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NC0021709_Industrial User_20220118
Town of Jefferson ALDERMEN 302 East Main Street MAYOR Charles Caudill PO Box 67 Bluferd Eldreth Mark Johnston Jefferson, NC 28640 TOWN MANAGER Max Yates Charity Shatley Wes Williams Phone (336)846-9368 FINANCE OFFICER Cathy Ballou Fax (336)846-2288 Kayla Jones Tax ID # 56-0896625 January 13, 2022 NC DEQ RECEIVE Division of Water Quality/PERCS $ 2022 1617 Mail Service Center �aN 1 Raleigh, NC 27699-1617 rr����NppES ATTN: Mr. Michael Montebello, Municipal Permitting Unit n4C® �DNI° SUBJECT:Town of Jefferson,Ashe County NPDES NC0021709 l� Renewal/Reissuance of Industrial User Permit#004 American Emergency Vehicles Dear Mr. Montebello: The Town of Jefferson requests to renew IUP#004 for American Emergency Vehicles. This IUP was allowed to expire as this facility has been phasing out of operation for some time and will be vacating their facility by August,2022. The Town has been informed that renewal of this permit is necessary. Mr.Alex Lowe of the Winston-Salem Regional Office is assisting the Town in this matter.We are requesting no revisions to the effluent limits or monitoring requirements found in the most recent version of this IUP. Following Section II (3) (5)of Basic IUP Guidance I have included the following documentation: • The Transmittal Letter that will be sent to the SIU once this IUP renewal is approved by PERCS • The IUP with a new cover page, including signature and effective date, along with IUP history • The existing IUP synopsis • SIU's application • POTW's most recent inspection of American Emergency Vehicles • Allocation Table If you have questions, comments or require additional information regarding this renewal request please call me at(336)246-2165 or contact me by email at jeffwns@centurylink.net. Thank you for your assistance in this matter. Respectfully, Tim Church,Water Resources Director Town of Jefferson Town of Jefferson ALDERMEN 302 East Main Street MAYOR Charles Caudill PO Box 67 Bluferci Eldreth Mark Johnston Jefferson, NC 28640 TOWN MANAGER Max Yates Charity Shatley Wes Williams Phone (336)846-9368 FINANCE OFFICER Cathy Ballou Fax (336)846-2288 Kayla Jones Tax ID # 56-0896625 CERTIFIED MAIL February 1, 2022 American Emergency Vehicles 165 American Way Jefferson, NC 28640 ATTN: Gary Graybeal, Compliance Manager SUBJECT:Transmittal Letter for Re-Issuance of Industrial User Permit #004 Dear Mr. Graybeal: Industrial User Permit (IUP#004) is enclosed. This permit is issued in response to the completion of your Industrial User Wastewater Survey and Application received by this office June 17, 2021. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the local Sewer Use Ordinance. Please read this permit carefully. If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable to you, you have the right to an ajudicatory hearing upon written request within thirty (30) days following the receipt of this letter. Unless such demand is made, this decision shall be final and binding. Sincerely, Tim Church, Water Resources Director Town of Jefferson cc: Charity Shatley, Town Manager ENCL: Industrial User Permit#004 Town of Jefferson Control Authority and/or Municipality PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program 004 40 CFR 433.17 IUP Number 40 CFR Category(f Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The following Industry,hereafter referred to by name or as the permittee: American Emergency Vehicles Facility Located at Street Address 165 American Way City Jefferson State,Zip North Carolina 28640 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the Control Authority and/or Municipality listed below: IUP Control Authority and/or Municipality WWTP name: Jefferson Wastewater Treatment Plant NPDES Number: NC0021709 W WTP Address' 1233 NC Highway 16 South City,State,Zip Jefferson,NC 28640 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date:. February 1, 2022 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: July 31, 2026 February 1,2022 Num, Date signed Tim Church,Water Resources Director Industrial User Pretreatment Permit (IUP) PART I Specific Conditions IUP, PART I, OUTLINE: A.) IUP Basic Information B.) IUP Modification History C.) Authorization Statement D.) Description of Discharges E.) Schematic and Monitoring Locations F.) Effluent Limits &Monitoring Requirements G.) Definitions and Limit Page(s)notes A. IUP Basic Information: Receiving Control Authority&WWTP name: POTW NPDES#: Jefferson Wastewater Treatment Plant NC0021709 IUP Name: IUP Number: American Emergency Vehicles 004 IUP Effective date: Pipe Numbers,list all regulated pipes: February 1, 2022 001 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: July 31, 2026 433.17 B. IUP History. A Complete Permit History is required): February 1, Renewal No revisions or changes in effluent limits or 2022 monitoring requirements. April 15, Modification Reduction in limits for Nickel, Cyanide, Silver to 2019 correct over-allocation. Provide pH adjustment at or prior to the categorical sampling point to maintain pH of 5 to 10 su. 2 Industrial User Pretreatment Permit (TUP) PART I Specific Conditions C.) Authorization Statement: 1.) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the Control Authority and/or Municipality. 2.) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Settling Tank Descriptions: Used to collect and remove grit and also is the categorical sampling point. The IU shall provide p1-1 adjustment at or prior to the categorical sampling point to maintain a pH in the discharge between 5 and 10 su 3.) The Permittee is hereby authorized to, if required by the Control Authority and/or Municipality and after receiving Authorization to Construct (A to C) from the Control Authority and/or Municipality, construct and operate additional pretreatment units as needed to meet final effluent limitations. D.) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe # 001 , Description of Discharge: Aluminum bodies are sprayed and rinsed with Alumiprep, a corrosive that prepares the vehicle for primer and painting. This is considered a categorical metal finishing process 40CFR 433.17 E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. 3 . Paint � ! Room i � Solvent � �------------------____ 'ReCvcl= We3orlal Paint Building Sump Pit Monitoring Sampling Manbox A&M11fiUm Pre" /Y\P- Hazardous Waste Flammable Propane Storage Building Tank Process Wastewater Discharge Piping Driveway Main Building Sump Pit I Combined Domestic& Process Wastewater Mar,hole Arnerican Emergency Vehicles Tier Two Site Plan, 01108110 kk*sfute�vflle&C,NA16yesville.%,C � 1 } ~_ ' ! IUP9 Part 1 Section F: Receiving POTW name=> Jefferson WWTP IU name=> American Emergency ` Vehicles Effluent Limits and Monitoring Requirements Receiving POTW NPDES #_> NC0021709 IUP#_> 004 Effective date for these Limits=> February 1,2022 Pipe#=> 001 The Permittee may discharge from this specific Expiration date for these Limits=> July 31,2026 40 CFR# _> 433.17 Pipe number according to these specific dates, if not applicable put N/A effluent limits, and monitoring requirements THE LIMITS ON THIS PAGE ARE, (Check one below): LIMITS for ENTIRE permit period => x INTERIM Limits for period# I => INTERIM Limits for period#2 => FINAL Limits Page => • I Concentration Limits Mass Limits I Monitoring Frequency Sample Required Collection Laboratory Monthly Monthly Method Detection Daily Max Average Units Daily Max Average Units By Industry By POTW (C or G) Level I Flow 0.005 0.005 MGD Continuous Each Sample Metered 10% 2 BOD 400 400 mg/1 Semiannual Semiannual C 2.0 3 TSS 300 I 300 Mg/1 _ Semiannual Semiannual C 1.0 4 I Temperature 5 PH 5-10 I [ _ Each sample Each sample G 0.1 OTHER PARAMETERS: Please List Alphabetically 6 I Aluminum i Semiannual Semiannual C 0.01 7 Cadmium 0.11 0.07 Mg/I Semiannual Semiannual C 0.0002 8 Chromium 2.77 1.71 Mg/I Semiannual Semiannual C 0.001 9 I Copper 3.38 2.07 Mg/I PPI Semiannual Semiannual C 0.001 10 Lead 0.69 0.43 Mg/I Semiannual Semiannual C 0.01 11 Nickel 0.2 0.1 Mg/I Semiannual Semiannual C 0.001 12 Silver 0.02 0.01 Mg/I Semiannual Semiannual C 0.001 13 Zinc 2.61 1.48 Mg/I Semiannual Semiannual C 0.001 14 Cyanide 0.1 0.05 Mg/I Semiannual . Semiannual G 0.005 15 Oil&Grease 100 100 WO Semiannual Semiannual G 1.0 16 TTO 2.13 J Semiannual n/a C 17 18 19 1----- ")0 21 1 j 22 I 1 4 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions G.) Definitions and Limit Page(s) notes: In addition to the definitions in the Town of Jefferson Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample: Unless defined differently below, a composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of one grab sample of constant volume, not less than 100 ml, collected every hour during the entire discharge period on the sampling day. Sampling day shall be a typical production, and discharge day. 2. Composite Sample, alternative definition: A composite sample for the monitoring requirements of this IUP is the same as described above unless specifically defined below as the automatic or manual collection of constant volume and constant time grab samples collected and composited according to the following criteria: specific volume of each grab sample = Milliliters specific time interval between samples = Hours total duration of sample collection period = Hours Total number of grab samples to be composited = Samples 3. . Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 4. Grab Sample Grab sample for the monitoring requirements of this IUP, is defined as a single "dip and take" sample collected at a representative point in the discharge stream. 5. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading, observation, or measurement. 5 Industrial User Pretreatment Permit OIUP) PART II General Conditions Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by 19. Transferability Permittee 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7._ Facilities Operation, Bypass 22. Modification, Revocation, Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10. Right of Entry 25. Reports of Changed Conditions 11. Availability of Records 26. Construction of pretreatment facilities 12. Duty to provide information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to, and approval by, the permit issuing authority. 2. Reporting a.) Monitoring results obtained by the permittee shall be reported on forms specified by the Control Authority and/or Municipality, postmarked no later than the twentieth day of the month following the month in which the samples were taken. If no discharge occurs during a reporting period (herein defined as each calendar month) in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted. Copies of these and all other reports required herein shall be submitted to the Control Authority and/or Municipality and shall be sent to the lollowing oddires. Tint Church Water Resources Director Town ()fie ficrson PC flux 67 Jefferson, NC 28640 b.) If the sampling performed by the permittee indicates a violation, the permittee shall notify the Control Authority and/or Municipality within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat 6 Industrial User Pretreatment Permit (IUP) PART II General Conditions analysis to the Control Authority and/or Municipality within 30 days after becoming aware of the violation. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be submitted to the Control Authority and/or Municipality. The Control Authority and/or Municipality may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Control Authority and/or Municipality Sewer Use Ordinance and is grounds for possible enforcement action. 6. Duty to Mitigate - Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health, the POTW, the waters receiving the POTW's discharge, or the environment. 7. Facilities Operation, Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the Control Authority and/or Municipality. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of"Hazardous waste" as defined under the Federal Resource Conservation and Recovery Act. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with categorical Pretreatment Standard, because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance, or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. 7 Industrial User Pretreatment Permit (IUP) PART II General Conditions 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of En.iron mental Quality, Division of Water Resources, the Regional Administrator of the Environmental Protection Agency, the Control Authority and/or Municipality, and/or their authorized representatives, upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 1 1. Availability of Records and Reports The permittee shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the Control Authority and/or Municipality. As required by the Sewer Use Ordinance, effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Public Works or his/her designees, within a reasonable time, any information which the Director, his/her designee, or the Division of Water Resources may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish, upon request, copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the Sewer Use Ordinance. lithe designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the Director of Water Resources prior to or together with am reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 8 Industrial User Pretreatment Permit (IUP) PART II General Conditions 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the Control Authority and/or Municipality provides that any person who violates a permit condition is subject to a civil penalty not to exceed S25,000 dollars per day of such violation. Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises, or a new or changed operation without approval of the Town. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification, Revocation, Termination This permit may be modified, revoked and reissued or terminated with cause in accordance to the requirements of the Control Authority and/or Municipality Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 180 days prior to its expiration date. 9 Industrial User Pretreatment Permit (IUP) PART II General Conditions 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions The pennittee shall give notice to the Control Authority and/or Municipality of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 180 days before the change. The permittee shall nut begin the changes until receiving written approval from the Control Authority andhor Municipality. Also see Part II,30 below for additional reporting requirements for spill;slug issues. Significant changes may include hut are not limited to (a) increases or decreases to production: (b) increases in discharge of previously reported pollutants: (c) discharge of pollutants not previously reported to the Control Authorit\ and/or Municipality; (d) new or changed product lines; (c) new or changed manufacturing processes and/or chemicals: or (I) new or changed customers. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Control Authority and/or Municipality and written approval and an Authorization to Construct(A to C)have been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1.) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2.) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5 (a) and(b) of the Federal pretreatment regulations. 10 Industrial User Pretreatment Permit (IUP) PART II General Conditions 30. Potential Problems The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the POT1y immediately of any changes at its facility affecting the potential for spills and other accidental discharge. discharge of a non-routine, episodic nature. a non-customary hatch discharge. of a slug load as defined in the Sewer Use Ordinance. Additionally. the permittee shall notify by telephone the Control Authority and/or Municipality immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge, they shall inform the Control Authority and/or Municipality immediately upon the first awareness of the commencement of the discharge. Notification shall include location of the discharge, type of waste, concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within five (5) days, unless waived by the Control Authority and/or Municipality. 