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Home My WebLink AboutNC0023876_Report_20220203 CIty o Vurlin ton ci,,,�U�°� N Robert C. Patterson,Jr., P.E. m° ti "Water Resources Director Y • .9$ RECEIVED FEB 0 3 2022 January 28, 2022 NCDEQ/DWR/NPDES Mr. Michael Montebello Municipal Permitting Unit Division of Water Resources 1617 Mail Service Center Raleigh,N.C. 27699-1617 Subject: Request to drop Pickett Hosiery Mills Permit Number 0076 Dear Mr. Montebello, Pickett Hosiery Mills has ceased discharging process wastewater at their 741 E Webb Avenue location in Burlington. A final facility inspection was conducted with company representatives Kenneth Stein, Larry Small, and Rhonda Hollady on January 27, 2022. All chemicals, machines, and employees have been moved to the industry's new location at 733 Koury Drive in Burlington. Pickett Hosiery is currently filling out their permit application to begin discharging at their new location. Please find enclosed an updated allocation table for the South Burlington Wastewater Treatment Plant and a SIU Inspection Form. If you have any questions,please feel free to contact myself at 336-222-5133. Sincerely, AROttit C Pow Robert C. Patterson, Jr., P.E. Water Resources Director City of Burlington Connecting the Triad and the Triangle 1302 Belmont Street—PO Box 1358—Burlington,NC 27216 Phone 336-222-5133—www.BurlingtonNC.gov SIU INSPECTION FORM 2020 Name Of Industry: Pickett HosieryMills IUP# 0076 Address Of Industry: 741 E Webb Ave IUP Expiration Date: Burlington,NC 27215 12/31/2021 Industry Representatives:Ito nc�%) Mini Q-Lon-I arris �Ci1 t I sl— POTW Repres n v Title Kristy King I\ vforer In,ustrial 'retrea 41 •P '•e :n ' 1111 I IT �1�OILI_Lwfr llr I I Date Of Inspection: I(IA h� Time Of spectio : 01 '/pm Purpose of Inspection: Annual mac" Other(Describe) inoveil IOWarea POTW to which IU discharges SBWWTP NPDES# NC0023876 Is SIU currently in SNC? No If yes,for what? PART I - INITIAL INTERVIEW Has anything changed since the last in pection or IUP application in the following: COMMENTS Product E' /NO Raw materials used YES NO 60}e�r 1�� I I i b A, Manufacturing processes YES NO •-f'0 ��' Categorical, if applicable YES NO Production rate YES NO S .1/Noi 1, l ��Z Number of employees YES NO £1 �,� Number of shins YE /NO l not 1111(l�U«<�/ 1111 C1o'nj�unents: ok {I lv �.n e V l 1l X0 ''t6, pel-Ourtarrvii l(AGAY V�' I oy 1 tC�)1 ,1n,/ L PART II - PLANT TOUR- Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? YES/NO Where do they go? 2. Are production areas diked,contained,or otherwise constntcted in such a way as to prevent harm to the WWTP, especially from spills or slugs? YES/NO Comments: 3. Are there floor drains in the storage area? YES/NO Where do they go? 4. Are storage tanks and areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? YES/NO Comments: 5. Are process and storage tanks and pipes labeled? YES/NO 6. How are off-spec raw materials,and products disposed of? 7. When is the production area cleaned? 8. Is the wastewater from cleaning the production area discharged to the POTW? YES/NO 9. What non-process wastewaters are discharged to POTW? Comments: Atl our Section B - PRETRE TMENT SYSTEM Ask the operator to describe pretreatment system. Title: SW Inpsection Form File name: COMP.INSP App 7-1) Revision data: August I,1994 Page I SIU INSPECTION FORM 2020 I. Does operator seem knowledgeable about the system? YES/NO Comments: 2. Are all units operational? YE • 3. How often does operator/mainten ce person check system? 