NC0000311_Permit (Issuance)_20050805

NPDES DOCVNENT !;CANNING COVER SHEET
NC0000311
M-B Industries WWTP
NPDES Permit:
Document Type:
Permit Issuance
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File
- Historical
Engineering Alternatives (EAA)
Correspondence
Instream Assessment (67b)
Speculative Limits
Environmental Assessment (EA)
Permit
History
Document Date:
August 5, 2005
This document is printed on reuse paper - igizore any
content on the re-srerse nide

ATA
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
August 5, 2005
Edwin Morrow, President
M-B Industries
P.O. Box 1118
Rosman, North Carolina 28772
Subject: Issuance of NPDES Permit NC0000311
M-B Industries WWTP
Transylvania County
Dear Mr. Morrow:
Division personnel have reviewed and approved your application for renewal of the subject
permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is
issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between North Carolina and the U.S. Environmental Protection
Agency dated May 9, 1994 (or as subsequently amended).
This final permit contains no major changes from the draft permit sent to you on
June 22, 2005:
> Monitoring frequencies for trichloroethene, tetrachloroethene, cadmium, chromium,
lead and zinc were reduced to quarterly based on a statistical analysis of the effluent
data and as a response to the your request (Outfall 003).
The Division has reviewed your request to eliminate monitoring for Chronic Toxicity testing
and eliminate monitoring for numerous parameters for Outfall 001 and Outfall 003. These
requests cannot be granted, for the following reasons:
> Outfall 001 discharges process wastewater regulated by Federal effluent guidelines
(40 CFR 433.13) that establish monitoring parameters; these guideline requirements
cannot be changed by the Division.
> Analysis of the effluent data from Outfall 003 indicates that monitored
contaminants are present in the groundwater in measurable quantities and present
potential danger to the environment. The Division will reevaluate the data for
Outfall 003 during the next permit renewal. Based upon the data you collect during
this permit cycle, monitoring for some parameters might be eliminated.
> As for Chronic Toxicity testing, in 15A NCAC 2B.0208 the Division is mandated to
protect waters from toxic impacts. Further, toxicity test limits are applied to
discharges of complex wastewater as per 15A NCAC 2B .0508. The minimum
monitoring frequency for toxicity testing is defined as quarterly.
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
512 North Salisbury Street, Raleigh, North Carolina 27604
Phone: [phone] / FAX [phone] / Internet: h2o.enr.state.nc.us
An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper
No Carolina
atura!!y

If any parts, measurement frequencies or sampling requirements contained in this permit
are unacceptable to you, you have the right to an adjudicatory hearing upon written request
within thirty (30) days following receipt of this letter. This request must be in the form of a
written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed
with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina
27699-6714). Unless such demand is made, this decision shall be final and binding.
Please note that this permit is not transferable except after notice to the Division. The
Division may require modification or revocation and reissuance of the permit. This permit does
not affect the legal requirements to obtain other permits which may be required by the Division of
Water Quality or permits required by the Division of Land Resources, the Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Sergei Chernikov at
telephone number [phone], extension 594.
Sincerely,
ORIGINAL SIGNED BY
SUSAN A. \NILSON
Alan W. Klimek, P.E.
cc: Central Files
NPDES Files
Asheville Regional Office/Surface Water Protection
Aquatic Toxicology Unit

Permit NC0000311
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
M-B Industries, Inc.
is hereby authorized to discharge wastewater from a facility located at the
M-B Industries Wastewater Treatment Plant
U.S. Highway 64 west of Rosman
Transylvania County
to receiving waters designated as the West Fork French Broad River in the French
Broad River Basin in accordance with effluent limitations, monitoring requirements,
and other conditions set forth in Parts I, II, III and IV hereof.
This permit shall become effective September 1, 2005.
This permit and authorization to discharge shall expire at midnight on August 31, 2010.
Signed this day August 5, 2005.
ORIGINAL SIGNED BY
SUSAN A. WILSON
Alan Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

Permit NC0000311
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby
revoked. As of this permit issuance, any previously issued permit bearing this number is no longer
effective. Therefore, the exclusive authority to operate and discharge from this facility arises under
the permit conditions, requirements, terms, and provisions included herein.
M-B Industries is hereby authorized to:
1. Continue to operate an existing 0.030 MGD physical/chemical treatment facility
for the treatment of metal fabrication wastewater (001) and to discharge non -
contact cooling water (002) from facilities located at M-B Industries, Inc., U.S.
Highway 64, west of Rosman in Transylvania County, and
2. Discharge from said treatment works at the location specified on the attached
map into the West Fork French Broad River, classified B-Trout HQW waters in
the French Broad River Basin.

NC00000311 - M-B Industries
1 atitude:
Longitude:
Quad #:
Stream Class:
Receiving Stream:
Permitted Flow:
35°08'15" [001] 35°08'16"[002 & 003]
82°51'00" [001] 82°50'57" [002 & 003]
Rosman, N.C.
B-Trout HQW
West Fork French Broad River Sub -Basin: 04-03-01
001: 0.030 MGD 002: not limited 003: 0.10 MGD
North
Jlap ✓1/at la Sca/e

Permit NC0000311
A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [001]
During the period beginning on September 1, 2005 and lasting until permit expiration, the Permittee is
authorized to discharge from outfall 001 - METAL FINISHING. Such discharges shall be limited and
monitored by the Permittee as specified below:
PARAMETER ¢.I
L' IMITS;
tC
MQNITORING
REQU
REMEN 'S
xr - ,
_ _
o ih ; vera e f
dM ly► A g �
n
£Dail` . MOximuun ' `
<� , Y� �
Measurements
: � � �� s �� �
•.Frequency :.
. Sam le T e�+
_c p i P
one
mple Location
Flow
0.030 MGD
Weekly
Instantaneous
Influent or Effluent
pH
Between 6 and 9 S.U.
Weekly
Grab
Effluent
Total Suspended Solids
31.0 mg/L
60.0 mg/L
2/Month
Grab
Effluent
Oil and Grease
26.0 mg/L
52.0 mg/L
2/Month
Grab
Effluent
Phenols
Quarterly
Grab
Effluent
Temperature (°C)1
Weekly
Grab
Effluent,
Upstream,
Downstream
Total Toxic Organics (TTO)2
2.13 mglL
Monthly
Grab
Effluent
Acute Toxicity3
Quarterly
Composite
Effluent
Cadmium
0.240 mglL
Quarterly
Grab
Effluent
Chromium
1,022 pglL
Monthly
Grab
Effluent
Nickel
2.38 mg/L
3.98 mg/L
Quarterly
Grab
Effluent
Copper
2.07 mg/L
3.38 mg/L
Quarterly
Grab
Effluent
Cyanide
0.65 mg/L
1.20 mglL
Quarterly
Grab
Effluent
Lead
0.43 mglL
0.69 mg/L
Quarterly
Grab
Effluent
Silver
0.24 mglL
0.43 mg/L
Quarterly
Grab
Effluent
Zinc
1.48 mg/L
2.61 mg/L
Monthly
Grab
Effluent
Footnotes:
1. The temperature of the effluent shall be such as not to cause an increase in the temperature
of the receiving stream of more than 0.50C and in no case cause the ambient water
temperature to exceed 200C.
2. In lieu of monitoring for TTO, the permittee may submit the following certification statement:
Based on my inquiry of the person or persons directly responsible for managing compliance
with the permit limitation for total toxic organics, I certify that, to the best of my knowledge
and belief, no dumping of concentrated toxic organics into the wastewater has occurred since
the filing of the last discharge monitoring report.
3. Whole Effluent Toxicity will be assessed using the Acute Toxicity (Fathead Minnow) Pass/Fail
at 90% test [see A. (4.)].
There shall be no discharge of floating solids or foam visible in other than trace
amounts.

