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NC0020737_Permit (Issuance)_20150508 (2)
NPDES DOCUMENT SCANNING COVER SHEET Permit: NC0020737 Pilot Creek WWTP NPDES Document Type: (PermitIssuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Report Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: May 8, 2015 Thus document is printed on reuse paper - ignore any content on the resrerse Bide ATA NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Mr. Dennis R. Wells Water Resources Director City of Kings Mountain P.O. Box 429 Kings Mountain, North Carolina 28086 Dear Mr. Wells: May 8, 2015 0914- Donald R. van der Vaart Secretary Subject: Issuance of NPDES Permit Permit NC0020737 Pilot Creek WWTP Facility Class IV Cleveland County Division personnel have reviewed and approved your application for a renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). The following changes have been incorporated into this renewal: • Based on the Permitting Guidelines for Statewide Mercury TMDL, the annual average WQBEL limit of 36.5 ng/L will be added to the permit. A new mercury limit will become effective in Calendar Year 2019. The monitoring frequency will be established as Quarterly, and monitoring shall begin with the permit effective date. • Based on the Permitting Guidelines for Statewide Mercury TMDL, the Mercury Minimization Plan special condition will be added to the permit (Please see A. (4.)). • The monthly average limit for Total Arsenic has been reduced to. 152.2 µg/L based on the protection of the aquatic life. • The daily maximum limit for Total Arsenic has been reduced to 184.2 µg/L based on the protection of the human health. • Monitoring for Total Arsenic has been reduced to monthly based on the statistical analysis of the effluent data. • Limits and monitoring for Total Cadmium have been eliminated based on the statistical analysis of the effluent data. • Monitoring for chlorides has been reduced to quarterly based on the statistical analysis of the effluent data. • Monitoring for Cyanide, Total Copper and Total Zinc has been reduced to monthly based on the statistical analysis of the effluent data. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Phone: 919-807-6300 l Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer— Made In part by recycled paper • The daily maximum limit for Cyanide has been increased to 59.1 µg/L based on the protection of the aquatic life. • Daily maximum and monthly average limits for Total Thallium have been added to the permit based on the statistical analysis of the effluent data. • Limits for Total Copper and Total Zinc were reduced based on the statistical analysis of the effluent data. • The 24/7 manned operation per 15A NCAC 2H .0124 will be evaluated separately from this permit renewal. • Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation. The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application has been added to the permit. [See Special Condition A. (5)] If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at telephone number (919) 807-6393. S. Jay Zimmerman /Director, Division of Water Resources cc: Central Files NPDES Files Mooresville Regional Office / Water Quality EPA Region IV (e-copy) WSS/Aquatic Toxicology Unit (e-copy) 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Phone: 919-807-63001 Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer— Made in part by recycled paper Permit NC0020737 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Kings Mountain is hereby authorized to discharge wastewater from a facility located at the Pilot Creek WWTP Off U.S. Highway 74 Bypass West of Kings Mountain Cleveland County to receiving waters designated as Buffalo Creek in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other applicable conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective June 1, 2015. This permit and authorization to discharge shall expire at midnight on August 31, 2018. Signed this day May 8, 2015. S. Jay Zimmerman, Director • / Division of Water Resources By Authority of the Environmental Management Commission Page 1 of 8 Permit NC0020737 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge, are hereby revoked. [The exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective.] The conditions, requirements, terms and provisions of this permit authorizing discharge under the NPDES govern discharges from this facility. The City of Kings Mountain is hereby authorized to: 1. Continue to operate a 6.0 MGD wastewater treatment plant consisting of: • dual screw pumps • mechanical bar screen • parshall flume with recorder • flow diversion • three (3) aeration basins with diffused air • three (3) secondary clarifiers • three (3) chlorine contact basins • caustic feed system • effluent measuring devices for each chlorine contact basin and a totalizer/recorder for the combined effluent • dechlorination unit • two (2) aerobic digesters • two (2) sludge drying beds and • belt press for dewatering waste sludge The facility is located at the Pilot Creek WWTP, off U.S. Highway 74 Bypass, west of Kings Mountain in Cleveland County. 2. Discharge from said treatment works at the location specified on the attached map into Buffalo Creek, which is a classified C water in the Broad River Basin. Page 2 of 8 Permit NC0020737 Part I A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored7 by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORINGREQUIREMENTS-• Monthly :..°Average - Weekly . Average ' Daily • Maximum Measurement ' Frequency:- Sample °Type.:. , Sample Location1 :• . Flow 6.0 MGD Daily Continuous Influent or Effluent BOD5, 20°C (April 1- October 31)2 28.0 mg/L 42.0 mglL Daily Composite Effluent, Influent BOD5, 20°C (November 1-March 31)2 30.0 mg/L 45.0 mglL Daily Composite Effluent, Influent Total Suspended Solids (TSS)2 30.0 mg/L 45.0 mg1L Daily Composite Effluent, Influent NH3 as N (April 1- October 31) 2.6 mglL 7.8 mg/L Daily Composite Effluent NH3 as N (November 1-March 31) 8.9 mg/L 26.7 mg/L Daily Composite Effluent Dissolved Oxygen3 Daily Grab Effluent Fecal Coliform (geometric mean) 200 / 100 mL 4001100 mL Daily Grab Effluent Total Residual Chlorine4 28 µg/L Daily Grab Effluent pH Between 6.0 - 9.0 Standard Units Daily Grab Effluent Temperature (°C) Daily Grab Effluent Total Nitrogen (NO2 + NO3 + TKN) Quarterly Composite Effluent Total Phosphorus Quarterly Composite Effluent Chronic Toxicity5 Quarterly Composite Effluent Total Arsenic 152.2 µglL 184.2 µg/L Monthly Composite Effluent Total Cyanide 15 µg1L 59.1 µg/L Monthly Grab Effluent Chlorides Quarterly Composite Effluent Total Copper 19.6 µglL 19.6 µg/L Monthly Composite Effluent Total Zinc 152.2 µg/L 152.2 µg/L Monthly Composite Effluent Dissolved Oxygen See note 6 Grab Upstream, Downstream Temperature (0C) , See note 6 Grab Upstream, Downstream Priority Pollutant Scan See condition A.(3) of this permit Conductivity See note 6 Grab Upstream, Downstream Total Thallium 1.43 µg/L 1.43 µg1L Monthly Composite Effluent Total Mercury8 36.5 nglL (Annual Average) Quarterly Grab Effluent Notes: 1. Sample locations: Upstream - Upstream 100 yards above outfall; Downstream - Downstream at NCSR 1103. 2. The monthly average effluent BOD5 and TSS concentration shall not exceed 15% of the respective influent value (85% removal). 3. The daily average dissolved oxygen concentration shall not be less than 5.0 mg/L. 4. The Division shall consider all effluent total residual chlorine values reported below 50 pg/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 µg/ L. Page 3 of 8 Permit NC0020737 5. Whole Effluent Toxicity shall be measured by the Chronic Toxicity (P/F) test using Ceriodaphnia dubia at 33%. Testing shall be conducted in January, April, July and October (see Part A. (2.)). Toxicant sampling shall coincide with toxicity testing. 6. Instream samples shall be collected three times per week during the months of June -September and once per week during the remaining months of the year. 7. No later than 270 days from the effective date of this permit, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A. (5.). 8. The annual average limit becomes effective January 1, 2019. The facility shall use method 1631E. There shall be .no discharge of floating solids or visible foam in other than trace amounts. A. (2.) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) [ 15A NCAC 02B .0200 et seq.] The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 33.0 %. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-. February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWR / Water Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Water Sciences Branch at the Page 4 of 8 Permit NC0020737 address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (3.) EFFLUENT POLLUTANT SCAN [G.S. 143-215.1(B)] The Permittee shall perform a total of three (3) Effluent Pollutant Scans for all parameters listed below. One scan must be performed in each of the following years: 2016, 2017, and 2018. Analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples should be collected with one quarterly toxicity test each year, and must represent seasonal variation [i.e., do not sample in the same quarter every year]. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Trans-1,2-dichloroethylene Bis (2-chloroethyl) ether Chlorine (total residual, TRC) 1,1-dichloroethylene Bis (2-chloroisopropyl) ether Dissolved oxygen 1,2-dichloropropane Bis (2-ethylhexyl) phthalate Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether Kjeldahl nitrogen Ethylbenzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate Antimony Tetrachloroethylene Di-n-octyl phthalate Arsenic Toluene Dibenzo(a,h)anthracene Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene Cadmium 1,1,2-trichloroethane 1,3-dichlorobenzene Chromium Trichloroethylene 1,4-dichlorobenzene Copper Vinyl chloride 3,3-dichlorobenzidine Lead Acid -extractable compounds: Diethyl phthalate Mercury (EPA Method 1631 E) P-chloro-m-cresol Dimethyl phthalate Nickel 2-chlorophenol 2,4-dinitrotoluene Selenium 2,4-dichlorophenol 2,6-dinitrotoluene Silver 2,4-dimethylphenol 1,2-diphenylhydrazine Thallium 4,6-dinitro-o-cresol Fluoranthene Zinc 2,4-dinitrophenol Fluorene Cyanide 2-nitrophenol Hexachlorobenzene Total phenolic compounds 4-nitrophenol Hexachlorobutadiene Volatile organic compounds: Pentachlorophenol Hexachlorocyclo-pentadiene Acrolein Phenol Hexachloroethane Acrylonitrile 2,4,6-trichlorophenol Indeno(1,2,3-cd)pyrene Benzene Base -neutral compounds: Isophorone Bromoform Acenaphthene Naphthalene Carbon tetrachloride Acenaphthylene Nitrobenzene Chlorobenzene Anthracene N-nitrosodi-n-propylamine Page 5 of 8 Chlorodibromomethane Chloroethane 2-chloroethylvinyl ether Chloroform Dichlorobromomethane 1,1-dichloroethane 1,2-dichloroethane Benzidine Benzo(a)anthracene Benzo(a)pyrene 3,4 benzofluoranthene Benzo(ghi)perylene Benzo(k)fluoranthene Bis (2-chloroethoxy) methane Permit NC0020737 N-nitrosodimethylamine N-nitrosodiphenylamine Phenanthrene Pyrene 1,2,4-trichlorobenzene Reporting. Test results shall be reported on DWQ Form -A MR-PPA1 (or in a form approved by the Director) by December 31st of each designated sampling year. The report shall be submitted to the following address: NC DENR / DWR / Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. Additional Toxicity Testing Requirements for Municipal Permit Renewal. Please note that Municipal facilities that are subject to the Effluent Pollutant Scan requirements listed above are also subject to additional toxicity testing requirements specified in Federal Regulation 40 CFR 122.21(j)(5). The US EPA requires four (4) toxicity tests for a test organism other than the test species currently required in this permit. The multiple species tests should be conducted either quarterly for a 12-month period prior to submittal of the permit renewal application, or four tests performed at least annually in the four and one half year period prior to the application. These tests shall be performed for acute or chronic toxicity, whichever is specified in this permit. The multiple species toxicity test results shall be filed with the Aquatic Toxicology Branch at the following address: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Contact the Division's Aquatic Toxicology Branch at 919-743-8401 for guidance on conducting the additional toxicity tests and reporting requirements. Results should also be summarized in Part E (Toxicity Testing Data) of EPA Municipal Application Form 2A, when submitting the permit renewal application to the NPDES Permitting Unit. A. (4.) MERCURY MINIMIZATION PLAN (MMP) [G.S. 143-215.1(b)] The permittee shall develop and implement a mercury minimization plan during this permit term. The MMP shall be developed within 180 days of the NPDES Permit Effective Date, and shall be available for inspection on -site. A sample MMP was developed through a stakeholder review process and has been placed on the Division website for guidance (http://portal.ncdenr.org/web/wq/swp/ps/npdes, under Model Mercury Minimization Plan). The MMP should place emphasis on identification of mercury contributors and goals for reduction. Results shall be summarized and submitted with the next permit renewal. Performance of the Mercury Minimization Plan will meet the requirements of the TMDL (Total Maximum Daily Load) for mercury approved by USEPA on October 12, 2012, unless and until a Waste Load Allocation specific to this facility is developed and this NPDES permit is amended to require further actions to address the Waste Load Allocation. A. (5.