11 Industrial User Pretreatment Permit (IUP) PART III Special Conditions 1. Slug/Spill Control Measures Floor drains in the Paint Building should remained plugged. Required Completion/ Implementation Description of Measure. Activity, Plan. etc. Date The permittee shall provide updates to the Control Authority as required by Part 1I, 30, of this IUP. Modifications to the measures shall be approved by the Control Authority prior to installation/implementation. If a measure fails. the Control Authority shall be notified within 24 hours. 2. Sludge Management Plan Ninety days prior to the initial disposal of sludge generated by any pretreatment facility, the permittee shall submit a sludge management plan to the Control Authority. 3. Flow Measurement Requirements (For SIUs with discharge flow meters) The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 10% from true discharge rates throughout the range of expected discharge volumes. The devices shall he installed, calibrated, and maintained to ensure accuracy. At the time of issuance of the permit, this method consists of the city water meter for the Paint Building. Modifications to the flow metering equipment shall be approved by the Control Authority prior to installation. If a required flow measurement device fails, the Control Authority shall be notified within 24 hours. 12 Industrial User Pretreatment Permit (IUP) PART III Special Conditions 3. Flow Measurement Requirements (For SIUs currently without discharge flow meters) a.) Temporary Flow Measurement Method Until such time as discharge flow measurement devices for individual regulated pipes are required by the Control Authority, the permittee shall record the water meter reading providing water to the facility at the beginning and end of each composite sample collection time period, convert this to an estimate of the daily discharge flow for each pipe, and report this value on the discharge monitoring report form. b.) Installation of Discharge Flow Measurement Devices If required by any of the following: the Control Authority, Submit Plans to Control Authority by Complete Installation by Use of production based Effluent Limits Use of Mass based Effluent Limits Use of Combined Wastestream Formula Effluent Limits the permittee shall install appropriate discharge flow measurement devices and methods consistent with approved scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 10% from true discharge rates throughout the range of expected discharge volumes. The devices shall be installed, calibrated, and maintained to ensure accuracy. If a required flow measurement device fails, the Control Authority shall be notified within 24 hours. Modifications to the flow metering equipment shall be approved by the Control Authority prior to installation. 4. Certified Laboratory Analysis Pollutant analysis shall be performed by a North Carolina Division of Water Resources Certified Laboratory that is certified in the analysis of the pollutant in wastewater. 5. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A, C'haptcr SCE .0200. The ORC of the facility must visit the wastewater facility as required; must 13 8 Industrial User Pretreatment Permit (IUP) PART III Special Conditions properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8G; .0200. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. 6. Total Toxic Organics (TTO) Definition "TTO", or Total Toxic Organics, is the sum of the concentrations of the toxic organic compounds listed ill 40 CFR 433.17 that are found in the permittec's process discharge at a concentration greater than 0.01 mall. 7. Total Toxic Organics (TTO) Certification In lieu of monitoring for TTO, the permittee may, upon submitting to the Control Authority one sample showing TTO compliance and a toxic organic management plan, make the following certification every six months: "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for total toxic organics (TTO), I certify that, to the best of my knowledge, no dumping of concentrated toxic organics into the wastewaters has occurred since filing of the last monitoring report. I further certify that this facility is implementing the toxic organic management plan submitted to the Control Authority." At a minimum. the certification statements are due by June 30th of each year covering the January through .tune six month period, and December 7th of each year covering the July through December six month reporting period. IF the certification is not submitted for both periods within 7 days of the respective due dates. the Control Authority shall collect TTO samples before December 31 and the permittee may be billed for the cost of the 'l-TO sampling and/or analysis}. 8. Toxic Organic Management Plan Within ninety days of the issuance of this permit, the permittee shall develop and submit to the Control Authority a toxic organic management plan. 9. Production Records (for Categorical Industrial Users Covered by Production Based Categorical Standards only) The permittee shall keep records of the number of off-pounds of metal processed each day of production for each core and ancillary operation covered by 40 CFR . These records shall be submitted to the Control Authority by and (enter as dates), and shall cover the previous six month report period (January through June and July through December). Additionally, the applicable daily production data shall be recorded in all submittals of sampling data. 14 f Industrial User Pretreatment Permit (IUP) PART III Special Conditions Additionally, the permitter shall notify the I PO W Directorj within two (2) business days after the User has a reasonable basis to know that the production level will significantly change within the next calendar month. 40 CFR 40 3.6(c)(9). 10. Combined Wastestream Formula Flow Condition (for Categorical Industrial Users only) Regulated Categorical Process Flow: The permittee shall have available flow monitoring equipment at such locations as necessary to measure the total daily volume of wastewater discharged that is covered by 40 CFR 433.17. This flow monitoring equipment shall also be capable of measuring flows with a maximum deviation of less than 10% from true discharge rates throughout the range of expected discharge volumes, however it is not required that it be continuous recording. At the time of issuance of the permit, this method consists of the city water meter used for the Paint Building and the frequency shall be the duration of each sampling event and data shall be collected and reported as required in Part II, 1-4 of this IUP. Modifications to the flow metering equipment shall be approved by the Control Authority prior to installation. l l. Monitoring Waiver Parameters Monitoring by the permittee and the Control Authority has been waived for the following parameters in accordance with 40 CFR 403. 12(e)(2). Parameter Name 40 CFR Standards The permittee shall provide the following certification with each report required by Part II, 2, of this IUP, but in no case less than once every six months. "Based upon my inquiry of the person or persons directly responsible for managing compliance with the Pretreatment Standards for 40 CFR I certify that, to the best of my knowledge. there has been no increase in the level of in the wastewaters due to the activities at the facility since filing of the I[[last monitoring report)I] [[[last periodic report under 40 CFR 403.12(e)( 1 ).1 11" In the event that a waived parameter is found to be present or is expected to he present based on changes that occur in the pernuttee's operations, the pet-mince 15 r IUP Synopsis A. IUP Basic Information Receiving POTW: Town of Jefferson WWTP NPDES NC0021709 IUP Name: AMERICAN EMERGENCY VEHICLES IUP 004 IUP Effective Date: February 1, 2022 Pipe 001 IUP Expiration Date: July 31, 2026 40 CFR 433.17 American Emergency Vehicles manufactures new ambulances and emergency response vehicles. The Jefferson facility produces several styles of ambulances by converting van and truck chassis to accommodate specific customer needs. The number of employees has significantly reduced to approximately 20 as this facility is phasing out of operations and plans to close this location in August, 2022. IUP renewal will accommodate this facility