Permit NC0000311
A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [002]
During the period beginning on September 1, 2005 and lasting until expiration, the Permittee is
authorized to discharge from outfall 002 — NON -CONTACT COOLING WATER ONLY. Such
discharges shall be limited and monitored by the Permittee as specified below:
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Semi-annually
Grab
Effluent
Total Residual Chlorine2
Semi-annually
Grab
Effluent
pH
> 6.0 and < 9 0 standard units
Semi-annually
Grab
Effluent
Footnotes:
1. The temperature of the effluent shall be such as not to cause an increase in the temperature of
the receiving stream of more than 0.50 C and in no case cause the ambient water temperature to
exceed 20° C.
2. Monitoring requirements only apply if chlorine is added to the treatment system. Discharges
shall be required to meet a daily maximum discharge limitation of 17 pg/L.
There shall be no discharge of floating solids or visible foam in other than trace amounts.
There shall be no chromium, zinc or copper added to the treatment system except as pre -
approved additives to biocidal compounds.
The permittee shall obtain approval from the Division's Aquatic Toxicology Unit prior to the use of
any biocide (not previously approved by the Division) in the effluent discharged under this permit.
Approval for use of any biocide not previously approved should be requested at least 90 days in
advance of any planned usage.
Contact the Aquatic Toxicology Unit for detailed instructions on requesting approval of biocides:
NC DENR / DWQ / Aquatic Toxicology Unit
1621 Mail Service Center
Raleigh, North Carolina 27699-1621

Permit NC00003 11
A. (3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [003]
During the period beginning on September 1, 2005 and lasting until expiration, the Permittee is authorized to
discharge from outfall 003 - GROUNDWATER REMEDIATION. Such discharges shall be limited and
monitored by the Permittee as specified below:
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Effluent
Cyanide
Quarterly
Grab
Effluent
Cadmium
Quarterly
Grab
Effluent
Chromium
Quarterly
Grab
Effluent
Zinc
Quarterly
Grab
Effluent
Arsenic
Quarterly
Grab
Effluent
Lead
Quarterly
Grab
Effluent
Selenium
Quarterly
Grab
Effluent
Silver
Quarterly •
Grab
Effluent
Cis-1,2 dichloroethene
Quarterly
Grab
Effluent
Trichloroethene
Quarterly
Grab
Effluent
Tetrachloroethene
Quarterly
Grab
Effluent
Chloride
Quarterly
Grab
Effluent
Chronic Toxicity1
Quarterly
Composite
Effluent
pH
> 6.0 and < 9.0 standard units
Weekly
Grab
Effluent
Footnotes:
1. Whole Effluent Toxicity will be assessed using the Chronic Toxicity at 0.55% test [see A. (5.)].
There shall be no discharge of floating solids or visible foam in other than trace amounts.
There shall be no chromium, zinc or copper added to the treatment system except as pre -
approved additives to biocidal compounds.
The permittee shall obtain approval from the Division's Aquatic Toxicology Unit prior to the use of
any biocide (not previously approved by the Division) in the effluent discharged under this permit.
Approval for use of any biocide not previously approved should be requested at least 90 days in
advance of any planned usage.
Contact the Aquatic Toxicology Unit for detailed instructions on requesting approval of biocides:
NC DENR / DWQ / Aquatic Toxicology Unit
1621 Mail Service Center
Raleigh, North Carolina 27699-1621

Permit NC0000311
A. (4.) ACUTE TOXICITY PASS/FAIL LIMIT (Quarterly)
[outfall 001]
The permittee shall conduct acute toxicity tests on a uuarterlu basis using protocols defined in the
North Carolina Procedure Document entitled "Pass/Fail Methodology For Determining Acute Toxicity
In A Single Effluent Concentration" (Revised -July, 1992 or subsequent versions). The monitoring
shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test. The effluent
concentration at which there may be at no time significant acute mortality is 90% (defined as
treatment two in the procedure document). Effluent samples for self -monitoring purposes must be
obtained during representative effluent discharge below all waste treatment. The tests will be
performed during the months of March, June, September and December.
All toxicity testing results required as part of this permit condition will be entered on the Effluent
Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter
code TGE6C. Additionally, DWQ Form AT-2 (original) is to be sent to the following address:
Attention: NC DENR / DWQ / Environmental Sciences Section
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no
later than 30 days after the end of the reporting period for which the report is made.
Test data shall be complete and accurate and include all supporting chemical/physical
measurements performed in association with the toxicity tests, as well as all dose/response data.
Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is
employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is
required, the permittee will complete the information located at the top of the aquatic toxicity (AT)
test form indicating the facility name, permit number, pipe number, county, and the month/year of
the report with the notation of "No Flow" in the comment area of the form. The report shall be
submitted to the Environmental Sciences Branch at the address cited above.
Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly
monitoring will begin immediately until such time that a single test is passed. Upon passing, this
monthly test requirement will revert to quarterly in the months specified above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, then
monthly monitoring will begin immediately until such time that a single test is passed. Upon passing,
this monthly test requirement will revert to quarterly in the months specified above.
Should any test data from either these monitoring requirements or tests performed by the North
Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may
be re -opened and modified to include alternate monitoring requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum
control organism survival and appropriate environmental controls, shall constitute an invalid test
and will require immediate follow-up testing to be completed no later than the last day of the month
following the month of the initial monitoring.

Permit NC0000311 .
A. (5.) CHRONIC TOXICITY LIMIT (Quarterly)
[outfall 003]
The effluent discharge shall at no time exhibit observable inhibition of reproduction or
significant mortality to Ceriodaphnia dubia at an effluent concentration of 0.55%.
The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined
in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998,
or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"
(Revised -February 1998) or subsequent versions. The tests will be performed during the months
of March, June, September, and December. Effluent sampling for this testing shall be performed
at the NPDES permitted final effluent discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below
the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the
two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test
Procedure" (Revised -February 1998) or subsequent versions.
The chronic value for multiple concentration tests will be determined using the geometric mean of the
highest concentration having no detectable impairment of reproduction or survival and the lowest
concentration that does have a detectable impairment of reproduction or survival. The definition of
"detectable impairment," collection methods, exposure regimes, and further statistical methods are
specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -
February 1998) or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent
Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the
parameter code TGP3B for_ the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ
Form AT-3 (original) is to be sent to the following address:
Attention: NC DENR / DWQ / Environmental Sciences Section
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no
later than 30 days after the end of the reporting period for which the report is made.
Test data shall be complete, accurate, include all supporting chemical/physical measurements and
all concentration/response data, and be certified by laboratory supervisor and ORC or approved
designate signature. Total residual chlorine of the effluent toxicity sample must be measured and
reported if chlorine is employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is
required, the permittee will complete the information located at the top of the aquatic toxicity (AT)
test form indicating the facility name, permit number, pipe number, county, and the month/year of
the report with the notation of "No Flow" in the comment area of the form. The report shall be
submitted to the Environmental Sciences Branch at the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required,
monitoring will be required during the following month.
Should any test data from this monitoring requirement or tests performed by the North Carolina
Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re-
opened and modified to include alternate monitoring requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum
control organism survival, minimum control organism reproduction, and appropriate environmental
controls, shall constitute an invalid test and will require immediate follow-up testing to be completed
no later than the last day of the month following the month of the initial monitoring.

imap://sergei.chernikov%40dwq.denr.ncmail.net®cros.ncmail.net:143/f...
Subject: Draft Permit Reviews (4)
From: John Giorgino <[e-mail]>
Date: Fri, 29 Jul 2005 15:09:39 -0400
To: sergei chemikov <[e-mail]>
Sergei, I have reviewed the following:
NC0000311
NC0000337
NC0028169
NCO033227
I have no
John
M-B Industries
Agfa
BV Hedrick
Tyco
comments. Thanks for forwarding them.
John Giorgino
Environmental Biologist
North Carolina Division of Water Quality
Environmental Sciences Section
Aquatic Toxicology Unit
Mailing Address:
1621 MSC
Raleigh, NC 27699-1621
Office: 919 733-2136
Fax: [phone]
Email: [e-mail]
Web Page: http://www.esb.enr.state.nc.us
1 of 1 8/2/2005 8:35 AM

