NC0048305_Permit Issuance_20131220

NPDES DOCU BENT SCANNING COVER SHEET
NPDES Permit:
NC0048305
Carolina Yarn Processors
Document Type: i
Permit Issuance
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File
- Historical
Engineering Alternatives (EAA)
Plan of Action
Instream Assessment (67b)
Speculative Limits
Environmental Assessment (EA)
Permit
History
Document Date:
December 20, 2013
Thies document is printed on reuse paper - ignore awry
content on the reirerse side

ATA
FbENR
North Carolina Department of Environment and Natural Resources
Division of Water Resources
Water Quality Programs
Pat McCrory Thomas A. Reeder John Skvarla, III
Govemor Director Secretary
December 20, 2013
David Moore, President
Fendrich Industries, Inc.
P.O. Box 1579
Tryon, North Carolina 28782
Subject: Issuance of NPDES Permit NC0048305
Carolina Yarn Processors
250 Scriven Road, Tryon
Polk County
Dear Mr. Moore:
The Division of Water Resources (DWR or the Division) hereby issues the attached NPDES permit for
the subject facility. This permit is issued pursuant to the requirements of North Carolina General
Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S.
Environmental Protection Agency dated October 15, 2007, or as subsequently amended.
Changes to Your Previous Permit and Renewal Draft. After further review of treatment processes for
this issuance final, the Division has added pH monitoring to all outfalls [see sections A. (1.) and A.
(2.)]. Because the monitoring tables were identical, the Division has combined them into one table for
Outfalls 001 and 002 [see permit Section A. (1.)]; we trust this serves to simplify your permit. We
have also updated your facility description and facility map for your convenience.
Electronic Discharge Monitoring Reports (eDMR). Please be advised that the Division will
implement an electronic Discharge Monitoring Report (eDMR) program in accord with pending
requirements by the Environmental Protection Agency (EPA). We have included the details required
to implement the eDMR program in this permit [see Special Condition A. (3.)].
Proposed federal regulations require electronic submittal of all DMRs and specify that, if North
Carolina does not establish a system to receive such submittals, Permittees must then submit eDMRs
directly to EPA. For information on eDMRs, registering for eDMR submittal, and obtaining an eDMR
.user account, please visit the DWR webpage:
http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr.
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: [phone] l FAX: [phone] Customer Service: 1-877-623-6748
Internet www.ncwaterquality.org

Issuance of Permit NC0089435
For the proposed Martin County WTP
For information on EPA's proposed NPDES Electronic Reporting Rule, please visit EPA's website:
http://www2.epa. gov/compliance/proposed-npdes-electronic-reporting-rule
If any parts, measurement frequencies, or sampling requirements contained in this permit are
unacceptable, you have the right to an adjudicatory hearing, upon written request submitted within
thirty (30) days after receiving this letter. Your request must take the form of a written petition
conforming to Chapter 150B of the North Carolina General Statutes, and you must file it with the.
office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714.
Unless such a demand is made, this permit shall be final and binding.
This permit is not transferable except after notifying the Division of Water Resources. The Division
may require permit modification, or revocation and re -issuance. Please note that this permit does not
affect your legal obligation to obtain other permits required by the Division of Water Resources, the
Division of Land Resources, the Coastal Area Management Act, or other federal or local governments.
If you have questions, or if we can be of further service, please contact Joe R. Corporon, L.G. ROC at
[[e-mail]] or call [phone].
lly,
Thomas A. Reeder
Enclosure: NPDES Permit NC0048305 (Issuance Final)
.cc: Central Files
ARO/SWPS, Chuck Cranford (Assistant Regional Supervisor)
NPDES Program Files
ec: ARO, Linda Wiggs, Chuck Cranford
[[e-mail]]
DWR
'Division of Water Resources

Permit NC0048305
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER RESOURCES
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
(NPDES)
In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
Fendrich Industries, Inc.
is hereby authorized to discharge wastewater from a facility known as
Carolina Yarn Processors
250 Scriven Road, Tryon
Polk County
discharging to receiving waters designated as an unnamed tributary to the North Pacolet River in the
Broad River Basin in accordance with effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, II, III and IV hereof. •
This permit shall become effective February 1, 2014.
This permit and authorization to discharge shall expire at midnight on July 31, 2018.
Signed this day December 20, 2
To4F . Reeder, Director
ision of Water Resources
By Authority of the Environmental Management Commission
Page 1 of 5

Permit NC0048305 •
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby
revoked, and as of this issuance, any previously issued permit bearing this number is no longer
effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the
permit conditions, requirements, terms, and provisions described herein.
Fendrich Industries, Inc.
is hereby authorized to:
1. continue to operate a wastewater treatment system for non -process -contact wastewater
(averaging 4,181 gallon per month) applying conventional water treatment plant (WTP)
technology comprised of:
• primary sedimentation basin [145K gallons; settling additives (polymer) and pH control
(caustic) applied; sediment build-up flushed as needed via the flow EQ and sandfilter beds
• flow -equalization (EQ) chamber
• sand filter beds [discharge via Outfall 001]
• secondary sedimentary basin [92K gallons; no additives; discharge via Outfall 002]
• filtration system [8K gallons; backwashed/discharged as needed via Outfall 003]
these facilities located at Carolina Yarn Processors, 250 Scriven Road, Tryon, Polk County, and
2. discharge from said treatment works via Outfalls 001, 002 and 003, at locations specified on the
attached map, into an unnamed tributary to the North Pacolet River [Stream Segment 9-55-1-(10)],
a waterbody currently classified C waters within Subbasin 03-08-06 of the Broad River Basin.
Page 2 of 5