4. Is there an operator for each shift? YES/NO 5. How and when is sludge disposed of? 6. Is there a schedule for preventative maintenance? YES/NO Comments: PART II - Plant Tour Section C - SAMPLING POINT(S)AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES/NO If yes,name of lab. 2. If industry completes sampling,ask the industry representative to describe sampling procedures. Comments: 3. Is flow measurement equipment operational? YES/NO Comments: 4. Is there a calibration log for the flow meter? YES/NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. I. Are files well organized? YES/NO Comments: 2. Are sample collection/chain-of-custody forms filled out properly? YES/NO Comments: _ 3. Do results in files agree with reports sent to POTW? YES/NO Comments: 4. Who has authority to shut down production should a spill or slug discharge occur? 1 1 5. How does SIU inform employees of whom to call at POTW in case of spill/slug? If slug/spill plan is already required by POTW,review procedures. 6. is SIU implementing slug/spill plan? YES/NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES/NO Comments,Required Or Recommended Actions: Signature Of Inspectors) NU AmRe r Date: Signature of SUI Representative �,, ate: Title: SiU Inpsection Form File name: COMP.iNSP App 7-U ' Revision data: August I,1994 Page 2 Workbook Name : 2021_Update_South_allocation_Pickettremoved, Worksheet Name: Arrted: 1/28/2022, 1:19 PM Page 1 of 4 Allocation Table Spreadsheet Instructions: Headworks last approved: 02/02/1• 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is Allocation Table updated: 01/28/22 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Permits last modified: 01/01/22 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. Porw=> South Burlington NPDES#> NC0023786 FLOW BOD TSS Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Count (please listalphabeticly) number number Industry Date Date Expires MGD gal/day m 1 Ibs/da m 1 lbs/da 1 Alamance Foods 67 0001 Dairy 01/01/22 12/31/26 2 McComb Industries 71 0001 Textile 01/01/22 12/31/26 _ 3 Carolina Biological Supply 65 0001 :,aboratorl 01/01/22 12/31/26 4 Carolina Hosiery 55 0001 Textile 01/01/22 12/31/26 5 Kayser Roth 52 0001 Textile 07/01/21 06/30/26 6 Labcorp 66 0001 i aboratorl 01/01/22 12/31/26 Labcorp 66 0002 .,aboratori 01/01/22 12/31/26 Column Totals=> 1 0 Basis=> I NPDES Design Design MAID,from HWA(lbs/day)=> NPDES Permitted Flow=> 12.0000 45036 22518 Uncontrollable Loading(lbs/day)=> 4.9900 12110 9031 Total Allowable for Industry(MAIL)(lbs/day)_> 7.0100 32926 13487 Total Permitted to Industry(lbs/day)_> 0 0 MAIL left(lbs/day)_> #VALUE! 32926 13487 Percent Allow.Ind.(MAIL)still available(%)=> 100.0% 100.0% Percent MAHL still available(%)_> 73.1% 59.9% 5 Percent MAHL(lbs/day)_> 0.6000 2252 1126 HWA.AT Revised:November 2005 Workbook Name : 2021_Update_South_allocation_Pickettremoved, Worksheet Name: Arrted: 1/28/2022, 1:19 PM Page 2 of 4 Allocation Table Headworks last approved: 02/02/16 Allocation Table updated: 01/28/22 Permits last modified: 01/01/22 Poiw=> South Burlington NPDES#> NC0023786 Ammonia Arsenic Cadmium Chromium Copper Cyanide Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please listalphabetidy) number number mg/1 lbs/day mg/1 lbs/day l mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day 1 Alamance Foods 67 0001 0.2000 0.4000, 2 McComb Industries 71 0001 ~- ~- 1 1.8300 0.4000 3 Carolina Biological Supply 65 0001 0.1000 0.0400 4 Carolina Hosiery 55 0001 1 0.6000 0.3000 5 Kayser Roth 52 0001 8.0000 1.5000 6 Labcorp 66 0001 ~- 0.1000 0.1000 .