Nu13Lc NO ICIC .
NORTH CAROLINA'v: -
ENVIRONMENTAL
'MANAGEMENT
COMMISSION/ -
`NPDES UNIT ,
,1617MAIL SERVICE
- :..3;'•,CENTER ;.'
RALEIGH, NORTH
-CAROLINA-1617
' - NOTIFICATION OF
INTENT TO ISSUE A
'NPDES WASTEWATER
c+ PERMIT ; ` :+
On the basis of thorough
staff review and applica-
tion of NC General Statute
143.214Public.t laws 92-500
and other lawful standards
and regulations, the North
Carolina, Environmental
Management Commission
proposes' to issue a Na-
tional Pollutant Discharge
Elimination .,:'System
(NPDES)' wastewater
discharge permit to the
Person(s) listed below ef-
fective 45 days from- the
publish date of this notice. -
Written comments re-
garding:.• the.: proposed
permit will be: accepted
until 30-•days`--after ,the
publish date�of'this no=
tice. All . comments re-.
ceived.prtor.to that date
are:considered In`.the : fi-
nal = determinations .1•re
garding :the = proposed
permit: .The Director of
the.NC Division of Water
Quality' •,may; decide'. to
hold a.pubiic meeting for
the proposed'. '`-permit
should -Ste Division.:re-
ceive a --.significant de-
gree of public interest.-
...... =..ti.
Cosies of the draft permit
and other, supporting - in-
forrnation•on file used to
determind conditions .pre-
sent Inthe ie draft permit are
available upon•• -request
and payment of the costs
of, ` .,; reproduction. .Mail
tommelds and/or, requests
for inforMatian to the NC
Division -of Water Quality
at the; above: address or
calk „ - Point„ -:Source
13 at •(919)`r i-5083,
exteris '520. Please in -
dude NPDES permit
number' -(attached) In any
rn comun cation. , .: inter-
ested;persons- may. also
visit the Division of Water
Quality at 512 N. Salisbury
Street,- Raleigh, NC.27604-
l]48.beiween•the hours of
8:00.a.rn and 5.00 p.M to
review 11 io_fanfile.
�!- Vti. Yam. .': .-•,;...-..
Carotin:,Water - ice,
Jnc.- of Noprth Carol! • • (PO
20,240908,.Charl� :-..NC
28MB: has"apall :;. _for.: re•
news 6431 NPD,;permit
LL �j.. WWTP ' n:Madlson
CoLiily: is = itted•fa-
ll{y . rges'5,--24A00
"gallons ` ":day, •t Wed.
Laurel:1 = rand! a in .the'
French = road RiverBo-
sin.:fC • Iy, BODram-
moni nitrogen; land total
rest • - I" chlorine are Wa-
ter - ualllydimited::This
di to ='all' catr this Obis:
tion of She-
y Brood
River_, asin - ' :''Ve1rMeiw Crcle!;ars
Hilir NC 28754) has: ap- p'lledUfor ..)enewalof
NPDES - ; ;.:.1:,. '._permit
;:NC0082716 -for : English
Woif Inn located in Madi
`son :County. ;This permit-
ted :'futility: -..discharges
7,000 !':gallonsx. per` ::day
treated ;. wastewater - to
,Wolf Laurel Branch in the
.French Broad River Ba-
sin Currently, : BOD, am-
monia•nitrogen, and total
.residual chlorine are wa-.
•j ter quality limited.' This
; discharge may: affect • fu-
#tire.`-allocations .. n.:this
I.
portion.'..of -the. ....French
.Broad Ritter Basin: • • '
�coate eetacri' Iric.:
(P.0.:11ox 388, Marion, NC ,
71.:hnc•awned for re-'
AFFIDAVIT OF PUBLICATION
BUNCOMBE COUNTY
SS.
NORTH CAROLINA
Before the undersigned, a Notary Public of said
County and State, duly commissioned, qualified and
authorized by law to administer oaths, personally
appeared Darryl Rhymes, who, being first duly
sworn, deposes and says: that he is the Legal
Billing Clerk of The Asheville Citizen -Times,
engaged in publication of a newspaper known as
The Asheville Citizen -Times, published, issued,
and entered as second class mail in the City of
Asheville, in said County and State; that he is
authorized to make this affidavit and sworn
statement; that the notice or other legal
advertisement, a true copy of which is attached
hereto, was published in The Asheville Citizen -
Times on the following date: June 23, 2005
newspaper in which said notice, paper, document or
legal advertisement were published were, at the
time of each and every publication, a newspaper
meeting all of the requirements and qualifications of
Section 1-597 of the General Statues of North
Carolina and was a qualified newspaper within the
meaning of Section 1-597 of the General Statues of
North Carolina.
Signed this 27th, June 2005
Signature of pe , . n making affid,/ it)
Sworn to and subscribed before me the 27th day of
June 2005
,R'��1171'► .111�Np
a"" p, JQYe A
�� ~ ►STAR �
itr
(Notary Pub c) = r•
My Co ssion expires the 3rd day of Sep ,,4 • e BLIC (I
Mer
2008. -'Vi o �'�'",

ee
Coats..— American. • Inc..
• (P.O.Box 388, Marlon, NC
28752) has applied for re-
newal of NPDES permit
NC0004243 for their Sevier
Plant WWfP In McDowell
County. This permitted fa-
cility discharges 2 MGD of
treated Fowl waaTawhe
River Basin. Catawba
BOD and total residual
chlorine are water guailty
limited. This discharge
may affect future alloca-
1 tlons in this portion of the
Catawba River Basin.
Transylvania
ns i Utilities,
_ Inc. (PC Box 90
of Charlotte, NC 28224) has
applied for renewal of
NPDES permit
NC0024295 for the Connes-
tee Falls WWTP in Tran-
citify isaperm permitted tosdls•
1 charge a combined flow
J6
of 320,000 gallons per day
treated wastewater from
two (2). outfall pipes into.
the. French Broad River
(outfali. 001) and Lower
I! ' Creek (outfall 002) In the
French Broad•River Ba-
sin. Currently, BOD,
ammonia nitrogen, and
total residual chlorine are
waterquality limited.
ffecttffi turree allll�tionsain
this portion of the French
Broad River Basin.
,
M-B Industries, Inc.. P.O.
Box'1118; Rosman," NC
re.. 48772, Transylvania
County, has applied for
oil renewal of its NPDES
1Oti discharge
d strries�WWTitPo
ao� (num-
ber NC0000311) discharg-
ing ' to the• West Pork
French Broad River in
the French Broad River
Basin. This facility oper-
ates three outfalls, .001
(metal finishing), 002
• (non -contact cooling wa-
ter), and 003 (groundwa-
ter remediation). Cur-
rently oil and grease: to-
781 ' tal suspended solids, arid
:,g- chromium artwater.qual,
ity limited. This dis-
charge may affect future
opni, allocations in this portion
tD of the French Broadl
,y in
River. Basin.
on '6 June 23, 2005
qeP (1732) NM-1— I:TJbl...1��-.
00
0111
�ll
hl
AFFIDAVIT OF PUBLICATION
BUNCOMBE COUNTY
SS.
NORTH CAROLINA
Before the undersigned, a Notary Public of said
County and State, duly commissioned, qualified and
authorized by law to administer oaths, personally
appeared Darryl Rhymes, who, being first duly
sworn, deposes and says: that he is the Legal
Billing Clerk of The Asheville Citizen -Times,
engaged in publication of a newspaper known as
The Asheville Citizen -Times, published, issued,
and entered as second class mail in the City of
Asheville, in said County and State; that he is
authorized to make this affidavit and sworn
ctotAmnnf• ft,,.t fly.. ..,.a:.... ......at"__ t___t

