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NCG500257_HISTORICAL
ri NCDENR . North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director October 14, 2011 Mr. Kent Ward Plant Manager Superior Fibers (foi'inerly Flanders) 10575 Wr Lathan Street US 701 South Clarkton, NC 28433 Dee Freeman Secretary SUBJECT: Site visit of Superior Fibers (formerly Flanders) (Sitte formerly owned by Harriet & Henderson Yarns with rescinded Permit NCG500257) US, 701 South Bladen County Dear Mr. Ward, , On September 28, 2011, I visited your facility (located in the building of the former owner, Harriet & Henderson Yarns that closed in the year 2003). Before the Yams factory closed, it had maintained permit NCG500257 (now rescinded). The purpose of my visit was to deteiniine if your facility discharged to a receiving stream one of the types of wastewaters that is covered in the NCG500000 series permit. I understood from you that Cooling Tower Blowdown, Boiler Blowdown, and Air Compressor Condensate flowed: into the Town of Clarkton collection system, and that similar wastewaters did not flow from your facility into a receiving stream. I reviewed the 04/13/2010 and 08/,29/2011 pump & haul invoices. from Pressure Tech (located in Kentucky) for the polyvinyl acetate (Duraset) from your facility that was transported to the Superior Fibers plant in Vanceburg, Kentucky. I also observed your facility's product manufacturing area. Based upon the information that I received and upon my observations, it did not appear that Superior Fibers required an NCG500000 permit. I appreciate the time and professional courtesy that you extended during my visit. In the future, if your facility begins discharging any of the above mentioned Wastewaters directly a reeei'in g stream, then Superior Fibers is required - - application -.- J to 6 1.1.Lv11 required to submit an upY11�+�1 L1V11 for the discharge. l For an.application form, please see the following website: http://poi-tatnedenr.org/web/wq/swp/psinpdes/appforms. I ' 225 Green St., Suite 714, Fayetteville, NC 28301-5043 Phone: 910-433-33001 FAX: 910-486-0707 1 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity t Affirmative Action Employer One North -Carolina A2atuiw/Iy • Mr. Ward Page 2 October 14, 2011 If you have any questions, please feel free to contact me at (910) 433-3312. /dl Enclosures: cc: Sincerely, dek Dale Lopez Environmental Specialist EPA Water Compliance Inspection Report PR i ! a 0t. B ,n =w United States Environmental Protection Agency EPA Washington, D.C. 20460 Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 I Section A: National Data System Coding (i.e., PCS) Transaction Code " NPDES yr/mo/day Inspection 1 I N 1 2 1 51 31 INC,G500257 1 11 121 11/09/28 117 Type Inspector Fac Type 181 C 1 ' 19 I S I 201 I I ' Remarks 211I11IIII1IIIIIII11III1III111I1IIII1II1II1IIIII166 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ----Reserved------ 671 2.0 . 1 69 I i 701 1 711 I 72 I N I 731 1 174 751 I I 1 I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) CANAM / Bladen plant NC Hwy 701 S 1 Clarkton NC 28433 Entry Time/Date 10:30 AM 11/09/28 ' Permit Effective Date 02/08/01 Exit Time/Date 11:30 AM 11/09/28 Permit Expiration Date 07/07/31 Name(s) of Onsite Representative(')/Titles(s)/Phone and Fax Number(s) /// Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number I Contacted George R Perkins,1823 Boone Trail Rd Buffalo Lake NC 27330//919-777-2650/9197769806 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) . Other Section D: Summary'df Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1 (See attachment summary) 1 II Name(s) a natures) of Inspeptor(s) Agency/Office/Phone and Fax Numbers Date ' Dale Lopez Az .?1 i FRO WQ//910-433-3300 Ext.712/ ift / 01 ,Roll Signature of Management Q A evievber Agency/Office/Phone and Fax Numbers Date j >f/ c-67/1) 1 O� / / EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3I NCG500257 I11 12l 11/09/28 17 181 d (cont.) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) On September 28, 2011, I visited your facility (located in the building of the former owner, Harriet & Henderson Yarns that closed in the year 2003). Before the Yarns factory closed, it had maintained permit NCG500257 (now rescinded). The purpose of my visit was to determine if your facility discharged to a receiving stream one of the types of wastewaters that is covered in the NCG500000 series permit. I understood from you that Cooling Tower Blowdown, Boiler Blowdown, and Air Compressor Condensate flowed into the Town of Clarkton collection system, and that similar wastewaters did not flow from your facility into a .receiving stream. I reviewed the 04/13/2010 and 08/29/2011 pump & haul invoices from Pressure Tech (located in Kentucky) for the polyvinyl acetate (Duraset) from your facility that was transported to the Superior Fibers plant in Vanceburg, Kentucky. I also observed your facility's product manufacturing area. Based upon the information that I received and upon my observations,' it did not appear that Superior Fibers required an NCG500000 permit. It also appeared that Harriet & Henderson Yarns were nolonger in operation and had closed in the year 2003. I appreciate the time and professional courtesy that you extended during my visit. In the future, if your facility begins discharging any of the above mentioned wastewaters directly to a receiving stream, then Superior Fibers is required to submit an application for the discharge. For an application form, please see the following website: http://portal.ncdenr.org/web/wq/swp/ps/npdes/appforms. Page # 2 State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Alan W. Klimek, P.EJ, Director I I July 26, 2002 MICHAEL C INSCOE HARRIET & HENDERSON YARN PO BOX 789 HENDERSON, NC 27536 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES 3 B 2002 mvc 1 Subject: Reissue - NPDES Wastewater Discharge Permit Harriet & Henderson Yarn COC Number NCG500257 Bladen County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG500000, the Division of Water Quality (DW Q) y ( Q) is forwarding herewith the reissued wastewater general permit Certificate of Coverage (COC). This COC is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated May 9, 1994 (or as subsquently amended). The following information islincluded with your permit package: * A copy of the Certificate of Coverage for your treatment facility * A copy of General Wastewater Discharge Permit NCG500000 * A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000 Your coverage under this Igeneral permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or decree. I If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at;(919) 733-5083, ext. 578 I - I I Sincerely, b2u6L y for Alan W. Klimek, P.E. cc: Central Files Stormwater & General Permits Unit Files Fayetteville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 An Equal Opportunity' Affirmative Action Employer Telephone 919-733-5083 FAX 919-733-0719 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Gregory J. Thorpe, Ph.D., Acting Director CERTIFIED MAIL RETURN RECEIYI REQUESTED .4 l°o►lox3S ATTN: MICHAEL C INSCOE HARRIET & HENDERSON YARNS,INC. POBOX 789 CLARKTON, NC 28433 Dear Permittee: 4/23/2002 AVA NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MAY 6 2002 F' r r Subject: NOTICE OF VIOLATION FAILURE TO SUBMIT RENEWAL APPLICATION HARRIET & HENDERSON YARNS,INC. NCG500000 COC NUMBER NCG500257 BLADEN COUNTY This letter is to inform you that, as of the date of this letter, the Division of Water Quality has not received a renewal request for the subject permit certificate of coverage. This is a violation of NCGS § 143.215.1 (c)(1) which states "All applications shall be filed with the commission at least 180 days in advance of the date on which it is desired to commence the discharge of wastes or the date on which an existing permit expires, as the case may be". Any permittee that has not requested renewal at least 180 days prior to expiration or permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subjected to enforcement procedures as provided in NCGS § 143-215.6 and 33 USC 1251 et. seq. In order to prevent continued, escalated action, including the assessment of civil penalties you must submit a completed permit coverage renewal application to the attention of the "Stormwater and General Permits Unit" at the letterhead address within ten (10) days of your receipt of this letter (renewal application enclosed). If the subject discharge has been terminated, please complete the enclosed rescission request form. Mailing instructions are listed on the bottom of the rescission request form. You will be notified when the rescission process has been completed. ' Thank you for your prompt attention to this situation. If you have any questions regarding this matter, please contact Delonda Alexander of the central office Stormwater and General Permits Unit at 919-733-5083, ext. 584. Sincerely, for Gregory J. Thorpe, Ph.D. Acting Director, Division of Water Quality cc: Stormwater and General Permits Unit Files Central Files Fayetteville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 An Equal Opportunity Affirmative Action Employer Telephone 919-733-5083 FAX 919-733-9919 50% recycled/ 10% post -consumer paper • P. 1 FILE MODE OPTION COMMUNICATION RESULT REPORT ( MAY.14.2002 4:09PM ) TTI ENVIRONMENTAL MGMT ADDRESS (GROUP) RESULT PAGE 477 ,MEMORY TX 12524383937 OK P. 3/3 REASON'FOR ERROR E-1) HANG UP!OR LINE FAIL E-3) NO: NSWER E-2) BUSY E-4) NO FACSIMILE CONNECTION ATA,. NCDENR North Carolina Department of Environment and Natural Resources Michael F. Easley, Governor FAX .COVER SHEET DATE: 5 4 j4 FAX #: FROM: Number of page, including cover: 3 NOTE: William G. Ross Jr,, Secretary Gregory J. Thorpe, PhD, Acting Director Division of Water Quality, State of North Carolina Department of Environment, Health and' Natural Resources Division of Water Qu1ality • James B. Hunt, Jr.., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr.; P.E., Director Michael C. Inscoe II Harriet & Henderson Yarns,llnc P.O. Box 789 iI Clarkton , NC 28433 1 54414 Dear Permittee: • ice- C VEf L 199 ubject: EHNF� July 24, -1997 Certificate. of Coverage No. NCG500257 Renewal of General Permit Bladen Plant Bladen County ..r;- In accordance with your application for. renewal of the subject Certificate of Coverage, the Division is forwarding the enclosed General Permit. This renewal is valid until July 31, 2002. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215, .1. and the Memorandum; of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6,1983. If any parts; measurement frequencies or sampling requirements contained in this permit are. unacceptable to you, you have the rightto request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. The Certificate of'Coverage for your facility is not transferable exceptafter notice to the Division: Use the enclosed Permit Name/Ownership Change form to notify the Division if you sell or otherwise transfer ownership of the subject facility. The Division may requirelmodification or revocation and reissuance of the Certificate of Coverage. If your facility ceases.. discharge of wastewater before the expiration date of this permit, contact the Regional Office listed below at (910) 486-1541. Once discharge from your facility, has ceased, this permit may be rescinded. This permit does not affect; the legal requirements to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required.' If you have any questions concerning this permit, please contact the NPDES Group at the address below. ,cc: Central Files Fayetteville Regional Office NPDES File Facility Assessment Unit Sincerely, A. Preston Howard, Jr., P.E. P.O. Box 29535, Raleigh,I North Carolina 27626-0535 An Equal OpportunityAffirmative Action Employer (919) 733-5083 FAX (919) 733-0719 p&e@dem.ehnr.state.nc.us 50% recycled / 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE NO. NCG500257 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH HYDROELECTRIC OPERATIONS, AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Harriet & Henderson Yarns, Inc. i is hereby authorized to discharge non -contact cooling water, condensate and other similar wastewaters from a facility located at Bladen Plant Highway 701 South Clarkton Bladen County to receiving waters designated as subbasin 30758 in the Lumber River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective August 1, 1997. This certificate of coverage shall remain in effect for the duration of the General Permit. Signed this day July 24,1997. 4 A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission DIVISION OF ENVIRONMENTAL MANAGEMENT July 18, 1995 -, - MEMORANDUM • t, ....___, -....... , To: • - Susan Robson . . RECEIVP4ti Through: Matt Matthews fc\i ',- JUL 21 1995 From: Melissa Rosebrock0-) ENV. MANAGEMENT Subject: Biocide use at Harriet& Henderson Yarns, Inc.-Bladen Plant. FAYE1TEVILLE REG. OFFICEJ NPDES•No. NCq500257 (formerly NC0081558) Bladen County Harriet & Henderson Yarns, Ine.-Bladen Plant has submitted biocides Biosperse 240 and Biosperse 261T for review. Data submitted by the facility concerning the application rates of the compounds, system volume, system flow rate, minimum stream flow, retention time and active ingredient toxicity has been reviewed and evaluated. Due to the unique conditions of hydraulics and flow at this plant, we have evaluated these biocides in a somewhat different manner. The proposal includes the -use of a baffled septic system between the cooling tower loop and the receiving stream. Working from a theoretical basis, this baffled system would effectively retain the biocidal compounds (7.84 hOurS) sufficiently to allow them to pass through several half lives, allowing the products to degrade to acceptable concentrations. Although we have some concerns as to the appropriateness of the calculations performed on behalf of the facility (see "Engineers Discussion", attached), we have nontheless derived similar results for both the regulated limitation and final analysis portions of the Biocide 101 Worksheet •(sections III -IV, pages 3-4, resPectively). As a result, this office approves the use of Biosperse 240 and Biosperse 261T at the stated application rates and discharge conditions at Harriet & Henderson Yarns, Inc. attachments cc: r-Mi-c-haeTW-lakFRO-°A Central Files Harriet and Henderson Yarns, Inc. BIOCIDE WORKSHEET PERMIT*. NCG500257 RECEIVING STREAM: UT to Brown Marsh Swamp 7Q10 (cfs): 0.00 I.W.C.%: 100.00 PRODUCT: Biosperse 261T ACTIVE INGREDIENT: 92.5%- 1-BROMO-3-CHLORO-5,5-DIMETHYLHYDANTION Part I - Chilled Water Loop HALF LIFE (DAYS): LC50 OF SELECTED TOX DATA (mg/L): DECAY RATE: DOSAGE RATE (GRAMS/DAY): AVG DAILY DISCHARGE (MGD): (37854.1 liters) VOLUME OF SYSTEM (MIL. GAL'S): Part II - Tower Water Loop HALF LIFE (DAYS): LC50 OF SELECTED TOX DATA-(MG/L): DECAY RATE: DOSAGE RATE "(GRAMS/DAY) AVG DAILY DISCHARGE (MGD): VOLUME OF'SYBTEM (MIL. GAL'S): ttt 1,1.1-•7, Z: .. t ' T... •,,, 1".. -•-• ' . , * includes 26.88 g dosage :from Chilled Water Loop and 230.0 g dosage to Tower Water Loop. ** After allowing biocide treated effluent .to degrade in baffled holding tank for 7.84 hours (0.3267 days). 0.042 0.46 16.4286 91 0 0.01 0.02 7010 (cfs): 0.00 I.W.C.%: 100.00 0.042 0.46 16.4286 256.88 0.02448 0.005 STEADY STATE DISC CONC (mg/L): DEGRADATION FACTOR: 37854.1 I x .7101 mg/I = 26880.2 mg = 0.7101 16.929 Effective dosage (g) from chilled water loop = 26.88 STEADY STATE DISC CONC: DEGRADATION FACTOR: APPLICATION FACTOR: INSTREAM BIOCIDE CONC: ** REGULATED LIMITATION: 0.6365 21.325 0.050 0.0028 0.0230 PASS/FAIL: PASS Half-life Determination Half-life Determination 261-T Half-life (hours) 1 Shut off time (hours)- 7.84 Initial Amount , 0.6365 Final Amount 0.002781 240 Half-life (hours) 1 Shut off time (hours) 7.84 Initial Amount 5.2745 Final Amount 0.023047 Page 1 7Q10 (cfs): 0.00 I.W.C.%: 100.00 PRODUCT: Biosporse 240 ACTIVE INGREDIENT: 5% 2,2-Dibromo-3-nitrilopropionamide (DBNPA) Part I - Chilled Water Loop HALF LIFE (DAYS): LC50 OF SELECTED TOX DATA (mg/L): DECAY RATE: DOSAGE RATE (GRAMS/DAY): AVG DAILY DISCHARGE (MGD): (37854.1 liters) VOLUME OF SYSTEM (MIL. GAL'S): Part II - Tower Water Loop HALF LIFE (DAYS): LC50 OF SELECTED TOX DATA (MG/L): DECAY RATE: DOSAGE RATE (GRAMS/DAY): * AVG DAILY DISCHARGE (MGD): VOLUME OF SYSTEM (MIL. GAL'S): 0.042 24.8 16.4286 7570 0.01 0.02 7Q10 (cfs): 0.00 I.W.C.%: 100.00 0.042 24.8 16.4286 2128.61 0.02448 0.005 STEADY STATE DISC CONC (mg/L): DEGRADATION FACTOR: 37854.1 I x 5.9072 mg/I = 223611.74 mg = 5.9072 16.929 Effective dosage (g) from chilled water loop = 223.61 STEADY STATE DISC CONC: DEGRADATION FACTOR: APPLICATION FACTOR: INSTREAM BIOCIDE CONC: ** REGULATED LIMITATION: 5.2745 21.325 0.050 0.0230 1.2400 PASS/FAIL: PASS * includes 223.61 g dosage from Chilled Water Loop and 1905.0 g dosage to Tower Water Loop. ** After allowing biocide treated effluent to degrade In baffled holding tank for 7.84 hours (0.3267 days). • •. 07/08/95 'n.,14:58 ittp19, 438 3937 H. & H YARNS lit1005/021 I 1 Facility Name: • Harriet & Henderson Yarns, Inc. NPDES NC 500000 ! I Certificate of Coverage: 500257 II 11 MPP41T74 Biocide/CheMical Treatment (Revised 5/22/95) I - Worksheet Form 101 The following caladations are tribe performed on any biocidal products (Ada/ . 1 the surface waters' ofNorth Carolhta. This worksheet must be completed sep biocide' product m use.- This worksheet is to be returned with all appropriatci the designated areas •vitir, calculations performed as indicated. 1. I I 1. Facility Na,me ,3,arrier& Henderson Yarns_TeLc. NPDES &NC 500000 Cert. # 500257 -131aderi County Receiiiing Stream UT to Brown Marsh Swamp 7Q10 O. (ets) • (All abOveinformation supplied by the Division ofEnvironmental Management) • What is the Average Daily Discharge (A. D. D.) volume of the water handling systems toil the receiving water body? •I , k D. D_ .02448 jn M. G. D.) (Tower Looper Discharge) I • please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the 4ata entered avove. • IWC D. D.) x 100 = (.02448) x 100 = 100% • (7010(0.646) ( 0 X0.646) + A. D. D.) I I• I ' This value, (IWC) represents the waste concentration to the receiving stream during flow concittioins. IL What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Blospersei26ITIDrew Division, Ashland Chemical) Please lithe active ingredients and percent composition: 1:- bromoi- 3 - chloro - 5.5 Dimethydantain 92 5 % o,— , I % J What feed, oil dosage rate (3. R.) is used in this application? The Units must be converted to grams Of whole product used per. day. , D. = 231.22 grarns/day (From 1, D inen&eers discussion) 07/0/95 14:58 f2919 438 3937 H & 11 YARNS 1Z1908/021 rA Facility Name: Harriet & Henderson Yam& Inc. NPDES #: NC 500000 (500257) Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volut,n average cydes per blowdown, holding lagoon size, etc.) Volume = 0.°005 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. 9.0+/- What is the decay rate (D. K.) of the product? If unknown, assume no decay (D. K, -0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide = opl I Ill copies of the Sources of thp . H. L. 0.042 Days 6 10i A \V. The deday rate is equal to 1 .x 0.69 16_43 = Decay Rate (D. K.) H. L. Calculate degradation factor (D. F.). This is the first order loss coefficient. (A_ D. D.) o 02448 D. F. = (Volume) + (D. K.) (0 + (16.43) = 2)4.3 Calculate Steady Statc Discharge Concentvaion: Discharge Conc. D. R.) = (233.22) = 0_578 mg/i (D. F.XVolume)(3185) (2133)(0.005)(37R5) Calculate concentration of biocide instrearn during low flow conditions. Concentration discharged to baffled holding tanks. (Receiving Stream Concentration) From Engineers Discussion, 2, B. (Disch. ConclxiIWC%) (0.00290 x (100) = 0.00290 mg/1 100 100 • M. Calculate regulated limitation. List all LC50 data available for the whole product according to the following columns. (Note that units should be mg/1). Please provide copies of the sources of this data. Organism TestDuation Daphnia Migna 96 Hr. FatheadMinnow 96 Hr 07/08/95 14:58 .3119 438 3937''":? 11 lc itiARNS, [40081021 Facility Name :Harriet & HendersmYarns, Inc_ NPDES #: NC 500000 (50025'7) SuPPiernedilddia-AllalYsil If copper, aim, or chromium are present in the proposed biocidal compound, complete this . worksheet A sepaiste form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present! in the biocide, Metal chemical_Formula Molecular Weight or Metal &maga Weight Concernralion Example Copper Cu.S0451-120 63.546 ghnoles 249.6813 g/mole 0.2% NA Dosage rate of Biocide (DR) (from page 1):. . DR =1 I grams/day Average Daily Discharge (ADD) (from page 1): ADD = I. minion gallons/day Discharge Concentration (DC) of Biocide: DC = DR ADD ( million gallons(day) Convert DC to micrizigrams/liter (ppb): DC (ing/1) = (grarrnglion gal) x 1 x 106. rngf= 3.7$5 106 litersinuilion gaL Calculate the fraction of metal in the metal -containing compound (MF): MF . = • ( I gram/mole) = Fw ( ! gram's/mole) Calculate the fractiot of metal in the biocidal compound (BF): BF = MF x MCC (%) 100 I x (100) Calculate the concentration of metal in the discharge (M): M=-DC x BF mg/1x mg/1 Calculate the instreain metal concentration (IMC) at low -flow conditions: IMC = M xIWC(%) = mg/1 x % 100 ! 100 , Regulated limitation! of metal (floinbelow): grams/million gallons mg/1 NC General S 15A NCAC 28.0211 define: Copper - 7 Ug/1 water quality action levelZinc - 50 ug/1 water quality action level Chromium - 50 ug/1 water quality standard (*Values which exceed action levels must be addressed directly by aquatic toxicity testing.) 07/06/95 14:58 12919 438 3937 H & H YARNS IJ007/.021 Facility Name: Harriet & Henderson Yarns. Inc. NPDES #: NC 500000 (500257) ' Choose the lowest LCSO listed above: Enter the LC50:.. 0.46 mg/1 Iftbe half life (H. L.) is less than 4 days, perform the following calculation_ Regulated Limitation = 0.05 x LC50 = 0.023 mg/l If the half life (H. L.) is greater than 4 days or unknown, perform the following calculation. Regulated Limitation -0.01 x LC50 = NA mgll Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: 0.023 mg/liter From Part II enter the receiving stream concentration: 0.00290 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated limitation, then this 07/06/95 14:57 12919 438 3937 *YARNS Z003/ 021 HARRIET & HENDERSON YARNS, INC.. ENGINEERING DEPARTMENT REVISED May 25, 1995 ENGINEERS DISCUSSION CONTINUED NPDES PERMIT # NCG600000 .. CERTIFICATE OF COVERAGE # NCG500257 ORIGINALNPDES PERMIT # 0081558 Bladen Putt Bioaporse 261T The tower loop is similar to the chilled water loop. Recirculating water is pumped from a small sump, 5000 gallons, through the chiller condenser, through the tower and back to the sump. All water pumped through this loop is returned except for that portion evaporated. Make up is from the chilled water loop and from city water. Condensation gains do not oca.ir in this loop. To maintain minimum cooling water quality in this loop, water is blown down at, the maximum rate of 24,480 gallons/day. Some residual biocide is added to this system by the chilled water blow down and an additional 230 g/day maximum is added directly. Blow down from the tower loop is discharged to a baffled 8,000 gallon holding tank. After this holding tank, the water is discharged to the dry creek leading to Brown Marsh Swamp. To calculate the discharge concentration one must first calculate the discharge concentration from the chilled water loop. This is best done using the method in form 101. The only difference is that the chilled water discharge is converted to grams/day and added to the grams/day added directly to the tower loop_ (Steps A, B, C & D in the - calculation that follows) 1) CALCULATION OF ACTIVE BIOCIDE ADDED TO TOWER LOOP A. CHILLED WATER LOOP: _ Capacity 2 0'i' gallons = 0.02 M gallons Biocide Added Biocide Half Life Quantity Discharged to tower loop 10,000 gallons - 0.01 MGD DK=1IHLX0.69=16.42 DF = ADDNolume + DK = .01 MGD/0.02 MG + 16.42 =16.92 Discharge Concentration (to tower) - DR/((DF)(VOL)(3785) = 9101(16.92)(0.02)(3785)= mg/I (2) 07/06/95 14:57 tY919 436 3937 H & H YARNS J 002/Q21 HARRIET & HENDERSON YARNS , INC . ENGINEERING DEPARTMENT nminsED Nay 25, 1995 ENGINEERS DISCUSSION NPDES PERMIT # NCG500000 CERTIFICATE OF COVERAGE # NCG500257 ORIGINALNPDES PERMIT # 0081558 Bladen Plant Biosperse 261T Significant changes proposed include the removal of (4) four obsolete direct contact air conditioning systems, the upgrading of (1) one system and the installation of (2) two new systems. Advanced designs allow the chilled water system volume to remain at 20,000 gallons. Also, the chiller tonnage is being increased from 833 to 1711 tons with a resulting volume increase to 5000 gallons. Worst case blow down from the chilled water system to the tower system is 10,000 gallons/day with a maximum biocide addition of 910 grams/day. Blow down from the tower system to the permitted discharge is 24,480 gallons/day with a maximum biocide addition of 230 grams/day plus residual from the chilled water system. The cooling water system at the Bladen facility is the source of the water permitted under NPDES. NCG50000(500257)_ Three steps are required to determine the concentration of the biocide discharged to the surface. In order to understand these steps a basic understanding of the entire system is necessary. The system consists of two separate water circulation loops and holding capacity at the end of the pipe. The holding tank at the end of the pipe is the source of the discharge. The tower loop, see schematic attached, is the source of the biocide in the hang tank. The chilled water loop contributes biocide to the tower loop. Also, biocide is fed directly into the tower loop. The chilled water loop is made up of a large sump, 20,000 gallons, with pumped circuits to the chiller evaporator and to several air conditioning systems. It should be noted that there is no blow down from any of these devices. All water pumped to them is either evaporated or returned to the sump_ Any water condensed into these systems is also returned to the sump. The sources of make up water for this loop is condensation from the atmosp 'ty water. Biocide is added to this system at one point at a maximum rate 9'10 g/day. Blow down containing some biocide residue is cascaded to the tower loop at m rate of 10,000 gallonslday. (1) 07/06/95 14:58 tr919 438 3937 H & H YARNS 00041021 HP.PRIET EIENDERSoN YARNS , flC . • • ENGINEERING- DEPARTMENt REVISED Kay 25, 1995 'ENGINEERS DISCUSSION CONTINUED I NPDES PERMIT # NCG500000 CERTIFICATE OF COVERAGE # NCG500257 ORIGINAL.NPDES PERMIT # 0081658 Madan Plant Biosperse 261T B. BIOCIDE CONTRIBUTED BY CHILLED WATER BLOW DOWN 1 ' (0.71Frig/J)(0.01 MGD) = Q.0071 lb/d (0.0071 lb/d)(453.5924 = g/d c. TOTAL 1316CIDE ADDED TO TOWER LOOP 231i g/d + 3.22 g/d D. DOSAGE RATE: DRez233.22 d (use as DR In for 101 for tower loop) Dictiarge from the tower loop can then be calculated using form 101 startling with the last line on the first page, section II. 233.22 g/d (3) 'L / 40 I geob I -e to 1°1 61' 07/13/95 09:26 t919 438 3937 H & H YARNS R1001/002 To: Melissa Rosebrock Fax (919) 733-9959 From .