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HomeMy WebLinkAboutNC0000175_Wasteload Allocation_19950621NPDES DOCUHENT ! CANNINO COVER SHEET NPDES Permit: NC0000175 Unimin Quartz Operation Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: June 21, 1995 This document is printed on muse paper - ignore any content on the rezrerse side Page 1 Note for Jackie Nowell From: Ruth Swanek Date: Wed, Jun 21, 1995 12:42 PM Subject: N. Toe fluoride To: Steve Tedder cc: Carla Sanderson; Don Safrit; Jackie Nowell Jackie completed calculations for new facility below confluence of North and South Toe Rivers. She did allocation in three different ways: 1. Pulled instream data on N. Toe and used average Fl concentration as background. The resulting background concentration is probably high as dilution from South Toe not accounted for. Under this scenario, new discharge could get approximately 5201b/day. 2. Used instream data on North Toe and used highest weekly average from data collected in 1994 as background on North Toe portion of flow. Zero concentration was used on South Toe portion of flow (note link to STORET is down for a while so we could not see if data available on this trib). Under this scenario, new discharge could get approximately 580 lb/day. (Note: I personally like this approach better than 1). 3. Calculated allowable for all mining facilities on North Toe at the confluence with South Toe. This allowable was 963 lb/day. The already allocated amount was subtracted out leaving approximately 3901b/day for the proposed facility. Method 3 is assuming no decay instream while it is simply accounted for in the upstream facilities by using actual instream data. Please let Jackie or me know if you want to discuss these calculations further. Page 1 Note for Jackie Nowell From: Steve Tedder Date: Tue, Jun 20, 1995 3:34 PM Subject: RE: Fluoride calculations To: Jackie Nowell I WOULD PROBABLY USE THE SAME FLOW AS THEIR UNIMIN QUARTZ PLANT WHICH I BELIEVE IS 3.6MGD AND A FL LIMIT OF 218 LBS From: Jackie Nowell on Tue, Jun 20, 1995 3:22 PM Subject: RE: Fluoride calculations To: Steve Tedder Do you have a speculative wasteflow (or range of QW) on this facility, or should I use the 0.173 MGD that Unimin- Crystal asked for? I assume that this will be a larger facility? From: Ruth Swanek on Tue, Jun 20, 1995 2:50 PM Subject FW: Fluoride calculations To: Jackie Nowell Cc: Carla Sanderson Please begin looking at this issue. If need help, come yell. From: Steve Tedder on Tue, Jun 20, 1995 2:49 PM Subject RE: Fluoride calculations To: Ruth Swanek Cc: Don Safrit OK WHAT WOULD BE THE SITUATION IF A FACILITY NEEDED 200 LBS AND WANTED TO LOCATE JUST BELOW THE CONFLUENCE OF THE NORTH AND THE SOUTH TOE????? I REALIZE, THIS LOOKS IMPOSSIBLE BUT I NEED THE ANSWER ANYWAY. THANKS From: Ruth Swanek on Tue, Jun 13,1995 3:38 PM Subject: Fluoride calculations To: Steve Tedder Cc: Carla Sanderson; Don Safrit; Jackie Nowell Jackie has been working the fluoride calculations for Unimin There are a number of different scenarios that can be run depending on what waste flows, stream flow, and background conditions are assumed. Randy Dodd did current allowable loading back in 1986 and these parameters have changed. Here is a synopsis of results: At current allowable loading: instream concentrations range from 1.72-1.82 mg/1 (round off to 1.8) If add 2001b/day: instream concentrations range from 2.37-2.44 mg/1. (round off to 2.4) (Since above scenarios show little change under different assumptions, the assumptions are probably not significant). Page 2 Also, Dave Good rich indicated that Forrest was concerned about adding the effluent flow back in for dilution (our usual SOP) as these facilities withdraw water upstream of discharge points. Therefore, we examined predicted instream concentrations without this additional dilution. The results indicate that at current loading, instream concentration will be about 2.3 mg/l, and 3.3 mg/1 with the additional 200 pounds. If you want to discuss any of the actual scenarios, please contact Jackie or me. loc, 5.' o ?Av. Cactl,h1 w,n . 0,0s)(49.64) + (0) (3q c ) + (5.5s cF5)( Co) = (O.oz) ( 1.s War 01,14 53,51 + Q -1- S51 (Cw) _ 162.1 s,sa(CW) = - 53 51 (..J = 79, YG /Q 7/. C lq Snob -Y1,3Y * 3•6A46.0 S7f c?7,1, ra) UNiAJJ.a Q 4'✓•sviz - 3.G it!(,f ACT I��a - /.73 AlGe c71'4 l 6. /73 ,{lam /2,403 ,4lci = it—3 c{j } b' Sc 79. S3k/. ff . /4 — (nsXa•) !t. s-3 u,t1 7 0. / •41/L (iog..o3.64 - /d z 2f— I Y.f /7 ? _ l9.f3 /9..(3 �/6 �`� /9.r 3 O P3H/l.2.ad3 96.Z,8 @/VW e e Lctia,_y I ?az) - 5-7v /L 3a: 4/4.1) 4//d4417.41 9 W = 3.` r ropos Ut 1441/ = ,2l8 #lot M,10 s ri,(51 o.77 +u`g, if, S c is -/- ✓r. S9 c. ti)(4 p c )C6. 77 iuy/ 5: f cif 8.3Vt3.537 5-22.'#/q' a00 c -8-3Y 3.a RIG.) _ 466 n.c/L 6•1,f4 3? /"$2 7' 1 ..01,4t lc ri 8 11-4 ''44; ( rt.5 " -I- /95 1 lq� 181,L ? /7 itij(� gr,t7 124. Are = 9(03.