NC0048305_Permit (Issuance)_20080826

NPDES DOCUMENT SCANNING COVER SHEET
NC0048305
Carolina Yarn Processors
NPDES Permit:
Document Type;
Permit Issuance
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File
- Historical
Engineering Alternatives (EAA)
Plan of Action
Instream Assessment (67b)
Speculative Limits
Environmental Assessment (EA)
Permit
History
Document Date:
August 26, 2008
Thins document is printed on reuse paper - iggnore any
content on the reverse side

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
August 26, 2008
Mr. Steve Silvia, President
Carolina Yarn Processors
P.O. Box 1579
Tryon, NC 28782
Subject: Issuance of NPDES Permit
Permit NC00048305
Carolina Yarn Processors WTP
Polk County
Dear Mr. Silvia:
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended).
This final NPDES wastewater discharge permit contains no major change from the draft permit submitted
to you on July 2, 2008.
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable
to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt
of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center,
Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding.
Please note that this permit is not transferable except after notice to the Division. The Division may
require modification or revocation and reissuance of the permit. This permit does not affect the legal
requirements to obtain other permits which may be required by the Division of Water Quality or permits required
by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local
governmental permit that may be required.
If you have any questions concerning this permit, please contact Agyeman Adu-Poku at telephone
number [phone].
cc: Central Files
NPDES File
Asheville Regional Office / Surface Water Protection
Sincerely,
Coleen H. Sullins
NorihCarolina
2atura!!J
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone [phone] Customer Service
Internet: www.ncwaterqualitv.org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax [phone]
An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper

Permit NC0048305
STATE OF NORTH CAROLINA
DEPARTMENT OF.. ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
Carolina Yarn Processors
is hereby authorized to discharge wastewater from a facility located at
Carolina Yam Processors
250 Scriven Road
Tryon
Polk County
to receiving waters designated as an unnamed tributary to the North Pacolet River in the Broad River
Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth
in Parts 1, II, M and IV hereof.
This permit shall become effective October 1, 2008.
This permit and authorization to discharge shall expire at midnight on July 31, 2013.
Signed this day August 26, 2008.
s
Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission

Permit NC0048305
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby
revoked. As of this permit issuance, any previously issued permit bearing this number is no longer
effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the
permit conditions, requirements, terms, and provisions included herein.
Carolina Yarn Processors is hereby authorized to:
1. Continue to operate a 0.245 MGD water treatment plant with the following components:
> Primary and secondary sedimentation basins
➢ Flow equalization
> Polymer feed system
> Sand filter beds
> Filtration
This facility is located in Tryon off Scriven Road in Polk County.
2. Discharge wastewater from outfalls 001, 002 and 003 at the location specified on the attached map
into an unnamed tributary to the North Pacolet River, classified C waters in the Broad River Basin.

=+•ice �'
irr=- Discharge Rint
1 !d
LAW OAWIttki
lever
a
\�A
Quad: Landrum, S.C.
Latitude: 35'12'54" (001)
35"13'03" (002 8c 003) Carolina Yarn Processors
Longitude: 82"14'14" (00 I )
82"14'11" (002 & 003)
Receiving Stream: UT North Pacolet River
Stream Class: C Subbasin: 30806
NC0048305
Facility
Location
North
SCALE 1:211000