•Argretta R. Turner Date July 13, 1995 'Pages From the desk of... Arge9a R Turner Corporate Engineer Secretary Harriet & Henderson Yarns,' Inc. P.O. Box789 Henderson, NC 27536 . (919) 439-5278 Fox (9I 9) 438-3937 2, including cover sheet Ms. Rosebrocic, Ann sending you page 4 of the biosperse 2 61 T Engineers Discussion. Please call if I can be of further assistance. LAytor&L) 07/13/95 09:26 /2919 438 3937 H & H YARNS Q 002; 002 HARRIET & HENDERSON YARNS r ENGINEERING DEPARTMENT REVISE May 25, 1995 ENGINEERS DISCUSSION CONTINUED NPDES PERMIT # NCG500000... CERTIFICATE OF COVERAGE # NCG500257 ORIGINALNPDES PERMIT # 0081558 Bladen Plant BiosperSe 261T 2) DISCHARGE FROM THE TOWER LOOP IS CALCULATED USING FORM 101 SECTION II. From form 101, Disch. Conc. is 4.79 mgll @ 24,480 gaUday Additional degradation of the biocide should be accounted for in the last • calculation of part II for in stream concentration. The formula used in this step is "FC = IC/2"' where "FC" is final concentration, "IC" is inlet concentration and "n" is number of half lives dwell time_ A. ACTUAL STREAM CONCENTRATION (From form 101, it i5 determined that the discharge concentration from the tower loop Is 4.79 mgll.) A. RETENTION TIME AFTER TOWER DISCI-ARGE Capacity - Half Life Flow Rate 8,000 Gallons = 0.008 M Gallons 0.042 days _ 24480 GPD = 0.02448 MGD Retention Time = (Capacity)/(Flow) 0.3267 days V\(S.. n = (Retention)/(Half Life) - 7786 Half Lives B. THEREFORE: (FC) = (IC)/(2)" (FC) = (0.578)l(2) = 0.0029 (Use in 101 form to calculate (Receiving Stream Concentration) Richard M. Johnson, PE j:lsysslmanlangrlwpfleslcorsp95\n ylbldn101.wpd (4) 07/06/95 15:01 1 919 43& 3937- I I H & H YARNS �1017/ 021 1 , Facility Name 'Harriet & Henderson Yarns, Inc. NPDES #: NC 500000 (500257) Supplemental Metais Analysis If copper, zinc, or c1 romium are present in the pmposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of 'the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Meal • Chenimil Formula Example ! Molecular Weight or Mil Formula Weight Concentration in Biocide Copper CuSO45H O 63.546 g/mote _249.680 ghnole 0.2% MA. Dosage rate of Biocide (DR) (from page 1): DR= day Average Daily 'Discharge (ADD) (from page 1): ADD = ! million gallons/day Discharge Concentrrtion (DC) of Biocide: DC = DR (1 I grams/day) = ADD ( 1 million gallons/day) Convert DC to micrograms/liter (ppb): DC (mg(1) = I !DC (grams/million gal) x 1.x 106 mg/g 3.785 x 10' liters/million gal. Calculate the faction of metal in the metal -containing compound (MF): MF=MW= (! grains/mole) .— FW ( I i grams/mole) Calculate the fraction of metal in the biocidal compound (BF): BF= MPxMCC (%) = .100 x (100) Calculate the concentration of metal in the discharge (M): M = DC x BF I mg/1 x I Calculate the instream metal concentration (IMC) at low -flow conditions: IMC=MxIWC(%) = mg/Ix • %= 100 1 100 Regulated limitation of metal (from below): rng/1 grams/million gallons NC General Statutes 15A NCAC 28.0211 define: Copper - 7 Ug/1 water quality action levelZinc - 50 ug/I water quality action level Chromium - 50 ug/1 water quality standard (*Values which exceed action levels must be addressed directly by aquatic toxicity testing.) 07/06/95 15:00 I/919 438 3937 H & H YARNS U 016/ 021 Facility Name; Harriet & Henderson Yams. Inc NPDES #: NC 500000 (500257) Choose the lowest LC50 listed above: Enter the LCSo: 24.8 mg/1 Ifibe half life (H. L_) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = 1.24 mg/l If the half life H. L.) is greater than 4 days or unknown, perform thefollowing calculation_ Regulated Limitation - 0.01 x LC50 = NA mg/! Choose the appropriate regulated limitation from the calculations immediately above and place in this blank 1,24 mglliter From Part 11 enter the receiving stream concentration: 0.0218 mg/liter IV_ Analysis. lithe receiving stream concentration is greater than the calculated limitation, then this �as�e.�� biocide is unacceptable for u " 7,, itS,44.0S/041 q ika Richard M. Johnso ! P ' sciv j AL IA Name (Print) ' ,�' "s "56 2 signatureM. io. Date illaun is Person in Responsibl - ' barge t 07/06/95 15:00 Ii919 438 3937 H &. H" YARNS R1015/021 Facility Name: 1 Harriet & Henderson Yarns. Inc. NPDES #: NC 500000 (500257) Pitimit total volume of the water handling system between entry of biocidal product and NPDES dirge point, On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume I 0.0005 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter • N/A_ What is the decay rate (D. K) of the product? If unknown, assure no decay (D. K. -0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the•half fife (Half Life is the time required for the initial! product to degrade to half of its oripal concentration). Please provide Days \.\-( I ,1 -d copies of the' soures of this data, se,(0,--it!Iti H. L. = 01042 • R, /11,,, ' The deday ratel is equal to _L x 0.69 16.43 = Decay Rate (D. K.) Calculate degradation factor (D. F.). This is the first order loss coefficient. (1i. D. D.) 0.02448 D. F. (yOurae) + (D. K) = ) 4^ (16.43) r,no , . Calculate Steady State Discharge Concentration: Discharge COnc. (D. R.) • (D. F.)(VolumeX3785) (21_33)(0.005)(3785) Calculate concentration of biocide instream during low flow conditions. Concentration discharged tria baffled holding tanks - (Receiving Stream Concentration) From Engiiieers Discussion, 2, B. (Disch. Cone) x (IWC%) = (0.0218) x (100) = 0:0218 me/ 100 I 100 (39 11931.8) --- 1/2 mgll III. Calculate jregulated limitation. List all LC50 data available for the whole product according to the following columns. (Note that units should be mg/1). Please provide copies of the sources of this data. orglosm Test Duration LC50 (mg/1) Fatheart_ivrirmow 96 Hr. 2 2m /644e) Daphnia Magna 96 Hr 07/06/95 15:00 11,919 438 3937 H & H YARNS 0014/021 Facility Name: Harriet & Henderson Yarns. Inc, NPDES #: NC 500000 Certificate of Coverage: 500257 OBS.124QL)22 Biocide/Chemical Treatment (Revised 5122195) Worksheet Form 101 • • . The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. 1. Facility Name Harriet & Henderson Yarns_ Inc_ NPDES # NC 500000 Cert. # 500257 County Bladen Receiving Stream UT to Brown Marsh Swamp 7Q10 0 (ets) (All above information supplied by the Division of Environmental Management) What is the Average Daily Discharge (A. D. D.) volume of the water handling systems to the receiving water body? A D. D. = .02448 ("m M. (1 D.) (Tower Looper Discharge) - Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered avove. IWC = D_ D.) x 100 = (.02448) x 100 10094 (7Q10X0.646) ( 0 )(0.646) + (A, D. D.) Ths value (IWC) represents the waste concentration to the receiving stream during flow conditions. 11. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part TT irikiatfarise----12404ThowDivision, Ashland Chemical) Please list the active ingredients and percent composition: , 2 2-D bromo-3-Nitrilo Propionamide (DBNPA) 5 % rzt_ What feed or dosage rate (D. R.) is used in this application? The units must be converted to grams of whole product used per day_ D. R. = 1931.8 grams/day (From 1, D in engineers discussion) 07/06/95 14:59 12919 438 3937 H&]iYARNS 0010/021 HARRIET & HENDERSON YARNS , INC ENGINEERING DEPART ENT REVISED May 25, 1995 ENGINEERS DISCUSSION . ;. NPDES PERMIT # NCG500000 CERTIFICATE OF COVERAGE # NCG500257 ORIGINALNPDES PERMIT 0 00/1558 Bladen Plant Biosperse 240 Significant changes proposed include the removal of (4) four obsolete direct contact air conditioning systems, the upgrading of (1) one system and the installation of (2)'two new systems. Advanced designs allow the chilled water system volume! to remain at 20,000 gallons. Also, the. chiller tonnage is being increased from 833 to 1711 tons with a resulting volume increase to 5000 gallons. Worst case blow down from the chilled water system to the tower system is 10,000 gallons/day with. a maximum biocide addition of 7575 grams/day. Blow down from the tower system to the permitted discharge is 24,480 gallons/day with a maximum biocide addition of1905 grams/day plus residual from the chilled water system. The cooling water system at the Bladen facility is the source of the water permitted under NPDES NCG50000(500257)_ Three steps are required to determine the concentration of the;biocide discharged to the surface. In order to understand these steps a basic understanding of the entire system is necessary_ The system consists of two separate water circulation loops and holding capacity at the end of the pipe. The -holding tank at the end of the pipe is the source of the discharge. The tower loop, see schematic attached, is the source of the biocide in the holding tank. The chilled water loop contributes biocide to the tower loop. Also, biocide is fed directly into the tower loop. The chilled water loop is made up of a large sump, 20,000 gallons, with pumped circuits to the chiller evaporator and to several air conditioning systems. It should be noted that there is no blow down from any of these devices. All water pumped to them is either evaporated or returned to the sump. Any water condensed into these systems is also retuned to,tha sump. The sources of make up water for this loop is condensation from the atmosp :- •- and city water. Biocide is added to this system at one point at a maximum rate • `V day. Blow down containing some biocide residue is cascaded to the tower loop a, a maximum rate of 10,000 gallonsfday. (1) 07/06/95 14:59 tt919 436 3937 H & H YARNS I011/021 IIARRIET & HENDERSON YARNS , INC . ENGINEERING DEPARTMENT DEVISED Kay 25, 1995 ENGINEERS DISCUSSION CONTINUED NPDES PERMIT # NCG500000 , CERTIFICATE OF COVERAGE # NCG500267 ORIGINALNPDES PERMIT. # 0081558 ®laden Plant Bloopers° 240 The tower loop is similar to the chilled water loop. Recirculating water is pumped from a small sump, 5000 gallons, through the chiller condenser, through the tower and back to the sump. All water pumped through this loop is returned except for that portion evaporated. Make up is from the chilled water loop and from city water. Condensation gains do not occur in this loop_ To maintain minimum cooling water. quality in this loop, water is blown down at the maximum rate of 24,480 gallonslday. Some residual biocide is added to this system by the chilled water blow clown and an additional 1905 g/day maximum is added directly. Blow down from the tower loop is discharged to a baffled 8,000 gallon holding tank. After this holding tank, the water is discharged to the dry creek leading to Brown Marsh Swamp. To calculate the discharge concentration one must first calculate the discharge concentration erttration from the chilled water loop. This is best done using the method in form 101 _ The only difference is that the chilled water discharge is converted to grams/day and added to the grams/day added directly to the tower loop. (Steps A, B, C & D in the calculation that follows) 1) CALCULATION OF ACTIVE BIOCIDE ADDED TO TOWER LOOP A. CHILLED WATER LOOP: Capacity • s o , _ allons = 0.02 M gallons Biocide Added Biocide Half Life 1-Hr = 0.042 days(@ ph=9.0, HL <20minutes) Quantity Discharged to tower loop 10,000 gallons = 0.01 MGD DK = 1/HL X 0.69 =16.43 DF = ADDNolume + DK = .01 MGD/0.02 MG + 16.43 = 16.93 Discharge Concentration (to tower) = DR/((DF)(VOL)(3785) = 7570/(16.93)(0.02)(3785)=59, mg/l (2) 07/06/95 .14:59 '6'919 438 3937 - H & YARZ4.18.• • . . :.• • .--: U012/021 HA RRIET & HENDERSON YARNS INC; . ENGINEERING DEPARTMENT REVISED May 25, 1995 ENGINEERS DISCUSSION coarriNuED NPDES PERMIT # NCG500000 CERTIFICATE OF COVERAGE # NCG500257 ' ORIGINALNPDES PERMIT # 0081558 Braden Plant • Blosperse 240_ B. BIOCIDE CONTRIBUTED BY CHILLED WATER BLOW DOWN (5.91 mg/lX0.01 MGD) = 0.0591 Ib/d (0.0591 Ib/d)(453.5924 g/lb) = 26.81q/d c_ TOTAL BIOCIDE ADDED TO TOWER LOOP 1905 g!d + 26.81 g!d 1937-1.-1g1 D. DOSAGE RATE: • DR /4931.8 (use as DR in for 101 for tower loop) Discharge from the tower loop can then be calculated using form 101 starting with the last line on the first page, section 11. • • (3) 07/06/95 15:00 1,919 438 3937 H & H YARNS a013/021 HARRIET & HENDERSON YARNS, INC. ENGINEERING DEPARTMENT REVISED May 25, 1.995 EXICIDSERS DISCUSSION CONTINUED NPDES PERMIT # NCG500000 CERTIFICATE OF COVERAGE # NCG500257 ORIGINALNPDES PERMIT # 0081558 Bladen Plant . Biosperse 240 2) DISCHARGE FROM THE TOWER LOOP IS CALCULATED USING FORM 101 SECTION II. From form 101, Disch. Conc. is 4.79 mgfl 1A24,480 gallday Additional degradation of the biocide should be accounted for in the last calculation of part II for in stream concentration. The formula used in this step is "FC = IC/2"" where "FC" is final concentration, "IC" is inlet concentration and "n" is number of half lives dwell time. A. ACTUAL STREAM CONCENTRATION (From form 101, it is determined that the discharge concentration from the tower loop is 4.79 mg/!.) A. RETENTION TIME AFTER TOWER -DISCHARGE Capacity 8,000 Gallons = 0.008 M Gallons Half Life 0.042 days _ Flow Rate 24480 GPD 0.02448 MGD Retention Time = (Capaciity)/(Flow) 0.3288 days n = (Retention)/(Half Life) = 7.78 Half Lives B. THEREFORE: (FC) = (IC)I(2)" (FC) _ (4.79)(2)T8 = 0.0218 (Use in 101 form to calculate (Receiving Stream Concentration) Richard M. Johnson, PE tisyslmarAengnAlpilleaceisp951metbkin101.wpd (4) 07/06/95 15:01 Q919 438 3937 137/Fr'i•'1703 13'UZI marl H & H YARNS FLIFIlond,DrOZW Rir 1t TO 1J020/021 17174=.)3n, r.64 WOW Nioaastrial MOW 4t4,1040 Ct#t1101. PC. ONO 04, PC. One Dom Plsaa. Boob Ne Jamey O2005 Immilmsommia ENVIRONMENTAL PROFILE BIOSPEREEP 240 MicrobioGide General e1OSPERSE 210 miI2oDiydde is a paten. broad sin= in Cooling water systerrr;. Mb Ersfircarnerdal Profile b desipnod to address com- mas quondam about time impact d BIOSPERSE mhtobieade on Ma ora3ronmant Active ingredient 2.2-1,(BHPA) �c Fish & Wildlife Studies 14,m Haar fir 13103PERCC 240: Organism Rainbow Trod Fathead Minim Dapleta Mafia Rider Crab Maw Shrimp Asiatic Clam Braddoh water cam sherpshoul d rma L0D, Oral for6IOSPERSE 240: Orgargam Naliard Duck Raw (Female) Cobadrits Ws) yak) LC. 20rmo 272 md[ 230 MO ,1c0o - 40u mprt 2s LDy 4.100 rntxio 4,320 mplfrq 3,320 mylra &ow nova Degradation Data WOWS= 240 is dacredod by davated PFi, to faro and a newborn/ atom Edna* wads =Vat fldldaoohkas Rich as shells, bisunts, alma fate and . BIOSPERSE 240 d radaa b Cartoon Edda under mien:Nal attack Swap 11100 Coombs BtOSPERSE 240 wkly. mar 28 dais cf excoaursto sunlight less than 1 gamut at tine seen DBNPA in a tact solution of 80,000 ppm 6JOSPERSE 240 rerltairtan. . MOO of Hyarclysis of BIOSPERSE 240 at 25°C: pH Haim In Mimes 11.7 7,3 . 7.7 0.0 07 113 Detoxification 0.500 2220 b:S 0.4 Slice me hymoq+eis tx braalablrn of 1310SPERSE 240 b ircolaratod by deraDt.d pH and irrp«aeoro; deterificebncanbaa edbyaim*gem hiring to = im tOM ble do11ft if>e baler biewidOsTI cc Mehl the onto =AM tar bleed aaaam. ?hc wive 1n0++dtrt EIDSPOISS148 is aloe detwerritaffid by macaw - ragas sud1 Is suns. thlosulats and S i de b form cyanoac*ii de which is babylcsayt swam. I , Eia tostand tralworkalA LP..44,uwdOrOrwYliariiOA4teL Y WOMWU .J.,.-PM%MY phsgraabrae w.ft...r»n.avw by wane SA .,. Mg O lfa WWI as a giunw. arm linannly a Indira many* aAndw+ds+roi brow I..weeds, moms. ...Ien+rnno taMOM lor *Amw+k..rs,way v� 'ma limy .n ae... - b..w. N.,.r.r.�...:,,a,upr.. re ,.,rrr�.oti BYiM,enls R MOM"vd�'■qWWI° o,° I,q ./.O.. //064 /e/'�"rr.' a r�ety /Am vat ow, a Ma al Wong ninmenedni and A cpl1 Qaao.s It/ NIII/rw %el MUM CM**, k Air 4 a Abame. Mad II USA. TOTAL P.04 cwT-E1,41 07/06/95 15:01 '14'919 438 3937 11 ac n YEuuv0 - VIWILIC:.e17T., 1s:W;:i F7371 Fish 1arid: DIu Um- 1% TO 101-Q43oza , r. EYc MIN dal DiViSiell i AN INC. , low . ��r Nitel BIOSPERSP 261 T Mlicrobiocide General SSE' 231 T tDb+oclda is a Grad• NUM andrniumblel induct designed epoid0ially fot ccinls t of belle isl.' fungal snot al l lama m irate- hial rechtelffigi ming water systems. BIMPERS26111s aged retnblocide whim .berates Etryp ' said. hypochbious sell and when ereehMid in War_ This PfOniat9 CIROF113d 10 addreas Cannon questions about, the impact of BIOSPERSE selciablockie en the environment. Active Ingredlent 1-$e011'0bYt-Ilyd2f taint 92.5% Fish & Wildlife Studios LDS end LC®. 9644Ot= Data tor Dephmia Magna Rakes'« Trout Fathead Minx* *ass Shrimp Shogagivoad Minnow Rat LC • Ws, OR L/p 2.Irri I LC, 13.0 atgl ID, 20.0 LC, 640 rrgf LD_ 1390 rtiorbo ENVIRONMENTAL PROFILE Leito Wilour Data tat 5 thyihydaniold Lag MOM Maggie Rainbow T — Fathead ?Arrow Gnats Stirkr Sheepst»d Minnow Aznyitan r' 1300 mot 0100 erip+t 8100 mg+t, 1270017104 1330D mgi 14200 nil LC. Deaa10r Hypobr0mou3 Add Daptrda Mara Dm" Smash Rainbow T ebeepshead Minnow Was, 24-Hato' Mir LC,p, 96-Haar LC„, 98•Hotir 1.00 96-14aur Leer �6-irocu BEd 1.05 mgA 6.71 m61 0.52 MO 0.23 rnp1 0.19 m91 11.17 ni d Degradation Data -rho nor+-1 xie (Wig:coated by-Droduct of SIQSPERSE 281T, 5,54hethyltiydantain. is biode- wadablesewage s a9 14 Of ofAI1ds,sspag 1ecarbon-14 had haw =moot carbon dm*, Under the teat amai :ins. the datudacena tad by prodret d EIOSPERSE 261T dagrad6t1 rapidly with ro *Aiwa toda efecle upon the teat OiVellirm ININFeRSE is a loiseree saiseiviel atAatcort (.P.. kx . �r+r Onirok dji 1 r%Wan. • amp.P++ rhrwres"a.on.. row" """'�'...- e.. 4..e»r.erne..ebib UAW bba4sae°'.m Ingmy r� or..+r io+dMIN•fwr& kyM wow try Wow Di mon. .a p;aow► .aM712144-- w ain ao .�..o airy NIM s= w tba as y n.i Ile II 1 rs gglircebberb rd f/i na mm�mMobbb r u wwy...r �^y • ..� �r.w, .NN..,�e, e..m...n b'frf w larl tJi9 � MM at PM I esi rsa_ns atrit A tal'lfag. rim Ali Rd* Nererval. MBA. 07/06/95 15:01 t2919 438 3937 07,06,1995 13:29 FROri H & H YARNS . Fishland/DREW-Carlt TO 1019/021 15194383937 P.83 Hypobromotts and hypoditar s acid can degrade by reading with organics 10 form h6lo enated by.and acutely loxiOtO Wag InaniOnIL Hypo0romous add dills's ftom hypochbrcos acid in that btnminated aggress degrade much clicker Inv, chi:tinaled organics. For example, brornoromt has a Wife of 15 days compared' wilt 50 days for chbrnionn. A seeded, enierobie culture Or 160 ppb of liromktsbd tiabniethane depradedtd less than 0.1 ppb yt.leas anal two weetce. When 157 ppb of tritefome pane wag run u*q the same method. 117 ppb remained aft& Mc weeks. Brom:benzenedegrades In 17100 of the time 01 chbtobsraarie_ Detoxification If a spm of the tel CCMrs. city tablets can simply be collected and used If a solution of BtOSPERSE 261T is spiced the hypobromous and hypodrigous BM can be dulled by ► addling a date scion of a reducing spentsuch as scidium merablauSte or sodium bye. 1 rtant in#o oration - This Environmental Frogs is'designed to address common questions sboutthe two% of. BtOSPERM* 261T microbtocide on the a wirom rr i and is rota eubehlitto for the product's Melons, Safely Data Shoat. Ikea irsailsing Malarial Safety► Data Sheets on a1 of is products. [I+ elo* Safety Data Sheets ccresin health aid safely Infermatt41 for your etipmera of appropriati piccluct hanrfic inCedur+e010 protect youratirbyees and m- oment* Our Material Safety Data Sheets should be read and understood &I as of yOur racervisory per'son- nai and empty eesbeto a using Mein produce in ywr facilities. 1 CHILLER EVAPEIRATEIRS CITY WATER BIOCIDE A E&000 GALLON RE240 1L Oa141ROCT DIO <2.2 pBRW4J, 3-11TR1LDPPI NA C DY 1)510 Gib 1903 ti/D CHILLER CD/CENSERS BLOWIlOWN HVAe .--- CHILLED VATER LOOP IOA00 &DAY CITY WATER BIEICIDE 9 5,000 GALLIN BL.OVDOVN TOVIER HATER LEOP OPERATIONAL SCHEMATIC NCG500257 N,m00 G/DAY BAF FLED FIELDING TANK 7,000 DISCHARGE 84.400 G/DAY c c r a c c c a c 07/06/95 15:02 15'919 438 3937 ET eGrlDb5 13145 ran H & H YARNS Ashland"DFCI Chr1t TO 1D1443O3D.37 r.02 e1021/021 Table 10. Oxidant dey,1 messered as total rcsiduel Wens *Tavola= Ogq. 'TRO) in fsesb WM and 20 ppc salt water upon the addaioe of e 1 dna, and pie: t.i tuna t c sugaiginatricamount far HaBr. Taut (+) TRO TRQ 6g4/1#1 114 (/[l 0 ft Detan I TRO TRO Tug (min) DAMN uq DiteltLi q� + Neat 5' 90 170 FRESH WATER 0 25.35 t3r 3.213 ?1.1I ., I MEI 13.15 380 9.01 : 2.198 360 rars 3.?33 1735 • These a t cn are fined to a nro phsee fort cyder model and platted in Rpm 1 Mob wizen and Flare 2 (sue water). Page 35ciea TOTFL P. 02 13,16/�� 12,6-7 zf 2. Phi //,z7. • i State of -North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director June 14, 1995 MEMORANDUM To: Melissa Rosebrock, Aquatic Toxicology From: Susan Robson, Permits and Engineerin Subject: Request for Biocide Review Harriet and Henderson Yarns, Inc. Bladen County NPDES: NCG500257 ,2104a IC) EHNF� 5 b nisi l la) Attached please find Biocide 101 Worksheets and supporting information for the subject facility. We arelrequesting that you review and comment on these worksheets. Thank you for your help in this matter. P.O. Box 29535, Raleigh, North Carolina 27626-0535• An Equal Opportdnity Affirmative Action Employer Telephone 919-733-5083 FAX 919-733-9919 50% recycled/ 10% post -consumer paper Wtg2.1A 1 HARRIET & HENDERSON YARNS 1 c. P.O. BOX 789 HENDERSON, NORTH CAROLINA 27536 TELEPHONE (919) 430-5000 • (919) 430-5121 FAX (919) 438-3937 June 5, 1995 North Carolina. Department of Environment, Health, and Natural: Resources Division of Environmental Management P.O. Box 27687 Raleigh, NC 27611-7687 Attention: Mr. Dale Overcash, P.E. Dear Mr. Overcash, I Following up oh 9 r recent convgrsation about the expansion of our Bladen Plant t in Clarkton, North Cerolir a,La-ersing two sets of 101 calculations. As discussed, we are replacing most of the production machinery in the subject facility and at the same time modernizing our HVAC systems. To cover the new production loads we are increasing the tonnage from 833.to 1i711. However, we are simply replacing what is with the same thing only larger. We are.irideed doubling the manufacturing space and increasing employment by 50%. At that time you indicated that if we were not changing the treatment process, but only increasing the size, that only the 101 calculations should be required, rather than a full new permit appliction. To that end, I am enclosing the 101 calculations and engineers discussion for Biosperse 261T, the currently approved biocide applied to the modified system. I have also included 101 calculations and an engineers discussion for an alternate biocide, Drewsperse 240. We do this in order to have an alternate biocide in our arsenal should there ever be an upset involving 261T. We should point out that 240 is permitted= as an alternate in every other North Carolina Harriet & Henderson Plant. We are asking that we be allowed to use this biocide at Bladen also, as a back up. If approval of 240 at Bladen requires that we prepare a full permit application please ignore this paragraph. We will continue to operete with only one biocide. Burlington, NC (919) 228-I 897 Hickory, NC• (704) 324-4740 SALES OFFICES Fort Payne, AL (205) 845-4772 Yardley, PA (215) 321-0658 Berryton, GA (706) 857-5521 New York, NY (212) 594-0480 Page 2 June 5, 1995 Mr. Dale Overcash We do not object to making a new application nor the fees involved. What we can not live with right now is the delay. We need to get the new air conditioning systems on line to support the new production capacity being installed and can not operate these systems without proper water treatment. If we can provide any information that would assist you in reviewing this request, please call. Thank you in advance for your cooperation. Sincerely, Richard M. Johnso", PE Enclosures c: Sam Brummitt, H & H Yarns, Inc. Mike Inscoe, H & H Yarns, Inc. Roger Jessup, H & H Yarns, Inc. Toby Wood, Drew Chemical Stan Mauldin, Drew Chemical 0605dj3 PRODUCT NAME A BIOSPERSE 261T Cl-BROMO, 3-CHLORO, 5.5 DIMETHYDANTAIN 910 G/D 230 G/D BIOSPERSE 240 C2,2-DIBROMO, 3-NITRILOPROPIONAMIDE (DBNPA)) 7570 G/D 1905 G/D CHILLER CHILLER EVAPORATORS CONDENSERS CITY WATER BIOCIDE. A 20,000 GALLON BLOWDOWN HVAC -ISYSTEMS full - CHILLED "WATER LOOP 10,000 G/DAY CITY WATER BIOCIDE B 5,000 GALLON BAFFLED HOLDING TANK • BLOWDOWN --ITOWERSf- TOWER WATER LOOP • OPERATIONAL SCHEMATIC NCG500257. 24,480 G/DAY r. DISCHARGE. 24,480 G/DAY rTl rueur,ursnn�a7 HARRIET & HENDERSON YARNS, INC. ENGINEERING DEPARTMENT REVISED May 25, 1995 ENGINEERS DISCUSSION NPDES PERMIT # NCG500000 CERTIFICATE OF COVERAGE # NCG500257 ORIGINALNPDES PERMIT# 0081558 Bladen Plant Biosperse 240 Significant changes proposed include the removal of (4) four obsolete direct contact air conditioning systems, the upgrading of (1) one system and the installation of (2)1 two new systems. Advanced designs allow the chilled water system volume to remain at 20,000 gallons. Also, the chiller tonnage is being :; increased from 833 to 1711 tons with a resulting volume increase to 5000allons:- _. . Worst case blow down from the chilled. watersystern the_tower system is '10,000 =4= gallons/day with a maximum biocide additionEVf 7575 grams/day. Blow down • the tower system t , he -permitted discharge is 24;480 °gallons/day with a maximum biocideadditionof11905 grams/day plus residual from the chilled water system. ' The cooling weter-system at the Bladen facility is the source of the water permitted under NPDES NCG50000(500257). Three steps are required to determinethe concentration of the biocide. discharged to the surface. In order to understand these steps a basic understanding of the entire system is necessary. The system consists of two separate water circulation loops and holding capacity at the end of the pipe. The holding tank at the end of the pipe is the source of the discharge. The tower loop, see schematic attached, is the source of the biocide in the . holding tank.. The chilled water loop contributes biocide to the tower loop. Also, biocide. isfed directly into the tower loop. The chilled,water loop is made up of a large sump, 20,000 gallons, with pumped circuits to the chiller evaporator and to several air conditioning systems. It should be noted that there is no blow down from any of these devices. All water pumped to them is either evaporated orreturned to the sump. Any water condensed into these systems is also returned to the sump. The sources of make up water for this loop is condensation from the atmosphere and city water. Biocide is added to this system at one point at a maximum rate of 7575 g/day. Blow down containing some biocide residue is cascaded to the tower loop at a maximum rate of 10,000 gallons/day. 1 (1) _HARRIET & HENDERSON YARNS, INC. ENGINEERING DEPARTMENT , REVISED May 25, 1995 ENGINEERS DISCUSSION CONTINUED NPDES PERMIT # NCG500000 - CERTIFICATE .OF COVERAGE # NCG500257 ORIGINALNPDES PERMIT # 0081558 Bladen Plant Biosperse 240 The tower loop is similar to the chilled water loop. Recirculating water is pumped from a small sump, 5000 gallons, through the chiller condenser, through the . tower and back to the sump. All water pumped through this loop is returned except for that portion evaporated. Make up is from the chilled water loop and from city water. Condensation gains do not occur in this loop. To maintain minimum cooling -water quality in this loop, water is blown down at the maximum rate of 24,480 gallons/day. Some residual biocide is added to this'system by the chilled water blow down and an additional 1905 g/day maximum is added directly. Blow down from the tower loop is discharged to a baffl d 4, 0 gallon holding tank. After this holding tank, the water is discharged to the dre. el leading to Brown Marsh Swamp. To calculate the discharge concentration one must first calculate the discharge concentration from the chilled water loop. This is best done using the method in form 101. The only difference is that the chilled water discharge is converted to grams/day and added to the grams/day added directly to the tower loop. (Steps A, B, C & Din the calculation that follows.) 1) CALCULATION OF ACTIVE BIOCIDE ADDED TO TOWER LOOP, A. CHILLED WATER LOOP: Capacity Biocide Added Biocide Half Life Quantity Discharged to tower loop 20,000 gallons = 0.02 M gallons 7570 g/d 1 Hr = 0.042 days(@ ph=9.0, HL <20minutes) 10,000 gallons = 0.01 MGD DK=1/HLX0.69=16.43 DF = ADDNolume + DK = .01 MGD/0.02 MG + 16.43 = 16.93 Discharge Concentration (to tower) = DR/((DF)(VOL)(3785) = 7570/(16.93)(0.02)(37.85)=5.91 mg/I (2) HARRIET & HENDERSON YARNS , INC . ; ENGINEERING DEPARTMENT REVISED May 25, 1995 . ENGINEERS. DISCUSSION CONTINUED NPDES PERMIT # NCG500000 CERTIFICATE OF COVERAGE # NCG500257 ORIGINALNPDES PERMIT # 0081558 • Bladen Plant 1 Biosperse 240 B. BIOCIDE CONTRIBUTED BY CHILLED WATER -BLOW DOWN,- - (5.91 mg/I)(0.01 MGD) = 0-.0591 Ib/d (0.0591 1Ib/d)(453.5924`g/Ib)=26.81g/d c. TOTAL BIOCIDE ADDED TO TOWER LOOP 1905 g/d + 26:81 g/d = 1931-.8 g/d • I D.' DOSAGEI RATE: DR =1931.8 g/d (use as DR in for 101 for tower loop). Discharge from the tower loop can then be calculated using form 101 starting with the last line on the first page, section II. (3) HARRIET & HENDERSON YARNS,. INC. ENGINEERING DEPARTMENT REVISED May-25, 1995 ENGINEERS DISCUSSION CONTINUED NPDES PERMIT # NCG500000 CERTIFICATE OF COVERAGE # NCG500257 ORIGINALNPDES PERMIT # 0081558 Bladen Plant ' Biosperse 240 2) DISCHARGE FROM THEJTOWER LOOP IS CALCULATED USING FORM 101 SECTION II. From form 101, Disch. Conc. is 0.578 mg/I a§ 24,480 gal/day Additional degradation of the biocide should be accounted for in the last calculation of part II for in stream concentration. The formula used in this step is "FC = IC/2"" where "FC" is final concentration, "IC" is inlet concentration and "n" is number of half lives dwell time. A. ACTUAL STREAM CONCENTRATION (From form 101, it is determined that the discharge concentration from the tower loop is 4.79 mg/I.) A. RETENTION TIME AFTER TOWER DISCHARGE Capacity (, 0 Gallons= 0.004 M Gallons Half Life 0-4 _ Flow Rate 24480 GPD = 0.02448 MGD Retention Time = (Capacity)/(Flow) = 0.1 days n = (Retention)/(Half Life) = B. THEREFORE: (FC) = (IC)/(2)" 1. Half Lives (n% (FC) = (4.79)/(2)3..ss = 0.323 (Use in 101 form to calculate (Receiving Stream Concentration) Richard M. Johnson, PE j:\sys\man\engr\wpfilestcorsp95\may\bldn101.wpd (4) Facility Name: Harriet & Henderson Yarns, Inc. NPDES #: NCG 500000 BS-240 Biocide/Chemical Treatment Worksheet Form`101 The following calculations are to be performed on any .biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. 