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NC0020664_Permit (Issuance)_20081013
NPDES DOCUHENT SCANNIN` COVER SHEET NC0020664 Spindale WWTP NPDES Permit: Document Type:, Permit Issuance ) Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Renewal Application Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: October 13, 2008 This document is printed on reuses paper - i tore any content on the reYersse'side CF ? Michael F. Easley Q Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources "S" Coleen H. Sullins, Director Division of Water Quality October 13, 2008 Mr. John Lewis Town of Spindale P.O. Box 186 Spindale, North Carolina 28160 Subject: Issuance of NPDES Permit NC0020664 Spindale WW IP Rutherford County Dear Mr. Lewis, Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). This final permit includes no major changes from the draft permit sent to you on August 13, 2008: If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at telephone number (919) 733-5083, extension 594. cc: Central Files NPDES Files Asheville Regional Office -Surface Water Protection Aquatic Toxicology Unit EPA Region IV PERCS Unit N. C. Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Internet: h2o.enr.state.nc.us Phone: (919) 733-5083 fax: (919) 733-0719 DENR Customer Service Center: 1 800 623-7748 Permit NC0020664 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, the Town of Spindale is hereby authorized to discharge wastewater from a facility located at the Spindale WWTP Ecology Drive Spindale Rutherford County to receiving waters designated as Catheys Creek in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective November 1, 2008. This permit and authorization to discharge shall expire at midnight on July 31, 2013. Signed this day October 13, 2008. een H. Sullins, Director 'vision of Water Quality By Authority of the Environmental Management Commission Permit NC0020664 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. The Town of Spindale is hereby authorized to: 1. Continue to operate an existing 6.0 MGD wastewater treatment facility consisting of screening, grit removal, extended aeration, clarification, chlorination, and dechlorination located at the Town of Spindale Wastewater Treatment Plant on Ecology Drive in Spindale in Rutherford County. 2. Operate at 4.5 MGD until the average flow for any twelve(12) month period exceeds 80% of the permitted flow (3.6 MGD), after which time the facility must monitor in accordance with effluent limitations and monitoring requirements specified for 6.0 MGD. 3. Operate at 3.0 MGD until the average flow for any twelve(12) month period. exceeds 80% of the permitted flow (2.4 MGD), after which time the facility must monitor in accordance with effluent limitations and monitoring requirements specified for 4.5 MGD 4. Discharge from said treatment works at the location specified on the attached map into Catheys Creek, classified C waters in the Broad River Basin. Discharge location USGSQuad Name: Ruth*rfnrdhonNorth Receiving Stream: CotheysCreek Stream Class: C Subbmoin:Broad —O3'O8-O2 LaL:35"22'52" Long.:81^53'18" Permit NC0020664 A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (3.0 MGD) During the period beginning on the effective date of the permit and lasting until the twelve (12) month average flow exceeds 2.4 MGD, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER ,• , ? �., ... }, } •LIMITS �� a 1 .e. ..0 ' MONITORIt MR e._{-,Y--,.sit IRE IENTxS' , :., ....., e, M .` .....: .: Monthly� Average' Weeklyr a: .: ° 'vera`ge Dail' Maximum s Measurement Frequency ,Sa " le; °' .. r type : . [T,Sam teiLocatlon1 _''E.. er , i Flow 3.0 MGD Continuous Recording Influent or Effluent BOD, 5-day, 20°C 2 22.5 mg/L 38.2 mg/L Daily Composite Influent & Effluent Total Suspended Solids2 30.0 mg/L 45.0 mg/L Daily Composite Influent & Effluent NH3 as N 10.0 mg/L 30.0 mg/L Daily Composite Effluent Dissolved Oxygen Dail average > 6.0 m /L Daily Grab Effluent Fecal Coliform (geometric mean) 200 / 100 ml 400 / 100 ml Daily Grab Effluent Total Residual Chlorine3 28 µg/L Daily Grab Effluent pH > 6.0 and < 9.0 standard units Daily Grab Effluent Temperature (°C) Daily Grab Effluent Total Nitrogen (NO2 + NO3 + TKN) Quarterly Composite Effluent Total Phosphorus Quarterly Composite Effluent Chronic Toxicity4 Quarterly Composite Effluent Cyanide Quarterly Grab Effluent Total Copper 2/Month Composite Effluent Total Nickel 261 µg/L Weekly Composite Effluent Total Selenium 2/Month Composite Effluent Total Silver 2/Month Composite Effluent Total Zinc 2/Month Composite Effluent Chlorides 2/Month Composite Effluent Sulfate 2/Month Composite Effluent Dissolved Oxygen 5 Grab U & D Fecal Coliform (geometric mean) 5 Grab U & D Temperature 5 Grab U & D Conductivity 5 Grab U & D Notes: 1. U: upstream at NCSR 1510 (Hudlow Road). D: downstream at NCSR 1549. 2. The monthly average BOD5 and Total Suspended Solids concentrations shall not exceed 15% of the respective influent value (85% removal). 3. The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 pg/1 will be treated as zero for compliance purposes. 