DENR/DWQ
FACT SHEET FOR NPDES PERMIT DEVELOPMENT (Final Permit)
NPDES No. NC0000311
Facility Information
Applicant/Facility Name:
NC0000311— M-B Industries
Applicant Address:
Mr. Edwin E. Morrow, P.O. Box 118; Rosman„ North Carolina 28772
Facility Address:
U.S. Highway 64 west of Rosman
Permitted Flow
0.030 MGD of process water, an unspecified quantity of non -contact
cooling water, and 0.1 MGD of treated groundwater
Type of Waste:
Industrial
Facility/Permit Status:
Class II, Active; Renewal
County:
Transylvania
Miscellaneous
Receiving Stream:
West Fork French
Broad River
Regional Office:
Asheville
Stream Classification:
C-Tr-HQW
State Grid / USGS Quad:
G7NE/Rosman
303(d) Listed?
no
Permit Writer:
Sergei Chernikov
Subbasin:
04-03-01
Date:
08/03/05
Drainage Area (mi2):
27.2
Summer 7Q10 (cfs)
27.9
Winter 7Q10 (cfs):
30Q2 (cfs)
Average Flow (cfs):
IWC (%):
93.8
0.17
A-0411P
Lat. 35° 08' 15" N Long. 82° 51'00" W
Background
Mitchell-Bissel (M-B) Industries is an industrial discharger producing metal stamping and wire
forms. The processes performed on -site are metal stamping, metal forming, chrome plating and
zinc plating. The facility is located near Rosman, North Carolina and discharges to high quality
waters in the French Broad River Basin. The NPDES permit for M-B Industries covers three
outfalls. Outfall 001 discharges process wastewater that has undergone physical/chemical
treatment and falls under federal effluent guidelines (40CFR 433.13). Outfall 002 consists
entirely of non -contact cooling water, and Outfall 003 discharges treated groundwater.
Reasonable Potential Analysis
Reasonable potential analysis was conducted for Outfall 003: As, Trichloroethene, Cd, Cr,
Tetrachloroethene, CN, Cis-1,2 dichloroethene, Pb, Se, Ag, Zn, and for Outfall 001: Cd, Cr, Cu,
CN, Pb, Ni, Phenols, Ag, Zn (see attached).
Toxicity Testing
Current Requirement (001): Quarterly Acute Toxicity @ 90% - MAR, JUN, SEP, DEC
Recommended Requirement (001): Quarterly Acute Toxicity @ 90% - MAR, JUN, SEP, DEC
Current Requirement (003): Quarterly Chronic Toxicity @ 0.55% - MAR, JUN, SEP, DEC
Recommended Requirement (003): Quarterly Chronic Toxicity @ 0.55% - MAR, JUN, SEP, DEC
The facility has been consistently passing its WET tests, with 2 exceptions for Outfall 001(see
attached). Subsequent tests have passed.
Fact Sheet
NPDES NC0000311 Renewal
Page 1

Compliance Summary
DMRs have been reviewed for the period January 2001 through May 2005. Facility has a mixed
compliance record. During the review period, the following NOVs (notices of violation) have
been issued: 12/20/04 — Tox. test; 09/20/04 — TSS; 09/10/04 - Tox. test; 8/20/03 - Tox. test.
There are a few NOVs for late submittal of Tox. tests results and 1 NOV for late renewal
application.
Instream Monitoring
Instream monitoring is required for Temperature. Analysis of the instream monitoring data
indicates that facility has insignificant negative effect on the stream water quality.
Proposed Changes
• Monitoring Frequencies: Monitoring frequencies for cadmium, chromium, and
lead were reduced to monthly due to the elimination of the limits for these parameters
(Outfall 003). Monitoring frequencies for trichloroethene, tetrachloroethene, and zinc
were reduced to monthly based on a statistical analysis of the effluent data (Outfall
003).
• Limits: Limits for cadmium, chromium, and lead have been removed from the
permit based on a statistical analysis of the effluent data (Outfall 003). The daily
maximum limit for chromium has been has been reduced to 1,022 µg/L to ensure
protection of acute impacts from chromium (Outfall 001). Reduction is based on a
statistical analysis of the effluent data.
Proposed Schedule for Permit Issuance
Draft Permit to Public Notice: June 22, 2005 (est.)
Permit Scheduled to Issue: August 5, 2005 (est.)
State Contact
If you have any questions on any of the above information or on the attached permit, please
contact Sergei Chemikov at [phone] ext. 594.
Changes in the Final Permit:
Monitoring frequencies for trichloroethene, tetrachloroethene, cadmium, chromium, lead
and zinc were reduced to quarterly based on a statistical analysis of the effluent data and as a
response to the permittee's request (Outfall 003).
Fact Sheet
NPDES NC000031 1 Renewal
Page 2

M - B INDUSTRIES, INC.
SERVING INDUSTRY SINCE 1894
HWY. 64 WEST, P.O. BOX 1118, ROSMAN, NC 28772
PHONE [phone], FAX [phone]>•r.,, -� t•:-f,-'
July 14, 2005
Mr. Chermikov
N.C. Division of Water Quality/NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Dear Mr. Chermikov:
l?: 11
_!. J U L 2 0 2005 111,,,
DER - t'f i Er; 0U,AI1Y
POINT SUUKCE B IANCH
We have the draft permit for our facility in hand. Monitoring requirements
for outfall 001 appear appropriate but I do request changes which appear
later.
Outfall 003 is another story. I call your attention to enclosure #1 dated
2/28/03 and to enclosure #2 dated 8/21/03. In #1 we requested financial
relief from spending so much money on Pace lab costs and in #2 Mr. Klimek
rejected the request because he did not have certified historial data.
Upon learning this fact, we retrieved from our files copies of reports on
003 from it's inception and through Jim McElduff of Altamont passed them
to the state. Futhermore reports have been forwarded ever since.
So far this year we have paid Pace almost $2000.00 for lab costs on 003.
This is ludicrous' Other than remediation there is absolutely nothing
we can do to change anything under the ground.
Quarterly we pay Altamont Environmental $2600.00 to pull samples from the
monitoring wells for analysis. Enclosure #3 illustrates the different
metal and chemicals measured.
In addition I am enclosing the results of a study('enclosure #4) we commissioned
Altamont to perform. To reduce size)003 is only shown.
I respectively refer you back to my letter of 2/28/03 (enclosure #1) and
reinstate my request to follow these guidelines, except quarterly. The
request is as follows:
Thirty or fifty years ago we used trichloroethene in a vapor degreaser to
clean metal parts. Somehow a few gallons were spilled and contaminated the
ground water in parts per billion. The average contamination is 5 to 10 parts
per billion....the equivalent of 1 to 2 ounces in 1,562,500 gallons.
• 11
MITCHELL-BISSELL CO. DIVISION SUNBELT SPRING & STAMPING CORP. DIVISION
[phone] [phone]

Page 2 continued
July 14, 2005
Mr. Chermikov
N.C. Division of Water Quality
Through natural attenuation and a remediation program we are removing the
contaminate. Permit - 003 requires us to measure cyanide, cadmium, zinc,
arsenic, lead selemuim, silver, dichloroethene and chloride.... all of
which we have never used and could not have put in the groundwater.
Moreover, chronic toxicity should not be measured.
In conclusion, based on the foregoing information, our expertise and
commitment to the environment, I believe the permits should read as
follows:
001
Total Suspended Solids Monthly
Oil and Grease Monthly
Temperature Weekly
Total Toxic Organics Monthly
Acute Toxicity 2/year
Chromium Monthly
Zinc Monthly
003
Chromium
Trichloroethene
Tetrachloroethene
Quarterly
Quarterly
Quarterly
Should you require additional information, please advise.
Sincerely,
M-B INDUSTRIES, INC.
Edwin E. Morrow
President
Encs: 1, 2, 3, 4
cc: Jim McElduff