1. Facility Name' Harriet & Henderson Yarns; Inc. NPDES # NCI 500000 Cert. # 500257 County Bladen Receiving Stream UT to Brown Marsh Swamp 7Q10 0 (cts) (All above information supplied by the Division of Environmental Management) What is the Ayerage Daily Discharge (A. D. D.) volume of the water handling systems to the receiving water body? A. D. D. = .02448 (in M. G. D.) (Tower Loop Discharge) Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data. entered above. IWC = (A. D. D) x 100 = (.02448) x 100 (7Q10)(0.646) ( 0 )(0.646) + (A. D. D.) = 100% • This value (IWC) represents the waste concentration to the receiving stream during flow conditions. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Biosperse 240 (Drew Division, Ashland Chemical) Please list the 'active ingredients and percent composition: 2, 2 - D, bromo - 3 - Nitrilo Propionamide. (DBNPA) 5 % % What feed or dosage rate (D. R.) is used in this application? The units must be converted to grams of whole product used per day. D. R. = 1931.8 grams/day (From 1, D in engineers discussion) Facility Name: Harriet & Henderson Yarns, Inc. NPDES #: NC 500000 (500257) Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume = 00005 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. 9+/- What is the decay rate (D. K.) of the product? If unknown, assume no decay (D. K. -0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H. L. = 0.042 Days The deday rate is equal to 1 x 0.69 16.43 = Decay Rate (D. K.) H. L. Calculate degradation factor (D. F.). This is the first order loss coefficient. (A. D. D.) (0.02448) D. F. = (Volume) + (D. K.) _ ( 0.005 ) + (16.43) = 21.33 Calculate Steady State Discharge Concentration: Discharge Conc. (D. R.) _ (1931.8) = 4.79 mg// (D. F.)(Volume)(3785) (21.333)(0.005)(3785) Calculate concentration of biocide instream during low flow conditions. Concentration discharged to baffled holding tanks. (Receiving Stream Concentration) From Engineers Discussion, 2, B. (Disch. Conc.) x (IWC%) = (.323) x (100) = 0.323 mg/l 100 100 III. Calculate regulated limitation. List all LC50 data 'available for the whole product according to the following columns. (Note that units should be mg/l). Please provide copies of the sources of this data. Organism Test Duration LC50 (mg//) Fathead Minnow 96 Hr. 27.2 mg/l Daphnia Magna 96 Hr. 24.8 mg/l Facility Name :Harriet &Henderson Yarns, Inc. . NPDES #: NC 500000 (500257) Supplemental Metais Analysis If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metaland/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal Chemical Formula Molecular Weight or Metal Formula Weight Concentration in Biocide Example Copper CuSO45H2O 63.546 g/mole 249.680 g/mole 0.2% NA Dosage rate of Biocide (DR) (from page 1): DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DC = DR = ( grams/day) = ADD ( million gallons/day) grams/million gallons Convert DC to micrograms/liter (ppb): DC (mg/1) = DC (grams/million gal) x 1 x 106 mg/g = mg/1 3.785 x 106 liters/million gal. Calculate the fraction ;of metal in the metal -containing compound (MF): MF = MW = ( 1 ' grams/mole) = FW ( grams/mole) Calculate the fraction ,of metal in the biocidal compound (BF): BF = MF x MCC (%) = % = 100 x (100) Calculate the concentration of metal in the discharge (M): M=DCxBF mg/lx = mg/1 Calculate the instreani metal concentration (IMC) .at low -flow conditions: IMC = M x IWC(%) = mg/1 x 100 Regulated limitation of metal (from below): mg/1 100 _ NC General Statutes 15A NCAC 28.0211 define: Copper - 7 Ug/l ;water quality action levelZinc - 50 ug/1 water quality action level Chromium - 50 ug/l water quality standard (*Values which exceed action levels must be addressed directly by aquatic toxicity testing.) Facility Name: Harriet & Henderson Yarns, Inc. NPDES #: NC 500000 (500257) Choose the lowest LC50 listed above: Enter the LC50:' 24.8 mg/1 lithe half life (H. L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = 1.24 mg/1 If the half life (H. L.) is greater than 4 days or unknown, perform the following calculation. Regulated Limitation - 0.01 x LC50 = NA mg/1 Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: 1.24 mg/liter From Part II enter the receiving stream concentration: 0.323 mg/liter IV. Araly is. If the receiving stream concentration is greater than the calculated limitation, then this biocide:is unacceptable fus Richard M. Johnso Name (Pri Signature Date Person in Responsible Charge Facility Name: Harriet & Henderson Yarns, Inc. NPDES #: NC 500000 Certificate of Coverage: 500257 BS-261T ;Biocide/Chemical Treatment (Revised 5/22/95) Worksheet Form 101 The following calculations are to be performed on any biocidal products ultimately discharged to the :surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in wise. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. 1. Facility Name , Harriet & Henderson Yarns, Inc. NPDES # NC 500000 Cert. # 500257 County Bladen Receiving Stream UT to Brown Marsh Swamp 7Q10 0 (cts) (All above information supplied by the Division of Environmental Management) What is the Average Daily Discharge (A. D. D.) volume of the water handling systems to the receiving water body? A. D. D. = .02448 (in M. G. D.) (Tower Loop Discharge) Please calculate Ithe Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. IWC = (A. D. D.) x 100 = (.02448) x 100 = 100% (7Q 10)(0.646) ( 0 )(0.646) + (A. D. D.) This value (IWC) represents the waste concentration to the receiving stream during flow conditions. , II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Biosperse 261T (Drew Division, Ashland Chemical) Please list the active ingredients and percent composition: 1 - bromo - 3 = chloro - 5.5 Dimethydantain 92.5 % i What feed or dosage rate (D. R.) is used in this application? The units must be converted to grams of whole product used per day. D. R. = 233.22 ! grams/day (From 1, D in engineers discussion) Facility Name: Harriet & Henderson Yarns, Inc. NPDES #: NC 500000 (5002157) Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume = 0.005 ,million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. 9.0+/- What is the decay rate (D. K.) of the product? If unknown, assume no decay (D. K. -0) and proceed to asterisk. The degradation must be -stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Ha f Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H. L. = 0.042 Days The deday rate is equal to 1 x 0.69 16.43 = Decay Rate (D. K.) H. L. Calculate degradation factor (D. F.). This is the first order loss coefficient. (A. D. D.) (0.02448) D. F. = (Volume) + (D. K.) _ ( 0.005 ) + (16.43) = 21.33 Calculate Steady State Discharge Concentration: Discharge Conc. (D. R.) _ (233.22) = 0.578 mg/l (D. F.)(Volume)(3785) (21.33)(0.005)(3785) Calculate concentration of biocide instream during low flow conditions. Concentration discharged to baffled holding tanks. (Receiving Stream Concentration) From Engineers Discussion, 2, B. (Disch. Conc.) x (IWC%) = (0.0390) x (100) = 0.0390 mg/l 100 100 III. Calculate regulated limitation. List all LC50 data available for the whole product according to the following columns. (Note that units should be mg/1). Please provide copies of the sources of this data. Organism Test Duration Daphnia Magna 48 Hr. Fathead Minnow 56 Hr. LC50 (mg/1)o mil. m / �.�5 Facility Name :Harriet'& Henderson Yarns, Inc. NPDES #: NC 500000 (500257) Supplemental Metais Analysis If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate lform must be used for each metal and/or metal compound present in the biocide. List the metal; its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal Chemical Formula Molecular Weight or Metal Formula Weight Concentration in Biocide Example Copper CuSO45H2O 63.546 g/mole 249.680 g/mole 0.2% NA Dosage rate of Biocide (DR) (from page 1): DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = .million gallons/day Discharge Concentration (DC) of Biocide: DC = DR = ( grams/day) = grams/million gallons ADD ( million gallons/day) Convert DC to micrograms/liter (ppb): DC (mg/1) = DC (grams/million gal) x 1 x 106 mglg = mg/1 3.785 x 106 liters/million gal. Calculate the fraction i finetal in the metal -containing compound (MF): MF = MW = ( ! grams/mole) . _ FW ( grams/mole) Calculate the fraction of, metal in the biocidal compound (BF): . BF = MF x MCC (%) - % = 100 , 1 x (100) Calculate the concentration of metal in the discharge (M): M=DCxBF • mg/lx = mg/1 Calculate the instream metal concentration (IMC) at low -flow conditions: IMC = M x IWC(%) ; _' ' mg/1 x _ 100 100 Regulated limitation of metal (from below): mg/1 NC General Statutes 15A NCAC 28.0211 define: Copper - 7 Ug/1 water quality action levelZinc - 50 ug/1 water quality action level Chromium - 50 ug/1 water quality standard (*Values which exceed action levels must be addressed directly by aquatic toxicity testing.) Facility Name: Harriet & Henderson Yarns, Inc. NPDES #: NC 500000 (500257) Choose the lowest LC50 listed above: Enter the LC50: 1.24 mg/l Ifthe half life (H. L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = 0.062 mg// If the half life (H. L.) is greater than 4 days or unknown, perform the following calculation. Regulated Limitation - 0.01 x LC50 = NA mg/l Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: 0.062 ) mg/liter From Part II enter the receiving stream concentration: 0.0390 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated limitation, then this biocide is unacceptable r e. Richard M. Johnso , P. E. Name (Print) 0/f.5 Signature Date Person in Responsible Charge Ashland Chemical wassamw • Drew Industrial Divisions July 11, 1995 Ashland Chemical Company Address Reply: Division of 9401-3 Scuthern Pine Blvd. Ashland Oil, Inc. Charlotte, NC 28273 Phone: (704) 527-2824 Fax: (704) 529-6261 RECEIVED ►� �i 1 21995i ENVIRONMENTAL SCIENCES no) ,nu ' I _ Ms. Melissa Rosebrock N.C. DEPT. OF ENVIRONMENT, HEALTH, & NATURAL RESOURCES 4401 Reedy Creek Rd. Raleigh, .NC 27607 Dear Melissa: Attached is the information regarding bromine (Biosperse 261T). Page 35 of 69 is where we derive the half-life of 60 minutes for this product in freshwater applications. > I hope you find this information useful. If you have any questions, please give me a call at (704) 527-2824. Cordially, ASHLAND CHEMICAL CO. Drew Industrial Division 5144. H44144. i4,, Stan Mauldin District Manager, it :Iw Attachment Headquarters: Telex: 136444 One Drew Plaza Fax: (201) 263-3323 Boonton, NJ 07005 Ashland Chemical's ; (201) 263-7600 Commitment to Quality and Productivity A Resporsble Care' Ccr. oany 07/08/95 14:57- 12919 438 3937 H & H YARNS. 1?1001; 021 facsimile TRANSMITTAL Melissa Rosebrock fax #: 919 733 9959 re: 101 Calculations Biosperse 261T and Biosperse 240 date ruiy 6, 1995 0 pages Twenty One (21), including cover sheet. Melissa, Any Enclosing completely updated Engineers Discussion and Work Sheets 101 for Both Biocides referenced above. Per our discussion, the holding tank (two tanks in series) is of 8,000 gallons capacity. The only other change I made was to assume an LC50 for 261T of i0-46 mg/1 which is consistent with the documentation attached and consistent with other permits we now hold in North Carolina. I will be out of touch for a week but will be calling in daily. Please feel free to leave a message or my line or contact my secretary, Argretta Turner at 430-5278 about any questions. Thanks you in advance for working with us on this. Project_ Dick Johns •. - r i J cc. Stan Maldi�n, Chemicals 1 704-529-62611 .0706dj1 From the desk of... Richard M. Johnson. PE Corporate Engineer Harriet &Henderson Yams. Inc. Box 789 Henderson, N. C. 27536 (919) 430-5339 Fac (919) 438-3937 RECEIVED JUL 1 2 1995'. ENVIRONMENTAL SCIENCES THE RELATIVE TOXICITIES OF CONTINUOUS AND INTERMITTENT EXPOSURES OF CHLORINE AND BROMINE TO AQUATIC ORGANISMS .'Prepared for The Sodium Bromide/Bromine Chloride Industry Panel Prepared by Leonard H. Bongers, Ph.D B&B Environmental Services, Inc. Baltimore, Maryland 21229`: Dennis T. Burton, Ph.D Daniel J. Fisher, Ph.D The Johns Hopkins University Applied Physics Laboratory Shady Side, Maryland 20867 May 1991 Page 1 of 69 FOREWORD The study was initiated at the request of The Sodium Bromide/Bromine Chloride Industry Task Force under contract to B & B Environmental Services, Inc. on October 10, 1990. _ The test program was performed in accordance with the "Protocol for Testing of the Effects of Sodium Bromide on the Toxicity of Chlorine to Fresh and Saltwater Organisms," (Appendix B) and as amended by Protocol Amendment #1 (Appendix. C). The Test Protocol and -Amendment #1 were agreed upon by The Sodium Bromide/Bromine Chloride Industry Task Force, U.S. EPA, and B & B Environmental Services, Inc. The only deviation from the Test Protocol is the expression of oxidant as keq/L rather than µg/L oxidant in the report. The rationale for expressing the oxidants as iceq/L rather than pg/L oxidant is given in the report. In addition to the test program specified above, a program was developed by L. Bongers and W. Furth (included as Appendix .A), designed to estimate the relative environmental impacts resulting from the application of chlorine and bromine for fouling control. The undersigned certify that the test program was performed in accordance with the Test Protocol and Protocol Amendment #1. • Program Management: Date: Fi/ Leonard H. Bongers,Ph.D. Dennis T. Burton, Ph.D. Daniel J. Fisher Ph.D.' Page 2 of 69 ABSTRACT Sodium bromide can be used to convert hypochlorous acid into hypobromous acid. .Simultaneous addition of sodium bromide and chlorine to water used for powerplant condenser cooling ,could significantly reduce chlorine application rates becausebromine oxidants are generated and considered more effective for controlling biofouling than chlorine oxidants. Since such a change in biofouling control strategy could impact the environment, the biotoxicity characteristics of bromine oxidants were evaluated in terms of LCSO values. In order to ascertain potential effects of residual bromine oxidants on the environment, decay properties of bromine oxidants were compared to chlorine oxidants. It was found that in four of six species tested, the bromine oxidants were about twice as toxic as the chlorine oxidants, while for two species the difference in toxicity was five fold. For continuous exposure to bromine oxidants,. the 48-h LCSO for daphnids and the 96-h LCSO for amphipods could not be calculated because significant mortality occurred at the oxidant quantitation limit. Oxidant decay properties were significantly different as well. Bromine oxidants decayed two to five times faster than chlorine oxidants. Biotoxicity and chemical findings are in general agreement with data published previously. Present data suggest that environmental benefits may result from the simultaneous application of sodium bromide with chlorine for biofouling control as compared to the application of chlorine without sodium bromide. Preliminary, computations based on present data -indicate that these environmental benefits may be significant. The anticipated environmental benefits are attributable to the relatively rapid chemical decay of the bromine oxidants and also to the relatively lower amount of biocide needed for the same degree of biofouling control. Further details are given in Appendix,A. .Page 3of.6.9-. • TABLE OF CONTENTS FOREWORD ABSTRACT I. INTRODUCTION II. MATERIALS AND METHODS TEST MATERIALS - Test Species - Test Compounds " - Dilution Water ................................. Page 2 3 8-9 10-15 10-11 10 10 11 TEST METHODS - Treatment Conditions 4-15 11 - Exposure System - Exposure Protocol 12 - Measurements of Oxidant Concentration 13 - Measurements of Oxidant Decay Rates 14 - Ammonia Measurements 14 15 III. RESULTS CHLORINE AND BROMINE TOXICITIES 16-18 16-17 DECAY OF CHLORINE AND BROMINE INDUCED OXIDANTS 18 IV. DISCUSSION 19-20 V. LITERATURE CITED 21-22 TABLES 23-38 FIGURES 39.-40 Page 4:of 69 APPENDICES A. Relative Environmental Impact Estimates for. Chlorine and Bromine Used For the Control of Biofouling Condenser Cooling Systems B. Protocol for the Testing of the Effects of Sodium Bromide on the Toxicity of Chlorine to Fresh and Saltwater Organisms C. Protocol Amendment #1, J Page 5 of 69 LIST OF TABLES Table 1 Information on organisms used in testing 2 Mean water. quality (±SD) for the chlorine studies- 3 Mean water quality (±SD) for the chlorine NaBr study 25 4 Toxicity of chlorine and bromine on freshwater and saltwater animals 26 Page 23 5 Chlorine TRO concentrations the mean (±SD)(gg/L chlorine TRO) expressed as of all measurements made during the test period for each treatment 6 Bromine TRO concentrations in (ug/L bromine TRO) expressed in the mean (±SD) of all measurements made during the test period for each treatment 7 Free available oxidant and total residual oxidant (values in parenthesis) in. chlorine test expressed as u/L chlorine oxidants 8 Free available oxidant and total residual oxidant (values in parenthesis) in chlorine test expressed as µg/L bromine oxidants 9 FAO, measured during the ammonia exposures as gg/L chlorine or bromine 10 Oxidant decay, measured as total residual oxidant equivalents in freshwater and 20 ppt saltwater upon the addition of chlorine, and chlorine plus 1.5 times the stoichiornetric amount of NaBr 11 Oxidant decay, measured as total residual oxidant (TRO) equivalents in freshwater 24 28 30 32 33 34• 35 36 • 12 Oxidant decay, measured as total residual oxidant (TRO) equivalents in 20 ppt saltwater 37 13 Estimates of the relative environmental impact on a freshwater stream resulting from the treatment of cooling water by chlorination in the presence and the absence of sodium bromide ..Page 6 of. 69 38 LIST OF FIGURES Figure Page. 1 Oxidant decay as geq TRO in freshwater ............. . 39 2 Oxidant decay as geq TRO in saltwater 40 Page 7 of 69 I. INTRODUCTION Chlorination by wastewater treatment plants and POTWs to eliminate the discharge' of pathogenic organisms and the use of chlorine by electric utilities to inhibit biofouling are widespread practices. Laboratory research has shown, however, that chlorine -induced oxidants are toxic to both freshwater and saltwater aquatic organisms. Due to the relatively slowdecay rate of these oxidants, they may be toxic to aquatic life when discharged into receiving waters. The use of sodium bromide in conjunction with chlorine has been proposed as an alternative method to routine chlorination. When -applied with chlorine, sodium bromide is oxidized by hypochlorous acid (HOC1) to hypobromous acid (HOBr) and sodium chloride. Due to the relatively low bond strengths, bromine residuals exhibit low stability and hence, should decay faster. In addition, they are more reactive than chlorine residuals, and should perform better as biocides. In cooling water containing ammonium salts, application of sodium bromide with chlorine should result in much lower levels of oxidant residuals because the slow -decaying chloramines would not be generated. The objective of the present study was to provide a technical basis for assessing the potential environmental and operational benefits of using sodium bromide in conjunction with chlorine for the control of biofouling in power plant cooling systems. Comparative data were obtained for both freshwater and saltwater organisms exposed to the two biofouling control options. The testing effort included: • Measurements of acute toxicity effects on representative fresh- and saltwater organisms resulting from a continuous or intermittent exposure to chlorinated or brominated fresh- and saltwater. • Evaluation of the effects of ammonia on the toxicity responses, and • Measurements of decay rates in fresh- and in saltwater of chlorine- and bromine -induced oxidants. Toxicity responses were expressed as.96-h LC50 values for all species tested with the exception of daphnids, for which 48-h LC50 values were estimated. Oxidant decays were computed as quasi -first order decay constants. Findings presented in this report suggest that the relative potency of bromine -induced oxidants allows the amount of chlorine required for biofouling control to be reduced to about half the amount that is required in the absence of bromide. Page 8 of.69 The relatively rapid decay of bromine -induced oxidants is another promising feature resulting from the simultaneous addition of sodium bromide and chlorine. The combination of reduced biocide requirements for fouling control and the rapid decay of residual bromine oxidants may result in a significant decrease in environmental impact. Using toxicity data for golden shiner and rainbow trout, and oxidant decay values determined as part of the present study, sample calculations of the relative impacts of chlorine and bromine oxidants were performed. (For details see Appendix A.) These calculations indicate significant reduction in environmental impact, depending on biocide use for fouling control, and the relative amount of the riverflow and for condenser cooling. Page 9 of..69..... , . II.• MATERIALS AND METHODS TEST MATERIALS Test Species _ _ :Toxicity. tests were performed on four freshwater and two saltwater species. The freshwater species included two invertebrates, the daphnid Dapnia magna and the am hi od Hyalella azteca, and two fish, the golden shiner Notemigonus crysoleucas and the rainbow trout Oncorhynchus mykiss. The two saltwater species were an invertebrate, the mysid Mysidopsis ba{zia, and a fish, the silverside Menidia beryllina. The life stage (length and weight, where appropriate) of each test species and the exposure conditions are given in Table 1.• Daphnids and amphipods were obtained from in-house cultures; common shiners from Perry's Fish Farm in Petersburg, VA; and Rainbow trout from the U.S. Fish and Wildlife Service's Erwin National Fish Hatchery in Ervin, TN. Mvsids were obtained from Chesapeake Cultures in Haves, VA and silversides from Aquatic Indicators in St. Augustine, FL. Test Compounds Sodium hypochlorite (Lot ; 0276), was obtained from Lab Chem, Inc., Pittsburgh, Pennsylvania; sodium bromide (Lot #020290) from Ethyl Corp., Baton Rouge, Louisiana. All chlorine stock solutions were prepared from Lot #0276 containing 66 grams chlorine per liter. To prepare bromine stock solution, sodium bromide (NaBr) from Lot #020290, containing527 grams NaBr per liter, was added to a solution of hypochlorous acid. In order to assure complete conversion of hypochlorous acid (HOCI) into hypobromous acid (HOBr), sodium bromide ' was added at 1.5 times the stoichiometric concentration of chlorine, in accordance with equation: HOCI + 1.5 NaBr - HOBr + NaCI + 0.5 NaBr Thus, it is reasonable to assume that a stock solution containing chlorine and sodium bromide in the specified ratio will principally contain hypobromous acid, and no hypochlorous acid. (In the text these solution are referred to as chlorine/NaBr mixtures or as bromine solutions.) Page 10 of 69 Dilution Water Unchlorinated groundwater from an on -site deep well was used for all tests using freshwater. For saltwater tests, estuarine water from the adjoining Parrish Creek was used. Both the freshwater and the saltwater were filtered to 1 um and stored in 850 gallon holding tanks. The water in the holding tanks could be aerated and heated (titanium heaters) as necessary. For all organisms with the exception of rainbow trout the water temperature was maintained at 25°C; for rainbow trout the temperature was maintained at 15°C. For all saltwater tests the 'salinity of the estuarine water was increased to 20 ppt with Instant Ocean®. Water quality parameters are recorded in Tables.2 and 3. The groundwater was also tested for organic' priority pollutants; none were detected above the level of detection. TEST METHODS Treatment Conditions All tests with the exception of rainbow trout, were conducted at 25'C ± 2°C; tests with rainbow trout were conducted at 15° ± 1°C. Test temperatures were recorded continuously, and at no time did the temperature exceed the specified. limits. Other conditions are as listed in Table 2 and Table 3. The test organisms were exposed to either chlorine or bromine (i.e., chlorine/NaBr mixture) in a side -by -side flow -through exposure system. This allowed direct toxicity comparisons between both oxidants using the same dilution water. All organisms except the daphnids were exposed for 96 hours. The daphnids were exposed for 48 hours. Two separate tests were conducted on each species: In one test, organisms were exposed continuously to a, dilution' series of oxidants. In thesecond test, organisms were exposed intermittently to a dilution series of oxidant for 40 minutes every 8 hours. The organisms were maintained in oxidant free conditions for the periods between exposures.. Initially, the method of Brooks et al. (1989) was : usedto maintain oxidant concentrations during the intermittent exposures. These investigators spiked the tanks with oxidant to obtain the desired exposure concentration. Then, a flow -through toxicant delivery system was turned on to maintain that concentration during the intermittent period. At the end of the period the toxicant delivery system was turned off, and the tanks were flushed with diluent water. This procedure .was used for tests with the daphnids and the golden shiners. For the rest! of the intermittent tests conductedin the present study, the toxicant delivery system was ! maintained under constant conditions, while the test chambers, containing the organisms, were transferred between halogenated test aquaria and non - halogenated flow -through holding tanks. Immediately following transfer of the organisms .Page 11 of:69 to the holding tanks, the flow rate of diluent water into the tanks was increased to flush any total residual oxidants (IRO) that may have been transferred from the test aquaria. The rainbow trout were held in 1 mm mesh nitex baskets with petri dish bottoms" during the intermittent exposure periods. The petri dishes allowed for a small amount of liquid to cover the fish during transfers between treatment conditions. The smaller organisms were tested in thecontinuous exposure chambers described below and transferred with a glass ladle between treatments. This allowed the organisms to remain immersed during the transfer. Although both intermittent procedures produced good "square -wave" intermittent exposure conditions, the latter transfer method appeared more convenient than the spiking procedure. An additional continuous exposure study was conducted to compare the toxicity of chloramines and bromamines to daphnids and mysids. In these experiments, dilution water was dosed to 0.3 mg/L NH4-N with ammonium chloride prior to delivery to the test system. This stoichiometric ratio of ammonia to oxidant, also used by Brooks et al, allows conversion of oxidants into amines. Bioassays conducted with these test solutions principally evaluate the biotoxicity of chloramines and bromamines. Exposure System A continuous flow delivery system similar to that used by Vanderhorst et al (1977) was used to create a stable oxidant exposure environment. Water from the diluent holding tanks was pumped to a 200 gallon constant head tank located above the exposure wet table. The smaller head tank was temperature controlled and aerated. The wet table holding the exposure aquaria was also temperature controlled; Diluent water was delivered by gravity through a 4 inch PVC delivery pipe suspended above the wet table. Overflow from the delivery pipe was diverted back into the large holding tanks. The flow rate through the delivery pipe was controlled by both a standpipe in the overhead tank and a PVC valve at the beginning of the delivery pipe. Excess water not used as dilution water was diverted from the overhead tank to the holding tanks through an overflow system. Diluent water was - delivered from the delivery pipe to the test aquaria by adjustable glass siphons as shown in Vanderhorst et al (1977). Each siphon was inserted into a green nalgene stopper which was inserted into a hole drilled into the 4 inch delivery pipe. The flow rate from each siphon was adjusted to 190 mL/min for all halogenated treatments and 200 mL/min for the control. Chlorine and bromine stock solutions were delivered at a rate of 10 mL/min to each treatment condition by Masterflex4' pumps. Stocks of various TRO concentrations were made up using reverse osmosis water in 20 L glass carboys. NaBr was added to the NaOC1 solution, stirred, and allowed to stand in the dark_ for 15 minutes prior to dosing of the stocks. The stocks were mixed thoroughly and allowed to stand for 1 to 2h prior to use. During the exposure periods, the 20 L carboys were covered with black plastic. New stock Page 1? of 69 solutions were made Jevery. 