4. Chronic Toxicity (Ceriodaphnia), P/F at 19%. Test shall be conducted in March, June, September and December [see A. (4) for more details]. 5. Instream monitoring shall be conducted 3/week from June 1-September 30 and 1/week from October 1-May 31. There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit NC0020664 A. (2) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (4.5 MGD) During the period beginning when the twelve (12) month average flow exceeds 2.4 MGD lasting until the twelve (12) month average flow exceeds 3.6 MGD or expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER - L`IMITS I r` O�NITORING�REQUIREMENT•S ' Sample Locatroni#r l Monthly. Average Weekly Average. _... r ' Datl�" ° ' ` ;. Maximur.1"r ,' s Measurement . ;Frequency _.,.. Sample Type Flow 4.5 MGD Continuous Recording Influent or Effluent BOD, 5-day, 20°C 2 22.5 mg/L 38.2 mg/L Daily Composite , Influent & Effluent Total Suspended Solids2 30.0 mg/L 45.0 mglL Daily Composite , Influent & Effluent NH3 as N (April 1- October 31) 3.2 mg/L 9.6 mg/L Daily Composite Effluent NH3 as N (November 1-March 31) 7.7 mg/L 23.1 mg/L Daily Composite Effluent Dissolved Oxygen Dail average > 6.0 m IL Daily Grab Effluent Fecal Coliform (geometric mean) 200 / 100 ml 400 / 100 ml Daily Grab Effluent Total Residual Chlorine3 28 µg/L Daily Grab Effluent pH > 6.0 and < 9.0 standard units. Daily Grab Effluent Temperature (°C) Daily Grab Effluent Total Nitrogen (NO2+NO3+TKN) Quarterly Composite Effluent Total Phosphorus Quarterly Composite Effluent Chronic Toxicity; Quarterly Composite Effluent Total Cadmium - 2/Month Composite Effluent Cyanide 2IMonth Grab Effluent Total Copper 2/Month Composite Effluent Total Mercury 0.046 µgIL Weekly Grab Effluent Total Nickel 261 µg/L Weekly Composite Effluent Total Selenium 2IMonth Composite Effluent Total Silver 2IMonth Composite Effluent Total Zinc 2IMonth Composite Effluent Chlorides 2/Month Composite Effluent Sulfate 2/Month Composite Effluent Dissolved Oxygen 5 Grab U & D Fecal Coliform (geometric mean) 5 Grab U & D Temperature 5 Grab U & D Conductivity 5 Grab U & D Notes: 1. U: upstream at NCSR 1510 (Hudlow Road). D: downstream at NCSR 1549. 2. The monthly average BOD5 and Total Suspended Solids concentrations shall not exceed 15% of the respective influent value (85% removal) . 3. The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 µg/ 1 will be treated as zero for compliance purposes. 4. Chronic Toxicity (Ceriodaphnia), P/F at 26%. Test shall be conducted in March, June, September and December [see A. (4) for more details]. 5. Instream monitoring shall be conducted 3/week from June 1-September 30 and 1/week from October 1-May 31. There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit NC0020664 A. (3) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (6.0 MGD) During the period beginning when the twelve (12) month average flow exceeds 3.6 MGD lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER ; ►:: (IMITS) E P. , MONITORING REQUIREMENTS , - :- Monthly Average Weekly y,f Avert, '1011y Maximum° Measurement z: Frequency 'Sampler I i w:Typg':.._ ' •Sample,Location.1,, Flow 6.0 MGD Continuous Recording Influent or Effluent BOD, 5-day, 20°C 2 22.5 mg/L 38.2 mg/L Daily Composite Influent & Effluent Total Suspended Solids2 30.0 mg/L 45.0 mg/L Daily Composite Influent & Effluent NH3 as N (April 1- October 31) 2.7 mg/L 8.1 mg/L Daily Composite Effluent NH3 as N (November 1-March 31) 6.2 mg/L 18.6 mg/L Daily Composite Effluent Dissolved Oxygen Dail average > 6.0 m /L Daily Grab Effluent Fecal Coliform (geometric mean) 200 / 100 ml 400 / 100 ml Daily Grab Effluent Total Residual Chloride3 28 µg/L Daily Grab Effluent pH > 6.0 and < 9.0 standard units Daily Grab Effluent Temperature (°C) Daily Grab Effluent Total Nitrogen (NO2 + NO3 + TKN) Quarterly Composite Effluent Total Phosphorus Quarterly Composite Effluent Chronic Toxicity4 Quarterly Composite Effluent Total Cadmium 2/Month Composite Effluent Cyanide 2IMonth Grab Effluent Total Copper 2/Month Composite Effluent Total Mercury 0.038 µg/L Weekly Grab Effluent Total Nickel 277.0 µglL 261 µg/L Weekly Composite Effluent Total Selenium 2IMonth Composite Effluent Total Silver 2/Month Composite Effluent Total Zinc 2/Month Composite Effluent Chlorides 2/Month Composite Effluent Sulfate 2/Month Composite Effluent Dissolved Oxygen 5 Grab U & D Fecal Coliform (geometric mean) 5 Grab U & D Temperature 5 Grab U & D Conductivity 5 Grab U & D Notes: 1. U: upstream at NCSR 1510 (Hudlow Road), D: downstream at NCSR 1549. 2. The monthly average BOD5 and Total Suspended Solids concentrations shall not exceed 15% of the respective influent value (85% removal). 3. The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 µg/1 will be treated as zero for compliance purposes. 4. Chronic Toxicity (Ceriodaphnia), P/F at 32%. Test shall be conducted in March, June, September and December [see A. (4) for more details]. 