until its closure. AEV's IUP is required due to a process that uses a solution of ethylene glycol, phosphoric acid, and potassium fluoride known as "alumiprep" to clean and etch patient compartments constructed of raw aluminum prior to being attached to the truck chassis. This process improves the bonding of primer and paint to the ambulance body and is considered to be one of the six core metal finishing operations under 40 CFR 433.17. Most metals and organic contaminants have been detected at insignificant concentrations in this discharge, although an issue involving elevated levels of zinc occurred in 2010. The situation was corrected by replacing all galvanized components in the patient compartments with less harmful materials such as aluminum in order to mitigate the leaching impact of the alumiprep. The limits contained in this permit are based upon guidelines set forth in the Federal Register 40 CFR 433.17. American Emergency Vehicles contributes a small flow of less than 5000 gallons per day to the Jefferson WWTP. The nature of their discharge poses no threat to the routine operation and compliance of the POTW. B. IUP Survey and Application Form See copy attached. C. IUP Inspection Form See copy attached. D. Rationale for Limitations: Listed on IUP limits page, Part I, Section F of the IUP Rationale#2: Categorical Industrial Limits with no over-allocation.No combined waste stream calculation necessary because process flow is measured as a separate and distinct waste stream. The following pollutants were assigned numerical limits based on categorical regulations. These limits do not result in over-allocations. Cadmium, Chromium, Copper, Cyanide, Lead, Nickel, Silver, Zinc, TTO Rationale#4: Other. The following rationale was used for developing limits, as the organics chloroform, ethylbenzene, toluene, and total xylenes have been found in the discharge. The parameters are covered under the TTO limit.The TOMP has documented how the constituents will be prevented from entering the SIU discharge. Fluoride is a small constituent in the process flow due to its presence in the alumiprep etching compound as potassium fluoride. Its presence is insignificant and will not be measured as a parameter. Paint storage r`Mix i Solvent - -- Recycle - --- _xi iiiUini - ' Ca.ie3wira � Paint Building 3p Pi Monitoring —-----* .- -_ . . .—.7.w_.fM^ { a . - - i3piinG van ?:1 " 3a ,� �i � 3azard !s Waste. Flammable Propane , - Storage;Building Tank , , j : Process Wastewater_ . Discharge Piping _ r1 . i ! _ i • l E' i .4', 1. j t . i i f i ._.___ __ { i i 1 V i • i....—�...»... t .is 1 1icali"5 U1 in i l"' ' Si imp;p Pit__ : l _ _ # .' } Combined Domestic __. .,,.. .__ . , ( Tµ Processil';a st water - I - , V - Disc narge Pictrin 1'' Parking ,' ,_. 't+ S Sto n'water Drain ij i•t]a^licla - �� a American Emergency lli es -r ler ivo Site Ran An iuol i 0 • "' J IPv.q�i , yf e i i A+1.�.�( Ni kJ tom..g Y$ ... i,..:',,,-.,i.,,._,.,ii,..+,.,' ,.,t„ ..,,.;,,: �t` Sfl°i �s � Doc, Ve. . G 1 Industrial User Wastewater S rvey & Permit Application Cover Page Company Name: // - Arei rsi ei4rJ eM+U 1(r 4.9 .;€�ic Name of responsible person on site at the acility authorized to represent Name of alternative on site person familiar wish the day to da)the company in official dealings with the Sewer Authority and/or the City. operations, environmental permitting requirements, monitoring, record gt4, jPd4yanarementin Tit � a- Midi ` � Years v,4h firm e� � �� 751 Yearwi firmPhon� `Tl 4.� 4S34 - 9r) - 720_3 Fa336.-9gZ-9 2G Jn0 g77 tD( / �'Z—�/Physical street address of facilit s //11 (1> Official mailing address,if different. Note if same. 0 t S N nvetLi GA�1 I,L,/A 1 Cityp Coy, Stag a y y Sc'��rG2SD4 State%L z'zeii` o � � lac I y. c z b/ CJ The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit (IUP) for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit (IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this • questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. • This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance,Section 1.2,after completion of this form. • I certify under penality of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information,the information submitted is, to the best of my knowlege and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, inclu g the ibility of fine and/or imprisonment for knowing violations. i-vNIE 171 20zI Sig ture of .athorized Representative Date listed above (seal if applicable) Title: IU Wastewater Survey & Permit Application File neme: IUSApp_Cov Revision date:-9/1/93 Page 1 1 Industrial User Wastewater Survey & Permit Application PART I, GENERAL INFORMATION: 1. Provide a brief narrative description of the type of business,manufacturing processes, or service activities your firm conducts at this site. TyPG 1, I I, +i e 1 b,.14,.14 0- nweidu{aa,„z.. W,4-L. OAss s en 00 g eat;ands ANC p Aug (ha cSS Q.rmj a,ja, Ab b'1i'.+-a Pa40-4 1y,r plies+-'#.5, AL( A'1•4Jv ra(71v1440 AN [t,63elvs614 ) rhr-) .4••C 2. List the primary products produced at this facility: Adr,baki-NIccs 3. List raw materials and process additives used: A IDDitir ALL A.),/ - PA..1) 3 3 (4.15 a u s a afc�t►.i sN p.(-®c�s5 - e AL w 4-6h S�.,a.p 4. Are biocides added to any water discharged to the POTW, if yes describe: r; DA Ask,e, pi- Yes No 5. Describe weekly production schedule, including shifts worked per day, employees per shift, and primary operation during shift. 4 so h,av n. Dais plus 5 kis ' J Fay 0a`1 • 6. Production process is: Check, if all continuous Check, if all batch If both please enter, % continuous = % %Batch= 67o Title: IU Wastewater Survey&Permit Application File name: IU_SApp_o0l Page 2 Revision date: 9/1/93 Industrial User Wastewater Survey & Permit Application PART I, GENERAL. INFORMATIONo (continued) 7. Does production vary significantly (+- 20 %) by season. Describe. Yes No b/ 8. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes,please describe. -ME ANY Tac: I. r- eu;l1 c(D C -04,ca4i in1 'ems Yes ‘The Exi- i 8 n�.�..i-i.s No J C I i.r P cr -g D u c-14 0,J 6„4.,i I D i N ice;1l it rgui yiv 44 41,4 f @,olttrs LA*i•c y A Lg v s t 2021 . E Pet NO- S k ete w l) avyvt 41") i N e`P'""47' I'ui 4¢170 (4A, cri Avs vSI- 2022, 9. List all current waste haulers. Give name, address,phone numbers, volume and materials hauled off. (labs -700 lbs C 1 c ah1 I4 A1L bo s P-4 RA f,�,,,4:c g L s-S g..,Q ®g A4-f+r 3 i b a L a b o�{p.. V(L V c kl4 s4- VA;�I+ �' 6-6-4.1.1 Dw.rs 6;a 'T h.:NNra- g SSgv2 04.414s Res OL S v tIt i' L 2.7 3 2 0 UN;vcAsa.Q vc44sh. bulbs 7 i bs n ���01 $o N vrva s Z.00 16 ryn itto4-1- A4A10. Attach a copy of laboratory analyses performed in the last`year on� e w stewbade- ter at.- � a�� discharge(s) from your facilities. Summarize data on the attached ata Summary Form. 11. Attach sketch or schematic showing sampling points and all connections to the sewer. A-1 hat- . 12. Complete the Wastewater Pollutants Checklist attached to this Survey. Title: IU Wastewater Survey& Permit Application File name: lU_SApp_001 Revision date: 9/1/93 Page 3 Industrial User Wastewater Survey & Permit Application PART I, GENERAL INFORMATION: (continued) ( .