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HomeMy WebLinkAbout310656_Compliance Report_20220301ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number _NCA231656 County DUPLIN Year 2021 Facility Name (as shown on Certificate of Coverage or Permit) Lynn & Annette Smith Farm Operator in Charge for this Facility Timothy Smith Certification # 14871 Land application of animal waste as allowed by the above permit occurred during the past calendar year X YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled_ Part I : Facility Information: I. Total number of application Fields i or Pulls X (please check the appropriate box) in the Certified Animal Waste Management Plan (CAWMP): 21 Total Useable Acres approved in the CAWMP 74.18 2. Total number of Fields L or Pulls X (please check the appropriate box) on which land application occurred during the year: 10 Total Acres on which waste was applied 54.64 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: 5,550 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: 15,922 ave 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year 0 tons L or gallons L (please check the appropriate box) 6. Annual average number of animals by type at this facility during the previous year: 2 915 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest 3,845 Smallest 0 (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) 8. Facility's Integrator if applicable: Smithfield Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the permitted sites during X Yes ] No the past calendar year. 2. The facility was operated in such a way that there was no direct runoff of waste from X Yes L No AFACF 3-14-03 g the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon was designedor reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed.******SEE ATTACHED SLUDGE POA 8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. 9. Annual soils analysis were performed on each field receiving animal waste during the past calendar year. * * * * REQUIRED EVERY 3 YEARS NOW. DONE IN 2020 * * * * 10. Soil pH was maintained as specified in the permit during the past calendar Year? 11. All required monitoring and reporting was performed in accordance with the facility's permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Timothy L. Smith Permittee Name and Title (type or print) 2/21/2022 Signature ofPer ee Date Signature of Operator in Charge Date (if different from Permittee) X Yes I] No X Yes ❑ No X Yes El No XYes ❑No Yes X No X Yes No Yes X No X Yes C No XYes L..INo X Yes I�1 No X Yes INo XYes ❑ No AFACF 3-14-03 2 Appendix 1. Lagoon Sludge Survey Form Revised August 2008 A. Farm Permit or DWQ identification Number Lynn & Annette Smith 31-656 B. Lagoon Identification 1 C. Person(s) Taking Measurements Curtis Barwick D. Date of Measurement 12/16/2021 E_ Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer. sonar b. Distance from the lagoon liquid surface to the bottom (soil) of the lagoon. pve pipe c. Thickness of the sludge layer if making a direct measurement with "core sampler" F. Lagoon Surface Area (using dimensions at inside top of bank): 1.9 (acres) (Draw a sketch of the lagoon on a separate sheet, list dimensions; and calculate surface area. The lagoon may have been built different than designed, so measurements should be made.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 ac. acres x 6 = 3251 , with maximum of 24. (Using sketch and dimensions, develop a uniform grid that has the same number of intersections as the estimated number of sampling points needed. Number the intersection points on the lagoon grid so that data recorded at each can be easily matched.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (Appendix 2). Also, at the location of the pump intake, take measurements of distance from liquid surface to top of sludge layer and record it on the Data Sheet (last row); this must be at least 2.5 ft. when irrigating. I. At the time of the survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gauge pole): 0.6 J. ❑etermine the distance from the top of bank to the Maximum Liquid Level 1 5 (use lagoon management plan or other lagoon records) K. Determine the distance from the Maximum Liquid to the Minimum Liquid level: (use lagoon management plan or other lagoon records) L. Calculate the distance from the present liquid surface level to the Minimum Liquid Level (Item K Minus Item 1, assuming the present liquid level is below the Maximum Liquid Level) M. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points) N. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): ❑. Record from the Sludge Survey Data Sheet the average thickness of the sludge layer: 2.2 1.6 9.7 5.0 4.7 P. Calculate the thickness of the existing Liquid Treatment Zone (Item N minus Item L): 3.4 Q. If Item 0 is greater than Item P, proceed to the Worksheet for Sludge Volume and Treatment Volume. If Item 0 is equal to or less than Item P, you do not have to determine volumes. 