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NC0000311_Permit (Issuance)_20100908
NPDES DOCU 4ENT :MCANNIN`i COVER SHEET NPDES Permit: NC0000311 M-B Industries WWTP /PermitIssu)ance Document Type: Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Permit History Document Date: September 8, 2010 Fritts document is printed on reuse paper - ignore any content on the XNe‘TIBX.130 side 4• A&TA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality . Beverly Eaves Perdue Coleen H. Sullins Governor Director September 8, 2010 Edwin Morrow, President M-B Industries P.O. Box 1118 Rosman, North Carolina 28772 Dee Freeman Secretary Subject: Issuance of NPDES Permit NC0000311 M-B Industries, Inc. Transylvania County Dear Mr. Morrow: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This.permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). This final permit includes no major changes from the draft sent to you on June 22, 2010. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. 1617 Mail Service Center, Raieigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raieigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 Internet www:ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer No��thCarolina aturally • Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at telephone number (919) 807-6393. Sincerely, kOANL., leen H. Sullins cc: NP1 ES Files - - Central Files Asheville Regional Office -Surface Water Protection Aquatic Toxicology Unit (e-copy) • 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807.63001 FAX: 919.807.64921 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Atfirmaliie Action Employer • Gr- NorthCarolina n Naturally Permit NC0000311 , STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, M-B Industries, Inc. is hereby authorized to discharge wastewater from a facility located at the M-B Industries Wastewater Treatment Plant U.S. Highway 64 West of Rosman Transylvania County to receiving waters designated as the West Fork French Broad River in the French Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective October 1, 2010. This permit and authorization to discharge shall expire at midnight on August 31, 2015. Signed this day September 8, 2010. en H. Sullins, Director r Division of Water Quality By Authority of the Environmental Management Commission Permit NC0000311 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. M-B Industries is hereby authorized to: 1. Continue to operate an existing 0.030 MGD physical/chemical treatment facility for the treatment of metal fabrication wastewater (outfall 001), discharge non - contact cooling water (outfall 002), and groundwater remediation (outfall 003) from facilities located at M-B Industries, Inc., U.S. Highway 64, west of Rosman in Transylvania County, and 2. Discharge from said treatment works at the location specified on the attached map into West Fork French Broad River, which is classified C-Trout HQW waters in the French Broad River Basin. NC00000311 - M-B Industries Latitude: Longitude: _Quad #: Stream Class: Receiving Stream: Permitted Flow: 35°08' 15" [001 ] 82°51'00" [001] Rosman, N.C. B-Trout HQW West Fork French Broad River Sub -Basin: 04-03-01 001: 0.030 MGD 002: not limited 003: 0.10 MGD 35°08' 16" [002 & 003] 82°50'57" [002 & 003] .,{tap ✓vat la Scale • Permit NC0000311 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of this permit and lasting until permit expiration, the Permittee is authorized to discharge from outfall 001 - METAL FINISHING. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average • Daily Maximum Measurement Frequency Sample Type Sample Location ; Flow • 0.030 MGD Weekly Instantaneous Influent or Effluent pH Between 6 and 9 S.U. Weekly Grab Effluent Total Suspended Solids 31.0 mg/L 60.0 mglL 2/Month Grab Effluent Oil and Grease 26.0 mg/L 52.0 mglL 2/Month Grab Effluent Phenols Quarterly Grab Effluent Temperature (°C)1 Weekly Grab Effluent, Upstream, Downstream Total Toxic Organics (TT0)2 2.13 mglL Monthly Grab Effluent Acute Toxicity3 Quarterly Composite Effluent Cadmium 0.26 mg/L 0.69 mg/L Quarterly Grab Effluent Chromium 1,022 pg/L 1,022 pg/L Monthly Grab Effluent Nickel 2.38 mg/L 3.98 mg/L Quarterly Grab Effluent Copper 2.07 mg/L 3.38 mglL Quarterly Grab Effluent Cyanide 0.65 mglL 1.20 mg/L Quarterly Grab Effluent Lead 0.43 mg/L 0.69 mglL Quarterly Grab Effluent