Permit NC0048305
A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (001)
During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is
authorized to discharge filter backwash from outfall 001 (primary sedimentation basin). Such discharges.shall be
limited and monitored by the Permittee as specified below:
DENT t1
EFFL {��' `.� _ •�a V' '
¢,., t ..,'cd'., -.cr,% >^v`P- a i
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. -
Flow
Weekly
Instantaneous
Effluent
Total Suspended Solids
30.0 mg/L
45.0 mg/L
2/Month
Grab
Effluent
Settleable Solids
0.1 ml/L
0.2 ml/L
Weekly
Grab
Effluent
Turbidity2
Weekly
Grab
Upstream & Downstream
Iron
Weekly
Grab
• •Effluent
Aluminum
Weekly
Grab
Effluent
Footnotes:
1. Upstream = at least 50 feet upstream from the outfall. Downstream = at least 50 feet downstream from the outfall.
2. The discharge from this facility shall not cause turbidity in the receiving stream to exceed 50 NTU. If the instream turbidity
exceeds 50 NTU due to natural background conditions, the discharge cannot cause turbidity to increase in the receiving
stream.
All samples collected should be from a representative discharge event.
There shall be no discharge of floating solids or visible foam in other than trace amounts.
A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (002)
During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is
authorized to discharge filter backwash from outfall 002 (secondary sedimentation basin). Such discharges shall
be limited and monitored by the Permittee as specified below:
y,
EFFLUEN' `T Y ` ° -
.:r.ti!Y - . �� '! w� t
t 3 k 1 •
C-ERISTICS � s �t,
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ITORING REQUIREMENTS
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Row
Weekly
Instantaneous
Effluent
Total Suspended Solids
30.0 mg/L
45.0 mg/L
2/Month
Grab
Effluent
Settleable Solids
0.1 mlll.
0.2 mllL
Weekly
. Grab
Effluent
Turbidity2
Weekly
Grab
Upstream & Downstream
Iron
• Weekly
. Grab
Effluent
Aluminum
Weekly
Grab
• Effluent
Footnotes;
1. Upstream = at least 50 feet upstream from the outfall. Downstream = at least 50 feet downstream from the outfall.
2. The discharge from this facility shall not cause turbidity in the receiving stream to exceed 50 NTU. If the instream turbidity
exceeds 50 NTU due to natural baclgronnd..conditinns, the discharge_cannor c use turbidity to increase in the receiving
stream.
All samples collected should be from a representative discharge event.
There shall be no discharge of floating solids or visible foam in other than trace amounts.

Permit NC0048305
A. (3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (003)
During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is
authorized to discharge filter backwash from outfall 003 (filter backwas:h). Such discharges shall be limited and
monitored by the Permittee as specified below:
EFFLUEN� �; K..,. "' r
4 .,..,,- ,..::'0. "
CHARACTERISTICS
` k , , a ,,,
f.4iY i�T e ,�
ry 'irj� ry -' 1.,.`
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: ,,Monthly _";
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Average •:'
:-.,..,1., Daily < ;
r:Mimum�
i Measurement,
"a z r��.1��.
., rFrequency
3
tSampte Ty
'1z.
-'� Sam.: le l ovation
of
' - � � ;t
Flow
Quarterly
instantaneous
Effluent
Total Suspended Solids
30.0 mg1L
45.0 mg/L
•Quarterly
Grab
Effluent
Settleable Solids
0.1 ml1L
0.2 mIIL
Quarterly
Grab
Effluent
Turbidity2
Quarterly
Grab
Upstream & Downstream
iron
Quarterly
Grab
Effluent
Aluminum
Quarterly
Grab
Effluent
Footnotes;
1. Upstream = at least 50 feet upstream from the outfall. Downstream = at least 50 feet downstream from the outfall.
2. The discharge from this faedity shall not cause turbidity in the receiving stream to exceed 50 NTU. If the instream turbidity
exceeds 50 NTU due to natural background conditions, the discharge cannot cause turbidity to increase in the receiving
stream.
All samples collected should be from a representative discharge event.
There shall be no discharge of floating solids or visible foam in other than. trace amounts.