Whole Effluent Toxicity Testing Self -Monitoring Summary
FACILITY REQUIREMENT
May 16, 2005
YEAR JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
Marion-CorpenlagCr. WWTP chr lim: 67% 2001 - Pass - - Fab >90 >90 Pass - - Pass
NC003 1879/001 Begin: 1 /1 /2001 Frequency: Q Feb May Aug Nov + NonComp:Single 2002 - Pass - - Pass - - Pass - - Pass
County McDowell Region: ARO Subbasin: CTB30 2003 - Pass - - Pass - - Pass - - Pass
PF: 3.0 Special 2004 - Pass,>100(p) - Pass >100(P) Pass - - Pass - - Pass
7Q10: 2.3 IWC(%) 66.9 Order: 2005 - Pass -
Marshall WWTP 24hr p/f ac lim: 90%
NC0021733/001 Begin:6/1/2002 Frequency. Q + Feb May Aug Nov + NonComp:Singlc
County Madison Region: ARO Subbasin: FRB04
PF: 0.40 Special
7Q10: 535 IWC(%) 0.12 Order:
2001 - Pass
2002 - Pass
2003 - P888
2004 -.. Pass
2005 - Pass
Pass - - Pass - - Pass
Pass - - Pass - - Pass
Pass - - Pass - - P888
Pass - - Fail Pass - Pass
Mayodan WWTP chr lim: 9 h
NC0021873/001 Begin:1/1/2003 Frequency. Q + Mar Jun Sep Dec NonComp:Singlc
County Rockingham Region: WSRO Subbasin: ROA02
PF: 4.5 Spaial
7Q10: 75 I W C(%) 8.5 Order:
2001 - - Pass - - Pass - - Pass - - Pass
2002 - - Pass - - Pass - - Pass - - Fail
2003 >24 >24 Pass - - Pass - - Pass - - Pass
2004 - - P833 - - Pass - - Pass - - Pass
2005 - - Pass
MB Industries-001 24hr p/f ac lim: 90% fthd
NC0000311/001 Begin:5/I/2001 Frequency Q + Mar Jun Sep Dec
County Transylvania Region: ARO Subbasin: FRBOi
PF: 0.030 Special
7Q10: 27.9 IWC(%) 0.17 Order:
+ NonComp:Singlc
y 2001 -
2002 -
2003 -
2004 .--
2005 -
Pass
NR/Pass
Pass
Pass
Pass
- - Pass - - NR/Pass - - NR/Pass
- - Pass - - Pass - - Pass
- -» Fab aria- - Pass - - Pass
- - Fail Pass - NR/Fai1 Pass - Pass
MB Industries-003 chr lim: 0.55%
NC0000311/003 Begin:5/1/2001 Frequency. Q Mar Jun Sep Dec
County Transylvania Region: ARO Subbasin: FBRO1
PF: 0.10 Special
7Q10: 27.9 IWC(%) 0.55 Order:
+ NonComp:Singlc
2001 - - - - - H - - NR/lnvabd - - NRflnvald
2002 - - NRflnvalid - - Invebd - Pass Pass - - Pass
2003 - - Pass - - Pass - - Pass - - Pass
2004 - - Pass - - Pass - - NR/Pass - - Pass
2005 - - Pass
McMurray Fabrics Janesville Inc. 24hr p/f ac lim: 90% fihd 2001 -
NC0023710/001 Begin:4/1/2004 Frequency: Q + Mar Jun Sep Dec + NonComp:Singlc 2002 -
County: Martin Region: WARO Subbasin: ROA09 2003 Leto
PF: 0.45 Special 2004 Late
7Q10: 1200 IWC(%) 0.06 Order: 2005 -
Fall
NR/H
Pass.>90
Pass,>90 -
Fail Pass,>90
H H
H H
H
Pass.>90
Pass.>100
Pass,>100
Pass
- - Pass.>90 - - Pass,>90
- - Pass,>100 - - Fa11.53.8
- - Fa11,86.5 Pass,>100 - Fail,<12.5
H H H -- - H
Mebane WWTP chr lim: 90%
NC0021474/001 Begin:9/1/2002 Frequency. Q Jan Apr Jul Oct
County Alamance Region: WSRO Subbasin: CPF02
PF: 2.5 Special
7Q10: 0.0 IWC(%) 100 Order:
+ NonComp:Singlc
Y 2001 Pass -
2002 Pass -
2003 Pass -
2004 pan
2005 -
2005 >100>100(P) -
- Pass - - Pass
- Pass - - Pass
- Pass - - Pass -
- F811 82.2 82.2,58.1 >100 >100
- >100
- Pass - -
- Fall >100 >100
- Pass - -
- >100,>100(P) - -
Miller Brewing Co. chr lim: 2.1% 2001 - Pass - - Pass - - Pass - - Pass
NC0029980/001 Begin:9/1/2003 Frequency: Q Feb May Aug Nov + NonComp:Singlc 2002 - Pass - - Pass - - Pass - - Pass
County: Rockingham Region: WSRO Subbasin: ROA03 2003 - Pass - - Pass - - Pass - - Pass
PF: 5.2 Special 2004 - Pass - - Pass - - Pass - - Pass
7Q10: 313 IWC(%) 2.51 Order: 2005 - Pass -
Mocksville WWTP Bear Creek chr lim: 37% Y 2001 NR Pass - - Pass - - <10.Fab NR <10,13.6 13.6 Fab,Pess
NC0050903/001 Begin:4/1/2005 Frequency. Q Feb May Aug Nov + NonComp:Single 2002 NRIFaII 13.6 <10 <10 <10 >100 86.6 Fail >100 >100 Pass -
County. Davie Rcgion: WSRO Subbasin: YADO6 2003 - Pasa - - Pass - - Pass - - Pass -
PF: 0.25 Special 2004 - Pass - Pass>74(p) Pass>74(p)t - - Pass - - Pass
7Q10: 0.65 iWC(%) 37 Order: 2005 - Pass -
Mocksvillc WWTP Dutchman's Cr. chr lim: 7%
NC0021491/001 Begin:7/I/2004 Frequency. Q Jan Apr Jul Oct
County Davie Region: WSRO Subbasin: YADO5
PF: 0.68 Special
7Q10: 15.0 IW C(%) 6.57 Order:
+ NonComp:Singlc
Y 2001 Pass -
2002 Fail >28
2003 Pass -
2004 pass
2005 P8ss
- Pass - - Pass - - Pass
9.90 Pass - - Pass - - Pass
- Pass - - Pass - - Pass
- Pass,19.8(p) Pasa>28(p)t - Pass - - Pass
Monarch Hosiery 24hr p/f ac lim: 90%
NC0001210/00I Begin: I I/1/2002 Frequency. Q + Mar Jun Sep Dec NonComp:Single
County. Alarnance Region: WSRO Subbasin: CPF02
PF: 0.05 Special
7Q10: 47.8 IWC(%) 0.16 Order:
Y 2001 - - Pass - - Pass - - Pass - - Fab
2002 Fail Pass Pass - - Pass - - H - - H
2003 H - - - - H - - H - - H
2004 - - H - - H - - H - - H
2005 - - H
Y Pre 2001 Data Available
LEGEND:
PERM - Permit Requirement LET - Administrative Letter - Target Frequency - Monitoring frequency: Q- Quarterly; M- Monthly; BM- Bimonthly; SA- Semiannually; A- Annually; OWD- Only when discharging; D- Discontinued monitoring requirement
Begin - First month required 7Q10 = Receiving stream low flow criterion (cfs) + - quarterly monitoring increases to monthly upon failure or NR Months that testing must occur - ex. Jan, Apr, Jul, Oct NonComp = Current Compliance Requirement
PF - Permitted flow (MGD) IWC/° - Instream waste concentration P/F - Pass/Fail test AC - Acute CHR = Chronic
Data Notation: f- Fathead Minnow; • - Ceriodaphnia sp.; my - Mysid shrimp; ChV - Chronic value; P - Mortality of stated percentage at highest concentration; at - Performed by DWQ Aquatic Tox Unit; bt - Bad test
Reporting Notation: - - Data not required; NR - Not reported Facility Activity Status: 1- Inactive, N - Newly issucd(To construct); H - Active but not discharging; t-More data available for month in question; - ORC signature needed
29