Silver 0.24 mg/L ' 0.43 mglL Quarterly Grab Effluent Zinc 1.48 mg/L 2.61 mg1L Quarterly Grab Effluent Footnotes: 1. The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 0.50C and in no case cause the ambient water temperature to exceed 20°C. 2. Irt lieu of monitoring for TTO, the permittee may submit the following certification statement: Based on my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for total toxic organics, I certify that, to the best of my knowledge and belief, no dumping of concentrated toxic organics into the wastewater has occurred since the filing of the last discharge monitoring report, 3. Whole Effluent Toxicity will be assessed using the Acute Toxicity (Fathead Minnow) Pass/Fail at 90% test. See part A.(4.). There shall be no discharge of floating solids or foam visible in other than trace amounts. Permit NC0000311 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 002 - NON -CONTACT COOLING WATER ONLY. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS • LIMITS MONITORING REQUIREMENTS . .. Monthly Average Daily Maximum • . Measurement Frequency Sample Type Sample ' -. Locations Flow Semi-annually Estimate Effluent Temperature, OC1 Semi-annually Grab Effluent Total Residual Chlorine2 Semi-annually Grab Effluent THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER EXCEPT AS PRE -APPROVED ADDITIVES TO BIOCIDAL COMPOUNDS The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. There shall be no discharg of floating solids or visible foam in other than trace amounts. 1 The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 0.5°C and in no case cause the ambient water temperature to exceed 200C. 2 Monitoring requirements only apply if chlorine is added to the treatment system. Discharges shall be required to meet a daily maximum discharge limitation of 17 µg/ L. The permittee shall obtain authorization from the Division of Water Quality prior to utilizing any biocide in the cooling water. Permit NC0000311 A. (3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 003 - GROUNDWATER REMEDIATION. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT - CHARACTERISTICS LIMITS MONITORING REQUIREMENTS - • . .. J Monthly Average - Weekly Average . ` Daily. Maximum Measurement Frequency Sample Type ,: Sample Location Flow 0.10 MGD Continuous Recording Effluent Cyanide Quarterly Grab Effluent Cadmium Quarterly Grab Effluent Chromium Quarterly Grab Effluent Zinc Quarterly Grab Effluent Arsenic Quarterly Grab Effluent Lead Quarterly Grab Effluent Selenium Quarterly Grab Effluent Silver Quarterly Grab Effluent Cis-1,2 dichloroethene- - Quarterly Grab Effluent - -- Trichloroethene Quarterly . ' ' ' Grab Effluent Tetrachloroethene Quarterly Grab Effluent Chloride Quarterly Grab Effluent Chronic Toxicity1 Quarterly Composite Effluent The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. Notes: • 1 Whole Effluent Toxicity will be assessed using the Chronic Toxicity at 0.55% test. See part A.(5.). Permit NC0000311 A. (4.) r ACUTE TOXICITY PASS/FAIL LIMIT (Quarterly) The permittee shall conduct acute toxicity tests'on a quarterly basis using protocols defined in the North Carolina Procedure Document entitled "Pass/Fail Methodology For Determining Acute Toxicity In A Single Effluent Concentration" (Revised -July, 1992 or subsequent versions). The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test. The effluent concentration at which there may be at no time significant acute mortality is 90% (defined as treatment two in the procedure document). Effluent samples for self -monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The tests will be performed during the months of March, June, September and December. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE6C. Additionally, DWQ Form AT-2 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete and accurate and include all supporting chemical/physical measurements per(ormed in association with the toxicity tests, as well as -all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC000031 1 A. (5.) CHRONIC TOXICITY LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 0.55%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re- opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0000311 A. (6.) BIOCIDE CONDITION The permittee shall not use any biocides except those approved in conjunction