NC0000311_Wasteload Allocation_19911217

NPDES DOCUMENT SCANNING COVER SHEET
NPDES Permit:
NC0000311
M-B Industries WWTP
Document Type:
Permit Issuance
J
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File
- Historical
Engineering Alternatives (EAA)
Monitoring Report
Instream Assessment (67b)
Speculative Limits
Environmental Assessment (EA)
Permit
History
Document Date:
December 17, 1991
This document is printed cam. reuse paper - igtiore any
content on the remrerse side

PERMIT NO.: NC0000311
PERMITTEE NAME:
FACILITY NAME:
M-B Industries
Mitchell Bissell Facility
Facility Status: Existing
Permit Status: Renewal
Major
NPDES WASTE LOAD ALLOCATION
Pipe No.: 001
Minor
Design Capacity: 0.030 MGD
Domestic (% of Flow):
Industrial (% of Flow): 100* %
Comments:
* Crome plating and burnishing; 40 CFR 433.13 (see over).
STREAM INDEX: 6-2-(7.5)
RECEIVING STREAM: West Seri Broad River
Class: WS-III-Trout HQW
Sub -Basin: 04-03-01
Reference USGS Quad: G7NE, Rosman
(please attach;
County: Transylvania
Regional Office: Asheville Regional Office
Previous Exp. Date: 1/31/92 Treatment Plant Class: II
Classification changes within three miles:
Reverts to WS-III Tr at French Broad, c li.,
K
Requested by:
Prepared by:
Reviewed
Jule Shanklin
Date: 9/24/9
Date:
Date: 01 iI/(
Modeler
Date Rec.
Drainage Area (mi2 ) 27, 2_ Avg. Streamflow (cfs): i3. y
7Q10 (cfs) 027.. Winter 7Q10 (cfs) 30Q2 (cfs)
hronic ,
Toxicity Limits: IWC pf'7 %
Instream Monitoring:
Parameters l�
Upstream \I
Location Si)
Downstream .J Location S
Recommended Limits
Monthly Avg
Wasteflow (MGD) 0.030
TSS (mg/1): 31
pH (SU): 6-9
COD (mg/1):
Cadmium (mg/I):
Chromium (mg/1): 1.71
Copper (mg/I): 2.07
Nickel (mg/1): 2.38
Lead (mg/1): 0.43
Zinc (mg/1): 1.48
Cyanide (mg/1): 0.65
Phenols (µg/1): 400-
Silver (mg/1): 0.24
TTO(mg/1):
Oil & Grease (mg/1): 26
Limits Changes Due To:
Change in 7Q10 data
Change in stream classification
Relocation of discharge
Change in wasteflow
New pretreatment information
Other (onsite toxicity study, interaction, etc.)
Daily Max.
60
6-9
0.120
2.77
3.38
3.98
0.69
2.61
1.20
Soo
0.43
2.13
52
WQ or EL
PSPPPPPPZ pp
parameterfsl Affected
_X_ Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate
receiving water will be consumed. This may affect future water quality based effluent limitations for additional
dischargers within this portion of the watershed.
OR
No parameters are water quality limited, but this discharge may affect future allocations.
eTeimpoto.--o .co✓ -%o+ via4v5 shLIll fltf uthed by nro khan
o.E°C due b *11/41 a,ycar►c, e, WA- IA no MO, it) eieeec( ao'C•

FOR APPROPRIATE DISCHARGERS, LIST COMPLETE GUIDELINE LIMITATIONS BELOW
Effluent Characteristics.
Monthly
Average
Daily
Maximum
Commrents
CO,
0. 2 (0 ►ncit
o • (9
A
lz )
Cr
to'lI
2.77
Lsr) /z)
C
2.0
3.3
L 7i,�5 /l )
Pb
0 , 4-3
0.69
( / Z
Air
Zo3
3.95
z5 /L )
p
D m2
0.43
Cr�,0'6 z
��
1 �4-0
2��1
c 6�'z)
c3
0,65-
1.20
( 5 /z)
`r-ro
-
2. 13
0%t Gre
CO
52e0
`-"s
3 l. D
60.D
f 14
& -9
67 —9
Type of Product Produced
Lbs/Day
Produced
Effluent Guideline Reference
CJ. _4, FQ (6-t -Qi XIS
VA
4-OC F-l� ¢3 3, / 3

