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HomeMy WebLinkAboutNC0031836_Permit (Issuance)_20040820NPDES DOCUNENT 5CANNINO COVER SHEET NC0031836 Fourth Creek WWTP NPDES Permit: Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: August 20, 2004 This document is printed on reuse paper - igriore arty content on the re Terse side • ATA NCDENR Mr. Joe Hudson City of Statesville P.O. Box 1111 Statesville, North Carolina 28687 Dear Mr. Hudson: Michael F. Easley Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality August 20, 2004 Subject: Issuance of NPDES Permit NC0031836 Fourth Creek WW IT Iredell County Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). This final permit includes no major changes from the draft permit sent to you on May 26, 2004. This permit includes a TRC limit that will take effect on April 1, 2006. 1f you wish to install dechlorination equipment, the Division has promulgated a simplified approval process for such projects. Guidance for approval of dechlorination projects is attached. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicator), hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Ccnter, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at telephone number (919) 733-5083, extension 594. cc: Central Files Mooresville Regional Office/Water Quality Section NPDES Unit Mr. Roosevelt Childress, EPA Region TV Aquatic Toxicology Unit Pretreatment Unit N. C. Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Internet: h2o.enr.state.nc.us Sincerely, 0Py Alan W. Klimek, P.E. Phone: (919) 733-5083 fax: (919) 733-0719 DENR Customer Service Center: 1 800 623-7748 Permit No. NC0031836 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Statesville is hereby authorized to discharge wastewater from a facility located at Fourth Creek Wastewater Treatment Plant 693 Bell Farm Road Statesville Iredell County to receiving waters designated as Fourth Creek in the Yadkin -Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. The permit shall become effective October 1, 2004. This permit and the authorization to discharge shall expire at midnight on June 30, 2009 Signed this day August 20, 2004. ORIGINAL SIGNED BY SUSAN A. W LSON Alan Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission 1, Permit No. NC0031836 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. The City of Statesville is hereby authorized to: 1. Continue to operate (at a permitted flow of 4.0 MGD) the existing 6.0 MGD wastewater treatment facility that includes the following components: • Influent pump station > Mechanical bar screens > Two extended aeration basins with mechanical aerators Waste and return sludge pumps > Three secondary clarifiers ➢ Chlorine disinfection ➢ Post -aeration > Aerobic sludge digester > Gravity belt thickener • Sludge filter press ➢ N-Viro soil process residuals stabilization > Sludge drying beds. This facility is located at the Fourth Cheek WWTP on Bell Farm Road near Statesville in Iredell County. 2. When the average flow discharged from the facility exceeds 3.6 MGD, operate the existing 6.0 MGD facility under the Effluent Limitations and Monitoring Requirements listed in Part I. A. (2.) and Part I. A. (4.) of this permit. 3. Discharge from said treatment works at the location specified on the attached map into Fourth Creek, classified C waters in the Yadkin -Pee Dee River Basin. 6 Latitude: 35°46'36" Longitude: 80°47' 1 S" USGS Quad #: D15SE River Basin #: 03-07-06 Receiving Stream: Fourth Creek Stream Class: C Fourth Creek WWTP NC0031836 Iredell County Permit N000318;6 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (4.0 MGD) During the period beginning on the effective date of the permit and lasting until the average flow discharged exceeds 3.6 MGD, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Locations Flow 4.0 MGD Continuous Recording Influent or Effluent BOD, 5 day, 20 °C (April 1 to October 31)2 17.0 mg/L 25.5 mg/L Daily Composite Influent & Effluent BOD, 5 day, 20 °C (November 1 to March 31)2 27.0 mg/L 40.5 mg/L Daily Composite Influent & Effluent Total Suspended Solids2 30.0 mg/L 45.0 mg/L Daily Composite Influent & Effluent NH3 -N (April 1 to October 31) 12.0 mg/L 35 mg/L Daily Composite Effluent NH3 -N (November 1 to March 31) 18.0 mg/L 35.0 mg/L Daily Composite Effluent Dissolved Oxygen3 ) Daily Grab Effluent Dissolved Oxygen 31Week Grab Upstream & Downstream Fecal Coliform (geometric mean) 200 / 100 mL 400 / 100 mL Daily Grab Effluent Total Residual Chlorine4 28 µg/L Daily Grab Effluent Temperature Daily Grab Effluent Temperature 3/Week Grab Upstream & Downstream Conductivity Daily Grab Effluent Total Nitrogen (NO2 + NO3 + TKN) Weekly Composite Effluent Total Phosphorus Weekly Composite Effluent pH5 Daily Grab Effluent Chronic Toxicity6 Quarterly Composite Effluent Effluent Pollutant Scan See A. (5.) Annual Grab Effluent Notes: 1. Upstream = at NCSR 2316. Downstream = approximately 0.5 miles downstream from the outfall. Upstream and downstream samples shall be grab samples collected 3/week during June, July, August and September then once per week during the rest of the year. (As a participant in the Yadkin Pee -Dee River Basin Association, the subject futility is not responsible for conducting the instream monitoring requirements as stated above. Shouldyour membership in the agreement be terminated, you shall not' the Division immediately and the instream monitoring requirements specified in your permit will be automatically reinstated.) 2. The monthly average effluent BODS and Total Suspended Solids concentrations shall not exceed 15% of the respective influent value (85% removal). 3. The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/L. 4. The facility is allowed 18 months from the effective date of the permit to comply with the total residual chlorine limit. This time period is allowed in order for the facility to budget and design/construct the dechlorination and /or alternative disinfection systems. 5. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 6. Chronic Toxicity (Ceriodaphnia) at 36%: January, April, July & October (see special condition A. (3.)). There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit NC0031836 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (6.0 MGD) During the period beginning when the average flow discharged exceeds 3.6 MGD and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location1 Flow 6.0 MGD Continuous Recording Influent or Effluent BOD, 5 day, 20 °C (April 1 to October 31)2 17.0 mg/L 25.5 mg/L Daily Composite Influent & Effluent BOD, 5 day, 20 °C (November 1 to March 31)2 27.0 mg/L 40.5 mg/L Daily Composite Influent & Effluent Total Suspended Solids2 30.0 mg/L 45.0 mg/L / ' :,=': Daily Composite Influent & Effluent NH3 -N (April 1 to October 31) 2.0 mg/L 6.0 mg/L 1 - J Daily Composite Effluent NH3 -N (November 1 to March 31) 4.0 mg/L 12.0 mg/L Daily Composite Effluent Dissolved Oxygen3 _ Daily Grab Effluent Dissolved Oxygen 3/Week Grab Upstream & Downstream Fecal Coliform (geometric mean) 200 / 100 mL 400 / 100 mL Daily Grab Effluent Total Residual Chlorine 28 µg/L Daily Grab Effluent Temperature Daily Grab Effluent Temperature 3/Week Grab Upstream & Downstream Conductivity Daily Grab Effluent Total Nitrogen (NO2 + NO3 + TKN) Weekly Composite Effluent Total Phosphorus Weekly Composite Effluent pH4 Daily Grab Effluent Chronic Toxicity5 Quarterly Composite Effluent Effluent Pollutant Scan See A. (5.) Annual Grab Effluent Notes: 1. Upstream = at NCSR 2316. Downstream = approximately 0.5 miles downstream from the outfall. Upstream and downstream samples shall be grab samples collected 3/week during June, July, August and September then once per week during the rest of the year. (As a participant in the Yadkin Pee -Dee River Basin Association, the subject fa.cili!y is not responsible for conducting the instream monitoring requirements as stated above. Shouldyour membership in the agreement be terminated, you shall not the Division immediately and the instream monitoring requirements specified in your permit will be automatically reinstated.) 2. The monthly average effluent BODS and Total Suspended Solids concentrations shall not exceed 15% of the respective influent value (85% removal). 3. The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/L. 4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 5. Chronic Toxicity (Ceriodaphnia) at 55%: January, April, July & October (see special condition A. (4.)). There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit N C003183'G A. (3.) Chronic Toxicity Permit Limit (Quarterly) for 4.0 MGD The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 36%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0031836 A. (4.) Chronic Toxicity Permit Limit (Quarterly) for 6.0 MGD The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodapbnia dubia at an effluent concentration of 55%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodapbnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicit-• Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the forth. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC00318Y6 A. (5.) EFFLUENT POLLUTANT SCAN The Permittee shall perform an annual Effluent Pollutant Scan for all parameters listed in the attached table (using a sufficiently sensitive detection level in accordance with 40 CFR Part 136). Samples shall represent seasonal variations. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Trans-1,2-Jichloructhylenc Bis (2-chloroethyl) ether Chlorine (total residual, lR(:) 1,1-dichlorocthylcnc Bis (2-chloroisopropyl) ether Dissolved oxygen 1,2-dichlornpropane Bis (2-ethylhcxyl) phthalate Nitrate/Nitrite 1,3-dichloropropylenc 4-bromophenyl phenyl ether Kjeldahl nitrogen Ethy{benzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness 1,1,2,2-tctr:tchb,r' 'ethane Di-n-butyl phthalate Antimony Tetrachlorocthyleite Di-n-octyl phthalate Arsenic Toluene Dibenzo(a,h)anthraccne Beryllium 1,1,1-tnchlurncthanc 1,2-dichlorobenzcne Cadmium 1,1,2-trichlurue tl tans 1,3-dichlorobenzcnc Chromium Trichlurc,cthylcnc 1,4-dichlorobenzcnc Copper Vinyl chloride 3,3-dichlorobcnzidine Lead Add -extra iirb/< <am:p„ur/Ah: Diethyl phthalate Mercury P-ch{ort>-m-cresol Dimethyl phthalate Nickel 2-chlorophcnol 2,4-dinitrotolucnc Selenium 2,4-dichlorophcn4i1 2,6-dinitrotoluene Silver 2,4-dimethylphcnol 1,2-diphenylhydrazinc Thallium 4,6-dinitru-o-cresol Fluoranthcnc Zinc 2,4-dinirrophcnu,1 Fluorene Cyanide 2-nitrophcnol I-Iexachlorobcnzene Total phenolic compounds 4-nitrophcnol Hexachlorobutadiene Voblile O,yintic compounds_ Pentachluruphen.I Hexachlorocyclo-pcntadiene Acrolein Phenol Hexachloroethane Acrylonitrilc 2,4,6-trichloropheno1 indeno(1,2,3-cd)pyrenc Benzene Base-neutnr/ 4ompoimd+: lsophoronc Bromoform .\eenaphthene Naphthalene Carbon tetrachloride :\ecnaphthylcne Nitrobenzene Chlorobenzcnc :\nthracenc N-nitrosodi-n-propylamine Chlorodibromomcthane Benzidinc N-nitrosodimethylaminc Chloroethane Bcnzo(a)anthraccnc N-nitrosodiphenylaminc 2-chloroethylvinyl ether Benzu(a)pyrenc Phcnanthrene Chloroform 3,4 benzotluoranthenc Pyrene Dichlorobromomethanc Benzo(ghi)petylcnc 1,2,4-trichlorobcnzenc 1,1-dichloroethane Benzo(k) Ilu, want hone 1,2-dichlorocthane Bis (2-chlorocthoxy) methane Test results shall be reported to the Division in DWQ Form- A MR-PPA1 or in a form approved by the Director within 90 days of sampling. The report shall be submitted to the following address: Division of Water Quality, Water Quality Section, Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0031836 Facility Information Facility Name: Fourth Creek WWTP, City of Statesville Permitted Flow: 4.0 — 6.0 MGD County: Iredell Facility Class: IV Regional Office: Mooresville Facility/Permit Status: (i.e. New, Modification, Existing or Renewal) Existing USGS Topo Quad: D15SE Stream Characteristics Receiving Stream: Fourth Creek Stream Classification: C Winter 7Q10 (cfs): 11.3 Subbasin: 03-07-06 30Q2 (cfs): 16.0 Drainage Area (mi2): 46.5 Average Flow (cfs): 46.5 Summer 7Q10 (cfs) 7.5 IWC (% • 36/55 303d Listed Yes (fecal) TMDL: Approved by EPA SUMMARY This facility is a major municipal treatment plant operating in Iredell County that serves 25,000 people in Statesville. City has a separate sewer collection system. The facility has permitted flow of 4.0/6.0 MGD discharging into the Fourth Creek. For the past 2 years annual average flow varied within the range of 2.5-2.6 MGD. The City of Statesville has 6 significant industrial users and a full-scale pretreatment program. The permit will continue to require the City to implement its pretreatment program. REASONABLE POTENTIAL ANALYSIS The following parameters are monitored through the permit: Cd, Pb, and Cr. The following parameters are monitored quarterly through the pretreatment program: As, Cd, Cr, Cu, Pb, Hg, Mo, Ni, Se, Zn, CN, Ag, MBAS, Al, Fe. Reasonable potential analysis was conducted for: As, Cd, Cr, Cu, CN, Pb, Hg, Mo, Ni, Se, Zn, Ag (see attached). TOXICITY TESTING: Type of Toxicity Test: Existing Limit: Recommended Limit: Monitoring Schedule: Chronic P/F (Ceriodaphnia). 