with' the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Water Quality. Such notification shall include completion of Biocide Worksheet From 101 and a map locating the discharge point and receiving stream. AFFIDAVIT OF PUBLICATION CLIPPING OF LEGAL ADVERTISING ATTACHED HERE PUBLIC NOTICE NORTH CAROLINA ENVIRONMENTAL . MANAGEMENT COM-. MISSION/NPDES UNIT- 1617 MAIL SERVICE CENTER RALEIGH,•NC 27699-1617 NOTICE OF INTENT TO ISSUE A NPDES • WASTEWATER PERMIT The North Carolina Environmental Management Commission proposes to issue a NPDES wastewater discharge permit to the per- son(s) listed below. Written comments regarding the proposed permit will be accepted until 30 days after the publish date of this notice. The Director of the NC Division of Water Quality (DWQ) may hold a public hearing should there be a -significant degree of public interest. Please mail comments and/or informa- tion requests to DWQ at the above address. Interested persons may visit the DWQ at 512 N. Salisbury Street, Raleigh, NC to review infor- mation on file. Additional information on NPDES per- mits and this notice may be found on our Web site: www.ncwaterquality.org, or by calling (919) 807-6304. M-B Industries, Inc. request- ed renewal of permit NC0000311 for M-B Industries, Inc in Transylvania County; this . facility discharge is treated industrial wastewater, non- contact cooling water, and groundwater remediation to West Fork French Broad River, French Broad River Basin. M06/28/1TC NORTH CAROLINA TRANSYLVANIA COUNTY Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified, and authorized by law to administer oaths, personally appeared Sean A. Trapp, who being first duly sworn, deposes and says: that he is Operations Manager (Owner, partner, publisher, or other officer or employee authorized to make this affidavit) of The Transylvania Times, published, issued, and entered as second class mail in the Town of Brevard in said County and State; that he is authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a true copy of which is attached hereto, was published in The Transylvania Times on the following dates: June 28,2010 and that the said newspaper in which such notice, paper, document, or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all of the requirements and qualifications of Section I-597 of the General Statutes of North Carolina and was qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina. 3,r d This day of ! 145. 2010. (Signature of person aking affidavit) Sworn to and ubscribe before me, this -3 day of � y LINDA M. MCCANTS NOTARY PUBLIC Transylvania County, NC My Commission Expires 4/27/2013 , 2010. °C"t6—' 11/Le-Ule" Notary Public DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT (Final Permit) NPDES No. NC0000311 Facility Information Applicant/Facility Name: NC0000311 — M-B Industries Applicant Address: Mr. Edwin E. Morrow, P.O. Box 118; Rosman„ North Carolina 28772 Facility Address: U.S. Highway 64 west of Rosman Permitted Flow 0.030 MGD of process water, an unspecified quantity of non -contact cooling water, and 0.1 MGD of treated groundwater Type of Waste: Industrial Facility/Permit Status: Class II, Active; Renewal County: Transylvania Miscellaneous Receiving Stream: West Fork French Broad River Regional Office: Asheville Stream Classification: C-Tr-HQW State Grid / USGS Quad: G7NE/Rosman 303(d) Listed? no Permit Writer: Sergei Chemikov Subbasin: 04-03-01 Date: 08/03/2010 Drainage Area (mi2): 27.2 Summer 7Q10 (cfs) 27.9 Winter 7Q10 (cfs): 30Q2 (cfs) Average Flow (cfs): 1WC (%): 93.8 0.17 Lat. 35° 08' 15" N Long. 82° 51'00" W Background Mitchell-Bissel (M-B) Industries is an industrial discharger producing metal stamping and wire forms. The processes performed on -site are metal stamping, metal forming, chrome plating and zinc plating. The facility is located near Rosman, North Carolina and discharges to high quality waters in the French Broad River Basin. The NPDES permit for M-B Industries covers three outfalls. Outfall 001 discharges process wastewater that has undergone physical/chemical treatment and falls under federal effluent guidelines (40CFR 433.13). Outfall 002 consists entirely of non -contact cooling water, and Outfall 003 discharges treated groundwater. Reasonable Potential Analysis Reasonable potential analysis was conducted for Outfall 003: As, Trichloroethene, Cd, Cr, Tetrachloroethene, CN, Cis-1,2 