�� Labcorp 66 0002 0.1000 0.1000 o tt-- . Column Totals=> [ 0 f 0.0000 0.0000 10.93001 2.84001 0.0000 Stream Stream AS/Nit/TF AS/Nit/TF Stream Basis=> Design Std Std inhibition inhibition Std MAHL from HWA(lbs/day)=> 3002.40 1.2207 0.4069 24.7867 34.9422 1.0829 Uncontrollable Loading(lbs/day)_> 1082.03 0.1248 0.1248 0.4495 1.9477 0.2081 Total Allowable for Industry(MAIL)(lbs/day)_> 1920.37 1.0958 0.2820 24.3372 32.9946 0.8748 Total Permitted to Industry(lbs/day)_> 0.00 0.0000 0.0000 10.9300 2.8400 0.0000 MAIL left(lbs/day)=> 1920.37 1.0958 0.2820 13.4072 30.1546 0.8748 Percent Allow.Ind.(MAIL)still available(%)=> 100.0% 100.0% 100.0% 55.1% 91.4% 100.0% Percent MAHL still available(%)_> 64.0% 89.8% 69.3% 54.1% 86.3% 80.8% 5 Percent MAHL(lbs/day)_> 150.12 0.0610 0.0203 1.2393 1.7471 0.0541 HWA.AT Revised:November 2005 Workbook Name : 2021_Update_South_allocation_Pickettremoved, Worksheet Name: Arrted: 1/28/2022, 1:19 PM Page 3 of 4 Allocation Table Headworks last approved: 02/02/1. Allocation Table updated: 01/28/22 Permits last modified: 01/01/22 POTw=> South Burlington NPDESi > NC0023786 Lead Mercury Molybdenum Nickel Selenium Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please GstalphsbeGciy) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/I lbs/day 1 Alamance Foods 67 0001 0.0500, 2 McComb Industries 71 0001 0.1400_ 3 Carolina Biological Supply 65 0001 0.0100 4 Carolina Hosiery 55 0001 0.1000 5 Kayser Roth 52 0001 0.8000 6 Labcorp 66 0001 0.00110 0.0150�. Labcorp 66 0002 0.00040 0.0150 Column Totals=> ( 0.00001 0.00l5001 0.0000 I 1.1300n 0.0000 Stream Sludge Stream Stream Basis=> Std Stream Std Ceiling Std Std MAHL from HWA(lbs/day)_> 4.3037 0.063437 1.6953 4.7480 0.6714 Uncontrollable Loading(lbs/day)_> 0.1540 0.012485 0.0541 0.5036 0.0541 Total Allowable for Industry(MAIL)(lbs/day)_> 4.1497 0.050952 4.2445 0.6173 Total Permitted to Industry(lbs/day)_> 0.0000 0.001500 0.0000 1.1300 0.0000 MAIL left(lbs/day)_> 4.1497 0.049452 1.6412 3.1145 0.6173 Percent Allow.Ind.(MAIL)still available(%)_> 100.0% 97.1% 100.0% 73.4% 100.0% Percent MAHL still available(%)_> 96.4% 78.0% 96.8% 65.6% 91.9% 5 Percent MARL(lbs/day)_> 0.2152 0.003172 0.0848 0.2374 0.0336 HWA.AT Revised:November 2005 Workbook Name : 2021_Update_South_allocation_Pickettremoved, Worksheet Name: Arinted: 1/28/2022, 1:19 PM Page 4 of 4 Allocation Table Headworks last approved: 02/02/16 Allocation Table updated: 01/28/22 Permits last modified: 01/01/22 PoTw=> South Burlington NPDES#=> NC0023786 Silver Zinc Total Nitrogen Total Phos. Aluminum Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits 1UP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please hat alphabeticly) number number mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 Alamance Foods 67 0001 1.5000 _ 2 McComb Industries 71 0001 �� 0.8000 3 Carolina Biological Supply 65 0001 1.0000, 4 Carolina Hosiery 55 0001 0.6600 5 Kayser Roth 52 0001 2.6000 6 Labcorp 66 0001 0.2500 Labcorp 66 0002 0.2500 411.1111 Column Totals=> 1 0.0000 1 7.0600 0.00 0.001 0.00001 AS/Nit/TF AS/Nit/TF Basis=> inhibition inhibition NPDES MARL from HWA(lbs/day)_> 15.9242 74.9374 546.56 Uncontrollable Loading(lbs/day)_> 0.2081 7.9404 188.78 36.5893 Total Allowable for Industry(MAIL)(lbs/day)=> 15.7161 66.9969 _ 357.78 Total Permitted to Industry(lbs/day)_> 0.0000 7.0600 0.00 0.00 0.0000 MAIL left(lbs/day)_> 15.7161 59.9369 357.78 Percent Allow.Ind.(MAIL)still available(%)_> 100.0% 89.5% ####### 100.0% ####### Percent MARL still available(%)_> 98.7% 80.0% ####### 65.5% ####### 5 Percent MAID,(lbs/day)=> 0.7962 3.7469 27.3280 HWA.AT Revised:November 2005