5. Instream monitoring shall be conducted 3/week from June 1-September 30 and 1/week from October 1-May 31. There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit NC0020664 A. (4) QUARTERLY CHRONIC TOXICITY PERMIT LIMIT (3.0/4.5/6.0 MGD) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 19%/26%/32%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed. If reporting pass/fail results using the parameter code TGP3B, DWQ Form AT-1 (original) is sent to the below address. If reporting Chronic Value results using the parameter code THP3B, DWQ Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation Sr reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0020664 A. (5) EFFLUENT POLLUTANT SCAN The Permittee shall perform an annual Effluent Pollutant Scan for all parameters listed in the attached table. The Permittee shall perform an annual Effluent Pollutant Scan for all parameters listed in the attached table. The analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples shall represent seasonal variations. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Trans-1,2-dichloroethylene Bis (2-chloroethyl) ether Chlorine (total residual, TRC) 1,1-dichloroethylene Bis (2-chloroisopropyl) ether Dissolved oxygen 1,2-dichloropropane Bis (2-ethylhexyl) phthalate Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether K(eldahl nitrogen Ethylbenzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate Antimony Tetrachloroethylene Di-n-octyl phthalate Arsenic Toluene Dibenzo(a,h)anthracene Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene Cadmium 1,1,2-trichloroethane 1,3-dichlorobenzene Chromium Trichloroethylene 1,4-dichlorobenzene Copper Vinyl chloride 3,3-dichlorobenzidine Lead Acid -extractable compounds: Diethyl phthalate Mercury P-chloro-m-cresol Dimethyl phthalate Nickel 2-chlorophenol 2,4-dinitrotoluene Selenium 2,4-dichlorophenol 2,6-dinitrotoluene Silver 2,4-dimethylphenol 1,2-diphenylhydrazine Thallium 4,6-dinitro-o-cresol Fluoranthene Zinc 2,4-dinitrophenol Fluorene Cyanide 2-nitrophenol Hexachlorobenzene Total phenolic compounds 4-nitrophenol Hexachlorobutadiene Volatile organic compounds: Pentachlorophenol Hexachlorocyclo-pentadiene Acrolein Phenol Hexachloroethane Acrylonitrile 2,4,6-trichlorophenol lndeno(1,2,3-cd)pyrene Benzene Base -neutral compounds: Isophorone Bromoform Acenaphthene Naphthalene Carbon tetrachloride Acenaphthylene Nitrobenzene Chlorobenzene Anthracene N-nitrosodi-n-propylamine Chlorodibromomethane Benzidine N-nitrosodimethylamine Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine 2-chloroethylvinyl ether Benzo(a)pyrene Phenanthrene Chloroform 3,4 benzofluoranthene Pyrene Dichlorobromomethane Benzo(gh!)perylene 1,2,4-trichlorobenzene 1,1-dichloroethane Benzo(k)fluoranthene 1,2-dichloroethane Bis (2-chloroethoxy) methane Test results shall be reported to the Division in DWQ Form- A MR-PPA1 or in a form approved by the Director within 90 days of sampling. The report shall be submitted to the following address: NC DENR / DWQ / Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. re NC0020664, Spindale WWTP • Subject: re NC0020664, Spindale WWTP From: Hyatt.Marshall@epamail.epa.gov Date: Mon, 25 Aug 2008 08:47:44 -0400 To: sergei.chernikov@ncmail.net EPA has no comments on this draft permit. 1 of 1 . 8/25/2008 11:35 AM 0 H--o-hA AFFIDAVIT OF PUBLICATION STATE OF NORTH CAROLINA RUTHERFORD COUNTY Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified, and authorized by law to administer oaths, personally appeared Erika Meyer who being first duly sworn, deposes and says: that they are Classified Manager (Owner, partner, publisher, or other officer or employee authorized to make this affidavit) of THE DAILY COURIER, a newspaper published, issued and entered as second class mail In the town of FOREST CITY, In said County and State; that they are authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a true copy of which is attached hereto, was published in THE DAILY COURIER on the following dates: August 16, 2008 and that said newspaper in which such notice, paper, document, or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all of the requirements and qualifications of Section.1-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina. Thishe 19th day of August, 2008. Erika Meyer, Classified Manage Sworn to and subscribed before me this the 19th day of August398.. pv G�► B L i c Cindy B. Whi • tary Public) '-i 9jt'' • OR D CO � � My commission expires: February 18, 2012 PUBLIC NOTICE. STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION/NPDES UNIT 1617 MAIL SERVICE CENTER RALEIGH, NC 27699-1617 NOTIFICATION OF INTENT TO ISSUE A NPDES WASTEWATER PERMIT On the basis of thorough staff review and application of NC General Statute 413.215.1'and 15A NCAC 02H.0109 and other lawful standards and regulations, the North Carolina Environmental Management Commission proposes to' issue a National Pollutant Discharge Elimination System (NPDES) wastewater discharge permit to the person(s) listed below effective 45 days from the publish date of this notice. Written comments regarding the proposed permit will be accepted until 30 days after the publish date of this notice. All comments received prior to that date are considered in the final determinations regarding the proposed permit. The Director of the NC Division of Water Quality may decide to hold a public meeting for the proposed permit should the Division receive a significant