REASONABLE POTENTIAL ANALYSIS
MB-Industries WWTP
NC0000311
Time Period 2002-2005
Qw (MGD) 0.03
7Q10S (cfs) 27.9
7Q10W (cfs) 0
30Q2 (cfs) 47.4
Avg. Stream Flow, QA (cfs) 93.8
Reeving Stream West Fork French Broad
WWTP Class
!WC (%) @ 7Q10S 0.1664
@ 7Q10W NIA
@ 30Q2 0.098
@ QA 0.0495
Stream Class C-Tr-HQW
Outfall 001
Qw =
PARAMETER
TYPE
(1)
STANDARDS &
CRITERIA (2)
PQL
Units
REASONABLE POTENTIAL RESULTS
'
RECOMMENDED ACTION
NC WCS /
Chronic
14 FAV /
Acute
n
S Oct ?lax Pied Cw Allowable Cw
Cadmium
NC
2
15
ug/L
25
25
3.1
Acute:
_ _ -_
Chronic:
15
_ __
1,202.0
/ Y v tAN _
6F-1i:--) Irtilr
it
Ii (eY
_— _ -
�Nl� ---
Chromium
NC
50
1,022
ug/L
46
46
2295.0
Acute:
Chronic:
1,022
30,050
A (�/V '�- I 1 4V - ditli
1
r(a 01- '1,02Z
Copper
NC
7
AL
7.3
ug/L
18
18
1695.0
Acute:
_ __
Chronic:
7
_ __—_
4,207.0
__ V— II __ _
(A-_
q �` _ - — —
Cyanide
NC
5
N
22
10
ug/L
20
20
5.0
Acute:
_ _-
Chronic:
22
_ __--gQ
3,005.0
r
_—w _' i lmi
-- �— -------.----
�� j� �\ , t ivi il
Lead
NC
25
N
33.8
ug/L
29
29
13.8
Acute:
Cnic:
hro
34
_ _
15,025.0
. .)
�0 `f 1 ( I1/4_ _ _ . -
C l, Iv OP
Nickel
NC
88
261
ug/L
18
18
245.3
Acute:
_ ___
Chronic:
261
_ _-__
52,888.0
—_—� q—ii L _—_-_-_-_
n i 10"
"it 0 t
Phenols
A
1
ug/L
27
27
106.2
Acute:
_ _-,01
Chronic:
N/A
28.2
.
I
---WO _ -1lex 1�_— ---- ——
N I`
Silver
NC
0.06
AL
1.23
ug/L
16
16
2.0
Acute:
_ _-_
Chronic:
1
_ _-_
36.06
��%
--WO A \ 1 _—_—
�� 7---- ---- —
r41 OM.9
Zinc
NC
50
AL
67
ug/L
51
51
17,505.0
Acute:
_
Chronic:
67
_ _
30,_ 050
WO �_ \ t : _ _ --
V► \c w5 01L
- Legend:
C = Carcinogenic
NC = Non -carcinogenic
A = Aesthetic
-' Freshwater Discharge
311-rpa-2005-001, rpa
6/10/2005

REASONABLE POTENTIAL ANALYSIS
Cadmium
Chromium
Date Data
1
2
3
4
5
6
7
a
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
BDL=112DL Results
1 1.0 Std Dev. 0.3742
1 1.0 Mean 1.1600
1 1.0 C.V. 0.3226
1 1.0 n 25
1 1.0
1 1.0 Mult Factor = 1.5400
1 1.0 Max. Value 2.0 ug/L
1 1.0 Max. Pred Cw 3.1 ug/L
1 1.00
2 2.00
2 2.00
1 1.00
2 2.00
1 1.00
1 1.00
1 1.00
1 1.00
1 1.00
2 2.00
1 1.00
1.0 1.00
1 1.00
1 1.00
1 1.00
1 1.00
Date Data BDL=1l2DL Results
1 120 120.0 Std Dev. 169.0233
2 71 71.0 Mean 146.3696
3 71 71.0 C.V. 1.1548
4 22 22.0 n 46
5 150 150.0
6 300 300.0 Mult Factor = 2.5500
7 86 86.0 Max. Value 900.0 ug/L
8 240 240.0 Max. Pred Cw 2295.0 ug/L
9 260.0 260.0
10 48.0 48.0
11 110.0 110.0
12 28.0 28.0
13 32.0 32.0
14 160.0 160.0
15 110.0 110.0
16 420.0 420.0
17 57.0 57.0
18 63.0 63.0
19 900.0 900.0
20 780.0 780.0
21 300.0 300.0
22 28.0 28.0
23 110.0 110.0
24 120.0 120.0
25 160.0 160.0
26 95.0 95.0
27 120.0 120.0
28 99.0 99.0
29 110.0 110.0
30 110.0 110.0
31 25.0 25.0
32 100.0 100.0
33 100.0 100.0
34 46.0 46.0
35 55.0 55.0
36 96.0 96.0
37 64.0 64.0
38 110.0 110.0
39 93.0 93.0
40 120.0 120.0
41 110.0 110.0
42 74.0 74.0
43 110.0 110.0
44 120.0 120.0
45 120.0 120.0
46 110.0 110.0
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
-2-
311-rpa-2005-001, data
6/10/2005

REASONABLE POTENTIAL ANALYSIS
Copper
Cyanide
Date Data BDL=II2DL Results
1 250 250.0 Std Dev. 97.9333
2 230 230.0 Mean 63.8778
3 150 150.0 C.V. 1.5331
4 43 43.0 n 18
5 56 56.0
6 54 54.0 Mult Factor = 5.6500
7 2 2.0 Max. Value 300.0 ug/L
8 19 19.0 Max. Pred Cw 1695.0 ug/L
9 300 300.0
10 3 3.2
11 10 10.0
12 9 9.0
13 9 8.6
14 2 2.0
15 2 2.0
16 2 2.4
17 2 2.0
18 7 6.6
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
Date Data BDL=1/2DL Results
1 5 5.0 Std Dev. 0.0000
2 5 5.0 Mean 5.0000
3 2 5.0 C.V. 0.0000
4 2 5.0 n 20
5 3 5.0
6 1.5 5.0 Mult Factor = 1.0000
7 2 5.0 Max. Value 5.0 ug/L
8 2 5.0 Max. Pred Cw 5.0 ug/L
9 2 5.000
10 2 5.000
11 2 5.000
12 9 5.000
13 2 5.000
14 2 5.0
15 5 5.0
16 2 5.0
17 2 5.0
18 2 5.0
19 2 5.0
20 2 5.0
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
-3-
311-rpa-2005-001, data
6/10/2005

REASONABLE POTENTIAL ANALYSIS
Lead
Nickel
Date Data
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
BDL=1/2DL Results
5 5.0 Std Dev. 2.2025
5 5.0 Mean 8.5690
5 5.0 C.V. 0.2570
6.1 6.1 n 29
9.6 9.6
5 5.0 Mult Factor = 1.3800
7.8 7.8 Max. Value 10.0 ug/L
5 5.0 Max. Pred Cw 13.8 ug/L
5 5.0
5 5.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
10 10.0
Date Data BDL=112DL Results
1 5 5.0 Std Dev. 10.1642
2 5 5.0 Mean 7.3278
3 5 5.0 C.V. 1.3871
4 5 5.0 n 18
5 5 5.0
6 5 5.0 Mult Factor = 5.1100
7 5 5.0 Max. Value 48.0 ug/L
8 5 5.0 Max. Pred Cw 245.3 ug/L
9 5 5.0
10 5 5.0
11 5 5.0
12 5 5.0
13 5 5.0
14 6 5.9
15 5 5.0
16 5 5.0
17 48 48.0
18 3 3.0
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
-4-
311-rpa-2005-001, data
6/10/2005

REASONABLE POTENTIAL ANALYSIS
Phenols
Silver
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
Date
Data
10
11
10
22
20
41
14
5
19
5
22
5
9
5
5
7
5
5
5
5
5
5
8
5
5
5
11
BDL=1/2DL
10.0
11.0
10.0
22.0
20.0
41.0
14.0
5.0
19.0
5.0
22.0
5.0
8.5
5.0
5.0
6.9
5.0
5.0
5.0
5.0
5.0
5.0
8.0
5.0
5.0
5.0
11.0
Results
Std Dev.
Mean
C.V.
n
Mult Factor =
Max. Value
Max. Pred Cw
8.3515
10.1259
0.8248
27
2.5900
41.0 ug/L
106.2 ug/L
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
Date
Data
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
BDL=1/2DL
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Results
Std Dev.
Mean
C.V.
n
Mult Factor =
Max. Value
Max. Pred Cw
0.0000
2.0000
0.0000
16
1.0000
2.0 ug/L
2.0 ug/L
-5-
311-rpa-2005-001, data
6/10/2005