24 hours. Glass delivery tubes were inserted through silicone stoppers to the bottom of thestock bottles. Chlorine resistentMasterflera tubing (C- - FLEX®) -was used to; deliver the stock solutions through the pump heads to glass musing funnels suspended below the diluent water siphons. After mixing, the halogen concentrationswere delivered -through tvgon tubing to glass splitters which delivered equal. volumes of treated or control water to two replicates per treatment. i , The exposure aquaria (9.5 L) contained 7 L of solution.. Flow into each aquaria was 100 mL/min. This allowed for a 90% molecular replacement time of approximately 2.5 hours. All tests were conducted in these aquariausing the same flow rate. In the . continuous exposure tests, daphnids,,amphipods, mysids, and silversides were suspended in ,glass chambers (5 cm idiameter by 15 cm length) with nalgene screens on the bottoms. The test chambers were suspended in the test aquaria from a rocker -arm assembly which allowed the chambers to move vertically through the test aquaria. A complete vertical cycle was completed every 20 to 25 sec. This increased mixing of fresh toxicant into -the chambers throughout the test. Control organisms were suspended in identical baskets. Rainbow trout and shiners were exposed in. the aquaria without chambers. As discussed earlier, chambers and baskets (trout) were moved between exposure and holding tanks during the intermittent exposure tests. Exposure Protocol Each test (continuous or intermittent) consisted of five to six treatments per oxidant plus a control. In the chloramine/bromamine studies an additional ammonia control was added. Rainbow trout tests were conducted at a temperature of 15°C, while all other tests were conducted at 25°,C.,. The light cycle for all the -tests was 16 h light:8 h dark. ,Organisms . werenot fed during the tests except for the mysids which require live brine shrimp to survive 96 hours and amphipods which were fed micro -encapsulated artificial food. Prior to the start of each test the exposure system was operated until TRO concentrations in all test aquaria stabilized. Tile continuous flow tests were started by adding organisms to: the stabilized test aquariai To start the intermittent exposures for the amphipods,. trout, mysids, and silversides, organisms were added to the exposure chambers in the holding tanks. After all of the chambers were loaded they were transferred to the test aquaria. to start the exposure. After 40 min, the chambers were transferred to non -halogenated holding. tanks. As discussed above,i da phnids. and shiners were kept in the test aquaria which werespiked and continuously dosed for 40 min, after which time chlorine was flushed from the system. Inf the continuous exposure experiments; water samples were taken for_TRO analysis Lat. 1, 2 4, 6, 8, 10, 12,-24, 36, ,48, 60, 72, 84; and 96 h: TRO` measurements for the. intermittent exposures were taken at the beginning and end of each 40 min exposure period. Organism: mortalities were .recorded at 1, 2, 4, 8, 12, 24, 36, 48, .72; and 96 hours for the continuous exposures, and at 1, 2, 4; 8, 12, 16,- 24,- and every 8 hours thereafter until- the conclusion of the test. Free available oxidant (FAO) was measured one time in each test. Page 13 of 69 treatment during every test. Dissolved. oxygen, conductivity or salinity, pH, alkalinity, and hardness, were measured_ dailyin each treatment. Temperature was recorded in one control replicate in all tests. in During the chloramine/bromamine studies, total ammonia (NH3-N) was measured in the diluent wter;holding tanks at the beginning and end of each tank. refill. In addition, FAO, mono-, and di -halogenated amines were measured in each treatment tank once during each of these tests. The bioassay test protocol was consistent with the test guidelines described in the Environmental Protection Agency's, "Methods for Measuring the Acute Toxicity of Effluents to Freshwater and Marine Organisms" (USEPA 1985), with the_ ezception,of temperature. The test temperature for all species, except rainbow trout; was 25°C rather than 20°C. The rainbow trout test was conducted at 15°C rather than 12°C. Measurements of Oxidant Concentration The amperometi;ic titration method, described in Standard Methods. (Method 4500-C1 D APHA et al. 1989), was used to determine total residual oxidants (TRO), and free available oxidant (FAO). Fischer Porter amperometric titrator (Model # 17T2000) were used for all measurements. By using the high sensitivity mode, a forward titration, and a 200 mL sample; TRO quantitations limits were 15 ug/L TRO as chlorine and 34 1:g/L, TRO as bromine. With this sample size; 1 rnL: of PAO (0.00564N phenylarsene oxide) titrant equals 1 mg/L chlorine equivalents. Samples were analyzed immediately upon collection to avoid loss of oxidant due to holding. Total residual oxidant concentrations are presented as µg/L (ppb) TRO as chlorine or bromine. LC50 values are reported as .ppb. TRO as chlorine and- as iieq TRO/L for the chlorine exposures and as ppb TRO as bromine and as peg TRO/L for bromine„ exposures. The TRO - as ppb bromine was calculated by multiplying the milliliters' of titrant (PAO) used by 2:25. as described in the Fischer Porter titrator manual. LC50 values for the two treatments are compared on a ',leg TRO/L basis: The concentration of TRO as PP b.chlorine and bromine are converted to µeq TRO/L by dividing by 35.5 for: chlorine and._79.9 for bromine. Measurements of Oxidant Decay These tests were conducted on the freshwater and saltwaterused for the bioassay testing. The effects of sodium bromide on the decay of chlorine -induced oxidantswere tested at 1.5 times the stoichiometric concentration of chlorine: The static decay tests were Page 14 of 69 . made in 2 L Pyrex° beakers at 25°C in the dark. TRO measurements were made amperometrically by he same procedures described above for the bioassay tests. Ammonia Measurem nts Ammonia(NH3-N) was measured using an ammonia -selective electrode and an Orion Model 901 Ion Analyzer. Method 4500-NH3 described in Standard Methods (APHA et al. 1989) was used for th!e analysis. EEL RESULTS CHLORINE AND BROi41INE TOXICITIES The toxicity data for continuous exposures are presented as LC50 and as ILCSO for intermittent exposures. These toxicity indicators are based concentration per treatment. The LC50 represents the on the average to 50% of the test organisms exposed continuously over the �e oxidant p TRO concentration which is lethal represents the TRO concentration which is lethal to 50% of the test organisms test period. The ILC50 intermittently for 40 minutes every 8 hours. The continuous exposure LC50 alu s°sed aree based on the averag e TRO concentrations over the entire length of the test period, while the ILC50 are based on the average TRO concentration for all of periods during the test. the 40-minute exposure LCSO values are calculated from the mortality data in 600/4-85/013 (USEPA 1985). Wherete accordance with EPA Manual statistical criteria for a probit analysis were notlmet, an LC50 value wascalculatedprobit method was used. movingIf the average angle method. An EPA computer program was usedforcalculatibngthl LC50 values (Stephan 1978). mall The results of all toxicity tests are summarized. in Table concentration for all treatment conditions are summarized in Tables 5 and 6 while oxidant From the examination of the results it appears that bromine -induce more toxic than chlorine -induced oxidants when compared on a ;leg TR d basis are Table 4). On the other hand, when the comparisons are made on a weightO/L basis (see chlorine -induced oxidants appear more toxic than bromine -induced oxidants t.in 1 cases tested. ( ' ug/L) These apparent contradictions result from the difference in atomic weight2f 14 of the two agents involved. of We prefer to express toxicity and chemical decay in terms liter (ueq/L) for several reasons. One is that neither the speciiat onrOequtheients contribution of individual oxidants to biotoxicity are known; anotherper RO measurement method determines TRO concentrations is that nor ththe e relative s pe iodine e unit volume. And, since there are differences between the tox c tieerms° ty ef s of chlorine -induced is per bromine -induced oxidants, and, their rates of decay, it would be misleading to and equivalents into either a weight -based chlorine value or a weight -based cnevale. �ht-based bromine value, Also, to facilitate estimates of the relative environmental impacts it is more convenient to perform calculations based on TRO values eofs the invo chemical equivalents per unit volume.agents ues expressed terms of Page .1.6 of6;9 . Accordingly, in this report comparisons between the agents will be based on ueq chlorine TRO/L or µeq bromine TRO/L. . Results recorded in Table 4 indicate that for continuous exposures, bromine oxidants • appear to be twice as toxic (1.93 ± 0.35) as chlorine oxidants in four of the six organisms; for the amphipods and silversides bromine oxidants are about five times as toxic (5.28 ± 0.52). A 48-h LC50 for daphnids and a 96-h LCSO for amphipods could not be calculated for continuous bromine exposure, because survival was less than 50% at the level of oxidant quantitation. For intermittent exposures, bromine oxidants were, on the average, 1.7 times (1.67 0.34) as toxic; but there was little difference among species. In freshwater, daphnids and amphipods were most sensitive, both in continuous and intermittent exposures. In saltwater, the mysid was the most sensitive organism when exposed continuously to chlorine oxidants. The mysid and silverside were equally sensitive to continuous bromine exposure and also to both oxidants, when they were exposed intermittently. Conversion of chlorine oxidants into chloramimines, and bromine oxidants into bromamines appeared to increase toxicity, although this effect was less pronounced in case of the bromamines. This increase in toxicity is attributable to amines, and not to the' formation of unionized ammonia. Under prevailing test conditions, the concentration of unionized ammonia was estimated at less than 15 and 17 pbb during the mysid and daphnid tests, respectively. These levels are well below reported toxicity values (USEPA 1985, 1989). During each treatment condition, one sample 'also was analyzed for free available oxidant (FAO), as well as total residual oxidant (TRO). The results of these analyses are recorded in Table 7 ' (chlorine), Table 8 (bromine), and Table 9 (ammonia test). • FAO was observed more frequently at the high -concentration treatment conditions; with bromine as the treatment agent, FAO was also observed at low -concentration treatments. To what extent free available oxidant did contribute to the observed mortalities is unclear from the available data. In the presence of 0.3 mg/L ammonia -nitrogen, FAO was not observed in chlorine treatments (Table 9).1 Addition of ammonia to bromine treatments did indicate the presence of relatively large concentrations of FAO. According to a personal communication with Dr. Franklin Handy of Great Lakes Chemical Corporation, West Lafayette, Indiana, the FAO observations in bromine treatments with ammonia are erroneous. Apparently, under such conditions, the amperometric titration method measures bromamines as FAO. Since ammonia was added in relative excess, we may assume complete conversion of bromine oxidants into bromamines. Thus, the observed toxicities reflect bromamine toxicities. Page 17 of 69 DECAY OF CHLORINE AND BROMINE INDUCED OXIDANTS The effect of the addition of sodium bromide to a solution containing chlorine on oxidant decay is recorded in Tablel0, and illustrated in Fig. 1, where the natural logarithms .of the total residual oxidant concentrations are plotted against time for solutions containing chlorine and.. chlorine/solutions to which sodium bromide is added. Figure 1 shows the decay in freshwater; in Fig. 2, similar data are shown for the decay in saltwater. The test data reflect a two-phase, quasi first order oxidant decay, for both chlorine and bromine (i.e., chlorine/sodium bromide). In both cases, the initial relatively fast decay, defined as K1 (slope of In [ueq TRO] vs time) was followed by a much slower decay, defined as K2. In freshwater, (Table 11), sodium bromide increased the fast decay by a factor of about three (0.054 vs 0.016), while K2 was increased by a factor of 5 (0.005 vs 0.001). In saltwater (Table 12) with sodium bromide, the fast decay (K1=0.084) was, on the average, about twice as fast as the fast decay observed in the presence of chlorine alone (K1=0.044). The slow decay (K2 =0.009) was, on the average, about nine times the chlorine value (K2 = 0.001). These data clearly indicate significant increases in the rates of the fast and slow oxidant decays when sodium bromide is applied simultaneously with chlorine. As will be discussed in the next section and in Appendix A, the relatively rapid decay of bromine oxidants may significantly reduce the environmental" impact resulting from biofouling control of powerplant cooling systems. Page 18 of 69 IV. DISCUSSION LC50 values for chlorine TRO in the current study are consistent with toxicity values from the Environmental Protection Agency's water quality criteria for chlorine (USEPA 1984) when expressed as ppb chlorine TRO. The species mean acute values (SMAV) for Daplznia mama (27.7 ppb) and rainbow trout (62 ppb) reported in the water quality criteria are identical to values from the current study. The SMAV for amphipods of 267 ppb is similar to our value 'of 78 ppb considering the species (Gammarus pseudolimnaeus) and life stage differences. The somewhat lower SMAV of 127 ppb TRO for Notemigonus crysoleucas reported in the water quality criteria may be a factor of one low value (40 ppb) skewing the SMAV and the fact that sewage effluent was used as -the dilution water in all the tests used to determine the SMAV. There are no directly comparable values for Mysidopsis bahia or Menidia beryllina in the water quality criteria. The only mysid value reported was an LCSO of 162 ppb for Neo3nysis sp. determined at 15°C and a salinity of 28 ppt. The' temperature difference between the two studies may explain the difference from our value of 62 ppb. There is one 96-h LC50 value of 54 ppb for Menidia peninsulae and a 96-h LC50 value of 37 ppb for Menidia menidia which form the basis for comparison with our present value of 143 ppb with Menidi beryllina. The value of 37 ppb was achieved using field collected adult silversides. The 96-h LC50 value of 54 ppb is an unpublished value cited in a paper by Goodman et al. (1983) for comparison with long term studies conducted with the same species. Compared to the no effects level of 40 ppb found by Goodman et al. for hatching success and survival, it seems likely that the 96-h LC50 of 54 ppb may be somewhat low. Brooks et al. (1989) conductedan extensive study on continuous and intermittent toxicity of chloramines to a number of species. Results from his studies give comparable LC50 values to the current studies (48-h LC50 of 24 ppb TRO for Daplznia nzagna and a 96-h LC50 of 111 ppb for rainbow trout). These investigatorsalso showed a 3- to 5-fold decrease in daphnid sensitivity during intermittent exposures (2 hours/day) and a 7-fold decrease in rainbow sensitivity, again very comparable to the present study. The common. shiner Notropis comutus was more sensitive to chloramines (96-h LC50 of 71 ppb) than the golden shiner was to chlorine in the present study. Species and exposure dissimilarities (ammonia vs no ammonia) could explain the differences in the LC50s. Present tests indicate that continuous exposure to bromine -oxidants appears to be about two times as toxic to four of the six species, compared to continuous exposure to chlorine oxidants. For the silversides and amphipods, the difference was five -fold. For continuous exposures to bromine oxidants the 48-h LC50 for daphnids and the 96-h LC50 for amphipods could not be calculated because their survival was less than 50% at the level of oxidant quantitation. With intermittent exposures, the difference in toxicity was, on the average 1.7 times. Page 19 of 69. A similar difference in "potency" was also observed in a study by Bongers et al, 1977, and Liden et al, 1980, when the effectiveness of biofouling control by bromine chloride was compared to that of chlorine. These studies indicated that the more toxic bromine oxidants permitted the use of much lower amounts of biocide for fouling control. A 15-day trial, conducted on a powerplant cooling system using low -salinity estuarine water for heat rejection, indicated that, on an equimolar basis, bromine oxidants were two to three times more effective than chlorine oxidants. In light of the observed fouling control efficacy ofbromine oxidants, and their relatively rapid decay characteristics, the conversion of hypochlorous acid into hypobromous acid and bromine oxidants could significantly reduce the impact on the aquatic environment resulting from the control of biofouling of powerplant cooling systems. Beneficial effects from this conversion would be most pronounced at -high ambient water temperatures when a relatively large portion of the riverflow is used for condenser cooling. and Preliminary estimates of a reduction in environmental impacts is shown in Table 13, where the benefits of using sodium bromide in conjunction with chlorine are estimated for heat rejection into a freshwater stream. (Methodology, assumptions and calculation are given in Appendix A.) This comparison which is based on rainbow trout and golden shiner data, indicates that significant reduction in 'environmental impact can be achieved, depending upon the amount of riverflow used for condenser cooling. Page 20 of 69 LITERATURE.CITED APHA - American Public Health. Association, American Water Works Association, and Water Pollution Control' Federation. " 1989. Standard methods for the examination of water -and wastewater. 17th ed. Washington, D.C. Bongers, L.H., T.P. Chlorine for O'Connor, D.T. Burton. 1977. Bromine Chloride - An alterative to facility control in condenser cooling systems. EPA-600/7-77-053. Brooks, A.S., D.C. Szmania and M.S. Goodrich. 1989. A comparison of continuous and intermittent exposures of four: species of aquatic organisms . to chlorine. Final Research Reipdrt. Center for Great Lakes Studies and Department of Biological Sciences. University of Wisconsin - Milwaukee. Milwaukee, WI. Liden,' L.H., D.T. Burton, L.H. Bongers. 1980. Estimation of chlorine and bromine chloride dosages for biofouling control in low -salinity estuarine once -through cooling systems. J.F.;Garey, .R.M. Jofdan,.A.H. Aitken, D.T. Burton, and R.H. Gray, eds. Condenser biofouling control symposium proceedings. In:Ann Arbor Sci. Pubi. Inc., Ann Arbor, MI. Goodman, L.R., D.P. Middaugh, D.J. Hansen, P.K. Higdon and G.M. Cripe. 1983. 'Early life stage toxicity with tidewater silversides (Menidia peninsulae) and chlorine - produced oxidants. Environ. Toxicol. Chem. 2:337-343. Stephan, C.E. 1978 LC50 Program. Unpublished data. U.S. 'Environmental Protection Agency, Enviroi mental Research Laboratory - Duluth, Duluth, MN. USEPA. 1984. Ambient water quality for chlorine-..1984. EPA 440/5=84-030. U.S. Environmental Protection Agency. Washington, D.C. USEPA. 1985. Methods for Measuring the Acute Toxicity of Effluents to Freshwater and Marine Organisms. W.H. Peltier and C.I. Weber (eds.). U.S. Environmental Protection Agency, Wash., D.C. EPA/600/4-85/013. USEPA. 1985. Ambient water quality criteria for ammonia - 1984. U.S. Environmental Protection Agency, EPA 440/5-85-001. " USEPA. ` 1989. Ambient water quality "criteria for ammonia (Saltwater) 1989., U.S. Environmental Protection Agency, EPA -440/5-88-004. Vanderhorst, J.R., C. I. Gibson,-, L.J: Moore and P. Wilkinson. 1977. Continuous flow apparatus for ---- -- petroleum bioassay. 584. Wang, M.P. and S.A. Hanson. 1985. The acute toxicity of chlorine on freshwater organisms: time -concentration relationships_ of constant and intermittent exposures. Aquatic Toxicology and Hazard Assessment: Eighth R.C. Bahner and D.J. Hansen, Eds., American Society for Testing and Ma er al, Philadelphia. pp. 213-232. Page 22 of 69 Table 1. Information on organisms used in testing , Species Test Life Stage Length mm(±SD), Weight (mg±SD) Wet Dry ;. . Daphnid _ . (Daphnia magna) 48-h Continuous 48-h Intermittent <24h <24h NA NA NA NA NA . ' NA Page 23 of 69 /., Golden shiner (Notemigonus crysoleucas) 96-h Continuous 96-h.Intermittent Young Young 71.5(4.80) 74.9(6.09) . 3180(714) 3300(701) 890(225) 960(229) Rainbow trout > (Oncorhynchus mykissl 96-h Continuous 96-h Intermittent 15 day _ 15. day 24.0(.1.23) . 24.0(1..23) 98.0(1 1.9). 98.0(1 1.9) . 17.2(2.01) 17.2(2.01) Amphipod (Hyalella azteca) .: 96-h Continuous 96-h Intermittent juvenile juvenile NA NA NA NA 0.44(0..14) 0.44(0.14) Mysid ,` (Mysidopsis bahial. 96-h Continuous', °. ' 96-h Intermittent 5 day__ 5 day NA NA NA NA 0.171(0.003) 0.169(0.003) Silversides (Menidia : beryllinal.., 96-h Continuous 96-h Intermittent 8 day - 11 day . 10.6(0.93) 11.6(0.76) • 4.81(2.08) 8.24(1.57) 0.96(0.42) 1.68(0.33) Daphnid (Daphnia magna) 48-h Continous . 300 pg/I Ammonia. < 24h NA .. NA' _ NA Mysid . (Mysidopsis bahiaJ 96-h Continuous 300 pg/I Ammonia 5 day NA NA 0.168(0.005)" 1Table 2. Mean. water quality (±SD) for the chlorine studies Test DO. (mg/L) pH Cond/Salinity* _ AIk. (as mg/L CaCO3) Hard: (as ring/L CaCO;) FRESHWATER Daphnid Continuous 8.5 (0.2) 7.31- 7.71 333.3.. ' (17.0) 152.5 (2.5) 144_5 (2.9) Daphnid Intermit' , 8.4 (0.1) - 8.21- " 8.34.. 366.7 . (20.5) 108.3 (2.4) 161.0 (32-7) Shiner Continuous 7.6 (0.2) 8.16- 8.36 368.3 (25.3) 133.3 (16.5) 184.3 (20.0) Shiner Intermit 6.8 (0.1) 7.41- 7.68 350.0 (9.5) 100.0 (15.8) 145.5 (5.1) Trout Continuous 7.7 . (0.1) 7.20- 7.64 . 334.0 (6.5) . 132.0 (2.4) • . 160.0 (3.3) Trout Intermit 7.7 (0.1) 7.20- 7.64 334.0 (6.5) . 132.0 : 160.0 Amphipod Continuous 8.0 (0.1) . 7.84- 8.00 363.0 - " . (3.4) 165.0 (7.1) 138.0 (4.3) Amphipod Intermit 8.0 (0.1) , 7.84- " 8.00 363.0 (3.4) _. 165.0 . . (7.1) 138.0 (4.3) Daphnid w/ Ammonia 8:6 (0.1) 7.35- 7.90 . 341.2 " (14.3) ' 159.0 - (5.1) 142.0 (3.2) SALTWATER Slversides Continuous 7.2 (0.2) 8.36- 8.52, 20.7, - "(0.45) Siiversides Intermit ` . 7.2 (0.2) 8.33-: 8.65 20.5 (0.44) Mysid Continuous , 7.2 (0.2) 8.36-°. 8.52 - 20.7 "(0.45) Mysid ; Intermit , 7.2 (0.2).. 8.33- . 8.65 20:5. (0.44) Mysid w/ Ammonia 7.7 (0:1) . 8.00- . 8:11.. 21:0 (0.82) * Conductivity expressed" as pmhos/cm; salinity expressed as ppt I � I � Table 3. Mean wateir quality (±SD) for the chlorine/NaBr study Test Daphnid Continuous Daphnid Intermit 9 DO . (mg/Jr) • II 814 (0�1) pH 7.28- 7.77 8.21- 8.34 Cond/Salinity* 331.2 (14.3) 366.7 (20.5) Alk. (as mg/L CaCO3) 160.0 (5.0) 110.0 Shiner Continuous 716 (012) 8.11- 8.33 368.3 (25.3) • (4.0) Hard. (as mg/L CaCO3) 141.0 (15.9) Shiner Intermit 6E8 (oJ1), 7.41- 7.68 350.0 (9.5). tom (15.8) 145.0 (3.0). • 178.7. (8.2) 184.3 (20.0) 145.5 Trout Continuous Trout Intermit Amphipod Continuous Amphipod Intermit 7.5 .(01,1) 7)5 (0 11)1 7.24- 7.41 7.24- 7.41 7.81- 8.01 7.81- 8.01 334.0 (6.5) 334.0 (6.5) . 363.0 (3.4) 363.0 132.0 (2.4) 132.0 (2.4) 165.0 . (7.1) 165.0 (5.1) 160.0 (3.3). 160.0 (3.3) 138.0 • (4.3) 138.0 f Daphnid 8.6 7.33- . 341.2 159.0 142.0 w/ Ammonia . (0.1)' ' 7.89 (14.3) ... (5.1) (3.2) Silversides 7.2 8.36- 20.7 Continuous .. (0.2) ! 8.51 .. (0.45) `Silversides :: 1 7.2 { . 8.30- 20.5 Intermit • (0.2) 8.69 ' (0.44) Mysid 7.2 I : 8.36- 20.7 - Continuous: (0.2)I 8:51 (0:45); Mysid Intermit Mysid. w/ Ammonia 7.2 j 8.30- 20.5 (0.2) j 8.69_- (0.45), 7.7 (0.1) 8.02- 8.16 21.0- (0.82) iI * Conductivity expressed as j.unhos/cm; salinity expressed as ppt Page.25.:of`69. Amphipcid Toxicity of Chlorine and Bromine on Freshwater and Saltwater animals Notemigonus crysole rrcas Notemigomrs= cr}soleucas Oncor/rynchus myk iss 48-h Intermittent 96-h Continuous 48-h Continuous 300 pg/L Ammonia 3.61 2.96 & 4.43 9.90 8.80 & 11.31 -o• w to CD 0 Table 4 (continued) LC50 with Cl2 LC50 with Cl2 + Na13r Common Name Species Name `.Toxicity .-Indicator peg TRO/L ± 95% C.I. pg Chlorine/L '± 95% C.1. peq TRO/L ± 95% C.1. pg Bromine/L, t 95% C.I. SALTVVATER Mysid ' Mysidopsis "96-h 1.75 62 __ L16 -- —0.93-&-1.41-- 92 — - - - -- -- -- 74 &--1-1-3 ---- - __--Continuous _ _ -1.47 &_2.0.9 _-_-52 & 7-4- -- �_ _ bahia_ — Mysid" , .. Afysidopsis bahia : :" 96-4. , Intermittent 5.92 4.77 & 7.25 210 - • 169 & 257 ' 4.60 .3.95 & 5.36 • 367 • 315 & 428 Silversides ,Afenidia • beryllina, .96-h .r Continuous 4.03 .3.24 & 5.16 143 - 115 & 183 0.82 0.62 & 0.99 . 65 50 &• 79 Silversides • Afenidia berylina 96-h Intermittent 5.44 4.20 & 6.79 .. ' 193 149 & 241 4.31 .3.67 & 5.13 .344 293 & 410 Mysid A•fysidopsis . bahia 96-h Continuous 300 pgjL Ammonia <0.59 - <21(5) ` <0.62 <50(6) Only 6 survivors at lowest concentration tested. . 2 Only 1 survivor atdowest concentration tested. 3 No survivors at lowest treatment._ " 4 Only 8 survivors'at-lowest treatment: 5 Only 3 survivors at lowest treatment. • 6 Only 2 survivors at lowest treatment.. • NOTE: In all test solutions the .concentration of total residual oxidants was measured as. TRO equivalents, and expressed as micro equivalents per liter (,v q/I:). The test -results are expressed as,micrograms/liter chlorine for all tests conducted with chlorine in the "'absence" of added bromides. For tests conducted in the presence of hroni.ides, toxicity 'is expressed as microgram/liter hromine. To • 'convert bromine into ."chlorine equivalents" divide the bromine 'concentration by 2:25. To .convert chlorine into "bromine equivalents" .multiply the ch-lorine concentration by 2.25. i Table 5. Chlorine TRO concentrations (in pg/L•cltlorine TRO) exbressed as'theornean (±SD) *ot all measurements mad:•during the test .eriod for each tr:atment I � .. TREATMENT i ONDITIONS I 1 Test l Rep ji I 2 I i, .. 1.3 4 I I I5 ' FRESH4!ATER ' • I ' ' I Daphnid A 24 ± 4.0 42 ± 5.0 . Continuous B 76 ± 8.0 162 ± 8.0 306 ± 15.0 24 t 4.0 • - 41 ± 6.0 73 ± 6.0 164 ± 12.0 C 24 ± 4.0 41 ± 5.0 314t25.0 74 ± 7. 0 163 ± 10.0 310 ± 20.0 Daphnid Intermit A 25 ± 4.8 40 ± 9.5 76 ± 7.9 B 20 ± 7.5 153 ± 20.5 290 ± 28.3 i45±11.2 86114.4 159±20.3 280 ± 14.1 cn c) C 23 ± 6.9 43 ± 10.5 81 ± 12.5 156 ± 20.0 285 ± 19.1 r Shiner A 41 ± 5.0 72 ± 9.0 Continuous B155 ± 10.0 312 ± 16.0 522 ± 13.0 0 41 ±6.0 73 ± 7.0 165 ± 14.0 308±13.0 C . 