degree of public interest. Copies of the draft permit and other supporting information on file used to determine conditions present in the draft permit are available upon request and payment of the costs of reproduction. Mail comments and/or requests for information to the NC Division of Water Quality at the above address or call Dina Sprinkle (919) 807-6304 at the Point Source Branch. Please include the NPDES permit number (below) in any communication. Interested persons may also 'visit the Division of Water Quality at 512 N. Salisbury, Street, Raleigh, NC 27604-1148 between the hours of 8:00 a.m. and 5:00 p.m. to review information on file. . • The Town of Spindale (P.O. Box 186, Spindale, NC 28160)' has applied for renewal of NPDES permit NC0020664 for its WWTP in Rutherford County. This permitted facility. discharges treated wastewater to Catheys Creek in the Broad River Basiri. Currently BOD, ammonia nitrogen, total suspended solids, fecal coliform, mercury, nickel, and total residual chlorine are water quality limited. This discharge may affect future allocations in this portion of the Broad River Basin. PPG Industries Fiber Glass Products, Inc. has applied for renewal of the NPDES permit for its Shelby facility (NC0004685), The facility is permitted to discharge up to 1.3 MGD of treated effluent from outfall 001 to Brushy Creek, and non -contact cooling water from outfall 002 to Overflow Branch. Both receiving streams are class C waters in the Broad River Basin. BOD, ammonia, D0, TRC and fluoride are water quality limited. This discharge may impact future allocation of the receiving streams. DENRJDWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0020664 Facility Information Applicant/Facility Name: Town of Spindale/Spindale WWTP Applicant Address: P.O. Box 1869; Spindale, North Carolina 28160 Facility Address: Ecology Street; Spindale, North Carolina 28160 Permitted Flow 3.0 MGD, 4.5 MGD, 6.0 MGD (phased permit) Type of Waste: Domestic (22%) and industrial (78%) with full pretreatment program Facility/Permit Status: Class IV/Active; Renewal County: Rutherford County Miscellaneous Receiving Stream: Catheys Creek Regional Office: Asheville (ARO) Stream Classification: 303(d) Listed? Subbasin: C Yes 03-08-02 State Grid / USGS Quad: Permit Writer: Date: F11NW Sergei Chernikov August 2, 2008 Drainage Area (mi2): 41.6 Summer 7Q10 (cfs) 20 Winter 7Q10 (cfs) 26 30Q2 (cfs) 35 Average Flow (cfs): 62 IWC (%): 19, 26, 32% Lat. 35° 22' 52" N Long. 81 ° 53' 18" W BACKGROUND The Spindale WWTP is a Class IV facility with an ultimate permitted flow of 6.0 MGD. The plant serves domestic users in the Town of Spindale and four Industrial Users . The Town of Spindale has a full pretreatment program with the Division of Water Quality's Pretreatment Unit and will continue to implement this program in the new permit term. Data collected through the pretreatment program were used in this permit renewal. Instream Monitoring, Verification of Existing Conditions and DMR Data Review This facility discharges to Catheys Creek in subbasin 03-08-02 of the Broad River Basin. This portion of Catheys Creek bears a C classification and is considered biologically impaired as of the draft 2008 303(d) list. Instream data (upstream and downstream of the discharge, as specified in the permit) for the last two years were reviewed. Spindale is required to monitor instream conductivity, fecal coliform, temperature and dissolved oxygen (D.O.). Of these parameters, downstream conductivity is the most significantly elevated above upstream levels. This may be partly attributable to the large industrial contribution to this discharge. Fecal coliform levels downstream are also slightly higher than the upstream values. D.O. and temperature show little difference between the upstream and downstream values. D.O. was always above 5.0 mg/L, the stream standard. PERMITTING STRATEGY Waste Load Allocation (WLA) The Division prepared the last WLA for the previous permit renewal. The previous and current effluent limits were based on guidelines and water quality standards. The Division has judged most previous parameters and limits to be appropriate for renewal with some exceptions. Changes to toxicant monitoring are discussed in the Reasonable Potential Analysis section. Fact Sheet NPDES NC0020664 Renewal Page 1 The permit limits page at a flow of 3.0 MGD will be permitted, based on previous actions on this permit. The trigger to the 4.5 MGD sheet will be when the average 12-month flow reaches 80% of the permitted flow (as with the trigger from 4.5 MGD to 6.0 MGD). Thus, when the average monthly flow reaches 2.4 MGD, the Permittee will be held to the limits at 4.5 MGD. Ammonia is one of the most affected parameters in this permit. The original monthly average permit limits (10.0 mg/L, summer and winter) were calculated at 6 MGD based on oxygen consumption. These limits were not changed for the 4.5 MGD tier added during the last renewal, as Division guidance stipulates that limits will only change when the facility expands. However, ammonia limits were changed to reflect ammonia toxicity for the 6.0 MGD discharge, as this would