001: Chronic P/F @ 36% (4MGD)/55% (6 MGD) 001: Chronic P/F @ 36% (4MGD)/55% (6 MGD) January, April, July, and October The facility has been generally passing its WET tests. Failures occurred only on two occasions (January 2001, and January 2002). COMPLIANCE SUMMARY: DMRs have been reviewed for the period January 2001 through April 2004. Facility has a good compliance record. During the review period, the following NOVs (notices of violation) have been issued: 10/14/02 — DO; 4/8/02 — toxicity; 04/02/01— toxicity. A compliance evaluation inspection conducted on February 24, 2004 did not identify any major problems. Some minor flow -meter issues were noted. INSTREAM MONITORING: Instream monitoring is required for temperature and dissolved oxygen. Monitoring is conditionally waived based on the participation in the Yadkin -Pee Dee Monitoring Coalition. An analysis of DO, temperature and conductivity data showed that the facility has some negative influence on conductivity of the stream water (table is attached). Data does not indicate that the facility has a noticeable impact on stream DO and temperature. Fourth Creek is impaired due to high level of fecal coliforms and is also biologically impaired. TMDL has been developed for fecal coliforms, non -source pollution is believed to be the major cause of impairment. Statesville is limited at the end -of -pipe based on the water quality standard for fecal Coliform. PROPOSED CHANGES: • Monitoring Frequencies: Monitoring for Cd, Cr, and Pb has been eliminated based on the Reasonable Potential Analysis. • Limits: Based on the Reasonable Potential Analysis, the limits for cadmium and lead have been removed. The daily maximum total residual chlorine limit and weekly average NH3 N limit have been added to the permit. • Priority pollutant monitoring on an annual basis has been added to fulfill the permit application requirement in the future. Existing permit limits and recommended limits/monitoring are summarized in the table below: Parameter Existing Limit (µg/L) Existing Monitoring Proposed Limit (µg/L) Proposed Monitoring Cadmium ; 15.0 Weekly None Quarterly (through LTMP) Lead 33.8 Weekly None Quarterly (through LTMP) Chromium 190.4 Weekly None Quarterly (through LTMP) The existing monitoring frequency for silver, zinc, and copper remains unchanged. Due to the facility's toxicity record, limits for these action level standards will not be implemented, but monitoring will remain. All other parameters evaluated showed no reasonable potential to exceed the instream water quality limits or federal criteria. PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: May 26, 2004 (est.) Permit Scheduled to Issue: July 19, 2004 (est.) STATE CONTACT: If you have any questions on any of the above information or on the attached permit, please contact Sergei Chernikov at (919) 733-5038 ext. 594. REASONABLE POTENTIAL ANALYSIS Fourth Creek WWTP NC0031836 Time Period 1/2001-4/2004 Ow (MGD) 6 7Q10S (cfs) 7.5 7010W (cfs) 11.3 3002 (cfs) 16 Avg. Stream Flow, OA (cfs) 46.5 Rec'ving Stream Fourth Creek WWTP Class IV IWC (%) ® 7010S 55.357 0 7010W 45.146 0 3002 36.759 CP QA 16.667 Stream Class C Outfall 001 Qw=6MGD PARAMETER TYPE (1) STANDARDS & CRITERIA (2) POL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC INQS/ Chronic K FAV / Acute n x oet. Max prat Cw Allowable Cw Arsenic NC 50 N` , �o / or?' ug/L 13 1 8.5 Acute: WA Chronic: 90 VD )'.. ' I �; Cadmium NC 2 15 ug/L 39 1 1.5 Acute: 15 _ _ _ _ _ Chro_nic: 3.6 /��� i 1 1 4s Chromium NC 50 1,022 ug/L 43 3 6.8 Acute: 1,022 L- nic: --- ----- C_hro_90 rj + f"L --�-1--- ---------------- Copper NC 7 AL 7.3 ug/L 13 0 24.5 Acute: 7 Chronic_ 12.6 V ! ( �' i /'.. j Cyanide NC 5 N 22 10 ug/L 13 S 5.0 Acute: 22 _-__—•_ _-- Chronic: 9.0 t ---- 'dJ I Lead NC 25 N 33.8 ug/L 39 8 7.1 Acute: 34 _ _ Chronic: 45.2 /� � i 1 iK t t Mercury NC 0.012 0.0002 ug/L 13 0 0.1000 Acute: N/A Chronic 0.0217 I1 I -I Til i 1 1 Molybdenum A 3,500 ug/L 13 13 54.6b Acute: N/A Chronic 21,000.000 i ()" t --------------------- Nickel NC 88 261 ug/L 13 6 10.9 Acute: 261 Chronic: 159.0 ND f l (A, NC 5.0 56 ug/L 13 0 2.5 Acute: 56 _-_---_ _-----_- -Chronic: 9.0 `^Selenium h --- 1---------------, NC 0.06 AL 1.23 ug/L 13 13 4.0 [ Acute: 1 __._._._--____-- Chronic: 0.11, , 4-Silver Ab I A. sif_-- 1_i'�I _-----_------ J� -LV�1- Zinc NC 50 AL 67 ug/L 13 13 479.4 Acute: 67 Chronic 90��t1 -11/52 li AlltiOL, i 'Legend: C = Carcinogenic NC = Non -carcinogenic A = Aesthetic •• Freshwater Discharge 31836-RPA-2004, rpa 5/24/2004 REASONABLE POTENTIAL ANALYSIS Arsenic Date Data BDL=1/2DL Results 1 < 5.0 2.5 Std Dev. 0.7488 2 <, 5.0 2.5 Mean 2.7077 3 < 5.0 2.5 C.V. 0.2766 4 <' 5.0 2.5 n 13 5 5.0 2.5 6 5.0 2.5 Mult Factor = 1.6300 7 5.0 2.5 Max. Value 5.2 ug/L 8 5.0 2.5 Max. Pred Cw 8.5 ug/L 9 5.0 2.5 10 5.0 2.5 11 5.0 2.5 12 5.2 5.2 13 5.0 2.5 14 15 16 17 18 =r 19 20 21 22 hYc 23 24 25 r. 26 27 28 29 30 31 32 33 34 35 36 g=a3 37 38 39 40 41 42 43 T . 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 31836-RPA-2004, data 4/26/2004 REASONABLE POTENTIAL ANALYSIS Cadmium Chromium 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < < < < < <. < < < < < < < < < ' < < < < < < < < ,.< < < < <. i sr _ ; i ';; 4 BDL=1/2DL 1.00 0.5 1.00 0.5 1.00 0.5 1.00 0.5 1.00 0.5 1.00 0.5 1.00 0.5 1.00 0.5 1.00 0.50 0.40 0.20 0.40 0.20 0.40 0.20 0.40 0.20 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.10 1.10 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 1.00 0.50 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.1368 0.4846 0.2822 39 1.3600 1.1 ug/L 1.5 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data <. ..< < <. < <' ..<' <: <, <' <- < < <. .'' <.= . < <• <: :<', -<.: .c `<` < < <. <. <'i <' ' < <. < <% <, < < < <: <; .