(0 Old %3,62 — 5-7� /�. cf, 44- (4' k �f ,rfl&t. Faality: NPDES#: Receiving Stream: Comment(s): Low Flow Record Station Number: Hydrologic Area Number: Drainage Area Low Row Record Station: Qave Low Flow Record Station: s7Q10 Low Flow Record Station: w7010 Low Flow Record Station: 3002 Low Flow Record Station: Drainage Area New Site: MAR New Site: Qave per Report Equation: s7Q10 per Report Equation: w7Q10 per Report Equation: 3002 per Report Equation: Drainage Area Ratio: [ new DA/Daatgage l Weighted Ratio: Over -ride Inappropriate Site (y ): To s, 1-21' gage number not available 03.4635.0000 HA10 59.90 miles squared 173.71 cfs 26.00 cfs 24.00 cfs 51.00 cfs must be c 400 sq. miles 84.00 sq. miles 1.8 cfs/miles squared 151 cfs 24.64 cfs 36.24 cfs 52.01 cfs Continue 1.40:1 Continue 0.87 :1 Drainage Area New Site: MAR New Site: Weighted Qave per Report Equation: Weighted s7Q10 per Report Equation: Weighted w7Q10 per Report Equation: Weighted 30Q2 per Report Equation: 84.00 miles squared 1.8 cfs/miles squared 151 cfs 34.88 cfs 34.00 cfs 68.90 cfs Facility: NPDES#: Receiving Stream: Comment(s): Low Row Record Station Number. Hydrologic Area Number. Drainage Area Low Flow Record Station: Qave Low Flow Record Station: s7Q10 Low Flow Record Station: w7010 Low Row Record Station: 30Q2 Low Flow Record Station: Drainage Area New Site: MAR New Site: Qave per Report Equation: s7Q10 per Report Equation: w7Q10 per Report Equation: 30Q2 per Report Equation: Drainage Area Ratio: [ new DA/Daatgage ] Weighted Ratio: Over -ride Inappropriate Site (y ): NORTH TOE RIVER @ LUNDAY gage number not available 03.4620.0000 HA10 104.00 miles squared 187.20 cfe 34.00 cfs 43.00 cfs 63.00 cfs must be < 400 sq. miles 272.00 sq. miles 1.8 cfs/miles squared 490 cfs 80.74 cfs 115.97 cfs 168.42 cfs Continue 2.62 :1 Continue 0.46:1 Drainage Area New Site: MAR New Site: Weighted Qave per Report Equation: Weighted s7010 per Report Equation: Weighted w7Q10 per Report Equation: Weighted 3002 per Report Equation: 272.00 miles squared 1.8 cfs/miles squared 490 cfs 84.52 cfs 114.35 cfs 166.74 cfs .r1 /I , 8 3Y Y dY /tW = 6.99 ,e y� cj6 7pio vzo �� Grti t 7/ e u�� = 7 / Jr4/1 AI (prApric,j-Z. Fu of/'4 9.8 vAtere v u,.l„v ¢-,.-rz o Y. 32 3. 5- 2.0Z ir/ 7/ .� �,e ,3Y 9, 1Y a?t, ; SYZ,7 t t. 73 8.0 3 M6dJ ll % �r�F - /77/8.1 7.7z Af 7.72,E d.3y,4483 B,S�� (49L .,.,,, (%N. Al .A) Ci Y.ri 44.. _ 4I,•✓ : 0. / 73 Al 6,0 .1-ti," I -EIA,,5 9f`f r- 0.173 A&e _ /0, 0 / 3 A/W .23 /' peri4,,J c.- A.,w 6d d/ si /' 28 000 i‘,44.)/ ,.mac 60(421 ea„,....r 107 i6s1 !yAi, xGoa 5 ?tali kilt= 7.oz,nr/Q. g3Vf /J.Qt3 7 5eN,2-0-4(.. 8,�3+ 6.t73 = 7,003M60 >qu� C4 4f �,x, - /fiedL Ord — 4/ — /0 es- 1 — .3 0,.2 — o,y- / , 6 - 1 0, , - 1 3,5100 - 0,175 J/e 44"/ 47 (t /07d rr,p,,r f d. MezJ /.9/0 - O_//g!:O.it ..40 !o-Iftr,.we0 A16-41,1 /, Z //z = 0.1 Ag/.e / �% %✓i.h.nc7� �vtG§� J t o, •f r 1 0,d� v d 0.y 0, L 0,7 A-WoeJ:Alt /12_ 2G1, 0.5 0,1d- p./J� IWJ4,.4 0.07r z -.v.;&08 Asa Flu„,� ��f /V4,K 5-7/-.--TZT----tw I (.z. o z 1ti/7p/O 1V /L (1)ti (1.12 /1.(�) 74- 9. d'Y 'yGig /1/1% L .. l f� -� / 47(C r, o. o ,Z fit , s:r = / s. ZS ieS t ��Z (7 ei) 9,,5— o� (� (6•25)(ZY) Vs - z, z.s-- - /tf*. z o 4. 446r / * 5737 57.2. ` /I dm;f //) of rvfZ � f cam( S ci i.a ' C r _ U � �f-1 ✓ `" Pc-) 3z_ ,q6,0 - G. 7,6 7? W � ff(d - C/tc_k = D. 3 (7)(/,� " 0,0/5-c fs.AJCF — /2. c, — _ /2, SAS 6-6 . (.Q eie (S. 3 9/ 7.!(1-1 JL,i2 741 4,,i ? c 3.3-M6-6 t- ,2,o Z itfri 2 : s 5 2 , gg01 = f S� `l77„,/,04(c lu4/,rf c-26•„� ( oS� l (5-3, COO9 — .7-25' j6y<< a.25, 9 (5.3 V, 1 S 7, 5 7,G Ira �d ,N. 67,1 4/I .s'azs6a% s-7.5 3 MI-() 7 57q #/d 444 Gt 1,4 91i c41, r'iddVf c 7[77 /rAd tN J f1 77f ,wo( = i 3Y , q," = y, r `417'Q' • �Z{ N 774g �3K �` /o,ot3 = Y, 26 �Jd 77y ei =',3V 7 7 to = Z 31( _ /o.ou/e to.fift(^4 a jt.¢//2/.1,,, / U MG0 2,3q lo.a l3 = 87 Mg 15.3Y - .8 3 = 7,7, 41 /I i�1(rb 4 " JUN-13-1995 08:22 FROM Asheville RO DEHNR TO 969197339919 P.01 *.- Ai LW( li Frenrif )L1, .-iiii.,4./._, Z10 Phone* Phone* Fax* Fax* PROCEDURE FOR DEVELOPMEN LIMITS FOR THE FELDSPAR CORPORATION, INDUSMIN, INC., INTERNATIONAL MINERALS AND CHEMICAL CORPORATION AND UNIMIN, INC. Discussion As a result of the reduction of total available fluoride (F1) allocation wasteload to the river, the addition of another Fl user, and changes in production figures since allocations were made previ- ously, the Asheville Regional Office developed a questionnaire on process activities to be completed by each company discharging F1 to the North Toe River to assist in a new allocation effort. The results of that questionnaire will be used to develop individual allocations of fluoride for each facility. Confidentiality of the ore production was requested by each company. This information is on file in the Central Office. The objective of this process is simple, but the mechanics are difficult. The Environmental Management Commission has a policy of providing equivalent