dichloroethene, Pb, Se, Ag, Zn, and for Outfall 001: Cd, Cr, Cu, CN, Pb, Ni, Phenols, Ag, Zn (please see attached). A separate RPA for acute standards for CN was also calculated for both outfalls. (please see attached). Toxicity Testing Current Requirement (001): Quarterly Acute Toxicity @ 90% - MAR, JUN, SEP, DEC Recommended Requirement (001): Quarterly Acute Toxicity @ 90% - MAR, JUN, SEP, DEC Current Requirement (003): Quarterly Chronic Toxicity @ 0.55% - MAR, JUN, SEP, DEC Recommended Requirement (003): Quarterly Chronic Toxicity @ 0.55% - MAR, JUN, SEP, DEC Fact Sheet NPDES NC0000311 Renewal Page 1 The facility has been consistently passing its WET tests Compliance Summary DMRs have been reviewed for the period January 2006 through April 2010. Facility has a good compliance record. During the review period, only one NOV (notice of violation) have been issued: 11/26/07 — failure to submit DMR. Compliance Evaluation Inspection conducted on 03/12/2008 determined that the facility is in compliance. Instream Monitoring Instream monitoring is required for Temperature. Review of the instream monitoring data indicates that facility has insignificant negative effect on the stream water quality. Proposed Changes • Monitoring Frequencies: Monitoring frequency for Zn was reduced to Quarterly based on a review of the effluent data (Outfall 001). • Limits: A monthly average limit for Chromium was added based on the EPA requirements (Outfall 001). Proposed Schedule for Permit Issuance Draft Permit to Public Notice: June 22, 2010 (est.) Permit Scheduled to Issue: August 5, 2010 (est.) State Contact If you have any questions on any of the above information or on the attached permit, please contact Sergei Chernikov at (919) 807-6393. Regional Office Comments: Fact Sheet NPDES NC:0)000311 Renewal Page 2 REASONABLE POTENTIAL ANALYSIS MB-Industries INWTP NC0000311 Time Period 2007-2010 Qw (MGD) 0.03 7Q10S (cfs) 27.9 7Q10W (cfs) - 0 30Q2 (cfs) 47.4 Avg. Stream Flow, QA (cfs) 93.8 Rec'ving Stream West Fork French Broad WWTP Class !WC (%) Q 7Q10S 0.1664 © 7Q10W N/A © 3002 0.098 aQ QA 0.0495 Stream Class C-Tr-HQW Outfall 001 Qw = 0.03 MGD PARAMETER TYPE (1) STANDARDS & CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS/ Chronic K FAIN Acute n # Det Max Pred Cw Allowable Cw Cadmium NC 2 15 ug/L 12 0 0.5 Acute: 15 _ _ _ _ _ _ -Chronic 1, ---------- no limit ------ ---------------- Chromium NC 50 1,022 ug/L 36 35 1179.7 Acute: 1,022 _ _ _ _ _ _ _ Chronic 30,050 -------------------------- maintain the limit — ---- Copper NC 7 AL 7.3 ug/L 12 10 352.6 Acute: 7 Chronic: 4,207.0 no Omit, Action Level standard Cyanide • NC 5 N 22 10 ug/L 12 4 51.0 Acute: 22 _ _ _ _ —_ - Chronic 3,005.0 _ _ __—_------_-------_— no chronic Omit Lead NC 25 N 33.8 ug/L 12 0 2.5 Acute: 34 _ _ _ _ _ -Chronic 15,0-- ----- —------------ ---- -------- no limit Nickel NC 88 261 ug/L 12 0 2.5 Acute: 261 - _ _ _ _ _ 52,888.0 Chronic no Omit •------------ ---------- Phenols A 1 ug/L 12 1 16.3 Acute: N/A __ _ __ _ ___---_-__--_-_-___,__ Chronic:2,018.2 no Omit _--___ N V< Silver NC 0.06 AL 1.23 ug/L 12 0 2.0 Acute: 1 _ _ —__ __----- - Chronic: 36.06 no Omit, Action Level standard _ _ _ _ _ - ------------ ----_----- --_ Zinc NC 50 AL 67 ug/L 36 35 2,668.8 ' Acute: 67 _ _ ___ ___-----------_—_---�---_—_----- -Chronic --- 30,05 no limit, Action Level standard ---------- ------------ ---- ---- * Legend: C = Carcinogenic NC = Non -carcinogenic A = Aesthetic "Freshwater Discharge 311-rpa-2010-001.xls, rpa 6/4/2010 REASONABLE POTENTIAL ANALYSIS MB-Industries WWTP NC0000311 Time Period 2007-2010 Qw (MGD) 0.03 7Q10S (cfs) 22.98 7Q10W (cfs) 0 30Q2 (cfs) 47.4 Avg. Stream Flow, QA (cfs) 93.8 Rec'ving Stream West Fork French Broad WWTP Class !WC (%) Q 7Q1OS 0.2019 @ 7Q10W N/A Q 30Q2 0.098 Q QA 0.0495 Stream Class C-Tr-HQW 1010 = 22.98 cfs Outfall 001 Qw = 0.03 MGD PARAMETER TYPE (1) STANDARDS & CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS/ %FAV/ Chronic Acute n S Det. Max Pred Cw Allowable Cw Cyanide NC 22 N 22 10 ug/L 12 4 51.0 __ _ _ _ _ _ Acute: 10,894.3 _ _ _____ ___________ ______ no acute Itmit •Legend: C = Carcinogenic NC = Non -carcinogenic A = Aesthetic ** Freshwater Discharge 311-rpa-2010-001 acute.xls, rpa 6/4/2010 REASONABLE POTENTIAL ANALYSIS Cadmium Chromium Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 < 1 0.5 Std Dev. 