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HomeMy WebLinkAboutWQ0034093_Regional Office Historical File Pre 2018A7A NCDENR c North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary August 1, 2009 Mr. Scott Huneycutt, Assistant Director of Public Works Union County 500 North Main Street, Suite 500 Monroe, NC 28112 Subject: Permit No. WQ0034093 Twelve Mile Creek Sewer Diversion Force Main Wastewater Collection System Extension Union County, North Carolina Dear Mr. Huneycutt, In accordance with your complete application received on July 16, 2009, we are forwarding herewith Permit No. WQ0034093 dated August 1, 2009, to Union County for the construction and operation of the subject wastewater collection system extension. This permit shall be effective from the date of issuance until rescinded and shall be subject to the conditions and limitations as specified therein. This cover letter shall be considered a part of this permit and is therefore incorporated therein by reference. Please pay particular attention to Permit Condition 3 which requires that the wastewater collection facilities be properly operated and maintained in accordance with 15A NCAC 2T .0403 or any individual system -wide collection system permit issued to the Permittee. Permitting of this project does not constitute an acceptance of any part of the project that does not meet 1) 15A NCAC 2T; 2) the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; 3) and the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000, as applicable, unless specifically mentioned herein. Division approval is based on acceptance of the certification provided by a North Carolina -licensed Professional Engineer in the application. It shall be the Permittee's responsibility to ensure that the as -constructed project meets the appropriate design criteria and rules. Failure to comply may result in penalties in accordance with North Carolina General Statute §143-215.6A through §143-215.6C, construction of additional or replacement wastewater collection facilities, and/or referral of the North Carolina -licensed Professional Engineer to the licensing board. Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service: 1-877-623-6748 Intarnat• www nrwaternualitv.ora NorthCarolina Naturally USE THE TAB KEY TO MOVE FROM FIELD TO FIELD! 1. Owner/Perniittee: 1 a. Union County Public Works Full Legal Name (company, municipality, HOA, utility, etc. lb. Scott Huneycutt, P.E., Assistant director Signing Official Name and Title (Please review 15A NCA Application Number: (to be completed by DWQ) C 2T .0106 (b) for authorized signing o lc. The legal entity who will own this system 0 Individual 0 Federal © Municipality El State/County l d. 500 N, Main St , Suite 500 Mailing Address 1 f. NC State lh 70 4=2 Telephone 704 -296-4232 Facsimile cials! Q Private Partnership © Corporation [l Other (specify): Monroe _._. City lg. 28112 Zip Code 1j. Sco ttHune1cutt(gco,union nc.us e-mail 2. Prolect (Facility) Informal on: 2a, Twelve Mile Creek Sewer Diversion Force Main 2b. Union Brief Project Name (permit will .w.- r�-....w�..�.-.._� ..-�...... refer to this name) County Where Project 3. Co, to .t Person: Van Tars PE, ,Pr j t T ier alter 3a. Erica Van asset. P��. ..�._.-��...�..._��... _._.- ..-__... ...�.._. Name and Affiliation of Someone Who Can Answer Questions About this Application 3b. 704-333-5131 Phone Number 1. Project is ® New 0 Modification 0 in 3c. Erica.VanTasse � E-mail. permit) If Modification, Permit No.: 2. Owner is Public (skip to Item B(3)) 2a. If private, applicant will be: © Retaining Ownership (i.e. store, church, single office, etc.) or 0 Leasing units (lots, townhomes, etc, - skip to Item B(3)) © Selling units (lots, townhomes, etc. - go to Item B(2b)) Charlotte -Mecklenburg Utilities Owner of Wastewater Treatment Facility (W" McAlpine Creek WWTP Name of WWTF Union County Public Works 5b, 16-inch Owner of Downstream Sewer 'Receiving Se er Siz The origin of this wastewater is (check all that apply): Residential