allocations to each discharge affecting the same water quality limited stream 'segment. For a more clearly defined equivalent allocation example, let us look at BOI . If two dis- charges to the sage segment are water quality limited (more restric- tive than. minimum treatment requirements (i.e. secondary for domestic -type wastes and Environmental Protection Agency (EPA) guideline requirements for industrial process wastes); then allocations are set by equivalent reductions in minimum treatment requirements. For illustration, say one is domestic and the other discharge is composed of process industrial wastewater, then the Bob in the domestic is reduced equivalently from secondary levels and the process reduced the same percentage frorn'the applicable EPA guideline allowance until dissolved oxygen standards are complied with. Equivalent allocations is a concept related to riparian rights. Typically, riparian issues revolve around water use, however, in developing wasteload allocations to a common receiving stream, assimilative capacity is the resource available. Each allocation must allow that qualified user a rightful share of the resource. Since the resource is fixed in size, then the agency responsible for allocation must find some way to distribute the capacity in a manner that equivalently maintains each user's right. A qualified user in this respect is the riparian property owner with legal access to the resource. It is important to recognize that assimilative capacity as a riparian commodity is not necessarily related to water use from the stream where a user needs to discharge waste. In fact, because of the nature of assimilative capacity, its allocation cannot be based upon the quantity of water used. It would be extremely unfair and not reflective of relative treatment burden to give a smaller alloca- tion to a user that for example recycles wastewater in the production process. The amount of final product produced would be a much better indicator. This same reasoning must apply when considering that a TOTAL P.01 JW-12-1995 15: 57 FROM Ashev i 1 l e RO DEHNR TO 989197339919 P.02 -2- user's water supply may be relatively independent of the surface waters where treated wastewater would be discharged (i.e. well, lake on a tributary, public water system) . Riparian rights are also considered to be available to all• qualified users (those with legal access). As as result, property owners that.have not in the past exercised their right to a particular aspect of riparian resources such as fluoride assimilative capacity cannot be refused that right just because they chose not to use it in the past. However, "new source" discharges have, within the EPA guideline process, been treated somewhat differently because of treatment technology avail- ability and the opportunity with new construction to incorporate current environmental control systems. This provides some basis for adjusting the allocation for new users but not for denying one. With the respect to the issue of riparian rights, the allocation process Presented here will consider a user's right to the resource under review, that being assimilative capacity. In the situation under review on the North Toe River, there are no approved EPA guidelines;• therefore, the beginning basis must be developed. With the objective of a fair and equitable reallocation for each user, the factors used to set the allocations must be stable •and consistent. The factors must not reward poor operation or inefficient production but, must reflect the burden of removal accurately. With these criteria it is possible to eliminate several factors provided in the questionnaires. First, total raw ore feed tonnage on site is an inappropriate factor to use. Total feed tonnage does not necessarily reflect a representative comparison of how much fluoride wastewater will be produced. In addition and similar in some respects, the feed tonnage to operations using fluorides is not an appropriate factor because it may improperly give differing Fl allocations when comparing several operations just due to process control activities within feldspar or quartz production. Specifically, if one company can render higher feldspar per ton of feed to the process, using feed tonnage would therefore cause that plant to receive a relatively lower allocation of F1 even through actual finished product could be equal to or greater than the other plant. Without question, the factor most appropriate for projecting fluoride allocations is finished feldspar and quartz products. Finished product figures are far and away the favored factor in EPA's guidelines. The basic concept of using production is attractive in itself. Across a particular manufacturing category there is typic- ally variation in production techniques, waste treatment technology, management, market, and many other factors. The company that can