Permit NC0048305
PART I
A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to
discharge via Outfalls 001(primary sedimentation basin) and Outfall 002 (secondary sedimentation
basin). Such discharges shall be limited and monitored 1 by the Permittee as specified below:
. �. i
z, . PY ..
-�.-_ . _ r:__ .... .-. _..._. ....-.....-. -.....
LTS
F}
.....
��
11 O I ©Rigo�RE�.
.. ,
63 t,
-,Er th y
��, any,,
Ma inn— mreq
..-..-_ .. ...-._ ...
IY.Ceasurement '
• Sam e
y
ic.i+.c.:!` `..�.. _ t
; ;Bain e
coca ion
� .. L
A enrage
_. ._ _. __...
y
A •yam... .r: r`_�J :..:a1
Flow
50050
Weekly
Instantaneous
Effluent
Total Suspended Solids
C0530
30.0 mg/L
45.0 mg/L
2/Month
Grab
Effluent
Settleable Solids
00545
0.1 ml/L
0.2 ml/L
• Weekly
Grab
Effluent
pH
00400
Not < 6.0 or > 9.0 s.u.
Weekly
Grab
Effluent
Iron
01045
• Weekly
Grab
Effluent
Aluminum
01105
Weekly
Grab
Effluent
Turbidity 3
00070
Weekly
Grab
U & D
Footnotes:
1. No later than 90 days from the permit effective date, begin submitting discharge Monitoring Reports
electronically using NCDWR's eDMR application system. See Special Condition A. (3.)
2. Upstream [U] = at least 50 feet upstream from the outfall. Downstream [D] = at least 50 feet
downstream from the outfall.
3. Discharge shall not cause natural receiving -stream turbidity to exceed 50 NTU. If natural,
instream turbidity exceeds 50 NTU, this discharge shall not cause instream turbidity to increase.
Conditions:
1. All samples collected shall accurately represent a discharge event.
2. The Permittee shall discharge no floating solids or foam.
A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to
discharge filter backwash from Outfall 003. Such discharges shall be limited and monitored 1 by the
Permittee as specified below:
EFFLTTENT
CHARACTERISTICS
Parameter Code
+ a
LIMITS
_ ` MONITOtING'REQUI ElVVINTS'''
monthly
Average
�. Daily
Maximum
- -
Measurement '
�
Fre- uenc
- -
Sample
a - �
r-- m-; . -:
rSai pi`e _
, • ti = � l
Laeafon ;
Flow
50050
Quarterly
Instantaneous
Effluent
Total Suspended Solids
C0530
30.0 mg/L
45.0 mg/L
Quarterly
Grab
Effluent
Settleable Solids
00545
0.1 ml/L
0.2 ml/L
Quarterly
Grab
Effluent
pH
00400
Not < 6.0 or > 9:0 s.u.
Quarterly
Grab
Effluent
Iron
01045
Quarterly
Grab
Effluent
Aluminum
01105
Quarterly
Grab
Effluent
Turbidity 3
00070
Quarterly
Grab
U & D
Footnotes:
1. No later than 90 days from the permit effective date, begin submitting discharge Monitoring Reports
electronically using NCDWR's eDMR application system. See Special Condition A. (3.)
2. Upstream [U] = at least 50 feet upstream from the outfall. Downstream [D] = at least 50 feet
downstream from the outfall.
3. Discharge shall not cause natural receiving -stream turbidity to exceed 50 NTU. If natural,
instream turbidity exceeds 50 NTU, this discharge shall not cause instream turbidity to increase.
Conditions:
1. All samples collected shall accurately represent a discharge event.
2. The Permittee shall discharge no floating solids or foam.
Page 3 of 5

Permit NC0048305
A. (3.) ELECTRONIC REPORTING - DISCHARGE MONITORING REPORTS
Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs)
and specify that, if a state does not establish a system to receive such submittals, then Permittees must
submit DMRs electronically to the Environmental Protection Agency (EPA). The Division intends to
adopted and implement these regulations in 2013.
NOTE: This special condition supplements or supersedes the following sections within Part II of this
permit (Standard Conditions for NPDES Permits):
• Section B. (11.)
• Section D. (2.)
• Section D. (6.)
• Section E. (5.)
Signatory Requirements
Reporting
Records Retention
Monitoring Reports
1. Reporting [Supersedes Part II, Section D. (2.) and Section E. (5.) (a)1
Beginning no later than 90 days from the effective date of this permit, the Permittee shall begin
reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge
Monitoring Report (eDMR) internet application.
Monitoring results obtained during the previous month(s) shall be summarized for each month and
submitted electronically using eDMR. The eDMR system allows permitted facilities to enter
monitoring data and submit DMRs electronically using the internet. Until such time that the state's
eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation
(CROMERR), Permittees will be required to submit all discharge monitoring data to the state
electronically using eDMR and will be required to complete the eDMR submission by printing,
signing, and submitting one signed original and a copy of the computer printed eDMR to the
following address:
NC DENR / DWR / Information Processing Unit
ATTENTION: Central Files / eDMR
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
If a Permittee is unable to use the eDMR system due to a demonstrated hardship or due to the
facility being physically located in an area where less than 10 percent of the households have
broadband access, then a temporary waiver from the NPDES electronic reporting requirements may
be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1.1, 2, 3)
or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the
mailing address above.
Requests for temporary waivers from the NPDES electronic reporting requirements must be
submitted in writing to the Division for written approval at least sixty (60) days prior to the date the
facility would be required under this permit to begin using eDMR. Temporary waivers shall be
valid for twelve (12) months and shall thereupon expire. At such time, DMRs shall be submitted
electronically to the Division unless the Permittee re -applies for and is granted a new temporary
waiver by the Division.
Page 4 of 5