41 ± 6.0 73 ± 8.0 526 ± 19.0 160 ± 13.0 310 ± 15.0 524 ± 16.0 CD (D Shiner Intermit A 295 ± 33.0 418 ±39.0 670 ± 94.0 984 ± 125.0. B 295 ± 30.0 411 ±45.0 677 ± 94.0 950 ± 88.0 1477 ± 6.0 C 295 ± 31.0 416t40.0 177t.0 673 x 93.0 967 ± 107.0 1512 ± 46.0 Amphipod A 16 ± 4.4' 35 ± 4.5 Continuous. B ©4 ± 6.9 159 ± 8.1 316 t 20.7 14 ±4.4 • 36 ± 5.0 82 ± 8.6 157 ± 8.4 C 15 ± 4.5 35 ± 4.6 83 ± 7.7321 t 14.3 158f8.2 318 18.3 Amphipod A 36 ± 5.5 81 ± 7.7 153 ± 13.1 305 ± 29.5 Intermit B 35 t 5.3 78 ± 11.2 631 ± 88.1 153 i 13.2 302 ± 27.4 626 ± 92.0 C 35 ± 5.4 80 ± 8.8 153 ± 13.0 304 ± 27.8 629 ± 87.0 Daphnid A 20 ± 3.0 35 ± 5.0 79 ± 9.0 Ammonia B 16 ± 3.0 35 ± 6.0 69 ± 5.0 0.3 mg/L C 18 ± 4.0 35 ± 5.0 74 ± 9.0 • Table 5. Continued Test TREATMENT CONDITIONS 2 SALTWATER 3 Mysid Continuous 21 ± 6.0 21__± 2.0 21 ± 4.0 38 ± 6.0 39 ±_2.0__ _ 38 ± 4.0 _82±10.0 156±10.0 8-1 f-1-2-.0- ---- -159-± 1-1.0 -- 82±11.0 157 ± 10:0 Mysid Intermit 38 ± 6.7 33 ± 4.4 36 ± 5.6 72 ± 12.0 68 ± 12.2 70 ± 12.1 164 ± 21.2 158 ± 22.7 161 ± 22.0 348 ± 35.4 331 ± 39.8 339 ± 37.6 Silversides Intermit A B C 38±6.7 33 ± 4.4 36 ± 5.6 72 ± 12.0 68 ± 12.2 70 ± 12.1 164 ± 21.2 158 ± 22.7 161 ± 22.0 370 ± 24.5 350 ± 42.9 360 ± 34.9 341- ± 54.0 352- t-54.0 346 ± 53.0 678 ± 37.4 657 ± 43.8 667 ± 41.5 675 ± 34.2 655 ± 49.3 663 ± 43.0 Silversides Continuous 21 ± 6.0 21 f 2.0 21. ± 4.0 38 ± 6.0 39 ± 6.0 38 ± 6.0 82 ± 10.0 81 ± 12.0 82 ± 11.0 Mysid Ammonia 0.3 mg/L 25 ± 4.8. 20 ± 7.5 23 ±6.9 40i9.5 45 ± 11.2 43±10.5 76 ± 7.9 86 .± 14.4 81 ± 12.5 148 ± 27.0 151 ± 23.0 150. t 25.0 355 ± 43.0 400 ± 14.1 373 ± 40.0 153 t 20.5 1.59 ± 20.3 1,56 ± 20.0 290 ± 28.3 280 ± 14.1 285 ± 1.9.1 Note: A&B: Values are average TRO concentrations for each treatment and replicant. C: Values are the average IRO concentration for combined replicants of each treatment Table 6. Bromine TRO concentrations (in pg/L bromine TRO) 'expressed in the mean (±SD) of all measurements made during the test period for each treatment TREATMENT CONDITIONS FRESHWATER Daphnid Continuous A 34t11.3 B 43 t 9.0 . . C. 38t11.3 Daphnid , A Intermit B C. 45 ± 12.6 45 "t 0.0 45 ± 8.8 Shiner A 54 t 11.3 Continuous •B 52 t.11.3 C 53 t 11.3:.:. Shiner Intermit Amphipod Continuous C 333 t 74.3 331 t 76.5' 333 ± 74.3 36.t 10.8. 29 t '10.1 32 t10.4 81 ± 15.8 90- ± 20.3 • 86 ± 18.0 90-t 16.9 88 ± 22.5 88 ± 19.4 90 t 13.5 83 t 9.0 88 ± 1-1.:3 486 ± 85.5 493 t 83.3 491 t 83.3 95 ± 20.3 92 ± 22.1 95 't 20.9 140 t 20.3 155 t 29.3 146 ± 24.8 187 ± 29.3 155 t 22.5 171 ± 30.4 153 ± 20.3 158 ± 18.0 155 ± 20.3 929 ± 110.3 970 ± 123.8 950 t 119.3 182 ± 40.3 182 ± 26.3 182 ± 32.6 216 ± 24.8 223 ± 31.5 218 ± 29.3 351 ± 58.5 342 ± 51.8 347 ± 53.6 333 ± 33.8 349 ± 31.5 342 ± 31.5 1478 ± 155.3 1564 1.182.3 1523 ± 171.0 403 ± 38.7 378 ± 44.1 389 ± 42.3 Amphipod A Intermit B 34 ± 11.3 29 ± 9.0 32 ± 10.1 92 ± 22.1 88 ± 24.1 90 ± 23.0 178 ± 33.1 178 ± 27.6 178 t 30.6 380 ± 49.1 365 ± 48.2 374 ± 48.6 Daphnid A 34 ± 11.3 Ammonia B ' 29 ± 11.3 0.3 mg/L C 32 t 11.3 77 ± 15.8 65 ± 15.8 74 ± 15.8 149 ± 18.0 140 ± 20.3 1.44 t 20.3 383 ± 18.0 369 ± 24.8 376 ± 22.5 551 ± 47.7 540 t 63.7 547 t 46.4 716 ± 31.5 716 ± 40.5 716 ± 33.8 2407 ± 423.0. 2561 t -373.5 2500 ± 378.0 776 t 158.4 776 t 154.4 776 ± 148.5 698 ± 142.0 704 ± 149.2 702 ± 143.1 Table 6.. Continued TREATMENT CONDITIONS Test Rep 1 ,' 2 3 4 5 Trout Continuous A B 32 ± 10.8 27 ± 6.8 77 ± 13.7 74 ± 15.3 142 ± 41.6 140 ± 44.1 299 ± 65.0 313. ± 75.4_ 623 ± 65.0 ± 61.0 29 ± 9.2 77 ± 14.4 1142 f 41.9 _ __ __ _3.0.6-_±_ 67_7- • - _608 -_614--t-57.6------ _---- Trout Intermit A . ..B • C . 36 .± 10.4 29 ± 8.1. 32 ± 9.9 , . 81 ± ,16.9 77 ± 12.8 79 ± 15.1 180 ± 37.4 164 ± 41.0 173 t 39.4 - 392 ± 72.5 412 ± 63.2 401 ± 67.5; - • 689 ± 55.6 '711 ± 63.2 700 ±' 59.6 SALTWATER - co c Mysid Continuous' A B C 54 '± 9.0 52 ± 11.3 52 ± 11.3 97 ± 15.8 101 ± 18.0- 99±15.8 180 ± 36.0 180 -± 40.5 180±38.3 .. 443 ± 58..5 407 ± 49.5 425±56.3 716 ± 130.5 702 ± 101.3 • 709 ± 112.5 o C Mysid Intermit A ' .B C 101 ± 15.1 81 ± 14.2 92±17.1 225 ± 37.4 200 ± 35.8 213*37.6 412 ± 58.1 374 ±.53.1 394157.6 745 ± 93.4 685 ± 88.4 716±95.0- ' 1438 .± 86.6 1382 ± 115.7 1409±104.4 Silversides Continuous A B C .,. 54 ± 9.0 52 t 11.3 52 ±: 11.3 97. ± 15.8 101 ± 18.0 99 ± 15.0 180 ± 18.0 : . 178 ± 20.5 178 ± 18.0 473 ± 22.5 439 ± 49.5 457 ± 38.3 • 781 3 33.8 781 ± 51.8 781 ± 38.3 Silversides - Intermit . •A.... B. C. 101 ± 15.1' 81 ± 14.2 - 92 ± 17.1 225 ± 37.4 200 ± 35.8 213 ± 37.6 412 ± 58.1 374 ± 53.1 394'± 57.6. • 794 ± 74.7. 698 ± 42.8 • 747 ± 64.4 1391 ± 50.0 . 1260 ± 18.5 1325 ± 77.4 . Mysid Ammonia 0.3 mg/L . -A B -: C , ,. 50 1'5.9 '52 ± 8.3 -52 ± 7.0 90 ± 10.8 88 ;t 8:8 90''t'9.2 196 ± 22.7 205 ± 13.1 200 ± '18.7 356 ± 45.5 362 ± 45.9 ' 358 ± 44.3 662 ± 103.7 693 ± 146.5. 677 ± .124.2 .v ... . �. ., w as uv�nw a...u�r as nal u�rw.. ur c.c J. ABB: Values are average TRO concentrations for each treatment and replicant.. C: Values are the average TRO concentration for combined replicants of each treatment Table 7. Free available oxidant* and total residual oxidant (values in arenthe chlorine test expressed as 2g/L chlorine oxidants. P sis) in A value of 0 pg/L indicates FAO was not detected or quantifiable. Page 32 of 69 , Table 8. Free available oxidant and total residual oxidant (values inparenthesis chlorine/NaBr test expressed as ALg/L bromine oxidants*. in Daphnid Continuous A B 0 (23) 0 (23) 23 (113) 23 (124) 113 (203) 113 (203) 203 (450) 225 (428). Daphnid Intermit A B 0 (56) 0 (45) 0 (90) 0 (113) 0 (180) 0 (158) 68 (450) 0 (473) Shiner - Continuous A B 0 (45) 0 (56) 0 (79) 0 (90) 45 (146) 45 (180) 113 (315) 124 (338) Shiner A Intermit B 135 (360) 90 (360) 135 (360) 180 (405) ,495 (675), 450 (585) 630 (900) 720 (968) 495 (698) 450 (630) 473 (855) 338 (788) 495(698) 450 (630) Trout Continuous B- 0 (23) 0(23 0 (68) 0 68 (180) 158 (270) 1193 (1395) 1418 (1710) 540 (698) . -, ....... ,...... , - .•iv k.,vvl ". JOJ k/Lu) Trout Intermit A 0 (23) , 0 (68) 68 (180) 158 (270) . . 540 (698) B 0 (23) 0 (68) .. . 68 (191) ' .180 (338) . 585 (720) ' Amphipod A ' 0 (23) i 0 (113) 113 (203) 203 (450) 495 (698) Continuous B 0 (23) _ ' 0. (124) 113 (203) 225 (428) 450 (630) Amphipod Intermit A • 0 (23) 23 (113) 113 (203) . 203 (450) 495 (698) , B 0 (23) . -. 23 (124) 113 (203) 225 (428) - ' 450 (630) SALTWATER Mysid =_;. A 23 (45) , 45 (113). - 158 (203) 338 (450) 653 (788) Continuous B - 23 (45) , 56 (101) . . ' 169 (180) 293 (383) 675 (731) Mysid_:... . - Intermit A ' ' 0 (113) . ' _ ' ' 0(270) 135 (405) 630 (810) . 1328 (1575) :) . B 0 (68) 0 (203) 45 (383) 473 (743), 1418 (1530)' Silversides Continuous B 23 (45) 23 (45) 45 (113) 56 (101) 158 (203). 169 (180) 338 (450) 293 (383) Silversides.= Intermit. A 0 (113) 0 (68) -0 (270) 0 (203) 135, (405) 45 (383) 630 (810) 473 (743) 653 .(788) 675 (731) 1328. (1575) . . 1418 (1530) * To convert bromine to chlorine equivalents divide by 2.25.` Page.33 of,69 Table 9. FAO, measured during the ammonia exposures as Lcg/L chlorine or bromine (i.ig/L Bromine/2.25 = u/L chlorine equivalents) Test Daphnid Chlorine Daphnid Chlorine/NaBr Mysid Chlorine Mysid Chlorine/NaBr Replicants 1(A) 1(B) 2(A) 2(B) 3(A) 3(B) 1(A) 1(B) 2(A) 2(B) 3(A) 3(B) 1(A) 1(B) 2(A) 2(B) 3(A) 3(B) 4(A) 4(B) 5(A) 5(B) 1(A) 1(B) 2(A) 2(B) 3(A) 3(B) 4(A) 4(B) 5(A) 5(B) FAO TRO 20 10 Page„ 34-.of .69 Table 10. Decay Time (min) Oxidant decav,*'measured_ (�eq, TRO) in fresh water chlorine,- and chlorine plus • TRO` [ueq/LI TRO 144 [p.eq/L] astotal residual oxidant equivalents' and 20'ppt salt water upon the addition of 1.5times the stoichiometric amount`of Decay Time (min) TRO [ieq/L] Na Br. TRO LN [ILeq/L] Cl, + NaBr 0 5' 25.35 • 21.2k7 .I 3.233 3.057 0 5 25.35 15.41 15 30 90 19.01 I 18.31 ,d 15.2 2.945 2.907 2.722:. 10 30 85 14.65 3.10 170 13.38 2.594 160 11.27 10.48 3.233 2.735 2.684 2.573 2.421 2.349 270 360 0 5 10 20. 50, 110 170 260 380 13.18 I 12.68,E 28.17 -1 f � 20.85 j f i 19.15 17.• 32 15.77 13.52 12.82 2.579 260 8.39 2.189 2540 3338 3.037 2.952 2.852 2.758 2.604 2.551 350 - 0 4 10 18 30 90 150 7.61 28.17 14.93 12.96 3.338 • 2.703 2.562 11.83 2.471 9.72 , 2.274. 6.48 1.869 5.07 .. 1.623 3.38 . 1.218 2.25 0.811 These obseivatif ns are fitted to a two-phase first order model and plotted in Figure 1 (fresh water) and Figure 2 (salt water). 1 10.85 9.01 2.384 2.198 ,. 240 360 Table 11. Test Time (min.) 240 360 1290 1345 350 380 405 525 Oxidant Decay,x Measured as Total Residual Oxidant(TRO) Freshwater = Equivalents in TRO Range 4ugL Chlorine. 900 - 495 900 -. 450 727 - 275 840 - 250 Avg .± SD TRO Range kg/L Bromine 2025 - 608 1901 90. 2036 .- 338 . 1530 - <23 Ave. ± SD K,' (min') -. 0.015 0.010 0.023 0.017 0.016 ±,0.005 0.055 0.050 0.061 0.050 0.054 ± 0.005 0.848 0.775 0.947 0.812 (min') Chlorine; 0.001 0.001 0.001 0.001 0.001 _± 0.000 - - Chlorine Plus Bromide • 0.818 0.819 0.829 0.864 0.002 0.006 0.003 0.007 0.005 ± 0.002 0.988 0.806 0.998 0.983 0.986 0.983 0.983 0.980, The test results' are `expressed as micrdgram/liter (pg/L) chlorine for all tests conducted with chlorine in the absence of added bromides. For tests with bromides; added at 1.5 times the stoichiometric amount of chlorine, residual TRO concentrations are expressed as µg L bromine. The observations were fitted to 'a two-phase first order model. / Page 36 of 69. Table 12. Oxidant decay," measured as Total Residual Oxidant (TRO) equivalent ppt saltwater. Q s in • TestTime - TRO. Range ` - Ki. (min) ug/L Chlorine (rain') i 380 1000 - 320 :0.039 415 1000 - 350 0.055 705 1000 - 315 0.035 720 1000 -.310 0.048 1I Avg t SD , 0.044 t 0.009 TRO Range ". , / i;ce/L Bromine Chlorine Pius Bromide ! e 120 . 2205 - 360 0.085 0.873 0.008 240 .. . . 2183 - 45 0.094 360 , " 220 - 180 _ 0.073 � 0.910 0.0 I3 395 2216 - 22 , 0:798 0.005 0.083 0.873 0.009 Avg t SD 0.084 t-0.009 Chlorine 0.905 0.002 0.889 0.001 0.810 0.001 0.926 0.001 0.001 ± 0.001 0.009 t 0.003 0.984 0.887 0.853 0.936 0.998 0.994 0.972 0.964 'The test results are expressed as microgram/liter (pg/L) chlorine for all tests conducted with chlorine in the absence of added bromides. For tests with bromides, added at 1.5 times the stoichiometrc amount of chlorine, residual TRO concentrations are expressed as ALe/L bromine. The observations were fittedtoa two-phase first order model. Table 13. Estimates* of the relative environmental impact on a freshwater stream resulting from from the treatment of cooling water by chlorination in the presence and the absence of sodium bromide. Effluent Flow as % of Riverflow. Rainbow Trout Impact Ratio Chlorine/Bromine Golden Shiner Impact Ratio Chlorine/Bromine 0 1.19 2.21 10 1.45 3.37 25 2.38 5.15 50 6.71 22.9 -- • 100....._._ 9.41 .. 97.1 Estimates for rainbow trout are based on the Estimates for golden shiner are based on the following inputs: following inputs: 96-h LC50 : bromine _ 0.85 98_h LC50 : bromine _ 3.61 chlorine 1.66 96-h LC1: bromine _ 0.16 chlorine 0.48 chlorine 8.57 96-h LC1: bromine - 1.11 chlorine 2.06 . - Oxidant decay K, bromine - 0.054 K, bromine 0.054 Y � Oxidant deca K chlorine 0.016 y. _ K, chlorine 0.016 Kz bromine '0.005 . K2 bromine 0.005 K chlorine 0.001 K2 chlorine - 0.001 Further details are given in Appendix A Page 38.of.69 Figure 1: Oxidant decay as ueq TRO in freshwater 3:5 3.0 2.5 '- 2.0— 1.5 — 1.0 — 0.5 — Cl2 _ Cl2 +. NaBr k� =—1.81X-10 2 r = 0.902 2 k2 = —0.10X 10-2' r2 =0.790 Naer. 2 _ —5.49X 10-2 0.819 1.61Xi02 0.790 60 120 180 240 300 360 420 TIME (Minutes) Page 39 of 69 Figure 2. Oxidant decay as /leq TRO in saltwater 3.5 3.0 TIME (Minutes) Page 40 of 69 APPENDIX A Relative Environmental Impact Estimates for Chlorine and Bromine Used for the Control of Biofouling Condenser Cooling Systems by L. Bongers W. Furth B&B Environmental Services Inc. • Baltimore, MD. June 1991 Page 41. of 69 ABSTRACT When used in combination with chlorine, sodium bromide can significantly reduce chlorine application requirements because thebromine oxidants generated under such conditions control biofouling more effectively. Also, since bromine oxidants dissipate two to five times faster than chlorine oxidants, the impact on the environment could be considerably less. Therefore, although the LC5's for bromine oxidants are lower than the LC53's for chlorine oxidants, the effect of the more rapid decay combined with the. Tower demand could significantly reduce the environmental impact of biofouling control. To evaluate the extent of the impact reduction and the factors affecting the reduction, the relative mortality risks were ..estimated for rainbow trout and golden shiner. In the calculations, the two test species (a freshwater and a saltwater species) were subjected to continuous biocide applications. It was further assumed that the electric facility used varying amounts of the flow of a freshwater stream for heat rejection. Computations indicate that asignificant reduction in impact can be expected . when sodium bromide is used in conjunction with chlorine. The extent of the environmental benefits would increase when biocide application rates increase, as well as when a larger portion of the river flow is used by the electric facility for heat rejection. These findings indicate that the anticipated reduction is principally attributable to the relatively rapid chemical decay of bromine oxidants and, to a lesser extent, also to the lower amount of bromine oxidants 'needed for the same degree of biofouling control. Page 42- of 69 A. PROBLEMSTATEMENT Since there is a viable alternative to chlorine for controlling• biofouling of power plant cooling systems,_ the environmental consequences oaf changing from chlorine to the alternative must be ascertained.' The alternative considered here is bromine, which is generated from chlorine when sodium bromide is simultaneouslyadded to chlorine in the cooling waterl One way of evaluating the environmental impact of such a change is. to estimate the relative mortality risks to which all the organisms are subjected when they -are entrained -in chlorinated or broininated' water which flows through the cooling system. The impact estimate would also include the effects in the receiving waters which mix with the discharge. The sample calculations, shown below, are based on mortality and chemical decay information collected as part. of the present studv2. The calculations provide a comparative impact estimate for rainbow trout and golden shiner.. The method is based upon a simple and understandable set of computations,: Similar calculations can be made for other organisms for which the mortality and the no -effect threshold information is available. 1 I Throughout this appendix we shall use a Lagrangian approach; that is, we start With a parcel of ^water,•and follow it through the plant and thel transport and mixing in. the river. The .oxidant. concentration in that parcel of water, as a function time, is the concentrationdefined in this manner. Further, the; time integral of the concentration is also such a Lagrangian integral. Since this integral will be used to estimate the impact, we assume that the exposed organisms effectively' follow the flow. 1Please se e 1`ease�`"see B. ASSUMPTIONS text for added discussion.' text. Page'43_of 69 1• Physical Arrangement The following sequence of events is assumed:' Thebiocide is introduced into the once -through ouu gh cooling It passes through the system, with no dilution returned to the river. until it is This river flows: steadily away from the cooling: water intake. In the river, the concentration of the biocide in_the,coolin water is diluted with theriver.water. g After a certain time,this dilution is effectively com let (i.e., the river is laterally well mixedmp ew xed fl proceeds downstream withnoadditions or losses to the -water. r. 2. Chemical Reactions: Based upon experimental data, it is assumed that the chem (i.e. biocide) undergoes••a two-phaseical asi- process . .That is, if'- M (t) is them mass remaining timeorder t, decay M( t) exp (-k t) M(0) exp (-kits) exp (-k2 ['t- Let c(t) be the concentration4, define cB-sc(0) e-kttl 0 s t.s ]) tlst<ce The concentration, including chemical decay and dilution, is c(t) M( t) divided by dilution factor c(0) M(0) 3Please see text.. 4A notation table is provided at the end o . - .-- _ f this appendix Page 44:of 69_.- 3. Mortality' Relationships One -cif-the key assumptions is thatthe time integral of the concentration above a threshold concentration is a measure of the impact:. The threshold concentration; of course, is the largest concentration which a specified organism can withstand for a long time.peribd"without suffering acute, toxic effects. In absence, of other_i-nformation, a LC15 value may be, used in the computations. I For some organisms, the LC50 or LCno concentrations, as a function of exposure time X, .are reasonably accurately described by a hyperbola:.- _= I aX +,b • i X - c where, a', - b; -ands c are constants6.. In, such a -representation,' the threshold is the concentration as X goes to infiity, 'that is, the ,constant a.' This constant, \even though it dependsnAupon the organism and -the -biocide, should be reasonably independent of.the mortality level.:.Also_, the constant c, .which. has dimensions of time, is' usuallysmall compared toltimes of.interest, such as 96 hours. We- can- simplify where. this equation, as follows Y T = constant Y = ,Concentration above threshold T = Time beyond c and where the constant depends upon mortality level and, of course, the biocide and species considered This equation is consistent with a<dose-above-a-thresholdevaluation, approach. 4. Mixing The hydrological mixing of the effluent with the receiving stream is complex and depends on site specific"features. Eventhough this phenomena ��may be one of the- few'aspects of the over-all problem which is. solvable from first or second principles we shall use only a very simple way of estimating the dilution. Presuming that the mixing process is not iflfluenced by the choice of biocide, it 5 T,C'x, (T) ; is meant the concentration which results in XX o mortality when exposed for T_time. If T is not specified, assume it to be 96 hours. lease see Wang: and Hanson, 1985, asreferenced in the text. Page 45 of 69 is reasonable to assumethat the comparative is not significantly impact of two biocides Csnnotuentny, y influenced by the exact nature of the mixin we shall assume that the amount of river water mixed with' the effluent increases proportional with time, until all of the river flow is involved. It is further assumed that during this mixing the effluent is completely mixed lateral to it's flow (i.e., that it is Independent of space, in the Lagrangian system. a that longitudinal mixing is negligible. ), nd The dilution factor7, with the above assumptions, is MIN( �', MAX( 1, 1+(Y-1) C -C: C„, - Cr 5. Measure of Impact The time integral of the concentration over the thresh _ .. old is Z = f max[ (c(t) -c) , o] dt 0 - C• f (c(t) -cm) dt 0 where t' is the time when c(t) = crH and where cTH is the threshold concentration. To obtain the relative impact, we calculate Z' = Z C96 Cr-N where c96 is the concentration for LC at 96. hours. The has the dimension of time. The relative impact between quantity it ' and 2 (namely,en biocides Z chlorine oxidants and bromine oxidants w 1 ratio of the above quantity calculated for each biocide, or the 2 . 2- C 96 c1 _cant . 7 Z1. R1.2 = 2 Z where the superscripts refer to biocide land 2. This ratio has no dimension. If it is larger than 1, biocide 1 has a larger im ac than biocide 2. This ratio may reflect the comparative mortality. 7 Please see notation section for definition ofthe symbols Page 46 of 69 C. SPECIAL: CASES Some special cases can be solved simply.. For example, if: we have no mixing,_with the river water, as would happen if all of`the river water is used for cooling, we have 1. c(0) Z' + TH c t• C9 6 - CT'�l kl . C9 6 - Cm, (c(o) -ca.) k2 + (cB-c) k kl k2 (c96 - cam) if cBsc TN CB> C In contrast, if theriver flow is very large as compared to the effluent, and ! the concentration is'. immediatly diluted to negligible- leveis _as soon as the effluent reaches ethe river, then t=cnN c 1 c (0) -k t —' [1-e 1r] Sn - C:x kl C9 - C27y provided only that the concentration in the effluent just prior to enteringthe river is larger than either cg or cm CALCULATED CASES 1. Impact: of Decay Times Several:_.computations were made for the chlorine 1):.: � and.... bromine oxidants - (biocide 2), oxidants (biocide on determining- the impact of their different chemical decay times• The ratio of the. total river flow to the effluent flow was used as a. parameter. The physical parameters are shown in Table 1,°and the chemical and _ biological parameters are shown in Table 2a. The organism for which impact is calculated is the Rainbow Trout. In order to evaluate the impact of the chemical decaytimes,;• the..initial concentration in the,cooiing water is twice the LC50 concentration : for both biocides. The impacts; t'-� and the impact ratio were calculated for various amounts pf effluent flowcomparedthe with these parameters. The results. are shown in Table 3aVeInf that table, both t' and Z. have the dimension5 of minutes.. From these computations it is evident that bromine has less of -an adverse impact than chlorine.. Forexample,' if the cooling -system' borrows:25% of the river flow, the impact_ of'bromine-is'only about. 40% of the impact of chlorine. Additional. computation.were made Page 47 of 69 which showed that the benefits of bromine over chlorine increases as both initial concentrations are increased. With hindsight, this is what one would expect. Not surprisingly, the larger the fraction of the river that is.used for cooling, the larger the relative benefits of bromine. The "reason" for the advantage, in all cases, is the more rapid chemical decay of bromine as compared to chlorine. 2. Combined Impact The computations discussed above dealt principally with the difference in the decay times. Additional computations, to include the impact of different initial concentrations relative to the LC50 levels, have to be made. Sample computations were made for the Golden Shiner. For this organism the chlorine and the bromine LC50 concentration are shown in Table 2b. The no -effect threshold levels, as well as the initial selected concentrations are also shown in that table. It should be noted -that the ratio of the initial concentration to the LC50 values are different for the two biocides. These initial concentrations were Selected on the basis of a methodology developed by Bongers et al 1977 and Liden et al 1980. The stated biocide concentrations would control biofouling to operationally acceptable levels at an ambient temperature of 25°C. The results of the sample calculations are shown in Table 3b. E. CONCLUSIONS These sample computations indicate that a significant reduction in the environmental impact may result from using bromine instead of chlorine for biofouling control. This anticipated reduction is attributable to the relatively rapid chemical decay of thebromine oxidants, and also to the relatively lower amount of bromine needed for the same degree of biofouling control. For the chemical and toxicity data used, the "benefits" of bromine (i.e., reduced mortality) would have a tendency to increase as biocidedemand increases and/or the cooling water flow increases relative to the river flow. With hindsight, this is what one would expect. Thus qualitative common sense is matched by the computational method, which has the added advantage of being both unemotional and quantitative. Critical issues not addressed are: The effects of changes in oxidant --decay which may result from changes in water quality; • LC50 values significantly different from those used in..these sample computations; • Page 48 of 69 "Stationary" organisms, such as benthics which reside in•the mixing zone, and organisms. which enter the cooling water after it is discharged; and Intermittent biocide applications instead of the continuous application as used in the present computations. Page 49 of-69 Table 1 Physical Inputs t r Effluent Flow/ River Flow 60 minutes 5 minutes 0, 10%, 250, 50%, and 100% Table 2a Chemical and Bioloaical In ut Rainbow Trout Chlorine Bromine - c(0) .3 .32 1.70 µ eq/1 c96 1.66 0.85 µ eq/1 c(o) 2 c,' 2 TV 0.48 0.16 µ eq/1 k1 0.016 0.054 min-1 k2 0.001 0.005 min-1 tl 15 15 min Table 2b Chemical and Biolo ical In ut Golden Shiners Chlorine Bromine c(0) 9.44 2.66 µ eq/1 C96 8.57 3.61 µ eq/1 moo) 1.10 .737 ,c CTxf 2.06 1.11 µ eq/1 k1 0.016 0.054 min-1 k2 0.001 0.005 min-1 CI 15 15 min Page 50 of 69. Table 3a Results of Computations. Rainbow Trout T-1 Chlorine Bromine R1,2 Z' t• Z• t. 0 11.4 5 9.61 5 1.19 0.10 24.0 . 32 16.6 26 1.45 0.25 61.0 323 25.6 57 2.38 0.50 336 1010 50.1 188 6.71 1.00 1148 1709 122. 326 9.41 Table 3b Results of Computations Golden Shiners T11-1 • Chlorine Bromine R, 2 Z' it. Z. t-. '0 5.39 5 2.44 5. 2.21 0.10 9.95 21 2.96 8.5 3.37 0.25 17.6 50 3.41 11 5.15 0.50 88.3, 604 3.85 14 22.9 1.06 433. 1297 4.46 28 97.1 Page 51 of 69 Notation Symbol Definition a, b, c Constants c(t) Concentration LC50 concentration, 96 hrs CB c (0) ei-kl bt cTH Threshold concentration k1,2 Exponents in chemical_ decay M(t) Mass measure Ratio of effluent flow to total river flow Ratio of Z' for biocide 1 to Z' for biocide 2 Time, time = 0 -. is at introduction of biocide tl Break time, chemical equation tin Time when mixing complete tr Time when effluent reaches river t' Time when c(t)=c T TH X - c X Exposure time in equation I' Concentration, specified mortality Y - c : Z Defined in text Z' Defined in text C96 R1, 2 * Note: Superscripts refer to biocides Dimension various eq/ 1 µeq/1 µ eg/ 1 µ eq/1 min-1 min min min min min time hrs mg/1 conc. time conc, time t * Page 52 of 69 APPENDIX B Relative Environmental Impact Estimates for Chlorine and Bromine Used for the Control of Biofouling Condenser Cooling Systems Page 53 of 69 PROTOCOL FOR THE TESTING OF THE EFFECTS OF SODIUM BROMIDE ON THE TOXICITY OF CHLORINE TO FRESH AND SALTWATER ORGANISMS Prepared for The Sodium Bromide/Bromine Chloride • Task Force Prepared by Leonard H. Bongers, Ph.D. Dennis T. Burton, Ph.D. August 1990. Page 54. of 69 FOREWORD This protocol, was prepared at the request of the Sodium Bromide/Bromine Chloride Task Force by Leonard i H. Bongers, Ph.D., B&B Environmental Services, Inc. and Dennis T. Burton, Ph.D., Johns Hopkins University's Applied Physics Laboratory, Environmental Sciences Group., The test protocol is designed in accordance with suggestions submitted by EPA (Mr. Charles Kaplan's memo of March 16, 1990) to the Task Force. Page 55- of 69 TABLE OF CONTENTS FOREWORD INTRODUCTION PROGRAM OBJECTIVE TECHNICAL APPROACH AND METHODS Oxidant Analysis Exposure Procedure Test Organisms and Exposure Conditions Treatment Conditions Quality Assurance and Quality Control REPORTING PROCEDURES Total Residual Oxidant Reporting LCSO Reporting PROGRAM SCHEDULE Page • 5S 57 57 57 57 58 61 62 64 65 65 65 66 Pace 56 of 69 INTRODUCTION Chlorination of wastewater bylim Poiws .to einate the discharge of pathogenic organisms and: the - use of- chlorine by electric utilities to: inhibit biofouling are a widespread practice. Research has shown, however, that chlorine -induced oxidants, since they decay relatively slowly, may.. be toxic to aquatic life when discharged into receiving waters. The use of sodium bromide in conjunction with chlorine may solve this problem. applied with chlorine, sodium bromide is oxidized by hypochlorous acid (HOC1) to hyp bromous acid (HOBr) and sodium chloride. Due to the relatively low bond strengths, bromine residuals exhibit low stability. They are more reactive than chlorine residuals and; thus, should perform better_ In cooling water containing ammonium salts, application of sodium bromide with chlorine should result in much lower levels of oxidant residuals because the slow-deca rme would- not be generated. Ymg chloramines The protocol outlined here is designed to evaluate the decay.of oxidants generated by chlorine in fresh and salt water in the presence and in the absence of sodium bromide ano determine the effect of sodium bromide on the biotoxicity. d to .PROGRAM OBJECTIVE The 'objective of the proposed test , program is to compare residual biotoxicities to representative fresh water and saltwater organisms exposed to water chlorinated in the presence of sodium bromide with similar water chlorinated in the absence of added sodium bromide. TECHNICAL: APPROACH AND METHODS :Oxidant Analysis -The chlorination of fresh and salt water may result in the formation, of a large number cf :: reaction products having varying kinetic constants- and_ oxidizing capacity. titration 'method, described -in Standard Methods, 408C (APHA 1985), will be Selected nto determine total residual oxidants (TRO). Since it is essential to preserve the chemical conditions :-as of the moment of sampling, a back-titrationamperomet is end -point detection method will be selected: Fixation of oxidants at the time of sampling may be necessary because free oxidant, and especially bromine oxidants, decay relatively rapidly. .Otherwise, the measurements could result in a substantial over -estimate of toxicity. To implement the method, excess phenylarsine oxide (PAO) will be added to the samples to fix available oxidant. Unreacted PAO will be determined by back titration with iodine solution of known concentration using an arnperometric titrator for endpoint detection. Potentiometric methods also will be evaluated to . determine whether direct -mode measurements provide sufficient sensitivity, accuracy and precision. If performance satisfies program objectives, the technique will be employed for routine TRO monitoring. We anticipate the amperometric back titration method to be able to routinely detect TRO levels of 0.01 mg/L and quantify levels Of 0.02 mg/L of chlorine equivalents. • Exposure Procedure In view of the anticipated rapid oxidant decay, special provisions were necessary to create a reasonably stable environment for animal exposure. The design selected, illustrated in Fig. 1, will, at constant biocide feed rate, obtain steady-state oxidant decay along the length of the channel. Withdrawal of test fluid at a given location along the decay channel will yield fluid of constant total residual oxidant leveL Diluent water (fresh or saltwater) (A; Fig. 1) and stock halogen solution (chlorineor chlorine plus sodium bromide) (B; Fig. 1) will be continually mixed in a mixing chamber (C; Fig. 1). The halogen stock solutions, the concentrations of which will be determined during the initial phases of the study, will be held in glass containers wrapped in black plastic to exclude all light. Water leaving the mixing chamber will flow through the PVC decaymodule of 10' sections (D; Fig. 1) to allow for decay of the oxidants. Halogenated water will be delivered from the decay module to replicate test aquaria (F; Fig. 1) at points which provide a geometric series of five test concentrations. We will attempt to include one concentration in the geometric series that kills 84 to 100% of the test organisms and one concentration that kills between 0 to 16% of the test organisms. Observations will be made at a minimum of 1, 2, 4, 8, 12, 24, 36, 48, 72 and 96 hours. Observations of abnormal behavior, iminobiliry, Ioss of equilibrium, etc. will be recorded. The test aquaria will be sized so that loading of the fish will. not exceed 0.5 g/L. Loading will be less for the invertebrates. All test aquaria will be held in a constant -temperature water bath (E; Fig. 1). All materials for both the chlorine and chlorine/sodium bromide test syste:*ns will be PVC, silicon, or glass. Dissolved oxygen and temperature _will be ,measured in all test chambers in replicate.A during the period TO to T24 and T48 to T72 hours of the study; replicate B. during the period..T24. to.'