apply the most effective use of raw materials, develop or locate in good market situations, and effectively comply with federal, and local laws is going to prosper. By using finished product figures as the basis for wastewater controls, regulatory agencies are allowing the other market factors to function freely. It is not the responsi- ' JU'4-12-1995 15:58 FROM Asheville RO DEI+R TO 989197339919 P.03 bility of environmental agencies to develop controls which adjust market factors. The previous discussion clearly illustrates why exact s of chemicals used in a process should not be, an allocation factor, but it is. important to briefly review the use of hydrofloric (HF) acid in feldspar and high purity quartz production. The use of this chemical is a critical factor in determining a relative weighting factor for feldspar verses quartz production. There is considerable variability in the amount of HF each company.uses or projects it will use to process quartz. This is a reflection of two basic factors: 1) variations of process feeds and 2) a lack of actual operating knowledge about the process. The second factor is certainly an important issue in developing a F1 waste3.oad credit for quartz production. Only IMC is today producing high purity quartz. Both•Feldspar and Unimin have fairly solid plans underway to install quartzproduction. Even .considering variability in production, it is certain that the reliability of the data pro- vided from a firm already producing a product is higher than that of a company not producing the same product. In this same respect, the confidence placed in projections from a company on the verge of adding the process will be higher than that placed in figures from a company in the initial stages of developing a quartz production program. This might be better.il1ustrated by looking at the quartz data in the following table: Quartz Production Information Quartz Feed Tonnage Facility tons/mo. Feldspar Indusmin IMC Unimin 1910 6424 3319 1955 HF solution Used % Actual HF gal/mo. In Solution 24000 327000 30135 47500 70 70 70 70 Final Pro- duction -- Quartz tons/ma. 1150 4800 2766 1750 Gals. HF/tons Quartz Produced 20.8 68.1. 10.9 27.1 Clearly, both the level of quartz output and the HF needed as provided by Indusmi.n is out of proportion to the other facilities. Therefore, those figures should not be used in making a weighting factor for quartz production. 'JUN-12-1995 15:58 FROM Asheville RO DEHNR TO 989197339919 P.04 -4- In producing a final, allocation factor, it is necessary to weight quartz production higher than feldspar production. Even though HP' is used in the quartz process to "polish" or increase quartz purity, HP used per ton of product is much higher for quartz production than for feldspar -production. Thus, fluoride waste from the quartz operation will contain higher quantities of Fl, and therefore, represent a greater treatment burden. To develop the weighting factor, the feldspar data must be examined: Feldspar Production Information Facility Feldspar Indusmin INC Unitnin Feldspar Feed Tonnage tons/mo. 34233 . 24372 • 22003 8833 Feldspar HF Used Finished gal/mo. tons/mo. 2252 21181 2070 17043 3190 10710 1585 5300 Gal HP (70%) Per Ton Feldspar Produced 0.11 0.12 0.30 0.30 Feed Tonnage to Feldspar Produced Ratio 1.6 1.4 2.1, 1.7 currently, only.Unimin is not producing feldspar. However, because HF used and the feed tonnage to production tonnage ratio is close to those shown for the• other three companies, the UNIMIN information will be considered in developing a weighting factor. HF used per ton produced for feldspar averages 0.23 gal/ton (0..11 to 0.30 range). For quartz production this same factor averages 19.6 gal/ton (range 10.9 to 27.1 excluding the Indusmin information). On the basis of this comparison and without respect to water use, significantly more fluoride waste is created for every ton of high purity quartz produced than is produced for every ton of finished feldspar. Thus, when dividing the available fluoride wasteload, a greater amount of fluoride (mass) should be allowed per ton of high purity quartz than per ton of finished feldspar. • To decide upon a weighting factor forquartz production, it will be necessary to examine several, issues. Simply applying the HF use ratios would result in what may be an excessive weighting factor--- 19.6 divided by 0.23 equals 85.2 using the range of HP to quartz produced ratios, 10.9 to 27.1, and the HF to feldspar produced ratios, 0.11 to 0.30, a "calculated" weighting factor ranges from 246 to 36. This shows a variation of almost 7 to 1. It is also clear that some of the waste handling technologies available for dealing with fluoride wastewater apply to both the feldspar and quartz waste streams. Recycle of fluoride contaminated water is an option that is relatively independent to fluoride concentrations, provided that wastewater