PUBLIC NOTICE
STATE OF NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT
COMMISSION/NPDES UNIT
1617 MAIL SERVICE CENTER
RALEIGH, NC 27699-1617
NOTIFICATION OF INTENT TO ISSUE
A NPDES WASTEWATER PERMIT
On the basis of thorough staff
review and application of NC General
Statute 143.215.1 and 15A NCAC
02H.0109 and other lawful standards
and regulations, the North Carolina
Environmental Management Com-
mission proposes to issue a National
Pollutant Discharge Elimination Sys-
tem (NPDES) wastewater discharge
permit to the person(s) listed below
effective 45 days from the publish
date of this notice.
Written comments regarding the
proposed permit will be accepted
until 30 days after the publish date
of this notice. All comments received
prior to that date are considered in
the final determinations regarding
the proposed permit. The Director
of the NC Division of Water Quality
may decide to hold a public meeting
for the proposed permit, should the
Division receive a significant degree
of public interest.
Copies of the draft permit and
other supporting information on file
used to determine conditions present
in the draft permit are available upon
request and payment of the costs of
reproduction. Mail comments and/
or requests for information to the NC
Division of Water Quality at the above
address or call Dina Sprinkle (919)
733-5083, extension 363 atthe Point
Source Branch. Please include the
NPDES permit number (below) in any
communication. Interested persons
may also visit the Division of Water
Quality at 512 N. Salisbury Street,
Raleigh, NC 27604-1148 between the
hours of 8:00 a.m. and 5:00 p.m. to
review information on file.
Carolina Yarn Processors (P.O.
Box 1579, Tryon, NC 28782) has
applied for renewal of NPDES permit
NC0048305 for its water -treatment
operation in Tryon,
NC. This permitted facility dis-
charges filter -backwash wastewater
to an unnamed tributary to the North
Pacolet River in the Broad River Basin.
This discharge may affect future al-
locations in this portion of the North
Pacolet River.
Pavillion International (241 Pavil-
lon Place, Mill Spring, NC 28756)
has applied for renewal of NPDES
permit NC0085294 for its Britten
Creek WWTP. This permitted facility
dischargestreated domestic wastewa-
ter to Britten Creek in the Broad River
Basin. Currentiytotal residual chlorine
day of.
iswater quality limited. This discharge
may affect future allocations in this
portion of Britten Creek.
The Town of Columbus (P.O. Box
146, Columbus, NC 28722) has
applied for renewal of NPDES permit
NC0021369 for its WWTP in Polk
County. This permitted facility dis-
charges treated domestic wastewater
to an unnamed tributary to White Oak
Creek in the Broad River Basin. Cur-
rentlyfecal coliform and total residual
chlorine are water quality limited.
This discharge may affect future al-
locations in this portion of the Broad
River basin.
adv. 7/7
`�! A —. POLK COUNTY.
AVIT OF PUBLICATION
,dersigned, a Notary Public of said County
'jmmissioried, qualified, and authorized �by
oaths, personally appeared __J?_• j �l
who being first duly sworn, deposes
and says: that She isv _It1Q of THE
TRYON DAILY BULLETIN, engaged in the publication of
a newspaper known as THE TRYON DAILY BULLETIN,
published, issued, and entered as second class mail in the
Town of Tryon, in said County and State; that he is au-
thorized to make this affidavit and sworn statement; that
the notice or other legal advertisement, a true copy of
which is attached hereto. was published in THE TRYON
DAILY BULLETIN on the following dates:
07
and that the said newspaper in which such notice, paper,
document, or legaladvertisement was published was, at the
time of each and every such publication, a newspaper meet-
ing all of the requirements and qualifications of Section
1-597 of the General Statutes of North Carolina and was a
qualified newspaper within the meaning of Section 1-597
of the General Statutes of North Carolina.
This-.
day of
(Signature o person making affidavit)
Swc::n to and subscribed before me, this
efee
•
(Notary Public)
My Cor_ .. ission expires : -
9
old

July 2, 2008
NCDENR/DWQ
FACT SHEET FOR NPDES PER1MIT DEVELOPMENT
Carolina Yarn Processors
WTP
NPDES Permit Number NC0048305
Facility Information
_.(1) Facility Name:
Carolina Yarn Processor
(2.) Permitted FIowkMGD):
0.245 1 (6.) County: 1 Polk
(3.) Facility Class:
I i (7.) Regional Office:
Asheville
(4.) Pretreatment Program:
NA
(8.) USGS Topo Quad:
(5.) Permit Status:
Renewal
(9.) USGS Quad Name:
Inmam SC - NC
Stream Characteristics �:i
(1.) Receiving Stream:
UT to North Pacolet River
(7.) Drainage Area (mi2):
1.4
(2.) Sub -basin:
030806
(8.) Summer 7Q10 cfs :
0.5
(3.) Stream Index Number:
(9.) Winter 7Q10 (cfs):
NA
(4.) Stream Classification:
C
(10.) 30Q2 (cfs):
N/A
(5.) 303(d) Status:
Not Listed
(11.) Average Flow (cfs):
2.0
(6.) 305(b) Status:
Supporting
(12.) IWC %:
1.22
1.0 BACKGROUND
This is a renewal permit for a conventional water treatment system for Carolina Yarn Processor. The system
generates approximately 0.245 MGD of backwash water.
2.0 PERMIT DEVELOPMENT
This permit was drafted accorded to the NPDES Permitting Strategies for Potable Water Treatment Plants, September
2007.
3.0 PROPOSED SCHEDULE FOR PERMIT ISSUANCE
Draft Permit to Public Notice: July 2, 2008.
Permit Scheduled to Issue: August 25, 2008.
4.0 NPDES Unit Contact
If you have questions regarding any of the above information or on the attached permit, please contact
Agyeman Adu-Poku at [phone] ext. 508.
NAME:
DATE:
7/ /0