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS [G.S. 143-215.1(b)] Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must. Page 6 of 8 Permit NC0020737 submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation in late 2013. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) • Section D. (2.) • Section D. (6.) • Section E. (5.) Signatory Requirements Reporting Records Retention Monitoring Reports 1. Reporting [Supersedes Section D. (2.) and Section E. (5.) (a)1 Beginning no later than 270 days from the effective date of this permit, the permittee shall begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DENR / DWR / Information Processing Unit ATTENTION: Central Files / eDMR 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. Requests for temporary waivers from the NPDES electronic reporting requirements must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin using eDMR. Temporary waivers shall be valid for twelve (12) months and shall thereupon expire. At such time, DMRs shall be submitted electronically to the Division unless the permittee re -applies for and is granted a new temporary waiver by the Division. Information on eDMR and application for a temporary waiver from the NPDES electronic reporting requirements is found on the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Page 7 of 8 Permit NC0020737 2. Signatory Requirements 'Supplements Section B. (11.) (b) and supersedes Section B. (11.) (d11 All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.) (a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 3. Records Retention 'Supplements Section D. (6.11 The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. Page 8 of 8 , Pilot Creek WWTP - NC0020737 USGS Quad Name: Waco Receiving Stream: Buffalo Creek Stream Class: C Subbasin: Broad - 030805 Lat.: 35°15'35" Long.: 81°27'26" Facility Location AR" North City of Kings Mountain ?URIC NOTICE NorthCarolina E tiI gnmentai Management .Con n ssion/ :I ,,,�DDES Unit bi aii Service 'Center- Raleig,. NC :29-161T •Notice of Intel!' to :Issue.a NPDES • . :Wastewater :Permit Tjte,›Ioith .Carolina Envi 'ronmental. Management 'ComMission proposesto `35s' f !at, A Esste City of Kings Mountain; permit NC0020737 wed r. dlscharga.'permit,to tha..penmefe asted.bslaw. Written 41omments `regard- irg rpropased permit "NC 'accepted until 30• Measuring 6.49 inches appeared in The Star, a newspaper published in Cleveland days after ce.Thpublish date County,Shelby,(): of,tMs:nottce.The Director N.C., in ISSUe S ' on NC Division of Water purges (DWR) may 'hold. 'a public hearing shouidlhere be ,a signifi- gree of public inter- e mail comments andfonw information , re- AueStStfo. DWR. ;at ,the :aboira.address:+inferested 07/18/2014. "pttysordimayvislt thatD)NR at.612. N. SalisburyStreet• 4.NC -to;review in- gp,on ilkAdditional cr .o on on' NPDES • army Itin ntht bt[ce .. !naybe :found ' bill our Baer AFFIDAVIT OF INSERTION OF ADVERTISMENT The Star Shelby, N.C. Cleveland County Thor ,• callinEINVw807090.: e°CityofKings Mountain as applied forrenewal of• rmit •NC0020737 for Its P in Cleveland ounty, this `` facility din harges:,3ated..municipal Name of Account: NCDENR/DWQ/NPDES astewater to Buffalo reek, Broad' River; Basin. :Order Number: 54551917 duly 18,2014.'Ito. Ad Number: 54639996 The Star does certify that the advertisement for: Sworn to, and subscribed before me this 18 th day of July, 2014. ' •Q-��-� M G�'cc NoTAR es. ® t UBLIG P,�1Xl14 Qr' . Serella M. Greene, Notary Public My Commission Expires Oct.24, 2016 DENR/ DWR FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0020737 Facility Information Applicant/Facility Name: City of Kings Mountain/Pilot Creek WWTP Applicant Address: P.O. Box 429; Kings Mountain, North Carolina 28086 Facility Address: Off US Route 74; Kings Mountain, North Carolina 28086 Permitted Flow 6.0 MGD Type of Waste: Domestic and industrial with pretreatment program Facility/Permit Status: Class IV /Active; Renewal County: Cleveland County Miscellaneous Receiving Stream: Stream Classification: Buffalo Creek Regional Office: State Grid / USGS Quad: Mooresville (MRO) F13SW 303(d) Listed? No Permit Writer: Sergei Chernikov, Ph.D. Subbasin: 03-08-05 Date: July 8, 2014 Drainage Area (mi2): 116 Summer 7Q10 (cfs) 19 Winter 7Q 10 (cfs) 42 30Q2 (cfs) 54 Average Flow (cfs): IWC (%): 162 33% 40411, Lat. 35° 15' 35" N Long. 81° 27' 26" W BACKGROUND The Pilot Creek Wastewater Treatment Plant (WWTP) is a 6.0 MGD treatment facility serving 13,500 residents of Kings Mountain. The facility discharges municipal wastewater (domestic and industrial) and has a full pretreatment program with seven (7) non -categorical Significant Industrial Users. The Division will continue to implement the pretreatment program in the coming permit term. The Town's treatment system consists of: dual screw pumps, a mechanical bar screens, Parshall flume with recorder, three aeration basins, three secondary clarifiers, chlorine contact basins, caustic feed system, dechlorination facilities, aerobic digesters, 2 sludge drying beds, and a belt press. PERMIT LIMITATIONS • BOD summer limits in the permit are based on the water quality model. • BOD winter limits in the permit are based on the requirements of the 40 CFR 133.102. • TSS limits in the permit are based on the requirements of the 40 CFR 133.102. • Ammonia limits in the permit are based on the water quality model. The Division uses ammonia criteria that were developed by EPA: 1 mg/L - summer; 1.8 mg/L — winter. • DO limit in the permit is based on the water quality model. • TRC limit in the permit is based on the North Carolina water quality standards [15A NCAC 2B .0200]. • pH limit in the permit is based on the North Carolina water quality standards [15A NCAC 2B .0200]. • Mercury limit is the permit is based on the Permitting Guidelines for Statewide Mercury TMDL. • Fecal Coliforms limits in the permit are based on the North Carolina water quality standards [15A NCAC 2B .0200]. Fact Sheet NPDES NC0020737 Renewal Page 1 • Cyanide limits in the permit are based on the results of the Reasonable Potential Analysis. • Thallium limits in the permit are based on the results of the Reasonable Potential Analysis. • Arsenic limits in the permit are based on the results of the Reasonable Potential Analysis. • Zinc and Copper limits in the permit are based on the results of the Reasonable Potential Analysis and compliance issues with the Whole Effluent Toxicity Test. TOXICITY TESTING Current Requirement: Chronic Ceriodaphnia Quarterly P/F @ 33% Testing during the months of January, April, July and October. The City has had problems passing its whole effluent toxicity tests during the last 5 years. A toxicity reduction evaluation was performed in Jan. 2006 and it was determined that high levels of zinc was causing the toxicity problems (please see attached). DWQ requires that the quarterly chronic Ceriodaphnia toxicity tests @ 33% and limits for Cu and Zn be continued in the renewed permit. COMPLIANCE SUMMARY Overall, the facility has experienced numerous compliance issues, please see attached. Most violations were for limit excursions for pH, Cd, and Zn. The compliance has significantly improved in 2013 and 2014, there were no limit violations during these years. INSTREAM MONITORING Upstream site: Above effluent discharge Downstream site: NCSR 1103 A review of temperature, DO, pH and conductivity data showed that most of the time water quality standards were met for temperature and DO. Over the past 3 years there have been several instances of low pH values both upstream and downstream of the Kings Mountain discharge. REASONABLE POTENTIAL ANALYSYS (RPA) RESULTS Reasonable potential analyses were conducted for CN, As, Cd, chlorides, Cr, Cu, Ni, Zn, and Tl, please see attached. The Division also considered data for other parameters of concern in the renewal application. The majority of the parameters were not detected in the discharge and the rest were below state water quality standards/EPA criteria. MERCURY EVALUATION The mercury evaluation was conducted in accordance with the Permitting Guidelines for Statewide Mercury TMDL. WQBEL allowable concentration for this facility is 36.5 ng/ L. The maximum detected mercury concentration during the last 5 years was 46 ng/L, which exceed allowable concentration, but below TBEL of 47 ng/L. Based on the Permitting Guidelines for Statewide Mercury TMDL, the annual average WQBEL limit of 36.5 ng/L and Mercury Minimization Plan will be added to the permit. A- new mercury limit will become effective in the 5th year of the permit. The monitoring frequency will established as Quarterly. SUMMARY OF PROPOSED CHANGES • Based on the Permitting Guidelines for Statewide Mercury TMDL, the annual average WQBEL limit of 36.5 ng/L will be added to the permit. A new mercury limit will become effective in the 5th year of the permit. The monitoring frequency will be established as Quarterly. • Based on the Permitting Guidelines for Statewide Mercury TMDL, the Mercury Minimization Plan special condition will be added to the permit (Please see A. (4.)). • The monthly average limit for As has been reduced to 152.2 lig/ L based on the protection of the aquatic life. Fact Sheet NPDES NC0020737 Renewal Page 2 • The daily maximum limit for As has been reduced to 184.2 pg/L based on the protection of the human health. • Monitoring for As has been reduced to monthly based on the statistical analysis of the effluent data. • Limits and monitoring for Cd have been eliminated based on the statistical analysis of the effluent data. • Monitoring for chlorides has been reduced to quarterly based on the statistical analysis of the effluent data. • Monitoring for CN has been reduced to monthly based on the statistical analysis of the effluent data. • Monitoring for Cu and Zn has been reduced to monthly based on the statistical analysis of the effluent data. • The daily maximum limit for CN has been increased to 59.1 based on the protection of the aquatic life. • Daily maximum and monthly average limits for Tl have been added to the permit based on the statistical analysis of the effluent data. • Limits for Cu and Zn were reduced based on the statistical analysis of the effluent data. • Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation. The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application has been added to the permit. [See Special Condition A. (5.)] PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice: July 16, 2014 Permit Scheduled to Issue (tentative): September 8, 2014 NPDES DIVISION CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Sergei Chernikov at (919) 807-6386 or sergei.chernikov@ncdenr.gov. REGIONAL OFFICE COMMENTS In the Staff Report, the Regional Office recommends that the permit is renewed NAME: DATE: Fact Sheet NPDES NC0020737 Renewal Page 3 Pilot Creek WWTP 2014 Freshwater RPA - 95% Probability/95% Confidence NC0020737 Qw (MGD) = 6.00 1QIOS(cfs)= 15.69 7Q I OS (cfs) = 19.00 7QIOW(cfs)= 42.00 30Q2 (cfs) = 54.00 Avg. Stream Flow, QA (cfs) = 162.00 Receiving Stream: Buffalo Creek MAXIMUM DATA POINTS = 58 WW7'P/WTP Class: IV IWC @ IQIOS = 37.214886% IWC @ 7Q l0S = 32.862191% IWC @ 7Q1 OW = 18.128655% 1WC @ 30Q2 = 14.691943% IWC @ QA = 5.429072% Stream Class: C Outfaf; 001 Qw = 6 MGD PARAMETER TYPE (1) STANDARDS & CRITERIA (2) 1 rPQL UNITS REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS / Chronic Applied Standard % FAV / Acute 11 Max Pred # Det. Cw Allowable CW Arsenic Arsenic C C 50 10 FW(7Q10s) HH/WS(Qavg) ug/L ug/L 58 58 58 58 11 5.t, 1 13.0 Acute: NO WQS _ _ Chronic:---- -- -- No value > Allowable Cw _ Chronic: 184.2 No value > Allowable Cw keep the limit, change the monthly average to 152.2 based onAquaticLife ---------------------------- _ _ _ _ _ _ _____ _ reduce monitoring to Monthly Cadmium NC 2 FW(7Q10s) 15 ug/L 58 0 2 5 Acute: 40.3 _ _ ------ _ Chronic: --- No value> Allowable Cw remove the limit and monitoring --------------------------- Chlorides (AL) NC 230 FW(7Q10s) mg./1. 