containing fluoride is reused only in conjunction with 'JUN-12-1995 15:59 FROM Asheville RO DEHNR TO 989197339919 P. 05 '-5- fluoride processes (fluoride interference with other ore processing activities). Therefore, while the waste handling demands for pure quartz are higher than for feldspar, that demand is likely to be lower than indicated by HP use information. Another factor available that points to this conclusion is that IMC which has the only operat- ing high purity quartz•system, also has the lowest mass discharge of three facilities. It is true, however, that IMC's wastewater control system represents what the Regional Office considers the standard for the industry. What these points show is that there are technologies which can, when appliedwith a strong management commitment, effec- tively reduce the quantity of fluoride released to the receiving waters. The final issue that must be discussed in recommending a weight- ing factor, is certainly equal to those just noted: i.e. ,the real world impact of.the facilities receiving the allocations. In this matter we are dealing. with four separate industrial corporations involved (or soon to be involved) as competitors in the same busi- ness, all located in the same genera, area, and all sharing a common riparian .resource. Real and 'perceived conflicts make negotiating very difficult. Add to this a common .view from all the companies that the fluoride standard is too restrictive and the recent emer- gence of the fourth competitor and you have a sensitive environment r in which existing allocations must be educed. The only way to examine this • aspect of the allocation process is to calculate fluo- ride distributions for a variety of weighting factors. In doing so. it will be necessary to provide the distributions over the entire range of'near term configurations: Configuration I - Unimin Corporation not producing feldspar or quartz. The Feldspar Corporation operating without the planned high purity quartz facility, .Indusmin at current feldspar production, and INC producing feldspar and high purity quartz at current levels. Confi uratioA II - Unimin Corporation not producing feldspar or quartz, The Feldspar Corporation operating with the high purity quartz facility and Industnin, Inc. and IMC as described in I. Confirmation II - Unimin Corporation producing feldspar and quartz, and other three companies as described in I. Configuration IV - Unimin corporation ..— paration as in III, The Feldspar Corporation producing high purity quartz and the other two companies as described in 1. 'JUN-12-1995 15;59 FROM Asheville RO UEHNR TO 989197339919 P.06 Configuration V - Cohf iguration VI - -6- Unimin Corporation as in III, The Feldspar Corporation and Indusmin, Inc. producing high purity quartz and IMC as described in I. The Feldspar Corporation, IMC, Indusmin, Inc. and Unimin Corporation as described in V and Indusmin, Inc. with a 50% expansion of the feldspar plant. The process in developing a specific allocation can be described as follows: A. B. Calculate an allocation factor (Af) for each facility within a specific configuration: Af =F+Wf xQ where: Af = Allocation factor, F = Finished feldspar in tons per month (information supplied by the company), Wf = Weighting factor for quartz production, Q = Finished high purity quartz, tons/me. Project a percentage share (PS) of available fluoride for each facility under each configuration. PS=Afx.100 SUM Af where: SUM Af = sum of all four Af ' s for a particular configuration. C. Calculate the specific fluoride allocation (A-lbs/day) for each company. A = PS x AW 100 where: AW = Available wasteload to North Toe River = 574 lbs/day. 'JU -12-1995 16:00 FROM Asheville RO DEHNR TO 989197339919 P.07 -7- For comparison purposes the following information is provided: Facility Fluoride Information Fl Dis- charged Maximum Fl Current % Of Monthly % Of Most Current % Of Facility Permit Limits Total 1985-86 Total F1 Allocation Total Unimin Feldspar 279.E 38 256 38 218 38 Indusmin 220.3 30 261 39 172 30 /MC 235.0 32 160 23 184 32 All Figures Monthly Average lbs/day *Unimin projects 125 # /day ' JUN-12-1995 16:00 FROM Asheville RO I)EHNR TO 989197339919 P.08 Facility -8w Fluoride and Quartz Production Summary Finished Feldspar Finished Quartz tons/mo. tons/mo. Unimin 5300 1750 Feldspar 21181 1150 indusmin 17043 (25443*) 500 IMC 10710 2766 *50% expansion at Indusmin. Comparison Wasteloads Under Configuration I Facility W = 1 Ar PS tu Unimin 0 0 0 Feldspar 21181. 41 235 Indusmin 17041 33 189 IMC 1347E 26 150 51700 100 574 Wf = 85 Unimin 0 0 0 Feldspar 21181 . 