reflect an expansion. A similar approach will be taken for this renewal. The 3 MGD discharge will have a monthly average limit of 10.0 mg/L (summer and winter) to correspond with the "original" modeled ammonia limits based on oxygen consumption. The 4.5 MGD discharge will have a summer monthly average limit of 3.2 mg/L and a winter monthly average of 7.7 mg/L based on toxicity. The 6.0 MGD discharge will also have a toxicity based monthly average limit of of 2.7 mg/L in the summer and 6.2 mg/L for the winter. Judging from the facility's effluent data, meeting these limits should not pose a problem. REASONABLE POTENTIAL ANALYSIS Reasonable potential analysis was conducted for: As, Cd, Cr, Cu, CN, Pb, Hg, Mo, Ni, Se, Zn, and Ag for 3 flow tiers (see attached). TOXICITY TESTING: Type of Toxicity Test: Existing Limit: Recommended Limit: Monitoring Schedule: Chronic P/F 001: Chronic P/F @ 19/26/32% 001: Chronic P/F @ 19/26/32% March, June, September, December The facility has been consistently passing its WET tests with two exceptions. Spindale, failed its toxicity tests In September of 2005 and June of 2006. Toxicity tests conducted after failures passed. COMPLIANCE SUMMARY: DMRs have been reviewed for the period January 2004 through June 2008. Facility has a mixed compliance record. During the review period, the following NOVs (notices of violation) have been issued: 01/29/2008 — TRC, flow meter is not calibrated and clarifier is not maintained properly, 09/27/06 — failure to monitor TRC, 08/24/06 — WET failure, 11/15/05 — WET failure, 11/16/04 — several maintenance issues, 03/09/04 — TSS. PROPOSED CHANGES: ' • Monitoring Frequencies: The monitoring frequency for Se was reduced to 2/Month due to the elimination of the limit (Flow tier of 3.0 MGD). The monitoring frequencies for Se, Cd, and CN were reduced to 2/Month due to the eliminations of the limits (Flow tiers of 4.5 MGD and 6.0 MGD). • Limits: Based on the Reasonable Potential Analysis, limits for Se have been removed (Flow tier of 3.0 MGD). Based on the Reasonable Potential Analysis, limits for Se, Cd, and CN have been removed (Flow tiers of 4.5 MGD and 6.0 MGD). The weekly average limit for Ni has been added to the permit based on the result of the Reasonable Potential Analysis (Flow tier of 6.0 MGD). PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: August 13, 2008 (est.) Permit Scheduled to Issue: October 6, 2004 (est.) Fact Sheet NPDES NC0020664 Renewal Page 2 STATE CONTACT: If you have any questions on any of the above information or on the attached permit, please contact Sergei Chemikov at (919) 807-6393. REGIONAL OFFICE COMMENT: NAME: DATE: Fact Sheet NPDES NC0020664 Renewal Page 3 REASONABLE POTENTIAL ANALYSIS Spindale WWTP NC0020664 Time Period 2005-2008 Qw (MGD) 3 7Q10S (cfs) 20 7Q10W (cfs) 26 30Q2 (cfs) 35 Avg. Stream Flow, QA (cfs) 62 Reeving Stream Catheys Creek WWTP Class IV !WC (%) © 7Q10S 18.864 � 7Q1OW 15.171 Q 30Q2 11.728 @ QA 6.9767 Stream Class C Outfall 001 Qw=3MGD PARAMETER TYPE Ili STANDARDS & CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION At WQS/ Chronic IS FAV/ Acute n A Dal Max Peed Cw Allowable Cw Arsenic C 50 ug/L 13 0 33 Acute: WA Chronic: 717 �: t { (l r • T "xf , r L 1 • Cadmium NC 2 15 ug/L 18 0 4.0 Acute: 15 Chronic: 11 >` >. te- -may, ' y+ Yes '.- , , . !.. ]t• 7r ' .� � ' �� i ,• r• :; ) j. , 7'f- , �' • i 3 t it Chromium NC 50 1,022 • ug/L 14 4 14.8 Acute: 1,022 1 Chronic: 265 r f �,���" � X y�ct t•+ t T, .',�q'[: . ,""�,'• ,•rt • ' 12 Y%tSy J{ S •`.J. bfa� Kd1' � i,.���'. •AL. �;- •µ�t 'y m� vY t '+ tl ry ,ur 1 ..f s Copper NC • 7 AL 7.3 ug/L 25 25 256-1 Acute: 7 — _--__ _- Chronic: 37 ' r . �. a'- 'rr 111•� .' .. • cJ� =-4q=,=;-��!'_ t � •'''. � L4 -'�' 'u'J` *'.�+ -ram 3 - v x ri -- J+- i t;ca • _., • ' Cyanide NC 5 N 22 10 ug/L 17 0 5.0 Acute. 22 _ _ _ - — - Chronic 27 • x 1' -•( %la - 1 i1 -*1 J ' a t % 1., 9tJ f.., 'S�' � f/ ��11 1),�l-������fL 4 ' t^' . F 7 �`� T ' • s - ' , q�V�( r ` � ° .3� •, �.., f� . -- a r 12^ •fiy:k ,y f !.• '}''� �'rrf '. ^'irx r'aa ;'c �.a74}t���.�''�.ftC:i.,?, -c,TJ��S2:�.�•*' + e' Lead NC 25 N 33.8 ug/L 14 0 3.2 Acute: 34 ---1 Chronic•t L + " . .`'�J „to •J� r�fy'11 , s ' �;X`"ti=�� 'f f_<+� , r i,fit'. . > �e�L> .. > „- a jr - 4i4J ^- Jul!,'•Pw� T.rs }��L 3L. -2 si.SK,'v'.t., :t':i:..F.. .:4.. 'f "'ii.�{• "., ; i:. lG, t r Mercury NC 12 2.0000 ng/L 10 9 Note: n<12 Limited data 63.5700 set Acute: N/A Chronic: 64 1 • x , ., w ^ r r s• ri r `..< s.— =�' + ti y ;SAAT , :, 4'" rj, 1,-,. !, ' �YLx"t !•, Li r'' i i. r i , -,.z� ,., �'. .... :rt`1!_. rr .._- ., _ .. Molybdenum A 3,500 ug/L 9 2 Note: n<12 Limited data 123.6 set Acute: N/A -Chronic: 29,844 '^''' '""'1d f ,: , •, r • `;,'" �'t r, + ,- : t ;• ir•e rk1 • •i?i ;, •r ;} ' .r x" np J i< 3.i' h't a } iv,' t, y 1 ', i3, i-4.....;. � • _ �c,1 'ri1•t <,,UY ra°�� ' k .1 � '�?�C', ���..Li�t..t �t. ,�.y,• � ���'�I�^,1„r`r � Nickel NC 88 261 ug/L • 75 75 298.1 Acute: 261 '' ; '� , t';� �. 1 ' , * a `• . • , t] L�f t 1f . t �tf. .r z ,}>=4......'nh '2.iw^..td • Selenium NC 5.0 56 ug/L 74 15 11.6 Acute: 56 — ---_— Chronic: 27 } fi Y ti t y' s fit 'r4.r'tr;i rtr • , —4'. v ,- %>-' T '` 13 _. _ .!