58 58 390 Acute: NO WQS _ ____ _____ Chronic: 700 No value > Allowable Cw _ no limit _ _ _ _ _ _ _ reduce monitoring to Quarterly Chromium NC 50 FW(7Q10s) 1022 u_/L 34 34 52 I Acute: 2,746.2 Chronic: 152.2 No value > Allowable Cw no limit ------------- Copper(AL) NC 7 FW(7Q10s) 7.3 ug/L 58 58 41.0 Acute: 19.6 _ -_- __-- Chronic: 21.3 3 valuc(s) > Allowable Cw remove the limit, Action Level Standard __________________________, reduce monitoring to Quarterly Cyanide NC 5 FW(7Q10s) 22 10 ug/L 58 58 22.0 Acute: 59.1 _ _ _____ ____ Chronic: 15.2 2 valuc(s) > Allowable Cw keep the limit _ _ _ _ _ _ _ _ reduce monitoring to Monthly Mercury NC 12 FW(7Q10s) 0.5 ng/L 0 0 N/A Acute: NO WQS _ _ - - - - _ _ - - - Chronic: 36.5 --------------------------- Nickel NC 88 FW(7QI0s) 261 ug/1. 58 58 217.0 Acute: 701.3 _ _ - - _ _ _ Chronic:267.8 No value > Allowable Cw no limit _-------- ----------------- Zino (AL) NC 50 FW(7Q10s) 67 u`/L 58 58 . 189.0 Acute: 180.0 hr_onic: - - _ _ _ C152.2 I value(s) > Allowable Cw remove the limit, Action Level Standard _ - - - - - - - - - - - - - reduce monitoring to Quarterly Page 1 of 2 20737-DMR-2014, rpa 7/7/2014 Pilot Creek WWTP 2014 Freshwater RPA - 95% Probability/95% Confidence Outfall 001 NC0020737 MAXIMUM DATA POINTS = 58 Qw = 6 MGD Thallium NC () 17 HH(7Q10s) 00. 1 Vote: n < 9 Limited rinla set 21.50000 Default C.V. Acute: NO WQS Chronic: 1.43022 I value(s)> Allowable Cw add a limit and Monthly Monitoring 20737-DMR-2014, rp19 Page 2 of 2 7/7/2014 REASONABLE POTENTIAL ANALYSIS 1 Arsenic - FW Standard Use"PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 Date Data BDL=1/2DL Results 1 113 113 Std Dev. 25.6783 2 92.6 92.6 Mean 37.7948 3 92.3 92.3 C.V. 0.6794 4 75.2 75.2 n 58 5 59.4 59.4 6 65 65 Mult Factor = 1.00 7 64.5 64.5 Max. Value 113.0 ug/L 8 58.8 58.8 Max. Pred Cw 113.0 ug/L 9 62.9 62.9 10 45.6 45.6 11 47.6 47.6 12 42.9 42.9 13 39.4 39.4 14 30.5 30.5 15 23.1 23.1 16 25.2 25.2 17 21.3 21.3 18 20.1 20.1 19 22.2 22.2 20 30 30 21 43.2 43.2 22 56.6 56.6 23 45.8 45.8 24 37.3 37.3 25 27 27 26 26.4 26.4 27 21 21 28 22.2 22.2 29 25.9 25.9 30 76.3 76.3 31 84.6 84.6 32 48.2 48.2 33 33 33 34 29 29 35 22 22 36 29 29 37 109 109 38 54 54 39 38 38 40 22 22 41 22 22 42 22 22 43 20 20 44 17 17 45 20 20 46 30 30 47 35 35 48 30 30 49 5 5 50 8 8 51 13 13 52 14 14 53 23 23 54 13 13 55 11 11 56 9 9 57 13 13 58 5 5 2 Arsenic - HH/WS Standards Automatically copies Arsenic data from FW Standard entries Date Data BDL=1/2DL Results 1 1/0/1900 0 113 113 Std Dev. 25.6783 2 1/0/1900 0 92.6 92.6 Mean 37.7948 3 1/0/1900 0 92.3 92.3 C.V. 0.6794 4 1/0/1900 0 75.2 75.2 n 58 5 1/0/1900 0 59.4 59.4 6 1/0/1900 0 65 65 Mult Factor = 1.00 7 1/0/1900 0 64.5 64.5 Max. Value 113.0 ug/L 8 1/0/1900 0 58.8 58.8 Max. Pred Cw 113.0 ug/L 9 1/0/1900 0 62.9 62.9 10 1/0/1900 0 45.6 45.6 11 1/0/1900 0 47.6 47.6 12 1/0/1900 0 42.9 42.9 13 1/0/1900 0 39.4 39.4 14 1/0/1900 0 30.5 30.5 15 1/0/1900 0 23.1 23.1 16 1/0/1900 0 25.2 25.2 17 1/0/1900 0 21.3 21.3 18 1/0/1900 0 20.1 20.1 19 1/0/1900 0 22.2 22.2 20 1/0/1900 0 30 30 21 1/0/1900 0 43.2 43.2 22 1/0/1900 0 56.6 56.6 23 1/0/1900 0 45.8 45.8 24 1/0/1900 0 37.3 37.3 25 1/0/1900 0 27 27 26 1/0/1900 0 26.4 26.4 27 1/0/1900 0 21 21 28 1/0/1900 0 22.2 22.2 29 1/0/1900 0 25.9 25.9 30 1/0/1900 0 76.3 76.3 31 1/0/1900 0 84.6 84.6 32 1/0/1900 0 48.2 48.2 33 1/0/1900 0 33 33 34 1/0/1900 0 29 29 35 1/0/1900 0 22 22 36 1/0/1900 0 29 29 37 1/0/1900 0 109 109 38 1/0/1900 0 54 54 39 1/0/1900 0 38 38 40 1/0/1900 0 22 22 41 1/0/1900 0 22 22 42 1/0/1900 0 22 22 43 1/0/1900 0 20 20 44 1/0/1900 0 17 17 45 1/0/1900 0 20 20 46 1/0/1900 0 30 30 47 1/0/1900 0 35 35 48 1/0/1900 0 30 30 49 1/0/1900 0 5 5 50 1/0/1900 0 8 8 51 1/0/1900 0 13 13 52 1/0/1900 0 14 14 53 1/0/1900 0 23 23 54 1/0/1900 0 13 13 55 1/0/1900 0 11 11 56 1/0/1900 0 9 9 57 1/0/1900 0 13 13 58 1/0/1900 0 5 5 20737-DMR-2014, data - 1 - 7/7/2014 REASONABLE POTENTIAL ANALYSIS 4 Cadmium Use"PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 5 Chlorides (AL) Date Data BDL=1/2DL Results 1 < 1 0.5 Std Dev. 0.9936 1 2 < 1 0.5 Mean 1.3276 2 3 < 1 0.5 C.V. 0.7484 3 4 < 1 0.5 n 58 4 5 < 1 0.5 5 6 < 1 0.5 Mult Factor = 1.00 6 7 < 1 0.5 Max. Value 2.5 ug/L 7 8 < 1 0.5 Max. Pred Cw 2.5 ug/L 8 9 < 1 0.5 9 10 < 1 0.5 10 11 < 1 0.5 11 12 < 1 0.5 12 13 < 1 0.5 13 14 < 1 0.5 14 15 < 1 0.5 15 16 < 1 0.5 16 17 • < 1 0.5 17 18 < 1 0.5 18 19 < 1 0.5 19 20 < 1 0.5 20 21 < 1 0.5 21 22 < 1 0.5 22 23 < 1 0.5 23 24 < 1 0.5 24 25 < 1 0.5 25 26 < 1 0.5 26 27 < 1 0.5 27 28 < 1 0.5 28 29 < 1 0.5 29 30 < 1 0.5 30 31 < 1 0.5 31 32 < 1 0.5 32 33 < 1 0.5 33 34 < 1 0.5 34 35 < 5 2.5 35 36 < 5 2.5 36 37 < 5 2.5 37 38 < 5 2.5 38 39 < 5 2.5 39 40 < 5 2.5 40 41 < 5 2.5 41 42 < 5 2.5 42 43 < 5 2.5 43 44 < 5 2.5 44 45 < 5 2.5 45 46 < 5 2.5 46 47 < 5 2.5 47 48 < 5 2.5 48 49 < 5 2.5 49 50 < 5 2.5 50 51 < 5 2.5 51 52 < 5 2.5 52 53 < 5 2.5 53 54 < 5 2.5 54 55 < 5 2.5 55 56 < 5 2.5 56 57 < 5 2.5 57 58 < 5 2.5 58 Date Data Use"PASTE SPE Values" then "CC Maximum data pa 58 BDL=1/2DL Results 167 167 Std Dev. 83 0662 167 167 Mean 191.2 183 183 C.V. 0.4344 144 144 n 58 220 220 326 326 Mult Factor = 1.0 376 376 Max. Value 390.0 339 339 Max. Pred Cw 390.0 199 199 240 240 103 103 90 90 126 126 300 300 330 330 273 273 294 294 280 280 248 248 117 117 128 128 109 109 90 90 121 121 113 113 102 102 124 124 106 106 106 106 121 121 265 265 195 195 121 121 266 266 96 96 99 99 184 184 129 129 113 113 151 151 135 135 117 117 390 390 328 328 229 229 87 87 108 108 277 277 321 321 183 183 215 215 195 195 213 213 222 222 189 189 165 165 218 218 238 238 - 2 - 20737-DMR-2014, data 7/7/2014 REASONABLE POTENTIAL ANALYSIS GIRL, 8 Chromium mglL mg/L Use "PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 Date Data BDL=1/2DL Results 1 10 10 Std Dev. 9.0513 9 Copper (AL) 2 7 7 Mean 11.2059 3 7 7 C.V. 0.8077 4 6 6 n 34 5 11 11 6 13 13 Mult Factor = 1.21 7 10 10 Max. Value 43.0 ug/L 8 8 8 Max. Pred Cw 52.0 ug/L 9 43 43 10 37 37 11 29 29 12 13 13 13 20 20 14 20 20 15 11 11 16 9 9 17 12 12 18 12 12 19 14 14 20 11 11 21 5 5 22 5 5 23 5 5 24 5 5 25 6 6 26 6 6 27 5 5 28 6 6 29 6 6 30 5 5 31 5 5 32 5 5 33 5 5 34 9 9 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Date Data BDL=1/2DL Results 1 5.8 5.8 Std Dev. 2 5.4 5.4 Mean 3 6.4 6.4 C.V. 4 5 5 n 5 7.3 7.3 6 6.9 6.9 Mult Factor = 7 8.6 8.6 Max. Value 8 9.3 9.3 Max. Pred Cw 9 8.9 8.9 10 7.9 7.9 11 6.9 6.9 12 8.1 8.1 13 5 5 14 31.3 31.3 15 5 5 16 8.3 8.3 17 8.3 8.3 18 6.9 6.9 19 7.6 7.6 20 10.1 10.1 21 5.8 5.8 22 5.7 5.7 23 6.5 6.5 24 7 7 25 5.8 5.8 26 8.7 8.7 27 6.5 6.5 28 6.1 6.1 29 7.9 7.9 30 6.8 6.8 31 8.6 8.6 32 7.4 7.4 33 6.8 6.8 34 40 40 35 41 41 36 11 11 37 14 14 38 10 10 39 7 7 40 8 8 41 8 8 42 10 10 43 10 10 44 5 5 45 10 10 46 10 10 47 13 13 48 10 10 49 11 11 50 11 11 51 10 10 52 10 10 53 10 10 54 10 10 55 12 12 56 10 10 57 10 10 58 10 10 Use PASTE SF Values" then "i Maximum points = E 6.8961 9.8207 0.7022 58 1.00 41.0 41.0 20737-DMR-2014, data 3 7/7/2014 REASONABLE POTENTIAL ANALYSIS ECIAL• COPY" lath I8 10 Cyanide uglL ug/L Date Data BDL=1/2DL Results 1 7 5 Std Dev. 2 6 5 Mean 3 7 5 C.V. 4 5 5 n 5 5 5 6 22 22 Mult Factor = 7 6 5 Max. Value 8 7 5 Max. Pred Cw 9 5 5 10 6 5 11 7 5 12 6 5 13 8 5 14 6 5 15 8 5 16 6 5 17 5 5 18 5 5 19 10 5 20 7 5 21 7 5 22 5 5 23 6 5 24 5 5 25 11 11 26 9 5 27 10 5 28 6 5 29 5 5 30 10 10 31 7 5 32 7 5 33 8 5 34 10 5 35 18 18 36 7 5 37 7 5 38 10 10 39 8 5 40 9 5 41 7 5 42 11 11 43 12 12 44 13 13 45 7 5 46 8 5 47 5 5 48 5 5 49 10 5 50 6 5 51 5 5 52 5 5 53 6.4 5 54 6.1 5 55 5 5 56 5 5 57 5 5 58 7 5 Use 'TASTE SPECIAL. Values" then "COPY" . Maximum data points = 58 15 Nickel 3.2863 6.16 0.5339 58 1.00 22.0 ug/L 22.0 ug/L Date Data BDL=1/2DL Results 1 217.0 217 Std Dev. 2 203.0 203 Mean 3 188.0 188 C.V. 4 158.0 158 n 5 152.0 152 6 107.0 107 Mult Factor = 7 94.0 94 Max. Value 8 179.0 179 Max. Pred Cw 9 144.0 144 10 108.0 108 11 118.0 118 12 109.0 109 13 61.0 61 14 70.0 70 15 77.0 77 16 71.0 71 17 87.0 87 18 50.0 50 19 55.0 55 20 54.0 54 21 33.0 33 22 53.0 53 23 57.0 57 24 42.0 42 25 51.0 51 26 34.0 34 27 32.0 32 28 46.0 46 29 47.0 47 30 43.0 43 31 49.0 49 32 44.0 44 33 39.0 39 34 70.0 70 35 63.0 63 36 58.0 58 37 55.0 55 38 55.0 55 39 58.0 58 40 43.0 43 41 66.0 66 42 65.0 65 43 51.0 51 44 84.0 84 45 73.0 73 46 59.0 59 47 62.0 62 48 50.0 50 49 62.0 62 50 61.0 61 51 73.0 73 52 46.0 46 53 63.0 63 54 46.0 46 55 40.0 40 56 39.0 39 57 47.0 47 58 60.0 60 -4- 20737-DMR-2014, data 7/7/2014 REASONABLE POTENTIAL ANALYSIS Use"PASTE SPECIAL Values" then "COPY" Maximum data points = 58 18 Zinc (AL) 43.6422 74.5000 0.5858 58 1.00 217.0 ug/L 217.0 ug/L Date Data BDL=1/2DL Results 1 98.3 98.3 Std Dev. 2 102 102 Mean 3 74 74 C.V. 4 49.3 49.3 n 5 72.5 72.5 6 86.7 86.7 Mull Factor = 7 70.4 70.4 Max. Value 8 57.2 57.2 Max. Pred Cw 9 47.8 47.8 10 45.9 45.9 11 33.4 33.4 12 37 37 13 42.8 42.8 14 189 189 15 33.6 33.6 16 66.8 66.8 17 41.9 41.9 18 33.6 33.6 19 31.5 31.5 20 52.8 52.8 21 57.8 57.8 22 47.6 47.6 23 63.8 63.8 24 68 68 25 50 50 26 56.6 56.6 27 40.3 40.3 28 62.7 62.7 29 46.4 46.4 30 51.9 51.9 31 74.3 74.3 32 74.7 74.7 33 60.1 60.1 34 110 110 35 100 100 36 118 118 37 123 123 38 59 59 39 57 57 40 69 69 41 70 70 42 64 64 43 69 69 44 104 104 45 85 85 46 71.5 71.5 47 84 84 48 77 77 49 102 102 50 101 101 51 84 84 52 75 75 53 81 81 54 75 75 55 102 102 56 60 60 57 109 109 58 48 48 Use"PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 19 Thallium 27.9638 71.0034 0.3938 58 1.00 189.0 ug/L 189.0 ug/L Date Data BDL=I/2DL Results 1 21.5 21.5 Std Dev. 2 Mean 3 C.V. 4 n 5 6 Mult Factor = 7 Max. Value 8 Max. Pred Cw 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 20737-DMR-2014, data - 5 - 7/7/2014 REASONABLE POTENTIAL ANALYSIS Use "PASTE SPECIAL• Values" then "COPY" Maximum data points = 58 N/A 21.5000 0.0000 1 1.00 21.500000 Ig/L 21.500000 pg/L 20737-DMR-2014, data 7/7/2014 To: NPDES Unit Surface Water Protection Section Attention: Charles Weaver Date: March 22, 2013 NPDES STAFF REPORT AND RECOMMENDATION County: Cleveland Permit No. NC0020737 PART I - GENERAL INFORMATION 1. Facility and Address: Pilot Creek WWTP-City of Kings Mountain Post Office Box 429 Kings Mountain, NC 28086 2. Date of Investigation: March 12, 2013 3. Report Prepared By: Samar Bou-Ghazale, Env. Engineer II 4. Persons Contacted and Telephone Number: Ms. Kim Moss, ORC; 704/739-7131 5. Directions to Site: From the intersection of Highway 216 (Piedmont Avenue) and US Highway 74 in Kings Mountain, travel west on Highway 74 approximately 6.7 miles to the junction with Potts Creek Road. The WWTP is located at the end of Potts Creek Road. 6. Discharge Point(s). List for all discharge points: Latitude: 3 5 ° 15' 3 5" Longitude: 81°27'26" U.S.G.S. Quad No.: F 13 S'V U.S.G.S. Name: Waco, NC 7. Receiving stream or affected surface waters: Buffalo Creek. a. Classification: C b. River Basin and Subbasin No.: Broad; 030805 c. Describe receiving stream features and pertinent downstream uses: The discharge point is located at the junction of Muddy Fork and Buffalo Creek approximately 1.2 miles below Kings Mountain Reservoir. Downstream users are unknown. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: 6.0 MGD (Ultimate Design Capacity) b. Current permitted capacity: 6.0 MGD (Design Capacity) c. Actual treatment capacity: 6.0 MGD d. Type of treatment: The existing WWT facility is a 6.00 MGD extended aeration wastewater treatment plant consisting of dual screw pumps, mechanical bar screen, parshall flume with recorder, flow diversion, three (3) aeration basins with mechanical aerators and mixers, three (3) secondary clarifiers, three (3) chlorine contact basins, effluent measuring device at each chlorine basin discharge and a totalizer/recorder for the combined effluent, dechlorination unit (sulfur Dioxide), two (2)aerobic digestors, two (2) sludge drying beds, and a belt press for dewatering waste sludge. e. Possible toxic impacts to surface waters: CN, Cd, Cr, Pb, Ni and Hg. PART III - OTHER PERTINENT INFORMATION 1. Special monitoring or limitations (including toxicity) requests: N/A 2. Compliance information: The most recent CEI for this facility did not note any effluent deficiencies or operational problems. PART IV - EVALUATION AND RECOMMENDATIONS The City of Kings Mountain is requesting permit renewal to discharge wastewater from the Pilot Creek Wastewater Treatment plant. The wastewater treatment facility is an extended aeration activated sludge facility. The facility produces approximately 800 dry tons per year that is transported to the Cleveland County landfill for final disposal. The City is requesting a continuing waiver for the 24-hour manned operation requirements. No problems were noted during the site investigation. Pending review and approval by the NPDES Unit, it is recommended that the permit be renewed as requested. Signature of Report Preparer d e Water Quality Regional Supervisor � y /3 DatDot Nowell, Jackie From: Belnick, Tom Sent: Friday, March 08, 2013 11:52 AM To: Mckay, James Cc: Nowell, Jackie Subject: FW: Buffalo Creek/7Q10/WWTP Jim- I don't know all the details, but there is a proposal to DWR that would reduce instream flow in Buffalo Creek from 12 cfs to 8.2 cfs (32% reduction), and they are asking whether this would impact wasteload allocation. Jim- please take lead on this- look at current NH3 limit, and what that limit would be reduced to with the lower 7Q10 based on NH3 toxicity. What would be the change in IWC? This effort would probably take a few hours at most. Jackie- how would you approach this request? I'll set up a meeting for us during week of March 18 to discuss. Hannah is seeking feedback by 3/29. Thanks. Tom Belnick Supervisor, NPDES Complex Permitting Unit NCDENR/Division of Water Quality 919-807-6390 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties From: Tarver, Fred Sent: Thursday, March 07, 2013 4:35 PM To: Headrick, Hannah; Belnick, Tom; Stecker, Kathy Cc: Roddy, Jackie Subject: RE: Buffalo Creek/7Q10/WWTP All, My apologies but in transferring notes I flipped the 6, so the 7Q10 for the Pilot Creek WWTP NPDES is 19 cfs not 16 cfs. Ratioing the 7Q10 value of 12 cfs from the dam down to the WWTP yields an estimated 7010 of 20.4 cfs (12 cfs / 68.1 mi2 = 0.1762 cfs/mi2; 0.1762 cfs/mi2 x 116 mi2 = 20.4 cfs). Ratioing the 7Q10 value of 8.2 cfs from the dam down to the WWTP yields an estimated 7Q10 of 13.9 cfs (8.2 cfs / 68.1 mi2 = 0.1204 cfs/mi2; 0.1204 cfs/mi2 x 116 mi2 = 13.9 cfs). Ratioing the 7Q10 value of 19 cfs at the WWTP up to the dam yields an estimated 7Q10 of 9.3 cfs (19 cfs / 116 mi2 = 0.1637 cfs/mi2; 0.1637 cfs/mi2 x 68.1 mi2 = 11.1 cfs). DWQ should let DWR know if a reduction in the 7010 from 12 to 8.2 cfs will significantly impact the assimilative capacity of Buffalo Creek. Sorry for the error. Again, let me know if you have any additional questions. Fred Fred R Tarver III Division of Water Resources 1 NC Department of Environment & Natural Resources 1611 Mail Service Center Raleigh. NC 27699-1611 Email: fred.tarver@ncdenr.gov Phone: 919-707-9029 Fax: 919-733-3558 From: Headrick, Hannah Sent: Thursday, March 07, 2013 10:59 AM To: Belnick, Tom; Stecker, Kathy Cc: Roddy, Jackie; Tarver, Fred Subject: FW: Buffalo Creek/7Q10/WWTP Kathy and Tom — Below is the information from Fred Tarver with DWR that I discussed with you earlier. Attached are the flow study and EA. (I really don't think it is necessary for you to review the EA, just attaching it for you to have a full record.) Please have comments to me regarding Fred's concerns on Friday, March 29. If you need longer to review, please let me know. Thanks. Hannah Hannah Headrick SEPA Coordinator NC Division of Water Quality - Planning Section Physical location: 512 N. Salisbury Street, Raleigh, NC 27604 [Archdale Building - Office 625J] Mailing address: 1617 Mail Service Center, Raleigh, NC 27699-1617 Phone: (919) 807-6434 -- Fax: (919) 807-6497 http://portal.ncdenr.ore/web/wa/ps/sepa E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Tarver, Fred Sent: Thursday, March 07, 2013 10:52 AM To: Headrick, Hannah Cc: Roddy, Jackie Subject: RE: Buffalo Creek/7Q10/WWTP Hannah, As stated in the flow study report accompanying the EA, there is no gaging on Buffalo Creek , so the consultant created a synthesized flow record based on existing flow records at 4 near -by USGS gages. Based on the consultants (HDR) synthesized record, HDR determined that the 7010 at the dam was 8.2 cfs. The current flow requirement from Moss Dam is 12 cfs, which is the 7q10 value estimated in the 70's. There are 2 NPDES permits belonging to King's Mountain for discharge into Buffalo Creek below Moss Dam: Ellison WTP (NC0079740), immediately below the dam, and Pilot Creek WWTP (NC0020737), just downstream of the Muddy Fork tributary confluence. The drainage area at the dam is 68.1 mil and 116 mil at Hwy 74, which is just downstream of the WWTP discharge. The drainage area for Muddy Fork is 45.1 mi2. 2 .The Dam Safety rules [15A NCAC 02K .0502(6)] only allow a flow requirement of no more than the 7Q10 in the lowest tier release from a dam. Ratioing the 7Q10 value of 12 cfs from the dam down to the WWTP yields an estimated 7Q10 of 20.4 cfs (12 cfs / 68.1 mi2 = 0.1762 cfs/mil; 0.1762 cfs/mi2 x 116 mil = 20.4 cfs). Ratioing the 7Q10 value of 8.2 cfs from the dam down to the WWTP yields an estimated 7Q10 of 13.9 cfs (8.2 cfs / 68.1 mi2 = 0.1204 cfs/mi2; 0.1204 cfs/mi2 x 116 mi2 = 13.9 cfs). Ratioing the 7Q10 value of 16 cfs at the WWTP up to the dam yields an estimated 7Q10 of 9.3 cfs (16 cfs / 116 mi2 = 0.1379 cfs/mi2; 0.1379 cfs/mi2 x 68.1 mi2 = 9.3 csf). DWQ should let DWR know if a reduction in the 7Q10 from 12 to 8.2 cfs (or 9.3 to 8.2 cfs) will significantly impact the assimilative capacity of Buffalo Creek. I've included some excerpts from emails during DWR's instream flow study below. I can find no evidence that Jim consulted with DWQ during the modeling effort. If you need to discuss further, please let me know. Thanks. Fred ### From: Mead, Jim Sent: Tuesday, February 01, 2011 3:20 PM To: Goudreau, Chris J.; Tarver, Fred; Reed, Steven Cc: Stancil, Vann F Subject: RE: Kings Mountain IFIM study - flow regime proposals Chris, Fred and Steve: I've attached a spreadsheet with two flow regime options for Moss Lake, based on the time series analyses to date. The tier 2 and tier 3 flows and triggers are just a first cut/best guess and we will need to get model output from HDR for the tiered approach to evaluate habitat effects. This will give them something to evaluate from the water supply yield perspective. Note that for the flat minimum approach I used 8.2 cfs — the 7Q10 using unregulated flows produced by HDR modeling. However, the existing 12 cfs minimum is supposedly based on the 7Q10 (back when the dam was built). Before setting the bottom tier at a lower 7Q10 we will need to consult with DWQ regarding downstream waste assimilation. Let me know if you have any comments. I would like to send this to HDR by next Tuesday, 2/8 Thanks Jim ### 3 From: Mead, Jim [mailto:iim.mead@ncdenr.gov] Sent: Thursday, September 03, 2009 8:55 AM To: Blandford, Patrick Cc: Reed, Steven; neelufa.sarwar@ncmail.net; Geiger, Ronald A. Subject: RE: Kings Mountain Water Supply - reservoir model Note that I will need flows for a location downstream of the reservoir at a drainage area of 127 square miles (our study site). The dam is at a drainage area of 68.1 square miles. The existing minimum release requirement for the dam is 12 cfs. ### From: Blandford, Patrick [mailto:Patrick.Blandford@hdrinc.com] Sent: Wednesday, September 09, 2009 3:18 PM To: Mead, Jim Cc: Reed, Steven; neelufa.sarwar@ncmail.net; Geiger, Ronald A. Subject: RE: Kings Mountain Water Supply - reservoir model Jim, I want to seek clarification on two points before producing the data and passing it onto you for inclusion in your model. It is mentioned in your email that the minimum passing flow requirement for the dam at Moss Lake is 12 CFS however, in previous discussion it was relayed to us that this number is a minimum flow requirement for the WWTP plant several miles downstream of the dam. We had been previously modeling minimum releases out of the dam at approximately 8.9 CFS or the 7Q10 for the synthetic inflow hydrograph. The 8.9 CFS plus yield from the additional drainage Buffalo Creek picks up on the way downstream should meet the 12 CFS passing flow requirement at the WWTP. Fred R Tarver III Division of Water Resources NC Department of Environment & Natural Resources 1611 Mail Service Center Raleigh. NC 27699-1611 4 COPY THE CITY OF KINGS MOUNTAIN WATER ROURCES DEPARTMENT KINGS MOUNTAIN, NORTH CAROLINA P.O. BOX 429-KINGS MOUNTAIN, NORTH CAROLINA, 28086 -Phone 704-734-4525 - FAX 704-730-2152 DENNIS WELLS, WATER RESOURCES DIRECTOR E-MAIL dennisw@cityofkm.com February 20, 2013 State of North Carolina DENR/DWQ/NPDES 1617 Mail Service Center Raleigh, NC 27699-1617 Attn: Mr. Charles H. Weaver Re: NPDES Permit # NC 0020737 Dear Mr. Weaver The City of Kings Mountain does desire to renew the above referenced permit for operation of our Pilot Creek WWTP. This facility is a 6MGD Activated Sludge treatment unit. Solids handling information is enclosed. Since the last renewal of our NPDES permit we have made two (2) changes at Pilot Creek Wastewater Treatment Facility: 1) We added a caustic feed system. This system was installed at the splitter box. We began feeding caustic in our basin for pH control. 2) We replaced our manual bar screen with a mechanical bar screen to better assist with solid removal. Concerning the requirement for 24-hour manned operation of our wastewater treatment plant, our plant is not now manned continuously by a certified operator. We do have what we believe, and our past experience has proven adequate measures in place to protect both the plant and the environment. We hereby apply for a waiver of this rule and submit information which we believe will demonstrate the adequacy of our system to prevent our having to add a minimum of four persons to our staff to act as watchmen. Thank you for your consideration in the above matters. If you need additional information, please call 704-734-4525. Sincerely, Dennis R. Wells, Water Resources Director SLUDGE DISPOSAL MANAGEMENT PLAN PILOT CREEK WASTEWATER TREATMENT FACILITY Wastewater Treatment Facility The Wastewater Treatment Facility (Pilot Creek DTP), operated by the City of .zings 3f/fountain, is an extended aeration activated sCudge facility. The treatment facility is located at 200 Potts Creek R.oaci; Xings 3vlountcain, NC and services the city and surrounding areas. The waste activated sCudge is pumped from secondary clarifiers to one of two aerobic holding tanks. The waste concentration ranges from 2 to 3% Total Suspended Solids. The sCudge is then aerated andp3-f adjusted as needed The soli& are pumped to a 2.2 meter Belt filter Press for further dewatering to a cake of 15 to 18°0 Total Solids. The facility produces approximately Soo dry tons per year which is transported to the Cleveland County Landfill for final disposal Disposal Facility information Cleveland County Landfill (Self JvlcNeilly Landfill) 25o fielding Road CherryviCCe, NC 28021 Contact Person: Mr. Sam Jvl. Lockridge Phone Number: 704.484.5100 Sludge Sampling and Analysis .A Paint Filter Liquids west is performed on each load transported to the disposal site. No Free Liquids can be detected as a result of the analysis. .A 'CLP analysis is required by the disposal site upon request. The following parameters are analyzed on the activated sludge process monthly: Cadmium, Chromium, Copper, Nickel, Lead, Zinc and Arsenic. Temperature andp3-1 are monitored daily. Wastewater Treatment Facility Contact Information Name: Xim .Moss .Address: 2000 Potts Creek Road Xings .Mountain, NC 28086 Phone: 704.739.7131 Fax: 704.734.4528 E-�►�Iait kimm@cityofkm.com COPY FACILITY NAME AND PERMIT NUMBER: Pilot Creek VVWPCF, NC0020737 FORM 2A NPDES APPLICATION OVERVIEW PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River Form 2A has been developed in a modular format and consists of a "Basic Application Information" packet and a "Supplemental Application Information" packet. The Basic Application Information packet is divided into two parts. All applicants must complete Parts A and C. Applicants with a design flow greater than or equal to 0.1 mgd must also complete Part B. Some applicants must also complete the Supplemental Application Information packet. The following items explain which parts of Form 2A you must complete. BASIC APPLICATION INFORMATION: A. Basic Application Information for all Applicants. All applicants must complete questions A.1 through A.8. A treatment works that discharges effluent to surface waters of the United States must also answer questions A.9 through A.12. B Additional Application Information for Applicants with a Design Flow >_ 0.1 mgd. All treatment works that have design flows greater than or equal to 0.1 million gallons per day must complete questions B.1 through B.6. C Certification. All applicants must complete Part C (Certification). SUPPLEMENTAL APPLICATION INFORMATION: D. Expanded Effluent Testing Data. A treatment works that discharges effluent to surface waters of the United States and meets one or more of the following criteria must complete Part D (Expanded Effluent Testing Data): 1. Has a design flow rate greater than or equal to 1mgd, 2. Is required to have a pretreatment program (or has one in place), or 