0.0000 1 58 58.0 Std Dev. 101.8842 2 < 1 0.5 Mean 0.5000 2 37 37.0 Mean 107.8917 3 < 1 0.5 C.V. 0.0000 3 58 58.0 C.V. 0.9443 4 < 1 0.5 n 12 4 39 39.0 n 36 5 < 1 0.5 5 45 45.0 6 < 1 0.5 Mult Factor = 1.0000 6 28 28.0 Mult Factor = 2.5100 7 < 1 0.5 Max. Value 0.5 ug/L 7 28 28.0 Max. Value 470.0 ug/L 8 < 1 0.5 Max. Pred Cw 0.5 ug/L 8 Sep-2009 430 430.0 Max. Pred Cw 1179.7 ug/L 9 < 1 0.50 9 Aug-2009 200.0 200.0 10 < 1 0.50 10 100.0 100.0 11 < 1 0.50 11 62.0 62.0 12 < 1 0.50 12 92.0 92.0 13 13 100.0 100.0 14 14 Mar-2009 470.0 470.0 15 15 Feb-2009 290.0 290.0 16 16 240.0 240.0 17 17 38.0 38.0 18 18 29.0 29.0 19 19 62.2 62.2 20 20 78.1 78.1 21 21 73.9 73.9 22 22 48.7 48.7 23 23 84.7 84.7 24 24 May-2008 123.0 123.0 25 25 100.0 100.0 26 26 99.8 99.8 27 27 Feb-2008 115.0 115.0 28 28 92.0 92.0 29 29 113.0 113.0 30 30 < 5.0 2.5 31 31 80.2 80.2 32 32 69.0 69.0 33 33 97.0 97.0 34 34 130.0 130.0 35 35 71.0 71.0 36 36 100.0 100.0 37 37 38 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 55 55 56 56 57 57 58 58 59 59 60 60 199 199 200 200 -2- 311-rpa-2010-001.xls, data 6/4/2010 REASONABLE POTENTIAL ANALYSIS Copper Cyanide 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < 27.5 5 73 86 54 18 40 16 26 7 22 3 BDL=1/2DL 27.5 2.5 73.0 86.0 54.0 18.0 40.0 16.0 26.0 3.5 22.0 3.2 Results Std Dev. Mean C.V. n MuIt Factor = Max. Value Max. Pred Cw 27.3904 30.9750 0.8843 12 4.1000 86.0 ug/L 352.6 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < 5 9,8 5 5 5 5 5 17 16 6 5 5 BDL=1/2DL 5.0 5.0 5.0 5.0 5.0 5.0 5.0 17.0 16.000 5.000 5.000 5.000 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 4.4814 6.9167 0.6479 12 3.0000 17.0 ug/L 51.0 ug/L -3- 311-rpa-2010-001.xls, data 6/4/2010 REASONABLE POTENTIAL ANALYSIS Lead Nickel 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < < BDL=1/2DL 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.0000 2.5000 0.0000 12 1.0000 2.5 ug/L 2.5 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < < BDL=112DL 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.0000 2.5000 0.0000 12 1.0000 2.5 ug/L 2.5 ug/L -4- 311-rpa-2010-001.xls, data 6/4/2010 REASONABLE POTENTIAL ANALYSIS Phenols Silver 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < BDL=1/2DL 10 5.0 10 5.0 10 5.0 10 5.0 10 10.0 10 5.0 10 5.0 10 5.0 10 5.0 10 5.0 10 5.0 10 5.0 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 1.4434 5.4167 0.2665 12 1.6300 10.0 ug/L 16.3 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < < BDL=1/2DL 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.0000 2.5000 0.0000 12 1.0000 2.5 ug/L 2.5 ug/L -5- 311-rpa-2010-001.xls. data 6/4/2010 REASONABLE POTENTIAL ANALYSIS Zinc Date Data BDL=112DL Results 1 130 130.0 Std Dev. 236.0260 2 79 79.0 Mean 215.2500 3 310 310.0 C.V. 1.0965 4 400 400.0 n 36 5 41 41.0 6 110 110.0 Mull Factor = 2.7800 7 < 10 5.0 Max. Value 960.0 ug/L 8 150 150.0 Max. Pred Cw 2668.8 ug/L 9 390 390.0 10 560 560.0 11 430 430.0 12 620 620.0 13 110 110.0 14 960 960.0 15 240 240.0 16 320 320.0 17 220 220.0 18 110 110.0 19 295 295.0 20 56 56.0 21 181 181.0 22 30 30.0 23 53 53.0 24 198 198.0 25 150 150.0 26 128 128.0 27 930 930.0 28 28 28.0 29 111 111.0 30 33 33.0 31 36 36.0 32 44 44.0 33 67 67.0 34 56 56.0 35 130 130.0 36 38 38.0 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 -6- 311-rpa-2010-001.xls, data 6/4/2010 REASONABLE POTENTIAL ANALYSIS M-B Industries WWTP NC0000311 Time Period 2007-2010 Qw (MGD) 0.1 7Q10S (cfs) 27.9 7Q10W (cfs) 0 30Q2 (cfs) 47.4 Avg. Stream Flow, QA (cfs) 93.8 Reeving Stream West Fork French Broad WWTP Class IWC (%) @ 7Q1OS 0.5525 @ 7Q10W N/A @ 30Q2 0.3259 @ QA 0.165 Stream Class C-Tr-HQW Outfall 003 Qw = 0.1 MGD PARAMETER TYPE (1) STANDARDS & CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS/ Chronic Y, FAV/ Acute n 0 Det. Max Pred Cw Allowable Cw Arsenic NC 50 ug/L 12 0 2.5 Acute: N/A _ _ _ --- _ _ _ 9,050 Chronic --------------------- no limit --- ----- Trichloroethene C 5.0 ug/L 12 0 2.5 Acute: N/A __ _ -__ _----------------------------- Chronic: 3,031 no limit Cadmium NC 2 15 ug/L 13 1 1.6 Acute: 15 __ _ -_ _-_ Chronic: 362 no limit _ _--__-_------- -_ ------ Chromium NC 50 1,022 ug/L 13 13 61.7 Acute: 1,022 __ _ ___ __------- Chronic: 9,050 no limit -____ ---_ _-------- Tetrachloroethene NC 8.85 Al. 7.3 ug/L 12 0 2.5 Acute: 7 __ _ _-_ __--___-_ Chronic 1,602 no limit ___-_ _- ___---_------ Cyanide NC 5 N 22 10 ug/L 12 