REASONABLE POTENTIAL ANALYSIS
Zinc
Date Data BDL=112DL Results
1 35 35.0 Std Dev. 748.5777
2 100 100.0 Mean 296.0784
3 15 15.0 C.V. 2.5283
4 700 700.0 n 51
5 100 100.0
6 55 55.0 Mult Factor = 3.8900
7 240 240.0 Max. Value 4500.0 ug/L
8 4500 4500.0 Max. Pred Cw 17505.0 ug/L
9 3000 3000.0
10 1000 1000.0
11 390 390.0
12 650 650.0
13 410 410.0
14 420 420.0
15 68 68.0
16 280 280.0
17 40 40.0
18 12 12.0
19 240 240.0
20 34 34.0
21 260 260.0
22 34 34.0
23 10 10.0
24 360 360.0
25 240 240.0
26 320 320.0
27 1 1.0
28 370 370.0
29 24 24.0
30 91 91.0
31 31 31.0
32 13 13.0
33 170 170.0
34 63 63.0
35 43 43.0
36 10 10.0
37 56 56.0
38 37 37.0
39 18 18.0
40 32 32.0
41 17 17.0
42 37 37.0
43 31 31.0
44 41 41.0
45 83 83.0
46 50 50.0
47 130 130.0
48 32 32.0
49 14 14.0
50 33 33.0
51 160 160.0
52
53
54
55
56
57
58
59
60
199
200
- 6 -
311-rpa-2005-001, data
6/10/2005

REASONABLE POTENTIAL ANALYSIS
M-B Industries WWTP
NC0000311
Time Period 2001-2005
Qw (MGD) 0.1
7010S (cis) 27.9
7Q10W (cis) 0
3002 (cfs) 47.4
Avg. Stream Flow, QA (cfs) 93.8
Rec'ving Stream West Fork French Broad
WWTP Class 1
ANC (%) @ 7Q10S 0.5525
@ 7Q10W N/A
@ 3002 0.3259
QA 0.165
Stream Class C-Tr-HQW
PARAMETER
TYPE
(1}
STANDARDS &
CRITERIA (2)
PQL
Units
REASONABLE POTENTIAL RESULTS
RECOMMENDED ACTION
NCWQS/ 6FAV/
Chrome Aarb
n fDet Nufired at Marcelo Cw
Arsenic
NC
50
ug/L
8 5
Note: n<12
Limited data
7.5
set
Acute: N/A
Chronic 9.050
---#0 Irt.ti-- ----------------
Trichloroethene
C
5.0
ug/L
26 26
5.0
Acute: WA
__ _ _ _ _ _
Chronic 3,031
,�
_NO i,f_A,k _ _ _- _
Q„""^. woo a1� 14-1
1_` _� -- r p2
Cadmium
NC
2 15
26 26
1.0
Acute: - 15
__ _-
Chronic—362 --
-- /10 -' 1, 1 ptA - " 1%� I1�^
S
v. - 1+.—i%4a
Chromium
NC
50 1,022
ug/L
27 27
301.6
Acute: 1,022
__ ___ _
Chronic 8,050
O `t V
_ _ `� _ _ _
yNN N1 T ' ` „ /
NJ� Cr +J
Tetrachloroethene
NC
8.85 AL 7.3
ug/L
18 18
5.0
Acute: 7
_ _ ___ _ _
Chronic 1,602
\- M
---_ —_ O---_1I — __—_--____-
F..,o . x-q
Cyanide
NC
5 N 22
10
uglL
4 4
Note: n<12
Limited data
5.0
set
Acute: 22
- —
Chronic 905
�1 11 � t
O
---- —-----------------------
Cls-1,2dichloroethene
NC
1
uglL
8 3
Note: n<12
Limited data
11.1
set
Acute: N/A
Chronic 181--
itC
It. 1r"t
----- ---------- — — -----------
Load
NC
25 N 33.8
uglL
24 24
6.5
Ate: 34
__ _
Chronic:__ 4,525—
1t1r„ i v , lil
—— (�.._--;;1- -------
—.�3 _— ,
Mercury
NC
0.012
0.0002
ug/L
. 0
f
/
i
Acute: N/A
----- _--
--------------------------- — ---
Molybdenum
A
3,500
/
/
uglL
18 18
•.0
) WA
-i _
,I 1,073,823
i
_— - -- —— ----
---- — - _--
Nickel
NC
88 26
0 0
J
WA
'f Acute: 261
Chrorsic War
- ----------------------------
— — —
Phenots
A
1 N
uglL
0 ''
N/A
Acute: WA
- —
Chronic-
------------------------ ------
selenium
NC
5.0 56
uglL
11 5
Note: n<12
Limited data
21.5
set
_Acute: 56
_ _
Chronic--05 9--
S
rtl.-
,i `
----— --------- -----
NC
0.06 AL 1.23
uVA_
7 5
Note: n<72
Limited data
3.8Ab
set
Acute: 1
Chronic 11
'r 14. 1�Silver
j; j
A' ,{�y►�){`1vA" � EA/i/C - s
Zinc
NC
50 AL 67
ug/L
26 26
324.0
Acute: 67
_
Chronic___ 9,050_
�. r
A/4_ ,__ _-
--_ _ �tv — --
u Nov Il,aLi;i''LI
Legend:
C = Carcinogenic
NC = Non -carcinogenic
A a Aesthetic
Freshwater Discharge
'"4) AA "Ai to
4) Koiutlx
311-rpa-2005.003, rpa
6/82005

REASONABLE POTENTIAL ANALYSIS
Arsenic
Trichloroethene
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
Date Data BDL=112DL Results
5.0 5.0 Std Dev. 0.8839
5.0 5.0 Mean 4.6875
5.0 5.0 C.V. 0.1886
5.0 5.0 n 8
5.0 5.0
<L 10.0 5.0 Mult Factor = 1.5000
<. 10.0 5.0 Max. Value 5.0 ug/L
< 5.0 2.5 Max. Pred Cw 7.5 ug/L
F.
Date Data BDL=1/2DL Results
1 5 5.0 Std Dev. 0.0000
2 5 5.0 Mean 5.0000
3 5 5.0 C.V. 0.0000
4 5 5.0 n 26
5 5 5.0
6 5 5.0 Mult Factor = 1.0000
7 5 5.0 Max. Value 5.0 ug/L
8 5 5.0 Max. Pred Cw 5.0 ug/L
9 5 5.0
10 5 5.0
11 5 5.0
12 5 5.0
13 5 5.0
14 5 5.0
15 5 5.0
16 5 5.0
17 5 5.0
18 5 5.0
19 5 5.0
20 5 5.0
21 5.0 5.0
22 5 5.0
23 5 5.0
24 5 5.0
25 5 5.0
26 5 5.0
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
-1 -
311-rpa-2005-003, data
6/8/2005

REASONABLE POTENTIAL ANALYSIS
Cadmium
Chromium
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
Date Data BDL=1/2DL Results
1 1.0 Std Dev. 0.0000
1 1.0 Mean 1.0000
1 1.0 C.V. 0.0000
1 1.0 n 26
1 1.0
1 1.0 Mult Factor = 1.0000
1 1.0 Max. Value 1.0 ug/L
1 1.0 Max. Pred Cw 1.0 ug/L
1 1.00
1 1.00
1 1.00
1 1.00
1 1.00
1 1.00
1 1.00
1 1.00
1 1.00
1 1.00
1 1.00
1 1.00
1.0 1.00
1 1.00
1 1.00
1 1.00
1 1.00
1 1.00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
Date Data
BDL=1/2DL Results
2 2.0 Std Dev. 21.8480
25 25.0 Mean 30.8889
26 26.0 C.V. 0.7073
27 27.0 n 27
28 28.0
24 24.0 Mult Factor = 2.3200
31 31.0 Max. Value 130.0 ug/L
26 26.0 Max. Pred Cw 301.6 ug/L
24.0 24.0
27.0 27.0
26.0 26.0
22.0 22.0
26.0 26.0
37.0 37.0
25.0 25.0
25.0 25.0
26.0 26.0
24.0 24.0
29.0 29.0
30.0 30.0
27.0 27.0
23.0 23.0
24.0 24.0
130.0 130.0
63.0 63.0
34.0 34.0
23.0 23.0
-2-
311-rpa-2005-003, data
6/8/2005