06/27/2008 11:44
18288599024
CYP
PAGE 01/03
•
• TO: .
• .FROM:
250 'SCRIVEN' RD.
P ..0. BOX" 1579
• • TRYGN, NC ,'2 782
' Tel; 828/859-5891 .
Fax: [phone]..
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Please, Comment ' .
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•
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mber of pages Including cover page:
•
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06/27/2008 11:44 18288599024
CYP
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06/27/2008 11:44
18288599024
CYP
PAGE 03/03
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CAROLNAYRN PtO(ESS0RS
250 SCRIVEN ROAD
P.O. Box 1579
TRYON, NC 28782
TEL. [phone]
FAX. [phone]
EMAIL [e-mail]
MR. CHARLES H. WEAVER, JR.
NC DEHR/DWQ/NPDES
1617 MAIL SERVICE CENTER
RALEIGH, NC 27699-1617
01-11-08
SUBJECT: RENEWAL OF NPDES PERMIT
NO. NC 0048305
CAROLINA YARN PROCESSORS
POLK COUNTY
DEAR MR. WEAVER,
THIS LETTER IS TO REQUEST RENEWAL OF OUR DISCHARGE PERMIT NO. NC0048305.
THERE HAVE BEEN NO CHANGES AT THE FACILITY SINCE ISSUANCE OF LAST PERMIT.
STEVE SILVIA
'Dyeing, Bleaching and Winding of all .Natural and Synthetic Yarns

NPDES PERMIT. APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Mail the complete application to:
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NPDES Permit Number
1. Contact Information:
Owner Name
Facility Name
Mailing Address
City
State / Zip Code
Telephone Number
Fax Number
e-mail Address
NCH 48305
Please print or type.
FENDRICH INDUSTRIES, INC.
CAROLINA YARN PROCESSORS
PO BOX 1579 .
TRYON
NORTH CAROLINA 28782
828-859-5891
828-859-9024
[e-mail]
2. Location of facility producing discharge:
Check here if same as above E]
Street Address or State Road
City
State / Zip Code
County
250 SCRIVEN ROAD
TRYON
N.C. 28782
POLK
3. Operator Information:
Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the
Operator in Responsible Charge or ORC)
Name CAROLINA YARN PROCESSORS
Mailing Address 250 SCRIVEN ROAD
City
State / Zip Code
Telephone Number
Fax Number
4. Ownership Status:
Federal
TRYON
N.C. 28782
828-859-5891
828-859-9024
State ❑
Private ® Public ❑
Page 1 of 5 C-MI 03/05

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
5. Standard Industrial Classification (SIC) code(s): 2284
6. Number of employees:. 60 ±
7. Describe the treatment system List all installed waste treatment components with capacities,
describe the processes that generate wastewaters. If the space provided is not sufficient attach a
separate sheet of paper with the system description.
SHEET ATTACHED
8. Is facility covered under federal effluent limitation guidelines? No ® Yes 0
If yes, specify the category?
9. Principal product(s) produced: BLEACHED AND DYED SYNTHETIC AND NATURAL YARNS
Principal raw material(s) consumed: PROCESS _MURAL AND SYNTHETIC YARN
Briefly describe the manufacturing process(es):
WET' PROCESSING OF YARNS: BLEACHING, DYEING, OF NATURAL AND SYNTHETIC YARNS
EITHER AS A SERVICE TO OTHER MANUFACTURING COMPANIES OR FOR DIRECT SALE
TO OTHER 'MANUFACTURING COMPANIES.
Page 2 of 5
C-MI 03/05

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
10. Amount of principal product produced or raw material consumed
�r�r7�nr i,nif of nrnduction over the last three Dears
(Lf..7I.
JPJGLAju.. urw...rr..vw w... v. .......-- -J L.
Product Produced or Raw Material
Consumed . .
(AVERAGE)
_______---- - _-
Product Produced or Raw Material
_. . . _.. ._.. Consumed
(PEAK)
per Day
5.736 LBS
9,711 IRS
per Month
172;080 LBS
. 291.336 LBS•
per Year
2,064, 956 LBS
2,544,154 LBS
11. Frequency of discharge: Continuous 0 Intermittent El
If intermittent: #001 -5 HRS . EVERY 2-4 MONTHS
#002 -1 AR EVERY 2-4 MONTHS
Days per week discharge occurs: 6 Duration: .#003 - 2 HRS WK AVG.
12. Types of wastewater discharged to surface waters only
Discharge
Flow
(GALLONS PER DAY)
Sanitary - monthly average
N/A
Utility water, etc. - monthly average
N/A
Process water - monthly average
N/A
Stormwater - monthly average
37,100 GALS
Other - monthly average
Explain:
WATER FROM OUTFALLS #001 #002 #003
'4,181 GALS '
Monthly Average
total discharge (all types)
41,280 GALS
13. Number of separate discharge points: 3 Outfanumber(s) #001 #002 #003
ll Identification
14. Name of receiving streams) (Provide a map showing the exact location of each outfall, including
latitude and longitude):
MAP ATTACHED.
ti
Page 3 of 5
C-MI 03/05