Facility Name:
NPDES No.:
Type of Waste:
Facility Status:
Permit Status:
Receiving Stream:
Stream Classification:
Subbasin:
County:
Regional Office:
Requestor:
Date of Request:
Topo Quad:
FACT SHEET FOR WASTELOAD ALLOCATION
Request #
Mitchell Bissell Facility
NC0000311
Industrial - 100%
Existing
Renewal
West Fork French Broad River
WSIII-Tr-HQW
040301
Transylvania
ARO
Shanklin
9/25/91
G7NE
6448
r-,
Stream Characteristic:
USGS #
Date:
Drainage Area (mi2):
Summer 7Q10 (cfs):
Winter 7Q10 (cfs):
Average Flow (cfs):
30Q2 (cfs):
IWC (%):
27.2
27.9
93.8
0.17
Wasteload Allocation Summary
(approach taken, correspondence with region, EPA, etc.)
Facility requesting renewal of existing permit. Since last renewal, the WF French Broad has
attained an HQW designation. Recommend effluent guidelines for metals and acute toxicity
requirement.
Special Schedule Requirements and additional comments from Reviewers:
Oi/g/
.Zr' /5 .tea.: / f.t- 7 . v /
72c).XC-, >7' .Z. v_ --e` C��m� �` � �,. ,-r-. .
Recommended by;
Reviewed by
Instream Assessm:nt:
Regional Supe
Permits & Engineering:
Date:
Date:
Date: f (a I
RETURN TO TECHNICAL SERVICES BY: DEC 2-6
REC:ED
Water r.:11.161 y
NOV 2
,Ashev:.l

2
TOXICS/METALS/CONVENTIONAL PARAMETERS
Type of Toxicity Test: Acute Pass/Fail -24hr Fathead Minnow
Existing Limit Letter Acute Target>29% Quarterly
Recommended Limit 90%
Monitoring Schedule: Sep Dec Mar Jun
Existing Limits
Monthly Avg. Daily Max. WQ or EL
Wasteflow (MGD) 0.030
TSS (mg/1): 31 60
pH (SU): 6-9 6-9
COD (mg/1):
Cadmium (mg/1): 0.26 0.69
Chromium (mg/1): 1.71 2.77
Copper (mg/1): 2.07 3.38
Nickel (mg/1): 2.38 3.98
Lead (mg/1): 0.43 0.69
Zinc (mg/1): 1.48 2.61
Cyanide (mg/1): 0.65 1.20
Phenols (14/1): monitor
Silver (mg/1): 0.24 0.43
TTO(mg/1): 2.13
Oil & Grease (mg/1): 26 52
Recommended Limits
PePPPPPP SP
Monthly Avg Daily Max. WQ or EL
Wasteflow (MGD) 0.030
TSS (mg/1): 31 60
pH (SU): 6-9 6-9
COD (mg/1):
Cadmium (mg/1): 0.120
Chromium (mg/1): 1.71 2.77
Copper (mg/I): 2.07 3.38
Nickel (mg/1): 2.38 3.98
Lead (mg/1): 0.43 0.69
Zinc (mg/1): 1.48 2.61
Cyanide (mg/1): 0.65 1.20
Phenols (4/1): 400' 30 0
Silver (mg/1): 0.24 0.43
TTO(mg/1): 2.13
Oil & Grease (mg/1): 26 52
Limits Changes Due To:
Change in 7Q10 data
Change in stream classification
Relocation of discharge
Change in wasteflow
New pretreatment information
Other (onsite toxicity study, interaction, etc.)
P,VPPPPPS g
Parameter(s) Affected
X_ Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate
receiving water will be consumed This may affect future water quality based effluent limitations for additional
dischargers within this portion of the watershed.
OR
No parameters are water quality limited, but this discharge may affect future allocations.
one Tev lxvo4-01^k go ✓ moo+ W0A015 shall no+ be. i ncrea5ed b_y mom -thaw)
o.E ° C cue. *o ems► a 15d/wake. , ioo{- IA no M.4 -h eieeect ao° C.