} 13. Do you have, or have you ever applied for, been issued, or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina ? If yes, list all other NPDES permits, permit numbers, dates, and names used to apply for them, or reason denied. If yes: Permit,#,date,applicant name Yes A)G tr 0 30, 0 C) 4 n c,es C.arj (�gA -a, (ethics tilex r if If yes: Permit,#,date,applicant name No 14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes, list all other IUP permits, permit numbers, - dates, and names used to apply for them. If yes: Pe it,#,date,applicant name (si Yes /UP ooc{ A,nw,i ca„► eirw,y�.45 VJ Aus. Zoi? If yes: Permit,#,date,applicant name No 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater, general, Non-Discharge, septic tank, etc.). If yes, list all other'permits,'permit numbers, dates, and names used to apply for them. If yes: Permit type,#,date,applicant name Yes Age P t� /3• 0g5S4 �08 fl141 30 Za tad - ,I 2�2t: If yes: Permit type,#,date,applicant name• No 16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan prepared for this facility? / Yes i/ No 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? Yes No o/ Title: IU Wastewater Survey& Permit Application File name: IU_SApp_OOl Page 4 Revision date: 9/1/93 Industrial User Wastew.ter Survey & Permit Application PART I, GENERAL INFORMATION: (continued) 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. r Tie sAq ha, ' . Iwo ,rek 11.0w3A (..J;1( V /-gut . ALo Dila6, Alumtntv," 53, Aoia® ry •,r- . Yes *7 pvKd ,i`N1 8 ed;1 p..Js `!mod •/la/O 4030J st. No e")c ;S 0060 415111...3 446.)10 is /o( r' .C->i'LL vV S1 &kg. j 1�Z.5 tANk. v,.,ly tus DI gsl- c Coop 04.4ws 4 i+L �.Id'J rW��11li�l�� �%ak 4••o ; ebbJ- sia rvtLew � ka!osi20O eo.. of 19. Do you have any above ground storage tanks at your facility? If yes, for Ifr•in,tec")"4141"Pf each tank, list the contents, volume, whether the tank has any spill " ' • prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes ,✓ #of Tanks 2 has 2 ` ;4,1 -11244I4-5 or) s ri-c. No j — sea g G'as. _w i4- a pa 04. AN erm.+s;.6.41- sp; t1 a - c warn rw ,ck loss a a. b%• 'ph,. c: 14 sysiw-►ti • I/44A,. 5 Case C.. D it -1-4 k w, ,1-1. T'-4- &IG4 cf' 5olivt.is 4Asak p* -o 6plIt a sy>s -- 6041, 01C st. cud -/.Jks.- w;11 ft. or" ►� ,� J �na,vs- C'A•r�pvs ,o,4 A)I i( !�-c /°GO 1° a.l� c�ch • c. �.��• "'rk.:5 n*-NIf i l :Al c9 1J LCt�o� s� led; 0 nwh... 2o42 • • Title: IU Wastewater Survey& Permit Application File name: IU_SApp_001 Revision date: 9/1/93 Page 5 Industrial User Wastewater Survey & Permit Application PA F' T II, Water Supply, Use, & Disposal Worksheet: , I b b b • Water Avg. Max. 12 Disposal Avg. Max. Water Used for: al/dagal/dayMetllod(s) gal/day gal/day Source(s) g, Y . ; W ± W (see Source=List below) - T (see Disposal List below) 1. Process water - - y0►2.? ' 9.00 f ' 2,OIZ•6' 2V3e) �/ • t tol 2. Washdown water (yo'W•ID: 7Zc ;l: •19 —72.60 3. Water into product : 4. Air Quality Permitted units S / . . eq.4• i. 415' I 5. Domestic - toilets, drinking, cafe t ' O'`t tt :DL1 6. Cooling water,Process NON-Contact ' } ; 7. Boiler/Cooling tower blowdown .,_ 8. Cooling water, HVAC . 9. Other: -'- ' Totals'=> SiSLOce •10.37 Totals =>'01;5I-o b /0/37i Typical Water *ounces: g' Possible Water.Disposal Methods l: City IP_ublic"supply I. Sanitary sewer, witlfpretreatment 2. Private wells,drinking 2. Sanitary.sewer, without,pretreatment 3. Groundwater remediation wells . :. 3. Storm sewer- 4". Private ponds .. 4. Surface waters of NC .: 5. Surface waters of NC,please identify 5. Evaporation . 6. Include others if applicable 6. Land applied` - 7. To grounclwate>s .." 8. Septic Tank 9. Waste Haulers (identify) Title: Water Supply,Use,Disposal Worksheet 10. Water into Product File name: IU_SApp_002 i i. Include others, if applicable IU Wastewater Survey Application Form Rev: 9/1/93 ^1ge: 6 Industrial User Wastewater Survey & Permit Application r PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer ? Check all that are present, and describe. No pretreatment facilities => 1. Flow equalization Aerated equalization => NON-Aerated equalization => to p /O Total volume of equalization (million gal.) => 60cicic, /O 2. Activated Carbon Yes No Describe any, if present. 3.. Activated Sludge Yes No 4. Air Stripping Yes No 5. Centrifugation Yes No 6. Chemical Precipitation Yes No 7. Chlorination Yes No 8. Cyanide Destruction Yes No 9. Cyclone Yes No 10. Dissolved Air Floatation Yes No 11. Filtration Yes No 12. Floculation Yes No 13. Grease Trap Yes ✓ No +ram- '41'' s" 14. Grit Removal Yes No • aiJo tede--"~b ' '1. 15. Ion Exchange Yes No " ; - Win'u--e +t r s 16. Neutralize, pH adjust Yes ✓. No 4-,wg&• [ see 17. Other Biological Treatment Yes No re.. pi ( S� 18. Ozonation Yes No 19. Reverse Osmosis Yes No `FDA' A.Stie 's �� B4S N 6-�p� �e CLSS d Q+* A ?‘ 20. Screening Yes No o. i s � aaa P`{ 21. Sedimentation Yes ✓ No P s a-cam :ty d� ,pui's' 22. Septic Tank Yes No C •0°i4CC • 23. Silver Recovery Yes No r,, ;s Al" CocIffe..�- A)at 24. Solvent Separation Yes No SIT i ,gap .s0O''t°0 25. Spill protection Yes No �/44 A7" '2 y . List any others. Title: IU Wastewater Survey&Permit Application Page: 7 File neme: IU_SApp_003 Revision date: 9/1/93 Industrial User Wastewater Survey & Permit Application PART IV, CATEGORICAL INFORMATION: 1. When were operations started at this facility Facility start up date /9 7 2: List all Standard Industrial Classification (SIC) codes for your facility. These may be found on State Unemployment forms, tax forms, accounting records, or from the Chamber of Commerce. 37 13 3. Has this facility ever been considered a Categorical Industrial User • (CIU) as described by the Code of Federal Regulations (40 CFR)? If yes, give complete 40 CFR number=> No ✓ • 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users (CIUs) as described by the Code of Federal Regulations (40 CFR)? • If yes please give name(s), location, and 40 CFR number. Yes No • Title: IU Wastewater Survey&Permit Application File neme: IU_SApp_004 Page 8 Revision date: 9/1/93 Industrial User Wastewater Survey & Permit Application r PART IV, CATEGORICAL INFORMATION: (continued) 5. Check any activities listed below that are performed at your facility: Check 40 Industrial ActivityCheck 40 below CFR# below CFR# Industrial Activity J lel467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing ✓ 433 Metal finishing • 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper& board mills 436 Mineral mining and processing 407 Canned &preserved fruits &veg. 471 Nonferrous Metal,Form&Powders 408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics, 411 Cement Manufacturing & Synthetic Fiber Manufacturing 434 Coal Mining 435 Oil &gas extraction 465 Coil Coating / 440 Ore mining and dressing 468 Copper Forming d 446 Paint formulating 405 Dairy products processing 443 Paving and roofing materials Mfg. 469 Electrical,electronic components 455 Pesticide Manufacturing 413 Electroplating 419 Petroleum Refining 457 Explosives Manufacturing 439 Pharmaceutical Manufacturing • 412 Feedlots 422 Phosphate Manufacturing 424 Ferro allay Manufacturing 459 Photographic supplies 418 Fertilizer Manufacturing / 463 Plastics molding and forming 464 Foundries,Metal Mold &Casting 466 Porcelain enameling • 426 Glass Manufacturing 430 Pulp,paper,and paperboard 406 Grain mills 428 Rubber Manufacturing 454 Gum&Wood Chemicals Mfg. 417 Soap&Detergent Manufacturing 460 Hospitals 423 Steam Electric power Generation 447 Ink formulating 409 Sugar processing 415 Inorganic chemical Manufacturing 410 Textile Mills ' 420 Iron&Steel Manufacturing 429 Timber products proccessing • 425 Leather Tanning&Finishing Others Title. 1U Wastewater Survey&Permit Application File neme: IU_SApp_004 Revision date: 9/1/93 Page 9 Wastewater Pollutant Checklist EPA Check if Check if Check if Check if Concentration Storet Present Absent Present in Absent in in Discharge. Chemical Name Code at Facility at Facility Discharge Discharge if Known (mg/I) Acid Extractable Organics 2-Chlorophenol 34586 / 2,4-Dichlorophenol 34601 /i 2,4-Dimethylphenol 34606 2,4-Dinitrophenol 34616 ✓/ 2-Methyl-4,6-dinitrophenol 34657 - J/ 4-Chloro-3-methylphenol 34452 ✓f 2-Nitrophenol 34591 `// 4-Nitrophenol 34646 f Pentachlorophenol 39032 Phenol 34694 19 2,4,6-Trichlorophenol 34621 Base Neutral Organics f 1,2,4-Trichlorobenzene 34551 ✓ 1,2-Dichlorobenzene 34536 1,2-Diphenylhydrazine 34346 J 1,3-Dichlorobenzene 34566 J 1,4-Dichlorobenzene 34571 / 2,4-Dinitrotoluene 34611 V/ 2,6-Dinitrotoluene 34626 1 2-Chloronaphthalene 34581 / 3,3-Dichlorobenzidine 34631 d/ 4-Bromophenyl phenyl ether 34636 ✓/ 4-Chlorophenyl phenyl ether 34641 J Acenaphthene 03405 / Acenaphthylene 34200 II Anthracene 34220 Benzidine 39120 ✓, Benzo(a)anthracene 34526 �� Benzo(a)pyrene 34247 V fi Benzo(b)fluora hene 34230 V • Benzo(ghi)pe ene 34521 / Benzo(k)fluor nthene 34242 J Bis(2-chloroethoxy)methane 34278 / Bis(2-chloroethyl)ether 34273 r✓ Bis(2-chloroisopropyl)ether 34283 t� • Bis(2-ethylhexyl)phthalate 39100 Butyl benzyl phthalate 34292 / • Chrysene 34320 ✓/✓ Di-n-butyl phthalate 39110 ✓ WPC,as attachment to the Title: Wastewater Pollutant Checklist(WPC) IU Wastewater Survey Application Form Rev: 9/1/93v name: APAM_List.xls