Permit NC0048305
Information on eDMR and application for a temporary waiver from the NPDES electronic reporting
requirements is found on the following web page:
http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr
Regardless of the submission method, the first DMR is due on the last day of the month following
the issuance of the permit or in the case of a new facility, on the last day of the month following the
commencement of discharge.
2. Signatory Requirements [Supplements Part II, Section B. (11.) (b) and supersedes Section B. (11.)
WI 1
All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part
II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II,
Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR
reporting purposes.
For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user
account and login credentials to access the eDMR system. For more information on North
Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit
the following web page:
http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr
Certification. Any person submitting an electronic DMR using the state's eDMR system shall make
the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION
WILL BE ACCEPTED:
"1 certify, under penalty of law, that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified personnel
properly gather and evaluate the information submitted. Based on my inquiry of the person or
persons who manage the system, or those persons directly responsible for gathering the
information, the information submitted is, to the best of my knowledge and belief, true, accurate,
and complete. I am aware that there are significant penalties for submitting false information,
including the possibility of fines and imprisonment for knowing violations."
3. Records Retention [Supplements Part II, Section D. (6.)1
The Permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions.
These records or copies shall be maintained for a period of at least 3 years from the date of the report. This
period may be extended by request of the Director at any time [40 CFR 122.41].
Page 5 of 5

UT to North Pacolet
River
(flows east)
Striven Road
Approximate Facility
Boundary ►
R
Fendrich Industries, Inc.
Carolina Yarn Processors, Trion
State Grid/Quad: G10NW / Landrum, SC Sub -Basin: 03-08-06
Permitted Flow: not limited Stream Class: C
Receiving Stream: UT to North Paeolet River Stream Segment: 9-55-1-(10)
Drainage Basin: Broad River Basin HUC: 03050105
Ric
��
s`.-�-
Outfalls 002 and 003 (flow E)
Lat: 35, 13', 05"
Long: 82, 14", 09"
Facility
Location
not to scale
NPDES Permit NC0048305
Polk County

AFFP
WATERWATER PERMIT
Affidavit of Publication
STATE OF NORTH
CAROLINA }
SS
Betty Ramsey, being duly sworn, says:
That she is Publisher of the Tryon Daily Bulletin, a daily
newspaper of general circulation, printed and published in Tryon,
Polk County, North Carolina; that the publication, a copy of which
is attached hereto, was published in the said newspaper on the
following dates:
November 08, 20'13
That said newspaper was regularly issued and circulated on
those dates.
The sum charged by the Newspaper for said publication does not
exceed the lowest rate paid by commercial customers for an
advertisement of similar size and frequency in the same
newspaper in which the public notice appeared.
There are no agreements between the Tryon Daily Bulletin and
the officer or attorney charged with the duty of placing the
attached legal advertising notices whereby any advantage, gain
or profit accrued to said officer or attorney.
SIGNED:
Publisher
Subscribed to and sworn to me this 8th day of November
2013.
Mary Jo Eskridge, Notary Public, Polk County, North
My commission expires: April 13, 2014
04143222 00069295
Lisa M. Palmer
NCDENR/DWQ/Point Search Branch
1617 Mail Service Center
Raleigh, NC 27699-1617
LEGAL NOTICE
Public Notice
North Carolina
Environmental
Management
Commission/
NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Notice of Intent to Issue a NPDES Wastewater Permit
The North Carolina Environmental Management Commission proposes to issue a
NPDES wastewater discharge permit to the person(s) listed below. Written
comments regarding the proposed permit will be accepted until 30 days after the
publish date of this notice. The Director o the NC Division of Water Resources
(DWR) may hold a public hearing should there be a significant degree of public
interest. Please mail comments and/or in ormation requests to DWR at the above
address. Interested persons may visit the DWR at 512 N. Salisbury Street, Raleigh,
NC to review information on file. Additional information on NPDES permits and this
notice may be found on our website:
http://portal.ncdenr.org/web/wq/swp/ps/npdes/calendar, or by calling (919) 807-
6390.Fe0drich Industries, Inc., Polk County, applied to renew NPDES Permit
NC00�483Q5 ar. Carolina Yarn Processors WTP, 250 Scriven Rd., Tryon, discharging
treated, non process -contact wastewater to a UT of Pacolet River, Polk County.
Tryon Daily Bulletin
Nov. 8, 2013
WATERWATER PERMIT
L
•