REASONABLE POTENTIAL ANALYSIS
Tetrachloroethene
Cyanide
Date Data
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
BDL=1/2DL Results
5.0 5.0 Std Dev. 0.0000
5.0 5.0 Mean 5.0000
5.0 5.0 C.V. 0.0000
5.0 5.0 n 18
5.0 5.0
5.0 5.0 Mult Factor = 1.0000
5.0 5.0 Max. Value 5.0 ug/L
5.0 5.0 Max. Pred Cw 5.0 ug/L
5.0 5.0
5.0 5.0
5.0 5.0
5.0 5.0
5.0 5.0
5.0 5.0
5.0 5.0
5.0 5.0
5.0 5.0
5.0 5.0
Date Data BDL=1/2DL Results
1 5 5.0 Std Dev. 0.0000
2 5 5.0 Mean 5.0000
3 5 5.0 C.V. 0.0000
4 2 5.0 n 4
5
6 Mult Factor = 1.0000
7 Max. Value 5.0 ug/L
8 Max. Pred Cw 5.0 ug/L
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
-3-
311-rpa-2005-003, data
6/8/2005

REASONABLE POTENTIAL ANALYSIS
Cis-1,2 dichloroethene
Lead
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
Date
Data
r
5
5
5
5
5
5
5
5
j
BDL=1/2DL
5.0
5.0
5.0
2.5
2.5
2.5
2.5
2.5
Results
Std Dev.
Mean
C.V.
n
Mult Factor =
Max. Value
Max. Pred Cw
1.2939
3.4375
0.3764
8
2.2100
5.0 ug/L
11.1 uglL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
Date
Data__
5
5
5
5
5
5
5
5
5
5
5
2
5
5
5
5
5
5
5
5
5
1.8
5
5
I
BDL=1/2DL
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
2.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
1.8
5.0
5.0
Results
Std Dev.
Mean
C.V.
n
Mult Factor =
Max. Value
Max. Pred Cw
0.8757
4.7417
0.1847
24
1.2900
5.0 ug/L
6.5 uglL
-4-
311-rpa-2005-003, data
6/8/2005

REASONABLE POTENTIAL ANALYSIS
Selenium
Silver
Date Data BDL=1/2DL Results
1 5 5.0 Std Dev. 2.9194
2 5 5.0 Mean 7.0455
3 5 5.0 C.V. 0.4144
4 5 5.0 n 11
5 5 5.0
6 20 10.0 Mult Factor = 2.1500
7 20 10.0 Max. Value 10.0 ug/L
8 20 10.0 Max. Pred Cw 21.5 ug/L
9 20 10.0
10 20 10.0
11 5 2.5
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
Date Data BDL=1/2DL Results
1 2 2.0 Std Dev. 0.4880
2 2 2.0 Mean 1.7143
3 2 2.0 C.V. 0.2846
4 2 2.0 n 7
5 2 2.0
6 2 1.0 MuIt Factor = 1.8900
7 2 1.0 Max. Value 2.0 ug/L
8 Max. Pred Cw 3.8 ug/L
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
-5-
311-rpa-2005-003, data
6/8/2005

REASONABLE POTENTIAL ANALYSIS
Zinc
Date Data BDL=1/2DL Results
1 32 32.0 Sid Dev. 17.1999
2 10 10.0 Mean 14.3462
3 10 10.0 C.V. 1.1989
4 10 10.0 n 26
5 10 10.0
6 10 10.0 Mult Factor = 3.6000
7 10 10.0 Max. Value 90.0 ug/L
8 10 10.0 Max. Pred Cw 324.0 ug/L
9 10 10.0
10 10 10.0
11 10 10.0
12 10 10.0
13 10 10.0
14 1 1.0
15 1 1.0
16 10 10.0
17 10 10.0
18 10 10.0
19 10 10.0
20 10 10.0
21 10 10.0
22 10 10.0
23 39 39.0
24 10 10.0
25 90 90.0
26 10 10.0
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
- 6 -
311-rpa-2005-003, data
6/8/2005

CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Edwin E. Morrow
M-B Industries, Inc.
PO Box 1118
Rosman, NC
Dear Permittee:
28772
Michael F. Easley
Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
May 12, 2005
Subject: Notice of Violation
Failure to Submit Renewal Application
NPDES Permit NC0000311
M-B Industries
Transylvania County
The subject permit's expiration date is August 31, 2005. Federal [40 CFR 1221 and state (15A NCAC
2H.0105(e)) regulations require that an application for permit renewal be filed at least 180 days prior to
expiration of the current permit. To satisfy this requirement, your renewal package should have been sent to
the Division postmarked no later than March 4, 2005.
As of this date, the Division has not received your renewal application. This is a violation of Part II. B.
10. of your permit, which states "Any permittee that has not requested renewal at least 180 days prior to
expiration...will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC
1251 et. seq.".
To prevent an assessment of civil penalties you must submit a completed permit application (see
enclosed forms) no later than June 3, 2005. Submit the completed application package to the address listed at
the bottom of this page.
Use the enclosed checklist to complete your renewal package. The checklist identifies the items you
must submit with the permit renewal application. If all wastewater discharge from your facility has ceased and
you wish to rescind this permit , or if you have any questions, please contact Charles H. Weaver, Jr. of my staff.
His telephone number, fax number and e-mail address are listed at the bottom of this page.
Sincerely,
ORIGINAL SIGNED BY
Charles H. Weaver Jr.
Alan W. Klimek, P.E.
cc: Central Files
Asheville Regional Office, Water Quality Section
NPDES File
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 919 733-5083, extension 511 (fax) 919 733-0719
VISIT us ON THE INTERNET @ http://h2o.enr.siate.nc.us/NPDES e-mail: [e-mail]

NPDES Permit NC0000311
M-B Industries, Inc.
Transylvania County
The following items are REQUIRED for all renewal packages:
❑ A cover letter requesting renewal of the permit and documenting any changes at the facility since
issuance of the last permit. Submit one signed original and two copies.
D The completed application form (copy attached), signed by the permittee or an Authorized
Representative. Submit one signed original and two copies.
❑ If an Authorized Representative (such as a consulting engineer or environmental consultant)
prepares the renewal package, submit written documentation showing the authority delegated to
any such Authorized Representative (see Part II.B.11.b of the existing NPDES permit).
❑ A narrative description of the sludge management plan for the facility. Describe how sludge (or
other solids) generated during wastewater treatment are handled and disposed. If your facility has
no such plan (or the permitted facility does not generate any solids), explain this in writing.
Submit one signed original and two copies.
The following item must be submitted by Industrial facilities discharging process
wastewater:
❑ Industrial facilities classified as Primary Industries (see Appendices A-D to Title 40 of the Code of
Federal Regulations, Part 122) must submit a Priority Pollutant Analysis (PPA) in accordance with
40 CFR Part 122.21. If the PPA cannot be completed by the time you complete your application
package, submit the application package without the PPA. Submit the PPA as soon as possible after
you receive the completed analyses.
The above requirement does NOT apply to non -industrial facilities.
SENDER: COMPLETE THIS SECTION
COMPLETE THIS SECTION ON DELIVERY
• Complete items 1, 2, and 3. Also complete
item 4 if Restricted Delivery is desired.
• Print your name and address on the reverse
Due to a c so that we can return the card to you.
• Attach this card to the back of the mailpiece,
or on the front if space permits.
1. Article Addressed to:
Mr. Edwin Morrow
M-B Industries, Inc.
P.O. Box 1118
Rosman, NC 28772
A. Signature
X(z 1i
B. Received by (Printed Name)
❑ Agent
❑ Addressee
C. Date of Delivery
l6-06
D. Is delivery address different from item 1? 0 Yes
If YES, enter delivery address below: 0 No
MOO //
3. Service Type
❑ Certified Mail
❑ Registered
❑ Insured Mall
❑ Express Mall
❑ Retum Receipt for Merchandise
❑ C.O.D.
4. Restricted Delivery? (Extra Fee)
0 Yes
2. (Ticlens Number 0 ©Q� Zi�
(Transfer from service labs 1/
PS Form 3811, August 2001 Domestic Retum Receipt
102595-02-M-1540
red with