Pages:10 Wastewater 'pollutant Checklist EPA Check if Check if Check if Check if Concentration Storet Present Absent Present in Absent in in Discharge, Chemical Name Code at Facility at Facility Discharge Discharge if Known (mg/1) Base Neutral Organics (continued) / Di-n-octyl phthalate 34596 Dibenzo(a,h)anthracene 34556 Diethyl phthalate 34336 Dimethyl phthalate 34341 Fluoranthene 34376 Fluorene 34381 • Hexachlorobenzene 39700 iii Hexachlorobutadiene 34391if Hexachlorocyc]opentadiene 34386 Hexachloroethane 34396 /✓ Indeno(1,2,3-cd)pyrene 34403 / Isophorone 34408 //: N-nitroso-di-n-propylamine 34428 N-nitrosodimethylamine 34438 I N-nitrosodiphenylamine 34433 • Naphthalene 34696 Nitrobenzene 34447 7 Phenanthrene 34461 / Pyrene 34469 MetaIs Aluminum 01104 Antimony 01097 Arsenic 01002 Beryllium 01012 Cadmium 01027 Chromium 01034 Copper 01042 / Lead 01051 4 • Mercury 71900 Molybdenum 01062 4 • Nickel 01067 /// • Selenium 01147 ✓ , Silver 01077 ✓/ Thalium 00982 J/ • Zinc 01092 J Title: Wastewater Pollutant Checklist(WPC) WPC,as attachment to the File name: APAM_List.xls IU Wastewater Survey Application Form Rev: 9/1/93 Pages: 11 Wastewater "'Outwit Checklist r EPA Check if Check if Check if Check if Concentration Chemical Name Storet Present Absent Present in Absent in in Discharge, Code at Facility at Facility Discharge Discharge if Known (mg/I) Other Inorganics Barium 01007 Chloride 00940 Cyanide 00720 Fluoride • 00951 Purgeable Volatile Organics J 1,1,1-Trichloroethane 34506 / 1,1,2,2-Tetrachloroethane 34516 ✓, 1,1,2-Trichloroethane 34511 f 1,1-Dichloroethane 34496 • • 1,1-Dichloroethylene 34501 1,2-Dichloroethane -- 34531 / 1,2-Dichloropropane 34541 • 2-Chloroethyl vinyl ether 34576 Acrolein 34210 Acrylonitrile 34215 / / Benzene 34030 ' • Bromodichloromethane 32101 4 Bromoform 32104 J/ Bromomethane 34413 ✓ Carbon tetrachloride 32102 Chlorobenzene 34301 Chloroethane 34311 /j Chloroform 32106 '/ Chloromethane 34418 al cis 1,3-Dichloropropene 34704 Dibromochloromethane 32105 Ethylbenzene 34371 ✓ • / Methylene chloride 34423 f • Tetrachloroethylene 34475 Toluene 34010 trans 1,3-Dichloropropene 34699 trans-1,2-Dichloroethylene 34546 Trichloroethylene 39180 /� Trichlorofluoromethane 34488 / Vinyl chloride 39175 ✓ Others / Xylene ✓ . Title: Wastewater Pollutant Checklist(WPC) WPC,as attachment to the File name: APAM_List.xls Ill Wastewater Survey Application Form Rev: 9/1/93 Pages:12 Wastewater Pollutant Checklist EPA Check if Check if Check if Check if Concentration Storet Present Absent Present in Absent in in Discharge, Chemical Name Code at Facility at Facility Discharge Discharge if Known (mg/I) Base Neutral Organics (continued) l Di-n-octyl phthalate 34596 / Dibenzo(a,h)anthracene 34556 , Diethyl phthalate 34336 / Dimethyl phthalate 34341 Fluoranthene 34376 Fluorene 34381 !, Hexachlorobenzene 39700 6 Hexachlorobutadiene 34391 // Hexachlorocyclopentadiene 34386 / Hexachloroethane 34396 1/ Indeno(I,2,3-cd)pyrene 34403 Isophorone 34408 // N-nitroso-di-n-propylamine 34428 N-nitrosodimethylamine 34438 J N-nitrosodiphenylamine 34433 / . Naphthalene 34696 ,/ Nitrobenzene 34447 Phenanthrene 34461 I Pyrene 34469 / , Metals / Aluminum 01104 ✓ Antimony 01097 J Arsenic 01002 Beryllium 01012 / Cadmium 01027 1 Chromium 01034 4 Copper 01042 Lead 01051 ii Mercury 71900 / Molybdenum 01062 - Nickel 01067 / Selenium 01147 Silver 01077 Thalium 00982 J - Zinc 01092 Title: Wastewater Pollutant Checklist(WPC) WPC,as attachment to the File name: APAM_List.xls Ill Wastewater Survey Application Form Rev: 9/1/93 Pages: 11 • Wastewater Pollutant Checklist EPA Check if Check if Check if Check if Concentration Storet Present Absent Present in Absent in in Discharge, Chemical Name Code at Facility at Facility Discharge Discharge if Known (mg/1) Other Inorganics Barium 01007 / Chloride 00940 J Cyanide 00720 Fluoride 00951 Purgeable Volatile Organics 1,1,1-Trichloroethane 34506 1 1,1,2,2-Tetrachloroethane 34516 / 1,1,2-Tri chloroethane 34511 J 1,1-Dichloroethane 34496 / il 1,1-Dichloroethylene 34501 / , 1,2-Dichloroethane 34531 1,2-Dichl oropropane 34541 +� 2-Chloroethyl vinyl ether 34576 / Acrolein 34210 t/I Acrylonitrile 34215 I/ Benzene 34030 1 Bromodichloromethane 32101 f Bromoform 32104 Bromomethane 34413 Carbon tetrachloride 32102 J Chlorobenzene 0 34301 Chloroethane 34311 Chloroform 32106 di Chloromethane 34418 ii cis 1,3-Dichloropropene 34704 Dibromochloromethane 32105 Ethylbenzene 34371 Methylene chloride 34423 J/ Tetrachloroethylene 34475 / Toluene 34010 f trans 1,3-Dichloropropene 34699 J trans-1,2-Dichloroethylene 34546 / Trichloroethylene 39180 i Trichlorofluoromethane 34488 Vinyl chloride 39175 Others • i Xylene , r Title: Wastewater Pollutant Checklist(WPC) WPC,as attachment to the File name: APAM_List.xls IU Wastewater Survey Application Form Rev: 9/1/93 Pages:12 i . Data Summary Form • <= Receiving POTW ,)64 3oo o D <= Receiving NPDES # <= Specific Sample Location ! . oa`f i.e., Give IU Name, IUP#, and/or pipe# • ROD TSS Ammonia Lab=> Laboratory performing analysis=> MDL=> Laboratory Method Detection Limits=> Notes=> Notes=> Q = Flow Conc. Conc. Conc. Sample Date M=Metered I Results Results Results ID,or Sample Notes about Sample E=Estimated from Lab from Lab from Lab Count Collected mgd gal/day <? mg/I <? mg/I <- ? 1 orb121 •a4 Pull ki iStaworta A g mg/I 2 .Pak a -t lsi , „�,y� - N I °�•2► �s/1 /0•27 ,�,/r at - 3 a-jn 12► 5 fA.pin ao Tip P 2/ � 00 Boos -33,3 I4 /1• " 4 CL' - 3Wt A°St:WV `/ ^'c3 "IA.. 5 6 - 7 8 9 10 11 ' 12 etc TNS=> Total number of samples=> Max. value=> Maximum data value m /I ( g )=> Avg. (use 1/2 BDL)=> Average data value,Include BDL values as 1/2 detection limit=> Title: Data Summary Form(DSF) File name: DSF_Ol.xls DSF.as attachment to the Rev:9/1/93 IU Wastewater Survey Application Form Page: 13 Data Summary Form <= Receiving POTW ndC/J-30000 <= Receiving NPDES # <= Specific Sample Location ! e DD 4 i.e., Give IU Name, IUP#, and/or pipe# Arsenic Cadmium Chromium COD Copper Lab=> ' MDL=> Notes=> Conc. • Conc. Conc. Conc. Conc. Sample Date Results Results Results Results Results ID,or Sample from Lab from Lab from Lab from Lab from Lab Count - Collected <? mg/1 <? mg/I <? mg/I <? mg/I <? mg/1 I tibiZi _,,,1A- 0.00a3 0.00'17 _ ,1/1+- D.07 � 2 Agar D. odfo< 3 2/17/Z.I aDOS" 4 . Dot, _ 4 5 6 7 8 9 10 _ 11 12 etc 1 TNS=> • Max.value=> Avg.(use 1/2 BDL)=> • DSF,as attachment to the Ti Data Summary Form(DSF) IU Wastewater Survey Application Form Filele name DSF_Ol.xls ,— .--"lec: 14 Rev:9/1/93 • Data Summary Form <= Receiving POTW 3 coon <= Receiving NPDES # L� <= Specific Sample Location ! 00 T i.e., Give IU Name, IUP#, and/or pipe# Cyanide Lead Mercury Nickel Silver Zinc Lab=> MDL=> Notes=> Conc. Conc. Conc. Conc. Conc. Conc. Sample Date Results Results Results Results Results Results ID,or Sample from Lab from Lab from Lab from Lab from Lab from Lab Count Collected <? mg/I <? mg/1 <? mg/I <? 1 �Sw/Z I. �I DOS6.003 mg/I <.? mg/1 <? mg/I 2 D.DO 3 N IA O. 012 O. Op/ D. 07l 34 211712( p. cog ®. o I� D. DDSS& • 000 0.o9y5-- 5 6 7 8 9 10 _ 11 12 etc TNS_> Max. value=> Avg. (use 1/2 BDL)=> Title: Data Summary Form(DSF) File name: DSF_01.xls DSF,as attachment to the Rev:9/I/91 IU Wastewater Survey Application Form Page: 15 Data Summary Form <= Receiving POTW <= Receiving NPDES # <= Specific Sample Location ! i.e., Give IU Name, IUP#, and/or pipe# Other= Other= Other= Other= Other= Other= Lab=> MDL=> Notes=> Conc. Conc. Conc. Conc. Conc. Conc. Sample Date Results Results Results Results Results Results ID,or Sample from Lab from Lab from Lab from Lab from Lab from Lab Count Collected <? mg/I -, <? mg/I- <? mg/I <? . mg/I '' <? mg/I . <? mg/I 1 2 • . r. - . 3 4 5 6 7 . 8 9 -- ]0 _ 11 - 12 etc TNS=> Max.value=> Avg.(use'1/2 BDL)=> Title: Data Summary Form(DSF) DSF,as attachment to the File name: DSF_OI.xls IU Wastewater Survey Application Form Rev:9/I/93 ' Industrial User '> aste::ater Survey & Permit Application • P T V9 WASTE REDUCTION INFORMATION : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of waste reduction (pollution prevention) activities being utilized. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please checkall applicable codes for your facility related to wastewater discharge. Utilized _ Code Description / W13 Improved maintenance scheduling recordkeeping,or procedures ✓ W14 Changed production schedule to minimim equipment and feedstock changeovers ✓ W 19 Other changes in operating practices (explain briefly in comments) W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials ✓ W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded / W29 Other changes in Inventory control (explain briefly in comments) ✓ W31 Improved storage or stacking procedures W32 Improved procedures for loading,unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves ✓ W34 Installed secondary containment W35 Installed vapor recovery systems W36 Implemented inspection or monitoring program of potential spill or leak sources • ✓ W39 Other spill and leak prevention(explain briefly in comments) W41 Increased purity of raw materials V W42 Substituted raw materials : ': • • - W49 Other raw material modifications(explain briefly in comments) W51 Instituted recirculation within a process W52 Modified equipment,layout,or piping • • '' W53' • Use of a different"process catalyst • • • • • • • • W54 Instituted.better.,controls on'operating bulk containers"to minimize discarding of empty containers . W55 • Changed from small volume containers to bulk containers• to .minimize discarding of empty containers :W58 Other process modifications (explain"briefly in comments) ;' '' - •• Title: IU Wastewater Survey&Permit Application File name: I[J SAS 005 Revision date: 8/1/94 Page 17 :i us0f1 L.'1 User Wastewater Survey & Permit Application PART V. WASTE REDUCTION INFORMATION (Continued): Utilized Code Description / W59 Modified stripping/cleaning equipment W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) W61 • Changed to aqueous cleaners (from solvents or other materials) W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units W64 Improved draining procedures W65 Redesigned parts racks to reduce dragout W66 Modified or installed rinse systems W67 Improved rinse equipment design W68 Improved rinse equipment operation • / W71 Other cleaning and degreasing operation (explain briefly in comments) W72 Modified spray systems or equipment W73 Substituted coating materials used W74 Improved application techniques ✓ W75 Changed from spray to other system W78 Other surface preparation and finishing(explain briefly in comments) • W81 Changed product specifications W82 Modified design or composition of product • W83 • Modified packaging W89 Other product modifications(explain briefly in comments) W99 Other(specify in comments) Comments(Please list correspondin code) L(.-I4 P1to4vo4sA + Its nwt;tA-)LAJra.,I �kc- LICEabuilt ML) la;ll 6- -Cu S st 4, •2q taer, • .144rh #i ' i 4 be.; -144.0s4c4tan tXi- REV iermaa,./- pav< .kawl S lTL•) b� A:uo�ua F VS 20 I. VI34 iG :ro& Stt lea 4,tvs iwaG.e as;aS,. Cr„d,� eh' ACV . ,� oft.etak& . . IA 04o$t fan'! • ,also, G ie bees 0.6.461) r.a to c - -r,f-tia4s�s�� n1.r„arrc,� w „ +o /► rGf " Zoi9. ') '- vd:ll & 'c ii .. /o/ ka,.3c- Gtulkos W -it MuMitJu►n ' : 33 t14rS buA e.i;m4IJa4-6o A o uii 11 ao•f- lk. a p44.r f tFl�- p4�ba1r " ` e4.5 why CAC;sg•bic a&.ale Cs up/cm v P. w tiave 2 r a;GLvv Gw�u.S �: - 6 0C- ' Cass. Tide: • IU Wastewater Survey&Pest Application File name: ILT_SApp_005 Revision date: 8/1/94 Page 18 SIU INSPECTION FORM Name or Industry: Rm?rirOh Frne.r pn \ehirle5 IUP # Address Of Indugtr;: IUP Expt Lion Date: /3//1 Industry Representatives: ��r"'"r"7 Titl � b • �jmp1 i 41W-ir Arlrir POTW Representativ rL 'T)ti' Jim ( ,llllrrk Wn r�' ,P.tSnurrp.,s Sire or Date Of Inspection: ROVPmbpr 17, 2021 Time Of Inspection: 1020 alpm Purpose of Inspection: Annual Other(Describe) POTW to which IU discharges ilearsnn WWTP-' NPDES # Nf-002,1709 Is SIU currently in SNC? _jjr If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product ! /NO Raw materials used 4/ NO Manufacturing processes OD/NO Categorical, if applicable 1�/NO Production rate OP/ No Number of employees /NO <SO Number of shifts kW/NO 1 Comments: See Q L c imeht PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. • Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? /NO Where do they go? Seller. 2. Are production areas diked,contained,or erwise constructed in spsch a way s to pr vvent harm to the WWTP, especially from spills or slugs? ES /NO Comments: I I'rpins 3. Are there floor drains in the storage area? CYES)NO Where do they go? SP,wer 4. Are storage tanks and areas diked,contained,or ise constructed in syk h a waxas to prevent harm to the WWTP, especially from spills or slugs? /NO Comments: YlLIli 5. Are process and storage tanks and pipes labeled? ES NO J r, 6. How are off-spec raw m terials, and produ is dispose or Necessri 0 i 1 Ci l. CIQnn t rlor,S MIR hrl7�r, �u.S 10171,S k, / 7. When is the production area leaned? Dt 1 8. Is the wastewater from cleaning the productiony area discharged oche POTW,?, YE /NO 9. What non-process wastewaters are discharged to POTW? KaS oOmS Wft,s Y S Comments: Title: SW Inpseetion Form Ftle name: COMP.INNSP App 7•D Revision dam August 1,1994 Page l SW INSPECTION FORM PART II - Plant Tour Section 8 - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system, 1. Does operator seem knowledgable about the system? YE)/NO Comments: 2. Are all units operational? lr D/NO 3. How often does operator/maintenan " •, �W I f?. daily ison check system? _ 4. Is there an operator for each shift? �/NO 5. How and when is sludge disposed of? A&y rS �l1111r111(� 6. Is there a schedule for preventative maintenance? YES NO J1 Comments: N o e1itki pier,-1- 4-6 malY bir\ . � Ca iS mahlA_iL . PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES CI If yes, name of lab. _ 2. If industry wmpletets sampfing,ask the industry repr ntative to describe sampling procedures. Comments: rya R�r iG 1AL1 W 3. Is flow measurement equipment operational? YES/NO Comments: 4, there a calibration log for a flow Teter? YES NO Comments: l�i• N/A 5Inw mPllsurernercr is vyn ut Y rneifer at rain: 6.10l11 . Comments: m Sur s G, 1PTriC71 - ltW. PART III - EXIT LNTERVIEW Review monitoring records and er SIU records required by IUP. 1. Are files well organized? YES /NO Comments: _ 2. Are sample collection /chain-of-custody forms filled out properly? YES NO Comments: _ 3. Do resul in files agree wit!' f port ser}t to POTW? YES/NO Comments: lar\/ (,Yryheat Hb5Y1fr 4. Who has authority to shut down pr ctio should a spill or slug discharge occur? ary Girt be M k� & s her 5. How dpk�ees .inform e loyees f whom call at POTW in case of spill/slug? JStl.1(e n aroS of L. If slug/spill plan is already required by PO view procedures, 6. Is SIU implementing slug/spill plan? NO Comments: Comments: REV has baah.phasinao14•o- opt n,iofar seuex-aQ < 20 ev4oyees le • GosinC� ►t1.2AZL INSPECTION RESULTS Slug/Spill Control Plan Needed? YES/Q Comments,Required Or Recommended Actions: Signature Of Inspector(s) L,.a41. Date: Date: Title: STU Inpsection Form File narnc: COMP.INSP App 7•D Revision dau: August I, 1994 Page 2 Workbook Name: Jefferson.HWA.AT.2017 31 ju12018; Worksheet Name: HWA Page l of 5 Printed 7/31/2018,2:22 PM A I B I C I D I E IF IGIHI I I J I K 1 Headworks Analysis Spreadsheet Spreadsheet Instructions: © POTW Name: Jefferson RrWTP- 1) Applicable Values should be entered in the Heavy Bordered Blue cells.The rest of worksheet Is II Date:r a"z;,.sl protected,password is"2". t 2) Addftional pollutants can be added in cells A34 to A42. Note all Pollutant names are linked from 4 POTW NPDES#=>111111E © POTW Sludge Permft#_> r Class A here to other pages in HWA worksheet and also to AT worksheet(I.e.,automatically entered Into other pages in HWA worksheet and also AT worksheet from HWA worksheet). 6 POTW Sludge Permit#_> •r t Class B 3) Formulas are discussed in the Comprehensive Guidance HWA Chapter. mar 4) HWA,AT and HASL worksheets are linked. MAHLs,Basis,and Uncontrollable load are Q POTW NPDES Permitted 1low(MGD)= 0.6 (need in AT wily automatically entered into AT from this worksheet. 