
Also, Karrie Jo and I have reviewed Miller Breweries, NC0029980 and KapStone Kraft Paper
NC0000752 and have no comments at this time.
Please forward the final permits after issuance.
Thank you,
Pamala Myers
404.562.9421
myers.pamalatlepa.Rov
Environmental Engineer and Technical Advisor I Pollution Control and Implementation Branch
Water Protection Division I Municipal and Industrial NPDES Section U.S. EPA, Region 4 161
Forsyth St. SW I Atlanta, GA 30303
From: "Chernikov, Sergei" <sergei.chernikov@ncdenr.gov>
To: Pamala Myers/R4/USEPA/US@EPA, "Meadows, Susan"
<susan.meadows@ncdenr.gov>
Date: 02/28/2012 12:42 PM
Subject: final permit FYI
Sergei Chernikov, Ph.D.
Environmental Engineer II
Complex Permitting Unit
Phone: 919-807-6393, fax 919-807-6495
1617 Mail Service Center
Raleigh, NC 27699-1617
Express mail: 512 North Salisbury St.
Raleigh, NC 27606
E-mail correspondence to and from this address may be subject to the North Carolina Public
Records Law and may be disclosed to third parties.
[attachment "3573 - final cover-2012.docx" deleted by Pamala Myers/R4/USEPA/US] [attachment
"3573-permit-2011.docx" deleted by Pamala Myers/R4/USEPA/US] [attachment "3573-fact sheet-
2011.docx" deleted by Pamala Myers/R4/USEPA/US]
1
Mire iftethstitile &ruivw
EDEN DAILY NEWS
The Messenger
Advertising Affidavit
NCDENR/DWQ/POINT SOURCE BRANCH
1617 MAIL SERVICE CENTER
RALEIGH, NC 27699-1617
P.O. Box 2157
Reidsville, NC 27323-2157
(336) 349-4331
Account Number
3390343
Date
February 26, 2012
Date
Category
Description
Ad Size
02/26/2012
Legal Notices
ENVIRONMENTAL MANAGEMENT COMISSION/NPDES
Ritlic Notice
North Carolina Environmental Management
Cotnrtission%NPDES chit
1617 Mail Service Ceater
Raleigh, NC 27699-1617
Notice of Intent to !same a NPDES
Wastewater Permit
The North Carolina Environmental Manage-
ment Commission proposes to issue a NPDES
wastewater discharge permit to the person(s)
listed below.
Written comments regarding the proposed per-
mit will be accepted until 30 days after the pub-
lish date of this notice. The Director of the NC
Division of Water Quality (DWQ) may hold a
public hearing should there be a significant de-
gree of public interest. Please mail comments
and/or information requests to DWQ at the
above address. Interested persons may visit
the DWQ at 512 N. Salisbury Street. Raleigh, NC
to review information on file. Additional infor-
mation on NPDES permits and this notice may
be found on our website: http://portal.ncdenr.
org/web/wq/swp npdes/calendar, or by
calling (919) 807 04.
Miter Breweries East, Inc., requested renewal
of permit NC0029980 for the Miller Breweries
East WWTP In Rockingham County, this facility
discharge is treated industrial wastewater Dan
River, Roanoke River Basin.
1 x 35 L
Media General Operations, Inc.
Publisher of the
Reidsville Rev
This is to certify that the attached ENVIRONMENTAL MANAGEMENT
was published by the Reidsville Rev in the State of North
Carolina, on the following dates:
02/26/2012
The First insertion being given ... 02/26/2012
Newspaper reference: 0002577022
Sworn to and subscribed before me this
1Nrcn (-2 )R01�
Q3),-
Notary Public
State o
My Commission expires
Supervisor
SARAH D. GENTRY
Notary Public
Commonwealth of Virginia
Reg. #320673
My Commission Expires Jan. 31, 2013
THIS IS NOT A BILL. PLEASE PAY FROM INVOICE. THANK YOU
MillerCoors-
October 28, 2011
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Mrs. Dina Sprinkle
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Point Sources Branch
1617 Mail Service Center
Raleigh, NC 27699-1617
863 E. MEADOW ROAD
EDEN, NC 27288-3636
336.627.2100
www.MillerCoors.com
:.:;-DES Permit Renewal Application - MillerCoors LLC - Eden Brewery - PL:•mit #NC:OC :::".;:!.1
Dear Mrs. Sprinkle:
Please find enclosed MillerCoors LLC's application for renewal of its NPDES Wastewater Discharge
Permit. As similar to previous renewal applications and in accordance with Condition A.(3)5. of the
NPDES Permit, the MillerCoors Eden Brewery requests that Condition A.(3) regarding variance for the
24-hour/7-day staffing requirement continue to be extended upon permit reissuance.
Please contact m : at (336) 627-2592 or via e-mail at —;:ew.Lucas@MillerCoors.com .',ould v ',ave
any questions regarding this submittal.
Sincerely,
Andrew C. Lucas
Environmental & Sustainability Engineer / WWT Process Leader
cc: Jim Smith
Mike VanPoots
Mike Lozano
Matt Toms — ORC
Audrey Templeton — Milwaukee, WI
DENR-WATER QUALITY
POINT SOURCE BRANCH
MillerCoors - Eden, NC Wastewater Treatment Facility Layout
as
High Ram. U5 Filer
Foe M
EVAP
0.13
BREWING
0.27
0.23
EVAP
0.15
FERMENTING
SPENT GRAIN
-0.01 SPENT YEAST
UTILITIES
I
WATER
SUPPLY
1.75
r
TO RIVER
0.30
f
AGING
0.37
COLD
SERVICE
0.58
f
EVAP
t 0.06
a
PACKAGING
1
CONSUMER
26,000
BBL/DAY
r!-
2.08
I RECYCLE
0.33
BREWERY
WASTEWATER
TREATMENT PLANT
WATER FLOW DIAGRAM
MillerCoors LLC: Eden, NC
Long Term Average
Wastewater Flows
*All flow rates listed are in MGD
Sludge Management Plan
MillerCoors LLC
Eden North Carolina
Summary:
MillerCoors, LLC manages sludge generation terms and conditions of permit W00001347. This permit
manages the distribution of FARM -ON sludge as exceptional quality sludge (503 exempt).
MillerCoors maintains distribution licenses with the state and North Carolina and Virginia under licenses
granted by the Department of Agriculture. The sludge is tested and distributed per the permit to farm
flews under a MillerCoors contract with Johnston Nurseries.
Please review the attached permit for further information on MillerCoors's management of sludge.