Subdivision Q Apartments/Condominiums 0 Mobile Home Perk School Restaurant Office 0 Private (go to item 2(a)) 2b. If sold, facilities owned by a (must choose one) © Public Utility (Instruction C) 0 Homeowner Assoc./Developer (instruction D) d eY-horn .cem F) Treating Wastewater From This Project 4b NC0024970 ._ .._.._ WWTF Permit No. WQ0028606 Permit # of Downstream Sewer (Instruction E) Gravity Force Main Retail (Stor [�°� Institution 0 Hospital Church 0 Nursing Horne El Other (specify); shopping centers) 100 Domestic/Commercial % Industrial (attach description.) (RO: contact your Regional Office Pretreatment staff) % Other (specify): 7. Volume of wastewater to l e_allocatedor permitted for this particular pr ject. f8 gallons per day *Do not include future flows or previously permitted allocations If the permitted flow is zero, indicate why: E' Pump Station, Outfall or Interceptor Line where Clow will be permitted in subsequent permits that connect to this line Ej Flow has already been allocated in Permit No. El Rehabilitation or replacement of existing sewer with no new flo permit is required) expected (see 15A NCAC 02T .0303 to determine if a F"TA12`07 9. Provide the wastewater flow calculations used in determining the permitted flow in accordance with 15A NCAC 2T .0114 for the value in Item B(7) ANDIOR the design flow for line or pump station sizing if a reduced or zero flow is being requested in Item B(7). Values other than that in 15A NCAC 2T .0114 (b) and (c) must be supported with actual water or wastewater use data in accordance with 15A NCAC 2T .0114 (t). O GPD - 10. Summary of Sewer Lines to be Permitted (attach additional sheets if necessary) Size (inches) - 18" - - Length (feet) New Gravity or Additional Force Main 10" force main replacement Q 11, Summary of Pump Stations w/ associated Force Mains to be Permitted (attach additional sheets as necessary) W - - 7 Pump Station Location ID see map. attached (self chosen - as shown on planslmap for reference) I —Design Flow Operational Point Power Reliability Option Z (MGD) GPM @TDH 1 - permanent generator w/ATS; Force Main Size Force Main Length 0 2 - portable generator w!MTS ._. 1.70 .. 1,496@304 1 - 18-inch 15,125 Pump Station Location ID — — _ _ _ _ -_ (self chosen - as shown on planslmap for reference) _ Design Flow Power Reliability Option (MGD) Operational Point 1 - permanent generator w/ATS; Force Main Size Force Main Length GPM @TDH 2 - portable generator wlMTS — — --t — t _1 [pump Station Location ID _ _ ___ (self chosen - as shown on planslmap for reference) W I a ' Design Plow Power Reliability Option CO 1 (MGD) Operational Point 1 - permanent generator w/ATS; Force Main Size Force Main Length GPM @TDH 2 _ portable generator wlMTS F12. Will the wastewater flow in the proposed sewer lines or pump stations be able to be directed to another treatment facility? 1❑ Yes El No if Yes, permit number of 2nd treatment facility 11(RO — if "yes" to B,12 please contact the Central Office PERCS Unit) 3. Does the sewer system comply with the Minimum Design Criteria for the Fast Track Permitting of Pump Stations and Force Mains (latest version), the Gravity Sewer Minimum Design Criteria (latest version) and 15A NCAC Chapter 2T as applicable? ® Yes ❑ No If No, please reference the pertinent minimum design criteria or regulation and indicate why a variance is requested. SUBMIT TWO COPIES OF PLANS, SPECIFICATIONS OR CALCULATIONS PERTINENT TO THE VARIANCE WITH YOUR APPLICATION FTA 12/07 14, ,Have the following pemrtitsicertifications been submitted for approval for the system or project to be served'? Wetland/Stream Crossings - General Permit or 401Certification? Sedimentation and Erosion Control Plan? Stormwater? Yes El No N/A Yes El No N/A Yes LJNo N/A 15. Does this project include any high priority lines, [see 15A NCAC 02T ,0402 (2)] involve aerial lines, siphons, or interference • manholes)? These lines will be considered high priority and must be checked once every six months Check if Yes:ID