7 40 Indusmin 17043 6 34 IMC 245820 87 500 284 TT 100 574 Wf = 6 Unimin 0 0 0 Feldspar 21181 32 183 Indusmin 17043 26 149 IMC 27306 42 2 ia 65530 100 574 'JUN-12'-1995 16:00 FROM Asheville RO DEHNR TO 989197339919 P.09 -9- Comparison Wasteload Under Configuration' IV wf = 1 Unimin 7050 "1 2 69 Feldspar 22331 37 212 Indusmin 17043 28 161 IMC 13476 23 132 59900 100 -5171 Wf = 6 Unimin 15800 l8 103 Feldspar 28081 32 183 Indusmin 17043 19 109 IMC 27306 31 179 88230 100 574 These five comparison allocation distributions are presented as illustration of the effects of different weighting factors (Wf) . In reviewing this issue, the Division of Environmental Management staff examined distributions over all four configurations with Wf's of 1, 2, 3, 6, 10, and 85. In comparing all these figures with the Facility Fluoride information table and considering all the issues disci~.ssed in this report, it was concluded that a Wf of six (6) represented a reasonable weighting of quartz production fluoride waste: burden and produces a fair fluoride allocation distribution that is achievable with existing technologies. ,It is clear from the cornperisons presented that the range of possible weighting factors represents, at the low end, an unfair situation to quartz producers and et the high end an unrealistic disruption in the previous alloca- tion pattern. A value of six for Wf is something of a middle ground position, providing each user a piece.of the allocation pie large enough to permit compliance. In applying this approach there are some issues which must be addressed. permits should not be based on projected production activities, but revisions to the distribution of Fl allowable should be adjusted when the new process is added (i.e. configuration shifts). Initially, no high purity quartz production at Feldspar, Unimin or Indusmin will exist, and the allocation would not change until these processes came on line. Because Unimin does not now produce feldspar, no allocation for F3. would apply until such produc- tion exists. The following'is a table showing allocation with Wf= 6: ' ' JW-12-1995 16: 00 FROM Ashev i 1 l e RO DEFiNR TO 989197339919 P.10 Facilk Canfuration 1, Unimin 0 Feldspar 2; Indusmin 17 IMC 27306 665T0 Allocations Proposed AF 0 32 w' x� 42 100 A S (day ) 0 183 149 242 574 Configuration 11 Unimin 0 0 0 Feldspar 28082- 39 224 Indusmin 17043 23 132 IMC 27306 32 218 72 31 100 3771 Configuration III Unimin 15800 19 109 Feldspar 21181 26 149 Indusmin 17043 21 121 IMC 27306 195 81330 100 574 Configuration IV Unimin 15800 18 10.3 Feldspar 28081 32 183 Indusmin 17043 19 109 IMC 27306 31 179 88230 100 574 Configuration V Unimin 15800 17 98 Feldspar 28081 31 178 Indusmin 20043 22 126 INC 27306 30 172 91230 T5 574 Configuration VI Unimin 15 800 16 92 Feldspar 28081• 28 161 Indusmin 28443 29 166 IMC 27306 27 155 99630 100 574 • • 'JUN-12-1995 16:01 FROM Asheville RO DEHNR TO 989197339919 P.11 -11- Unimin Corporation's TSS effluent limitations will remain 20 mg/1 daily average, 30 mg/1 daily maximum until the company starts to produce feldspar. The limits will then change to 707 lbs/day and 1414 lbs/day daily average and daily maximum. These limits were developed using the EPA draft development document - Mineral. Mining ` and Processing Industry. 589 tons x 0.6 lb x 2000 lbs = _ lbs day of raw ore 1000 lbs. product ton day of TSS Effluent limitations for TSS, pH and turbidity and flow f or' 'the Feldspar Corporation, Indusmin, Inc. and INC are the same as those limits proposed in the last wasteload allocation dated May 5, 1986. A copy of the proposed effluent limits for Configurations 1 - VI for each company is attached. TOTAL P.11 /a�4 ZL Ak 6000 73- Coou, 353 d Foci (%/ m,) v�vfz 3. 6 (,4dPo,ca EY/STidV %d,'.2/g /3.3 (/Arc) L AkAvN/I,G..-T ,.y- {► 1��+-7LG�c 14 93 .4,1 r, ct Ls% 2/ 8 /4s) K7" 6.14y,„, (frAil 1s') 3.s /•73 I4c0a00361 ldrN,N 11lC,# 0.300 -2, /8 Ak,e // ex�rr�. c, Z2� Jiri M.i 4 — 61 I Fri rnv(r i z4, 0.9 / 33 �f3 7P )h 79/o °!6 . S 30 y3c ONeet4,w - pc.01,12 = 3, 6 .4,6-10 / 734679 /S7fry 3, se,faiv Moe J/44 ,„ - S371., / , / 73 M� 9,o03 tii6,0 Q Z13 M67o = /.7. G 9 c• DWI VA/,MrN- ��,��( /4G/9 = / 3. 9i a ew/t414 Lfr4A C/3,6 ! cTf q3 cis }(/.1 0 I ( c6a,916)( /.4 — 3 cA 4,j/k /O2,0_ 1,3 = g7,7Y 4.37 lS.28 /] a _ 1' cam, S-r(..a' = I. 3Y 113 Roo 2 /r.� pot ,2 194.4— 4a. lE oot.t % �.-_.,�J g,�' J/� = o. /mj/t M.%Xi. ocr`c�f� �iAN) 513 ')(`'./ J4 rr 17a6,di/o 7.2 ../; d.31- 9,vo3 = F.4/my( Art, j jL1.-- stfi w, w ry ^, r ez3� 13, c 5')(7. /S (l,e - GiSG .6 5) f7 2- Cot v 9,03,4 0 (13, 9.0(9, 41) " (44.3f />, q)) 3c4Y = Cd (CCJC) .7.37AV = C6t. U/Vihiinr a VC) L3.cAGO/ rriev—r PE JAM/ 0.113 f1 O: 44r (/z7?) C,L (i 3, 6, 9 a. (SP , 9) 1, �z Cot_ 77Y P, 7' = Y.003 fr1 Gd = /0, 3 wisl (/3. 95)1i0, 3) = C (r3. fry, (9) Cd. MJ/2 Tti4CY 15.25./t9.Y41/6) = Cci (60. zr ) t7(t#0-.) l `i13. 3 ,f = c cl (6 0. Z ,fc �r> �• 31l = Cot @ 9.8Y MGv9 f 6.173 koit, (.Z7)(7/L): (�((co. Z.5-) ro6.7s— = CaL(G(3.Er) 1.77 =C� cot (66.. ) (77w.e) cot ((,o, C) cet Cek_(‘ 507) C7? 41,9 (L(6O.SA) = Co( Vn!!,Z1 J 14.11 (1/1114,444v e*'& 2-0v of i%I 4)4 e5 (9.P9)C?. Y2 = 9Z. f f b $e. cs (15.05 c.