.T48 and T72 to T96. Conductivity -.Or salinity.. and pH . will be measured by standard procedures at the beginning and end of each test and every 24 hours in all controls,., and- the. high, medium, and low halogen concentrations. Total..Residual Oxidants (TRO) concentrations'are to be measured, as a minimum, at 1, 2, 4, 6, 8, 10, 12, 24, 36, 48, 60, 72,' 84, and 96 hours.--.TAO is -to -be measured in each test chamber for, all.replicates. Page 58 of 69 Test procedures 'and statistical analyses will be performed in accordance with EPA/600/4- 85/013 with the following exceptions: 1) all test temperatures will be 25 ± 2°C except for rainbow trout which will be run at 15 + 1°C, and 2) reference toxicant information will be supplied for daphnids and mysids only. Page 59 of 69 III • F Figure 1. Schematic of oxidant decay channel used for side by side comparison of test solutions containing chlorine in one channel while the parallel. channel (not shown) contains a mixture of chlorine and sodium bromide. The decay modules will be constructed from PVC schedule 40 pipe with inside diameter of 2, 3, or 4 inches. A = Diluent Water B = Halogen Tank C = Mixing Chamber Page 60 of 69 . D = Module E = Water Bath F = Test Aquaria Test Organisms and Exposure Conditions. Flow -through tests will be performed on early life stages of the following organic Fresh water organisms: Species • Age orSize : Rainbow trout (Oncorhvnchus mvkiss) 15-30 days old ± 48 h Common shiner (Notropis sp.) -- 1 to 2 inches Amphipod (Garnmarus sp. or Hvallella sp.) Juvenile Waterflea (Daphnia manna) < 24 hrold Salt water organisms: Atlantic silverside (Menidia menidia) * 7-11 days old + 24.h ' Mysid shrimp (Mvsidopsis bahia). 1-5 days old + 24 h Biotoxicities will be xpressed as: Rainbow trout Common shiner Amphipod Waterflea Atlantic silverside Mysid shrimp 96-h LCSO 96-h LCSO 96-h LC50 48-h LC50** 96-h LC50 96-h LC50. The waterflea and mysid -shrimp will be obtained from the Johns Hopkins- University/Applied Physics Laboratory"(JHU/AP.L) Culture Facility located at Shady Side, Maryland, where the, studies, will be conducted: Rainbow trout, common shiner, amphipod,- and Atlantic silverside will be 'obtained from various suppliers. Each species will be ,exposed to. chlorinated water and chlorinated/brominated; water in',separate systems run side by' side All species will be tested: by definitive continuous flow acute ` toxicity test procedures described above. Briefly, five test concentrations plus control with two replicates of 10 organisms minimum per replicate will be used. All exposures will be 96 hours with the, exception ofthe water flea which will be 48 hours:, The acclimation and test temperature for all of the test animals, with the exception ofwrainbow trout, will be 25 (±2)°C. Rainbow trout will be acclimated and' tested at 15 ± 1°C. Non -chlorinated deep well water, which has an average alkalinity of 7156 mg/L as CaCO„hardness of r---.190 mg/L as CaCO„ and pH of will be used In the event that the Atlantic silverside minnows are no; available silverside minnow (Menidia bervllina) may be substituted .' ** An attempt will be made to provide a 96-h LC50. Page 61. of,_69_. for the freshwater organisms. Filtered Chesapeake Bay water 8-12 ppt salts to a salinity of rz 20 ppt will be used for the salt water organisms. augmented Dissoly dsea oxygen concentrations will be maintained at, a minimum of 4.0 mg/L at 25°C and 6.0 mg/L at 15°C. The photo period will be held at 16 hours light, 8 hours dark for all studies. Treatment Conditions. For each organism tested, each set of pairedtreatment conditions 1.A and 1.B; 2.A and 2.B; 3.A and 3.B shall be conducted simultaneously. Using test organisms and exposure procedure identified above, the following treatment conditions will be tested: Treatment Condition 1.A: Continuous application of C12 and ClJNaBr; rainbow trout,. common shiner, amphipod, waterflea; groundwater. Two test runs will be made with the listed fresh water organisms. Groundwater will be used in this test series. For each test.run, a constant rate of chlorine without sodium bromide will be fed to one decay channel whereas sodium bromide' will be added to the second channel at 1.5 times the stoichiometric concentration of chlorine. The animals will be exposed to biocide concentrations from approximately 1 mg/L TRO to the residual level remaining after a decay time of approximately 90 minutes. Ninetysix-h LC50s will be determined for all animals with the possible exception of the waterflea. Treatment Condition 1.B: Continuous: application of Cl, and CLJNaBr, Atlantic silverside and rnysid shrimp; 20 ppt salt .water Two "test runs will be made with the, marine' organisms listed earlier. Estuarine water (20 ppt salinity) will .be used for this test series. Biocide applications will be as in Treatment Condition 1.A.. Ninetysix-h LC50s will be determined. Treatment Condition 2.A: Intermittent application of Cl2 and CLJNaBr, common shiner and water flea; groundwater. To evaluate the effect of intermittent biocide. be applied for 40 minutes at 8-h intervals. Chlorine one channel Will receive, in addition, NaBr at 1.5 chlorine. Intermittent LC50s.will be calculated. Page 62"of:69 application, elevated levels of biocide will will be injected in both channels, whereas times 'the stoichiometric concentration of Treatment Condition 2.B: Intermittent application -of C12 and C1,,NaBr; Atlantic silverside and mysid shrimp; 20 ppt salt water. The test run will be as described under Treatment Condition 2.A, except that salt water will be used. - .. Treatment Condition 3.A: Ammonia; CLt; waterflea; groundwater. To evaluate the effect of chloramines . on . biotoxicity, waterfleas will be exposed to groundwater chlorinated in the presence of ammonia. The test channels described earlier will be used for this test series as well. A fortyeight-h LC50 will be calculated. In addition to TRO, FAO shall be determined on a 12-h interval in the stock solution and the highest exposure concentration .tested. Treatment Condition 3.B: Ammonia; CL,/NaBr, mysid; 20 ppt salt water. To evaluate the effects of bromamines on biotoxicity, the test procedure described. under 3.A will be repeated using chlorine in combination with sodium bromide. This will include the determination of FAO as in 3.A. Additional Tests Die-awav Tests These tests will be designed to measure oxidant decay with time in the dark. TRO measurements will be started at approximately 0.3 mg/L and measurements shall be continued until a concentration of approximately 0.02 mg/L or less is obtained. A sufficient number of measurements shall be obtained to allow a reasonable plot of the data.. A total of four tests will be performed as follows: Freshwater with chlorine.± sodium bromide Salt water with chlorine ± sodium bromide. At predetermined intervals, a 200-ml aliquot will be taken, fixed with PAO, and analyzed for residual oxidant. Page 63 of 69 Free Available Oxidant Measurements Using Standard Methods 408C (1985), FAO will be determined in addition to TRO, one during a test run when sodium bromide is added to the groundwater, and once durin a tot. run when sodium bromide is absent. g Table 1.. Summary Test Results Treatment Condition L_ Test Number of Fluid* Chambers Conc • Controls Species 1A C12 vs C12/NaBr GW 2 5 1B C12 vs 'C12/NaBr SW 2 2A C12 vs C12/NaBr 2B C12 vs C12/NaBr - GW2 -SW2 5 5 3A C12 vs C12+NH4 GW 2 5 3b C12/NaBr vs GW 2 5 C12/NaBr+NH4 * GW: groundwater SW: salt water uality Assurance and Quality Control The Toxicity Testing Group of JHU/APL has a quality assurance%quality control program for all phases of its toxicity projects. The objective of the program is to assure that are representative and valid; 2)are�ma,1} all results testing procedures or reports; 3) results of all studiese provide identifyto atisfac oand re basis cty for comparison in with other studies;. and 4) .confidence. in the results of the' Toxicity servicesTesting Group cis sufficient to assure their reliability to the sponsor, regulatory details see the JHU/APL manual entitled "Standard tiang Procedureencies and s e forbAcutlic. eo E� further Toxicity Tests with Freshwater and Salt Water Organisms." July 1987. This SOP manual is submitted: to providequality assurance and quality control information for this study. However, this manual, dated July 1987, is incomplete insofar as -it does nor reflect all conditions -planned for this study. To the extent that any condition in the SOP is inconsistent with the condition stated in the protocol, the condition in the protocol shall govern. aon 2 2 Exposure. 88 44 44 44 22 22 REPORTING PROCEDURES Total Residual Oxidant Reporting All oxidant measurements will be •chlorinated water, the oxidizing capacity as chlorine equivalents. No attempt or constitute the oxidants. LC50 Reporting reported in mg/L. When bromide (Br) is added to of the solution will be expressed as mg/L oxidant, or speculation will be made on what chemical species The definitive; acute toxicity data will be analyzed statistically in accordance with EPA document 600/4-85/013. 4 Page 65 of 69 B & B ENVIRONMENTAL SERVICES, INC. Tel (301) 566-8109 Fax. (301) 362-2571 • THE TESTING OF THE EFFECTS OF SODIUM BROMIDE ON, THE TOXICITY' OF CHLORINE TO FRESH AND SALTWATER ORGANISMS Test Schedule 1. Design, Installation,;& Testing Of Set-up 1.1 * Order and receive control equipment; 1.2.* Design and assembly of modules; 1.3 * Installation of control equipment; 1.4 * Pre -op test runs; 1.5 * Program checkout,including 2. Biotoxicity Test Runs 2.1 * Treatment condition IA and/or 1B; 3 2.2 * Treatment condition lA and/or 1B;, 3 2.3 * Treatment condition 2A and 2B 2.4 * Treatment condition 3A and 3B 3. Die -away Test 4. Final Draft Report Page 66 of° 69 completion completion completion completion analytical species species 431 Drury Lane Baltimore, Maryland 21229 10/15/9.0 10/15/90' 10/31/90. 11/15/90 11/15/90 11/16 to 12/31 1/1 to 1/31 2/1 to 3/8 3/11 to 3/31 12/1/90 tol/31/ 5/1/91 _ APPENDIX C Protocol Amendment #1 Page 67 of 69 December 3, i990 PROTOCOL AMENDMENT # 1 The following three revision to the protocol entitled "Protocol for the Testing of the Effects of Sodium Bromide on the Toxicity of Chlo- rine to Fresh and Saltwater Organisms" were discussed and approved by USEPA representatives. 1. Test Species The protocol specified the common shiner as of for treatment conditions lA and 2A. Becauseone of availabilitythe test apro- blems, the golden shiner will be used in stead ofthe common shiner for treatment conditions lA and 2A. 2. Size of the Shiner The protocol specified the size of the shiner as 1 to 2 inches. Since test animals of that size were not available from commercial. dealers, a larger size will be tested. ciai con- ditions lA and 2A; golden shiners in thesizerangor e o3 inches will be used. 9 of 2.5 to 3.5 3. Oxidant Delivery System Because of the size of the golden shiner, the oxidant deliver system described and illustrated in figure 1 of the cannot be employed. protocol, Instead, a continuous -flow oxidant delivery system will be used, which is similar to the system described b J.R. Vanderhorst et al. in Bull. 577-584; 1977. This system consists lofnindividualntam. Tstockl� Y foreach halogen concentration. 17. , via a Masterflex pump to a mixingEach stock solution solutions chamber and mixed withme hied water. The halogenated feed from each mixingchamber willethent be split to each treatment replicate. thenh test animals, will be P The aquaria, housing the There will be no changes btorthe analyticalged in a aprocednt urestspe in the protocol. bath. P All analyses will be performed as describedbed the protocol. in Program anagement: T DennisBurton, Ph.D. Leonard H. Bohgers, Ph.D. Progr m Sponsor:^^ IJ�J) --Louise L. Wen, Ph.D. :Chairperson, NaBr/BrCl Panel Page 68 of 69 Toxicology and Regulatory Affairs ETHYL CORPORATION Health and Environment Department. December 7, 1990 Dr. Leonard H. Bongers B&B Environmental Services, Inc. 431 Drury Lane Baltimore, MD 21229 Dear Leonard: Enclosed is a signed protocol amendment for the NaBr test. Please include it as an addendum in the final study report. Looking forward to see you next week. LLW:ab 080LLW90 Enclosure Sincerely, Louise L. Wen, Ph.D. Chairperson NaBr/Br Industry Panel Ethyl Tower 451 Florida Street Baton Rouge, LA 70801 Page 69 of 69 HARRIET & HENDERSON YARNS, INC. ENGINEERING. DEPARTMENT REVISED May 25, 1995 ENGINEERS DISCUSSION NPDES PERMIT# NCG500000 CERTIFICATE OF COVERAGE # NCG500257 ORIGINALNPDES PERMIT # 0081558 Bladen Plant Biosperse 261T Significant changes proposed include the removal of (4) four obsolete direct contact air conditioning systems, .the upgrading of (1) one system and the installation of (2) two new systems. Advanced designs allow the chilled water system volume to remain at 20,000 gallons. Also, the chiller tonnage is being increased from 833 to 1711tons with a resulting volume increase to 5000 gallons. Worst case blow down from the chilled water system to the tower system is 10,000 gallons/day with a maximum biocide addition of 910 grams/day. Blow down from the tower system to the permitted discharge is 24,480 gallons/day with a maximum biocide addition of 230 grams/day plus residual from the chilled water system. The cooling water system at the Bladen facility is the source of the water permitted. under NPDES NCG50000(500257). Three steps are required to determine they, concentration of the b ocide discharged to the surface. In order to understand these steps ==_ a basic understanding of the entire system is necessary. The system consists of two separate water circulation loops and holding capacity .: at the end of the pipe.i The holding tank at the end of, the pipe is the. source of the .,, discharge. The tower loop, see schematic attached, is the source of the biocide in the holding tank. The ch.11ed water loop contributes biocide to the tower loop. Also, biocide — is fed directly into the tower loop. The,chilied water loop is made up of a large surnp, 20,000 gallons, with pumped circuits to the chit er evaporator and to several air conditioning systems. It should be noted that -there is no blow down from any of these devices. All water pumped to them is either evaporated or returned to the sump. Any water condensed into these systems is also returned to the sump. The sources of make up water for this loop is condensation from the. atmosphere and city water. Biocide is added to this system at one point at a maximum rate of 910 'g/day. Blow down containing some biocide residue is cascaded to the tower loop at a maximum rate of 10,000 gallons/day. (I) HARRIET & HENDERSON YARNS, INC., ENGINEERING DEPARTMENT REVISED May 25, 1995 ENGINEERS DISCUSSION CONTINUED NPDES PERMIT # NCG500000 CERTIFICATE OF COVERAGE # NCG500257 ORIGINALNPDES PERMIT # 0081558 Bladen Plant Biosperse 261T The tower loop is similar to the chilled water loop. Recirculating water is pumped from a small sump, 5000 gallons, through.the chiller condenser, through the tower and back to the sump. All water pumped through this loop is returned except for that portion evaporated. Make up is from the chilled water loop and from city water. Condensation gains do not occur in this loop. To maintain minimum cooling water quality in this loop, water is blown down at the maximum rate of 24,480 gallons/day. Some residual biocide is added to this system by the chilled water blow down and an additional 230 g/day maximum is added directly. Blow down from the tower loop is discharged to a baffled 8 000 gallon holding tank. After this holding tank, the water is discharged to the dry-creleading to Brown Marsh Swamp. To calculate the discharge concentration one must first calculate the discharge concentration from the chilled water loop. This is best done using the method in form 101. The only difference is that the chilled water discharge is converted to grams/day and added to the grams/day added directly to the tower loop. (Steps A, B, C & D in the calculationthat follows.) 1) CALCULATION OF ACTIVE BIOCIDE ADDED TO TOWER LOOP A. CHILLED WATER LOOP: Capacity Biocide Added Biocide Half Life Quantity Discharged to tower loop 20,000 gallons = 0.02 M gallons 910. g/d 1 Hr=0.042days 10,000 gallons = 0.01 MGD DK = 1/HL X 0.69 = 16.42 DF = ADDNoIume + DK = .01 MGD/0.02 MG + 16.42 16.92 Discharge Concentration (to tower) = DR/((DF)(VOL)(3785) = 910/(16.92)(0.02)(3785)= 0.71 mg/I (2). HARRIET & HENDERSON YARNS, INC. ENGINEERING DEPARTMENT REVISED May 25, 1995 ENGINEERS DISCUSSION CONTINUED NPDES PERMIT #.NCG500000 CERTIFICATE OF COVERAGE # NCG500257 ORIGINALNPDES PERMIT # 0081558 Bladen Plant Biosperse 261T B. BIOCIDE CONTRIBUTED BY CHILLED WATER BLOW DOWN (0.71 mg/I)(0.01 MGD) = 0.0071 Ib/d (0.0071 b/d)(453.5924 g/Ib) = 3.22 g/d c. TOTAL BIOCIDE ADDED TO TOWER LOOP 230 g/d + 3.22 g/d = 233.22 g/d D. DOSAGE RATE: DR = 233.22 g/d (use as DR in for 101 for tower loop) Discharge from the tower loop can then be calculated using form 101 starting, with the last line on the first page, section II. (.3) HARRIET & HENDERSON YARNS , INC . ENGINEERING DEPARTMENT REVISED May 25, 1995 ENGINEERS DISCUSSION CONTINUED NPDES PERMIT # NCG500000 CERTIFICATE OF COVERAGE # NCG500257 ORIGINALNPDES PERMIT # 0081558 Bladen Plant Biosperse 261T 2) DISCHARGE FROM THE TOWER LOOP IS CALCULATED USING FORM 101 SECTION II. From form 101, Disch. Conc. is 0.578 mg/I 24,480 gal/day Additional degradation of the biocide should be accounted for in the last calculation of part II for in stream concentration. The formula used in this step is "FC = IC/2"" where "FC" is final concentration, "IC" is inlet concentration and "n" is number of half Eves dwell time. A. ACTUAL STREAM CONCENTRATION (From form 101, it is determined that the discharge concentration from the tower loop is 0.578 mg/I.) A. RETENTION TIME AFTER TOWER DISCHARGE 7 Capacity 4,000 Gallons"= 0.004 M Gallons Half Life ,0:042-da"Ys Flow Rate 24480 GPD = 0_.02448 MGD Retention Time = (Capacity)/(Flow) = 0.1634 days n = (Retention)/(Half Life) = 3.89 Half Lives B. THEREFORE: (FC) = (IC)/(2)" (FC) = (0.578)/(2)3-89 = 0.039 (Use in 101 form to calculate (Receiving Stream Concentration) Richard M. Johnson, PE j :\sys\man\e ng r\wpfi l es\co rs p95\m ay\b l d n 101.wpd (4) State of North Carolina Department of;E'nvironment, Health and Natural: Resources Division of EnvirdnrnentaI Management Jarnes B. Hunt, Jr., ;Governor Jonathan B. How;ed, Secretary A. Preston Howard,!Jr., P.E., Director July.27; 1995 Mr. Richrard Johnson, P.E. Harriet & Henderson Yarns, Inc. P. O. Box 789 Henderson, North Carolina 27536 �EHN dCIvb• JUt. 31 i:v:l ENV. MLLEAGEMNT REG. OFFICE1 FAYETTEV Subject: NPDES Permit Application Biocide Approval Request. Permit:. NCG500257 Bladen County Dear Mr. Johnson: The Division of Environmental Management has received your request dated June 5, 1995 for approval of the biocides Biosperse 240 and Biosperse 261T. After a review of the biocidelinformation you submitted, the Division has concluded that the use of these biocides at the stated dosage rate and discharge conditions will not result in a toxic impact to aquatic life.in the receiving stream. Therefore, use of these products as biocides at Harriet and Henderson) Yarns, Inc. is deemed acceptable. If you have any questions regarding this matter, please contact Susan Robson at (919) 733-5083, -ext. 5;51. cc: -Fayetteville-Regiona1 Office) Central Files Sincerely, David Goodric Supervisor, NPDES Group P.O., Box 29535,'Raleigh, North 'Carolina 27626-0535. Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., PIE., Director RICHARD M. JOHNSON HARRIET & HENDERSON YARNS,INC. P. O. BOX 35 CLARXTON NC 28433 ' Dear Permittee: September 30,1993 Av"A �EHNR SEP 28 1993 ENV. MANAGEMENT FAYETTEV LLE REG. OFFRcE Subject: HARRIET & HENDERSON YARNS,INC. Certificate of Coverage NCG500257 General Permit NCG500000 Formerly NPDES Permit NC0081558 Bladen County The Division of Environmental Management has recently evaluated all existing individual permits for potential coverage under general permits currently issued by the Division. 15A N.C.A.C. 2H .0127 allows the Division to evaluate groups of permits having similar discharge activities for coverage under general permits and issue coverage where the Division finds control of the discharges more appropriate in this mariner. The Division has determined that the subject discharge qualifies for such coverage. Therefore, the Division is hereby issuing the subject Certificate of Coverage under the state-NPDES general permit no. NCG500000 which shall void NPDES Permit NC0081558. This Certificate of Coverage is issued pursuant to the requirements of North Carolina and the US Environmental Protection Agency Memorandum of Agreement dated December 6,1983 and as subsequently amended. If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to you, you have the right to submit an individual permit application, associated processing fee and letter requesting coverage under an individual permit. Unless such demand is made, this decision shall be final and binding. Please take notice this Certificate of Coverage is not transferable. Part II, E.4. addresses the requirements to be followed incase of change of ownership, or control of this discharge. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. Construction of any wastewater treatment facilities will require issuance of an Authorization to Construct from this Division. Failure to abide by the requirements contained in this Certificate of Coverage and respective general permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. Please note that the general permit does require monitoring in accordance with federal law. The monitoring data is not required to be submitted to the Division unless specifically requested, however, the permittee is required to maintain all records for a period of at least three (3) years. Post Office Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled -10% post -consumer paper Page 2 RICHARD M. JOHNSON HARRIET & HENDERSON, YARNS,INC. Certificate of Coverage No. NCG500257 The issuance of this Certificate of Coverage is an administrative action initiated by the Division of Environmental Management arid therefore, no fees are due at this time. In accordance with current rules, there are no annual administrative arid compliance monitoring fees for coverage under general permits. The only fee you will be responsible for is a renewal fee at the time of renewal. The current permit expires July 31,1997. This coverage will remain valid through the duration of the attached general permit. The Division will be responsible for the reissuance of the general permit and at such time, you will be notified of the procedures to follow to continue coverage under the reissued permit. Unless you fail to follow the procedures for continued coverage, you will continue to be permitted to discharge in accordance with the attached general permit. The issuance of this Certificate of Coverage does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, the Coastal Area Management Act or any Federal or Local other governmental permit that may be required. If you have any questions or' need additional information regarding this matter, please contact either the Fayetteville Regional Office, Water Quality Section at telephone number (919) 486-1541, or a review engineer in the NPDES Group in the Central Office at telephone number 919/733-5083. cc: Fayetteville Regional Office Central Files erely, gA. Preston Howar.f'r., P.E. STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE No. NCG500257 TO DISCHARGE NON=,CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulatior promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, HARRIET & HENDERSON YARNS,INC. is hereby authorized to discharge non -contact cooling water, cooling tower and boiler blowdown wastewater from a facility located at .. HARRIET & HENDERSON YARNS,INC. Bladen County to receiving waters designated as the UT BROWN MARSH SWAMP/LUMBER RVR BASN in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III ar IV of General Permit No. NCG500000 as attached. This ;certificate of coverage shall become effective November 1, 1993. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day, September 30, 1993. i (3Il S 7' A. Preston Howar., Jr., P.E.,Director Division of Environmental Management By Authority of the Environmental Management Commission State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Mr. Richard M. Johnson, P.E. Harriet and Henderson Yarns, Inc. P. O. Box 789 Henderson, NC 27;536 Dear Mr. Johnson: 1 vt7A wit r 1=3EHNF1 September 12, 1994 \t/ SEP 1 3 1994 ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE Subject: Biocide Approval Permit: NCG50025Z Bladen County The Aquatic! Toxicology Unit has reviewed your request to use the compound Biosperse 261T in your cooling water system and has deemed it acceptable at the stated rates and application levels. If you have any questions concerning this matter, please contact Susan Robson at (919) 733-5083. I Sincerely, Preston Howard, Jr., P.E. cc: Fayetteville Reg oval=Office Central Files P.O. Box-29535, Raleigh, North Carolina.27-626-0535 An 'Equal Opportunity Affirmative Action Employer Telephone 919-733-5083 FAX 919-733-9919 50% recycled/ 10% post -consumer paper DIVISION OF ENVIRONMENTAL MANAGEMENT August 30, 1994 MEMORANDUM To: Dave Goodrich Through: Matt Matthews .1"0f( From: Melissa Rosebrock ?