and provide details 1, Owner/Permittee's Certification: (Signature of Signing Official and Project Name) /, Scott Huneycutt , attest that this application for Twelve Mile Creek Sewer Diversion Force Main has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting documentation and attachments are not included, this application package is subject to being returned as incomplete. Note: In accordance with North Carolina General Statutes 143-215,6A and 143-215,6B, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $10,000 nettles up 25„000 per violation, nng �fficial Signa ENGINEERING DESIGN DOCUMENTS MUST BE COMPLETED PRIOR TO SUBMI I PAL OF THIS APPLICATION, THESE DOCUMENTS MUST INCLUDE PLAN AND PROFILE OF SEWERS, THEIR PROXIMITY TO OTHER UTILITIES, DESIGN CALCULATIONS, ETC, REFER TO 15A NCAC 02T ,0305 F.: 2, Professional Engineer's Certification: (Signature of Design Engineer and Project Name) 0 • 1, Erica Van Tassel, PE . attest that this application for Twelve Mile Creek Sewer Diversion Force Main has been reviewed by me and is accurate, complete and consistent with the information in the engineering plans, calculations, and all other supporting documentation to the best of my knowledge. 1 further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations, Gravity Sewer Minimum Design Criteria for Gravity Sewers adopted February 12, 1996, and the Minimum Design Criteria for the Fast -Track Pemiitting of Pump Stations and Force Mains adopted June 1. 2000 and the watershed classification in accordance with Division guidance. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design, Note: In accordance with NC General Statutes 143-215,6A and 143-215.6B, any person who knowingly! makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation, 2a, Erica Van Tassel Professional Engineer Name 2b K imley-Horn and Associates, Inc. Engineering Firm 2c, 4651 Charlotte Park Drive, Suite 300 Mailing Address 2d, Charlotte City 2g 704-333-5131 2h, 704-33 -0845 Telephone Facsimile 2e. NC 2f, 28217 State Zip 2i E .Va Tasselekunley-horn corn E-mail NC PE Seal, Signature & Date FTA 12/07 NARRATIVE Date: May 2009 Subject: Union County Public Works Twelve Mile Creek Sewer Diversion Force Main Union County, NC Project Description The purpose of the above referenced project is to construct approximately 2.9 miles (15,125 LF) of 18" diameter force main along Cureton Parkway and Waxhaw-Marvin Road. The described alignment is located in Union County and replaces an existing 10" force main. The project will disturb approximately 6.9 acres of land during the construction period. The proposed force main is being constructed in order to divert sewer flow from the Twelve Mile Treatment Plant and will tie into an existing 16" force main north of Crane Road. The existing force main ultimately takes flow to the McAlpine WWTP. Site Description The majority of the project is located within existing NCDOT rights -of -way in order to prevent interference with private properties. The proposed force main will cross six NCDOT state roads via jack and bore or open -cut: Waxhaw-Marvin (SR 1301), Gray Byrum Road (SR 1306), Viking Drive (SR 1455), Prince Valiant (SR 2567), Bonds Grove Church Road (SR 1307), and Crane Road (SR 1309). The appropriate permanent and temporary construction easements are in the process of being acquired for all areas in which the proposed alignment is outside NCDOT right-of-way. The general vicinity of the project area includes undeveloped and residential properties. NCDENR erosion control and NCDOT encroachment approvals have already been granted. CHARLOTTE CHARLOTTE-MECKLENBURG UTILITIES May 6, 2009 Mr. Mike Garbark Union County Public Works 400 North Church Street Monroe, NC 28112-4804 SUBJECT: SEWER FLOW ACCEPTANCE TWELVE MILE CREEK SEWER DIVE UNION COUNTY TAX PARCEL C-MU TRACKING #600-09-547 ON FORCE MAIN In response to your request, a flow acceptance study of the subject site has been completed and the following has been determined: Charlotte -Mecklenburg