INSTREAM MONITORING REQUIREMENTS
Upstream Location: ^-' OD ` 0-400 U e 0 .4i
Downstream Location: A) 61)' h.e-LmLL. C 04aL.0
Parameters: Tcrnpey o.-Et v. 2
Special instream monitoring locations or monitoring frequencies:
MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS
Adequacy of Existing Treatment
Has the facility demonstrated the ability to meet the proposed new limits with existing treatment
facilities? Yes ✓ No %7 x -
If no, which parameters cannot be met? / Cox / c., > —J
Would a "phasing in" of the new limits be appropriate? Yes -- Noxrc�-
If yes, please provide a schedule (and basis for that schedule) with the regional
office recommendations:
If no, why not?
Special Instructions or Conditions
Wasteload sent to EPA? (Major) _N_ (Y or N)
(If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old
assumptions that were made, and description of how it fits into basinwide plan)
Additional Information attached? (Y or N) If yes, explain with attachments.

10l7-4IEil fmiV //413c6sivii6 Ai000003/(
6-704,A,, .-kcso vc, fiv
ACUtE TOXICITY MONITORING (QUARTERLY)
The permittee shall conduct acute toxicity tests on a quarterly basis using protocols defined as
definitive in E.P.A. Document 600/4-85/013 entitled "The Acute Toxicity of Effluents to
Freshwater and Marine Organisms." The monitoring shall be performed as a Fathead Minnow
(Pimephales promelas) 24 hour static test, using effluent collected as a 24 hour composite.
Effluent samples for self -monitoring purposes must be obtained during representative effluent
discharge below all waste treatment. The first test will be performed after thirty days from the
effective date of this permit during the months of P PAL Mfg dVAl
The parameter code for this test is TAE6C. All toxicity testing results required as part of this
permit condition will be entered on the Effluent Discharge Form (MR-1) for the month in which it
was performed, using the appropriate parameter code. Additionally, DEM Form AT-1 (original) is
to be sent to the following address:
Attention: Environmental Sciences Branch
North Carolina Division of
Environmental Management
4401 Reedy Creek Rd.
Raleigh, N.C. 27607
Test data shall be complete and accurate and include all supporting chemical/physical measurements
performed in association with the toxicity tests, as well as all dose/response data. Total residual
chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for
disinfection of the waste stream.
Should any test data from either these monitoring requirements or tests performed by the North
Carolina Division of Environmental Management indicate potential impacts to the receiving stream,
this permit may be re -opened and modified to include alternate monitoring requirements or limits
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum
control organism survival and appropriate environmental controls, shall constitute an invalid test
and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit
suitable test results will constitute noncompliance with monitoring requirements.
QAM Fathead 24 Version 10191

•
Facility Name iteitke 734rt1( /eft
Permit # COOoo 3// Pipe # a �l
ACUTE TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY)
The permittee shall conduct acute toxicity tests on a quarterly basis using protocols defined in the North Carolina
Procedure Document entitled "Pass/Fail Methodology For Determining Acute Toxicity In A Single Effluent
Concentration." The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static
test, using effluent collected as a 24 hour composite. The effluent concentration at which there may be at no time
significant acute mortality is 90% (defined as treatment two in the North Carolina procedure document). Effluent
samples for self -monitoring purposes must be obtained during representative effluent discharge below all waste
treatment. The first test will be performed after thirty days from the effective date of this permit during the
months of SLAP PM. A142 :vnl
All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge
Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE6C.
Additionally, DEM Form AT-2 (original) is to be sent to the following address:
Attention: Environmental Sciences Branch
North Carolina Division of
Environmental Management
4401 Reedy Creek Road
Raleigh, N.C. 27607
Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in
association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity
sample must be measured and reported if chlorine is employed for disinfection of the waste stream.
Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will
begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will
revert to quarterly in the months specified above.
Should any test data from either these monitoring requirements or tests performed by the North Carolina Division
of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and
modified to include alternate monitoring requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism
survival and appropriate environmental controls, shall constitute an invalid test and will require immediate
retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute
noncompliance with monitoring requirements.
7Q10 a7. q cfs
Permitted Flow d. 0 34' MGD
IWC d .
Basin & Sub -basin t .B 0 1
Receiving Stream s reete.. 1r,6. i4
County T,..4.3t'm.;a
ommended by:
124•I't-
ace /00/
QAL P/F Fathead 24 Version 9191