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
15. Effluent Data
Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour
composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average.
If only one analysis is reported, report as daily maximum.
Parameter
Daily
Maximum
Monthly
Average
Units of -
Measurement
Biochemical Oxygen Demand (BOD5)
N/A
Chemical Oxygen Demand (COD)
N/A
Total Organic Carbon
N/A
Total Suspended Solids
i�
= c ;
< ; 22
mg/1
Ammonia as N
#
3 -
N/A
•
1
Temperature (Summer)
N/A
Temperature (Winter)
N/A
pH
N/A
Fecal Coliform (If sanitary waste is
present)
N/A
•
Total Residual Chlorine (if chlorine is
used)
N/A
16. List all permits, construction approvals and/or applications (check all that apply and provide permit.
numbers or check none if not applicable
Type
Permit Number Type
Hazardous Waste (RCRA) NESHAPS (CAA)
UIC (SDWA) Ocean Dumping (MPRSA)
NPDES NC0048305 Dredge or fill (Section 404 or CWA)
Permit Number
PSD (CAA) Other
Non -attainment program (CAA)
17. List any chemicals that may be discharged (Please list and explain source and potential
amounts.) POLYMER (CAS# 7446-70-0 ) AND CAUSTIC ( CAS# 1310-73-2 ) ARE ADDED TO
THE PRIMARY BASIN. BY THE TIME THE DILUTED SOLUTION GOES THRU THE SYSTEM OR OUR SAND
BEDS, THE AMOUNT THAT COULD MAKE IT TO THE STREAM WOULD BE ONLY A TRACE AMOUNT IF ANY.
Page 4 of 5 C-MI 03/05

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
18. Is this facility located on Indian country? (check one)
Yes ❑ No 0
19. Applicant Certification
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
STEVE SILVIA
PRESIDENT
Printed name of Person Signing
Title
North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false
statement representation, or certification in any application, record, report, plan, or other document files or
required to be maintained under Article 21 or regulations of the Environmental Management Commission
implementing that Article, or who falsifies, tampers, with, or knowingly renders inaccurate any recording or
monitoring device or method required to be operated or. maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable
by a fine not to exceed $25,000, or by imprisonment not:to exceed six months, or by both. (18. U.S.C. Section
1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both,
for a sirnilar•offense.)
Page 5 of 5 C-MI 03105

CAROLNAYRN PRO�SSORS
250 SCRIVEN ROAD
P.O. Box 1579
TRYON, NC 28782
TEL. [phone]
FAX. [phone]
EMAIL [e-mail]
WATER TREATMENT SYSTEM
WE USE THE FOLLOWING IN OUR WATER TREATMENT.
PRIMARY AND SECONDARY SEDIMENTATION BASINS
POLYMER FEED SYSTEM
FLOW EQUALIZATION
SAND FILTER BEDS
FILTRATION
01-11-08
PRIMARY SEDIMENTATION BASIN —WATER FROM POND IS CHANNELED
TO OUR PRIMARY BASIN ( HOLDING CAPICITY 145,000 GALS ) WHERE
POLYMER AND CAUSTIC ARE ADDED TO CLEAR UP THE TURBIDITY AND
CONTROL PH. WATER IS THEN PIPED TO OUR SECONDARY BASIN.
FLOW EQUALIZATION — BACKWASH FROM THE PRIMARY BASIN IS PIPED
THRU OUR FLOW EQUALIZATION CHAMBER BEFORE ENTERING OUR SAND
BEDS.
SAND FILTER BEDS — AS NEEDED DURING THE YEAR AS SEDIMENT AND
SOLIDS FROM OUR POLYMER TREATMENT BUILDS UP IN THE PRIMARY
BASIN, IT IS WASHED TO OUR SAND BEDS. SEDIMENTS AND SOLIDS ARE
ALLOWED TO BE SEPARATED AS THE WATER PASSES THRU THE SAND
BEDS AND IS THEN DISCHARGED TO THE STREAM. OUTFALL #001
SECONDARY SEDIMENTATION BASIN — WATER FROM OUR PRIMARY
BASIN IS PIPED TO OUR SECONDARY BASIN ( HOLDING CAPICITY 92,00
GALS ) WHERE ADDITIONAL TURBIDITY IS ALLOWED TO SETTLE. AS
NEEDED DURING THE YEAR AS SEDIMENT BUILDS UP IN THE SECONDARY
BASIN IT IS WASHED TO THE STREAM. OUTFALL #002.
FILTRATION SYSTEM — WATER FROM OUR SECONDARY BASIN IS PIPED
TO OUR FILTERS ( HOLDING CAPICITY 8,000 GALS ) TO FURTHER CLEAN
THE WATER, ,WATER FROM FILTERS IS THEN PIPED TO OUR PROCESS. AS
NEEDED THE FILTERS ARE BACKWASHED TO THE STREAM. OUTFALL #003.
'Dyeing, Bleaching and Winding of all .Natural and Synthetic Yarns