5.5 @ pump intake Completed by: Curtis Barwick Date: 12/16/2021 Print Name /Signature Appendix 3. Worksheet for sludge volume and treatment volume Revised August 2008 The average thickness of the sludge layer and the thickness of the existing liquid (sludge -free) treatment zone are determined from the information on the Lagoon Sludge Survey Form ( Items 0 and P, respectively). In this example, the average sludge layer thickness is 2.5 feet and the existing liquid treatment zone is 3.5 feet If the lagoon has a designed sludge storage volume, see notes at end of the workshee#_ The dimensions of the lagoon as measured and the side slope are needed for calculations of sludge volume and of total treatment volume_ If the lagoon is a standard geometric shape, the sludge volume and the treatment volume in the lagoon can be estimated by using standard equations. For approximate volumes of rectangular lagoons with constant side slope, calculate length and width at the midpoint of the layer, and multiply by layer thickness to calculate layer volume, as shown in the example. For irregular shapes, convert the total surface area to a square or rectangular shape. For exact volumes for lagoons with constant side slope, the "Prismoidal Equations" niay be used_ Example Your Lagoon 1. Average sludge Layer Thickness (T) 2.5 ft. 4.7 ft. 2. Depth of the lagoon from top of bank to bottom soil surface (D) 11 ft. 11.9 ft. 3. Slope = Horizontal/ vertical side slope (S) 3 1.5 4. Length at the top of inside bank (L) 457 fir 417.1 ft. 5. Width at top inside slope ()Aj 229 ft. 200.0 ft. 6_ Length at midpoint of sludge layer L", = L-2S(D-(T/2)) 398.5 ft. 388.5 ft. 7. Width at midpoint cf sludge layer Wm= W-2S(D-(T/2)) 170.5 ft_ 171.4 ft. 8_ Volume of sludge (Vs) Vs=L,n Wm T 169,860 ft3 312,994 ft3 9. Volume in gallons: Vsg=V*7.5 galift3. 1,273,950 gal. 2,347,456 gal. 10. Thickness of existing liquid tmt. zone (Y) 3.5 ft 3.4 ft 11_ Thickness of total treatment zone (Z) Z= T+Y 6 ft 8.1 ft 12. Length at midpoint of total tmt. zone Lz = L-2(S)(D-(ZJ2) 409 ft_ 393.6 ft. 13. Width at midpoint of total tmt. Zone WZ = W-2(S)(D-(Z/2) 181 ft_ 176.5 ft. 14. Volume of total treatment zone (Vz) Vz = Lz WZZ 444,174 ft3 562,756 e 15. Ratio ( R ) of sludge layer volume to total Treatment Volume R = VsNz 0.38 0.56 If the ratio R exceeds 0.50, than a sludge Plan of Action may be required. Check with DWQ for information on filing the Plan of Action. Note: If the lagoon has a designed sludge storage volume (DSSV), subtract that volume from both the volume of sludge (Vs) (Item 8) and from the volume of total treatment zone (Vz) (Item 14), and take the ratio. Then, R = (Vs-DSSV) / (Vz - DSSV) Example: If DSSV = 85,000 ft3, then R = (169,860 - 85,000) / (447,174 - 85,000) = 84,860 / 362,174 = 0.24. 16. Design sludge storage volume (DSSV) 85,000 17. Ratio (R) of sludge layer volume to treatment volume adjusted for designed sludge storage volume 0.24 0.56 PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number: 31-656 Facility Name: Lynn & Annette Smith Farm County: Duolin Certified Operator Name: Lynn Smith Operator #: 14871 **Attach a copy of Lagoon Sludge Survey Form and volume worksheets Note: A certified Sludge Management Plan may be submitted in lieu of this POA. a. Lagoon Name/ Identifier b. Total Sludge Depth (ft) Lagoon 1 1 4.7 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon 6 c. Sludge Depth to be Removed for Compliance (ft) d. Sludge Volume to be Removed (gallons) e. Sludge PAN (Ib5/1000 gal) f. Liquid PAN (Ibs/100 gal) .51 260,000 N/E N/E g. PAN of sludge (Ibs) (dxe)/1 Compliance Timeframes: N/E If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWR within 90 days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey. If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within 90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey indicating non-compliance. If future sludge surveys do not show improvement in sludge levels, DWR may require the owner to develop a sludge management plan that meets the requirements of 5B Interagency Group Guidance Document 1.27. Page 1 of 2 SPCA 9-15-2016 NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe use is planned, specify the product to be used. Sludge Management/Operation Nan Sludge Management Guidance Lagoon evaluation data developed by NCSU and a review of lagoon management records of several Lagoons showed that the treatment capability of the swine lagoons evaluated in NC was not significantly adversely affected by sludge accumulations of 50% or more of the planned treatment volume of the lagoon. Therefore it is felt that it is permissible to allow sludge accumulation into the planned treatment zone of properly monitored and managed lagoons providing that: • Nutrient values of the lagoon effluent are within the normal operating range. • There is no noticeable lagoon odor. • Nutrients land applied from the lagoon are properly accounted for in the application plan (WUPJ with no excess application. • Stop -pump level is easily attained with no adverse deposition of sludge into the temporary storage Sludge Management Sludge in my lagoon will be managed by the fallowing: • Adequately monitor to define sludge volume, location, size, and rate of accumulation by conducting an annual sludge survey. • Maintain a minimum 2.5 feet deep zone, free of sludge at the pump intake during irrigation. • Position the pump intake and manage the irrigation operation such that the material irrigated is not more concentrated than the nutrient analysis samples_ • Sufficient monitoring to address concerns that nutrients are not over applied. • Other items as required by DWQ. I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. further certify and acknowledge that compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey indicating non-compliance. Sludge Survey Date: 12/16/21 Compliance Due Date: 12/16/23 Lynn Smith Facility Owner/Manager (print) Facility Owner/Manager (signature) Phone: 252-568-4795 Date: 1/24/22 Return this form to: Animal Feeding Operations Unit NC Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 Page 2 of 2 SPOA 9-15-2016