< BDL=1/2DL 2 1.0 2 1.0 2 1.0 2 1.0 2 1.0 2 1.0 1.0 2 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 3.4 3.4 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.7 2.7 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 7.9 4.0 2.7 2.7 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.6630 1.2035 0.5509 43 1.7200 4.0 ug/L 6.8 ug/L - 2 - 31836-RPA-2004, data 5/24/2004 REASONABLE POTENTIAL ANALYSIS Copper Cyanide 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39.. 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data BDL=1/2DL '.< 2 1 0 -< 2 1.0 c<- 2 1.0 <- 2 1.0 •- .: 13 6.5 t. 11 5.5 =` 2 1.0 5.6 2.8 4.5 2.3 2.3 1.2 2 1.0 < 4.8 2.4 <" 27 1.4 r • " p. - y�Y . w ., ,m. = s" cy # f `x - - --i t Results Std Dev. Mean C.V. n MuIt Factor = Max. Value Max. Pred Cw 1.8306 2.1500 0.8515 13 3.7700 6.5 ug/L 24.5 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < <• <,• <: <1 <; ' <I 'i BDL=1/2DL 2.6 5.0 3.4 5.0 2.7 5.0 3.7 5.0 2.5 5.0 2.5 5.0 2.5 5.0 2.5 5.0 3.9 5.000 2.5 5.000 2.5 5.000 2.5 5.000 2.5 5.000 Results Std Dev. Mean C.V. n MuIt Factor = Max. Value Max. Pred Cw 0.0000 5.0000 0.0000 13 1.0000 5.0 ug/L 5.0 ug/L - 3 - 31836-RPA-2004, data 5/24/2004 REASONABLE POTENTIAL ANALYSIS Lead Mercury 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data . - < - < • <:. :< '< <'. <! ; , <; <. . <" <: <'• < '< <. < < < ' < < < • <. <_ :< :<; <. <: <. < < 4.2 3 5.2 3.3 3.8 3.3 3.5 3 3 3 3 2.1 4.1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 BDL=1/2DL 4.2 1.5 5.2 3.3 3.8 3.3 3.5 1.5 1.5 1.5 1.5 2.1 4.1 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 Results Std Dev. Mean C.V. n Mutt Factor = Max. Value Max. Pred Cw 0.7496 2.6154 0.2866 39 1.3600 5.2 ug/L 7.1 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data <` <. <• < < < <. < <' •<' < < < BDL=1/2DL 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.0000 0.1000 0.0000 13 1.0000 0.1 ug/L 0.1 ug/L _4 31836-RPA-2004, data 4/26/2004 REASONABLE POTENTIAL ANALYSIS Molybdenum Nickel Date Data BDL=1/2DL Results 1 20 20.0 Std Dev. 6.0715 2 17 17.0 Mean 15.7615 3 ``' 15 15.0 C.V. 0.3852 4 28 28.0 n 13 5 10 10.0 6 8.3 8.3 Mult Factor = 1.9500 7 9.4 9.4 Max. Value 28.0 ug/L 8 14 14.0 Max. Pred Cw 54.6 ug/L 9 18 18.0 10 9.2 9.2 11 12 12.0 12 22 22.0 13 22 22.0 14 15 16 17 18 19 20 21 €x: 22 541 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data BDL=1/2DL Results 1 5.8 5.8 Std Dev. 1.2460 2 <: 5 2.5 Mean 3.4615 3 < 5 2.5 C.V. 0.3600 4 < 5 2.5 n 13 5 5.6 5.6 6 c 5 2.5 Mult Factor = 1.8800 7 <: 5 2.5 Max. Value 5.8 ug/L 8 < 5 2.5 Max. Pred Cw 10.9 ug/L 9 . 5 2.5 10 3.4 3.4 11 4 4.0 12 4 4.0 13 4.7 4.7 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 -5- 31836-RPA-2004, data 4/26/2004 REASONABLE POTENTIAL ANALYSIS Selenium Silver Date Data BDL=1/2DL Results 1 < 5 2.5 Std Dev. 0.0000 2 < 5 2.5 Mean 2.5000 3 < 5 2.5 C.V. 0.0000 4 ,<. 5 2.5 n 13 5 w<1 5 2.5 6 5 2.5 Mult Factor = 1.0000 7 5 2.5 Max. Value 2.5 ug/L 8 5 2.5 Max. Pred Cw 2.5 ug/L 9 c ; 5 2.5 10 5 2.5 11 5 2.5 12 5 2.5 13 5 2.5 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data BDL=1/2DL Results 2.00 2.0 Std Dev. 0.6461 2.00 2.0 Mean 1.5923 2.00 2.0 C.V. 0.4058 2.00 2.0 n 13 2.00 2.0 2.00 2.0 Mult Factor = 2.0200 2.00 2.0 Max. Value 2.0 ug/L 2.00 2.0 Max. Pred Cw 4.0 ug/L 2.00 2.0 0.50 0.5 0.60 0.6 1.00 1.0 0.60 0.6 6 31836-RPA-2004, data 4/26/2004 REASONABLE POTENTIAL ANALYSIS Zinc Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Data BDL=1/2DL Results > 53 53.0 Std Dev. 38.4586 46 46.0 Mean 61.3077 34 34.0 C.V. 0.6273 38 38.0 n 13 61 61.0 l•' . 51 51.0 Mult Factor = 2.8200 73 73.0 Max. Value 170.0 ug/L 90 90.0 Max. Pred Cw 479.4 ug/L 43 43.0 84 84.0 21 21.0 33 33.0 170 170.0 31836-RPA-2004, data 7 4/26/2004 Whole Effluent Toxicity Testing Self -Monitoring Summary FACILITY REQUIREMENT April 15, 2004 YEAR JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC Southern States Coop./S.S. Fertilizer chr lim: 3% 2000 - Pass - - NRM NC0082821/001 Begin:I 1/I/2000 Frequency Q Feb May Aug Nov + NonComp Single 2001 Pass NR NR Fail NRM County: trade!! Rcgion: MRO Subbasin: YADO6 2002 - Pass - - H PF: 0.144 Special 2003 - Pass - - H 7Q10: 7.5 IWC(•/,;2.89 2004 - Pass - - H - - NR/H - - - H - - Late Pass - - H - - H Pass - - H - - H - Southport WWTP 24hr p/f ac lim: 90% 2000 - Invalid Pass - Pass - - Pass - - Pass NC0021334/001 Bcgin:l I/1/2003 Frequency Q + Fcb May Aug Nov NonComp Single 2001 - Pass - - Pass - - Pass - - Pass County: Brunswick Rcgion: WIRO Subbasin: CPF17 2002 - Pass - - Pass - - Pass - - Pass PF: 0.80 Special 2003 - Fail Fail Pass Pass - - Pass - - Pass 7Q10: TIDAL IWC(% NA 2004 - Pass Sparta WWTP chr lim: 9% 2000 - - Pass - - Pass - - Pass - - Pass NC0026913/001 Begin:4/1/2001 Frequency Q Mar Jun Sep Dec + NonComp Single 2001 - - Pan - - Pass - - Pass - - Pass County: Alleghany Region: WSRO Subbasin: NEWO? 2002 - - Pass - - Pass - - Pass - - Pass PF: 0.6 Special 2003 - - Pass - - Pass - - Pass - - Pass 7Q10: 9.9 1WC(% 9.0 2004 - - Pass Spindale WWTP 26% s 4.5MGD. 32% @ 6MGD Y 2000 - - 41.9 - - Fail <24 >75,38.1 Pass - - Pass NC9020664/001 Begin:3/I/2004 Frequency Q P/F + Mar Jun Sep Dec NonComp SINGLE 2001 - - Pass - - Fall Fail 38.1 Fail Late 61.2(s) 38.1 County: Rutherford Region: ARO Subbasin: BRD02 2002 - - Late Pass - Pass - - Pass - - 72.1 PF: 3.0 Special 2003 - - Pass>100 - - 18.4 72.1 - 72.1 - - 36.8 7QI0: 20 IWC(%;26 2004 - - 72.1 Spring Lake WWTP chr lim: 5.5 % 2000 - Pass - - Pass - - Pass - - Pass NC0030970/00I Begm:6/1/2001 Frequency Q Fcb May Aug Nov + NonComp Single 2001 - Pass - - Pass - - Pass - - NR/Pass County: Cumberland Region: FRO Subbasin: CPFI4 2002 - Pass - - Pass - - Pass - - Pass PF: 1.5 Special 2003 - Pass - - Pass - - Pass - - Pass 7QI0:40.0 IWC('/.;5.5 2004 - Pass Springs Industries 24hr p/f sac Ism: 90% fthd NC0005754/001 Begin:12/I/1999 Frequency Q P/F + Jan Apr Jul Oct County: Scotland Rcgion: FRO Subbasin: LUMSS PF: 0.03 Special 7Q10: 34.0 I WC(h; 0.14 + NonComp Single 2000 Pass - - Pass Pass - Pass - - Pass 2001 Pass - - Pass - - Pass - - Pass 2002 Fail Pass - Pass - - Pass - - Pass 2003 Pass - - Pass - - Pass - - Pass 2004 Pass - Spruce Pine WWTP chr lim: 6.6% Y 2000 - Pass - - Pass - - Pass - - Pass NC0021423/001 Bcgin:1/1/2004 Frequency Q P/F + Feb May Aug Nov + NonComp Single 2001 - Fail >24 Late Pass >24 - - Fail >13.2 >13.2 Pass County: Mitchell Region: ARO