WQ0016376_Compliance Evaluation Inspection_20220125

DocuSign Envelope ID: C6E05FCE-CE78-4702-A62F-F50F327C8005
rcSfATE�
ROY COOPER , >'
Governor
o
ELIZABETH S. BISER c
Secretary
S. DANIEL SMITH NORTH CAROLINA
Director Environmental Quality
February 02, 2022
Joseph P. Villari
S & J Villari Livestock LLC
892 Penny Branch Road
Warsaw, NC 28398
SUBJECT: Compliance Inspection Report
S & J Villari Livestock WWTF
Non -discharge Permit No. WQ0016376
Duplin County
Dear Permittee:
The North Carolina Division of Water Resources conducted an inspection of the S & J Villari Livestock
WWTF on 1/25/2022. This inspection was conducted to verify that the facility is operating in
compliance with the conditions and limitations specified in Non -discharge Permit No. WQ0016376. The
findings and comments noted during this inspection are provided in the enclosed copy of the inspection
report entitled "Compliance Inspection Report".
The following issues need to be corrected within thirty (30) days from receipt of this inspection report in order
for the facility to be compliant with Non -Discharge Permit WQ0016376:
1. The hay bales, stored next to the spray fields, need to be removed as soon as possible.
2. Total Residual Chlorine and pH monitoring and reporting are required weekly on the NDMR.
3. Missing NDMR/NDARs and GW59s need to be submitted as soon as possible.
DE Q��North Carolina Department of Environmental Quality I Division of Water Resources
Wilmington Regional Office 1 127 Cardinal Drive Extension I Wilmington. North Carolina 28405
.,� /`� 910.796.7215

DocuSign Envelope ID: C6E05FCE-CE78-4702-A62F-F50F327C8005
If you should have any questions, please do not hesitate to contact Helen Perez with the Water
Quality Regional Operations Section in the Wilmington Regional Office at 910-796-7215 or via email at
[e-mail].
Sincerely,
EDocuSigned by:
Toµ T�n�l. �cuti
�for
7F141 E73B6F3456...
Morella Sanchez -King, Regional Supervisor
Water Quality Regional Operations Section
Wilmington Regional Office
Division of Water Resources, NCDEQ
ATTACHMENTS
Cc: Gerald Matthews — electronic copy
Upload to Laserfiche
DE Q��North Carolina Department of Environmental Quality I Division of Water Resources
Wilmington Regional Office 1 127 Cardinal Drive Extension I Wilmington. North Carolina 28405
.�� /`� 910.796.7215

DocuSign Envelope ID: C6E05FCE-CE78-4702-A62F-F50F327C8005
Compliance Inspection Report
Permit: WQ0016376 Effective: 10/20/20 Expiration: 11/30/25 Owner : S & J Villari Livestock LLC
SOC: Effective: Expiration: Facility: S & J Villari Livestock WWTF
County: Duplin 892 Penny Branch Rd
Region: Wilmington
Warsaw NC 283987760
Contact Person: Jeff P Cappadona Title: Engineer Phone: [phone]
Directions to Facility:
1-40 to Exit 364, Warsaw. West on Hwy 24 for 0.9 mi. North on Old Courthouse Road for 0.9 mi, Turn right on Penny Branch Rd.,
travel 1.8 mi to entrance on left.
System Classifications: S1,
Primary ORC: Gerald Lamar Matthews Certification: 993131 Phone: [phone]
Secondary ORC(s):
On -Site Representative(s):
On -site representative Gerald L Matthews 910-226-8101 ext 1(
Related Permits:
Inspection Date: 01/25/2022 Entry Time 10:OOAM Exit Time: 11:20AM
Primary Inspector: Helen I Perez DocuSienetd�by: Phone: [phone]
Secondary Inspector(s): n'/�
E 39694BE_
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Wastewater Irrigation
Facility Status: ❑ Compliant ❑ Not Compliant
Question Areas:
Treatment Flow Measurement -Effluent Treatment Flow Measurement -Influent Miscellaneous Questions
Treatment Flow Measurement -Water Treatment Treatment Barscreen
Use Records
Record Keeping End Use -Irrigation Treatment Disinfection
Treatment Flow Measurement
(See attachment summary)
Page 1 of 6

