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NC0029980_Owner (Name Change)_20041112
NPDES DOCUHEN'I' SCANNING COVER SHEET NPDES Permit: NC0029980 Miller Coors plant WWTP Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence 1 Owner Name Change Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: November 12, 2004 This document is printed on reuse paper - ignore any content on the resterse side Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality November 12, 2004 Martin Costello Miller Breweries East, Inc. 3939 West Highland Milwaukee, Wisconsin 53208 Subject NPDES Permit Modification Permit NC0029980 Miller Breweries East, Inc. Formerly Miller Brewing Company Rockingham County Dear Mr. Costello: Division personnel have reviewed and approved your request to transfer ownership of the subject permit, received on June 5, 2004. This permit modification documents the change in ownership. Please find enclosed the revised permit. All other terms and conditions contained in the original permit remain unchanged and in full effect. This permit modification is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions concerning this permit modification, please contact the Point Source Branch at (919) 733-5083, extension 520. Sincerely, (4-417,--) Allan W. Klimek, P.E. cc: Central Files Winston-Salem Regional Office, Water Quality Section NPDES Unit File NorthCarolina ,Naturally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: h2o.enr.state.nc.us 512 N. Salisbury Sr Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 Permit No. NC0029980 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Miller Breweries East, Inc. is hereby authorized to discharge wastewater from a facility located at Miller Breweries East, Inc. 863 East Meadow Road Eden, North Carolina Rockingham County to receiving waters designated as the Dan River and an unnamed tributary to Dry Creek in the Roanoke River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. This permit shall become effective November 12, 2004. This permit and the authorization to discharge shall expire at midnight on April 30, 2007. Signed this day November 12, 2004. ff an W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit No. NC0029980 SUPPLEMENT TO PERMIT COVER SHEET Miller Breweries East, Inc. is hereby authorized to: 1. Outfall 001 (Process Wastewater). Continue to treat process wastewater at an existing 5.2 MGD industrial activated sludge wastewater treatment facility located at the Miller Breweries East, Inc. and consisting of the following treatment components: ■ influent screw lift pumps ■ manual bar screen • grit chamber • neutralization • flow equali lion • aeration basins • secondary clarifiers • nutrient addition • polishing lagoons • sludge management via aerobic digestion, dewatering, and land application of residuals 2. Outfal1002 (Carbon Filter Backwash). Continue to discharge untreated carbon filter backwash water at the Miller Breweries East, Inc. 3. Continue to discharge treated process wastewater from Outfall 001 to the Dan River (Class C) and untreated carbon filter backwash water from Outfall 002 to an unnamed tributary to Dry Creek (Class C), both located in the Roanoke River Basin and at the locations specified on the attached map. Note: the Miller Breweries East, Inc. facility is located at 863 East Meadow Road, Eden, North Carolina, in Rockingham County. Latitude: 36°29'31 Longitude: 79°42'39" USGS Quad: B2ONW Stream ©ass: C Receiving Stream: Dan River & UT Dry Creek River Basin: 03-02-03 NC0029980 Miller Breweries East, Inc - SCALE 1:24000 Permit No. NC0029980 A (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge treated process wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average : Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location' CHARACTERISTICS Flow 5.2 MGD Continuous Recording I or E BOD, 5-day, 20°C 1648 lbs/d 3990 lbs/d Daily Composite E Total Suspended Solids 2429 lbs/d 5855 Ibs/d Daily Composite E NH3 as N Weekly Composite E Dissolved Oxygen Daily Grab E Temperature Daily Grab E pH2 Daily Grab E Chronic Toxicity3 Quarterly Composite E Total Zinc Monthly Composite E Total Nitrogen (No2+No3+TKN) Monthly Composite E Total Phosphorus Monthly Composite E Temperature (C)4 Weekly4 Grab U, D Dissolved oxygen4 Weekly4 Grab U, D Notes: 1. Sample locations: E- Effluent, I- Influent, U-Upstream at Highway 14 crossing, D-Downstream at Highway 700. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 3. Chronic Toxicity (Ceriodaphnia) at 2.1%; February, May, August, November; refer to Special Condition A (3). 4. Instream monitoring shall be conducted weekly during the months June, July, August, September. There shall be no discharge of floating solids or visible foam in other than trace amounts. Definitions: MGD- million gallons per day BOD- biochemical oxygen demand lbs/d- pounds per day Permit No. NC0029980 A (2). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge carbon filter backwash water from Outfall 002. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Minimum Measurement Frequency Sample Type Sample Location' Flow Weekly Estimate E Total Suspended Solids 30.0 mg/1 45.0 mg/1 2/Month Grab E Settleable Solids 0.1 m1/1 0.2 ml/1 Weekly Grab E pH2 Weekly Grab E Total Residual Chlorine Weekly Grab E Total Iron Weekly Grab E Turbidity4 Weekly Grab U, D Notes: 1. Sample locations: E- Effluent, U- upstream of discharge, D- downstream of discharge. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 3. Monitoring applies only if facility backwashes filters with chlorinated water. 4. The discharge shall not cause the turbidity of the receiving water to exceed 50 NTU. If the turbidity exceeds these levels due to natural background conditions, the discharge level cannot cause any increase in the turbidity in the receiving water. There shall be no discharge of floating solids or visible foam in other than trace amounts. Def nitions: Mg/1- milligrams per liter M1/1 milliliters per liter Permit No. NC0029980 SUPPLEMENT TO EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITIONS A (3). CHRONIC TOXICITY PERMIT LIMIT (QRTRLY)- Outfall 001 The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphriia dubia at an effluent concentration of 2.1%. The permit holder shall perform at a minimum, quwtertu monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or 'North Carolina Phase ll Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February, May, August, and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in 'North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of 'detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. t Permit No. NC0029980 A (4). VARIANCE FOR 24-HOUR STAFFING REQUIREMENT The permittee's request for continuation of the variance to Rule 15A NCAC 2H.0124(4), which requires 24-hour staffing at wastewater treatment plants (WWTP) by certified operators, has been reviewed and approved by the Division with the following conditions: 1. The WWTP shall be staffed 24 hours, 7 days per week whenever the WWTP is receiving flow for treatment and there must be at least one certified operator on each shift. On -site staffing by certified WWTP operators is not required during periods of complete influent flow diversion to the 3.2 MGD holding basin. 2. A certified WWTP operator shall be on call when the WWTP is not staffed. This operator shall report to the WWTP in the event the facility needs to receive flow, if an alarm condition exists, or if unusual conditions are observed at the facility during the periods of influent flow diversion. 3. When the WWTP is not staffed during periods of flow diversion, the WWTP shall be checked once every 8 hours by the plant security personnel, and documentation shall be made of each visit. 4. Maintain and operate the computer system that monitors the influent screw lift pump and the aeration basin blower. 5. This variance shall remain in effect until April 30, 2007. A request for renewal of this variance, if necessary, should be submitted with the permit renewal application. 6. This variance may be rescinded at the discretion of the Director.