-si( qN m f,Q) _ (cd) ((�o.a6 c�) J Cc( : m5(9 ('5.as h) (7 m i,12) CCCi(610- DSc r5) 1. 7 m5( c/_ U .e 7Q,0 7✓ = .3p cd /Jay, zf13( T = 7$V XL z = 7.5y ?sY Sa •ram Akee'.3r /)7a,z- so. z3, e-o Ulf' "'A Va,v-ri- 36"16''e 2/8#/0t /br /9' -7r.', /.F7le / D.os-n /L' G:t it cid Mc ivewl U4/:44 '- PAS/fz i5/I c%i4�a.47 .. (4'i4rc.J /iCA 0 & 1)1nq„ 2z4 idk'!ds%i ,... ,✓r1v„v /32- (JnlrA41 -QJ _; 2/g 71 10 3 l83 79 ) n1/ivv fi Vfic 0.72- 7e641ficlYthwl - wlAid 3/162, D. �Z xyte 6, 69 a_ AtJ/t a.SS 41,A, c),i7 Aj/C %32- o.8 9,va ZZ Facility: spruce pine -mica NPDES#: Receiving Stream: north toe river Comment(s): Low Flow Record Station Number Hydrologic Area Number Drainage Area Low Flow Record Station: Qave Low Flow Record Station: s7010 Low Flow Record Station: w7Q10 Low Row Record Station: 30Q2 Low Flow Record Station: Drainage Area New Site: MAR New Site: Qave per Report Equation: s7Q10 per Report Equation: w7Q10 per Report Equation: 30Q2 per Report Equation: Drainage Area Ratio: [ new DA/Daatgage i Weighted Ratio: Over -ride Inappropriate Site (y ): gage number not available 03.4620.0000 HA10 104.00 miles squared 187.20 cfs 34.00 cfs 43.00 cfs 63.00 cfs must be < 400 sq. miles 96.50 sq. miles 1.9 cfs/miles squared 183 cfs 29.94 cfs 43.86 cfs 63.07 cfs Continue 0.93 :1 Continue 0.90 :1 Drainage Area New Site: MAR New Site: Weighted Qave per Report Equation: Weighted 37010 per Report Equation: Weighted w7Q10 per Report Equation: Weighted 30Q2 per Report Equation: 96.50 miles squared 1.9 cfs/mlles squared 183 cfs 31.39 cfs 40.28 cfs 58.90 cfs Facility: NPDES#: Receiving Stream: Comment(s): Low Flow Record Station Number: Hydrologic Area Number. Drainage Area Low Flow Record Station: Qave Low Flow Record Station: 87010 Low Row Record Station: w74010 Low Row Record Station: 3002 Low Flow Record Station: Drainage Area New Site: MAR New Site: Qave per Report Equation: 870310 per Report Equation: w7010 per Report Equation: 30Q2 per Report Equation: Drainage Area Ratio: [ new DA/ Da at gage 1 Weighted Ratio: Over -ride inappropriate Site (y ): k-t feld/unimin quartz north toe river gage number not available 03.4620.0000 HA10 104.00 miles squared 187.20 cfs 34.00 cfs 43.00 cfs 63.00 cfs must be < 400 sq. mites 133.00 sq. miles 1.9 cfs/miles squared 253 cfs 41.40 cfs 60.25 cfs 86.93 cfs Continue 1.28 :1 Continue 0.91 :1 Drainage Area New Site: MAR New Site: Weighted Qave per Report Equation: Weighted s7010 per Report Equation: Weighted w7Q10 per Report Equation: Weighted 3002 per Report Equation: 133.00 miles squared 1.9 cfs/miles squared 253 cfs 43.29 cfs 55.48 cfs 81.16 cfs Facility: NPDES#: Receiving Stream: Comment(s): Low Flow Record Station Number: Hydrologic Area Number: Drainage Area Low Flow Record Station: Qave Low Flow Record Station: s7Q10 Low Flow Record Station: w7010 Low Flow Record Station: 30Q2 Low Flow Record Station: Drainage Area New Site: MAR New Site: Qave per Report Equation: s7010 per Report Equation: w7Q10 per Report Equation: 3002 per Report Equation: Drainage Area Ratio: [ new DA / Da at gage ] Weighted Ratio: Over -ride inappropriate Site (y ): North Toe River gage number not available 03.4620.0000 HMO 104.00 miles squared 187.20 cfs 34.00 cfs 43.00 cfs 63.00 cfs must be < 400 sq. miles 145.00 sq. miles 1.9 cfs/miles squared 276 cfs 45.17 cfs 65.63 cfs 94.77 cfs Continue 1.39:1 Continue 0.87:1 Drainage Area New Site: MAR New Site: Weighted Qave per Report Equation: Weighted s7Q10 per Report Equation: Weighted w7Q10 per Report Equation: Weighted 3002 per Report Equation: 145.00 miles squared 1.9 cfs/miles squared 276 cfs 47.11 cfs 60.70 cfs 88.75 cfs b f 6,C73Hfr9 J,uM,N• QJ4i7L. 3.6 M 64 Ic't= 1.73 MG,o uNiM 1c4r,rfc a 017;,v16i0 1, 6031460 urn' m / 1(OW446, L 4&,u5 AJev 7TE R-A4� CTw: 1,003 MC- = J3.9rc_r3 79 Ir - L/Ccf3 � � 5 / / 3.9 5-) (/, j) — (1`rj 6.6�- Pis) (1.,) - 2, ZG = 06.11 2. Z S - ) / 3. fG S. 39) = 559. 8 70(J NS6O 40/r� cemui,v-tui L56.0401-- 7 At.c,v r Atij 540, zoo -tt/ct = [7 a6,m 74 7d .o - 3, 3 v ; 9, o0 3 frt _ - (/0. / L JA J (/3.45)(7,`1(,) s CL C SL.gScrs) cal 5-60Slog loy,a7 = cd (s8.$) �.7, =Cck / / f. l7 - Cd-(S'Y, 4 S) �.3= Cck. 1e Ica (.43 cfs') (<< S m� i - (q3 ci) (al my?) '73.1 x5.39 3 9") /bfdoy i.215 0°7 i )d o y + zoo ,b1 da y 143 CF_s 1 • Use 9.003 mbo Cup C7,l m jcli Zn `J acid ccao '7c u bock (13.9S c ) (i o.3 m /Q) _ (Cd)(3 C! ) 3,3 ()N(LP Oct 3 34 ocfd 0,( mCDD (PC:Us) - 15 . CIS . %ems-l-re cm Co . w( 000 tb a,3) - a, 44 3, 3 '!'7q Ib) = )D.3 rr)31Q 13.q5 cis L �3 .q 5 c (Ai `7.3 I upit eam ) I SO (t,010 (c,Lfia) ) (yA h k-1 i/ak, .5 Facility: NPDES#: Receiving Stream: Comment(s): Low Flow Record Station Number: Hydrologic Area Number: Drainage Area Low Flow Record Station: Qave Low Flow Record Station: s7Q10 Low Flow Record Station: w7Q10 Low Flow Record Station: 3002 Low Flow Record Station: Drainage Area New Site: MAR New Site: Qave per Report Equation: s7Q10 per Report