Subbasin: FRB06 2002 - Pass - - Pass - - Pass - - Pass PF: 2.0 Special 2003 - Pass - - Pass - - Pass - - Pass 7Q10: 44.0 IWC(%; 6.6 2004 - Pass Square D-Phase I chr lim: 14%; upon exp to 0.0432 MGD chr lim 25% 2000 - Pass - - Pass - - Pass - - Pass NC0081540/001 Begin:2/1/2003 Frequency Q Fcb May Aug Nov + NonComp Single 2001 - Pass - - Pass - - Pass - - Pass County: Wake Rcgion: RRO Subbasin: NEU02 2002 - Pass - - Pass - - Pass - - Pass PF: 0.021 Special 2003 - Pass - - Pass - - Pass - - Pass 7Q10: 0.20 1WC(%; 14 2004 - Pass Stanley WWTP chr lim: 65.4%; if PF 1.0 chr lim 79% Y 2000 Pass - - Pass - - Fail 94.9 35.4 >100 - - NC0020036/00l Begin:8/1/2001 Frequency Q Jan Apr Jul Oct + NonComp Single 2001 Pass - - Pass - - Invalid Pass - Fail 94.9 NR County: Gaston Region: MRO Subbasin: CTB35 2002 Pass - - Pass - - Pass - - Pass - - PF: 0.5 Special 2003 Pass - - Pass - - Pass - - Pass - - 7Q10: 0.41 IWC(%;65 2004 Fail >100 >100 Star WWTP chr lim: 90% Y 2000 <25 49 69.3 <25 <30 <30 67.1 52 <30 <30 <30 <30 NC0058548/00I Begin:12/I/2001 Frequency Q + Jan Apr Jul Oct NonComp Single 2001 <30 <30 52 36.7 <30 52 <30 36.7 Late <30 52 <30 County: Montgomery Region: FRO Subbasin: CPF10 2002 Late >90 >90 >90 <30 <30 <30 <30 <30 <30 36.7 <30 PF: (1.60 Special 2003 <30 <30 <30 <30 <30 <30 <30 <30 <30 <30 <30 <30 7Q10: 0.0 IWC(% 100 2004 <30 <30 lit Statesville Fourth Creek WWTP chr lim: 36%; if avg. flow >3.6MGD chr lim 55'/. Y 2000 Pass - - Pass 4 NC0031836/001 Begin:3/1/2001 Frequency Q Jan Apr Jul Oct + NonComp Single 2001 Fait >72 40.2 Pass County: [rectal! Region: MRO Subbasin: YADO6 2002 Fait >50 >50 Pass(s)t PF: 4.0 Special 2003 pass(s) - - Pass(s) 7010: 11.0 IWC(%;36.0 2004 Pass(s) - - - Pass - - Pass - - - Pass - - Pass - - - Pass(s)t - - Pass(s) - - - Pass(s) - - Pass(s).>75 - Y Pre 2000 Data Available LEGEND: PERM = Permit Requirement LET = Administrative Letter - Target Frequency = Monitoring frequency; Q. Quarterly; M- Monthly; BM- Bimonthly; SA- Semiannually; A- Annually; OWD- Only when discharging; D- Discontinued monitoring requtremeni Begin =First month required 7Q10 = Receiving stream low flow criterion (efs + = quarterly monitoring increases to monthly upon failure or N Months that testing must occur - ex. Jan. Apr, Jul, Oct NonComp = Current Compliance Requirement PF = Permitted flow (MGD) !WC'/. = Instream waste conccntrati P/F = Pass/Fail test AC = Acute CHR = Chronic Data Notation: f - Fathead Minnow; • - Ceriodaphnia sp.; my - Mysid shrimp; ChV - Chronic value; P - Mortality of stated percentage at highest concentration; at - Performed by DWQ Aquatic Tox Unit; bt - Bad test Reporting Notation: --- = Data not required; NR - Not reporte Facility Activity Status: I - Inactive, N - Newly Issued(To construct); H - Active but not discharging; Wore data available for month in question; • = ORC signature needed 40 NC0031836 Statesville • Upstream Downstream Date Temp D.O. Conductivity (QC) (mg/L) umhos/cm) Temp D.O. Conductivity (QC) (mg/L) umhos/cm) 06/04/1998 07/14/1998 08/03/1998 08/20/1998 09/02/1998 10/08/1998 10/15/1998 11/11/1998 12/11/1998 01/08/1999 02/05/1999 03/10/1999 04/06/1999 05/11/1999 05/19/1999 06/02/1999 06/15/1999 07/06/1999 07/20/1999 08/10/1999 08/17/1999 09/07/1999 09/21/1999 10/13/1999 11/08/1999 12/10/1999 01/12/2000 02/03/2000 03/23/2000 04/21/2000 05/09/2000 05/17/2000 06/13/2000 06/21/2000 07/11/2000 07/20/2000 08/28/2000 08/31/2000 09/07/2000 09/21/2000 10/26/2000 11/30/2000 12/21/2000 01/17/2001 02/15/2001 03/05/2001 20.0 21.0 21.0 20.0 20.5 20.1 14.0 15.5 9.0 5.0 6.0 12.5 14.7 16.4 18.0 19.0 20.7 23.3 23.0 22.0 24.6 18.0 15.5 16.3 12.7 9.8 6.4 5.1 14.7 16.2 20.0 18.3 22.5 23.8 23.4 23.3 21.6 21.5 17.1 21.1 14.4 5.2 2.3 6.3 12.4 12.0 8.2 9.1 8.6 7.9 7.6 7.3 10.7 7.2 9.8 10.6 11.4 12.6 10.2 8.7 7.9 8.2 7.3 7.1 8.0 7.4 7.3 8.0 8.8 9.1 8.6 10.0 10.2 12.1 9.1 8.9 8.1 7.8 7.5 6.9 7.6 7.6 6.9 7.1 8.3 7.4 8.8 11.0 11.8 11.7 9.4 9.4 98 75 85 148 101 83 164 150 115 137 100 102 99 100 80 105 114 114 109 116 109 111 104 113 110 101 112 103 93 101 106 106 113 109 114 144 123 114 116 130 113 106 108 105 105 103 20.5 21.0 21.5 19.5 20.5 20.2 14.5 15.5 9.5 5.0 6.5 12.5 15.0 16.8 18.4 19.2 20.8 23.7 23.4 22.3 24.7 18.0 16.0 16.7 12.5 9.8 6.5 4.6 14.3 16.5 20.4 18.5 23.0 24.1 23.7 23.7 22.1 21.9 17.5 21.3 14.9 5.8 2.6 6.6 12.3 11.7 8.0 8.2 7.8 9.9 7.2 7.9 9.6 7.9 9.8 10.0 10.7 13.0 10.2 8.4 7.6 8.0 7.8 7.0 7.9 7.4 7.4 8.6 8.8 8.9 8.6 9.9 9.5 11.7 9.1 7.7 8.3 7.7 7.3 8.4 7.7 7.4 6.8 7.3 8.2 7.4 8.5 10.6 11.8 11.6 12.3 10.1 126 91 136 99 162 110 203 159 149 153 127 144 113 133 106 147 143 166 165 185 177 145 162 145 147 144 116 146 115 119 143 156 166 169 171 211 185 221 162 174 171 164 158 154 149 126 04/12/2001 05/15/2001 05/23/2001 06/12/2001 06/19/2001 07/16/2001 07/23/2001 08/06/2001 08/20/2001 09/10/2001 09/24/2001 10/08/2001 11/12/2001 12/03/2001 01/14/2002 02/11/2002 03/04/2002 04/08/2002 05/06/2002 05/30/2002 06/10/2002 06/27/2002 07/08/2002 07/25/2002 08/05/2002 08/21/2002 09/09/2002 09/23/2002 10/07/2002 11/04/2002 12/02/2002 01/06/2003 02/10/2003 03/17/2003 04/07/2003 05/12/2003 05/29/2003 06/09/2003 06/23/2003 07/14/2003 07/28/2003 08/11/2003 08/25/2003 09/08/2003 09/22/2003 10/27/2003 11/17/2003 12/08/2003 21.5 17.3 20.1 21.7 25.0 22.1 21.9 23.0 23.3 22.2 20.1 11.3 9.6 9.6 3.2 8.5 6.4 13.7 16.8 22.3 20.9 23.1 23.1 22.9 24.2 22.3 21.6 21.3 19.3 11.0 4.3 6.3 5.8 12.3 11.8 18.3 17.4 18.9 20.2 21.7 23.9 21.3 21.4 20.3 20.8 15.2 12.5 4.3 8.2 8.6 8.0 8.0 7.0 7.4 7.9 7.1 7.1 6.4 6.8 9.1 11.0 10.0 10.8 10.5 10.8 9.2 7.8 6.6 7.1 6.1 5.5 5.5 5.2 5.3 5.7 5.6 6.1 8.7 9.8 9.5 11.3 10.2 10.2 8.5 8.3 8.1 8.6 7.5 6.6 8.3 7.2 8.4 7.3 9.2 9.8 12.7 72 105 83 88 106 112 108 116 129 126 96 116 112 129 119 96 94 108 101 109 108 115 112 103 122 114 112 72 76 50 63 77 63 194 86 129 83 131 129 142 110 219 102 156 102 83 21.2 17.4 20.5 22.0 25.5 22.8 22.5 22.6 24.1 22.9 20.2 12.4 10.0 10.0 3.6 8.8 6.8 13.6 16.6 22.1 20.6 22.9 22.8 22.3 23.7 22.0 21.2 21.0 19.0 11.5 4.6 6.6 6.0 12.3 11.9 18.4 17.4 18.9 20.1 21.8 23.7 21.4 21.5 20.0 20.7 15.4 12.7 4.6 7.8 154 8.4 146 180.4 7 7.6 179 6.6 186 7.1 146 7.2 159 6.6 81 6.2 171 5.8 155 7.1 133 9.2 168 11.0 133 11.0 94 11.0 114 10.8 122 10.9 118 9.0 7.8 6.5 7.4 6.3 5.7 5.8 5.6 5.6 6.0 5.9 6.4 9.2 10.0 9.9 11.6 10.2 10.3 8.5 8.4 8.2 8.7 7.7 6.8 8.6 7.5 8.6 7.5 8.9 