DocuSign Envelope ID: C6E05FCE-CE78-4702-A62F-F50F327C8005
Permit: WQ0016376 Owner - Facility: S & J Villari Livestock LLC
Inspection Date: 01/25/2022 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
A routine compliance inspection of the S & J Villari Livestock WWTF was conducted on January 25, 2022. The purpose of
the evaluation was to verify that the facility is operating in compliance with the conditions and limitations specified in Permit
WQ0016376. Gerald Matthews, ORC, was present during the inspection.
The synthetically -lined facultative lagoon and spray irrigation system is permitted for 100,260 gpd and is averaging 90,000 to
92,000 gpd. The operator indicated that an increase in production had increased the flow since the last inspection. He also
indicated that some flow might be directed to the methane gas collection industry currently being constructed across the
street.
The construction of the pump station at the north end of the lagoon is completed and in operation. A final Engineer
Certification and a final Operation and Maintenance Plan need to be submitted as indicated in Section I, Schedule 1 & 3 of
the permit.
The following issues need to be corrected within thirty (30) days from receipt of this inspection report in order for the facility
to be compliant with Non -Discharge Permit W00016376:
1. The hay bales, stored next to the spray fields, need to be removed as soon as possible.
2. Total Residual Chlorine and pH testing and reporting are required weekly.
3. Missing NDMR/NDARs and GW59s need to be submitted as soon as possible.
Please review the comment sections of the inspection report for more details.
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DocuSign Envelope ID: C6E05FCE-CE78-4702-A62F-F50F327C8005
Permit: WQ0016376 Owner - Facility: S & J Villari Livestock LLC
Inspection Date: 01/25/2022 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Type
Yes No NA NE
Reuse (Quality)
❑
Infiltration System
❑
Single Family Spray, LR
❑
Activated Sludge Spray, LR
❑
Activated Sludge Spray, HR
❑
Activated Sludge Drip, LR
❑
Single Family Drip
❑
Recycle/Reuse
❑
Lagoon Spray, LR
Treatment Yes No NA NE
Are Treatment facilities consistent with those outlined in the current permit? ❑ 0 ❑ ❑
Do all treatment units appear to be operational? (if no, note below.) 0 ❑ ❑ ❑
Comment: The are no 10 hp floating aerators in the lagoon as listed in the facility description on the
current permit. The construction of the pump station at the north end of the lagoon as been
completed and in operation since the summer of 2021. A final Engineer Certification and
Operation and Maintenance Plan need to be submitted.
Treatment Flow Measurement -Influent Yes No NA NE
Is flowmeter calibrated annually? 0 ❑ ❑ ❑
Is flowmeter operating properly? ❑ ❑ ❑
Does flowmeter monitor continuously? ❑ ❑ ❑
Does flowmeter record flow? ❑ ❑ ❑
Does flowmeter appear to monitor accurately? 0 ❑ ❑ ❑
Comment: The influent flowmeter was calibrated on 03/04/2021 by AMS Services.
Treatment Flow Measurement -Water Use Records Yes No NA NE
Is water use metered? ❑ 1:10 ❑
Are the daily average values properly calculated? ❑ ❑ 0 ❑
Comment:
Treatment Flow Measurement -Effluent Yes No NA NE
Is flowmeter calibrated annually? ❑ ❑ ❑
Is flowmeter operating properly? ❑ ❑ ❑
Does flowmeter monitor continuously? ❑ ❑ ❑
Does flowmeter record flow? ❑ ❑ ❑
Does flowmeter appear to monitor accurately? 0 ❑ ❑ ❑
Comment: The flowmeters for the spray fields were calibrated on 03/04/2021 by AMS Services.
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DocuSign Envelope ID: C6E05FCE-CE78-4702-A62F-F50F327C8005
Permit: WQ0016376 Owner - Facility: S & J Villari Livestock LLC
Inspection Date: 01/25/2022 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Treatment Barscreen Yes No NA NE
Is it free of excessive debris? 0 ❑ ❑ ❑
Is disposal of screenings in compliance? 0 ❑ ❑ ❑
Are the bars spaced properly? ❑ ❑ ❑
Is the unit in good condition? 0 ❑ ❑ ❑
Comment: The T-R solids separator, located in a pit at the back of the industry building, appeared to be
in good operating condition. The solids are separated before entering the lagoon and are
hauled off site by Valley Proteins.
Treatment Disinfection
Is the system working?
Do the fecal coliform results indicate proper disinfection?
Is there adequate detention time (-30 minutes)?
Is the system properly maintained?
If gas, does the cylinder storage appear safe?
Is the fan in the chlorine feed room and storage area operable?
Is the chlorinator accessible?
If tablets, are tablets present?
Are the tablets the proper size and type?
Is contact chamber free of sludge, solids, and growth?
If UV, are extra UV bulbs available?
If UV, is the UV intensity adequate?
# Is it a dual feed system?
Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)?
If yes, then is there a Risk Management Plan on site?
If yes, then what is the EPA twelve digit ID Number? (1000- - )
Yes No NA NE
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If yes, then when was the RMP last updated?
Comment: Effluent is pumped from the 1.88 MG stainless steel storage tank throuqh the 21,000 gallon
chlorine contact tank before irrigation. The grab samples should be collected at the spigot on
the chlorine contact tank. Currently, Water Agricultural Laboratories, Certification #635, is
analyzing the TRC and PH samples.
Record Keeping
Is a copy of current permit available?
Are monitoring reports present: NDMR?
NDAR?
Are flow rates less than of permitted flow?
Are flow rates less than of permitted flow?
Are application rates adhered to?
Is GW monitoring being conducted, if required (GW-59s submitted)?
Yes No NA NE
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Page 4 of 6