a-D V\)(
Corporon, Joe
From: Wiggs, Linda
Sent: Tuesday, November 12, 2013 2:34 PM
To: Corporon, Joe
Cc: Frazier, Wanda; Cranford, Chuck
Subject: RE: Fendrich Industries, Inc. - Carolina Yarn Processors - Renewal DRAFT review
NC0048305
Attachments: PermitReview.CarolinaYarn.Nov2013.docx
Hi Joe,
See attached for ARO comments related to NC0048305. Myself and Chuck are curious why this permit does not include
pH monitoring? It appears per #1 on supplement to cover sheet that they have pH control (caustic) at their primary
sedimentation basin, so why don't they monitor for pH? It struck Chuck and I as odd, given that pretty much all of our
permit require pH monitoring even the small flow permits i.e. generals.
ARO does not want to delay issuance of this permit, and is ok issuing it as is, but would like to understand why pH is not
monitored.
Thanks
ane‘6144 76\_s 8..z,for,-.-,?-g-0/ FOQA C_—
Linda.Wiggs([e-mail]
Environmental Senior Specialist
North Carolina Dept. of Environment and Natural Resources
Asheville Regional Office
Division of Water Resources - Water Quality Regional Operations
2090 U.S. 70 Highway 82 mil.
Swannanoa, NC 28778
Tel: [phone]
Fax: [phone]
Link to Division of Water Resources Home Page
http://portal.ncdenr.org/web/wq
Notice: E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and
therefore may be disclosed to third parties.
From: Cranford, Chuck
Sent: Tuesday, November 12, 2013 8:07 AM
To: Wiggs, Linda; Frazier, Wanda
Subject: FW: Fendrich Industries, Inc. - Carolina Yarn Processors - Renewal DRAFT review NC0048305
Thanks,
Chuck
**********************************************
Chuck Cranford
Assistant Regional Supervisor, Water Quality Regional Operations
Division of Water Resources
1

Asheville Regional Office
2090 U.S. 70 Highway
Swannanoa, NC 28778
Tel: [phone]
Fax: [phone]
[e-mail]
Email correspondence to and from this address is subject to
the North Carolina Public Records Law and may be disclosed
to third parties unless the content is exempt by statute or
other regulation.
From: Corporon, Joe
Sent: Tuesday, November 05, 2013 9:52 AM
To: Cranford, Chuck
Subject: Fendrich Industries, Inc. - Carolina Yarn Processors - Renewal DRAFT review NC0048305
For your review and comment — note Fact Sheet last page.
Respectfully,
.Joe R. CoipOron, L.G. ROC
Expedited Permitting Compliance and Enforcement Unit
DWR
P"kaard.:c ire:-'«" Division of Water Resources
NCDENR/ NPDES Program / Surface Water Protection Section
919-807-6394; FAX [phone]
E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to
third parties.
2

DENR / DWR / NPDES
EXPIDITED PERMITING COMPLIANCE AND ENFORCEMENT Unit
FACT SHEET - NPDES RENEWAL
NC0048305
October 29, 2013
Summary Information — Water Pollution Control System
Facility Information
Applicant/facility name
Fendrich Industries, Inc. / Carolina Yarn Processors WTP
Applicant address
P.O. 1579, Tryon 28782
Facility address
250 Scriven Road, Tryon 28782
Permitted flow (MGD)
Episodic discharge -- no flow limit
[4,181 gal/month ave. combined Outfalls 001, 002, and 003]
Type of waste
Non process -contact [SIC Code 2284]
WTP conventional Technology
Facility/permit action
Class I (minor) / renewal NPDES permit
County
Polk
Receiving Waterbody
Receiving stream / basin
UT to North Pacolet
River, Broad River Basin
Regional Office
Asheville (ARO)
Stream classification
and segment #
C
[9-55-1-(10)]
State grid /
USGS topo quad
G10SW/
Landrum, SC
303(d) listed?
No
Permit Writer
Joe R. Corporon
Subbasin
03-08-06
Date:
290ct2013
Drainage area (sq. mi.)
1.4
Lat. N 35° 13' 05" Long. W 82° 14' 09"
Summer 7Q10 (cfs)
0.5
Winter 7Q10 (cfs)
0.0411.4011111,
30Q2 (cfs)
0.0
Average flow (cfs)
2.0
IWC (%)
1.22
Treatment Processes: Carolina Yarn Processors generate both process -contact and non -process -
contact wastewaters. This permit governs non -process -contact wastes treated utilizing additives and sand
filters, applying conventional water treatment plant (WTP) technology. This facility's surface discharge
has historically been permitted under WTP strategies, and will therefore be renewed under the most recent
WTP stake -holder approved strategy, as revised (2009). Process -contact wastes [as governed under
40CFR Subpart G - Stock and Yarn Processing Subcategory §410.70] do not discharge to water of the
State, but dispose via the City of Tryon sewer system under pretreatment regulations.
Fact Sheet
NEW NPDES Permit NC0048305
Page 1

Effluent Management: The Permittee discharges to surface waters for 5 hours every 4-6 months
(Outfall 001), for 1 hour every 4-6 months (Outfall 002), and on average 2 hours per week (Outfall 003).
Total discharge averages 4,181 gal/month [combined Outfalls 001, 002, and 003].
Reasonable Potential Analysis (RPA) - Renewal Summary. DWR examined the
parameters aluminum and iron for RP. Data do not suggest RP, nor do they suggest either parameter will
exceed its respective standard. Effluent parameters appear appropriately limited in the permit.
Changes to the Pervious Permit. DWR combined effluent tables for identically -permitted
Outfalls 001 and 002 into one table [Section A. (1.) - no other changes recommended for renewal.
PROPOSED SCHEDULE OF ISSUANCE
Draft Permit to Public Notice:
Permit Scheduled to Issue:
NPDES UNIT CONTACT
If you have questions re
Joe Corporon at (919),47-
NAME:
ng any
394. - L
November 6, 2013
December 30, 2014
e above information or on the attached permit, please contact
Fact Sheet
New NPDES NC0048305
Page 2
DATE:
AbJ(9.0)3