Equation: w7Q10 per Report Equation: 3002 per Report Equation: Drainage Area Ratio: [new DA/Daatgage ] Weighted Ratio: Over -ride Inappropriate Site (y ): north toe river gage number not available 03.4620.0000 HA10 104.00 miles squared 187.20 cfs 34.00 cfs 43.00 cfs 63.00 cfs must be < 400 se. miles 133.00 sq. miles 1.8 cfs/miles squared 239 cfs 39.20 cfs 57.11 cfs 82.35 cfs Continue 1.28:1 Continue 0.91 :1 Drainage Area New Site: MAR New Site: Weighted Qave per Report Equation: Weighted s7010 per Report Equation: Weighted w7Q10 per Report Equation: Weighted 3002 per Report Equation: 133.00 miles squared 1.8 cfs/miles squared 239 cfs 43.08 cfs 55.19 cfs 80.73 cfs Ambient Flouride N. Toe @ Ingalls Date Depth Fluoride 3461976 01/05/82 0 0.1 K 3461976 02/08/82 0 0.1 K 3461976 03/25/82 0 0.1 K 3461976 04/28/82 0 0.1 K 3461976 05/19/82 0 0.1 K 3461976 06/21/82 0 0.1 K 3461976 07/14/82 0 0.1 K 3461976 08/17/82 0 0.1 K 3461976 09/21/82 0 0.1 K 3461976 10/19/82 0 0.1 K 3461976 11/16/82 0 0.1 K 3461976 12/30/82 0 0.1 3461976 01/18/83 0 0.1 K 3461976 02/17/83 0 0.1 K 3461976 03/15/83 0 0.1 K 3461976 04/28/83 0 0.1 K 3461976 05/27/83 0 0.1 K 3461976 06/21/83 0 0.1 K 3461976 07/28/83 0 0.1 3461976 08/23/83 0 0.1 K 3461976 09/29/83 0 0.1 K 3461976 10/31/83 0 0.1 K 3461976 11/28/83 0 0.1 3461976 12/28/83 0 0.1 K 3461976 01/11/84 0 0.1 K 3461976 02/22/84 0 0.1 K 3461976 03/30/84 0 0.1 K 3461976 04/26/84 0 0.4 3461976 05/23/84 0 0.1 K 3461976 06/25/84 0 0.1 K 3461976 07/18/84 0 0.1 3461976 08/22/84 0 0.1 K 3461976 10/29/84 0 0.1 K 3461976 11/08/84 0 0.1 K 3461976 12/14/84 0 0.1 K 3461976 01/24/85 0 0.1 K 3461976 02/26/85 0 0.1 K 3461976 03/29/85 0 0.1 K 3461976 05/30/85 0 0.1 K \ 3461976 06/26/85 0 0.1 K \ 3461976 07/29/85 0 0.2 3461976 08/15/85 0.327999 0.1 @ I 3461976 09/24/85 0.327999 0.9 © _I 3461976 10/31/85 0.327999 0.6 0._,i 3461976 11/27/85 0.327999 0.2 Page 1 Ambient Flouride 3461976 12/31/85 0.327999 0.1 K 3461976 01/22/86 0.327999 0.1 3461976 02/21/86 0.327999 0.1 K 3461976 03/27/86 0.327999 0.1 K 3461976 04/29/86 0.327999 0.1 3461976 05/23/86 0.327999 0.1 3461976 06/27/86 0.327999 0.1 K 3461976 07/31/86 0.327999 0.1 K 3461976 08/29/86 0.327999 0.1 K 3461976 09/24/86 0.327999 0.4 3461976 11/20/86 0.327999 0.3 3461976 12/18/86 0.327999 0.2 3461976 05/29/87 0.327999 0.2 CP 3461976 08/27/87 0.327999 0.1 3461976 11/04/87 0.327999 0.1 K 3461976 02/29/88 0.327999 0.1 K 3461976 05/23/88 0.327999 0.2 3461976 08/23/88 0.327999 0.2 CD 3461976 12/29/88 0.327999 0.1 K 3461976 02/16/89 0.327999 0.1 K 3461976 03/21/89 0.327999 0.1 K 3461976 06/29/89 0.327999 0.1 K 3461976 09/19/89 0.327999 0.1 K 3461976 12/14/89 0.327999 0.5 3461976 03/07/90 0.327999 0.1 0 3461976 06/28/90 0.327999 0.1 K 3461976 09/28/90 0.327999 0.1 K 3461976 12/31/90 0.327999 0.1 K 3461976 06/27/91 0.327999 0.1 K N. Toe @ Penlap Date Depth Fluoride 3463021 01/05/82 0 0.2 3463021 02/08/82 0 0.2 3463021 03/25/82 0 0.3 3463021 04/27/82 0 0.4 3463021 05/19/82 0 0.5 3463021 06/21/82 0 0.2 3463021 07/14/82 0 0.6 0 3463021 08/17/82 0 0.6 3463021 09/21/82 0 1.4 0 3463021 10/19/82 0 1 3463021 11/16/82 0 0.5 ( 3463021 12/30/82 0 0.2 3463021 01/18/83 0 0.8 CO 3463021 02/17/83 0 0.3 3463021 03/15/83 0 0.4 3463021 04/28/83 0 0.2 0 Page 2 Ambient Flouride 3463021 05/27/83 0 0.3 @ 3463021 06/21/83 0 0.5 @ 3463021 07/28/83 0 0.9 @ 3463021 08/23/83 0 3463021 09/29/� 0 ot 0.4 @ 3463021 1071i/83 0 3463021 11/28/83 0 0.4 @ 3463021 12/28/83 0 0.2 @ 3463021 01/11/84 0 0.9 CO 3463021 02/22/84 0 0.5 @ 3463021 03/30/84 0 0.2 @ 3463021 04/26/84 0 0.1 K 3463021 05/23/84 0 0.6 @ 3463021 06/25/84 0 0.4 @ 3463021 07/18/84 0 0.4 @ 3463021 08/22/84 0 1.7 @ 3463021 10/29/84 0 0.9 @ 3463021 11/08/84 0 1.4 @ 3463021 __12/14Z 0 1.4 (.66@ @ 346302( 01/ 0 3463021 02/26/85 0 0.5 @ 3463021 03/29185 0 1 @ 3463021 , 04/2448-5' 0 1.: @ 346302/30/85 0 @ 3463021cI &' 06/2618" 0 �.8 n_ 3463021 07T 9/85 0.327999 0.4 @ 3463021 08/15/85 0.327999 1 @ 3463021 09/24/85 0.327999 1.6 @ 3463021 10/31/85 0.327999 1.4 @ 3463021 11/27/85 0.327999 0.8 @ 3463021 12/31/85 0.327999 1.3 @ 3463021 01/22/86 0.327999 1.1 @ 3463021 02/21/86 0.327999 0.3 @ 3463021 03/27/86 0.327999 1.4 @ 3463021 04/29/86 0.327999 1.2 @ 3463021 05/23/86 0.327999 1.4 0 3463021 06/27/86 0.327999 @ 3463021 7/31/ 0.327999 2.5 3463021 0.327999 1. @ 3463021 /24- 0.327999 (4.9 3463021 '11 86 0.327999 @ 1. 3463021 11/20/86 0.327999 1.6 @ 3463021 12/18/86 0.327999 1.1 @ 3463021 05/29/ 7 0.327999 0.9 @ 3463021 08/27/87 0.327999 VO3463021 7 0.327999 Page 3 Ambient Flouride 3463021 02/29/88 0.327999 0.8 3463021 05/23/� 0.327999 0.5 3463021 (8/23/88% 0.327999 2. �@ 3463021 2f297 8 0.327999 . 3463021 02/16/89 0.327999 2 3463021 03/21/89 0.327999 0.3 3463021 06/29/89 0.327999 0.6 3463021 09/27/89 0.327999 1 3463021 12/14/89 0.327999 0.6 3463021 03/07/90 0.327999 0.4 3463021 06/28/90 0.327999 0.8 3463021 09/28/90 0.327999 1.2 3463021 12/31/90 0.327999 0.1 K Page 4