9 POTW Average Flow(MGD)= 0.211 =asedinI WA calculations 5)If red tab notes are not visible,they can be turned on in the"Tools"menu under"options",in the 10 Unoontrollable Flow(MGD)= 0.2056 "view"tab click the"comment indicator only"button. III 7Q10 Stream Flow(MGD)= 1.4219 m Stream Classification= C+ m Class of Sludge generated(A,or B)111111111211111111 ® Sludge to Digestor Flow(MGD)-- 16 Sludge to Disposal Flow(MGD)-. 0.002704 m %Solids to Disposal-® Through cats for differentPOTW 1nput"x"to ID Sludge Site Area(ecres)="..® flows use Design Criteria 19 Sludge Site Life(yrs) "- Desi:.Values Average Flow Permitted Flow • 20 Age of Sludge Site(yrs) W WTF Influent BOD(mg/1) 200 231.1 81.1 ® WWTF Influent TSS(mg/1) 280 926.0 3250 ®' WR TF Influent NHy(mg/l) 15 215.9 75.8 x ® W W W Influent Total N(mgll) 40 m Pass-Through Loading Calculations WWTF Influent Total P(mg/1) - al AJI Call” IIIMMLAMIll Stream Standard Pass Thou NPDES LIMIT Plant Removal Removal rate NPDES Loading Standard Stream Loading Design Criteria Loading Mlnimwn Pass Pollutant (mg/I) Rate(%) Source (lbs/daY) (mg/n Standard Source fibs/day) Loading(lbs/day) (lbs/day) Thru Basis BOB 5 97.84 MR Data 406 1,001 1,001 Design HTSS . 20 97.84 I MR Data 1,626 1,401 1,401 Design Ammonia i 2 99.07 )MR elllucnt-S 379 75 75 Design 30 ArsenicMEM 45.00 iterature l 7Xr1 WQS-Dissolve 0.2475 0.2475 Stream SW 31 Cadmium t 67.00 iterature r j s.51,1 VQS-Dissolve 0.0426 0.0426 Stream Std ®Chromium 82.00 Literature jT't;L W S-Dissolve 0.8320 U.8320 Stream Std _ .,4 f 89.54 Site S.ecifio 0.4197-- 0.4197 NPDES m Cyanide 0.0084 58.91 Site S ecifie. 0,0359 0.0359 NPDES ®Lend ) ,�;, , $ 1 T ,' .z WQS-Dim oNe 0.2353 0.2353 Stream Std 36 Meraury- ._ 60.00 Literature -17,""at We S-Dissolve 0.00041 0.00041 Stream Std Ei Molybdenum 33.00 itcralure Nickel 1.111111111.11. r r .t a}if We 5-Dissolt c 0.1637_ 0.1637 Stream Std v 40 Selenium 50.00 iterature e ffla RrQS-Dissolve 0.1361- 0.1361 Stream Std 421 ZinolNitro n t Y 3} , 57.07 Site Specific r- 0.0033 1.4644 Stream Std 40 Silver 75.00 rtcrature 5-Dissolve 41 Zino 1.4G44 NPDES !Se 200.16 ligcohrlPhDs. god MIMI MIN 50 Modeled after:Chapter 5-HWA Guidance,Appendix 5-A Revision Date: February 2008 j ) Workbook Name: Jefiferson.HWA.AT.2017 31ju12018; Worksheet Name: HWA Page 2of5 Printed 7/31/2018,2:22 PM A I B I . C I D I E I F G 1 H I I I J I K 52 Average Influent NHr(mg/I) 53 Average Anaerobic Digester NH3(mg/1) 54 Inhibition Loading Calculations only enter when have ANAEROBIC digester A.SJNit/T.F. A.S./Nit/P.P. A.S.iNit,/T.F. Digester Minimum Minimum Primary Primary Inhibition Inhibition Inhibition Inhibition Digester Inhibition Inhibition Removal Rate Removal Rate Concentration Concentration Loading Concentration Inhibition Digester Inhibition Loading Loading 55 Pollutant (%) Source (mg/0 Source 56 BOD r r _ P bs/da Y) (mg/i) Conc.Source Londlug(Ibs/dry) abs/day) Source 57 TSS 58 Ammonia 480\Literatnre .842.9689 842.97 AS/Nit/TF loin 59 Arsenio 0.1 Literature 0.175 0.1756 AS/Nit/TF inter 60 Cadmium ,� 1 Literature 1.7562 1.7562 AS/Nit/TF inhi 61 Chromium 0.394 Literature O.6919 0.6919 AS/Nit/TF inhi 62 Copper 0.48 Literature 0.8430 _ 0.8430 AS/Nit/TF inhi 63 Cyanide 0.1 Literature 0.175 0.1756 AS/Nit/TF inhi 64 Lead r 0.5 Literature 0.8781 0.8781 AS/Nit/TF inhi 65 Merourl' 0.1.Literature 0.1756 0.1756 AS/Nit/TF inhi 66 Molybdenum Nicktl 3 67 0.25 Literature 0.4390 0.4390 AS/Nit/TF inhi m 68 Selenium s 69 Silver 0.25tLilerature 0.4390 0.4390 AS/Nit/TF inhi 70 Zino 1 Literature 1.7562 1.7562 AS/Nit/TF inter 71 Total Nitrogen , 72 Total Phos. 730 _ . . . 744 d . _ 75e -, 76 f 77 g 78 h 79 I , Modeled after:Chapter 5-HWA Guidance,Appendix 5-A Revision Date: February 2008 J Workbook Name: Jefferson.HWA.AT.2017 31jul2010; Worksheet Name: HWA Page 3of5 Printed 7/31/2018,2:22 PM 80 A I B I C I D I E I F ( G I H I I I J I K 81 Sludge Loading Calculations Sludge Ceiling Class A Limits Class A Limits Cues A Limits Minimum i Sludge Ceiling Sludge Ceiling Load Cumulative Sludge Cumulative Mon Concentration Load eR MonthlyAvg. b1un.Avg.Load. - SludgeMinimum -RASE Cnlc.- Rnin Limit Sludge Loading Average Rate Loading AASL Cale.- Loading Sludge 82 Pollutant Limit(mg/kg) (lbs/day) (lbs/day) (lbs/(ocroolife)) (1bs/day) Limit(mg/kg) (Ibs/da 83 DOD Y) (lbs/day) (Ibslckry) Loading Sorce 84 TSS 85 Ammonia 86 Arsenio 75 0.0526 34 41 0.0400 Sludge Ceilin, 87 Cadmium 85 0.0400 88 Chromium 34 39 0.0400 Sludge Ceilin• 89 Copper 4300 1.5160 1338 90 Cyanide 1500 1.5160 Sludge Ceiling 91 Load 840 0,4347 92 Mercury 57 0.0300 2671 300 0.0300 Sludge Ceiling 93 Molybdenum 75 0.0717 17 0.0300 Sludge Ceiling 84 Minkel 420 0.3157 0.0717 Sludge Ceilin. 374 0.3157 Sludge Ceiling 95 Selenium 100 0.0631 89 100 96 Silver 0.0G31 Sludge Ceilin; 97 Zinc 7500 4.1490 98 Total Nitrogen 2498 2800 4.1490 Sludge Ceiling 99 Total Pltos. 100 0 _101 d 102 e 103 f 104 g 105 h 106 I 107 Modeled after:Chapter 5-HWA Guidance,Appendix 5-A Revision Date: February 2008 Workbook Name: Jefferson.HWA.AT.2017 31ju82018; Worksheet Name: HWA Page 4of5 Printed 7/31/2018,2:22 PM A I B I C I D I E I F I G I H I I I J I K 108 Maximum Allowable Headworks Loading Calculations Minimum Pass Minimum Minimum Minimum Minimum Allowable Through Loading Pass Through Inhibition Loading Inhibition Loading Sludge Loading Sludge Loading Headworks Maximum Allowable 109 pbs/day) Source 110 BOD 0 m 6s/day) Source (Ibs/day) Some Loodl�(Ibslda}') Headworks Loading Bootee 1000.8 Design 111 TSS 1401.1 Design 1000.8 Design 1401.1 Design 112 Ammonia 75.1 Design 842.9689 AS/Nit/IF inhibiti 75.1 Design 113 Arsenio 0.2475 Stream Std 0.1756 AS/NiUTF inhibiti 0.0526 Sludge Ceiling 0.0526 Sludge Ceiling 114 Cadmium 0.0426 Stream Std 1.7562 AS/MUTE inhibiti 0.0400 Sludge Ceiling 0.0400 Sludge Ceiling 115 Chromium 0.8320 Stream Std U.6919 AS/NitTF inhibiti 0.6919 AS/Nit/IF inhibition 116 Copper 0.4197 NPDES 0.8430 AS/Nit"1'F inhibiti 1.5160 Sludge Ceiling 0.4197 NPDES 117 Cyanide 0.0359 NPDES 0.1756 AS/Nit/TE inhibiti 0.0359 NPDES 118 lead 0.2353 Stream Std 0.8781 AS/Nit/TF inhibiti 0.4347 Sludge Ceiling 0.2353 Stream Sal 119 Mercury 0.00041 Stmam Std 0.1756 AS/Nit/TF inhibiti 0.0300 Sludge Ceiling 0.00041 Stream Std 120 Molybdenum 0.0717 Sludge Ceiling 0.0717 Sludge Ceiling 121 Nickel 0.1637 Stream Std 0.4390 AS/Nit/TF inhibiti 0.3157 Sludge Ceiling 0.1637 Stream Std _ 122 Selenium 0.1361 Stream Std 0.0631 Sludge Ceiling 0.0631 Sludge Ceiling 123 Silver 0.0033 Stream Std 0.4390 AS/NitTF mhibiti 0.0033 Stream Std 124 Zinc 1.4644 NPDES 1.7562 ASfNiUTF inhibiti 4.1490 Sludge Ceiling 1.4644 NPDES 125 Total Nitrogen 126 Total Phos. 127 a 128 d 129 e 130 f 131j 132 h 133 1 134 Modeled after:Chapter 5-HWA Guidance,Appendix 5-A Revision Date: February 2008 e • Workbook Name: Jeferson.HWA.AT.2017 31jul2013; Worksheet Name: HWA Page 5of5 Printed 7/31/2018,2:22 PM 135 A I B I C I 0 I E I F I G I H I I I J I K 136 Maximum Allowable Industrial Loadings Calculations Maximum Allowable Maximum Uncontrollable Allowable Hcadworks Loading Check to Use HASL Concentration Uncontrollable Uncontrollable Industrial Load Design vs.Pass- 137 Pollutant libs/day) MARL Basis Coles (x) (mg/I) Source Load bs/d 138 BOO - Cfa Y) (lbs/day) Thru 1Vnrning 1000.8000 Design Muss Balance 241.7645 759.0355 139 TSS 1401.1200 Design Muss Balance 219.2508 1181.8692 140 Ammonia 75.0600 Design 12.78 Mass Balance 21.9084 53.1516 141 Arsenio 0.0526 Sludge Ceiling 0.0084;Mass Balance 0.0144 0.0382 142 Cadmium - - 0.0400 Sludge Ceiling � O.003,AInss Balance ;. 0.0051 0.0349 143 Chromium 0.6919 AS/Nit/TF inhibiti N/A 0.00081 lass Balance 0.0014 0.6905 144 Copper 0.4197 NPDES 0.03650 fuse Balance 0.0626 0.3571 116 Cyanide 0.0359 NPDES N/A 0.00925,lass Balance 0.0159 0.0200 Lead 0.2353 Stream Std 0 00500 Mass Balance 0.0086 0.2267 147 Mercury 0.00041 Stream Std O.000050 Mass Balance `, 0.00009 0,00032 148 Molybdenum 0.0717 Sludge Ceiling0.000500 'a. 149 Nickel -.• .- Mass Balance 0.0009 0.0709 0.1637 Stream Std 150 Selenium .. OA(IU831.lass Balance 0.0014 0.1623 0.0631 Sludge Ceiling 0.005000:dies Balance 0.0086 0.0546 EaSilver 0.0033 Stream Std N/A 0.000500\lass Balance 0.0009 0.0024 Mg Zino . . . .. .... 1.4644 NPDES 0.356027,lass Balance . 0.6104 0.8540 153 Total Nitrogen 11111111111. 154 Total Phos. 155c 156d 157 e 111111.1111111 158 f 159g 160 h _-161 I Modeled after:Chapter 5-HWA Guidance,Appendix 5-A Revision Date: February 2008 W • i 1