• WHOLE E1g1.U1?
.xic17Y'I1S1'INO OISIJ.N-MONI'i'ORINGSUMMARY] Mint, Nov 18. 1991
FACR.ITY
REOUIRF:MFRT
MAIDEN WWTP
NPDESI: NC0039594
County: CATAWBA Region MRO
PF:1.00
7Q10:12.00 1WC(%):11 A4
PERMIT CHRONIC LIMTT:11%
Begin 1211/87 P,.yv,....7. Q P/P
Months: JAN APR JUL OCT
SOCAOC Req:
YEAR JAN
'87 -
'88 -
.89 PASS
'90 FAIL
'91 PASS
MALLARD FOOD SHOP 112
NPDESI: NC0079979
County: LENOIR Region: WARO
PP: •
7Q10:OA IWC(%):100
PERMIT CHRONIC LEMri:99%(GRAB)
Bagm: 8/2491 Frequency: Q P/F A
Months: FEB MAY AUO NOV
SOC/JOC Req:
'87
'88
'89
'90
'91
MANTEO WW1?
NPDESI: N00079057
County: DARE
PF:1.0
7Q10:OTIDAL IWC(%):100
Region: WARO
PERMIT ACUTE LIMIT:NO ACUTE (FI'TID) 24 HR AT 90%. '87
Bcgin:4/1491 r:.yv..,.I. Q P/P A
Months: FEB MAY AUG NOV
SOC/JOC Req:
'88
'89
'90
'91
MARATHON PETROLEUM
NPDESI: NC0046213
County: MECKUINBURG Region: MRO
PF: VARIES
7Q10:0.0 IWC(%) 100%
PERMTT:481-0L ACUTE MONIT EPIS
Begin 9/15/89 Frequency 5 OWD
Months:
SOC/1OC Rog:
'87
'88
'89
'90 -
91 -
MARION-CI-IND-WIELD WWTP
NPDESC NC0027413
County: MCDOWEIL Region ARO
PF: 0.30
7Q10:030 IWC(%):60.79
MARION-CORPENINO CRK WWTP
NPDESI: N00031879
County: MCDOWELL Region:ARO
PF: 3.00
7Q10: 2.30 IWC (%):669
LEITER CHRONIC TAROET:61 %
Begin 4/1/88 Pregttmtcy. Q P/F
Months: FEB MAY AUG NOV
SOC/10C Req:
SOC:2/20191-5/I/94 CHR Q P/F LIMIT 61%
PERMIT CHRONIC LIMIT: 67%
Bcgin8/1/89 F+equenr Q P/F A
Months: FEB MAY AUG NOV
SOC/JOC Req:
'88 PASS
'89 PASS
'90 -
91 FAIL
.87
'88 -
'89 -
'90 -
91 -
MARSHALL WWTP
NPDESI: N00021733
County: MADISON Region: ARO
PP:0.40
7Q10: 535 1WC(%):0.12
PERMIT ACUTE UMrrNO ACUTE (FTHD) 24HR?
Begin 8/1/SS Iiequency: Q P/F
Months: FEB MAY AUG NOV
SOC./IOC Req:
'87
'88 -
'89 -
'90 -
91 -
MB INDUSTRIES
NPDESI: NC0000311
County: TRANSYLVANIA Region: ARO
PF: 0.043
7 Q 10: 22.4 l W C(%): 0.29
LETTER ACUTE TARGET: >29%
Begin:9/1/88 Freq ttcy. Q
Months: SEP DEC MAR JUN
SOC/JOC Req:
Y '87 -
'88 <5.0
'89 -
'90 -
91 -
MCCAIN DOC-003 COOLING H2O
NPDESI: NO 035904
County: HOKE Pngioa FRO
PP:
7Q10: PNCx%)
PERMFT:48HR AC MONIT EPISODIC