4 77.4 Acute: 22 _ _ - _--- Chronic:905 no chronic Emit - — -- - ----- ------ --- _- -- - Cis-1,2 dichloroethene NC 1 ug/L 12 0 2.5 Acute: NIA __ _ -_ _--_ Chronic:181 no limit - —_ ----_-_-_-_----------__— Lead NC 25 N 33.8 ug/L 12 0 2.5 Acute: 34 ._________—___-------_________--- Chronic: 4,525 no limit Selenium NC 5.0 56 ug/L 12 0 8.4 Acute: 56 __ _ -_ _-_---------------_-------------- Chronic:905 no limit Silver NC 0.06 AL 1.23 ug/L 13 0 2.5 Acute: 1 _ _ _ 11 ---------------------------------- Chronic: 11 no limit, Action level standard Zinc NC 50 AL 67 ug/L 13 3 207.1 Acute: 67 --_ _ _ _ _ _ 9,050 Chronic no limit, Action level standard --------------------------- --- 'Legend: C = Carcinogenic NC = Non -carcinogenic A = Aesthetic " Freshwater Discharge 311-rpa-2010-003.xls, rpa 6/4/2010 REASONABLE POTENTIAL ANALYSIS M-B Industries WWTP NC0000311 Time Period 2007-2010 Ow (MGD) 0.1 7Q10S (cfs) 22.98 7Q10W (cfs) 0 30Q2 (cfs) 47.4 Avg. Stream Flow, QA (cfs) 93.8 Recwing Stream West Fork French Broad WWTP Class 1 !WC (%) @ 7Q10S 0.67 @ 7Q10W N/A @ 30Q2 0.3259 @ QA 0.165 Stream Class C-Tr-HQW 1010=22.98 cfs Outfall 003 Qw=0.1MGD PARAMETER TYPE (1) STANDARDS & CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS/ h FAV/ Chmnk Acute n ti DeL Afar Pred Cw Aikmahle Cw Cyanide NC 22 N 22 10 ug/L 12 4 77.4 Acute: 3,284 no acute limit * Legend: C = Carcinogenic NC = Non -carcinogenic A = Aesthetic " Freshwater Discharge 311-rpa-2010-003 acute.xis, rpa 6/4/2010 REASONABLE POTENTIAL ANALYSIS Arsenic Trichloroethene 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < < BDL=1/2DL 5.0 2.5 5.0 2.5 5.0 2.5 5.0 2.5 5.0 2.5 5.0 2.5 5.0 2.5 5.0 2.5 5.0 2.5 5.0 2.5 5.0 2.5 5.0 2.5 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.0000 2.5000 0.0000 12 1.0000 2.5 ug/L 2.5 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < < BDL=1/2DL 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.0000 2.5000 0.0000 12 1.0000 2.5 ug/L 2.5 ug/L -1- 311-rpa-2010-003.xls. data 6/4/2010 REASONABLE POTENTIAL ANALYSIS Cadmium Chromium 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < < 1 1 1 1 1 1 1 1 1 1 1 1 1 BDL=1/2DL 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.50 0.50 0.50 0.50 1.00 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.1387 0.5385 0.2575 13 1.5800 1.0 ug/L 1.6 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data BDL=1/2DL 27 27.0 45 45.0 32 32.0 26 26.0 32 32.0 27 27.0 26.3 26.3 29.4 29.4 27.6 27.6 29.7 29.7 24.2 24.2 28.0 28.0 31.0 31.0 Results Std Dev. Mean C.V. n MuIt Factor = Max. Value Max. Pred Cw 5.1943 29.6308 0.1753 13 1.3700 45.0 ug/L 61.7 ug/L -2- 311-rpa-2010-003.xls, data 6/4/2010 REASONABLE POTENTIAL ANALYSIS Tetrachloroethene Cyanide 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < < 5.0 5.0 5 5 5 5 5 5 5 5 5 5 BDL=1/2DL 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.0000 2.5000 0.0000 12 1.0000 2.5 ug/L 2.5 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < BDL=1/2DL 5.00 5.0 6.40 5.0 5.00 5.0 5.00 5.0 5.00 5.0 5.00 5.0 5.00 5.0 5.00 5.0 9.10 5.000 22.00 22.000 6.10 5.000 5.00 5.000 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 4.9075 6.4167 0.7648 12 3.5200 22.0 ug/L 77.4 ug/L -3- 311-rpa-2010-003.xls, data 6/4/2010 REASONABLE POTENTIAL ANALYSIS Cis-1,2 dichloroethene Lead 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < < BDL=1l2DL 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.0000 2.5000 0.0000 12 1.0000 2.5 ug/L 2.5 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < < BDL=1/2DL 5 2.5 5 2.5 5 2.5 5.0 2.5 5 2.5 5 2.5 5.0 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.0000 2.5000 0.0000 12 1.0000 2.5 ug/L 2.5 ug/L -4- 311-rpa-2010-003.xls, data 6/4/2010 REASONABLE POTENTIAL ANALYSIS Selenium Silver 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < < 10 10 10 1 10 10 10.0 10 10 10 10 10 BDL=1/2DL 5.0 5.0 5.0 0.5 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 1.2990 4.6250 0.2809 12 1.6700 5.0 ug/L 8.4 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < < < BDL=1/2DL 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.0000 2.5000 0.0000 13 1.0000 2.5 ug/L 2.5 ug/L -5- 311-rpa-2010-003.xls, data 6/4/2010 REASONABLE POTENTIAL ANALYSIS Zinc Date Data BDL=1/2DL Results 1 < 10 5.0 Std Dev. 10.5162 2 41 41.0 Mean 9.3846 3 < 10 5.0 C.V. 1.1206 4 < 10 5.0 n 13 5 21 21.0 6 < 10 5.0 Mull Factor = 5.0500 7 < 10 