3. Is otherwise required by the permitting authority to provide the information. E Toxicity Testing Data. A treatment works that meets one or more of the following criteria must complete Part E (Toxicity Testing Data): 1. Has a design flow rate greater than or equal to 1 mgd, 2. Is required to have a pretreatment program (or has one in place), or 3. Is otherwise required by the permitting authority to submit results of toxicity testing. Industrial User Discharges and RCRA/CERCLA Wastes. A treatment works that accepts process wastewater from any significant industrial users (Sills) or receives RCRA or CERCLA wastes must complete Part F (Industrial User Discharges and RCRA/CERCLA Wastes). SlUs are defined as: 1. All industrial users subject to Categorical Pretreatment Standards under 40 Code of Federal Regulations (CFR) 403.6 and 40 CFR Chapter I, Subchapter N (see instructions); and 2. Any other industrial user that: a. Discharges an average of 25,000 gallons per day or more of process wastewater to the treatment works (with certain exclusions); or b. Contributes a process wastestream that makes up 5 percent or more of the average dry weather hydraulic or organic capacity of the treatment plant; or c. Is designated as an SIU by the control authority. Combined Sewer Systems. A treatment works that has a combined sewer system must complete Part G (Combined Sewer Systems). ALL APPLICANTS MUST COMPLETE PART C (CERTIFICATION) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 1 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River BASIC APPLICATION INFORMATION PART A. BASIC APPLICATION INFORMATION FOR ALL APPLICANTS: All treatment works must complete questions A.1 through A.8 of this Basic Application Information Packet. A.1. Facility Information. Facility Name Pilot Creek Wastewater Treatment Facility Mailing Address P.O. Box 429 Kings Mountain. NC 28086 Contact Person Kim Moss Title Supervisor/ ORC Telephone Number (704) 739-7131 Facility Address 200 Potts Creeks Rd. (not P.O. Box) Kings Mountain. NC 28086 A.2. Applicant Information. lithe applicant is different from the above, provide the following: Applicant Name City of Kings Mountain Mailing Address P.O. Box 429 Kings Mountain. NC 28086 Contact Person Dennis Wells Title Water Resources Director Telephone Number (704) 734-4531 Is the applicant the owner or operator (or both) of the treatment works? ® owner ® operator Indicate whether correspondence regarding this permit should be directed to the facility or the applicant. ® facility ❑ applicant A.3. Existing Environmental Permits. Provide the permit number of any existing environmental permits that have been issued to the treatment works (include state -issued permits). NPDES NC 0020737 PSD UIC Other RCRA Other A.4. Collection System Information. Provide information on municipalities and areas served by the facility. Provide the name and population of each entity and, if known, provide information on the type of collection system (combined vs. separate) and its ownership (municipal, private, etc.). Name Population Served Type of Collection System Ownership City of Kings Mountain 13.500 Separate Municipal Total population served EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 2 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 A.5. Indian Country. a. Is the treatment works located in Indian Country? ❑ Yes No PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River b. Does the treatment works discharge to a receiving water that is either in Indian Country or that is upstream from (and eventually flows through) Indian Country? ❑ Yes 0 No A.6. Flow. Indicate the design flow rate of the treatment plant (i.e., the wastewater flow rate that the plant was built to handle). Also provide the average daily flow rate and maximum daily flow rate for each of the last three years. Each year's data must be based on a 12-month time period with the 12°i month of "this year" occurring no more than three months prior to this application submittal. a. Design flow rate 6.0 mgd Two Years Aqo b. Annual average daily flow rate 18.310 MGD Last Year This Year 19.495 MGD 16.387 MGD c. Maximum daily flow rate 5.448 MGD 5.255 MGD 2.684 MGD A.7. Collection System. Indicate the type(s) of collection system(s) used by the treatment plant. Check all that apply. Also estimate the percent contribution (by miles) of each. 0 Separate sanitary sewer 100 ❑ Combined storm and sanitary sewer % A.8. Discharges and Other Disposal Methods. a. Does the treatment works discharge effluent to waters of the U.S.? x Yes D No If yes, list how many of each of the following types of discharge points the treatment works uses: i. Discharges of treated effluent 1 ii. Discharges of untreated or partially treated effluent 0 iii. Combined sewer overflow points 0 iv. Constructed emergency overflows (prior to the headworks) 0 v. Other 0 b. Does the treatment works discharge effluent to basins, ponds, or other surface impoundments that do not have outlets for discharge to waters of the U.S.? ❑ Yes If yes, provide the following for each surface impoundment: Location: N/A 0 No Annual average daily volume discharge to surface impoundment(s) NJA mgd Is discharge ❑ continuous or ❑ intermittent? c. Does the treatment works land -apply treated wastewater? ❑ Yes 0 No If yes, provide the following for each land application site: Location: N/A Number of acres: N/A Annual average daily volume applied to site: Is land application ❑ continuous or 0 intermittent? N/A mgd d. Does the treatment works discharge or transport treated or untreated wastewater to another treatment works? ❑ Yes 0 No EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 3 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River If yes, describe the mean(s) by which the wastewater from the treatment works is discharged or transported to the other treatment works (e.g., tank truck, pipe). N/A If transport i Transporter Mailing Add by a party other than the applicant, provide: Name NIA -ess N/A NIA Contact Person N/A Title N/A Telephone Number (N/A) For each treatment works that receives this discharge, provide the following: Name Mailing Addr NJA ess N/A N/A Contact Person N/A Title Telephone N If known, provide the NPDES permit number of the treatment works that receives this discharge NIA Provide the average daily flow rate from the treatment works into the receiving facility. N/A mgd e. Does the treatment works discharge or dispose of its wastewater in a manner not included in A.8. through A.8.d above (e.g., underground percolation, well injection): ❑ Yes ® No If yes, provide the following for each disposal method: N/A Description o umber (N/A) F method (including location and size of site(s) if applicable): Annual daily volume disposed by this method: NIA Is disposal through this method ❑ continuous or ❑ intermittent? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 4 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River WASTEWATER DISCHARGES: If you answered "Yes" to question A.8.a, complete questions A.9 through A.12 once for each outfall (including bypass points) through which effluent is discharged. Do not include information on combined sewer overflows in this section. If you answered "No" to question A.8.a, go to Part B. "Additional Application Information for Applicants with a Design Flow Greater than or Equal to 0.1 mgd." A.9. Description of Outfall. a. Outfall number 001 b. Location Below Confluence of Clear Fork and Muddy Fork of Buffalo Creek Just North of US 74 West of Kings Mountain (City or town, if applicable) (Zip Code) (County) (State) 35' 15,649' North 81' 26 636' West (Latitude) (Longitude) c. Distance from shore (if applicable) N/A ft. d. Depth below surface (if applicable) NIA ft. e. Average daily flow rate N/A mgd f. Does this outfall have either an intermittent or a periodic discharge? ❑ Yes ® No (go to A.9.g.) If yes, provide the following information: Number f times per year discharge occurs: N/A Average duration of each discharge: N/A Average flow per discharge: N/A mgd Months in which discharge occurs: NIA g. Is outfall equipped with a diffuser? ❑ Yes 0 No A.10. Description of Receiving Waters. a. Name of receiving water Buffalo Creek b. Name of watershed (if known) Buffalo Creek Sub -Division of Broad River United States Soil Conservation Service 14-digit watershed code (if known): NJA c. Name of State Management/River Basin (if known): Broad River United States Geological Survey 8-digit hydrologic cataloging unit code (if known): N/A d. Critical low flow of receiving stream (if applicable) acute NIA cfs chronic N/A cfs e. Total hardness of receiving stream at critical low flow (if applicable): N/A mg/I of CaCO3 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22 Page 5 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek VVVVPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River A.11. Description of Treatment a. What level of treatment are provided? Check all that apply. ❑ Primary 0 Secondary ❑ Advanced ❑ Other. Describe: b. Indicate the following removal rates (as applicable): Design BOD5 removal or Design CBOD5 removal 85 Design SS removal 85 % Design P removal N/A % Design N removal N/A % Other N/A % G. What type of disinfection is used for the effluent from this outfall? If disinfection varies by season, please describe: Chlorine If disinfection is by chlorination is dechlorination used for this outfall? D Yes 0 No Does the treatment plant have post aeration? 0 Yes ❑ No A.12. Effluent Testing Information. All Applicants that discharge to waters of the US must provide effluent testing data for the following parameters. Provide the indicated effluent testing required by the permitting authority for each outfall through which effluent is discharged. Do not include information on combined sewer overflows in this section. All information reported must be based data on collected through analysis conducted using 40 CFR Part 136 methods. In addition, this data must comply with QA/QC requirements of 40 CFR Part 136 and other appropriate QAIQC requirements for standard methods for analytes not addressed by 40 CFR Part 136. At a minimum, effluent testing data must be based on at least three samples and must be no more than four and one-half years apart. Duffel' number: 01 PARAMETER MAXIMUM DAILY VALUE AVERAGE DAILY VALUE Value Units Value Units Number of Samples pH (Minimum) 6.08 s.u. / / pH (Maximum) 8.41 s.u. / / Flow Rate 5.448 MGD 1.792 MGD 121 Temperature (Winter) 12.6 °C 9.1 °C 38 Temperature (Summer) 29.6 °C 27.9 °C 43 ' For pH please report a minimum and a maximum daily value POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc. Units Conc. Units of Number Samples CONVENTIONAL AND NON CONVENTIONAL COMPOUNDS BIOCHEMICAL OXYGEN BOD5 8.0 MGIL 4.7 MG/L 81 SM 5210 B 2.0 MGII DEMAND (Report one) CBOD5 / / / / / / / FECAL COLIFORM 450 #/100ML 7 /10OML 81 SM 9222 D 1.0/100ML TOTAL SUSPENDED SOLIDS (TSS) 29.0 MG/L 21.3 MG/L 81 SM 2540 D 1.0 MG/L END OF PART A. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 6 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River BASIC APPLICATION INFORMATION PART B. ADDITIONAL APPLICATION INFORMATION FOR APPLICANTS WITH A DESIGN FLOW GREATER THAN OR EQUAL TO 0.1 MGD (100,000 gallons per day). All applicants with a design flow rate >_ 0.1 mgd must answer questions B.1 through B.6. All others go to Part C (Certification). B.1. Inflow and Infiltration. Estimate the average number of gallons per day 67,800 gpd that flow into the treatment works from inflow and/or infiltration. sources of I & I Briefly explain any steps underway or planned to minimize inflow and infiltration. We video our sewer main looking for sources of I & I. We have purchased point source repair equipment to repair B.2. Topographic Map. Attach to this application a topographic map of the area extending at least one mile beyond facility property boundaries. This map must show the outline of the facility and the following information. (You may submit more than one map if one map does not show the entire area.) a. The area surrounding the treatment plant, including all unit processes. b. The major pipes or other structures through which wastewater enters the treatment works and the pipes or other structures through which treated wastewater is discharged from the treatment plant. Include outfalls from bypass piping, if applicable. c. Each well where wastewater from the treatment plant is injected underground. d. Wells, springs, other surface water bodies, and drinking water wells that are: 1) within '/. mile of the property boundaries of the treatment works, and 2) listed in public record or otherwise known to the applicant. e. Any areas where the sewage sludge produced by the treatment works is stored, treated, or disposed. f. If the treatment works receives waste that is classified as hazardous under the Resource Conservation and Recovery Act (RCRA) by truck, rail, or special pipe, show on the map where the hazardous waste enters the treatment works and where it is treated, stored, and/or disposed. 