Utilities agrees to accept the sewage flow of 1,700,000 gallons per day from this project for transmission to the McAlpine Creek Wastewater Treatment Plant; NPDES permit number NC0024970, for treatment. This acceptance of flow is based on the existing capacity of the designated publicly owned treatment works, Please see attached basin map and flow tracking form. Due to the involvement of other agencies and continuing growth of the water and sewer system, the ability to provide service for future projects cannot be guaranteed nor reserved. Connection to the Charlotte -Mecklenburg Utilities system is accepted on a first come, first served basis. The applicant should understand that this letter is not authorization to construct private water or sewer systems, as the appropriate local or State permits are required prior to construction. If the appropriate authorization to construct permits are not obtained and construction has not started within one (1) year of issuance of this flow acceptance, this flow acceptance approval shall be rescinded and a new flow acceptance request must be made. If you have any questions, you may contact me at (704) 391-5129. Sincerely, Barbara Gross Engineering Assistant New Services Section CHARLOTTE-MECKLENBURG UTILITIES Customer Service Division • New Services Section www.cmutiIities.com 5100 Brookshire Boulevard Charlotte, NC 28216 Ph: 704/399-2221 Fax: 704/393-2219 dCreekWV P L1nio sedunty Site 600►-09-547 g Utilites rith Basins Der ar State of North Carolina ent of Environment and Natural Resources Division of Water Quality Flow Tracking/Acceptance for Sewer Extension Permit Applications (FTSE—10/07) Project Applicant Name: union County Public Ft rka Project Name for which flow is being requested.: Twelve le Creek Sewer Diversion Force Main. Afore than one f''TSE-t 0/07 may be required fOr a single project if the ow pump stations along the route of"the proposed wastewater, �f the 4 47P is not responsible for- all I. Complete this section only if you are the owner ofthe wastewater plant. a. WWTP Facility Name: McAJ pine Creek, Irwin Creek, azc ar Creek WWTP b, WWTP Facility Permit #: NCO c. WWTP facility's permitted flow d.. Estimated obligated flow not yet tributary e. WWTP facility's actual avg, flow f. Total flow for this specific request g. Total actual and obligated flows to the fac: h. Percent of permitted flow used w7m 494.5 WCQ 249 the WWTP All flows are in 4GD 1.7D 77.29 78 ll. Complete this section for each pump station you are responsible for along the route of this proposed wastewater flow. List pump stations located between the project connection point and the WWTP Pump Station Name i C it e Creek Approx. Capacity, MGD Approx. Current Avg. (Firm/Design.) Daily Flow, MGD 6.96 2.57 Certification Statement: Pc! r1 , certify that, ttt the best of my knowledge, the addition of the rater to be permitted. in this project has been, evaluated along the route to the receiving wastewater treatment facility andthat the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances, This analysis has been performed in accordance with local established policies and procedures using the best available data, This certification applies to those items listed above in Sections I and 11 for which I am the responsible party. Signature of this form indicates acceptance oft°atewater flow, Signir al Sirii at�ure Date Titl Existing 16" Force Main , Tie -In Location Proposed Force Main USCiS Topographical Map (Catawba NE and 'W`cdtli Project Number 01.5127003 Proposed Twelve Mile Greek. Diversion Pump Station FORM WSCAS-12/07 WATERSHED CLASSIFICATION ATTACHMENT FOR SEWER SYSTEMS Applicant Name Project Name Union County Public Works Twelve Mile Creek Sewer Diversion Force Main Professional Engineer Name Engineering Firm Name Erica Van Tassel, P.E. Kimley-Horn and Associates, Inc. Location ID Name of Waterbody' County River Basin Waterbody Stream Index No. Waterbody Classification 1 Cowhorn Branch Union Catawba 03-08-38 Class C 2 Tarkhill Branch Union Catawba 03-08-38 Class C 3 Unnamed tributary to Twelve Mile Creek Union Catawba 03-08-38 Class C ' If unnamed, indicate "unnamed tributary to X. where X is the named waterbody to which the unnamed tributary joins. 