• t•* tt R i4al k, ±; ! 2y �} icy iE } :r q ill 1 i>'x1. 3'� f,,�,ly S'js , Ja . N Tl , i .1 Silver NC 0.06 AL 1.23 ug/L 15 0 4.5 Acute: 1 Chronic: 0 wz ' I?t'v*r� y ' / ) o a, i 11t 1 .a tri f r�.ti '}Fe(j �At a �, `��S�i'tiC. t�.-^G. R"l�¢i.ifi� tb �_ e 3`r s j it , , t ire- ..��3_Yy t L t .�__ "..a-tr�lb' i x� � 3i �. ai' `-•5;' �#. �.�Yl. i�.' D .�f rT :�r�R...''. L. �,lA "'F ..G. Zinc NC 50 AL 67 ug/L 27 27 175.5 Acute: 67 _ Chronic 265 -,, : s s . • • 1 f It v Y ' ft.. .-• - , /�/13•i t r �_c .. • , •A:',•- 'i d •_ •k� .'_ '' c - yr A • Legend: C = Canclnogenic NC = Non -carcinogenic A = Aesthetic •• Freshwater Discharge 20664-rpa-2008. rpa 8/1/2008 } REASONABLE POTENTIAL ANALYSIS Spindale WWTP NC0020664 Time Period 2005-2008 Qw (MGD) 4.5 7Q 10S (cfs) 20 7Q10W (cfs) 26 30Q2 (cfs) 35 Avg. Stream Flow, QA (cfs) 62 Reeving Stream Catheys Creek WWTP Class IV lWC (%) Q 7Q10S 25.857 a@ 7Q10W 21.152 Q 30Q2 16.617 Q QA 10.112 Stream Class C Outfall 001 Qw = 4.5 MGD PARAMETER TYPE (1) STANDARDS & CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS/ K FAVI Chronic Acute n # Det Max Pled Cw Allowable Cw Arsenic C 50 ug/L 13 0 3.3 Acute: N/A _ _ _ _ _ _ ^Chronic: 494 { J _q, azJ t� t 1 t "1 f 1 Yr e+ f ' ` ` ., lrt �R .: i » ` « : x r a rz Yr i J ^Yt Y o w,p" i',,,, ti , J i • - �Gr.:,S i '.1 Hi t ��Yv1y� ..hrrl},1.t J.. .. �. }? .�'�:J.i ��5f..•�..� Cadmium NC 2 15 uglL 18 0 4.0 Acute: 15 _ _---__—_ {,.� t Chronic: 8 2.1." i. _ '�`x • r" •i fi C +�Sy, 3yr$;rz# 9 YY s' ft?.b ' ,4 ti t ,-,4i x(ni s11 '7 r .L Chromium NC 50 1,022 ug/L 14 4 14.8 Acute: 1,022 Chronic: 193 , ,1.• ��' ;� M��r `.•ajar=off `� ,� ,tom •{,ter 21.j '. .-..-. y 3jw '3 *zf'M. S t �+ "`5 +y}#,. 2' , r^M't3` l.-Yi` j ��. '�� I•;!� .. ii (5 �j11f 13f-1'1• Copper NC 7 AL 7.3 ug/L 25 25 256.1 Acute: 7 _ _--__ _-y�} Chronic: 27 s i 'St Y '.'•fr r (e•�{ ��4 of fet� i,;',,' di'ej��,lei; Cyanide NC 5 N 22 10 ug/L 17 0 5.0 Acute: 22 -_—_—_--- —_ Chronic: 19 3'' t$_f�. . i;. [b -. -'�''j+-. wh 't. {Y 1. 2J'5r t.�t,�r�' �.�'. l�' "�x ' , � � .•� '- ', - ![1 ° Y'�10,..„,,.„,,,,-, -F> *'�r' `-' a a, Ott �rt Yt : Lead NC 25 N 33.8 uglL 14 0 3.2 Acute: 34 Chronic: 97 `rye=,; } . Y 'A�•<t r ( �56i tf . )'1 s i s 1 3 y'��+ ,�,� }�zuF ..., �r,/ a F �>�,� �+rz �'S �rs�:ii r , r -t u 4..... ` .*** t. t-4, S` ^ 'r ''ate' ,irlitt ,. Mercury NC 12 2.0000 nglL 10 9 Note: n<12 Limited data 63.5700 set Acute: NIA _ __—__ __ Chronic: 46 � � , + .•+�„ .�, 4 ��• t_,. ,' rt rt; i. T "'lSr ->. .— r.. xti . t ,ti#+ •�< ^ / �''` '�•,T " k t' ;r• Kj t' t "Y .�•YY'� .� -1..tb; S`. �Ti' i };J ia�.. : iz,_,...#,z� .�.. * ..,. ti . t ... ?''''; Molybdenum A 3,500 ug/L 9 2 Note: n<12 Limited data 123.E set Acute: NIA _-_ Chronic: 21,063 1 b i rzj ` -; ,,3 "-7` ` ' � . r t rt j• ', t 't`'' j ,`, j ,s "' r ' try; �g• as t`-: � � Y tr-. : * .. _; , �� :Wr, Nickel •r1i NC 88 261 ug/L 75 75 296.1 Acute: 261 ---- _—_---_ Chronic: 340 • . j;,p., 't4 '-' '` s M 4 `'; v.t.‘ LA' t .s_ j , tY 4, Y am, ,,,..+ ,� °' _ a t �} t tit -,7 r t>3 . •� t t . .0 � e: •-3` 1:.41...1. $�:."r:.., . 1 ... .tli..%' 1 �i. ..� �'. Selenium NC 5.0 56 uglL 74 15 11.6 Acute: 56 _---_ Chronic: 19) ; ,.., -? . ' . 4' ;' x ' 5 vti r ";-••• ut^ t tx,`_/1 ,,< •��rtit1�3� { ,S ��vr .• zri3 v. , t„. ,,}. i tN me'µ to:,.4 k'3-.,j 5+ Silver NC 0.06 AL 1.23 ug/L 15 0 4.5 Acute: 1 _ Chronic: —� 0�— { S.i i c ",�'.. ' .7t t i .-.�� Rt'� t�r i� ..^ , �,� � ,j iri•k �� .?'4 .7 t.}3. 1_ k' .C.'S�-'�.7C .zl�.[ S A Zinc NC 50 AL 67 u /L g 27 27 175.5 Chronic: 193 s 7+•.ry c�tii = fix , l j , t' 1 gy.J, .:4m y ,- � Tf �I! 0�� r �t �: ' '"� �' ° 4j9'§� n'N t" s a !'a1 •, a bw . `03- ' °'i i -,,,;� •:,, ;T: Legend: C = Carcinogenic NC = Non -carcinogenic A = Aesthetic Freshwater Discharge 20664-rpa-2008, rpa 8/1/2008 4 REASONABLE POTENTIAL ANALYSIS Spindale WWTP NC0020664 Time Period 2005-2008 Ow (MGD) 6 7Q10S (cfs) 20 7QIOW (cfs) 26 30Q2 (cfs) 35 Avg. Stream Flow, QA (cfs) 62 Reeving Stream Catheys Creek WWTP Class IV IWC (%) @ 7Q10S 31.741 @ 7Q10W 26.346 © 30Q2 20.993 @ QA 13.043 Stream Class C Outfali 001 Qw=6MGD PARAMETER TYPE (1) STANDARDS & CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NCWRS/ %FAV/ Chronic Acute n t:Dd. Max PledCw Allowable Cw Arsenic C 50 ug/L , 13 0 3.3 Acute: N/A _--_ Chronic: 383 - l r ` : ' Cadmium NC 2 15 ug/L 18 0 4.0 Acute: 15 _ —------- Chronic: 6 •S- j! F' a '` „� 1 - � �!o-"l�r — =' 4 :.:411t t eh,5= F c`A ' i r h-r t r , 7 x Chromium NC 50 1,022 ug/L 14 4 14.8 _ Chronic: --; — Dt ' j r ` .< ` `"' ram,—ry-' i• - r� r' .i'vinL'C errr ,'6 _,, . , ---.L... 1«', 'x ' .ti L. Copper NC 7 AL 7.3 ug/L 25 25 256.1 Acute: 7 - —---_--- Chronic: 22 • '-� r . 1,r - ,1•`; ��d' `� �, ,��7• , 1 — t yt '; 4 7., ": 1 . ' Cyanide NC 5 N 22 10 ug/L 17 0 5.0 Acute: 22 _ _--- _- Chronic: 16 .4 c.p. , 1 , z ,..„4-- . • r:ti,=,_r;` .-: > _ 1 -0, ". „� r _ — e- r ....,..-- ---• ,.+�:s 'sj.•,i t, Sr ••7 r ytc `t'l, i�_} ti ^\/7 G •t :,• J .s Y,31 ice" _- Lead NC 25 N 33.8 ug/L 14 0 3.2 Acute: 34 -------- Chronic: 79 J i , r Sr i . ' Y ; ,, .„ • ., ., `�~r'' %'% tl !