9.9 12.4 121 114 173 122 186 208 216 184 271 195 229 119 125 106 141 96 84 116 125 119 128 142 139 119 129 124 138 130 105 88 Average Maximum Minimum 16.64 24.60 2.30 8.71 12.60 6.85 110.54 164.00 75.00 16.87 24.70 2.60 8.64 13.00 6.75 150.78 221.20 91.00 UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 4 ATLANTA FEDERAL CENTER 61 FORSYTH STREET , :e, ATLANTA, GEORGIA 3030a-8960:;,;� lsea c""awe.Nw • JUN 0 8 2004 Sergei Chernikov, Ph.D North Carolina Department of Environment and Natural Resources Division of Water Quality NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 I , u1s 1 0 2004 BEH QUALITY POINT SOURCE BRANCH n Cd1 ; ILL) ,NR SUBJ: Draft NPDES Permit City of Statesville Fourth Creek WWTP - Permit No. NC0031836 Dear Dr. Chernikov: In accordance with the EPA/NCDENR MOA, we have completed review of the draft permit referenced above and have no comments. We request that we be afforded an additional review opportunity only if significant changes are made to the draft permit prior to issuance or if significant comments objecting to the permit are received. Otherwise, please send us one copy of the final permit when issued. Sincerely, 1by ��� \� �a,- Marshall Hyatt, Environmental Scientist Permits, Grants, and Technical Assistance Branch Water Management Division Internet Address (URL) • http://www.epa.gov Recycled/Recyclable • Printed with Vegetable Oil Based Inks on Recycled Paper (Minimum 30% Postconsumer) imap://sergei.chernikov%40dwq.denr.ncmail.net@cros.ncmail.net:143... • Subject: Draft Permit reviews (2) From: John Giorgino <john.giorgino@ncmail.net> Date: Wed, 09 Jun 2004 15:37:29 -0400 To: sergei chernikov <sergei.chernikov@ncmail.net> Sergei, I reveiewed the following: NC0020591- Third Creek WWTP The map page lists the basin as 03-07-05. The basin should be 03-07-06. Please verify this. NC0031836 - Fourth Creek WWTP. I have no comments on that permit. Thanks for sending them for our review. John Giorgino Environmental Biologist North Carolina Division of Water Quality Aquatic Toxicology Unit Mailing Address: 1621 MSC Raleigh, NC27699-1621 Office: 919 : 33-21..iE Fax: 919 733-9959 Email: John.Giorgino@ncmail.net Web Page: http://www.esb.enr.state.nc.us 1 of 1 6/9/2004 3:39 PM NORTH CAROLINA IREDELL COUNTY r...r�'+Wvwv..aw•,... s4+.,u.,.wfi.+rvw.,...+.+:.:_-..,..:.....-_'. �....� JUN 4 2004 r I)Cli'.t 1 }.LITY POINT so '. AFFIDAVIT OF PUBLICATION Before the undersigned, a Notary Public of said County and State, duly commissioned, quali- fied, and authorized by law to administer oaths, personally appeared Jade Salmons who being first duly sworn, deposes and says: that she is an employee authorized to make this statement by Media General Newspapers, Inc. engaged in the publication of a newspaper known as the Statesville Record & Landmark published, issued, and entered as second class mail in the city of Statesville in said County adn State, that she is authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a true copy of which is attached hereto, was published in the Statesville Record & Landmark on the following dates: .z1- .zoa and that the said newspaper in which such notice, paper, document, or legal advertisement was published was at the time of each and every such publication, a newspaper meeting all of the requirements and qualifications of Section 1,-597 of the General Statues of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the Greater Statues of North Carolina.. /] / This IA day /�(/ ,204 alrenDA-1 Ji(Signa re of person making affidavit) Sworn to and subscribed before me, this day of %2')�,y 20 Q/ ni U 1 n,. /./QrQ(} Notary Public Cr.,mmis�ion expires: NV Commission Expires May 3,'n1ol PUBLIC NOTICE STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION/NPDES UNIT 1617 MAIL SERVICE CENTER RALEIGH, NC 2769.1617 NOTIFICATION OF INTENT TO ISSUE A NPDES SIC5.1`EWATER PERMIT On asie of thorough staff review and application of NC General Statue 14321, Public law 92-500 and other lawful standards and regulations, the North Carolina Environmental Management Commission pro- poses to issue a National Pol- lutant Discharge Elimination System (NPDES) wastewater discharge permit to the Fer• son(s) listed below effective 45 days from the publish date of this notice. Written comments regarding the proposed permit will be ac- cepted until30 days after the publish date of this notice. All comments received prior to that date are considered in the finat determinations regarding the proposed permit The Di- rector' of the NC Division of Quality Qualy may decide to hold a public meeting for the proposed permit should the Di- vision receive a significant de- gree of public interest Copies of the draft permit and other supporting information on file_ used to determine ron- ditionspresent in the draft per- mitare available upon request and payment of the costs of reproduction. Mail comments andlor • requests for information to the NC Division of Water Quality at the above address or call Ms. Valery Stephens et (919) 733.5083, extension 520. Please include the NPDES permit number (attac- hed) in any communication. In- terested persons may also visit the .Division of Water Quality at 512 N. Salisbury Street. Raleigh, NC 27604.1148 be- tween the hours of 8:00 a.m. and 5:00 p.m. to review infor- mation on File. The City of Statesville (Post Office Box, 1111, Statesville, NC 28687) has applied for re- newal of NPDES permit NC0020591 for the Third Creek WWTP in Irettelt Coun- ty. This permitted facility dis- charges treated wastewater to the Third Creek in the Yadkin Pee -Dee River Basin. Current- ly BOD, TSS, ammonia nitro- gen, cadmium and total residu- al chlorine -are water quality limited. This discharge may af- fect future allocations in this portion of the Yadkin Pee -Dee River Basin. The City of Statesville (Post Office- Box 1111, Statesviie, NC 28687) has applied for re- newal of NPDES permit NC003. 