1 certify that as a Registered Professional Engineer in the State of North Carolina that 1 have diligently followed the Division's instructions for classifying waterbodies and that the above classifications are inclusive of the stated project, complete and correct to the best of my knowledge and belief. PE Seal, Signature and Date *** END OF FORM WSCAS-12/07 *** FORM: WSCAS-12/07 Page 1 of I Existing 16" Force Main Tie -In Location Y� ifs,„.� - I- ii ' I sr F Y•`i/'Tq e.e .f: • 4 • «'•,j --7r tom, ,t'... r : : � •IIll)) • ei.• . • F` fit:'.• J jyg, 1. Proposed Twelve Mile Creek 1�. Diversion Pump Station 1 '1'' �.. : Sjj.S.f , {•y isl llrA' � ., 'l. Title USGS Topographical Map (Catawba NE and Weddington Prepared For Project Twelve Mile Creek Sewer Diversion Force Main Union County, North Carolina Date 11/11/08 Project Number 015127003 Figure N CO c_ 0 ce m U 0 2 m 0 0 2 Invoice Date _,Irivoice'Numbe . , ` • ,P_O.:Na 'u = , : lel 1,,•-;In Dice <D6iquil twnrag, a ., '{ ^„ }NeVInvoice Amouij 480.0! f • , SEWER PERMIT 12M1, CREEK • • . • 05/15/09 _ 051509 - Vendor No. - Vendor Name Check No. Check Date .. 05/21/2009 • Chek.Amount:2,j $480.00 8513 NCDENR 386830 THIS'DQCUNIENT;IdAS,AVOID.PANTOGRAPHiMICROPRINTING.ANDIAN•ARTIFICIALWATERMARK. i .. "� ' -. BB&T;, o '^ Branch`9anking and Trust Company 7County.of Union l> 500 WirthMain,Street •, " i'+ z` 'i 1`, S, VOID AFTER 60 DAYS' i'Monroe, North Carolina 28112 480 DOLLARS AND NO CENTS ^ Pay ToEThe,) NCDENR i rs •^ F. y.i „ Orde EOf D[VISION'OF WATER QUALITY t tn, °if M s1 y : r-€. 610 EAST CENTER AVE, SUITE 301 y t :' Syr s MOORESVILLE ; NC 28115 ' 0 fi: ' 'x aG F. ., sae}� h. �, --- :..r--4 - -7, 7.-ems "k'.w,_ f a �.:._- �. 4.4 ty *66-i 121531 Check Number 38683C Verido.:r_No�. 8513; LCheck Date„ '05/21/2009 $480.00 "' .K' �+}* • •'This'disbuisement has been approved as required try the Local Government Budget and Fiscal Control Act. `{ ' CFisirmart '' Fina Director II■38Ed3 3011' 1:05310LL2LI: 0005L0236910811■ Central Files: APS! 5WP_ 07/30/09 Permit Number W00034093 Permit Tracking Slip Program Category Status Project Type Non -discharge Active New Project Permit Type Fast Track Version Permit Classification Gravity Sewer Extension, Pump Stations, & Pressure Sewer 1.00 Individual Extensions Primary Reviewer . dee.browder • Coastal SW Rule Permitted Flow 1700000 Facility Facility Name Twelve Mile Creek Sewer Diversion Force Main Location Address Owner Permit Contact Affiliation Major/Minor Region Minor Mooresville County Union Facility Contact Affiliation Owner Name Owner Type Union County Public Works Government - County Owner Affiliation Mark Eugene Tye 500 N Church St Ste 500 Monroe NC 281124730 Dates/Events Orig Issue App Received Draft initiated 07/30/09 05/28/09 Scheduled Issuance Public Notice Issue Effective Expiration 07/30/09 07/30/09 Regulated Activities RenuestedlReceived Events Church Additional information received Office Additional information received Restaurant Additional information requested 06/12/09 Retail AdditionaI information requested 06/24/09 School Additional information requested 07/02/09 Subdivision Additional information received 07/16/09 Wastewater collection Outfali NULL Waterbody Name Stream Index Number Current Class Subbasin ► riKimley-Horn and Associates, In Transmittal Date: May 27, 2009 Job Number: KHA 01>127003 Project Name: Twelve Mile Creek Sewer Diversion Force Main To: Mooresville Regional Office 610 E, Center Avenue Mooresville, NC 28115 We crre sending they © U• .S. Mail - O• ther: We are wending VU Attached i� Shop ttra�fn gs Other: Fast. Track Copies Date 05 27/ The ,e are Iranarnti No. 'edEx Application Fee Suit 3C{! 