5.0 Max. Value 41.0 ug/L 8 < 10 5.0 Max. Pred Cw 207.1 ug/L 9 < 10 5.0 10 10 10.0 11 < 10 5.0 12 < 10 5.0 13 < 10 5.0 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 -6- 311-rpa-2010-003.xts, data 6/4/2010 JUN. 2.2010 11:39AM M11CHE.l-BISSEll8288624297 NO.4340 P. 1 yG DOOQ L // /AM M - B INDUSTRIES, INC. `\ SERVING INDUSTRY SINCE 1894 9205 ROSMAN HWY., P.C. BOX 1118, ROSMAN, NC 28772 PHONE (828) 882.4201, FAX (828) 862-4297 NCDENR Division of Water Quality 1617 Mail Service Center Raleigh, NC 27604 Attn: Dina Sprinkle June 2, 2010 Dear Ms. Sprinkle, Please accept the following narrative as our Sludge Management Plan: The Waste Water Treatment Plant located at M-B Industries, Inc. was constructed to precipitate any metals and or grinding solids introduced in the influent from the Plating and finishing processes. The influent arrives at the WWTP in two 4000- gallon holding tanks where it is continuously mixed to prevent settling. Air pumps move the product to Treatment Tank no. 1 where caustic soda in introduced with agitation in order to increase the PH level at a range of 11-12. Gravity continues on to Treatment Tank no. 2 for the introduction of Ferric Chloride (Coagulant). Treatment Tank no. 3 introduces Quaternary Acryl amide Copolymer (Flocculent). Both 2 and 3 continue to mix thoroughly. Gravity continues to move product through a clarifier where the metals and solids precipitate to bottom. Air pumps move the sludge to a conical shaped hopper. Settling continues and the sludge is fed into a filter press at which time 90 percent of the water is remove and pumped back to the head of the plant for reprocessing,. After couple of hours the filter press is opened and the sludge cake is remove from the filter screens into an electrically fired/auger agitated dryer where the F006 waste can be dried to a consistency of baby powder. From the dyer the F006 falls Into a SS -gallon drum ready for the hazardous landfill. Parts Cleaning Technology is the Carrier @ $210.00 per Drum and PSC Phillips Services, Inc. is the landfill. Water from the Clarifier is gravity fed to Treatment tank no. 4 to adjust the PH to a range of 6 - 9 before the effluent is discharge into the West Fork of the French Broad River. If have any questions please call me 828-862-4201. Than E Min N[orrb� President DENT -VW; EE ajALIN POINT SOURCE. BRANCH MITCHELL-BISSELL CO. DIVISION (828) 882-4201 SUNBELT SPRING 8 STAMPING CORP, DIVISION (828) 882-4263 KB M - B INDUSTRIES, INC. SERVING INDUSTRY SINCE 1894 9205 ROSMAN HWY., P.O. BOX 1118, ROSMAN, NC 28772 PHONE (828) 862-4201, FAX (828) 862-4297 April 20, 2010 Mrs. Dina Sprinkle Mr. Charles Weaver, Jr. NCDENR / DWQ/ Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Mrs. Sprinkle and Mr. Weaver, On the behalf of M-B Industries, Inc., I would like to request renewal of NPDES permit no. NC0000311. And in the same request, please accept my apologies for being tardy in submitting this renewal. Being a manufacturing company whose every product can be purchased in China, we have witnessed some uncertain challenges during these past couple of years. Challenges that had our thoughts of not performing metal finishing and relying on outside contractors to provide this service. Upon reviewing the cost associated with this strategic undertaken, we have decided to continue metal finishing here at M-B Industries, Inc. Our only changes or improvements to the WWTP have been structural. Primarily replacement of corroded metal supports and repainting. Normal wear and tear maintenance continues. We look forward to a continuation of our NPDES permit. If you have any questions or concerns, please contact me and or Wade Sanders (operator in charge). Regards, 7 � --v- Edwin Morrow President MITCHELL-BISSELL CO. DIVISION (828) 862-4201 (828) 862-4263 SUNBELT SPRING & STAMPING CORP. DIVISION NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number 1. Contact Information: Owner Name Facility Name Mailing Address City State / Zip Code Telephone Number Fax Number e-mail Address NC0000311 Please print or type. E dir N1DrrDW N1.- Inda.s-l-rbi e5 . nC • oh ?oK It lS osmcln I\I . C. a rn a, gag-Btpa--gaol S'a - 8 6 a-14-aq'1 e.dg 6-1-Gbm.ne.