38' for the Fourth Creekl7WTP in Iredeli Coun- ty. This permitted facility dis- charges treated wastewater to the Fourth Creek in the Yadkin Pee -Dee River Basin. Current- ly BCD, TSS, ammonia nitro- gen, and total residual chlorine are water quality limited. This discharge may affect future al- locations in this portion of the Yadkin Pee -bee River Basin. Publication Date: May 28, 2004. FACILITY NAME AND PERMIT NUMBER: City of Statesville, NC0031836 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES All treatment works receiving discharges from significant industrial users complete part F. GENERAL INFORMATION: or which receive RCRA,CERCLA, ot, an approved pretreatment program? Users (ClUs). Provide the number or other remedial wastes must of each of the following types of questions F.3 through F.8 and F.1. Pretreatment program. Does the treatment works have, or is subject X Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial industrial users that discharge to the treatment works. a. Number of non -categorical Sills. 1 b. Number of Gills. 5 SIGNIFICANT INDUSTRIAL USER INFORMATION: to the treatment works, copy Supply the following information for each SIU. If more than one SIU discharges provide the information requested for each SIU. F,3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: ASMO North Carolina Mailing Address: 470 Crawford Road Statesville, NC 28625 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Powder Coating spot weld, sub -assembly F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): DC Electric Automotive Motors Raw material(s): Metals, paint, adhesives, solvents F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 15,000 gpd (X continuous or intermittent) the collection system in gallons per discharged into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. 8,664 gpd (X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes 0 No b. Categorical pretreatment standards X Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? 433 Metal Finishing EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 32 FACILITY NAME AND PERMIT NUMBER: City of Statesville, NC0031836 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) X No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 32 ,FACILITY NAME AND PERMIT NUMBER: City of Statesville, NC0031836 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users complete part F. GENERAL INFORMATION: or which receive RCRA,CERCLA, ot, an approved pretreatment program? Users (Gills). Provide the number or other remedial wastes must of each of the following types of questions F.3 through F.8 and F.1. Pretreatment program. Does the treatment works have, or is subject X Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial industrial users that discharge to the treatment works. c. Number of non -categorical SlUs. 1 d. Number of CIUs. 5 SIGNIFICANT INDUSTRIAL USER INFORMATION: to the treatment works, copy Supply the following information for each SIU. If more than one SIU discharges provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Hunt Manufacturing Mailing Address: P.O. Box 1836 Statesville NC 28687 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Powder coating. parts cleaning F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Electric and manual sharpness, paper trimmers, X-acto knives, pencil sharpeners Raw material(s): Metals, plastic, powder coating F.6. Flow Rate. c. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 31,000 gpd (X continuous or intermittent) the collection system in gallons per discharged into the collection system d. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. 30,000 gpd (X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes 0 No b. Categorical pretreatment standards X Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? 433 Metal Finishing EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 32 FACILITY NAME AND PERMIT NUMBER: City of Statesville, NC0031836 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) X No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. c. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): d. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 21 of 32 , FACILITY NAME AND PERMIT NUMBER: City of Statesville, NC0031836 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users complete part F. GENERAL INFORMATION: or which receive RCRA,CERCIA, ot, an approved pretreatment program? Users (CIUs). Provide the number or other remedial wastes must of each of the following types of questions F.3 through F.8 and F.1. Pretreatment program. Does the treatment works have, or is subject X Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial industrial users that discharge to the treatment works. e. Number of non -categorical Sills. 1 f. Number of ClUs. 5 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Master Cleaning Service Mailing Address: P.O. Box 5148 Statesville NC 28687 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Washing shop towels F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Laundry Raw material(s): Soap F.6. Flow Rate. e. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 22,000 gpd (X continuous or intermittent) the collection system in gallons per discharged into the collection system f. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. 100 gpd (X continuous or _ intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes 0 No b. Categorical pretreatment standards 0 Yes X No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 22 of 32 FACILITY NAME AND PERMIT NUMBER: City of Statesville, NC0031836 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) X No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. e. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): f. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 23 of 32 , FACILITY NAME AND PERMIT NUMBER: City of Statesville, NC0031836 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee u.x r'<.0 ...' '' '::^� .. ` �...,._ �i ...:e ':r;s°*..2 >. .%.,: c p'-` t ":'$tir) er Y t ra, ' r,�.-..xz, { '..., r� SUPPLEMENTAL-APPLICATIQN INFO) MA ION i 4l '!1 ! '' ":t S Ci.-. life? .. ,g ae f.... ': . £. t i•y3 ': „PART .INDUSTRIALYUSER DISCHARGESAND:RCRAICERCLA=WASTES,e r _.. �`it��,'-.R„&F: S,a.,�� ,.,. .. .,u.:s:.a:_.,. _, «a:.. i.....•, 4,....“.tsi....<.,, •...__«2:... ;s.x; .c,.<.,, .rY-3&1:y.,-.J:..d a,.,. ,, .,...-,..c.k..... ,. ,. .i. _•_...