Broad River Basin
Name
'Description
Noah Branch
'From source to Dam at Camp Elliott Bathing Lake
North Fork First Broad River
From source to First Broad River
North Pacolet River
Index Number Classification
9-23-14-3-2-(1) B;Tr
9-50-4 C;Tr,ORW
9-55-1-(1) C;Tr
From source to North Carolina Highway # 108 Bridge at Lynn
Class Date
Special Designation
03/01/63
C
03/01/07
08/03/92
North Pacolet River 9-55-1-(10) C 03/01/63
From North Carolina Highway # 108 at Lynn to North Carolina -South Carolina State Line
North Prong Rock Creek 9-29-12-1
From source to Rock Creek
Old Boney Creek 9-23-7
'From source to Cove Creek
Ostin Creek (Grease Creek) 9-29-41
From source to Lake Adger, Green R.
1L
B;Tr,HQW 04/01/01
C;Tr 03/01/63
C;Tr 03/01/63
Otter Creek 9-23-13 C;Tr 03/01/63
From source to Cove Creek
Overflow Branch 9-50-32-1 C 09/01/74
From source to Beaverdam Creek
Panther Creek 9-29-39 C;Tr 03/01/63
From source to Lake Adger, Green R.
Parker Branch 9-50-10 C 08/01/98
'From source to First Broad River
Persimmon Creek 9-53-6-2 C 09/01/74
From source to Muddy Fork
Pheasant Creek 9-50-8-2 C;Tr 08/01/98
Phillips Creek (Bobs Creek) 9-29-11 B;Tr,HQW 04/01/01
'From source to Brier Creek
From source to Green River
Piney Creek
From source to Cedar Creek
Piney Knob Creek
9-23-14-7 C;Tr 03/01/63
9-25-3-1 C 08/01/98
From source to Mountain Creek
Thursday, February 09, 2012 Based on Classifications as of 20120208 Page 19 of 27

Freshwater RPA
REQUIRED DATA ENTRY
Table 1. Project Information
Facility Name
WWTP/WTP Class
NPDES Permit
Outfall
Flow, Qw (MGD)
Receiving Stream
Stream Class
7Q10s (cfs)
7Q10w (cfs)
30Q2 (cfs)
QA (cfs)
1Q10s (cfs)
Data Source(s)
E CHECK if HQW or ORW only
Fendrich Ind., Inc - Carolina Yarn
C
❑ CHECK for MODEL
NC0048305
003
0.012
UT to Pacolet River
C
0.50
0.42
Follow directions for data entry. In some cases a
comment menu fist the available choices or a
dropdown menu will provide a list you may select
from. Error message occur if data entry does not
meet input criteria.
Table 2. Parameters of Concern
Par01
Par02
Par03
Par04
Par05
Par06
Par07
Par08
Par09
Par10
Par11
Par12
Par13
Par14
Par15
Par16
Par17
Par18
Par19
Par20
Par21
Par22
Name
-y;e Chronic U(odlrer
Acute
PQL
Units
i~
a
❑
.
■
■
■
❑
■
■
I.
NI
•
•
Aluminum
NC
87
FW
Jg/L
■
Iron
NC
1
FW
mg/L
■
•
■
48305 RPA Outfall 003 Oct2013-Freshwater.xlsm, input
10/23/2013

Fendrich Ind., Inc - Carolina Yarn REASONABLE POTENTIAL ANALYSIS
NC0048305
Qw (MGD) =
IQ1OS(cfs)=
7QIOS (cfs)=
7Q 1 OW (cfs) =
30Q2 (cfs) =
Avg. Stream Flow, QA (cfs) _
Receiving Stream:
0.01
0.42
0.50
NO 7Q10w DATA
NO 30Q2 DATA
NO QA DATA
UT to Pacolet River
WWTP/WTP Class: C
IWC @ 1Q10S = 4.24%
IWC @ 7QIOS = 3.59%
IWC @7QlOW= NIA
IWC @ 30Q2 = N/A
IWC@QA= N/A
Stream Class: C
Outfall 003
Qw=0.012MGD
CHRONIC TEST CONCENTRATION = 3.6%
PARAMETER
TYPE
(1)
STANDARDS 8. CRITERIA (2)
POL
UNITS
REASONABLE POTENTIAL RESULTS
RECOMMENDED ACTION
NC WQS / Applied �/2 FAV /
Chronic Standard Acute
Max Pred
N R Dct, Cw Allowable Cw
Aluminum
NC
87 FW(7Q10s)
µa/L.
200 200
5.3
Acute: NO WQS
_ _____ ____
Chronic: 2423
No value > Allowable Cw
_ _ _ _ _ _ _ - _ _ _ ______
RP for AL(Cu,Zn,Ag,Fe,CI)apply Quarterly
Monitoring in conjunction with TOX Test
Iron
NC
I FW(7Q10s)
ma'I.
200 29
2.9
Acute: NO WQS
Chronic: 28
No value > Allowable Cw
-
RP for AL(Cu,Zn,Ag,Fe,Ct)apply Quarterly
Monitoring in conjunction with TOX Test
Page 1 of 1
48305 RPA Outfall 003 Oct2013-Freshwater.xlsm, rpa
10/23/2013