•'Yiz 4"5-�_ r,. • r 1 c,LL '"•`' . ' _. Mercury NC 12 2.0000 ng/L 10 8 Note: n<12 Limited data 63.5700 set Acute: N/A _ _ _---- Chronic: 38 , . i'Nz t+, — 1 E `r , h , , F;,, , i apt =� _ : ' a��' • ��. d...3 ' r i ,, j r; ` i "a ,, ... j .n '• . , ._ . - ;.•. _• .-. Molybdenum A 3,500 ug/L 9 2 Note: n<12 Limited data 123.E set Acute: N/A Chronic: 16,672 - .1. -r ` c , t ka i}d' _^ �� •� �` !w a 1 s r"• , �_` �°� _ _f • ti , 4= - .•6%.' ,- T " ,jt k ' 4. dt: ', �, _ti .: _ J. +. ; _ ,e e Nickel NC 88 261 ug/L $ 75 75 296.1 Acute: 261� _ _ _ _ -Chronic: 277 ,• r ,S q s y tic, ; ts, `� _ •, `rid, ''s �< •„ . * r� , , r a �t et- r Yt! � FLl ti j 1 ' i- r ). , -r7 j°tir" �$- :�� yr- � } •--�:° 4 � �, �> >�;'• Selenium NC 5.0 58 ug/L 74 15 11.6 Acute. 56 _ _ _ _ _ _ ���j� Chronic: 16 -4, „' max . {:: t . •' ..' • k - _.1• = ¥� "' 1 t - : j jr i s s%. _ t �+r r .� ij .+ •sx f , i - Silver NC 0.06 AL 1.23 ug/L 15 0 4.5 Acute: 1 Chronic0 n 1 r '✓' { . " JrF . Y i. i t l• .. • I {� ( 1 ;• ;f�' 1 ,°;w , 1M' a�`^ il • Ll r{ a t• r t, :tt C l4r-, ,. .i3. ,�F ...K ,51 _Z Yi,': Nt�J ... nl ^{. 1h- A.I. JI. � �ef:i .-. Zinc NC 50 AL 67 ug/L 27 27 175.5 Acute: 67 Chronic: 158 ';534;;,.'';JN T • ` `,. 1• r ,xxy��� `: " ;'' ' „ : . "' r ij �• 1 . • " ' i�' pF s� j� t x-�' � ' S _ ._ ��� i " s,�r.:�`- �t. r .rp Y/,{fs'in .,.'.7 `fit • Legend: C = Carcinogenic NC = Non -carcinogenic A = Aesthetic •• Freshwater Discharge 20684-rpa-2008, rpa 8/1/2008 WRIGHT Kurt D. Wright & Associates, Inc. WATER / WASTEWATER ENGINEERING SERVICES February 1, 2008 Mr. Charles H. Weaver NC DENR Division of Water Quality - NPDES 1617 Mail Service Center Raleigh, NC 27699-1617 RE: NPDES Permit Renewal Application Spindale WWTP NC0020664 Town of Spindale, NC Dear Mr. Weaver, Attached please find one original and two (2) copies of the NPDES Permit Renewal Application for the Spindale WWTP, Town of Spindale, NC. If you should have any questions regarding the application or should you require any additional information please contact me. Very truly yours, -74 Kurt Wright, PE, BCEE President Attachment cc: Mr. Bill Hodge, Town of Spindale Solutions for a sustainable environment 163 Heritage Lane Bostic, NC 28018 Phone: 828.245.4080 Fax: 828.245.2189 Mobile: 828.223.2265 Email: kurtdwright@earthlink.net FACILITY NAME AND PERMIT NUMBER: Spindale WWTP, NC0020644 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to, an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (Gills). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 2 b. Number of CIUs. 2 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Spindale Colormasters, LLC Mailing Address: 101 Spindale Street Spindale, NC 28160 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Dyed yarn, cutting and sewing tapestry fabric for wall and table top decorations. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Wall and tabletop decor products, dyed yam Raw materal(s): cotton, polyester, acrylic F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 150,000 gpd ( continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 15,000 gpd ( continuous or X intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards ❑ Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 29 FACILITY NAME AND PERMIT NUMBER: Spindale, NC0020644 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ® No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail ® Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) ❑ No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ® Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): Manual bar -screen for removal of rags, lint and debris b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous EI Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 21 of 29 FACILITY NAME AND PERMIT NUMBER: Spindale WWTP, NC0020644 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to, an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. c. Number of non -categorical SIUs. 2 d. Number of CIUs. 2 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: The Timken Corporation Mailing Address: 1510 Highway 221 South Rutherfordton, NC 28139 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Manganese phosphatinq, tumbling and alkaline washing, grinding, heat treatment and assembly of ball bearings and bushings. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Assembled bearings, Nital Etching Process, Black Oxide and Passivation process lines. Raw material(s): steel stock, iron forgings F.6. Flow Rate. c. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 9.000 gpd ( continuous or X intermittent) d. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 6,000 gpd ( continuous or X intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 40 CFR 433 — Metal Finishing EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 22 of 29 FACILITY NAME AND PERMIT NUMBER: Spindale, NC0020644 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes 0 No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. c. Is this waste treated (or will be treated) prior to entering the treatment works? ® Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): In-house wastewater pretreatment system Grit removal, pH adjustment, sedimentation, oil -water separation, spill protection. d. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ® Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 23 of 29 FACILITY NAME AND PERMIT NUMBER: Spindale WWTP, NC0020644 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to, an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. e. Number of non -categorical SIUs. 2 f. Number of CIUs. 2 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Ultimate Textiles, Inc. Mailing Address: 1437 US Highway 221 South Rutherfordton, NC 28139 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Custom dyeing of textile fabrics F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Dyed fabrics used in the upholstered fumiture industry. Raw material(s): cotton, poly/cotton, cotton/acetate, dues, chemicals F.6. Flow Rate. e. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 78,107 gpd ( continuous or X intermittent) f. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 3,703 gpd ( continuous or X intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards 0 Yes ® No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 24 of 29 FACILITY NAME AND PERMIT NUMBER: Spindale, NC0020644 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes 0 No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. e. Is this waste treated (or will be treated) prior to entering the treatment works? ® Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): Sweco vibrating screen, pH recorder, flow recorder, temp., sample collection (ISCO). lint removal f. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous Ei Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 25 of 29 FACILITY NAME AND PERMIT NUMBER: Spindale VWVTP, NC0020644 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to, an approved pretreatment program? ®Yes ❑No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. g. Number of non -categorical SIUs. 2 h. Number of CIUs. 2 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Watts Regulator Mailing Address: 100 Watts Road Spindale, NC 28160 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Manufactures water supply and drainage products for commercial and residential use. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Temperature and pressure relief valves, ball valves, water supply, sink and drainage products. Raw material(s): bronze ingot, strip steel and brass, tubular brass and copper, plastic resin, copper and nickel anode and chromium flake F.6. Flow Rate. g. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 4,650 gpd ( continuous or X intermittent) h. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 19,500 gpd ( continuous or X intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits El Yes 0 No b. Categorical pretreatment standards El Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? 40 CFR 433 — Metal Finishing (Electroplating) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 26 of 29 FACILITY NAME AND PERMIT NUMBER: Spindale, NC0020644 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes 0 No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. g. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): Pretreatment System; activated carbon, chemical precipitation, filtration. flocculation pH adjustment, sedimentation, spill protection h. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ® Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 27 of 29 SUMMARY OF LIMITED SCAN DATA SPINDALE WWTP TOWN OF SPINDALE, NC Parameter Sample Date AVG MAX 12/6/2007 1/3/2007 9/14/2006 mg/L mg1L mg/L mg/L mg/L TDS 1,710 210 870 930 1,710 Hardness 40 30 35 35.0 40.0 NH3 <0.5 <5.0 0.0 <5.0 Oil & Grease <5.0 <5.0 <5.0 0.0 <5.0 NO2 + NO3 4.00 1.70 3.80 3.17 4.00 TKN 1.12 3.81 4.76 3.23 4.76 T. Nitrogen 5.12 5.51 8.56 6.40 8.56 T. Phosphorus 2.90 1.79 4.70 3.13 4.70 ug/L ug/L ug/L ug/L ug/L Total Phenols <5.0 <5.0 <5.0 0.0 <5.0 Cyanide <5.0 <5.0 <5.0 0.0 <5.0 Antimony 158 <25.0 <25.0 52.67 158.00 Arsenic <5.0 <5.0 <5.0 0.0 <5.0 Beryllium <1.0 <1.0 <1.0 0.0 <1.0 Cadmium <2.0 <2.0 <2.0 0.0 <2.0 Chromium <5.0 <5.0 7.0 2.3 7.00 Copper 130 55.0 90 91.67 130 Lead <5.0 <5.0 <5.0 0.0 <5.0 Mercury, Total <0.2 <0.2 <0.2 0.0 <0.2 Nickel 120 26.0 64.0 70.00 120 Selenium <5.0 <5.0 <5.0 0.0 <5.0 Silver <5.0 <5.0 <5.0 0.0 <5.0 Thallium <5.0 <5.0 <5.0 0.0 <5.0 Zinc 117 76.0 104 99.00 117 „Map #: F11NW Sub -basin: 03-08-02 Jtream Class: C Discharge Class: 01 55 57 58 Receiving Stream: Catheys Creek Design Q: 6.0 MGD 0 500 1,000 2,000 Feet 1 inch equals 1,500 feet Contour interval = 20 feet Latitude 35* 22' 52” Longitude 81* 53' 18" mall oeillimaliffliftIF1P4.14,1614 .1144110 ii,ogrea KVAIWO e• ablatiatOOf-a• wow— Quad location Spindale WWTP NC0020664 Rutherford County 3 3.0 MGD Town of Snindale Wastewater Treatment Plant Schematic Diagram Schematic of Wastewater Flow , 8pindale N.C. Page 1 of 2 Influent Derailing ■ Grit Removal & Flow Measurement Aeration Basin Clarifier 3 411 clarifier 1 Sludge Holding Tank # 1 Holding Tank # 2 Redraw ; Son Pumps Chlorination Dachiorinatior Post Aeration Effluent 3.0 MGD • ti y , r . 1lifiVair • • • Schematic Qf Wastewater rim , $plrldal9 • 1 ; os- bA va • ,DDISCHARGE' CATHEYS I II; CREEK • • • CITY OP SPINDALE N.C. . WASTE WATER TREATMENT PLANT