�W . 1 SEP s ENV. MANA + CA1E98EV'LE R :C.�,{'1, AJr-J\i11:^dd , Subject: Biocide use at Harriet & Henderson. Yarns, Inc.-Bladen Plant NPDES No.rNCG500257_ (formerly NC0081558) Bladen County-- - _ Harriet & Henderson Yams, Inc.-Bladen Plant originally submitted a biocide review to our office (June 13, 1994 memo, attached) stating that they were "only changing chemical suppliers and not the active ingredients" previously approved. Since this'original submittal, a revised (July 28, 1994 memo, attached) Worksheet Form 101 has been received by our office. Updated data submitted by Harriet & Henderson Yarns, Inc. concerning the application rate of the compound,; system volume, system flow rate, minimum stream flow, retention time and active ingredient toxicity has been reviewed and evaluated. In reviewing this request we noted some discrepancies regarding the volume, degradation, and toxicity data provided. The volume data submitted did not include the volume of the 4000 gallon septic system (Part II, Page 2). We have included this value in our calculations. Additionally, the half-life was incorrectly submitted as 0.0042 days rather than the correct value of 0.042 days. Finally, the toxicity data for daphnia magna was submitted as 1.24 mg/1 for a 92.5% active formulation. The original (June) submittal stated correctly that the LC50 for this organism was 0.46 mg/1 for a 100% active (0.49 mg/1 for 92.5% active). Again, we have utilized the more appropriate values in 'our evaluation. Due to the unique conditions of hydraulics and flow at this plant, we have evaluated this biocide in a somewhat different manner.. The: proposal includes the addition of a baffled septic system between the cooling tower loop and the receiving stream. Working from a theoretical basis, this baffled system would effectively retain the biocidal compounds (21 hours) sufficiently to allow them to pass through several half lives, allowing the product to degrade to essentially negligible concentrations. As a result, this office approves the use of Biosperse 261T at the stated application rate and discharge conditions at Harriet & Henderson Yarns, Inc. geg 7 cc:. Michael- Wicker -FRO Central Files Attachments l'e/±1 /0C o s-s-e Harriet&Henderson Yarns, : Inc./Bladen BIOCIDE WORKSHEET PERMIT#: NCG500257 (previously #NC0081558) RECEIVING STREAM: UT to Brown Marsh Swamp 7Q10 (cfs): 0.00 I.W.C.%: 100.000 PRODUCT: Biosperse 261T ACTIVE INGREDIENT: 92.5% 1 -Bromo-3-chloro-5,5-dimethylhydantoin HALF LIFE (DAYS): LC50 OF SELECTED TOX DATA (MG/L): DECAY RATE: DOSAGE RATE (GRAMS/DAY): AVG DAILY DISCHARGE (MGD): VOLUME OF SYSTEM (MIL. GAL'S): 0.042 0.49 16.55 224.81 0.01152 0.0039 STEADY STATE DISC CONC: DEGRADATION FACTOR: APPLICATION FACTOR: 0.7809747018 19.501 0.050 INSTREAM BIOCIDE CONC: 0.7810 REGULATED LIMITATION: 0.0245 PASS/FAIL: FAIL Due to the unique conditions' of hydraulics and flow at this plant, we have evaluated this biocide in a somewhat different manner. The proposal includes the addition of a baffled septic system between the cooling tower loop and the receiving stream. Working from a theoretical basis, this baffled system would effectively retain the biocidal compounds (21 hours) sufficiently to allow them to pass through several half lives, allowing the product to degrade to essentially negligible concentrations. As a result, this office approves the use of Biosperse 261T, at the stated application rate and discharge conditions, at Harriet & Henderson Yarns, Inc. MMR 8/30/94 giZt gI HARRIET & HENDERSON YARNS INC. P.O. BOX 789 HENDERSON, NORTH CAROLINA 27536 TELEPHONE (919) 430-5000 • (919) 430-5121 FAX (919) 438-3937 Ms. Melissa Rosebrock N.C. DEHNR 4401 Reedy Creek Rd. Raleigh, N.C. 27607 Subject: Form 101 Calculations Drew Chemical Biosperse H&H Bladen Plant, NPDES July 28, 1994 261T NC 0081558 0.115) EIyVIR01-40.1.11 k►- SC1E O. Dear Ms. Rosebrock: I am enclosing a copy of the Supplement to the Engineers Discussion and; a revised Worksheet-Form 101 for the subject facility. I believe this calculation to be more accurate and 'to represent the activity that takes place at that facility. I would appreciate it if you would return or destroy the original Form 101 submitted on June 13, 1994 to Mr. Ken Eagleson as it contains several wrong assumptions. This information is for your review. I am sending the original to Roger Jessup at the plant for his signature as the responsible person in charge. As soon as he has signed it he will send it directly to you at the above address. Thank you for waiting until we could get this matter sorted out. We look forward to effective water treatment while further reducing the effect we have on the environment. If you have any questions, please call. Richard M. John••o►, PE Corporate Engineer cc Mr. LaVance Simmons, Manager Mr. Roger;Jessup,, Mtce. Mgr. Mr. Stan Mauldin, Drew Chemical Burlington, NC (919) 228-7897 SALES OFFICES Fort Payne, AL (205) 845-4772 Berryton, GA (706) 857-5521 Facility Name: Harriet & Henderson Yarns, Inc. NPDES #: NC 0081558 8!CCICE/CHEMICAL TREATMENT WCRKSHE� -FORM 101 Tne following calculations are to be periormea cn any biocide' products ultimately discharged to the surface waters of North Carolina. This woricsheet must be comc,eted separately for each biocidal product in use. This worlcsheet is to be returned with all appropriate data entered inic the aesignated areas with calculations pertorrnea as indicated. Facility Name NPDES#NC 00815'58 County Bladen Receiving Stream U., T. to Brown Marsh Swamp 7010 0 (cis) (All above information supplied by the Division of Environmental Management) What is the Average Daily Discharge ;A.D.D.) volume of the water handling systems to the receiving water bogy? Harriet & Henderson Yarns, Inc., Bladen Plant A.D.D. = 0.01152 (in M.G.D.) Please calculate the instream Waste Concentration (IWC in percent) of this discharge using the data enterea above. (A.D.D.) X 100 (0.01112)X 100 — loos %IWC = (7Q10)(0.646) ..,�( 0 )(0.646) (A.D.D.) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. What is the name of the whale product chemical treatment proposed for use in the discharge identified in Part 1? .g/D 5,082, 2 6/ % `Q,ee., C,stom,,1L) Please list the active ingredients ana percent composition: 1 - bromo - 3 - chloro - 5.5 Dimethylhvdantoin 92.5 % °/ What feed or dosage rate (D.R.) is used :n this application? : ,e unit; product used per gay: D.R.= 2 2'} .'/ ' grams/day Faciiity Name: Harriet & Henderson Bladen Plant Yarps,. TrtcNFDES rr: NC 0081558 Estimate total volume of .the water nancing system between entry of biecidal product and NPOES discharge point. On an attached sheet please provide justification far this estimate (sy.stem volume, average cycles aer bfowdown, holding lagoon size. etc.) What is the pH of the ,handling system prior to biocide addition? If unknown, enter N/A. 9.0 ± Volume= 0.09-35 million cations r Li C ti What is the decay rate (O.K.) of the prccuct? If unknown, assume no decay (D.K.=0) and proceed to asterisk_ The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Haft Life is the time required for the initial product to degrade to half of its original concentration). Flease provide copies ofthesources of this data. H.L. = 0.0 42 ,Days , The decay rate is equal to i H.L. X 0.69 a 16.42 . =Decay Rate (D.K.) Calculate degradation factor (D.F.). This is the first order loss cceifident. D.F. = (A.O.D.)r + (D:K.) :0.01152 t ( 16.42) = 19.72 (ValumeJ ( 0.00-35 ) 0039 Calculate Steady State Discharge Concentration: Dischg Canc. = (D.FI)(Voi rne)(3785) ( 19.72 ( 224.81 ) )( 0.01152 )(3785) = 0.2615 ma/l Calculate concentration,of biocide instream during low flow conditions. (Receiving Stream Concentration) (Discha. Canc.) x (!WC%) ( 0.2615 ) x ( 100 ) - 6.02x10-4 mgll 100 x,21? 100•x (2)20.83 Recanting Steam Concentration III. . Calculate regulated limitation. List all LC50 data available for the whole oroduct according to the following columns. (Note that units shoulc be in mg/I). Flease provide copies of the sources of this data. Qrgarysm Test Duration LCSQO (rrrrt) Daphnia Magna , 48 HR 1.,4—M 1 •It9 ' Fathead Minnow' - 56 HR 1.36 mg/1 LCSD`_� D.E.M. Form-101 (7%92). = x 100 't° ��� y Y1Y I YY . YVM Name: Harriet & Henderson Bladen Plant Yarns Choose, the lowest LC50 listed above: Enter the LC5O: 1:24 mg/1_ If the half life (H.L.) is Tess than 4 days,Icerform the following calculation. Regulated Limitation = 0.05 x LC50, = 0.0 mg/I If the half life (H.L.) is greater than 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC5 1 _ NA moil Choose the appropriate regulated limitation from the calculations immediately above and'place in this blank: J- 1 Inc. _ 'NPOEE T: NC 0081558 0.062 _mg/liter From Fart it enter the receiving stream concentration: 6.02 x10-4 mg/liter Analysis. If the receiving stream concentration its greater than the calculated regulated limitation, then this biocide is unacceptable for use. i Roger. Jessup Name (Print) Signature Person in Responsible Charge i ate HARRI'ET & HENDERSON YARNS , INC ENGINEERING DEPARTMENT July 26, 1994 SUPPLEMENT TO ORIGINAL ENGINEERS DISCUSSION _NPDES PERMIT # 0081558 Bladen Plant The cooling. water system at the Bladen facility is the source of the water permitted under NPDES 0081558. Three steps are required to determine the concentration of the biocide discharged to the surface. In order to understand these steps a basic understanding of the entire system is necessary. The system consists of two separate water circulation loops and holding capacity at the end of the pipe. The holding tank at the end of the pipe is the source of the discharge. The tower loop, see schematic attached, is the source of the biocide in the holding tank. The chilled water loop contributes biocide to the tower loop. Also; biocide is fed directly into the tower loop. The chilled water loop is made up of a large sump, 20,000 gallons, with pumped circuits to the chiller evaporator and to several air conditioning systems. It should be noted that there is no blow down from any of these devices. All water pumped to them is either evaporated or returned to the sump. Any water , condensed into these systems is also returned to the sump. The sources of make up water for this loop is condensation from the atmosphere and city water. Biocide is added to this system at one point at a maximum rate of 680 g/day. Blow down containing some biocide residue is cascaded to the tower loop at a maximum rate of 7500 gallons/day. The tower loop is s-imilar to the chilled water loop. Recirculating water is pumped from a small sump, 3500 gallons, through the chiller condenser, through the tower and back to the sump. All water pumped through this loop is returned except for that portion evaporated. Make up is from the chilled water loop and from city water. Condensation gains do not occur in this loop. To maintain` minimum cooling water quality in this loop, water is blown down at the maximum rate of 11,520 gallons/day. Some residual biocide is added to this system by the chilled water blow down and an additional 220 g/day maximum is added directly. Blow down from the tower loop is discharged to a baffled 4,000 gallon holding tank. After this holding tank, the water is discharged to the dry creek leading to Brown Marsh Swamp. To calculate the discharge concentration one must first 'calculate the discharge concentration from the chilled water loop. This is best done using the method in form 101. The only difference is that'the chilled water discharge is converted to grams/day and added to the grams/day added directly to the tower. loop. (Steps A, B, & C in the calculation that follows.) Discharge from the tower loop'can then be calculated using form 101. Additional degradation of the biocide should be accounted for in'the last calculation of part II for in stream concentration. The formula used in this step is "FC = IC/2P" where "FC" is final concentration, "IC" is inlet concentration and "n" is number of half lives dwell time. SCHEMATI C 1) CALCULATION OF.ACTIVE BIOCIDE ADDED TO TOWER LOOP A. CHILLED; WATER LOOP: _ Capacity 20,000 gallons = 0.02 M gallons Biocide Added 680 g/d Biocide!Half Life 1 Hr = 0.042 days Quantity Discharged to tower loop 7,500 gallons = 0.0075 MGD DK = 1/HL X 0.69 = 16.56 DF'= ADD/Volume + DK = 0.0075 MGD/0.02 MG + 16.56 = 16.93 Discharge Concentration (to tower) = DR/((DF)(VOL)(3785) = 680/(16.93)(0.0075)(3785)=1.415 mg/1 B. BIOCIDEICONTRIBUTED BY CHILLED WATER BLOW DOWN (1.415 mg/1)(0.0075.MGD) = 0�011 lb/d (0.oli ;lb/d)(453.5924 g/lb) = 4.81 g/d c. TOTAL BIOCIDE ADDED TO TOWER LOOP 220 g/d + 4.81 g/d = 224.81 g/d 2) ACTUAL STREAM,CONCENTRATION A.' RETENTION TIME AFTER TOWER DISCHARGE Capacity 4,000 Gallons = 0.004 M Gallons Half Life 0.042 days _ Flow Rate 3,500 GPD = 0.035 MGD Retention Time = 0.875 days (c)) n = 20.83 Half Lives B. THEREFORE: DR to ,stream = (Disch. Conc.)(IWC%)/(100)(2)° = (0.2615 mg/1)(100)/(100)(2)2083 = 6.02 X (10)-9 mg/1 Richard M. Joison, PE Facility Name: Harriet &Henderson Yarns, Inc. { ?iGCIDE-CHEMICAL T;,EAAUGAI TMENT � 1995 WORKSHEET-FORM 101 ENY RO,NMENTAL SCIENCES The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be comc:eted separately for each biocidal product in use. This worRsheet is to be returned with all appropriateldata entered into the designated areas with calculations performed as indicated. NPDES #: NC 0081558 RECEIVED Facility Name Harriet & Henderson Yarns, Inc., Bladen Plant NPDES # NC 008'15,58 County Bladen Receiving Stream U. T. to ' Brown Marsh Swamp 7010 0 (cfs) (All above information supplied by the Division of Environmental Management) What is the Average Daily Discharge';A.D.D.) volume of the water handling systems to the receiving water body? A.D.Q. = 0.011.52 (in M.G.D.) Please calculate the,.Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. (A.D.D. ), X 100 (0.01112) X 100 IWC — (7Q10)(0,646) ( 0 )(0.646) - (A.D.D.) 100 PTO This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II: What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Bic) 5,02 5 L .2 d / / `D,e ' /c/tL) Please list the active ingredients and percent composition: 1.- bromo - 3 - chloro - 5.5 Dimethylhydantoin What teed or dosaoe rate (D.R.) is usec is this: product used per day. D,R_= 2 241 ./ grams/day Form 10 I 1(7/92 ) ams of whole Facility Name: Harriet i Henderson Yar_n_e, TncNFDES #; NC 0081558 Bladen. Plant Estimate total volume of the water r ancling system betweep_entry of biocidal product and NPOES discharge • point. On an attac red sheet please :rcvide justification for this estimate (system volume, average cycles der bfowdown, holding Iag,ocn size, :etc.; Volume= 0.0035 I million Gallons + What is the pH of the handling system prior to biocide addition? ' If unknown, enter N/A. g •0 What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the, time, required for the initial product to degrade to half of its original Ancentration). Flease provide copies of the sources of this data. H.L. = 0.0042 Days The decay rate is equal to H.L.X 0.69 = 16.42 =Decay Rate (D.K.) Calculate degradation factor (0.F.).his is the first order loss cceffiaent. - (D.K.) calculate Steady State Discharge Concentration: • 1 (D.R.) ( 224.81 ) . ,- Dischg Canc• 3 7 8 5 ) (D.r.)(Volume)(378.,5) ( 19.72 ) ( 0.01152 ) ( Calculate concentration of biocideinstream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc.) x ;([WC%) 100x'2n AD.O.) D.F. - (Volume) ( 0.0035 t ( 16.42) = 19.72 ( 0.2615 ) x ( 100 100. x (2)20.83 0.2615 6.02x10-4 ma/1 moil Receiving Stream Concentration III. • Calculate regulated limitation. List all LC50data available far the whole product according to the following columns (Note that units should be i in mgil). Flease provide copies of the scurces of this data. Orga+nsm Ted Duration LCEO (myl) Daphnia: Magna; 48 HR 1.24 Mg/1 Fathead :Minnow 56 RR 1.36 tag/1 1 oriii;101 (7/92) law/ L1/ O.S J. 1 . V.J 1 . 64 a I I V./ ././ V.I V LJl •l •t t...1 JV J. aciiity Name: Harriet &, Henderson Yarns; - Inc. -NPOEE #: NC 0081558 Bladen Plant Choose the lowest LC50 listed above: Enter the LC50: 1.24 mg/1 If the half life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitatio = 0.05 x LC5O = 0.062 • ' mg/I If the half life (H.L.) is greater than 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x 'LC50 = NA, mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: 0.062 mg/liter From Part II ,enter the 'receiving stream concentration: 6.02 x10-4 mg/liter Anaiysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Roger Jessup Signature Person in Responsible Charge e HARRIET & HENDERSON YARNS& P.O. BOX 789 HENDERSON, NORTH CAROLINA 27536 TELEPHONE (919) 430-5000 • (919) 430-5121 FAX (919) 438-3937 June 13, 1994 Mr. Ken Eagleson N. C. Dept. of Environment, Health. & Natural Resources Environmental Sciences Branch Division of Environmental Management P. O. Box 29535 Raleigh, NC 27626-0535 SUBJECT: NPDES PERMIT #NC0081558 HARRIET.& HENDERSON YARNS, INC. BLADEN PLANT, CLARKTON, NC J Dear Mr. Eagleson, Attached please find a new Biocide/Chemical Treatment Worksheet - Form 101 for the above referred facility. This information is provided to keep your file up to date. As we are only changing chemical suppliers and not the active ingredients permitted, we do not believe a permit revision is in order. Please advise if there is other information that you require. RMJ/art c: LaVance Simmons Roger Jessup Sam Brummitt Sincerely, Richard M. John Burlington, NC (919) 228-7897 Hickory, NC (704) 324-4740 SALES OFFICES Fort Payne, AL (205) 845-4772 " Yardley, PA (215) 321-0658 Berryton, GA (706) 857-5521 New York, NY (212) 594-0480 Faciiity Name: Harriet & Hen ersnn Yarns. Inc. NFOES NC 0081558 , EICCICE/CHEMICAL TREATMENT "IORKSHEE t -FORM 101 The following caicuiations are,to be performed cn any biocide! products ultimately discharged to the surface waters ci Nortn Caroiina. This worksheet must be com :eted separately for each biocidai product in use. This worksheet is to ba returnea with all appropriate data entered into me designated areas with calculations performed as incicated. I, Facility Name Harriet & Henderson Yarns Inc. Clarktnn, NC NPDES # NC County B Iaden Receiving Stream U.T. to Brown Marsh Swamp 7010 0 (cfs) (Ail above inforrna ion supplied by the Division of Environmental Management) What is the Average Daily Discharge ;:A.D.D.) volume of the water handling systems to the receiving water bony? A.D.D. = 0.0108 (in M.G.D.) Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data emerea above. (A.D.D.) X 100 IWC = (7Q10)(0.6=46) (0.p108 ) X I00 0 )(0.646) - (A.D.D.) 10 0 �o This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. if. What is the name of the whole product chemical treatment proccsed for use in the discharge identified in Part l? Biosperse 261T Please list the active ingredients and percent composition: 1-bromo-3 chloro-5, 5 dimethyihydantoin 92.5 % a1 ,0 0/ •0 a. 0 What teed or dosage rate (D.R.) is used in this application? The units must be ccnvertea to crams of whole product used per day. D.R.= 793 gramsraav - =acciity Name: Harriet & Henderson Yarns, Inc. NNFDES : NC0081558 'zstimate total volume of the water noting system oetween entry of biocidal product and NPOES disci arge point. Cn an attached sheet please :elide lust ''cation for :his estimate (system volume, average cycles cer biowaown, liddingl lagoon size. etc.; Volume= 0. 0035 million gallons _ What is the pH of the handling system :,nor to biocide addition? if unknown, enter N/A. 9.0 What is the decay rate (O.K.) of the prccuct? If unknown, assume no decay (D.K.=0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Haft Life is the time required fcr the initial product to degrade to half of its original concentration). Flease provide copies of the sources of this cata. H.L. = 0. 042 Days 1 The decay rate is equalto 1 H.L. X 0.59 = 16.42 =Decay Rate (D.K.) Calculate degradation factor (D.F.). - is is the first order loss coefficient. A( DD) (0.0108 ) 19.50 D.F. = (Volume) (O.K.) _ ( 0.0035 ) ' ( 16.42) = Calculate Steady State Discharge Concentration: 753 Dischg Canc. _ (D F.)(Vo me)(3785) ( 19.50 ) ( 0. 0035 ) (3 7 8 5 ) Calculate concentration of biocide instream during low flow ccncitions. (Receiving Stream Concentration) 2.91 (Discho. Conc.), x (iMC%) 2.91 x „loci ) 0.000 mgrf 100 100. x 2?/ Feceivina Stream Concemration 111. Calculate regulated limitation. List all LCSO data available for the wnole product according to the following columns. (Note that units shoula be in mgll). Flease provide copies of the sources of this data. Organsm Test Duration LaiL (rrgl) Daphnia Magna 48 hour 0.46 96 hour 2.25 Fathead Minnow E.�i1 for i tC,1`(7/92)" Lam. - 1. J J L 1 . V J y J1J 1 J./ JJVJ .IV V1...JS '•1. Jv1 Fac:ity Name: Harriet F, Henderson Yarns, Inc. -NPOES NC.0081558 F. .o.1 Choose the lowest LC50 listed above: Enter the LC50: 0.46 If the half life (H.L;) is iess than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = 0. 023 mg/l If the half life (H.L.)-is greater than 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = N /A mall Choose the appropriate regulated iimraton from the calculations immediately above and place in.this blank: 0.000 ma/liter From Part II enter the receiving stream concentration: ma/titer IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Signature Person in Resconsicle Charge Dale MEMORANDUM TO: DIVISION OF ENVIRONMENTAL MANAGEMENT March 4, 1992 Don Safrit, Unit Supervisor Permits and Engineering Unit W FROM: M. J. Noland, Regio• a +ae�rtiYis�+�u� Fayetteville Regio'nal Office SUBJECT: Issuance of NPDES Permit No. 08_ Harriet_& _Henderson _ ,Yarns,• __ Clarkton, North Caroliia Bladen County Please find, enclosed the staff report and recommendation of the Fayetteville Regional Office concerning the issuance of subject NPDES permit. If you have any questions or require any further information, please advise. MJN/RR/tf Enclosure cc: Technical Support Branch PART I. GENERAL March 4, 1992 NPDES STAFF REPORT .AND RECOMMENDATIONS County Bladen NPDES Permit No. NC0081558 INFORMATION 1. Facility and1Address: I I 2. Date of.Investigation: January 27, 1992 3. Report Prepared By: Ricky Revels, Environmental Technician, FRO I 4. Persons Contacted and Telephone Number: Richard M. Johnson, Corp. Eng. ! (919) 438-3101 . 5. Directions: to Site: Travel Hwy. 701 south -from intersection of Hwy. 211 at Clarktoh.Plant is located on left 1/4 mile. 6. Discharge Point(s), Harriet & Henderson Yarns, Inc. P.O. Box 35 Clarkton, NC 28433. List for all.discharge points: 001 Latitude: 34° 28' 50" Longitude: 78° 39' 25" Attach a USGS map extract and indicate treatment facility site and discharge pint on map. USGS Quad N. J24NW USGS Quad Name Clarkton, NC 7. Size (land available for expansion and upgrading): Approximately 75 acres. 8. Topography (relationship to flood plain included):Flat. 9. Location oflnearest dwelling: None within 1,000 feet of facility. 10. Receiving stream or affected surface waters: U.T. of Brown Marsh Swamp a. Classification: Class "C" Swamp b. River Basin and Subbasin No.: 030758 c. Describe receiving stream features and pertinent downstream uses; Fish,and wildlife propagation. Staff Report and Rei ommendation Page 2 PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS I 1. Type of wastewater: % Domestic 100 % Industrial a. Volume of Wastewater: 0.014 MGD (Design Capacity) 1 b. Types and quantities of industrial wastewater: This discharge consists of noncontact cooling water from two (2) cooling towers. 1d c. Prevalent toxic constituents in wastewater: A list of additives used n1the cooling system have been sent to the Technical Support Branch.' d. Pretreatment Program (POTWs only): N/A i i in -development approved should be required not needed 2. Production rates (industrial discharges only) in pounds per day: N/A a. Highest month in the past 12.months: lbs/day b. Highest year in the past 5 years: ' - lbs/day 3. Description of industrial process (for industries only) and applicable CFR Part and;Subpart: Manufacturing of yarn. 4. Type of treatment (Proposed): Proposed treatment consists of using a 3,000-gallonlretention tank for reduction of toxicity associated with biocides. 1 5. Sludge handling and disposal scheme: "N/A I 6. Treatment plant classification: Less than 5 points; no rating (include rating sheen, if appropriate). . 1 N/A �i1 7. SIC Code(sl) :; 2281 Wastewater Code(s):Primary 15 Secondary Main Treatment Unit Codes: 0 0 _ PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grants Funds (municipa]:s only)? N/A 1 Staff Report and Recommendation Page 3 I 2. Special monitoring requests: None. 3. Additional effluent limits requests: N/A 4. Other: PART IV -I EVALUATION AND RECOMMENDATION It is the recommendation of the Fayetteville Regional Office that NPDES Permit No. NC0081558 be issued to Harriet & Henderson Yarns, Inc. This recommendation is contingent on approval of additives by the Technical Support Branch., k_;.1 Signature d&f Report Preparer W Quality itilOnal Supervisor 3- 6 -PZ Date i • /OiNT �Y Djs�4' 714 i 40' 75 CFI -100 amd CLKTON QUADRANGLE 1frid..;U,ARJ NORTH CAROLINA yams, ;roc. 7.5 MINUTE SERIES (TOPOGRAPHIC) NW/4 WHITEVILLE 15' QUADRANGLE CLINTON 43 MI. 7 ELIZABETHTOWN 10 MI. 716 CemP�sj - • 100 2110 0001 FEET 78° q7' 30" -34° 30' 270000 FEET 3818 3816 27' 30" 3815 cl u ( /aw iL4 HARRIET & HENDERSON YARNS INS. P.O. BOX 789 HENDERSON, NORTH CAROLINA 27536 TELEPHONE (919) 438-3101 TWX 5109231242 (919) 492-5121 Mr. Ricky Revels N.C. Department of Environment, Health and Natural Resources Suite 714 Wachovia Building Fayetteville, N.C. 28391 February 21, 1992 TE FEB 251992 ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE Subject: NPDES Permit Application and Authorization to Construct Harriet & Henderson Yarns, Inc. Bladen Plant Highway 701 Clarkto'n,.N.C. 28433 Dear Mr. Revels: Enclosed is a copy of the flow schematic for the subject project, certified by a Registered Professional Engineer in North Carolina. "Please contact me if you have any questions. We look forward to getting this plant modernized and competitive. Sincerely, Richard M. RMJ/ca C: Carolyn McCaskill Harvey Bprd LaVance Simmons Mike Inscoe SALES OFFICES: Burlington, N.C. (919) 228-7897 Oakbrook Terrace, IL. (312) 627-1717 Bloomfield, CT. (203) 243-9066 Summerville, GA. (404) 857-5521 New York, N.Y. (212) 594-0480 lag@EVIED FEB 1 8 1992 ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE DIVISION OF ENVIRONMENTAL MANAGEMENT February 11, 1992 MEMORANDUM To: Charles Lowe Through: Matt Matthews f(\ From: Daniel Rowe Subject: Biocide use at Harriet & Henderson Yarns NPDES No. NC0081558 Bladen County' Harriet & Henderson Yarns proposes to use the biocides C-2189 and CL-206 at their facility. Due to the somewhat atypical conditions of hydraulics and flow, we have decided to review this biocide in a somewhat different manner. The proposal includes the addition of a baffled septic system between the cooling tower and receiving stream. Working from a theoretical basis, this baffled system would effectively retain the biocidal compounds sufficiently to allow them to pass through several half lives, and therefore degrade to essentially negligible concentrations. As a result, the -use of these biocidal ccompounds at Harriet & Henderson Yams has been approved._ Attachments cc Tomm -Stevens_ Central Files BIOCIDE CALCULATIONS Two methods for evaluating biocide discharge concentrations have been examined and included in this application: The first method considers the actual concentrations of specific biocides which are received by the holding tank from the cooling towers, and detained and degraded for an average of 480 minutes prior to being discharged into the receiving stream. The influent concentrations to the holding tank are calculated using the equations from the State biocide work sheet form. The final receiving stream concentrations are given by the following equation: FC = IC / 2' FC - final effluent concentration from detention tank (mg/L). IC - detention tank influent concentration (mg/L). n - number of half-lives (hl): n = 480 / hl. The second method evaluates the discharge concentrations using the standard biocide work sheet issued by the State. The dosage rate values reflect degraded dosages which incorporate the half-life reductions occurring within the detention tank. The dosage rate values are given by the following equation: DR = dr / 2' DR - degraded dosage rate value (grams per day). dr - actual dosage rate (grams per day). The detention tank volume is not considered as part of the system volume when calculating the degradation factor (D.F.) on page 2 of the work sheet. EXPLANATION OF CALCULATIONS (METHOD ONE) Product nam-: C-2189 Active ingredients: 1•-bromo-3-chloro-5, 5-dimethylhydantoin; 92Z Half-life: 0.009 days (12.96 minutes) The cooling towers have a maximum make up water requirement of 5,000 gallons per day (gpd), most of which comes from the chilled water overflow. The maximum concentration of biocide C-2189 in the overflow is 23 mg/L. The' total maximum amount of C-2189 added to the cooling towers from the overflow per day is: (23)x(0.005)x(8.34) - 0.959 pounds per day (ppd). In addition, the towers will have a maximum direct dosage of C-2189 of 0.7 ppd. The maximum total dosage per day of biocide C-2189 is therefore 0.7 + 0.959 = 1.66 ppd (753 grams per day). This is the dosage'rate used in the biocide work sheet. The results as calculated using the equations in the work sheet are listed below: A.D.D. = 0.0108 mgd IWC = 100z D.R. = 753 grams/day System Volume = 0.0035 million gallons (mg) pH = 9.0 H.L. = 0.009 days D.K. = 76.67 D.F. = 79.75 Discharge Concentration (into detention tank) = 0.713 mg/L Receiving Stream Concentration (FC) = 0.713/237 = 0.000 where n = (480)/((0.009)(1440)) = 37.0 Organism Daphnia Magna Fathead Minnow Duration 48 Hr. 96 Hr. LC50 0.47 mg/L 2.25.mg/L EXPLANATION OF CALCULATIONS (METHOD ONE cont.) Product namekCL-2061 Active ingredients: 2,2-Dibromo-3-Nitrilophilopropionamide; 20Z Half-life: 0.015 days (21.60 minutes) The maximum concentration of biocide CL-206 in the overflow is 40 mg/L. The total maximum amount of CL-206 added to the cooling towers from the overflow per day is: (40)x(0.005)x(8.34) = 1.67 pounds per day (ppd). In addition, the towers will have a maximum direct dosage of CL-206 of 0.33 ppd. The maximum total dosage per day of biocide CL-206 is therefore 0.33 + 1.67 = 2.00 ppd (907 grams per day). This is the dosage rate used in the biocide work sheet. The results as calculated using the equations' in the work sheet are listed below: A.D.D. = 0.0108 mgd IWC = 100% D.R. = 907 grams/day System Volume = 0.0035 million gallons (mg) pH = 9.0 H.L. = 0.015.days D.K. = 46.0 D.F. = 49.0 Discharge Concentration (into detention tank) = 1.40 mg/L ; Receiving Stream Concentration (FC) = 1.40/222.2 k.