`. _. ,.t., ..., 5, ... ar ... ,... �riti,a:-,. - All treatment works receiving discharges from significant industrial users complete part F. GENERAL INFORMATION: or which receive RCRA,CERCLA, ot, an approved pretreatment program? Users (ClUs). Provide the number or other remedial wastes must of each of the following types of treatment works. Submit additional F.1. Pretreatment program. Does the treatment works have, or is subject X Yes ■ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial industrial users that discharge to the treatment works. g. Number of non -categorical SIUs. 1 h. Number of CIUs. 5 SIGNIFICANT INDUSTRIAL USER INFORMATION: address of each SIU discharging to the F.3. Significant Industrial User Information. Provide the name and pages as necessary. Name: Tube Specialities Mailing Address: 1401 Industrial Drive Statesville. NC 28625 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Powder Coating F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Tubing Assemblies Raw material(s): Metal tubing, cleaner, sealant, paint pigments, iron -phosphate solution F.6. Flow Rate. g. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gp(1) and whether the discharge is continuous or intermittent. 5,000 gpd (X continuous or intermittent) the collection system in gallons per discharged into the collection system h. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. 2,500 gpd (X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes 0 No b. Categorical pretreatment standards X Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433 Metal finishing EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 24 of 32 FACILITY NAME AND PERMIT NUMBER: City of Statesville, NC0031836 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) X No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15, Waste Treatment. g. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): h. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 25 of 32 ' FACILITY NAME AND PERMIT NUMBER: City of Statesville, NC0031836 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? X Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number industrial users that discharge to the treatment works. i. Number of non -categorical SIUs. 1 or other remedial wastes must of each of the following types of treatment works. Submit additional j. Number of CIUs. 5 SIGNIFICANT INDUSTRIAL USER INFORMATION: address of each SIU discharging to the F.3. Significant Industrial User Information. Provide the name and pages as necessary. Name: Tube Tec Mailing Address: 150 Intercraft Drive Statesville, NC 28625 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Powder coating F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Tubing assemblies Raw material(s): Metal tubing, cleaner, sealant, paint pigments, iron -phosphate solution F.6. Flow Rate. i. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 4.000 gpd (X continuous or intermittent) the collection system in gallons per discharged into the collection system j. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. 600 gpd (X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes 0 No b. Categorical pretreatment standards X Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433 Metal Finishing EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 26 of 32 FACILITY NAME AND PERMIT NUMBER: City of Statesville, NC0031836 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) X No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. i. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): j. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 27 of 32 FACILITY NAME AND PERMIT NUMBER: i City of Statesville, NC0031836 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee H e r i ; _t c P <t LI N AT SU. PLEIfIENTAt, APP CATIQN ORrNI IQN r £Mgg t r`x c •}S .� aE'::,a.�:�rz.� n , ,' r,� a .1ti^� .ai*':v,rF :,%�,:.8,.•1 ''f;..�F.,. ! ? ,f, r i ' . , " •• , r t`1 sr, } ��,� } e .�! r u. of a! } YI ..7 ti tu. _ _:; , . , -t ! �.} `., y_.r �{ ,. I. ;v +.s, .., ... 5. : ., if .... ... F ,rA0 •,-, Wit;IND.USTRI 44USERDISCHARGESf RCL •• STrT • r3ktt1 :?pg-K•"lln,51xx,i -Vrr,�r'�,,• . .. ., , ,,11.er, .;rir,i.1.W;NW ' . , ,' %,,..�...,,.-.S'f All treatment works receiving discharges from significant Industrial users complete part F. GENERAL INFORMATION: or which receive RCRA,CERCLA, ot, an approved pretreatment program? Users (ClUs). Provide the number or other remedial wastes must of each of the following types of treatment works. Submit additional F.1. Pretreatment program. Does the treatment works have, or is subject X Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial industrial users that discharge to the treatment works. k. Number of non -categorical SIUs. 1 I. Number of CIUs. 5 SIGNIFICANT INDUSTRIAL USER INFORMATION: address of each SIU discharging to the F.3. Significant Industrial User Information. Provide the name and pages as necessary. Name: O.W. Slane Glass Mailing Address: 606 Meacham Road Statesville. NC 28625 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Manufacture mirrors and cut glass per specs F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Mirrors and glass shelving Raw material(s): glass. silver. copper, mirror coatings F.6. Flow Rate. k. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 13.000 gpd (X continuous or intermittent) the collection system in gallons per discharged into the collection system I. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. 900 gpd (X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes 0 No b. Categorical pretreatment standards X Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433 Metal Finishing EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 28 of 32 FACILITY NAME AND PERMIT NUMBER: City of Statesville, NC0031836 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) X No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. k. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): I. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 29 of :32 4 PLANT INFLUENT STALINE SLUDGE TREATMENT FACILITIES TRUCK STORAGE BAR SCREENS INFLUENT PUMP.STATION ■IiuItII II— _ri1,I SLUDGE PRESS AERATORS 0 AEROBIC SLUDGE DIGESTER BLOWERS EFFLUENT METERING FLUME s,g')RAWING rro . 1371R1001 SLUDGE PUMPS SLUDGE THICKENER 1 I 1 1 1 1 1 I L...L._—_., SAS CHLORINE BASIN Ea-x 0 f � 0 FLOW OISTRiBItTIUN BOX (4°' AERATION BASIN ' 0 NO. 1 0 O TORS rei—\ERATORS,,J ...) 411M1k OEM WOO OMII FLOW SPLITTER BOX i EI OW 5CH MAJI G. FOURTH CREEK MSTENATER TREATMENT PLANT CITY OF SJATESVILLE AERATION BASIN NO. 2 CLARIFIERS