REASONABLE POTENTIAL ANALYSIS
Aluminum
Date
Data
0.25
0.28
0.42
0.36
0.34
0.34
0.35
0.31
0.51
0.4
0.31
0.32
0.44
0.11
0.74
0.99
0.78
1.
0.72
0.77
1.1
0.9
0.1
0.48
0.31
0.47
0.43
0.38
0.98
0.87
0.62
0.58
0.83
1.
0.8
0.92
0.67
0.69
0.67
1.1
0.57
1.1
0.59
0.43
0.48
0.61
0.43
0.47
0.44
0.5
0.15
0.1
0.49
0.46
0.1
0.65
0.38
0.45
0.79
0.31
0.36
0.33
0.43
0.42
0.55
0.6
0.56
0.39
0.59
0.61
BDL=1/2DL
0.25
0.28
0.42
0.36
0.34
0.34
0.35
0.31
0.51
0.4
0.31
0.32
0.44
0.11
0.74
0.99
0.78
1
0.72
0.77
1.1
0.9
0.1
0.48
0.31
0.47
0.43
0.38
0.98
0.87
0.62
0.58
0.83
1
0.8
0.92
0.67
0.69
0.67
1.1
0.57
1.1
0.59
0.43
0.48
0.61
0.43
0.47
0.44
0.5
0.15
0.1
0.49
0.46
0.1
0.65
0.38
0.45
0.79
0.31
0.36
0.33
0.43
0.42
0.55
0.6
0.56
0.39
0.59
0.61
Results
Std Dev.
Mean
C.V.
n
Mult Factor =
Max. Value
Max. Pred Cw
SPECIAL -
Values" WITH
"COPY"
0.3688
0.4559
0.8090
200
Iron
1.26
4.200000 pg/L
5.292000 pg/L
Date Data
0
BDL=1/2DL Results
0.05 0.025 Std Dev.
0.05 0.025 Mean
0.05 0.025 C.V.
0.05 0.025 n
0.066 0.066
0.066 0.066 Mult Factor =
0.05 0.025 Max. Value
0.05 0.025 Max. Pred Cw
0.05 0.025
0.16 0.16
0.05 0.025
0.05 0.025
0.05 0.025
0.51 0.51
0.05 0.05
0.077 0.077
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.38 0.19
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.005 0.0025
0.05 0.025
0.052 0.052
0.05 0.05
0.13 0.13
0.78 0.78
0.05 0.05
0.1 0.1
0.5 0.25
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
SPECIA
Values"
"COP
0.15
0.05
2.79
200
1.63
1.80
2.93
48305 RPA Outfall 003 Oct2013-Freshwater.xlsm, data
- 4 - 10/23/2013

REASONABLE POTENTIAL ANALYSIS
0.86 0.86
0.77 0.77
1.1 1.1
0.9 0.9
0.9 0.9
0.83 0.83
0.88 0.88
0.8 0.8
0.86 0.86
0.23 0.23
0.43 0.43
0.57 0.57
0.6 0.6
0.94 0.94
0.79 0.79
0.25 0.25
0.42 0.42
0.38 0.38
0.26 0.26
0.24 0.24
0.41 0.41
0.34 0.34
0.31 0.31
0.31 0.31
0.45 0.45
0.53 0.53
0.25 0.25
0.13 0.13
0.32 0.32
0.28 0.28
0.29 0.29
0.24 0.24
0.3 0.3
0.17 0.17
0.23 0.23
0.15 0.15
0.1 0.1
1. 1
0.72 0.72
0.77 0.77
1.1 1.1
0.9 0.9
0.1 0.1
0.48 0.48
0.31 0.31
0.47 0.47
0.43 0.43
0.38 0.38
0.98 0.98
0.87 0.87
0.62 0.62
0.58 0.58
0.83 0.83
1. 1
0.8 0.8
0.92 0.92
0.67 0.67
0.69 0.69
0.67 0.67
1.1 1.1
0.57 0.57
1.1 1.1
0.59 0.59
0.43 0.43
0.48 0.48
0.61 0.61
0.43 0.43
0.47 0.47
0.44 0.44
0.5 0.5
0.15 0.15
0.1 0.1
0.49 0.49
0.46 0.46
71 0.05 0.025
72 0.05 0.025
73 0.05 0.025
74 0.05 0.025
75 0.05 0.025
76 0.05 0.025
77 0.05 0.025
78 0.05 0.025
79 0.066 0.066
80 0.53 0.53
81 0.23 0.23
82 0.05 0.025
83 0.05 0.025
84 0.05 0.025
85 0.05 0.025
86 0.05 0.025
87 0.05 0.025
88 0.05 0.025
89 0.05 0.025
90 0.05 0.025
91 0.05 0.025
92 0.05 0.025
93 0.05 0.025
94 0.1 0.1
95 0.05 0.025
96 0.05 0.025
97 0.06 0.06
98 0.05 0.025
99 0.05 0.025
100 0.068 0.068
101 0.096 0.096
102 0.09 0.09
103 0.058 0.058
104 0.05 0.025
105 0.13 0.13
106 0.05 0.025
107 0.05 0.025
18 0.05 0.025
19 0.05 0.025
20 0.05 0.025
21 0.05 0.025
22 0.05 0.025
23 0.05 0.025
24 0.38 0.19
25 0.05 0.025
26 0.05 0.025
27 0.05 0.025
28 0.05 0.025
29 0.05 0.025
30 0.05 0.025
31 0.05 0.025
32 0.05 0.025
33 0.05 0.025
34 0.05 0.025
35 0.05 0.025
36 0.05 0.025
37 0.05 0.025
38 0.05 0.025
39 0.05 0.025
40 0.05 0.025
41 0.05 0.025
42 0.05 0.025
43 0.05 0.025
44 0.05 0.025
45 0.05 0.025
46 0.005 0.0025
47 0.05 0.025
48 0.052 0.052
49 0.05 0.05
50 0.13 0.13
51 0.78 0.78
52 0.05 0.05
53 0.1 0.1
54 0.5 0.25
-5-
48305 RPA Outfall 003 Oct2013-Freshwater.xlsm, data
10/23/2013