DocuSign Envelope ID: C6E05FCE-CE78-4702-A62F-F50F327C8005
Permit: WQ0016376 Owner - Facility: S & J Villari Livestock LLC
Inspection Date: 01/25/2022 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Are all samples analyzed for all required parameters?
0
❑ ❑ ❑
Are there any 2L GW quality violations?
0
❑ ❑ ❑
Is GW-59A certification form completed for facility?
❑
❑ ❑
Is effluent sampled for same parameters as GW?
0
❑ ❑ ❑
Do effluent concentrations exceed GW standards?
❑
❑ 0 ❑
Are annual soil reports available?
0
❑ ❑ ❑
# Are PAN records required?
0
❑ ❑ ❑
# Did last soil report indicate a need for lime?
0
❑ ❑ ❑
If so, has it been applied?
❑
0 ❑ ❑
Are operational logs present?
0
❑ ❑ ❑
Are lab sheets available for review?
0
❑ ❑ ❑
Do lab sheets support data reported on NDMR?
❑
❑ ❑
Do lab sheets support data reported on GW-59s?
❑
❑ ❑
Are Operational and Maintenance records present?
0
❑ ❑ ❑
Were Operational and Maintenance records complete?
0
❑ ❑ ❑
Has permittee been free of public complaints in last 12 months?
0
❑ ❑ ❑
Is a copy of the SOC readily available?
❑
❑ 0 ❑
No treatment units bypassed since last inspection?
0
❑ ❑ ❑
Comment: The 2021 Annual Soil Analysis report recommended additon of lime on some of the fields.
Operator plans to have lime applied later this year. Operator uses a daily check sheet to
document operations of the plant and irrigation system. A review of GW59s, since last
inspection in July 2020, show some ammonia exceedances in MW 7 and 9 and nitrate
exceedances in MW 2. There are missing GW59s for July and November 2021. There
are
also
missing NDMRMDARs for July through November 2021. These need to be submitted as soon
as possible.
End Use -Irrigation
Yes No NA NE
Are buffers adequate?
0
❑ ❑ ❑
Is the cover crop type specified in permit?
❑
❑ ❑
Is the crop cover acceptable?
❑ ❑ ❑
Is the site condition adequate?
❑ ❑ ❑
Is the site free of runoff / ponding?
❑
❑ ❑
Is the acreage specified in the permit being utilized?
❑ ❑ ❑
Is the application equipment present?
❑ ❑ ❑
Is the application equipment operational?
❑ ❑ ❑
Is the disposal field free of limiting slopes?
❑ ❑ ❑
Is access restricted and/or signs posted during active site use?
❑ ❑ ❑
Are any supply wells within the CB?
❑
❑ ❑
Are any supply wells within 250' of the CB?
❑
❑ ❑
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DocuSign Envelope ID: C6E05FCE-CE78-4702-A62F-F50F327C8005
Permit: WQ0016376 Owner - Facility: S & J Villari Livestock LLC
Inspection Date: 01/25/2022 Inspection Type: Compliance Evaluation Reason for Visit: Routine
How close is the closest water supply well? ❑ ❑ ❑
Is municipal water available in the area? ❑ ❑ ❑
# Info only: Does the permit call for monitoring wells? 0 ❑ ❑ ❑
Are GW monitoring wells located properly w/ respect to RB and CB? 0 ❑ ❑ ❑
Are GW monitoring wells properly constructed, including screened interval? ❑ ❑ ❑
Are monitoring wells damaged? ❑ ❑ ❑
Comment: There was some ponding observed on unleveled spots on fields #1 and #2. Operator indicated
that leveling of the fields will be done later this year. The fields were cut but hay bales were
being stored in piles on the edge of some fields. These bales need to be completely removed
from the irrigation site as soon as possible. The operation of the center pivot on fields 14E and
14W was observed during the inspection and appeared to be in good condition.
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