8.3. Process Flow Diagram or Schematic. Provide a diagram showing the processes of the treatment plant, including all bypass piping and all backup power sources or redunancy in the system. Also provide a water balance showing all treatment units, including disinfection (e.g., chlorination and dechlorination). The water balance must show daily average flow rates at influent and discharge points and approximate daily flow rates between treatment units. Include a brief narrative description of the diagram. B.4. Operation/Maintenance Performed by Contractor(s). Are any operational or maintenance aspects (related to wastewater treatment and effluent quality) of the treatment works the responsibility of a contractor? ❑ Yes 0 No If yes, list the name, address, telephone number, and status of each contractor and describe the contractor's responsibilities (attach additional pages if necessary). Name: NIA Mailing Address: N/A NIA Telephone Number. ( ) N/A Responsibilities of Contractor: N/A 13.5. Scheduled improvements and Schedules of Implementation. Provide information on any uncompleted implementation schedule or uncompleted plans for improvements that will affect the wastewater treatment, effluent quality, or design capacity of the treatment works. If the treatment works has several different implementation schedules or is planning several improvements, submit separate responses to question B.5 for each. (If none, go to question B.6.) a. List the outfall number (assigned in question A.9) for each outfall that is covered by this implementation schedule. N/A b. Indicate whether the planned improvements or implementation schedule are required by local, State, or Federal agencies. ❑ Yes 0 No EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 7 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River c. If the answer to B.5.b is "Yes," briefly describe, including new maximum daily inflow rate (if applicable). d. Provide dates imposed by any compliance schedule or any actual dates of completion for the implementation steps listed below, as applicable. For improvements planned independently of local, State, or Federal agencies, indicate planned or actual completion dates, as applicable. Indicate dates as accurately as possible. Schedule Actual Completion Implementation Stage MM/DD/YYYY MM/DD/YYYY - Begin Construction / / / / - End Construction / / / / - Begin Discharge / / / / - Attain Operational Level / / / / e. Have appropriate permits/clearances conceming other Federal/State requirements been obtained? _ Yes ❑ No Describe briefly: N/A N/A B.6. EFFLUENT TESTING DATA (GREATER THAN 0.1 MGD ONLY). Applicants that discharge effluent testing required to waters of the US must provide effluent testing data for the following parameters. Provide the indicated by the permitting authority for each outfall through which effluent is discharged. Do not include information on combine sewer overflows in this section. All information reported must be based on data collected through analysis conducted using 40 CFR Part 136 methods. In addition, this data must comply with QA/QC requirements of 40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. At a minimum effluent testing data must be based on at least three pollutant scans and must be no more than four and on -half years old. Outfall Number: 001 POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc. Units Conc. Units Number of Samples CONVENTIONAL AND NON CONVENTIONAL COMPOUNDS AMMONIA (as N) 2.0 MG/L 0.833 MG/L 3 SM4500NH3 0.50 MG/L CHLORINE (TOTAL RESIDUAL, TRC) Y3 UG/L 7.67 UG/L 3 SM4504C1-G 15.0 UG/L DISSOLVED OXYGEN 9.3 MG/L 8.3 MG/L 3 SM5210B 1.0 MG/L TOTAL KJELDAHL NITROGEN (TKN) 7.2 MG/L 4.0 MG/L 3 SM4500NH3F 0.2 MG/L NITRATE PLUS NITRITE NITROGEN 30.0 MG/L 37.0 MG/L 3 4500NO3H OIL and GREASE <5.0 MG/L <5.0 MG/L 3 EPA 413.1 5.0 MG/L PHOSPHORUS (Total) 3.4 MG/L 2.6 MG/L 3 SM4500PE 0.2 MG/L TOTAL DISSOLVED SOLIDS (TDS) 933.5 MG/L 826.5 MG/L 3 SM2540C 10.0 MG/L OTHER END OF PART B. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 8 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River BASIC APPLICATION INFORMATION PART C. CERTIFICATION All applicants must complete the Certification Section. Refer to instructions to determine who is an officer for the purposes of this certification. All applicants must complete all applicable sections of Form 2A, as explained in the Application Overview. Indicate below which parts of Form 2A you have completed and are submitting. By signing this certification statement, applicants confirm that they have reviewed Form 2A and have completed all sections that apply to the facility for which this application is submitted. Indicate which parts of Form 2A you have completed and are submitting: 0 Basic Application Information packet Supplemental Application Information packet: 0 Part D (Expanded Effluent Testing Data) 0 Part E (Toxicity Testing: Biomonitoring Data) 0 Part F (Industrial User Discharges and RCRA/CERCLA Wastes) 0 Part G (Combined Sewer Systems) ALL APPLICANTS MUST COMPLETE THE FOLLOWING CERTIFICATION. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. rr�l /�,� Name and Edelico-waprfir•7"'A.,vnature :::::le ephone c7er4., 734-0333 Date signed -7' 20 - 201 3 Upon request of the permitting authority, you must submit any other information necessary to assure wastewater treatment practices at the treatment works or identify appropriate permitting requirements. SEND COMPLETED FORMS TO: NCDENR/ DWQ Attn: NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 9 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek VWVPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART D. EXPANDED EFFLUENT TESTING DATA Refer to the directions on the cover page to determine whether this section applies to the treatment works. Effluent Testing: 1.0 mgd have) a pretreatment program, pollutants. Provide the indicated effluent is discharged. Do and Pretreatment Works. If the treatment works has a design flow greater than or equal or is otherwise required by the permitting authority to provide the data, then provide effluent effluent testing information and any other information required by the permitting authority not include information on combined sewer overflows in this section. All information reported using 40 CFR Part 136 methods. In addition, these data must comply with QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. Indicate in the not specifically listed in this form. At a minimum, effluent testing data must be based on years old. (Complete once for each outfall discharging effluent to waters of the United to 1.0 mgd or it has (or is required to testing data for the following for each outfall through which must be based an data collected of 40 CFR Part 136 and other blank rows provided below any data at least three pollutant scans and must be States.) through analyses conducted appropriate QA/QC requirements you may have on pollutants no more than four and one-half Outfall number: 001 POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTIC AL METHOD ML/MDL Conc. Units Mass Units Conc. Units Mass Units Number of Samples METALS (TOTAL RECOVERABLE), CYANIDE, PHENOLS, AND HARDNESS. ANTIMONY 0.046 MG/L 0.024 MG/L 3 EPA 200.8 0.002 ARSENIC 0.113 MG/L 0.527 MG/L 3 EPA 200.8 0.005 BERYLLIUM <0.001 MG/L <0.001 MG/L 3 EPA 200.8 0.001 CADMIUM 0.0167 MGIL 0.006 MGIL 3 EPA 200.8 0.0002 CHROMIUM 0.009 MG/L 0.003 MGIL 3 EPA 200.8 0.002 COPPER 0.026 MG/L 0.020 MG/L 3 EPA 200.8 0.001 LEAD <0.002 MGIL <0.002 MGIL 3 EPA 200.8 0.002 MERCURY 46.0 Ng/L 27.1 Ng/L 3 EPA 1631E 5.0 NICKEL 0.13 MG/L 0.074 MGIL 3 EPA 200.8 0.002 SELENIUM <0.005 MG/L <0.005 MGIL 3 EPA 200.8 0.005 SILVER <0.005 MG/L <0.005 MG/L 3 EPA 200.8 0.005 THALLIUM 0.0215 MG/L 0.014 MG/L 3 EPA 200.8 0.001 ZINC 0.215 MG/L 0.127 MG/L 3 EPA 200.8 0.002 CYANIDE <0.01 MGIL <0.01 MGIL 3 EPA 335.2 0.01 TOTAL PHENOLIC COMPOUNDS <0.005 MG/L <0.005 MGIL 3 EPA 420.1 0.005 HARDNESS (as CaCO3) 84.0 MGIL 78.9 MGIL 3 EPA 130.2 5.0 Use this space (or a separate sheet) to provide information on other metals requested by he permit writer EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 10 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River Outfall number: 001 (Complete once for each outfall discharging effluent to waters of the United States.) POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD MUMDL Conc. Units Mass Units Conc. Units Mass Units Number of Samples VOLATILE ORGANIC COMPOUNDS ACROLEIN <5.0 UG/L <5.0 UG/L 3 EPA 624 5.0 ACRYLONITRILE <5.0 UG/L <5.0 UG/L 3 EPA 624 5.0 BENZENE <2.0 UG/L <2.0 UG/L 3 EPA 624 2.0 BROMOFORM 11.0 UG/L 3.7 UG/L 3 EPA 624 2.0 CARBON TETRACHLORIDE <2.0 UG/L <2.0 UGIL 3 EPA 624 2.0 CHLOROBENZENE <2.0 UG/L <2.0 UG!L 3 EPA 624 2.0 CHLORODIBROMO- METHANE 12.0 UGIL 4.9 UGIL 3 EPA 624 2.0 CHLOROETHANE <2.0 UG/L <2.0 UG/L 3 EPA 624 2.0 2-CHLOROETHYLVINYL ETHER <2.0 UGIL <2.0 UG!L 3 EPA 624 2.0 CHLOROFORM 8.5 UG/L 4.0 UG/L 3 EPA 624 2.0 DICHLOROBROMO- METHANE 6.6 UG/L 3.7 UG/L 3 EPA 624 2.0 1,1-DICHLOROETHANE <2.0 UG/L <2.0 UG/L 3 EPA624 2.0 1,2-DICHLOROETHANE <2.0 UGIL <2.0 UG/L 3 EPA 624 2.0 TRANS-I,2-DICHLORO- ETHYLENE <2.0 UG/L <2.0 UG/L 3 EPA 624 2.0 1,1-DICHLORO- ETHYLENE <2.0 UG!L <2.0 UGIL 3 EPA 624 2.0 1,2-DICHLOROPROPANE <2.0 UG/L <2.0 UGIL 3 EPA624 2.0 1,3-DICHLORO- PROPYLENE <1.0 UGIL <1.0 UG/L 3 EPA624 1.0 ETHYLBENZENE <2.0 UG/L <2.0 UGIL 3 EPA 624 2.0 METHYL BROMIDE <2.0 UG/L <2.0 UG/L 3 EPA 624 2.0 METHYL CHLORIDE <2.0 UG/L <2.0 UGIL 3 EPA 624 2.0 METHYLENE CHLORIDE <2.0 UG/L <2.0 UG/L 3 EPA 624 2.0 1,1,2.2-TETRA- CHLOROETHANE <2.0 UGIL <2.0 UG/L 3 EPA 624 2.0 TETRACHLORO- ETHYLENE <2.0 UG/L <2.0 UGIL 3 EPA 624 2.0 TOLUENE <2.0 UG/L <2.0 UG/L 3 EPA 624 2.0 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 11 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, N0002O737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River Outfall number: 001 (Complete once for each outfa I discharging effluent to waters of the United States.) POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc. Units Mass Units Conc. Units Mass Units Number of Samples 1,1 TRICHLOROETHANE <2.0 UGIL <2.0 UG/L 3 EPA 624 2.0 1,1,2 TRICHLOROETHANE <2.0 UG/L <2.0 UG/L 3 EPA 624 2.0 TRICHLOROETHYLENE <2.0 UGIL <2.0 UG!L 3 EPA 624 2.0 VINYL CHLORIDE <2.0 UG!L <2.0 UGIL 3 EPA 624 2.0 Use this space (or a separate sheet) to provide information on other volatile organic compounds requested by the permit writer ACID -EXTRACTABLE COMPOUNDS P-CHLORO-M-CRESOL <10 0 UG/L <10.0 UG/L 3 EPA 625 10.0 2-CHLOROPHENOL <10.0 UGIL <10.0 UG/L 3 EPA 625 10.0 2,4-DICHLOROPHENOL <10.0 UGIL <10.0 UGIL 3 EPA 625 10.0 2,4-DIMETHYLPHENOL <10.0 UGIL <10.0 UGIL 3 EPA 625 10.0 4,6-DINITRO-O-CRESOL <10.0 UG/L <10.0 UGIL 3 EPA 625 10.0 2,4-DINITROPHENOL <20.0 UGIL <20.0 UGIL 3 EPA 625 20.0 2-NITROPHENOL <10.0 UGIL <10.0 UGIL 3 EPA 625 10.0 4-NITROPHENOL <10.0 UGIL <10.0 UGIL 3 EPA 625 10.0 PENTACHLOROPHENOL <10.0 UGIL <10.0 UGIL 3 EPA 625 10.0 PHENOL <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 2,4,6- TRICHLOROPHENOL <10.0 UGIL <10.0 UG/L 3 EPA 625 10 0 Use this space (or a separate sheet) to provide information on other acid -extractable compounds reques ed by the permit writer BASE -NEUTRAL COMPOUNDS ACENAPHTHENE <10 0 UGIL <10.0 UGIL 3 EPA 625 10.0 ACENAPHTHYLENE <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 ANTHRACENE <10.0 UGIL <10 0 UG/L 3 EPA 625 10.0 BENZIDINE <10.0 UGIL <10.0 UG/L 3 EPA 625 10.0 BENZO(A)ANTHRACENE <10.0 UGIL <10.0 UGIL 3 EPA 625 10 0 BENZO(A)PYRENE <10.0 UGIL <10.0 UG/L 3 EPA 625 10 0 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 12 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River Outfall number: 001 (Complete once for each outfall discharging effluent to waters of the United States.) POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc. Units Mass Units Conc. Units Mass Units Number of Samples 3,4 BENZO- FLUORANTHENE <10.0 UG/L <10.0 UG/L 3 EPA 625 10 0 BENZO(GHI)PERYLENE <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 BENZO(K) FLUORANTHENE <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 BIS (2-CHLOROETHOXY) METHANE <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 BIS (2-CHLOROETHYL)- ETHER <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 BIS (2-CHLOROISO- PROPYL) ETHER <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 BIS (2-ETHYLHEXYL) PHTHALATE 28.0 UG/L 21.3 UG/L 3 EPA 625 10.0 4-BROMOPHENYL PHENYL ETHER <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 BUTYL BENZYL PHTHALATE <10.0 UG!L <10.0 UG!L 3 EPA 625 10.0 2-CHLORO- NAPHTHALENE <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 4-CHLORPHENYL PHENYL ETHER <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 CHRYSENE <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 DI-N-BUTYL PHTHALATE <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 DI-N-OCTYL PHTHALATE <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 DIBENZO(A,H) ANTHRACENE <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 1,2-DICHLOROBENZENE <2.0 UG/L <2.0 UG/L 3 EPA 624 2.0 1,3-DICHLOROBENZENE <2.0 UG/L <2.0 UG/L 3 EPA624 2.0 1,4-DICHLOROBENZENE <2.0 UG/L <2.0 UG/L 3 EPA624 2.0 3,3-DICHLORO- BENZIDINE <10.0 UG/L <10 0 UG/L 3 EPA 625 10.0 DIETHYL PHTHALATE <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 DIMETHYL PHTHALATE <10 0 UG/L <10.0 UG/L 3 EPA 625 10.0 2,4-DINITROTOLUENE <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 2,6-DINITROTOLUENE <10.0 UG/L <10.0 UG/L 3 EPA625 10.0 1,2-DIPHENYL- HYDRAZINE <10.0 UG/L <10.0 UG/L 3 EPA 625 10.0 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 13 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River Outfall number: 001 (Complete once for each outfall discharging effluent to waters of the United States.) POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD MUMDL Conc. Units Mass Units Conc. Units Mass Units Number of Samples FLUORANTHENE <10.0 UG/L <10.0 UG!L 3 10.0 FLUORENE <10.0 UGIL <10.0 UGIL 3 10.0 HEXACHLOROBENZENE <10.0 UG!L <10.0 UG/L 3 10.0 HEXACHLORO- BUTADIENE <10.0 UG/L <10.0 UG/L 3 10.0 HEXACHLOROCYCLO- PENTADIENE <10.0 UGIL <10.0 UG/L 3 10.0 HEXACHLOROETHANE <10.0 UGIL <10.0 UGIL 3 10.0 INDENO(1,2,3-CD) PYRENE <10.0 UGIL <10.0 UG/L 3 10.0 ISOPHORONE <10.0 UG/L <10.0 UGIL 3 10.0 NAPHTHALENE <10.0 UGIL <10.0 UG/L 3 10.0 NITROBENZENE <10.0 UG!L <10.0 UG!L 3 10.0 N-NITROSODI-N- PROPYLAMINE <10.0 UGIL <10.0 UG/L 3 10.0 N-NITROSODI- METHYLAMINE <10.0 UGIL <10.0 UGIL 3 10.0 N-NITROSODI- PHENYLAMINE <10.0 UGIL <10.0 UGIL 3 10.0 PHENANTHRENE <10.0 UGIL <10.0 UGIL 3 10.0 PYRENE <10.0 UGIL <10.0 UGIL 3 10.0 1,2,4- TRICHLOROBENZENE <2.0 UGIL <2.0 UG/L 3 2.0 Use this space (or a separate sheet) to provide information on other base -neutral compounds requested by the permit writer Use this space (or a separate sheet) to provide information on other pollutants (e.g , pesticides) requested by the permit writer END OF PART D. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 14 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART E. TOXICITY TESTING DATA POTWs meeting one or more of the following criteria must provide the results of whole effluent toxicity tests for acute or chronic toxicity for each of the facility's discharge points: 1) POTWs with a design flow rate greater than or equal to 1.0 mgd; 2) POTWs with a pretreatment program (or those that are required to have one under 40 CFR Part 403); or 3) POTWs required by the permitting authority to submit data for these parameters. • At a minimum, these results must include quarterly testing for a 12-month period within the past 1 year using multiple species (minimum of two species), or the results from four tests performed at least annually in the four and one-half years prior to the application, provided the results show no appreciable toxicity, and testing for acute and/or chronic toxicity, depending on the range of receiving water dilution. Do not include information on combined sewer overflows in this section. AU information reported must be based on data collected through analysis conducted using 40 CFR Part 136 methods. In addition, this data must comply with QA/QC requirements of 40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. • In addition, submit the results of any other whole effluent toxicity tests from the past four and one-half years. If a whole effluent toxicity test conducted during the past four and one-half years revealed toxicity, provide any information on the cause of the toxicity or any results of a toxicity reduction evaluation, if one was conducted. • If you have already submitted any of the information requested in Part E, you need not submit it again. Rather, provide the information requested in question E.4 for previously submitted information. If EPA methods were not used, report the reasons for using altemate methods. If test summaries are available that contain all of the information requested below, they may be submitted in place of Part E. If no biomonitoring data is required, do not complete Part E. Refer to the Application Overview for directions on which other sections of the form to complete. E.1. Required Tests. Indicate the number of whole effluent © chronic ❑ acute E.2. Individual Test Data. Complete the test (where each species constitutes toxicity tests conducted in the past four and one-half years. following chart for each whole effluent toxicity test conducted in the last four and one-half years. Allow one column per a test). Copy this page if more than three tests are being reported. Test number: 01 Test number. 02 Test number: 03 a. Test information. Test Species & test method number CERIODAPHNIA DUBIA11002 CERIODAPHNIA DUBIA/1002 CERIODAPHNIA DUBIA/1002 Age at initiation of test <24 HRS <24 HRS <24 HRS Outfall number 001 001 001 Dates sample collected 07/1712008 10/16/2008 01/08/2009 Date test started 07/18/2008 10/17/2008 01/08/2009 Duration 7 DAY 7 DAY 7 DAY b. Give toxicity test methods followed. Manual title EPA 821-R-02-013 EPA 821-R-02-013 EPA 821-R-02-013 Edition number and year of publication 4th ED 2002 4th ED 2002 4th ED 2002 Page number(s) 141-189 141-189 141-189 c. Give the sample collection method(s) used. For multiple grab samples, indicate the number of grab samples used. 24-Hour composite YES/FLOW PROPORTIONAL YES/FLOW PROPORTIONAL YES/FLOW PROPORTIONAL Grab N/A NIA N/A d. Indicate where the sample was taken in relation to disinfection. (Check all that apply for each. Before disinfection After disinfection After dechlorination EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 15 of 22 . FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River Test number: 1.00 Test number: Test number: e. Describe the point in the treatment process at which the sample was collected. Sample was collected: EFFLUENT DISCHARGE AFTER DECHLORINATION EFFLUENT DISCHARGE AFTER DECHLORINATION EFFLUENT DISCHARGE AFTER DECHLORINATION f. For each test, include whether the test was intended to assess chronic toxicity, acute toxicity, or both Chronic toxicity ,) ,f Acute toxicity g. Provide the type of test performed. Static Static -renewal V Flow -through h. Source of dilution water. If laboratory water, specify type; if receiving water, specify source. Laboratory water SURFACE WATER SURFACE WATER SURFACE WATER Receiving water i. Type of dilution water. If salt water, specify "natural" or type of artificial sea salts or brine used. Fresh water ,, Salt water j. Give the percentage effluent used for all concentrations in the test series. 33% 33% 33% k. Parameters measured during the test. (State whether parameter meets test method specifications) pH Salinity Temperature \ `' y Ammonia Dissolved oxygen I. Test Results. Acute: Percent survival in 100% effluent % LC50 95% C.I. Control percent survival EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550.22. Page 16 of 22 FACILITY NAME AND Pilot Cr PERMIT NUMBER: eek WWPCF, NC0020737 Chronic: NOEC C25 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River AUGUST 01, 2007 OCTOBER 15, 2007 APRIL 19, 2007 Control percent survival Other (describe) % 100% Pass/Fail @ 33%:Pass t=-0.4 m. Quality Control/Quality Assurance. Is reference toxicant data available? Was reference toxicant test within acceptable bounds? What date was reference toxicant test run (MM/DD/YYYY)? Other (describe) YES YES 07/03/2008 100% Pass/Fail @ 33%: Pass YES YES 10/02/2008 E.3. Toxicity Reduction Evaluation. Is the treatment works involved in a Toxicity Reduction Evaluation? ❑ Yes ❑ N % 100% Pass/Fail @ 33%: Fail YES YES 01/07/2009 o If yes, describe: E.4. Summary of Submitted Biomonitoring Test Information. If you have submitted biomonitoring test information, or information regarding the cause of toxicity, within the past four and one-half years, provide the dates the information was submitted to the permitting authority and a summary of the results. Date submitted: Summary of results 01 / 2006 (MM/DD/YYYY) : (see instructions) END OF PART E. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES All treatment works receiving discharges complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment Yes ❑ No F.2. Number of Significant Industrial Users industrial users that discharge to the a. Number of non -categorical SIUs. b. Number of CIUs. SIGNIFICANT INDUSTRIAL USER from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must works have, or is subject ot, an approved pretreatment program? (SIUs) and Categorical Industrial Users (ClUs). Provide the number treatment works. 7 of each of the following types of questions F.3 through F.8 and 5 INFORMATION: to the treatment works, copy Supply the following information for each SIU. If more than one SIU discharges provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment as necessary. works. Submit additional pages Name: BUCKEYE ANODIZING & STAMPING COMPANY Mailing Address: 110 KINGS ROAD KINGS MOUNTAIN, NC 28086 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. ANODIZING OF ALUMINUM. MANUFACTURE EXTINGUISHERS. PHOSPHATE STEEL PLATES AND STEEL CYLINDERS F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect discharge. or contribute to the SIU's Principal product(s): FIRE EXTINGUISHERS. ANODIZING OF ALUMINUM Raw material(s): PHOSPHORIC. SULFURIC. CHROMIC AND NITRIC ACIDS. NALCLEAR 8173, CAUSTIC SODA, NALMET 8154 F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 75.000 gpd LX continuous or intermittent) the collection system in gallons per discharged into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. 30.000 gpd LX continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes 0 No b. Categorical pretreatment standards X Yes ® No If subject to categorical pretreatment standards, which category and subcategory? 433-3471-3499 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes El No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? 0 Yes ID No (go to F.12) F.10. Waste transport Method by which RCRA waste is received (check all that apply): ❑ Truck ❑ Rail D Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? 0 Yes (complete F.13 through F.15.) ED No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous Cl Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA fomis 7550-6 & 7550-22. Page 20 of 22 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment El Yes ❑ No F.2. Number of Significant Industrial Users users that discharge to the treatment works. a. Number of non -categorical Sills. b. Number of ClUs. SIGNIFICANT INDUSTRIAL USER INFORMATION: significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part works have, or is subject ot, an approved pretreatment program? (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial F.3 through F.8 and provide the 6 to the treatment works, copy questions Supply the following information for each SIU. If more than one SIU discharges information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Carolina Finishing and Coating Mailing Address: 441 Countryside Dnve KINGS MOUNTAIN, NC 28086 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. ANODIZING OF ALUMINUM PLATES and TUBING F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): ANODIZING OF ALUMINUM Raw material(s): SULFURIC ACID, CAUSTIC SODA, NICKEL FLUORIDE F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection and whether the discharge is continuous or intermittent. 3.500 gpd (\ continuous or intermittent) system in gallons per day (gpd) into the collection system in gallons b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged per day (gpd) and whether the discharge is continuous or intermittent. 1 500 gpd (` continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards ❑ Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433-3471 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes El No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9, RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? D Yes E] No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck ❑ Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? 0 Yes (complete F.13 through F.15.) ® No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant Industrial users or which receive RCRA,CERCLA, or other F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? © Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (Gills). Provide the number of each users that discharge to the treatment works. a. Number of non -categorical Sills. 