Begin: 2/1/89 Frequency: 5 OWD
Months:
SOC/JOC Req:
'87
'88
'89 -
90 -
91 -
MCCAIN HOSPITAL-001
NPDESI: NC0035904
County: HOKE.
PF: 0.1
7Q10:0.15
PERMIT CHRONIC LIMIT Q 51%, 67% M @ >0.100MGD '87
Beam: 2/8/91 Frequency: M. Q A
Region: FRO Months: JAN APR JUL ocr
SOC/JOC Req:
IWC(%):50.83 SOC 5/2491.4/JN3 Q CbV MONITORING @10,20.30,40, AND
'88 -
'89 -
'90 PAIL
y1 <10
FF.R
PA- SS
PASS
PASS
PASS
PASS
PASS
PASS
PA- SS
FAILf
NR
MAR
(PASS)
PASS
FAIL
- NR
19 NONE
- NONE
73.6
<5.6'
PAIL
FAIL
FAIL
PASS
APR
PASS
PASS
PASS
FAIL
PA- SS
FAIL
PASS
NR
P15
FAIL
NR
NR
MAY
JUL
PASS
PASS
PASS
AUG
NR
NR
NR - - NR
PASS
PASS
FAIL
FAIL
NR
PASS
PASS
NR
NR
PASS(
FAIL(
NR
57
FAIL
PASS
LATE?
NR
PASS
PAIL
FAIL
PASS
FAIL(
NR
55.7
NONE
67.1
72.5•
FAIL
FAIL
>51
NR
NR
FAIL
FAIL
PASS
<5.6
P45
PASS
PASS
<IOSIG
PASS
PASS
PASS
FAIL
PASS
PASS
PASS
FAIL
PA- SS(
FAIL(
PASS(
NR
NONE
FA- IL
FAIL
SEP
(-)
PASS
PASS
FAIL
PASS
<5.6
76.4
NONE
21.7
28'
PAIL
PASS
0 2 competitive failures w significant noncompliance i Pre1987 data available
LEGEND:
P1' P nnattcd Bar (MGD), 7Q10=Receiving stream low Bow criterions (cfa), IWC%whetrearn waste concentration, Bcgia=First month required, FrequenrydMonitoring frequency): IQ -Quarterly: M-Mmuldy, BM -Bimonthly, SA -Semiannually; A-Arumally;
OWD-Only when disc/urging; D-Discontinued monitoring requirement: IS -Conducting independent study], P/F=Pass/Fatl chronic bioassay, Ac.Aeute, 1 hr Ouonie, A=quarterly monitoring increases to monthly upon single failure,
(Data Notation]: IfwPathtad Mirmow, •-Ceriodaphnia sp., my.Myrid shrimp. ChV=Ouortic value, P-Mo.ulity of stated percentage at highest concentration, at=Performed by DEM Aq Too Group, bt=Bad tat],
(RepeningNotation]: [--Data not required, NR".Not reported. ( )=Beginning of Quarter], (Facility Activity Status]: (I=Inactive, N=Newly Isucd(To construct), H=Active but not discharging]
OCT
PASS
PASS
PASS
FAIL
PASS
NR
NR
FAIL
LATE
7.07
NOV
PASS
PA- SS
PAIL
PASS
PASS
PASS
NR
PASS(
NR
16.8
DEC
(NR)
FAIL
bt
PASS SIG
<5.0
NONE
52.3
3.52'
NR
FAIL I',P
<10,PAIL -
32