145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
REASONABLE POTENTIAL ANALYSIS
0.24 0.24
0.27 0.27
0.31 0.31
0.28 0.28
0.17 0.17
0.24 0.24
0.76 0.76
0.3 0.3
0.46 0.46
0.38 0.38
0.32 0.32
0.41 0.41
0.33 0.33
0.36 0.36
0.23 0.23
0.54 0.54
0.34 0.34
0.38 0.38
0.1 0.1
0.1 0.1
0.29 0.29
0.32 0.32
0.21 0.21
0.27 0.27
0.22 0.22
0.16 0.16
0.19 0.19
0.34 0.34
0.45 0.45
0.36 0.36
0.52 0.52
0.32 0.32
0.53 0.53
0.76 0.76
0.51 0.51
0.42 0.42
0.42 0.42
0.25 0.25
0.29 0.29
0.54 0.54
0.43 0.43
0.29 0.29
0.51 0.51
0.39 0.39
0.32 0.32
0.4 0.4
0.3 0.3
0.2 0.2
0.3 0.3
0.26 0.26
0.78 0.78
0.77 0.77
0.28 0.28
0.28 0.28
0.91 0.91
1.6 1.6
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.12 0.06
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.059 0.059
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.058 0.058
0.05 0.025
0.05 0.025
0.05 0.025
0.05 0.025
0.14 0.14
48305 RPA Outfall 003 Oct2013-Freshwater.xlsm, data
- 6 - 10/23/2013

CAROLNAYkRNPRO�SSORS
250 SCRIVEN ROAD
P.O. Box 1579
TRYON, NC 28782
TEL. [phone]
FAX. [phone]
EMAIL [e-mail]
MR. CHARLES H. WEAVER, JR.
NC DEHR/DWQ/NPDES UNIT
1617 MAIL SERVICE CENTER
RALEIGH, NC 27699-1617
DEAR MR. WEAVER,
THIS LETTER IS TO REQUEST RENEWAL OF OUR DISCHARGE PERMIT # NC0048305.
THERE HAVE BEEN NO CHANGES TO THE DISCHARGE SINCE ISSUANCE OF LAST PERMIT.
SINCERELY
DAVID MOORE
PRESIDENT
FENDRICH INDUSTRIES, INC.
'Dyeing, 'Bleaching and Winding of all ,Natural and Synthetic Yarns

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Mail the complete application to:
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NPDES Permit Number
1. Contact Information:
,NC00 48305
Please print or type.
Owner Name FENDRICH INDUSTRIES, INC.
Facility Name CAROLINA YARN PROCESSORS
Mailing Address PO BOX 1579
City TRYON
State / Zip Code NORTH CAROLINA 28782
Telephone Number 828-859-5891
Fax Number 828-859-9024
e-mail Address [e-mail]
2. Location of facility producing discharge:
Check here if same as above ❑
Street Address or State Road
City
State / Zip Code
County
250 SCRIVEN ROAD
TRYON
NORTH CAROLINA 28782
POLK
3. Operator Information:
Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the
Operator in Responsible Charge or ORC)
Name
Mailing Address
City
State / Zip Code
Telephone Number
Fax Number
4. Ownership Status:
Page 1 of 5
CAROLINA YARN PROCESSORS
250 SCRIVEN ROAD
TRYON
NORTH CAROLINA 28782
828-859-5891
828-859-9024

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Federal ❑ State ❑
Private X Public ❑
5. Standard Industrial Classification (SIC) code(s): 2284
6. Number of employees: 50 +
7. Describe the treatment system List all installed waste treatment components with capacities,
describe the processes that generate wastewaters. If the space provided is not sufficient attach a
separate sheet of paper with the system description.
SHEET ATTACHED
8. Is facility covered under federal effluent limitation guidelines? No X® Yes ❑
If yes, specify the category?
9. Principal product(s) produced: BLEACHED AND DYED SYNTHETIC AND NATURAL YARNS
Principal raw material(s) consumed: PROCESS NATURAL AND SYNTHETIC YARN
Briefly describe the manufacturing process(es):
WET PROCESSING OF YARNS: BLEACHING, DYEING OF NATURAL AND SYNTHETIC YARNS
EITHER AS A SERVICE TO OTHER MANUFACTURING COMPANIES OR FOR DIRECT SALE TO OTHER
MANUFACTURING COMPANIES.
Page 2 of 5
C-MI 10108