+ 2. Location of facility producing discharge: Check here if same as above 0 Street Address or State Road City State / Zip Code County 9ao5 I�asman Nwy. -Rosman N.C. (AR i-i Trancya 3. Operator Information: Name of the firm consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Mailing Address City State / Zip Code Telephone Number Fax Number 4. Ownership Status: Federal ❑ Sams.. as D „, WM State ❑ —APR 2 22810 OENR-WATER QUALITY' POINT SOURCE BRANCH Private Cr Public ❑ Page 1 of 5 C-MI 10/08 NPDES PERMIT APPLICATION — SHORT FORM C — Minor Industrial Minor industrial, manufacturing and commercial facilities. 5. Standard Industrial Classification (SIC) code(s): 34 tq 6. Number of employees: I'1 0 7. Describe the treatment system List all installed waste treatment components with capacities, describe the processes that generate wastewaters. If the space provided is not sufficient attach a separate sheet of paper with the system description. eh em; c.a.) clesimcfl art pro e.ess • in-r1t& v .+ ?N increased +0 range 04 IN, Ferric_ &beide Added ed and m i )Led th orcu hl y , i1 e.X�' Qtia+ernctry Acry 1tu cl a Coo )y mer i s added avka Inn 1.ea +1uruuAhI s rep ++c -►prt DCC.0 S +hro� R e.iaMtr g � P ., � and soli cl send o a. h opp r 4�d -�' leer press . 1-{ of e-P-P &evtM re ry td to rare ot t- 9 bc:-Tore. disc -tt. e. `)'D r1ve.r, 8. Is facility covered under federal effluent limitation guidelines? No Et Yes 0 If yes, specify the category? 9. Principal product(s) produced: me'+b►) S+c mpi nl5 and .Wire --krmS Principal raw material(s) consumed: CD rre,r, S+ee 1 Briefly describe the manufacturing process(es): CD') s+ee1 or C, p per 4ea. rou.5k 5iankpins. press `fo Cus+onler. 6pecS. s me park s re,uire vi6rcd-ory de.burr►ns, Gies n'sn Dr plot4Ans. S 41e. iris%in roCess rec\t reS W W T1, Page 2 of 5 C-MI 10108 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 10. Amount of principal product produced or raw material consumed ist specific amounts consumed and/or units of production over the last three ye . Product Produced or Raw Material Consumed (AVERAGE) Product Produced or Raw Material Consumed (PEAK) per Day • per Month 1,SD,ppn I hs. 1953 DO I ks . per Year 11. Frequency of discharge: Continuous ❑ Intermittent []' If intermittent: Days per week discharge occurs: .5 Duration: g h r5. / c o Y 12. Types of wastewater discharged to surface waters only • Discharge Flow (GALLONS PER DAY) Sanitary - monthly average Utility water, etc. - monthly average " Process water - monthly average W T 4] lIA ODD gc j , Stormwater - monthly average A. Other - monthly average Explain: C.00)inpp %Q"�r-Durd MonthlyAverage g total discharge (all types) 001 13. Number of separate discharge points: . Outfall Identification number(s) ggt 14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitudeb_ Wes+ 1=Qr 4 trench 1rc .R ever C.See Page 3 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 15. Effluent Data [for new or proposed discharges] Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average. If only one analysis is reported, report as daily maximum.. NOTE: Permittees requesting renewal should complete the table ONLY for the parameters e the past 3 years of effluent data. Parameter Daily Maximum Monthly Average Units of Measurement Biochemical Oxygen Demand (BOD5) Chemical Oxygen Demand (COD) Total Organic Carbon Total Suspended Solids 60.0 ms)...• 31.0 in8L rn3 L Ammonia as N Temperature (Summer) a O 1 q ce.ls i us Temperature (Winter) 1 b 1 LP telgil u-S pH 1 .l r7. S S U1_. Fecal Coliform (If sanitary waste is present) Total Residual Chlorine (if chlorine is used) 16. List all permits, construction approvals and/or applications (check all that apply and provide permit numbers or check none if not applicable): Type Hazardous Waste (RCRA) UIC (SDWA) NPDES PSD (CAA) Non -attainment program (CAA) Permit Number Type NESHAPS (CAA) • Ocean Dumping (MPRSA) AI C ODOD31( Dredge or fill (Section 404 or CWA) Other Permit Number 17. List any chemicals that may be discharged (Please list and explain source and potential amounts.) JA Page 4 of 5 C-MI 10/08 . NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 18. Is this facility located on Indian country? (check one) Yes 0 No Q 19. Applicant Certification I certify that I am familiar with theinformation contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Morrow Printed name of Person Signing Title -Pre.$)) den' 4i V71s />fSignatu a of Applicant Da North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Page 5 of 5 �.a C-MI 10/08