CAROLNAYLRN PROGESSO1S
250 SCRIVEN ROAD
P.O. Box 1579
TRYON, NC 28782
TEL. [phone]
FAX. [phone]
EMAIL CYPDYEDYARNQQ ALLTEL.NET
MR. CHARLES H. WEAVER, JR.
NC DEHE/DWQ/NPDES
1617 MAIL SERVICE CENTER
RALEIGH, NC 27699-1617
01-111.08
SUBJECT: RENEWAL OF NPDES PERMI
NO. NC 0048305
CAROLINA YARN PROCESSO
POLK COUNTY
DEAR MR. WEAVER,
IN REGARDS TO OUR SLUDGE OR SOLIDS MANAGEMENT PLAN, SEDIMENTATION FROM OUR PRIMARY
SEDIMENTATION BASIN IS DISCHARGED TO OUR SAND DRYING BEDS. SOLIDS ARE ALLOWED TO BE
SEPARTED OR DEWATERED AS THE WATER PASSES THRU THE SAND BEDS AND IS DISCHARGED TO THE
STREAM.
ON SITE STORAGE OCCURS BEFORE THE SOLIDS ARE LOADED AND TRUCKED OFF. SEDIMENTATION MAY
BE DISCHARGED SEVERAL TIMES TO THE SAND BEDS BEFORE BEING TRUCKED TO BOTH ON -SITE AND
OFF -SITE DISPOSAL AT THE COUNTY LANDFILL.
;f
SINCE LY ,
STEVE SILVIA
'Dyeing, Bleaching and Winding of all Natural and Synthetic Yarns

FACT SHEET FOR EXPEDITED PERMIT RENEWALS
Basic Information to determine potential for expedited permit renewal
Reviewer/Date
fte / W-y- acSV
Permit Number
:V C° 0 c f '3 Q 6
Facility Name
C-#t ito 1,1 1& Y1 --P fl cE 5S 0,2
Basin Name/Sub-basin number
d -- —0 6
Receiving Stream
UT"' A-cd Er kale -
Stream Classification in Permit
C.
Does permit need NH3 limits?
"AO
Does permit need TRC limits?
A
Does permit have toxicity testing?
"
Does permit have Special Conditions?
Does permit'have instream monitoring? _
t.i.
Is the stream impaired (on 303(d) list)?
cv
Any obvious compliance concerns?
i' . 0
Any permit mods since last permit?
A
Existing expiration date
2 - 3 / _0
New expiration date
7 -- , / -/ 3
New permit effective date
Miscellaneous Comments
3 - Ou W-PAL S
YES_ This is a SIMPLE EXPEDITED permit renewal (administrative
renewal with no changes, or only minor changes such as TRC, NH3,
name/ownership changes). Include conventional WTPs in this group.
YES ✓ This is a MORE COMPLEX EXPEDITED permit renewal (includes
Special Conditions (such as EAA, Wastewater Management Plan), 303(d)
listed, toxicity testing, instream monitoring, compliance concerns, phased
limits). Basin Coordinator to make case -by -case decision.
YESThis permit CANNOT BE EXPEDITED for one of the following reasons:
• Major Facility (municipal/industrial)
• Minor Municipals with pretreatment program
• Minor Industrials subject to Fed Effluent Guidelines (lb/day limits for BOD, TSS,
etc)
• Limits based on reasonable potential analysis (metals, GW remediation organics)
• Permitted flow > 0.5 MGD (requires full Fact Sheet)
• Permits determined by Basin Coordinator to be outside expedited process
TB Version 8/18/2006 (NPDES Server/Current Versions/Expedited Fact Sheet)