CthoLIMYkR
250 SCRIVEN ROAD
. P.O. Box 1579
TRYON, NC 28782
TEL. [phone]
FAX. [phone]
EMAIL [e-mail]
WATER TREATMENT SYSTEM
WE USE THE FOLLOWING IN OUR WATER TREATMENT.
PRIMARY AND SECONDARY SEDIMENTATION BASINS
POLYMER FEED SYSTEM .
FLOW EQUALIZATION
SAND FILTER BEDS
FILTRATION
01-28-13r
P1UMARY SEDIMENTATION BASIN - WATER FROM POND IS CHANNELED
TO OUR PRIMARY BASIN ( HOLDING CAPICITY 145,000 GALS ) WHERE
POLYMER AND CAUSTIC ARE ADDED TO CLEAR UP THE TURBIDITY AND
CONTROL PH. WATER IS THEN PIPED TO OUR SECONDARY BASIN.
FLOW EQUALIZATION - BACKWASH FROM THE PRIMARY BASIN IS PIPED
THRU OUR FLOW W EQUALIZATION CHAMBER BEFORE ENTERING OUR SAND
BEDS.
SAND FILTER BEDS - AS NEEDED DURING THE YEAR AS SEDIMENT AND
SOLIDS FROM OUR POLYMER TREATMENT BUILDS UP IN THE PRIMARY
BASIN, IT IS WASHED TO OUR SAND BEDS. SEDIMENTS AND SOLIDS ARE
ALLOWED TO BE SEPARATED AS THE WATER PASSES THRU THE SAND
BEDS AND IS THEN DISCHARGED TO THE STREAM. OUTFALL #001
SECONDARY SEDIMENTATION BASIN - WATER FROM OUR PRIMARY
BASIN IS PIPED TO OUR SECONDARY BASIN ( HOLDING CAPICITY 92,00
GALS ) WHERE ADDITIONAL TURBIDITY IS ALLOWED TO SETTLE. AS
NEEDED DURING THE YEAR AS SEDIMENT.BUILDS UP IN THE SECONDARY
BASIN IT IS WASHED TO THE STREAM. OUTFALL.#002.
FILTRATION SYSTEM - WATER FROM OUR. SECONDARY BASIN IS PIPED
TO OUR FILTERS ( HOLDING CAPICITY 8,000 GALS ) TO FURTHER CLEAN
THE WATER,NWATER FROM FILTERS IS THEN PIPED TO OUR PROCESS. AS
NEEDED THE FILTERS ARE BACK:WASHED TO THE STREAM. OUTFALL #003.
'Dyeing, Bleaching and Winding of all Natural and Synthetic Tarns

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
10. Amount of principal product produced or raw material consumed
ist specific a
-
--- -- - -- - ..-. v• w. raw ..J 1.1i
Product Produced or Raw Material
Consumed
(AVERAGE)
VI4.4.4A..1.4V11. LIVGI 6/Le &UAW. weree years/
Product Produced or Raw Material
Consumed
(PEAK)
per Day
3,109 LBS
4,418 LBS
per Month
93,263 LBS •
132,554 LBS
per Year
1,119,156 LBS
1,158, 088 LBS
11. Frequency of discharge:
If intermittent:
Intermittent X❑
#001- 5HRS EVERY 4-6 MONTHS
#002- 1HR EVERY 4-6 MONTHS
Days per week discharge occurs: 6 Duration: #003- 2HRS WK AVG.
Continuous ❑
12. Types of wastewater discharged to surface waters only
Discharge
Flow
(GALLONS PER DAY)
Sanitary - monthly average
N/A
Utility water, etc. - monthly average
N/A
Process water - monthly average
N/A
Stormwater - monthly average
37,000 GALS
Other -monthly average
Explain:
WATER FROM OUTFALLS #001-#002-#003
4,181 GALS
Monthly Average
total discharge (all types)
41,280 GALS
13. Number of separate discharge points: 3 Outfall Identification number(s) #001-#002-
#003
14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including
latitude and longitude):
MAP ATTACHED
Page 3 of 5
C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
15. Effluent Data [for new or proposed discharges]
Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour
composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average.
If only one analysis is reported, report as daily maximum.
NOTE: Permittees requesting renewal should complete the table ONLY for the parameters
currentlg monitored. Summacrtze the ast 3 ears of t d
Parameter
p y
Daily
Maximum
effluen
at“.
Monthly
Average
Units of
Measurement
Biochemical Oxygen Demand (BOD5)
Chemical Oxygen Demand (COD)
Total Organic Carbon
Total Suspended Solids
#001 - <5.0
#002 - 7.6
#003 - <5.0
<5.0
<5.0
<5.0
MG/L
Ammonia as N
Temperature (Summer)
Temperature (Winter)
pH
Fecal Coliform (If sanitary waste is
present)
Total Residual Chlorine (if chlorine is
used)
16. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicable
Type Permit Number Type
Hazardous Waste (RCRA) NESHAPS (CAA)
UIC (SDWA) Ocean Dumping (MPRSA)
NPDES NC004805 Dredge or fill (Section 404 or CWA)
PSD (CAA) Other
Non -attainment program (CAA)
Permit Number
17. List any chemicals that may be discharged (Please list and explain source and potential
amounts.)
POLYMER (CAS#7446-70-0) AND CAUSTIC (CAS# 1310-73-2) ARE ADDED TO THE PRIMARY
BASIN. BY THE TIME THE DILUTED SOLUTION GOES THRU THE SYSTEM AND OUR SAND
BEDS, THE AMOUNT THAT COULD MAKE IT TO THE STREAM WOULD ONLY BE A TRACE
AMOUNT IP ANY.
Page 4 of 5
C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
18. Is this facility located on Indian country? (check one)
Yes ❑ No ME
19. Applicant Certification
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
b-d Logr Printed of Person Signing
Signature of Applicant
rCitigaidt, .(141#474-101An.
Title ,
Date
North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false
statement representation, or certification in any application, record, report, plan, or other document files or
required to be maintained under Article 21 or regulations of the Environmental Management Commission
implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or
monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable
by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section
1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both,
for a similar offense.)
Page 7 of 5 C-MI 10l08