•
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,034- / 55)+;27 9
• 0 S' f -?7 1 .27. 9s`_
,QO/6G %F Az D. /7%
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a,io3
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Art t1 Ae-t- Au-v—c- eif- , 7/g a - 4 /9 v s%mw
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/? -la .s7,7 7,,C ! ,� i 3 ,s o f/.Q 3
lisq ?1 4- 1 a til . i le,61 -4
i Zda, ,L1,14 •-•/6. ?t..-—
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pdvi

11/14/91 ver 3.1
Facility:
NPDES Permit No.:
• Status (E, P, or M) :
Permitted Flow:
Actual Average Flow:
Subbasin:
Receiving Stream:
Stream Classification:
7Q10:
IWC:
Stn'd / Bkg
Pollutant AL Conc.
(ug/1) (ug/1)
Cadmium S
Chromium S
Copper AL
Nickel S
Lead S
Zinc AL
Cyanide S
Mercury S
Silver AL
Selenium S
Arsenic S
Phenols S
NH3-N C
T.R.Chlor.AL
Pollutant
Cadmium
Chromium
Copper
Nickel
Lead
Zinc,
Cyanide
Mercury
Silver
Selenium
Arsenic
Phenols
NH3-N
T.R.Chlor.AL
0.2
25.0
3.5
12.5
12.5
25.0
2.5
0.006
0.03
2.50
25.00
0.5
17.0
MITCHELL BISSELL
NC0000311
E
0.0 mgd
0.0 mgd
'040301
W F FRENCH BROAD
WS-III-TR-HQW
27.9 cfs
0.17 4
Removal
Eff.
04
0%
04
04
04
04
04
0%
04
04
04
04
04
04
Domestic
Load
(#/d)
I--------------- ALLOWABLE PRDCT'D
Effluent Effluent
Allowable
Load
(#/d)
Conc. using
CHRONIC ACTUAL
Criteria Influent
(ug/1) (ug/1)
TOXICS REVIEW
I---- --- --PRETREATMENT DATA --------------I----EFLLUENT DATA ----
I
Act.Ind.
Load
(#/d)
PRDCT'D
Effluent
using
PERMIT
Influent
(ug/1)
ACTUAL
Ind. +
Domestic PERMITTED
Total Industrial
PERMITTED'
Ind. + 1 FREQUENCY I
Domestic 1 OBSERVED of Chronic'
Total 1 Effluent Criteria I
Load Load Load 1 Conc. Violations)
(#/d) (#/d) (#/d) 1 (ug/1) (#vio/#sam)I
I I
1 58.0
1 345,500.0 1 I
I 240.0 I N
1 54.5 I P
I 177.0 I U
1 10,463.0 I T
I 27.0
I 0.0 I S
1 0.0 I E
IC
IT
S7,700.0 I I
I0
IN
I I
I I
I I
PRDCT'D---------MONITOR/LIMIT--------- I--ADTN'L RECM DTN'S--
Instream
Conc. Based on
using ACTUAL
OBSERVED Influent
(ug/1) Loading
0.03 0.000 0.000 0.10
3.77 0.000 0.000 574.88
0.53 0.000 0.000 0.40
1.88 0.000 0.000 0.09
1.88 0.000 0.000 0.29
3.77 0.000 0.000 17.41
0.38 0.000 0.000 0.04
0.00 0.000 0.000 0.00 1 NCAC NO
0.00 0.000 0.000 0.00 I Monthly NO
0.38 0.000 0.000 0.00 1 NCAC NO
3.77 0.000 0.000 0.00
0.08 0.000 0.000 96.01 Limit I NCAC YES
0.00
0.00
120.200
15025.000
2103.500
7512.500
7512.500
15025.000
1502.500
3.606
18.030
1502.500
15025.000
300.500
0.000
10217.000
I Recomm'd
Based on Based on I FREQUENCY INSTREAM
PERMITTED OBSERVED 1 Eff. Mon. Monitor.
Influent Effluent I based on Racomm'd ?
Loading Data 1 OBSERVED (YES/NO)
Limit I NCAC NO
Limit 1 NCAC YES
Monitor 1 Monthly NO
1 NCAC NO
Monitor 1 NCAC NO
Monitor 1 Monthly YES
Monitor I NCAC NO
A
N
A
L
Y
S
I
S
R
E
S
U
L
T
S