46S 1 Charlotte Park Drive CharIotte,'Nucth Carol ua. 28217 TEL 7043'- FAX 704 333 tDit4 DM -Surface Wester El Hand Deliver 1=or your u.se' A• pproved as so. As requested El A• pproved as noted For review and comment f Returned for corrections fl Return copy ofthe Fast' ,Npplic_ation (FTrA 12107) p➢ pprovia.l 'opies for distribution ed prarat Remarks: Enclosed is ottc c ri analand one copy of the .Feast-Traca Appheation, Included in the application is the al plicationtif � a project .narrative, Forth ICE 10/07, Topo Map, and Form TJ SCg S 12°0.7. Please fee l arc>e tc call me -w ith any question at 704-9 y4-.; 483. Thank ,you, Copy to' File Signed Page 1. ieraatrt 05-2 ;� .'00.9.cioc Fast Track EngineeriCertification Permit No, WQ0034093 August 1, 2009 Owner,NVQCS,NVWTP PE Scott Huneycutt Erica Van Tassel Union County Kimley-Horn and Associates„ Inc, 500 North Main St, Suite 500 4651 Charlotte Park Drive, Suite 300 Monroe,, NC 28112 Charlotte, NC 28217 Complete and submit this form to the permit issuing regional office with the following: One copy of the project record drawings (plan & profile views of sewer lines) of the wastewater collection system extension Supporting design catculattions (selected pumps, system curve, operating point, available storage if portable generator(s) or storage greater than longest past three year outage reliability option selected) for any pump stations permitted as part of this project Changes to the project should be clearly identified on the record drawings or in written summary form, Perm modifications are reauired,for any changes resulting in non-compliance with this permit, regulations or minimum design criterie., This project shall not be considered complete nor allowed to operate until this Engineer's Certification and all required supporting documentation have been received by the Division. Therefore, it is highly recommended that this certification be sent in a manner that provides proof of receipt by the Division. ENGINEERS CERTIFICATION _j Partial Final t`r�r nrrwr vs a duty registered Professional Engineer in the State of North Carolina, 'having been authorized to observe (I periodically, [1] weekly, fl full time) the construction of Twelve Mile Creek Sewer Diversion Force Main, a Union County project for the Permitted„ hereby state that, to the best of my abilities, due care and diligence was used in the observation cf the construction such that the construction was observed to be built. within substantial compliance of this permit, 15A NCAC 2T; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minirnurn Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable„ and other supporting materials. North Caron seal, signatu Professional Engineer's and date: SEND THIS FORM & SUPPORTING DOCUMENTATION WITH REQUIRED ATTACHMENTS TO THE FOLLOWING ADDRESS MOORESVILLE REGIONAL OFFICE SURFACE WATER PROTECTION 610 EAST CENTER AVENUE, SUITE 301 MOORESVILLE NC 28115 The Per nittee is responsible for tracking all partial certifications up until a final certification is received. Any wastewater flow made tributary to the wastewater collection system extension prior to completion of this Engineer°s Certification shall be considered a violation of the perrnit and shall subject the Permittee to appropriate enforcement actions. 1119t2009 + t Project Name: Tweleve Milo Pump Station Senario: Diversion PS to GS outfall - Intermediate Condition Location: Union County KHA Project Number. 15127003 BHR LIFT STATION CALCULATIONS Input Default Intermediate Resort Result 1. FLOW ESTIMATE q r ERU = 250 'GPD ERU = Egivalent Residental Unit, verify with Utility Flaw diverted from Tweleve Mle Flow from Tweleve Mle +Tarkhill 2,000,000 GPD 1,389 GPM 3,260,000 GPD 2,264 GPM 2. Peak Flows Peak hour flow (PHF) = 1,388.9 GPM x 1.00 = 1,389 gpm 2. EQUIVALENT LENGTHS OF PIPE Friction Loss in Pipes, Valves & Horizontal and Vertical Fittings PVC pipe friction factor C 120 is used to simolat4 future condition of the PVC ( C=140 new) Pipe Size Equivalent Feet of Pipe Fitting or Valve Gate Vahre Check Plug/ AR Valve 22.5/ 45 Degree 90 Degree Tee 3" IMMIIIMEMMEMIWIMMINEEM2M11116:1= 0®®MliEMIDEMMII 1 MEMMIIMINKIMMEMIIMEITIMMEEM - - 6.68 =IIIMMEIEMEIMOM® MIE t t Souhralmt feel of Noe data adorned from Cameron Hydraukc Data. 18th F8. 