= 0.000 where n = (480)/((0.015)(1440)) = 22.2 Organism Duration LC50 Daphnia Magna 48 Hr. Fathead Minnow 96 Hr. 1.24 mg/L 1.36 mg/L EXPLANATION OF CALCULATIONS (METHOD TWO) Product name: C-2189 Active ingredients: 1-bromo-3-chloro-5, 5-dimethylhydantoin; 92% Half-life: 0.009, days (12.96 minutes) The cooling, towers have a maximum make up water requirement of 5,000 gallons per day (gpd), most of which comes from the chilled water overflow. The maximum concentration of biocide C-2189 in the overflow is 23 mg/L. The total maximum amount of C-2189 added to the cooling towers from the overflow per day is: (23)x(0.005)x(8.34) = 0.959 pounds per day (ppd). In addition, the towers will have a maximum direct dosage of C-2189 of 0.7 ppd. The maximum total dosage rate of biocide C-2189 is therefore 0.7 + 0.959 = 1.66 ppd (753 grams per day). The effective reduced dosage rate (DR) is given by the following calculation and is further explained in BIOCIDE CALCULATIONS in the "second method" paragraph: ((1.66)x(453.6))/237 \00 grrms per day The maximum total effective dosage per day of biocide C-2189 is therefore 0.00. No further calculations are necessary. Product name: CL-206 Active ingredients: 2,2-Dibromo-3-Nitrilophilopropionamide; 20% Half-life: 0.015'days (21.60 minutes) The maximum concentration of biocide CL-206 in the overflow is 40 mg/L. The total maximum amount of CL-206 added to the cooling towers from the overflow per day is: (40)x(0.005)x(8.34) = 1.67 pounds per day (ppd). In addition, the towers will have a maximum direct dosage of CL- 206 of 0.33 ppd. ' The maximum total dosage per day of .biocide CL-206 is therefore 0.33 + 1.67 = 2.00 ppd (907 grams per day). The effective reduced dosage rate (DR) is given by the following calculation and is further explained in BIOCIDE CALCULATIONS in the "second method" paragraph: ((2.00)x(453.6))/220.00 grams per day The maximum total effective dosage per day of biocide C-2189 is therefore 0.00. No further calculations are necessary. • BIOCiDE/CHEMICAL TREATMENT ... WORKSHEET-FORM 101 The following calculations are to be performed on any blocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product In use, This worksheet Is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. Facility Name Harriet & Henderson Yarns, Inc, - Clarkton, NC • NPDES # NC County 131 aden Receiving Stream U.T. to Brown Marsh Swamp 7010 0 (cfs) (AII above informatlon'suppiied by the Division of Environmental Management) What Is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D, • 0.0108 (in M.G.D.) Please calculate the In'stream Waste Concentration (IWC in percent) of this discharge using the data entered above, IWC = (A.D.D.) X' 100 _ (0.010$ X 10 0 100 (7Q10)(0.646) = ( 0 )(0,646) + () - �0 0.0108 This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Chemtreat C-2189 Please list the active ingredients and percent composition: 1-bromo -3 chloro -5, 5-dimethylhydantoin 92 % What feed or dosage rate (D.R.) is used in this application? The units must be converted to grams of whole product used per day. D.R.s 753 grams/day D.E.M. Form .101 8/89 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon slze, etc.) Volume- 0.0035 million gallons What Is the pH of the handling system prior to biocide addition? If unknown, enter N/A. 9.0 What Is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life Is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = 0.009 bays The decay rate Is equal to H1L X 0.69 76.67 =Decay Rate (D.K.) Calculate degradation factor (D.F.). This Is the first order Toss coefficient. D.F. _ (Volume) + (D.K.) C 0.0030108 ) + ( 76.67 ) = 79.75 Volume Calculate Steady State Discharge Concentration: Dischg Conc. _ (D'R') ( 753 ) 0.713 mrvl (D.F,)(Volume)(3785) ( 79.75 ) (0.0035 ) (3 7 8 5) Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc.) x (IWC%) 100 ( 0.713 ) x ( 100 100 XV.r7 * '0.000 mg/1 *See explanation of calculations (Method One) Receiving Stream Concentration 111. Calculate regulated limitation. List all LC50 data available for the whole product according to the following columns. (Note that units should be in mg/I). Please provide, copies of the sources of this data. Organism Test Duration LC50 (mg/1) Daphnia Magna 48 hr 0.47 Fathead Minnow 96 hr - 2.25 D.E.M. Form' 101 8/89 Choose the towed LC50 listed above: Enter the LC50: 2.25 If the half life (H.L.),Is,less than 4 days, perform the following calculation. Regulated Limitation - 0.05 x LC50 - 0. 1125 mg/I If the half life (H.L.) Is greater than 4 days or unknown, perform the following calculation. Regulated Limitation Q 0.01 x LC50 - N/A mg/I Choose the appropriate regulated limitation from the calculations Immediately above and place In this blank: 0.000 mg/liter From Part 11 enter the receiving stream concentration: mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide Is unacceptable for use. Richard M. Johnson Name (Print) /0/9i nature Date Person in Responsible Charge D.E.M. Form 101 8/89 3 BIOCIDE/CHEMICAL TREATMENT • ... WORKSHEET-FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet Is ;o be returned with all appropriatedata entered into the designated areas with calculations performed as Indicaled. Harriet & Henderson Yarns, Inc. - Clarkton, NC 1. Facility Name • NPDES # NC County Bladen Receiving Stream U.T. to Brown Marsh Swamp 7Q10 0 (cfs) (AI/ above information supplied by the Division of Environmental Management) What is the Average bay Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 0.0108 (in M.G.D.) • Please calculate the Instream Waste Concentration (IWC in percent) of this:i(scharge using the data entered above. IWC (A.D.D.) X 100 (7Q10)(0.646) — (0 .010Ei X 100 0 )(0.646) + (0.0108 ) 100 This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. 11. What Is the name of the whole product chemical treatment proposed for use in the discharge identified in Pert I? Chemtreat CL-206 Please llst the active ingredients and percent composition: 2,2-Dibromo-3-Nitrilopropi onamide 20 0 °/ What feed or dosage rate (D.R.) is used in this application? The units must be converted to grams of whole product used per day. D.R.= 907 grams/day D.E.M. Fom-101 8/89 1 Estimate total volurne'of the water handling system between entry of blocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume. 0.0035 million gallons What Is the pH of the handling system prior to biocide addition? If unknown, enter NIA. 9.0 What Is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life Is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = 0.015 Days The decay rate is equal to H.L X 0.69 = 46 =Decay Rate (D.K.) Calculate degradation factor (D.F.). This Is the first order loss coefficient. D.F. _ (A.D.D.)_ t (D.K.) 0.0108 } + 46 (Volume) 10.0035 ) 49 ( 907 )(0.0035 )(3785) Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) Calculate Steady State Discharge Concentration: (D.R.) Dischg Conc. (D.F,)(Volume)(3785) ( 49 (Dischg. Conc.) x (IWC%) ( 1.397 ) x ( 100 100 100 X * See explanation of calculations (method one) Calculate regulated limitation. List all LC50 data available for the whole product according to the following in mg/I). Please provide copies of the sources of this data. Orgarism Test Duration Daphnia Magna 48 hr 1.40 mg/i 0.000 mg/I Receiving Stream Concentration columns. (Note that units should be Fathead Minnow 96 hr LC50 (nxil) 1.24 mg/L . 1.36 mg/L D.E.M. ForiTY 101 8/89, Choose the lowest LC50 listed above: Enter the LC50: 1.36 mq/L If the half life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitation - 0.05 x LC50 - 0.068 mg/I ff the half life (H.L.) Is greater than 4 days or unknown, perform the following calculation. Regulated Limitation 0.01 x LC50 - N/A mg/I Choose the appropriate regulated limitation from the calculations immediately above and place In thls blank: 0.068 mg/liter From Part II enter the receiving scream concentration: 0.000 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then thls biocide Is unacceptable for use, Richard M. Johnson' Name (Print) /z Vsy Sig - .e Date Person in Responsible Charge D.E.M. Form 101 8/89 3 State of North Carolina Department of Environment, Health, and Natural Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27604 1 JAN 30 1992 ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE Resources James G. Martin, Governor George T. Everett, Ph.D. William W. Cobey, Jr., Secretary' Mr. Richard M. Johnson Harriet & Henderson Yarns, Inc. Post Office Box 35 Clarkton, NC 28433 Dear Mr. Johnson : Director January 28, 1992 Subject: NPDES Permit Application NPDES Permit No.NC0081558 Bladen Plant Bladen County This is to acknowledge receipt of the following documents on December 11, 1991: I Application Form, Engineering Proposal (for proposed control facilities), Request for permit renewal, Application Processing Fee of $400.00, Engineering Economics Alternatives Analysis, Local Government :Signoff, Source Reduction and Recycling, Interbasin Transfer, 4 Other Engineering narrative and biocide information, The items checked below are needed before review can begin: Application Form Engineering proposal (see attachment), Application Processing Fee of Delegation of Authority (see attached) Biocide Sheet (see attached) Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction, and Recycling, Interbasin Transfer, Other REGIONAL OFFICES Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem 704/251-6208 919/486-1541 704/663-1699 919/733-2314 919/946-6481 919/395-3900 919/896-7007 Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer If the application not made complete within thirty (30) days, it will be returned to you andimay be resubmitted when complete. This application hal been assigned to .(919/733-5083) of ourl Permits Unit for review. You will be advised of any comments recommendations, questions or other information necessary for.the review of the appliciation. I am, by copy of this' letter, requesting that our Regional Office Supervisor prepare a.Istaff report and recomm-nd-.tions re rding this discharge. If you have any questions regar n this ap cations, please contact the review person listed a Kr" CC : lle Regi, An i 0 fice 1 Charles M. Lowe Dale Overcash, P.E. 2X DEC 17 1991 ENV. MANAGEMENT State of North Carolina FAYETTEVILLE REG. OFFICE Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street . Raleigh, North Carolina 27604 James G. Martin, Governor George T. Everett,Ph.D. William W. Cobey, Jr., Secretary Director December 13, 1991 Mr. RICHARD M. JOHNSON HARRIET & HENDERSON YARNS,INC. P. O. BOX 35 CLARKTON, NORTH CAROLINA 28433 Subject: Application No. NC0081558 HARRIET & HENDERSON YARNS ,INC. Bladen Plant Bladen County Dear Mr. JOHNSON: The Division's Permits and Engineering Unit acknowledges receipt of your permit application and supporting materials received on December 11, 1991. This application has been assigned the number shown above. Please refer to this number when making inquiries on this project. Your project has been assigned to Charles Lowe for a detailed engineering review. A technical acknowledgement will be forthcoming. If this acknowledgement is not received within thirty (30) days, please contact the engineer listed above. Be aware that the Division's regional office, copied below, must provide recommendations from the Regional Supervisor for this project prior to final action by the Division. If you have any questions, please contact Charles Lowe at (919) 733-5083. Sincerely, '947 de— 6 le62-A-Adzz, Iar M. Dale Overcash, P.E. - Supervisor, NPDES Permits Group cc: Fayetteville Regional Office Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 An Equal Opportunity Affirmative Action Employer BIOCIDE CALCULATIONS Two methods for evaluating biocide discharge concentrations have been examined and included in this application: The first method considers the actual concentrations of specific biocides which are received by the holding tank from the cooling towers, and detained and degraded for an average of 480 minutes prior to being discharged into the receiving stream. The influent concentrations to the holding tank are calculated using the equations from the State biocide work sheet form. The final receiving stream concentrations are given by the following equation: FC = IC / 2' FC - final effluent concentration from -detention tank (mg/L). IC - detention tank influent concentration (mg/L). n - number of half-lives (hl): n = 480 / hl. The second method evaluates the discharge concentrations using the standard biocide work sheet issued by the State. The dosage rate values reflect degraded dosages which incorporate the half-life reductions occurring within the detention tank. The dosage rate values are given by the following equation: DR = dr / 2' DR - degraded dosage rate value (grams per day). dr - actual dosage rate (grams per day). The detention tank volume is not considered as part of the system volume when calculating the degradation factor (D.F.) on page 2 of the work sheet. .4. EXPLANATION OF CALCULATIONS - (METHOD ONE) Product name: C-2189 Active ingredients,: 1-bromo-3-chloro-5, 5-dimethylhydantoin; 92% Half-life: 0.009 days (12.96 minutes) The cooling towers have a maximum make up water requirement of 5,000 gallons per day (gpd), most of which comes from the chilled water overflow. The maximum concentration of biocide C-2189 in the overflow is 23 mg/L. The total maximum amount of C-2189 added to the cooling towers from the overflow per day is: (23)x(0.005)x(8.34) = 0.959 pounds per day (ppd). In addition, the towers will have a maximum direct dosage of C-2189 of 0.7 ppd. The maximum total dosage per day of biocide C-2189 is therefore 0.7 + 0.959 = 1.66 ppd (753 grams per day). This is the dosage rate used in the biocide work sheet. The results as calculated using the equations in the work sheet are listed below: A.D.D. = 0.0108 mgd IWC = 100Z D.R. = 753 grams/day System Volume = 0.0035 million gallons (mg) pH = 9.0 H.L. = 0.009 days D.K. = 76.67' D.F. = 79.75 Discharge Concentration (into detention tank) = 0.713 mg/L Receiving Stream Concentration (FC) = 0.713/237 = 0.000 where n = (480)/((0.009)(1440)) = 37.0 Organism Daphnia Magna Fathead"Minnow' Duration 48 Hr. 96 Hr. LC50 0.47 mg/L 2.25 mg/L EXPLANATION OF CALCULATIONS - (METHOD ONE cont.) Product name: CL-206 Active ingredients: 2,2-Dibromo-3-Nitrilophilopropionamide; 20% Half-life: 0.015 days (21.60 minutes) The maximum concentration of biocide CL-206 in the overflow is 40 mg/L. The total maximum amount of CL-206 added to the cooling towers from the overflow -per day is: (40)x(0.005)x(8.34) = 1.67 pounds per day (ppd). In addition, the towers will have a maximum direct dosage of CL-206 of 0.33 ppd. The maximum total dosage per day of biocide CL-206 is therefore 0.33 + 1.67 = 2.00 ppd (907 grams per day). This is the dosage rate used in the biocide work sheet. The results as calculated using the equations in the work sheet are listed below: A.D.D. = 0.0108 mgd IWC = 100% D.R. = 907 grams/day System Volume = 0.0035 million gallons (mg) pH = 9.0 H.L. = 0.015 days D.K. = 46.0 D.F. = 49.0 Discharge Concentration (into detention tank) = 1.40 mg/L Receiving Stream Concentration (FC) = 1.40/222.2 = 0.000 where n = (480)/((0.015)(1440)) = 22.2 Organism Daphnia Magna Fathead Minnow Duration 48 Hr. 96 Hr. LC50 1.24 mg/L 1.36 mg/L . ' EXPLANATION OF CALCULATIONS - (METHOD TWO) Product name: C-2189 Active ingredients: 1-bromo-3-chloro-5, 5-dimethylhydantoin; 92Z Half-life: 0.009 days (12.96 minutes) The cooling towers have a maximum make up water requirement of 5,000 gallons per day (gpd), most of which comes from the chilled water overflow. The maximum concentration of biocide C-2189 in the overflow. is 23 mg/L. The total maximum amount of C-2189 added to the cooling towers from the overflow per day is: (23)x(0.005)x(8.34) = 0.959 pounds per day (ppd). In'addition, the towers will have a maximum direct dosage of C-2189 of 0.7 ppd. The maximum total dosage rate of biocide C-2189 is therefore 0.7 + 0.959 = 1.66 ppd (753 grams per day). The effective reduced dosage rate (DR) is given by the following calculation and is further explained in BIOCIDE CALCULATIONS in the "second method" paragraph: ((1.66)x(453.6))/237 = 0.00 grams per day The maximum total effective dosage per day of biocide C-2189 is therefore 0.00. No further calculations are necessary. Product name: CL-206 Active ingredients: 2,2-Dibromo-3-Nitrilophilopropionamide; 20Z Half-life: 0.015 days (21.60 minutes) The maximum concentration of biocide CL-206 in the overflow is 40 mg/L. The total maximum amount of CL-206 added to the cooling towers from the overflow per day is: (40)x(0.005)x(8.34) = 1.67 pounds per day (ppd). In addition, the towers will have a maximum direct dosage of CL- 206 of 0.33 ppd.' The maximum total dosage per day of biocide CL-206 is therefore 0.33 + 1.67 = 2.00 ppd (907 grams per day). The effective reduced dosage rate (DR) is given by the following calculation and is further explained in BIOCIDE CALCULATIONS in the "second method" paragraph: ((2.00)x(453.6))/222 = 0.00 grams per day The maximum total effective dosage per day of biocide C-2189 is therefore 0.00. ,No further calculations are necessary. N0•.;,._ 2 5 —+ 1 MCDN '1 I. ••i E H c T F' _ 01 BIOCIDE/CHEMICAL TREATMENT ... WORKSHEET-FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as Indicated. I. Facility Name Harriet & Henderson Yarns, Inc. - Clarkton, NC • NPDES # NC County ' B1 aden Receiving Stream U.T. to Brown Marsh :Swamp 7Q10 0 (cts) (All above information supplied by the Division of Environmental Management) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D.• 0.0108 (in M.G.D.) Please calculate the Instream Waste Concentration (iWC in percent) of this discharge using.the data entered above. IWC = (7Q10)(0.646) ( 0 ) (0.6 4 6) + '0.0108 ) (A.D.D.) X 100 (0.010$$ X 100 _ 100 This value (WC) represents the waste concentration to the receiving stream during low flow conditions. 11. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Chemtreat C-2189 Please list the active ingredients and percent composition: 1-bromo -3 chloro, -5, 5-dimethvlhvdantoin 92 % cyo What feed or dosage rate (D.R.) is used in this application? The units must be converted to grams of whole product used per day. D.R.a 753 grams/day D.E.M. Form.1O1 8/89 1 Estimate total volume of the water handling system between entry of blocida1 product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume= 0.0035 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. 9.0 What Is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life Is the tlm'e required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = 0.009 Days The decay rate is equal to tilt..X 0.69 = 76.67 =Decay Rate (D.K.) Calculate degradation factor (D.F.). This is the first order loss coefficient. D.F. _ (A.D.D.) * D.K.) (0.0108) * ( 76.67) = 79.75 (Volume) ( C 0.0035 ) Calculate Steady State Discharge Concentration: Dischg Conc. _ (D.R.) Q ( 753 ) 02.. 713 mg/I (D.F,)(Volume)(3785) ( 79.75 ) (0.0035 ) (3 7 8 5 ) Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischq. Conc.) x (IWC%) 100 ( 0.713 ) x ( 100 in a x(Z' * 0.000 mg;i Receiving Stream Concentration *See explanation of calculations (Method one) Calculate regulated limitation. List all LC50 data available for the whole product according to the following columns. (Note that units should be in mg/I). Please provide copies of the sources of this data. Organism Test Duration LC50 (n111) Daphnia Magna 48 hr 0.47 Fathead Minnow 96 hr • 2.25 D.E.M. Form' 101 8/89 2 Choose the lowest LC50 listed above: Enter the LC50: 2.25 if the half life (H.L.) Is less than 4 days, perform the following calculation. Regulated Limitation 0.05 x LC50 m 0. 1125 mg/I If the half life (H.L.) is greater than 4 days or unknown, perform the following calculation. Regulated Limitation 0.01 x LC50 - N/A mg/1 Choose the appropriate regulated limitation from the calculations Immediately above and place In this blank: 0.000 • mg/liter From Part 11 enter the receiving stream concentration: mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. /2—/s/q/ Date Person in Responsible Charge D.E.M. Form 101 8/89 3 CC: LOO71 '14 40' 75 7 ELIZ4BETHTOWN 10 Mr. CLARKTON QUADRANGLE NORTH CAROLINA - v 7.5' MINUTE SERIES (TOPOGRAPHIC) NW/4 WHI7EVIL E 15' QUADR NGLE 716 2110 0001 FEET 1 1 100 78° q7, 30" -34° 30' 270000 FEET _x 3818 I' • 27' 30" 3815' °CA1 L °ABSITIIR 1F TOTAL VOWS@31500 OAS. 0000 GAL. O1aTANT101i TANY 920 OPY CAB11B101 c1011711 9E0 TONS CARRIER mIILL00 NAVES . 9IIYP 9USOtffiS BLOW' DO17I 9 711.A.N01 TORMIR TOTAL VOLU10520530 GAL L990 OPSI TRANI! OMLSSR 000 70N9 I OSOO/SOAL I noon 1 trIV -BROTH ILARSIL SW'AYP "rel THANE COOLLED 'WATER 9UHP HARRIET & HENDERSON YARNS, INC. Clarkton, North Carolina COOLING TOWERS and CHILLED WATER SYSTEMS - -"NORTH CAROLINA DEPT.'OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM D FOR AGENCY USE To be filed only by-servicesl, wholesale and retail trade, and other commercial establishments including vessels. Do not attempt to complete this form without reading the accompanying instructions ;Please print or type I , 1. Name, address, and tel number of facility producing discharge A. Name Harriet & Henderson Yarns . Inc . , R 1 a (Iran 2. SIC B. Street address Hwv 701 South, P.O. Rnx 15 C. City E. County Clarkton Bladen F. ZIP 28433 APPLICATION NUMBER NI do to I r / 13-1s1' DATE RECEIVED /I i I /I 2'1 /I / YEAR M0. DAY a, /gS/33 Plant G. Telephone: No. (919) 647-4011 (Leave blank) 3. Number of employees 4. Nature of business 70 Area Code D. State North Carolina LO Manufacturing Yarn — SIC 2281 5. (a) Check here if discharge occurs all'yearb; or (b) Check the month(s) discharge occurs: 1. ❑January d 2.0February 6. ❑ June 17. ❑July 8.0 August 11.0 November 12. ❑ December (c) How many days per week: 1.01 2432-3 3.04-5 4.0(6-7 I 6. Types of waste water d•scharged to surface waters co r,l 3.0March 4.oApril 5.0May 9.0September 10.0 October "= C.A.) only (check as applicable) . Discharge per operating day Flow, gallons per operating day • Volume treated before discharging (percent) 0.1-999 (1) 1000-4999 (2) 5000-3999 (3) 10,000- 49,999 (4) 50,000 or more (5,) None (6) 0.1- 29.9 (7) 30- 64.9 (8) 65- 94.9 (9) 95- 100 (10) A. Sanitary, daily average B. Cooling water, etc.., daily average 14,000 C. Other discharge(s), daily average; Specify . .• D. Maximum per operat- ing day for combined discharge (all types) I ' I . 7, If any of the types of waste identified in item 6, either treated or un- treated, are discharged to places other than surface waters, check below as applicable. Waste water is discharged to: 0.1-999 (1) 1000-4999 (2) 5000-9999 (3) 10,000-49,999 (4) 50,000 or more (5) A. Mun l r. i pa 1 :ewer •.y•, tem 1 , 750 H. Ilmlrriirnunrl wi•II C. Septic tank D. Evaporation lagoon or pond E. Other.. specify: • 8. Number of separate discharge points: A. 901 B. 02-3 C.❑ 4-5 D,❑ 6 or more 9. Name of receiving water or waters Unnamed Tributary To .Brown Marsh Swamp 10. Does your discharge contain or is it possible for your discharge to contain one or more of the following substances added as a result of your operations, activities, or processes: ammonia, cyanide, aluminum, beryllium, cadmium, chromium, copper, lead, mercury, nickel, selenium, zinc, phenols, oil and grease, and chlorine (residual). A.Xyes B.❑no I certify that 1 am familiar with the information contained in the application and that to the hest of my knowledge and belief such information is true, complete, and accurate. Richard M. Johnson Printed Name of Person Signing Corporate Engineer Title Signature of Applicant North Carolina General Statute 143-215.6(b)(2) provides that: Any person who knowingly makes riny false statement representation, or certification in any application, record, report, plan, r other document files or required to be maintained under Article 21 or regulations of the nvironmental Management Commission implementing that Article, or who falsifies, tampers with, 1r knowly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations.of the Environmental Management Commissio Lrplenenting that Article, shall be' guilty of a misdemeanor punishable by a fine not to exceed ',10,r11O, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 orovid punisient by a fine of.not more than $10,000 or imprisonment not more than 5 years, or oath, :or a similar o:Eense,) ENGINEERING NARRATIVE The cooling water system is composed of a chilled water loop, two cooling towers, and a 1,000 gallon holding tank for tower bleed off. The towers can have a daily maximum of 5,000 gallons make up water from the chilled water overflow. Cascading the chilled water overflow into the cooling tower system reduces the total system discharge volume by eliminating direct chilled water overflow discharges and also conserves potable water which. would otherwise be necessary for cooling tower make up water. The cooling towers cumulatively discharge 7.5+ gallons per minute (gpm) into a 3,600 gallon detention tank which provides an average holding time of 480 minutes. The detention tank is to provide added insurance,that biocide concentrations in the discharge are degraded to acceptable (non -toxic) levels before entering the receiving stream. Other disposal options that were considered included discharging into the municipal sewer system. The Town of Clarkton has expressed reluctance to accept this discharge due to the limited flow capacity of Its existing wastewater treatment facility. The paragraphs above are intended to comply with the requirements of the State Administrative Code Section 15 A NCAC 2H.0105(c)(1,2,3,&7).