7 remedial wastes must complete part of the following types of industrial F.3 through F.8 and provide the b. Number of Gills. o SIGNIFICANT INDUSTRIAL USER INFORMATION: to the treatment works, copy questions Supply the following information for each SIU. If more than one SIU discharges information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: CHEMETALL FOOTE Mailing Address 348 HOLIDAY INN DRIVE KINGS MOUNTAIN NC 28086 ^_ _ F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. MINING OF LITHIUM FOR USE IN BATTERY MANUFACTURING PRODUCTION OF LITHIUM BASED CHEMICALS F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): PRODUCTION OF LITHIUM METAL PRODUCTS FOR THE BATTERY INDUSTRY Raw material(s): LITHIUM METAL, ALUMINUM SILICON MAGNESIUM. LITHIUM CARBONATE. HYDROCHLORIC ACID, BORIC ACID. F_6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection and whether the discharge is continuous or intermittent. 67.000 gpd ( continuous or intermittent) system in gallons per day (gpd) into the collection system in gallons b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged per day (gpd) and whether the discharge is continuous or intermittent. 20 000 gpd (____ continuous or 1 intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits © Yes ❑ No b. Categorical pretreatment standards 0 Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes 3 No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes © No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck ❑ Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) ID No F.13. Waste Origin. Describe the site and type of facility at which the CERCLAIRCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from F. GENERAL INFORMATION: significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part works have, or is subject ot, an approved pretreatment program? (Sills) and Categorical Industrial Users (ClUs). Provide the number of each 7 of the following types of industrial F.1. Pretreatment program. Does the treatment 0 Yes ❑ No F.2. Number of Significant Industrial Users users that discharge to the treatment works. a. Number of non -categorical SlUs. b. Number of CIUs. SIGNIFICANT INDUSTRIAL USER INFORMATION: 6 to the treatment works, copy questions F.3 through F.8 and provide the Supply the following information for each SIU. If more than one SIU discharges information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: EATON CORPORATION Mailing Address: P.O BOX 1728 KINGS MOUNTAIN, NC 28086 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. MANUFACTURE HEAVY DUTY TRUCK TRANSMISSIONS, METAL CUTTING. TURNING, GRINDING. TREATING. WASHING AND PAINTING. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): HEAVY DUTY TRUCK TRANSMISSIONS Raw material(s): ALUMINUM CASTING, COOLANT LUBRICATION. RUST PREVENTION GREY IRON CASTING. STEEL BILLETS AND CASTING CUTTING OIL QUENCH OIL SOAP. F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume and whether the discharge is continuous or intermittent. Zero discharge fnil4ty gpd ( continuous of process wastewater discharge into the collection or intermittent) system in gallons per day (gpd) into the collection system in gallons b. Non -process wastewater flow rate. Indicate the average daily volume per day (gpd) and whether the discharge is continuous or intermittent 55 500 gpd (6 continuous of non -process wastewater flow discharged or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ❑ Yes b. Categorical pretreatment standards ^❑ Yes If subject to categorical pretreatment standards, which category and subcategory? 433. 3714 ❑ No ❑ No __ FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ID No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): 0 Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) (23 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? 0 Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? EI Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical Sills. 7 b. Number of Gills. 6 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial necessary. Name: User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as KINGS MOUNTAIN INTERNATIONAL INC — Mailing Address: 1755 SOUTH BATTLEGROUND AVE KINGS MOUNTAIN. NC 28086 F_4. Industrial Processes. STEEL PLATE FINISHING - Describe at the industrial processes that affect or contribute to the SIU's discharge. AND PLATING OPERATIONS F.5. Principal Product(s) Principal product(s): and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. STAINLESS STEEL PLATES Raw material(s): BENTONILE, FERRIC CHLORIDE SULFURIC ACID, PHOSPHORIC ACID. OXALIC ACID. SAND. STEEL SHOT POLYETHELEYNE. CHROMIC ACID, ALKALINE CHROMESTRIP. PINK INK F.6. Flow Rate. a. Process wastewater and whether the 1 600 flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) discharge is continuous or intermittent. gpd ( continuous or 1 intermittent) b. Non -process wastewater per day (gpd) 800 flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons and whether the discharge is continuous or intermittent. gpd ( continuous or \ intermittent) F.7. Pretreatment Standards. a. Local limits b. Categorical pretreatment If subject to categorical Indicate whether the SIU is subject to the following: ® Yes ❑ No standards ❑ Yes ❑ No pretreatment standards. which category and subcategory? FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes Cl No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes 0 No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) ❑ No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? © Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical Sills. 7 b. Number ofClUs. 6 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. MAYFLOWER VEHICLE SYSTEMS Name: Address: P O. BOX 789 Mailing KINGS MOUNTAIN NC 28086 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. TRUCK CABS AND SLEEPER BOXES FABRICATION ASSEMBLY AND PAINTING OF F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. SPOT WELDING PRIMER COATING PRIMER COAT PAINTING. TOP COAT PAINT Principal product(s): Raw STEEL BLANKS, STEEL PANELS. E-COAT PRIMER PAINT TOP COAT PAINT SEALER AND ADHESIVES material(s): F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 22.000 gpd 0 continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 9 000 gpd ( continuous or \ intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits EI Yes Cl No b. Categorical pretreatment standards E Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433 3713 FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ® Yes ❑ No If yes, describe each episode. CIVIL PENALTIES ASSESSED and placed on Compliance Schedule. January 2013: HIGH LEVELS OF ZINC DISCHARGED FROM LACK OF PREVENTATIVE MAINTENANCE ON DISCHARGE LINES. CLEANED AND HAULED OFF EXCESSIVE ZINC. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? 0 Yes ® No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATIONICORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) © No F.13. Waste Origin. Describe the site and type of facility at which the CERCLAIRCRAIor other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? 0 Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE FACILITY NAME AND PERMIT NUMBER: Pilot Creek VVWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment 0 Yes ❑ No F.2. Number of Significant Industrial Users users that discharge to the treatment works. a. Number of non -categorical Sills. b. Number of Gills. SIGNIFICANT INDUSTRIAL USER INFORMATION: significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part works have, or is subject ot, an approved pretreatment program? (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial 6 to the treatment works, copy questions F.3 through F.8 and provide the Supply the following information for each SIU. If more than one SIU discharges information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: STEAG LLC Mailing Address: P O. BOX 1727 KINGS MOUNTAIN, NC 28086 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. CHEMICAL PRECIPITATION CYCLONE, FILTRATION AND FLOCULATION. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): REGENERATED CATALYST MODULES FROM SELECTIVE CATALYTIC REDUCTION Raw material(s): SODIUM HYDORXIDE. FORMIC ACID. AMMONIUM HEPTAMOLYBDATE AMMONIUM META TUNGSTATE F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume and whether the discharge is continuous or intermittent. 50.000 gpd (•• continuous of process wastewater discharge into the collection or intermittent) system in gallons per day (gpd) into the collection system in gallons b. Non -process wastewater flow rate. Indicate the average daily volume per day (gpd) and whether the discharge is continuous or intermittent. 5.500 gpd (1 continuous of non -process wastewater flow discharged or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits 0 Yes b. Categorical pretreatment standards 0 Yes If subject to categorical pretreatment standards, which category and subcategory? 415 ❑ No 0 No a FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? 0 Yes ❑ No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ® No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply). 0 Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? 0 Yes (complete F.13 through F.15.) E No F.13. Waste Origin. Describe the site and type of facility at which the CERCIA]RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known, (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? 0 Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART G. COMBINED SEWER SYSTEMS If the treatment works has a combined sewer system, complete Part G. G.1. System Map. Provide a map indicating the following: (may be included with Basic Application Information) a. All CSO discharge points. b. Sensitive use areas potentially affected by CSOs (e.g., beaches, drinking water supplies, shellfish beds, sensitive aquatic ecosystems, and outstanding natural resource waters). c. Waters that support threatened and endangered species potentially affected by CSOs. G.2. System Diagram. Provide a diagram, either in the map provided in G.1 or on a separate drawing, of the combined sewer collection system that includes the following information. a. Location of major sewer trunk lines, both combined and separate sanitary. b. Locations of points where separate sanitary sewers feed into the combined sewer system. c. Locations of in -line and off-line storage structures. d. Locations of flow -regulating devices. e. Locations of pump stations. CSO OUTFALLS: Complete questions G.3 through G.6 once for each CSO discharge point. G.3. Description of Outfall. a. Outfall number b. Location (City or town, if applicable) (Zip Code) (County) (State) (Latitude) (Longitude) c. Distance from shore (if applicable) ft. d. Depth below surface (if applicable) ft. e. Which of the following were monitored during the last year for this CSO? 0 Rainfall 0 CSO pollutant concentrations 0 CSO frequency 0 CSO flow volume ❑ Receiving water quality f. How many storm events were monitored during the last year? G.4. CSO Events. a. Give the number of CSO events in the last year. events (0 actual or 0 approx.) b. Give the average duration per CSO event. hours (0 actual or approx.) Page 21 of 22 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. FACILITY NAME AND PERMIT NUMBER: Pilot Creek WWPCF, NC0020737 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River c. Give the average volume per CSO event. million gallons (0 actual or ❑ approx.) d. Give the minimum rainfall that caused a CSO event in the last year Inches of rainfall G.5. Description of Receiving Waters. a. Name of receiving water: b. Name of watershed/river/stream system: United State Soil Conservation Service 14-digit watershed code (if known): c. Name of State Management/River Basin: United States Geological Survey 8-digit hydrologic cataloging unit code (if known): G.6. CSO Operations. Describe any known water quality impacts on the receiving water caused by this CSO (e.g., permanent or shell fish bed closings, fish kills, fish advisories, ther recreational loss or violation of any applicable intermittent Statebeach water quality standard) permanent or intermittent END OF PART G. REFER TO THE APPLICATION OVERVIEW YOUMUST TOOMETERE.INE WHICH OTHER PARTS OF Page 22 of 22 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Parsh ume Screw Pumps/ Bar Scr en M FloAAg Belt Press Digesters Drying Beds Splitter Box Basin #1 y Basin #2 Clarifier #2 # 1&2 RAS ' mps Office/Lab Basin #3 Mai Itenance Shop #3 RAS P lorine Stora;e Basin # 4 er # 4 Contact C c ber # 4 RAS Pumps # 1 & 2 Con :ct Chamber Sulfur Outfall Line Storage 1