15151 LF of 21 - 8 0 0 1 18 PVC force main x 18 45 degree elbows x 18 Plug Valves 18 90 degree elbows x 18 Tee • 16 Check Vahre x 1 22.5 LF 26.6 LF 422 LF 84.4 LF 120.0 LF = 15151.0 LF149 ▪ 472.5 LF _ 212.8 LF • 0.0LF • 0.0LF 120.0 LF Equivalent length of 18 pipe (C=120) 15956.3 LF 11500 LF of 10 - 2 0 0 1 16 PVC force main x 16 45 degree elbows x 16 Plug Vahres 16 90 degree elbows x 16 Tee 16 Check Vahre x 1 20.0 LF 23.6 LF 37.5 LF 75.0 LF 107.0 LF = 11500.0 LF 200.0 LF 472 LF • 0.0LF = 0.0LF 107.0 LF Equivalent length of 16 pipe (C=120) 11854.2 LF DOD LF of 16 PVC force main x 16 45 degree elbows x 1 16 Plug Valves D 16 90 degree elbows x O 16 Tee O 16 Cherk Valve x 1 20.0 LF 23.6 LF 37.5 LF 75.0 LF 107.0 LF ▪ 8000.0 LF 120.0 LF 23.6 LF 0.0LF ▪ 0.0LF 0.0 LF Equivalent length of 16 pipe (C=120) 8143.6 LF 18-inch Forcemain from 12 mile to Tarkhill Tarkhill to high point high point to 1B-inch Gravity P:1015127 Union Countyl003_TwelveMOe PS_FM\CaIcs109.01-15 Lift Station Catc.xis Page 1 of 4 Ut912009 3. LIFT HEAD 11192009 Peak Elevation for design purposes Peak Elevation in the 18-Inch Line PreliminaryRump crr plus Storage depth/2 elevation Total Static Head 697.0 FT NGVD 649.6 FT NGVD 479.5 FT NGVD 4. STATIC HEAD IN RECEIVING FORCE MAIN Receiving force main peak pressure psi / 0.433 5. SYSTEM HEAD CURVE Based on 15956 equivalent feet of Based on 11854 equivalent feet of C=120 used to replicate future condition 217.5 FT 0 FT of head 18.0 inch force main C a 12D 16.0 inch force main C = 120 Flow (GPM) Velocity 18-inch (FPS) Velocity 18-inch (FPS) Friction Loss 18' (hf) (FT) Friction Loss 16' to High PL (hf) (Fr) Friction Loss (hi) (FT) Static Head (FT) Friction Loss 16' . (hf) (FT) • TDH (FT) 0 0.0 1.4 0.0 6.4 6.4 217.5 4.6 223.9 200 0.3 1.7 0.3 9.5 9.8 217.5 6.8 227.3 400 0.5 2.0 1.2 13.1 14.3 217.5 9.3 231.6 600 0.8 2.4 2.6 • 17.2 19.8 217:5 122 237.3 800 1.0 2.7 4.3 21.9 26.2 217.5 15.4 243.7 1000 1,3 3.0 6.6 27.0 33.6 217.5 19.0 251.1 1200 1.5 3.3 9.2 32.7 41.9 217.5 23.0 259.4 1400 1.8 3.6 12.2 38.8 51.1 217.5 27.2 268.6 1600 2.0 3.9 15.7 45.4 61.1 217.5 31.8 278.6 1800 2.3 4.3 19.5 52.5 72.0 217.5 . 36.7 289.5 2000 2.5 4.6 23.7 60.1 83.8 217.5 42.0 301.3 2200 2.8 4.9 28.3 68.1 96.4 217.5 47.5 313.9 2400 3,0 5.2 332 76.6 109.E 217.5 53.4 327.3 2600 3.3 5.5 38.5 85.6 124.1 217.5 59.6 341.8 2800 3.5 5.9 44.1 95.0 139.1 217.5 66.1 356.6 3000 3.8 62 50.2 104.8 155.0 217.5 72.9 372.5 3200 4.0 6.5 56.5 115.1 171.7 217.5 80.0 389.2 3400 4.3 6.8 .632 125.9 189,1 217.5 87.4 406.6 3600 4.5 7.1 70.3 137.1 207.3 217.5 95.1 424.8 3600 4.8 7.5 77.7 148.7 226.3 217.5 103.2 443.8 4000 5.0 7.8 85.4 160.7 246.1 217.5 111.5 463.6 Des. Pril 1,470 r 1.9 PUMP CURVE gpm 0 R-H20 316.3 1000 287.6 2000 3000 257.2 228.3 4000 193.2 3.7 13.4 41.1 54.5 217.5 28.8 272.0 Yelocify = Q/448.8 rrxD /4 hf=10.44L x Q1.852 D4.9655C9.652 Ovreail eff. 54.8 % Total Head [WI) 400 390 380 370 360 350 940 330 320 310 300 290 260 270 260 250 240 230 220 210 200 190 180 170 160 150 140 130 120 110 100 0 500 1000 System Head Curve and Pump Curve • 1500 Flow (gpm) 2000 2500 3000 -61.0TE1.1. HEAD CURVE -.11- PUN. CURVE See Appendor F for Pump Curve P:1015127 Union County1003 TwetveMile_PS_FMlCalcs109-01-15 UR Station Calc.xls Page 2 of 4 1/192009 r r 6. CYCLE TIME 1/19/2009 u Where T = Cycle Time (min.) V = Wetwetl Volume (gaL) Q = Pumping Rate (GPM) S = ADF (GPM) P=SxPFxSF Wetwell Dimension 10 Ientgh by 12 width 1.5 ft of operating range( station storage ) (HI) • HI = "Lead Pump On' elevation minus "Pump OfP elevation V > 1346.4 gat. = Wet Welt Volume Q = 1,470 GPM (from pump tune, see appendix) A = 1388.9 GPM =Average Daily Flow P= 1,389 gpm = Peak Hour Flow V = Pi/4' D"2'HS Run Time =Vl(Q-A) RT = 1348 = 16.6 minutes Pump Run Time 1470 - 1389 16.6 >2.5 minimum Minimum Cycle Time, T=(V!A)I(1-AIQ) Minimum of 10 minutes for 6 starts per hour. T,,,,„ = V 1 (1 - A ) A Q T, = 1346.40 1 1 1388.9 = 17.6 mils. (1 Q12) 1,389 - 1470.0 Velocity at pumping rate of velocity = 0448.81 rrxD214 Invert In 481.26�fE— Bottom Ei. Starts per hr = 60/ 17.57 3.4 > 2 minimum 1470 gpm in the 113.1) inch force main is /71 SLAB 1.85 fps Note: Velocity should be >2.0 fps and 6 fps 509 ft Top Elev 485.0 8 Alarm 483.0 f1 Lag pump #2'on' 481.0 ft Lead - Pump t on 480.25 479.5 ft Off 477.3 ft A 473.E V%J//// A SLAB /✓////%//// Top of Grout P:1015127_Union County1003_TwelveMile_PS FM1Calcs{09-01-15 Lift Station Cale.xls Page 3 of 4 1/19r2009 3 r � 7. FLOTATION CALCULATIONS 24 fl diameter wet well 24 inch thick sldewalls 24 inch thick top slab 42 inch thick bottom slab 12 inch extension on bottom stab 32 square feet hatch opening 150 Ibsfft"3 wetwell material weight a) Weight of Wetwell D T TS BS E Al MW 1) Top Slab 24 inches thick = TS Area (A2}= ((e/2) + T)"2 x PI = 615.8 square feel F1= (A2- Al) xTSxMW F1 = 615.8 32 x 2.0 x 150 F1 = 175,126 pounds 2) Side Walls 24 Inches thick A3 = Inside area of wet well = D"214 • Pi A3 = 452.39 Top elevation 509.0 FT NGVD Bottom elevation 477.3 FT NGVD 31.8 FT = H2 F2=(A2-A3)xH2xMW F2 = 778,015 pounds 3) Bottom Slab 42 Inches thick = A4 = 30.00 FT circle = 706.5 sq. ft. F3 = Area (A4) x BS x MW F3 = 706:5 x 3.5 x 150 F3 = 370,913 pounds 4) Total Weight of Wetwelf = Ft + F2 + F3 Fw = b) Weight of soli on lip of wet well bottom slab 175,126 pounds 778,015 pounds 370,913 pounds 1,324,054 pounds Sol area (SA) = area of bottom slab minus area of the outside diameter of the wet well (A2). 5A= A4-A2 SA = 706.5 615.8 = Assume a conservative estimate that the soil extends only . and tapers in to the wet weir walls on the way up. Fs = Fs = c) Force of Buoyancy Weight of the soil = 79,234 pounds T 85 90.7 sq. IL 15.9 feet above the bottom slab 32.4 x 15.9 x 0.5 x 110.0 les/cubic foot Fb = Volume x Unit Weight of Water = A2 x (H2 + BS) x 62.4 tbs/ft"3 Fb = 615.8 x ( 31.8 + 3.5 ) x 62.4 Fb = 1,354,408 pounds d) Floatation Check Subtract the upward force (Fb) from the downward forces (Fw + Fs) to see if the difference is negative. A negative. answer would mean that floatation may be a problem and shouldbe further addressed. (Fw Fs) 1,324,054 + 79.234 Floatation is nota problem 8. RECOMMENDATIONS Fb 1,354,408 Lift Station Depth: 31.75 feet (measured from top slab) Pump Manufacturer Flygt Model: NP 3231 Impeller. 420 mm Horsepower: 335 Voltage: 460 VAC Phase: three RPM: 1775 N • 48,879 pounds 1/192009 P:4015127 Union County1003 TwetveMlIe PS_FMSCalcs409-01-15 Lift Station Calcxls Page 4 of 4 1/1912009 NM z • PERFORMANCE CURVE PRODUCT NP3231 /765 7YPE DATE 2009-01-15 PROJECT CURVE NO 63-470 ISSUE 4 POWER FACTOR 1/1-LOAD 0.91 3/4-LOAD 0.90. 1/2-LOAD 0.85 RATED POWER ..... 335 hp STARTING IMPELLER DIAMETER 420 mm EFFICIENCY MOTOR DATA 94.0 % — 94.5 % — 94.5 % — CURRENT ... 2155 A RATED CURRENT ... 365 A MOTOR # STATOR 43-56-4AA I06Y REV 11 COMMENTS INLET/OUTLET -! 8 inch RSAPEED 775 rp TOT.MOM.OF -m FREQ. 60 Hz PHASES 3 VOLTAGE 460 V POLES 4 IMP. THROUGHLET -- INERTIA... 3.0 kgm2 BEES 3 GEARTYPE RATIO --I -- aFri [hp] 300 )VERALL EFF. 0 INPUT POWE 'UMP EFF. * SHAFT POWE 250 tY 200 � 0 150 1� a 100• LL DUTY -POINT FLOWfUsgpm) HEAD[ff] POWER [hp] EFF. %] NPSHre[fs] 0 .X 1 1470 273 186 (175) 54.8 58.0) 15.2 B.E.P. 3279 220 251 (238) 72.8 (76.7) 36.2 NPSHre z [] [ft] Oa v_ 300 300 --- w 1- w m r 250 1 250 EFF. NPS re=36 ft — [%] Q200 200 — 80 W-..■11101111..1.11111111 150 �� 150 — 60 100 — 50 • 100 — 40 50 / L -- 30 50 -- 20 -- 10 0 ..---"J 0 1000 2000 3000 4000 500D 6000 FLOW 0^0 [USgpm] NPSHre = NPSH3% + min. operational margin Performance with clear water and ambient temp 40 °C IrliT HI B C u I V e DIC€Consul Emergency Power Generation 12 Miie Creek Diversion. Pump Station and Force Main SW027 The 12 Mile Creek Diversion Pump Station is served by the existing emergency power generator located at the 12 Mile Creek Wastewater Treatment Facility screening structure. This is a 1000kW diesel generator (sht 21 of 30). 28468 6"609